ELAN-AUSY presentation - Aircraft Interiors Expo

ELAN-AUSY GmbH
At a glance
Agenda
1
Key data AUSY Group
2
Locations
3
ELAN-AUSY in Germany
4
Customised contract and organisation form
5
Portfolio
6
Project management
7
Suppliers
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Key data AUSY Group
Consulting and Engineering in Advanced Technologies
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Locations
As part of the AUSY Group with 4,100+ employees and more than 34 branches worldwide,
ELAN-AUSY has a global presence and can handle large transnational work packages.
United Kingdom
France
USA
Luxembourg
Sweden
Belgium
Spain
Tunisia
Germany
Romania
India
ELAN-AUSY– Customer proximity through global presence
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ELAN-AUSY in Germany
AUSY Germany offers a wide geographical reach:
more than 800 employees work at 7 different locations.
ELAN-AUSY is an engineering services provider well
known for its capacity to understand complex projects.
Close to our customers – building an efficient engineering network
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Customised contract and organisation form
Time & Material
(ANÜ)
Service Center
Local
Work Packages
INDIVIDUAL
TEAM
COMPANY
GROUP
EXPERTISE
EXPERTISE
EXPERTISE
EXPERTISE
CUSTOMER
Transnational
Work Packages
AUSY
Building the best organisation for your specific project
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Portfolio
Mechanical engineering
Industrial processes

Feasibility / Concept study

Supply chain & logistics

Method development

Purchasing & procurement

Design & optimisation

Quality management

Static, fatigue & dynamic analysis

Production engineering

Modification / Retrofit

Project management

Testing

Manufacturing engineering

Documentation & certification
support
Information & digital
contents technologies
Industrial computing,
Electronics & Systems
engineering

IS Governance & urbanization

Architecture & concept design

Real-time & embedded systems

Solutions development &
integration

Industrial application
engineering

Maintenance & support

Electronics

Test bench

Electrical engineering
Global know-how in consulting & engineering of advanced technologies
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Mechanical engineering
Research &
development
Product
development
Know-How
Manufacturing
engineering
Product
life cycle
management
Customised service organisation

Feasibility and concept study

On-site support

Method development

Service centre

Electrical and mechanical design & optimisation

Design office

Static, fatigue & dynamic analysis

Engineering competence centre

Modification / Retrofit
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Outsourcing / offshoring

Testing

Documentation & certification support

Supplier management
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Research and technology
Scope
Core competencies

Test rig development
(from coupon to large scale test)

Method development for structural
analysis, crash and fatigue &
damage tolerance

Test definition, prediction and evaluation

Virtual testing

Structure optimization

Material and manufacturing specific
design

Material discretization of metal and
composites

Optimized manufacturing concepts
• Linear and non-linear FE with
implicit and explicit solvers
• Object orientated and procedural
programming
• Analytic and computer aided
optimization
Research network
• Cooperation with renowned
universities
• Long standing cooperation with
test institutes
• Collaboration with established
industrial partners
ELAN-AUSY – Securing and expansion of your technological lead
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Product development
Scope
Core competencies

Concept studies

Creation of specifications

Design in 3D and 2D

Part optimization

Stress certification (FEM / analytic)

Fatigue & damage tolerance

Impact and crash simulation

Qualification and testing

Prototyping and testing

Technical documentation /
publication

Manufacturing support
• Quality and process manual (DIN
ISO 9001 / EN9100, AP1020)
• Interdisciplinary service portfolio
• Transnational project teams
Network
• Manufacturing partners
• Test and certification institutes
Main Tools
• Catia V4 / V5 / V6, Pro-E / Creo
• SolidWorks, Unigraphics / NX,
HyperWorks, ANSYS,
Abaqus (impl./expl.)
• Patran / Nastran
• Optistruct, PAM-CRASH
ELAN-AUSY – From the initial concept to the finished product
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Manufacturing engineering
Scope
Core competencies

Selection of appropriate manufacturing
technology

Production planning
• Project management
• Quality assurance
• Design & stress
References

Jigs and tools from specification to
manufacturing

Manufacturing and testing of test
specimen
•
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Design test article
Jigs for product line
Manufacturing industrial concepts
Installation of A320 FAL in China
Networks

Work preparation and planning

Ergonomic studies

Supplier management

Analysis and optimization of technical
requirements
• Manufacturing partners
• Engineering partners
ELAN-AUSY – Your competent partner in product manufacturing
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Product life cycle management
Scope
Core competencies

Product analysis

Product design /redesign

Product optimization & modification

Support for installation of modifications

System engineering

Product- & project portfolio management

Manufacturing process management

Product data management

Product & process lifecycle management

Production planning & product marketing

Technical documentation
• Expert knowledge for Airbus LR
and SA family
• 25+ years work experience in
modification/retrofit activities
• A group of highly skilled engineers
cover all important ATA chapters
Tools & methods
•
•
•
•
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Requirements management
Product life cycle portfolio
CAE
PPM
SAP PLM
Teamcenter
CIM Database
Oracle Agile PLM
ELAN-AUSY – Your expert companion throughout the entire product life cycle
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Industrial processes
Project
management
Supplier
management
Know-How
Quality
assurance
Production
support
Customised service organisation

Supply chain & logistics

On-site support

Purchasing & procurement

Local service centre

Quality management

Production engineering

Project management

Manufacturing engineering
Project Management – Sourcing and Procurement - Quality
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Supplier management
Scope
Supplier selection

Sourcing and activities identification

Suppliers selection

Transfer of work

Audits

Continuous performance monitoring

Purchase order and payment
management
• Defined criteria for the registration
of new suppliers
• List of approved suppliers
Cascading of customer
requirements to suppliers
• Request for Quotation
• Quotation selection on the basis of
monetary and non-monetary
criteria / purchase order
Supervising / Monitoring of
suppliers
• Audits at the supplier site
• Supplier rating via ABC analysis
• Continuous performance
evaluation
ELAN-AUSY – Securing and expansion of your technological lead
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Project management
Scope
Core competencies

Project & program management

Management of industrial risks

Management of documentary check

Estimation and costing

Planning

Cost & time control
• Process, methods and tool training
for project manager and project
team members
• Over 50 project manager for the
use in different project categories
• Distinct risk management from
enquiry to project finalization
Achievements
• Easy project control with
consolidated project key figures
• High level of customer satisfaction
due to consequent implementation
of standardized project
management processes
Knowledge management
• Web based documentation and
distribution of project management
know how (Wiki, newsletter)
• Structured assurance that gained
experience stays in-house by
lessons learned
ELAN-AUSY – Securing and expansion of your technological lead
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Quality assurance
Scope
Quality objectives

Supplier quality management

Customer satisfaction management

Performance control
• Monitoring by Key Performance
Indicators
• Securing customers‘ and
employees‘ satisfaction
• Increasing the efficiency in projects

Project quality assurance
Quality process

Equipment & System quality assurance

Configuration management

Writing and safety cases analysis

Regulatory compliance analysis
• Annual (re-)certification (AFNOR
EN 9100 / ISO 9001)
• Process improvements by internal
audits
• Process optimisation by employee
suggestions
Your quality requirements have a high priority
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Production support
Scope

Site supervision

General installation

Transportation and Logistics
Management

Testing and validation of equipment

Recurrent cost reduction

Improvement management

LEAN manufacturing

Production planning

Performance monitoring
Committed to share our long background in production support
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Thank you for your attention!
Follow us on www.elan-ausy.com
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