Biothys™ solutions
Transcription
Biothys™ solutions
Company profile 9 More than 20 years old medium sized company 9 Leader in innovative olfactory solutions in 7 major fields : waste treatment, water treatment, petroleum, industry, transportation, tertiary sector and farming 9 Globally represented over the world 2 Reference contact per issue 9 Business : Robert WUEST, Philippe MYARD, Laëtitia WUEST, Stéphanie BOLARD 9 R&D + HSQE : Gauthier WEBER 9 Gel production : Michaël LUCCISANO 9 Device assembly and installation : Miroslav VASKO 9 Administration : Sylvie JUNG 3 The Biothys™ network Biothys GmbH Germany Biothys France France Biothys Hungary Hungary R.M.C. Diffusion SA Switzerland Arguss Slovakia Natur’Air Romania Guardian Air Australia Biothys Medioambiente S.L. Spain Biothys Asia Co., Ltd. Korea Biothys Italia S.R.L. Italy Sanitair Greece Eurotec Japan Shehdula Albania Talroad China 4 Agenda 1. 2. 3. 4. 5. 6. Olfactory pollutions treated by Biothys™ Neutralization principle and parameters taking part in the smell treatment Biothys™ solutions a. The Biothys ™ toolbox b. The Gelactiv® technology c. The Smellmeister® and Smellmeister® Turbo technologies Competitive solutions benchmarking Biothys™ products overview per application field Case study in several application fields 5 1. Olfactory pollutions treated by Biothys™ 9 9 9 Olfactory pollutions are mainly generated by ammonia and hydrogen sulfide derivates like amines and mercaptans Such compound concentrations are often low in the air (at ppm levels : 1 / 1 000 000 or ppb levels : 1 / 1 000 000 000) and bellow the lab devices detection levels Actually, the only way to measure smell intensity is the olfactory test conducted by a nose jury. The results are given in Odor Units as defined in the European Norm EN13725 6 2. Neutralization principle 9 9 9 9 Smells abatement is achieved through a redox chemical reaction This reaction is not linear and shows a sharp decline of odor level at the neutralization point Smells concentrations are really often unknown and the dosage has to be done on place Smell abatement can achieve yields higher than 65% but never 100% (at the roof, the redox reaction is not a 100% yield) 7 2. Neutralization principle Odor Unit (OU/ Nm3) Global odor Bad smells Global odor abatment Bad smells reduction Biothys odor 0 Neutralization point Biothys actives concentratio 8 2. Parameters taking part in the smell treatment 9 9 9 9 9 9 Is it about an open or a closed volume ? Is it about a static or a dynamic smell emission ? Is it about a continuous or a discontinuous smell emission ? Is it about low or high smell concentrations ? Is it about a short or a long term smell treatment ? What is the contact time available ? & These elements will determine the equipment size, actives nature and process type. 9 3. Biothys™ solutions : A. the Biothys™ toolbox For each smell issue, a Biothys™ solution exists ! TECHNOLOGY REACTION PHASE Gas A Gas-Gas B Interface Gas-Liquid or Gas-solid AirForce® 1, Smellmeister® ExAir® Liquid, Solid C Additivation / dilution Bulk (liquid or solid) ExAir® 10 3. Biothys™ solutions : B. the Gelactiv® technology 9 Gelactiv® = polymeric matrix containing the active agents which released accoring to a linear diffusion spectrum 9 Natural or forced airflows allow a perfect active agents homogeneisation within the volumes to treat Air containing foul-smelling molecules Foul-smelling molecules neutralization Treated air Smell units abatement Gelactiv® matrix 11 3. Biothys™ solutions : B. the Gelactiv® technology 12 . Biothys™ solutions : C. the Smellmeister® technology ¾ Smellmeister® G = controlled ventilation system which allows a constant contact between the active agents and the foul-smelling molecules in the air ¾ several diffusion peripheral devices can be linked to a Smellmeister® G unit according to the premises layout: rigid pipes (PE) network connected to diffusion heads Smellmeister® Turbo 13 . Biothys™ solutions : C. the Smellmeister® technology Smellmeister® G36 with new air kit Why is Smellmeister® G so unique and versatile ? ¾ Smellmeister® G is the result of 20 years of research and development in the smell treatment : - very simple to install and to keep in service - high performances - the best cost effective process 14 . Biothys™ solutions : C. the Smellmeister® Turbo ¾ Smellmeister® Turbo = diffusion system, linked to a Smellmeister® G unit ¾ Smellmeister® Turbo assures the constant contact between the 2 gaseous phases by a continuous mixing of the air volumes to treat ¾ The Smellmeister® devices allow a linear and constant treatment Smellmeister® Turbo ¾ Smellmeister® Turbo is suited to the air treatment in closed or semi-closed environment in farm buildings, industrial large volume premises, stocking premises, sorting offices, … 15 . Biothys™ solutions : C. the Smellmeister® technology 1 plate weight (in g) (results obtained with a Smellmeister®) 800 actives 60% 80% 420 gel 40% 0 1 Plate = 800g (+/-10%) 1 2 3 4 5 Time (in months) 16 . Biothys™ solutions : C. the Smellmeister® technology ctives percentage esent in the plate 100% Actives diffusion sprectrum comparison between an AirForce® 1 (natural air flow) and a Smellmeister® unit (controlled diffusion) Smellmeister® Air Force® 1 2 4 Months 17 . Biothys™ solutions : C. the Smellmeister® technology 400 Average actives concentration with %25 plates renewal every 30 days concentration (ppm) 350 300 250 200 150 4 plates 100 renewal point 50 0 0 50 100 time (days) 150 200 18 . Biothys™ solutions : C. the Smellmeister® technology Benchmarking : Smellmeister® vs Spray up Odor unit 100% without treatment spray up 20% Smellmeister® Time Active agents diffused Smellmeister® (continuous) spray up (sequences) Time 19 4. Competitive solutions benchmarking : performances Odor concentration (ppm) Scrubber Incinération 1.000 100 BIOTHYS 10 1 •Carbon active filter •Biofilter Microtec: Dry vapor Smellmeister® G: Gelactiv Flow speed (m3/ 0 1.000 10.000 100.000 1.000.000 20 4. Competitive solutions benchmarking : Investment Odor concentration (ppm) k€ 0 60 Scrubber Incinération 1.000 10 100 k€ 0 5 BIOTHYS 10 1 0 k€ 0 0 •Carbon active filter € k 0 •Biofilter 20 1.000 10.000 Microtec: Dry vapor Smellmeister® G : Gelactiv k€ 0 2 Flow speed (m3/h 100.000 1.000.000 21 4. Competitive solutions benchmarking : Monthly maintenance cost Odor concentration (ppm) k€ 7 5 Scrubber Incinération 1.000 k€ 7 5 100 k€ 2 4-1 BIOTHYS 10 1 0 € k •Carbon active filter -10 5 € •Biofilter 1k 1.000 10.000 Microtec: Dry vapor Smellmeister® G: Gelactiv k€ 0 1-1 Flow speed (m3/h 100.000 1.000.000 22 5. Biothys™ products overview per application field Industrial sector • Bitumen • Petroleum • Pneumatic tire vulcanizing • Sedimentation sludge • Pits and ponds of industrial waste water • Liquid effluents • Process water • Process chimneys • Process / extraction • Breeding premises chimneys • Slurry pits and pond • Thickener basins • Manure storage platforms 23 AirForce® 1 AirForce® 1 is an innovative process for the static treatment of odo nuisances using natural air flows Features Advantages • Support made of 2 connected plates in which is inserted one or 2 Gelactiv® plates • Very simple to install • Static process using natural air flows • Progressive system • Explosion proof procedure • Adaptable to each plant configuration • Ensures a constant and homogeneous treatment. • Economical and competitive • Silent ® AirForce 1 is suited to the treatment of • No dissemination of pathogenic germs or allergens outside plants : composting aeras, final waste storage centers, wastewater treatment plants, liquid waste containment ponds,... 24 AirForce ® 1 Ponds 25 mellmeister® G12 Technical innovation Mural ventilation equipment which allows the implementation of acti agents through a distribution ramp with multiple diffusion points. Features Avantages • Manufactured with enclosure this electrical device may contain up to 12 Gelactiv® plates • Very simple to install • Treatment result • Economical • Equipped with a flexible distribution ramp and a variable speed fan • A cyclic timer permits to program the active molecules spreading sequence • A 1 channel electronic time switch permits to program the running period, for day or group of days Smellmeister® G 12 is suited to the treatment of olfactory nuisances generated by industrial large volume premises, commercial premises, car parks, hotels, restaurants, … 26 mellmeister®G36 Technical innovation Mural ventilation equipment which allows the implementation of active agents through a distribution ramp with multiple diffusion points. Features Advantages • Manufactured with enclosure this electrical device may contain up to 36 Gelactiv ® plates • Very simple to install • Equipped with a flexible distribution ramp and a variable speed fan • Treatment result • Economical • A cyclic timer permits to program the active molecules spreading sequence • A 1 channel electronic time switch permits to program the running period, for day or group of days Smellmeister® G 36 is suited to the treatment of olfactory nuisances generated by industrial large volume premises, process stacks, commercial premises, car parks, hotels, … 27 Smellmeister® G 36 + 300 m of pipe Treatment used in Raffinery Ventilated container containing 2 Smellmeister® G 36 Micro-pierced diffusion pipe 28 Smellmeister® G 36 Brickworks process stack treatment 29 mellmeister®Turbo Technical innovation Ventilation equipment which allows the implementation of activ agents through a diffusion pipe, directly connected to a unit Smellmeister® G12 or Smellmeister® G36. Features Avantages • T-shaped box beam containing a fan, 2 air inputs (lateral sides) and 1 air output (center) • Very simple to install • May be fitted out a speed regulator • Exists with different speeds : 1 730 m3/h 3 400 m3/h 5 000 m3/h 10 380 m3/h • Treatment result : this device makes for air mixing and thus, better treatment conditions • Economical fan Smellmeister® Turbo is suited to the air treatment in closed or semi-closed environment in farm buildings, industrial large volume premises, stocking premises, sorting offices, … 30 Smellmeister® Turbo Installation in a farm building (old model) Smellmeister® Turbo Installation which could be realized in a closed environment 31 Waste treatment Urban waste treatment Industrial waste treatment • Garbage cans • Incineration • Waste collection trucks • Composting • Composting • Sorting offices • Technical burying offices 32 Scrubifix® is adapted for the garbage cans and garbage cans places neutralization In this bag, you will find: 50mL active product bottle 2 application supports Adequate amount to use depending on container volume: from 100 L to 300 L : 1 support + 25mL of active product from 300 L to 600 L : 2 supports + 25mL of active product per support Features Advantages • Odor neutralizing liquid (Exair® A-HR-20) impregnated on a support • 3 to 6 weeks of persistence • Slow active agents release from the support in contact with the air • continuous and homogeneous treatment • easy to use • Light citrus fruits connotation Remove the self-adhesive film from the application support(s) and place it (them) on the clean and dry internal area of the container lid. Pour the right liquid amount on the application support(s) 33 mellmeister® Truck 24 Volts Ventilation equipment which allows the implementation of active agents through a distribution ramp on waste collection vehicles Features Advantages • Manufactured with enclosure this elctrical device may contain up to • Very simple to implement 5 cartridges of Gelactiv ® and/or Gel-O-Dor®. • Economical and efficient • Equipped with a flexible distribution ramp and a variable speed fan Smellmeister® Truck – 24 Volts is advised for the treatment of emanations from waste compactors and waste collection vehicles. 34 35 AirForce® 1 – Composting area 36 AirForce®1 - Liquid waste containment pond Bourg en Bresse - Organom 37 AirForce® 1 – Ponds treatment Smellmeister® Turbo Installation in a sorting office 38 Original and innovating process for the treatment of malodorous emanations from ponds. Lagun’Air® Features Advantages • Implementation technique through immersion : injection of the active agents beneath the surface of the water • Best cost / performance rat (1.5 – 2.5 L per day and per hectare) • “micelle-forming” mode of dispersion. • Process suitable to each type of ponds • Programming of the injectio sequences Diffusion nozzles Titration unit agun’Air® is suited to the reatment of olfactory uisances generated by waste water treatment lants and ponds. 39 Lagun’Air® 40 Lagun’Air® Technology Lagun’Air® process schematic description 41 Communities • Waste water treatment • Septic tanks • Sewage treatment 42 Gelactiv® SHK / NHK Treats efficiently all olfactory nuisances generated in sewer systems. Features Advantages • Polymer matrix loaded with active agents dedicated to the inhibition of H2S, NH3, mercaptans… • Very simple to implement and to use • Gel plate consolidated from a metal grid • For a local or global treatment • 24 hours a day, 365 days a year treatment • Long-lasting action : 3 to 6 months • Economical and competitive The Gelactiv® SHK / NHK allows to treat the air flow directly in the sewer pipes whatever length or configuration. This technology is perfectly suited for the treatment of wastewater collectors, manholes and storm drains, sewer lift stations and pumping stations. 43 44 45 Gelactiv® broyé over a lift station 46 Gelactiv® SHK in a lift station 47 Septic tanks treated with Gelactiv® SHK 48 Settling tank treatment : SmellMeister® G36 + micro-pierced diffusion pipe Waterworks treatment : SmellMeister® G12 + diffusion heads (360°) s 49 Waterworks treatment : SmellMeister® G12 + diffusion heads (360°) Smellmeister£ G12 Diffusion pipe s Diffusion head 50 Covered pond treatment with SmellMeister®G 36 Active compounds diffusion in the pond canopy by using flexible pipe 51 AirForce® 1 – Waste water treatment plant 52 AirForce® 1 – Ponds 53 AirForce® 1 Settling tanks 54 Gelactiv® CS Lasting protection of the electrical equipments against corrosion due to H2 Features Advantages • Polymeric matrix loaded with active agents dedicated to H2S inhibition • Very simple to implement • Protects electrical circuits against H2S corrosion. • Permits to realize maintenance savings • Long-lasting action • Placed into a plastic cartridge, Gelactiv ® CS is not in touch with the electrical components. Protection of electrical equipment boxes installed in H2S loaded environments : pumping stations, sewer lift stations, dehydration rooms, thickening stations. 55 Service sector • Kitchens • Hospital premises • Air conditionning • Maintenance • Rooms • Surface treatment • Global treatment • Ventilation • Entrance hall 56 AirForce® Solo Small air freshener for a static and targeted treatment Features Advantages • Small plastic box containing a dosis of neutralizing gel. • Can be placed on all surfaces thanks to a selfadhesive strip. • AirForce® Solo is designed with upper openings to allow, upon contact with air, the release of active components. • • Double action: neutralizes and creates an atmosphere at once through diffusion of light fragrances. AirForce® Solo is designed to be placed directly at the source of foul smelling odors. • Treatment duration: 8 to12 weeks Small and discreet, AirForce® Solo is particularly adapted to odor neutralization of garbage cans, waste containers, toilets and vehicle cabins. 57 AirForce® Mini Features Advantages • Device composed of a case holding a low-tension fan (1 to 2 batteries LR20 1.5V) • Without spraying •1 light sensor • Economical and competitive • Discreet, small and autonomous • 3 ventilation sequences (via light sensor, continuous or off) • Simple to install • Aesthetically pleasing and silent AirForce ® Mini is recommended for the treatment of small spaces : smoking rooms, offices, corridors, toilets etc. 58 AirForce® Mini (old model) 59 el-O-Star® Original neutralization and odorization device. Neutralizes the malodorous components while creating an atmosphere diffusing light fragrances. Features Advantages • Column with dynamic 5-speed ventilation • Adjustment of the olfactory intensity • Sequencer permits sequential running • Light consumption • Long lasting action • Economical and competitive • Silent and aesthetically pleasing Gel-O-Star® is suited to every application which requires a neutralization of foul smelling odours in public spaces, offering olfactory confort through diffusion of light fragrances : casinos, conference rooms, fairs and shows, public spaces, locker rooms, sport centres, etc. 60 AirForce ® 5 Small wall-mounted unit used in combination with active odour inhibition agents to neutralize intense olfactory pollutions. Features Advantages • This electrical device can hold up to 4 Gelactiv ® and/or Gel-O-Dor® cartridges. • Very simple to install • Equipped with a 2-speed fan • Diffusion strength according to room volume and odour intensity • Treats spaces from 50 to 400 m² • Easily fits into the rooms • Economical and competitive AirForce® is recommended for the reatment of industrial and tertiary rooms. n combination with the Gel-O-Dor® range, he neutralization goes with light ragrances. 5 61 AirForce® 5 62 Smellmeister® 40G 230 Volts Innovation q p p active agents through a distribution ramp with multiple diffusion points. Advantages Features • Manufactured with enclosure this electrical device may contain up to 4 cartridges of Gelactiv® and/or Gel-O-Dor®. • Very simple to implement • Settles easy in your premises • Economical and efficient • Equipped with a flexible distribution ramp and a variable speed fan • A cyclic timer permits to program the spreading sequence Smellmeister® 40G – 230 Volts is advised for the treatment of industrial premises of manufacturing or storage, dustbin rooms, sanitary arrangements and locker rooms. • A 1 channel electronic time switch permits to program the running period, for day or group of days 63 Smellmeister® 80G Innovation q p p active agents through a distribution ramp with multiple diffusion points. Features Advantages • Manufactured with enclosure this electrical device may contain up to 8 cartridges of Gelactiv® and/or Gel-O-Dor®. • Very simple to implement • Settles easy in your premises • Economical and efficient • Equipped with a flexible distribution ramp and a variable speed fan • A cyclic timer permits to program the spreading sequence Smellmeister® 80G is advised • A 1 channel electronic time switch permits to program the running period, for day or group of days for the treatment of industrial premises of manufacturing or storage, sewage sludge dehydration rooms and extraction chimneys. 64 AirForce® 80G – Kitchen extraction system 65 AirForce® 80G - Kitchen extraction system 66 Multi-Plates® support Mono-Plate® support Implementation device of Gelactiv® technology This stainless steel box may contain up to 6 Gelactiv® plates Stainless grid 67 Multi-Plates® support Kitchen extraction system 68 Multi-Plates® support - Air conditioning system 69 Actual ventilation system treatment Air containing active agents Neutral air implementation in a ventilation shaft Advantages in comparison to a direct installation in the ventilation coffer : • no dust on the plates • the constant temperature allows an optimal active agents diffusion • the plates replacement is simplified 70 Exair®A-HR-20 Powerful neutralizing agent dedicated to the treatment of olfactory nuisanc resulting from the degradation of organic materials, human and animal confinement and the degradation of animal and vegetables greases. Features Advantages • Odor neutralizing liquid in trigger spray bottle • 3 to 6 weeks persistence • Ready to use • To use non-diluted for surface treatment • Apply by spraying • Fixed onto surfaces, Exair®AHR-20 releases the active agents upon contact with air • Light citrus fruits connotation Exair®A-HR-20 is adapted to neutralize garbage cans, garbage can rooms, waste containers, public toilets, unusual pee places, grease tanks, locker rooms, etc… 71 OAC® Range Sol’Air® Ɣ Neutralizes and treats : kitchens, lobbies, toilets, any volume used for processing, coolers Ɣ Particularity : economical and suited for large volumes Ɣ Application : applied diluted in floor washing water. Can be used in floor washing machines Anti-Tabac Acts instantly • Neutralizes and treats tobacco odors • Particularity : a light mentholated fragrance • Application : sprayed in the air or on fabrics. 72 OAC® Range Granul’Air® Deoshoes® Inhibition of garbage can odors Inhibition of feet sweating odors • Neutralizes and treats : odors from household waste, compost, domestic heating oil • Neutralizes and treats : odors due to the feet sweating by bacterial disrepair decrease • Particularity : very long lasting • Particularity : hypoallergenic and not galling • Application : clay pellets spread over the surfaces and foul-smelling waste Septic’Air® Inhibition of pipes and liquid effluents odors • Neutralizes and treats : odors from sewers, septic tanks and liquid effluents • Application : directly sprayed inside the shoes Special’Air® New Powerful neutralizer for toilet odors • Neutralizes and treats : strong odors due to the degradation of organic matter • Particularity : economical and very easy to use • Particularity : broad spectrum of action • Application : diluted before pouring down pipes, siphons, sinks, … • Application : sprayed on walls, partitions, baseboards,… 73 Transports • Cars • Railway stations • Maintenance • Waste collection vehicles • Planes • Airports • Ferry boats • Tankers • Cabins • Maintenance • Cruise boats 74 Francfort airport Smoking room Smellmeister® G12 75 Air-conditioning treatment in maritime transport with a Multi-Plates® support ROISSY airport toilets treatment with AirForce® 5 76 Gel-O-Dor® Scent description Gel-O-Dor® 82 new : Fruity with a slight musky tone. Olfactory strength: 3/5 Gel-O-Dor® Agrumothys : Citrus fruit scent slightly spicy. Olfactory strength: 3/5 Gel-O-Dor® AW : Musk scent with a slight lemon tone. Olfactory strength: 2/5 Gel-O-Dor® Blue Cedarwood : A fresh and woody scent with a slight lemon tone. Olfactory strength : 2/5 Gel-O-Dor® Figuier : Fruity Summer scent slightly sweet. Olfactory strength: 3/5 Gel-O-Dor® Fleur de Verger : Fruity and floral scent with a slight lemon tone. Olfactory strength: 2/5 Gel-O-Dor® Jasmin : Spring floral scent. Olfactory strength: 4/5 Gel-O-Dor® Marine : Fresh – Ocean breeze. Olfactory strength: 3/5 Gel-O-Dor® Pêche blanche : Fruity summer scent with a slight lemon tone. Olfactory strength: 2/5 Gel-O-Dor® Piegethys : Fruity scent with a slight citrus fruit tone. Olfactory strength: 3/5 Gel-O-Dor® Pomelo : Citrus fruit scent. Olfactory strength: 2/5 Gel-O-Dor® White Musc : Musk scent with a slight lemon tone. Olfactory strength: 4/5 77 6. Case study : Petroleum industry SHELL ( Birkenhead - Australia) August 2009 3 tanks of 2000m3 each 2 tanks of 500m3 each Smells : H2S, mercaptans Plates : Gelactiv® AFG 1 Smellmeister® G36 unit 1 Smellmeister® G12 unit Treatment periodicity: 16 plates per month CAPEX = k€ 35.0 OPEX = k€ 1.6 / month 78 6. Case study : Petroleum industry API API 115 x 30 m Smells : H2S, mercaptans, fat acide, ammonia, aldehyde 150 Gelactiv ® AFG plates AirForce® 1 Treatment periodicity : 75 plates per month CAPEX = k€ 20.0 OPEX = k€ 7.5 / month Air Force® 1 units 79 6. Case study : Petroleum industry SRD refinery API Smells : H2S, mercaptans Gelactiv ® plates 2 Smellmeister® G36 1 Smellmeister® G12 Treatment periodicity : 28 plates per month CAPEX = k€ 50.0 OPEX = k€ 2.8 / month 80 6. Case study : Industry Tires vulcanization off-gas treatment within an extraction chimney with a flow of 150.000 m3/h 100.000 m3/h extracts from the building and 50.000 m3/h extracts from the process) AirForce® 3 AirForce® 3 %86 of abatement : from 3286 to 461 UOS/m3 results given by the olfactometric test carried out by the TÜV (Essen) 81 6. Case study : Water treatment plant Town Lagoons and water treatment plant Smell : Ammonia Gelactiv® AirForce®1 Treatment periodicity : 4 to 12 weeks Abatement > %70 Settling tank AirForce® 1 unit 82 6. Case study : Water treatment plant Active compounds diffusion in the pond ceiling by using flexible pipe linked to a Smellmeister® G36 83 6. Case study : Water treatment plant Strasbourg town Pumping station Smells : Ammoniac, yeast 12 Gelactiv® plates 1 Smellmeister ® G 12 unit Treatment periodicity : 4 plates per month Abatement > %80 CAPEX = k€ 12.0 OPEX = k€ 0.4 84 6. Case study : Manhole treatment manhole stainless steel wire street level Gelactiv® plate neutralized effluents Gelactiv® treatment process foul-smelliing effluents 85 6. Case study : Manhole treatment 86 6. Case study : Waste treatment Ecoparc, Barcelona, Spain Waste sorting plant and composting area Permise of sqm 36.000 AirForce® 1 units AirForce® 2 unit 87 6. Case study : Farming Smellmeister® Turbo unit AirForce® 1 units Liquid manure lagoon Balgau, France 88 6. Case study : Waste collection equipment 89