Printing Inspection - Industry Solutions

C O N T E N T S
Ｉ
Company
2. Our Mission
3. Our Philosophy
5. Our Team
6. Our Facility
ＩＩ
Products
07. A Journey of Our Printing Inspection Products
08. A History of Our Inspection Machines for Small-format Sheets
09. Advantages of Our Products
13. Solutions for Diverse Printing Processes
PressVision Family
17. Sampo - Sample Print Inspection and Proofing Machine
19. Inline Print Inspection Solutions
23. DH-QZX820 - Rotary Die-Cutting Inline Inspection System
25. MVColor - Color Variance Inline Inspection System
PostVision Family
27. Star 420 - High-speed Print Quality Inspection Machine for Small-format Cigarette Packets and Cartons
31. StarLine - Automatic Inspection Line for Small-format Cigarette Packets and Cartons
33. Star 550 High-speed Print Quality Inspection Machine for Small-format Pharmaceutical Packets and Color Cartons
37. StarComb - Folding-gluing Inspection Machine for Common Color Packets and Cartons
41. StarInline - Inspection Machine Inline to Folding-Gluer
45. Lope 1020 - Print Quality Inspection Machine for Large-format Sheets
49. Lope 1040 - Print Quality Inspection Machine for Large-Format Thin Sheets
51. Reeller 8026 - Print Quality Inspection Rewinding Machine for Soft Packets of Cigarettes
55. Reeller 6033 - Print Quality Inspection Slitting & Rewinding Machine for Labels
59. DH-VID100 - Variable Information Inspection System
61. DH-FH100 - Anti-confusion Packs Checking System
63. DH-MQ100 - Inspection System for Checking Paper Fed in Die-cutting Machine
ＩＩＩ
Examples
65. Cigarette Packets and Cartons
67. Pharmaceutical Packets and Color Cartons
69. Defects in Variable Information Printing
69. Defects in Labels
70. Defects in Packets Printing
ＩＶ
Clients
71. Domestic Clients
72. International Clients
Ｉ
Company
Our Mission
Based upon talented people and cutting-edge technologies, our business is focused around the advancement and application of technologies
regarding machine vision, images processing and computer graphics. Our mission is to create, develop, produce and sale state-of-the-art
machine vision components as well as solutions which aim to help people from various industries in the global market increase efficiency,
reduce cost and improve quality. Ensuring our values are embedded in our customers’ success, which helps us better meet the expectations
of society.
During the past 20 years, we have delivered a range of solutions for industries such as printing, packing, electronics manufacturing, traffic
management, and many more…
Honestly following our fundamental ideas of putting customer first, making innovations and getting actions rather than speech, we always keep
our commitment to all partners –consistently offering leading technologies, superior products and outstanding services.
Our Vision
We support social development by using machine vision technologies.
01 / 02
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Company
Our Philosophy
Integrity First
People Oriented
Pragmatic Diligence
Win-Win Cooperation
Continuous Innovation
Integrity First
Having no integrity easily ruins any business,while strong sense of
responsibility can help us succeed eventually. Being honest and having
strong moral principles are at the heart of our culture. We firmly believe that
sincerity will lead to mutual benefit and keeping promises is the foundation
of our characteristics and business ethics.
People Oriented
We respect Human Values and regard employees as our most valuable
assets and the primary source of competitive advantage. All of our efforts
aim to finally serve people, and all of our profits and prestige are mere
rewards or praise coming from the process of serving people. We carefully
hear voices of each partner, and are willing to become a platform to
realize those ideas. We really enjoy seeing customers’ ideas come to life,
employees’ dreams are turned into realities, and such kind of successful
stories spread throughout the country and even the whole world.
Pragmatic Diligence
Just being diligence and pragmatism when working with our customers
is a fundamental rule of our professionalism. We adopt a pragmatic
approach to our business; admit the existence of imperfections and
limitations of technologies, and constantly remind and motivate ourselves
that we must pursue the best to satisfy requirements from customers
and employees.
Win-Win Cooperation
We treat every customer as one of our partners, refuse to play "zerosum game" in the business, and believe that all participants in the game
will become the winner. With a sincere heart, we always take a partner’s
responsibility to create values for our customers and then realize our
own values in return. In such a win-win cooperation, we keep walking
forward and growing up with our customers, and go the best to contribute
to machine vision industry and reward our customers by creating more
values.
Continuous Innovation
From the date of establishment, "Making innovation part of our DNA"
has always been the essential philosophy we adhere to. In the past 20
years, we created so many “breakthroughs” which have already been
recorded in the machine vision history of China. With a global vision
and a natural sense of urgency, however, we clearly understand that
"innovation capability" is the soul of a hi-tech company and the only
way leading to cutting-edge technologies and products which deserve
customers’ trust and indeed improve productivity.
03 / 04
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Company
Our Team
■　Based upon the strength of Chinese Academy of Sciences
Doctor 5%
■　Having enterprise post-doctoral station dedicated to MV and mechatronics research
Sales 10%
Services 30%
Bachelor 45%
Master 40%
R&D 40%
Production15%
■　Featuring a R&D team with over 200 professionals, 45% of
employees having master degree
■　Proven innovation ability and patented technologies
Our Facility
05 / 06
Ｉ
Products
A Journey of Our Printing Inspection Products
■ 5th Generation Inspection Machine for Small-
format Sheets
■ 3rd Generation Inspection Machine for Large-
format Sheets
■ 64-bit Inline Inspection System
■2
nd
2012
Generation Inspection Rewinding Machine
th
■ 4 Generation Inspection Machine for
Small-format Sheets
■ 2nd Generation Inspection Machine for
Large-format Sheets
■ Sample Print Inspection & Proofing
Machine
2010
th
■ 3 Generation Inspection Machine for
Small-format Sheets
■ 32-bit Inline Inspection System
st
■ 1 Generation Inspection Rewinding
Machine
■ 2nd Generation Inspection Machine for
Small-format Sheets
2008
2007
st
■ 1 Generation Inspection Machine for
Large-format Sheets
st
■ 1 Generation Inspection Machine for
2005
Small-format Sheets
■ 100% inspection Systems for Chinese
Paper Currency
■ “3-in-1” Inline System for Checking
Print Quality of Watermarks, Fluorescence
Characteristics, and Variable Numbers on
Chinese Paper Currency
2000
1995
■ Vision System for Inspecting Quality of
Chinese Paper Currency
A History of Our Inspection Machines for Small-format Sheets
2nd Generation，2007
st
1 Generation，2005
20,000
sheets / hour
40,000
sheets / hour
5th Generation，2012
130,000
sheets / hour
3rd Generation、4th
Generation，2008/2010
60,000
80,000
13,0000
sheets / hour
8,0000
6,0000
4,0000
2,0000
2005　2007　2009　2011　2013　07 / 08
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Products
Advantages of Our Products
The Most Popular Print Inspection Software in the World:
Smartcheck
1
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The first 64-bit platform used in print
inspection industry
Smartcheck is the first print inspection program providing support
for 64-bit OS and multi-core, multi-processor platforms with DDR
SDRAM of up to 16 GB. With the thread-based programming
technique, Smartcheck can use the enormous processing
capability based on 64-bit platform to automatically achieve
parallelization in data processing, consequently speed up
inspections and increase productivity.
Building-block modular algorithms
with powerful inspecting capability
According to the different print features, various inspection
algorithms are developed and launched as a tools package which
includes modular algorithms for the inspecting or measuring
of characters, registration, foil stamping print, embossing
print, numbers, colors, sealing lines, and many more. Special
algorithms for specific requirements from customers can be
developed and integrated into Smarcheck software.
Easy-to-use wizard interface for users
Parameter setting and images training (modeling) are
interactively achieved in a step-by-step manner with the help
of an easy-to-use wizard tool. The wizard shows various print
procedures, flexible quality standards, and inspection region
parameters to users so that all operations could be completed in
a specific and standardized way. Even a novice user can easily
operate the software and enjoy the good results produced by
the true 100% inspection products.
Integrated with a heartbeat system
for self diagnosis & recovery
A heartbeat system is employed in Smartcheck software
to monitor the running status of an inspection machine,
detect problems occurred in subsystems, and automatically
recover from malfunctions. Machine vision software with a
heartbeat feature can keep an inspection machines working
reliably in harsh environments where EMI may impact the
equipment, and make the inspection running non-stop on
factory floor.
Smart operation assistant with
interactive online help
When users encounter any question or are unsure about
an operation, Smart operation assistant will provide
detailed instructions and answers, and can instantly help
the users grasp the usage of Smartcheck software. For any
user, Smart operation assistant is a fast-track to the deeper
understanding of Smartcheck software as well as print
quality inspections.
Smart defects classifier and
analyzer for QM
When a defect is detected, Smart classifier will put the
defect into a group according to the printing processes
where the defect occurred, i.e. defects in printing, foil
stamping, holographic printing, die cutting, embossing,
■ 光油
■ 凹凸
■ 烫金
■ 印刷
varnishing, etc will be classified accordingly. Smartcheck is
able to generate and export data analysis report showing
the distribution of defects, and support for conducting
further quality management.
Flat style appearance of user
interface
The Win8 style flat appearance is introduced into the
software interface design and provides customers with
innovative, stylish experiences.
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5
6
7
09 / 10
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Products
Advantages of Our Products
High Performance and Reliable Hardware
Being a know-how company with a long history in machine vision industry, Daheng deserves trusts from counterparts all over the world and has
established close cooperation with world-famous companies like Teledyne DALSA, Siemens, Chromasens, Schneider Kreuznach , MVTec, FESTO,
to mention a few, which helps our customers directly enjoy the latest products with state-of- the-art technologies and significantly decrease the total
cost accordingly.
All-around and Customer-oriented Services
■　Our online service department is
■　Our field engineers are able
■　Our customers are provided
at the customers’ disposal 24 to arrive at customer site within 4
with timely access to wearing parts
hours a day, 7 days a week
hours in case of an emergency
throughout the equipment life cycle,
and replacement of crucial parts can
be completed in 48 hours
Shenyang
Beijing
Tianjin
Jinan
Zhengzhou
Xi'an
Chongqing
Chengdu
Nanjing
Wuhan
Shanghai
Changsha
Guiyang
Kunming
Shenzhen
■　A large network of support and services has been
established around China
11 / 12
Ｉ
Products
Solutions for the printing of cigarette packets and cartons
13 / 14
Ｉ
Products
Solutions for the printing of pharmaceutical packets and color cartons
Solutions for the printing of labels
15 / 16
ＩＩ
Products - PressVision
Sampo —— Sample Print Inspection and Proofing
Machine
Sampo is a print quality inspection machine commonly used to check for print quality and accuracy on samples of printed material
against the original proof or the computer file which is output to a printing plate. It is suitable to inspect a variety of materials like
printed cartons, packets, leaflets and booklets for industries of pharmaceuticals, cigarettes, consumer goods packaging, and so forth.
Features
■　Versatile inspection on 100% of printed material, catching content errors of any kind, such as missing or wrong characters, symbols, colors, and
graphical elements
■　Inspection with configurable sensitivity to satisfy requirements at different levels of QC management
■　Supports for real-time recording of inspection results and fast query search in database, facilitating traceability and analysis of products quality
■　Capability of discovering any issue on plates at the first time by proofing printed material, avoiding generation of huge amounts of waste products
Applications
Specifications
Specifications
DH-CJ1080T
Maximum inspection sheet size
1,080mm × 720mm
Minimum inspection sheet size
200mm × 100mm
Paper quality
45 - 450 g/m2
Minimum defect size (as a point)
0.1mm × 0.1mm
Minimum color variances detected
△ E ≥ 3 (compare with acceptable sample)
Minimum registration deviation detected
±0.1 mm
Inspection time (per sheet)
＜ 1min
Dimension (L x W x H)
2,200mm × 1,700mm × 1,300mm
Gross weight
500 KG
Total power
3.5 KW
17 / 18
ＩＩ
Products - PressVision
Inline Print Inspection Solutions
Webon - Inline inspection solutions for gravure printing
Sheeton - Inline inspection solutions for offset printing
Webon - Inline inspection solutions for slitting process
Inline print inspection systems are able to be integrated into a variety of printing and converting processes to inspect the print quality of
different material, mark errors or defects being detected, and digitally store all errors and corresponding information for further analysis
in a real-time manner. Inline print inspection systems are suitable to be used on various machines, including gravure press, offset
press, flexo press equipments and slitters or rewinders.
Defects-handling methods
■　Defects on sheet surface: Labeling machine, making labels on the defective sheets for the further handling
■　Defects on web surface: Defects review machine, reviewing defects by checking the records generated in the inspections
Webon - Inline inspection systems for gravure press of
cigarette packets
Features
■　Capability of real time alerting users to the fact that defects such as wrong colors, ink streaks and misregisters has been detected, avoiding
generation of huge amounts of wastes
■　Recording and marking defects to make further operations as reviewing defects or ejecting wastes much easier, significantly increasing products quality
■　Support for real time monitoring of production status and providing users with statistics for quality management
■　Offering complete routines for handling defects in press and in post-press
Applications
Specifications
Specifications
Installation platform
Suitable material
Defects types
Inline inspection systems for gravure press
Support for all gravure printing machines (BOBST, CERUTTI, BEIREN, KOMORI,
SONGDE, etc)
coated paper, carton paper, silver paper, mirror copper paper, laser paper, plastic
film, transparent and semitransparent material, etc
color variance, ink smear, missing part, dead bug, dirty spot, ink streak, blade
scratch, misregister, etc
Defects-handling methods
Sound and light alert, labeling defects, reviewing defects
Width of Inspection area
300mm-1,200mm
Maximum inspection speed
300m/min
Minimum defect size (as a point)
0.1 mm² （contrast ≥ 20）
Minimum defect size (as a line) (W x L)
0.1mm × 5mm（contrast ≥ 20）
Minimum color variances detected( △ E)
△ E≥ 3
Minimum registration deviation detected
±0.1mm
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Products - PressVision
Inline Print Inspection Solutions
Webon - Inline inspection systems for the printing of
labels and consumer packs
Features
■　Capability of real time alerting users that defects such as color variance, ink streaks, blade scratches and misregisteration have been detected,
avoiding generation of huge amounts of wastes
■　24-hour non-stop inspection with maximum inspection speed 300m/min to lower labor costs
■　Support for real time monitoring of production status and providing users with statistics for quality management
■　Offering complete routines for handling defects in press and in post-press
Applications
The inline system is used to inspect the quality of soft packs, labels, food packs and thin films in printing and slitting process.
Specifications
Specifications
Inline inspection systems for the printing of labels and consumer packs
Installation platform
Suitable for installation on gravure printing machines, offset printing
machines, foil stamping machines, flexo printing machines, slitting
machines, etc
Suitable material
coated paper, carton paper, silver paper, mirror copper paper, laser
paper, plastic film, transparent and semitransparent material, etc
Defects types
color variance, ink smear, missing part, dead bug, dirty spot, ink streak,
blade scratch, registration deviation, etc.
Defects-handling methods
Sound and light alert, labeling defects, reviewing defects
Width of Inspection area
300mm-1,200mm
Maximum inspection speed
200-1,000m/min
Minimum defect size (as a point)
0.1 mm² （contrast ≥ 20）
Minimum defect size (as a line) (W x L)
0.1mm × 5mm（contrast ≥ 20）
Minimum color variances detected( △ E)
△ E≥ 3
Minimum registration deviation detected
±0.1mm
21 / 22
ＩＩ
Products - PressVision
DH-QZX820 Rotary Die-Cutting Inline Inspection System
Applications
The inline inspection system is commonly used for print quality inspection after
die-cutting and supports multiple wastes rejection modules.
Features
■　Inspects right after die-cutting, accepted products are sent into packing
process and wastes are rejected
■　Multiple rows of products are inspected simultaneously to increase
productivity
■　Versatile inspection, supports multiple installing positions to inspect all
procedures of cigarette packaging including printing, foil stamping,
holographic printing, embossing and varnishing, etc.
Specifications
Specifications
DH-QZX820
Suitable Material
carton paper, golden/silver paper, laser paper
Maximum Sheet Size (L×W)
820 mm × 350mm
Paper Quality
150 ～ 250 g/m²
Maximum Delivery Speed
higher than the speed of die-cutting line
Maximum Inspection Speed
higher than the speed of die-cutting line
Minimum Paper Spacing
30mm
Image Resolution
4K Camera：0.07mm（W）× 0.16mm（L）
8K Camera：0.05mm（W）× 0.16mm（L）
Minimum Inspection Size
(as a point)
0.1 5mm² （contrast ≥ 20）
Minimum Inspection Size
(as a line)
width ≥ 0.15mm（contrast ≥ 20）
Minimum Color Variances
Detected( △ E)
△ E≥ 3
Minimum Registration Deviation
Detected
±0.15mm
Accepted Products Handling
shingle stream module, counting module
Rejected Products Handling
shingle stream module
Electric Cabinet Cooling Method
Industrial Air-Conditioning
23 / 24
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Products - PressVision
MVColor —— Color Variance Inline Inspection System
MVColor uses line array multispectral cameras to grab images of printing products from 12 channels. By analyzing the
images, the system computes the color with high precision and outputs the inspection results.
Features
■　Minimum color variance detected is 1 △ E. Less than 0.04 △ E if inspection being repeated.
■　Images from 12 different spectrums cover all the visible spectrums.
■　The system grabs images of the printing products and outputs the color variances and local spectrum images in real time, assists the
quality control of production.
■　Able to output curves of spectrums, color variances and LAB values.
Applications
Real-time color inspection for printing products, continuously computes color changes and alarms when the color variances become
unacceptable.
Compatibility
Gravure printing machines, offset printing machines, flexo printing machines
Inspection precision
Minimum color variance detected is 1 △ E. Less than 0.04 △ E if inspection being repeated.
Features
■　Image resolution 0/25mm, field of view (customizable) 875mm, maximum speed 330m/min
■　Average measurement error 0.9-1.1 △ E
■　The data was acquired by testing on 100 HKS color cards and compared with four kinds of handheld gadgets on the market.
■　The charts on the right are the curves of spectrums output from DH-PCD100 comparing with the practical curves
■　Precision less than 0.04 △ E if inspection being repeated
■　The variance of the average on 10 measurements of the same color is less than 0.04 △ E
The release of MVColor breaks the bottleneck of color variance inspection on printing products. It provides a solid foundation for
customers to control colors of printing products and keep a steady product quality. Daheng Imaging has always been dedicated on
keeping product quality of printing industry.
25 / 26
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Products - PostVision
Star 420 —— High-speed Print Quality Inspection Machine
for Small-format Cigarette Packets and Cartons
Star 420 is a sheet-fed inspection machine commonly used to inspect the print quality of cigarette packets and cartons.
Features
■　High-speed handling, inspection of up to 130,000 sheets per hour with a delivery rate of up to 300 meters per minute.
■　Versatile inspection, multi-check points design to detect all the defects generated in printing processes like foil stamping, holographic printing,
embossing, varnishing, etc.
■　Built-in shingle stream module and stacking module, ensuring that only 100% of good products will become a shingled stream and then
automatically be formed as a perfect stack with a specified count.
■　Proven designs such as integrated console and total equipment protection, making the human-machine interaction safer and more convenient.
■　Optional suction feeder is available and can be easily replaced to guarantee inspection speed.
Soft package suction feeder
Carton suction feeder
Applications
27 / 28
ＩＩ
Products - PostVision
Star 420 —— High-speed Print Quality Inspection Machine
for Small-format Cigarette Packets and Cartons
Specifications
Specifications
DH-HSJP420
Maximum sheet size (L x W)
420 mm × 350 mm
Minimum sheet size (L x W)
90 mm × 90 mm
Paper quality
90 ～ 350 g/m²
Maximum delivery speed
300 m/min
Maximum inspection speed
130,000 sph (for cigarette packets)
Stable inspection speed (for cigarette packets)
soft packets：( 90-180 )g/m²-70,000 sph
hard packets：(180-350)g/m²-100,000 sph
Minimum defect size (as a point)
0.1 mm² （contrast ≥ 20）
Minimum defect size (as a line) (W x L)
0.1mm × 5mm（contrast ≥ 20）
Minimum color variances detected ( △ E)
△ E≥ 3
Minimum registration deviation detected
±0.1 mm
Accepted products handling
Shingle Stream Module, Pile Stacking Module, Counting Module,
Direct Output
Rejected products handling
Shingle Stream Module, Angled Ejection Module
Dimension (L x W x H)
7225 mm × 1070 mm × 1880 mm
Floor space
7300 mm × 2640 mm× 1880 mm
Gross weight
3500kg
Total power
16.5kW
29 / 30
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Products - PostVision
StarLine —— Automatic Inspection Line for Small-format
Cigarette Packets and Cartons
StarLine is a production line commonly used for print quality inspection and packing of cigarette packets and cartons.
Features
■　Highly Automated: sheet pre-storing, automatic sheet dividing, feeding and stacking; automatic packing machine connected for man
power saving.
■　High Inspection Speed: maximum inspection speed at 130,000 sheets / hour, maximum delivery speed at 300 m / min.
■　High Inspection Precision: high-speed CCD cameras installed in three different mounting positions to meet various inspection
needs.
Applications
Specifications
Automatic Dividing Machine
Specifications
DH-BZ98-01
Cardboard Size (for cigarette hard packets)
98mm × (242-250mm)
Cardboard Quality
200 ～ 250g ／ m2
No. of Cardboards (depending on cardboard quality)
300-240 / stack
Maximum Dividing Speed
6 stacks / min
Power
0.36kW
Air Pressure
0.6-0.8MPa
Dimension (L×W×H)
2500mm × 914mm × 1860mm
Automatic Packing Machine
Specifications
DH-JG/KZ-500/160
Dimension of Connecting Module (L×W×H)
2600mm × 1800mm × 1200mm
Dimension (L×W×H)
30000mm × 1800mm × 1800mm
Sheet Type
Cigarette Packets
Packing Type
Lamination kraft paper melting and bonding
Packing Height
500 sheets
Maximum Packing Speed
15-20 packs / min
Packing Band Width
≤160mm
Sheet Quality
90 ～ 280g/m2
Power
3.3kW
High-Speed Print Quality Inspection Machine for Small-format Sheet
Specifications
DH-HSJP420
Maximum Sheet Size (L×W)
420 mm × 350 mm
Minimum Sheet Size (L×W)
90 mm × 90 mm
Paper Quality
90 ～ 350g/m²
Maximum Delivery Speed
300m/min
Maximum Inspection Speed
130000 sph
Minimum Defect Size (as a point)
0.1 mm² ( contrast ≥ 20)
Minimum Defect Size (as a line) (W×L)
0.1mm×5mm ( contrast ≥ 20)
Minimum Color Variances Detected
△ E≥3
Minimum Registration Deviation Detected
±0.1mm
Accepted Products Handling
shingle stream module to pile stacking module with
automatic packing machine
Rejected Products Handling
shingle stream module, angled ejection module
Dimension (L×W×H)
7300mm × 1160mm × 1880mm
Gross Weight
3500kg
Power
16.5kW
31 / 32
ＩＩ
Products - PostVision
Star 550 —— High-speed Print Quality Inspection Machine for
Small-format Pharmaceutical Packets and Color Cartons
Star 550 is a sheet-fed inspection machine designed to inspect the print quality of pharmaceutical packets and color cartons or packs
commonly used in various industries.
Features
■　Versatile inspection, supporting both detection of defects in surface printing processes and data validation/completeness checking of supervision
codes and 2D codes
■　Proven designs such as integrated console and complete equipment protection, making the human-machine interaction safer and more convenient
■　Anti-scratch solutions:
● Optional suction feeder is available and can be easily replaced to guarantee inspection speed
● Innovative design of delivery module to completely avoid scratches on the surface of prints
Applications
33 / 34
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Products - PostVision
Star 550 —— High-speed Print Quality Inspection Machine for
Small-format Pharmaceutical Packets and Color Cartons
Specifications
Specifications
DH-HSJP550
Maximum sheet size (L x W)
550mm × 400mm
Minimum sheet size (L x W)
90 mm × 90mm
Paper quality
90 ～ 350 g/m²
Maximum delivery speed
300 m/min
Minimum defect size (as a point)
0.15 mm² （contrast ≥ 20）
Minimum defect size (as a line) (W x L)
0.15mm × 5mm（contrast ≥ 20）
Minimum color variances detected ( △ E)
△ E≥ 3
Minimum registration deviation detected
±0.15 mm
Supervision code validation
Check for repetition, absence, and errors of codes
Supervision code completeness checking
Defect width ≥ 0.1mm, bar dirt, bar corner missing, code missing, code dirt,
registration deviation, etc.
Accepted products handling
Shingle Stream Module, Counting Module
Rejected products handling
Shingle Stream Module,
Dimension (L x W x H)
6500mm×1160mm×1880mm
Floor space
6500mm×2640mm×1880mm
Gross weight
3,000KG
Total power
15 KW
35 / 36
ＩＩ
Products - PostVision
StarComb —— Folding-gluing Inspection Machine for Common
Color Packets and Cartons
StarComb is a sheet-fed inspection machine designed to perform both the print quality inspection and the folding-gluing operation in
producing pharmaceutical packets and other consumer color packets.
Features
■　Two-in-one design to support both quality inspection and folding-gluing operations, helping customers maximize productivity and minimize labor costs
■　Versatile inspection, having capability to perform both detection of defects in surface printing processes and data validation/completeness checking of
supervision codes and 2D codes
■　Flexible configuration, optional modules are available for double side pre-folding, lock-bottom folding and gluing, and integrating gluing sub-system
Applications
37 / 38
ＩＩ
Products - PostVision
StarComb —— Folding-gluing Inspection Machine for Common
Color Packets and Cartons
Specifications
Specifications
DH-JH550
double-folding side gluing: 550×550, quadruple-folding side gluing:
Maximum sheet size (mm) (L x W)
550×550
Two-side gluing: 450×550 bottom gluing: 500×550
double-folding side gluing: 100×100, quadruple-folding side gluing:
Minimum sheet size (mm) (L x W)
100×100
Two-side gluing: 200×100 bottom gluing: 200×100
Paper quality
200 ～ 450 g/m²
Maximum delivery speed
200 m/min
Minimum defect size (as a point)
0.15mm² （contrast ≥ 20）
Minimum defect size (as a line) (W x L)
0.15mm × 5mm（contrast ≥ 20）
Minimum color variances detected ( △ E)
△E≥3
Minimum registration deviation detected
±0.15 mm
Supervision code validation
Check for repetition, absence, and errors of codes
Supervision code completeness checking
Defect width ≥ 0.1mm
Dimension (L x W x H)
13260mm × 3170mm × 1880mm
Floor space
13260mm × 4650mm × 1880mm
Gross weight
5,000 KG
Total power
20KW
39 / 40
ＩＩ
Products - PostVision
StarInline —— Inspection Machine Inline to
Folder Gluer
StarInline are commonly used for print quality inspection of small-format sheets after die-cutting and able to be connected with
folder gluer.
Features
■　Able to be paired with various folder gluer , different models (550, 650, 800, 1100) are available to choose according to customers’ needs.
■　Connected with the feeding module of folder gluer machine to both quality inspection and folding-gluing operations, helping customers
maximize productivity and minimize labor costs.
■　Modular design: different modules to choose from according to function needs, good adaptability.
■　Innovative design of delivery module to completely avoid scratches on the surface of prints
Applications
41 / 42
ＩＩ
Products - PostVision
StarInline —— Inspection Machine Inline to
Folder Gluer
Specifications
Specifications
DH-HJP550
DH-HJP650
DH-HJP800
DH-HJP1100
Maximum Sheet Size
550 × 400
650 × 500
800 × 500
1100 × 500
Minimum Sheet Size
100 × 100
100 × 100
150 × 120
150 × 120
Paper Quality
90 ～ 350
90 ～ 350
180 ～ 450
180 ～ 450
230
230
240
240
0.1（contrast≥ 20）
0.2（contrast≥ 20）
Maximum Delivery Speed
Minimum Defect Size
(as a point)
Minimum Defect Size
(as a line) W (mm) × L (mm)
Minimum Registration
Deviation Detected
0.15（contrast≥ 20） 0.2（contrast≥ 20）
0.15×5
0.2×5
0.1×5
0.15×5
（contrast≥20）
（contrast≥20）
（contrast≥20）
（contrast≥20）
±0.15mm
±0.2mm
±0.1mm
±0.15mm
Minimum Color Variances
△ E≥ 3
Detected
Supervision Code Validation
repetition, absence, errors of code
Supervision Code Defect width ≥ 0.1mm, bar dirt, bar corner missing,
Completeness Checking
code missing, code dirt, registration deviation, etc.
Accepted Products Handling
shingle stream module, counting module
Rejected Products Handling
shingle stream module
Dimension
L (mm) × W (mm) × H (mm)
Floor Space
L (mm) × W (mm) × H (mm)
Gross Weight
L (mm) × W (mm) × H (mm)
Power
7500 × 1160 × 1880 7500 × 1380 × 1880 7500 × 1380 × 1880 7500 × 1710 × 1930
7500 × 2640 × 1880 7500 × 2860 × 1880 7500 × 2860 × 1880 7500 × 3190 × 1930
3700kg
3900kg
4500kg
5000kg
17kW
17kW
23kW
23kW
43 / 44
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Products - PostVision
Lope 1020 —— Print Quality Inspection Machine
for Large-format Sheets
Lope 1020 is a sheet-fed inspection machine designed to inspect the print quality of large-format sheets before die-cutting process, and
it is normally used in the printing of packs for cigarettes, pharmaceuticals and other consumer products.
Features
■　High-speed inspection completed at delivery speed of up to 11,000 sheets per hour
■　Versatile inspection, multi-check points design to detect all the defects generated in printing processes like foil stamping, holographic printing,
embossing,varnishing, etc.
■　Automatic feeding module available in two types - offset printing machine’s feeder or stamping machine’s feeder, which makes the operations easier
■　Support for non-stop inspection running 24/7, the sheets feeding and picking up achieved without stopping machine
Applications
45 / 46
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Products - PostVision
Lope 1020 —— Print Quality Inspection Machine
for Large-format Sheets
Specifications
Specifications
DH-JP1020
Maximum sheet size (W x L)
1,020mm × 720mm
Minimum sheet size (W x L)
540mm × 400mm
Paper quality
180 ～ 400g/m2
Maximum inspection speed
11,000 sph
Stable inspection speed
9000sph
Minimum defect size (as a point)
0.15 mm² （contrast ≥ 20）
Minimum defect size (as a line) (W x L)
0.15mm × 5mm（contrast ≥ 20）
Minimum color variances detected ( △ E)
△ E≥ 3
Minimum registration deviation detected
±0.15mm
Height of sheet stack in feeding module
1.3m
Height of sheet stack in products collection module
1.2m
Height of sheet stack in wastes collection module
1.2m
Dimension (L x W x H)
8,620 mm×1,880 mm×2,650 mm
Floor space
10,220 mm×3,750 mm×2,650 mm
Gross weight
8,000 KG
Total power
38.2 KW
47 / 48
ＩＩ
Products - PostVision
Lope 1040 —— Print Quality Inspection Machine for Largeformat Thin Sheets
Lope belt
Lope cyln
Lope 1040 is commonly used for print quality inspection of thin paper sheets such as the instructions of medicine, etc.
Features
■　Feeding module with ultrasonic inspection control to make feeding stable; efficient automatic sheet collecting
■　Precise inspection on both sides to detect defects of characters, registration, stamping, codes, color variances, etc.
■　Grabbing delivery for rolling large-format sheets to make delivery fast and precise
Applications
Specifications
Specifications
Lope belt
Lope cyln
Maximum Sheet Size
1040 × 780
1040 × 720
Minimum Sheet Size
400 × 360
520 × 360
Paper Quality（g/m2）
60 ～ 350
40 ～ 250
6000-10000
6000-10000
Minimum Defect Size (as a point)
0.15 mm² （contrast ≧ 20）
0.15 mm² （contrast ≧ 20）
Minimum Defect Size (as a line)
0.15mm×5mm contrast ≧ 20
0.15mm×5mm contrast ≧ 20
△ E≥ 3
△ E≥ 3
±0.15mm
±0.15mm
1200
1200
1100
1200
10700 × 2780 × 2350
7500 × 3380 × 2200
Maximum Inspection Speed（p/h）
Minimum Color Variances Detected
( △ E)
Minimum Registration Deviation
Detected
Height of sheet stack in feeding
module（mm）
Height of sheet stack in products
collection module
Dimension (L×W×H) (mm)
49 / 50
ＩＩ
Products - PostVision
Reeller 8026 —— Print Quality Inspection Rewinder Machine
for Soft Packets of Cigarettes
Reeller 8026 is a narrow-web inspection machine commonly used in roll-to-roll continuous process to inspect print quality of soft
packets of cigarettes.
Features
■　High-speed inspection of up to 200 meters per minute, helping enhance productivity
■　Equipped with precise servo motors, offset pivot guides, and tension controllers
■　Two-way compensating with optional two-way rewinding ensuring even higher productivity
■　Optional stand-alone machine used to review defects, making non-stop detecting available to improve the efficiency of inspection
Applications
51 / 52
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Products - PostVision
Reeller 8026 —— Print Quality Inspection Rewinder Machine
for Soft Packets of Cigarettes
Specifications
Specifications
DH-FJ8026
Maximum inspection width
260mm
Maximum inspection speed
200m/min
Minimum defect size (as a point)
0.1 mm² （contrast ≥ 20）
Minimum defect size (as a line) (W x L)
0.1mm × 5mm（contrast ≥ 20）
Minimum color variances detected ( △ E)
△ E≥ 3
Minimum registration deviation detected
±0.1mm
Material thickness
0.08 ～ 0.4mm
Maximum rewind diameter
800mm
Core inner diameter
￠ 150mm
Gross weight
1500 KG
Total power
4 KW
※Defects review machine (optional) DH-FC8026
Specifications
DH-FC8026
Maximum web width
260mm（customization available）
Maximum review speed
200 m/min
Material thickness
0.08 ～ 0.4mm
Web position correction
±0.2mm
Maximum rewind diameter
800mm（customization available）
Core inner diameter
￠ 150mm（customization available）
Gross weight
500 KG
Total power
4 KW
53 / 54
ＩＩ
Products - PostVision
Reeller 6033 —— Print Quality Inspection Slitting ＆
Rewinding Machine for Labels
Reeller 6033 is a web inspection slitting and rewinding machine commonly used in roll-to-roll continuous process to inspect print quality
and perform slitting operations on adhesive labels for industries of pharmaceuticals, food, fine chemicals, electronics, security printing
and so forth.
Features
■　Equipped with precise servo motors, offset pivot guides, and tension controllers
■　Optional module to support data validation and completeness checking of supervision codes and 2D codes
■　Optional stand-alone machine used to review defects, making non-stop detecting available to improve the efficiency of inspection
■　Optional function to support dual-shaft rewinding and slitting, ensuring even higher productivity
Applications
47 / 56
55
48
ＩＩ
Products - PostVision
Reeller 6033 —— Print Quality Inspection Slitting ＆
Rewinding Machine for Labels
Specifications
Specifications
DH-FJ6033
Maximum inspection width
350mm
Maximum inspection speed
200m/min
Minimum defect size (as a point)
0.1 mm² （contrast ≥ 20）
Minimum defect size (as a line) (W x L)
0.1mm × 5mm（contrast ≥ 20）
Minimum color variances detected
△ E≥ 3
Minimum registration deviation detected
±0.1mm
Material thickness
0.08 ～ 0.4mm
Maximum rewind diameter
600mm
Core inner diameter
￠ 75mm
Gross weight
1500 KG
Total power
4 KW
※ Defects review machine (optional) DH-FC6033
Specifications
DH-FC6033
Maximum web width
330mm（customization available）
Maximum review speed
200 m/min
Material thickness
0.08 ～ 0.4mm
Web position correction
±0.2mm
Maximum rewind diameter
600mm（customization available）
Core inner diameter
￠ 75mm（customization available）
Gross weight
500 KG
Total power
4 KW
57 / 58
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Products - PostVision
DH-VID100 Variable Information Inspection System
The system acquires images of 2D codes with high resolution industrial cameras and performs code reading and validating to
detect quality problems such as repetition, absence, errors, missing elements of printed 2D codes. When a defect is detected, the
sound and light alert is provided to users and the NG signal is simultaneously sent to ejecting equipments to complete the wastes
collection, which can avoid quality accidents occurred in 2D data printing.
Features
■　Real-time monitoring and inspecting on variable
information
■　Real-time alarming, wastes rejecting and
displaying of inspection data
■　Inspection data stored in real-time for future
analysis
■　Supervision code grades inspection to reject
low grade barcode
Specifications
Specifications
DH-JM100 (small-format inspection system)
Maximum inspection speed
300m/min
Number of 2D codes checked
2 codes
Inspection contents
variable codes validating, appearance quality checking
Defects in 2D codes validating
repetition, absence, errors of printed codes
Code types
QR Code、PDF417、Data Matrix ECC 200
Specifications
DH-MZX1100 (large-format inspection system )
Maximum inspection speed
100m/min (7000 sheets / hour)
Number of 2D codes checked
60 codes
Inspection contents
variable codes validating, appearance quality checking
Defects in 2D codes validating
repetition, absence, errors of printed codes
Code types
QR Code、PDF417、Data Matrix ECC 200
59 / 60
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Products - PostVision
DH-FH100 Anti-confusion Packs Inspection System
DH-FH100 is an inline inspection system working
together with folding-gluing machines to read
bar code on every pack to find out the confusion
situation where other types of color packs are mixed
up with the current type. As soon as a different type
of pack is detected, the system will alert users with
sound and light, stop the folding-gluing machine,
and report the identification code and amount of the
wrong type packs. The system can be mounted on
any folding-gluing machine to guarantee that packsconfusion accidents will not happen.
Features
■　Real time monitoring bar codes, reading identification code on every pack’s body and comparing it with the specified ID
■　When pack confusion happens, system can provide sound & light alert, stop the folding-gluing machine, and display the type identification and
the amount of the wrong packs
■　Real-time storing inspection results into database for further data analysis and quality management
■　Support for extensions to satisfy the inspecting task where a certain type pack having multiple bar codes
Specifications
Specifications
DH-FH100
Inspecting area size
60mm×40mm
Bar code types
Code 128,Code 39,EAN 8, EAN13, etc
Minimum bar code size (L x W)
20mm x 5mm
Maximum inspection speed
260 m / min (80,000 bar codes per hour)
Installation space
300mm×300mm×500mm
Defects-handling methods
Sound and light alert, stopping machine signal
Total power
3 KW
Working temperature
5℃ -35℃
Relative humidity
10-80%RH
61 / 62
ＩＩ
Products - PostVision
DH-MQ100 Inspection System for Checking Paper Fed
in Die-cutting Machine
DH-MQ100 is an inline inspection system working together
with die-cutting machines to guarantee the paper fed into
the machine is ready for the die-cutting operation. Realtime images of a certain region of each sheet of paper
are displayed on the terminal interface so that users can
monitor the paper situation, immediately discover problems
and turn off the machine accordingly. With the help of DHMQ100, the wastes produced in die-cutting process are
significantly decreased.
Features
■　Easy to use - the system is equipped with a touch screen to perform the human interaction, which leads to a good customers’ experience.
■　Versatile inspection – the system can find problems such as feeding the paper upside down, inside out, too much inside, in a wrong position,
without a proper registration, etc
■　Strong adaptability – the system can be used in the die-cutting process for the printing and packaging of cigarette, cosmetic, food,
pharmaceutical and many more
Specifications
Specifications
DH-MQ100
Installation platform
Support for all die-cutting machines
Sheet size
Any size that the die-cutting machines can support
Applicable sheet material
Non-reflective paper
Inspection items
Feeding paper upside down, inside out, offside, at a wrong position, over a position
tolerance, with a wrong paper type, with wrong colors.
Inspection precision
0.1mm
Maximum inspection speed
10 sheets / second
Voltage
220V / 50Hz
Total power
300 W
63 / 64
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Examples
Cigarette Packets and Cartons
Cigarette Hard Packets
Cigarette Soft Packets
Cigarette Cartons
65 / 66
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Examples
Pharmaceutical Packets and Color Cartons
67 / 68
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Examples
Defects in Variable Information Printing
Missing parts of a number
Ink smear of a number
Ink smear of a bar-code
Offset from a correct position
Partially missing elements
Ink smear with another color
Huge ink smear
Offset from a correct position
Ink streak of a bar-code
Ink smear
Missing parts of a bar-code
Omission
Omission
Wrong 2D code
Faded part of a number
Defects in Labels
bubbles
scratches
bubbles
creasing
white spots
fingerprints
Defects in Packets Printing
Common Printing
Ink streak
Scratch
Ink streak
Misregister
Shading deviation
Missing characters
Dirty spot
Dirty spot
Misregister
Die-cutting deviation
Foil stamping omission
Foil stamping deviation
Holographic printing deviation
Foil stamping alignment error
Embossing deviation
Embossing deviation
Wrinkles
Wrinkles
Omission Laminating
Air bubbles in Laminating
Foil Stamping / Holographic Printing
Foil stamping omission
Embossing
Embossing deviation
Varnishing / Laminating
Varnish deviation
Varnish omission
Varnish omission
69 / 70
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Clients
Clients
Cigarette packaging & printing enterprises
Yantai BoYuan Technology Material Co.,Ltd
Changde Furong Industrial Development Co.,Ltd
Qingdao Leigh-Mardon Packing Co.,Ltd
Hunan Jinshali Color Printing Co.,Ltd
Zhengzhou Golden Leaf Industrial Company
Shantou Tariff-free Zone Jinguang Industrial Co.,Ltd
Hubei HuaWen Package Co.,Ltd
Shantou Dongfeng Printing Co.,Ltd
Hubei GuangCai Printing Co.,Ltd
Shenzhen Jinjia Color Printing Group Co.,Ltd
Wuhan Xintell Printing & Packaging Co., Ltd
Dongguan Zhiyuan Color Printing Co.,Ltd
Bengbu Gold Mount Huangshan Gravure Printing Co.,Ltd
The Wing Fat Printing（Dongguan）Co.,Ltd
Jiangsu Liantong Jiyuan Printing Co.,Ltd
Zhuhai S.E.Z Chengcheng Printing Co.,Ltd
Jiangyin Lantian Color Printing & Packaging Co.,Ltd
Guangxi Zhenlong Color Printing&Packaging Co.,Ltd
Shanghai Tobacco Printing & Packaging Co.,Ltd
Yunnan Hongta Color Printing&Packaging Co.,Ltd
Wenzhou Likeda Printing Co.,Ltd
Yunnan Huahong Printing Co.,Ltd
Zhejiang Minong Century Group Co.,Ltd
Kunming Weijian Color Printing Co.,Ltd
Changde Jinpeng Printing Co.,Ltd
Pharmaceutical packaging & carton printing enterprises
Liansheng (Dalian) Color Printing & Packaging Co.,Ltd
Xingguang Printing (Suzhou) Co.,Ltd
Pfizer Inc
Shanghai Zidan Printing Co.,Ltd
Beijing Bohaisheng Color Printing Co.,Ltd
Shanghai Jielong Group Inc.,
Shijiazhuang Jiandong Printing Co.,Ltd
Sichuan Huili Industrial Co.,Ltd
Tianjin Binhai Global Printing Co.,Ltd
Chongqing Fuling Taichi Printing Co.,Ltd
Wuhan Zhongyuan Printing Co.,Ltd
Shantou Fangda Innovative Technology Co.,Ltd
Xi’an Fangtian Color Printing Co.,Ltd
Huaxin (Foshan) Color Printing Co.,Ltd
Xi’an Global Printing Co.,Ltd
Guangdong Chaohualong Printing Co.,Ltd
Shanghai New Island Printing & Packaging Co.,Ltd
Guangdong Meishida Color Printing Co.,Ltd
Shanghai Nine Stars Printing & Packaging Co.,Ltd
Kunming West Station Color Printing Co.,Ltd
Shanghai Young Sun Printing Co.,Ltd
Kunming Xizhirong Color Printing Co.,Ltd
International Clients
Vietnam
Singapore
Australia
Alliance Print Technologies Co.,Ltd.
Amcor Tobacco Packeging Singapore Pte Ltd.
Anzpac Services Pty Ltd
India
Chile
Malaysia
ITC Printing & Packaging Co.,Ltd.
Marinetti Packaging
TIEN WAH PRESS (M) SDN. BHD.
Thailand
Chanwanich Security Printing Co., ltd
71 / 72
Headquarters
Address: 12F Daheng Science&Technology Tower,
No.3 Suzhou Str.,
Haidian District, Beijing 100080
China
TEL：86-10-82828878
FAX：86-10-82828996
Email: [email protected]
http://www.daheng-image.com
2015.03