spec of rig for 1700 hp diesel electric drilling rig
Transcription
spec of rig for 1700 hp diesel electric drilling rig
SPEC OF RIG FOR 1700 HP DIESEL ELECTRIC DRILLING RIG SECTION 1000 - MAST & SUBSTRUCTURE Section 1001 1 Each New DSI 142' high cantilevered mast having a rated static hook load capacity of 1,000,000 Lbs. with 12-lines strung to the traveling block. Crown block having one (1) 60" diameter fabricated steel working sheaves Mounted and six (6) 60” diameter fabricated steel working sheaves mounted on tapered roller bearings. Deadline on off-driller's side. Sheaves grooved for 1-3/8" diameter wireline. Block hanging line pad-eye. Escape line, 9/16" X 1.5 derrick height, pad-eye, and shackle. Adjustable racking platform having a capacity to accommodate 242stands of 5" drill pipe and 10-stands of 9" drill collars. Working platform and 7' high handrails to be included. Mast belly board Set tong counterweights complete with buckets, guides, blocks and wirelines. Set raising lines with pull test certificates. Slingline equalizer unit Section 1002 1 Each Refurbished skytop brewster 25' high self-elevating substructure having a casing capacity of 1,000,000 Lbs. and a setback capacity of 600,000Lbs. Substructure designed to elevate a 1700HP electric drawwork and driller's side doghouse. 5’ pony subs fabricated on the bottom of this substructure sub bases to make the substructure height 30’ from ground level to the RIG floor Winches with cable, HPU unit, hoses, etc. for substructure elevation to be included. Checkered floor plate consisting of 3/8" around rotary table and 1/4" elsewhere installed on drill floor. Substructure to contain 20-ton BOP handling beams. Set handrails with toeboards for 30' working floor. V-door, 5' wide complete with two (2) 4" rail pipe sand 3/8" flat plate on ramp. Section 1003 3 Each New single flight stair system with handrails. One stair system will run from V-door side of drill floor straight to ground, one stair system will run from driller's cabin to ground and one stair system will run from off driller's side of RIG floor to top of brake cooling /trip tank 1 Each New 4" single standpipe assembly with clamps installed on off-driller's side. 1 Threaded type unions and schedule XXH pipe to be utilized. Section 1004 1 Each New 4" 5,000 Lb. W.P. standpipemanifold assembly, with connections for Press gauge, kill line, celler jet line with two 2" X 5000# weld valves and One (1) each 5,000 Psi pressure gauge. Threaded type unions and Schedule XXH pipe to be utilized. Section 1005 1 Each Rathole scabbard Section 1006 1 Each Mousehole scabbard Section 1007 1 Each Mast assembly stand to support mast section prior to raising, plus two mast built-out stands Section 1008 1 Each Cellar jet fabricated with 6" pipe Section 1009 1 Each Kill line kit for field installation off 2" valve at floor manifold including 2" Pipe, weld type HP EL and 1502 weld union. Section 1010 1 Each 12" flow line SECTION 2000 - DRAWWORKS AND ACCESSORIES Section 2001 1 Each Refurbished Ideco E-1700, 1700 HP Drawworks as follows : Welded structural steel frame and housing drum with grooving for 1-3/8" drill line water cooled brake flanges make-up and break-out catheads with air controls 32VC1000 high drum clutch 32VC1000 low drum clutch Motor drive chains Drum drive chains Catshaft drive chain Induction hardened cut tooth sprockets Pressure spray oil lubrication to all chains Lubrication Pump Self-aligning main shaft roller bearings Air controlled transmission clutches Air controlled catshaft disconnect clutch Spinning and Jerkline roller assemblies Auxiliary brake coupling Wichita 336 auxiliary brake Controls for drawworks and wichita brake operation Section 2001A Section 2002 Electric motor drive arrangement with two (2) Amerimex 75Z or refurbished G.E. 752 series wound DC traction motors. Each motor to include A 10 HP Blower and junction box with lockout switch. 1 Each Crown Block saver with the following : One (1) manually operated, 4-way, 2-position air valve for selecting normal or override function. One (1) toggle actuated, 2-way, 2-position air valve for supplying air pressure to set the brake and interrupt air supply to the drum clutches at A predetermined safe height of traveling block upward travel. One (1) 4" X 12" air cylinder with clutch attachment to apply the drum brake 2 independent of the manual break level. One (1) air pilot operated, 3-way, 2-position air relay valve for sensing when the toggle valve has been actuated, thus blocking the air supply to the drum clutch selector valves, and simultaneously venting the drum clutches. One (1) toggle valve mounting track for mounting and positioning the toggle valve over the drawwork wire rope drum. Section 2003 1 Each New brake cooling/ trip tank package with the following : One (1) oilfield type master skid approximately 40' long X 10' wide with loading hitches for tailboarding. One (1) approximately 70 bbls. Trip tank with two (2) 3X2 centrifugal pumps with mechanical seals, each powered by A 25 HP, 1800 RPM, 480 Volt, 3-phase, 60 Hz XP AC motor and provisions for remote start /stop from drill floor. c/w Indicator to RIG Floor. One (1) approximately 90 bbls. Brake cooling tank with two (2) 3X2 centrifugal pumps with mechanical seals, each powered by A 25 HP, 1800 RPM, 480 Volt, 3-phase, 60 Hz XP AC motor, electric motor driven radiator and thermostat switch for automatic control of radiator. New Anchor, deadline, Hercules HA-131T or Equal, 100,000# deadline load with brass for 1-3/8" wire rope. Section 2004 1 Each Section 2005 1 Each Oil well refurbished traveling block, 500-ton capacity with six (6) 50" sheaves Grooved for 1-3/8" line. Section 2006 1 Each BT 5500 Refurbished hook, 500-ton capacity. Section 2007 1 Each National P-500 reconditioned swivel, 500-ton capacity. Section 2008 1 Each New 5,000 Psi hammer union kit to join swivel to rotary hose. Section 2009 1 Each 37.5" rotary table to be ran off of the Ideco E-1700 independent rotary drive countershaft SECTION 3000 - MUD PUMPS AND ACCESSORIES Section 3001 2 Each New weatherford MP-16 single acting triplex slush pump, 1600 HP input Complete with : Fully enclosed fabricated steel power end Double helical gears Double extended pinion shaft Self-aligning spherical main and pinion shaft bearings Roller bearings at crank and crosshead end of connecting rods Shim-adjustable and replaceable crosshead guide Oilbath and positive flow lubrication systems Electric motor-driven external circulating lube oil pump and filter, with AC motor, 3 oil gauge and associated piping. Fluid ends and expendables Suction and discharge manifolds Liner flushing pump and reservoir, includes AC electric motor, piping, manifold and hose. Companion Flange for suction manifold 16" suction strainer Section 3003 2 Each New pump unitization complete with : Structural steel three-runner skid - two (2) v-belt drives with belts and sheaves Structural steel motor subbase with two (2) adjustable motor base plates Electric motor drives arrangement with two (2) Amerimex 75Z or refurbished Section 3003A 6 Each Section 3004 2 Each New pulsation dampner, 5,000 Psi maximum service pressure, 20-gallons surge capacity, 4" API 5,000 ring joint connection. Section 3005 2 Each New valve, relief, re-set type B, 1500-5000 Psi with threaded connection. Section 3006 2 Each New gauge, pressure, 0-5000 psi range with threaded connection. Section 3007 2 Each New discharge strainer assembly. G.E.752 series wound DC traction motors. Each motor to include one (1) 10 HP blower and junction box with lockout switch. (two spare) SECTION 4000 - POWER & CONTROL SYSTEM Section 4001 3 Each New caterpillar 3512C land generator set as follows : Caterpillar Model 3512C land electric engine, tier II, 2006 EPA non-road Emission certified. Direct injected, turbocharged, after cooled. Separate circuit aftercooled. Optimized for low emissions. Engine rating is 1476 HP @1200 RPM AIR INLET SYSTEM : Aftercooler core, corrosion resistant Air cleaner, regular duty with soot filter service indicators CONTROL SYSTEM : Caterpilllar adem A3 ECM, left hand requires 24 VDC, 10 Amp continuous, 20 Amp intermittent, clean electrical power RADIATOR COOLED LAND BASED : Outlet controlled thermostat and housing Jacket water pump gear driven Dual Outlet Aftercooler fresh water cooling pump (SCAC), Gear driven centrifugal 4 SCAC pump circuit contains a thermostat to keep the aftercooler coolant from falling below 30 Deg C (85 F) EXHAUST SYSTEM : Exhaust fitting, flexible, 305 mm (12 in) Adapter, 305 mm (12 in) to 356 mm (14 in) Exhause flange, weldable, 356 mm (14 in) Exhause manifold, dry Dual turbochargers with w/c bearings FLYWHEELS AND FLYWHEEL HOUSINGS : Flywheel, SAE No. 00 Flywheel housing, SAE No. 00 SAE standard rotation FUEL SYSTEM : Fuel filter Fuel transfer pump Flexible fuel Lines Fuel Priming Pump, Left hand Electronically controlled unit injectors INSTRUMENTATION : Electronic instrument panel, left hand Analog gauges with digital display data for the following : Engine oil pressure gauge Engine water temperature gauge Fuel Pressure gauge System DC voltage gauge Air inlet restriction gauge Exhaust temperature (prior to turbochargers gauge) Fuel Filter differential pressure gauge Oil filter differential pressure gauge Service meter (digital display only) Tachometer (digital display only) Instantaneous fuel consumption (digital display only) Total fuel consumed (digital display only) Engine start-stop (Off, outo start, manual start, cooldown timer) LUBE SYSTEM : Crankcase breather Oil cooler Oil Filter Shallow oil pan Oil pan drain valve, 2" NPT female connection Lubricating Oil, SAE 10W30, caterpillar DEO (CG4) 643 L MOUNTING SYSTEM : Rails, Mounting, Floor type, 254 mm (10 in) POWER TAKE-OFFS : Accessory drive Lower left hand front (available for to usage) Front housing, two-sided PROTECTION SYSTEM : Adem A3 ECM monitoring system provides engine De-ration or shutdown strategies to protect against adverse operating conditions. 5 Selected parameters are customer programmable. Status available on engine mounted instrument panel and can be broadcast through the optional customer communication module or programmable relay control module (s). Initially set as follows : Safety Shutoff protection, electrical : Oil pressure, water temperature, overspeed , crankcase pressure, aftercooler temperature. Includes air inlet shutoff, activated on overspeed or emergency stop Alarms, electrical : ECM voltage, oil pressure, water temperature (low and high), overspeed, crankcase pressure, aftercooler temperature, low water level (sensor is optional attachment), air inlet restriction, exhaust stack temperature, filter differential pressure (oil and fuel). Derate, Electrical : High water temperature, crankcase pressure, aftercooler temperature, air inlet restriction, altitude, exhaust temperature. Emergency stop push button, located on instrument panel. Alarm switches (oil pressure and water temperature) for connection to customer supplied alarm panel. Unwired. START SYSTEM : Air starting motor, right hand, 620 to 1034 KPA (90-150 PSI), left hand control Air Silencer GENERAL : Paint, caterpillar yellow Vibration damper and guard Lifting eyes ADDERS : • Governor conversion, converts engine to direct rack control for 0-2000 MA input • Caterpillar flexible coupling and hub • Tubular subbase to accommodate engine and generator, includes 3point mounting provisions for installation to master skid. • Caterpillar SR4B, 1750 KVA generator, 2-bearing, 1225 KW, 867 frame, .7 PF, 600 Volt, complete with stator RTD's, Space heater, bus bar and cable access box • Mustang conventional style split core radiator (56 SQ. FT.) with 2circuits for engine jacket water and aftercooler. Includes 78" blower fan, fan drive, fan pulleys, belt guard, belts, fan guard, fuel cooler and water connections. Section 4002 3 Each New oilfield skid and house package with unitization. Includes the following : Approximately 10' wide X 40' long oilfields master skid with loading hitches for tailboarding. Removable roof (curved design) 12" low profile muffler with exhaust piping Fuel and air piping with couplings for connection to engine and between skids. Section 4003 2 Each New gardner-denver HRA2512S compressors, each powered by A 25 HP, 480 Volt, 3-phase, 60 Hz AC motor. Each compressor to be mounted on A 120 Gallon air receiver. Each compressor to deliver 102.1 CFM at 125 PSIG. 6 Section 4004 1 Each New gardner-denver RNC-125 refrigerated air dryer. Section 4005 1 Each New cold Start -Gardner-denver HDR5-3 self contained cold start unit powered by a lombardini 9 HP diesel engine. Unit capable of delivering 16.5 CFM at 125 PSIG Section 4006 2 Each New air receiver - 240 gallon with pressure relief valve, gauge and piping. Section 4007 1 Each New NOV 4 X 5 SCR system designed to operate : Three (3) caterpillar 3512C diesel engines with 1750 KVA, 600 Volt, 60 Hz Generators. DRAWWORKS : 1700 HP WITH TWO (2) MOTORS MUD PUMP 1 : 1600 HP WITH TWO (2) MOTORS MUD PUMP 2 : 1600 HP WITH TWO (2) MOTORS System will include and have IRD capability : Four (4) generator cubicles Five (5) SCR cubicles Driller's control console Foot throttle One (1) 750 KVA, 600:480 Volt, 3-phase motor control center transformer. One (1) 150 KVA, 600:120Y208 Volt, 3-phase, 60 Hz lighting transformer. 480 Volt MCC to operate auxiliary equipment included in this specification. 36-circuit, 120Y208 lighting distribution panel 24-circuit, 120Y208 Volt lighting panel SCR house is designed for transportation by an oilfield trailer. The house size will be approximately 10’ wide X 40’ long X 10’ – 6” high with plug panel and air conditioning system SCR house to have two (2) 7.5 ton air conditioning units totaling 15-tons. SECTION 5000 - MUD SYSTEM AND ACCESSORIES New three (3) tank mud system having a total capacity of 1400 BBL. Tank general construction as follows : Three-runner oilfield type skids 7'-10" wide with oilfield type skid ends for tailboard Skid extensions decked with 1/4" plate. Tank walls rimmed with 6" square tubing full length plate for tanks. Tank side and end walls constructed of 1/4" crimped plate for rigidity. Section 5001 1 Each Shaker Tank : 420 BBLS. Four (4) compartment shaker tank, 10' wide X 8' deep X 40' long 7 mounted on A 53' long skid per above general specifications and including : Tank compartments as follows : 90 110 110 110 BBLS. SAND TRAP COMPARTMENT BBLS. DEGAS COMPARTMENT BBLS. DESAND COMPARTMENT BBLS. DESILT COMPARTMENT Three (3) full partitions with equalizer valves. 10' skid extension to accommodate desand /degas and desilter pumps. Top walkways of grating around all equipment for servicing. Includes tubing handrails and toe boards. Removable walkway with handrails to intermediate tank. One (1) stair to ground with handrails. One (1) 1" diameter X 25' long valved water washdown hose. One (1) water connection to desilter trough One (1) water connection to desander trough. 16" X 18" mud ditch with dump gate to each compartment. Two (2) derrick FLC-504, 4-panel high "G" shakers to be supplied and installed One (1) derrick DSV-10-2, 2-cone stand alone vertical desander to be supplied and installed One (1) derrick S-416-S, 16-cone stand alone desilter to be supplied and installed One (1) derrick VACU-FLO 1200 vertical degasser to be supplied and installed. One (1) 3" bottom mud gun with butterfly valve in each compartment Three (3) 12" butterfly valve clean-out gates-one (1) each in desand, degas and desilt compartments. One (1) 12 butterfly valve clean-out gate in sand trap compartment Two (2) 8X6 centrifugal pumps with mechanical seals and 75 HP, 1800 RPM, 480 Volt, 3-phase, 60 Hz XP AC motors supplied and mounted on tank skid extension. One (1) 10" bottom equalizer to suction tank. One (1) 10" ditch connection to suction tank. One (1) 6" mud gunning line connection to suction tank. 8 One (1) 4" water line connection to suction tank. One (1) psi 10 HP agitator supplied and mounted in last compartment of tank. Section 5002 1 Each Suction Tank : 420 BBLS. Tree (3) compartment suction tank with two (2) 10' X 13' X 8' suction compartments and one (1) 10' X 8' X 5' pill compartment mounted on skid per above general specifications and including : One (1) psi 10 HP agitator supplied and mounted in each compartment. Four (4) 8" butterfly valve cleanout gates. Two (2) 10" suction lines, one (1) for each mud pump. Mud pump to be capable of sucking from any compartment of the suction tank. Two (2) 8X6 centrifugal pump with mechanical seals, each powered by a 100 Hp, 1800 RPM, 480 Volt, 3-phase, 60 Hz XP AC motor supplied and mounted on tank porch for mud mix. 6" suction line in each compartment of the suction tank for mud mix. 6" discharge from mud mix in each suction tank compartment. Two (2) 6" hopper to suck or mix mud in any suction compartment. Section 5003 1 Each Suction system : Suction system for tree (3) pumps as follows : Mount two (2) charging pumps on mud pump skid extension. Provide suction connection for supercharrger pumps from suction line including expansion joints. Manifold supercharger pump discharge for charging triplex pump at isolation valve in suction line at pump. Section 5004 1 Each New high pressure mud system : One (1) 4", 5,000 Lb. WP high pressure mud delivery system for two (2) mud pumps as follows : Provide 4" schedule XXH substructure line complete with hammer unions at break points and heavy-duty clamps for mounting. SECTION 6000 - HOUSES/ TANKS/ MISCELLANEOUS EQUIPMENT Section 6001 1 Each New drill water tank : 10'-8’ diameter X 32' long capacity 4000 bbls tank mounted on an approximately 40' long oilfield type skid with loading hitches for tailboarding. Two (2) MCM 3X2 centrifugal pump with rope packing, each pump to be powered 9 by a 25 HP, 1800 RPM, 480 Volt, 3-phase, 60 Hz XP AC motor. Pumps to be mounted on tank porch. Section 6002 1 Each New primary fuel tank : 8' diameter X 30' long tank mounted on an approximately 40' long oilfield type skid with loading hitches for tailboarding. Twp (2) roper AMD-27 gear pumps with 3 HP, 1800 RPM, 480 Volt, 3-phase, 60 Hz XP motors, local start/ stop and filter system to be mounted on unit. Section 6003 1 Each New Workshop/ Tool House : 8' wide X 38' long X 8' clear ceiling height workshop mounted on A 40' long oilfield type skid with loading hitches for tailbarding. House to be fabricated of 1/4" V-crimp material. Top of skid to be decket 1/4" floor plate. One (1) 3' high X 30" deep X 15' long workbench. Two (2) personnal doors. 1 Each Workshop to have air connections for air tools/ etc. Including lockabine cupboards. New doghouse : 8' wide X 34' long X 8' clear ceiling height mounted on A 7'-10" wide X 40' long 3-runner skid with oilfield type ends for tailboarding. House fabricated of 3-16" crimp material and skid decked with 1/4" plate. House includes : Section 6005 1 Each Section 6006 1 Lot ONE (1) PERSONNEL DOOR TWO (2) SLIDING DOORS ONE (1) KNOWLEDGE BOX ONE (1) TOOL BOX/ BENCH COMBINATION 4' LONG ONE (1) LOCKABINE CUPBOARDS New Catwalk (2 piece) : 5' wide X 18" high X 60' long New Cable Trays : One (1) lot as needed, electrical cable /service trays to accommodate air, fuel, water, and electrical cable. Top of trays covered to provide walkway. Section 6007 1 Each New air powered drill line spooler with drill line : Drill line spooler with guard designed to accommodate A 7500' steel drill line reel. Mounted on A 7'-10" wide X 12'6" long oilfield type skid with loading hitches for tailboarding. 7500' of 1-3/8" EIPS drill line. Section 6008 1 Each New us oil tools accumulator unit as follows : Sized to operate 13-5/8"-10M-CIW (U) double, single BOP with 13-5/8"-5M hydril (GK) or shaffer sperical style annular BOP. 10 220 gallon accumulator capacity. Accumulator will function all RAM cavities and annular and re-supply automatically to full operating capacity within five (5) minutes. Section 6009 1 Each New closing unit /junk bin skid : Oilfield type skid to be 12' wide X 40' long with loading hitches for tailboarding. Closing unit to be mounted on one (1) end of the skid. A removable roof will be mounted over the top of the closing unit. 1" pipe for the hydraulic lines will run down the outside of the skid. The junk bin will be enclosed by expanded metal with a 6" square tubing RIM around the top. Junk bin to have one (1) air volume tank mounted on it for Emergency closing unit operation. Section 6010 1 Each Refurbished blow out preventer system consisting of : ONE (1) DOUBLE BOP, 13-5/8", 5,000# HYDRIL STYLE TYPE V ONE (1) SINGLE BOP, 13-5/8", 5,000# HYDRIL STYLE TYPE V ONE (1) ANNULAR BOP, 13-5/8", 5M HYDRIL ONE (1) 13-5/8" MUD CROSS, 5,000# W/4 1/8 OUTLETS Section 6011 3 Each New vibrator hoses : 3-1/2" ID X approximately 15', 5,000 Lb. WP with 4" API welded connections. For connection of mud pumps to substructure HP Mud lines. Section 6012 1 Each New Rotary hose : 3-1/2" ID X 75', 5,000 Lb. WP with 4" API connections. Complete with safety clamps, chains and hammer unions on each end. Section 6013 1 Each New Wire Line Unit : Five star retriver wireline unit with 15 HP, 1800 RPM, 480 Volt, 3-phase, 60 HZ XP A motor, one (1) line guide, counter and 15,000' of .092 wireline. Section 6014 1 Each New 36 metric ton BOP handling system : Ingersoll-rand lift chain BOP handling system model BHS36PA2-17-15, 36 metric ton BOP handling system consisting of 2-18 metric ton geared air motor powered hoists and hand geared trolleys, 17' lift, 1.64 RPM @90 PSI delivery. 18 metric 1 Each Section 6015 10 Each tons per hook and 3-chain falls of chain. New pipe racks : 18" high X 28' long trangular pipe rack composed of 5" pipe with 3/4" plate legs. Section 6016 2 Each Section 6017 1 Each New ram K5UL "klone" drill floor winch, 5,000# SWL utility lifting. Each winch to include manually mountedband brake and drum guard. Wire rope storage capacity is 913' of 5/8" wire rope. New choke manifold /mud gas separator skid as follows : 10' X 40' oilfield type skid with loading hitches for tailboarding and provisions for mounting of choke manifold. Mud Gas separator to be 4' X 20'. Unit will separate Mud and Vent gas. Unit will fold over the top of the choke manifold. One (1) horn equipment 4", 5,000#, 2-1/16" choke manifold complete with one (1) 11 5-way cross, eight (8) 4-1/16" X 5,000# gate valves, one (1) 2-1/16" X 5,000# gate valve, one (1) 4-1/16" adjustable choke, one (1) studded 4-way cross, 2-1/16" X 5,000 # ports, one (1) 2-1/16" flanged Mud gauge, one (1) 2-1/16" X 5,000# adapter flange, one (1) blanking plug, one (1) 2", 1502 hammer nut and all bolts/ nut for flanges. One (1) 5,000# hydraulic choke and control panel to be included. Piping from choke manifold to Mud /Gas separator to be included, Suitable HP wrapped hose for hook-up-manifold to BOP stack. Section 6018 1 Lot New Instrumentation : ONE (1) LOT PVT/ FLOSHOW FOR MUD SYSTEM ONE (1) WEIGHT INDICATOR ONE (1) ROTARY TORQUE ONE (1) TONG TORQUE INDICATOR TWO (2) MUD PUMP SPM'S ONE (1) ROTARY RPM ALL ABOVE TO BE MOUNTED IN DRILLING CONSOLE ONE (1) 7 PEN DRILLING RECORDER Section 6019 1 Lot Associated crossovers to suit drill string Section 6020 1 Lot Handling tools for tubing sizes 2 3/8"-3 1/2" Section 6021 1 Lot Casing tools - 4 1/2" to 20" (including 4 1/2", 7, 8 5/8", 9 5/8", 13 3/8", 20") Including : • Pick-up elevators • Lasing elevators • Slips • Tongs SECTION 7000 - RIG-UP/TEST/RIG-DOWN Section 7001 1 Lot Mechanical Rig-Up : Set and assemble mast and substructure Install all flooring and handrails Install stairs and V-door Set and align rotary table Set and align drawworks Set and install doghouse Install racking board String up traveling block Set and align equipment including : Mud system Brake water/ trip tank Mud pumps Water tank 12 Generator sets SCR house Fuel tank Catwalk Workshop Cable trays Closing unit/ junk bin skid Choke manifold skid Raise mast Provide pipe, fittings, hoses and valves for following accessory systems : WATER SYSTEM : Provide water supply to Mud system water RIM and mixing system suction manifold Provide water supply to RIG floor washdown BRAKE WATER SYSTEM : Provide water to feed and return lines from brake water tank to drawwork drum flanges and wichita brake. FUEL SYSTEM : Provide fuel to feed and return lines from fuel tank to generator sets. AIR SYSTEM : Provide air supply for accumulator unit and RIG floor air manifold Provide hose connections from RIG floor air manifold to drawworks control console air hoists and other floor tools. Provide air supply to generator set engine starters. Provide and install the following miscellaneous items : TWO (2) AIR HOIST STANDS TONG BACK-UP POST HOSE HOBBLES FOR VIBRATOR AND ROTARY HOSES Section 7002 1 Lot Electrical RIG-up : All electrical to conform to API RP-500B Provide and install two (2) mast light strings with fluorescent light fixtures and Obstruction light. Provide and install RIG lighting package, consisting of fluorescent and metal halide light fixtures for RIG floor, Mud tanks, utility skids, substructure and houses. Provide and install power and control cable for generator, DC motors, driller's console, AC motors and related functions indicated in this proposal. 13 Section 7003 Testing : Fill Mud tanks with water Provide lube products to all machinery Provide 1000 gallons diesel fuel Circulate water throughout Mud system Run air compressors and pressure test air manifold Pressure test all high pressure lines and connections to working pressure. Pressure test all high low pressure lines to working pressure Circulate through high pressure system for minimum of four (4) hours. Run all solids control equipment Load test generators Run all generator sets in parallel Test all SCR assignments RIG-down and load-out on customer-furnished trucks Note : Packing of equipment is responsibility of buyer Drilling RIG components to be blasted, primed and top coated with polyurethane SECTION 8000 - ADDITIONAL ITEMS REQUESTED Section 8001 1 Lot Air operated portable 9/16" sandline unit - 3500 mtrs Section 8002 Casing stabbing board Section 8003 9/16" sandline sheave mounted under crown section on mast Section 8004 Casing bowls - 2 3/8" thru 20" Section 8005 Kelly drive bushings 5-1/4" & rollers for 3-1/2" Section 8006 20" 2000# Shaffer annular blow out preventer Section 8007 B.O.P. RAMS - 2-3/8' THRU 13-3/8', including extra set of blind and 5" drill pipe Section 8008 50 meters of B.O.P. suitcases, include hoses for BOP neck-up Section 8009 Derrick mud cleaner - 800 GPM Section 8010 5-1/4" X 37' Kelly & 3-1/2" X 37' Kelly (one each) Section 8011 All associate riser and adapter spools in 14 1 EA DSA 13-5/8 5K x 11 5K 13-5/8 5K x 11 3K 13-5/8 3K x 13-5/8 5K 7-1/16 10K x 7-1/16 5K Section 8012 12,000' - 5" grade G drill pipe - Premium Section 8013 24 - JTS - 5" heavy weight drill pipe Section 8014 18 - JTS - 4-3/4" slick drill collars Section 8015 18 - JTS - 8" spiral drill collars Section 8016 30 - JTS - 6-1/2" spiral drill collars Section 8017 12000' - 3-1/2" grade G drill pipe - Premium (Note : item 8013 - 8018 === premium grade) Section 8018 3-1/2" & 5" upper & lower Kelly valves - 10,000# psi WP Section 8019 KELLY SPINNER Section 8020 6", 8-1/2", 9-7/8", 12-1/4", 17-1/2" drill pipe float Section 8021 6-1/8", 9-7/8", 12-1/4" and 17/1/2" bit guges Section 8022 6-1/8" THRU 26" bit breakers Section 8023 3-1/2" & 5" inside BOP Section 8024 Spinning wrench to handle 3-1/2" - 5" Section 8025 RIG hand tools Section 8026 2 - BUG blowers Section 8027 MUD Bucket - 3-1/2" & 5" drill pipe Section 8028 (2) - 4000# I-R air winches and (1) 2000# I-R air winch for monkey board Section 8029 1 - set - split master bushing c/w no. H 2 insert bown Section 8030 1 - Lot - MUD pump spare parts - liners, pistons, valves, seats, seals, etc. Parts for Drawworks, generator engines, air compressor, etc for use in RIG-Up / commissioning Section 8031 1 - set - Deviation Tools - TOTCO Section 8032 Handling tools for drill string 1 set - 5" D.P. Elevators 1 set - 3-1/2" D.P. Elevators 1 set - 5" D.P. Slips 1 set - 3 1/2" D.P. Slips 1 set - Type B manual Tongs 1 set - Safety Clamp 1 each - 4-3/4, 6-1/2", 8" Elevator Assy 15 1 each - Slips Assy for 4-3/4", 6-1/2", 8" DC Section 8033 Elevator Links 1 set - 350 ton 2-1/2 x 108" 1 set - 300 ton 2-1/4 x 72" 1 set - 100 ton 1-3/4 x 36" Section 8034 One (1) 20" drilling spool 2 K c/w 2x12"x2K Flange Outlets Section 8035 Stack valves for choke and kill lines, including : 4" X 5K HCR valve 4" X 5K manual valve 4" X 5K check valve 2" X 5K manual valve 2" X 5K check valve Section 8036 One (1) 12" Ball type HCR 2K valve 1 16