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SLIDES INDEX: SERIES SIP, SHP, SJP, STP, SAL & SAH, SA & SB, SD & SE, SK & SL, SCV, SM, C, & SG Series STP Pages 5A-26 to 5A-48 NEW! NEW! Series SHP Pages 5A-12 to 5A-19 Series SJP Pages 5A-20 to 5A-25 Widest Variety in the Industry NEW! Series SIP Pages 5A-1 to 5A-10 Series SAL & SAH Pages 5B-1 to 5B-14 Series SA & SB Pages 5B-16 to 5B-25 NEW! SERIES SIP SERIES SJP Series SD & SE Pages 5B-26 to 5B-58 Series SK & SL Pages 5B-60 to 5B-91 NEW! Series SCV Pages 5B-92 to 5B-108 Series SM Pages 5C-1 to 5C-19 SERIES SM Series C Magnetically Coupled Pages 5C-20 to 5C-25 SERIES SG Selection Guide Pages 5C-26 to 5C-28 Series SG Pages 5D-1 to 5D-27 SERIES SCV Series SG with Rodless Cylinder Pages 5D-28 to 5D-46 SERIES SK & SL SERIES SHP SERIES SD & SE SERIES SG SLIDE WITH RODLESS CYLINDER SERIES STP 5-i SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/products/slides 5-INDEX SERIES SAL & SAH 5-INDEX SLIDE SELECTION: CANTILEVER TYPE MODEL SERIES SIP pages 5A-1 to 5A-9 NEW! MAXIMUM STANDARD TRAVEL in [mm] SIP512 SIP516 SIP520 1.69 2.953 2.953 [50] [75] [75] SHPx08 SHPx12 SHPx16 1.57 1.57 2.17 [40] [40] [55] TYPICAL LOAD lb [N] 0 - 2.03 [0 - 9] .68 - 3.38 [3 - 15] .90 - 4.50 [4 - 20] 0 - .84 [0 -3.75] .23 - 1.69 [1 - 7.5] SHP pages 5A-12 to 5A-19 NEW! .34 - 2.53 [1.5 - 11.25] SJP pages 5A-20 to 5A-25 [25] [25] [30] SJP508 SJP512 SJP516 STP pages 5A-26 to 5A-48 0 - .68 [0 - 2.5] .23 - 1.8 [1 -8] .51 - 3.15 [2.25 - 14] STPDx08 3 [75] 1-2 [4-8.9] STPDx12 4 [100] 2-4 [8-17.8] STPDx16 5 [125] 4-8 [17.8-35.6] STPDx20 6 [150] 8-16 [35.6-71.2] STPDx25 6 [150] 16-32 [71.2-142.4] SAL08/SAH08 1-1/2 [40] .5 - 1 [2.2 - 4.5] SAL10/SAH10 1-1/2 [40] 1-2 [4.5 - 8.9] SAL14/SAH14 1-1/2 [40] 2-6 [8.9 - 26.7] SAL20/SAH20 3 [75] 6 - 12 [26.7 - 53.4] SAL32/SAH32 3 [75] 12 - 25 [53.4 - 111] MAJOR BENEFIT APPLICATION TYPE • Compact • Smooth, precise movement • Rail bearing technology • Travel adjustment & shock pads • Low profile • Compact • Smooth, precise movement • Rail bearing technology • Travel adjustment & shock pads • Compact • Smooth, precise movement • Rail bearing technology • Shock pads • Compact • Smooth, precise rail bearing technology • Travel adjustment • Shock absorbers SAL & SAH pages 5B-1 to 5B-14 NEW! SA & SB pages 5B-16 to 5B-25 • Compact • Lightweight High side loads • Low cost Travel adjustment & shock pads SA01/SB01 SA02/SB02 SA03/SB03 SA04/SB04 SA06/SB06 1.5 1.5 1.5 3.0 3.0 1.0 1.75 4.5 8.0 12.0 • Compact • Lightweight • High sideloads SDx22/SEx22 SDx23/SEx23 SDx24/SEx24 SDx25/SEx25 SDx26/SEx26 12.0 / 16.0 14.0 / 18.0 18.0 / 24.0 18.0 / 24.0 22.0 / 28.0 8 15 25 35 50 • Wide variety of travels and sizes • Oversize shafts with PHD’s rugged TC bushings provide excellent value SKx71/SLx71 SKx72/SLx72 SKx73/SLx73 SKx74/SLx74 SKx75/SLx75 SKx76/SLx76 [300 / 300] [300 / 300] [300 / 450] [450 / 600] [450 / 600] [550 / 700] [30] [35] [60] [90] [150] [250] • Wide variety of metric travels and sizes • Oversize shafts with PHD’s rugged TC bushings • ISO cylinder compatible 8 / 15 25 / 35 50 / 75 100 / 150 • Ideal for non-rotating vertical applications • Powered by rugged Series CV Cylinders • Available with Hushcontrol® SD & SE pages 5B-26 to 5B-58 SD SE SK & SL pages 5B-60 to 5B-91 SK SL SCV pages 5B-92 to 5B-108 SCVx2/SCVx3 SCVx4/SCVx5 SCVx6/SCVx7 SCVx8/SCVx9 6.0 8.0 10.0 12.0 [150] [200] [250] [300] 5-ii (800) 624-8511 www.phdinc.com/products/slides CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SLIDE SELECTION: SADDLE TYPE SERIES MODEL MAXIMUM STANDARD TRAVEL in [mm] TYPICAL LOAD lb [N] MAJOR BENEFIT APPLICATION TYPE SM pages 5C-1 to 5C-19 NEW! SMxx08 SMxx12 SMxx16 SMxx25 SMxx32 3 4 5 6 6 [75] [100] [125] [150] [150] • Long life .5 - 2 [2 -9] • Increased 2-8 [9 - 35] stopping capability 8 - 15 [35 - 67] • Full range of 15 - 35 [67 - 155] travel adjustment • Low cost 35 - 70 [155 - 311] C pages 5C-20 to 5C-25 SG pages 5D-1 to 5D-27 NEW! SGxx1 SGxx2 SGxx3 SGxx4 SGxx5 SGxx6 16.0 24.0 36.0 12.0 12.0 16.0 20.0 24.0 36.0 [305] [305] [405] [510] [610] [915] • Compact using a magnetically coupled rodless cylinder 5 10 20 [178] [222] [289] [712] [1334] [2224] 40 50 65 160 300 500 • Long travel • Highest load capacity saddle type slide • Lowest cost per travel length and load 5-INDEX CxU03 CxU04 CxU06 SGxM pages 5D-28 to 5D-46 SGxMx3 SGxMx4 SGxMx5 SGxMx6 16 20 24 36 65 160 300 500 • High load capacity • Space saving design • Built-in cushions on cylinders are standard SEE THE PHD CLASSICS CATALOG FOR THE FOLLOWING PHD SLIDES: Series B, M, N, R, & T Slides 5-iii SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/products/slides INDEX: Series SIP Ordering Data Page 5A-2 SLIDES SERIES SIP, SHP, SJP & STP RAIL BEARING Benefits Page 5A-3 Dimensions Page 5A-4 Engineering Data Pages 5A-5 to 5A-9 Compact Precision Options Page 5A-10 Series SHP Ordering Data Page 5A-12 NEW! NEW! Benefits Page 5A-13 Dimensions Pages 5A-14 and 5A-15 Engineering Data Pages 5A-16 to 5A-18 Option Page 5A-19 Series SIP 5A Series SJP Ordering Data Page 5A-26 Benefits Page 5A-27 Series SHP Dimensions Page 5A-28 Engineering Data Pages 5A-29 and 5A-30 Options Page 5A-31 Series STP Series STP Ordering Data Page 5A-32 Benefits Page 5A-33 Dimensions Pages 5A-34 to 5A-35 Engineering Data Pages 5A-36 to 5A-37 Slide Sizing Example Page 5A-38 Options Pages 5A-39 to 5A-40 Series SJP Accessories Page 5A-41 Stopping Capacity Page 5A-42 Shock Absorber Selection Guide Pages 5A-43 to 5A-44 5A-1 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 ORDERING DATA: SERIES SIP RAIL BEARING SLIDES TO ORDER SPECIFY: Product, Series, Type, Design No., Size, Travel, and Options. TYPE P - Precision Rail PRODUCT S - Slide TRAVEL* BORE SIZE* 12 12 mm [.472 in] 10 mm [.394 in], 25 mm [.984 in], 50 mm [1.969 in] 16 16 mm [.630 in] 25 mm [.984 in], 50 mm [1.969 in], 75 mm [2.953 in] 20 20 mm [.787 in] 25 mm [.984 in], 50 mm [1.969 in], 75 mm [2.953 in] S I P 5 12 x 25 – AE – M SERIES I - Low profile miniature DESIGN NO. 5 - Metric - Ports and mounting holes are metric 5A PART NO. 67902-1-02 67902-1-05 67903-1-02 67903-1-05 67904-1-02 67904-1-05 67922-1 67923-1 67924-1 63549-02 63549-05 OPTIONS AE - Extend travel adjustment AR - Retract travel adjustment OPTION M - Magnetic piston for PHD Series 6790 switches DESCRIPTION NPN (Sink) or PNP (Source) DC Reed, 2 m cable NPN (Sink) or PNP (Source) DC Reed, 5 m cable NPN (Sink) DC Solid State, 2 m cable NPN (Sink) DC Solid State, 5 m cable PNP (Source) DC Solid State, 2 m cable PNP (Source) DC Solid State, 5 m cable NPN (Sink) or PNP (Source) DC Reed, Quick Connect NPN (Sink) DC Solid State, Quick Connect PNP (Source) DC Solid State, Quick Connect 2 m Cordset with Quick Connect 5 m Cordset with Quick Connect M O F IT PRO D S CT U CUS T NOTE: *Consult PHD for additional bore sizes and travel increments. TO NE E CUSTOM SLIDES ARE AVAILABLE. PLEASE CONSULT PHD. D 5A-2 (800) 624-8511 www.phdinc.com/sip CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION BENEFITS: SERIES SIP RAIL BEARING SLIDES BENEFITS ■ Series SIP Slides use rail bearing technology to provide smooth, precise movement with high accuracy within confined spaces. ■ Available in three bore sizes with a choice of three travel lengths each. ■ Standard internal shock pads eliminate metal to metal contact; reducing noise and end-of-travel impact forces. ■ Standard Series SIP Slide feature mounting holes on the end and bottom of the body. ■ The slide body incorporates switch slots for convenient mounting of PHD’s Series 6790 4 mm reed and solid state switches. Magnet option (-M) is required when using Series 6790 Switches. ■ Series SIP Slides offer optional 5 mm of travel adjustment on extend (-AE) or retract (-AR). Specify -AE option for extend travel adjustment, -AR for retract travel adjustment, or -AE -AR for both. BORE SIZE 16 20 SPECIFICATIONS mm in in mm mm in Integral pneumatic cylinder POWER SOURCE 100 psi [7 bar] MAX. OPERATING PRESSURE -20° to 180°F [-29° to 82°C] OPERATING TEMPERATURE RANGE TRAVELS 25 .394 .984 25 10 .984 50 .984 1.969 50 25 1.969 75 1.969 2.953 75 50 2.953 Multiple port positions, dual mounting positions STANDARD FEATURES Stainless steel ground rail bearing system with recirculating ball bearings BEARINGS Anodized aluminum alloy BODY Anodized aluminum alloy TOOL PLATE 5A 12 FORCE TABLE DIRECTION EXTEND RETRACT SIZE 12 N/bar lb/psi 11.4 .176 8.6 .133 SIZE 16 N/bar lb/psi 20.3 .314 17.4 .270 SIZE 20 N/bar lb/psi 31.4 .486 26.4 .409 5A-3 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sip DIMENSIONS: SERIES SIP RAIL BEARING SLIDES FF x GG THD C 1 E F R 2X KK PORT CL J AA QQ T 5 P Q CL 4X HH THD CL A 4X KK PORT 2X THIS SIDE 2X OPPOSITE SIDE 2 K G D H 4 CL CL B L N JJ 6 S Z W Y CL M V U 4X NN THD 3 4X PP THD BB CL CL CC DD EE 5A LETTER DIM A B C D E F G H J K L M N P Q R S T U V W Y Z AA BB CC DD EE FF GG HH JJ KK NN PP QQ SIPx12 TRAVEL, in [mm] .984 [25.0] .394 [10.0] 3.543 [90.0] 2.953 [75.0] .827 [21.0] .197 [5.0] — 1.417 [36.0] .827 [21.0] 1.417 [36.0] .906 [23.0] .551 [14.0] .591 [15.0] .551 [14.0] .276 [7.0] 3.622 [92.0] 3.031 [77.0] 1.366 [34.7] .776 [19.7] .256 [6.5] .673 [17.1] .669 [17.0] .591 [15.0] 1.299 [33.0] .138 [3.5] .276 [7.0] .098 [2.5] .839 [21.3] .674 [17.1] 0.00 1.378 [35.0] .787 [20.0] .669 [17.0] 2.480 [63.0] 1.890 [48.0] 3.051 [77.5] 2.461 [62.5] 3 3 [M3 x 0.5 x 4.6] [M3 x 0.5 x 7] .827 [21.0] [M3 x 0.5 x 3.5] [M3 x 0.5 x 5.5] [M3 x 0.5 x 5.5] 1.260 [32.0] 1.969 [50.0] 4.528 [115.0] .787 [20.0] 2.402 [61.0] 4.606 [117.0] 2.350 [59.7] 2.362 [60.0] 3.465 [88.0] 4.035 [102.5] 4 SIPx16 TRAVEL, in [mm] .984 [25.0] 1.969 [50.0] 2.953 [75.0] 4.016 [102.0] 5.000 [127.0] 5.984 [152.0] 1.063 [27.0] [6.0] .236 — 1.654 [42.0] 2.598 [66.0] 1.614 [41.0] 3.583 [91.0] 1.654 [42.0] 1.142 [29.0] .709 [18.0] .748 [19.0] .709 [18.0] [7.5] .295 5.079 [129.0] 4.094 [104.0] 6.063 [154.0] 2.748 [69.8] 1.764 [44.8] 3.732 [94.8] [5.0] .197 .866 [22.0] .827 [21.0] .827 [21.0] 1.693 [43.0] .157 [4.0] .413 [10.5] .256 [6.5] .913 [23.2] .846 [21.5] .070 [1.8] 2.323 [59.0] 1.339 [34.0] 3.307 [84.0] .866 [22.0] 3.661 [93.0] 2.677 [68.0] 4.646 [118.0] 4.488 [114.0] 3.504 [89.0] 5.472 [139.0] 3 4 4 [M4 x 0.7 x 6] [M4 x 0.7 x 7.5] 1.102 [28.0] [M5 x 0.8 x 4] [M4 x 0.7 x 8] [M4 x 0.7 x 6] 1.614 [41.0] .984 4.055 1.457 4.134 1.661 1.378 2.598 3.465 SIPx20 TRAVEL, in [mm] [25.0] 1.969 [50.0] [103.0] 5.039 [128.0] 1.260 [32.0] .236 [6.0] — 2.441 [62.0] [37.0] 1.969 [50.0] 1.339 [34.0] .787 [20.0] .925 [23.5] .787 [20.0] .374 [9.5] 5.118 [130.0] [105.0] 2.646 [67.2] [42.2] .827 [21.0] 1.004 [25.5] 1.063 [27.0] .984 [25.0] 1.969 [50.0] [4.0] .157 .610 [15.5] .433 [11.0] .917 [23.3] .906 [23.0] [3.5] .138 2.362 [60.0] [35.0] .984 [25.0] 3.583 [91.0] [66.0] 4.449 [113.0] [88.0] 3 3 [M4 x 0.7 x 6] [M4 x 0.7 x 9.5] 1.280 [32.5] [M5 x 0.8 x 4.0] [M4 x 0.7 x 8] [M4 x 0.7 x 6] 1.890 [48.0] 2.953 [75.0] 6.024 [153.0] 1.969 [50.0] 3.425 [87.0] 6.102 [155.0] 3.630 [92.2] 3.346 [85.0] 4.567 [116.0] 5.433 [138.0] 4 NOTES: 1) DESIGNATED CL IS CENTERLINE OF UNIT 2) METRIC INFORMATION SHOWN IN [ ] 3) CIRCLED NUMBERS INDICATE POSITION CALLOUT All dimensions are reference only unless specifically toleranced. 5A-4 (800) 624-8511 www.phdinc.com/sip CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SIP RAIL BEARING SLIDES PRESSURE RATINGS TOTAL TRAVEL LENGTH AND WEIGHT All Series SIP Slides have an operating pressure range of 20 psi minimum to 100 psi maximum [1.4 to 6.9 bar]. Maximum life will be achieved when pressure and velocity are no greater than necessary for proper operation. External flow controls are recommended. Series SIP Slides feature standard pneumatic ports on the end and both sides of the slide body, and are provided with the end ports ready for use and the side ports plugged with set screws and thread sealant. For standard units the tolerance of nominal travel lengths is +.039/-.000 [+1 mm/-0 mm]. See Options section of catalog for details regarding units with travel adjustment option (-AE or -AR). SIZE 12 OPERATING TEMPERATURE Series SIP Slides are designed for use in temperatures between -20° to 180° F [-29° to 82° C]. For temperatures outside this range, consult PHD. 16 SEALS 20 LUBRICATION All units are pre-lubricated at the factory for service under normal operating conditions. Slides are designed and tested with non-lubricated air. However, the use of lubricated air will extend life. UNIT BASE WEIGHT lb kg .30 .14 .35 .16 .46 .21 .71 .32 .88 .40 1.04 .47 1.04 .47 1.26 .57 1.48 .67 MOUNTING INSTRUCTIONS PHD recommends mounting load or tooling with tool plate retracted. Support tool plate while tightening fasteners. Maximum mounting torques (for screw thread engagement of one diameter or greater): SIZE M2 M3 M4 MATERIAL SPECIFICATIONS The slide housing and tool plate are anodized aluminum alloy. Linear rail and bearings are hardened and ground stainless steel. in-lb 2.6 9 18 Nm 0.3 1.0 2.0 5A Series SIP Slides utilize urethane and Nitrile seals which are compatible with standard paraffin-based lubrication oils used for pneumatic cylinders. For compatibility with other fluids, consult PHD. NOMINAL TRAVEL in mm 10 (.394) 25 (.984) (1.969) 50 25 (.984) (1.969) 50 (2.953) 75 25 (.984) (1.969) 50 (2.953) 75 MAINTENANCE Common with most PHD products, these slides are fully field repairable. Repair kits and main structural components are available as needed for extended service life. 5A-5 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sip ENGINEERING DATA: SERIES SIP RAIL BEARING SLIDES SLIDE SELECTION ALLOWABLE LOAD VS. VELOCITY 5.0 [22.22] There are three major factors to consider when selecting a slide: thrust capacity, dynamic moment capacity, and the allowable velocity. 1 THRUST CAPACITY 4.0 [17.78] Use the theoretical force output table to determine if thrust is sufficient for the applied load. Size 12 Size 16 2 DYNAMIC MOMENT CAPACITY 3 Load, lb [N] The Dynamic Moment Load graphs (pages 5A-7 to 5A-9) show the allowable load for the three most common mounting positions of the Series SIP Slide. Determine the distance “x” from the edge of the tool plate to the load center of gravity. Use the appropriate graph for the loading condition to determine the allowable load. It is generally best to keep the center of gravity of the load as close to the slide as possible. If the application requires combined loading such as a horizontal pitch load combined with a roll load, if static loads exceed dynamic loads, or if there are other questions concerning the selection of an appropriate slide, please contact PHD’s Customer Service Department. 2.0 [8.89] 1.0 [4.44] ALLOWABLE VELOCITY 0 0 Use the allowable velocity graph to verify that the slide selected can carry the payload at the desired velocity. 5A Size 20 3.0 [13.33] 10 [254] 20 [508] 30 [762] Velocity, in/sec [mm/sec] THEORETICAL FORCE OUTPUT TABLE lb [N] SIZE DIRECTION RETRACT 12 EXTEND RETRACT 16 EXTEND RETRACT 20 EXTEND OPERATING PRESSURE 40 psi 50 psi 60 psi 70 psi 30 psi 20 psi [1.4 bar] [2.1 bar] [2.8 bar] [3.4 bar] [4.1 bar] [4.8 bar] 6.7 8.0 9.3 4.0 5.3 2.7 [41.3] [12.0] [17.8] [23.6] [29.8] [35.6] 8.8 10.6 12.4 5.3 7.1 3.5 [23.6] [31.6] [39.1] [47.1] [55.1] [15.6] 16.2 18.9 10.8 13.5 5.4 8.1 [36.0] [48.0] [60.0] [72.0] [84.0] [24.0] 18.8 22.0 9.4 12.5 15.7 6.3 [41.8] [55.6] [69.8] [83.6] [97.8] [28.0] 24.5 28.6 12.3 16.4 20.5 8.2 [55.4] [73.9] [89.8] [108.2] [126.7] [37.0] 29.2 34.0 14.6 19.4 24.3 9.7 [65.9] [87.9] [106.8] [128.7] [150.7] [44.0] 80 psi [5.5 bar] 10.7 [47.6] 14.1 [62.7] 21.6 [96.0] 25.1 [111.6] 32.7 [145.2] 38.9 [172.7] 90 psi [6.2 bar] 12.0 [53.3] 15.9 [70.7] 24.3 [108.0] 28.2 [125.3] 36.8 [163.7] 43.7 [194.7] 100 psi [6.9 bar] 13.3 [59.1] 17.6 [78.2] 27.0 [120.0] 31.4 [139.6] 40.9 [182.2] 48.6 [216.7] 5A-6 (800) 624-8511 www.phdinc.com/sip CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SIP SIZE 12, DYNAMIC MOMENT LOADS MAXIMUM DYNAMIC HORIZONTAL PITCH MOMENT LOADS 2.70 [12] LOAD - + Load, lb [N] 2.25 [10] “x” 1.80 [8] 1.35 [6] .90 [4] SIP12x10 SIP12x25 SIP12x50 .45 [2] 0 -4.72 -3.94 [-120] [-100] -3.15 [-80] -2.36 [-60] -1.58 [-40] -.79 [-20] 0 .79 [20] 1.58 [40] 2.36 [60] 3.15 [80] 3.94 [100] 4.72 [120] “x” Distance, in [mm] LOAD - MAXIMUM DYNAMIC VERTICAL PITCH MOMENT LOADS + “x” 2.70 [12] 1.80 [8] 5A Load, lb [N] 2.25 [10] 1.35 [6] .90 [4] SIP12x10 SIP12x25 SIP12x50 .45 [2] 0 -4.72 [-120] -3.94 [-100] -3.15 [-80] -2.36 [-60] -1.58 [-40] -.79 [-20] 0 .79 [20] 1.58 [40] 2.36 [60] 3.15 [80] 3.93 [100] 4.72 [120] “x” Distance, in [mm] REAR PATTERN POSITION MAXIMUM DYNAMIC ROLL MOMENT LOADS 2.70 [12] LOAD 2.25 [10] LOAD Load, lb [N] 1.80 [8] TOOL PLATE “0” POSITION 1.35 [6] .90 [4] SIP12x10, tool plate “0” SIP12x25, tool plate “0” SIP12x50, tool plate “0” SIP12x10, rear pattern SIP12x25, rear pattern SIP12x50, rear pattern .45 [2] 0 -4.72 [-120] -3.94 [-100] -3.15 [-80] -2.36 [-60] -1.58 [-40] -.79 [-20] 0 .79 [20] 1.58 [40] 2.36 [60] 3.15 [80] 3.94 4.72 [100] [120] “x” Distance, in [mm] 5A-7 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sip ENGINEERING DATA: SERIES SIP SIZE 16, DYNAMIC MOMENT LOADS MAXIMUM DYNAMIC HORIZONTAL PITCH MOMENT LOADS LOAD 3.60 [16] - + “x” 3.15 [14] Load, lb [N] 2.70 [12] 2.25 [10] 1.80 [8] 1.35 [6] .90 [4] SIP16x25 SIP16x50 SIP16x75 .45 [2] 0 -6.30 -5.51 -4.72 -3.94 -3.15 -2.36 -1.58 -.79 [-160] [-140] [-120] [-100] [-80] [-60] [-40] [-20] 0 .79 [20] 1.58 [40] 2.36 [60] 3.15 3.94 4.72 5.51 6.30 [80] [100] [120] [140] [160] “x” Distance, in [mm] LOAD - + “x” MAXIMUM DYNAMIC VERTICAL PITCH MOMENT LOADS 3.60 [16] 3.15 [14] Load, lb [N] 2.25 [10] 1.80 [8] 1.35 [6] .90 [4] SIP16x25 SIP16x50 SIP16x75 .45 [2] 0 -6.30 -5.51 -4.72 -3.94 -3.15 -2.36 -1.58 -.79 [-160][-140][-120][-100] [-80] [-60] [-40] [-20] 0 .79 1.58 2.36 3.15 3.94 4.72 5.51 6.30 [20] [40] [60] [80] [100] [120] [140] [160] “x” Distance, in [mm] REAR PATTERN POSITION MAXIMUM DYNAMIC ROLL MOMENT LOADS 3.60 [16] LOAD 3.15 [14] 2.70 [12] Load, lb [N] 5A 2.70 [12] LOAD 2.25 [10] TOOL PLATE “0” POSITION 1.80 [8] 1.35 [6] SIP16x25, tool plate “0” SIP16x50, tool plate “0” SIP16x75, tool plate “0” SIP16x25, rear pattern SIP16x50, rear pattern SIP16x75, rear pattern .90 [4] .45 [2] 0 -6.30 -5.51 -4.72 -3.94 -3.15 -2.36 -1.58 -.79 [-160] [-140][-120] [-100] [-80] [-60] [-40] [-20] 0 .79 1.58 2.36 3.15 3.94 4.72 5.51 6.30 [20] [40] [60] [80] [100] [120] [140] [160] “x” Distance, in [mm] 5A-8 (800) 624-8511 www.phdinc.com/sip CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SIP SIZE 20, DYNAMIC MOMENT LOADS MAXIMUM DYNAMIC HORIZONTAL PITCH MOMENT LOADS LOAD 5.63 [25] - + “x” Load, lb [N] 4.50 [20] 3.38 [15] 2.25 [10] 1.13 [5] SIP20x25 SIP20x50 SIP20x75 0 -7.87 [-200] -5.91 [-150] -3.94 [-100] -1.97 [-50] 0 1.97 [50] 3.94 [100] 5.91 [150] 7.87 [200] LOAD “x” Distance, in [mm] - + “x” MAXIMUM DYNAMIC VERTICAL PITCH MOMENT LOADS 5.63 [25] 5A Load, lb [N] 4.50 [20] 3.38 [15] 2.25 [10] SIP20x25 SIP20x50 SIP20x75 1.13 [5] 0 -7.87 [-200] -5.91 [-150] -3.94 [-100] -1.97 [-50] 0 1.97 [50] 3.94 [100] 5.91 [150] 7.87 [200] “x” Distance, in [mm] REAR PATTERN POSITION MAXIMUM DYNAMIC ROLL MOMENT LOADS 5.63 [25] LOAD Load, lb [N] 4.50 [20] LOAD TOOL PLATE “0” POSITION 3.38 [15] 2.25 [10] SIP20x25, tool plate “0” SIP20x50, tool plate “0” SIP20x75, tool plate “0” SIP20x25, rear pattern SIP20x50, rear pattern SIP20x75, rear pattern 1.13 [5] 0 -7.87 [-200] -5.91 [-150] -3.94 [-100] -1.97 [-50] 0 1.97 [50] 3.94 [100] 5.91 [150] 7.87 [200] “x” Distance, in [mm] 5A-9 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sip OPTIONS: SERIES SIP RAIL BEARING SLIDES MAGNET FOR PHD SERIES 6790 REED AND SOLID STATE SWITCHES M This option equips the unit with a magnetic piston for use with PHD’s Series 6790 Switch. The switch housing is contained by the slide housing and provides a very compact switch design. The switches mount easily into two small grooves located on the side of the slide housing and are locked into place with a set screw. SIZE 12 LETTER DIM in mm A 0.689 17.5 B 0.492 12.5 SIZE 16 in mm 0.933 23.7 0.551 14 SIZE 20 in mm 1.122 28.5 0.591 15 AE TRAVEL ADJUSTMENT ON EXTEND This option provides up to 5 mm of travel on extend. Travel adjustment is made using a spanner wrench or similar tool to engage the slots in the cartridge and rotating the cartridge to the desired position. Rotating the cartridge clockwise reduces the travel. Normal shock pad operation is maintained regardless of cartridge position. Travel adjustment has internal stops, preventing loss of components. The -AE option may be used in conjunction with the -AR option to provide travel adjustment at both ends of travel. CARTRIDGE SLOT DETAIL ØC B A A END VIEW ØB SERIES 6790 REED SWITCHES 5A SIZE REPEATABILITY in mm HYSTERESIS MAXIMUM BANDWIDTH MIN./MAX. 12 +/-.005 +/-.13 in 0.060 mm 1.5 in .380/.400 16 +/-.005 +/-.13 0.080 2.0 .220/.350 5.6/8.9 20 +/-.005 +/-.13 0.060 1.5 .335/.750 8.5/19.0 mm 9.7/10.2 SERIES 6790 SOLID STATE SWITCHES SIZE REPEATABILITY in mm HYSTERESIS MAXIMUM SIZE 12 16 20 BANDWIDTH MIN./MAX. 12 +/-.005 +/-.13 in 0.060 mm 1.5 in .335/.630 mm 8.5/16.0 16 +/-.005 +/-.13 0.080 2.0 .170/.490 4.3/12.4 20 +/-.005 +/-.13 0.060 1.5 .280/.670 7.1/17.0 AR “A” SLOT WIDTH in mm .062 1.6 .062 1.6 .062 1.6 “B” MAX TOOL DIA in mm .450 11.4 .600 15.2 .817 20.8 “C” ROD CLEARANCE DIA in mm .215 5.5 .362 9.2 .478 12.1 SLOT DEPTH in mm .8 .030 1.5 .060 1.5 .060 TRAVEL ADJUSTMENT ON RETRACT This option provides up to 5 mm of travel on retract. Travel adjustment is made using a flat-bladed screwdriver or similar tool to engage the slot in the bore plug and rotating the bore plug to the desired position. Rotating the bore plug clockwise reduces the travel. Normal shock pad operation is maintained regardless of bore plug position. Travel adjustment has internal stops, preventing loss of components. The -AR option may be used in conjunction with the -AE option to provide travel adjustment at both ends of travel. BORE PLUG SLOT DETAIL A ØB SIZE 12 16 20 “A” SLOT WIDTH in mm .062 1.6 .062 1.6 .062 1.6 “B” MAX TOOL DIA in mm .450 11.4 .600 15.2 .817 20.8 SLOT DEPTH in mm .8 .030 1.5 .060 1.5 .060 5A-10 (800) 624-8511 www.phdinc.com/sip CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION 5A 5A-11 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sip www.phdinc.com/shp BEARING TYPE P - Rail bearing BORE SIZE TRAVEL 08 8 mm (.315 in) 20 mm (.787 in), 40 mm (1.575 in) 12 12 mm (.472 in) 20 mm (.787 in), 40 mm (1.575 in) 16 16 mm (.630 in) 15 mm (.591 in), 35 mm (1.378 in), 55 mm (2.165 in) (800) 624-8511 CAT-03 PART NO. 67902-1-02 67902-1-05 67903-1-02 67903-1-05 67904-1-02 67904-1-05 67922-1 67923-1 67924-1 63549-02 63549-05 OPTION M - Magnetic piston for Series 6790 switches DESCRIPTION NPN (Sink) or PNP (Source) DC Reed, 2 m cable NPN (Sink) or PNP (Source) DC Reed, 5 m cable NPN (Sink) DC Solid State, 2 m cable NPN (Sink) DC Solid State, 5 m cable PNP (Source) DC Solid State, 2 m cable PNP (Source) DC Solid State, 5 m cable NPN (Sink) or PNP (Source) DC Reed, Quick Connect NPN (Sink) DC Solid State, Quick Connect PNP (Source) DC Solid State, Quick Connect 2 m Cordset with Quick Connect 5 m Cordset with Quick Connect DESIGN NO. 1- Imperial -Ports and mounting holes are imperial 5- Metric -Ports and mounting holes are metric S H P 5 12 x 20 – M SERIES H - Miniature precision PRODUCT S - Slide TO ORDER SPECIFY: Product, Series, Bearing Type, Design No., Size, Travel, and Option. 5A ORDERING DATA: SERIES SHP SLIDES WITH RAIL BEARING 5A-12 SOLUTIONS FOR INDUSTRIAL AUTOMATION BENEFITS: SERIES SHP SLIDES WITH RAIL BEARING BENEFITS ■ Series SHP Slides use rail bearing technology to provide smooth, precise movement within confined spaces. ■ Available in three bore sizes and five travel lengths. ■ Standard travel adjustments for both extend and retract positions are conveniently located on the back of the slide. Integrated shock pads provide shock reduction throughout the full range of travel adjustment. ■ Available in both imperial and metric versions for applications in worldwide markets. ■ Standard Series SHP Slides provide multiple mounting options for maximum flexibility. Bodies feature mounting holes on sides, end, and Rail bottom. Tool plates feature Bore Plug mounting on top and end. Standard dowel holes are provided on the body and both end and top tool plate mounting positions for precise mounting and attachment of tooling. ■ Slide housing provides dual switch slots on either side for convenient mounting of PHD’s Series 6790 4 mm Reed and Solid State switches. Magnet option (-M) is required when using switches. Stop Assembly Retract Travel Adjustment 5A ■ Extend Travel Adjustment Carriage Piston Rod Seal Cartridge Rod Seal Retainer Ring SPECIFICATIONS POWER SOURCE MAX. OPERATING PRESSURE OPERATING TEMPERATURE RANGE TRAVELS TRAVEL ADJUSTMENTS STANDARD FEATURES BEARINGS BODY TOOL PLATE 08 in mm .79 1.57 20 40 BORE SIZE 12 mm in Integral pneumatic cylinder 100 psi [6.9 bar] -20° to 180°F [-29° to 82°C] 20 .79 40 1.57 Rod 16 in mm 15 .59 35 1.38 55 2.17 Standard on both extend and retract Multiple port positions, multiple mounting positions, dowel pin holes Stainless steel ground rail bearing system with recirculating ball bearings Anodized aluminum alloy Anodized aluminum alloy FORCE TABLE DIRECTION EXTEND RETRACT SIZE 12 N/B lb/psi 11.4 .176 .133 8.6 SIZE 08 N/B lb/psi 5.1 .079 3.9 .060 SIZE 16 N/B lb/psi 20.3 .314 17.4 .270 5A-13 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/shp DIMENSIONS: SERIES SHP SLIDES - SIZE 08 A B C D CL F CL 2X CLEARANCE HOLE FOR Ø MM DOWEL E 2X QQ THD G 2X JJ THD 3X LL THD THRU 6X CBORE FOR NN SHCS 3X FROM THIS SIDE 3X FROM OPPOSITE SIDE 1 CL FF N CL 4X PP PORT 2X THIS SIDE 2X OPPOSITE SIDE GG P M 2X PP PORT Q D 4 E C 2 5 EE DD H CC CL Z 3 Y K J X AA 2X CLEARANCE HOLE FOR Ø MM DOWEL L 6 BB 3X HH THD CL U 5A W 2X CLEARANCE HOLE FOR Ø MM DOWEL RR 3X KK THD SS CL LETTER DIM. A B C* D E F G H J K L M N P Q R S T* U V W X Y Z SIZE 08 TRAVEL, in [mm] 0.79 [20] 1.57 [40] 2.362 [60.0] 3.149 [80.0] 0.787 [20.0] 1.574 [40.0] 0.315 [8.0] 0.354 [9.0] 1.024 [26.0] 0.591 [15.0] 0.630 [16.0] 0.925 [23.5] 0.767 [19.5] 0.827 [21.0] 1.534 [39.0] 0.354 [9.0] 0.433 [11.0] 0.217 [5.5] 0.669 [17.0] 2.087 [53.0] 2.874 [73.0] 1.398 [35.5] 1.791 [45.5] 0.512 [13.0] 1.536 [39.0] 2.323 [59.0] 0.256 [6.5] 2.383 [60.5] 3.17 [80.5] 0.393 [10.0] 0.236 [6.0] 0.320 [8.1] CL T V S R LETTER DIM. AA BB CC DD EE FF GG HH JJ KK LL MM NN PP QQ RR SS SIZE 08 TRAVEL, in [mm] [20] 1.57 0.79 .393 .493 .886 1.161 .748 [19.0] 0.492 #4-40 UNC x .320 DP #4-40 UNC THRU #4-40 UNC x .140 DP #8-32 UNC THRU 1/16 x .125 DP #5 #10-32 PORT #4-40 UNC x .157 DP 1.024 .512 0.748 [40] [10.0] [12.5] [22.5] [29.5] [19.0] 1.535 [39.0] [12.5] [M2.5 x 0.45 x 8.1 mm DP] [M3 x 0.5 THRU] [M2.5 x 0.45 x 3.5 mm DP] [M4 x 0.7 THRU] [2 mm x 3.1 mm DP] [M3] [M5 x 0.8 PORT] [M3 x 0.5 x 4.0 mm DP] [26.0] [13.0] NOTES: 1) DESIGNATED CL IS CENTERLINE OF UNIT. 2) METRIC INFORMATION SHOWN IN [ ]. 3) CIRCLED NUMBERS INDICATE POSITION CALLOUT. * TOLERANCE IS ± .001 BETWEEN DOWEL PIN HOLES. All dimensions are reference only unless specifically toleranced. 5A-14 (800) 624-8511 www.phdinc.com/shp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION DIMENSIONS: SERIES SHP SLIDES - SIZES 12 & 16 A B C 2X CLEARANCE HOLE FOR Ø MM DOWEL D F CL CL E JJ THD 1 N KK THD CL 3X LL THD THRU 6X CBORE FOR NN SHCS 3X FROM THIS SIDE 3X FROM OPPOSITE SIDE CL G FF P GG 4X PP PORT 2X THIS SIDE 2X OPPOSITE SIDE M 2X PP PORT Q D L 4 2 5 6 C E DD EE BB J X AA CL 2X JJ THD Y 2X CLEARANCE HOLE FOR Ø MM DOWEL K H CC CL Z U W 4X HH THD 3 4X QQ THD CL CL 5A 2X CLEARANCE HOLE FOR Ø MM DOWEL T N S V R LETTER DIM. A B C* D E F G H J K L M N* P Q R S T U V W X Y Z SIZE 12 SIZE 16 TRAVEL, in [mm] 0.79 [20] 1.57 [40] 0.59 TRAVEL, in [mm] [15] 1.38 [35] 2.17 2.874 1.201 [73.0] [30.5] 2.638 [67.0] 1.024 [26.0] 0.472 0.236 0.945 0.748 0.787 1.064 0.631 0.866 1.851 0.433 0.551 0.276 0.945 2.382 [60.5] 1.240 [31.5] 1.024 2.225 [56.5] 0.512 2.678 [68.0] 0.218 0.236 0.323 3.425 [87.0] 1.811 [46.0] [12.0] [6.0] [24.0] [19.0] [20.0] [27.0] [16.0] [22.0] [47.0] [11.0] [14.0] [7.0] [24.0] 3.169 [80.5] 1.633 [41.5] [26.0] 3.012 [76.5] [13.0] 3.465 [88.0] [5.5] [6.0] [8.2] 2.559 1.338 2.362 2.895 3.661 1.988 0.472 0.512 1.496 0.945 0.984 1.141 0.669 0.944 2.106 0.551 0.630 0.315 .768 [65.0] 3.346 [34.0] 1.731 1.181 [60.0] 3.149 0.591 [73.5] 3.682 0.197 0.276 0.372 [93.0] 4.449 [50.5] 2.776 [12.0] [13.0] [38.0] [24.0] [25.0] [29.0] [17.0] [24.0] [53.5] [14.0] [16.0] [8.0] [19.5] [85.0] 4.134 [44.0] 2.126 [30.0] [80.0] 3.937 [15.0] [93.5] 4.47 [5.0] [7.0] [9.4] SIZE 16 SIZE 12 [55] [113.0] [70.5] [105.0] [54.0] [100.0] LETTER DIM. AA BB CC DD EE FF GG HH JJ KK LL MM NN PP QQ 0.79 TRAVEL, in [mm] [20] 1.57 [40] [4.5] 0.178 [11.5] 0.453 [27.5] 1.084 [35.5] 1.399 [23.0] 0.906 1.102 [28.0] 1.889 [48.0] [11.0] 0.433 #4-40 UNC x .236 DP [M3 x 0.5 x 6 mm DP] #4-40 UNC x .236 DP [M3 x 0.5 x 6 mm DP] #4-40 UNC x .167 DP [M3 x 0.5 x 4.2 mm DP] [M4 X 0.7 THRU] #8-32 UNC THRU [2 mm x 3.1 mm DP] 1/16 x .125 DP [M3] #5 [M5 x 0.8 PORT] #10-32 PORT #4-40 UNC x .177 DP [M3 x 0.5 x 4.5 mm DP] 0.59 TRAVEL, in [mm] [15] 1.38 [35] 2.17 0.197 0.472 1.161 1.535 0.984 1.181 [30.0] 1.968 0.591 #8-32 UNC x .276 DP #8-32 UNC x .295 DP #8-32 UNC x .207 DP #10-32 UNF THRU 1/8 x .188 DP #6 #10-32 PORT #8-32 UNC x .236 DP [55] [5.0] [12.0] [29.5] [39.0] [25.0] [50.0] 2.756 [70.0] [15.0] [M4 x 0.7 x 7 mm DP] [M4 x 07 x 7.5 mm DP] [M4 x 0.7 x 5.2 mm DP] [M5 x 0.8 THRU] [2 mm x 3 mm DP] [M4] [M5 x 0.8 PORT] [M4 x 0.7 x 6 mm DP] NOTES: 1) DESIGNATED CL IS CENTERLINE OF UNIT. 2) METRIC INFORMATION SHOWN IN [ ]. 3) CIRCLED NUMBERS INDICATE POSITION CALLOUT. [113.5] * TOLERANCE IS ± .001 BETWEEN DOWEL PIN HOLES. All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5A-15 (800) 624-8511 CAT-03 www.phdinc.com/shp ENGINEERING DATA: SERIES SHP SLIDES PRESSURE RATINGS LUBRICATION All Series SHP Slides have an operating pressure range of 20 psi minimum to 100 psi maximum [1.4 to 6.9 bar]. For longest slide life it is recommended that pressure and velocity be no greater than necessary for proper operation. Series SHP Slides incorporate internal orifices to help limit velocities. However, external flow controls are recommended at higher pressures or if slide operation results in strong impact loads at ends of travel. Series SHP Slides feature standard pneumatic ports on the end and both sides of the slide body, and are provided with the end ports ready for use and the side ports plugged with set screws and thread sealant. All units are pre-lubricated at the factory for service under normal operating conditions. Slides are designed and tested with non-lubricated air. However, the use of lubricated air will extend life. MATERIAL SPECIFICATIONS The slide housing and tool plate are anodized aluminum alloy. Linear rail and bearings are hardened and ground stainless steel. MAINTENANCE In common with most PHD products, these slides are fully field repairable. Repair kits and main structural components are available as needed for extended service life. OPERATING TEMPERATURE Series SHP Slides are designed for use in temperatures between 20° to 180° F [-6° to 82° C]. For temperatures outside this range, consult PHD. UNIT WEIGHT SEALS SIZE 08 Series SHP Slides utilize urethane and Nitrile seals which are compatible with standard paraffin-based lubrication oils used for pneumatic cylinders. For compatibility with other fluids, consult PHD. 12 16 TRAVEL in mm .79 20 1.57 40 .79 20 1.57 40 .59 15 1.38 35 2.17 55 WEIGHT kg lb .09 .20 .12 .26 .17 .38 .22 .48 .25 .56 .32 .71 .39 .85 5A TRAVEL ADJUSTMENT Standard Series SHP Slides provide travel adjustment in both the retract and extend directions. Travel adjustments are made using a small flat bladed or standard screwdriver via the adjustment holes located on the back of the slide. Series SHP Slides are designed to provide nominal travel. Using the travel adjustment screws allows reducing either the extend or retract travel by .394 in [10 mm] (5 mm for SHP08). Travel adjustment requires a small flat bladed screwdriver with a minimum shank length and diameter as shown in the table below. Blade thickness should not exceed .030 in [.75 mm]. Travel adjustments should not be adjusted beyond positions shown in illustration. Loss of components or damage to the mechanism may occur if adjusted beyond the recommended limits. TRAVEL ADJUSTMENT LENGTH MAX SHANK DIA 1.5 mm (.059") NOMINAL TRAVEL B C RETRACT TRAVEL ADJUSTMENT SCREW TURN CLOCKWISE TO REDUCE TRAVEL EXTEND TRAVEL ADJUSTMENT SCREW TURN COUNTER-CLOCKWISE TO REDUCE TRAVEL EXTEND TRAVEL ADJUSTMENT Ø D CLEARANCE FOR ADJUSTMENT SCREW A RETRACT TRAVEL ADJUSTMENT SIZE LETTER DIM A B C D 08 in 1.082 0.354 0.177 0.125 mm 27.5 9.0 4.5 3.2 SIZE 12 in mm 1.300 33.0 0.480 12.2 0.240 6.1 0.165 4.2 08 16 in 1.436 0.570 0.285 0.165 mm 36.5 14.5 7.2 4.2 12 16 NOMINAL TRAVEL EXTEND TRAVEL RETRACT TRAVEL ADJUSTMENT MIN. ADJUSTMENT ADJUSTMENT SHANK LENGTH in mm in mm in mm in mm 0.79 20 .197 5 .197 5 1.5 38 .197 5 1.57 40 .197 5 2.3 58 0.79 20 .394 10 .394 10 1.1 28 .394 10 1.57 40 .394 10 1.2 30 0.59 15 .394 10 .394 10 1.3 33 1.38 35 .394 10 .394 10 1.3 33 .394 10 2.17 55 .394 10 2.2 55 SCREWDRIVER MAX. SHANK DIAMETER in mm .083 2.1 .083 2.1 .130 3.3 .130 3.3 .130 3.3 .130 3.3 .130 3.3 5A-16 (800) 624-8511 www.phdinc.com/shp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SHP SLIDES SLIDE SELECTION THEORETICAL OUTPUT TABLE lb [N] SIZE DIRECTION RETRACT 08 EXTEND 1 THRUST CAPACITY RETRACT 12 Use the theoretical output table to determine if thrust is sufficient for the applied load. EXTEND RETRACT 16 EXTEND MAXIMUM PAYLOAD CAPACITY The Dynamic Moment Load graphs show the allowable load for the three most common mounting positions of the Series SHP Slide. Determine the distance “x” from the edge of the tool plate to the load center of gravity. Use the graph appropriate for the loading condition to determine the allowable load. It is generally best to keep the load center of gravity as close to the slide as possible. (See next page for graphs.) If the application requires combined loading such as a horizontal pitch load combined with a roll load, if static loads exceed dynamic loads, or if there are other questions concerning the selection of an appropriate slide, please contact PHD’s Customer Service Department. ALLOWABLE LOAD VS. VELOCITY [15.6] 3.5 [13.3] 3 SHP08 [11.1] 2.5 SHP12 SHP16 [8.9] 2 [6.7] 1.5 [4.4] 1 [2.2] 0.5 0 1 [25] 3 [76] 5 [127] 7 [178] 9 [229] 11 [279] 13 [330] 15 [381] 17 [432] 19 [483] 21 [533] VELOCITY IPS [mm/sec] MAXIMUM DYNAMIC HORIZONTAL PITCH MOMENT LOADS SIZE 12 [10] 2.25 [9] 2.03 [8] 1.80 [7] 1.58 [6] 1.35 Size 12 x 20 Travel [5] 1.13 Size 12 x 40 Travel [4] .90 [3] .68 - + LOAD 100 psi [6.9 bar] 6.0 [26.7] 7.9 [35.1] 13.3 [59.1] 17.6 [78.2] 27.0 [120.0] 31.4 [139.6] 5A DYNAMIC MOMENT CAPACITY [2] .45 [1] .23 “x” 0 -3.94 [-100] -3.15 [-80] -2.36 [-60] -1.57 [-40] -.79 [- 20] 0 .79 [20] 1.57 [40] 2.36 [60] 3.15 [80] 3.94 [100] 4.72 [120] 5.51 [140] “x” Distance, in [mm] SIZE 16 [16] 3.60 [14] 3.15 Size 16 x 15 Travel Size 16 x 35 Travel [12] 2.70 SIZE 08 Size 16 x 55 Travel [10] 2.25 [6] 1.35 [5] 1.13 LOAD lb [N] 3 TRAVEL TIME UNIT 0.1 SHP08x20 0.18 SHP08x40 0.18 SHP12x20 0.22 SHP12x40 0.15 SHP 16x15 0.2 SHP16x35 0.25 SHP16x55 NOTES: 1) Travel time is in seconds from application of pressure. 2) Travel times relatively independent of pressure between 60 and 100 psi. LOAD lb [N] All Series SHP Slides come standard with end of travel shock pads. However, these shock pads are limited in the amount of energy that they can dissipate. Therefore, the slides have a maximum payload limit. Use the allowable velocity graph to verify that the slide can carry the payload at the desired velocity. [4] .90 Size 08 x 20 Travel [3] .68 Size 08 x 40 Travel LOAD lb [N] 2 OPERATING PRESSURE 90 psi 80 psi 40 psi 50 psi 60 psi 70 psi 20 psi 30 psi [1.4 bar] [2.1 bar] [2.8 bar] [3.4 bar] [4.1 bar] [4.8 bar] [5.5 bar] [6.2 bar] 5.4 3.6 4.2 4.8 1.8 2.4 3.0 1.2 [24.0] [13.3] [16.0] [18.7] [21.3] [5.3] [8.0] [10.7] 7.1 3.1 3.9 4.7 5.5 6.3 1.6 2.4 [31.6] [28.0] [10.7] [13.8] [17.3] [20.9] [24.4] [7.1] 12.0 9.3 10.7 4.0 5.3 6.7 8.0 2.7 [53.3] [35.6] [41.3] [47.6] [12.0] [17.8] [23.6] [29.8] 15.9 7.1 8.8 10.6 12.4 14.1 3.5 5.3 [70.7] [62.7] [23.6] [31.6] [39.1] [47.1] [55.1] [15.6] 24.3 18.9 21.6 8.1 10.8 13.5 16.2 5.4 [96.0] [108.0] [60.0] [72.0] [84.0] [24.0] [36.0] [48.0] 25.1 28.2 12.5 15.7 18.8 22.0 6.3 9.4 [111.6] [125.3] [41.8] [55.6] [69.8] [83.6] [97.8] [28.0] LOAD lb [N] There are three major factors to consider when selecting a slide: thrust capacity, allowable mass, and dynamic moment capacity. [8] 1.80 [6] 1.35 [2] .45 [1] .23 [4] .90 0 -3.15 [-80] -2.36 [-60] -1.57 [-40] -.79 [-20] 0 .79 [20] 1.57 [40] 2.36 [60] 3.15 [80] [2] .45 “x” Distance, in [mm] 0 -5.91 -5.12 -4.33 -3.54 [-150] [-130] [-110] [-90] -2.76 [- 70] -1.97 [-50] -1.18 [-30] -.39 [-10] .39 [10] 1.18 [30] 1.97 [50] 2.76 [70] 3.54 [90] 4.33 [110] 5.12 [130] 5.91 [150] “x” Distance, in [mm] 5A-17 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/shp ENGINEERING DATA: SERIES SHP SLIDES MAXIMUM DYNAMIC ROLL MOMENT LOADS LOAD + - “x” 3.60 [16] 3.15 [14] LOAD, lb [N] 2.70 [12] CL 2.25 [10] Size 08 with 20 mm travel Size 08 with 40 mm travel 1.80 [8] Size 12 with 20 mm travel 1.35 [6] Size 12 with 40 mm travel Size 16 with 15 mm travel .90 [4] Size 16 with 35 mm travel Size 16 with 55 mm travel .45 [2] 0 -3.94 -3.15 -2.36 -1.57 [-100] [-80] [-60] [-40] -.79 [-20] 0 .79 [20] 1.57 [40] 2.36 [60] 3.15 [80] 3.94 [100] 5A “x” Distance, in [mm] MAXIMUM DYNAMIC VERTICAL PITCH MOMENT LOADS 3.60 [16] - + LOAD “x” 3.15 [14] LOAD, lb [N] 2.70 [12] 2.25 [10] 1.80 [8] 1.35 [6] Size 08 Size 12 .90 [4] Size 16 .45 [2] 0 -3.15 [-80] -2.36 [-60] -1.57 [-40] -.79 [-20] 0 .79 [20] 1.57 [40] 2.36 [60] 3.15 [80] 3.94 [100] 4.72 [120] 5.51 [140] “x” Distance, in [mm] All dimensions are reference only unless specifically toleranced. 5A-18 (800) 624-8511 www.phdinc.com/shp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTION: SERIES SHP SLIDES M This option equips the unit with a magnetic piston for use with PHD’s Series 6790 Switch. The switch housing is contained by the slide housing and provides a very compact switch design. The switches mount easily into two small grooves located on the side of the slide housing and are locked into place with a set screw. B DESCRIPTION NPN (Sink) or PNP (Source) DC Reed, 2 m cable NPN (Sink) or PNP (Source) DC Reed, 5 m cable NPN (Sink) DC Solid State, 2 m cable NPN (Sink) DC Solid State, 5 m cable PNP (Source) DC Solid State, 2 m cable PNP (Source) DC Solid State, 5 m cable NPN (Sink) or PNP (Source) DC Reed, Quick Connect NPN (Sink) DC Solid State, Quick Connect PNP (Source) DC Solid State, Quick Connect 2 m Cordset with Quick Connect 5 m Cordset with Quick Connect PART NO. 67902-1-02 67902-1-05 67903-1-02 67903-1-05 67904-1-02 67904-1-05 67922-1 67923-1 67924-1 63549-02 63549-05 MAGNET FOR PHD SERIES 6790 MINIATURE REED AND SOLID STATE SWITCHES C END VIEW A SIZE 12 in mm 0.636 16.2 0.854 21.7 0.446 11.3 SIZE 16 in mm 0.786 20.0 0.892 22.7 0.447 11.4 REED BENEFITS SOLID STATE BENEFITS ■ Available as 4.5 - 30 VDC model for simple interfacing to sequencers and programmable controllers. ■ Solid state switches afford long life. Constant amplitude output allows use with most digital logic systems. ■ Can be used to directly drive some types of relays or valve solenoids within the switch specifications stated. ■ Switch circuitry protects against voltage surges and other electrical anomalies associated with operating systems. ■ Excellent switch hysteresis characteristics and symmetry. ■ Offered in 4.5 - 30 VDC current sinking and current sourcing versions for simple interfacing to electronic system controllers. SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING CONTACT RESISTANCE ENVIRONMENTAL OPERATING TEMP. LED 67902 & 67922 Magnetic Reed Piston Magnet 4.5 - 30 VDC Contact Closure 50 mA Max. .115 Ohm Max. IP67 -20° to 85°C SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING VOLTAGE DROP SWITCH BURDEN ENVIRONMENTAL OPERATING TEMP. 1.100 [27.9] .777 [19.7] .136 [3.5] 67903 & 67923 67904 & 67924 Solid State Piston Magnet 4.5 - 30 VDC NPN (Sink) PNP (Source) 50 mA. Max .5 VDC 10 mA. Max. IP67 -20° to 85°C MALE QUICK CONNECT DETAIL .078 [2] 12.0 [305] 1.736 [44] .095 [2.4] .108 [2.7] .156 [3.9] 3-48 x 3/16 [4.8] SET SCREW* M8 x 1 THREAD Ø .315 [8] .260 [6.6] .236 [6] .134 [3.4] .102 [2.6] .180 [4.6] *MAX. SCREW TORQUE 1.0 in-lb [.110 Nm] METRIC INFORMATION SHOWN IN [ ] 63549-xx CORDSET WITH FEMALE QUICK CONNECT PIN 2/4 WIRE COLOR BLACK Ø .402 [10.2] PIN 1 WIRE COLOR BROWN PIN 3 WIRE COLOR BLUE 1.299 [34.8] .689 [19.3] BLACK CONNECTOR BLACK CABLE MODEL NO. 63549-02 63549-05 LETTER DIM. L 78.74 [2 m] 196.85 [5 m] L 5A-19 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/shp 5A SIZE 08 LETTER DIM in mm A 0.433 11.0 B 0.648 16.5 C 0.510 13.0 ORDERING DATA: SERIES SJP RAIL BEARING SLIDES TO ORDER SPECIFY: Product, Series, Bearing Type, Design No., Size, Travel, and Options. BEARING TYPE P - Rail Bearing PRODUCT S - Slide BORE SIZE TRAVELS** 08 8 mm [.315 in] 10 mm [.394 in], 15 mm [.591 in], 25 mm [.984 in] 12 12 mm [.472 in] 15 mm [.591 in], 20 mm [.787 in], 25 mm [.984 in] 16 16 mm [.630 in] 15 mm [.591 in], 25 mm [.984 in], 30 mm [1.181 in] S J P 5 12 x 20 – M 5A SERIES J - Miniature precision DESIGN NO. 5- Metric -Ports and mounting holes are metric PART NO. 67902-1-02 67902-1-05 67903-1-02 67903-1-05 67904-1-02 67904-1-05 67922-1 67923-1 67924-1 63549-02 63549-05 OPTIONS M - Magnetic piston for PHD Series 6790 switches MA*- Magnetic piston for competitor switches DESCRIPTION NPN (Sink) or PNP (Source) DC Reed, 2 m cable NPN (Sink) or PNP (Source) DC Reed, 5 m cable NPN (Sink) DC Solid State, 2 m cable NPN (Sink) DC Solid State, 5 m cable PNP (Source) DC Solid State, 2 m cable PNP (Source) DC Solid State, 5 m cable NPN (Sink) or PNP (Source) DC Reed, Quick Connect NPN (Sink) DC Solid State, Quick Connect PNP (Source) DC Solid State, Quick Connect 2 m Cordset with Quick Connect 5 m Cordset with Quick Connect NOTES: *See page 5A-7 for use of the -MA option. **Consult PHD for additional travel increments. 5A-20 (800) 624-8511 www.phdinc.com/sjp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION BENEFITS: SERIES SJP RAIL BEARING SLIDES BENEFITS ■ This slide is designed to be an MRO drop-in. Consult PHD or your local distributor for unit compatibility. ■ Series SJP Slides use rail bearing technology to provide smooth, precise movement with high accuracy within confined spaces. ■ Available in three bore sizes with three travel lengths each. ■ Standard internal shock pads eliminate metal to metal contact reducing noise and end-of-travel impact forces. ■ Standard Series SJP Slides provide multiple mounting options for maximum flexibility. Bodies feature mounting holes on sides, end, and bottom. ■ Slide body incorporates twin switch slots on both sides for convenient mounting of PHD’s Series 6790 4 mm Reed and solid state switches. Magnet option -M is required when using Series 6790 Switches. ■ Series SJP Slides can be fitted with certain competitor’s switches. Magnet option -MA is required when using these switches. BORE SIZE 12 16 SPECIFICATIONS mm in in mm mm in Integral pneumatic cylinder POWER SOURCE 100 psi [6.9 bar] MAX. OPERATING PRESSURE -20° to 180°F [-29° to 82°C] OPERATING TEMPERATURE RANGE TRAVELS 15 .394 .591 15 10 .591 25 .591 .984 20 15 .787 30 .984 1.181 25 25 .984 Multiple port positions, multiple mounting positions STANDARD FEATURES Stainless steel ground rail bearing system with recirculating ball bearings BEARINGS Anodized aluminum alloy BODY Anodized aluminum alloy TOOL PLATE 5A 08 FORCE TABLE DIRECTION EXTEND RETRACT SIZE 08 N/bar lb/psi 5.1 .079 3.9 .060 SIZE 12 N/bar lb/psi 11.3 .175 8.5 .132 SIZE 16 N/bar lb/psi 20.3 .314 17.4 .270 5A-21 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sjp DIMENSIONS: SERIES SJP RAIL BEARING SLIDES 2X CC THD B CL GG CL D C 1 3X DD THD THRU 6X CBORE FOR EE SHCS 3X THIS SIDE 3X OPPOSITE SIDE M 4 K A N CL 2 L 5 4X FF PORT 2X THIS SIDE 2X OPPOSITE SIDE T 2X FF PORT U E HH AA 6 4X CC THD F Z V H E F G CL CL 4X BB THD G CL Y 3 W 4X BB THD S CL CL P R 5A Q LETTER DIM. A B C D E F G H K L M N P Q R S T U V W Y Z AA BB CC DD EE FF GG HH .394 1.969 .787 1.673 1.279 .591 .551 2.008 1.516 SIZE 08 TRAVEL, in [mm] [10] .591 [15] [50.0] 2.165 [55.0] 0.512 [13.0] [20.0] 0.984 [25.0] .630 [16.0] .709 [18.0] .209 [5.3] .197 [5.0] .748 [19.0] .413 [10.5] .591 [15.0] .669 [17.0] .354 [9.0] .394 [10.0] [42.5] 1.870 [47.5] [32.5] 1.476 [37.5] [15.0] .787 [20.0] [14.0] .945 [24.0] .748 [19.0] .197 [5.0] [51.0] 2.205 [56.0] [38.5] 1.713 [43.5] .433 [11.0] 1.132 [28.8] [M3 x 0.5 x 4.8] [M3 x 0.5 x 5] [M4 x 0.7] [M3] [M5 x 0.8 PORT] .591 [15.0] 1.536 [39.0] .984 [25] 2.559 [65.0] .591 2.441 1.575 [40.0] .984 [57.5] [47.5] [30.0] [34.0] 2.028 1.555 .709 .945 2.598 [66.0] 2.107 [53.5] 2.480 1.831 2.264 1.870 1.181 1.339 SIZE 12 TRAVEL, in [mm] [15] .787 [20] .984 [62.0] 2.638 [67.0] 2.953 0.591 [15.0] [25.0] 1.181 [30.0] 1.575 .787 [20.0] .866 [22.0] [5.5] .217 [5.0] .197 .906 [23.0] .512 [13.0] .709 [18.0] .846 [21.5] .433 [11.0] .512 [13.0] [51.5] 2.224 [56.5] 2.539 [39.5] 1.752 [44.5] 2.067 [18.0] .945 [24.0] 1.260 [24.0] .945 [24.0] 1.339 .906 [23.0] [7.0] .276 [63.0] 2.677 [68.0] 2.992 [46.5] 2.028 [51.5] 2.343 .492 [12.5] 1.319 [33.5] [M4 x 0.7 x 6.0] [M4 x 0.7 x 6 MIN] [M5 x 0.8] [M4] [M5 x 0.8 PORT] .748 [19.0] 1.850 [47.0] [25] [75.0] .591 2.953 [40.0] 1.378 [64.5] [52.5] [32.0] [34.0] 2.441 1.969 1.181 1.339 [76.0] [59.5] 2.993 2.244 SIZE 16 TRAVEL, in [mm] [15] .984 [25] 1.181 [75.0] 3.346 [85.0] 3.543 0.709 [18.0] [35.0] 1.772 [45.0] 1.969 .984 [25.0] .984 [25.0] [6.5] .256 [5.5] .217 1.063 [27.0] .669 [17.0] 1.024 [26.0] .846 [21.5] .630 [16.0] .669 [17.0] [62.0] 2.835 [72.0] 3.031 [50.0] 2.362 [60.0] 2.559 [30.0] 1.575 [40.0] 1.772 [34.0] 1.575 [40.0] 1.575 1.063 [27.0] [9.5] .374 [76.0] 3.386 [86.0] 3.583 [57.0] 2.638 [67.0] 2.835 .512 [13.0] 1.516 [38.5] [M4 x 0.7 x 6.0] [M4 x 0.7 x 6 MIN] [M5 x 0.8] [M4] [M5 x 0.8 PORT] .945 [24.0] 2.106 [53.5] [30] [90.0] [50.0] [77.0] [65.0] [45.0] [40.0] [91.0] [72.0] NOTES: 1) DESIGNATED CL IS CENTERLINE OF UNIT. 2) METRIC INFORMATION SHOWN IN [ ]. 3) CIRCLED NUMBERS INDICATE POSITION CALLOUT. All dimensions are reference only unless specifically toleranced. 5A-22 (800) 624-8511 www.phdinc.com/sjp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SJP RAIL BEARING SLIDES PRESSURE RATINGS TOTAL TRAVEL LENGTH AND WEIGHT All Series SJP Slides have an operating pressure range of 20 psi minimum to 100 psi maximum [1.4 to 6.9 bar]. Maximum life will be achieved when pressure and velocity are no greater than necessary for proper operation. External flow controls are recommended. Series SJP Slides feature standard pneumatic ports on the end and both sides of the slide body, and are provided with the end ports ready for use and the side ports plugged with set screws and thread sealant. Tolerance of minimum travel length is +.039/-.000 [+1 mm/-0 mm]. SIZE 08 12 OPERATING TEMPERATURE 16 Series SJP Slides are designed for use in temperatures between -20° to 180° F [-29° to 82° C]. For temperatures outside this range, consult PHD. The slide housing and tool plate are anodized aluminum alloy. Linear rail and bearings are hardened and ground stainless steel. Series SJP Slides utilize urethane and Nitrile seals which are compatible with standard paraffin-based lubrication oils used for pneumatic cylinders. For compatibility with other fluids, consult PHD. MAINTENANCE In common with most PHD products, these slides are fully field repairable. Repair kits and main structural components are available as needed for extended service life. LUBRICATION All units are pre-lubricated at the factory for service under normal operating conditions. Slides are designed and tested with non-lubricated air. However, the use of lubricated air will extend life. MOUNTING INSTRUCTIONS PHD recommends to mount load or tooling with tool plate retracted. Support tool plate while tightening fasteners. Maximum mounting torques (for screw thread engagement of one diameter or greater): There are three major factors to consider when selecting a slide: thrust capacity, dynamic moment capacity, and the allowable velocity. THEORETICAL FORCE OUTPUT TABLE lb [N] OPERATING PRESSURE 90 psi 70 psi 80 psi 50 psi 60 psi 30 psi 40 psi 20 psi [1.4 bar] [2.1 bar] [2.8 bar] [3.4 bar] [4.1 bar] [4.8 bar] [5.5 bar] [6.2 bar] 5.4 3.6 4.2 4.8 2.4 3.0 1.8 1.2 [24.0] [18.7] [21.3] [10.7] [13.3] [16.0] [8.0] [5.3] 7.1 6.3 3.9 4.7 5.5 2.4 3.1 1.6 [31.6] [13.8] [17.3] [20.9] [24.4] [28.0] [7.1] [10.7] 12.0 4.0 5.3 6.7 8.0 9.3 10.7 2.7 [53.3] [47.6] [12.0] [17.8] [23.6] [29.8] [35.6] [41.3] 15.9 14.1 10.6 12.4 3.5 5.3 7.1 8.8 [70.7] [55.1] [62.7] [31.6] [39.1] [47.1] [15.6] [23.6] 24.3 13.5 16.2 18.9 21.6 8.1 10.8 5.4 [96.0] [108.0] [36.0] [48.0] [60.0] [72.0] [84.0] [24.0] 25.1 28.2 6.3 9.4 12.5 15.7 18.8 22.0 [111.6] [125.3] [83.6] [97.8] [28.0] [41.8] [55.6] [69.8] SIZE DIRECTION RETRACT THRUST CAPACITY 08 Use the theoretical force output table to determine if thrust is sufficient for the applied load. EXTEND RETRACT 12 EXTEND RETRACT DYNAMIC MOMENT CAPACITY 16 EXTEND The Dynamic Moment Load graphs show the allowable load for the three most common mounting positions of the Series SJP Slide. Determine the distance “x” from the edge of the tool plate to the load ALLOWABLE LOAD VS. VELOCITY 3.5 [15.6] 3 [13.3] Size 08 LOAD lb [N] 2.5 [11.1] Size 12 2 [8.9] 5A FASTENER SIZE in-lb Nm M3 1 9 M4 2 18 M5* 4 35 *Mounting holes only, port fittings require less. SLIDE SELECTION 2 UNIT BASE WEIGHT lb kg .16 .07 .18 .08 .21 .10 .32 .15 .35 .16 .39 .18 .57 .26 .65 .29 .68 .31 MATERIAL SPECIFICATIONS SEALS 1 MINIMUM TRAVEL in mm 10 (.394) 15 (.591) 25 (.984) 15 (.591) 20 (.787) 25 (.984) 15 (.591) 25 (.984) (1.181) 30 100 psi [6.9 bar] 6.0 [26.7] 7.9 [35.1] 13.3 [59.1] 17.6 [78.2] 27.0 [120.0] 31.4 [139.6] center of gravity. Use the appropriate graph for the loading condition to determine the allowable load. It is generally best to keep the center of gravity of the load as close to the slide as possible. (See next page for graphs.) If the application requires combined loading such as a horizontal pitch load combined with a roll load, if static loads exceed dynamic loads, or if there are other questions concerning the selection of an appropriate slide, please contact PHD’s Customer Service Department. Size 16 1.5 [6.7] 3 1 [4.4] ALLOWABLE VELOCITY Use the allowable velocity graph at left to verify that the slide selected can carry the payload at the desired velocity. 0.5 [2.2] 0 0 5 [127] 10 [254] 15 [381] 20 [508] 25 [635] 30 [762] Velocity, ips [mm/sec] 5A-23 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sjp ENGINEERING DATA: SERIES SJP RAIL BEARING SLIDES MAXIMUM DYNAMIC HORIZONTAL PITCH MOMENT LOADS SIZE 12 [10] 2.25 [9] 2.03 Size 12 x 15 Travel [8] 1.80 LOAD lb [N] - + LOAD “x” [7] 1.58 Size 12 x 20 Travel [6] 1.35 Size 12 x 25 Travel [5] 1.13 [4] .90 [3] .68 [2] .45 [1] .23 0 -3.94 [-100] -3.15 [-80] -2.36 [-60] -1.57 [-40] -.79 [- 20] 0 .79 [20] 1.57 [40] 2.36 [60] 3.15 [80] 3.94 [100] “x” Distance, in [mm] LOAD lb [N] SIZE 08 [6] 1.35 Size 08 x 10 Travel [5] 1.13 Size 08 x 15 Travel [4] .90 SIZE 16 [16] 3.60 Size 08 x 25 Travel [3] .68 [14] 3.15 Size 16 x 15 Travel [2] .45 [1] .23 0 -3.15 [-80] Size 16 x 25 Travel [12] 2.70 -2.36 [-60] -1.57 [-40] -.79 [-20] 0 .79 [20] 1.57 [40] 2.36 [60] Size 16 x 30 Travel 3.15 [80] [10] 2.25 LOAD lb [N] “x” Distance, in [mm] [8] 1.80 [6] 1.35 5A [4] .90 [2] .45 0 -5.91 -5.12 -4.33 -3.54 [-150] [-130] [-110] [-90] -2.76 [- 70] -1.97 [-50] -1.18 [-30] -.39 [-10] .39 [10] 1.18 [30] 1.97 [50] 2.76 [70] 3.54 [90] 4.33 [110] 5.12 [130] 5.91 [150] “x” Distance, in [mm] MAXIMUM DYNAMIC ROLL MOMENT LOADS MAXIMUM DYNAMIC VERTICAL PITCH MOMENT LOADS -+ LOAD - + “x” 3.15 [14] 3.15 [14] 2.70 [12] CL 2.25 [10] CL Size 08 Size 12 1.80 [8] Size 16 1.35 [6] LOAD, lb [N] 2.70 [12] LOAD, lb [N] LOAD 3.60 [16] “x” 3.60 [16] 2.25 [10] 1.80 [8] 1.35 [6] Size 08 Size 12 .90 [4] .90 [4] Size 16 .45 [2] .45 [2] 0 -3.94 -3.15 -2.36 -1.57 [-100] [-80] [-60] [-40] -.79 [-20] 0 .79 [20] 1.57 [40] 2.36 [60] 3.15 [80] 3.94 [100] 0 -6.30 [-160] -5.51 [-140] -4.72 [-120] -3.94 [-100] -3.15 [-80] -2.36 [-60] -1.57 [-40] -.79 [-20] 0 .79 [20] 1.57 [40] 2.36 [60] 3.15 [80] “x” Distance, in [mm] “x” Distance, in [mm] 5A-24 (800) 624-8511 www.phdinc.com/sjp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES SJP RAIL BEARING SLIDES MAGNET FOR PHD SERIES 6790 REED AND SOLID STATE SWITCHES The Series SJP can be used as an exact drop-in replacement for a competitor’s commercially available rail slide. If the Series SJP is being used to replace the competitor’s slide, and you wish to continue using their switches, the MA option must be specified. For additional information and switch compatibility, contact your local PHD distributor or PHD customer service. This option equips the unit with a magnetic piston for use with PHD’s Series 6790 Switch. The switch housing is contained by the slide housing and provides a very compact switch design. The switches mount easily into two small grooves located on the side of the slide housing and are locked into place with a set screw. SIZE 08 LETTER DIM in mm A 0.496 12.6 B 0.712 18.1 C 0.297 7.5 SIZE 12 in mm 0.645 16.4 0.844 21.4 0.388 9.9 PART NO. 67902-1-02 67902-1-05 67903-1-02 67903-1-05 67904-1-02 67904-1-05 67922-1 67923-1 67924-1 63549-02 63549-05 SIZE 16 in mm 0.786 20.0 0.972 24.7 0.447 11.4 C END VIEW A REED BENEFITS ■ Available as 4.5 - 30 VDC model for simple interfacing to sequencers and programmable controllers. ■ Solid state switches afford long life. Constant amplitude output allows use with most digital logic systems. ■ Switch circuitry protects against voltage surges and other electrical anomalies associated with operating systems. ■ Excellent switch hysteresis characteristics and symmetry. ■ Offered in 4.5 - 30 VDC current sinking and current sourcing versions for simple interfacing to electronic system controllers. Can be used to directly drive some types of relays or valve solenoids within the switch specifications stated. SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING CONTACT RESISTANCE ENVIRONMENTAL OPERATING TEMP. LED DESCRIPTION NPN (Sink) or PNP (Source) DC Reed, 2 m cable NPN (Sink) or PNP (Source) DC Reed, 5 m cable NPN (Sink) DC Solid State, 2 m cable NPN (Sink) DC Solid State, 5 m cable PNP (Source) DC Solid State, 2 m cable PNP (Source) DC Solid State, 5 m cable NPN (Sink) or PNP (Source) DC Reed, Quick Connect NPN (Sink) DC Solid State, Quick Connect PNP (Source) DC Solid State, Quick Connect 2 m Cordset with Quick Connect 5 m Cordset with Quick Connect SOLID STATE BENEFITS B ■ MAGNET FOR COMPETITOR’S REED AND SOLID STATE SWITCHES MA SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING VOLTAGE DROP SWITCH BURDEN ENVIRONMENTAL OPERATING TEMP. 67902 & 67922 Magnetic Reed Piston Magnet 4.5 - 30 VDC Contact Closure 50 mA Max. .115 Ohm Max. IP67 -20° to 85°C 1.100 [27.9] .777 [19.7] .136 [3.5] 67903 & 67923 67904 & 67924 Solid State Piston Magnet 4.5 - 30 VDC NPN (Sink) PNP (Source) 50 mA. Max .5 VDC 10 mA. Max. IP67 -20° to 85°C MALE QUICK CONNECT DETAIL .078 [2] 12.0 [305] 1.736 [44] .095 [2.4] .108 [2.7] .156 [3.9] 3-48 x 3/16 [4.8] SET SCREW* M8 x 1 THREAD Ø .315 [8] .260 [6.6] .236 [6] .134 [3.4] .102 [2.6] .180 [4.6] *MAX. SCREW TORQUE 1.0 in-lb [.110 Nm] METRIC INFORMATION SHOWN IN [ ] 63549-xx CORDSET WITH FEMALE QUICK CONNECT PIN 2/4 WIRE COLOR BLACK Ø .402 [10.2] PIN 1 WIRE COLOR BROWN PIN 3 WIRE COLOR BLUE 1.299 [34.8] .689 [19.3] BLACK CONNECTOR BLACK CABLE MODEL NO. 63549-02 63549-05 LETTER DIM. L 78.74 [2 m] 196.85 [5 m] L 5A-25 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sjp 5A M www.phdinc.com/stp (800) 624-8511 CAT-03 PART NO. 67902-1-02 67902-1-05 67903-1-02 67903-1-05 67904-1-02 67904-1-05 67922-1 67923-1 67924-1 63549-02 63549-05 SERIES T - Compact Thruster PRODUCT S - Slide DESIGN NO. 1 - Imperial 5 - Metric BORE SIZE 08 12 16 20 25 TRAVEL IMPERIAL (in) METRIC (mm) 1, 2, 3 25, 50, 75 1, 2-1/2, 4 25, 60, 100 38, 75, 125 1-1/2, 3, 5 50, 100, 150 2, 4, 6 50, 100, 150 2, 4, 6 SHOCK ABSORBER INSTALLED OPTION NE1x - Shock absorber installed on extend, position 1 NE2x - Shock absorber installed on extend, position 2 NRx - Shock absorber installed on retract “x” indicates shock absorber dampening constant (2 or 3) which must be specified by the customer. BORE SIZE 08 12 16 20 25 TRAVEL ADJUSTMENT OPTION AE1 - Travel adjustment and shock pad on extend, position 1 AE2 - Travel adjustment and shock pad on extend, position 2 AR - Travel adjustment and shock pad on retract SERIES 6790 SWITCHES DESCRIPTION NPN (Sink) or PNP (Source) DC Reed, 2 m cable NPN (Sink) or PNP (Source) DC Reed, 5 m cable NPN (Sink) DC Solid State, 2 m cable NPN (Sink) DC Solid State, 5 m cable PNP (Source) DC Solid State, 2 m cable PNP (Source) DC Solid State, 5 m cable NPN (Sink) or PNP (Source) DC Reed, Quick Connect NPN (Sink) DC Solid State, Quick Connect PNP (Source) DC Solid State, Quick Connect 2 meter Cordset with Quick Connect 5 meter Cordset with Quick Connect CARRIAGE STYLE D - Dual stop SHOCK ABSORBER REPLACEMENTS BORE SIZE PART NO. 68149-01-x 08 68149-01-x 12 68015-01-x 16 70861-01-x 20 67127-01-x 25 MISCELLANEOUS OPTIONS J3 - Transitional fit dowel holes J8 - Precision fit dowel holes M - Magnetic piston for use with PHD Series 6790 Switches Q6 - Complete corrosion resistant guide shafts S T P D 5 25 x 50 – AR – NE1x – M – Q6 BEARING TYPE P - Profile rail TO ORDER SPECIFY: Product, Series, Bearing Type, Carriage Style, Design No., Size, Travel, Travel Adjustment, Shock Absorber Installed, and Miscellaneous Options. 5A ORDERING DATA: SERIES STP SLIDES WITH RAIL BEARING 5A-26 SOLUTIONS FOR INDUSTRIAL AUTOMATION BENEFITS: SERIES STP SLIDES WITH RAIL BEARING ■ Series STP Slides provide smooth precise linear motion with high accuracy at twice the thrust of a single bore cylinder. ■ Available in five bore sizes with a choice of three travel lengths to fit a wide range of applications. Optional travel adjustments allow precise adjustment of travel. ■ Available in both imperial and metric versions for applications in worldwide markets. ■ Standard internal and external shock pads eliminate metal to metal contact reducing noise and end-of-travel impact forces. ■ Fully integrated shock absorbers and travel adjustments with shock pads allow easy adjustment from back of slide while not increasing overall package width. ■ Shock absorbers and travel adjustments on retract eliminate pitch and yaw moments usually associated with externally mounted shocks and travel adjustments. ■ Series STP units have increased stopping capacity and minimal deflection when travel adjustment and/or shock absorbers are used in both positions. ■ Slide housing incorporates twin switch slots for flush installation of PHD’s new Series 6790 reed and solid state switches. ■ Consult PHD for 4 mm and 8 mm proximity switch ready units. ■ All units have customer mounting and dowel holes in the housing, carriage, and tool plate. ■ Modular mounting kits allow quick connect of same size Series STP Slides without the need for transition plates. See page 5A-34 for details. ■ Standard stainless steel fasteners eliminate the need for costly corrosion resistant options. Combining this with -Q6 shaft option provides a completely corrosion resistant unit. 5A BENEFITS BORE SIZE SPECIFICATIONS POWER SOURCE WORKING PRESSURE TEMPERATURE RANGE LUBRICATION GUIDE SHAFTS BEARINGS CARRIAGE TOOL PLATE BODY 08 12, 16, 20, & 25 Two cylinders built into the Slide Body 20 psi min - 150 psi max at zero load -20° to +180°F [-29° to 82°C] Permanent for Non-Lubricated or Lubricated Air Stainless Steel Hard Chrome Plated Steel Stainless Steel Ground Rail System with Recirculating Ball Bearings Anodized Aluminum Alloy Anodized Aluminum Alloy Anodized Aluminum Alloy 5A-27 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/stp 5A-28 www.phdinc.com/stp AA (800) 624-8511 CAT-03 2X KK P THD S1 PLCS CBORE AND THRU FROM OPPOSITE SIDE OF HOUSING FOR Q SHCS S1 PLCS A CC 2X HH THD E ±.005 [± .13] .005 [.13] A SEE NOTE 5. LL TO FF THD FF THD DD 2X EE D K J Ø R1 DOWEL S2 PLCS V Y THD Z1 PLCS L A MM L 2X BB PORT V R2 DOWEL Z2 PLCS V N M H W 5A B C .039 [1] N G F .005 [.13] A SEE NOTE 4. V 4X U THD 2X Ø R2 DOWEL N 1/2 N N NOTES: 1) ALL DIMENSIONS ARE SYMMETRICAL ABOUT CENTERLINE OF DOWEL HOLES UNLESS OTHERWISE SPECIFIED. 2) METRIC INFORMATION SHOWN IN [ ]. 3) RUNNING PARALLELISM TO DATUM A IS .002 in [.05 mm] AT 2 in [50 mm] OF TRAVEL. 4) = PERPENDICULARITY TOLERANCE, THIS DETERMINES HOW FAR FROM 90° THAT THE INDICATED FEATURES CAN BE TO THE INDICATED DATUM FEATURES. THIS SURFACE IS ORIENTED (90°) TO THE INDICATED DATUM SURFACES WITHIN A TOLERANCE BAND OF .005 [.13]. 5) = PARALLELISM TOLERANCE, THIS TOLERANCE DETERMINES HOW PARALLEL (180°) THAT THE INDICATED FEATURES CAN BE TO THE INDICATED DATUM FEATURES. THE SURFACE IS PARALLEL (180°) TO THE INDICATED DATUM SURFACES WITHIN A TOLERANCE BAND OF .005 [.13]. T DIMENSIONS: SERIES STP SLIDES WITH RAIL BEARING All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 mm in mm in mm in mm in 12 mm in mm in mm BORE SIZE 16 in mm in mm in mm in 20 mm in mm in mm in 25 mm in mm 5A 1 25 2 50 3 75 1 25 2.5 60 4 100 1-1/2 38 3 75 5 125 2 50 4 100 6 150 2 50 4 100 6 150 2.953 75.0 4.587 116.5 5.866 149.0 3.544 90.0 5.671 144.0 7.795 198.0 4.528 115.0 6.024 153.0 8.544 217.0 5.433 138.0 8.327 211.5 10.965 278.5 5.531 140.5 8.327 211.5 10.965 278.5 0.315 8.0 0.394 10.0 0.433 11.0 0.630 16.0 0.512 13.0 2.087 53.0 2.559 65.0 3.425 87.0 4.409 112.0 3.7 94.0 2.165 55.0 2.638 67.0 3.504 89.0 4.488 114.0 3.779 96.0 0.983 25.0 1.37 34.8 1.574 40.0 2.440 62.0 1.969 50.0 0.924 23.5 1.271 32.3 1.476 37.5 2.341 59.5 1.87 47.5 0.039 1.0 0.079 2.0 0.079 2.0 0.079 2.0 0.079 2.0 0.924 23.5 0.797 20.2 1.437 36.5 1.634 41.5 1.2 30.5 0.492 12.5 0.797 20.2 0.531 13.5 0.532 13.5 1.2 30.5 0.217 5.5 0.378 9.6 0.453 11.5 0.630 16.0 0.566 14.4 1.102 28.0 1.496 38.0 1.929 49.0 2.677 68.0 2.205 56.0 1.142 29.0 1.024 26.0 1.713 43.5 2.008 51.0 1.613 41.0 0.551 14.0 0.67 17.0 0.905 23.0 1.260 32.0 1.024 26.0 8-32 x .394 [M4 x 0.7 x 10] 10-24 x .632 [M5 x 0.8 x 16] 1/4-20 x .689 [M6 x 1.0 x 17.5] 5/16-18 x 1.142 [M8 x 1.25 x 29] 1/4-20 x .910 [M6 x 1.0 x 23] #5 [M3] #6 [M4] #10 [M5] 1/4 [M6] #10 [M5] 3 mm x 2.5 mm DP 4 mm x 2.5 mm DP 5 mm x 3 mm DP 6 mm x 5.5 mm DP 5 mm x 3 mm DP 3 mm x 3 mm DP 4 mm x 4 mm DP 5 mm x 5 mm DP 6 mm x 6 mm DP 5 mm x 5 mm DP 4 4 6 4 4 6 4 4 6 4 4 6 4 4 6 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 0.5315 13.5 0.713 18.1 0.9055 23.0 1.260 32.0 1.078 27.4 5-40 x .315 DP [M3 x 8 DP] 6-32 x .394 DP [M4 x 10 DP] 10-24 x .433 DP [M5 x 11 DP] 1/4-20 x .630 DP [M6 x 16 DP] 10-24 x .512 DP [M5 x 13 DP] 0.868 22.0 1.102 28.0 1.496 38.0 2.205 56.0 1.654 42.0 1.102 28.0 1.300 33.0 1.378 35.0 1.890 48.0 1.85 47.0 5-40 x .275 DP [M3 x 7 DP] 8-32 x .375 DP [M4 x 9.5 DP] 10-24 x .375 DP [M5 x 9.5 DP] 1/4-20 x .500 DP [M6 x 13 DP] 10-24 x .375 DP [M5 x 9.5 DP] 4 6 8 4 6 8 4 6 8 4 6 8 4 6 8 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 1.142 29.0 1.496 38.0 1.969 50.0 2.684 68.2 2.264 57.5 10-32 PORT [M5 x 0.8 PORT] 10-32 PORT [M5 x 0.8 PORT] 10-32 PORT [M5 x 0.8 PORT] 1/8 NPT PORT [1/8 BSPP PORT] 1/8 NPT PORT [1/8 BSPP PORT] 0.401 10.2 0.612 15.5 0.684 17.4 1.143 29.0 0.91 23.1 0.551 14.0 0.795 20.2 0.906 23.0 1.418 36.0 1.132 28.8 0.752 19.1 1.022 26.0 1.181 30.0 1.810 46.0 1.447 36.8 M6 x 1.0 x 32 DP 7/16-20 x 1.800 DP M14 x 1.5 x 55 DP M20 x 1.5 x 60 DP M16 x 1.5 x 57 DP M8 x 1.0 x 12.5 DP M8 x 1.0 x 12.5 DP M10 x 1.0 x 18.5 DP M14 x 1.5 x 19.5 DP M12 x 1.0 x 19 DP 0.743 18.9 0.955 24.3 1.26 32.0 1.712 43.5 1.417 36.0 0.217 5.5 0.319 8.1 0.394 10.0 0.620 15.7 0.566 14.4 2.953 75.0 4.587 116.5 5.866 149.0 3.377 85.8 5.671 144.0 7.795 198.0 4.528 115.0 6.024 153.0 8.544 217.0 5.433 138.0 8.327 211.5 10.965 278.5 5.531 140.5 8.327 211.5 10.965 278.5 in 08 METRIC INFORMATION SHOWN IN [ ]. TRAVEL A B C D E F G H J K L M N P Q R1 R2 S1 S2 T U V W Y Z1 Z2 AA BB CC DD EE FF HH KK LL MM LETTER DIM. DIMENSIONS: SERIES STP SLIDES WITH RAIL BEARING All dimensions are reference only unless specifically toleranced. (800) 624-8511 5A-29 www.phdinc.com/stp ENGINEERING DATA: SERIES STP SLIDES WITH RAIL BEARING PRESSURE RATINGS MATERIAL SPECIFICATIONS All Series STP Slides have an operating pressure range of 20 psi minimum to 150 psi maximum [1.4 to 10 bar]. The slide housing, tool plate, and carriage are anodized aluminum alloy. Linear rails and bearings are hardened and ground stainless steel. On standard sizes 12, 16, 20, and 25 slides, the shafts are hard chrome plated steel. Size 08 slides have stainless steel shafts. The corrosion resistant option on sizes 12, 16, 20, and 25 provides hard chrome plated stainless steel shafts. BREAKAWAY Units have less than 20 psi [1.4 bar] breakaway with zero load. OPERATING TEMPERATURE MAINTENANCE Series STP Slides are designed for use in temperatures between 20° to 180° F [-6° to 82° C]. For temperatures outside this range, consult PHD. In common with most PHD products, these slides are fully field repairable. Repair kits and main structural components are available as needed for extended service life. SEALS TOTAL TRAVEL LENGTH Series STP Slides utilize urethane and Nitrile seals which are compatible with standard paraffin-based lubrication oils used for pneumatic cylinders. For compatibility with other fluids, consult PHD. Tolerance on specified minimum travel length is +.098/-.000 [+2.5mm/-0mm]. MINIMUM TRAVEL SIZE in mm 25 1 08 51 2 76 3 25 1 12 64 2.5 102 4 1-1/2 38 16 76 3 127 5 2 51 20 102 4 152 6 51 2 25 4 102 152 6 LUBRICATION All units are pre-lubricated at the factory for service under normal operating conditions. Slides are designed and tested with non-lubricated air. However, the use of lubricated air will extend life. 5A OPERATING SLIDE VELOCITY For sizes 08 and 12, slide velocity is 36 in/sec [914 mm/sec] for extend and 24 in/sec [610 mm/sec] on retract. For sizes 16, 20, and 25, slide velocity is 30 in/sec [962 mm/sec] for extend and 24 in/sec [610 mm/sec] on retract.These values are based on an unloaded slide at 87 psi [6 bar] operating pressure. UNIT WEIGHT SIZE 08 12 16 20 25 TRAVEL in mm 1 25 2 50 75 3 1 25 2-1/2 60 100 4 1-1/2 38 3 75 5 125 2 50 100 4 6 150 50 2 4 100 6 150 BASE WEIGHT kg lb 0.25 0.55 0.37 0.81 0.46 1.01 0.51 1.12 0.78 1.71 1.03 2.26 0.95 2.10 1.22 2.68 1.65 3.63 1.64 3.62 2.38 5.24 3.01 6.64 2.48 5.46 3.43 7.55 4.34 9.55 -AR lb 0.03 0.04 0.05 0.10 0.15 0.20 0.22 0.29 0.40 0.65 0.85 1.03 0.57 0.87 1.16 kg 0.014 0.018 0.023 0.05 0.07 0.09 0.10 0.13 0.18 0.30 0.39 0.47 0.26 0.39 0.53 OPTION ADDERS -NRx kg lb 0.11 0.05 0.11 0.05 0.11 0.05 0.09 0.04 0.178 0.08 0.298 0.14 0.19 0.09 0.26 0.12 0.37 0.17 0.32 0.15 0.512 0.23 0.687 0.31 0.42 0.19 0.73 0.33 1.02 0.46 -AEx OR NEx lb kg 0.06 0.03 0.09 0.04 0.13 0.06 0.27 0.12 0.29 0.13 5A-30 (800) 624-8511 www.phdinc.com/stp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES STP SLIDES WITH RAIL BEARING THRUST SPECIFICATIONS SLIDE SELECTION There are three major factors to consider when selecting a slide: thrust capacity, allowable static and dynamic moment capacity, and table deflection (as either pitch, yaw, or roll). 2 BORE DIAMETER mm in 0.315 8 THRUST CAPACITY 12 0.236 6 0.475 12 Use the effective piston area (see thrust specifications) of the slide to determine if thrust is sufficient for the applied load. 16 0.315 8 0.630 16 20 0.394 10 0.787 20 25 0.472 12 0.984 25 STATIC AND DYNAMIC MOMENT CAPACITY The maximum static moments for all units are listed in the static moment chart below and must not be exceeded. The maximum allowable dynamic moment is equal to 1/10 the maximum static moment in consideration of the load inertia. Calculate static and dynamic moments of the system using the following equations and diagrams: EFFECTIVE PISTON AREA SHAFT in2 mm2 DIRECTION 0.16 101 EXTEND 0.12 75 RETRACT 0.35 229 EXTEND 0.27 172 RETRACT 0.62 402 EXTEND 0.47 302 RETRACT 0.97 628 EXTEND 0.73 470 RETRACT 1.52 982 EXTEND 1.17 756 RETRACT CYLINDER THRUST CALCULATION Mp (Pitch) = (Ah + CG) x LOAD or (Av + CG) x LOAD My (Yaw) = (Ah + CG) x LOAD or CG x LOAD Mr (Roll) = (Av + CG) x LOAD or CG x LOAD IMPERIAL F=PxA lb psi in2 F = Cylinder Force P = Operating Pressure A = Effective Area METRIC F = 0.1 x P x A N bar mm2 (continued on next six pages) STATIC MOMENT CHART MOMENT ARM MOMENT ARM MAX PITCH MAX YAW MAX ROLL Av Ah MOMENT (Mp) MOMENT (My) MOMENT (Mr) TRAVEL mm mm mm in Nm in Nm in-lb Nm in-lb in-lb SIZE in 25 1 2.442 62.0 7.6 4.8 4.8 42.4 42.4 67 50 2 0.335 8.5 3.830 97.3 8.6 76 15.9 168 19.0 141 08 75 3 4.914 124.8 8.6 76 21.5 227 25.6 190 25 1 2.717 69.0 14.4 127 14.0 146 16.5 124 60 2-1/2 11.5 4.557 115.7 0.453 20.5 181 33.7 351 39.7 298 12 100 4 6.308 160.2 181 20.5 45.5 474 53.6 403 1-1/2 38 3.711 94.3 30.6 271 22.6 238 26.9 200 75 3 12.5 5.049 128.2 0.492 30.6 271 488 55.1 410 46.3 16 125 5 7.292 185.2 30.6 271 63.0 664 75.0 558 50 2 4.286 108.9 62.2 550 47.2 497 56.2 418 100 4 6.721 170.7 0.61 15.5 733 82.9 1290 145.8 1084 122.5 20 150 6 9.034 229.5 82.9 733 1772 200.2 1488 168.1 50 2 4.488 114.0 991 112 796 89.9 668 75.5 4 100 19.0 6.811 173.0 0.748 991 112 1592 179.9 1338 151.2 25 6 150 9.194 233.5 112 991 2112 238.6 1774 200.4 For more detail in determining table deflection; see page 5A-22 for pitch, page 5A-24 for yaw, and page 5A-26 for roll. + - PITCH + - Ah CG DIST ROLL Ah CG DIST CG DIST Mp Mr My LOAD LOAD LOAD Mr CG DIST LOAD LOAD Mp LOAD + - YAW 5A 1 SIZE 08 SHAFT DIAMETER mm in 0.157 4 Av CG DIST + - CG DIST Av My 5A-31 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/stp ENGINEERING DATA: SERIES STP SLIDES WITH RAIL BEARING 3 STATIC DEFLECTIONS IN PITCH The graphs on this page show table pitch deflection due to static moment loads applied at distance Ah from bearing center while the unit is extended. SIZE 12 .020 [.51] 4" [100 mm] .018 [.46] DEFLECTION in [mm] .016 [.41] Ah Mp .014 [.36] .012 [.30] .010 [.25] 2-1/2" [60 mm] .008 [.20] 1" [25 mm] .006 [.15] .004 [.10] .002 [.05] .000 0 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89] 25.0 [111] LOAD lb [N] 08 12 16 5A 20 25 MOMENT ARM Ah mm in 2.442 62.0 3.830 97.3 4.914 124.8 2.717 69.0 4.557 115.7 6.308 160.2 3.711 94.3 5.049 128.2 7.292 185.2 4.286 108.9 6.721 170.7 9.034 229.5 4.488 114.0 6.811 173.0 9.194 233.5 SIZE 16 .020 [.51] .018 [.46] 5" [125 mm] .016 [.41] DEFLECTION in [mm] SIZE TRAVEL in mm 1 25 2 50 75 3 25 1 2-1/2 60 100 4 1-1/2 38 75 3 125 5 50 2 4 100 150 6 50 2 100 4 150 6 30.0 [133] (kg x 9.8 = N ) .014 [.36] .012 [.30] .010 [.25] .008 [.20] 3" [75 mm] 1-1/2" [38 mm] .006 [.15] .004 [.10] .002 [.05] .000 0 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89] 25.0 [111] LOAD lb [N] 30.0 [133] (kg x 9.8 = N ) SIZE 20 .020 [.51] 6" [150 mm] .018 [.46] 4" [100 mm] DEFLECTION in [mm] .016 [.41] All tabulated and plotted values are typical and were determined empirically. .014 [.36] .012 [.30] .010 [.25] 2" [50 mm] .008 [.20] .006 [.15] .004 [.10] .002 [.05] .000 0 10.0 [44.5] 20.0 [89] 30.0 [133] 40.0 [178] 50.0 [222] LOAD lb [N] SIZE 08 .020 [.51] 6" [150 mm] .018 [.46] .016 [.41] .016 [.41] .014 [.36] DEFLECTION in [mm] DEFLECTION in [mm] SIZE 25 .020 [.51] 3" [75 mm] .018 [.46] 60 [267] (kg x 9.8 = N ) .012 [.30] .010 [.25] 2" [50 mm] .008 [.20] .006 [.15] 1" [25 mm] .004 [.10] .014 [.36] .012 [.30] .010 [.25] 4" [100 mm] .008 [.20] 2" [50 mm] .006 [.15] .004 [.10] .002 [.05] .002 [.05] .000 0 2.0 [8.9] 4.0 [17.8] 6.0 [26.7] 8.0 [35.6] LOAD lb [N] 10.0 [44.5] 12.0 [53.4] 14.0 [62.3] 16.0 [71.2] .000 0 (kg x 9.8 = N ) 10.0 [44.5] 20.0 [89] 30.0 [133] 40.0 [178] LOAD lb [N] 50.0 [222] 60.0 [267] 70.0 [312] 80.0 [356] (kg x 9.8 = N ) 5A-32 (800) 624-8511 www.phdinc.com/stp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES STP SLIDES WITH RAIL BEARING METRIC EXAMPLE: Determine the pitch deflection of a STPD525 x 150 slide at the center of gravity (CG) of a 45 N load weight attached to the tool plate. The CG of the load is 50 mm further from the tool plate. Calculate the moment of the application and the equivalent load at distance Ah. Calculate the moment of the application and the equivalent load at distance Ah. Mp = Load x (Ah distance + CG distance) = 10 x (9.194 + 2) = 112 in-lb Mp = Load x (Ah distance + CG distance) / 1000 = 45 x (233.5 + 50) / 1000 = 12.76 Nm Equivalent load = (Mp / Ah) = 112 / 9.194 = 12 lb Equivalent load = (Mp / Ah) x 1000 = 12.76 / 233.5 x 1000 = 55 N Read the graph for a 12 lb load, deflection is approximately .003". Read the graph for a 55 N load, deflection is approximately .08 mm. Deflection Ratio = Deflection at tool plate / Ah distance = .003 / 9.194 = 3.26 x 10-4 Deflection Ratio = Deflection at tool plate / Ah distance = .08 / 233.5 = 3.4 x 10-4 Deflection at load = Deflection Ratio x (Ah + CG) = 3.26 x 10-4 x (9.194 + 2) = .0037" Deflection at load = Deflection Ratio x (Ah + CG) = 3.4 x 10-4 x (233.5 + 50) = .096 mm 5A IMPERIAL EXAMPLE: Determine the pitch deflection of a STPD125 x 6 slide at the center of gravity (CG) of a 10 lb load weight attached to the tool plate. The CG of the load is 2" further from the tool plate. 5A-33 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/stp ENGINEERING DATA: SERIES STP SLIDES WITH RAIL BEARING 3 STATIC DEFLECTIONS IN YAW SIZE 12 .007 [.18] DEFLECTION in [mm] The graph below shows table yaw deflection due to static moment loads applied at distance Ah from bearing center with the unit extended. 4" [100 mm] .006 [.15] .005 [.13] 1" [25 mm] 2-1/2" [60 mm] .004 [.10] .003 [.08] .002 [.05] Ah My .001 [.03] .000 0 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89] 25.0 [111] LOAD lb [N] 08 12 5A 16 20 25 SIZE 16 .008 [.20] 5" [125 mm] 1-1/2" [38 mm] .007 [.18] DEFLECTION in [mm] SIZE MOMENT ARM Ah in mm 2.442 62.0 3.830 97.3 4.914 124.8 2.717 69.0 4.557 115.7 6.308 160.2 3.711 94.3 5.049 128.2 7.292 185.2 4.286 108.9 6.721 170.7 9.034 229.5 4.488 114.0 6.811 173.0 9.194 233.5 TRAVEL in mm 25 1 50 2 75 3 25 1 2-1/2 60 100 4 1-1/2 38 75 3 125 5 50 2 100 4 150 6 50 2 4 100 6 150 30.0 [133] (kg x 9.8 = N ) .006 [.15] 3" [75 mm] .005 [.13] .004 [.10] .003 [.08] .002 [.05] .001 [.03] .000 0 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89] 25.0 [111] LOAD lb [N] 30.0 [133] (kg x 9.8 = N ) SIZE 20 .010 [.25] 6" [150 mm] 4" [100 mm] DEFLECTION in [mm] .008 [.20] All tabulated and plotted values are typical and were determined empirically. 2" [50 mm] .006 [.15] .004 [.10] .002 [.05] .000 0 10.0 [44.5] 20.0 [89] 30.0 [133] 40.0 [178] 50.0 [222] LOAD lb [N] SIZE 08 .007 [.18] 6" [150 mm] .009 [.23] .006 [.15] .008 [.20] 1" [25 mm] .005 [.13] DEFLECTION in [mm] DEFLECTION in [mm] SIZE 25 .010 [.25] 3" [75 mm] 2" [50 mm] .004 [.10] 60.0 [267] (kg x 9.8 = N ) .003 [.08] .002 [.05] .007 [.18] 4" [100 mm] .006 [.15] 2" [50 mm] .005 [.13] .004 [.10] .003 [.08] .002 [.05] .001 [.03] .001 [.03] .000 .000 0 2.0 [8.9] 4.0 [17.8] 6.0 [26.7] 8.0 [35.6] LOAD lb [N] 10.0 [44.5] 12.0 [53.4] 14.0 [62.3] 0 16.0 [71.2] (kg x 9.8 = N ) 10.0 [44.5] 20.0 [89] 30.0 [133] 40.0 [178] LOAD lb [N] 50.0 [222] 60.0 [267] 70.0 [312] 80.0 [356] (kg x 9.8 = N ) 5A-34 (800) 624-8511 www.phdinc.com/stp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES STP SLIDES WITH RAIL BEARING METRIC EXAMPLE: Determine the yaw deflection of a STPD525 x 150 slide at the center of gravity (CG) of a 45 N load weight attached to the tool plate. The CG of the load is 50 mm further from the tool plate. Calculate the moment of the application and the equivalent load at distance Ah. Calculate the moment of the application and the equivalent load at distance Ah. Mp = Load x (Ah distance + CG distance) = 10 x (9.194 + 2) = 112 in-lb My = Load x (Ah distance + CG distance) / 1000 = 45 x (233.5 + 50) / 1000 = 12.76 Nm Equivalent load = (My / Ah) = 112 / 9.194 = 12 lb Equivalent load = (My / Ah) x 1000 = 12.76 / 233.5 x 1000 = 55 N Read the graph for a 12 lb load, deflection is approximately .0015". Read the graph for a 55 N load, deflection is approximately .04 mm. Deflection Ratio = Deflection at tool plate / Ah distance = .0015 / 9.194 = 1.63 x 10-4 Deflection Ratio = Deflection at tool plate / Ah distance = .04 / 233.5 = 1.71 x 10-4 Deflection at load = Deflection Ratio x (Ah + CG) = 1.63 x 10-4 x (9.194 + 2) = .0018" Deflection at load = Deflection Ratio x (Ah + CG) = 1.71 x 10-4 x (233.5 + 50) = .048 mm 5A IMPERIAL EXAMPLE: Determine the yaw deflection of a STPD125 x 6 slide at the center of gravity (CG) of a 10 lb load weight attached to the tool plate. The CG of the load is 2" further from the tool plate. 5A-35 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/stp ENGINEERING DATA: SERIES STP SLIDES WITH RAIL BEARING 3 SIZE 12 .006 [.15] STATIC DEFLECTION IN ROLL LOAD .005 [.13] DEFLECTION in [mm] The graph on this page shows table roll deflection due to static moment loads applied at distance L from the center of the bearing. Values plotted in graphs were measured at point indicated. 1" [25 mm] .004 [.10] 2-1/2 & 4" [60 & 100 mm] .003 [.08] 002 [.05] .001 [.03] .000 0 AR 08 12 16 5A 20 25 10.0 [44.5] 15.0 [66.7] 20.0 [89] 25.0 [111] LOAD lb [N] DISTANCE L in mm DISTANCE AR in mm 30.0 [133] (kg x 9.8 = N ) SIZE 16 .005 [.13] ALL UNITS 2 51 0.827 21.0 2.5 64 1.042 26.5 3.5 89 1.418 36.0 4.5 114 1.515 38.5 .004 [.10] DEFLECTION in [mm] SIZE TRAVEL in mm 25 1 50 2 3 75 25 1 2-1/2 60 100 4 1-1/2 38 3 75 125 5 50 2 4 100 150 6 50 2 4 100 150 6 5.0 [22.2] L .003 [.08] .002 [.05] .001 [.03] .000 0 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89] 25.0 [111] LOAD lb [N] 6 152 1.811 46.0 SIZE 20 .008 [.20] 2" [50 mm] DEFLECTION in [mm] .007 [.18] All tabulated and plotted values are typical and were determined empirically. 30.0 [133] (kg x 9.8 = N ) 4 & 6" [100 & 150 mm] .006 [.15] .005 [.13] .004 [.10] .003 [.08] 002 [.05] .001 [.03] .000 0 20.0 [89] 10.0 [44.5] 30.0 [133] 50.0 [222] 40.0 [178] LOAD lb [N] SIZE 08 .003 [.08] SIZE 25 .006 [.15] ALL UNITS ALL UNITS .005 [.13] 002 [.05] DEFLECTION in [mm] DEFLECTION in [mm] 60.0 [267] (kg x 9.8 = N ) .001 [.03] .004 [.10] .003 [.08] 002 [.05] .001 [.03] .000 0 2.0 [8.9] 4.0 [17.8] 6.0 [26.7] 8.0 [35.6] LOAD lb [N] 10.0 [44.5] 12.0 [53.4] 14.0 [62.3] 16.0 [71.2] .000 0 (kg x 9.8 = N ) 10.0 [44.5] 20.0 [89] 30.0 [133] 40.0 [178] LOAD lb [N] 50.0 [222] 60.0 [267] 70.0 [312] 80.0 [356] (kg x 9.8 = N ) 5A-36 (800) 624-8511 www.phdinc.com/stp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES STP SLIDES WITH RAIL BEARING IMPERIAL EXAMPLE: Determine the roll deflection of a STPD125 x 6 slide at the center of gravity (CG) of a 10 lb load weight at 4" from the center of the slide. Calculate the moment of the application and the equivalent load at distance L. Mr = Load x Distance to CG of load = 10 x 4 = 40 in-lb METRIC EXAMPLE: Determine the roll deflection of a STPD525 x 150 slide at the center of gravity (CG) of a 45 N load weight at 102 mm from center of the slide. Calculate the moment of the application and the equivalent load at distance L. Mr = Load x Distance to CG of load / 1000 = 45 x 102 / 1000 = 4.59 Nm Equivalent load at L = Mr / L = 40 / 6 = 6.66 lb Equivalent load at L= (Mr / L) x 1000 = (4.59 / 152) x 1000 = 30.2 N Read the graph for a 6.7 lb load, deflection is approximately .0005". (This is at AR distance of 1.811) Deflection Ratio = Deflection at AR / AR distance = .0005/1.811= 2.76 x 10-4 Deflection Ratio = Deflection at AR / AR distance = .013 / 46 = 2.82 x 10-4 Deflection at load = Deflection Ratio x (CG distance) = 2.82 x 10-4 x 102 = .029 mm 5A Deflection at load = Deflection Ratio x (CG distance) = 2.76 x 10-4 x 4 = .0011" Read the graph for a 30.2 N load, deflection is approximately .013 mm. (This is at AR distance of 46 mm.) 5A-37 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/stp SLIDE SIZING EXAMPLE: SERIES STP SLIDES WITH RAIL BEARING 5A IMPERIAL METRIC Step 1: Determine Application Data Pick and place application as shown. Total Weight of vertical slide = 4.8 lb Total Weight of gripper and tooling = .6 lb Total Weight of gripped object = .1 lb Operating pressure = 80 psi Required Travel = 5" CG Dist = 1" Step 1: Determine Application Data Pick and place application as shown. Total Weight of vertical slide = 21.4 N Total Weight of gripper and tooling = 2.7 N Total Weight of gripped object = .4 N Operating pressure = 5.5 bar Required Travel = 125 mm CG Dist = 25 mm Step 2: Determine the Total Weight of the system and the required thrust of the slide. Step 2: Determine the Total Weight of the system and the required thrust of the slide. Calculate the Total Weight of the system: Weight of attached slide = 4.8 Weight of gripper and tooling = .6 Weight of gripped object = .1 Total Weight = 5.5 lb Calculate the Total Weight of the system: Weight of attached slide = 21.4 Weight of gripper and tooling = 2.7 Weight of gripped object = .4 Total Weight = 24.5 N Since the application is horizontal, thrust calculation is not required at this step due to very low friction values. Since the application is horizontal, thrust calculation is not required at this step due to very low friction values. Size 16 would be the minimum requirement based on the necessary travel. Size 16 would be the minimum requirement based on the necessary travel. Step 3: Determine static and dynamic moment capacity First check size 16 for moment capacity. Step 3: Determine static and dynamic moment capacity First check size 16 for moment capacity. From the Static Moment Chart for Yaw moment, Maximum yaw moment (My) for a 5" travel = 558 in-lb and Ah = 7.292" From the Static Moment Chart for Yaw moment, Maximum yaw moment (My) for a 125 mm travel = 63 Nm and Ah = 185.2 mm My = (Ah + CG) x LOAD (Total Weight) My = (Ah + CG) x LOAD (Total Weight) My Static = (7.292 + 1) x 5.5 = 45.6 in-lb, okay statically My Static = (.1852 + .025) x 24.5 = 5.1 Nm, okay statically My Dynamic = 558/10 = 55.8 in-lb, okay dynamically My Dynamic = 63/10 = 6.3 Nm, okay dynamically Since Dynamic moment of the system is less than 55.8, the size 16 can be used. Since Dynamic moment of the system is less than 6.3, the size 16 can be used. Step 4: Determine the amount of Deflection From the yaw deflection graphs, determine the amount of deflection at the tool plate by using the Total Weight calculated above and finding the crossing point for a size 16 x 5. Step 4: Determine the amount of Deflection Approximately .004 of deflection at the tool plate for this application. Approximately .10 mm of deflection at the tool plate for this application. Note: Dynamic forces from the attached slide and gripper can cause higher deflections than the value just calculated depending on deceleration methods. Note: Dynamic forces from the attached slide and gripper can cause higher deflections than the value just calculated depending on deceleration methods. Step 5: Calculate Stopping Capacity - see page 5A-35 Step 5: Calculate Stopping Capacity - see page 5A-35 From the yaw deflection graphs, determine the amount of deflection at the tool plate by using the Total Weight calculated above and finding the crossing point for a size 16 x 125. 5A-38 (800) 624-8511 www.phdinc.com/stp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES STP SLIDES WITH RAIL BEARING TRAVEL ADJUSTMENT AND SHOCK PAD ON EXTEND IN POSITION 1 AE2 This option provides travel adjustment with a shock pad on extend in position 2. Shock pads provide excellent noise reduction and energy absorption capability. By using -AE1 and -AE2 options together, yaw moments are greatly reduced and may eliminate the need for a shock absorber. Travel on extend can be reduced by a maximum of ‘A’ shown in the table below. Adjust travel adjustment screw to the required position using ‘G’ hex wrench and lock into place using ‘F’ hex wrench. Refer to page 5A-35 for stopping capacity of the shock pad. This option provides travel adjustment with a shock pad on extend in position 1. Shock pads provide excellent noise reduction and energy absorption capability. Travel on extend can be reduced by a maximum of ‘A’ shown in the table below. Adjust travel adjustment screw to the required position using ‘G’ hex wrench and lock into place using ‘F’ hex wrench. Refer to page 5A-35 for stopping capacity of the shock pad. SIZE 08 12 16 20 25 TRAVEL in mm 1 25 2 50 75 3 1 25 2-1/2 60 4 100 1-1/2 38 3 75 5 125 2 50 4 100 6 150 2 50 4 100 6 150 A in .650 .827 .827 .749 .944 1.122 .945 1.122 1.102 1.281 1.654 1.299 1.437 1.181 1.122 mm 16.5 21.0 21.0 19.0 24.0 28.5 24.0 28.5 28.0 32.5 42.0 33.0 36.5 30.0 28.5 B in 2.953 3.779 4.783 2.755 4.490 6.081 3.662 4.981 6.989 4.152 6.576 8.896 4.487 6.732 8.800 mm 75.0 96.0 121.5 70.0 114.0 154.5 93.0 126.5 177.5 105.5 167.0 226.0 114.0 171.0 223.5 D C in mm in .591 15.0 – – .752 – – .120 3.0 – – 1.022 – – .039 1.0 – – 1.181 – – – – – – 1.447 – – .354 9.0 – – 1.810 – – in G HEX F HEX E mm TRAVEL ADJUSTMENT AND SHOCK PAD ON EXTEND IN POSITION 2 mm 19.1 0.74 18.9 2 mm 3 mm 26.0 0.96 24.3 2.5 mm 3 mm 30.0 1.260 32 2.5 mm 5 mm 36.8 1.42 36 2.5 mm 6 mm 46.0 1.71 43.5 3 mm 6 mm POSITION 2 POSITION 1 B E A 5A AE1 E 2X F HEX 2X G HEX D D C MAX AR TRAVEL ADJUSTMENT AND SHOCK PAD ON RETRACT This option provides travel adjustment with a shock pad on retract. Shock pads provide excellent noise reduction and energy absorption capability. Travel on retract can be reduced by a maximum of ‘A’ shown in the table below. Adjust travel adjustment screw to the required position using ‘B’ hex wrench and lock into place using ‘C’ hex wrench. Refer to page 5A-35 for stopping capacity of the shock pad. A TRAVEL REDUCTION B HEX SIZE 08 12 16 20 25 C HEX A in .512 .669 .984 1.063 1.063 mm 13.0 17.0 25.0 27.0 27.0 C HEX B C HEX HEX 2 mm 3 mm 4 mm 5 mm 5 mm 6 mm 6 mm 8 mm 6 mm 10 mm B HEX All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5A-39 (800) 624-8511 CAT-03 www.phdinc.com/stp OPTIONS: SERIES STP SLIDES WITH RAIL BEARING TRANSITIONAL FIT DOWEL PIN HOLES J3 J8 This option provides a compromise fit between clearance and interference. Transitional fits are used where accuracy of location is important, but a small amount of clearance is permissible. LETTER DIM TRAVEL L N R1 R2 S2 T V W Z2 in 1 SIZE 08 in mm in mm 2 50 3 75 1.102 28.0 .551 14.0 3 mm x 2.5 mm DP 3 mm x 3 mm DP 3 3 4 .532 13.5 .868 22.0 1.102 28.0 2 3 4 mm 25 TOLERANCE J3 OPTION +.0013/+.0003 [+.033/+.008] +.0015/+.0005] [+.033/+.008] +.0015/+.0004] [+.038/+.010] +.0015/+.0005] [+.038/+.013] This option provides a H7 tolerance precision fit with dowel pins. Precision fits are used where accuracy of location is of prime importance and for parts requiring rigidity and alignment. SIZE 16 SIZE 12 SIZE 20 in mm in mm in mm in mm in mm in mm in mm in mm 3 2.5 75 5 125 2 50 4 100 6 150 60 4 100 1-1/2 38 1.929 49.0 1.496 38.0 2.205 56.0 .905 23.0 1.024 26.0 .670 17.0 4 mm x 2.5 mm DP 5 mm x 3 mm DP 5 mm x 3 mm DP 4 mm x 4 mm DP 5 mm x 5 mm DP 5 mm x 5 mm DP 3 3 4 3 3 4 3 3 4 .906 23.0 1.078 27.4 .713 18.1 1.496 38.0 1.654 42.0 1.102 28.0 1.378 35.0 1.851 47.0 1.300 33.0 2 3 4 2 3 4 2 3 4 mm 25 R2 DOWEL Ø .011 [.28] A B Ø .0015 [.038] C SEE NOTE 1. R2 DOWEL Z2 PLCS Ø .0015 [.038] A SEE NOTE 2. A T C B SEE NOTE 4. N 1/2 N V SIZE 25 in mm in mm 4 100 6 150 2.677 68.0 1.260 32.0 6 mm x 5.5 mm DP 6 mm x 6 mm DP 3 3 4 1.260 32.0 2.205 56.0 1.890 48.0 2 3 4 mm 50 R1 DOWEL S2 PLCS Ø .0015 [.038] A N V in 2 J8 OPTION +.0004/-.0000 [+.010/-.000] +.0005/-.0000 [+.010/-.000] +.0005/-.0000 [+.012/-.000] +.0005/-.0000 [+.012/-.000] 5A Ø R DOWEL STANDARD HOLE +.0004/-.0009 3 mm [+.010/-.024] +.0004/-.0009 4 mm [+.010/-.024] +.0004/-.0009 5 mm [+.010/-.024] +.0004/-.0009 6 mm [+.010/-.024] in 1 PRECISION FIT DOWEL PIN HOLES V W N M N L L Z2 PLCS .008 [.20] A B SEE NOTE 3. DIAMETRAL POSITION TOLERANCE ZONE THE ACTUAL AXIS OF THE HOLE MAY BE LOCATED OR TILTED WITHIN THE DIAMETRAL TOLERANCE ZONE STATED. NOTES: = POSITION TOLERANCE, THIS TOLERANCE DETERMINES THE LOCATION OF THE HOLES AND THE PERPENDICULARITY TO THE INDICATED DATUM FEATURES. 1) THE AXIS OF THESE DOWEL HOLES ARE LOCATED TO SURFACE A (DATUM) AND DOWEL HOLE PATTERN B (DATUM) WITHIN A .011 DIAMETRAL TOLERANCE ZONE. ADDITIONALLY THE AXIS OF THE HOLES ARE LOCATED TO EACH OTHER AND PERPENDICULAR TO SURFACE C (DATUM) WITHIN A.0015 DIAMETRAL TOLERANCE ZONE. 2) THE AXIS OF THE DOWEL HOLES ARE LOCATED TO EACH OTHER AND PERPENDICULAR TO SURFACE A (DATUM) WITHIN A .0015 [.038] DIAMETRAL TOLERANCE ZONE. 3) THE AXIS OF THESE HOLES ARE LOCATED TO SURFACE A (DATUM) AND DOWEL HOLE PATTERN B (DATUM) WITHIN .008 BILATERAL TOLERANCE ZONE. 4) THE AXIS OF THESE DOWEL HOLES ARE LOCATED TO EACH OTHER AND PERPENDICULAR TO SURFACE A (DATUM) WITHIN A .0015 [.038] DIAMETRAL TOLERANCE ZONE. AXIS .004 [.10] 90° .008 [.20] HOLE Ø DIAMETRAL ZONE BILATERAL ZONE All dimensions are reference only unless specifically toleranced. 5A-40 (800) 624-8511 www.phdinc.com/stp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES STP SLIDES WITH RAIL BEARING M MAGNET FOR PHD SERIES 6790 MINIATURE REED AND SOLID STATE SWITCHES PART NO. 67902-1-02 67902-1-05 67903-1-02 67903-1-05 67904-1-02 67904-1-05 67922-1 67923-1 67924-1 63549-02 63549-05 This option equips the unit with a magnetic piston for use with PHD’s Series 6790 Switch. The switch housing is completely contained by the slide housing and provides a very compact switch design. The switches mount easily into two small grooves located on the side of the slide housing and are locked into place with a set screw. DESCRIPTION NPN (Sink) or PNP (Source) DC Reed, 2 m cable NPN (Sink) or PNP (Source) DC Reed, 5 m cable NPN (Sink) DC Solid State, 2 m cable NPN (Sink) DC Solid State, 5 m cable PNP (Source) DC Solid State, 2 m cable PNP (Source) DC Solid State, 5 m cable NPN (Sink) or PNP (Source) DC Reed, Quick Connect NPN (Sink) DC Solid State, Quick Connect PNP (Source) DC Solid State, Quick Connect 2 m Cordset with Quick Connect 5 m Cordset with Quick Connect REED BENEFITS SOLID STATE BENEFITS ■ Available as 4.5 - 30 VDC model for simple interfacing to sequencers and programmable controllers. ■ Solid state switches afford long life. Constant amplitude output allows use with most digital logic systems. ■ Can be used to directly drive some types of relays or valve solenoids within the switch specifications stated. ■ Switch circuitry protects against voltage surges and other electrical anomalies associated with operating systems. ■ Excellent switch hysteresis characteristics and symmetry. ■ Offered in 4.5 - 30 VDC current sinking and current sourcing versions for simple interfacing to electronic system controllers. SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING CONTACT RESISTANCE ENVIRONMENTAL OPERATING TEMP. SIZE 08 12 16 20 25 REPEATABILITY ± .005 [± .13] ± .005 [± .13] ± .005 [± .13] ± .005 [± .13] ± .004 [± .10] 67902 & 67922 Magnetic Reed Piston Magnet 4.5 - 30 VDC Contact Closure 50 mA Max. .115 Ohm Max. IP67 -20° to 85°C HYSTERESIS MAXIMUM .060 [1.5] .080 [2.0] .075 [1.9] .085 [2.2] .070 [1.8] BAND WIDTH MINIMUM/MAXIMUM .360 / .690 [9.1 / 17.5] .230 / .340 [5.8 / 8.6] .340 / .440 [8.6 / 11.2] .130 / .360 [3.3 / 9.1] .300 / .425 [7.6 / 10.8] 1.100 [27.9] .777 [19.7] .136 [3.5] LED SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING VOLTAGE DROP SWITCH BURDEN ENVIRONMENTAL OPERATING TEMP. SIZE 08 12 16 20 25 REPEATABILITY ± .007 [± .18] ± .007 [± .18] ± .007 [± .18] ± .005 [± .13] ± .005 [± .13] 67903 & 67923 67904 & 67924 Solid State Piston Magnet 4.5 - 30 VDC NPN (Sink) PNP (Source) 50 mA. Max .5 VDC 10 mA. Max. IP67 -20° to 85°C HYSTERESIS MAXIMUM .065 [1.7] .095 [2.4] .095 [2.4] .110 [2.8] .080 [2.0] BAND WIDTH MINIMUM/MAXIMUM .320 / .580 [8.1 / 14.7] .300 / .450 [7.8 / 11.5] .330 / .510 [8.4 / 13.0] .190 / .380 [4.8 / 9.6] .320 / .470 [8.1 / 11.9] MALE QUICK CONNECT DETAIL .078 [2] 12.0 [305] 1.736 [44] .095 [2.4] M8 x 1 THREAD .108 [2.7] .156 [3.9] 3-48 x 3/16 [4.8] SET SCREW* Ø .315 [8] .260 [6.6] .236 [6] .134 [3.4] .102 [2.6] .180 [4.6] *MAX. SCREW TORQUE 1.0 in-lb [.110 Nm] METRIC INFORMATION SHOWN IN [ ] 63549-xx CORDSET WITH FEMALE QUICK CONNECT PIN 2/4 WIRE COLOR BLACK Ø .402 [10.2] PIN 1 WIRE COLOR BROWN PIN 3 WIRE COLOR BLUE 1.299 [34.8] .689 [19.3] BLACK CONNECTOR BLACK CABLE MODEL NO. 63549-02 63549-05 LETTER DIM. L 78.74 [2 m] 196.85 [5 m] L All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5A-41 (800) 624-8511 CAT-03 www.phdinc.com/stp 5A END VIEW OPTIONS: SERIES STP SLIDES WITH RAIL BEARING SOLID STATE WIRING SCHEMATICS MODEL NO. 67904-1 & 67924-1 - PNP (SOURCE) INPUT: 4.5-30 VDC LOAD CURRENT: 50 mA. MAX. SWITCH HOUSING COLOR: BLACK (Bi-polar LED emits a red light.) CABLED MODEL 67904 MODEL NO. 67903-1 & 67923-1 - NPN (SINK) INPUT: 4.5 - 30 VDC LOAD CURRENT: 50 mA. MAX. SWITCH HOUSING COLOR: BLACK (Bi-polar LED emits a yellow light) CABLED MODEL 67903 LOAD BLUE DC SWITCH PIN 2/4 BROWN 1 DC PIN 1 LOAD PIN 3 DC BROWN BLACK LOAD BLUE DC QUICK CONNECT MODEL 67924 QUICK CONNECT MODEL 67923 SWITCH SWITCH BLACK SWITCH DC BROWN 2/4 BLACK 3 BLUE DC PIN 1 PIN 2/4 DC BROWN 1 DC 3 BLUE LOAD PIN 3 2/4 BLACK REED WIRING SCHEMATICS MODEL NO. 67902-1 & 67922-1 - NPN (SINK) OR PNP (SOURCE) INPUT: 4.5 - 30 VDC LOAD CURRENT: 50 mA. MAX. SWITCH HOUSING COLOR: BLACK (LED emits a red light) CABLED MODEL 67902 - NPN (SINK) SWITCH LOAD BROWN DC SWITCH 5A QUICK CONNECT MODEL 67922 - NPN (SINK) NE1x DC PIN 3 PIN 2/4 BROWN 1 LOAD PIN 1 2/4 BLACK DC 3 BLUE SHOCK ABSORBER INSTALLED ON EXTEND IN POSITION 1 This option provides shock absorbers and travel adjustment on extend in position 1. Travel on extend can be reduced by a maximum of ‘A’ shown in the table below. Adjust shock absorber screw to the required position using a large screwdriver and lock into place using ‘F’ hex wrench. Refer to page 5A-36 for shock absorber selection requirements. SIZE 08 12 16 20 25 TRAVEL in mm 25 1 2 50 3 75 25 1 2-1/2 60 4 100 1-1/2 38 3 75 5 125 2 50 4 100 6 150 50 2 4 100 6 150 A in .650 .827 .827 1.064 0.828 0.866 .945 1.122 1.102 1.280 1.280 1.280 1.772 1.516 1.457 mm 16.5 21.0 21.0 27.0 21.0 22.5 24.0 28.5 28.0 32.5 32.5 32.5 45.0 38.5 37.0 B in 2.953 3.779 4.783 2.755 4.490 6.081 3.662 4.981 6.989 4.152 6.576 8.896 4.487 6.732 8.800 in .591 – – .433 – – .039 – – – – – .669 – – E D C mm 75.0 96.0 121.5 70.0 114.0 154.5 93.0 126.5 177.5 105.5 167.0 226.0 114.0 171.0 223.5 mm 15.0 – – 11.0 – – 1.0 – – – – – 17.0 – – in .752 mm in mm DC BROWN BLACK LOAD BLUE DC QUICK CONNECT MODEL 67922 - PNP (SOURCE) SWITCH SWITCH BLACK CABLED MODEL 67902 - PNP (SOURCE) DC BLUE PIN 1 PIN 2/4 PIN 3 NE2x DC BROWN 1 DC 3 BLUE LOAD 2/4 BLACK SHOCK ABSORBER INSTALLED ON EXTEND IN POSITION 2 This option provides shock absorbers and travel adjustment on extend in position 2. Travel on extend can be reduced by a maximum of ‘A’ shown in the table below. Adjust shock absorber screw to the required position using a large screwdriver and lock into place using ‘F’ hex wrench. Refer to page 5A-36 for shock absorber selection requirements. F HEX 19.1 0.743 18.9 2 mm B E A E .06 WIDE SLOT 2X F HEX 1.022 26.0 0.96 24.4 2.5 mm 1.181 30.0 1.260 32 2.5 mm 1.447 36.8 1.42 36 2.5 mm D D C 1.810 46.0 1.712 43.5 3 mm All dimensions are reference only unless specifically toleranced. 5A-42 (800) 624-8511 www.phdinc.com/stp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES STP SLIDES WITH RAIL BEARING FOR SIZE 08 ONLY SHOCK ABSORBER NRx INSTALLED ON RETRACT This option provides shock absorbers and travel adjustment on retract. Travel on retract can be reduced by a maximum of ‘A’ shown in the table at right. Adjust travel to the required position using a large screwdriver and lock into place using 11 mm hex wrench. Refer to page 5A-36 for shock absorber selection requirements. A D E F G in mm in mm in mm in mm in mm .905 23.0 .728 18.5 2.008 51.0 .901 22.9 1.151 29.2 A TRAVEL REDUCTION G F D E NRx SHOCK ABSORBER INSTALLED ON RETRACT This option provides shock absorbers and travel adjustment on retract. Travel on retract can be reduced by a maximum of ‘A’ shown in the table below. Adjust travel to the required position using ‘B’ hex wrench and lock into place using ‘C’ hex wrench. Refer to page 5A-36 for shock absorber selection requirements. A TRAVEL REDUCTION Q6 B HEX MODEL STPxx12 STPxx16 STPxx20 STPxx25 A in .512 .984 1.063 1.063 C HEX mm 13.0 25.0 27.0 27.0 C HEX 5A FOR SIZES 12, 16, 20, & 25 B C HEX HEX 4 mm 5 mm 5 mm 6 mm 6 mm 8 mm 6 mm 10 mm B HEX CORROSION RESISTANT GUIDE SHAFTS This option provides stainless steel guide shafts with hard chrome plating, for use in applications where the standard shaft ends may corrode. All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5A-43 (800) 624-8511 CAT-03 www.phdinc.com/stp ACCESSORIES: SERIES STP SLIDES WITH RAIL BEARING MODULAR MOUNTING KITS KIT NUMBERS PRIMARY SECONDARY IMPERIAL METRIC STPDx08 STPDx08 68125-01 68125-02 STPDx12 STPDx12 70770-01 70770-02 STPDx16 STPDx16 68053-01 68053-02 STPDx20 STPDx20 70870-01 70870-02 STPDx25 STPDx25 68043-01 68043-02 Modular design of the Series STP housings and tool plates allow slide units to bolt and dowel together without the need for a transition plate. See chart for slide compatibility and hardware kits required. Each kit contains 2 dowel pins and 2 SHCS to mount the units together. Series STP units can also be bolted directly together as shown. PHD recommends that a -J3 option (transitional fit) be specified with the slide ordering data to allow the units to dowel together properly. 2X SHCS 5A 2X DOWEL PINS 5A-44 (800) 624-8511 www.phdinc.com/stp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION STOPPING CAPACITY: SERIES STP SLIDES WITH RAIL BEARING STOPPING CAPACITY SELECTION To determine stopping capacity, calculate total moving weight. From Table 1, determine slide standard moving weight, add any additional weight adders due to options and add attached payload. This will be total moving weight WTM . Example: STPD125 x 2 -AE1-AE2 with 10 lb load [STPD525 x 50-AE1-AE2 with 44.5 N load] TABLE 1 SIZE 08 WTM = 2.6 lb + .29 lb + .29 lb + 10 lb = 13.18 lb [11.6 N + 1.29 N + 1.29 N + 44.5 N = 58.68 N] 12 Using the Kinetic Energy Graphs below, plot the total moving weight against impact velocity. If the value plotted is below the curve, then shock pads are an adequate deceleration method. If it is above the curve, hydraulic shock absorbers are required. 16 20 To determine the correct hydraulic shock absorber, complete the calculations on the next page. 25 TRAVEL in mm 1 25 2 50 3 75 1 25 2-1/2 60 4 100 1-1/2 38 3 75 5 125 2 50 4 100 6 150 2 50 4 100 6 150 STP WEIGHT ADDERS MOVING -AE1, -AE2, WEIGHT -NE1x, -NE2x lb N lb N 0.24 1.1 0.36 1.6 0.06 0.27 0.40 1.8 0.42 1.9 0.60 2.7 0.09 0.42 0.78 3.4 0.9 4.0 1.1 4.9 0.13 0.58 1.4 6.2 1.4 6.2 1.9 8.5 0.20 0.91 2.4 10.7 2.6 11.6 3.6 16.0 0.29 1.29 4.3 19.1 PISTON AREA PISTON AREA EXTEND RETRACT in2 mm2 in2 mm2 0.16 101 0.12 0.35 226 0.26 170 0.62 402 0.47 302 0.97 628 0.73 471 1.52 982 1.17 756 75 MAXIMUM ALLOWABLE KINETIC ENERGY GRAPHS FOR SHOCK PADS OPTION -AE1 ONLY 25.0 [.63] 5A 20.0 [.51] 15.0 [.38] 10.0 [.25] Allowable Velocity in/sec [m/sec] Allowable Velocity in/sec [m/sec] OPTIONS -AE1 & AE2, AR SIZE 08 30.0 [.76] 5.0 [.13] 0 0 1.0 [4.4] 2.0 [8.9] 3.0 [13.3] 4.0 [17.8] Allowable Velocity in/sec [m/sec] Total Moving Weight lb [N] 5.0 [22.2] (kg x 9.8 = N) SIZE 12 30.0 [.76] 25.0 [.63] SIZE 20 30.0 [.76] 25.0 [.63] 20.0 [.51] 15.0 [.38] 10.0 [.25] 5.0 [.13] 0 20.0 [.51] 0 5.0 [22.2] 15.0 [.38] 10.0 [44.5] 15.0 [66.7] 20.0 [89.0] 25.0 [111.2] Total Moving Weight lb [N] (kg x 9.8 = N) 10.0 [.25] 5.0 [.13] 0 0 2.0 [8.9] 4.0 [17.8] 6.0 [13.3] 8.0 [26.7] 10.0 [44.5] Total Moving Weight lb [N] Allowable Velocity in/sec [m/sec] Allowable Velocity in/sec [m/sec] (kg x 9.8 = N) SIZE 16 30.0 [.76] 25.0 [.63] 20.0 [.51] 15.0 [.38] 10.0 [.25] SIZE 25 30.0 [.76] 25.0 [.63] 20.0 [.51] 15.0 [.38] 10.0 [.25] 5.0 [.13] 0 5.0 [.13] 0 0 0 3.0 [13.3] 6.0 [26.7] 9.0 [40.0] 12.0 [53.4] 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89.0] 25.0 [111.2] 30.0 [133.4] Total Moving Weight lb [N] 15.0 [66.7] (kg x 9.8 = N) Total Moving Weight lb [N] (kg x 9.8 = N) 5A-45 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/stp SHOCK ABSORBER SELECTION GUIDE: SERIES STP SYMBOLS DEFINITIONS PHD SHOCK ABSORBER SPECIFICATIONS CHART PHD SHOCK ABSORBER SIZE NO. 08 &12 68149-01-x 16 68015-01-x 20 70861-01-x 25 67127-01-x ET TOTAL ENERGY THREAD PER CYCLE STROKE TYPE in-lb in m Nm 20 .210 .0053 M8 x1 2.26 40 .240 .0061 M10 x 1 4.52 65 .400 .0102 M12 x 1 7.35 .448 .0114 M14 x 1.5 135 15.26 C D EK ET ETC EW FD FG P S V WTM ETC FG TOTAL ENERGY MAX PROPELLING FORCE PER HOUR in-lb lb Nm N 50,000 5654 45 200 110,000 12439 80 356 250,000 28269 120 534 200 260,000 29400 890 SHOCK ABSORBER SIZING CALCULATION: = = = = = = = = = = = = Number of cycles per hour Cylinder bore diameter inch [mm] Kinetic energy in-lb [Nm] Total energy per cycle, EK + EW in-lb [Nm] Total energy per hour in-lb/hr [Nm/hr] Work or drive energy in-lb [Nm] Propelling force lb [N] Max Propelling force lb [N] Operating pressure psi [bar] Stroke of shock absorber inch [m] Impact velocity in/sec [m/sec] Total moving weight lb [N or kg] Follow the next six steps to size shock absorbers. SIZE 08 & 12 40 [1.0] -2 35 [.89] Impact Velocity in/sec [m/sec] STEP 1: Identify the following parameters. These must be known for all energy absorption calculations. Variations or additional information may be required in some cases. A. The total moving weight (WTM ) to be stopped. (completed from prior page) B. The slide velocity (V) at impact with the shock absorber. C. Number of cycles per hour. D. Orientation of the application’s motion (i.e. horizontal or vertical application). See the next two pages. E. Operating pressure 30 [.76] -3 25 [.63] 20 [.51] 15 [.38] 10 [.25] 5 [.13] 0 0 5 [.6] 10 [1.1] 15 [1.7] 20 [2.3] 25 [2.8] SIZE 16 40 [1.0] 35 [.89] Impact Velocity in/sec [m/sec] STEP 3: Calculate the propelling force (FD ) for both extend and retract. Refer to previous page for Effective Piston Areas. -2 30 [.76] -3 25 [.63] 20 [.51] 15 [.38] 10 [.25] 5 [.13] 0 0 Horizontal application: FD = Effective Piston Area x P Vertical application: FD = (Effective Piston Area x P) ± WTM + indicates working with gravity, - indicates working against gravity Note: when using mm2 and bar units, it will be necessary to multiply the Effective Piston Area x P by a factor of .1 to obtain the correct unit of measure. 5 [.6] 10 [1.1] 15 [1.7] 20 [2.3] 25 [2.8] 30 [3.4] 35 [4.0] 40 [4.5] 45 [5.1] 50 [5.6] Total Energy/Cycle in-lb/c [Nm/c] SIZE 20 40 [1.0] 35 [.89] Impact Velocity in/sec [m/sec] Use Shock Absorber Specification Chart to verify that the selected unit has an FG capacity greater than the value just calculated. If not, select a larger shock absorber or slide. Calculate the work energy input (EW = FD x S) using the travel of the shock absorber selected. -2 30 [.76] -3 25 [.63] 20 [.51] 15 [.38] 10 [.25] 5 [.13] 0 STEP 4: Calculate the total energy. ET = EK + EW Use Shock Absorber Specification Chart to verify that the selected unit has an ET capacity greater than the value just calculated. If not, select a larger shock absorber or slide. 0 10 [1.1] 20 [2.3] 30 [3.4] 40 [4.5] 50 [5.6] 60 [6.8] 70 [7.9] 80 [9.0] Total Energy/Cycle in-lb/c [Nm/c] SIZE 25 40 [1.0] STEP 5: Calculate the total energy that must be absorbed per hour (ETC). ETC = ET x C Use Shock Absorber Specification Chart to verify that the selected unit has an ETC capacity greater than the value just calculated. If not, select a larger shock absorber or slide. Impact Velocity in/sec [m/sec] 5A Total Energy/Cycle in-lb/c [Nm/c] STEP 2: Calculate the kinetic energy of the total moving weight. EK (Nm) = .5 x WTM x V2 EK (in-lb) = .5 x WTM x V2 386 9.8 or Note: WTM in kg mass may be substituted for WTM EK (Nm) = .5 x WTM x V2 9.8 STEP 6: Determine the damping constant for the selected shock absorber. Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-2 or -3) that the point falls in is the correct damping constant for the application. 35 [.89] 30 [.76] -2 25 [.63] 20 [.51] -3 15 [.38] 10 [.25] 5 [.13] 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 [1.1] [2.3] [3.4] [4.5] [5.6] [6.8] [7.9] [9.0] [10.2] [11.3] [12.4] [13.6] [14.7] [15.8] [16.9] Total Energy/Cycle in-lb/c [Nm/c] 5A-46 (800) 624-8511 www.phdinc.com/stp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SHOCK ABSORBER SELECTION GUIDE: SERIES STP SIZING EXAMPLE: HORIZONTAL APPLICATION S LOAD S IMPERIAL METRIC STEP 1: Application Data Example: STPD125 x 6 -NEx-NRx with a 20 lb payload on extend and 1 lb on retract. STEP 1: Application Data Example: STPD525 x 150 -NEx-NRx with a 89 N payload on extend and 4.4 N on retract. A) WTM = Total moving weight = std moving + option adder + load Extend = 2.6 lb + .29 lb + 20 lb = 22.89 lb Retract = 2.6 lb + .29 lb + 1 lb = 3.89 lb A) WTM = Total moving weight = std moving + option adder + load Extend = 11.6 N + 1.29 N + 89 N = 101.89 N Retract = 11.6 N + 1.29 N + 4.4 N = 17.29 N B) Velocity at impact: VE = 15 in/sec (extend), VR =20 in/sec (retract) C) Number of cycles/hour: C = 800 cycles/hr B) Velocity at impact: VE = .381 m/sec (extend), VR =.51 m/sec (retract) D) Application type: Horizontal C) Number of cycles/hour: C = 800 cycles/hr E) Operating pressure: 80 psi D) Application type: Horizontal STEP 2: Calculate the kinetic energy EK = .5 x WTM x V2 / 386 Extend = .5 x 22.89 x 152 / 386 = 6.67 in-lb Retract = .5 x 3.89 x 202 / 386 = 2.02 in-lb E) Operating pressure: 5.5 bar Use the Shock Absorber Specification Chart to verify that the selected unit has an FG capacity greater than the value just calculated. EW = FD x S Extend = 121.6 x .448 = 54.5 in-lb Retract = 93.6 x .448 = 41.9 in-lb STEP 4: Calculate the total energy: ET = EK + EW Extend = 6.67 + 54.5 = 61.17 in-lb Retract = 2.02 + 41.9 = 43.92 in-lb Use the Shock Absorber Specification Chart to verify that the selected unit has an ET capacity greater than the value just calculated. STEP 5: Calculate the total energy per hour: ETC = ET x C Extend = 61.17 x 800 = 48,397 in-lb/hr Retract = 43.92 x 800 = 35,136 in-lb/hr Use the Shock Absorber Specification Chart to verify that the selected unit has and ETC capacity greater that the value calculated. STEP 6: Determine the damping constant required Using the appropriate Shock Absorber performance graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-2 or -3) that the point falls in is the correct damping constant for the application. Unit should be ordered with -NE3-NR2 options or select shock 67127-01-3 for extend and shock 67127-01-2 for retract. STEP 3: Calculate the propelling force and work energy FD = Effective Piston Area x Operating Pressure x .1 Extend = 982 x 5.5 x .1 = 540 N Retract = 756 x 5.5 x .1 = 416 N 5A STEP 3: Calculate the propelling force and work energy FD= Effective Piston Area x Operating Pressure Extend = 1.52 x 80 = 121.6 lb Retract = 1.17 x 80 = 93.6 lb STEP 2: Calculate the kinetic energy EK = .5 x WTM x V2 / 9.8 Extend = .5 x 101.89 x .3812 / 9.8 = .75 Nm Retract = .5 x 17.29 x .512 / 9.8 = .23 Nm Use the Shock Absorber Specification Chart to verify that the selected unit has an FG capacity greater than the value just calculated. EW = FD x S Extend = 540 x .0114 = 6.16 Nm Retract = 416 x .0114 = 4.74 Nm STEP 4: Calculate the total energy: ET = EK + EW Extend = .75 + 6.16 = 6.91 Nm Retract = .23 + 4.74 = 4.97 Nm Use the Shock Absorber Specification Chart to verify that the selected unit has an ET capacity greater than the value just calculated. STEP 5: Calculate the total energy per hour: ETC = ET x C Extend = 6.91 x 800 = 5,531 Nm/hr Retract = 4.97 x 800 = 3,976 Nm/hr Use the Shock Absorber Specification Chart to verify that the selected unit has and ETC capacity greater that the value calculated. STEP 6: Determine the damping constant required Using the appropriate Shock Absorber performance graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-2 or -3) that the point falls in is the correct damping constant for the application. Unit should be ordered with -NE3-NR2 options or select shock 67127-01-3 for extend and shock 67127-01-2 for retract. 5A-47 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/stp SHOCK ABSORBER SELECTION GUIDE: SERIES STP SIZING EXAMPLE: VERTICAL APPLICATION S IMPERIAL STEP 1: Application Data Example: STPD125 x 2 -AE1-NE1x-NRx with a 30 lb payload on extend and 1 lb on retract A) WTM = Total moving weight = std moving + option adder + load Extend = 2.6 lb + .29 lb + .29 lb + 30 lb = 33.18 lb Retract = 2.6 lb + .29 lb + .29 lb + 1 lb = 4.18 lb LOAD B) Velocity at impact: VE = 25 in/sec (extend), VR =20 in/sec (retract) C) Number of cycles/hour: C = 800 cycles/hr A) WTM = Total moving weight = std moving + option adder + load Extend = 11.6 N + 1.29 N + 1.29 N + 133 N = 147.18 N Retract = 11.6 N + 1.29 N + 1.29 N + 4.4 N = 18.58 N B) Velocity at impact: VE = .64 m/sec (extend), VR =.51 m/sec (retract) C) Number of cycles/hour: C = 800 cycles/hr D) Application type: Vertical D) Application type: Vertical E) Operating pressure: 80 psi E) Operating pressure: 5.5 bar STEP 2: Calculate the kinetic energy EK = .5 x WTM x V2 / 386 Extend = .5 x 33.18 x 252 / 386 = 26.9 in-lb Retract = .5 x -4.18 x 202 / 386 = -2.2 in-lb (working against gravity) STEP 2: Calculate the kinetic energy EK = .5 x WTM x V2 / 9.8 Extend = .5 x 147.18 x .642 / 9.8 = 3.08 Nm Retract = .5 x -18.58 x .512 / 9.8 = -.25 Nm (working against gravity) Note: -AR option could replace -NRx option 5A METRIC STEP 1: Application Data Example: STPD525 x 50 -AE1-NE1x-NRx with a 133 N payload on extend and 4.4 N on retract Note: -AR option could replace -NRx option STEP 3: Calculate the propelling force and work energy FD= (Effective Piston Area x Operating Pressure) ± WTM Extend = (1.52 x 80) + 30 = 151.6 lb (working with gravity) Retract = (1.17 x 80) - 4.18 = 89.42 lb (working against gravity) STEP 3: Calculate the propelling force and work energy FD= (Effective Piston Area x Operating Pressure x .1) ± WTM Extend = (982 x 5.5 x .1) + 147.18 N = 673 N (working with gravity) Retract = (756 x 5.5 x .1) - 18.58 N = 397 N (working against gravity) Use the Shock Absorber Specification Chart to verify that the selected unit has an FG capacity greater than the value just calculated. Use the Shock Absorber Specification Chart to verify that the selected unit has an FG capacity greater than the value just calculated. EW = FD x S Extend = 151.6 x .448 = 67.9 in-lb Retract = 89.42 x .448 = 40.1 in-lb EW = F D x S Extend = 673 x .0114 = 7.67 Nm Retract = 397 x .0114 = 4.53 Nm STEP 4: Calculate the total energy: ET = EK + EW STEP 4: Calculate the total energy: ET = EK + EW Extend = 26.9 + 67.9 = 94.8 in-lb Retract = -2.2 + 40.1 = 37.9 in-lb Extend = 3.08 + 7.67 = 10.75 Nm Retract = -.25 + 4.53 = 4.28 Nm Use the Shock Absorber Specification Chart to verify that the selected unit has an ET capacity greater than the value just calculated. Use the Shock Absorber Specification Chart to verify that the selected unit has an ET capacity greater than the value just calculated. STEP 5: Calculate the total energy per hour: ETC = ET x C STEP 5: Calculate the total energy per hour: ETC = ET x C Extend = 94.8 x 800 = 75,840 in-lb/hr Retract = 37.9 x 800 = 30,320 in-lb/hr Extend = 10.75 x 800 = 8600 Nm/hr Retract = 4.28 x 800 = 3424 Nm/hr Use the Shock Absorber Specification Chart to verify that the selected unit has and ETC capacity greater that the value calculated. Use the Shock Absorber Specification Chart to verify that the selected unit has and ETC capacity greater that the value calculated. STEP 6: Determine the damping constant required STEP 6: Determine the damping constant required Using the appropriate Shock Absorber performance graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-2 or -3) that the point falls in is the correct damping constant for the application. Using the appropriate Shock Absorber performance graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-2 or -3) that the point falls in is the correct damping constant for the application. Unit should be ordered with -NE12-NR2 options or select shock 67127-01-2 for extend and shock 67127-01-2 for retract. Unit should be ordered with -NE12-NR2 options or select shock 67127-01-2 for extend and shock 67127-01-2 for retract. 5A-48 (800) 624-8511 www.phdinc.com/stp CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION INDEX: SERIES SAL & SAH Ordering Data Page 5B-2 SLIDES Benefits Page 5B-3 SERIES SAL & SAH, SA & SB, SD & SE, SK & SL, & SCV Dimensions Pages 5B-4 and 5B-5 Engineering Data Pages 5B-6 to 5B-9 SERIES SA & SB NEW! Options Pages 5B-12 to 5B-14 High Load Capacity, Compact Size SERIES SA & SB Ordering Data Page 5B-16 Benefits Page 5B-17 Dimensions Page 5B-18 Engineering Data Pages 5B-19 to 5B-21 Options & Accessories Pages 5B-24 and 5B-25 SERIES SAL & SAH Benefits Pages 5B-28 and 5B-29 Dimensions Pages 5B-30 and 5B-31 Engineering Data Pages 5B-32 to 5B-43 Options Pages 5B-45 to 5B-54 SERIES SK & SL Ordering Data Pages 5B-60 and 5B-61 Benefits Pages 5B-62 and 5B-63 Dimensions Pages 5B-64 and 5B-65 SERIES SCV Engineering Data Pages 5B-66 to 5B-73 SERIES SK & SL metric version Low Cost, Wide Range of Applications Options Pages 5B-74 to 5B-85 Industry's leading cantilever slide in metric. Powered by PHD Series CV Cylinders SERIES SCV Ordering Data Page 5B-92 Benefits Page 5B-93 Dimensions Page 5B-94 Engineering Data Page 5B-95 SERIES SD & SE Low Cost, Multi-Option Slide Options Pages 5B-102 to 5B-106 5B-1 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/products/slides 5B SERIES SD & SE Ordering Data Pages 5B-26 and 5B-27 www.phdinc.com/salsah (800) 624-8511 CAT-03 BORE SIZE (mm) 08 10 14 20 32 CORROSION RESISTANCE Q6 - Total corrosion resistant guide shafts Z1 - Total corrosion resistant unit MAGNET M- Magnetic piston for PHD Series 6790 Switches DOWEL HOLES J3 - Transitional fit J4 - Clearance fit (imperial only) J8 - Precision fit (metric only) NOTES: 1) Shock pads are standard on extend and retract for all sizes. Retract shock pads are located on the guide shafts. Extend shock pad is located internally on the piston. 2) -AE option (stop collars) is recommended for high cycle speed applications and high load applications. Extend shock pads are included with the -AE option to remove impact load from the piston rod. DESIGN NO. 1 - Imperial - ports and mounting holes are imperial 5 - Metric - ports and mounting holes are metric BORE TRAVEL SIZE IMPERIAL (in) METRIC (mm) 12, 25, 40 1/2, 1, 1-1/2 08 12, 25, 40 1/2, 1, 1-1/2 10 1/2, 1, 1-1/2 12, 25, 40 14 1, 2, 3 25, 50, 75 20 1, 2, 3 25, 50, 75 32 TRAVEL ADJUSTMENT AE - Extend travel adjustment S A L 1 08 x 1/2 – Z1 – AE – M – J3 SERIES A - Threaded tool plate B - Counterbore holes in tool plate PRODUCT S - Slide TYPE L - Polymer bushing H - Heavy duty precision TC composite bushing TO ORDER SPECIFY: Product, Series, Type, Design No., Bore Size, Travel, and Miscellaneous Options. Available March 2003 5B ORDERING DATA: SERIES SAL/SAH SLIDES 5B-2 SOLUTIONS FOR INDUSTRIAL AUTOMATION BENEFITS: SERIES SAL/SAH SLIDES BENEFITS Choice of self-lubricating polymer bearings or TC composite bearings provides flexibility to select the ideal performance to cost desired. ■ Suitable for a wide range of applications, Series SxL and SxH Slides are available in two bearing types and five sizes with travel lengths up to 3 inches [75 mm]. ■ The Series SxL Slide design employs self-lubricating polymer bearings with hard chrome plated shafts for moderate load capacity, low friction, and low price. ■ Series SxH Slides exhibit precision machined high capacity TC composite bearings with precision ground hardened shafts for superior slide performance at a moderate price. ■ Available in both imperial and metric versions for applications in worldwide markets. ■ All units incorporate twin switch slots for flush installation of PHD’s Series 6790 Switches, thus eliminating the need for expensive collars, brackets, and target kits. ■ High capacity internal shock pads are standard on all sizes to reduce noise and end-of-travel impact. ■ Series SxL and SxH Slides incorporate low breakaway piston and rod seals. ■ All units have tapped and/or counterbored mounting holes in the slide housing and tool plate with optional dowel holes for easy mounting and attachment of tooling. ■ Optional travel adjustment on extend (-AE option) equips the unit with stop collars and external shock pads for high speed, high load applications and easy adjustment of the extended tool plate position. ■ Complete corrosion resistant options provide protection in corrosive environments. SPECIFICATIONS POWER SOURCE WORKING PRESSURE GUIDE SHAFTS BEARINGS TOOL PLATE BODY STANDARD TRAVELS OPTIONS DIRECTION PUSH PULL 8 mm BORE .078 [5.1] .058 [3.8] Cap Piston & Rod Assembly 5B ■ Cartridge Assembly Bearing Internal Shock Pad External Shock Pad SERIES SxL & SxH Built-in Pneumatic Cylinder 150 psi [10 bar] Air Max. Stainless Steel and Hard Chrome Plated or Precision Ground Case Hardened Shafts Polymer & TC Composite Anodized Aluminum Alloy Anodized Aluminum Alloy 1/2 to 3" [12 to 75 mm] Max. travels dependent on unit size Series 6790 Switches, Extend Travel Adjustment 10 mm BORE .122 [8.0] .091 [5.9] FORCE lb/psi [N/bar] 14 mm BORE 20 mm BORE .238 [15.6] .487 [31.8] .195 [12.7] .409 [26.7] 32 mm BORE 1.247 [81.5] 1.071 [70.0] 5B-3 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/salsah 5B-4 www.phdinc.com/salsah (800) 624-8511 CAT-03 SIZE 14, 20, & 32 M J SIZE 08 & 10 M J T S 2X BB PORT JJ R 2X Ø Q SHAFT W Ø 2X BB PORT 2X SLOT FOR PHD SERIES 6790 SWITCH S 2X Ø EE DOWEL PIN FROM OPPOSITE SIDE U + TRAVEL R N C DD A + TRAVEL 5B B N C V 2X SHOCK PAD H/2 AA L KK K GG SERIES SBx P RETRACTED H 4X Y THD FROM OPPOSITE SIDE C’BORE FROM THIS SIDE FOR CC SHCS K P RETRACTED D C G D 2X Ø EE DOWEL PIN C 4X FF THD THRU 4X THRU Ø AND C’BORE FOR HH SHCS FROM OPPOSITE SIDE E F 2X Ø EE DOWEL PIN G DIMENSIONS: SERIES SAL/SAH SLIDES All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 MODEL Sxx108 [Sxx508] Sxx110 [Sxx510] Sxx114 [Sxx514] Sxx120 [Sxx520] Sxx132 [Sxx532] Ø EE DOWEL HOLE .0625 x .16 DP [2 x 4 DP] .0937 x .20 DP [2.5 x 5 DP] .1250 x .24 DP [3 x 6 DP] .1875 x .35 DP [4 x 9 DP] .2500 x .47 DP [6 x 12 DP] (800) 624-8511 www.phdinc.com/salsah [+.010 / -.024] * [+.010 / -.024] * [+.010 / -.024] * [+.010 / -.024] * [+.010 / -.024] * STANDARD J3 OPTION TRANSITIONAL +.0013 / +.0000 [+.033 / +.008] +.0013 / +.0000 [+.033 / +.008] +.0013 / +.0000 [+.033 / +.008] +.0013 / +.0000 [+.033 / +.008] +.0013 / +.0000 [+.033 / +.008] J8 OPTION J4 OPTION CLEARANCE FIT PRECISION FIT — +.0038 / +.0028 [+.010 / -.000] — — +.0038 / +.0028 [+.010 / -.000] — — +.0038 / +.0028 [+.010 / -.000] — — +.0038 / +.0028 [+.010 / -.000] — — +.0038 / +.0028 [+.010 / -.000] — MODEL NUMBER Sxxx14 Sxxx20 Sxxx32 mm in in mm in mm mm mm in in mm mm in mm in mm in in 20 mm 14 mm 32 mm [75] 3 [50] 2 [25] 1 [25] [50] 1 1-1/2 [40] [75] 1/2 [12] 3 [25] 1 2 2.126 [54.0] [35.0] 1.378 1.875 [48.0] .813 [22.0] [14.0] .562 .625 [18.0] 1.688 [42.0] [22.0] .875 1.250 [30.0] 1.000 [25.0] [13.0] .500 .750 [19.0] 2.000 [52.0] [26.0] 1.000 1.500 [40.0] 3.937 [100.0] [57.0] 2.244 3.000 [76.0] 1.000 [26.0] [14.0] .500 .750 [20.0] 1.732 [44.0] [21.0] .827 1.220 [31.0] 1.946 [49.0] [25.0] .972 1.446 [36.7] 1.000 [26.0] [14.0] .500 .750 [20.0] 1.986 [50.0] [29.3] 1.142 1.500 [38.0] 1.791 [45.1] [25.0] .972 1.346 [34.2] .575 [14.6] [8.7] .342 .525 [13.3] 1.197 [31.0] [15.5] .562 .875 [23.0] .787 [20.0] [10.0] .394 .472 [12.0] .575 [14.6] [8.9] .342 .525 [13.3] 1.529 [38.8] [25.1] .990 1.240 [31.5] .879 [22.3] [6.7] .263 .519 [13.2] [14.9] .708 [14.1] .670 [17.4] .670 [18.2] .670 [19.1] .827 [21.8] .827 [22.6] .827 [23.4] .558 [15.5] .558 N/A N/A N/A 2.875 [73.0] [41.0] 1.614 2.126 [54.0] #10-24 x .50 DP [M5 x .8 x 12 DP] 1/4-20 x .63 DP [M6 x 1 x 16 DP] 5/16-18 x .88 DP [M8 x 1.25 x 20 DP] .134 [3.0] [2.5] .087 .140 [3.5] 1/8 NPT [G1/8 BSP] #10-32 [M5] 1/8 NPT [G1/8 BSP] 1/4 [M6] [M4] #6 #10 [M5] .844 [21.0] [11.0] .438 .625 [15.0] SEE TABLE SEE TABLE SEE TABLE 1/4-20 [M6 x 1] [M4 x .7] #6-32 #10-24 [M5 x .8] 1.500 [38.0] [18.0] .750 1.000 [24.0] 1/4 [M6] [M4] #6 #10 [M5] 1.520 [38.2] [19.5] .769 1.104 [28.0] .645 [17.0] [8.2] .270 .534 [14.5] 5B NOTES: 1) ALL IMPERIAL SERIES Sxx SLIDE HOUSINGS ARE SUPPLIED WITH J3 DOWEL HOLES AS STANDARD. J4 MAY BE SPECIFIED IF DESIRED. 2) FOR IMPERIAL SERIES SBx SLIDES, TOOL PLATES ARE SUPPLIED WITH J3 DOWEL HOLES AS STANDARD. J4 MAY BE SPECIFIED IF DESIRED. 3) FOR IMPERIAL SERIES SAx SLIDES, TOOL PLATES WITH J3 OR J4 DOWEL HOLES MUST BE SPECIFIED IF DESIRED. 4) SEE PAGE 12 FOR J3, J4, AND J8 OPTIONS. Sxxx08 Sxxx10 LETTER mm in in mm mm in mm mm mm in in in DIM 8mm 10 mm BORE [25] 1 1-1/2 [40] 1/2 [12] [25] 1 1-1/2 [40] TRAVEL 1/2 [12] 1.181 [30.0] 1.181 [30.0] A [14.0] .562 .562 [14.0] B [16.0] .625 .562 [14.0] C [10.0] .375 .250 [7.0] D [20.0] .750 .625 [16.0] E 1.625 [41.5] 1.375 [35.0] F [10.0] .375 .250 [8.0] G [15.5] .610 .438 [12.0] H [20.0] .768 .526 [14.0] J [10.0] .375 .375 [10.0] K [23.4] .902 .773 [19.8] L [20.0] .768 .526 [14.0] M [7.2] .282 .265 [6.7] N [11.5] .437 .437 [11.5] P [6.0] .236 .197 [5.0] Q [5.6] .220 .265 [6.7] R [8.3] .327 .220 [5.6] S N/A N/A T [12.2] .597 [11.4] .447 [12.2] .597 [11.4] .447 [12.8] .447 .447 [12.8] U [17.0] .670 .624 [15.8] V 1.181 [30.0] 1.024 [26.0] W #6-32 x .39 DP [M4 x .7 x 10 DP] Y #4-40 x .27 DP [M3 x .5 x 7 DP] [2.3] .070 .031 [1.0] AA #10-32 [M5] #10-32 [M5] BB [M3] #4 [M2] #2 CC [8.0] .312 .281 [7.0] DD SEE TABLE SEE TABLE EE #4-40 [M3 x .5] #3-48 [M2.5 x .45] FF [10.0] .500 .375 [10.0] GG [M3] #4 [M2] #3 HH [13.5] .512 .270 [7.5] JJ [6.6] .250 .260 [7.4] KK NOTE: UNITS IN [ ] ARE IN mm DIMENSIONS: SERIES SAL/SAH SLIDES * 5B-5 ENGINEERING DATA: SERIES SAL/SAH SLIDES UNIT BORE in mm SIZE .315 8 08 .394 10 10 .551 14 14 .787 20 20 32 1.260 32 GUIDE SHAFTS in mm .197 5 .236 6 .394 10 .472 12 .787 20 EFFECTIVE PISTON AREA UNIT WEIGHT lb [g] in2 [mm2] TRAVEL RETRACT [75] 3 [50] 2 EXTEND [25] 1-1/2 [40] 1 1/2 [12] .078 [50.3] .058 [37.4] .240 [109] .290 [132] .340 [154] — — — — .122 [78.7] .091 [58.7] .280 [127] .360 [163] .440 [200] — — — — .238 [154] .195 [126] .790 [358] .950 [431] 1.110 [503] — — — — .487 [314] .409 [264] — — 2.260 [1025] 2.800 [1270] — — 1.720 [780] 1.247 [805] 1.071 [691] — — 4.970 [2254] 6.050 [2744] — 3.890 [1764] — OPERATING TEMPERATURE EFFECTIVE LOAD Series SxL and SxH Slides have Buna-N and Polyurethane seals designed for use in temperatures between -20° to 180° F [-29° to 82° C]. For temperatures outside this range, consult PHD. All of the loads in this catalog are given at the front of the extended tool plate. When the load is attached to the tool plate, use the following formula and chart to calculate the effective load. This method of finding the effective load must be used for all the load carrying specifications, charts, and graphs in this section. MAINTENANCE In common with most PHD products, these slides are fully field repairable. Repair kits and main structural components are available as needed for extended service life. MODEL Sxx08, Sxx10 5B PRESSURE RATINGS All Series SxL and SxH Slides have a maximum working pressure rating of 150 psi [10 bar] and are for pneumatic use only. Sxx14 LUBRICATION Sxx20 All units are pre-lubricated at the factory for service under normal operating conditions. Slides are designed and tested with non-lubricated air. The load vs. velocity graphs shown in this catalog are based on initial lubricating of guide shafts. However, the use of lubricated air and periodic lubricating of guide shafts will extend life and improve breakaway pressure. Silicon-based lubrication should not be used. Sxx32 X TOTAL TRAVEL LENGTH Tolerance on nominal travel length is +.080/-.000 [+2 mm/-0 mm]. MATERIAL SPECIFICATION On both the Series SxL and SxH units, the slide housing and tool plate are anodized aluminum alloy. SERIES SxL SLIDES On Series SxL sizes 10, 14, 20, and 32, the guide shafts are hard chrome plated steel. The Q6 corrosion resistant option on these sizes provides hard chrome plated stainless steel guide shafts. Size 08 slides incorporate corrosion resistant stainless steel shafts as standard. All Series SxL Slides have low friction polymer bearings. SERIES SxH SLIDES Series SxH Slides have precision ground case hardened guide shafts. The Q6 corrosion resistant option provides a corrosion resistant coating on these guide shafts. Series SxH Slides utilize precision machined, high load capacity TC composite bearings. W TRAVEL in mm 1/2 12 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 1 25 2 50 3 75 1 25 2 50 3 75 A in mm .937 23.8 1.437 36.5 1.937 49.2 1.062 27.0 1.562 39.7 2.062 52.4 1.875 47.6 2.875 73.0 3.875 98.4 2.188 55.6 3.188 81.0 4.188 106.4 A W (X + A) = EFFECTIVE LOAD A BREAKAWAY Breakaway pressure is affected by several factors including the load at the tool plate, slide travel, and lubrication condition of the unit. The following formulas yield approximate breakaway pressure for the Series SxL/SxH Slides. MAXIMUM BREAKAWAY PRESSURE MODEL Sxx08 Sxx10 Sxx14 Sxx20 Sxx32 SxL bar psi (L x 13.10) + 20 (L x 0.203) + 1.38 (L x 7.03) + 20 (L x 0.109) + 1.38 (L x 2.87) + 20 (L x 0.044) + 1.38 (L x 1.17) + 20 (L x 0.018) + 1.38 (L x 0.37) + 20 (L x 0.006) + 1.38 SxH bar psi (L x 13.78) + 20 (L x 0.214) + 1.38 (L x 8.34) + 20 (L x 0.129) + 1.38 (L x 3.48) + 20 (L x 0.054) + 1.38 (L x 1.47) + 20 (L x 0.023) + 1.38 (L x 0.48) + 20 (L x 0.008) + 1.38 L = LOAD AT TOOL PLATE lb [N] 5B-6 (800) 624-8511 www.phdinc.com/salsah CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SAL/SAH SLIDES MODEL Sxx08 Sxx10 Sxx14 Sxx20 Sxx32 TRAVEL in mm 1/2 12 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 1 25 2 50 3 75 1 25 2 50 3 75 MAX STATIC LOAD SxH SxL lb N lb N 35 156 46 205 25 111 33 147 19 85 26 116 60 267 82 365 44 196 59 262 34 151 46 205 210 934 344 1530 190 845 254 1130 150 667 202 898 280 1245 378 1681 190 845 260 1156 150 667 198 881 528 2349 1325 5894 523 2326 950 4226 520 2313 750 3336 TYPICAL SLIDE SPEEDS the table. NOTE: Flow controls are highly recommended to control impact velocity within maximum allowable kinetic energy as specified on page 5B-10. NO LOAD, MAX VELOCITY WITH GIVEN LOAD ATTACHED TO TOOL PLATE, MAX KE RETRACT EXTEND RETRACT EXTEND ATTACHED TRAVEL TIME PEAK SPEED TIME PEAK SPEED TIME IMPACT SPEED TIME IMPACT SPEED LOAD WEIGHT N MODEL in in/sec m/sec mm sec in/sec m/sec sec in/sec m/sec sec sec in/sec m/sec lb 1/2 88 .025 24 12 2.24 0.61 70 .020 1.78 .075 .075 24 0.61 1 4.4 Sxx08 112 2.84 .034 24 25 0.61 79 .027 .092 2.01 .093 24 0.61 1 1-1/2 40 137 3.48 .042 24 0.61 88 .034 2.24 .110 .110 24 0.61 1/2 86 .024 24 12 2.18 0.61 64 .023 1.63 .085 .085 24 0.61 8.9 Sxx10 1 103 2.62 .031 103 2.62 24 25 0.61 .030 .119 .113 24 0.61 2 1-1/2 40 120 3.05 .037 120 3.05 24 0.61 .037 .152 .140 24 0.61 1/2 82 .024 24 12 2.08 0.61 82 .024 2.08 .082 .082 24 0.61 17.8 Sxx14 1 97 .034 24 25 2.46 0.61 98 .032 2.49 .114 .113 24 0.61 4 1-1/2 40 117 2.97 .042 120 3.05 24 0.61 .040 .145 .143 24 0.61 1 98 .040 24 25 2.49 0.61 98 .040 2.49 .143 24 .139 0.61 44.5 Sxx20 2 93 .056 24 50 2.36 0.61 93 .056 2.36 .208 .197 24 10 0.61 3 96 .070 24 75 2.44 0.61 95 .071 2.41 .273 .254 24 0.61 1 30 .065 24 25 0.76 0.61 29 .051 0.74 .132 24 .126 0.61 Sxx32 2 30 .117 24 50 0.76 0.61 28 .098 0.71 .168 .161 24 25 111.2 0.61 3 30 .169 24 75 0.76 0.61 28 .146 0.71 .203 .196 24 0.61 NOTE: The approximate tabled time and speed is based on 1) Line pressure at 87 psi, 2) Valve rated at 1.35 CV 2, 3) .28 I.D. tubing, 4) Horizontal operation 5B-7 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/salsah 5B Slide speeds and time required for the slide to extend or retract are dependent upon many application conditions. The table below shows the approximate speed and time for units with no load and with a typical attached load weight as listed to the right of ENGINEERING DATA: SERIES SAL/SAH SLIDES MAXIMUM DYNAMIC LOAD VS. VELOCITY & DEFLECTION GRAPHS TOTAL MOVING LOAD lb [N] The following graphs provide a quick and easy method of sizing and comparing each Series SxL and SxH slide. Use the deflection graphs to determine shaft deflection at the applied load. The deflection figures given in these graphs are based on the effect of external loads at the tool plate. Use the Load vs. Velocity graphs to determine appropriate load and velocity for each size and stroke. NOTE: Use the effective load formulas on page 5B-6 to find the effective total load value. Use this value in the charts below. Numbers below are for initially lubricated bearings. If bearings are periodically lubricated, higher life expectancy and/or higher velocity may be achieved. TRAVEL in [mm] LOAD vs. DEFLECTION A = 1/2" stroke B = 1" stroke C = 1-1/2" stroke SxL SxH 8 mm Bore 0.008 [.2032] LOAD VS VELOCITY, 8 mm bore 48 [1.22] 0.006 [.1524] 42 [1.07] 0.005 [.1270] 1 in STROKE (.0042) 0.004 [.1016] 0.003 [.0762] 0.5 in STROKE (.0016) VELOCITY in/sec [m/sec] DEFLECTION in [mm] 1.5 in STR0KE (.0067) 0.002 [.0508] 0.001 [.0254] 36 [.91] 30 [.76] 24 [.61] C B A B A 18 [.46] C 12 [.30] 6 [.15] 0 0 0 0.5 [2.2] 1 [4.4] 1.5 [6.7] 2 [8.9] 2.5 [11.1] 3 [13.3] 3.5 [15.6] 4 [17.8] 0 0.25 0.5 0.75 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3 3.25 3.5 3.75 4 [1.1] [2.2] [3.3] [4.4] [5.6] [6.7] [7.8] [8.9] [10.0] [11.1] [12.2] [13.3] [14.5] [15.6] [16.7] [17.8] LOAD lb [N] TOTAL MOVING WEIGHT lb [N] 10 mm Bore 0.01 [.2540] 1.5 in STR0KE (.009) 0.009 [.2286] LOAD VS VELOCITY, 10 mm bore 0.008 [.2032] 48 [1.22] 0.007 [.1778] 1 in STROKE (.006) 0.006 [.1524] 0.005 [.1270] 0.004 [.1016] 0.003 [.0762] 0.5 in STROKE (.0025) 0.002 [.0508] 0.001 [.0254] VELOCITY in/sec [m/sec] DEFLECTION in [mm] 5B 0.007 [.1778] 42 [1.07] 36 [.91] 30 [.76] A 24 [.61] B A C C 18 [.46] B 12 [.30] 6 [.15] 0 0 0 1 [4.4] 2 [8.9] 3 [13.3] 4 [17.8] 5 [22.2] 6 [26.7] 7 [31.1] 8 [35.6] 9 [40.0] 0 LOAD lb [N] 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 [2.2] [4.4] [6.7] [8.9] [11.1] [13.3] [15.6] [17.8] [20.0] [22.2] [24.5] [26.7] [28.9] [31.1] [33.4] [35.6] TOTAL MOVING WEIGHT lb [N] 5B-8 (800) 624-8511 www.phdinc.com/salsah CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SAL/SAH SLIDES LOAD vs. DEFLECTION A = 1/2" stroke B = 1" stroke C = 1-1/2" stroke SxL SxH 14 mm Bore 0.011 [.2794] 0.01 [.2540] 1.5 in STR0KE (.0092) LOAD VS VELOCITY, 14 mm bore 0.008 [.2032] 48 [1.22] 0.007 [.1778] 42 [1.07] 1 in STROKE (.006) 0.006 [.1524] 0.005 [.1270] 0.004 [.1016] 0.003 [.0762] 0.5 in STROKE (.0022) 0.002 [.0508] VELOCITY in/sec [m/sec] DEFLECTION in [mm] 0.009 [.2286] 36 [.91] 30 [.76] B 24 [.61] A C 18 [.46] C A B 12 [.30] 6 [.15] 0.001 [.0254] 0 0 0 5 [22.2] 10 [44.5] 15 [66.7] 20 [89.0] 25 [111.2] 30 35 40 [133.4] [155.7] [178.0] 45 [200.2] 0 2 [8.9] 4 [17.8] 6 [26.7] LOAD lb [N] 8 [35.6] 10 [44.5] 12 [53.4] 14 [62.3] 16 [71.2] 18 [80.1] 20 [89.0] TOTAL MOVING WEIGHT lb [N] 20 mm Bore 0.016 [.4064] 0.014 [.3556] LOAD VS VELOCITY, 20 mm bore 3 in STR0KE (.0132) 48 [1.22] 2 in STROKE (.0082) 0.008 [.2032] 0.006 [.1524] 0.004 [.1016] 1 in STROKE (.0032) 5B 42 [1.07] 0.01 [.2540] VELOCITY in/sec [m/sec] DEFLECTION in [mm] 0.012 [.3048] 36 [.91] 30 [.76] 24 [.61] B B A C 18 [.46] A C 12 [.30] 0.002 [.0508] 6 [.15] 0 0 0 5 [22.2] 10 [44.5] 15 [67.2] 20 [89.0] 25 [111.2] 30 [133.4] 35 [155.7] 40 45 [178.0] [200.2] 0 4 [17.8] 8 [35.6] LOAD lb [N] 12 [53.4] 16 [71.2] 20 [89.0] 24 [106.8] 28 [124.6] 32 [142.3] 36 [160.1] 40 [177.9] TOTAL MOVING WEIGHT lb [N] 32 mm Bore 0.01 [.2540] 0.009 [.2286] 3 in STR0KE (.0085) LOAD VS VELOCITY, 32 mm bore 48 [1.22] 0.007 [.1778] 42 [1.07] 0.006 [.1524] 2 in STROKE (.0057) 0.005 [.1270] 0.004 [.1016] 1 in STROKE (.003) 0.003 [.0762] 0.002 [.0508] VELOCITY in/sec [m/sec] DEFLECTION in [mm] 0.008 [.2032] 0.001 [.0254] 36 [.91] 30 [.76] 24 [.61] 18 [.46] B 12 [.30] A C B A C 6 [.15] 0 0 0 10 [44.5] 20 [89.0] 30 [133.4] 40 [178.0] 50 [222.4] 60 [266.9] 70 [311.4] 80 [355.9] 0 LOAD lb [N] 5 [22.2] 15 [66.7] 25 [111.2] 35 [155.7] 45 [200.2] 55 [244.7] 65 [289.1] 75 [333.6] TOTAL MOVING WEIGHT lb [N] 5B-9 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/salsah MAXIMUM KINETIC ENERGY GRAPHS: SERIES SAL/SAH STOPPING CAPACITY To determine stopping capacity, use the Maximum Allowable Kinetic Energy graphs below. Plot the total moving load and velocity per the two listed conditions below. If the kinetic energy is greater than these curves, external load stops are required. WEIGHT TABLE 08 10 14 20 32 KINETIC ENERGY FORMULA 5B Imperial: in-lb = 1/2 x W x V2 386 W Metric: Nm = 1/2 x x V2 9.8 MAXIMUM ALLOWABLE KINETIC ENERGY CONDITIONS A = 1) Plain unit retract 2) Plain unit extend with -AE option B = Plain unit extend 35 [.89] 25 [.64] 20 [.51] 15 [.38] B 10 [.25] 5 [.13] 0 0 1 [4.4] (W) Weight = Total weight of moving load, lb [N] (V) Velocity = Velocity at impact, in/sec [m/sec] 3 [13.3] 4 [17.8] 5 [22.2] 6 [26.7] 40 [1.0] 10 mm BORE UNITS 40 [1.0] 30 [.76] 20 [.51] 14 mm BORE UNITS A A VELOCITY in/sec [m/sec] VELOCITY in/sec [m/sec] 2 [8.9] TOTAL MOVING LOAD lb [N] 50 [1.3] B 10 [.25] 0 30 [.76] 20 [.51] B 10 [.25] 0 0 1 [4.4] 2 [8.9] 3 [13.3] 4 [17.8] 5 [22.2] 6 [26.7] 7 [31.1] 8 [35.6] 0 4 [17.8] 12 [53.4] 16 [71.2] 20 [89.0] 60 [1.5] A 20 mm BORE UNITS 32 mm BORE UNITS 50 [1.3] VELOCITY in/sec [m/sec] 30 [.76] 20 [.51] 8 [35.6] TOTAL MOVING LOAD lb [N] TOTAL MOVING LOAD lb [N] 40 [1.0] VELOCITY in/sec [m/sec] 8 mm BORE UNITS A 30 [.76] VELOCITY in/sec [m/sec] SIZE TRAVEL in mm 12 1/2 25 1 1-1/2 40 12 1/2 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 25 1 50 2 75 3 25 1 50 2 75 3 -AE PISTON AREA PISTON AREA Sxx EXTEND RETRACT MOVING WEIGHT WEIGHT ADDERS in2 mm2 mm2 N lb lb in2 N 0.08 0.36 0.078 50.3 0.058 37.4 0.10 0.05 0.22 0.44 0.12 0.53 0.12 0.53 0.122 78.7 0.091 58.7 0.06 0.27 0.15 0.67 0.18 0.80 0.34 1.51 0.238 153 0.195 125 0.10 0.44 0.41 1.82 0.48 2.14 0.83 3.69 0.487 314 0.409 263 0.22 0.98 1.05 4.67 1.27 5.65 2.38 10.59 1.247 804 1.071 691 0.37 1.65 2.98 13.26 3.57 15.88 B 10 [.25] A 40 [1.0] B 30 [76] 20 [51] 10 [25] 0 0 0 5 [22.2] 10 [44.5] 15 [66.7] 20 [89.0] 0 25 30 35 40 [111.2] [133.4] [155.7] [178.0] 15 [66.7] 30 [133.4] 45 [200.2] 60 [266.9] 75 [333.6] TOTAL MOVING LOAD lb [N] TOTAL MOVING LOAD lb [N] 5B-10 (800) 624-8511 www.phdinc.com/salsah CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SLIDE SELECTION EXAMPLE: SERIES SAL/SAH SLIDES V CONVEYOR STOPPER SELECTION W The values in the table below assist in selecting the correct size and travel of a slide based on the weight and velocity of the object to be stopped on a conveyor. Calculate the kinetic energy using the adjacent formula, then select a slide with a value less than or equal to the values given in the table. See below for an example application. MODEL Sxx08 Sxx10 Sxx14 Sxx20 Sxx32 TRAVEL in mm 1/2 12 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 1 25 2 50 3 75 1 25 2 50 3 75 X MAXIMUM KINETIC ENERGY SxH SxL in-lb Nm in-lb Nm .25 .03 .42 .05 .33 .04 .57 .06 .30 .03 .57 .06 .50 .06 .93 .11 .65 .07 1.16 .13 .58 .07 1.06 .12 1.08 .12 2.89 .33 2.41 .27 4.30 .49 2.30 .26 4.17 .47 2.79 .32 5.08 .57 3.29 .37 6.16 .70 3.30 .37 5.75 .65 5.23 .59 32.92 3.72 9.74 1.10 32.15 3.63 14.37 1.62 29.88 3.38 KINETIC ENERGY FORMULA FOR WEIGHT IN MOTION Imperial: in-lb = 1/2 x W x V2 386 W Metric: Nm = 1/2 x x V2 9.8 (W) Weight = Weight of object on conveyor to be stopped, lb [N] (V) Velocity = Velocity of object on conveyor to be stopped, in/sec [m/sec] KINETIC ENERGY FORMULA FOR ENERGY STORED BY A SPRING 5B KE = .5 x k x d2 k = spring rate = Load / distance KE = .5 x (L / d) x d2 L = lb [N] d = in [m] IMPERIAL EXAMPLE: Determine the appropriate slide in order to stop a 10 lb pallet, moving down a conveyor at 24 inches per second. Impact load distance “X” from tool plate = 2 inches. Step 3) Find deflection at load point. 1) Determine KE of moving pallet. Step 4) Find spring rate (“k”) of slide at load point. dL = (dtp / A) x (A + X) = (.0012 / 3.188) x (2 + 3.188) = .002 KE = .5 x 10 x 242 = 7.46 in-lb 386 k = L / d = 10 lb / .002 in = 5000 lb/in From Maximum Kinetic Energy table, select SxL132 x 2. Step 5) Calculate deflection due to stopping moving load. 2) Determine system deflection due to kinetic energy of moving load by finding spring rate “k” of this slide at impact load distance “X”. d = (KE / (.5 x k)) = (7.46 / (.5 x 5000)) = .0546 3) Determine static load at tool plate due to KE of moving load. Step 1) Find equivalent load at tool plate based on a given load, at “X” offset, using effective load table on page 5B-6. Step 1) Static Load = (KE / (.5 x d)) = (7.46 / (.5 x .0546)) = 273 lb Step 2) Find equivalent load at tool plate LE = 10 (2 + 3.188) W (X + A) = = 16.27 lb 3.188 A EL = (W(X + A)) / A = (273(2 + 3.188)) / 3.188 = 444.26 lb Step 2) Find deflection at tool plate for given equivalent load by reading graphs on pages 5B-8 and 5B-9 (.0012) or by formula. deflection at tool plate = dtp = (rise / run) x load = (.0057 / 80) x 16.27 = .0012 5B-11 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/salsah OPTIONS: SERIES SAL/SAH SLIDES AE .630 [16.0] TRAVEL ADJUSTMENT ON EXTEND B .240 [6.0] This option provides both travel adjustment stop collars and shock pads on extension only. The travel adjustment stop collars provide infinite adjustment while the shock pads provide excellent noise reduction and energy absorption capability. .256 [6.5] .512 [13.0] 5B J3 UNIT SIZE 8 10 14 20 32 TRANSITIONAL FIT DOWEL PIN HOLES J8 Specifying this option provides transitional fit dowel pin holes in the tool plate and housing. This option provides a compromise fit between clearance and interference. Transitional fits are used where accuracy of location is important, but a small amount of clearance in order to simplify the installation of dowel pins is permissible. See pages 5B-4 and 5B-5 for dimensions and locations. J4 ØD ØA SHOCK PAD SHCS SIZE 08 ONLY NOTE: AE travel adjustments are available as a kit. To specify, give the full unit description -H9031. Each travel adjustment kit contains the following items: 2 steel shaft collars 2 shock pads 2 SHCS A .375 .500 .591 .865 1.125 [9.5] [12.7] [15.0] [21.0] [28.6] C SHAFT COLLAR LETTER DIMENSION [mm] B C D — — — .064 [1.6] — .709 [18.0] .064 [1.6] .315 [8.0] .064 [1.6] .433 [11.0] .875 [22.2] .125 [3.2] .511 [13.0] 1.125 [28.6] .199 [5.0] .590 [15.0] 1.500 [38.1] PRECISION FIT DOWEL PIN HOLES Specifying this option provides H7 tolerance precision fit dowel pin holes in the tool plate and housing. Precision fits are used where accuracy of location is of prime importance and for parts requiring rigidity and alignment. See pages 5B-4 and 5B-5 for dimensions and locations. Not available in imperial sizes. CLEARANCE FIT DOWEL PIN HOLES Specifying this option provides clearance fit dowel pin holes in the tool plate and housing. Clearance fits are used when extra clearance is needed due to inaccuracies of attached tooling. Not available in metric sizes. See pages 5B-4 and 5B-5 for dimensions and locations. Q6 TOTAL CORROSION RESISTANT GUIDE SHAFTS This option provides stainless steel hard chrome guide shafts on the Series SxL Slides and corrosion resistant coating on the Series SxH Slides for use in applications where moisture may corrode untreated hardened and ground shafts. NOTE: Q6 is standard for size 08. Z1 TOTAL CORROSION RESISTANT UNIT This option includes Q6 guide shafts and provides stainless steel or electroless nickel plating on all other externally exposed ferrous parts. This optional plating can be used for protecting the slide from severe or corrosive environments. All dimensions are reference only unless specifically toleranced. 5B-12 (800) 624-8511 www.phdinc.com/salsah CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES SAL/SAH SLIDES M MAGNET FOR PHD SERIES 6790 MINIATURE REED AND SOLID STATE SWITCHES PART NO. 67902-1-02 67902-1-05 67903-1-02 67903-1-05 67904-1-02 67904-1-05 67922-1 67923-1 67924-1 63549-02 63549-05 This option equips the unit with a magnetic piston for use with PHD's Series 6790 Switch. The switch housing is completely contained by the slide housing and provides a very compact switch design. The switches mount easily to the slide housing using two small grooves located on the top of the unit and are locked into place with a set screw. See below for complete switch information. DESCRIPTION NPN (Sink) or PNP (Source) DC Reed, 2 m cable NPN (Sink) or PNP (Source) DC Reed, 5 m cable NPN (Sink) DC Solid State, 2 m cable NPN (Sink) DC Solid State, 5 m cable PNP (Source) DC Solid State, 2 m cable PNP (Source) DC Solid State, 5 m cable NPN (Sink) or PNP (Source) DC Reed, Quick Connect NPN (Sink) DC Solid State, Quick Connect PNP (Source) DC Solid State, Quick Connect 2 m Cordset with Quick Connect 5 m Cordset with Quick Connect REED BENEFITS SOLID STATE BENEFITS ■ Available as 4.5 - 30 VDC model for simple interfacing to sequencers and programmable controllers. ■ Solid state switches afford long life. Constant amplitude output allows use with most digital logic systems. ■ Can be used to directly drive some types of relays or valve solenoids within the switch specifications stated. ■ Switch circuitry protects against voltage surges and other electrical anomalies associated with operating systems. ■ Excellent switch hysteresis characteristics and symmetry. ■ Offered in 4.5 - 30 VDC current sinking and current sourcing versions for simple interfacing to electronic system controllers. SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING CONTACT RESISTANCE ENVIRONMENTAL OPERATING TEMP. 67902 & 67922 Magnetic Reed Piston Magnet 4.5 - 30 VDC Contact Closure 50 mA Max. .115 Ohm Max. IP67 -20° to 85°C SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING VOLTAGE DROP SWITCH BURDEN ENVIRONMENTAL OPERATING TEMP. 4 mm REED SWITCHES SIZE 8 mm 10 mm 14 mm 20 mm 32 mm REPEATABILITY ± .005 [± .13] ± .005 [± .13] ± .005 [± .13] ± .005 [± .13] ± .005 [± .13] HYSTERESIS MAXIMUM 0.06 [1.5] 0.06 [1.5] 0.05 [1.3] 0.05 [1.3] 0.06 [1.5] 67903 & 67923 67904 & 67924 Solid State Piston Magnet 4.5 - 30 VDC NPN (Sink) PNP (Source) 50 mA. Max .5 VDC 10 mA. Max. IP67 -20° to 85°C 4 mm SOLID STATE SWITCHES BANDWIDTH MINIMUM/MAXIMUM .270/.460 [6.9/11.7] .310/.400 [7.9/10.2] .270/.440 [6.9/11.2] .340/.460 [8.6/11.7] .350/.440 [8.9/11.2] SIZE 8 mm 10 mm 14 mm 20 mm 32 mm REPEATABILITY ± .005 [± .13] ± .005 [± .13] ± .005 [± .13] ± .005 [± .13] ± .005 [± .13] HYSTERESIS MAXIMUM 0.08 [2.0] 0.07 [1.8] 0.07 [1.8] 0.06 [1.5] 0.09 [2.4] BANDWIDTH MINIMUM/MAXIMUM .190/.540 [4.8/13.7] .270/.530 [6.9/13.5] .100/.320 [2.5/8.1] .380/.540 [9.7/13.7] .280/.470 [7.1/11.9] 5B-13 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/salsah 5B END VIEW OPTIONS: SERIES SAL/SAH SLIDES SERIES 6790 SWITCH DIMENSIONS 1.100 [27.9] .777 [19.7] .136 [3.5] LED MALE QUICK CONNECT DETAIL .078 [2] 12.0 [305] 1.736 [44] .095 [2.4] 3-48 x 3/16 [4.8] SET SCREW* M8 x 1 THREAD .108 [2.7] .156 [3.9] Ø .315 [8] .260 [6.6] .236 [6] .134 [3.4] .102 [2.6] .180 [4.6] *MAX. SCREW TORQUE 1.0 in-lb [.110 Nm] METRIC INFORMATION SHOWN IN [ ] 63549-xx CORDSET WITH FEMALE QUICK CONNECT PIN 2/4 WIRE COLOR BLACK PIN 3 WIRE COLOR BLUE BLACK CONNECTOR BLACK CABLE MODEL NO. 63549-02 63549-05 LETTER DIM. L 78.74 in [2 m] 196.85 in [5 m] L 5B Ø .402 [10.2] PIN 1 WIRE COLOR BROWN 1.299 [34.8] .689 [19.3] 5B-14 (800) 624-8511 www.phdinc.com/salsah CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION 5B NOTES 5B-15 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/salsah www.phdinc.com/sasb (800) 624-8511 CAT-03 01 - 5/16" [8 mm] bore cylinder with 3/16" [5 mm] diameter guide shaft 02 - 3/8" [10 mm] bore cylinder with 1/4" [6 mm] diameter guide shaft 03 - 12 mm bore cylinder with 10 mm diameter guide shaft 04 - 20 mm bore cylinder with 12 mm diameter guide shaft 06 - 32 mm bore cylinder with 20 mm diameter guide shaft SIZE SIZE 01 02 03 04 06 DESIGN NO. IMPERIAL METRIC 2 7 2 7 3 8 4 9 3 8 METRIC TRAVEL SIZE mm 01 12, 25, 40 02 12, 25, 40 03 12, 25, 40 04 25, 50, 75 06 25, 50, 75 KIT NUMBERS UNIT STANDARD SHOCK PADS HushStop™ SHOCK PADS SIZE IMPERIAL METRIC IMPERIAL METRIC 01 55967 55968 67642-07 67642-08 02 55969 55970 67642-09 67642-10 60417 60420 67642-01 67642-02 03 60584 60608 67642-03 67642-04 04 60363 59824 67642-05 67642-06 06 PROXIMITY SWITCH READY KITS See page 5B-11 for more information. 1) Shock pads, located on guide shafts, are standard on retract only for sizes 01, 02, and 03. Shock pads are standard on extend and retract for sizes 04 and 06. Retract shock pads are located on the guide shafts. Extend shock pad is located internally on the piston. 2) Stop collars are recommended for high cycle speed applications and high load applications. Extend shock For use with Series 5580 and 6 mm Square Inductive Proximity pads are included with the stop collars to remove the impact load from the piston rod. Stop collars may be used Switches. See page 5B-25 for more information. as travel adjustment. 3) Barb fittings are included with 01, 02, and 03 size slides only. 4) For HushStop® options (BA) stop locations may vary due to compression of softer shock pad. NOTES: IMPERIAL TRAVEL SIZE in 01 1/2, 1, 1-1/2 02 1/2, 1, 1-1/2 03 1/2, 1, 1-1/2 04 1, 2, 3 06 1, 2, 3 KIT NUMBERS UNIT STANDARD SHOCK PADS HushStop™ SHOCK PADS SIZE IMPERIAL IMPERIAL METRIC METRIC 01 67648-01 67648-02 19451 19456 02 67648-03 67648-04 19452 19457 03 67648-06 67648-08 60399 60890 04 67648-10 67648-12 60581 61207 06 67648-14 67648-16 59037 61191 COLLAR AND SHOCK PAD KITS NOTE: See Dimension pages for locations and tolerances of dowel pin holes. Close fit dowel pin holes are standard in the slide body. OPTIONS BA - HushStop™ shock pads on retract (See note 4) J1 - Close fit dowel pin holes in the tool plate (Standard on metric units) J2 - Normal fit dowel pin holes in the tool plate (For imperial units only) Q1 - Corrosion resistant guide shafts, raw ends (On sizes 03, 04 and 06) Q6 - Total corrosion resistant guide shafts R2 - Normal fit dowel pin holes in the slide body (For imperial units only) Z1 - Electroless nickel plating of ferrous parts SA 03 3 x 1-1/2 - Q1 SERIES SA - Standard mounting holes in tool plate SB - Mounting holes in tool plate for PHD Transition Plates TO ORDER SPECIFY: Series, Size, Design No., Slide Travel, and Options. 5B ORDERING DATA: SERIES SA & SB SLIDES 5B-16 SOLUTIONS FOR INDUSTRIAL AUTOMATION BENEFITS: SERIES SA & SB SLIDES BENEFITS ■ Suitable for a wide range of applications, Series SA and SB Slides are available in two series and five sizes with travel lengths up to 3 inches [75 mm]. ■ Series SA and SB design employs TC fluoropolymer composite bearings for high load capacity while maintaining a compact envelope size. ■ Internal shock pads are standard on sizes 04 and 06 to reduce noise and end-of-travel shock. ■ Hardcoated aluminum alloy body and anodized tool plate contain tapped and/or counterbored mounting holes for easy mounting and attachment of tooling. ■ Optional stop collars/shock pad kits are available for high speed cycling applications and provide easy adjustment of the extended tool plate position. ■ Electronic control and logic interfacing is made simple with a choice of Reed, Hall, or inductive proximity switches. ■ The HushStop™ shock pad option provides significant noise reduction, up to 50%, dependent upon the slide type, size, and your specific application. (See pages 5B-24 and 5B-25) 5B NEW! SERIES SA & SB SPECIFICATIONS POWER SOURCE Built-in Pneumatic Cylinder WORKING PRESSURE 150 psi [10 bar] Air Max. GUIDE SHAFTS Two Hardened, Precision Ground Shafts BEARINGS Fluoropolymer Composite TOOL PLATE Anodized Aluminum Alloy BODY Hardcoated Aluminum Alloy STANDARD TRAVELS 1/2 to 3 inches [12 to 75 mm] Max. travels dependent on unit size MAINTENANCE Requires only periodic lubrication OPTIONS Proximity Switches, Travel Adjustments FORCE TABLE FORCE lb/psi [N/bar] DIRECTION SIZE 01 SIZE 02 SIZE 03 PUSH .076 [4.97] .110 [7.19] .175 [11.44] .487 [31.84] 1.247 [81.54] SIZE 04 SIZE 06 PULL .057 [3.73] .082 [5.36] .132 [8.63] .409 [26.74] 1.071 [70.03] 5B-17 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sasb 5B-18 www.phdinc.com/sasb E G (800) 624-8511 CAT-03 [3 x 6 DP] .1884 [4 x 8 DP] .2509 [6 x 12 DP] [Sx038] Sx044 [Sx049] Sx063 [Sx068] — .2520 — .1895 — .1270 — .0958 — .0645 GG (-J2, -R2) NORMAL FIT [30] 1.375 .562 .875 [35] 1.875 .625 1.25 [48] 2.126 .812 1.688 [12] [12] [20] [20] [32] [32] Sx033 [Sx038] Sx044 [Sx049] Sx063 [Sx068] [14] [10] [14] [Sx027] [30] Sx022 [7] .25 D [54] [22] [18] [14] [14] [42] [30] [22] [16] [25] 1 [19] .75 [13] .5 [10] 1.125 .562 .625 .375 [8] 3/8 [Sx017] C** 5/16 1.125 .562 .562 B Sx012 A BORE SIZE MODEL F G [36] [8] [52] 2 [40] 1.5 [26] 1 [20] [100] 3.938 [76] 3 [57] 2.244 [44] [26] 1 [20] .75 [14] .5 [10] J [12] 6-32 10-24 [44] [48.5] [M6 x 1] 1/4-20 [36] [M5 x .8] 1.75 1.946 [30] 4-40 [25] [M4 x .7] 1.25 1.435 [21] H [20] [M3 x .5] .75 .812 .973 [16] K 3-48 L M [20] .75 [25] [13] [10] [11.5] [34] [19] [20] R LETTER DIMENSION R S T U V CC [M4] #6 x .198 DP [M3] #4 x .23 DP [M2] [7] [N/A] [12] [6] [26] 1 W X [5] [9] [12] [7] [30] [6] [13] [14.5] [9.5] [41] .625 [N/A] [23] [M5] [15] [15] [19] [18] [12] [54] [21] [26] [31] [M6] [16] [21] [24] [22] [15.5] [73] Numbers in [ ] are in mm or for metric units. [49.5] [45] — [2 x 4 DP] — AA BB 10-32 [M3 x .5] 3-56 10-24 x .5 DP .866 [12] [M6 x 1 x 16 DP] [28.5] [20] [M8 x 1.25 x 20 DP] [38] — 10-32 [20] 1/8 NPT [2] EE FF .5 .75 [4] [3] [M6 x 6.63 ± .50 DP] [38] 1.5 [M5 x 5.61 ± .50 DP] [24] 1 [2.5] [M4 x 4.65 ± .50 DP] [18] #6 x .230 ± .020 DP [M3 x 3.63 ± .25 DP] [10] #4 x .115 ± .010 DP [M2 x 2.62 ± .25 DP] [10] #3 x .115 ± .010 DP .375 1.52 .125 1/4 x .355 ± .020 DP [6 x 12 DP] [G1/8 BSP] [38.5] — [1] .062 .769 .094 [14] DD .031 1/8 NPT 1.145 .125 #10 x .215 ± .020 DP [M5 x .8] [8] .52 [4 x 8 DP] [G1/8 BSP] [28] — [3 x 6 DP] CC .27 CL J M P RETRACTED O SHOCK PAD REF 4X THRU DIA AND C'BORE FOR EE SHCS FROM OPPOSITE SIDE SERIES SB Z T SLOT FOR PROXIMITY SWITCH SEE OPTION PAGE FOR DETAIL [M4 x .7 x 10 DP] [17.5] [2.5 x 5 DP] [M5 x .8] 6-32 x .375 DP Z N/A [10] [M5 x .8 x 12.5 DP] [22] .438 .512 .558 .369 1.614 .394 [8] [12] [11] .5 [10] Y 4-40 x .25 DP G CL [M3 x .5 x 8 DP] FF .188 .375 .312 .375 .438 .25 1.125 .25 [9.5] #2 x .245 DP .375 .281 N/A .438 .219 Q W 2X Ø X SHAFT 2X BB PORT 2X THREADED HOLE FOR PROXIMITY SWITCH BRACKET SEE OPTION PAGE FOR DETAIL .875 #10 x .215 DP .594 .625 .75 .709 .438 2.126 .472 1/4-20 x .625 DP 1.125 [15] [14] [15.5] .562 [12] [10] [11.5] C U + TRAVEL 2X Ø AA ± .0005 STANDARD [+.025/.000] DOWEL PIN FROM OPPOSITE SIDE OF UNIT OPTIONAL GG DIM (FOR -R2 OPTION) S A + TRAVEL 1.986 1.788 .813 1.0 1.197 1/4 x .275 DP .625 .844 .974 .884 .594 2.875 .787 5/16-18 x .875 DP 1.496 [38] P .469 .375 .437 1.495 1.343 .75 .75 [26] N B .5 .375 .437 O 1.008 .973 .625 .5 [21] .781 [14] .515 .515 L DD H/2 N P RETRACTED O SHOCK PAD REF V ± .002 [± .05] C * CL [14] [M2.5 x .45] [14] .438 .515 .75 1.625 .375 .625 [16] .625 1.375 .25 E H 2X Ø AA ± .0005 (-J1)** [+0.025/.000] DOWEL PIN OPTIONAL GG DIM (FOR -J2 OPTION) 4X Y THREAD FROM OPPOSITE SIDE C'BORE FROM THIS SIDE FOR Q SHCS 4X K THREAD THRU MOUNTING HOLES: CENTERED ON DESIGNATED CENTERLINE *DOWEL PIN HOLES TOLERANCE IS ± .0005 [± .0127] **-J1 IS STANDARD ON METRIC UNITS ONLY .1259 .0947 Sx022 [2.5 x 5 DP] [2 x 4 DP] [Sx017] Sx033 .0634 Sx012 [Sx027] AA (-J1) CLOSE FIT SLIDE MODEL DOWEL PIN HOLE C** V ± .002 [± .05] F D CL 5B DIMENSIONS: SERIES SA & SB SLIDES All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SA & SB SLIDES SPECIFICATIONS UNIT SIZE 01 BORE in [mm] 5/16 [8] GUIDE SHAFTS in [mm] 3/16 [5] [6] EFFECTIVE PISTON AREA in2 [cm2] EXTEND RETRACT .076 [.49] .057 [.36] .11 .082 [0.53] .175 [1.13] .126 [0.85] [.71] 1/2 [12] .188 [85] 1 UNIT WEIGHT lb [g] TRAVEL [25] 1-1/2 [40] 2 [50] 3 [75] .294 [133] — — — — .294 [133] .388 [176] .480 [218] — — — — .562 [255] .718 [325] .875 [397] — — — — .240 [109] 02 3/8 [10] 1/4 03 .472 [12] .394 [10] 04 .787 [20] .472 [12] .487 [3.14] .409 [2.64] — — 1.637 [742] — — 2.216 [1005] 2.794 [1267] 06 1.26 [32] .787 [20] 1.247 [8.05] 1.071 [6.91] — — 3.494[1585] — — 4.598 [2085] 5.700 [2585] Numbers in [ ] are for metric units and are in mm. OPERATING TEMPERATURE AND SEALS PRESSURE RATINGS The standard slide has Buna-N Seals for general use between -20° to +180°F [-29° to +82°C]. They are compatible with standard paraffin-based hydraulic oil used for lubrication of air cylinders. Consult PHD for temperatures beyond this range or other seal types. All Series SA and SB Slides have a maximum working pressure rating of 150 psi [10 bar] and are for pneumatic use only. All units are lubricated at the factory for service under normal conditions. The cylinder can be run using non-lube air. The cylinder life can be extended using lubricated air. The load vs. life graphs shown on pages 5B-20 and 5B-21 are based on lubrication of the guide shafts using light oil. Bushing life will diminish with the absence of lubrication. Silicon-based lubrication should not be used on PHD’s TC Bushings. TOTAL TRAVEL LENGTHS Tolerance on nominal travel length is + .080/- .000 [+ 2 mm/- 0 mm]. BREAKAWAY Breakaway pressure is affected by several factors including the load at the tool plate, slide travel, and lubrication condition of the unit. The following formulas yield approximate breakaway pressure for the Series SA/SB Slides. All the loads in this catalog are given at the front of the tool plate. When the load is attached to the tool plate, use the formula and chart below to calculate the effective load. This method of finding the effective load must be used for all the load carrying specifications, charts, and graphs in this section. MAX. BREAKAWAY PRESSURE psi bar MODEL (L x 9.15) + 20 (L x 10.90) + 20 (L x 2.35) + 20 (L x 1.26) + 20 (L x 0.43) + 20 X (L x 1.37) + 1.38 (L x 1.63) + 1.38 (L x 0.35) + 1.38 (L x 0.18) + 1.38 (L x 0.06) + 1.38 MAXIMUM STATIC LOADS W MODEL Sx01x Sx02x Sx03x Sx04x Sx06x SLIDE TRAVEL in mm 1/2 12 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 1 25 2 50 3 75 1 25 2 50 3 75 MAXIMUM STATIC LOAD lb N 39 173.5 28 124.5 22 97.9 91 404.8 65 289.1 51 226.8 211 938.5 156 693.9 124 551.6 353 1570.1 242 1076.4 183 814.0 975 4336.8 582 2588.7 504 2241.8 W(X + A) A MODEL Sx01x, Sx02x Sx03x Sx04x Sx06x = Effective Load SLIDE TRAVEL in mm 1/2 12 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 1 25 2 50 3 75 1 25 2 50 3 75 A in .937 1.437 1.937 1.062 1.562 2.062 1.875 2.875 3.875 2.188 3.188 4.188 mm 23.8 36.5 49.2 27.0 39.7 52.4 47.6 73.0 98.4 55.6 80.9 106.4 5B-19 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sasb 5B EFFECTIVE LOAD L = LOAD AT TOOL PLATE lb [kg] Sx01x Sx02x Sx03x Sx04x Sx06x LUBRICATION ENGINEERING DATA: SERIES SA & SB SLIDES MAXIMUM DYNAMIC LOAD VS. LIFE & DEFLECTION GRAPHS TOTAL MOVING LOAD lb [kg] The following graphs provide a quick and easy method of sizing and comparing each Series SA and SB Slide. Use the load graphs to determine maximum loads based on acceptable life. Use the deflection graphs to determine shaft deflection at the applied load. Consult PHD for applications which exceed maximum load ranges shown. The deflection figures given in these graphs are based on the effect of external loads. Shaft straightness, shaft weight, and bearing alignment will affect the accuracy of the tool plate location. NOTE: When the load is attached to the tool plate, use the effective load formulas on page 5B-19 to find the appropriate total moving load value. Use this value in the charts below. TRAVEL in [mm] DEFLECTION 8 [3.63] 7 [3.18] MODEL Sx01x E LOAD VS. LIFE 9 [2.73] 6 [2.72] VELOCITY ft/sec [m/sec] LOAD lb [kg] 5 [2.27] D 4 [1.81] 3 [1.36] C 2 [.91] 7 [2.13] 0 H 6 [1.83] 5 [1.52] 4 [1.22] 3 [.91] I 2 [.61] B A 1 [.45] 1 [.30] 0 1/2 [12.7] 1 [25.4] 0 1-1/2 [38.1] 0.5 [.23] 1 [.45] 1.5 [.68] 2 [.90] 2.5 [1.13] 3 [1.36] 3.5 [1.59] 4 [1.81] TOTAL MOVING LOAD lb [kg] TRAVEL in [mm] MODEL Sx02x DEFLECTION 25 [11.34] LOAD VS. LIFE 8 [2.44] E 20 [9.07] 7 [2.13] 15 [6.80] VELOCITY ft/sec [m/sec] LOAD lb [kg] 5B 8 [2.44] D 10 [4.54] C 5 [2.27] 0 1/2 [12.7] B A H 6 [1.83] 5 [1.52] 4 [1.22] 3 [.91] I 2 [.61] 1 [.30] 0 1 [25.4] 1-1/2 [38.1] 4 0.5 1 1.5 2 2.5 3 3.5 4.5 5 5.5 6 6.5 7 7.5 8 [.23] [.45] [.68] [.90] [1.13] [1.36] [1.59] [1.81] [2.04] [2.27] [2.49] [2.72] [2.95] [3.18] [3.4] [3.63] TOTAL MOVING LOAD lb [kg] TRAVEL in [mm] A = 0.001 [.0254] B = 0.0025 [.0365] C = 0.005 [.1270] 0 D = 0.01 [.254] E = 0.015 [.3810] F = 0.020 [.508] G = 0.025 [.635] H = 100 million inches life [2,540,000 meters] I = 200 million inches life [5,080,000 meters] 5B-20 (800) 624-8511 www.phdinc.com/sasb CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SA & SB SLIDES MAXIMUM DYNAMIC LOAD VS. LIFE & DEFLECTION GRAPHS MODEL Sx03x 120 [54.43] 100 [45.36] DEFLECTION LOAD VS. LIFE E 9 [2.74] 60 [27.22] 8 [2.44] VELOCITY ft/sec [m/sec] LOAD lb [kg] 80 [36.29] D 40 [18.14] C 20 [9.07] 0 7 [2.13] H 6 [1.83] 5 [1.52] 4 [1.22] I 3 [.91] 2 [.61] B A 1 [.30] 0 1/2 [12.7] 1 [25.4] 0 1-1/2 [38.1] 2 [.90] 4 [1.81] 6 [2.72] TRAVEL in [mm] 8 [3.63] 10 [4.54] 12 [5.44] 14 [6.35] 16 [7.26] 18 [8.16] 20 [9.07] TOTAL MOVING LOAD lb [kg] MODEL Sx04x 125 [56.70] 3 [.91] G 75 [34.02] F B A E 50 [22.68] D 25 [11.34] 2.5 [.76] H 2 [.61] 5B VELOCITY ft/sec [m/sec] 100 [45.36] LOAD lb [kg] LOAD VS. LIFE 3.5 [1.07] DEFLECTION 1.5 [.46] 1 [.30] I 0.5 [.15] C 0 0 1 [25.4] 2 [50.8] 0 3 [76.2] 5 [2.27] 10 [4.54] 15 [6.80] 20 [9.07] 25 [11.34] 30 [13.61] 35 [15.88] 40 [18.14] TOTAL MOVING LOAD lb [kg] TRAVEL in [mm] MODEL Sx06x 200 [90.72] DEFLECTION LOAD VS. LIFE 5 [1.52] 4.5 [1.37] 4 [1.22] VELOCITY ft/sec [m/sec] LOAD lb [kg] 150 [68.04] G B 100 [45.36] F A E 50 [22.68] D C H 3.5 [1.07] 3 [.91] 2.5 [.76] 2 [.61] 1.5 [.46] I 1 [.30] .5 [.15] 0 0 1 [25.4] 2 [50.8] 3 [76.2] 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 [2.27] [4.54] [6.80] [9.07] [11.34] [13.61] [15.88] [18.14] [20.41] [22.68] [24.95] [27.22] [29.48] [31.75] [34.02] TOTAL MOVING LOAD lb [kg] TRAVEL in [mm] A = 0.001 [.0254] B = 0.0025 [.0365] C = 0.005 [.1270] 0 D = 0.01 [.254] E = 0.015 [.3810] F = 0.020 [.508] G = 0.025 [.635] H = 100 million inches life [2,540,000 meters] I = 200 million inches life [5,080,000 meters] 5B-21 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sasb MAXIMUM KINETIC ENERGY GRAPHS: SERIES SA & SB MAXIMUM ALLOWABLE KINETIC ENERGY GRAPHS WITHOUT EXTERNAL LOAD STOPS To determine stopping capacity, use the Maximum Allowable Kinetic Energy graphs below. Plot the total moving load and velocity per the three listed conditions below. If the kinetic energy is greater than these curves, external load stops are required. MAXIMUM ALLOWABLE KINETIC ENERGY 2.5 [.76] Sx01x A 1.0 [.30] B .75 [.23] Sx02x A 1.25 [.38] VELOCITY ft/sec [m/sec] VELOCITY ft/sec [m/sec] 1.5 [.46] .5 [.15] 2 [.61] 1.5 [.46] 1.0 [.30] B .5 [.15] .25 [.08] 0 0 0.5 [.23] 0 1 [.45] 1.5 [.68] 2 [.91] 2.5 [1.13] 3.0 [1.36] 3.5 [1.59] 4 [1.81] 0 2 0.5 1 1.5 2.5 3 3.5 4.5 5 5.5 6.5 7 7.5 4 6 8 [.23] [.45] [.68] [.91] [1.13] [1.36] [1.59] [1.81] [2.04] [2.28] [2.49] [2.72] [2.95] [3.18] [3.46] [3.63] 5B TOTAL MOVING LOAD lb [kg] 2.5 [.76] 2.0 [.61] Sx03x A 1.5 [.46] 1.0 [.30] B 0.5 [.15] Sx04x 1.5 [.46] 1.25 [.38] B 1.0 [.30] .75 [.23] .5 [.15] .25 [.08] 0 0 0 2 [.91] 4 [1.81] 6 [2.72] 8 [3.63] 10 [4.54] 12 [5.44] 14 [6.35] 16 [7.26] 18 [8.16] 20 [9.07] TOTAL MOVING LOAD lb [kg] 3 [.91] 10 [4.54] 15 [6.80] 20 [9.07] 25 [11.34] 30 [13.61] 35 [15.88] 40 [18.14] CONDITIONS 1.5 [.46] B 1.0 [.30] 5 [2.28] A = 1) Plain unit retract 2) Plain unit extend with optional shock pads and collars B = 3) Plain unit extend A 2.0 [.61] 0 TOTAL MOVING LOAD lb [kg] Sx06x 2.5 [.76] VELOCITY ft/sec [m/sec] A 1.75 [.53] 2.0 [.61] VELOCITY ft/sec [m/sec] VELOCITY ft/sec [m/sec] TOTAL MOVING LOAD lb [kg] .5 [.15] 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 [2.28] [4.54] [6.80] [9.07] [11.34] [13.61] [15.88] [18.14] [20.41] [22.68] [24.95] [27.22] [29.48] [31.75] [34.02] TOTAL MOVING LOAD lb [kg] 5B-22 (800) 624-8511 www.phdinc.com/sasb CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION CONVEYOR STOPPER SELECTION GUIDE: SERIES SA & SB The values in the table below assist in selecting the correct size and travel of a slide based on the weight and velocity of the object to be stopped on a conveyor. Calculate the kinetic energy using the formula below, then select a slide with a value less than or equal to the values given in the table. V W KINETIC ENERGY FORMULA in-lb = .2WV2 [Nm = 1/2 WV2] Sx01x Sx02x Sx03x Sx04x Sx06x SLIDE TRAVEL in mm 1/2 12 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 1 25 2 50 3 75 1 25 2 50 3 75 MAX. KINETIC ENERGY in-lb Nm .37 .042 .54 .061 .72 .081 .65 .073 .93 .105 1.23 .138 .79 .089 1.11 .125 1.43 .161 4.60 .518 6.63 .746 8.55 .962 19.0 2.14 19.0 2.14 29.5 3.32 (W) Weight = Weight of object on conveyor to be stopped by Series SA and SB Slide. (lb) [kg] (V) Velocity = Velocity of object on conveyor to be stopped by Series SA and SB Slide. (ft/sec) [m/sec] 5B MODEL 5B-23 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sasb OPTIONS: SERIES SA & SB SLIDES BA HushStop™ SHOCK PADS ON RETRACTION Q1 This option provides composite shock pads on retraction only, eliminating metal-to-metal contact as the tool plate reaches the slide body. This option, quieter than standard shock pads, greatly reduces noise and shock upon slide retraction. Not available with tool plate extension. Due to the composite shock pads, stop locations may vary. For close tolerance stop locations, use standard shock pads. J1 5B J2 Q6 TOTAL CORROSION RESISTANT GUIDE SHAFTS Extremely hard corrosion resistant coating on the guide shafts for use in applications where moisture may corrode untreated hardened and ground shafts. Shafts are entirely plated. NORMAL FIT DOWEL PIN HOLES - TOOL PLATE Z1 Specifying this option provides normal fit dowel pin holes on the tool plate. See page 5B-18 for specifications. (This option is available only on imperial units.) R2 Extremely hard corrosion resistant coating on the guide shafts for use in applications where moisture may corrode untreated hardened and ground shafts. End faces of the shafts remain uncoated. Available on sizes 03, 04, and 06 only. CLOSE FIT DOWEL PIN HOLES - TOOL PLATE Specifying this option provides close fit dowel pin holes on the tool plate for use where precisely locating tooling is desireable. See page 5B-18 for specifications. (Close fit dowel pin holes are standard on metric units.) CORROSION RESISTANT GUIDE SHAFTS ELECTROLESS NICKEL PLATING This option provides electroless nickel plating on all externally exposed ferrous parts except the guide shafts and cylinder rod end. This optional plating can be used for protecting the slide from severe or corrosive environments. The guide shafts can be made corrosionresistant by specifying the -Q1 or -Q6 shaft option. NORMAL FIT DOWEL PIN HOLES - SLIDE BODY This option provides normal fit dowel pin holes on the slide body. (Close fit dowel pin holes on the body are standard on all units.) See page 5B-18 for specifications. (This option is available only on imperial units.) 5B-24 (800) 624-8511 www.phdinc.com/sasb CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ACCESSORIES: SERIES SA & SB SLIDES PROXIMITY SWITCH READY KITS 2X .250 WIDE SLOT x .015 DP [6.5 x 0.38] .296 [7.5] STEEL SHAFT COLLAR IS TARGET FOR EXTEND SENSING PROXIMITY SWITCH 1.18 [30.0] .135 [3.5] .500 [12.5] .337 [8.5] .204 [5.0] 4-40 x .500 SHCS [M3 x 0.5 x 16.0] PROXIMITY SWITCH MOUNTING BRACKET TARGET FOR RETRACT SENSING PROXIMITY SWITCH .225 [5.5] PROXIMITY SWITCH READY KITS KIT NUMBERS UNIT STANDARD SHOCK PADS HushStop™ SHOCK PADS METRIC SIZE IMPERIAL IMPERIAL METRIC 55967 55968 01 67642-07 67642-08 55969 55970 02 67642-09 67642-10 60417 60420 03 67642-01 67642-02 60584 60608 04 67642-03 67642-04 60363 59824 06 67642-05 67642-06 FOR OLD DESIGN SLIDES, CONSULT FACTORY FOR KIT NUMBER. PART NO. 55803-1-02 55804-1-02 55823-1 55824-1 EACH PROXIMITY SWITCH READY KIT CONTAINS 1 TARGET PIN W/MAGNET, 2 STEEL SHAFT COLLARS (ONE WITH MAGNETIC TARGET), 2 SHOCK PADS, 2 SWITCH MOUNTING BRACKETS, AND 2 4-40 x .500 SHCS 55802-1-02 OPTIONAL 6 mm [2 m] SQUARE PROXIMITY SWITCH WITH 6 FT CABLE LENGTH 6mm SQUARE INDUCTIVE PROXIMITY SWITCH PART NO. DESCRIPTION HALL EFFECT SWITCHES DESCRIPTION NPN 4.5 - 24 VDC WITH 2 METER CABLE PNP 4.5 - 24 VDC WITH 2 METER CABLE NPN 4.5 - 24 VDC WITH QUICK CONNECT PNP 4.5 - 24 VDC WITH QUICK CONNECT SEE PROXIMITY SWITCHES AND SENSORS SECTION OF THIS CATALOG FOR SWITCH INFORMATION. REED SWITCHES PART NO. DESCRIPTION 55822-1 SERIES 5580 HALL EFFECT SWITCHES ARE ORDERED SEPARATELY. 18431-001-02 NPN 10 - 30 VDC WITH 2 METER CABLE 18431-002-02 PNP 10 - 30 VDC WITH 2 METER CABLE NPN OR PNP 4.5 - 24 VDC WITH 2 METER CABLE NPN OR PNP 4.5 - 24 VDC WITH QUICK CONNECT 5B .408 [10.5] COLLAR AND SHOCK PAD KITS [16.0] .625 DIA B C [6.0] .229 [6.5] [13.0] .458 Sx012 MODEL ONLY A DIA Sx017 MODEL ONLY D DIA SHOCK PAD SHAFT COLLAR SHCS UNIT STANDARD SHOCK PAD HushStop™ SHOCK PAD IMPERIAL METRIC SIZE IMPERIAL METRIC 01 02 03 04 06 19451 19452 60399 60581 59037 19456 19457 60890 61207 61191 67648-01 67648-03 67648-06 67648-10 67648-14 A LETTER DIMENSION [mm] B C 67648-02 .365 [9.0] 67648-04 .437 [13.0] 67648-08 .591 [15.0] 67648-12 .875 [22.2] 67648-16 1.125 [28.5] .062 .062 .062 .118 .197 [1.5] [1.5] [1.5] [3.0] [5.0] D .312 [8.0] .625 [N/A] .312 [8.0] .688 [18.0] .433 [11.0] .875 [22.2] .511 [13.0] 1.125 [28.5] .590 [15.0] 1.500 [38.0] EACH COLLAR AND SHOCK PAD KIT CONTAINS THE FOLLOWING ITEMS: 2 STEEL SHAFT COLLARS 2 SHOCK PADS 2 SHCS 5B-25 All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sasb ORDERING DATA: SERIES SD & SE BASIC MODEL TO ORDER SPECIFY: Product, Series, Type, Three Position, Slide Size, Slide Travel, Mid-Position Travel, Tool Plate Extension, and Options. SERIES D - Short Body E - Long Body PRODUCT S - Slide TOOL PLATE EXTENSION Additional distance between tool plate and bearing block in 1" increments. Leave blank if no additional extension is required. (specify only if needed) THREE POSITION UNIT (specify only if needed) S E B E 25 x 2-1/4 x 1-1/8 x 1 SLIDES WITH TC COMPOSITE BUSHINGS 5B SLIDE TYPE SIZE C 22 D 22 C 23 D 23 C 24 D 24 C 25 D 25 C 26 D 26 CYLINDER BORE 3/4" 3/8" 3/4" 1/2" (oversize) 1" 1/2" 1" 5/8" (oversize) 1-1/8" 5/8" 1-1/8" 3/4" (oversize) 1-3/8" 3/4" 1-3/8" 1" (oversize) 2" 1" 2" 1-3/8" (oversize) SHAFT SIZE DIA. SLIDE TRAVEL (in) EFF. AREA (EXTENSION) .44 .44 .78 .78 .99 .99 1.48 1.48 3.14 3.14 SLIDES WITH LINEAR BALL BUSHINGS SLIDE TYPE SIZE 22 B 23 B 24 B 25 B 26 B SHAFT SIZE DIA. 3/8" 1/2" 5/8" 3/4" 1" CYLINDER BORE 3/4" 1" 1-1/8" 1-3/8" 2" EFF. AREA (EXTENSION) .44 .78 .99 1.48 3.14 SIZE SERIES D 22 - 1/4 to 12 23 - 1/4 to 14 24 - 1/4 to 18 25 - 1/4 to 18 26 - 1/4 to 22 MID-POSITION TRAVEL Specify for 3 position units. Travel from retract position 1 to mid-position 2. SIZE SERIES E 22 - 1/4 to 16 23 - 1/4 to 18 24 - 1/4 to 24 25 - 1/4 to 24 26 - 1/4 to 28 Available in 1/4" increments. Consult factory for longer travel lengths. 3 POSITION SLIDES Total slide travel from retract position 1 to extend position 3. 3 POSITION DETAIL EXTEND 3 (CYL. 1 TRAVEL) 1 RETRACT ! Options may affect unit length. See unit dimension and options pages for adders. 2 MID-POSITION (CYL. 2 TRAVEL) 5B-26 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ORDERING DATA: SERIES SD & SE ADDITIONAL OPTIONS NEW OPTIONS SHOCK ABSORBER OPTIONS GM - Provisions for Shock Absorber mounting on extension* GN - Provisions for Shock Absorber mounting on retraction* GO - Provisions for Shock Absorber mounting on extension and retraction* G2 - Shock Absorber and 8 mm Proximity Switch Ready on extension and retraction* G3 - Shock Absorber and 8 mm Proximity Switch Ready on extension* G4 - Shock Absorber and 8 mm Proximity Switch Ready on retraction* G12 - Shock Absorber and 12 mm Proximity Switch Ready on extension and retraction* G13 - Shock Absorber and 12 mm Proximity Switch Ready on extension* G14 - Shock Absorber and 12 mm Proximity Switch Ready on retraction* BK - HushStop® on extension for use with appropriate shock absorber option -Gx BL - HushStop® on retraction for use with appropriate shock absorber option -Gx BS - Shock Pads on extension for use with option -GM, -GO, -G2, -G3, -G12, or -G13 only* BT - Shock Pads on retraction for use with option -GN, -GO, -G2, -G4, -G12, or -G14 only* – PB – AR – GM – BS SERIES 1750 SWITCH MOUNTING KIT UNIT COMPACT SWITCH SERIES SIZE BRACKET NO. 17000-31-5 22 SD & SE 23 17000-32-5 24 17000-33-5 25 17000-34-5 26 58050-02 SHOCK PADS STANDARD GENERAL SLIDE OPTIONS HUSHSTOP AR AE GG GH GI AT - Travel Adjustment and Shock Pads on retraction* AS - Travel Adjustment and Shock Pads on extension* G22 - Travel Adjustment and Shock Pads on extension with provisions for Proximity Switch mounting in both directions* G23 - Travel Adjustment and Shock Pads on retraction with provisions for Proximity Switch mounting on retract only* G24 - Travel Adjustment and Shock Pads with provisions for Proximity Switch mounting in both directions* 5B OPTIONS PB - Port Controls® on extension and retraction* DB - Adjustable Cushions on extension and retraction* U7 - Ports and control needles in position 3 (180° from standard) E - Hall Effect Magnetic Piston M - Reed Switch Magnetic Piston BR - Shock Pads on retraction* BJ - HushStop® on retraction* GV - Side mounting holes in position 2 H1 - Slide only, no cylinder H4 - Replacement cylinder only (see note 7) H47 - Rodlok® unit preassembled (see note 7) J1 - Close fit dowel pin holes in the tool plate J2 - Normal fit dowel pin holes in the tool plate J6 - Normal fit dowel pin holes in the body. Close fit dowel pin holes are standard in the body. L10 - Oversize ports (sizes 25 & 26 only) Q1 - Corrosion resistant guide shafts V1 - Fluoro-Elastomer Seals Z1 - Electroless nickel plate on all external ferrous parts excluding rod ends NOTES: 1) Shock absorbers must be ordered separately. See page 5B-42. Shock mounting brackets must be ordered separately for -GM, -GN, and -GO option. 2) Provisions for shock absorber mounting options include Shock Stops mounted on the shaft, a stop collar on the opposite shaft, and threaded holes in the slide body for mounting the shock bracket. 3) For stop and travel adjustment kits see pages 5B-47 or chart below. 4) BJ, -BR and -GG options not available with tool plate extension. 5) Proximity switches and brackets must be ordered separately for -GG, -GH, -GI, -GM, -GN, or -GO options. See page 5B-58 and the Switches and Sensors section. 6) For HushStop® options (AS, AT, BJ, BK, BL, G22, G23, & G24) stop locations may vary due to compression of softer shock pad. 7) Rodlok® must be ordered separately when a replacement cylinder -H4 is ordered with an -H47 unit. *Caution: Unit dimensions are affected by these options. You must allow for these changes. See option drawings for complete details. Shock pads come standard with the travel adjustment options and do not need to be specified separately when travel adjustment is ordered. STOP & TRAVEL ADJUSTMENT KITS SHAFT 23 22 KIT TYPE TRAVEL ADJUSTMENT (STANDARD) STANDARD 59737-01 59737-03 OVERSIZED 59737-02 59737-04 -AR OR -AE TRAVEL ADJUSTMENT (HushStop™ ) STANDARD 67653-01 67653-03 OVERSIZED 67653-02 67653-04 -AR OR -AE PROXIMITY & TRAVEL ADJUSTMENT STANDARD 59745-01 59745-03 OVERSIZED 59745-02 59745-04 (STANDARD) -GG OR -GH PROXIMITY & TRAVEL ADJUSTMENT STANDARD 67651-01 67651-03 OVERSIZED 67651-02 67651-04 (HushStop) -GG OR -GH STANDARD 59746-01 59746-03 SHOCK ABSORBER STOP OVERSIZED 59746-02 59746-04 -GM OR -GN 24 59737-05 59737-06 67653-05 67653-06 59745-05 59745-06 67651-05 67651-06 59746-05 59746-06 25 59737-07 59737-08 67653-07 67653-08 59745-07 59745-08 67651-07 67651-08 59746-07 59746-08 26 59737-09 59737-10 67653-09 67653-10 59745-09 59745-10 67651-09 67651-10 59746-09 59746-10 Kit contains all components for standard non-Z1 units for one direction only. 5B-27 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sdse BENEFITS: SERIES SD & SE SLIDES 5B BENEFITS ■ Linear ball bushings or PHD’s TC fluoropolymer composite bushings are available in each series providing the best value with the least possible slide deflection. ■ Four bushings allow two hardened precision ground shafts to move smoothly while supporting the tool plate and attached loads, providing rugged precise linear motion. ■ Oversized guide shafts are available with TC bushings for maximum rigidity and minimum deflection. ■ Linear ball bushings provide optimum tool plate accuracy. ■ TC bushings are supplied with internal lubrication for maximum life. ■ Shaft seals are provided on units with linear ball bushings to protect them from external contamination. ■ Available in five sizes each with an oversized shaft available on each size to fit a wide range of linear motion applications. ■ Anodized aluminum alloy tool plates have combination tapped and counterbored holes and a precisely machined mounting surface, permitting easy attachment of fixturing. ■ Units are powered by PHD Cylinders for long life and a wide range of control and switch accessories. ■ Ports, Port Control, cushion, switch adjustments, and travel adjustment are on one side for easy access. ■ Options include travel adjustments, shock pads, HushStop™ pads, built-in speed controls (Port Control® ), and cushions to fit the slide to your specific requirements. ■ PHD cylinders are equipped with new long life Buna-N seals. This will reduce maintenance cost and improve cylinder performance. ■ PHD Reed and Hall Effect Switches and industrial proximity switches are available for easy interfacing to electronic controls and logic systems. ■ The HushStop® shock pad option provides significant noise reduction, up to 50%, dependent upon the slide type, size, and your specific application. NEW! THE TC BUSHING ADVANTAGE ■ PHD’s TC fluoropolymer composite bushing has a thin profile allowing the use of large diameter shafts without enlarging the slide body. ■ TC bushings have internal lubrication and are virtually impervious to contamination. ■ Field applications and testing have proven slide life comparable to that of traditional linear ball bushings. ■ Slide value is increased due to the decreased deflection of the larger shafts and the cost advantages of PHD’s TC bushing. (See pages 5B-34 to 5B-44 for more TC bushing performance data.) TC BUSHING BUSHING SLEEVE SHAFT SLIDE BODY 5B-28 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION BENEFITS: SERIES SD & SE SLIDES 5B SD version is compact and ideal for short travel in horizontal or vertical application, where slide length and weight is critical. SE version has a greater distance between bushings for longer slide travels and greater shaft stability. SERIES SPECIFICATIONS SDB & SEB SDC, SDD, SEC, & SED POWER SOURCE PHD Cylinder WORKING PRESSURE 150 psi Air GUIDE SHAFTS BEARINGS Two Hardened, Precision Ground Shafts Four Linear Ball Bushings Four TC Fluoropolymer Composite Bearings TOOL PLATE Anodized Aluminum Alloy BODY Anodized Aluminum Alloy STANDARD STROKES 1/4" to 28" in 1/4" Increments STANDARD FEATURES Max. Travel may vary per unit size Highest value to load of any PHD Slides OPTIONS TC Bearings, Port Controls, Cushions, Shock Pads, Magnetic Pistons, Shock Absorbers, Travel Adjustment FORCE TABLE FORCE lb/psi DIRECTION SIZE 22 SIZE 23 SIZE 24 SIZE 25 SIZE 26 EXTEND .442 .785 .995 1.485 3.141 RETRACT .392 .709 .883 1.178 2.835 5B-29 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sdse DIMENSIONS: SERIES SD SLIDES AB + TRAVEL A O 4X Y THREAD THRU FROM THIS SIDE C'BORED FROM OPPOSITE SIDE FOR Q SHCS B + TRAVEL U + TRAVEL C R 4 S CL HH ± .002 2X BB* PORT AC + SLIDE TOTAL TRAVEL + MID-POSITION TRAVEL 3 1 F E** E** CL D W EE** V SQ 3 POSITION DETAIL 5B OPTIONAL CC*** DOWEL PIN HOLES SLIDE OPTION J1/J5 OPTION J2/J6 MODEL CLOSE FIT NORMAL FIT Sxx22 .1884 x .250 DP .1913 x .250 DP Sxx23 .2509 x .312 DP .2520 x .312 DP Sxx24 .2509 x .312 DP .2520 x .312 DP Sxx25 .3759 x .470 DP .3770 x .470 DP Sxx26 .3759 x .500 DP .3770 x .500 DP G 2 22 23 24 25 26 PB DB BR/BJ .25 1.00 .25 1.00 .25 1.00 0 1.750 0 0 BORE SIZE SIZE .75 .75 .75 .75 .875 A B CL T M NOTES: 1) FOR OPTIONS PB AND DB, ADD TO CYLINDER’S LENGTH (AFFECTS DIMENSIONS B, AC) 2) FOR OPTIONS BR, BJ, AR, AT, GN, G23 AND GH, ADD BETWEEN DIMENSIONS O AND AC 3) FOR OPTIONS GM, AE, AS, AND GG, G22 ADD TO DIMENSION U 4) FOR OPTIONS GO AND GI, ADD HALF BETWEEN DIMENSIONS O AND AC, AND HALF TO DIMENSION U 5) FOR GRAPHIC DEPICTION OF OPTIONS AND DIMENSIONS, SEE PAGES 5B-45 TO 5B-54 . 6) STROKE IS + .030/– .000 7) ALL DIMENSIONS ARE CENTERED ON DESIGNATED CENTERLINE OF THE UNIT UNLESS OTHERWISE SPECIFIED 8) PORT LOCATION FOR SDx26 IS NOT ON CENTERLINE 9) *PORT IS #10-32 WITH OPTION -PB 10) **TOLERANCE IS ± .0008 BETWEEN CLOSE FIT DOWEL PIN HOLES. TOLERANCE IS ± .001 BETWEEN NORMAL FIT DOWEL PIN HOLES 11) ***CLOSE FIT DOWEL PINS ARE STANDARD IN HOUSING. AR/AT AE/AS GG/GN/G22 GH/GM/G23 GI/GO/G24 .25 .25 .25 .25 .25 CC*** ±.0005 DIAMETER FOR DOWEL PIN FROM OPPOSITE SIDE 2X IN BODY L H OPTION ADDERS SIZE 4X Z THREAD FROM OPPOSITE SIDE 2X THRU DIA & C'BORE FOR DD SHCS 3 POSITION TRAVEL OPTION *FOR EACH *PORT CONTROL AC CUSHION PB 5.220 .500 .250 5.425 .500 .250 5.945 .500 .250 6.582 .875 — 8.932 — — SLIDE MODEL SDxE22 SDxE23 SDxE24 SDxE25 SDxE26 X1 SHAFT DIA FOR SDB & SDC UNITS X2 SHAFT DIA FOR SDD UNITS J CC*** ± .0005 DIA FOR DOWEL PIN 2X IN TOOL PLATE .75 .75 .75 .75 .875 .75 .75 .75 .75 .875 .75 .75 .75 .75 .875 1.50 1.50 1.50 1.50 1.75 C D E** F G LETTER DIMENSION H J L M O Q R S T 22 3/4 2.390 .680 1.375 3.800 1.625 3.875 .580 1.000 .790 1.200 .100 .700 #10 x .215 DP .500 .500 23 1 2.875 .385 1.500 4.720 1.875 4.820 .750 1.250 .980 1.500 .125 .950 #10 x .215 DP .625 .750 1.045 24 1-1/8 3.390 .375 1.750 5.400 2.000 5.500 .900 1.500 1.480 1.700 .100 .950 1/4 x .275 DP .750 .875 1.260 25 1-3/8 3.650 .970 1.750 6.450 2.375 6.550 1.300 2.000 1.500 2.200 .100 1.200 5/16 x .338 DP .875 .875 1.542 26 2 5.000 .615 3.000 8.375 V W .825 3.125 8.500 1.625 2.500 1.700 2.750 .125 1.450 3/8 x .400 DP 1.000 1.500 2.050 SIZE U X1 X2 Y Z DD EE** HH 22 .160 1.000 2.625 .375 .500 1/4-20 #10-24 x .37 DP 3.070 1/8 NPT* .1884 x .25 DP AB BB CC*** 1/4 3.4370 .406 23 0 1.375 3.250 .500 .625 1/4-20 1/4-20 x .40 DP 3.260 1/8 NPT .2509 x .31 DP 5/16 4.3300 .540 24 .035 1.500 3.625 .625 .750 5/16-18 1/4-20 x .50 DP 3.760 1/8 NPT .2509 x .31 DP 3/8 5.0000 .688 25 .025 1.875 4.250 .750 1.000 3/8-16 3/8-16 x .69 DP 4.620 1/8 NPT .3759 x .47 DP 3/8 5.8750 .812 26 .175 2.500 5.750 1.000 1.375 1/2-13 3/8-16 x .75 DP 5.615 1/4 NPT .3759 x .50 DP 1/2 7.7500 1.000 All dimensions are reference only unless specifically toleranced. 5B-30 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION DIMENSIONS: SERIES SE SLIDES 4X Y THREAD THRU FROM THIS SIDE C'BORED FROM OPPOSITE SIDE FOR Q SHCS AB + TRAVEL A C O B + TRAVEL U + TRAVEL E R S 4 HH ± .002 2X BB* PORT AC + SLIDE TOTAL TRAVEL + MID-POSITION TRAVEL F E** 3 1 D E** CL V SQ EE** W 3 POSITION DETAIL OPTIONAL CC*** DOWEL PIN HOLES SLIDE OPTION J1/J5 OPTION J2/J6 MODEL CLOSE FIT NORMAL FIT Sxx22 .1884 x .250 DP .1913 x .250 DP Sxx23 .2509 x .312 DP .2520 x .312 DP Sxx24 .2509 x .312 DP .2520 x .312 DP Sxx25 .3759 x .470 DP .3770 x .470 DP Sxx26 .3759 x .500 DP .3770 x .500 DP CL 2 22 23 24 25 26 PB DB .25 1.00 .25 1.00 .25 1.00 0 1.750 0 0 BORE SIZE SIZE 22 3/4 CC*** ± .0005 DIAMETER FOR DOWEL PIN FROM OPPOSITE SIDE 2X IN BODY CL T 5B L H M OPTION ADDERS SIZE 4X Z THREAD FROM OPPOSITE SIDE 4X THRU DIA & C'BORE FOR DD SHCS 3 POSITION TRAVEL OPTION *FOR EACH *PORT CONTROL AC CUSHION PB 7.005 .500 .250 7.445 .500 .250 7.695 .500 .250 8.832 .875 — 11.932 — — SLIDE MODEL SExE22 SExE23 SExE24 SExE25 SExE26 X1 SHAFT DIA FOR SEB & SEC UNITS X2 SHAFT DIA FOR SED UNITS J CC*** ± .0005 DIA FOR DOWEL PIN 2X IN TOOL PLATE G BR/BJ AR/AT AE/AS GG/GN/G22 GH/GM/G23 GI/GO/G24 .25 .25 .25 .25 .25 .75 .75 .75 .75 .875 .75 .75 .75 .75 .875 .75 .75 .75 .75 .875 A B C D .75 .75 .75 .75 .875 E** 1.50 1.50 1.50 1.50 1.75 F G 4.140 .680 3.125 3.800 1.625 3.875 .580 NOTES: 1) FOR OPTIONS PB AND DB, ADD TO CYLINDER’S LENGTH (AFFECTS DIMENSIONS B, AC) 2) FOR OPTIONS BR, BJ, AR, AT, GN, AND GH, G23 ADD BETWEEN DIMENSIONS O AND AC 3) FOR OPTIONS GM, AE, AS, AND GG, G22 ADD TO DIMENSION U 4) FOR OPTIONS GO AND GI, ADD HALF BETWEEN DIMENSIONS O AND AC, AND HALF TO DIMENSION U 5) FOR GRAPHIC DEPICTION OF OPTIONS AND DIMENSIONS, SEE PAGES 5B-45 TO 5B-54. 6) STROKE IS + .030/– .000 7) ALL DIMENSIONS ARE CENTERED ON DESIGNATED CENTERLINE OF THE UNIT UNLESS OTHERWISE SPECIFIED 8) PORT LOCATION FOR SEx26 IS NOT ON CENTERLINE 9) *PORT IS #10-32 WITH OPTION -PB 10)**TOLERANCE IS ± .0008 BETWEEN CLOSE FIT DOWEL PIN HOLES, TOLERANCE IS ± .001 BETWEEN NORMAL FIT DOWEL PIN HOLES 11) ***CLOSE FIT DOWEL PINS ARE STANDARD IN HOUSING. LETTER DIMENSION H J L 1.000 M 2.540 1.200 O Q R S T .100 .700 #10 x .215 DP .500 .500 .825 23 1 4.765 .495 3.500 4.720 1.875 4.820 .750 1.250 2.980 1.500 .125 .950 #10 x .215 DP .625 .750 1.045 24 1-1/8 5.015 .495 3.500 5.400 2.000 5.500 .900 1.500 3.230 1.700 .100 .950 1/4 x .275 DP .750 .875 1.260 25 1-3/8 5.765 1.105 4.000 6.450 2.375 6.550 1.300 2.000 3.750 2.200 .100 1.200 5/16 x .338 DP .875 .875 1.542 26 2 8.000 .615 6.000 8.375 3.125 8.500 1.625 2.500 4.700 2.750 .125 1.450 3/8 x .400 DP 1.000 1.500 2.050 SIZE U V W X1 X2 Y Z AB BB CC*** DD EE** HH 22 .160 1.000 2.625 .375 .500 1/4-20 #10-24 x .37 DP 4.820 1/8 NPT* .1884 x .25 DP 1/4 3.4370 .406 23 .160 1.375 3.250 .500 .625 1/4-20 5.260 1/8 NPT .2509 x .31 DP 5/16 4.3300 .540 24 .160 1.500 3.625 .625 .750 5/16-18 1/4-20 x .50 DP 5.510 1/8 NPT .2509 x .31 DP 3/8 5.0000 .688 25 .160 1.875 4.250 .750 1.000 3/8-16 3/8-16 x .69 DP 6.870 1/8 NPT .3759 x .47 DP 3/8 5.8750 .812 26 .175 2.500 5.750 1.000 1.375 1/2-13 3/8-16 x .75 DP 8.615 1/4 NPT .3759 x .50 DP 1/2 7.7500 1.000 1/4-20 x .40 DP All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5B-31 (800) 624-8511 CAT-03 www.phdinc.com/sdse ENGINEERING DATA: SERIES SD & SE SLIDES SPECIFICATIONS UNIT SIZE SHAFT DIAMETER (in) SxD SxB & SxC (TC) (Ball Bushing or TC ) 22 1/2 3/8 .442 .393 23 5/8 1/2 .785 .709 24 3/4 5/8 .995 .883 25 1 3/4 1.485 1.289 26 1-3/8 1 3.141 2.835 PRESSURE RATINGS All SD and SE Slides have a maximum working pressure rating of 150 psi air and are for pneumatic use only. TOTAL TRAVEL LENGTH BREAKAWAY Tolerance on nominal travel length is + .030/- .000. Units with tool plate extensions have a travel tolerance of + .060/- .000. The tolerance on 3 position mid-location is ± .030. Units with linear ball bushings will have 20 psi breakaway with zero load. Units with TC bushings see chart on page 5B-44. MATERIAL SPECIFICATIONS OPERATING TEMPERATURES 5B EFFECTIVE PISTON AREA (in2) Extend Retract Standard SD and SE Slides are recommended for use in temperatures from –20° to +180°F. Consult PHD for temperatures beyond this range. The slide body and tool plate are anodized aluminum alloy. The guide shafts are hardened and ground. Bushings are either linear ball bushings or PHD TC fluoropolymer material. REPEATABILITY Positive mechanical stops provide an end of travel repeatability of ± .001". SEALS PHD cylinders are equipped with new long life Buna-N seals providing up to ten times longer life and can operate at lower pressures than typical Buna-N seals. This will reduce maintenance cost and improve cylinder performance. The Buna-N seals are compatible with standard paraffin-based hydraulic oil used for lubrication of air cylinders. Consult PHD for other seal types. LUBRICATION All units are permanently lubricated at the factory for service under normal conditions. The cylinders can be run using non-lube air. Life can be extended on units by periodic lubrication of the shafts and the use of lubricated air with the cylinders. Silicon based lubrication should not be used on units with PHD’s TC bushings. MAXIMUM SLIDE VELOCITY Maximum velocity for SD and SE Slides is 50 in/sec without Port Controls and 16 in/sec with Port Controls. The above figures are based on optimum operating conditions and no load with 100 psi working pressure. Many things affect slide velocity such as air line size, valve port size, and variations of slide manufacturing tolerances. Contact PHD customer service for assistance with high velocity applications. See energy and shock absorber charts for specific velocities. 5B-32 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SD & SE SLIDES SLIDE SELECTION There are three major factors to consider when selecting a slide: 1 BUSHING LOAD CAPACITY 2 SHAFT DEFLECTION Use the Maximum Rolling Load Graphs (pages 5B-34 to 5B-43) and the Maximum Static Side Load Calculations (below) to determine if the slide bushings can handle the total payload. Bushing loads shown are based on 200 million inches of slide travel. 3 AIR CYLINDER THRUST Use the effective piston area (see specifications chart on page 5B-32) to determine if the unit has sufficient force for the load. Use the Deflection Graphs (pages 5B-34 to 5B-43) to determine if the slide has an acceptable amount of deflection for your application. The charts on pages 5B-34 to 5B-43 provide complete sizing information. SE MAXIMUM LOADS & UNIT WEIGHTS UNIT SIZE 22 SLIDE MODEL SDD 22 SDB 22 SDC 23 SDD 23 SDB 23 SDC 24 SDD 24 SDB 24 SDC 25 SDD 25 SDB 25 SDC 26 SDD 26 SDB 26 SDC MAX. STATIC SIDE LOAD (lb) 260 travel + 2.73 57 travel + 2.73 250 travel + 2.73 1,000 travel + 3.4 130 travel + 3.19 670 travel + 3.4 1,700 travel + 3.83 1,280 travel + 3.65 1,280 travel + 3.83 2,300 travel + 4.28 2,200 travel + 4.1 2,200 travel + 4.28 6,000 travel + 5.84 5,400 travel + 5.56 5,400 travel + 5.84 UNIT WEIGHT (lb) 1.66 + (.15 x travel) UNIT SIZE 22 SLIDE MODEL SED 1.59 + (.10 x travel) 22 SEB 1.59 + (.10 x travel) 22 SEC 3.27 + (.25 x travel) 23 SED 3.25 + (.18 x travel) 23 SEB 3.25 + (.18 x travel) 23 SEC 4.70 + (.35 x travel) 24 SED 4.75 + (.28 x travel) 24 SEB 4.75 + (.28 x travel) 24 SEC 8.74 + (.62 x travel) 25 SED 8.57 + (.42 x travel) 25 SEB 8.57 + (.42 x travel) 25 SEC 17.55 + (1.07 x travel) 26 SED 16.57 + (.70 x travel) 26 SEB 16.57 + (.70 x travel) 26 SEC MAX. STATIC SIDE LOAD (lb) 656 travel + 5.19 140 travel + 4.47 377 travel + 5.19 1,400 travel + 5.4 350 travel + 5.19 906 travel + 5.14 2,000 travel + 5.57 1,670 travel + 5.39 1,670 travel + 5.57 5,000 travel + 6.53 2,964 travel + 6.35 2,964 travel + 6.53 12,000 travel + 8.84 7,267 travel + 8.56 7,267 travel + 8.84 UNIT WEIGHT (lb) 2.55 + (.15 x travel) 2.38 + (.10 x travel) 2.38 + (.10 x travel) 4.78 + (.25 x travel) 4.64 + (.18 x travel) 4.64 + (.18 x travel) 6.45 + (.35 x travel) 6.36 + (.28 x travel) 6.36 + (.28 x travel) 12.31 + (.62 x travel) 11.70 + (.42 x travel) 11.70 + (.42 x travel) 25.83 + (1.07 x travel) 23.66 + (.70 x travel) 23.66 + (.70 x travel) 5B-33 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sdse 5B SD MAXIMUM LOADS & UNIT WEIGHTS ENGINEERING DATA: SERIES SD & SE SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS The following graphs are designed to provide a quick and easy method of sizing and comparing each SD and SE Slide. Use the Load Graphs to determine maximum loads based on acceptable life. The linear ball bushing load ratings shown are derated by a factor of 1.2 from the bearing manufacturer’s ratings to provide a design safety factor. Use the Deflection Graphs to determine shaft deflection at the desired loads. Consult PHD for applications which exceed maximum load ranges shown. The deflection figures given in these graphs are based on the effect of external loads. Shaft straightness, shaft weight, and bearing alignment will affect the accuracy of the tool plate location. Consult PHD for applications for high precision tool plate location. NOTE: When the load is out in front of the tool plate, add the distance it is out from the tool plate to the travel length and use the total as the travel length in the following graphs. SDB22 WITH 3/8" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 20 MAX. LOAD (lb) LOAD VS. LIFE EFFECTIVE (AVERAGE) BEARING LOADING A-10 Million Inches Travel B-50 Million Inches Travel C-100 Million Inches Travel D-200 Million Inches Travel 15 7 2 6 .01 8 .00 WEIGHT (lb) 5 B C D 3 1 5 .00 .00 5 .03 WEIGHT (lb) A 10 2 0 2 4 6 8 10 12 TRAVEL (in) TRAVEL (in) 0 0 ADDED DISTANCE 1 2 3 4 5 6 7 8 9 10 11 12 TRAVEL (in) 5B SDC22 WITH 3/8" SHAFTS AND TC BUSHINGS DEFLECTION LOAD VS. LIFE 20 EFFECTIVE (AVERAGE) BEARING LOADING VELOCITY (ft/sec) 4 3 2 1 3.7 5.0 7.8 16 WEIGHT (lb) 10 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 2.6 3.8 5.8 12 6 .01 8 .00 B 1.4 2.3 3.8 8 .4 .8 1.6 4 0 0 .00 5 .00 5 2 .03 WEIGHT (lb) 15 0 0 2 0 2 4 6 8 10 12 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 TRAVEL (in) SDD22 WITH 1/2" SHAFTS AND TC BUSHINGS DEFLECTION LOAD VS. LIFE 25 EFFECTIVE (AVERAGE) BEARING LOADING VELOCITY (ft/sec) 4 3 2 1 WEIGHT (lb) .03 15 2 10 6 .01 8 .00 5 .00 WEIGHT (lb) 20 A 3.0 4.0 7.0 15 B 1.8 2.5 4.2 10 .5 1.0 3.0 5 .00 0 0 0 0 0 2 5 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 4.5 6.5 10 20 2 4 6 8 10 12 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 TRAVEL (in) 5B-34 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SD & SE SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SEB22 WITH 3/8" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 25 LOAD VS. LIFE EFFECTIVE (AVERAGE) BEARING LOADING 8 4 .06 WEIGHT (lb) 15 2 .03 6 .01 8 .00 5 .00 WEIGHT (lb) 20 10 A 6 B C D 4 2 0 0 .00 5 A-10 Million Inches Travel B-50 Million Inches Travel C-100 Million Inches Travel D-200 Million Inches Travel 2 4 6 8 10 12 14 16 2 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 TRAVEL (in) SEC22 WITH 3/8" SHAFTS AND TC BUSHINGS DEFLECTION 25 5B LOAD VS. LIFE EFFECTIVE (AVERAGE) BEARING LOADING VELOCITY (ft/sec) 4 3 2 1 4.6 6.3 9.0 20 10 2 6 .01 8 .00 5 .00 2 .00 5 4 .06 WEIGHT (lb) 15 .03 WEIGHT (lb) 20 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 3.3 4.3 7.3 15 B 2.0 3.0 4.5 10 .5 1.0 2.0 5 0 0 0 0 0 2 4 6 8 10 12 14 16 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 TRAVEL (in) SED22 WITH 1/2" SHAFTS AND TC BUSHINGS DEFLECTION 25 LOAD VS. LIFE EFFECTIVE (AVERAGE) BEARING LOADING VELOCITY (ft/sec) 4 3 2 1 5.5 8.0 13.0 25 10 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 4.0 6.0 9.0 20 2.5 4.0 7.0 15 B 1.5 3.0 4.0 10 .50 1.0 2.5 5 0 0 0 0 5 .00 .00 5 2 .03 WEIGHT (lb) 15 6 .01 8 .00 WEIGHT (lb) 20 0 2 4 6 8 10 12 14 16 2 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 TRAVEL (in) 5B-35 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sdse ENGINEERING DATA: SERIES SD & SE SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SDB23 WITH 1/2" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 35 LOAD VS. LIFE 30 EFFECTIVE (AVERAGE) LOADING WEIGHT (lb) 20 15 .00 5 6 .01 8 .00 5 .00 10 2 .03 WEIGHT (lb) 25 14 12 10 8 6 4 2 0 A- 10 Million Inches Travel B- 50 Million Inches Travel C- 100 Million Inches Travel D- 200 Million Inches Travel A B C D 2 0 4 6 8 10 12 14 16 TRAVEL (in) 2 0 1 0 2 5 4 5 6 7 8 9 10 11 12 13 14 TRAVEL (in) SDC23 WITH 1/2" SHAFTS AND TC BUSHINGS DEFLECTION 35 5B LOAD VS. LIFE EFFECTIVE (AVERAGE) LOADING 30 VELOCITY (ft/sec) 4 3 2 1 7.0 9.5 14.5 30 WEIGHT (lb) WEIGHT (lb) 25 20 2 .03 10 A B 2.7 4.3 7.2 15 .3 1.1 5 0 2 .00 5 5.5 7.8 12.0 25 4.2 5.9 10.1 20 1.7 2.4 4.5 10 .00 6 .01 8 .00 15 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 2.0 5 0 0 0 0 2 4 6 8 10 12 14 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 TRAVEL (in) SDD23 WITH 5/8" SHAFTS AND TC BUSHINGS DEFLECTION 40 LOAD VS. LIFE EFFECTIVE (AVERAGE) LOADING 35 VELOCITY (ft/sec) 4 30 3 2 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 1 WEIGHT (lb) 10.0 13.0 20.0 40 2 .03 .00 6 .01 20 8 15 .00 5 .00 WEIGHT (lb) 25 10 6.5 9.0 14.0 30 A 4.0 6.0 9.0 20 B 1.5 2.5 4.0 10 0 0 0 0 2 0 2 4 6 8 10 12 14 TRAVEL (in) 5 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 TRAVEL (in) 5B-36 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SD & SE SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SEB23 WITH 1/2" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 45 LOAD VS. LIFE 40 EFFECTIVE (AVERAGE) LOADING A - 10 Million Inches Travel B - 50 Million Inches Travel C - 100 Million Inches Travel D - 200 Million Inches Travel 35 20 A WEIGHT (lb) 30 WEIGHT (lb) 15 25 10 4 2 .03 6 .01 8 .00 5 .00 15 .06 20 B C 10 5 D 0 0 2 4 6 .00 12 14 18 16 2 5 10 8 TRAVEL (in) 0 0 1 2 3 5 4 6 7 8 9 11 10 12 13 15 14 16 18 17 TRAVEL (in) SEC23 WITH 1/2" SHAFTS AND TC BUSHINGS DEFLECTION 45 5B LOAD VS. LIFE 40 EFFECTIVE (AVERAGE) LOADING 35 VELOCITY (ft/sec) 4 3 2 1 9.0 12.5 19.7 40 WEIGHT (lb) 25 4 .06 20 2 .03 6 .01 8 .00 5 .00 2 .00 WEIGHT (lb) 30 15 10 5 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 6.5 9.5 14.8 30 4.0 6.0 9.3 20 B .9 2.0 3.5 10 0 0 0 0 0 2 4 6 8 10 12 16 14 18 TRAVEL (in) 0 0 1 2 3 5 4 6 7 8 9 11 10 12 13 14 15 16 18 17 TRAVEL (in) SED23 WITH 5/8" SHAFTS AND TC BUSHINGS DEFLECTION 60 LOAD VS. LIFE EFFECTIVE (AVERAGE) LOADING 50 VELOCITY (ft/sec) 4 3 2 1 11.0 18.0 26.0 50 WEIGHT (lb) .06 30 4 6 .01 8 .00 5 .00 2 .00 20 10 2 .03 WEIGHT (lb) 40 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 9.0 12.0 19.0 40 7.0 9.0 13.0 30 B 3.0 5.0 9.0 20 .5 0 1.5 4.0 10 0 0 0 0 2 4 6 8 10 12 14 16 18 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TRAVEL (in) 5B-37 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sdse ENGINEERING DATA: SERIES SD & SE SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SDB24 WITH 5/8" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION LOAD VS. LIFE 60 60 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 50 WEIGHT (lb) 50 40 40 .06 4 20 .03 30 2 10 0 2 .00 20 B 30 .01 WEIGHT (lb) A 2 0 6 4 10 8 12 16 14 18 2 .00 6 TRAVEL (in) 10 0 0 2 1 3 4 6 5 7 9 8 10 11 12 14 13 15 16 18 17 TRAVEL (in) SDC24 WITH 5/8" SHAFTS AND TC BUSHINGS DEFLECTION 60 LOAD VS. LIFE WEIGHT (lb) 5B 50 .06 4 30 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 8.5 12.2 19.3 40 6.0 8.8 14.0 30 3.6 5.5 8.0 20 1.7 3.4 4.0 10 B 2 .03 WEIGHT (lb) 40 VELOCITY (ft/sec) 4 3 2 1 13.7 15.5 24.0 50 0 .01 20 0 0 0 2 4 6 8 10 12 14 16 18 2 6 .00 TRAVEL (in) 2 .00 10 0 0 0 1 3 2 4 5 6 7 8 9 10 11 12 13 14 15 17 16 18 TRAVEL (in) SDD24 WITH 3/4" SHAFTS AND TC BUSHINGS DEFLECTION 70 LOAD VS. LIFE VELOCITY (ft/sec) 4 3 2 1 14.0 19.0 29.0 60 8.0 12.0 18.5 40 6.0 8.0 14.0 30 3.0 5.0 9.0 20 0 1.0 3.5 10 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A B 2 .03 40 11.0 16.0 24.0 50 2 .01 WEIGHT (lb) 4 .06 50 WEIGHT (lb) 60 30 0 0 0 6 .00 20 0 0 2 4 6 8 10 12 14 16 18 TRAVEL (in) 2 .00 10 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TRAVEL (in) 5B-38 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SD & SE SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SEB24 WITH 5/8" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 70 LOAD VS. LIFE 70 60 WEIGHT (lb) 60 50 WEIGHT (lb) A 40 .06 20 .03 2 0 0 2 4 2 8 6 12 10 16 14 18 20 22 24 TRAVEL (in) 6 .00 2 10 .01 .00 20 B 40 30 10 4 30 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 50 0 4 2 0 10 8 6 12 14 18 16 20 24 22 TRAVEL (in) SEC24 WITH 5/8" SHAFTS AND TC BUSHINGS DEFLECTION 70 40 11.0 15.0 24.0 50 .06 4 30 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 8.0 12.0 18.0 40 2.0 4.0 8.0 20 0 2.0 4.0 10 0 0 2 7.0 13.0 30 0 B 0 0 6 .00 .00 10 LOAD VS. LIFE 5.0 2 .01 20 5B VELOCITY (ft/sec) 4 3 2 1 14.0 19.0 28.0 60 WEIGHT (lb) 50 .03 WEIGHT (lb) 60 2 4 6 8 10 12 14 16 18 20 22 24 2 TRAVEL (in) 0 0 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) SED24 WITH 3/4" SHAFTS AND TC BUSHINGS DEFLECTION 80 LOAD VS. LIFE VELOCITY (ft/sec) 4 3 2 1 17.0 22.0 34.0 70 50 13.0 18.0 28.0 60 4 .06 WEIGHT (lb) 60 40 2 .00 10 5.0 8.0 14.0 30 2.0 4.0 9.0 20 0 1.0 5.0 10 0 0 6 .00 20 A 8.0 11.0 18.0 40 2 .01 30 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 10.0 15.0 23.0 50 2 .03 WEIGHT (lb) 70 0 0 B 0 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) 0 0 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) 5B-39 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sdse ENGINEERING DATA: SERIES SD & SE SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SDB25 WITH 3/4" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 70 LOAD VS. LIFE WEIGHT (lb) 60 50 4 .06 40 .03 80 B 60 40 0 2 .00 2 0 6 4 10 8 12 16 14 18 TRAVEL (in) .00 6 20 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 20 2 30 .01 WEIGHT (lb) A 100 2 10 0 0 2 1 3 4 6 5 7 8 9 10 11 12 13 14 15 16 18 17 TRAVEL (in) SDC25 WITH 3/4" SHAFTS AND TC BUSHINGS DEFLECTION 70 5B LOAD VS. LIFE VELOCITY (FT/SEC) 4 3 2 1 60 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 13.0 18.0 28.0 60 WEIGHT (lb) 4 .06 2 .03 40 30 8.0 11.0 18.0 40 B 4.0 7.0 13.0 30 2.0 4.0 8.0 20 0 1.0 6 8 .00 .00 20 A 10.0 14.0 23.0 50 .01 WEIGHT (lb) 50 0 3.0 10 0 0 0 0 2 4 6 5 .00 10 12 14 16 18 2 10 8 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TRAVEL (in) SDD25 WITH 1" SHAFTS AND TC BUSHINGS DEFLECTION 90 VELOCITY (FT/SEC) 4 3 2 1 80 4 .03 2 60 .01 6 50 11.0 18.0 28.0 60 7.5 9.0 18.0 40 0 2.0 7.0 20 04 .0 02 .0 30 0 0 0 0 0 01 20 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A B 8 .00 40 .0 WEIGHT (lb) WEIGHT (lb) .06 70 LOAD VS. LIFE 18.0 25.0 38.0 80 2 4 6 8 10 12 14 16 18 TRAVEL (in) 10 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TRAVEL (in) 5B-40 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SD & SE SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SEB25 WITH 3/4" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 80 LOAD VS. LIFE 140 70 WEIGHT (lb) 50 4 .06 40 30 B 80 60 40 20 0 2 .01 0 .0 0 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) 2 10 5 .00 20 0 0 100 2 .03 WEIGHT (lb) 60 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 120 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) SEC25 WITH 3/4" SHAFTS AND TC BUSHINGS DEFLECTION 80 VELOCITY (ft/sec) 4 3 2 1 15.0 21.0 33.0 70 WEIGHT (lb) 60 6 .01 8 .00 30 6.0 14.0 17.0 40 4.0 7.0 13.0 30 1.0 3.0 7.0 20 0 0 1.0 0 3.0 0 10 0 B 0 2 4 6 8 5 .00 10 12 14 16 18 20 22 24 TRAVEL (in) 2 10 A 8.0 16.0 23.0 50 .00 20 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 12.0 18.0 28.0 60 2 .03 40 4 .06 WEIGHT (lb) 50 5B LOAD VS. LIFE 70 0 0 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) SED25 WITH 1" SHAFTS AND TC BUSHINGS DEFLECTION 110 LOAD VS. LIFE 100 VELOCITY (ft/sec) 4 3 2 1 22.0 30.0 44.0 100 90 4 WEIGHT (lb) .06 70 .03 2 60 40 30 .00 16.0 22.0 37.0 80 A 9.0 15.0 27.0 60 3.0 B 9.0 18.0 40 0 1.0 6.0 20 0 0 0 0 0 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) 1 20 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 6 .01 50 8 .00 4 .00 2 .00 WEIGHT (lb) 80 10 0 0 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) 5B-41 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sdse ENGINEERING DATA: SERIES SD & SE SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SDB26 WITH 1" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 130 LOAD VS. LIFE 120 110 200 WEIGHT (lb) .06 80 4 70 .03 60 0 2 4 6 8 10 12 14 18 16 20 22 TRAVEL (in) 5 .00 20 0 9 .00 30 50 6 .00 40 B 100 2 .01 50 150 WEIGHT (lb) 90 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 100 2 10 0 0 2 4 6 8 10 12 14 16 18 22 20 TRAVEL (in) SDC26 WITH 1" SHAFTS AND TC BUSHINGS DEFLECTION 130 LOAD VS. LIFE 120 VELOCITY (ft/sec) 1 4 3 2 26.0 37.0 58.0 120 5B 110 4 80 .03 70 B 8.0 14.0 25.0 60 2 4.0 8.0 16.0 40 0 3.0 7.0 20 0 0 0 0 0 5 .00 30 A 14.0 22.0 36.0 80 9 .00 40 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 20.0 29.0 47.0 100 6 50 .01 60 .00 WEIGHT (lb) .06 90 WEIGHT (lb) 100 2 4 6 8 10 12 14 16 18 20 22 TRAVEL (in) 2 20 10 0 0 2 4 6 8 10 12 14 16 18 20 22 TRAVEL (in) SDD26 WITH 1 3/8" SHAFTS AND TC BUSHINGS 4 WEIGHT (lb) .06 2 .03 VELOCITY (ft/sec) 4 3 2 1 35.0 49.0 76.0 160 27.0 40.0 65.0 140 21.0 32.0 55.0 120 15.0 25.0 44.0 100 9.0 16.0 32.0 80 6.0 12.0 24.0 60 0 2.0 12.0 40 2 0 0 5 .00 .00 0 0 5.0 20 0 0 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A B 0 2 4 6 8 10 12 14 16 18 20 22 TRAVEL (in) 2 1 .00 50 40 30 20 10 0 LOAD VS. LIFE .01 WEIGHT (lb) DEFLECTION 180 170 160 150 140 130 120 110 100 90 80 70 60 0 2 4 6 8 10 12 14 16 18 20 22 TRAVEL (in) 5B-42 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SD & SE SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SEB26 WITH 1" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 160 150 LOAD VS. LIFE 140 130 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 200 120 80 70 50 B 100 50 4 2 .03 6 .01 60 150 WEIGHT (lb) 90 .06 WEIGHT (lb) 110 100 0 .00 40 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 TRAVEL (in) 5 .00 20 9 .00 30 2 10 0 0 2 4 6 8 10 12 14 16 18 20 22 24 28 26 TRAVEL (in) SEC26 WITH 1" SHAFTS AND TC BUSHINGS DEFLECTION 160 150 130 110 VELOCITY (ft/sec) 1 4 3 2 29.0 42.0 66.0 140 100 23.0 34.0 55.0 120 WEIGHT (lb) WEIGHT (lb) 120 90 50 5 .00 30 .00 40 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 17.0 26.0 45.0 100 14.0 22.0 36.0 80 7.0 13.0 25.0 60 1.0 .00 6 .01 9 70 60 2 .03 4 .06 80 B 6.0 15.0 40 0 3.0 0 0 6.0 20 0 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 2 20 5B LOAD VS. LIFE 140 TRAVEL (in) 10 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 TRAVEL (in) SED26 WITH 1 3/8" SHAFTS AND TC BUSHINGS LOAD VS. LIFE 4 .06 WEIGHT (lb) VELOCITY (ft/sec) 4 3 2 1 41.0 59.0 92.0 200 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 26.0 40.0 68.0 150 2 .03 16.0 25.0 45.0 100 0 2 0 0 0 5 .00 0 B 5.0 17.0 50 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 TRAVEL (in) .00 2 .00 1 210 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 .01 WEIGHT (lb) DEFLECTION 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 TRAVEL (in) 5B-43 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sdse PHD’S TC BUSHING: SERIES SD & SE SLIDES PHD offers the unique TC bushings as an alternative to traditional linear ball bushings. The TC bushings offer the following advantages. TC BUSHING BUSHING SLEEVE ■ TC bushings are maintenance free and self lubricating. ■ The thin bushing design permits oversize shafts to be used in the slide body, saving space and decreasing shaft deflection. ■ Made to carry static loads up to 5 times greater than traditional linear bushings. ■ Can be used in harsh environments where dirt, grit, metal fines, and metal cutting liquids destroy other bushings. ■ TC bushings are nearly impervious to static shock loads because there are no ball bushings to damage or to brinell the shafts. ■ End-of-travel shaft vibration is minimal compared to ball bushings (see graph below). ■ Slides with PHD’s TC bushings cost less than units with traditional ball bushings. SHAFT SLIDE BODY FRICTION In horizontal applications, a TC bushing has a higher breakaway pressure required than a linear bushing. Breakaway pressure is affected by several factors including the load at the tool plate, travel and total moving load. The following formulas yield approximate breakaway pressure for the SD/SE slides. T x LTP A 20 + ( T=Total travel + tool plate extension (in) LTM=Total moving load (lb) LTP= Load at tool plate (lb) 5B TOOL PLATE VIBRATION Tool plate vibration occurs on all slides when the tool plate reaches full extension and the sudden stop causes the slide’s shafts to oscillate. This vibration is measured by the distance the tool plate oscillates and the duration or length of time before the vibration stops. This vibration may be critical in applications where precise tool plate location and fast cycle times are required. Tests have shown that PHD TC bushings with oversize shafts dampen out this vibration in 1/3 to 1/2 the time with 1/3 less overall tool plate movement. The graphs below show an actual comparison for a PHD size 23 slide between the TC bushings with oversize shafts and linear ball bushings. The test was run with a 6" travel slide in a vertical application with a 5 pound off-center load. The unit was cycled at 170 milliseconds using stop collars with no cushions. .015 + LTM) B = Breakaway Pressure (psi) MODEL SDC22 & SDD22 SEC22 & SED22 SDC23 & SDD23 SEC23 & SED23 SDC24 & SDD24 SEC24 & SED24 SDC25 & SDD25 SEC25 & SED25 SDC26 & SDD26 SEC26 & SED26 A 1.56 3.31 1.96 3.85 2.47 4.10 2.73 4.85 4.08 7.08 B .814 .814 .423 .423 .317 .317 .202 .202 .085 .085 PHD TC BUSHINGS WITH 5/8" DIAMETER SHAFTS .010 .005 INCHES OF .000 OSCILLATION .005 .010 .015 400 800 1200 1600 2000 2400 2800 3200 3600 4000 TIME IN MILLISECONDS .015 LINEAR BALL BUSHINGS WITH 1/2" DIAMETER SHAFTS .010 .005 INCHES OF .000 OSCILLATION .005 .010 OSCILLATION .015 400 800 1200 1600 2000 2400 2800 3200 3600 4000 TIME IN MILLISECONDS 5B-44 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES SD & SE SLIDES PB eliminates the cost of installation and fittings for external flow control valves. NOTE: Port Controls add 1/4" to the cylinder length (affects dimensions AB, AC, and B) on sizes 22, 23, and 24. PORT CONTROL® The exclusive PHD Port Control® , based on the “meter-out” principle, features an adjustable needle and check seal. Both are built into the cylinder head and cap and are used to control the speed of the slide over its entire travel. The self-locking needle has micrometer threads and is adjustable under pressure. It determines the orifice size which controls the exhaust volume only of the cylinder proper. The check seal is closed while fluid is exhausting from the cylinder, but opens to permit full flow of incoming fluids. The PHD Port Control® provides the optimum in speed control for slides. All adjustments are made from the top surface of the slide. It saves space and U7 MAXIMUM SLIDE VELOCITY SD & SE SLIDES 50 in/sec without Port Controls 16 in/sec with Port Controls The above figures are based on a working pressure of 100 psi and a no load horizontal condition. 4 PORTS AND CONTROL NEEDLE IN POSITION 3 This option provides for the ports, Port Control, and cushions to be in position 3, or underside of the unit (180° from standard). 3 1 DB 5B 2 PORT CONTROL & CUSHION ADJUSTMENT POSITIONS ADJUSTABLE CUSHIONS PORT CONTROL NEEDLES PHD Cushions are designed for smooth deceleration at each end of travel. When the cushion is activated, the remaining volume in the cylinder must exhaust past an adjustable needle which controls the amount of deceleration. The wide adjustment range makes the cushion ideal for end of travel shock reduction. Cushion needles are located on the same side as the Port Control needles for easy access and adjustment. NOTE: Cushions add to the cylinder length (affects dimensions AB, AC, and B) add 1.000" on sizes 22, 23, and 24; and 1.750" on size 25. E CUSHION CONTROL NEEDLES MAGNET FOR PHD HALL EFFECT SWITCHES This option equips the cylinder with a magnetic band on the piston for use with PHD 1750 Hall Effect Switches. M MAGNET FOR PHD REED SWITCHES This option equips the cylinder with a magnetic band on the piston for use with PHD 1750 Reed Switches. These cylinder-mounted switches are an easy and convenient way of interfacing the slide to various programmable controllers or logic systems. See page 5B-58 for specific Hall Effect and Reed Switch information. SWITCHES MUST BE ORDERED SEPARATELY. All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5B-45 (800) 624-8511 CAT-03 www.phdinc.com/sdse OPTIONS: SERIES SD & SE SLIDES L10 OVERSIZED PORTS (available on sizes 25 & 26 only) This option provides an oversize port on the head an cap of the cylinder for size 25 and 26. This will then allow ports to match appropriate sized NFPA cylinder standards. Size 25 ports become 1/4 NPT instead of 1/8 NPT. Size 26 ports become 3/8 NPT instead of 1/4 NPT. Ports will remain in standard port locations. BR SHOCK PADS ON RETRACTION ADD TO BASIC SLIDE DIMENSIONS This option provides polyurethane shock pads on retraction only, eliminating metal-to-metal contact as the tool plate reaches the slide body. This option greatly reduces noise and shock upon slide retraction. Not available with tool plate extension. 5B BJ .250 HushStop® SHOCK PADS ON RETRACTION ADD TO BASIC SLIDE DIMENSIONS This option provides composite shock pads on retraction only, eliminating metal-to-metal contact as the tool plate reaches the slide body. This option, quieter than the BR option, greatly reduces noise and shock upon slide retraction. Not available with tool plate extension. Due to the composite shock pads, stop locations may vary. For close tolerance stop locations, use BR option. AR .250 TRAVEL ADJUSTMENT AND SHOCK PADS ON RETRACTION ADD TO BASIC SLIDE DIMENSIONS This option provides both travel adjustment stop collars and polyurethane shock pads on retraction only. The travel adjustment stop collars provide infinite adjustment while the shock pads eliminate metal-to-metal contact, thereby quieting the unit. AT .750 ( 22, 23, 24, 25) .875 (26) TRAVEL ADJUSTMENT AND HushStop® SHOCK PADS ON RETRACTION ADD TO BASIC SLIDE DIMENSIONS This option, quieter than the AR option, provides both travel adjustment stop collars and composite shock pads on retraction only. The travel adjustment stop collars provide infinite adjustment while the shock pads eliminate metal-to-metal contact, thereby quieting the unit. Due to the composite shock pads, stop locations may vary. For close tolerance stop locations, use the AR option. AE .750 ( 22, 23, 24, 25) .875 (26) TRAVEL ADJUSTMENT AND SHOCK PADS ON EXTENSION ADD TO BASIC SLIDE DIMENSIONS This option provides both travel adjustment stop collars and polyurethane shock pads on extension only. The travel adjustment stop collars provide infinite adjustment while the shock pads eliminate metal-to-metal contact, thereby quieting the unit. .750 (22, 23, 24, 25) .875 (26) All dimensions are reference only unless specifically toleranced. 5B-46 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES SD & SE SLIDES TRAVEL ADJUSTMENT AND HushStop® SHOCK PADS ON EXTENSION AS ADD TO BASIC SLIDE DIMENSIONS This option, quieter than the AE option, provides both travel adjustment stop collars and composite shock pads on extension only. The travel adjustment stop collars provide infinite adjustment while the shock pads eliminate metal-to-metal contact, thereby quieting the unit. Due to the composite shock pads, stop locations may vary. For close tolerance stop locations, use the AE option. .750 (22, 23, 24, 25) .875 (26) STOP & TRAVEL ADJUSTMENT KITS SHAFT STANDARD OVERSIZED STANDARD OVERSIZED STANDARD OVERSIZED STANDARD OVERSIZED STANDARD OVERSIZED 22 59737-01 59737-02 67653-01 67653-02 59745-01 59745-02 67651-01 67651-02 59746-01 59746-02 23 59737-03 59737-04 67653-03 67653-04 59745-03 59745-04 67651-03 67651-04 59746-03 59746-04 24 59737-05 59737-06 67653-05 67653-06 59745-05 59745-06 67651-05 67651-06 59746-05 59746-06 26 59737-09 59737-10 67653-09 67653-10 59745-09 59745-10 67651-09 67651-10 59746-09 59746-10 Kit contains all components for standard non-Z1 units for one direction only. .700 (22, 22, 23, 24, 25) .830 (26) TRAVEL ADJUSTMENT AND SHOCK PADS ON EXTENSION GG 25 59737-07 59737-08 67653-07 67653-08 59745-07 59745-08 67651-07 67651-08 59746-07 59746-08 5B KIT TYPE STANDARD TRAVEL ADJUSTMENT (-AR OR -AE) HushStop® TRAVEL ADJUSTMENT (-AT OR -AS) STANDARD PROXIMITY & TRAVEL ADJUSTMENT (-GG OR -GH) HushStop® PROXIMITY & TRAVEL ADJUSTMENT (-G22 OR -G23) SHOCK ABSORBER STOP (-GM OR -GN) WITH PROVISIONS FOR PROXIMITY SWITCH MOUNTING IN BOTH DIRECTIONS This option provides both travel adjustment and polyurethane shock pads on extension; and provisions for mounting of proximity switch targets and brackets on both ends. Switches and bracket kits must be ordered separately. See page 5B-58 for bracket/target kits and for switch ordering information. Not available with tool plate extension. With tool plate extension use -GH option. GG ADDER .750 (22, 23, 24, 25) .875 (26) .625 ADD TO BASIC SLIDE DIMENSIONS G22 TRAVEL ADJUSTMENT AND HushStop® SHOCK PADS ON EXTENSION .700 (22, 22, 23, 24, 25) .830 (26) WITH PROVISIONS FOR PROXIMITY SWITCH MOUNTING IN BOTH DIRECTIONS This option, quieter than the GG option, provides both travel adjustment and composite shock pads on extension; and provisions for mounting of proximity switch targets and brackets on both ends. Switches and bracket kits must be ordered separately. See page 5B-58 for bracket/target kits and for switch ordering information. Due to the composite shock pads, stop locations may vary. For close tolerance stop locations, use the GG option. G22 ADDER .750 (22, 23, 24, 25) .875 (26) .625 ADD TO BASIC SLIDE DIMENSIONS All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5B-47 (800) 624-8511 CAT-03 www.phdinc.com/sdse OPTIONS: SERIES SD & SE SLIDES A TRAVEL ADJUSTMENT AND SHOCK PADS ON RETRACTION GH .625 WITH PROVISIONS FOR PROXIMITY SWITCH MOUNTING ON RETRACTION This option provides both travel adjustment and polyurethane shock pads on retraction and provisions for mounting of proximity switch targets and brackets in the retraction direction only. Switches and bracket kits must be ordered separately. See page 5B-58 for bracket/target kits and for switch ordering information. G23 GH ADDER .750 (22, 23, 24, 25) .875 (26) TRAVEL ADJUSTMENT AND HushStop™ SHOCK PADS ON RETRACTION A .625 WITH PROVISIONS FOR PROXIMITY SWITCH MOUNTING ON RETRACTION This option, quieter than the GH option, provides both travel adjustment and composite shock pads on retraction and provisions for mounting of proximity switch targets and brackets in the retraction direction only. Switches and bracket kits must be ordered separately. See page 5B-58 for bracket/target kits and for switch ordering information. Due to the composite shock pads, stop locations may vary. For close tolerance stop locations, use the GH option. G23 ADDER .750 (22, 23, 24, 25) .875 (26) 5B A TRAVEL ADJUSTMENTS, SHOCK PADS, AND PROVISIONS FOR PROXIMITY GI 1/2 GI ADDER .750 (22, 23, 24, 25) .875 (26) SWITCHES IN BOTH DIRECTIONS This option provides both travel adjustment and polyurethane shock pads in both directions and provisions for mounting of proximity switch targets and brackets on both ends. Switches and bracket kits must be ordered separately. See page 5B-58 for bracket/target kits and for switch ordering information. 1/2 GI ADDER .750 (22, 23, 24, 25) .875 (26) .625 G24 TRAVEL ADJUSTMENTS, HushStop® SHOCK PADS, A AND PROVISIONS FOR PROXIMITY SWITCHES IN BOTH DIRECTIONS This option,quieter than the GI option, provides both travel adjustment and composite shock pads in both directions and provisions for mounting of proximity switch targets and brackets on both ends. Switches and bracket kits must be ordered separately. See page 5B-58 for bracket/target kits and for switch ordering information. Due to the composite shock pads, stop locations may vary. For close tolerance stop locations, use the GI option. .625 1/2 G24 ADDER .750 (22, 23, 24, 25) .875 (26) 1/2 G24 ADDER .750 (22, 23, 24, 25) .875 (26) SLIDE A MODEL 8 mm PROX 12 mm PROX Sxx22 .700 1.500 Sxx23 .700 1.500 Sxx24 .700 1.000 Sxx25 .700 1.000 Sxx26 .830 1.125 ADD TO BASIC SLIDE DIMENSIONS 5B-48 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES SD & SE SLIDES Extremely hard corrosion-resistant coating on the guide shafts for use in applications where moisture may corrode hardened ground shafts. End faces of the shafts remain uncoated. Consult PHD for fully coated shafts. Q1 CORROSION RESISTANT GUIDE SHAFTS V1 FLUORO-ELASTOMER SEALS Z1 ELECTROLESS NICKEL PLATING This option provides electroless nickel plating on all externally exposed ferrous parts except the guide shafts and cylinder rod end. This optional plating can be used for protecting the slide from severe or corrosive environments. The guide shafts can be made corrosionresistant by specifying the -Q1 shaft option. Fluoro-Elastomer seals are available for seal compatibility with certain fluids. Seal compatibility should be checked with the fluid manufacturer for proper application. Consult PHD for high temperature applications. NOTE: Shock absorbers are not plated with -Z1 option. This option provides for mounting a bracket for a shock absorber in the extend direction. This includes mounting holes in the slide body, a shock stop on one shaft, and a stop collar on the other shaft. The shock absorber and shock mounting kit must be ordered separately. This arrangement allows the shock absorber to double as a travel adjustment in the extension direction. See page 5B-56 for shock mounting kit and shock absorber ordering information. Shock stop and mounting bracket are supplied ready for proximity switch bracket and target mounting. A REF STOP COLLAR J B D REF FULLY RETRACTED PHD SUPPLIED SHOCK T GM ADDER 5B GM O REF PROVISIONS FOR SHOCK ABSORBER MOUNTING ON EXTENSION SHOCK STOP E THREAD F G L REF ADD TO BASIC SLIDE DIMENSIONS SLIDE MODEL Sxx22 Sxx23 Sxx24 Sxx25 Sxx26 A REF. SD 2.390 2.875 3.390 3.650 5.000 SE 4.140 4.765 5.015 5.765 8.000 B 1.000 1.250 1.500 2.000 2.500 GM ADDER .750 .750 .750 .750 .875 D 4.00 4.00 4.75 4.75 4.75 E THREAD 3/4-16 UNF 3/4-16 UNF 1-12 UNF 1-12 UNF 1-12 UNF F 2.575 2.875 3.575 4.075 4.875 G 2.450 2.750 3.450 3.950 4.750 J 1.125 1.125 1.650 1.650 2.000 L REF. 1.200 1.500 1.700 2.200 2.750 O REF. .700 .950 .950 1.200 1.450 T .563 .695 .815 1.050 1.325 All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5B-49 (800) 624-8511 CAT-03 www.phdinc.com/sdse OPTIONS: SERIES SD & SE SLIDES GN GN ADDER PROVISIONS FOR SHOCK ABSORBER MOUNTING ON RETRACTION T D REF FULLY RETRACTED PHD SUPPLIED SHOCK B J This option provides for mounting a bracket for a shock absorber in the retract direction. This includes mounting holes in the slide body, a shock stop on one shaft, and a stop collar on the other shaft. The shock absorber and shock mounting kit must be ordered separately. This arrangement allows the shock absorber to double as a travel adjustment in the retraction direction. See page 5B-56 for shock mounting kit and shock absorber ordering information. Shock stop and mounting bracket are supplied ready for proximity switch bracket and target mounting. SHOCK STOP A REF STOP COLLAR E THD F G L REF ADD TO BASIC SLIDE DIMENSIONS 5B SLIDE MODEL Sxx22 Sxx23 Sxx24 Sxx25 Sxx26 GO A REF. SD SE 2.390 4.140 2.875 4.765 3.390 5.015 3.650 5.765 5.000 8.000 B 1.000 1.250 1.500 2.000 2.500 GN ADDER .750 .750 .750 .750 .875 E THREAD 3/4-16 UNF 3/4-16 UNF 1-12 UNF 1-12 UNF 1-12 UNF D 4.00 4.00 4.75 4.75 4.75 PROVISIONS FOR SHOCK ABSORBER MOUNTING ON EXTENSION AND RETRACTION F 2.575 2.875 3.575 4.075 4.875 G 2.450 2.750 3.450 3.950 4.750 J 1.125 1.125 1.650 1.650 2.000 L REF. 1.200 1.500 1.700 2.200 2.750 T .563 .695 .815 1.050 1.325 A REF 1/2 x (GO ADDER) STOP COLLAR T B TYP This option provides for mounting brackets for shock absorbers in both the extend and retract direction. This includes two sets of mounting holes in the slide body, shock stops mounted on the shafts in each direction, and stop collars mounted on the opposite shafts. The shock absorbers and shock mounting kits must be ordered separately. This arrangement allows the shock absorbers to double as travel adjustments in both directions. See page 5B-56 for shock mounting kit and shock absorber ordering information. Shock stops and brackets are supplied ready for proximity switch bracket and target mounting. J SHOCK STOP O REF D REF FULLY RETRACTED PHD SHOCK 1/2 x (GO ADDER) G F TYP TYP L REF ADD TO BASIC SLIDE DIMENSIONS UNIT Sxx22 Sxx23 Sxx24 Sxx25 Sxx26 A REF. SD SE 2.390 4.140 2.875 4.765 3.390 5.015 3.650 5.765 5.000 8.000 B 1.000 1.250 1.500 2.000 2.500 GO ADDER 1.500 1.500 1.500 1.500 1.750 D 4.000 4.000 4.750 4.750 4.750 E THREAD 3/4-16 UNF 3/4-16 UNF 1-12 UNF 1-12 UNF 1-12 UNF F 2.575 2.875 3.575 4.075 4.875 G 2.450 2.750 3.450 3.950 4.750 J 1.125 1.125 1.650 1.650 2.000 L REF. 1.200 1.500 1.700 2.200 2.750 O REF. .700 .950 .950 1.200 1.450 T .563 .695 .815 1.050 1.325 All dimensions are reference only unless specifically toleranced. 5B-50 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES SD & SE SLIDES G2 A REF 1/2 x (G2 ADDER) G12 STOP COLLAR T B TYP SHOCK ABSORBER AND PROXIMITY SWITCH READY ON EXTENSION AND RETRACTION J This option provides mounting brackets for shock absorbers and proximity switches in both directions. This includes mounting brackets for both shock absorbers and proximity switches, proximity targets, and mounting hardware with stop collars and stops mounted on the shafts. The shock absorbers and proximity switches must be ordered separately. This arrangement allows the shock absorbers to double as travel adjustments in both directions. See page 5B-56 for shock absorbers and page 5B-58 for proximity switches. G2 = 8 mm proximity switch G12 = 12 mm proximity switch G3 G2/G12 ADDER 1.500 1.500 1.500 1.500 1.750 B 1.000 1.250 1.500 2.000 2.500 D 4.000 4.000 4.750 4.750 4.750 E THREAD 3/4-16 UNF 3/4-16 UNF 1-12 UNF 1-12 UNF 1-12 UNF SHOCK STOP 1/2 x (G2 ADDER) R TYP F G TYP TYP P TYP L REF ADD TO BASIC SLIDE DIMENSIONS F 2.575 2.875 3.575 4.075 4.875 G 2.450 2.750 3.450 3.950 4.750 L REF. 1.200 1.500 1.700 2.200 2.750 J 1.125 1.125 1.650 1.650 2.000 O REF G13 O REF. .700 .950 .950 1.200 1.450 P 8 mm 12 mm 3.275 3.875 3.575 4.175 4.275 4.775 4.775 5.275 5.705 6.000 R 8 mm 3.075 3.375 4.075 4.575 5.375 12 mm 3.700 4.000 4.330 4.830 5.625 T .563 .695 .815 1.050 1.325 5B A REF. SD SE 2.390 4.140 2.875 4.765 3.390 5.015 3.650 5.765 5.000 8.000 UNIT Sxx22 Sxx23 Sxx24 Sxx25 Sxx26 D REF FULLY RETRACTED PHD SHOCK O REF STOP COLLAR A REF SHOCK ABSORBER & PROXIMITY SWITCH READY ON EXTENSION This option provides mounting brackets for a shock absorber and proximity switch on the extension only. This includes mounting brackets for both shock absorber and proximity switch, a proximity target and mounting software, with a stop collar and stop on the shafts. The shock absorber and proximity switch must be ordered separately. This arrangement allows the shock absorber to double as a travel adjustment in the extension direction. See page 5B-56 for shock absorbers and page 5B-58 for proximity switches. J B T D REF FULLY RETRACTED PHD SUPPLIED SHOCK G13 ADDER SHOCK STOP E THREAD R G3 = 8 mm Proximity Switch G13 = 12 mm Proximity Switch F G P L REF ADD TO BASIC SLIDE DIMENSIONS SLIDE MODEL A REF. SD SE B G3/G13 ADDER D E THREAD F G J L REF. O REF. 8 mm P 12 mm 8 mm R 12 mm T Sxx22 Sxx23 Sxx24 2.390 2.875 3.390 4.140 4.765 5.015 1.125 1.250 1.500 .750 .750 .750 4.00 4.00 4.75 3/4-16 UNF 3/4-16 UNF 1-12 UNF 2.575 2.875 3.575 2.450 2.750 3.450 1.125 1.125 1.650 1.200 1.500 1.700 .700 .950 .950 3.275 3.575 4.275 3.875 4.175 4.775 3.075 3.375 4.075 3.700 4.000 4.330 .563 .695 .815 Sxx25 Sxx26 3.650 5.000 5.765 8.000 2.000 2.500 .750 .875 4.75 4.75 1-12 UNF 1-12 UNF 4.075 4.875 3.950 4.750 1.650 2.000 2.200 2.750 1.200 1.450 4.775 5.705 5.275 6.000 4.575 5.375 4.830 5.625 1.050 1.325 All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 5B-51 (800) 624-8511 www.phdinc.com/sdse OPTIONS: SERIES SD & SE SLIDES SHOCK ABSORBER & PROXIMITY SWITCH READY ON RETRACTION G4 T B G14 A REF. SD SE 2.390 4.140 2.875 4.765 3.390 5.015 3.650 5.765 5.000 8.000 B 1.125 1.250 1.500 2.000 2.500 A REF STOP COLLAR E THD R P F G L REF G4 = 8 mm Proximity Switch G14 = 12 mm Proximity Switch 5B J SHOCK STOP This option provides mounting brackets for a shock absorber and proximity switch on the retraction only. This includes mounting brackets for both shock absorber and proximity switch, shaft, a proximity target and mounting hardware, with a stop collar and stop on the other shafts. The shock absorber and proximity switch must be ordered separately. This arrangement allows the shock absorber to double as a travel adjustment in the retract direction. See page 5B-56 for shock absorbers and page 5B-58 for proximity switches. SLIDE MODEL Sxx22 Sxx23 Sxx24 Sxx25 Sxx26 D REF FULLY RETRACTED PHD SUPPLIED SHOCK G4 ADDER ADD TO BASIC SLIDE DIMENSIONS G4/G14 ADDER .750 .750 .750 .750 .875 D 4.00 4.00 4.75 4.75 4.75 EL THREAD 3/4-16 UNF 3/4-16 UNF 1-12 UNF 1-12 UNF 1-12 UNF F 2.575 2.875 3.575 4.075 4.875 G 2.450 2.750 3.450 3.950 4.750 J 1.125 1.125 1.650 1.650 2.000 REF. 1.200 1.500 1.700 2.200 2.750 P 8 mm 12 mm 3.275 3.875 3.575 4.125 4.275 4.775 4.775 5.275 5.705 6.000 R 8 mm 3.075 3.375 4.075 4.575 5.375 12 mm 3.700 4.000 4.330 4.830 5.625 T .563 .695 .815 1.050 1.325 SHOCK KITS SHOCK ABSORBERS Each shock mounting kit contains one shock bracket with all necessary hardware for mounting one shock absorber in either direction. Slide unit must be ordered as provisions for shock absorber. Shock absorbers must be ordered separately. See page 5B-56 for kit numbers. Shock absorbers are ordered separately and should be properly matched to the slide application. See page 5B-55 through 5B-57 for proper shock absorber selection and shock numbers. BS SHOCK PADS ON EXTENSION BT The -BT option adds shock pads on retraction to the -GN, -GO, -G2, -G4, -G12, or -G14 shock absorber option. The shock pads are assembled between the shock stop (stop collar) and the slide body. The purpose of this option is to compliment the shock absorber by eliminating metal to metal contact at the end of slide retraction. Shock pads do not affect length adders for shock absorber options. The -BS option adds shock pads on extension to the -GM, -GO, -G2, -G3, -G12, or -G13 shock absorber option. The shock pads are assembled between the shock stop (stop collar) and the slide body. The purpose of this option is to compliment the shock absorber by eliminating metal to metal contact at the end of slide extension. Shock pads do not affect length adders for shock absorber options. BK SHOCK PADS ON RETRACTION HushStop® SHOCK PADS ON EXTENSION BL The -BK option adds composite shock pads on extension to the -GM, -GO, -G2, -G3, -G12, or -G13 shock absorber option. The shock pads are assembled between the shock stop (stop collar) and the slide body. The purpose of this option, quieter than the -BS option, is to compliment the shock absorber by eliminating metal to metal contact at the end of slide extension. Shock pads do not affect length adders for shock absorber options. Due to the composite shock pads, stop locations may vary. For close tolerance stop locations, use the -BS option. HushStop® SHOCK PADS ON RETRACTION The -BL option adds composite shock pads on retraction to the -GN, -GO, -G2, -G4, -G12, or -G14 shock absorber option. The shock pads are assembled between the shock stop (stop collar) and the slide body. The purpose of this option, quieter than the -BT option, is to compliment the shock absorber by eliminating metal to metal contact at the end of slide retraction. Shock pads do not affect length adders for shock absorber options. Due to the composite shock pads, stop locations may vary. For close tolerance stop locations, use the -BT option. 5B-52 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES SD & SE SLIDES SIDE MOUNTING HOLES IN POSITION #2 GV This option provides an additional mounting pattern on one side of the slide body. This pattern is ideal if the slide is to be mounted on edge for applications where a narrow profile is required. A REF B D REF C E 4X F THREAD NOTE: MTG HOLES CENTERED ON CENTERLINE OF UNIT OPTION ADDERS H47 A 2.390 4.140 2.875 4.765 3.390 5.015 3.650 5.765 5.000 8.000 B .750 .750 .937 .937 1.063 1.063 1.313 1.313 1.500 1.500 C .625 2.375 .875 2.875 1.125 2.875 .875 3.125 2.000 5.000 D 1.200 1.200 1.500 1.500 1.700 1.700 2.200 2.200 2.750 2.750 RODLOK® SLIDE & RODLOK® PHD’s Rodlok® is ideal for locking the tool plate while in a static/stationary position. When the pressure is removed from the port of the Rodlok® , the mechanism will grip the piston rod of the cylinder and prevent it from moving. The loads are held indefinitely without power. The Rodlok® may also be used in intermittent dynamic use as a pressure off piston rod deceleration device. Rodlok® performance (Accuracy and Stopping distance) is application and environment sensitive (Cleanliness of rod or Rodlok® will also affect performance). THE RODLOK® IS NOT DESIGNED TO BE USED AS A PERSONNEL SAFETY DEVICE. E .750 .750 1.062 1.062 1.125 1.125 1.500 1.500 2.000 2.000 F THREAD 10-24 x .375 DP 10-24 x .375 DP 1/4-20 x .375 DP 1/4-20 x .375 DP 1/4-20 x .430 DP 1/4-20 x .430 DP 3/8-16 x .650 DP 3/8-16 x .650 DP 3/8-16 x .750 DP 3/8-16 x .750 DP 5B MODEL SDx22 SEx22 SDx23 SEx23 SDx24 SEx24 SDx25 SEx25 SDx26 SEx26 OPERATING PRESSURE The operating pressure for the locking device is different than the operating pressure for the slide to which it is attached. The locking device of the Rodlok is designed with an operating pressure range of 60 psi [4 bar] minimum to 150 psi [10 bar] maximum. The Series SD/SE Slide with a Rodlok attached has an operating pressure range of 40 psi [3 bar] minimum to 150 psi [10 bar] maximum. NOTE: When ordering a replacement cylinder (-H4), Rodlok® must be ordered separately. STATIC LOCKING FORCE* DYNAMIC LOCKING FORCE N lb SIZE 180 40 22 Actual dynamic locking forces 250 56 23 are application sensitive. 350 79 24 Environmental conditions, 600 135 25 load weights, attitude, pressure, 1500 338 26 and speed influence performance. DEVICE WEIGHT ADAPTOR WEIGHT TOTAL WEIGHT BORE lb lb lb in 0.10 SDx22 0.10 0.22 0.10 SEx22 0.10 0.22 0.14 SD/SEx23 0.18 0.35 0.14 SD/SEx24 0.22 0.41 0.20 SD/SEx25 0.40 0.70 0.58 SD/SEx26 0.70 1.54 NOTE: Total weight includes rod adder for -H46/-H47 cylinder. NOTE: *Locking force given in table is the actual locking force with a dry clean rod and does not include any safety factor. All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5B-53 (800) 624-8511 CAT-03 www.phdinc.com/sdse OPTIONS: SERIES SD & SE SLIDES REPLACEMENT RODLOK® KITS AB + TRAVEL NN JJ MODEL NO. SDx22 SEx22 SD/SEx23 SD/SEx24 SD/SEx25 SD/SEx26 MM PORT LOCKING DEVICE KIT 64476 64476 64477 64478 64479 64480 ADAPTOR KIT* 63931-06 63931-07 63931-08 63931-09 63931-10 63931-05 COMPLETE RODLOK®* 63935-06 63935-07 63935-08 63935-09 63935-10 63935-05 NOTES: 1) *Kits ship with cylinder mounting hardware. 2) Part numbers listed above are intended for replacement purposes only and are to be used specifically on slides with the -H47 option. SQ LL KK 5B The Rodlok locking device and adaptor can be purchased separately as kits. See chart above. The locking device and adaptor are not available with a corrosion resistant (-Z1 option) finish. LETTER DIM. KK LL MM NN JJ AB SDxx22 1.319 .709 10-32 1.50 .875 4.570 SExx22 1.319 .709 10-32 1.50 .875 6.320 SDxx23 SExx23 1.319 1.319 .787 .787 10-32 10-32 1.50 1.50 .875 .875 4.760 6.760 MODEL NUMBER SDxx24 SExx24 1.220 1.220 .787 .787 10-32 10-32 1.50 1.50 .875 .875 7.010 5.250 SDxx25 SExx25 1.260 1.260 .866 .866 10-32 10-32 1.750 1.750 .750 .750 8.620 6.370 SDxx26 SExx26 1.870 1.870 1.260 1.260 1/8 NPT 1/8 NPT 3.000 3.000 1.299 1.299 11.615 8.615 PLUMBING SCHEMATIC EXAMPLE: H47 RODLOK® SLIDE & RODLOK® (continued) The pneumatic schematic shows typical valving for cylinder and Rodlok for both horizontal and vertical operation. The schematic shows three 3/2 way valves, one for each port on the cylinder and one for the Rodlok port. The use of two valves on the cylinder allows for both ports to be pressurized when valves are de-energized. The use of an in-line regulator allows the cylinder ports to be pressurized at different pressures. This allows the cylinder to balance out the opposing pressure and force of the attached load. Once piston rod motion has stopped, the Rodlok can be engaged by de-energizing its valve and releasing its pressure. The use of check valves and built in PHD Port Controls® is recommended. Pressure switch shown is optional and application specific. 2 1 2 2 3 1 3 1 3 OPTIONAL PRESSURE SENSOR/SWITCH 5B-54 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SHOCK ABSORBER SELECTION GUIDE: SERIES SD & SE To determine stopping capacity, calculate total moving weight. TABLE 1 From Table 1, determine shaft and tool plate weight (WM). Multiply the travel by the travel adder + base weight. Example for SxD22 x 4: WM = (4 X .11) +1.40 = 1.84 lb Add WM to attached load (payload) = Total Moving Weight (WTM ) 1.84 + 3.0 = 4.84 lb Using Kinetic Energy Graphs below, plot the total moving weight and velocity. If the value is less than slide with cylinder, cushion, or travel adjustment curves, that type of deceleration is adequate. If it is greater than these curves, hydraulic shock absorbers are required. To determine the correct hydraulic shock, complete the calculation on the next page. PHD suggests hydraulic shock absorbers for all applications where the center of gravity of the payload is off the slide centerline by more than 2 inches and travelling at speeds greater than 10 in/sec. SLIDE MODEL BASE WT. lb TRAVEL ADDER lb/in SxB22 & SxC22 SxD22 SxB23 & SxC23 SxD23 SxB24 & SxC24 SxD24 SxB25 & SxC25 SxD25 SxB26 & SxC26 SxD26 0.95 1.40 1.94 2.50 3.00 3.60 4.90 6.70 9.70 14.60 0.06 0.11 0.11 0.18 0.18 0.25 0.25 0.45 0.45 0.85 CYL. BORE in 0.750 1.000 1.125 1.375 2.000 Moving weight adders for slide kinetic energy calculation include tool plate, two shafts, four collars, and P & R. MAXIMUM ALLOWABLE KINETIC ENERGY GRAPHS 25.0 B 20.0 15.0 10.0 C 30.0 25.0 B 20.0 15.0 A 10.0 A 5.0 SIZE 25 35.0 VELOCITY (in/sec) VELOCITY (in/sec) 40.0 SIZE 22 C 30.0 5B 35.0 5.0 0 0 0 1.5 2.0 2.5 3.0 4.0 3.5 4.5 5.5 5.0 6.0 6.5 0 7.0 10 20 30 TOTAL MOVING WEIGHT (lb) 40.0 50 60 70 80 VELOCITY (in/sec) VELOCITY (in/sec) B 20.0 15.0 10.0 A 5.0 110 C 20.0 B 15.0 10.0 A 5.0 0 0 2.0 0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 0 8.0 40.0 20 40 60 80 100 120 140 160 180 200 220 TOTAL MOVING WEIGHT (lb) TOTAL MOVING WEIGHT (lb) SIZE 24 35.0 VELOCITY (in/sec) 100 SIZE 26 25.0 30.0 25.0 90 30.0 SIZE 23 C 35.0 40 TOTAL MOVING WEIGHT (lb) C 30.0 25.0 B 20.0 15.0 10.0 A = Slide with cylinder B = Slide with travel adjustments C = Slide with cylinder with cushions A 5.0 0 0 6 12 18 24 30 36 42 48 54 60 66 TOTAL MOVING WEIGHT (lb) 5B-55 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sdse SHOCK ABSORBER SELECTION GUIDE: SERIES SD & SE SHOCK ABSORBER SPECIFICATION CHART SLIDE SIZE 22 23 24 25 26 PHD SHOCK ABSORBER NO. 57057-02-x 57057-02-x 57057-03-x STROKE in 0.75 0.75 THREAD TYPE 3/4-16 UNF 3/4-16 UNF 1.00 1.00 1.00 1-12 UNF 1-12 UNF 1-12 UNF 57057-03-x 57057-03-x ET TOTAL ENERGY PER CYCLE in-lb 40 80 140 220 415 E TC TOTAL ENERGY PER HOUR in-lb/hr 400,000 400,000 600,000 SHOCK ABSORBER WEIGHT lb 0.25 0.25 0.67 600,000 600,000 0.67 0.67 SLIDE MODEL SIZE 22, 23 KIT NUMBER 54108-11 SD/SE 24, 25 54109-11 26 54110-11 Kit contains all components for standard non-Z1 units for one direction only. SHOCK ABSORBER SIZING CALCULATION: SYMBOLS DEFINITIONS Follow the next six steps to size shock absorbers. C = Number of cycles per hour d = Cylinder bore diameter (in) EK = Kinetic energy (in-lb) ET = Total energy per cycle, EK + EW (in-lb) ETC = Total energy per hour (in-lb/hr) EW = Work or drive energy (in-lb) FD = Propelling force (lb) P = Operating pressure (psi) S = Stroke of shock absorber (in) V = Impact velocity (in/sec) WTM = Total moving weight (lb) STEP 1: Identify the following parameters. These must be known for all energy absorption calculations. Variations or additional information may be required in some cases. A. The total moving weight to be stopped in lb (WTM) B. The slide velocity (V) at impact with the shock absorber in in/sec C. External propelling force (FD) in lb D. Number of cycles per hour E. Orientation of the application’s motion (i.e. horizontal or vertical application). See next page. STEP 2: Calculate the kinetic energy of the total moving weight. 5B EK = WTM x V2 772 PHD SHOCK ABSORBER PERFORMANCE GRAPHS V IMPACT VELOCITY (in/sec) STEP 3: Calculate the propelling force (FD). Horizontal application: FD = .7854 x d2 x P Vertical application: FD = (.7854 x d2 x P) + WTM Calculate the work energy input (EW) from any external (propelling) forces acting on the load, using the stroke of the shock absorber selected. EW = FD x S STEP 4: Calculate the total energy. ET = EK + EW Use Shock Absorber Specification Chart to verify that the selected unit has an ET capacity greater then the value just calculated. If not, reduce velocity, pressure, moving weight, or select a larger slide. #57057-02-x 80.00 60.00 57057-02-1 40.00 57057-02-2 20.00 0.00 0 10 20 30 40 50 70 60 80 90 ET TOTAL ENERGY (in-lb) #57057-03-x STEP 5: Calculate the total energy that must be absorbed per hour (ETC). ETC = ET x C Use Shock Absorber Specification Chart to verify that the selected unit has an ETC capacity greater then the value just calculated. If not, reduce the cycles per hour or select a larger slide. V IMPACT VELOCITY (in/sec) 120 STEP 6: Determine the damping constant for the selected shock absorber. Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-1, 2, or 3) that the point falls in is the correct damping constant for the application. 100 57057-03-1 80 60 57057-03-2 40 57057-03-3 20 0 0 NOTE: The total energy per cycle (ET) is based on the slide and its components. Applications with ET larger than listed are not recommended. 80 160 240 320 360 400 440 480 520 ET TOTAL ENERGY (in-lb) NOTE: Consult PHD for shocks used at cycle rates greater than: 3000/hour on the size 25 slide 1800/hour on the size 26 slide 5B-56 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SHOCK ABSORBER SELECTION GUIDE: SERIES SD & SE SIZING EXAMPLES S S LOAD HORIZONTAL APPLICATION WM = 3.72 lb WTM = 3.72 + 4.00 WTM = 7.72 STEP 2: Calculate kinetic energy. LOAD VERTICAL APPLICATION STEP 1: Application Data Example: SxB24 x 6 in travel with a 8 lb payload (WTM) Weight = 12.0 lb (Total Moving Weight) (V) Velocity = 20 in/sec (Speed of Travel) (d) Cylinder Bore Diameter = 1.125 in (P) Operating Pressure = 80 psi (C) Cycles/Hour = 400 c/hr EK = WTM x V2 772 STEP 2: Calculate kinetic energy. EK = 7.72 x 40 2 772 EK = WTM x V 2 772 EK = 16 in-lb STEP 3: Calculate work energy. FD = .7854 x d2 x P FD = .7854 x (1.1252) x 80 FD = 79.52 lb EW = F D x S EW = 79.52 lb x 1 EW = 79.5 in-lb STEP 4: Calculate total energy. ET = EK + EW ET = 16 + 79.5 ET = 95.5 in-lb Since 95.5 is less than ET in shock absorber chart, proceed. STEP 5: Total energy absorbed per hour ETC = ET x C ETC = 95.5 x 200 ETC = 19100 in-lb/hr Since 19100 is less than ETC in shock absorber chart, proceed. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance Graphs, previous page. #57057-03-1 is the correct unit for the application. 5B STEP 1: Application Data Example: SxB24 x 4 in travel and 4.0 lb payload (WTM) Weight = 7.72 lb (Total Moving Weight) (V) Velocity = 40 in/sec (Speed of Travel) (d) Cylinder Bore Diameter = 1.125 mm (P) Operating Pressure = 80 psi (C) Cycles/Hr = 200 c/hr WM = 3.00 + (.18 x 4 in) 12 x 20 2 772 EK = 6.2 in-lb EK = STEP 3: Calculate work energy. FD = (.7854 x d2 x P) + WTM FD = 79.5 + 12.0 FD = 91.5 lb EW = FD x S EW = 91.5 x 1 EW = 91.5 in-lb STEP 4: Calculate total energy. ET = EK + EW ET = 6.2 + 91.5 ET = 97.7 in-lb Since 97.7 is less than ET in shock absorber chart, proceed. STEP 5: Total energy absorbed per hour ETC = ET x C ETC = 97.7 x 400 ETC = 39080 in-lb/hr Since 39080 is less than ETC in shock absorber chart, proceed. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance graphs, previous page. #57057-03-2 is the correct unit for this application. 5B-57 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sdse ACCESSORIES: SERIES SD & SE SLIDES STRAIN RELIEF KITS BRACKETS SLIDE SIZE 22 23 24 25 26 Compact switch bracket for sizes 22, 23, 24, and 25 have built in strain reliefs. Compact Switch Strain Relief Kit for size 26 is 18412. Consult PHD for availability of other PHD Switches and Brackets. COMPACT SWITCH Bracket No. 17000-31-5 17000-32-5 17000-33-5 17000-34-5 58050-02 For use with the following switches: OPTION TYPE -E HALL -M REED DESCRIPTION Sink Type 10-30 VDC Source Type 10-30 VDC Sink Type 10-30 VDC, Quick Connect Source Type 10-30 VDC, Quick Connect Sink or Source Type 4.5-24 VDC AC Type 110-120 VAC with Current Limit Sink or Source Type VDC, Quick Connect AC Type 110-120 VAC, Quick Connect with Current Limit PART NO. 17503-2-06 17504-2-06 17523-2 17524-2 17502-2-06 17509-3-06 17522-2 17529-3 5B See Switches and Sensors section for switch details. PROXIMITY SWITCH BRACKET AND TARGET KITS PROXIMITY SWITCH BRACKET & TARGET KITS Each kit contains a bracket, target, and hardware for mounting one threaded proximity switch on an SD or SE Slide. Switches must be ordered separately. See Switches and Sensors section for detailed switch information. Slides must be ordered with provisions for proximity switches in order for these bracket and target kits to function. SLIDE SIZE 22 23 24 25 26 SWITCH SIZE 8 mm 12 mm 53101-01-1 63998-01-1 53101-01-1 63998-01-1 53101-02-1 63998-02-1 53101-02-1 63998-02-1 53101-03-1 63998-03-1 Kit contains all components for standard non-Z1 unit for one direction only. For use with the following switches: PART NO. DESCRIPTION 51422-005-02 8 mm Inductive Proximity Switch NPN with 2 meter Cable 51422-006-02 8 mm Inductive Proximity Switch PNP with 2 meter Cable 15561-001 12 mm Inductive Proximity Switch NPN with 3 meter cable 15561-002 12 mm Inductive Proximity Switch PNP with 3 meter cable 15561-003 12 mm Inductive Proximity Switch AC 35-250 VAC with 3 meter cable See Switches and Sensors section for switch details. 5B-58 (800) 624-8511 www.phdinc.com/sdse CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION 5B NOTES 5B-59 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sdse ORDERING DATA: SERIES SK & SL SLIDES TO ORDER SPECIFY: Product, Series, Type, Three Position Unit, Slide Size, Slide Travel, Mid-Position Travel, Tool Plate Extension, and Options. SLIDE TRAVEL [mm] 3 POSITION DETAIL SIZE 71 72 73 74 75 76 1 RETRACT EXTEND 3 (CYL. 1 TRAVEL) 2 MID-POSITION (CYL. 2 TRAVEL) PRODUCT S - Slide THREE POSITION UNIT (specify only if needed) SERIES SK 25 to 300 25 to 300 25 to 300 50 to 450 50 to 450 50 to 550 SERIES SL 25 to 300 25 to 300 25 to 450 50 to 600 50 to 600 50 to 700 Available in 5 mm increments. Minimum travel required for all SK or SL Slides for use with ISO cylinders is: Size 71 25 mm Size 74 50 mm Size 72 25 mm Size 75 50 mm Size 73 25 mm Size 76 50 mm 5B S K B E 73 x 100 x 50 SERIES K - Short Body L - Long Body SLIDES WITH LINEAR BALL BUSHINGS SLIDE SHAFT SIZE TYPE SIZE DIA. [mm] B 71 8 B 72 10 B 73 12 B 74 16 B 75 20 B 76 25 MID-POSITION TRAVEL Specify for 3 position units. Travel from retract position 1 to mid-position 2. SLIDES WITH TC COMPOSITE BUSHINGS SLIDE SHAFT SIZE TYPE SIZE DIA. [mm] C 71 8 D 71 10 (oversize) C 72 10 D 72 12 (oversize) C 73 12 D 73 16 (oversize) C 74 16 D 74 20 (oversize) C 75 20 D 75 25 (oversize) C 76 25 D 76 30 (oversize) E 76 35 (oversize) 5B-60 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION With Cylinder Example: SKB73x100- M -AR-GM-BS Without Cylinder Example: S K B 7 3 x 1 0 0 - H 1 2 - A R - G M - B S WITH CYLINDER OPTIONS Cushion controls both directions (standard locations are 1 & 5) Cushion control extend only (standard in location 1) Cushion control retract only (standard in location 5) Hall Effect Magnetic Piston (for size 71 only) Rodlok® cylinder with locking device adaptor (not available on size 71) Imperial ports (metric ports standard) (see page 5B-80 for port sizes) Magnetic Piston for use with PHD Miniature Reed and Magnetoresistive Switches (Magnetoresistive Switches not available on size 71) PB - Port controls both directions (standard locations are 1 & 5) (not available on size 71) (see page 5B-76 for port sizes) PE - Port controls extend only (standard in location 1) (not available on size 71) PR - Port control retract only (standard in location 5) (not available on size 71) UBxx- Ports location (standard locations are 1 & 5) DB DE DR E H47 L9 M - WITHOUT CYLINDER OPTION This option is required for slide with user supplied ISO Cylinder. H11- Slide for VDMA/ISO cylinders (sizes 74, 75, and 76 only) H12- Slide for 6432 ISO cylinder (sizes 71, 72, and 73 only) TOOL PLATE EXTENSION Additional distance between tool plate and bearing body in 1 mm increments. Leave blank if additional extension is not required. Minimum tool plate extension for all SK slides only with ISO cylinders is 50 mm, (if tool extension is required). AE AR BR BS BT GG - GH GI - ! Options may affect unit length. See unit dimension and options pages for adders. GM GN GO J3 J8 Q1 - 5B x 25 – DB – M – AR – GM – BS SLIDE OPTIONS Travel Adjustment and Shock Pads on extension* Travel Adjustment and Shock Pads on retraction* Shock Pads on retraction* Shock Pads on extension for use with option -GM or -GO only* Shock Pads on retraction for use with option -GN or -GO only* Travel Adjustment and Shock Pads on extension with provisions for Proximity Switch mounting in both directions* Travel Adjustment and Shock Pads on retraction with provisions for Proximity Switch mounting on retract only* Travel Adjustment and Shock Pads with provisions for Proximity Switch mounting in both directions* Provisions for Shock Absorber mounting on extension** Provisions for Shock Absorber mounting on retraction** Provisions for Shock Absorber mounting on extension and retraction** Transitional fit dowel holes (in both tool plate and housing) Precision fit dowel holes (in both tool plate and housing) Corrosion resistant guide shafts (ends unplated) NOTES: 1) -BR and -GG options not available with tool plate extension. 2) * Shock pads come standard with the travel adjustment options and do not need to be specified separately when travel adjustment is ordered. 3) **Shock absorber ready options include shock absorber stop brackets mounted on the shaft and a stop collar on the opposite shaft. 4) Shock absorbers, proximity switches, and all mounting kits must be ordered separately. See pages 5B-86 & 5B-87. 5B-61 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sksl 5B BENEFITS: SERIES SK & SL SLIDES ■ All SK and SL Slides can have either linear ball bushings or TC fluoropolymer composite bushings to provide optimum performance with minimum slide deflection for all types of applications. ■ SK and SL Slides are available in six sizes for application to a wide range of tasks. ■ Four bushings allow the hardened and precision ground shafts to move smoothly, ensuring rugged, precise linear motion of the tool plate and load. ■ Oversize guide shafts are available with TC bushings for maximum rigidity and minimum deflection. ■ Linear ball bushings and TC bushings have internal lubrication for maximum life. ■ Linear ball bushings provide lowest friction, highest load capacity, and optimum accuracy of tool plate motion. ■ Units with linear ball bushings have shaft wipers to exclude external contaminants. ■ Anodized aluminum alloy tool plates with combination tapped and counterbored holes and a precisely machined mounting surface permit easy attachment of tooling. ■ Slides are available without a cylinder and supplied with complete hardware for mounting standard VDMA/ISO cylinders. ■ Series SK and SL Slides are provided with Series CV Cylinders (sizes 72 - 76 only) which provide the following advantages: The SK version is compact and ideal for short travel in horizontal or vertical application, where slide length and weight are critical. The SL version has a greater distance between bushings for longer slide travels and greater shaft stability. ✔ Units specified with the Hushcontrol Advantage provide superb speed and deceleration control and environmentally friendly noise levels. ® ✔ Internal shock pads are standard. ✔ Wide range of options. ✔ Optional Rodlok® NEW! ✔ See additional benefits in the Series CV catalog. ■ Provisions for 8 mm or 12 mm proximity switches are standard on all units. ■ Dowel pin holes are standard on housings and tool plates, and are available with a variety of optional fits. ■ Units bolt and dowel directly to metric Series SG gantry slides without need of a transition plate. (sizes 71-75 only) SPECIFICATIONS POWER SOURCE WORKING PRESSURE GUIDE SHAFTS BEARINGS TOOL PLATE BODY OPTIONS SERIES SKB & SLB SERIES SKC, SKD, SLC, & SLD PHD Cylinder 10 bar Air Two Hardened, Precision Ground Shafts Four Linear Ball Bushings Four TC Fluoropolymer Composite Bearings Anodized Aluminum Alloy Anodized Aluminum Alloy TC Bearings, Port Controls, Cushions, Shock Pads, Magnetic Pistons, Shock Absorbers, Travel Adjustment 5B-62 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION BENEFITS: SERIES SK & SL SLIDES NEW! The cylinder features... The HUSHCONTROL® Advantage Only PHD Series CV Cylinders are offered with the Hushcontrol® Advantage. Hushcontrol® is achieved when optional cushions and Port Controls® are ordered with the standard shock pads. This combination provides: PORT CONTROL® PHD’s Port Control is a built-in flow control valve for regulating the speed of the cylinder through its entire stroke. • Superior speed and deceleration control of piston rod and attached loads. CUSHION Effective cushion up to 30.2 mm for smooth deceleration at end of stroke. • Significantly lowers noise levels even at high cycle speeds. SHOCK PAD Built-in shock pads are standard on all sizes. Eliminates metal to metal contact. 5B NEW! (Option -PB,-DB) Rodlok® (Option -H47) Optional Rodlok® securely holds a static piston rod in place at any point of stroke desired. Ideal for applications where rod drift is unacceptable due to system leakage, line rupture, or power loss. THE TC BUSHING ADVANTAGE ■ PHD’s TC fluoropolymer composite bushings are available for standard diameter guide shafts or the optional oversize shafts. ■ TC bushings have internal lubrication and are virtually impervious to contamination. ■ Field applications and testing have proved slide life to be comparable with that of units with traditional ball bushings. ■ Together with cost benefits, slide performance with TC bushings is enhanced by reduced deflection of the large diameter shafts. (See page 74 for TC bushing performance data.) TC BUSHING BUSHING SLEEVE SHAFT SLIDE BODY 5B-63 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sksl DIMENSIONS: SERIES SK SLIDES U+ TRAVEL A C KK + TRAVEL O J HH 4 Ø X1 SHAFT FOR SKB & SKC UNITS Ø X2 SHAFT FOR SKD UNITS* R K THREAD N 2X LL PORT EE E W F D B 3 1 E 2X T 4X V THD 2 G 4X Z THREAD MM + SLIDE TOTAL TRAVEL + MID-POSITION TRAVEL AA L 3 POSITION DETAIL L M N O Q R S T U V W X1* X2 Y Z AA BB CC DD EE FF GG HH KK LL MM 5B SKx71 19 65 39 39 90 38.5 88 16.5 29 40 M4 x 0.7 x 6.5 mm DP 31 1 5 23.5 M3 20 6.4 15.4 39 M4 x 0.7 x 8 mm DP 61.5 8 10 M4 x 0.7 M4 x 0.7 x 7 mm DP 14 38.5 23 M5 80 4 M4 x 0.7 x 8 mm DP 9 103 1/8 BSPP 158 SKx72 20 82.5 38.5 51 107 50 105 23 38 45 M4 x 0.7 x 10 mm DP 40 1 5 24 M4 23 11 19.1 39 M5 x 0.8 x 9.5 mm DP 76 10 12 M5 x 0.8 M5 x 0.8 x 9 mm DP 12 50 30 M6 95 5 M5 x 0.8 x 12 mm DP 9.5 116 G 1/8 BSPP 206 MODEL NO. SKx74 SKx73 32 25 100 90 47.5 50 70 51 143 122 58 47.5 141 120 32 30 48 43 48 51 M4 x 0.7 x M4 x 0.7 x 11 mm DP 6.5 mm DP 50.5 45.5 1 1 5.8 11 25 22 M6 M5 22 16 8.1 6.4 27.0 19.1 45 45 M6 x 1.0 x M5 x 0.8 x 15 mm DP 9.5 mm DP 97 81 16 12 20 16 M8 x 1.25 M6 x 1.0 M8 x 1.25 x M6 x 1.0 x 16 mm DP 10 mm DP 31.5 25.5 58 47.5 36 32 M10 M8 128 110 7 6.5 M8 x 1.25 x M6 x 1.0 x 16 mm DP 15 mm DP 15.5 14.5 148 125 G 1/4 BSPP G 1/8 BSPP 260.0 218 SKx75 40 115 58 63 173 65 171 36 60 55 M4 x 0.7 x 11 mm DP 62 1 5.8 30 M8 22.5 9.5 27.0 45 M6 x 1.0 x 15 mm DP 117 20 25 M10 x 1.5 M10 x 1.5 x 19 mm DP 33 65 45 M12 154 8.5 M10 x 1.5 x 20 mm DP 18.5 166 G 1/4 BSPP 289 BB SKx76 50 150 65 100 215 80 213 45 70 66 M4 x 0.7 x 11 mm DP 73 1.5 5.8 35 M10 25.5 12.4 34.9 51 M8 x 1.25 x 16 mm DP 143 25 30 M12 x 1.75 M12 x 1.75 x 20 mm DP 44.5 65 50 M12 197 11.5 M12 x 1.75 x 20 mm DP 27 178 G 1/4 BSPP 324 2X S FF H CC M Third Angle Projection LETTER DIM. BORE A B C D E F G H J K 2X Ø THRU & COUNTERBORE FOR DD SHCS 4X Y THREAD THRU FROM THIS SIDE C'BORE FROM THE OPPOSITE SIDE FOR Q SHCS 4X GG THREAD SIZE 71 72 73 74 75 76 BR 6 6 6 6 6 6 OPTION ADDERS AR, GH, GI, GN, GO H47 DE, DR 19 — 12.7 19 40 — 22 44 — 22 48 — 22 55 — 25 70 — DB 25.4 — — — — — For options BR, AR, GH, GI, GN, and G0, add between dimensions O and A. For H47, DE, DR, and DB options, add to KK + Stroke Dimension 3 POSITION TRAVEL OPTION ADDER SLIDE MODEL SKxE71 MM 158 DE, DR 12.7 DB 25.4 NOTES: 1) DIMENSIONS MAY BE AFFECTED BY OPTIONS. FOR OPTION DIMENSIONS SEE PAGES 5B-75 to 5B-85. 2) ALL DIMENSIONS ARE CENTERED ON THE CENTERLINE OF THE SLIDE UNLESS OTHERWISE SPECIFIED 3) * FOR SIZE 76 ONLY WITH SKE DOUBLE OVERSIZE SHAFT = 35 mm 4) FOR PORT AND NEEDLE LOCATIONS, SEE OPTION PAGES 5B-75, 5B-76, AND 5B-81. 5) ALL UNITS, EXCEPT PORT WITH PORT CONTROL ON SAME SIDE, COMPLY WITH DIN 3852 PART 2 PORT SPECIFICATIONS FOR SHORT STUD AND LARGE SEALING SURFACE. 6) DIMENSIONS ARE IN mm 7) NUMBERS ENCLOSED BY A CIRCLE INDICATE POSITION 8) FOR DOWEL HOLE LOCATIONS, SEE PAGE 5B-85. All dimensions are reference only unless specifically toleranced. 5B-64 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION DIMENSIONS: SERIES SL SLIDES U+ TRAVEL A C KK + TRAVEL O K THREAD HH P N 4 Ø X1 SHAFT FOR SLB & SLC UNITS Ø X2 SHAFT FOR SLD UNITS* J R EE E F W D B 3 1 E 2X LL PORT 2X T 2 G 2X Ø THRU & COUNTERBORE FOR DD SHCS 4X Y THREAD THRU FROM THIS SIDE C'BORE FROM THE OPPOSITE SIDE FOR Q SHCS AA 3 POSITION DETAIL Third Angle Projection L M N O P Q R S T U V W X1* X2 Y Z AA BB CC DD EE FF GG HH KK LL MM SLx71 19 90 39 64 90 38.5 88 16.5 29 67 M4 x 0.7 x 6.5 mm DP 31 1 5 23.5 34.5 M3 20 6.4 15.4 39 M4 x 0.7 x 8 mm DP 61.5 8 10 M4 x 0.7 M4 x 0.7 x 7 mm DP 14 38.5 23 M5 80 4 M4 x 0.7 x 8 mm DP 9 130 1/8 BSPP 185 2X S FF BB L H MM + SLIDE TOTAL TRAVEL + MID-POSITION TRAVEL LETTER DIM. BORE A B C D E F G H J K 4X V THD SLx72 20 110 38.5 78.5 107 50 105 23 38 77 M4 x 0.7 x 10 mm DP 40 1 5 24 35 M4 23 11 19.1 39 M5 x 0.8 x 9.5 mm DP 76 10 12 M5 x 0.8 M5 x 0.8 x 9 mm DP 12 50 30 M6 95 5 M5 x 0.8 x 12 mm DP 9.5 148 G 1/8 BSPP 238 MODEL NO. SLx74 SLx73 32 25 130 125 47.5 50 96 94 143 122 58 47.5 141 120 32 30 48 43 85 86 M4 x 0.7 x M4 x 0.7 x 11 mm DP 6.5 mm DP 50.5 45.5 1 1 5.8 11 25 22 36 39 M6 M5 22 16 8.1 6.4 27.0 19.1 45 45 M6 x 1.0 x M5 x 0.8 x 15 mm DP 9.5 mm DP 97 81 16 12 20 16 M8 x 1.25 M6 x 1.0 M8 x 1.25 x M6 x 1.0 x 16 mm DP 10 mm DP 31.5 25.5 58 47.5 36 32 M10 M8 128 110 7 6.5 M8 x 1.25 x M6 x 1.0 x 16 mm DP 15 mm DP 15.5 14.5 185 160 G 1/4 BSPP G 1/8 BSPP 297 253 SLx75 40 145 58 105 173 65 171 36 60 95 M4 x 0.7 x 11 mm DP 62 1 5.8 30 40.5 M8 22.5 9.5 27.0 45 M6 x 1.0 x 15 mm DP 117 20 25 M10 x 1.5 M10 x 1.5 x 19 mm DP 33 65 45 M12 154 8.5 M10 x 1.5 x 20 mm DP 18.5 206 G 1/4 BSPP 329 CC M 4X GG THREAD SLx76 50 200 65 150 215 80 213 45 70 116 M4 x 0.7 x 11 mm DP 73 1.5 5.8 35 55 M10 25.5 12.4 34.9 51 M8 x 1.25 x 16 mm DP 143 25 30 M12 x 1.75 M12 x 1.75 x 20 mm DP 44.5 65 50 M12 197 11.5 M12 x 1.75 x 20 mm DP 27 228 G 1/4 BSPP 374 SIZE 71 72 73 74 75 76 BR 6 6 6 6 6 6 OPTION ADDERS AR, GH, GI, GN, GO H47 DE, DR 19 — 12.7 19 40 — 22 44 — 22 48 — 22 55 — 25 70 — DB 25.4 — — — — — For options BR, AR, GH, GI, GN, and G0, add between dimensions O and A. For H47, DE, DR, and DB options, add to KK + Stroke Dimension 3 POSITION TRAVEL OPTION ADDER SLIDE MODEL SLxE71 MM 185 DE, DR 12.7 DB 25.4 NOTES: 1) DIMENSIONS MAY BE AFFECTED BY OPTIONS. FOR OPTION DIMENSIONS SEE PAGES 5B-75 to 5B-85. 2) ALL DIMENSIONS ARE CENTERED ON THE CENTERLINE OF THE SLIDE UNLESS OTHERWISE SPECIFIED 3) * FOR SIZE 76 ONLY WITH SLE DOUBLE OVERSIZE SHAFT = 35 mm 4) FOR PORT AND NEEDLE LOCATIONS, SEE OPTION PAGES 5B-75, 5B-76, AND 5B-81. 5) ALL UNITS, EXCEPT PORT WITH PORT CONTROL ON SAME SIDE, COMPLY WITH DIN 3852 PART 2 PORT SPECIFICATIONS FOR SHORT STUD AND LARGE SEALING SURFACE. 6) DIMENSIONS ARE IN mm 7) NUMBERS ENCLOSED BY A CIRCLE INDICATE POSITION 8) FOR DOWEL HOLE LOCATIONS, SEE PAGE 5B-85. All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5B-65 (800) 624-8511 CAT-03 5B 4X Z THREAD www.phdinc.com/sksl ENGINEERING DATA: SERIES SK & SL SLIDES SHAFT [mm] EFFECTIVE SHAFT DIAMETER (mm) PISTON AREA FOR SxB & SxC PHD CYLINDERS UNIT (BALL BUSHING SxD SxE [mm 2] (TC) (TC) DIRECTION SIZE or TC) 285 10 — 71 extend 8 236 retract 314 12 — 72 extend 10 264 retract 491 16 — 73 extend 12 412 retract 804 20 — 74 extend 16 691 retract 1257 25 — 75 extend 20 1056 retract 1963 30 35 76 extend 25 1649 retract PRESSURE RATINGS All SK and SL Slides with PHD Cylinders have a maximum working pressure of 10 bar and are for pneumatic use only. BREAKAWAY SLIDE MODEL SKx71/SLx71 SKx72/SLx72 SKx73/SLx73 SKx74/SLx74 SKx75/SLx75 SKx76/SLx76 ISO CYLINDER SPECIFICATIONS (OPTION -H11 OR -H12) Ø 16 mm per ISO/6432 Standard Ø 20 mm per ISO/6432 Standard Ø 25 mm per ISO/6432 Standard Ø 32 mm per VDMA 24562/ISO 6431 Ø 40 mm per VDMA 24562/ISO 6431 Ø 50 mm per VDMA 24562/ISO 6431 ISO CYLINDER NOTES (-H11 or -H12 option): 1) Cylinder supplied by user. 2) Cylinder rod extensions are not required. Slide units have a rod adaptor coupling standard for each specific unit at the correct length (-H11, -H12). 3) For repeatability, consult the cylinder manufacturer. 4) Minimum travel required for all Series SK or SL Slides with ISO cylinders is: Size 71 25 mm 74 50 mm 72 25 mm 75 50 mm 73 25 mm 76 50 mm 5) Slide travel will be 0.5 to 1.0 mm less than the ISO cylinder stroke on -H11 or -H12 units when properly adjusted. 5B Units with linear ball bushings will have 1.4 bar breakaway with zero applied load. Units with TC bushings see chart on page 5B-74. OPERATING TEMPERATURES TOTAL TRAVEL LENGTH Standard SK and SL Slides are recommended for use in temperatures from –29° to +82°C. Consult PHD for temperatures beyond this range. Tolerance on nominal travel length is +2.5 mm/- 0 mm. Tolerance on 3-position travel length is ±1 mm. +2.5/-.000 mm STANDARD UNITS LUBRICATION All slides are permanently lubricated at the factory for service under normal conditions. PHD Cylinders can be used with unlubricated air. Life can be extended by periodic lubrication of the shafts and the use of lubricated air with the cylinders. Silicon-based lubricants should not be used with PHD’s TC bushings. MATERIAL SPECIFICATIONS The slide body and tool plate are anodized aluminum alloy. The guide shafts are hardened and ground steel. Bushings are either linear ball bushings or PHD TC fluoropolymer material. +2.5/-.000 mm END PLAY Axial end play is eliminated on slides with either PHD Cylinders or slides with VDMA/ISO cylinder and travel adjustments. End play on units with VDMA/ISO cylinders without travel adjustments is 0.05-0.15 mm (-H11 or -H12 option only). MAXIMUM SLIDE VELOCITY Maximum velocity for Series SK and SL slides with PHD Cylinders is 2 m/s on all sizes. The above figures are based on optimum operating conditions and no load with 6 bar working pressure. Consult ISO cylinder suppliers for units with -H11 and -H12 options. Many factors affect slide velocity such as air line size, valve port size, and variations of slide manufacturing tolerances. Contact PHD customer service for assistance with high velocity applications. See kinetic energy and shock absorber graphs for specific velocities. +3.5/-.000 mm TOOL PLATE EXTENSION 5B-66 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SK & SL SLIDES SLIDE SELECTION MAXIMUM STATIC LOAD CAPACITY There are three major factors to consider when selecting a slide: 10000 BUSHING LOAD CAPACITY 8000 SHAFT DEFLECTION Use the Deflection Graphs (next 6 pages) to determine if the slide has acceptable deflection for the application. 3 76 7000 Weight [N] 2 SERIES SLD 9000 Use the Maximum Rolling load graphs for the relevant bushing (next 6 pages) and the maximum static side load calculation (below) to determine if the slide bushings can handle the total payload. Bushing loads shown are based on a service life of 5,000 kilometers of slide travel. AIR CYLINDER THRUST Use the effective piston area (see chart on previous page) of the slide’s cylinder to determine if thrust is sufficient for the applied load. 6000 75 5000 4000 3000 74 2000 73 1000 72 0 71 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Travel [mm] (The graphs on next 6 pages provide complete sizing information.) SK AND SL MAXIMUM LOADS & UNIT WEIGHTS T = Travel in mm UNIT SIZE SLIDE MODEL 71 SKB 71 SKC 71 SKD 72 SKB 72 SKC 72 SKD 73 SKB 73 SKC 73 SKD 74 SKB 74 SKC 74 SKD 75 SKB 75 SKC 75 SKD 76 SKB 76 SKC 76 SKD 76 SKE MAX. STATIC SIDE LOAD N UNIT WEIGHT* kg UNIT SIZE SLIDE MODEL 159300 T + 95.4 14560 T + 52.3 28500 T + 52.3 0.80 + (0.0018 x T) 71 SLB 0.80 + (0.0018 x T) 71 SLC 0.86 + (0.0022 x T) 71 SLD 29260 T + 118 28500 T + 57.8 49000 T + 57.8 42900 T + 117 48900 T + 50.5 116300 T + 50.5 1.52 + (0.003 x T) 72 SLB 1.52 + (0.003 x T) 72 SLC 1.60 + (0.0035 x T) 72 SLD 1.87 + (0.0035 x T) 73 SLB 1.87 + (0.0035 x T) 73 SLC 2.05 + (0.005 x T) 73 SLD 3.05 + (0.007 x T) 74 SLB 3.05 + (0.007 x T) 74 SLC 3.35 + (0.010 x T) 74 SLD 4.79 + (0.010 x T) 75 SLB 4.79 + (0.010 x T) 75 SLC 5.26 + (0.013 x T) 75 SLD 8.62 + (0.013 x T) 76 SLB 8.62 + (0.013 x T) 76 SLC 9.34 + (0.016 x T) 76 SLD 10.09 + (0.020 x T) 76 SLE 124400 T + 122 116300 T + 53.8 195100 T + 53.8 242000 T + 133 227000 T + 54.2 325000 T + 54.2 435000 T + 115 444000 T + 64.6 687000 T + 64.6 765000 T + 64.6 MAX. STATIC SIDE LOAD N 13510 T + 52.7 14560 T + 52.3 28500 T + 52.3 21080 T + 58.7 28500 T + 57.8 49000 T + 57.8 55070 T + 152 48900 T + 50.5 116300 T + 50.5 94000 T + 63.5 116300 T + 53.8 226000 T + 53.8 219000 T + 79 227000 T + 54.2 360000 T + 54.2 443000 T + 89 444000 T + 64.6 767000 T + 64.6 868000 T + 64.6 UNIT WEIGHT* kg 1.05 + (0.0018 x T) 1.05 + (0.0018 x T) 5B 1 1.11 + (0.0022 x T) 1.92 + ( 0.003 x T) 1.92 + (0.003 x T) 1.60 + (0.0035 x T) 2.44 + (0.0035 x T) 2.44 + (0.0035 x T) 2.69 + (0.005 x T) 3.70 + (0.007 x T) 3.70 + (0.007 x T) 4.09 + (0.010 x T) 5.83 + (0.010 x T) 5.83 + (0.010 x T) 6.39 + (0.013 x T) 10.81 + (0.013 x T) 10.81 + (0.013 x T) 11.69 + (0.016 x T) 12.64 + (0.020 x T) *Slide weights shown are calculated using a PHD Cylinder as the power source. Weight of unit with ISO cylinder would be similar. 5B-67 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sksl ENGINEERING DATA: SERIES SK & SL SLIDES, SIZE 71 MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS The following graphs are designed to provide a quick and easy method of selecting and comparing each SK and SL Slide. Maximum load versus travel is shown with various deflection curves to determine shaft deflection for the application. The linear ball bushing load ratings shown are derated by a factor of 1.2 from the bearing manufacturer’s ratings to provide a design safety factor. Consult PHD for applications which exceed maximum load ranges shown. Maximum loads are based on a service life of 5,000 kilometers of linear travel at .6 meter/sec average velocity. The deflection figures given in these graphs are based on the effect of external loads. Shaft straightness, shaft weight, and bearing alignment will affect the accuracy of the tool plate location. Consult PHD for applications requiring high precision tool plate location. When the load is attached to the face of the tool plate, add the distance between load center of TRAVEL [mm] gravity and tool plate to the ADDED DISTANCE travel length and use the total TO LOAD as the travel length in the following graphs. SKB71 SLB71 DEFLECTION DEFLECTION LOAD VS. LIFE 80 LOAD VS. LIFE 100 80 0 25 150 200 250 75 LOAD (N) 300 TRAVEL (mm) 50 .80 100 100 125 150 175 200 225 250 275 20 0 300 0 0 .10 .05 50 0 25 50 75 100 5B 14 19 29 60 LOAD VS. LIFE 125 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A B 8 14 30 9 20 0 0 4 10 0 0 0 40 0 50 100 150 200 250 300 .05 TRAVEL (mm) 20 0 0 25 50 75 100 125 150 175 200 225 250 275 300 0 25 50 75 100 125 3 5 8 20 0 0 3 10 0 0 0 250 275 300 19 26 39 80 17 22 34 70 14 18 29 60 11 15 23 50 8 11 18 40 5 8 13 30 2 3 10 20 0 0 4 10 0 0 0 0 LOAD VS. LIFE A- 2.54 Million Meters Life B- 5.08 Million Meters Life A B 50 100 150 200 250 300 150 175 200 225 250 275 300 70 60 50 40 0 50 100 150 200 250 300 30 .05 TRAVEL (mm) 20 10 LOAD VS. LIFE A- 2.54 Million Meters Life B- 5.08 Million Meters Life 50 100 .10 .05 0 VELOCITY (mm/sec) 4 3 2 1 35 40 65 120 23 34 49 110 23 34 49 100 21 29 44 90 A 19 26 39 80 17 22 34 70 14 18 29 60 11 15 23 50 B 8 11 18 40 5 8 13 30 2 3 10 20 0 0 4 10 0 0 0 0 0 LOAD (N) 80 1 9 13 30 .10 20 B 8 13 18 40 5 LOAD (N) LOAD (N) 10 16 24 50 .20 .20 30 90 13 18 30 60 .40 .80 .40 40 100 .80 1 50 110 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A 16 24 35 70 LOAD (N) DEFLECTION 120 18 30 40 80 70 300 SLD71 LOAD VS. LIFE 22 40 50 90 60 250 TRAVEL (mm) VELOCITY (mm/sec) 4 3 2 1 80 200 TRAVEL (mm) SKD71 DEFLECTION 225 0 TRAVEL (mm) 90 90 .10 .05 0 44 .80 4 29 .40 .20 .20 3 60 10 0 200 21 1 LOAD (N) 6 .10 20 LOAD (N) LOAD (N) 80 8 12 18 40 .40 30 175 VELOCITY (mm/sec) 4 3 2 1 23 34 49 100 DEFLECTION 12 16 24 50 .80 40 150 100 1 LOAD (N) 50 150 SLC71 VELOCITY (mm/sec) 4 3 2 1 17 25 34 70 60 100 TRAVEL (mm) SKC71 70 50 TRAVEL (mm) TRAVEL (mm) DEFLECTION 40 20 .40 .20 .20 0 0 60 1 .80 .40 40 .05 0 60 A- 1.27 Million Meters Life B- 2.54 Million Meters Life C- 5.08 Million Meters Life A B C 80 20 .10 20 80 LOAD (N) LOAD (N) 40 100 A- 1.27 Million Meters Life B- 2.54 Million Meters Life C- 5.08 Million Meters Life A B C 60 1 LOAD (N) 60 40 MAX. LOAD [N] 150 200 250 300 TRAVEL (mm) 10 0 0 0 25 50 75 100 125 150 175 200 225 250 275 300 0 25 50 TRAVEL (mm) 75 100 125 150 175 200 225 250 275 300 TRAVEL (mm) LOAD VS. LIFE VELOCITY (mm/sec) 1 = 300 2 = 600 3 = 900 4 =1200 The scales of the load and travel axes change from graph to graph for maximum clarity. 5B-68 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SK & SL SLIDES, SIZE 72 MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SKB72 SLB72 LOAD VS. LIFE LOAD VS. LIFE 100 LOAD (N) 100 80 50 B 3 100 100 150 200 250 300 75 50 100 150 200 250 300 1 .75 TRAVEL (mm) .50 .25 .10 0 .1 .05 0 25 50 75 100 125 150 175 200 225 250 275 300 0 25 50 75 100 28 38 58 120 LOAD (N) 120 225 250 275 300 18 25 39 80 19 40 3 5 10 20 0 0 0 B 140 200 250 300 0 6 13 20 0 0 0 1 150 B 80 0 0 50 .50 150 200 250 300 .10 .25 .10 .25 60 100 TRAVEL (mm) .50 .75 TRAVEL (mm) 2 100 100 .75 1 50 LOAD (N) 3 2 0 22 30 48 100 18 24 39 80 6 12 20 40 120 0 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A 28 39 59 120 12 18 28 60 3 8 11 39 51 80 160 160 12 18 28 60 LOAD VS. LIFE VELOCITY (mm/sec) 4 3 2 1 45 57 92 180 33 45 68 140 180 40 .05 .05 20 200 DEFLECTION A- 2.54 Million Meters Life B- 5.08 Million Meters Life A 22 31 49 100 100 40 175 SLC72 LOAD VS. LIFE VELOCITY (mm/sec) 4 3 2 1 34 45 67 140 DEFLECTION 140 60 150 LOAD (N) SKC72 80 125 TRAVEL (mm) TRAVEL (mm) 20 0 0 0 25 50 75 100 125 150 175 200 225 250 275 0 300 25 50 75 100 125 150 175 SKD72 160 140 35 47 70 140 30 40 60 120 23 33 50 100 A A- 2.54 Million Meters Life B- 5.08 Million Meters Life 200 15 25 45 80 18 40 60 180 160 15 40 0 5 10 20 0 0 0 2 0 0 50 100 200 250 300 300 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A B 2 50 100 150 200 250 300 TRAVEL (mm) .10 .05 .25 60 40 20 0 LOAD VS. LIFE .50 .25 20 120 100 80 .10 .05 40 275 1 .75 .50 60 150 TRAVEL (mm) LOAD (N) 140 3 10 B 3 5 VELOCITY (mm/sec) 4 3 2 1 65 70 115 220 55 60 100 200 45 55 90 180 35 50 80 160 32 45 70 140 30 37 60 120 22 30 50 100 15 22 40 80 10 15 30 60 0 5 20 40 0 0 10 20 0 0 0 0 0 DEFLECTION 220 10 1 .75 80 250 LOAD (N) LOAD (N) DEFLECTION 100 225 SLD72 LOAD VS. LIFE VELOCITY (mm/sec) 4 3 2 1 40 55 80 160 120 200 TRAVEL (mm) TRAVEL (mm) 0 0 25 50 75 100 125 150 175 200 225 250 275 300 0 25 50 75 100 125 150 175 200 225 250 275 300 TRAVEL (mm) TRAVEL (mm) LOAD VS. LIFE VELOCITY (mm/sec) 1 = 300 2 = 600 3 = 900 4 =1200 The scales of the load and travel axes change from graph to graph for maximum clarity. 5B-69 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sksl 5B 0 LOAD (N) B A- 2.54 Million Meters Life B- 5.08 Million Meters Life 50 0 50 25 0 LOAD (N) A 75 0 2 1 .75 TRAVEL (mm) 100 25 3 50 LOAD (N) 2 0 .05 20 125 125 .25 40 DEFLECTION 25 0 60 A- 2.54 Million Meters Life B- 5.08 Million Meters Life .50 LOAD (N) 75 A LOAD (N) DEFLECTION ENGINEERING DATA: SERIES SK & SL SLIDES, SIZE 73 MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SKB73 SLB73 LOAD VS. LIFE DEFLECTION LOAD VS. LIFE DEFLECTION 150 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 100 150 A B 50 100 B 2 1 .2 5 75 150 225 300 375 50 450 0 0 75 150 .2 5 .0 5 0 .7 5 .5 0 0 .1 0 50 100 A 50 3 .7 5 .5 0 LOAD (N) 1 LOAD (N) 2 LOAD (N) 3 100 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 150 LOAD (N) 150 225 300 375 450 TRAVEL (mm) .1 0 TRAVEL (mm) .0 5 0 0 25 50 75 0 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 0 25 50 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 75 TRAVEL (mm) TRAVEL (mm) SKC73 180 220 A 33 45 65 140 LOAD (N) 120 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 28 35 60 120 180 21 30 45 100 160 B 17 25 35 80 10 15 25 60 3 10 15 40 0 75 150 225 300 375 60 450 TRAVEL (mm) 25 50 40 20 75 0 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 5 10 20 40 0 25 50 75 3 240 5 15 40 0 5 20 0 0 0 220 200 75 150 225 325 400 450 180 75 20 0 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 75 150 225 325 400 450 TRAVEL (mm) .25 50 B .50 25 A- 2.54 Million Meters Life B- 5.08 Million Meters Life .10 .05 0 450 .75 .75 60 40 .05 20 375 1 1 80 .10 40 300 140 100 .25 60 A 160 120 .50 80 225 LOAD VS. LIFE 2 TRAVEL (mm) 3 2 LOAD (N) 280 260 0 100 0 0 0 0 DEFLECTION B VELOCITY (mm/sec) 4 3 2 1 65 90 140 280 60 80 125 260 55 75 115 240 50 70 105 220 45 65 95 200 40 60 90 180 35 55 80 160 30 45 65 140 25 35 55 120 20 30 45 100 10 20 35 80 5 15 25 60 0 10 15 40 0 5 10 20 0 0 0 0 0 LOAD (N) 220 10 15 25 60 A- 2.54 Million Meters Life B- 5.08 Million Meters Life LOAD (N) LOAD (N) 20 30 45 100 15 25 35 80 120 150 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 LOAD VS. LIFE A 40 55 85 180 35 50 75 160 30 40 65 140 25 35 55 120 240 160 75 SLD73 45 60 100 200 180 0 TRAVEL (mm) VELOCITY (mm/sec) 4 3 2 1 60 85 125 240 50 70 110 220 140 0 0 TRAVEL (mm) SKD73 200 5 10 20 0 0 TRAVEL (mm) DEFLECTION 0 .10 5 .0 0 B 10 20 30 60 2 80 0 .05 0 0 0 .10 20 120 .25 40 5 5 20 0 25 35 55 120 20 30 45 100 15 25 40 80 1 .75 0 .5 1 .75 .50 .25 60 0 30 45 65 140 140 100 2 80 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 35 50 80 160 3 3 100 LOAD VS. LIFE A 40 55 85 180 200 LOAD (N) 140 VELOCITY (mm/sec) 4 3 2 1 50 70 100 220 45 65 95 200 DEFLECTION 38 50 75 160 160 LOAD (N) LOAD VS. LIFE LOAD (N) DEFLECTION 5B SLC73 VELOCITY (mm/sec) 4 3 2 1 43 55 85 180 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 TRAVEL (mm) TRAVEL (mm) LOAD VS. LIFE VELOCITY (mm/sec) 1 = 300 2 = 600 3 = 900 4 =1200 The scales of the load and travel axes change from graph to graph for maximum clarity. 5B-70 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SK & SL SLIDES, SIZE 74 MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SKB74 SLB74 DEFLECTION LOAD VS. LIFE 400 LOAD VS. LIFE DEFLECTION 350 LOAD (N) LOAD (N) B 150 200 100 0 0 100 200 300 400 500 600 0 1 .75 .50 50 100 TRAVEL (mm) 0 300 400 500 600 TRAVEL (mm) 100 200 150 250 300 350 400 450 500 550 0 600 50 100 150 200 250 300 350 SKC74 300 20 35 60 125 275 B 3 5 15 20 50 200 0 5 0 0 10 25 0 200 400 500 600 5 0 5 10 25 0 0 0 150 0 100 200 300 400 500 600 TRAVEL (mm) .25 .25 100 75 .10 .05 50 .05 25 10 15 20 50 175 125 .10 50 B .50 .50 75 300 TRAVEL (mm) 30 40 70 150 1 100 35 50 80 175 .75 .75 0 40 60 90 200 15 20 30 75 2 1 225 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 20 25 40 100 3 2 10 20 30 75 0 LOAD VS. LIFE 45 70 110 225 25 30 60 125 250 LOAD (N) 200 DEFLECTION LOAD (N) 25 40 70 150 15 25 45 100 100 600 A 50 80 120 250 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 30 55 80 175 LOAD (N) 225 125 550 60 100 140 300 55 90 130 275 A 40 60 90 200 DEFLECTION 175 500 VELOCITY (mm/sec) 4 3 2 1 LOAD VS. LIFE 50 70 110 225 150 450 SLC74 VELOCITY (mm/sec) 4 3 2 1 60 80 130 250 250 400 TRAVEL (mm) 5B 50 TRAVEL (mm) LOAD (N) 200 .10 .05 0 25 0 0 0 50 100 150 200 250 300 350 450 400 500 550 0 600 50 100 150 200 TRAVEL (mm) 250 300 350 400 450 500 550 600 TRAVEL (mm) SLD74 VELOCITY (mm/sec) 4 3 2 1 100 120 170 325 80 100 150 300 65 85 135 275 55 80 120 250 50 70 110 225 40 60 95 200 30 50 85 175 25 40 70 150 20 35 60 125 15 20 45 100 10 15 35 75 2 5 15 50 0 0 DEFLECTION 325 0 0 LOAD VS. LIFE A A- 2.54 Million Meters Life B- 5.08 Million Meters Life LOAD (N) LOAD (N) SKD74 B 5 25 0 0 DEFLECTION 0 100 200 300 300 400 500 375 600 LOAD VS. LIFE A- 2.54 Million Meters Life B- 5.08 Million Meters Life 100 200 300 400 500 600 TRAVEL (mm) 325 3 300 3 250 VELOCITY (mm/sec) 4 3 2 1 100 130 180 375 85 115 170 350 75 105 160 325 65 95 145 300 A 60 85 130 275 55 75 120 250 45 65 110 225 40 55 95 200 35 45 80 175 30 35 70 150 B 25 30 55 125 20 25 40 100 10 15 30 75 5 10 20 50 0 5 10 25 0 0 0 0 0 350 TRAVEL (mm) 275 275 .75 .50 .75 225 200 1 1 175 150 2 200 250 175 .50 LOAD (N) 2 225 LOAD (N) 100 0 0 150 125 .10 100 .05 75 .05 50 .10 75 .25 .25 125 100 50 25 0 B 2 100 300 200 .25 .10 5 .0 50 200 .25 100 250 3 2 150 1 .75 .50 LOAD (N) 3 200 A 300 LOAD (N) A 300 250 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 400 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 350 300 25 0 50 100 150 200 250 300 350 400 450 500 550 0 600 0 50 100 TRAVEL (mm) 150 200 250 300 350 400 450 500 550 600 TRAVEL (mm) LOAD VS. LIFE VELOCITY (mm/sec) 1 = 300 2 = 600 3 = 900 4 =1200 The scales of the load and travel axes change from graph to graph for maximum clarity. 5B-71 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sksl ENGINEERING DATA: SERIES SK & SL SLIDES, SIZE 75 MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SKB75 SLB75 LOAD VS. LIFE 600 400 1 .75 1 300 400 500 .50 200 600 0 200 300 400 500 600 TRAVEL (mm) 100 50 150 200 250 300 350 450 400 500 550 0 600 50 100 150 200 250 TRAVEL (mm) 300 350 SLC75 40 60 90 200 30 40 70 150 10 20 40 100 450 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 90 140 300 50 70 120 250 LOAD (N) LOAD (N) DEFLECTION 500 70 0 0 0 DEFLECTION 50 70 120 250 30 50 90 200 20 40 70 150 10 20 40 100 B 500 5 10 20 50 450 0 0 0 0 100 200 400 100 200 300 400 500 350 300 500 600 1 1 .75 .75 250 .50 .50 200 .25 .25 150 .10 .10 100 .05 .05 50 0 400 2 2 LOAD (N) 3 TRAVEL (mm) 300 TRAVEL (mm) 600 3 350 50 90 140 300 0 0 0 100 60 B 5 10 20 50 400 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 70 110 160 350 A 80 110 170 350 150 600 90 130 190 400 90 130 190 400 200 550 LOAD VS. LIFE A 110 140 220 450 LOAD VS. LIFE 100 150 210 450 250 500 VELOCITY (mm/sec) 4 3 2 1 120 160 240 500 VELOCITY (mm/sec) 4 3 2 1 110 170 240 500 300 450 400 TRAVEL (mm) SKC75 LOAD (N) 100 0 0 0 0 100 50 150 200 250 300 350 450 400 500 550 600 0 50 100 150 200 250 TRAVEL (mm) 350 300 400 450 500 550 600 TRAVEL (mm) SKD75 SLD75 VELOCITY (mm/sec) 4 3 2 1 165 180 270 550 LOAD VS. LIFE 135 160 245 500 A 110 140 220 450 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 75 110 170 350 60 90 145 300 B 45 70 120 250 35 60 90 200 25 45 70 150 10 20 40 100 0 5 20 50 0 0 DEFLECTION 0 550 VELOCITY (mm/sec) 1 4 3 2 150 210 310 650 140 190 290 600 130 170 270 550 120 150 240 500 100 130 220 450 80 110 190 400 70 90 160 350 60 70 140 300 45 55 110 250 30 40 90 200 20 30 60 150 0 100 200 300 400 500 600 B 0 650 TRAVEL (mm) A- 2.54 Million Meters Life B- 5.08 Million Meters Life 10 20 40 100 0 10 20 50 0 0 0 0 DEFLECTION 0 500 LOAD VS. LIFE A LOAD (N) LOAD (N) 90 125 190 400 100 200 300 400 500 600 TRAVEL (mm) 600 550 450 450 2 2 350 3 3 500 400 400 .05 50 .10 LOAD (N) 150 .05 100 .75 200 .10 150 300 250 .25 .25 200 350 .50 .50 250 1 1 300 .75 LOAD (N) B .05 100 0 5B A- 2.74 Million Meters Life B- 5.08 Million Meters Life A .10 200 TRAVEL (mm) 1100 1000 900 800 700 600 500 400 300 200 100 0 .25 100 .05 100 500 300 0 .25 .10 200 B 2 2 .75 .50 300 700 LOAD (N) LOAD (N) 500 800 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A 3 3 LOAD (N) 700 600 1000 900 800 700 600 500 400 300 200 100 0 LOAD (N) 800 400 LOAD VS. LIFE DEFLECTION 900 DEFLECTION 900 100 50 0 0 0 50 100 150 200 250 300 350 400 450 500 550 0 600 50 100 150 200 250 300 350 400 450 500 550 600 TRAVEL (mm) TRAVEL (mm) LOAD VS. LIFE VELOCITY (mm/sec) 1 = 300 2 = 600 3 = 900 4 =1200 The scales of the load and travel axes change from graph to graph for maximum clarity. 5B-72 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SK & SL SLIDES, SIZE 76 MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SKB76 SLB76 LOAD VS. LIFE DEFLECTION LOAD VS. LIFE DEFLECTION 1400 1400 1600 LOAD (N) 1000 B 3 400 200 100 200 .50 400 300 400 500 600 700 TRAVEL (mm) 400 200 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 0 700 50 100 150 200 250 400 500 600 700 300 350 SKC76 VELOCITY (mm/sec) 4 3 2 1 600 650 700 170 250 380 800 110 150 240 500 800 80 120 190 400 50 90 200 10 20 45 100 700 100 150 230 500 50 70 130 300 500 20 40 80 200 10 20 40 100 1 0 0 0 100 200 300 400 500 600 700 .75 0 400 .10 .05 0 0 0 100 200 300 400 500 600 700 TRAVEL (mm) .10 .05 200 100 0 0 .25 .25 300 TRAVEL (mm) 0 .50 .50 0 B 70 100 180 400 600 2 30 B A- 2.54 Million Meters Life B- 5.08 Million Meters Life 130 180 280 600 3 2 .75 80 130 300 LOAD (N) 3 1 50 A 150 220 330 700 900 LOAD (N) LOAD (N) 500 A- 2.54 Million Meters Life B- 5.08 Million Meters Life LOAD VS. LIFE 210 280 430 900 1000 A 130 180 290 600 600 100 550 VELOCITY (mm/sec) 1 4 3 2 230 300 480 1000 DEFLECTION 160 210 340 700 200 500 LOAD VS. LIFE 180 240 390 800 700 300 450 SLC76 DEFLECTION 800 400 400 TRAVEL (mm) TRAVEL (mm) 0 0 50 100 200 150 250 300 350 400 450 500 550 600 650 0 700 50 100 150 200 250 300 TRAVEL (mm) 350 SKD76 800 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 700 1100 130 190 290 600 1000 100 150 240 500 B 70 110 180 400 80 200 20 40 100 0 0 1 0 100 200 300 400 500 600 700 70 100 180 400 40 70 130 300 25 50 80 200 700 500 .50 .50 TRAVEL (mm) 5 20 30 100 600 400 0 0 0 0 0 .75 .75 0 LOAD (N) 2 0 B 90 140 220 500 800 3 40 5 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 220 180 280 600 900 1 15 A 150 210 330 700 2 80 130 300 3 40 LOAD VS. LIFE 180 250 390 800 DEFLECTION 100 200 300 400 500 600 700 TRAVEL (mm) .25 .25 300 .10 .10 .05 200 .05 100 650 200 280 440 900 A 160 220 340 700 600 300 600 VELOCITY (mm/sec) 1 4 3 2 260 360 540 1100 LOAD (N) LOAD (N) 900 200 550 230 320 490 1000 190 250 380 800 DEFLECTION 1000 400 500 LOAD VS. LIFE 230 330 500 1000 210 290 440 900 500 450 SLD76 VELOCITY (mm/sec) 4 3 2 1 700 400 TRAVEL (mm) 5B LOAD (N) 300 TRAVEL (mm) 0 0 LOAD (N) 200 .10 .05 200 0 100 0 0 0 50 100 200 150 250 300 350 400 450 500 550 600 650 0 700 50 100 150 200 250 TRAVEL (mm) 300 350 400 450 500 SLE76 VELOCITY (mm/sec) 4 3 2 1 260 350 540 1100 A A- 2.54 Million Meters Life B- 5.08 Million Meters Life 150 210 340 700 90 140 220 500 5 40 90 200 0 10 50 100 3 0 0 100 200 300 400 2 700 500 600 LOAD VS. LIFE 700 0 0 0 0 A- 2.54 Million Meters Life B- 5.08 Million Meters Life B 0 900 800 1 100 200 300 400 500 600 700 TRAVEL (mm) .50 .50 .75 .75 1 700 600 500 .25 .25 400 .10 300 .05 .05 200 100 0 A 2 TRAVEL (mm) .10 100 1000 DEFLECTION 1200 0 0 800 200 800 700 600 500 400 300 200 100 3 0 LOAD (N) 1000 400 380 320 270 220 180 120 80 40 1300 35 70 140 300 300 240 200 170 120 100 60 40 20 B 60 100 180 400 1100 600 1100 180 140 110 80 60 30 5 0 120 180 280 600 DEFLECTION 500 650 250 340 540 1100 220 310 480 1000 200 280 430 900 LOAD (N) LOAD (N) 180 250 390 800 700 600 VELOCITY (mm/sec) 1 4 3 2 300 420 620 1300 270 380 580 1200 LOAD VS. LIFE 230 320 490 1000 200 290 440 900 900 550 TRAVEL (mm) SKE76 LOAD (N) 100 .25 .25 .10 .05 200 400 1 .75 .50 1 .75 0 600 800 600 0 B 800 2 600 1000 3 LOAD (N) 600 800 1200 1000 800 A- 2.74 Million Meters Life B- 5.08 Million Meters Life A 1400 1200 2 LOAD (N) 1000 A- 2.74 Million Meters Life B- 5.08 Million Meters Life A 1200 LOAD (N) 1400 1200 1600 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 0 700 50 100 150 200 TRAVEL (mm) 250 300 350 400 450 500 550 600 650 700 TRAVEL (mm) LOAD VS. LIFE VELOCITY (mm/sec) 1 = 300 2 = 600 3 = 900 4 =1200 The scales of the load and travel axes change from graph to graph for maximum clarity. 5B-73 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sksl PHD’S TC BUSHING: SERIES SK & SL SLIDES PHD offers the unique TC bushings as an alternative to traditional linear ball bushings. TC bushings offer the following advantages. TC BUSHING BUSHING SLEEVE ■ TC bushings are maintenance free and self lubricating. ■ The bushing design permits oversize shafts to be used in the slide body, saving space, and decreasing shaft deflection. ■ The ability to carry static loads up to 2 times greater than traditional linear bushings. ■ SLIDE BODY Can be used in harsh environments where dirt, grit, metal particles, and metal cutting fluids can damage or destroy other bushings. FRICTION ■ TC bushings are almost impervious to static shock loads — there are no ball bushings to damage or Brinell the shafts. ■ End-of-travel shaft vibration is minimal compared to ball bushings (see graph below). ■ SHAFT In horizontal applications, a TC bushing has a higher breakaway pressure required than a linear bushing. Breakaway pressure is affected by several factors including the load at the tool plate, slide travel and the total moving load. The following formulas yield approximate maximum breakaway pressure for the SK/SL Slides. 1.38 + ( Slides with PHD’s TC bushings cost less than units with traditional ball bushings. 5B + LTM) B = Breakaway Pressure (bar) T=Total travel + tool plate extension (mm) LTP=Load at tool plate (N) LTM=Total moving load (N) TOOL PLATE VIBRATION MODEL SKC71 &SKD71 SLC71 &SLD71 SKC72 &SKD72 SLC72 &SLD72 SKC73 &SKD73 SLC73 &SLD73 SKC74 &SKD74 SLC74 &SLD74 SKC75 &SKD75 SLC75 &SLD75 SKC75, SKD76 & SKE76 SLC75, SLD76 & SLE76 Tool plate vibration occurs on all slides when the tool plate reaches full extension and the sudden stop causes the shafts to oscillate. Vibration is measured by the amplitude of the oscillation and its duration. This vibration may be critical in applications where precise tool plate location and fast cycle times are required. Tests have shown that compared with linear ball bushings, PHD TC bushings with oversize shafts damp out this vibration in 1/3 to 1/2 the time with 1/3 less overall tool plate movement. The graphs below show an actual comparison for a PHD size 73 slide between the TC bushings with oversize shafts and linear ball bushings. The test was run with a 150 mm travel slide in a vertical application with a 2.3 kilogram off-center load. The unit was cycled in 170 milliseconds using stop collars with no cushions. 0.375 T x LTP A A 46 71 60 87 67 102 77 107 84 114 127 177 B 0.0136 0.0136 0.0121 0.0121 0.0073 0.0073 0.0041 0.0041 0.0025 0.0025 0.0015 0.0015 PHD TC BUSHINGS WITH 16 mm DIAMETER SHAFTS 0.250 0.125 AMPLITUDE OF 0.000 OSCILLATION [mm] 0.125 0.250 0.375 400 800 1200 1600 2000 2400 2800 3200 3600 4000 TIME IN MILLISECONDS 0.375 LINEAR BALL BUSHINGS WITH 12 mm DIAMETER SHAFTS 0.250 0.125 AMPLITUDE OF 0.000 OSCILLATION [mm] 0.125 0.250 OSCILLATION 0.375 400 800 1200 1600 2000 2400 2800 3200 3600 4000 TIME IN MILLISECONDS 5B-74 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION CYLINDER OPTIONS: SERIES SK & SL SLIDES DB CUSHION CONTROL IN BOTH DIRECTIONS DE CUSHION CONTROL ON EXTEND ONLY DR CUSHION CONTROL ON RETRACT ONLY Unit shown is -DB17, cushion in location 1 (standard) on extend end and cushion in location 7 on retract end. Ports are shown in locations 3 & 5. (-UB35) (standard location 1 & 5) 5 RETRACT END 1 (standard location 1) 7 (standard location 5) PHD cushions are designed for smooth deceleration at the ends of cylinder stroke. When the cushion is activated, the remaining volume in the cylinder must exhaust past an adjustable needle valve which controls the amount of deceleration. The effective cushion length for each bore size is shown in the table below. To specify alternative cushion control locations on the head or cap, see the option code below right. Note: Cushions add 12.7 mm to the cylinder length for each direction ordered on size 71 units. EXTEND END 3 CUSHION CONTROL OPTIONS -D x x x Retract Location (5, 7) Omit if -DEx Cushion Control Locations B - Both ends E - Extend end only R - Retract end only DE DH HEX ACROSS FLATS 5B Extend Location (1, 3) Omit if -DRx DE VA DC DC SOME PORT CONTROL & CUSHION OPTION COMBINATIONS WILL MOVE CUSHION CONTROLS TO THIS LOCATION MODEL NUMBER Sxx71 Sxx72 Sxx73 Sxx74 Sxx75 Sxx76 mm mm mm mm mm mm LETTER DIMENSION 4 4.8 5.2 9.0 9.5 7.0 DC 6.4 14.8 14.2 26.5 27.5 24.5 DE — 2.5 2.5 2.5 2.5 2.5 DH — 2 2 4 4 4 VA 20 11.2 11.9 22.1 20.5 15.2 EFFECTIVE CUSHION LENGTH* *-AE and -AR options may decrease effective cushion length depending on position of stop collars. All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5B-75 (800) 624-8511 CAT-03 www.phdinc.com/sksl CYLINDER OPTIONS: SERIES SK & SL SLIDES FOR SIZES 72 - 76 PB Unit shown is -PB17, port control in location 1 on extend end and port control in location 7 on retract end. Ports shown in locations 3 & 5. (-UB35) ® PORT CONTROLS ON BOTH ENDS (standard location 1 & 5) 5 RETRACT END 1 PE PORT CONTROLS® ON EXTEND ONLY PR PORT CONTROLS® ON RETRACT ONLY (standard location 5) (standard location 1) 7 PHD’s Port Control® is a built-in flow control for regulating the speed of the slide through its entire stroke. The Port Control operates on the “meter-out” principle and features an adjustable needle in a cartridge with a check seal. The self-locking needle has micrometer threads and is adjustable under pressure. The needle determines the orifice size which controls the exhaust flow rate of the actuator. The check seal expands while air is exhausting from the actuator, forcing the air to exhaust past the adjustable needle. The check seal collapses to allow a free flow of incoming air. The PHD Port Control saves space and eliminates the cost of fittings and installation for external flow control valves. Refer to the option code to specify port control locations. EXTEND END 3 PORT CONTROL OPTIONS -P x x x Port Control Locations B - Both ends E - Extend end only R - Retract end only Retract Location (5, 7) Omit if -PEx 5B Extend Location (1, 3) Omit if -PRx PLS* SR1 (ALL UNITS WITH BSPP PORTS, EXCEPT PORT WITH PORT CONTROLS ON SAME SIDE, COMPLY WITH DIN 3852 PART 2 FOR LARGE SEALING SURFACES.) SR2 (UNITS WITH PORT CONTROLS AND PORT ON SAME SIDE. ALL BSPP PORTS COMPLY WITH DIN 3852 PART 2 FOR SMALL SEALING SURFACES.) PLS* DP PCS* PCS* EE PORT VA PH HEX ACROSS FLATS LETTER DIM. EE* PCS* PH PLS* SR1 SR2 DP VA Sxx72 mm M5 7.0 2.5 14.5 8.1 — 1.7 2 5B-76 MODEL NUMBER Sxx73 Sxx74 Sxx75 mm mm mm M5 G 1/4 G 1/8 7.0 6.0 5.0 2.5 2.5 2.5 14.5 23.5 22.0 8.1 25.0 19.0 — 21.0 16.7 0.7 3.1 3.8 2 4 4 Sxx76 mm G 1/4 6.0 2.5 23.0 25.0 24.0 0.6 4 *Dimensions shown are for units with port and port control in the same location. For units with other port and port control combinations, standard port location dimensions apply. Ports may be located on either side of the slide centerline depending on port control and cushion option combinations. All dimensions are reference only unless specifically toleranced. (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION CYLINDER OPTIONS: SERIES SK & SL SLIDES FOR SIZE 71 ONLY E MAGNET FOR PHD SERIES 1750 HALL EFFECT SWITCHES This option equips the cylinder with a magnetic band on the piston for use with PHD Hall Effect Switches. M MAGNET FOR PHD SERIES 1750 REED SWITCHES This option equips the cylinder with a magnetic band on the piston for use with PHD 1750 Reed Switches. Cylinder-mounted switches are an easy and convenient way of interfacing the slide to various programmable controllers or logic systems. See the Switch section for specific Hall Effect and Reed Switch information. -E HALL -M REED PART NO. 17503-2-06 17504-2-06 17523-2 17524-2 17502-2-06 17509-3-06 17522-2 17529-3 SERIES 1750 COMPACT PROXIMITY SWITCH BRACKET DESCRIPTION Sink Type 10-30 VDC Source Type 10-30 VDC Sink Type 10-30 VDC, Quick Connect Source Type 10-30 VDC, Quick Connect Sink or Source Type 4.5-24 VDC AC Type 110-120 VAC with Current Limit Sink or Source Type VDC, Quick Connect AC Type 110-120 VAC, Quick Connect with Current Limit 1.0 [25] .472 [12] 5B OPTION Kit contains all components for standard non-Z1 units for one direction only. Unit size 71 uses switch bracket part no. 17000-31-5. FOR SIZES 72 - 76 M MAGNET FOR PHD SERIES 6250 MINIATURE REED AND MAGNETORESISTIVE SWITCHES This option equips the cylinder with a magnetic band on the piston for use with PHD Miniature Reed and Magnetoresistive Switches listed below. These switches mount easily to the cylinder using “T” slots in the body. See the Switch section for complete switch information. Connector Detail .236 [6] COLOR PART NO. DESCRIPTION 62505-1-02 NPN (Sink) DC Magnetoresistive, 2 m cable Brown 62506-1-02 PNP (Source) DC Magnetoresistive, 2 m cable Tan Brown 62515-1 NPN (Sink) DC Magnetoresistive, Quick Connect Tan 62516-1 PNP (Source) DC Magnetoresistive, Quick Connect PART NO. 62507-1-02 62517-1 DESCRIPTION AC/DC Reed, 2 m cable AC/DC Reed, Quick Connect COLOR Silver Silver .200 [5.1] .170 [4.3] .525 [13.3] D F D .870 [22.1] CABLE LETTER DIM. B F B SGxx2 .236 [6.0] .228 [5.8] .374 [9.5] MODEL NUMBER SGxx3 SGxx5 SGxx4 .236 .276 .236 [6.0] [7.0] [6.0] .228 .228 .228 [5.8] [5.8] [5.8] .374 .374 .374 [9.5] [9.5] [9.5] SGxx6 .197 [5.0] .228 [5.8] .374 [9.5] Numbers in [ ] are for metric units and are in mm. 5B-77 All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sksl CYLINDER OPTIONS: SERIES SK & SL SLIDES FOR SIZES 72 - 76 H47 RODLOK® SLIDE & RODLOK® PHD’s Rodlok® is ideal for locking the tool plate while in a static/stationary position. When the pressure is removed from the port of the Rodlok® , the mechanism will grip the piston rod of the cylinder and prevent it from moving. The loads are held indefinitely without power. The Rodlokâ may also be used in intermittent dynamic use as a pressure off piston rod deceleration device. Rodlok® performance (Accuracy and Stopping distance) is application and environment sensitive (Cleanliness of rod or Rodlok® will also affect performance). THE RODLOK® IS NOT DESIGNED TO BE USED AS A PERSONNEL SAFETY DEVICE. SIZE 72 73 74 75 76 RODLOK® KITS STATIC LOCKING FORCE* DYNAMIC (N) LOCKING FORCE 350 Actual dynamic locking forces 400 are application sensitive. 600 Environmental conditions, 1000 load weights, attitude, pressure, 1500 and speed influence performance. SIZE 72 73 74 75 76 5B NOTE: *Locking force indicated above is the actual locking force with a dry clean rod and does not include any safety factor. LOCKING DEVICE KIT 63459-07-1 63459-08-1 63459-01-1 63459-02-1 63459-03-1 ADAPTOR KIT* 63460-07-1 63460-08-1 63460-01-1 63460-02-1 63460-03-1 COMPLETE RODLOK®* 63461-07-1 63461-08-1 63461-01-1 63461-02-1 63461-03-1 NOTES: 1) *Kits ship with cylinder mounting hardware. 2) Part numbers listed above are intended for replacement purposes only and are to be used specifically on slides with the -H47 option. OPERATING PRESSURE The operating pressure for the locking device is different than the operating pressure for the slide to which it is attached. The locking device of the Rodlok is designed with an operating pressure range of 4 bar minimum to 10 bar maximum. The Series SK/SL Slide with a Rodlok attached has an operating pressure range of 3 bar minimum to 10 bar maximum. DEVICE WEIGHT ADAPTOR WEIGHT TOTAL WEIGHT SIZE lb kg lb kg lb kg 2 0.06 0.14 0.06 0.31 0.14 0.14 3 0.06 0.16 0.07 0.36 0.16 0.14 4 0.09 0.28 0.13 0.57 0.26 0.20 5 0.14 0.44 0.20 0.93 0.42 0.30 6 0.24 0.84 0.38 1.76 0.80 0.54 NOTE: Total weight includes rod adder for -H46/-H47 cylinder. AA + TRAVEL E SQ L5 G3 PORT H The Rodlok locking device and adaptor can be purchased separately as kits. See chart above. The locking device and adaptor are not available with a corrosion resistant (-Z1 option) finish. L8 LETTER DIM. H E G3 L5 L8 AA Sxx72 mm 40.2 20.5 M5 40 13 156 Sxx73 mm 37.2 20.5 M5 44 13 169 MODEL NUMBER Sxx75 Sxx74 mm mm 44.0 45.5 27.7 22.7 G 1/8 M5 55 48 19.5 16 221 196 Sxx76 mm 56.0 32.7 G 1/8 70 21 248 All dimensions are reference only unless specifically toleranced. 5B-78 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION CYLINDER OPTIONS: SERIES SK & SL SLIDES H47 PLUMBING SCHEMATIC EXAMPLE: RODLOK® SLIDE & RODLOK® (continued) The pneumatic schematic shows typical valving for cylinder and Rodlok for both horizontal and vertical operation. The schematic shows three 3/2 way valves, one for each port on the cylinder and one for the Rodlok port. The use of two valves on the cylinder allows for both ports to be pressurized when valves are de-energized. The use of an in-line regulator allows the cylinder ports to be pressurized at different pressures. This allows the cylinder to balance out the opposing pressure and force of the attached load. Once piston rod motion has stopped, the Rodlok can be engaged by de-energizing its valve and releasing its pressure. The use of check valves and built in PHD Port Controls® is recommended. Pressure switch shown is optional and application specific. 2 1 2 2 3 1 3 1 3 5B OPTIONAL PRESSURE SENSOR/SWITCH 5B-79 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sksl CYLINDER OPTIONS: SERIES SK & SL SLIDES H11 SLIDE ONLY (WITHOUT CYLINDER) SIZES 74, 75, & 76 H12 SLIDE ONLY (WITHOUT CYLINDER) SIZES 71, 72, & 73 for VDMA/ISO Cylinders 32, 40, & 50 mm Bores for ISO 6432 Cylinders 16, 20, & 25 mm Bores These options provide the slide mechanism only without a cylinder. Included with options -H11 and -H12 is all the hardware required for mounting standard ISO cylinders to the slide. A selfaligning rod coupling and rod length adapter are also provided, making it easy to attach the appropriate ISO cylinder. (No extra rod extension required.) L9 NPT PORTS STANDARD PORT LOCATIONS This option provides NPT ports on metric units instead of the standard BSPP ports. The NPT ports are located in the same location as the BSPP ports. PL 5B PC OPTIONAL STANDARD NPT PORT BSPP PORT SIZE G 1/8 1/8 71 G 1/8* 1/8* 72 G 1/8* 1/8* 73 G 1/8 1/8 74 G 1/4 1/4 75 G 1/4 1/4 76 *When port controls are specified on the same face as ports, the standard metric port is M5 and the -L9 option provides a 10-32 port. VA SIZE 72 73 74 75 76 PC 4.2 4.5 5.0 6.0 6.0 PL 9.0 9.0 16.0 18.5 18.5 VA 2 2 4 4 4 For size 71, ports are on centerline of cylinder. 5B-80 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION CYLINDER OPTIONS: SERIES SK & SL SLIDES UB ALTERNATE PORT LOCATION Unit shown is -UB17, port in location 1 on extend end and port in location 7 on retract end. With this option, alternate port locations can be specified, providing increased flexibility and user convenience. See option code below to specify port locations. 5 RETRACT END 1 7 EXTEND END 3 PORT LOCATION OPTIONS -UB x x Retract Location (Cap) (5,7) 5B Extend Location (Head) (1,3) All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5B-81 (800) 624-8511 CAT-03 www.phdinc.com/sksl SLIDE OPTIONS: SERIES SK & SL SLIDES AE TRAVEL ADJUSTMENT AND SHOCK PADS ON EXTENSION Two travel adjustment stop collars with polyurethane shock pads are used for adjustment of slide extension. The travel adjustment stop collars allow precise adjustment while the shock pads eliminate metal-to-metal contact, thereby reducing noise. LETTER DIMENSION ØB MODEL SxB, SxC SxD SxE SxB, SxC 22.0 9.0 25.0 — Sxx71 25.0 10.0 28.0 — Sxx72 28.0 11.0 35.0 — Sxx73 35.0 13.0 42.0 — Sxx74 42.0 15.0 48.0 — Sxx75 48.0 15.0 55.0 63.0 Sxx76 AR C SxD SxE 10.0 — 11.0 — 13.0 — 15.0 — 15.0 — 15.0 19.0 ØB 6.0 C TRAVEL ADJUSTMENT AND SHOCK PADS ON RETRACTION This option provides two travel adjustment collars with polyurethane shock pads for retraction only. The travel adjustment stop collars allow precise adjustment while the shock pads eliminate metal-to-metal contact. 5B MODEL Sxx71 Sxx72 Sxx73 Sxx74 Sxx75 Sxx76 ØB SxB, SxC SxD 22.0 25.0 25.0 28.0 28.0 35.0 35.0 42.0 42.0 48.0 48.0 55.0 BR SxE — — — — — 63.0 LETTER DIMENSION C AR ADDER R SxB, SxC SxD SxE SxB, SxC SxD SxE SxB, SxC SxD SxE 9.0 10.0 — 19.0 — 19.0 20.0 20.0 — 10.0 11.0 — 19.0 — 19.0 20.0 20.0 — 11.0 13.0 — 22.0 — 22.0 23.0 23.0 — 13.0 15.0 — 22.0 — 22.0 23.0 23.0 — 15.0 15.0 — 22.0 — 22.0 23.0 23.0 — 15.0 15.0 19.0 25.0 25.0 25.0 26.0 26.0 26.0 6.0 C R+ TRAVEL AR ADDER SHOCK PADS ON RETRACTION This option provides polyurethane shock pads on retraction only, eliminating metal-to-metal contact as the tool plate reaches the slide body. This option greatly reduces noise and shock upon slide retraction. Not available with tool plate extension. MODEL Sxx71 Sxx72 Sxx73 Sxx74 Sxx75 Sxx76 BS ØB ØA LETTER DIMENSION X ØA SxB, SxC SxD SxE 22.0 22.0 — 33.0 22.0 28.5 — 33.0 28.5 35.0 — 39.0 35.0 41.0 — 39.0 41.0 47.5 — 39.0 47.5 51.0 51.0 45.0 6.0 BT SHOCK PADS ON EXTENSION The -BS option adds shock pads on extension to either the -GM or -GO shock absorber option. The shock pads are assembled between the shock stop (and stop collar) and the slide body. The purpose of this option is to complement the shock absorber by eliminating metal-to-metal contact at the end of slide extension. Shock pads do not affect length adders for shock absorber options. X+ TRAVEL SHOCK PADS ON RETRACTION The -BT option adds shock pads on retraction to either the -GN or -GO shock absorber option. The shock pads are assembled between the shock stop (and stop collar) and the slide body. The purpose of this option is to complement the shock absorber by eliminating metal-to-metal contact at the end of slide retraction. Shock pads do not affect length adders for shock absorber options. All dimensions are reference only unless specifically toleranced. 5B-82 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SLIDE OPTIONS: SERIES SK & SL SLIDES GG TRAVEL ADJUSTMENT AND SHOCK PADS ON EXTENSION This is the same as option -AE, but also includes provision for 8 mm proximity switch targets and brackets on both ends. Switches and bracket kits must be ordered separately. See page 5B-86 for bracket/target kits and for 8 or 12 mm switch ordering information. Not available with tool plate extension. With tool plate extension use -GH option. GH TRAVEL ADJUSTMENT AND SHOCK PADS ON RETRACTION This option provides both travel adjustment and provision for an 8 mm proximity switch in the retract direction only. Switches and bracket kits must be ordered separately. See page 5B-86 for bracket/target kits and for 8 or 12 mm switch ordering information. Same as -AR option with switch brackets and target. GH 19.0 19.0 22.0 22.0 22.0 25.0 R 20.0 20.0 23.0 23.0 23.0 26.0 GH ADDER R + TRAVEL 5B MODEL Sxx71 Sxx72 Sxx73 Sxx74 Sxx75 Sxx76 GI TRAVEL ADJUSTMENTS, SHOCK PADS ON BOTH ENDS R + TRAVEL This option provides the ultimate in adjustability, noise absorption, and proximity switch capability in both extension and retraction. Switches and bracket kits must be ordered separately. See page 5B-86 for bracket/target kits and for 8 or 12 mm switch ordering information. MODEL Sxx71 Sxx72 Sxx73 Sxx74 Sxx75 Sxx76 GI 19.0 19.0 22.0 22.0 22.0 25.0 R 20.0 20.0 23.0 23.0 23.0 26.0 GI ADDER All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5B-83 (800) 624-8511 CAT-03 www.phdinc.com/sksl SLIDE OPTIONS: SERIES SK & SL SLIDES SHOCK ABSORBER READY ON EXTENSION GM O This option provides for mounting a bracket for a shock absorber in the extension direction. This includes mounting holes in the slide body, a shock absorber stop on one shaft, and a stop collar on the other shaft. The shock absorber and shock mounting kit must be ordered separately. This arrangement allows the shock absorber to double as a travel adjustment in the extension direction. See pages 5B-87 to 5B-90 for shock kit and shock absorber ordering information. B MODEL A 13 22 Sxx71 Sxx72 14.5 28.5 18 32 Sxx73 22 39 Sxx74 27 51 Sxx75 34 63.5 Sxx76 A 13 14.5 18 22 27 34 GO B 22 28.5 32 39 51 63.5 C D 12 95 12 115 12 115 12 148 16 148 19 164.5 E THREAD F G GN M14 x 1.5 55 56.5 19 M20 x 1.5 71 71.5 19 M20 x 1.5 76 77 22 M25 x 1.5 92.5 93.5 22 M25 x 1.5 104.5 105.5 22 M25 x 1.5 121.5 123.5 25 G F C A B C D 12 95 12 115 12 115 12 148 16 148 19 164.5 E THREAD F G GO M14 x 1.5 55 56.5 19 M20 x 1.5 71 71.5 19 M20 x 1.5 76 77 22 M25 x 1.5 92.5 93.5 22 M25 x 1.5 104.5 105.5 22 M25 x 1.5 121.5 123.5 25 FULLY RETRACTED PHD SUPPLIED SHOCK J O E THREAD H G F R+ TRAVEL C GO ADDER A B This option provides for mounting brackets for shock absorbers in both the extension and retraction directions. This includes two sets of mounting holes in the slide body, shock absorber stops mounted on the shafts in each direction, and stop collars mounted on the opposite shafts. The shock absorbers and shock mounting kits must be ordered separately. This arrangement allows the shock absorbers to double as travel adjustments in both directions. See pages 5B-87 to 5B-90 for shock kit and shock absorber ordering information. B MODEL A Sxx71 13 22 Sxx72 14.5 28.5 Sxx73 18 32 Sxx74 22 39 Sxx75 27 51 Sxx76 34 63.5 D GN ADDER H J O R 25.5 23.5 23.5 20 31.5 30 24 20 30 22 23 32 44.5 43 25 23 44.5 43 30 23 76.5 51 35 26 SHOCK ABSORBER READY ON EXTENSION AND RETRACTION A H E THREAD H J O 25.5 23.5 23.5 31.5 30 24 32 30 22 44.5 43 25 44.5 43 30 76.5 51 35 This option provides for mounting a bracket for a shock absorber in the retraction direction. This includes mounting holes in the slide body, a shock absorber stop on one shaft, and a stop collar on the other shaft. The shock absorber and shock mounting kit must be ordered separately. This arrangement allows the shock absorber to double as a travel adjustment in the retraction direction. See pages 5B-87 to 5B-90 for shock kit and shock absorber ordering information. MODEL Sxx71 Sxx72 Sxx73 Sxx74 Sxx75 Sxx76 B D SHOCK ABSORBER READY ON RETRACTION GN 5B C D E THREAD F G M14 x 1.5 12 95 55 56.5 71 71.5 12 115 M20 x 1.5 76 77 12 115 M20 x 1.5 12 148 M25 x 1.5 92.5 93.5 16 148 M25 x 1.5 104.5 105.5 19 164.5 M25 x 1.5 121.5 123.5 J J O D E THREAD H J O R 25.5 23.5 23.5 20 31.5 30 24 20 32 30 22 23 44.5 43 25 23 44.5 43 30 23 76.5 51 35 26 FULLY RETRACTED PHD SUPPLIED SHOCK H F G C R+ TRAVEL All dimensions are reference only unless specifically toleranced. 5B-84 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SLIDE OPTIONS: SERIES SK & SL SLIDES TRANSITIONAL FIT DOWEL PIN HOLES 2X SS DOWEL HOLE NN R This option provides a compromise fit between clearance and interference. Transitional fits are used where accuracy of location is important, but a small amount of clearance or interference is permissible. J8 OO QQ ±.02 ±.02 PRECISION FIT DOWEL HOLES 2X TT DOWEL HOLE R NN 20 17.25 17.5 23 19.5 16 18 22 22.5 20.25 38 25.5 OO 49 50 64 75 90 — PP 39 49 50 64 75 90 QQ 66 76.5 100.5 114 139.5 197 RR 11.5 15 16 18 22.5 — RR 2X UU DOWEL HOLE This option provides an H7 tolerance precision fit with dowel pins. Precision fits are used where accuracy of location is of prime importance, and for parts requiring rigidity and alignment. MODEL Sxx71 Sxx72 Sxx73 Sxx74 Sxx75 Sxx76 PP ±.02 SS Ø 5 x 6 mm DP Ø 5 x 8 mm DP Ø 5 x 12 mm DP Ø 6 x 10 mm DP Ø 8 x 10 mm DP Ø 10 x 12 mm DP TT Ø 5 x 4 mm DP Ø 5 x 6 mm DP Ø 6 x 8 mm DP Ø 8 x 8 mm DP Ø 10 x 10 mm DP — UU Ø 5 x 4 mm DP Ø 8 x 5 mm DP Ø 8 x 8 mm DP Ø 8 x 8 mm DP Ø 8 x 8 mm DP Ø 10 x 12 mm DP 5B J3 NOTE: Dowel holes are centered on centerline of slide and located to the nominal values shown within ±.05 unless otherwise specified. Ø HOLE 5 mm 6 mm 8 mm 10 mm Q1 STANDARD J3 OPTION J8 OPTION TOLERANCE TOLERANCE TOLERANCE +.010/-.024 +.037/-.011 +.012/-.000 +.010/-.024 +.038/-.013 +.012/-.000 +.013/-.020 +.041/-.016 +.015/-.000 +.013/-.020 +.041/-.016 +.015/-.000 CORROSION RESISTANT GUIDE SHAFTS Extremely hard corrosion-resistant coating on the guide shafts for use in applications where moisture may corrode untreated hardened and ground shafts. End faces of the shafts remain uncoated. Consult PHD for totally coated shafts. All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5B-85 (800) 624-8511 CAT-03 www.phdinc.com/sksl ACCESSORIES: SERIES SK & SL SLIDES INDUCTIVE PROXIMITY SWITCHES PART NO. DESCRIPTION 51422-005-02 8 mm Inductive Proximity Switch NPN with 2 meter Cable 51422-006-02 8 mm Inductive Proximity Switch PNP with 2 meter Cable 15561-001* 12 mm Inductive Proximity Switch NPN with 3 meter cable 15561-002* 12 mm Inductive Proximity Switch PNP with3 meter cable 15561-003* 12 mm Inductive Proximity Switch AC 35-250 VAC with 3 meter cable * See Switches section for switch details. Two models of inductive proximity switches are available for use with PHD Models SK and SL Slides (-GG, -GH, -GI options). PROXIMITY SWITCH BRACKET & TARGET KITS 5B Each kit contains a bracket, target, and hardware for mounting one 8 mm or 12 mm threaded proximity switch on an SK or SL Slide. Switches must be ordered separately. See the Switches section for detailed switch information. A D KIT NUMBERS STANDARD PLATING Z1 PLATING SIZE 8 mm 8 mm 12 mm 12 mm 71 56848-05 58243-05 — — 72 56848-06 65561-02-1 58243-06 65561-02-2 73 56848-01 65561-02-1 58243-01 65561-02-2 74 56848-02 65561-03-1 58243-02 65561-03-2 75 56848-03 65561-03-1 58243-03 65561-03-2 76 56848-04 65561-04-1 58243-04 65561-04-2 Kit contains all components for one direction only. A E D E C C C B B A B B B A A G UNIT IS SHOWN WITH -GG OPTION AND 2 PROXIMITY SWITCH AND TARGET KITS UNIT IS SHOWN WITH -GM OPTION AND 2 PROXIMITY SWITCH AND TARGET KITS 8 mm PROXIMITY SWITCH MODEL Sxx71 Sxx72 Sxx73 Sxx74 Sxx75 Sxx76 C B A 20 25.5 15 16 28.5 18 20.5 16 28.5 42 25.5 16 42 25.5 16 27.5 16.5 51 D 8 8 9.5 9.5 9.5 9.5 E 8 8 9.5 9.5 9.5 9.5 F 12 mm PROXIMITY SWITCH F 55 71 77 92.5 104.5 121.5 G 56.5 71.5 77 93.5 105.5 123.5 MODEL Sxx71 Sxx72 Sxx73 Sxx74 Sxx75 Sxx76 A — 38.1 38.1 25.4 25.4 28.6 C B — — 31.8 28.5 31.8 28.5 22.5 38 22.5 38 22.5 51 D — 12.7 12.7 12.7 12.7 12.7 E — 8 8 9.5 9.5 9.5 G F — — 71.5 71 77 77 92.5 93.5 104.5 105.5 121.5 123.5 All dimensions are reference only unless specifically toleranced. 5B-86 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ACCESSORIES: SERIES SK & SL SLIDES SHOCK ABSORBERS See individual shock ready options for shock absorber dimensions. For exact shock absorber sizing, see Shock Absorber Selection Guide on the next 3 pages. SIZE 71 72 & 73 74 & 75 76 PHD NO. 57056-01-1, -2, -3 57056-02-1, -2, -3 57056-03-1, -2, -3 57056-04-1, -2, -3 SHOCK ABSORBER MOUNTING KITS Each mounting kit contains one shock absorber mounting bracket with all necessary hardware for mounting one shock absorber in either direction. Slide unit must be ordered with the shock ready option -GM, -GN, or -GO. Shock absorbers must be ordered separately, see chart. 5B SIZE KIT NUMBER 71 57034-04 72 57034-01 73 57034-01 74 57034-02 75 57034-02 76 57034-03 Kit contains all components for standard non-Z1 units for one direction only. 5B-87 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sksl SHOCK ABSORBER SELECTION GUIDE: SERIES SK & SL To determine stopping capacity, calculate total moving weight. From Table 1, determine shaft and tool plate weight (WM). Multiply the travel by the travel adder + base weight. Example for SxB73 x 100: WM = (100 x 0.0023) + 0.76 = 0.99 kg Add WM to attached load (payload) = Total Moving Weight (WTM ) 0.99 + 5.0 = 5.99 kg Using Kinetic Energy Graphs below, plot the total moving weight and velocity. If the value is less than slide with cylinder, cushion, or travel adjustment curves, that type of deceleration is adequate. If it is greater than these curves, hydraulic shock absorbers are required. To determine the correct hydraulic shock, complete the calculation on the next page. PHD suggests hydraulic shock absorbers for all applications where the center of gravity of the payload is off the slide centerline by more than 50 mm and travelling at speeds greater than 0.25 m/sec. TABLE 1 BASE WT. TRAVEL ADDER CYL. BORE CYL. BORE SLIDE kg/mm kg SIZE (PHD) H11/H12 0.0012 0.38 SxB & SxC 71 19 16 0.0016 0.41 SxD 71 0.0018 0.58 SxB & SxC 72 20 20 0.0023 0.67 SxD 72 0.0023 0.76 SxB & SxC 73 25 25 0.0037 1.08 SxD 73 0.0047 1.37 SxB & SxC 74 32 32 0.0065 1.75 SxD 74 0.0065 2.26 SxB & SxC 75 40 40 0.0093 2.88 SxD 75 0.0093 3.95 SxB & SxC 76 50 50 0.0127 4.95 SxD 76 0.0167 6.02 SxE 76 Moving weight adders for slide kinetic energy calculation include tool plate, coupling, two collars, and shafts. MAXIMUM ALLOWABLE KINETIC ENERGY GRAPHS 2.3 1.6 C 1.4 2.0 SIZE 71 SIZE 72 C 1.8 VELOCITY (m/sec) VELOCITY (m/sec) 1.5 1.0 0.8 B 0.6 A 0.4 0.2 1.0 .76 B .51 A 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 TOTAL MOVING WEIGHT (kg) 4.5 5.0 5.5 0 6.0 1.1 2.3 3.4 4.5 5.7 6.8 7.9 9.1 TOTAL MOVING WEIGHT (kg) 2.3 2.0 C 2.0 SIZE 73 1.8 SIZE 74 C 1.8 VELOCITY (m/sec) 1.5 VELOCITY (m/sec) 1.3 .25 0.0 1.3 1.0 B A .76 .51 1.5 1.3 1.0 B A .76 .51 .25 .25 0 0 0 2.3 4.5 6.8 9.1 TOTAL MOVING WEIGHT (kg) 11 14 0 2.3 4.5 6.8 9.1 11 14 16 18 20 23 41 47 53 59 TOTAL MOVING WEIGHT (kg) 2.0 2.0 1.8 SIZE 75 C 1.8 1.5 SIZE 76 C 1.5 VELOCITY (m/sec) VELOCITY (m/sec) 5B 1.2 1.3 1.0 .76 B .51 A 1.3 1.0 B A .76 .51 .25 .25 0 0 0 4.5 9.1 14 18 23 27 32 0 36 A = Slide with cylinder 5.9 12 18 24 30 36 TOTAL MOVING WEIGHT (kg) TOTAL MOVING WEIGHT (kg) B = Slide with travel adjustments C = Slide with cylinder with cushions 5B-88 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SHOCK ABSORBER SELECTION GUIDE: SERIES SK & SL SHOCK ABSORBER SPECIFICATIONS STROKE m 0.016 0.022 0.022 0.025 0.025 0.040 THREAD TYPE M14 x 1.5 M20 x 1.5 M20 x 1.5 M25 x 1.5 M25 x 1.5 M25 x 1.5 SHOCK ABSORBER SIZING CALCULATION: C = Number of cycles per hour d = Cylinder bore diameter [mm] EK = Kinetic energy [Nm] ET = Total energy per cycle, EK + EW [Nm] ETC = Total energy per hour [Nm/hr] EW = Work or drive energy [Nm] FD = Propelling force [N] P = Operating pressure [bar] S = Stroke of shock absorber [m] V = Impact velocity [m/sec) WTM = Total moving weight [kg] PHD SHOCK ABSORBER PERFORMANCE GRAPHS Follow the next six steps to size shock absorbers. #57056-01-x 3.0 V Impact Velocity [m/sec] STEP 1: Identify the following parameters. These must be known for all energy absorption calculations. Variations or additional information may be required in some cases. A. The total moving weight to be stopped in kg (WTM) B. The slide velocity (V) at impact with the shock absorber in m/sec C. External propelling force (FD) in N D. Number of cycles per hour (C) 2.5 2.0 57056-01-1 1.5 57056-01-2 1.0 57056-02-3 0.5 0.0 E. Orientation of the application’s motion (i.e., horizontal or vertical application). See next page. 0.0 0.5 1.0 1.5 2.0 2.5 3.5 3.0 4.0 4.5 5.0 5.5 ET Total Energy [Nm] #57056-02-x 2.5 V Impact Velocity [m/sec] STEP 2: Calculate the kinetic energy of the total moving weight. WTM EK = x V2 2 STEP 3: Calculate the propelling force (FD). Horizontal application: FD = 0.0785 x d2 x P Vertical application: FD = (0.0785 x d2 x P) + 9.8 x WTM Calculate the work energy input (EW) from any external (propelling) forces acting on the load, using the stroke of the shock absorber selected. EW = FD x S 5B PHD SHOCK SLIDE ABSORBER SIZE NO. 71 57056-01-x 72 57056-02-x 73 57056-02-x 74 57056-03-x 75 57056-03-x 76 57056-04-x SYMBOLS DEFINITIONS ET FG ETC SHOCK TOTAL ENERGY TOTAL ENERGY PROPELLING ABSORBER WEIGHT PER HOUR PER CYCLE FORCE kg Nm Nm N 0.07 34000 3.5 530 0.20 53700 8.5 890 0.20 53700 13.5 890 0.28 70000 25.0 1500 0.28 70000 44.0 1500 0.45 75000 98.0 2200 57056-02-1 2.0 1.5 57056-02-2 1.0 57056-02-3 0.5 0.0 0 2 4 6 8 10 12 14 16 18 ET Total Energy [Nm] #57056-03-x STEP 4: Calculate the total energy. ET = EK + EW Use Shock Absorber Specification Chart to verify that the selected unit has an ET capacity greater then the value just calculated. If not, reduce velocity, pressure, moving weight, or select a larger slide. STEP 5: Calculate the total energy that must be absorbed per hour (ETC). ETC = ET x C Use Shock Absorber Specification Chart to verify that the selected unit has an ETC capacity greater then the value just calculated. If not, reduce the cycles per hour or select a larger slide. V Impact Velocity [m/sec] 2.5 57056-03-1 2.0 57056-03-2 1.5 1.0 57056-03-3 0.5 0.0 0 5 10 15 20 25 30 35 40 45 50 ET Total Energy [Nm] STEP 6: Determine the damping constant for the selected shock absorber. Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-1, 2, or 3) that the point falls in is the correct damping constant for the application. #57056-04-x V Impact Velocity [m/sec] 2.0 NOTE: The total energy per cycle (ET) is based on the slide and its components. Applications with ET larger than listed are not recommended. 57056-04-1 1.5 57056-04-2 1.0 57056-04-3 0.5 0.0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 ET Total Energy [Nm] 5B-89 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sksl SHOCK ABSORBER SELECTION GUIDE: SERIES SK & SL SIZING EXAMPLES S S LOAD LOAD HORIZONTAL APPLICATION VERTICAL APPLICATION STEP 1: Application Data Example: SxB74 x 100 mm travel and 2 kg payload (WTM) Weight = 3.84 kg (Total Moving Weight) (V) Velocity = 2.0 m/sec (Speed of Travel) (d) Cylinder Bore Diameter = 32 mm (P) Operating Pressure = 6 bar (C) Cycles/Hr = 200 c/hr WM = 1.37 + (0.0047 x 100 mm) STEP 1: Application Data Example: SxB74 x 160 mm travel with a 4 kg payload (WTM) Weight = 6.12 kg (Total Moving Weight) (V) Velocity = 0.50 m/sec (Speed of Travel) (d) Cylinder Bore Diameter = 32 mm (P) Operating Pressure = 6 bar (C) Cycles/Hour = 400 c/hr WM = 1.84 kg 5B WTM = 1.84 + 2 kg STEP 2: Calculate kinetic energy. EK = WTM x V2 2 WTM = 3.84 kg EK = STEP 2: Calculate kinetic energy. EK = WTM x V2 2 EK = 3.84 x 2.02 2 EK = 7.68 Nm STEP 3: Calculate work energy. FD = 0.0785 x d2 x P FD = 0.0785 (322) x 6 FD = 482.3 N EW = FD x S EW = 482.3 N x 0.025 EW = 12.06 Nm STEP 4: Calculate total energy. ET = EK + EW ET = 7.3 + 12.06 ET = 19.36 Nm Since 19.36 is less than ET in shock absorber chart, proceed. STEP 5: Total energy absorbed per hour ETC = ET x C ETC = 19.36 x 200 ETC = 3872 Nm/hr Since 3872 is less than ETC in shock absorber chart, proceed. 6.12 x 0.502 2 EK = 0.76 Nm STEP 3: Calculate work energy. FD = (0.07854 x d2 x P) + 9.8 x WTM FD = 482.5 + 59.98 FD = 542.5 N EW = FD x S EW = 542.5 x 0.025 EW = 13.6 Nm STEP 4: Calculate total energy. ET = EK + EW ET = 0.76 + 13.6 ET = 14.36 Nm Since 14.36 is less than ET in shock absorber chart, proceed. STEP 5: Total energy absorbed per hour ETC = ET x C ETC = 14.36 x 400 ETC = 5744 Nm/hr Since 5744 is less than ETC in shock absorber chart, proceed. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance graphs, previous page. #57056-03-3 is the correct unit for this application. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance Graphs, previous page. #57056-03-1 is the correct unit for the application. 5B-90 (800) 624-8511 www.phdinc.com/sksl CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION APPLICATIONS: SERIES SK & SL The modular design of the SK/SL housing allows the unit to bolt and dowel directly to the saddle of the metric Series SG gantry slide without the need for a transition plate. See the chart below for slide compatibility and hardware required. Each kit includes 4 SHCS and 2 dowel pins. PHD recommends ordering a -J3 option. SHCS REQUIRED SEE TABLE 1 CANTILEVER SLIDE SEE TABLE 1 DOWEL PINS REQUIRED SEE TABLE 1 TABLE 1: SERIES SK/SL SLIDE TO SERIES SG WITH RODLESS CYLINDER SLIDE HARDWARE KITS STANDARD -Z1 OPTION 65578-02-1 65578-02-2 65578-03-1 65578-03-2 65578-04-1 65578-04-2 65578-05-1 65578-05-2 5B MODULAR DESIGN CANTILEVER GANTRY SGxx63 SK/SLxx72 SGxx64 SK/SLxx73 SGxx65 SK/SLxx74 SGxx66 SK/SLxx75 GANTRY SLIDE SEE TABLE 1 SHCS REQUIRED SEE TABLE 1 Modular design of the SK/SL housing and toolplate allows the units to bolt and dowel together without the need for a transition plate. See chart for slide compatibility and hardware required. Each kit includes 2 SHCS and 2 dowel pins. PHD recommends that a -J3 option be ordered for the units to dowel together properly. CANTILEVER SLIDE SEE TABLE 1 & 2 DOWEL PINS REQUIRED SEE TABLE 1 DOWEL PINS REQUIRED SEE TABLE 2 TABLE 2: SERIES SK/SL SLIDE TO SERIES SK/SL SERIES SLIDE MODULAR DESIGN CANTILEVER CANTILEVER TOOL PLATE HOUSING SK/SLxx72 SK/SLxx71 SK/SLxx73 SK/SLxx72 SK/SLxx74 SK/SLxx73 SK/SLxx75 SK/SLxx74 SK/SLxx76 SK/SLxx75 CANTILEVER SLIDE SEE TABLE 2 SHCS REQUIRED SEE TABLE 2 HARDWARE KITS STANDARD -Z1 OPTION 65547-01-1 65547-01-2 65547-02-1 65547-02-2 65547-03-1 65547-03-2 65547-04-1 65547-04-2 65547-05-1 65547-05-2 5B-91 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sksl PRODUCT S - Slide www.phdinc.com/scv SLIDE TRAVEL TRAVEL in mm 1-6 25-150 1-6 25-150 1-8 25-200 1-8 25-200 1-10 25-250 1-10 25-250 1-12 25-300 1-12 25-300 Available in 1" [25 mm] increments. Minimum travel required for all Series SCV Slides is 1" [25 mm]. Consult PHD for other stroke lengths. 2 3 4 5 6 7 8 9 SIZE TOOL PLATE EXTENSION Additional distance between tool plate and bearing body in 1" [25 mm] increments. Leave blank if additional extension is not required. SLIDE OPTIONS AE - Travel adjustment and shock pads on extension** AR - Travel adjustment and shock pads on retraction** Z1 - Corrosion resistant; guide shafts are hard chrome plated stainless steel or specially coated hardened steel, and appropriate coating on ferrous parts. CYLINDER C - CV Series Compatible (800) 624-8511 CAT-03 ! Options may affect unit length. See unit dimension and options pages for adders. NOTES: 1) **Affects unit length. See option drawings for complete details. Options may decrease effective cushion length depending on position of stop collars. 2) -Z1 option may have reduced cylinder performance due to chrome-plated stainless steel rod in place of chrome-plated alloy steel. 3) -H4 and -H47 are not available in -Z1. 4) ***Rodlok locking device is not available with -Z1. 5) Rodlok must be ordered separately when a replacement cylinder (-H4) is ordered with -H47 unit. V V V V V V V V TYPE SLIDES WITH LIGHT DUTY BUSHINGS SHAFT SIZE BORE SLIDE mm in mm in SIZE 10 20 0.394 2 0.787 12 0.472 25 0.984 3 0.630 16 1.260 32 4 20 0.787 40 1.575 5 25 50 0.984 6 1.969 25 0.984 63 2.480 7 1.181 30 3.150 80 8 30 3.937 100 1.181 9 3 1 WITHOUT CYLINDER OPTIONS H1 - No cylinder, slide section only Sizes 2 and 3 require a Series CVB Cylinder only. Sizes 4 through 9 use an ISO 6432/VDMA 24562 compliant cylinder. *Standard ports, cushion controls, and port controls are in locations 1 & 5. See diagram above. Sizes 2 and 3 use 10-32 [M5] ports when combined with port controls on the same surface. RETRACT END (5,7) Retract Location (Cap) (5 & 7) DESCRIPTION NPN (Sink) DC Magnetoresistive, 2 m cable PNP (Source) DC Magnetoresistive, 2 m cable NPN (Sink) DC Magnetoresistive, Quick Connect PNP (Source) DC Magnetoresistive, Quick Connect 62507-1-02 62517-1 PART NO. AC/DC Reed, 2 m cable AC/DC Reed, Quick Connect DESCRIPTION Tan Brown Tan Brown COLOR Silver Silver COLOR SERIES 6250 REED SWITCHES 62516-1 62515-1 62506-1-02 62505-1-02 PART NO. SERIES 6250 MAGNETORESISTIVE SWITCHES Extend Location (1 & 3) Omit if -DRx Retract Location (5 & 7) Omit if -DEx CUSHION CONTROL OPTIONS -D x x x Extend Location (Head) (1 & 3) PORT LOCATION OPTIONS -UB x x Location definition for ports, cushion controls, and port controls 7 5 Cushion Control Locations B - Both ends E - Extend end only R - Retract end only Retract Location (5 & 7) Omit if -PEx Extend Location (1 & 3) Omit if -PRx Port Control Locations B - Both ends E - Extend end only R - Retract end only PORT CONTROL OPTIONS -P x x x EXTEND END (1,3) WITH CYLINDER OPTIONS - Cushion controls on both ends (locations 1 & 5) - Cushion controls on extend only (location 1) - Cushion control retract only (location 5) - Slide ready cylinder (CVxS cylinder only) replacement (see note 5) H47 - Rodlok® unit includes rodlok, adaptor, cylinder, and slide preassembled (see note 5) L9 - NPT Ports (NPT-standard on imperial units BSPP-standard on metric units) M - Magnetic piston for use with PHD Miniature Reed and Magnetoresistive Switches *PB - Port controls on both ends (locations 1 & 5) *PE - Port controls on extend only (location 1) *PR - Port control on retract only (location 5) UBxx - Optional port location *DB *DE *DR H4 S C V 5 3 x 25 x 25 - DB-M - AR-Z1 DESIGN NO. 1 - Imperial 5 - Metric TO ORDER, SPECIFY: Product, Cylinder, Type, Design No., Slide Size, Slide Travel, Tool Plate Extension, and Options. 5B ORDERING DATA: SERIES SCV SLIDES 5B-92 SOLUTIONS FOR INDUSTRIAL AUTOMATION ■ Ideal for non-rotating vertical applications or light duty horizontal applications where some deflection can be tolerated. ■ Available in 8 bore sizes from 20 mm to 100 mm, and standard travel lengths up to 12 in [300 mm] to suit a wide range of applications. ■ Available in both imperial and metric versions for applications in world-wide markets. ■ Units are powered by PHD’s rugged Series CV Cylinders. ■ When specified with the Hushcontrol ® Advantage, superb speed control, deceleration control, and environmentally friendly noise levels are achieved. ■ Ports, cushion controls, and port controls can be specified in any combination and in several locations on the cylinder head and cap for easy accessibility. ■ Optional NPT ports are available on metric units to meet specific customer requirements. ■ Optional PHD Reed and Magnetoresistive Switches are available for simple interfacing to electronic system controls. ■ Standard internal shock pads on the cylinder eliminate metal to metal contact at ends of cylinder stroke. ■ Optional travel adjustment with shock pads provides versatility and eliminates metal to metal contact at ends of slide travel. ■ Anodized aluminum alloy tool plate with combination tapped and counterbored holes and a precisely machined mounting surface make tooling attachment simple. ■ Optional Rodlok® securely holds a static tool plate in place at any point of travel desired. Ideal for applications where rod drift due to system leakage, air-line rupture, or electric power loss is unacceptable. See page 5A-104. 5B BENEFITS: SERIES SCV SLIDES Rodlok® Rodlok kits and dimensions can be found on page 5B-104. featuring… SPECIFICATIONS POWER SOURCE WORKING PRESSURE TEMPERATURE RANGE LUBRICATION GUIDE SHAFTS PISTON RODS BEARINGS TOOL PLATE BODY SCVx2 - SCVx7 SCVx8 & SCVx9 Series CV Cylinder 35 psi min. - 150 psi max. at zero load [2.4 bar min. - 10 bar max. at zero load] -20° to +180°F [-29° to +82°C] Permanent for Non-Lube Air or Lubricated Air Hard Chrome Plated Steel Ground & Hardened Steel Hard Chrome Plated Steel Self-Lubricating bronze Anodized Aluminum Alloy Anodized Aluminum Alloy The HUSHCONTROL® Advantage Only PHD Series CV Cylinders are offered with the Hushcontrol ® Advantage. Hushcontrol ® is achieved when optional cushions and Port Controls® are ordered with the standard shock pads. This combination provides: • Superior speed and deceleration control of slide tool plate and attached loads. • Significantly lower noise levels even at high cycle speeds. (See note on page 5B-102 when specifying optional stop collars.) 5B-93 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/scv DIMENSIONS: SERIES SCV SLIDES K MIN A N MIN R 4 2X THRU DIA & C’BORE FOR DD SHCS U + TRAVEL HH ØW 2X AA 2X BB V F 3 D B 1 E LL PORT 2 TOOL PLATE EXTENSION KK MAX + TRAVEL 4X Y THREAD THRU FROM THIS SIDE C’BORE FROM OPPOSITE SIDE FOR P SHCS G C U L H 5B M NOTES: 1) FOR OPTION DIMENSIONS SEE PAGES 5B-88 THROUGH 5B-106. 2) ALL DIMENSIONS ARE CENTERED ON CENTERLINE OF UNIT UNLESS OTHERWISE SPECIFIED 3) UNIT TRAVEL = STROKE + TOOL PLATE EXTENSION. THE TOTAL UNIT TRAVEL SHOULD NOT EXCEED THE MAXIMUM RECOMMENDED TRAVEL. 4) *PORTS MAY APPEAR ON EITHER SIDE OF THE SLIDE CENTERLINE BASED ON OPTION COMBINATIONS. 5) **ALL UNITS, EXCEPT PORT WITH PORT CONTROL ON SAME SIDE, COMPLY WITH DIN 3852 PART 2 PORT SPECIFICATIONS FOR SHORT STUD AND LARGE SEALING SURFACE. SEE PAGE 5B-105. (N) EXTENSION SCVx2 in mm LETTER DIM PHD CYL. BORE A B C D E F G H K MIN L M N MIN P R U V W Y AA* BB* DD HH KK LL** 0.787 1.102 1.516 0.630 4.409 1.969 4.252 0.906 1.417 0.098 1.575 0.079 0.728 #8 0.630 0.394 2.992 0.394 10-32 0.433 0.167 1/4 0.709 3.819 1/8 20.0 SCVx3 in mm 0.984 28.0 1.299 38.5 1.969 16.0 0.669 112.0 4.783 50.0 1.870 108.0 4.626 23.0 1.181 36.0 1.614 2.5 0.098 40.0 1.772 2.0 0.079 18.5 0.768 M4 #10 16.0 0.709 10.0 0.394 76.0 3.189 10.0 0.472 M5 x 0.8 1/4-20 11.0 0.433 4.2 0.177 M6 5/16 18.0 0.797 97.0 4.134 G 1/8 1/8 5B-94 25.0 SCVx4 in mm 1.260 32.0 33.0 1.220 31.0 50.0 1.870 47.5 17.0 0.709 18.0 121.5 5.787 147.0 47.5 2.283 58.0 117.5 5.630 143.0 30.0 1.260 32.0 41.0 1.890 48.0 2.5 0.118 3.0 45.0 2.047 52.0 2.0 0.079 2.0 19.5 0.827 21.0 M5 1/4 M6 18.0 0.709 18.0 10.0 0.394 10.0 81.0 3.819 97.0 12.0 0.630 16.0 M6 x 1 5/16-24 M8 x 1.25 11.0 0.630 16.0 4.5 0.197 5.0 M8 3/8 M10 20.25 0.984 25.0 105.0 5.079 129.0 G 1/8 1/8 G 1/8 MODEL NUMBER SCVx5 SCVx6 in mm in mm 1.575 40.0 1.417 36.0 2.283 58.0 0.906 23.0 6.929 176.0 2.559 65.0 6.772 172.0 1.417 36.0 2.283 58.0 0.118 3.0 2.441 62.0 0.079 2.0 1.024 26.0 5/16 M8 0.906 23.0 0.394 10.0 4.606 117.0 0.787 20.0 3/8-24 M10 x 1.5 0.728 18.5 0.236 6.0 7/16 M12 1.161 29.5 5.709 145.00 1/4 G 1/4 1.969 50.0 in SCVx7 mm 2.480 63.0 SCVx8 SCVx9 mm in mm in 3.150 80.0 3.937 100.0 2.205 2.402 56.0 61.0 45.0 1.772 45.0 1.772 3.543 4.724 90.0 120.0 80.0 2.559 65.0 3.150 1.732 1.732 44.0 44.0 31.0 1.220 31.0 1.220 10.748 273.0 11.339 288.0 217.5 8.563 217.5 8.563 4.724 5.315 120.0 135.0 3.150 80.0 90.0 3.543 10.591 269.0 11.181 284.0 8.406 213.5 8.406 213.5 1.496 1.969 38.0 50.0 1.772 45.0 1.417 36.0 3.937 4.921 100.0 125.0 2.717 69.0 3.386 86.0 0.118 0.118 3.0 3.0 0.118 3.0 0.118 3.0 4.331 5.315 110.0 135.0 2.874 73.0 3.543 90.0 0.197 0.197 5.0 5.0 0.079 2.0 0.079 2.0 1.850 1.850 47.0 47.0 1.339 34.0 1.339 34.0 7/16 7/16 M12 M12 3/8 M10 3/8 M10 1.299 1.299 33.0 33.0 1.063 27.0 1.063 27.0 0.394 0.394 10.0 10.0 0.394 10.0 0.394 10.0 7.283 7.874 185.0 200.0 5.630 143.0 5.630 143.0 1.181 1.181 30.0 30.0 0.984 25.0 0.984 25.0 7/16-20 M12 x 1.75 7/16-20 M12 x 1.75 5/8-18 M16 x 2.0 5/8-18 M16 x 2.0 0.709 0.866 18.0 22.0 .728 18.5 0.787 20.0 0.394 0.472 10.0 12.0 0.236 6.0 0.394 10.0 3/4 3/4 M20 M20 7/16 M12 5/8 M16 1.732 1.732 44.0 44.0 1.467 37.3 1.467 37.3 7.402 7.992 188.0 203.0 6.102 155.0 6.693 170.0 3/8 1/2 G 3/8 G 1/2 1/4 G1/4 3/8 G 3/8 All dimensions are reference only unless specifically toleranced. (800) 624-8511 www.phdinc.com/scv CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SCV SLIDES PRESSURE RATINGS TOTAL TRAVEL LENGTH All Series SCV Slides have an operating pressure range of 35 psi minimum to 150 psi maximum [2.4 to 10 bar]. The optional Rodlok® locking device has an operating pressure of 60 psi minimum to 150 psi maximum [4 to 10 bar]. Tolerance on nominal travel length is shown in the following table: NOMINAL TRAVEL in mm UNIT SIZE SEALS Series SCV Slides utilize urethane and Nitrile seals which are compatible with standard paraffin-based lubrication oils used for pneumatic cylinders. For compatibility with other fluids, consult PHD. 2&3 4&5 6 7 8&9 LUBRICATION MATERIAL SPECIFICATIONS The slide body and tool plate are anodized aluminum alloy. On standard units, the guide shafts are hard chrome plated steel or ground and hardened steel. On corrosion resistant units, the guide shafts are hard chrome plated stainless steel or specially coated hardened steel. L≤4 L ≤ 100 4 < L ≤ 6 100 < L ≤ 150 L≤8 L ≤ 200 L ≤ 10 L ≤ 250 L ≤ 10 L ≤ 250 L ≤ 12 L ≤ 300 0.059 0.079 0.079 0.079 0.098 0.098 1.50 2.00 2.00 2.00 2.50 2.50 MAINTENANCE In common with most PHD products, these slides are fully field repairable. Repair kits, piston and rod assemblies, port control cartridge assemblies, and main structural components are available as needed for extended service life. TEMPERATURE LIMITS Series SCV Slides are designed for use in temperatures between -20° to 180°F [-29° to 82°C]. For temperatures outside this range, consult PHD. 5B All units are prelubricated at the factory for service under normal operating conditions. Slides can be used with non-lubricated air; however, the use of lubricated air will extend life. NOMINAL TRAVEL TOLERANCE in mm CYLINDER THRUST CALCULATION IMPERIAL F=PxA METRIC F = 0.1 x P x A lbs psi in2 N bar mm2 F = Cylinder Thrust P = Operating Pressure A = Effective Area (Push or Pull) SPECIFICATIONS AND UNIT WEIGHTS UNIT SIZE 2 GUIDE SHAFT DIAMETER in mm 10 0.394 CYLINDER BORE DIAMETER in mm 0.787 20 CYLINDER ROD DIAMETER in mm 0.315 8 3 0.472 12 0.984 25 0.394 10 4 0.630 16 1.260 32 0.472 12 5 0.787 20 1.575 40 0.630 16 6 0.984 25 1.969 50 0.787 20 7 0.984 25 2.480 63 0.787 20 8 1.181 30 3.150 80 0.984 25 9 1.181 30 3.937 100 0.984 25 ROD DIRECTION PUSH PULL PUSH PULL PUSH PULL PUSH PULL PUSH PULL PUSH PULL PUSH PULL PUSH PULL EFFECTIVE PISTON AREA mm2 in2 0.49 314 0.41 264 0.76 491 0.64 412 1.25 804 1.07 691 1.95 1257 1.64 1056 3.04 1963 2.56 1649 4.83 3117 4.34 2803 7.79 5027 7.03 4536 12.17 7854 11.41 7363 BASE WEIGHT lb kg 1.75 0.80 TRAVEL WEIGHT ADDER lb/in kg/mm 0.17 0.003 2.38 1.08 0.22 0.004 3.95 1.79 0.35 0.006 6.26 2.84 0.50 0.009 11.37 5.16 0.75 0.013 14.30 6.49 0.79 0.014 26.67 12.11 1.14 0.020 35.83 16.27 1.22 0.022 5B-95 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/scv SLIDE SELECTION: SERIES SCV SLIDES SLIDE SELECTION There are four major factors to consider when selecting a slide. 1 4 MAXIMUM ROLLING LOAD (Horizontal Applications Only) The maximum rolling load graphs (pages 5B-98 to 5B-100) are based on the load capacity of the bearings. These graphs show total travel (see definition at right), attached load, and speed. By plotting any two of these three parameters it is possible to determine the maximum allowable value of the third for a specific slide. 2 Use the effective piston area (see cylinder thrust calculation and specifications table on page 5B-95) to determine if the cylinder has sufficient thrust to move the total moving load as calculated at left. Maintain a minimum ratio of thrust to total moving load of 2 to 1. MAXIMUM KINETIC ENERGY To determine the appropriate type of deceleration for the application, first, calculate total moving load. a) Determine guide shaft and tool plate moving load WM from the table below. b) Total Moving Load = WM + Attached Load Next, plot the total moving load and velocity on the kinetic energy graphs (pages 5B-98 to 5B-100). The line(s) above the point represent the acceptable means of decelerating the load. If the point falls above all three lines, choose a larger slide or modify the application parameters. 5B 3 AIR CYLINDER THRUST ATTACHED LOAD C.G TRAVEL TOTAL TRAVEL DISTANCE TO ATTACHED LOAD C.G. SHAFT DEFLECTION Use the deflection graphs (page 5B-101) to determine if the deflection of the slide is within acceptable limits for the application. The deflection graphs for horizontal applications account for bearing and shaft clearances, tool plate and guide shaft weight, and are based on representative loads within the range of each slide. The graphs for vertical applications account for bearing and shaft clearances only. DEFINITION OF TOTAL TRAVEL: When the center of gravity (c.g.) of the attached load is located at a distance in front of the face of the slide tool plate, this distance should be added to the slide stroke length and any tool plate extension to establish the total travel. This total travel should be used in the maximum rolling load graphs. Total Travel = Slide Travel + Tool Plate Extension + Distance to Attached Load c.g. GUIDE SHAFT AND TOOL PLATE MOVING LOAD (WM) lb [kg] MODEL SCVx2 SCVx3 SCVx4 SCVx5 SCVx6 SCVx7 SCVx8 SCVx9 1 [25] 0.55 [0.25] 0.78 [0.36] 1.9 [0.8] 3.2 [1.4] 5.7 [2.6] 6.3 [2.9] 11.4 [5.2] 13.9 [6.3] 2 [50] 0.63 [0.29] 0.91 [0.41] 2.1 [0.9] 3.5 [1.6] 6.1 [2.8] 6.7 [3.1] 12.0 [5.5] 14.5 [6.6] 3 [75] 0.71 [0.32] 1.03 [0.47] 2.2 [1.0] 3.7 [1.7] 6.5 [3.0] 7.2 [3.3] 12.7 [5.7] 15.1 [6.9] 4 [100] 0.79 [0.36] 1.15 [0.52] 2.4 [1.1] 4.0 [1.8] 7.0 [3.2] 7.6 [3.4] 13.3 [6.0] 15.7 [7.1] TRAVEL in [mm] 5 6 7 8 9 10 11 12 [125] [150] [175] [200] [225] [250] [275] [300] – – – – – – 0.87 0.94 – – – – – – [0.39] [0.43] – – – – – – 1.27 1.39 – – – – – – [0.58] [0.63] – – – – 3.1 3.0 2.8 2.6 – – – – [1.2] [1.3] [1.3] [1.4] – – – – 5.1 4.8 4.5 4.3 – – – – [1.9] [2.1] [2.2] [2.3] – – 9.5 9.1 8.7 8.2 7.8 7.4 – – [3.3] [3.5] [3.7] [3.9] [4.1] [4.3] – – 10.2 9.8 9.3 8.9 8.5 8.0 – – [3.6] [3.8] [4.0] [4.2] [4.4] [4.6] 13.9 14.5 15.1 15.8 16.4 17.0 17.6 18.2 [6.3] [6.6] [6.9] [7.1] [7.4] [7.7] [8.0] [8.3] 16.4 17.0 17.6 18.2 18.8 19.5 20.1 20.7 [7.4] [7.7] [8.0] [8.3] [8.5] [8.8] [9.1] [9.4] 5B-96 (800) 624-8511 www.phdinc.com/scv CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SLIDE SELECTION: SERIES SCV SLIDES HORIZONTAL APPLICATION VERTICAL APPLICATION (Reference Slide Selection Section) (Reference Slide Selection Section) ATTACHED LOAD C.G. 3 in [75 mm] TOTAL TRAVEL 4 in [100 mm] APPLICATION DATA: Slide Travel = 3 in [75 mm] Required Speed = 20 in/sec [.51 m/sec] Attached Load = 12 lb [ 5.4 kg], c.g. of load is 1 in [25 mm] from face of tool plate (c.g. location is needed to calculate total travel) Operating Pressure = 60 psi [ 4 bar] SLIDE SIZING 1. Determine Maximum Rolling Load a) Calculate Total Travel = Slide Travel + Distance to Load c.g. = 3 in + 1 in = 4 in [= 75 mm + 25 mm = 100 mm] b) Plot total travel and required speed on maximum rolling load graphs (pages 5B-98 to 5B-100). The SCVx6 is acceptable, because for these parameters the slide can carry an attached load of 13 lb [5.9 kg] larger than the actual 12 lb [5.4 kg] load for this application. 2. Determine Maximum Kinetic Energy a) Guide shaft and tool plate moving load is 6.5 lb [3.0 kg] (from table on previous page for SCVx6 with 3 in [75 mm] travel) b) Total Moving Load = 6.5 lb + 12 lb (attached load) = 18.5 lb [= 3.0 kg + 5.4 kg = 8.4 kg] c) Plot total moving load and velocity on the kinetic energy graph for the SCVx6 (pages 5B-98 to 5B-100). Since the point falls above the line for the cylinder only, appropriate deceleration methods would be either travel adjustment with shock pads or a cylinder with cushions. 3. Shaft Deflection a) Using the deflection graphs for horizontal applications (page 5B-101), verify that for the total travel of the selected slide the deflection is acceptable. 4. Air Cylinder Thrust a) Using the effective piston area and the operating pressure, verify that the cylinder has sufficient thrust for the application. Effective Piston Area = 2.56 in2 [1649 mm2] (from specifications on page 5B-95) Cylinder Thrust = 2.56 in2 x 60 psi = 154 lb [= .1 x 1649 mm2 x 4 = 660 N] Total Moving Weight = 18.5 lb [8.4 kg x 9.8 m/sec2 = 82 N] The cylinder thrust is significantly more than the total moving weight and is therefore acceptable. APPLICATION DATA: Slide Travel = 10 in [250 mm] Required Speed = 40 in/sec [1 m/sec] Attached Load = 5 lb [ 2.3 kg] Operating Pressure = 60 psi [ 4 bar] SLIDE SIZING The required slide travel is 10 in [250 mm], and therefore an SCVx6 or larger slide must be used. 1. Determine Maximum Rolling Load a) Since the application is vertical, this step is not necessary. 2. Determine Maximum Kinetic Energy Without knowing which specific slide is going to be used, this step may require some iterations. Start with the SCVx6 since it is the smallest Series SCV Slide with the necessary travel. a) The guide shaft and tool plate moving load is 9.5 lb [4.3 kg] (from table on previous page for SCVx6 with 10 in [250 mm] travel). b) Total Moving Load = 9.5 lb + 5 lb = 14.5 lb[= 4.3 kg + 2.3 kg = 6.6 kg] c) Plot total moving load and velocity on the kinetic energy graph for the SCVx6 (page 5B-101) d) The point is below the “cylinder with cushion” curve but above the other two curves. Therefore to use the SCVx6, a cylinder with cushions would be required to decelerate the load. (A larger slide could be used if desired but the total moving load would need to be adjusted to determine the appropriate deceleration method using the kinetic energy graphs.) 3. Shaft Deflection a) Using the vertical application deflection graphs (page 5B-101), verify that for the total travel of the selected slide the deflection is acceptable. Note that the deflection shown on this graph represents the total side play of the slide with no load applied. 4. Air Cylinder Thrust a) Using the effective piston area and the operating pressure, verify that the cylinder has sufficient thrust for the application. Effective Piston Area = 2.56 in2 [1649 mm2] (from specifications on page 5B-95) Cylinder Thrust = 2.56in2 x 60psi = 154lb [= .1 x 1649mm2 x 4 = 660N] Total Moving Weight = 14.5 lb [6.6 kg x 9.8 m/sec2 = 65 N] The cylinder thrust is significantly more than the total moving weight and is therefore acceptable. 5B-97 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/scv 5B 1 in [25 mm] SLIDE SELECTION: SERIES SCV SLIDES KINETIC ENERGY GRAPHS MAXIMUM ROLLING LOAD GRAPHS A = 10 in/sec [.25 m/sec] B = 15 in/sec [.38 m/sec] F = Cylinder with cushion G = Travel adjustment and shock pad H = Cylinder only C = 20 in/sec [.51 m/sec] D = 25 in/sec [.64 m/sec] E = 30 in/sec [.76 m/sec] SCVx2 12 [5.4] Velocity in/sec [m/sec] Attached Load lbs [Kg] 90 [2.3] SCVx2 14 [6.4] A B 10 [4.5] C D 8 [3.6] E 6 [2.7] 4 [1.8] F 70 [1.8] 50 [1.3] G 30 [.76] H 10 [.25] 0 2 [.9] 0 0 0 2 [50] 1 [25] 3 [75] 4 [100] 5 [125] 6 [150] 2 [.91] 4 [1.8] 6 [2.7] 8 [3.6] 10 [4.5] 12 [5.4] Total Moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] SCVx3 Attached Load lbs [Kg] Velocity in/sec [m/sec] SCVx3 18 [8.2] A B 14 [6.4] C D E 10 [4.5] 6 [2.7] 2 [.9] 0 F 60 [1.5] 40 [1.0] G H 20 [.51] 0 0 0 2 [50] 1 [25] 3 [75] 4 [100] 5 [125] 6 [150] 5 [2.3] 10 [4.5] 15 [6.8] 20 [9.1] Total Moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] SCVx4 90 [2.3] SCVx4 20 [9.1] Velocity in/sec [m/sec] Attached Load lbs [Kg] 5B 80 [2.0] A 15 [6.8] B C D 10 [4.5] E 5 [2.3] F 70 [1.8] 50 [1.3] G H 30 [.76] 10 [.25] 0 0 0 0 1 [25] 2 [50] 3 [75] 4 [100] 5 [125] 6 [150] 7 [175] 8 [200] 5 [2.3] 10 [4.5] 15 [6.8] 20 [9.1] Total Moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] 5B-98 (800) 624-8511 www.phdinc.com/scv CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SLIDE SELECTION: SERIES SCV SLIDES KINETIC ENERGY GRAPHS MAXIMUM ROLLING LOAD GRAPHS A = 10 in/sec [.25 m/sec] B = 15 in/sec [.38 m/sec] F = Cylinder with cushion G = Travel adjustment and shock pad H = Cylinder only C = 20 in/sec [.51 m/sec] D = 25 in/sec [.64 m/sec] E = 30 in/sec [.76 m/sec] A Velocity in/sec [m/sec] Attached Load lbs [Kg] SCVx5 80 [2.0] SCVx5 40 [18] 35 [16] 30 [14] 25 [11] B C D E 20 [9] 15 [6.8] 10 [4.5] 5 [2.3] F 70 [1.8] 60 [1.5] 50 [1.3] 40 [1.0] G H 30 [.76] 20 [.51] 10 [.25] 0 0 0 2 [50] 1 [25] 3 [75] 4 [100] 5 [125] 6 [150] 7 [175] 8 [200] 0 5 [2.3] 10 [4.5] 15 [6.8] 20 [9] 25 [11] 30 [14] 35 [16] 40 [18] Total Moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] SCVx6 A B 50 [23] C D 40 [18] E 30 [14] 20 [9] 10 [4.5] F G H 5B Attached Load lbs [Kg] 60 [27] Velocity in/sec [m/sec] SCVx6 70 [32] 80 [2.0] 70 [1.8] 60 [1.5] 50 [1.3] 40 [1.0] 30 [.76] 20 [.51] 10 [.25] 0 0 0 0 1 [25] 2 [50] 3 [75] 4 5 6 7 8 9 10 [100] [125] [150] [175] [200] [225] [250] 10 [4.5] 20 [9] 30 [14] 40 [18] 50 [23] 60 [27] 70 [32] Total Moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] SCVx7 60 [27] Velocity in/sec [m/sec] SCVx7 70 [32] Attached Load lbs [Kg] 45 [1.1] A B 50 [23] C D 40 [18] E 30 [14] 20 [9] F 35 [.89] G 25 [.64] H 15 [.38] 5 [.13] 0 10 [4.5] 0 0 0 1 [25] 2 [50] 3 [75] 4 5 6 7 8 9 10 [100] [125] [150] [175] [200] [225] [250] 10 [4.5] 20 [9] 30 [14] 40 [18] 50 [23] 60 [27] 70 [32] Total Moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] 5B-99 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/scv SLIDE SELECTION: SERIES SCV SLIDES KINETIC ENERGY GRAPHS MAXIMUM ROLLING LOAD GRAPHS F = Cylinder with cushion G = Travel adjustment and shock pad H = Cylinder only C = 20 in/sec [.51 m/sec] D = 25 in/sec [.64 m/sec] E = 30 in/sec [.76 m/sec] SCVx8 90 [41] 80 [36] 70 [32] 60 [27] 50 [23] 40 [18] 30 [14] 20 [9] 10 [4.5] 0 A B C D SCVx8 35 [.89] Velocity in/sec [m/sec] Attached Load lbs [Kg] A = 10 in/sec [.25 m/sec] B = 15 in/sec [.38 m/sec] E F G 30 [.76] H 25 [.64] 20 [.51] 15 [.38] 10 [.25] 5 [.13] 0 0 0 2 [50] 4 [100] 6 [150] 8 [200] 10 [250] 12 [300] 20 [9] 10 [4.5] 30 [14] 40 [18] 50 [23] 60 [27] 70 [32] 80 [36] Total Moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] SCVx9 80 [36] 70 [32] 60 [27] 50 [23] 40 [18] 30 [14] 20 [9] 10 [4.5] 0 Velocity in/sec [m/sec] Attached Load lbs [Kg] 5B SCVx9 A B C D E 35 [.89] F 30 [.76] G 25 [.64] H 20 [.51] 15 [.38] 10 [.25] 5 [.13] 0 0 0 2 [50] 4 [100] 6 [150] 8 [200] 10 [250] 12 [300] 10 [4.5] 20 [9] 30 [14] 40 [18] 50 [23] 60 [27] 70 [32] 80 [36] Total Moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] 5B-100 (800) 624-8511 www.phdinc.com/scv CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SLIDE SELECTION: SERIES SCV SLIDES DEFLECTION GRAPHS: HORIZONTAL APPLICATIONS Deflections shown below are for representative light and heavy loads for each size slide. TOOL PLATE DEFLECTION SCVx4 & SCVx5 0.035 [.89] 0.030 [.76] Tool Plate Deflection in [mm] SCVx2, 8 lb [3.6 kg] load 0.025 [.64] SCVx3, 12 lb [5.4 kg] load 0.020 [.51] SCVx2, 2 lb [.9 kg] load SCVx3, 3 lb [1.4 kg] load 0.015 [.38] 0.010 [.25] 0.005 [.13] 0.000 0.035 [.89] 0.030 [.76] SCVx4, 12 lb [5.4 kg] load 0.025 [.64] SCVx4, 3 lb [1.4 kg] load SCVx5, 24 lb [10.9 kg] load 0.020 [.51] SCVx5, 6 lb [2.7 kg] load 0.015 [.38] 0.010 [.25] 0.005 [.13] 0.000 0 1 [25] 2 [50] 3 [75] 4 [100] 5 [125] 0 6 [150] 1 [25] Slide Travel inch [mm] Tool Plate Deflection in [mm] Tool Plate Deflection in [mm] 4 [100] 5 [125] 6 [150] 7 [175] 8 [200] SCVx8 & SCVx9 0.030 [.76] 40 lb [18 kg] load 0.020 [.51] 3 [75] Slide Travel inch [mm] SCVx6 & SCVx7 0.025 [.64] 2 [50] 10 lb [4.5 kg] load 0.015 [.38] 0.010 [.25] 0.005 [.13] 0.000 0.035 [.89] 0.030 [.76] 5B Tool Plate Deflection in [mm] SCVx2 & SCVx3 60 lb [27 kg] load 0.025 [.64] 10 lb [4.5 kg] load 0.020 [.51] 0.015 [.38] 0.010 [.25] 0.005 [.13] 0.000 0 1 [25] 2 [50] 3 [75] 0 4 5 6 7 8 9 10 [100] [125] [150] [175] [200] [225] [250] Slide Travel inch [mm] 2 [50] 4 [100] 6 [150] 8 [200] 10 [250] 12 [300] Slide Travel inch [mm] DEFLECTION GRAPHS: VERTICAL APPLICATIONS Tool Plate Deflection in [mm] VERTICAL APPLICATION TOTAL SIDE PLAY .050 [1.3] SCVx2, SCVx3, SCVx4 .040 [1.0] SCVx5 .030 [.76] SCVx6, SCVx7,SCVx8 .020 [.51] .010 [.25] 0.000 0 1 [25] 2 [50] 3 4 5 6 7 8 9 10 11 12 [75] [100] [125] [150] [175] [200] [225] [250] [275] [300] Slide Travel in [mm] TOTAL SIDE PLAY 5B-101 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/scv OPTIONS: SERIES SCV SLIDES AE TRAVEL ADJUSTMENT AND SHOCK PADS ON EXTENSION AR Two travel adjustment stop collars with polyurethane shock pads are used for adjustment of slide extension. The travel adjustment stop collars allow precise adjustment while the shock pads eliminate metal to metal contact, thereby reducing noise levels. TRAVEL ADJUSTMENT AND SHOCK PADS ON RETRACTION Two travel adjustment stop collars with polyurethane shock pads are used for adjustment of slide retraction. The travel adjustment stop collars allow precise adjustment while the shock pads eliminate metal to metal contact, thereby reducing noise levels. .39 [10] ØB ØB .23 [6] C .23 [6] C .39 [10] (N) 5B .98 [25] LETTER DIM SCVx2 SCVx3 SCVx4 .98 [25] MODEL NUMBER SCVx5 SCVx6 SCVx7 in mm in mm in mm in mm in mm in 1.890 48 1.890 42 1.654 35 1.378 0.984 28 ØB 25 1.102 0.591 15 0.591 15 0.591 13 0.512 0.394 11 10 0.433 C 1.339 34 1.339 26 1.024 21 0.827 0.728 18.5 0.768 19.5 N NOTE: -AE and -AR options may decrease effective cushion length depending on position of stop collars. L9 NPT PORTS MODEL OPTIONAL NPT PORT SCVx8 in 2.165 0.591 1.850 mm 55 15 47 SCVx9 in 2.165 0.591 1.850 mm 55 15 47 STANDARD BSPP PORT G 1/8* 1/8* SCVx2 G 1/8* 1/8* SCVx3 G 1/8 1/8 SCVx4 G 1/4 1/4 SCVx5 G 1/4 1/4 SCVx6 G 3/8 3/8 SCVx7 G 3/8 3/8 SCVx8 G 1/2 1/2 SCVx9 *When port controls are specified on the same face as ports, the standard metric port is M5 and the -L9 option provides a 10-32 port. This option provides NPT ports on metric (SCV5x) units instead of the standard BSPP ports. The NPT ports are located in the same location as the BSPP ports. Z1 mm 48 15 34 This option provides a stainless steel piston rod with hard chrome plating in place of the standard hard chrome plated steel material. Guide shafts are hard chrome plated stainless steel or coated hardened steel in place of the standard material. An appropriate corrosion resistant treatment is applied to ferrous parts. CORROSION RESISTANT 5B-102 (800) 624-8511 www.phdinc.com/scv CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES SCV SLIDES DB CUSHION CONTROL IN BOTH DIRECTIONS DE CUSHION CONTROL ON EXTEND ONLY DR Unit shown is -DB17, cushion in location 1 (standard) on extend end and cushion in location 7 on retract end. (Ports are shown in locations 3 & 5.) (standard location 1 & 5) 5 RETRACT END 1 (standard location 1) 7 CUSHION CONTROL ON RETRACT ONLY (standard location 5) PHD cushions are designed for smooth deceleration at the ends of cylinder stroke. When the cushion is activated, the remaining volume in the cylinder must exhaust past an adjustable needle valve which controls the amount of deceleration. The effective cushion length for each bore size is shown in the table below. To specify alternative cushion control locations on the head or cap, see the option code below right. EXTEND END 3 CUSHION CONTROL OPTIONS -D x x x Cushion Control Locations B - Both ends E - Extend end only R - Retract end only Retract Location (5, 7) Omit if -DEx DE DH HEX ACROSS FLATS 5B Extend Location (1, 3) Omit if -DRx DE DC DC SOME PORT CONTROL & CUSHION OPTION COMBINATIONS WILL MOVE CUSHION CONTROLS TO THIS LOCATION LETTER DIM SCVx2 in mm SCVx3 in mm SCVx4 in mm MODEL NUMBER SCVx5 SCVx6 in mm in mm 9.0 4.8 .354 .190 9.5 5.2 .276 .374 .206 DC 7.0 14.8 .581 14.2 .965 .561 DE 24.5 1.083 27.5 1.043 26.5 2.5 2.5 — — 2.5 2.5 — — — DH 2.5 EFFECTIVE 22.1 11.2 .441 20.5 .871 11.9 .599 .468 15.2 .808 CUSHION LENGTH* *-AE and -AR options may decrease effective cushion length depending on position of stop collars. SCVx7 in mm SCVx8 in mm in SCVx9 mm .354 1.201 — 9.0 30.5 2.5 .591 1.181 — 15.0 30.0 3.0 .630 1.339 — 16.0 34.0 3.0 .805 20.4 .892 22.7 1.190 30.2 5B-103 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/scv OPTIONS: SERIES SCV SLIDES H47 RODLOK® KITS RODLOK® SLIDE & RODLOK® PHD’s Rodlok® is ideal for locking the tool plate while in a static/stationary position. When the pressure is removed from the port of the Rodlok® , the mechanism will grip the piston rod of the cylinder and prevent it from moving. The loads are held indefinitely without power. The Rodlok® may also be used in intermittent dynamic use as a pressure off piston rod deceleration device. Rodlok® performance (Accuracy and Stopping distance) is application and environment sensitive (Cleanliness of rod or Rodlok® will also affect performance). THE RODLOK® IS NOT DESIGNED TO BE USED AS A PERSONNEL SAFETY DEVICE SIZE 2 3 4 5 6 7 8 9 SIZE 350 400 600 1000 1500 2200 3000 5000 Actual dynamic locking forces are application sensitive. Environmental conditions, load weights, attitude, pressure, and speed influence performance. NOTE: *Locking force indicated above is the actual locking force with a dry clean rod and does not include any safety factor. 5B ADAPTOR KIT* COMPLETE RODLOK®* IMPERIAL PORT ADAPTOR 63459-07-1 63460-07-1 2 — 63461-07-1 63459-08-1 63460-08-1 3 — 63461-08-1 63459-01-1 63460-01-1 4 — 63461-01-1 63459-02-1 63460-02-1 5 63465-1 63461-02-1 63459-03-1 63460-03-1 6 63465-1 63461-03-1 63459-04-1 63460-04-1 7 63465-1 63461-04-1 63459-05-1 63460-05-1 8 63465-1 63461-05-1 63459-06-1 63460-06-1 9 63465-1 63461-06-1 NOTES: 1)*Kits ship with cylinder mounting hardware. 2) Part numbers listed above are intended for replacement purposes only and are to be used specifically on slides with the -H47 option. 3) Imperial port adaptor converts port from G 1/8 to 1/8 NPT. 4) When ordering a replacement cylinder (-H4), Rodlok® must be ordered separately. STATIC LOCKING FORCE* DYNAMIC lb N LOCKING FORCE 79 90 135 225 337 495 674 1124 LOCKING DEVICE KIT SIZE 2 3 4 5 6 7 8 9 OPERATING PRESSURE The operating pressure for the locking device is different than the operating pressure for the slide to which it is attached. The locking device of the Rodlok is designed with an operating pressure range of 60 psi minimum to 150 psi maximum [4 to 10 bar]. The Series SCV Slide with a Rodlok attached has an operating pressure range of 45 psi minimum to 150 psi maximum [3 to 10 bar]. DEVICE WEIGHT lb kg 0.14 0.06 0.14 0.06 0.20 0.09 0.30 0.14 0.54 0.24 0.88 0.40 1.40 0.64 2.12 0.96 ADAPTOR WEIGHT lb kg 0.14 0.06 0.16 0.07 0.28 0.13 0.44 0.20 0.84 0.38 1.3 0.59 2.88 1.31 4.76 2.16 TOTAL WEIGHT lb kg 0.31 0.14 0.36 0.16 0.57 0.26 0.93 0.42 1.76 0.80 2.56 1.16 5.04 2.29 7.66 3.47 NOTE: Total weight includes rod adder for -H46/-H47 cylinder. The Rodlok locking device and adaptor can be purchased separately as kits. See chart above. The locking device and adaptor are not available with a corrosion resistant (-Z1 option) finish. L5 E SQ L8 H G3 PORT AA MAX + TRAVEL LETTER DIM H E G3 L5 L8 AA SCVx3 SCVx2 in 1.280 .787 10-32 1.575 0.512 4.291 mm 32.5 20.0 M5 40 13 109 in 1.181 .787 10-32 1.732 0.512 4.567 5B-104 SCVx4 mm 30.0 20.0 M5 44 13 116 in 1.339 .866 10-32 1.890 0.630 6.969 mm 34.0 22.0 M5 48 16 177 MODEL NUMBER SCVx5 SCVx6 in 1.476 1.024 1/8 2.165 0.768 7.874 mm 37.5 26.0 G 1/8 55 19.5 200 in 1.811 1.260 1/8 2.756 0.827 8.858 mm 46.0 32.0 G 1/8 70 21 225 SCVx7 in 1.811 1.535 1/8 2.756 0.827 9.449 mm 46.0 39.0 G 1/8 70 21 240 SCVx8 in mm 2.520 64.0 1.732 44.0 G 1/8 1/8 90 3.543 28 1.102 10.945 278 SCVx9 in 2.224 1.929 1/8 3.622 1.063 1.1614 mm 56.5 49.0 G 1/8 92 27 295 All dimensions are reference only unless specifically toleranced. (800) 624-8511 www.phdinc.com/scv CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES SCV SLIDES PB PORT CONTROLS® ON BOTH ENDS PE PORT CONTROLS® ON EXTEND ONLY (standard location 1) PR PORT CONTROLS® ON RETRACT ONLY (standard location 5) PHD’s Port Control® is a built-in flow control for regulating the speed of the slide through its entire stroke. The Port Control operates on the “meter-out” principle and features an adjustable needle in a cartridge with a check seal. The self-locking needle has micrometer threads and is adjustable under pressure. The needle determines the orifice size which controls the exhaust flow rate of the actuator. The check seal expands while air is exhausting from the actuator, forcing the air to exhaust past the adjustable needle. The check seal collapses to allow a free flow of incoming air. The PHD Port Control saves space and eliminates the cost of fittings and installation for external flow control valves. Refer to option code below left to specify port control locations. (standard location 1 & 5) 5 RETRACT END Unit shown is -PB17, port control in location 1 on extend end and port control in location 7 on retract end. (Ports shown in locations 3 & 5.) 1 PORT CONTROL OPTIONS -P x x x 7 Retract Location (5, 7) Omit if -PEx Port Control Locations B - Both ends E - Extend end only R - Retract end only EXTEND END 5B Extend Location (1, 3) Omit if -PRx 3 SR1 (ALL UNITS WITH BSPP PORTS, EXCEPT PORT WITH PORT CONTROLS ON SAME SIDE, COMPLY WITH DIN 3852 PART 2 FOR LARGE SEALING SURFACES.) SR2 (UNITS WITH PORT CONTROLS AND PORT ON SAME SIDE. ALL BSPP PORTS COMPLY WITH DIN 3852 PART 2 FOR SMALL SEALING SURFACES.) DP PLS* PLS* PCS* PCS* EE PORT SIDE VIEW PH HEX ACROSS FLATS LETTER DIM EE* PCS* PH PLS* SR1 SR2 DP SCVx2 in 10-32 .276 — .571 .320 — .066 mm M5 7.0 2.5 14.5 8.1 — 1.7 SCVx3 in 10-32 .276 — .571 .320 — .026 MODEL NUMBER SCVx5 SCVx6 SCVx4 mm M5 7.0 2.5 14.5 8.1 — 0.7 in mm G 1/8 5.0 .197 2.5 — 22.0 .867 19.0 .748 16.7 .657 5.3 .209 in mm G 1/4 6.0 .236 2.5 — 23.5 .925 25.0 .984 21.0 .827 3.1 .122 in mm G 1/4 6.0 .236 2.5 — 23.0 .905 25.0 .984 24.0 .945 0.6 .024 SCVx8 SCVx7 in mm G 3/8 11.4 .450 3.0 — 25.0 .984 28.0 1.102 24.0 .945 0.1 .004 in mm G 3/8 13.0 .512 3.0 — 26.0 1.024 28.0 1.102 27.0 1.063 -5.1 -.201 SCVx9 in mm G 1/2 23.0 .906 6.0 — 29.0 1.142 34.0 1.339 33.0 1.299 -4.8 -.189 *Dimensions shown are for units with port and port control in the same location. For units with other port and port control combinations, standard port location dimensions apply. Ports may be located on either side of the slide centerline depending on port control and cushion option combinations. 5B-105 All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/scv OPTIONS: SERIES SCV SLIDES 5 UB ALTERNATE PORT LOCATION RETRACT END 1 With this option, alternate port locations can be specified, providing increased flexibility and customer convenience. See option code below to specify port locations. 7 PORT LOCATION OPTIONS -UB x x Retract Location (Cap) (5, 7) Extend Location (Head) (1, 3) 3 This option equips the cylinder with a magnetic band on the piston for use with PHD Miniature Reed and Magnetoresistive Switches listed below. These switches mount easily to the cylinder using “T” slots in the body. See the Switch section for complete switch information. MAGNET FOR PHD MINIATURE REED AND MAGNETORESISTIVE SWITCHES M Unit shown is -UB17, port in location 1 on extend end and port in location 7 on retract end. EXTEND END SERIES 6250 MAGNETORESISTIVE SWITCHES PART NO. DESCRIPTION NPN (Sink) DC Magnetoresistive, 2 m cable PNP (Source) DC Magnetoresistive, 2 m cable NPN (Sink) DC Magnetoresistive, Quick Connect PNP (Source) DC Magnetoresistive, Quick Connect 5B 62505-1-02 62506-1-02 62515-1 62516-1 SERIES 6250 REED SWITCHES PART NO. 62507-1-02 62517-1 COLOR Brown DESCRIPTION AC/DC Reed, 2 m cable AC/DC Reed, Quick Connect COLOR Silver Silver Tan Brown G F D Tan B C D Connector Detail B C .236 Connector Detail F .200 .170 H CABLE .525 H I I TOP OF HOUSING TOP OF HOUSING LETTER DIM B C D F G H I SIZES 2, 3, 4, 5, & 6 ONLY SCVx3 SCVx2 in .223 .302 .228 .373 — .870 1.113 mm 5.7 7.7 5.8 9.5 — 22.1 28.3 in .223 .302 .228 .373 — .870 1.113 SCVx4 mm 5.7 7.7 5.8 9.5 — 22.1 28.3 in .187 .266 .228 .373 — .870 1.077 mm 4.8 6.8 5.8 9.5 — 22.1 27.3 SIZES 7, 8, & 9 ONLY MODEL NUMBER SCVx5 SCVx6 in .138 .217 .228 .373 — .870 1.008 mm 3.5 5.5 5.8 9.5 — 22.1 25.6 in .187 .266 .228 .373 — .870 1.037 mm 4.8 6.8 5.8 9.5 — 22.1 26.3 SCVx7 in .138 .217 .228 .373 17° .831 .969 mm 3.5 5.5 5.8 9.5 17° 21.1 24.6 SCVx8 in .059 .256 .228 .373 20° .819 .878 mm 1.5 6.5 5.8 9.5 20° 20.8 22.3 SCVx9 in mm -.079* -2.0* 0.0 .000 5.8 .228 9.5 .373 24° 24° 20.2 .795 18.2 .717 *Dimension is below the indicated surface. 5B-106 All dimensions are reference only unless specifically toleranced. (800) 624-8511 www.phdinc.com/scv CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION APPLICATION EXAMPLES: SERIES SCV SLIDES The following are typical applications using the Series SCV Slide with other PHD actuators providing effective automation. SKx55 SCVx4 This is an example of a Series SCV Slide in a typical pick-andplace application. A Series SK Slide is mounted to a tabletop or rigid frame with a Series SCV Slide attached to the tool plate. A Series 190/191 Gripper with tooling grips the parts off of the conveyor and assembles them with the parts on the adjacent conveyor. 5B The SCV Slide has ports located in positions 3 and 7 to allow the air lines to be plumbed out the back of the unit. This allows easy access to the port and cushion controls which are located in the standard positions 1 and 5. The full unit description for the SCV slide shown is: SCV52x150-DA-PA-UB37-AE In this application, one PHD Series SCV Slide, one Series SD Slide, and one Series 8400 Angular Gripper create a simple and cost-effective automated machine loader. The part is fed by a gravity conveyor. The Series SCV Slide extends down and the angular gripper grips the part. Then the SCV Slide retracts, while the Series SD Slide extends over the placement dowel inside the machine. The SCV Slide extends down again and the gripper releases the part for processing. The Series SCV unit has the same unit description as above. 5B-107 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/scv PRODUCT VARIATIONS: SERIES SCV SLIDES The following are examples of Series SCV Slide variations which can be easily configured. Contact PHD for additional information on these or other configurations. Shown is a version that produces a base type slide. The cylinder, bearing housings, and base plate move and the two tool plates remain fixed. 5B This Series SCV Slide is fitted with travel adjustment on extend and metal sensing proximity switches in both directions of travel. These switches can easily be adapted to the SCV Slide in place of PHD’s Series 6250 Switches. This Series SCV Slide has extended guide shafts and a second bearing housing attached to the cylinder cap. This configuration provides a higher load carrying capability while reducing wear. This is another variation where a second bearing housing is combined with a tool plate extension. This also provides a more rigid bearing base for higher load carrying capability. 5B-108 (800) 624-8511 www.phdinc.com/scv CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SLIDES INDEX: Series SM Ordering Data Page 5C-2 SERIES SM & C Benefits Page 5C-3 Dimensions Page 5C-4 SERIES SM Engineering Data Pages 5C-5 to 5C-9 Options Pages 5C-10 to 5C-14 Accessories Page 5C-15 Stopping Capacity Page 5C-16 Shock Absorber Selection Guide Page 5C-17 Slide Sizing Example Page 5C-18 5C Series C Ordering Data Page 5C-20 Benefits Page 5C-21 Dimensions Page 5C-22 Engineering Data Page 5C-23 Maintenance Information Page 5C-24 SERIES C Accessories & Option Page 5C-25 Selection Guide Pages 5C-26 to 5C-28 5C-1 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/products/slides www.phdinc.com/sm BORE SIZE 08 12 16 25 32 TRAVEL ADJUSTMENT OPTION AE - Travel adjustment and shock pad in position 6 AR - Travel adjustment and shock pad in position 5 MISCELLANEOUS OPTIONS J3 - Transitional fit dowel holes J8 - Precision fit dowel holes M - Magnetic piston for use with PHD Series 6790 Switches Q6 - Corrosion resistant shaft complete UB55 - Ports in shafts located in position 5 UB66 - Ports in shafts located in position 6 See Notes 1, 2, & 3 (800) 624-8511 CAT-03 DESIGN NO. 1 - Imperial 5 - Metric SHOCK ABSORBER REPLACEMENTS BORE SIZE PART NO. 68149-01-x 08 68149-02-x 12 68015-01-x 16 67127-01-x 25 71451-01-x 32 SERIES 6790 SWITCHES DESCRIPTION NPN (Sink) or PNP (Source) DC Reed, 2 m cable NPN (Sink) or PNP (Source) DC Reed, 5 m cable NPN (Sink) DC Solid State, 2 m cable NPN (Sink) DC Solid State, 5 m cable PNP (Source) DC Solid State, 2 m cable PNP (Source) DC Solid State, 5 m cable NPN (Sink) or PNP (Source) DC Reed, Quick Connect NPN (Sink) DC Solid State, Quick Connect PNP (Source) DC Solid State, Quick Connect 2 meter Cordset with Quick Connect 5 meter Cordset with Quick Connect SHOCK ABSORBER INSTALLED OPTION NEx - Shock absorber installed in position 6 NRx - Shock absorber installed in position 5 “x” indicates shock absorber damping constant which must be specified by the customer. (See page 5C-17) PART NO. 67902-1-02 67902-1-05 67903-1-02 67903-1-05 67904-1-02 67904-1-05 67922-1 67923-1 67924-1 63549-02 63549-05 BORE TRAVEL SIZE IMPERIAL (in) METRIC (mm) 08 1, 2, 3 25, 50, 75 12 1, 2-1/2, 4 25, 60, 100 16 1-1/2, 3, 5 38, 75, 125 25 2, 4, 6 50, 100, 150 32 3, 6 75, 150 NOTE: 1) UBxx options include NPT port adaptors for imperial units and BSPP port adaptors for metric units on SMxx25, SMxx32 units, and barb fittings on SMxx12 units. 2) -UB and -Q6 options not available on Series SMxx08 units. 3) -Q6 options not available on Series SMxx12 units. For ball bushings on Series SMxx12 units, consult your local PHD distibutor. SERIES M - Modular Base S M B 5 25 x 50 – AR – NEx – M – Q6 TO ORDER SPECIFY: Product, Series, Type, Design No., Bore Size, Travel, Travel Adjustment, Shock Absorber Installed, and Miscellaneous Options. TYPE B - Ball Bushing (Not Available on Sizes 8 & 12) PRODUCT H - Polymer Bushing S - Slide 5C ORDERING DATA: SERIES SM SLIDES 5C-2 SOLUTIONS FOR INDUSTRIAL AUTOMATION BENEFITS: SERIES SM SLIDES BENEFITS Series SM Slides provide smooth linear motion at twice the thrust of a single bore cylinder. ■ Available in five bore sizes with a choice of travel lengths to fit a wide range of applications. Optional travel adjustments and shock absorbers can provide precise adjustment of travel. ■ Units with precision ball bushings provide more rigidity and can also carry a heavier load at higher velocities. ■ Units with polymer bushings cost less and provide quieter operation. ■ Available in both imperial and metric versions for applications in worldwide markets. ■ Fully integrated shock absorbers or travel adjustments with shock pads allow easy adjustment of travel without increasing overall package length. External shock absorbers and travel adjustments available on size 08. ■ Slide body incorporates twin switch slots for flush installation of PHD’s new Series 6790 Reed and Solid State Switches. ■ All units are 8 mm proximity switch ready using external mounting kits. This prevents flexing of the electrical connectors of the switches. Refer to page 5C-15 for proximity switch mounting kits. ■ Modular mounting pattern on slide body allows quick connect with Series STP slides without the need for transition plates. Refer to page 5C-15 for modular mounting details and kits. ■ Standard stainless steel fasteners eliminate the need for costly corrosion resistant options. Combined with -Q6 shaft option provides a completely corrosion resistant unit. ■ Optional porting through the guide shafts allows the slide body to move without flexing the incoming air lines. Not available on size 08. ■ Wider shaft spacing increases stability and reduces the amount of deflection in roll moment applications. SPECIFICATIONS POWER SOURCE WORKING PRESSURE TEMPERATURE RANGE LUBRICATION GUIDE SHAFTS BUSHINGS TOOL PLATE BODY 5C ■ Modular Mounting Kits See page 5C-15 SMHx08 AND SMHx12 SMxx16, SMxx25 AND SMxx32 Two cylinders built into the slide body 20 psi min - 150 psi max at zero load [1.4 to 10 bar] -20° to +180°F [-29° to 82°C] Permanent for Non-Lubricated or Lubricated Air Stainless Steel Hard Chrome Plated Steel Internally Lubricated Engineered Polymer or Recirculating Ball Bushings Anodized Aluminum Alloy Anodized Aluminum Alloy 5C-3 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sm DIMENSIONS: SERIES SM SLIDES A B TRAVEL C R 4 Q 1/2 Q 3 1 D 5 6 N P E Q X ±.001 [±.025] DOWEL SLOT R W ±.0005 [±.013] DOWEL HOLE 4X S1 THD AND C’BORE FOR S2 SHCS FROM OPPOSITE SIDE 2 C’BORE & THRU FOR M SHCS 4X U DOWEL HOLE 4X T THD H K J L F G Z PORT Y Y 5C NOTE: 1) NUMBERS ENCLOSED BY A HEX INDICATE POSITION LETTER DIM. 08 in mm in 12 mm in mm in mm in mm in mm 4 100 75 3 1 25 2-1/2 60 2 25 1 50 5.551 141.0 7.559 192.0 9.527 242.0 6.614 168.0 9.606 244.0 12.64 321.0 5.236 133.0 7.244 184.0 9.212 234.0 6.220 158.0 9.212 234.0 12.24 311.0 3.878 98.5 4.882 124.0 5.866 149.0 4.803 122.0 6.299 160.0 7.815 198.5 2.638 67.0 2.165 55.0 2.638 67.0 2.126 54.0 0.874 22.2 0.610 15.5 0.807 20.5 0.590 15.0 0.795 20.2 0.551 14.0 0.236 6.0 0.157 4.0 0.394 10.0 0.315 8.0 0.457 11.6 0.315 8.0 M4 M3 #8 #5 1.496 38.0 1.142 29.0 2.048 52.0 1.575 40.0 0.670 17.0 0.551 14.0 1.496 38.0 1.102 28.0 8-32 x .315 DP [M4 x 0.7 x 8 DP] 10-24 x .375 [M5 x 0.8 x 9.5 DP] #5 [M3] #8 [M4] 5-40 x .236 DP [M3 x 0.5 x 6 DP] 6-32 x .400 DP [M4 x 0.7 x 10 DP] 3 mm x 3 mm DP 4 mm x 4 mm DP .1182 x .118 DP [3.002 x 3 DP] .1576 x .157 DP [4.003 x 4 DP] .1191 x .118 DP [3.025 x 3 DP] .1586 x .157 DP [4.028 x 4 DP] 1.416 36.0 0.925 23.5 10-32 PORT [M5 x 0.8 PORT] 10-32 PORT [M5 x 0.8 PORT] METRIC INFORMATION SHOWN IN [ ]. * SEE OPTIONS PAGE 11 FOR J3 AND J8 OPTIONS FOR AVAILABLE TOLERANCE RANGES. TRAVEL A B C D E F G H J K L M N P Q R S1 S2 T U* W X Y Z in mm BORE SIZE 16 in mm 25 in mm in mm in 32 mm in mm 4 2 50 125 5 100 150 6 3 1-1/2 38 75 8.032 204.0 11.024 280.0 15.040 382.0 9.922 252.0 13.938 354.0 17.914 455.0 7.599 193.0 10.591 269.0 14.607 371.0 9.292 236.0 13.308 338.0 17.284 439.0 5.630 143.0 7.126 181.0 9.134 232.0 6.634 168.5 8.642 219.5 10.630 270.0 4.488 114.0 3.504 89.0 4.409 112.0 3.425 87.0 1.497 38.0 0.984 25.0 1.437 36.5 0.945 24.0 1.418 36.0 0.906 23.0 0.472 12.0 0.315 8.0 0.630 16.0 0.433 11.0 0.709 18.0 0.531 13.5 M5 1/4 M6 #10 2.684 68.2 1.969 50.0 3.623 92.0 2.638 67.0 1.260 32.0 0.905 23.0 2.677 68.0 1.929 49.0 5/16-18 x .625 DP [M8 x 1.25 x 16 DP] 1/4-20 x .500 DP [M6 x 1.0 x 12 DP] 1/4 [M6] #10 [M5] 1/4-20 x .500 DP [M6 x 1.0 x 12 DP] 10-24 x .375 DP [M5 x 0.8 x 10 DP] 6 mm x 6 mm DP 5 mm x 5 mm DP .2363 x .236 DP [6.002 x 6 DP] .1969 x .197 DP [5.001 x 5 DP] .2372 x .236 DP [6.025 x 6 DP] .1979 x .197 DP [5.027 x 5 DP] 1.634 41.5 1.437 36.5 1/8 NPT PORT [1/8 BSPP PORT] 10-32 PORT [M5 x 0.8 PORT] in mm in mm 150 75 6 473.0 321.0 18.622 454.0 302.0 17.874 282.0 206.0 11.102 147.0 5.788 143.0 5.630 45.5 1.790 42.5 1.673 42.5 1.673 16.0 0.630 19.0 0.748 24.2 0.954 M8 5/16 88.5 3.486 118.0 4.646 40.0 1.575 86.0 3.386 3/8-16 x .750 DP [M10 x 1.5 x .20 DP] [M8] 5/16 5/16-18 x .750 DP [M8 x 1.25 x 20 DP] 8 mm x 8 mm DP .3152 x .315 DP [8.006 x 8 DP] .3162 x .315 DP [8.031 x 8 DP] 51.0 2.008 1/8 NPT PORT [1/8 BSPP PORT] 3 12.638 11.890 8.110 5C-4 (800) 624-8511 www.phdinc.com/sm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SM SLIDES PRESSURE RATINGS LUBRICATION All Series SM Slides have an operating pressure range of 20 psi minimum to 150 psi maximum [1.4 to 10 bar]. All units are pre-lubricated at the factory for service under normal operating conditions. Slides are designed and tested with non-lubricated air. However, the use of lubricated air will extend life. BREAKAWAY MAXIMUM SLIDE VELOCITY Units have less than 20 psi [1.4 bar] breakaway with zero load. Typical breakaway pressures at zero load are as follows: Size 08 = 20 psi [1.4 bar] Size 12 = 15 psi [1 bar] Size 16, 25 and 32 = 7 psi [.5 bar] Maximum slide velocity is 60 in/sec [1.5 m/sec]. This value is based on an unloaded slide at 87 psi [6 bar] operating pressure. All units are capable of higher velocities. However, PHD recommends using external flow controls to limit the velocity. OPERATING TEMPERATURE MAINTENANCE Series SM Slides are designed for use in temperatures between 20° to 180° F [-6° to 82° C]. For temperatures outside this range, consult PHD or your local distributor. In common with most PHD products, these slides are fully field repairable. Repair kits and main structural components are available as needed for extended service life. SEALS TOTAL TRAVEL LENGTH Series SM Slides utilize urethane and Nitrile seals which are compatible with standard paraffin-based lubrication oils used for pneumatic cylinders. For compatibility with other fluids, consult PHD or your local distributor. Tolerance on specified minimum travel length is +.098/-.000 [+2.5 mm/-0 mm]. UNIT WEIGHT 08 12 16 25 32 BASE WEIGHT kg lb 0.25 0.55 0.30 0.65 0.34 0.75 0.91 2.0 1.14 2.5 1.36 3.0 0.91 2.0 1.14 2.5 1.36 3.0 2.09 4.6 2.68 5.9 3.18 7.0 3.97 8.8 5.31 11.7 OPTION ADDERS -AR OR -AE -NEx OR -NRx lb kg lb kg SIZE 0.06 0.03 0.06 0.03 08 0.03 0.01 0.05 0.02 12 0.12 0.05 0.14 0.06 16 0.29 0.13 0.34 0.15 25 0.2 0.09 0.35 0.16 32 MINIMUM TRAVEL in mm 1 25 51 2 3 76 25 1 2-1/2 63.5 4 102 1-1/2 38 76 3 5 127 2 51 102 4 152 6 3 76 6 152 5C SIZE TRAVEL in mm 1 25 2 50 75 3 1 25 2-1/2 60 4 100 1-1/2 38 75 3 5 125 50 2 100 4 6 150 3 75 6 150 MOUNTING THE UNIT IMPORTANT! Units must be mounted and used as a gantry/ base slide. Units cannot be mounted and used as a cantilever slide. Consult PHD or your local distributor for a cantilever unit. MOUNTED CORRECTLY MOUNTED INCORRECTLY USED AS A GANTRY/BASE SLIDE NOT TO BE USED AS A CANTILEVER SLIDE. 5C-5 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sm ENGINEERING DATA: SERIES SM SLIDES SLIDE SELECTION THRUST SPECIFICATIONS There are three major factors to consider when selecting a slide: thrust capacity, allowable static and dynamic moment capacity, and table deflection (as either pitch, yaw, or roll). 1 SHAFT DIAMETER mm in 0.157 4 0.236 6 0.315 8 0.472 12 0.630 16 SIZE 08 12 16 25 32 THRUST CAPACITY Use the effective piston area (see thrust specifications) of the slide to determine if thrust is sufficient for the applied load. In horizontal applications, a slide with polymer bushings requires a higher breakaway pressure than a slide with linear ball bushings. Approximate breakaway pressure for polymer bushings due to additional load is calculated as follows: BORE DIAMETER mm in 8 0.315 12 0.472 16 0.630 25 0.984 1.260 32 TOTAL EFFECTIVE PISTON AREA in2 mm2 0.12 75 0.27 172 0.47 302 1.17 756 1.87 1206 CYLINDER THRUST CALCULATION psi or bar = L x .15 / A, where L = Load on saddle lb [N] A = (SMHx08) = .15 [9.7] A = (SMHx12) = .37 [24] A = (SMHx16) = .59 [38] A = (SMHx25) = 1.04 [67] A = (SMHx32) = 2.5 [161] F = Cylinder Force P = Operating Pressure A = Effective Area 2 IMPERIAL F=PxA lb psi in2 METRIC F = 0.1 x P x A N bar mm2 STATIC AND DYNAMIC MOMENT CAPACITY Use the following graphs and equations to determine the static and dynamic load capacities of the units. (Continued on pages 5C-7 to 5C-9) Approximate breakaway pressure under load: (L x .15 / A) + Zero Load Breakaway measured in psi or bar. 5C The above equations apply for direct loading only and are to be used as guidelines only. MOMENT ORIENTATIONS LL+ Mp Mp Mr L- My L+ My Mr My Mr L+ L- Mp LOADING DIAGRAMS LOAD LOAD LOAD CG DIST LOAD LOAD CG DIST CG DIST CG DIST CG DIST CG DIST LOAD ROLL LOADS (Mr) PITCH LOADS (Mp) YAW LOADS (My) 5C-6 (800) 624-8511 www.phdinc.com/sm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SM SLIDES B and C = Constants CG = Distance to Load in [mm] L = Max Load at CG Distance lb [N] L = C / (CG + B) MOMENT CAPACITY Use the following equations to determine the load capacity for moment orientations. The load placed on the unit must be ≤ the value calculated. If load is ≥ L, review the next larger size of actuator. POLYMER BUSHING MAX DYNAMIC PITCH AND YAW LOADS (Mp) (My) SMHx08 SMHx12 SMHx16 SMHx25 SMHx32 B in 1.60 2.10 2.50 2.04 2.54 3.55 2.53 3.03 4.03 2.45 3.46 4.45 3.32 4.81 C in-lb [Nmm] 10 in/sec [.25 m/sec] 20 in/sec [.51 m/sec] 30 in/sec [.76 m/sec] 60 in/sec [1.5 m/sec] mm 4 438 2 280 1 140 8 904 40.6 5 579 3 370 2 185 10 1130 53.3 706 6 4 452 2 226 1468 13 63.5 1844 16 10 1152 6 691 3688 33 51.8 2296 20 13 1435 8 861 4592 41 64.5 3209 28 18 2005 11 1203 6418 57 90.2 43 4861 3326 1535 29 14 86 9714 64.3 57 6466 39 4424 18 2042 115 12989 76.9 76 8618 5897 2722 52 24 153 17281 102.5 89 10064 6709 3355 59 30 178 20105 62.2 125 14146 84 9431 42 4716 251 28350 87.8 161 18188 107 12125 54 6062 322 36370 112.9 205 23214 139 15714 63 7143 411 46429 84.3 303 34201 205 23151 93 10523 605 68402 122.2 MAX STATIC PITCH AND YAW LOAD CALCULATIONS (Mp) (My) BALL BUSHING MAX DYNAMIC PITCH AND YAW LOADS (Mp) (My) TRAVEL B C in mm in mm in-lb Nmm 2.53 64.3 77 8697 1-1/2 38 3.03 76.9 109 12255 SMBx16 3 75 4.03 102.5 145 16333 5 125 2.45 62.2 149 16773 2 50 3.46 87.8 209 23573 SMBx25 4 100 4.45 112.9 268 30316 6 150 3.32 84.3 253 28585 3 75 SMBx32 4.81 122.2 373 42143 6 150 Reduce loads by 30% for SMB units with -Q6 option. SIZE SIZE SMxx08 SMxx12 SMxx16 SMxx25 SMx32 TRAVEL in mm 1 25 50 2 75 3 25 1 2-1/2 60 100 4 1-1/2 38 3 75 5 125 2 50 100 4 150 6 75 3 150 6 C B in 1.60 2.10 2.50 2.04 2.54 3.55 2.53 3.03 4.03 2.45 3.46 4.45 3.32 4.81 mm in-lb 41 40 36 53 33 64 51.8 126 64.5 109 90.2 117 64 364 77 303 102 286 931 62 88 900 113 881 84.3 2058 122.2 2020 Nmm 4519 4067 3728 14290 12340 13236 41126 34234 32314 105189 101686 99540 232568 228252 5C SIZE TRAVEL in mm 25 1 50 2 3 75 25 1 2-1/2 60 4 100 1-1/2 38 3 75 5 125 2 50 4 100 150 6 3 75 150 6 POLYMER BUSHING MAX DYNAMIC ROLL LOADS (Mr) B SIZE SMHx08 SMHx12 SMHx16 SMHx25 SMHx32 in 0.642 0.746 0.969 1.184 1.716 mm 10 in/sec [.25 m/sec] 16.3 2.9 328 18.9 12 1356 24.6 37 4179 30.1 97 10956 43.6 225 25422 C in-lb [Nmm] 20 in/sec [.51 m/sec] 30 in/sec [.76 m/sec] 60 in/sec [1.5 m/sec] 1.4 158 0.9 102 0.5 56 6 678 4 452 2 226 19 2146 13 1468 6 678 48 5422 32 3614 16 1807 113 12767 76 8587 38 4293 BALL BUSHING MAX DYNAMIC ROLL LOADS (Mr) B MAX STATIC ROLL LOADS (Mr) SIZE C SIZE in mm in-lb Nmm 35 3954 SMBx16 0.969 24.6 71 8022 SMBx25 1.184 30.1 137 15479 SMBx32 1.716 43.6 Reduce loads by 30% for SMB units with -Q6 option. SMxx08 SMxx12 SMxx16 SMxx25 SMxx32 TRAVEL in mm 1 25 2 50 3 75 1 25 2-1/2 60 100 4 1-1/2 38 75 3 125 5 2 50 100 4 6 150 3 75 6 150 B in 0.642 0.642 0.642 0.746 0.746 0.746 0.969 0.969 0.969 1.184 1.184 1.184 1.716 1.716 C mm 16.3 16.3 16.3 18.9 18.9 18.9 24.6 24.6 24.6 30.1 30.1 30.1 43.6 43.6 in-lb 16 11 8 46 32 25 140 97 69 455 308 234 1064 721 Nmm 1808 1243 904 5226 3624 2781 15813 10956 7794 51392 34789 26430 120207 81430 5C-7 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sm ENGINEERING DATA: SERIES SM SLIDES CENTERED LOADS (L-) (L+) Maximum static loads for all units are shown in the table at right. Maximum dynamic load for SMBxxx (ball bushings) are also provided in the table. Refer to graphs for maximum dynamic loads for polymer bushings. SIZE 08 12 16 25 32 MAX STATIC LOAD lb N 111 25 17 76 13 58 276 62 43 191 33 147 641 144 100 445 316 71 380 1690 260 1156 198 881 620 2758 420 1868 TRAVEL in mm 25 1 2 50 3 75 25 1 2-1/2 60 100 4 1-1/2 38 3 75 125 5 50 2 4 100 150 6 3 75 6 150 MAX DYNAMIC LOAD (SMBxxx) lb N 4.5 20 16 71 36 160 60 267 80 356 DYNAMIC CENTERED LOAD GRAPHS FOR POLYMER BUSHING SMHx08 5 [22.2] 5C LOAD lb [N] 4 [17.8] 3 [13.3] 2 [8.9] 1 [4.4] 0 0 10 [.25] 20 [.51] 30 [.76] 40 [1.0] 60 [1.5] 50 [1.3] TRAVEL VELOCITY in/sec [m/sec] SMHx12 SMHx16 40 [178] 12 [53] LOAD lb [N] LOAD lb [N] 16 [71] 8 [36] 4 [17.8] 30 [133] 20 [89] 10 [44] 0 0 0 10 [.25] 20 [.51] 30 [.76] 40 [1.0] 50 [1.3] 60 [1.5] 0 10 [.25] TRAVEL VELOCITY in/sec [m/sec] 20 [.51] SMHx25 40 [1.0] 50 [1.3] 60 [1.5] SMHx32 60 [267] 140 [xxx] 120 [534] 50 [222] 40 [178] LOAD lb [N] LOAD lb [N] 30 [.76] TRAVEL VELOCITY in/sec [m/sec] 30 [133] 20 [89] 10 [44] 100 [445] 80 [356] 60 [267] 40 [178] 20 [89] 0 0 10 [.25] 20 [.51] 30 [.76] 40 [1.0] 50 [1.3] 0 60 [1.5] TRAVEL VELOCITY in/sec [m/sec] 0 10 [.25] 20 [.51] 30 [.76] 40 [1.0] 50 [1.3] 60 [1.5] TRAVEL VELOCITY in/sec [m/sec] 5C-8 (800) 624-8511 www.phdinc.com/sm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SM SLIDES 3 LOAD DEFLECTION Use the following graphs and equations to determine the static and dynamic deflection for a centered load with the saddle located at mid-travel. Deflections occurring at endof-travel will be less than those indicated. Refer to PHD’s Selection Software for deflections with pitch, yaw and roll moment loads. CENTERED LOAD DEFLECTION SIZE 08 0.012 [.30] 3" [75 mm] DEFLECTION in [mm] 0.010 [.25] 0.008 [.20] 2" [50 mm] 0.006 [.15] 0.004 [.10] 1" [25 mm] 0.002 [.05] 0 0 2 [9] 4 [18] 6 [27] 8 [36] 10 [44] 12 [53] 14 [62] 16 [71] 18 [80] 20 [89] 22 [98] 24 [107] 5C LOAD lb [N] SIZE 12 SIZE 16 0.016 [.41] 4" [100 mm] 0.010 [.25] 0.014 [.36] DEFLECTION in [mm] DEFLECTION in [mm] 0.012 [.30] 2-1/2" [60 mm] 0.008 [.20] 0.006 [.15] 0.004 [.10] 1" [25 mm] 0.002 [.05] 5" [125 mm] 0.012 [.30] 0.010 [.25] 0.008 [.20] 0.006 [.15] 3" [75 mm] 0.004 [.10] 1-1/2" [38 mm] 0.002 [.05] 0 0 0 10 [44] 20 [89] 30 [133] 40 [178] 50 [222] 60 [267] 0 20 [89] 40 [178] LOAD lb [N] DEFLECTION in [mm] DEFLECTION in [mm] 0.012 [.30] 0.010 [.25] 4" [100 mm] 0.008 [.20] 100 [445] 120 [534] 140 [623] SIZE 32 6" [150 mm] 0.012 [.30] 6" [150 mm] 0.014 [.36] 80 [356] LOAD lb [N] SIZE 25 0.016 [.41] 60 [267] 0.006 [.15] 2" [50 mm] 0.004 [.10] 0.010 [.25] 0.008 [.20] 3" [75 mm] 0.006 [.15] 0.004 [.10] 0.002 [.05] 0.002 [.05] 0 0 0 50 [222] 100 [445] 150 [667] 200 [890] 250 [1112] 300 [1334] 350 [1557] 400 [1779] LOAD lb [N] 0 100 [445] 200 [890] 300 [1334] 400 [1779] 500 [2224] 600 [2669] LOAD lb [N] 5C-9 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sm OPTIONS: SERIES SM SLIDES UNIT SIZE 08 12 16 25 32 TRAVEL ADJUSTMENT SHOCK PAD IN AE AR AND POSITION 5 (RETRACT) OR POSITION 6 (EXTEND) SMxx12- SMxx32 B HEX in mm .118 3 .500 13 .625 16 .875 23 1.0 26 A in .5 .75 .75 1.0 1.5 mm 13 19 19 25 38 -AR OPTION POSITION 5 These options provide internal travel adjustment with a shock pad in position 5 (retract) or position 6 (extend). Shock pads provide excellent noise reduction and energy absorption capability. Travel can be reduced by a maximum of ‘A’ per end shown in the table. Adjust travel adjustment screw with ‘B’ hex wrench and lock into place using ‘C’ hex wrench. A urethane material is provided under the locking set screw to prevent damage to the travel adjustment screw. LOCKING SET SCREW A C HEX in mm .438 11 .079 2 .079 2 .079 2 .118 3 -AE OPTION POSITION 6 S B HEX C HEX TRAVEL ADJUSTMENT SCREW WITH SHOCK PAD S VIEW S-S 5C SMxx08 ONLY -AR OPTION POSITION 5 These options provide external travel adjustment with a shock pad in position 5 (retract) or position 6 (extend). Shock pads provide excellent noise reduction and energy absorption capability. Travel can be reduced by a maximum of ‘A’ shown in the table. Adjust travel adjustment screw with 3 mm hex wrench and lock into place using 7/16" [11 mm] hex wrench. -AE OPTION POSITION 6 B HEX C HEX .945 MAX [24] A SHOCK ABSORBER INSTALLED NEx NRx IN POSITION 5 (RETRACT) OR POSITION 6 (EXTEND) SMxx12- SMxx32 These options provide internal shock absorbers and travel adjustment in position 5 (retract) or position 6 (extend). Travel can be reduced by a maximum of ‘A’ shown in the table. Adjust travel with ‘B’ hex wrench and lock into place using ‘C’ hex wrench. A urethane material is provided under the locking set screw to prevent damage to the travel adjustment screw. A UNIT SIZE 08 12 16 25 32 in .5 .75 .75 1.0 1.5 -NRx OPTION POSITION 5 mm 13 19 19 25 38 .354 [9] B HEX in mm .118 3 .500 13 .625 16 .875 23 1.0 26 C HEX in mm .438 11 .079 2 .079 2 .079 2 .118 3 -NEx OPTION POSITION 6 A S B HEX C HEX LOCKING SET SCREW TRAVEL ADJUSTMENT SCREW WITH SHOCK PAD SMxx08 ONLY These options provide shock absorbers and travel adjustment in position 5 (retract) or position 6 (extend). Travel can be reduced by a maximum of ‘A’ shown in the table. Adjust travel to the required position using a large screwdriver and lock into place using 7/16" [11 mm] hex wrench. -NRx OPTION POSITION 5 S -NEx OPTION POSITION 6 1.220 MAX VIEW S-S SCREWDRIVER SLOT C HEX .354 [9] 5C-10 (800) 624-8511 www.phdinc.com/sm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES SM SLIDES J3 TRANSITIONAL FIT DOWEL PIN HOLES J8 This option provides a compromise fit between clearance and interference. Transitional fits are used where accuracy of location is important, but a small amount of clearance is permissible. PRECISION FIT DOWEL PIN HOLES This option provides a H7 tolerance precision fit with dowel pins. Precision fits are used where accuracy of location is of prime importance and for parts requiring rigidity and alignment. SIZE 32 SIZE 08 SIZE 12 SIZE 16 SIZE 25 LETTER in mm in mm mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in DIM TRAVEL 1 3 100 6 150 2 50 3 75 1 25 2-1/2 60 4 150 1-1/2 38 3 75 5 125 2 50 4 100 6 150 25 C 3.878 98.5 4.882 124.0 5.866 149.0 4.803 122.0 6.299 160.0 7.815 198.5 5.630 143.0 7.126 181.0 9.134 232.0 6.634 168.5 8.642 219.5 10.630 270.0 8.110 206.0 11.102 282.0 N 1.969 50.0 2.684 68.2 1.142 29.0 3.466 88.0 1.496 38.0 Q 0.905 23.0 1.260 32.0 0.551 14.0 1.575 40.0 0.670 17.0 R 1.929 49.0 2.677 68.0 1.102 28.0 3.386 86.0 1.496 38.0 5 mm x 5 mm DP U 3 mm x 3 mm DP 8 mm x 8 mm DP 4 mm x 4 mm DP 6 mm x 6 mm DP * SEE CATALOG DIMENSIONS FOR J3 AND J8 OPTIONS FOR AVAILABLE TOLERANCE RANGES. Ø U DOWEL STANDARD HOLE +.0004/-.0009 3 mm [+.010/-.024] +.0004/-.0009 4 mm [+.010/-.024] +.0004/-.0009 5 mm [+.010/-.024] +.0004/-.0009 6 mm [+.010/-.024] +.0004/-.0009 8 mm [+.010/-.024] TOLERANCE J3 OPTION +.0013/+.0003 [+.033/+.008] +.0015/+.0005] [+.038/+.013] +.0015/+.0004] [+.038/+.010] +.0015/+.0005] [+.038/+.013] +.0016/+.0006] [+.041/+.015] J8 OPTION +.0004/-.0000 [+.010/-.000] +.0005/-.0000 [+.012/-.000] +.0005/-.0000 [+.012/-.000] +.0005/-.0000 [+.012/-.000] +.0006/-.0000 [+.015/-.000] METRIC INFORMATION SHOWN IN [ ]. B C 5C R A 1/2 R 2X Ø SHAFTS D 1/2 Q Q N R 4X U DOWEL Ø .0056 [.14] A B D Ø .0015 [.038] A SEE NOTES DIAMETRAL POSITION TOLERANCE ZONE: THE ACTUAL AXIS OF THE HOLE MAY BE LOCATED OR TILTED WITHIN THE DIAMETRAL TOLERANCE ZONE STATED. NOTES: = POSITION TOLERANCE, THIS TOLERANCE DETERMINES THE LOCATION OF THE HOLES AND THE PERPENDICULARITY TO THE INDICATED DATUM FEATURES. 1) 2) 3) 4) DATUM A REFERS TO THE MOUNTING SURFACE OF THE SLIDE BODY. DATUM B REFERS TO THE THEORETICAL CENTERLINE OF THE LENGTH OF DIMENSION C. DATUM D REFERS TO THE THEORETICAL CENTERLINE BETWEEN THE SHAFTS. THE AXIS OF THESE DOWEL HOLES ARE LOCATED TO DATUM A, DATUM B, AND DATUM D WITHIN A .0056 [.14] DIAMETRAL TOLERANCE ZONE. (SEE FIGURE) 5) THE AXIS OF THESE DOWEL HOLES ARE FURTHER CONTROLLED TO EACH OTHER AND PERPENDICULAR TO DATUM A WITHIN A .0015 [.038] DIAMETRAL TOLERANCE ZONE. 90° HOLE Ø DIAMETRAL ZONE 5C-11 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sm OPTIONS: SERIES SM SLIDES M PART NO. 67902-1-02 67902-1-05 67903-1-02 67903-1-05 67904-1-02 67904-1-05 67922-1 67923-1 67924-1 63549-02 63549-05 MAGNET FOR PHD SERIES 6790 MINIATURE REED AND SOLID STATE SWITCHES This option equips the unit with a magnetic piston for use with PHD’s Series 6790 Switch. The switch housing is completely contained by the slide body and provides a very compact switch design. The switches mount easily into two small grooves located on the side of the slide body and are locked into place with a set screw. DESCRIPTION NPN (Sink) or PNP (Source) DC Reed, 2 m cable NPN (Sink) or PNP (Source) DC Reed, 5 m cable NPN (Sink) DC Solid State, 2 m cable NPN (Sink) DC Solid State, 5 m cable PNP (Source) DC Solid State, 2 m cable PNP (Source) DC Solid State, 5 m cable NPN (Sink) or PNP (Source) DC Reed, Quick Connect NPN (Sink) DC Solid State, Quick Connect PNP (Source) DC Solid State, Quick Connect 2 meter Cordset with Quick Connect 5 meter Cordset with Quick Connect 5C REED BENEFITS END VIEW ■ Available as 4.5 - 30 VDC model for simple interfacing to sequencers and programmable controllers. ■ Can be used to directly drive some types of relays or valve solenoids within the switch specifications stated. SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING CONTACT RESISTANCE ENVIRONMENTAL OPERATING TEMP. SIZE 08 12 16 25 32 REPEATABILITY ± .005 [± .13] ± .005 [± .13] ± .005 [± .13] ± .005 [± .13] ± .005 [± .13] 67902 & 67922 Magnetic Reed Piston Magnet 4.5 - 30 VDC Contact Closure 50 mA Max. .115 Ohm Max. IP67 -20° to 85°C HYSTERESIS MAXIMUM .060 [1.5] .060 [1.5] .075 [1.9] .070 [1.8] .080 [2.0] ■ Solid state switches afford long life. Constant amplitude output allows use with most digital logic systems. ■ Switch circuitry protects against voltage surges and other electrical anomalies associated with operating systems. ■ Excellent switch hysteresis characteristics and symmetry. ■ Offered in 4.5 - 30 VDC current sinking and current sourcing versions for simple interfacing to electronic system controllers. SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING VOLTAGE DROP SWITCH BURDEN ENVIRONMENTAL OPERATING TEMP. BAND WIDTH MINIMUM/MAXIMUM .260 / .450 [6.6 / 11.4] .260 / .660 [6.6 / 16.8] .340 / .440 [8.6 / 11.2] .300 / .425 [7.6 / 10.8] .290 / .640 [7.4 / 16.3] 1.100 [27.9] .777 [19.7] .136 [3.5] LED SOLID STATE BENEFITS REPEATABILITY ± .005 [± .13] ± .005 [± .13] ± .007 [± .18] ± .005 [± .13] ± .005 [± .13] SIZE 08 12 16 25 32 67903 & 67923 67904 & 67924 Solid State Piston Magnet 4.5 - 30 VDC NPN (Sink) PNP (Source) 50 mA. Max .5 VDC 10 mA. Max. IP67 -20° to 85°C HYSTERESIS MAXIMUM .070 [1.8] .069 [1.8] .095 [2.4] .080 [2.0] .095 [2.4] BAND WIDTH MINIMUM/MAXIMUM .255 / .550 [6.5 / 14.0] .260 / .550 [6.6 / 14.0] .330 / .510 [8.4 / 13.0] .320 / .470 [8.1 / 11.9] .280 / .580 [7.1 / 14.7] MALE QUICK CONNECT DETAIL .078 [2] 12.0 [305] 1.736 [44] .095 [2.4] 3-48 x 3/16 [4.8] SET SCREW* .108 [2.7] .156 [3.9] M8 x 1 THREAD .260 [6.6] Ø .315 [8] .236 [6] .134 [3.4] .102 [2.6] .180 [4.6] *MAX. SCREW TORQUE 1.0 in-lb [.110 Nm] 63549-xx CORDSET WITH FEMALE QUICK CONNECT PIN 2/4 WIRE COLOR BLACK Ø .402 [10.2] PIN 1 WIRE COLOR BROWN METRIC INFORMATION SHOWN IN [ ] 1.299 [34.8] .689 [19.3] PIN 3 WIRE COLOR BLUE BLACK CONNECTOR BLACK CABLE MODEL NO. 63549-02 63549-05 LETTER DIM. L 78.74 [2 m] 196.85 [5 m] L 5C-12 (800) 624-8511 www.phdinc.com/sm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES SM SLIDES SOLID STATE WIRING SCHEMATICS DC BROWN BLACK MODEL NO. 67904-1 & 67924-1 - PNP (SOURCE) INPUT: 4.5-30 VDC LOAD CURRENT: 50 mA. MAX. SWITCH HOUSING COLOR: BLACK (Bi-polar LED emits a red light.) CABLED MODEL 67904 SWITCH SWITCH MODEL NO. 67903-1 & 67923-1 - NPN (SINK) INPUT: 4.5 - 30 VDC LOAD CURRENT: 50 mA. MAX. SWITCH HOUSING COLOR: BLACK (Bi-polar LED emits a yellow light) CABLED MODEL 67903 LOAD BLUE DC BROWN 1 DC LOAD PIN 3 SWITCH SWITCH PIN 2/4 BLACK LOAD BLUE DC QUICK CONNECT MODEL 67924 QUICK CONNECT MODEL 67923 PIN 1 DC BROWN 2/4 BLACK 3 BLUE DC PIN 1 PIN 2/4 DC BROWN 1 DC 3 BLUE LOAD PIN 3 2/4 BLACK REED WIRING SCHEMATICS MODEL NO. 67902-1 & 67922-1 - NPN (SINK) OR PNP (SOURCE) INPUT: 4.5 - 30 VDC LOAD CURRENT: 50 mA. MAX. SWITCH HOUSING COLOR: BLACK (LED emits a red light) LOAD BROWN DC Q6 DC PIN 3 PIN 2/4 PIN 1 BROWN 1 LOAD 2/4 BLACK DC BLACK LOAD BLUE DC QUICK CONNECT MODEL 67922 - PNP (SOURCE) SWITCH SWITCH QUICK CONNECT MODEL 67922 - NPN (SINK) DC BROWN 5C BLACK CABLED MODEL 67902 - PNP (SOURCE) DC BLUE SWITCH SWITCH CABLED MODEL 67902 - NPN (SINK) 3 BLUE PIN 1 PIN 2/4 PIN 3 DC BROWN 1 DC 3 BLUE LOAD 2/4 BLACK CORROSION RESISTANT COMPLETE SHAFTS This option provides complete corrosion resistant coating on guide shafts for SMxx16, SMxx25 and SMxx32 units. This is for use in applications where the standard shaft ends may corrode. SMHx08 and SMHx12 units are completely corrosion resistant including the shafts as standard. 5C-13 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sm OPTIONS: SERIES SM SLIDES UB55 PORTS IN SHAFTS LOCATED IN POSITION 5 UB66 PORTS IN SHAFTS LOCATED IN POSITION 6 These options provide porting in the shafts located in the desired position. The shaft closest to the ports in the saddle will always be considered the retracted port. SMxx25 & SMxx32 units include port adaptors to allow the use of 1/8 NPT [1/8 BSPP] fittings. Not available on SMxx08. UNIT STANDARD PORT IN STANDARD THREAD PORT ADAPTOR IN SHAFT SADDLE THREAD A HEX SIZE 12 M3 x 0.5 M3 BARB .197 [5] 10-32 [M5 x 0.8] 16 10-32 [M5 x 0.8] — — 10-32 [M5 x 0.8] 25 M8 x 1.25 1/8 NPT [1/8 BSPP] .50 [13] 1/8 NPT [1/8 BSPP] 32 M12 x 1.75 1/8 NPT [1/8 BSPP] .625 [16] 1/8 NPT [1/8 BSPP] B LENGTH .394 [10] — .551 [14] .551 [14] 5C UNIT SHOWN WITH THIS PORT ENERGIZED OR EXTEND POSITION PORTS WIL BE LOCATED ON THIS SIDE FOR UB66 OPTION 5 6 PORTS WILL BE LOCATED ON THIS SIDE FOR UB55 OPTION PORT ADAPTOR PORT ADAPTOR INFORMATION BARBS FOR USE WITH 1/8" AIRLINES PORT ADAPTOR THREAD A A B B SIZE 12 SIZES 25 AND 32 5C-14 (800) 624-8511 www.phdinc.com/sm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ACCESSORIES: SERIES SM SLIDES MODULAR MOUNTING KITS Modular design of the Series SM slide body allows Series STP Rail Slides to bolt and dowel together without the need for a transition plate. See chart for slide compatibility and hardware kits required. Each kit contains 2 dowel pins and 4 SHCS to mount the units together. PHD recommends that a -J3 option (transitional fit) be specified with the slide ordering data to allow the units to dowel together properly. PRIMARY SECONDARY SMxx08 STPDx08 SMxx12 STPDx12 SMxx16 STPDx16 SMxx25 STPDx25 SMxx32 STPDx32 KIT NUMBERS IMPERIAL METRIC 71033 71034 71387 71388 71043 71044 71053 71054 CONSULT PHD NOTE: CARRIAGE OF SERIES STP SLIDE MUST BE MOVED FORWARD TO ACCESS REAR MOUNTING HOLES IN SLIDE BODY SERIES SM SLIDES 2X DOWEL PINS 4X SHCS 5C SERIES STP SLIDES PROXIMITY SWITCH BRACKET & TARGET KIT (KIT #71032) Each kit contains a bracket, target and hardware for mounting one 8 mm threaded proximity switch on an Series SMx Slide. Switches must be ordered separately. See switches section in PHD’s main catalog for detailed switch information. UNIT SIZE 08 12 16 25 32 A in .827 .866 .748 .748 .630 B mm 21 22 19 19 16 in .354 .433 .472 .669 .787 mm 9 11 12 17 20 A TARGET BRACKET 8mm PROXIMITY SWITCH NOT INCLUDED IN KIT .709 [18] B DESCRIPTION 8 mm Inductive Proximity Switch 51422-005-02 NPN with 2 meter Cable 8 mm Inductive Proximity Switch 51422-006-02 PNP with 2 meter Cable See Switches and Sensors section of PHD’s main catalog for switch details. PART NO. 5C-15 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sm STOPPING CAPACITY: SERIES SM SLIDES STOPPING CAPACITY SELECTION TABLE 1 To determine stopping capacity, calculate total moving weight. From Table 1, determine slide standard moving weight, add any additional weight adders due to options and add attached payload. This will be total moving weight WTM . SIZE 08 Example: SMB125 x 2 -AE-AR with 10 lb load [SMB525 x 50-AE-AR with 44.5 N load] 12 WTM = 2.8 lb + .34 lb + .34 lb + 10 lb = 13.48 lb [12.5 N + 1.5 N + 1.5 N + 44.5 N = 60 N] 16 Using the Kinetic Energy Graphs below, plot the total moving weight against impact velocity. If the value plotted is below the curve, then shock pads are an adequate deceleration method. If it is above the curve, hydraulic shock absorbers are required. 25 32 TRAVEL in mm 1 25 50 2 3 75 1 25 2-1/2 60 4 100 1-1/2 38 3 75 5 125 50 2 4 100 6 150 75 3 6 150 STANDARD MOVING WEIGHT lb N 0.34 1.5 0.44 2.0 0.53 2.4 0.85 3.8 1.1 4.9 1.3 5.8 1.7 7.6 2.0 8.9 2.4 10.7 3.5 15.6 4.4 19.6 5.1 22.7 5.6 24.9 7.4 32.9 EFFECTIVE PISTON AREA in2 mm2 0.12 75 0.27 172 0.47 302 1.17 756 1.87 1206 30.0 [133] 36.0 [160] To determine the correct hydraulic shock absorber, complete the calculations on the next page. 5C Allowable Velocity in/sec [m/sec] MAXIMUM ALLOWABLE KINETIC ENERGY SIZE 08 30.0 [.76] Shock Pad Units Plain Units 25.0 [.63] 20.0 [.51] 15.0 [.38] 10.0 [.25] 5.0 [.13] 0 0 1.0 [4.4] 2.0 [8.9] 3.0 [13.3] 4.0 [17.8] 5.0 [22.2] kg x 9.8 = N SIZE 12 30.0 [.76] Allowable Velocity in/sec [m/sec] Allowable Velocity in/sec [m/sec] Total Moving Weight lb [N] 25.0 [.63] 20.0 [.51] 15.0 [.28] 10.0 [.25] 5.0 [.13] 0 25.0 [.63] 20.0 [.51] 15.0 [.28] 10.0 [.25] 5.0 [.13] 0 4.0 [17.8] 0 8.0 [35.6] 12.0 [53.4] 16.0 [71.2] 30.0 [.76] 0 6.0 [26.7] kg x 9.8 = N Total Moving Weight lb [N] 12.0 [53.4] SIZE 25 20.0 [.51] 15.0 [.28] 10.0 [.25] 5.0 [.13] 0 24.0 [107] kg x 9.8 = N SIZE 32 30.0 [.76] 25.0 [.63] 18.0 [80.1] Total Moving Weight lb [N] Allowable Velocity in/sec [m/sec] Allowable Velocity in/sec [m/sec] SIZE 16 30.0 [.76] 25.0 [.63] 20.0 [.51] 15.0 [.28] 10.0 [.25] 5.0 [.13] 0 0 10.0 [44.5] 20.0 [89.0] 30.0 [133] 40.0 [178] Total Moving Weight lb [N] 50.0 [222] 60.0 [267] 0 kg x 9.8 = N 20.0 [89.0] 40.0 [178] 60.0 [267] 80.0 [356] Total Moving Weight lb [N] 100.0 [445] 120.0 [534] kg x 9.8 = N 5C-16 (800) 624-8511 www.phdinc.com/sm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SHOCK ABSORBER SELECTION GUIDE: SERIES SM SLIDES PHD SHOCK ABSORBER SPECIFICATIONS CHART ET TOTAL ENERGY THREAD PER CYCLE STROKE TYPE in-lb in m Nm 25 .210 .0053 M8 x 1 2.8 25 .230 .0058 M8 x 1 2.8 50 .240 .0061 M10 x 1 5.7 .448 .0114 M14 x 1.5 150 17.0 .720 .0183 M20 x 1.5 240 27.1 SYMBOLS DEFINITIONS ETC FG TOTAL ENERGY MAX PROPELLING PER HOUR FORCE in-lb lb Nm N 50,000 5654 45 200 50,000 5654 45 200 110,000 12439 80 356 260,000 29400 200 890 400,000 45231 280 1245 C = Number of cycles per hour D = Cylinder bore diameter inch [mm] EK = Kinetic energy in-lb [Nm] ET = Total energy per cycle, EK + EW in-lb [Nm] ETC = Total energy per hour in-lb/hr [Nm/hr] EW = Work or drive energy in-lb [Nm] FD = Propelling force lb [N] FG = Max Propelling force lb [N] P = Operating pressure psi [bar] S = Stroke of shock absorber inch [m] V = Impact velocity in/sec [m/sec] WTM = Total moving weight lb [N or kg] SHOCK ABSORBER SIZING CALCULATION: Follow the next six steps to size shock absorbers. STEP 1: Identify the following parameters. These must be known for all energy absorption calculations. Variations or additional information may be required in some cases. A. The total moving weight (WTM ) to be stopped. (completed from prior page) B. The slide velocity (V) at impact with the shock absorber. C. Number of cycles per hour. D. Orientation of the application’s motion (i.e. horizontal or vertical application). See page 5C-18. E. Operating pressure SIZE 08 & 12 Impact Velocity in/sec [m/sec] 60 [1.5] STEP 2: Calculate the kinetic energy of the total moving weight. EK (in-lb) = .5 x WTM x V2 EK (Nm) = .5 x WTM x V2 386 9.8 or Note: WTM in kg mass may be substituted for WTM EK (Nm) = .5 x WTM x V2 9.8 50 [1.3] -2 40 [1.0] -3 30 [.76] 20 [.51] 10 [.25] 0 0 5 [.6] 10 [1.1] 15 [1.7] 20 [2.3] 25 [2.8] Total Energy/Cycle in-lb/c [Nm/c] SIZE 16 Impact Velocity in/sec [m/sec] 60 [1.5] STEP 3: Calculate the propelling force (FD ) for both extend and retract. Refer to previous page for Effective Piston Areas. Horizontal application: FD = Effective Piston Area x P Vertical application: FD = (Effective Piston Area x P) ± WTM + indicates working with gravity, - indicates working against gravity Note: when using mm2 and bar units, it will be necessary to multiply the Effective Piston Area x P by a factor of .1 to obtain the correct unit of measure. 50 [1.3] 5C PHD SHOCK ABSORBER SIZE NO. 08 68149-01-x 12 68149-02-x 16 68015-01-x 25 67127-01-x 32 71451-01-x -2 40 [1.0] -3 30 [.76] 20 [.51] 10 [.25] 0 0 10 [1.1] 20 [2.3] 30 [3.4] 40 [4.5] 50 [5.6] Total Energy/Cycle in-lb/c [Nm/c] SIZE 25 60 [1.5] Impact Velocity in/sec [m/sec] Use Shock Absorber Specification Chart to verify that the selected unit has an FG capacity greater than the value just calculated. If not, select a larger shock absorber or slide. Calculate the work energy input (EW = FD x S) using the travel of the shock absorber selected. STEP 4: Calculate the total energy. ET = EK + EW Use Shock Absorber Specification Chart to verify that the selected unit has an ET capacity greater than the value just calculated. If not, select a larger shock absorber or slide. 50 [1.3] -1 40 [1.0] -2 30 [.76] 20 [.51] -3 10 [.25] 0 0 20 [2.3] 40 [4.5] 60 [6.8] 80 [9.0] 100 [11.3] 120 [13.6] 140 [15.8] Total Energy/Cycle in-lb/c [Nm/c] SIZE 32 STEP 6: Determine the damping constant for the selected shock absorber. Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-1, -2 -3, or -4) that the point falls in is the correct damping constant for the application. 60 [1.5] Impact Velocity in/sec [m/sec] STEP 5: Calculate the total energy that must be absorbed per hour (ETC). ETC = ET x C Use Shock Absorber Specification Chart to verify that the selected unit has an ETC capacity greater than the value just calculated. If not, select a larger shock absorber or slide. 50 [1.3] -3 40 [1.0] -4 30 [.76] 20 [.51] 10 [.25] 0 0 50 [5.6] 100 [11.3] 150 [16.9] 200 [22.6] 250 [28.2] 300 [33.9] 350 [39.5] 400 [45.2] 450 [50.8] Total Energy/Cycle in-lb/c [Nm/c] 5C-17 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sm SLIDE SIZING EXAMPLE: SERIES SM SLIDES 5C HORIZONTAL APPLICATION ON EDGE STEP 1: Determine Application Data STEP 4: Refer to page 5C-6 for thrust capacity calculation if needed. Pick and place application as shown Total Weight of vertical slide = 4.8 lb [21.4 N] STEP 5: Refer to PHD's Selection Software for deflection calculations if needed Total Weight of gripper and tooling = .6 lb [2.7 N] STEP 6: Calculate Stopping Capacity Total Weight of gripped object = .1 lb [.4 N] Using the total moving weight and the velocity, review the kinetic energy graphs. Since the plotted value for shock pads falls outside the curves, shock absorbers are required. Operating Pressure = 87 psi [6 bar] Required Travel = 5" [125 mm] Bushings = Polymer See Shock Absorber Selection Guide for detailed instructions. Cycle/hours = 1800 WTM = Total weight of system + moving weight WTM = 5.5 [24.5] + 2.4 [10.7] = 7.9 lb [35.2 N] Velocity = 30 in/sec [.76 m/sec] Max EK = .5 x WTM x V2 / 386 = 9.2 in-lb [1.04 Nm] Offset from center of slide (CG) = 1.25 in [31.75 mm] FD = Effective Piston Area x Operating Pressure FD = .47 in2 [302 mm2] x 87 psi [6 bar] = 41 lb [181 N] Selection is OK since FD < 80 Travel adjustment or shock absorbers required STEP 2: Determine the Total Weight of the system Total Weight = 4.8 + .6 +.1 = 5.5 lb [24.5 N] EW = FD x S = 41 [181] x .24 [.0061] = 9.8 in-lb [1.1 Nm] STEP 3: Determine the moment load of the system ET = EK + EW = 9.2 [1.04] + 9.8 [1.1] = 19 in-lb [2.15 Nm] Selection is OK since ET < 50 in-lb [5.7 Nm] Refer to the Roll Load Calculations to determine minimum size of actuator required. ETC = ET x C = 19 [2.15] x 1800 = 34200 [3870] Selection is OK since ETC < 110,000 [12439] L = C / (D+B), where L = Load lb [N], D = CG Distance, B, C = Constants obtained from Roll table Refer to Shock Absorber graphs to select the appropriate damping constant which would be -3. Minimum Travel required is 5", first check for SMHx16 L = 13 [1468] / (1.25 [31.75] + .969 [24.6]) = 5.86 lb [26 N] STEP 7: Generate Slide Model Number SMH116 x 5 - NE3 - NR3 for Imperial SMH516 x 125 - NE3 - NR3 for Metric Since 5.86 lb [26 N] > applied load then SMHx16 would be sufficient. 5C-18 (800) 624-8511 www.phdinc.com/sm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION 5C NOTES 5C-19 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sm www.phdinc.com/c SIZE 03 - 3/8" Shaft 04 - 1/2" Shaft 06 - 3/4" Shaft OPTION Q - Corrosion resistant guide shafts (800) 624-8511 CAT-03 04 * 16913-002 06 * 16913-003 DESIGN NO. 12 mm PROXIMITY SWITCH AND NUT (2 REQUIRED) 15561-001 DC 24 Volts - Sink - (NPN) 15561-002 DC 24 Volts - Source - (PNP) 15561-003 AC 117 VAC DESCRIPTION 03 SHOCK & LOCK-NUT 11036-012 * Kit includes nylon shock button SHOCK KITS SHAFT DESIGNATION U - Plain Shaft 03 - 1" to 16" 04 - 1" to 24" 06 - 1" to 36" SLIDE TRAVEL (in 1" increments) CB U 04 1 x 24 - Q MODEL CA - Magnetic Slide with 110 psi to uncouple CB - Magnetic Slide with 150 psi to uncouple TO ORDER SPECIFY: Model, Shaft Designation, Size, Design No., and Slide Travel. 5C ORDERING DATA: SERIES C SLIDES 5C-20 SOLUTIONS FOR INDUSTRIAL AUTOMATION BENEFITS: SERIES C SLIDES F A C B D E WORKING PRINCIPLE The Series C Slide consists of a saddle A driven by a magnetically coupled rodless air cylinder B. The saddle contains four ball bushings C riding on two precision ground steel shafts D. ■ ■ ■ ■ The cylinder design has no rod and no potential for dynamic leaks to the atmosphere. ■ Built-in travel adjustments E are standard, making end positions simple to adjust. The magnetic cylinder has compliance to the moving saddle to allow for shaft deflection and provides long life. ■ Optional shock absorbers F are available to dampen the end-of-travel impact. The slide is designed with linear ball bushings and precision ground shafts for positive support of the load. ■ 12 mm Proximity Switches are available to provide end-of-travel signals. The built-in rodless cylinder saves space by eliminating the need for an externally mounted cylinder. The result is a compact, low profile slide which is easily integrated into your design. SPECIFICATIONS SERIES C POWER SOURCE Rodless Cylinder STATIC UNCOUPLING Model CA - 110 psi Min. Model CB - 150 psi Min. GUIDE SHAFTS BEARINGS Two Hardened, Precision Ground Steel Shafts 4 Linear Ball Bushings SADDLE Anodized Aluminum Alloy END BLOCKS Anodized Aluminum Alloy CYLINDER BARREL Stainless Steel MAGNETS STANDARD TRAVELS Neodymium 1" to 36" in 1" increments Max. travel may vary with unit size TRAVEL ADJUSTMENT OPTIONAL - KITS up to .5" in each direction Shock Absorbers, Proximity Switches MINIMUM PRESSURE 40 psi 5C-21 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/c 5C BENEFITS 5C-22 www.phdinc.com/c (800) 624-8511 CAT-03 S 3/8 B C D E F G H J K L M N O G TO SHAFT CL V BOTH ENDS P L LETTER DIMENSION Q R 4X THRU DIA AND C'BORE FROM OPPOSITE SIDE FOR U SHCS T BOTH ENDS CL B N M S P AT END OF TRAVEL T U 4X R THREAD 2X X SHAFT DIA V W .157 MIN BOTH ENDS X TRAVEL ADJUSTMENT + .030 / - .500 BOTH ENDS Z O Y .905 MAX W Z AA BB Cxx041 CC Y THREAD ON OPPOSITE SIDE THRU DIA AND C'BORE FOR Q SHCS 2X EACH END CL K BOTH ENDS 1-12 3/4-16 4.750 3.375 4.250 3.625 3.125 2.750 .500 1.688 .062 .500 1.656 1.750 2.875 .250 .688 #10 x .210 DP 10-24 x .37 DP .375 1.000 #8 x .199 DP 1.375 1.875 .375 1/4-20 x .50 DP 2.688 .594 10-32 1/2-20 A H J D E M A + TRAVEL C + TRAVEL 3/4 6.375 4.750 5.750 5.000 4.500 4.000 .688 2.250 .125 .625 2.250 2.000 4.125 .312 .812 1/4 x .275 DP 1/4-20 x .50 DP .500 1.500 #10 x .215 DP 1.938 2.750 .500 5/16-18 x .75 DP 3.938 .875 1/8 Cxx061 1-1/8 7.875 6.000 7.125 6.250 5.750 5.250 .875 3.000 .125 .750 3.000 2.250 5.250 .375 .938 5/16 x .338 DP 5/16-18 x .75 DP .625 2.000 1/4 x .275 DP 2.625 3.500 .750 3/8-16 x 1.00 DP 5.188 1.000 1/8 Cxx031 SLIDE BORE MODEL SIZE MTG. HOLES: CENTERED ON DESIGNATED CENTERLINES OF UNIT Cxx031: 10-32 BARB FITTINGS ARE SUPPLIED WITH UNIT .50 DIA THRU FOR OPTIONAL 12 mm PROXIMITY SWITCH BOTH ENDS F BB PORT BOTH ENDS AA CC THREAD THRU FOR OPTIONAL SHOCK ABSORBERS BOTH ENDS 5C DIMENSIONS: SERIES C MAGNETICALLY COUPLED SLIDES All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES C SLIDES MAGNETIC CYLINDER MAXIMUM LOAD STATIC A rodless magnetic cylinder located between the guide shafts is used to power the slide saddle. The piston is magnetically coupled to the saddle through a series of magnets contained in the saddle. There are two coupling strengths available on each size slide to best fit each application. The maximum load the bearings can support while the slide is static. The actual load capability of the slide is primarily based upon the deflection of the shafts (see page 5C-18). Caution must be taken in using Series C Slides in areas containing small metal chips or metal dust. The magnetic field may attract ferrous particles and cause premature wear on the external cylinder wall. CBU03 17 lb Min. CAU04 55 lb Min. LUBRICATION CBU04 78 lb Min. CAU06 130 lb Min. CBU06 180 lb Min. PHD recommends the use of lubricated air on Series C Magnetically Coupled Slides. Applications which require reduced speeds and smooth motion will particularly benefit from the use of lubricated air. The internal seals are compatible with standard petroleum-based oil typically used for air cylinder lubrication. MAGNETIC COUPLING TRAVEL ATTITUDE Values shown in the above chart indicate how much force can be applied to the saddle under static conditions without uncoupling it from the cylinder piston. These are actual tested values and include no safety factor. Actual strength will vary slightly due to manufacturing tolerances. Should the piston uncouple from the saddle, it is easily recoupled by removing the travel adjustment screw and shock absorber. Manually apply force to the saddle until it recouples to the piston. It is recommended the air valves not be reversed or closed during slide travel to avoid uncoupling due to inertia of load. Slides may be operated in any attitude from horizontal to vertical. MATERIALS The end blocks and saddle are manufactured using anodized aluminum. Series C Slides are constructed using two hardened precision ground shafts and four linear ball bushings with elastomer rod wipers. TRAVEL ADJUSTMENT TYPICAL LOADS The amount of load the Series C Slide can carry is based primarily on the deflection of the guide shafts. See page 5C-18 for specific deflection information. If needed, travel adjustment screws are located on each end of the slide to decrease the nominal travel by up to .5 inch in both directions. The adjustment screw contains a urethane pad to reduce noise and shock. MAXIMUM LOAD ROLLING MAXIMUM VELOCITY The maximum load the bearings can support while the slide is traversing. The actual load capability of the slide is primarily based upon the deflection of the shafts (see page 5C-18). Consult PHD for maximum velocity. Shock absorbers are recommended for speeds in excess of 6 inches per second. TOTAL TRAVEL LENGTHS Tolerance on nominal travel lengths is + .125/- .030. SLIDE MODEL CxU03 CxU04 CxU06 TYPICAL MAX. ROLLING MAX. STATIC LOAD LOAD (lb) LOAD (lb) 5 10 20 14 36 94 70 180 470 UNIT WEIGHT lb EFFECTIVE PISTON AREA (in2) OPERATING TEMPERATURE 2.14 + (.07 x Travel) 4.96 + (.12 x Travel) 11.69 + (.26 x Travel) .110 .442 .995 - 20° to 180°F 5C-23 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/c 5C MODEL CAU03 ENVIRONMENT STATIC MAGNETIC COUPLING STRENGTH 12 lb Min. MAINTENANCE INFORMATION: SERIES C SLIDES SERIES C SLIDE RECOUPLING INSTRUCTIONS 2. The Series C Slide saddle is magnetically coupled to the cylinder piston. Remove the travel adjusting screw on the end the piston is hitting and force the saddle against the end plate. This will recouple the piston to the saddle (Figure 2). This may take up to 180 pounds of force on the larger units. CAUTION: The saddle may uncouple from the piston if it is manually moved while air pressure is maintained on the cylinder. It is recommended the air pressure and valves be disconnected if the slide saddle must be manually moved during set up. SADDLE DO NOT DISMANTLE This unit should not be dismantled, repaired, or lubricated in the field due to possible contamination of the high force magnets on the piston. It is recommended the unit be returned to PHD if repairs become necessary. PISTON RECOUPLING Should the saddle become uncoupled from the piston, it may be easily recoupled using the following procedure. Determine where the piston is in relationship to the saddle by backing off all the travel adjustments, proximity switches, and shock absorbers. The piston will be off of the center of the saddle on one side or the other (Figure 1) and will hit the end plate prior to the saddle reaching its end of travel position. 5C 1. SADDLE FIGURE 2 3. Piston properly coupled Replace the travel adjustment screw and readjust both adjustment screws, proximity switches, and shock absorbers. Symptoms of an uncoupled piston are: • End-of-travel bounce • Partially coupled pistons may prematurely uncouple • Erratic saddle motion • Internal noise of piston hitting the end plates prior to the saddle reaching end of travel 4. The causes of uncoupling are: A. Traveling too fast and stopping abruptly at the end of travel. (The inertia of piston exceeds the coupling strength.) Shock absorbers and speed controls help this situation. PISTON B. Externally forcing the saddle to move but not letting the air in the cylinder to vent can raise the internal air pressure over the static uncoupling pressure. Allowing the air to vent solves this situation. FIGURE 1 Piston in uncoupled state C. Shifting a closed center valve while the saddle is moving. (Not stopped at ends.) The inertia of the saddle and tooling can raise internal pressure over the advertised static uncoupling pressure reducing speed. Mass of tooling or not shifting value will solve this situation. 5C-24 (800) 624-8511 www.phdinc.com/c CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ACCESSORIES & OPTION: SERIES C SLIDES PROXIMITY SWITCHES MODEL NUMBER 15561-001 PHD offers three models of inductive proximity switches for use with Magnetically Coupled Slides. 15561-002 15561-003 DESCRIPTION DC Inductive Proximity Switch (Current Sinking) DC Inductive Proximity Switch (Current Sourcing) AC Inductive Proximity Switch SHOCK ABSORBERS It is recommended that hydraulic shock absorbers be used in any high speed or high inertial load applications. These shocks are ordered separately and are mounted in the end blocks. The plunger on the shock contacts a urethane pad in the saddle to reduce noise. SLIDE MODEL CxU03 CxU04 CxU06 SHOCK ABSORBER IMPERIAL METRIC 11036-012 17668-002 16913-002 17672-002 16913-003 17672-003 ACCESSORY DIMENSIONS D SHOCK TRAVEL .20 DIA x 78.50 LONG CABLE 2.197 .150 A MAX SLIDE MODEL CxU03 CxU04 CxU06 Q C D A DIM. THREAD TRAVEL .798 .40 1/2-20 1.875 3/4-16 .50 1.215 1-12 1.00 .750 .415 DIA M12 x 1 THREAD CORROSION RESISTANT GUIDE SHAFTS Extremely hard corrosion resistant coating on the guide shafts for use in applications where moisture may corrode hardened ground shafts. End faces of the shafts will remain uncoated. Consult PHD for fully coated shafts. All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5C-25 (800) 624-8511 CAT-03 www.phdinc.com/c 5C C THREAD SELECTION GUIDE: SERIES C SLIDES SEE EACH SLIDE SECTION FOR SIZING AND SELECTION OF OTHER SLIDE SERIES. THERE ARE THREE MAJOR FACTORS TO CONSIDER WHEN SELECTING A SLIDE. 1 SHAFT DEFLECTION 3 AIR CYLINDER POWER Use the equations shown in the applications where deflection is a factor. Use the effective piston area by working pressure (psi) to determine if the slide has sufficient force for the load. 2 BEARING LIFE Use the maximum load rolling (lb) and the maximum load static (lb) to determine if the slide bearings can handle the total payload (include part, tooling, and all hardware). Bearing loads shown are for maximum life. Higher loads may be applied, but will reduce life. See applications for calculating higher loads. SYMBOL DEFINITIONS Distance between tool plate and bearing center (in) Expected unit life (See Notes 1 & 2) (millions of cycles) Distance between shaft centers (in) Ball bearing factor Bearing housing and bearings weight (lb) Distance between load center and center of nearest shaft (in) Load force equivalent (lb) Deflection factor 5C A C DGHL LF M- P R S T X Y Z - Distance between bearing pivot centers (in) Load location distance (in) Travel of slide (in) Tool plate weight (lb) Shaft length factor (in) Shaft deflection in direction that is maximum (in) Weight of shaft (lb/in) SLIDE DATA CHART X Z EFFECTIVE PISTON AREA (in2) MAX. LOAD ROLLING EXTEND RETRACT lb MAX. LOAD STATIC lb SLIDE MODEL A D G H M P T CxU03 — 1.875 70 1.13 5,581,000 2.250 — 3.500 .031 .110 .110 14 70 CxU04 — 2.750 180 2.37 17,640,000 3.250 — 4.875 .055 .442 .442 36 180 CxU06 — 3.500 470 4.50 89,302,000 4.125 — 6.125 .125 .995 .995 94 470 NOTES: 1. HOUSING - Load centered on housing and tool plates are stationary. TOOL PLATE - Load centered on each tool plate and housing is stationary. (Support plate is recommended when both tool plates are loaded.) 2. For max. travel life (S x C) = 1000 3. Do not use values higher than 1000 for (S x C) 4. Bearing loads shown are for maximum life. Higher loads may be applied, thus reducing life. See applications for calculating higher loads. 5C-26 (800) 624-8511 www.phdinc.com/c CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SELECTION GUIDE: SERIES C SLIDES APPLICATION #5 2 Compare LF with bearing factor to ensure maximum bearing life. The slide is mounted horizontally and the load is centered on the bearing housing. SERIES C W 3 G ≥ LF SxC If the equation does not yield the proper answer, either reduce slide life or increase slide model size until the answer is correct. 1 Calculate the load force equivalent . 3 LF =W + H 2 Calculate the shaft deflection Y. Y= LF X + S 3 Y= M LF X + 2 x S M 3 NOTE: For H, X, and M see Slide Data Chart. APPLICATION #6 5C The slide is mounted horizontally. The load is centered to the length of the bearing housing and is offset on the bearing housing width at a given distance from the center line of the nearest guide shaft. CONDITION B CONDITION A L W W D D L W W 1 Calculate the load force equivalent. CONDITION A CONDITION B 2 LF = W L + 1 + H D 2 2 LF = W+H + WxL 2 D 2 Compare LF with bearing factor to ensure maximum bearing life. 3 3 Calculate the shaft deflection Y. SERIES C SERIES C G ≥ LF SxC Y= LF X + S 3 M If the equation does not yield the proper answer, either reduce slide life or increase slide model size until the answer is correct. 5C-27 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/c SELECTION GUIDE: SERIES C SLIDES APPLICATION #7 The slide is mounted vertically and the load is located at a given distance from the centerline of the nearest guide shaft. CONDITION A CONDITION B R L W 1 W 3 W Calculate the shaft deflection Y. CONDITION B LF = W x L P 5C W Calculate the load force equivalent. CONDITION A 2 L LF = W 2 2 R +L P Compare LF with bearing factor to ensure maximum bearing life. 3 G ≥ LF SxC If the equation does not yield the proper answer, either reduce slide life or increase slide model size until the answer is correct. 5C-28 (800) 624-8511 www.phdinc.com/c CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SLIDES INDEX: Ordering Data Page 5D-2 SERIES SG Benefits Pages 5D-3 and 5D-4 Smooth Precision Linear Motion for High Load Applications Dimensions Page 5D-5 Engineering Data Pages 5D-6 to 5D-13 Torsional Deflection & TC Bushing Data Page 5D-14 Options Pages 5D-15 to 5D-22 Accessories Pages 5D-23 NEW! Shock Absorber Selection Guide Pages 5D-25 to 5D-27 SG Slide with Rodless Cylinder Pages 5D-28 to 5D-45 SERIES SG SLIDE WITH RODLESS CYLINDER 5D-1 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/products/slides 5D Stopping Capacity Page 5D-24 www.phdinc.com/sg (800) 624-8511 CAT-03 Standard ports, cushion controls, and port controls are located in positions 1 & 5. Sizes 2 and 3 use 10-32 [M5] ports when combined with port controls on the same surface. WITH CYLINDER OPTIONS DB - Cushion controls both direction (Standard in location 1 & 5) DE - Cushion control extend only (Standard in location 1) DR - Cushion control retract only (Standard in location 5) H4 - Cylinder replacement only H47- Rodlok cylinder with locking device adaptor (Not available on size 1) WITH CYLINDER OPTIONS L9 DB - NPT ports (NPT-standard on imperial units BSPP-standard on metric units) EDE - Hall Effect magnetic piston (Available on size 1 only) M DR - Magnetic piston for use with PHD Miniature Reed and Magnetoresistive H4 Switches (Magnetoresistive switches not available on size 1) PB E - Port controls both directions (Standard locations are 1 & 5, not available on size 1) PE M - Port control extend only (Standard in location 1, not available on size 1) PR U6 - Port control retract only (Standard in location 5, not available on size 1) UBxx U7 - Optional port locations DESIGN NO. 2 - Imperial 6 - Metric SLIDE SLIDE TRAVEL SIZE IMPERIAL UNITS 21 1" to 12" 22 1" to 12" 23 1" to 16" 24 1" to 20" 25 1" to 24" 26 1" to 36" Available in 1/4" increments. Total slide travel from retract position 1 to extend position 3. ! See unit dimension and options pages for adders. SLIDE OPTIONS BB - Shock Pad both directions BE - Shock Pad on extension BR - Shock Pad on retraction CB - Proximity Switch ready both ends* GX - Saddle mounting in position number 4 GY - Saddle mounting in position number 1 (Not available on sizes 1, 2, 3 slides) L4 - Lube fitting in saddle port position 2 and 4 L6 - Lube fitting in saddle port position 3 Q1 - Corrosion-resistant guide shafts (ends unplated) Z1 - Electroless nickel plated ferrous metal parts *Switches must be ordered separately. SHOCK ABSORBER KITS PHD SHOCK SLIDE ABSORBER NO. MODEL 57858-07-x SGxx1, SGxx2 57858-01-x SGxx3 57858-02-x SGxx4, SGxx5, SGxx6 SLIDE SLIDE TRAVEL SIZE METRIC UNITS 61 - 25 mm to 305 mm 62 - 25 mm to 305 mm 63 - 25 mm to 405 mm 64 - 25 mm to 510 mm 65 - 25 mm to 610 mm 66 - 25 mm to 915 mm Available in 5 mm increments. Total slide travel from retract position 1 to extend position 3. NOTES: 1) All units are shock ready as standard. Shock absorber kits are ordered separately. See page 5D-25 for complete ordering information. 2) Shock absorber on retraction is not available with UB2x option (port position 2). 3) Shock absorbers are not plated with -Z1 option. INDUCTIVE PROXIMITY SWITCHES 4) Options -BB and -BR are not available with shock absorbers. MODEL NUMBER DESCRIPTION DC Inductive Proximity Switch 51422-005-02 8 mm Threaded Current Sinking (NPN) DC Inductive Proximity Switch 51422-006-02 Options may affect unit length. 8 mm Threaded Current Sourcing (PNP) THREE POSITION UNIT E - 3 position cylinder (specify only if needed) 2 MID-POSITION (CYL. 2 TRAVEL) 1 RETRACT 3 POSITION DETAIL WITHOUT CYLINDER OPTIONS H11 - VDMA/ISO cylinder ready 32 and 40 mm bore H12 - ISO 6432 cylinder ready 16, 20, and 25 mm bore -H11 and -H12 are available on design number 6 metric units only. EXTEND 3 (CYL. 1 TRAVEL) S G B E 2 3 x 6 x 3 – DB – M – PB – BB – Q1 – Z1 SERIES G - Gantry PRODUCT S - Slide TYPE B - Standard linear ball bushing, standard shaft C - TC bushing, standard shaft D - TC bushing, oversize shaft TO ORDER SPECIFY: Product, Series, Type, Design No., Size, Travel, and Options. SIZE 1 - 19 mm bore cylinder with 8 mm shaft standard, 10 mm shaft oversize 2 - 20 mm bore cylinder with 10 mm shaft standard, 12 mm shaft oversize 3 - 25 mm bore cylinder with 12 mm shaft standard, 16 mm shaft oversize 4 - 32 mm bore cylinder with 16 mm shaft standard, 20 mm shaft oversize 5 - 40 mm bore cylinder with 20 mm shaft standard, 25 mm shaft oversize 6 - 40 mm bore cylinder with 25 mm shaft standard, 30 mm shaft oversize MID-POSITION TRAVEL Specify for 3 position units. Travel from retract position 1 to mid-position 2. 5D ORDERING DATA: SERIES SG SLIDES 5D-2 SOLUTIONS FOR INDUSTRIAL AUTOMATION BENEFITS AND ADVANTAGES: SERIES SG SLIDES BENEFITS Series SG Slides are available in six sizes with travels to 36 inches or 900 mm to cover a wide range of saddle slide applications. ■ The slide saddle contains four bushings which ride on two hardened, precision ground shafts providing smooth, precise linear motion. ■ Series SG Slides can be equipped with either linear ball bushings or TC fluoropolymer composite bushings to provide optimum performance with minimum slide deflection for all types of applications. ■ Oversize guide shafts are available on units with TC bushings for maximum rigidity and minimum deflection. ■ Both linear ball bushings and TC bushings have internal lubrication for maximum life. ■ Linear ball bushings provide the lowest friction for low breakaway and come standard with shaft seals for protection from external contamination. ■ The anodized aluminum alloy saddle is supplied with threaded and counterbored holes for easy mounting of tooling and fixturing. ■ Series SG Slides are available in both metric and imperial versions allowing flexibility in design for a world market. ■ Metric units can be specified as “ISO cylinder ready” providing a slide with all hardware to mount other VDMA/ISO cylinders. ■ Options include shock absorbers, cushions, shock pads, proximity switches, and corrosion-resistant shafts, allowing the slide to be specified for a wide variety of application requirements. ■ Built-in standard travel adjustments provide easy precise positioning of the end-of-travel positions. ■ Units are powered by PHD’s rugged Series CV Cylinders (except size 1). ■ When specified with the Hushcontrol® Advantage, superb speed control, deceleration control, and environmentally friendly noise levels are achieved. ■ Ports, cushion controls, and port controls can be specified in any combination and in several locations on the cylinder head and cap for easy accessibility. SHCS REQUIRED SEE TABLE 1 CANTILEVER SLIDE SEE TABLE 1 & 2 DOWEL PINS REQUIRED SEE TABLE 1 DOWEL PINS REQUIRED SEE TABLE 2 CANTILEVER SLIDE SEE TABLE 2 SHCS REQUIRED SEE TABLE 2 NEW! ■ Optional NPT ports are available on metric units to meet specific customer requirements. ■ Optional PHD Reed and Magnetoresistive Switches are available for simple interfacing to electronic system controls. ■ Optional Rodlok® securely holds a static saddle in place at any point of travel desired. Ideal for applications where rod drift due to system leakage, air-line rupture, or electric power loss is unacceptable. See page 5D-18. GANTRY SLIDE SEE TABLE 1 5D ■ Modular design of the SK/SL housing allows the unit to bolt and dowel directly to the saddle of the metric Series SG gantry slide without the need for a transition plate. See the chart below for slide compatibility and hardware required. Each kit includes 4 SHCS and 2 dowel pins. TABLE 1: SERIES SK/SL SLIDE TO SERIES SG SERIES SLIDE MODULAR DESIGN GANTRY CANTILEVER SGxx62 SK/SLxx71 SGxx63 SK/SLxx72 SGxx64 SK/SLxx73 SGxx65 SK/SLxx74 SGxx66 SK/SLxx75 HARDWARE KITS STANDARD -Z1 OPTION 65578-01-1 65578-01-2 65578-02-1 65578-02-2 65578-03-1 65578-03-2 65578-04-1 65578-04-2 65578-05-1 65578-05-2 TABLE 2: SERIES SK/SL SLIDE TO SERIES SK/SL SERIES SLIDE MODULAR DESIGN CANTILEVER CANTILEVER TOOL PLATE HOUSING SK/SLxx72 SK/SLxx71 SK/SLxx73 SK/SLxx72 SK/SLxx74 SK/SLxx73 SK/SLxx75 SK/SLxx74 SK/SLxx76 SK/SLxx75 HARDWARE KITS STANDARD -Z1 OPTION 65547-01-1 65547-01-2 65547-02-1 65547-02-2 65547-03-1 65547-03-2 65547-04-1 65547-04-2 65547-05-1 65547-05-2 5D-3 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sg BENEFITS AND ADVANTAGES: SERIES SG SLIDES NEW! The cylinder features... The HUSHCONTROL® Advantage Only PHD Series CV Cylinders are offered with the Hushcontrol® Advantage. Hushcontrol® is achieved when optional cushions and Port Controls® are ordered with the standard shock pads. This combination provides: PORT CONTROL® PHD’s Port Control is a built-in flow control valve for regulating the speed of the cylinder through its entire stroke. • Superior speed and deceleration control of piston rod and attached loads. CUSHION Effective cushion up to 22 mm for smooth deceleration at end of stroke. • Significantly lowers noise levels even at high cycle speeds. 5D SHOCK PAD Built-in shock pads are standard on all sizes. Eliminates metal to metal contact. NEW! (Option -PB,-DB) Rodlok® Optional Rodlok® securely holds a static piston rod in place at any point of stroke desired. Ideal for applications where rod drift is unacceptable due to system leakage, line rupture, or power loss. THE TC BUSHING ADVANTAGE ■ PHD’s TC fluoropolymer composite bushing has a thin housing allowing the use of larger diameter guide shafts than would be possible with linear ball bushings. ■ TC bushings have internal lubrication and are virtually impervious to contamination. ■ Field applications and testing have proved slide static load and shock load capability to be superior to that of units with traditional ball bushings. ■ Together with cost benefits, slide performance with TC bushings is enhanced by reduced deflection of the large diameter shafts. (See pages 5D-8 through 5D-13 for TC bushing performance data.) TC BUSHING BUSHING SLEEVE SHAFT SLIDE BODY 5D-4 (800) 624-8511 www.phdinc.com/sg CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION DIMENSIONS: SERIES SG SLIDES A + TRAVEL C + TRAVEL D CC N Y B* + TRAVEL K BOTH ENDS O 4 BB PORTS E 1 V SQ F W E 3 P M CL R 1/2" [12.7 mm] OF STROKE ADJUSTMENT 2X Ø Z +.001/-.000 [+.025/-.000] FOR DOWEL PIN, AA DP I Ø X1 SHAFT FOR SGB & SGC UNITS Ø X2 SHAFT FOR SGD UNIT 2X EE THREAD THRU SHOCK MOUNTING HOLE 2 DD ADJUSTED ON RETRACT ONLY (THIS END) SEE NOTE 2. Ø R +.001/-.000 [+.025/-.000] FOR DOWEL PIN, U DP 4X T THREAD THIS SIDE, COUNTERBORE FROM THE OPPOSITE SIDE FOR Q SHCS THRU DIA & COUNTERBORE FOR S SHCS 3 POSITION DETAIL FF* + SLIDE TOTAL TRAVEL + MID-POSITION TRAVEL L J H Third Angle Projection G IMPERIAL [METRIC] SGx21 [SGx61] SGx22 [SGx62] SGx23 [SGx63] SGx24 [SGx64] SGx25 [SGx65] SGx26 [SGx66] PHD BORE [ISO BORE] 3/4 [19] .787 [20] .984 [25] 1.260 [32] 1.575 [40] 1.575 [40] A 5.729 [145.5] 5.729 [145.5] 6.693 [170] 7.441 [189] 8.445 [214.5] 9.449 [240] IMPERIAL [METRIC] SGx21 [SGx61] SGx22 [SGx62] SGx23 [SGx63] SGx24 [SGx64] SGx25 [SGx65] SGx26 [SGx66] PHD BORE [ISO BORE] 3/4 [19] .787 [20] .984 [25] 1.260 [32] 1.575 [40] 1.575 [40] R S T .1879 1/4 10-24 x .63 [5] [M5 x 0.8 x 16] [M6] .1879 1/4 10-24 x .63 [5] [M5 x 0.8 x 16] [M6] .3129 1/4 1/4-20 x .63 [8] [M6 x 1.0 x 16] [M6] .3129 5/16 5/16-18 x 1 [8] [M8] [M8 x 1.25 x 25] .3129 3/8 3/8-16 x 1 [8] [M10] [M10 x 1.5 x 25] .3129 3/8 1/2-13 x 1 [8] [M10] [M12 x 1.75 x 25] B* 3.622 [92] 3.366 [85.5] 3.720 [94.5] 4.843 [123] 5.217 [132.5] 5.217 [132.5] C 4.981 [126.5] 4.981 [126.5] 5.709 [145] 6.457 [164] 7.461 [189.5] 8.465 [215] D 3.543 [90] 3.543 [90] 3.996 [101.5] 4.744 [120.5] 5.748 [146] 6.752 [171.5] E 1.2106 [30.75] 1.4960 [38] 1.5945 [40.5] 1.9095 [48.5] 2.0960 [53.25] 2.3030 [58.5] F 3.661 [93] 4.331 [110] 4.960 [126] 5.787 [147] 6.536 [166] 7.046 [179] LETTER DIMENSION I G H .688 1.259 3.543 [17.5] [32] [90] .866 1.615 4.213 [22] [41] [107] .965 1.811 4.803 [24.5] [46] [122] 1.063 2.046 5.630 [27] [52] [143] 1.220 2.323 6.338 [31] [59] [161] 1.299 2.480 6.811 [33] [63] [173] LETTER DIMENSION V W X2 X1 U Z Y .199 1.000 2.421 .315 .394 .672 .1879 [5] [25.5] [61.5] [8] [10] [17] [5] .199 1.457 2.992 .394 .472 .672 .1879 [37] [76] [10] [12] [17] [5] [5] .236 1.575 3.189 .472 .630 .354 .3129 [40] [81] [12] [16] [9] [6] [8] .236 1.949 3.819 .630 .787 .354 .3129 [6] [49.5] [97] [16] [20] [9] [8] .236 2.205 4.192 .787 .984 .354 .3129 [56] [106.5] [20] [25] [9] [6] [8] .236 2.205 4.606 .984 1.181 .354 .3129 [56] [117] [25] [30] [9] [6] [8] J .039 [1] .039 [1] .039 [1] .039 [1] .039 [1] .039 [1] 5D NOTES: 1) *ADD .500 [12.7 mm] TO DIMENSION “B” & “FF” FOR EACH CUSHION ON THE SGx21, 61 ONLY 2) DUE TO TRAVEL TOLERANCE ALLOWANCES, DIMENSION “DD” WILL NOT BE THE SAME ON BOTH ENDS OF UNIT. 3) ALL DIMENSIONS ARE CENTERED ON THE CENTERLINE OF THE SLIDE UNLESS OTHERWISE SPECIFIED. K .748 [19] .748 [19] .984 [25] .984 [25] .984 [25] .984 [25] AA .45 [11.5] .45 [11.5] .49 [12.5] .49 [12.5] .49 [12.5] .49 [12.5] L 1.220 [31] 1.575 [40] 1.772 [45] 2.008 [51] 2.283 [58] 2.441 [62] M 1.358 [34.5] 1.358 [34.5] 1.378 [35] 1.535 [39] 1.417 [36] 1.594 [40.5] BB 1/8 NPT [1/8 BSP] 1/8 NPT [G 1/8 BSPP] 1/8 NPT [G 1/8 BSPP] 1/8 NPT [G 1/8 BSPP] 1/4 NPT [G 1/4 BSPP] 1/4 NPT [G 1/4 BSPP] N 1.516 [38.5] 1.516 [38.5] 1.968 [50] 1.870 [47.5] 2.284 [58] 2.559 [65] CC 2.598 [66] 2.598 [66] 3.012 [76.5] 3.956 [100.5] 4.488 [114] 5.492 [139.5] DD .335 [8.5] .335 [8.5] .335 [8.5] .335 [8.5] .335 [8.5] .335 [8.5] O .374 [9.5] .374 [9.5] .492 [12.5] .492 [12.5] .492 [12.5] .492 [12.5] P 3.130 [79.5] 3.780 [96] 4.252 [108] 4.960 [126] 5.790 [147] 6.300 [160] EE M14 x 1.5 M14 x 1.5 M20 x 1.5 M25 x 1.5 M25 x 1.5 M25 x 1.5 Q #6 [M4] #6 [M4] #10 [M5] 1/4 [M6] 5/16 [M8] 3/8 [M10] FF* 5.653 [144.5] 6.870 [174.5] 7.343 [186.5] 9.213 [234] 10.000 [254] 10.000 [254] Numbers in [ ] are for metric units and are in mm. All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5D-5 (800) 624-8511 CAT-03 www.phdinc.com/sg ENGINEERING DATA: SERIES SG SLIDES EFFECTIVE PISTON SHAFT DIAMETER AREA FOR PHD SGB & SGC CYLINDERS UNIT (BALL BUSHING SGD SIZE in2 OR TC) mm2 (TC) DIRECTION 1 .315 0.44 .394 EXTEND 285 [8] 0.37 [10] RETRACT 236 2 0.49 .394 .472 EXTEND 314 [10] 0.41 [12] RETRACT 264 3 .472 0.76 .630 EXTEND 491 0.64 [12] [16] RETRACT 412 4 .630 1.25 .787 EXTEND 804 1.07 [16] [20] RETRACT 691 5 .787 1.95 .984 EXTEND 1257 [20] 1.64 [25] RETRACT 1056 .984 1.95 6 1.181 EXTEND 1257 1.64 [25] [30] RETRACT 1056 ISO CYLINDER SPECIFICATIONS (OPTION -H11 OR -H12) Ø 16 mm per ISO/6432 Standard Ø 20 mm per ISO/6432 Standard Ø 25 mm per ISO/6432 Standard Ø 32 mm per VDMA 24562/ISO 6431 Ø 40 mm per VDMA 24562/ISO 6431 Ø 40 mm per VDMA 24562/ISO 6431 ISO CYLINDER NOTES FOR H11 OR H12 OPTION: 1) ISO Cylinder per above chart is to be supplied by customer. 2) Cylinder rod extensions are not required. Slide units have an alignment coupler and spacer standard for each specific unit. PRESSURE RATINGS MAXIMUM SLIDE VELOCITY All Series SG Slides with PHD Cylinders have a maximum working pressure rating of 150 psi [10 bar] air and are for pneumatic use only. Unit will breakaway at 20 psi [1.38 bar] with no load on saddle. See 5D-14 for TC breakaway values under loads. Maximum velocity for Series SG Slides with PHD CV Cylinders is approximately 80 in/sec [2 m/s] on all sizes without port controls. (For specific speeds, consult PHD’s Series CV Cylinder catalog.) The above figures are based on optimum operating conditions and no load with 87 psi [6 bar] working pressure. For units with -H11 and -H12 options, consult ISO cylinder suppliers. OPERATING TEMPERATURES 5D SLIDE MODEL SGx61 SGx62 SGx63 SGx64 SGx65 SGx66 Standard Series SG Slides are recommended for use in temperatures from –20° to +180°F [–29° to +82°C]. Consult PHD for temperatures beyond this range. LUBRICATION All slides are permanently lubricated at the factory for service under normal conditions. PHD Cylinders can be run using unlubricated air. Use of lubricated air with the cylinders will extend life. Optimum life can be obtained on Series SG Slides by periodic lubrication (every 25 million inches of travel) of the shafts. PHD suggests a lightweight oil. Silicon-based lubricants should NOT be used on units with PHD’s TC bushings. *See energy and shock absorber charts for specific velocities. REPEATABILITY The Series SG Slides have positive mechanical stops and are repeatable within ± .001 [0.025 mm] at ends of travel. TOTAL TRAVEL LENGTH Tolerance on nominal travel lengths is +.090/-.000 [+2.3/-.000]. Tolerance on 3 position mid-travel lengths is ±.039 [±1 mm]. MATERIAL SPECIFICATIONS The slide saddle and end blocks are anodized alloy aluminum. The guide shafts are hardened and ground steel. Bushings are either linear ball bushings or PHD TC fluoropolymer material. 5D-6 (800) 624-8511 www.phdinc.com/sg CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SG SLIDES SLIDE SELECTION UNIT WEIGHTS There are three major factors to consider when selecting a slide: BUSHING LOAD CAPACITY Use the maximum rolling load values from the graphs for the relevant bushing (pages 5D-8 through 5D-13). Linear ball bushing loads shown below are based on a service life of 1000 million inches [25.4 million meters] of slide travel. See charts for TC bushing service life. 2 SHAFT DEFLECTION Use the Deflection Graphs (pages 5D-8 through 5D-13) to determine if the slide has acceptable deflection for the application. 3 AIR CYLINDER THRUST Use the effective piston area (see chart on page 5D-6) of the slide’s cylinder to determine if thrust is sufficient for the applied load. lb 3.08 + (.09 x T) 3.07 + (.09 x T) 3.19 + (.10 x T) 4.96 + (.14 x T) 4.95 + (.14 x T) 5.13 + (.15 x T) 6.47 + (.210 x T) 6.41 + (.210 x T) 6.76 + (.287 x T) 11.15 + (.381 x T) 10.96 + (.381 x T) 11.47 + (.481 x T) 15.58 + (.481 x T) 15.33 + (.481 x T) 16.30 + (.636 x T) 21.38 + (.655 x T) 20.91 + (.655 x T) 22.18 + (.844 x T) kg 1.40 + (1.61 x T) 1.39 + (1.61 x T) 1.45 + (1.79 x T) 2.25 + (2.50 x T) 2.24 + (2.50 x T) 2.33 + (2.68 x T) 2.94 + (3.75 x T) 2.91 + (3.75 x T) 3.07 + (5.13 x T) 5.06 + (6.80 x T) 4.97 + (6.80 x T) 5.20 + (8.59 x T) 7.07 + (8.59 x T) 6.95 + (8.59 x T) 7.39 + (11.36 x T) 9.70 + (11.70 x T) 9.48 + (11.70 x T) 10.06 + (15.07 x T) Slide weights shown are calculated using a PHD Cylinder as the power source. Weight of unit with ISO cylinder unit would be similiar. T = Travel inch (m) The graphs on pages 5D-8 through 5D-13 provide complete sizing information. See page 5D-14 for radial deflection formulas. MAXIMUM LOADS SLIDE MODEL SGBx1 HORIZONTAL LOAD MAXIMUM STATIC OR MAXIMUM SHOCK LOAD DYNAMIC LOAD lb N N lb 77.0 342.5 218.0 49 TORQUE LOAD MAXIMUM MAXIMUM STATIC TORQUE DYNAMIC TORQUE Nm in-lb in-lb Nm 6.7 93.2 10.5 59.3 SGCx1 505 (T/2 + .570) 57.3 (T/2 + .014) ** ** 611 (T/2 + .570) 1.8 (T/2 + .014) torque* 1.210 torque* .031 SGDx1 986 (T/2 + .570) 110.6 (T/2 + .014) ** ** 1194 (T/2 + .570) 3.4 (T/2 + .014) torque* 1.210 torque* .031 SGBx2 110.0 489.3 56 249.0 164.6 18.6 83.8 9.5 SGCx2 986 (T/2 + .610) 110.6 (T/2 + .015) ** ** 1475 (T/2 + .610) 4.2 (T/2 + .015) torque* 1.496 torque* .038 SGBx3 1700 (T/2 + .610) 230 191.6 (T/2 + .015) 1025 ** 72 ** 320.3 2543.2 (T/2 + .610) 366.7 7.3 (T/2 + .015) 41.4 torque* 1.496 115 torque* .038 13 SGCx3 2834 (T/2 + .613) 319.9 (T/2 + .0156) ** ** 4520 (T/2 + .613) 13 (T/2 + .0156) torque* 1.595 torque* .0405 SGDx3 6739 (T/2 + .613) 760.4 (T/2 + .0156) ** ** 10749 (T/2 + .613) 30.9 (T/2 + .0156) torque* 1.595 torque* .0405 SGBx4 1250 5560 186 827.3 2387 269.7 355 40.1 SGCx4 6739 (T/2 + .830) 760.4 (T/2 + .0211) ** ** 12868 (T/2 + .830) 36.9 (T/2 + .0211) torque* 1.909 torque* .0485 SGDx4 13138 (T/2 + .830) 1481 (T/2 + .0211) ** ** 25087 (T/2 + .830) 72 (T/2 + .0211) torque* 1.909 torque* .0485 SGBx5 2200 9785.6 340 1512.3 4611 521 713 80.6 SGCx5 13138 (T/2 + .978) 1481 (T/2 + .0248) ** ** 27537 (T/2 + .978) 79 (T/2 + .0248) torque* 2.096 torque* .0532 SGDx5 25679 (T/2 + .978) 2903 (T/2 + .0248) ** ** 53823 (T/2 + .978) 154 (T/2 + .0248) torque* 2.096 torque* .0532 SGBx6 2900 12899.2 565 2513.1 6679 754.7 1301 147 SGCx6 25679 (T/2 + .967) 2903 (T/2 + .0246) ** ** 59139 (T/2 + .967) 170 (T/2 + .0246) torque* 2.303 torque* .0585 SGDx6 44396 (T/2 + .967) 5006 (T/2 + .0246) ** ** 102244 (T/2 + .967) 294 (T/2 + .0246) torque* 2.303 torque* .0585 SGDx2 5D 1 SLIDE MODEL SGBx1 SGCx1 SGDx1 SGBx2 SGCx2 SGDx2 SGBx3 SGCx3 SGDx3 SGBx4 SGCx4 SGDx4 SGBx5 SGCx5 SGDx5 SGBx6 SGCx6 SGDx6 *This formula yields equivalent horizontal load value. See appropriate Load vs. Life graph on pages 5D-8 through 5D-13. T = Travel inch [m] **See appropriate TC Load vs. Life Graph for maximum loads on pages 5D-8 through 5D-13. 5D-7 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sg ENGINEERING DATA: SERIES SG SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS The following graphs are designed to provide a quick and easy method of sizing and comparing each Series SG Slide. Maximum load versus travel is shown with various deflection curves for determining shaft deflection for the application. The linear ball bushing load ratings shown are derated by a factor of 1.2 from the bearing manufacturer's ratings to provide a design safety factor. Consult PHD for applications which exceed maximum load ranges shown. Maximum loads for linear ball bushings are based on a service life of 1000 million inches [25.4 million meters] of linear travel. See graphs for TC bushing service life. The deflection figures given in these graphs are based on the effect of external loads. Shaft straightness, shaft weight, and bearing alignment will affect the accuracy of the saddle location. For torsional deflection calculations, see page 5D-14. Consult PHD for applications requiring high precision saddle location. NOTE: Weight scales change from graph to graph for maximum clarity. Deflections shown are theoretical and reflect the performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. SGBx1 WITH LINEAR BALL BUSHINGS LOAD CAPACITY AND DEFLECTION 50 [22.7] LOAD lb [kg] 40 [18.1] 30 [13.6] .0 15 .0 "[ 1 .0 0" .0 .0 38 05 [.0 02 1] " 25 5" [.0 .0 4] [.0 01 12 0 "[ 7] 64 .0 ] 02 5] 20 [9.1] 10 [4.5] MAXIMUM LOAD lb [kg] 0 1 2 3 4 5 6 7 8 9 10 11 12 [25.4] [50.8] [76.2] [101.6] [127] [152.4] [177.8] [203.2] [228.6] [254] [279.4] [304.8] SADDLE TRAVEL inch [mm] SGCx1 WITH PHD TC BUSHINGS [27.2] 60 DEFLECTION 5D LOAD lb [kg] 60 [27.2] TRAVEL inch [mm] 50 [22.7] 40 [18.1] A-100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [18.1] 40 [13.6] 30 [9.1] 20 A [4.5] 10 1] 38 .0 "[ 15 .0 LOAD lb [kg] Horizontal load values are based on the load centered on the saddle as shown. LOAD VS. LIFE [22.7] 50 0 .0 10 "[ . .0 00 .0 25 5" 02 4] [.0 5" [.0 12 .00 7 0 ] 64 1" ] [.0 02 5] 30 [13.6] 20 [9.1] 10 [4.5] B 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] V VELOCITY in/sec [m/sec] 0 1 2 3 4 [25.4] [50.8] [76.2] [101.6] 5 6 7 8 9 10 11 12 [127.0] [152.4] [177.8] [203.2] [228.6] [254.0] [279.4] [304.8] SADDLE TRAVEL inch [mm] SGDx1 WITH PHD TC BUSHINGS AND OVERSIZE SHAFTS LOAD VS. LIFE [31.8] 70 60 [27.2] [27.2] 60 50 [22.7] [22.7] 50 LOAD lb [kg] LOAD lb [kg] DEFLECTION 70 [31.8] .01 5" .01 [.0 0" 38 .00 .00 [.0 1] 5" 25 25 [.0 4] .00 "[ .00 12 1" 7] 64 [.0 ] 02 5] 40 [18.1] 30 [13.6] 20 [9.1] 10 [4.5] A-100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [18.1] 40 [13.6] 30 A [9.1] 20 B [4.5] 10 0 0 1 2 3 4 5 6 7 8 9 10 11 12 6 12 18 24 30 36 42 48 54 [25.4] [50.8] [76.2] [101.6] [127.0] [152.4] [177.8] [203.2] [228.6] [254.0] [279.4] [304.8] [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] SADDLE TRAVEL inch [mm] V VELOCITY in/sec [m/sec] 5D-8 (800) 624-8511 www.phdinc.com/sg CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SG SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS NOTE: Weight scales change from graph to graph for maximum clarity. Deflections shown are theoretical and reflect the performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. SGBx2 WITH LINEAR BALL BUSHINGS LOAD CAPACITY AND DEFLECTION 60 [27.2] LOAD lb [kg] 50 [22.7] 40 [18.1] .01 5" .01 [.0 0" 38 .00 [ 1] .02 .00 5" 54 [.0 25 ] .00 " [. 12 00 7] 1" 64 [.0 ] 02 5] 30 [13.6] 20 [9.1] 10 [4.5] 0 1 2 3 4 [25.4] [50.8] [76.2] [101.6] 5 6 7 8 9 10 11 12 [127.0] [152.4] [177.8] [203.2] [228.6] [254.0] [279.4] [304.8] SADDLE TRAVEL inch [mm] SGCx2 WITH PHD TC BUSHINGS LOAD VS. LIFE [36.3] 80 A- 100 Million Inches of Travel [2.5 Million Meters] B- 200 Million Inches of Travel [5 Million Meters] [31.8] 70 70 [31.8] [27.2] 60 LOAD lb [kg] [22.7] 50 50 [22.7] .01 5" .01 [.0 0" 38 .00 .00 [.0 1] 25 5" 2 54 " [. [.0 ] 00 12 64 7] ] 40 [18.1] 30 [13.6] .00 1" [.0 02 5] 20 [9.1] 10 [4.5] [18.1] 40 [13.6] 30 A [9.1] 20 B [25.4] 10 0 0 1 2 3 4 5 6 7 8 9 10 11 12 [25.4] [50.8] [76.2] [101.6] [127.0] [152.4] [177.8] [203.2] [228.6] [254.0] [279.4] [304.8] 6 [.15] 12 [.30] 18 [.46] 24 [.61] 30 [.76] 36 [.91] 42 [1.07] 48 [1.22] 54 [1.37] V VELOCITY in/sec [m/sec] SADDLE TRAVEL inch [mm] SGDx2 WITH PHD TC BUSHINGS AND OVERSIZE SHAFTS [45.4] 100 LOAD VS. LIFE DEFLECTION 90 [40.8] 80 [36.3] 70 [31.8] 60 [27.2] 50 [22.7] 40 [18.1] 30 [13.6] 20 [9.1] 10 [4.5] 0 A-100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [36.3] 80 [27.2] 60 1] 38 .0 "[ 15 .0 .0 10 .0 "[ 05 .0 25 .0 " [ 02 4] .0 12 5" 7] [.0 06 4] LOAD lb [kg] LOAD lb [kg] LOAD lb [kg] 60 [27.2] 5D DEFLECTION 80 [36.3] [18.1] 40 5] 02 .0 "[ 01 .0 A [9.1] 20 B 0 1 2 3 4 5 6 7 8 9 10 11 12 6 12 18 24 30 36 42 48 54 [25.4] [50.8] [76.2] [101.6] [127.0] [152.4] [177.8] [203.2] [228.6] [254.0] [279.4] [304.8] [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] V VELOCITY in/sec [m/sec] SADDLE TRAVEL inch [mm] 5D-9 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sg ENGINEERING DATA: SERIES SG SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. NOTE: Weight scales change from graph to graph for maximum clarity. Deflections shown are theoretical and reflect the SGBx3 WITH LINEAR BALL BUSHINGS LOAD CAPACITY AND DEFLECTION 80 [36.3] 70 [31.8] LOAD lb [kg] 60 [27.2] 50 [22.7] 40 [18.1] .00 5" [.0 12 7] .00 25 " [. .00 00 64 1" ] [.0 02 5] 30 [13.6] 20 [9.1] 10 [4.5] .01 5" [.0 .01 38 0" 1] [.0 25 4] 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 [25.4] [50.8] [76.2] [101.6][127.0][152.4][177.8][203.2][228.6][254.0][279.4][304.8][330.2][355.6][381.0][406.4] SADDLE TRAVEL inch [mm] SGCx3 WITH PHD TC BUSHINGS DEFLECTION LOAD VS. LIFE [54.4] 120 120 [54.4] [45.4] 100 100 [45.4] 80 [36.3] 60 [27.2] .00 5" .00 [.0 25 12 " .00 [.0 7] 06 1" 4] [.0 02 5] 40 [18.1] 20 [9.1] [36.3] 80 .01 5" [.0 .01 38 0" 1] [.0 25 4] LOAD lb [kg] LOAD lb [kg] 5D A-100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [27.2] 60 [18.1] 40 A [9.1] 20 B 0 0 1 3 2 4 5 6 7 8 9 10 11 12 13 14 15 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] 16 [25.4] [50.8] [76.2] [101.6][127.0][152.4][177.8][203.2][228.6][254.0][279.4][304.8][330.2][355.6][381.0][406.4] V VELOCITY in/sec [m/sec] SADDLE TRAVEL inch [mm] SGDx3 WITH PHD TC BUSHINGS AND OVERSIZE SHAFTS LOAD VS. LIFE DEFLECTION [72.6] 160 140 [63.5] LOAD lb [kg] 120 [54.4] 100 [45.4] .00 25 " [. 00 .00 64 1" ] [.0 02 5] 80 [36.3] 60 [27.2] 40 [18.1] .00 5" [.0 12 7] .01 5" [.0 38 .01 1] 0" [.0 25 4] A- 100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [63.5] 140 [54.4] 120 LOAD lb [kg] 160 [72.6] [45.4] 100 [36.3] 80 [27.2] 60 A [18.1] 40 B [9.1] 20 20 [9.1] 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 [25.4] [50.8] [76.2] [101.6][127.0][152.4][177.8][203.2][228.6][254.0][279.4][304.8][330.2][355.6][381.0][406.4] 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] V VELOCITY in/sec [m/sec] SADDLE TRAVEL inch [mm] 5D-10 (800) 624-8511 www.phdinc.com/sg CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SG SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS NOTE: Weight scales change from graph to graph for maximum clarity. Deflections shown are theoretical and reflect the performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. LOAD lb [kg] SGBx4 WITH LINEAR BALL BUSHINGS LOAD CAPACITY AND DEFLECTION 200 [90.7] 180 [81.7] 160 [72.6] 140 [63.5] 120 [54.4] 100 [45.4] 80 [36.3] 60 [27.2] 40 [18.1] 20 [9.1] 0 .00 5" .00 [.0 25 12 " [. .00 7] 00 1" 64 [.0 ] 02 5] .02 0" .01 [.0 5" 50 .01 [.0 8] 0" 38 [.0 1] 25 4] 2 4 6 8 10 12 14 16 18 20 [50.8] [101.6] [152.4] [203.2] [254.0] [304.8] [355.6] [406.4] [457.2] [508.0] SADDLE TRAVEL inch [mm] SGCx4 WITH PHD TC BUSHINGS LOAD VS. LIFE [81.7] 180 [63.5] 140 .00 5" .00 [.0 25 12 " [.0 7] .00 06 1" 4 [.0 ] 02 5] 5D A- 100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [72.6] 160 .02 0" [.0 .01 50 5" 8] [ .03 .01 81 0" ] [.0 25 4] LOAD lb [kg] LOAD lb [kg] DEFLECTION 180 [81.7] 160 [72.6] 140 [63.5] 120 [54.4] 100 [45.4] 80 [36.3] 60 [27.2] 40 [18.1] 20 [9.1] 0 [54.4] 120 [45.4] 100 [36.3] 80 [27.2] 60 A [18.1] 40 B [9.1] 20 0 2 4 6 8 10 12 14 16 18 20 6 12 18 24 30 36 42 48 54 [50.8] [101.6] [152.4] [203.2] [254.0] [304.8] [355.6] [406.4] [457.2] [508.0] [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] V VELOCITY in/sec [m/sec] SADDLE TRAVEL inch [mm] SGDx4 WITH PHD TC BUSHINGS AND OVERSIZE SHAFTS DEFLECTION LOAD VS. LIFE [113.4] 250 225 [102.1] LOAD lb [kg] 150 [68.0] LOAD lb [kg] .02 0" [.0 .01 50 5" 8] [ .03 .01 81 0" ] [.0 25 4] 200 [90.7] .00 5" .00 [.0 25 12 " [. 7] .00 00 64 1" ] [.0 02 5] 100 [45.4] 50 [22.7] A- 100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [90.7] 200 [68.0] 150 [45.4] 100 A [22.7] 50 B 0 0 2 4 6 8 10 12 14 16 18 20 6 12 18 24 30 36 42 48 54 [50.8] [101.6] [152.4] [203.2] [254.0] [304.8] [355.6] [406.4] [457.2] [508.0] [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] SADDLE TRAVEL inch [mm] V VELOCITY in/sec [m/sec] 5D-11 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sg ENGINEERING DATA: SERIES SG SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. NOTE: Weight scales change from graph to graph for maximum clarity. Deflections shown are theoretical and reflect the SGBx5 WITH LINEAR BALL BUSHINGS LOAD CAPACITY AND DEFLECTION 350 [158.8] LOAD lb [kg] 300 [136.1] 250 [113.4] 200 [90.7] .0 10 "[ .0 05 .0 25 "[ .0 4] 12 7] 150 [68.0] .0 01 "[ .0 02 5] 100 [45.4] 50 [22.7] .0 30 "[ .0 .0 20 76 "[ 2] .0 50 8] 0 2 4 6 8 10 12 14 16 18 20 22 24 [50.8] [101.6] [152.4] [203.2] [254] [304.8] [355.6] [406.4] [457.2] [508] [558.3] [609.6] SADDLE TRAVEL inch [mm] SGCx5 WITH PHD TC BUSHINGS DEFLECTION A- 100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [113.4] 250 250 [113.4] LOAD lb [kg] LOAD VS. LIFE [136.1] 300 200 [90.7] .01 0" [.0 .00 25 5" 4] [.0 12 7] 150 [68.0] 100 [45.4] .00 1" [.0 02 5] 50 [22.7] .03 0" .02 [.0 76 0" 2] [.0 50 8] [90.7] 200 LOAD lb [kg] 5D 300 [136.1] [68.0] 150 [45.4] 100 A [22.7] 50 B 0 0 2 [50.8] 4 6 8 10 12 14 16 18 20 [101.6] [152.4] [203.2] [254.0] [304.8] [355.6] [406.4] [457.2] [508] 22 24 [558.8] [609.6] 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] SADDLE TRAVEL inch [mm] V VELOCITY in/sec [m/sec] SGDx5 WITH PHD TC BUSHINGS AND OVERSIZE SHAFTS DEFLECTION 150 [68.0] .00 5" [.0 12 7] .00 1" [.0 02 5] 100 [45.4] 50 [22.7] [113.4] 250 .01 0" [.0 25 4] LOAD lb [kg] LOAD lb [kg] 250 [113.4] A- 100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [136.1] 300 .02 0" [.0 50 8] 300 [136.1] 200 [90.7] LOAD VS. LIFE [158.8] 350 350 [158.8] [90.7] 200 [68.0] 150 [45.4] 100 A [22.7] 50 0 B 0 2 [50.8] 4 6 8 10 12 14 16 18 [101.6] [152.4] [203.2] [254.0] [304.8] [355.6] [406.4] [457.2] 20 [508] 22 24 [558.8] [609.6] 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] V VELOCITY in/sec [m/sec] SADDLE TRAVEL inch [mm] 5D-12 (800) 624-8511 www.phdinc.com/sg CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SG SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS NOTE: Weight scales change from graph to graph for maximum clarity. Deflections shown are theoretical and reflect the performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. SGBx6 LOAD DEFLECTION LOAD CAPACITY AND DEFLECTION 600 [272.2] LOAD lb [kg] 500 [226.8] .0 40 .0 "[ 3 .1 0" .0 01 20 [ . 07 6] "[ .0 .0 62 10 5 .0 ] 08 "[ 05 ] .0 "[ 25 .0 4] 12 7] 400 [181.4] 300 [136.1] 200 [90.7] 100 [45.4] .0 01 "[ .0 02 5] 0 3 6 9 12 15 18 21 24 27 30 33 36 [76.2] [152.4] [228.6] [304.8] [381] [457.2] [533.4] [609.6] [685.8] [762] [838.2] [914.4] SADDLE TRAVEL inch [mm] SGCx6 WITH TC BUSHINGS LOAD VS. LIFE [204.1] 450 [158.8] 350 .00 1" [.0 02 5] .0 40 "[ .03 .1 0 01 " [. .02 6] 07 0" 6 [.0 2] .01 50 0 "[ 8] .00 .02 5" 54 [.0 ] 12 7] 5D A- 100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [181.4] 400 [136.1] 300 LOAD lb [kg] LOAD lb [kg] DEFLECTION 450 [204.1] 400 [181.4] 350 [158.8] 300 [136.1] 250 [113.4] 200 [90.7] 150 [68.0] 100 [45.4] 50 [22.7] 0 [113.4] 250 [90.7] 200 [68.0] 150 A [45.4] 100 B [22.7] 50 0 3 [76.2] 6 9 12 15 18 21 24 27 30 33 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] 36 [152.4] [228.6] [304.8] [381.0] [457.2] [533.4] [609.6] [685.8] [762.0] [838.2] [914.4] SADDLE TRAVEL inch [mm] V VELOCITY in/sec [m/sec] SGDx6 WITH PHD TC BUSHINGS AND OVERSIZE SHAFTS DEFLECTION 600 [272.2] .0 40 "[ .03 .1 01 0" [ 6] .07 .02 6 0" 2] [.0 50 8] 400 [181.4] 200 [90.7] 100 [45.4] [181.4] 400 .01 0" [.0 .00 25 5" 4] [.0 12 7] .00 1" [.0 02 5] A- 100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [226.8] 500 LOAD lb [kg] LOAD lb [kg] 500 [226.8] 300 [136.1] LOAD VS. LIFE [272.2] 600 [136.1] 300 [90.7] 200 A [45.4] 100 B 0 0 3 [76.2] 6 9 12 15 18 21 24 27 30 33 36 [152.4] [228.6] [304.8] [381.0] [457.2] [533.4] [609.6] [685.8] [762.0] [838.2] [914.4] SADDLE TRAVEL inch [mm] 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] V VELOCITY in/sec [m/sec] 5D-13 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sg TORSIONAL DEFLECTION & TC BUSHING: SERIES SG TORSIONAL DEFLECTION CALCULATIONS SGB11, SGC11 SGD11 SGB12, SGC12 SGD12 SGB13, SGC13 SGD13 SGB14, SGC14 SGD14 SGB15, SGC15 SGD15 SGB16, SGC16 SGD16 FORCE L TQ = Torque in-lb [Nm] (L x Force) T = Saddle travel inch [mm] Angle = Degrees ANGLE IMPERIAL UNIT TQ x (T + 3.543) x 1.65 x 10-4 = Angle TQ x (T + 3.543) x 6.76 x 10-5 = Angle TQ x (T + 3.543) x 6.76 x 10-5 = Angle TQ x (T + 3.543) x 3.261 x 10-5 = Angle TQ x (T + 3.996) x 3.261 x 10-5 = Angle TQ x (T + 3.996) x 1.033 x 10-5 = Angle TQ x (T + 4.744) x 1.033 x 10-5 = Angle TQ x (T + 4.744) x 4.225 x 10-6 = Angle TQ x (T + 5.750) x 4.225 x 10-6 = Angle TQ x (T + 5.750) x 1.731 x 10-6 = Angle TQ x (T + 6.750) x 1.731 x 10-6 = Angle TQ x (T + 6.750) x 8.342 x 10-7 = Angle SGB51, SGC51 SGD51 SGB52, SGC52 SGD52 SGB53, SGC53 SGD53 SGB54, SGC54 SGD54 SGB55, SGC55 SGD55 SGB56, SGC56 SGD56 FORCE METRIC UNIT TQ x (T + 90.0) x 5.75 x 10-5 = Angle TQ x (T + 90.0) x 2.35 x 10-5 = Angle TQ x (T + 90.0) x 2.35 x 10-5 = Angle TQ x (T + 90.0) x 1.136 x 10-5 = Angle TQ x (T + 101.5) x 1.136 x 10-5 = Angle TQ x (T + 101.5) x 3.600 x 10-6 = Angle TQ x (T + 120.5) x 3.600 x 10-6 = Angle TQ x (T + 120.5) x 1.472 x 10-6 = Angle TQ x (T + 146.0) x 1.472 x 10-6 = Angle TQ x (T + 146.0) x 6.031 x 10-7 = Angle TQ x (T + 171.5) x 6.031 x 10-7 = Angle TQ x (T + 171.5) x 2.906 x 10-7 = Angle L ANGLE 5D SGB11, SGC11 SGD11 SGB12, SGC12 SGD12 SGB13, SGC13 SGD13 SGB14, SGC14 SGD14 SGB15, SGC15 SGD15 SGB16, SGC16 SGD16 IMPERIAL UNIT TQ x (T + 3.543)3 x 2.22 x 10-6 = Tangent of Angle TQ x (T + 3.543)3 x 9.09 x 10-7 = Tangent of Angle TQ x (T + 3.543)3 x 7.36 x 10-7 = Tangent of Angle TQ x (T + 3.543)3 x 3.56 x 10-7 = Tangent of Angle TQ x (T + 3.996)3 x 1.71 x 10-8 = Tangent of Angle TQ x (T + 3.996)3 x 6.11 x 10-9 = Tangent of Angle TQ x (T + 4.744)3 x 3.62 x 10-9 = Tangent of Angle TQ x (T + 4.744)3 x 2.35 x 10-9 = Tangent of Angle TQ x (T + 5.750)3 x 1.73 x 10-9 = Tangent of Angle TQ x (T + 5.750)3 x 7.48 x 10-10 = Tangent of Angle TQ x (T + 6.750)3 x 6.69 x 10-10 = Tangent of Angle TQ x (T + 6.750)3 x 3.22 x 10-10 = Tangent of Angle PHD’S TC BUSHING PHD offers the unique TC bushings as an alternative to traditional linear ball bushings. The TC bushings offer the following advantages. ■ TC bushings are maintenance free and self lubricating. ■ The thin bushing design permits oversize shafts to be used in the slide body, saving space and decreasing shaft deflection. ■ The ability to carry static loads up to 2 times greater than traditional linear bushings. ■ Can be used in harsh environments where dirt, grit, metal particles, and metal cutting liquids destroy other bushings. TC BUSHING BUSHING SLEEVE SHAFT SGB51, SGC51 SGD51 SGB52, SGC52 SGD52 SGB53, SGC53 SGD53 SGB54, SGC54 SGD54 SGB55, SGC55 SGD55 SGB56, SGC56 SGD56 METRIC UNIT TQ x (T + 90.0)3 x 1.20 x 10-9 = Tangent of Angle TQ x (T + 90.0)3 x 4.91 x 10-10 = Tangent of Angle TQ x (T + 90.0)3 x 3.97 x 10-10 = Tangent of Angle TQ x (T + 90.0)3 x 1.92 x 10-10 = Tangent of Angle TQ x (T + 101.5)3 x 9.23 x 10-12 = Tangent of Angle TQ x (T + 101.5)3 x 3.30 x 10-12 = Tangent of Angle TQ x (T + 120.5)3 x 1.96 x 10-12 = Tangent of Angle TQ x (T + 120.5)3 x 1.27 x 10-12 = Tangent of Angle TQ x (T + 146.0)3 x 9.34 x 10-13 = Tangent of Angle TQ x (T + 146.0)3 x 4.04 x 10-13 = Tangent of Angle TQ x (T + 171.5)3 x 3.61 x 10-13 = Tangent of Angle TQ x (T + 171.5)3 x 1.74 x 10-13 = Tangent of Angle ■ TC bushings are almost impervious to static shock loads because there are no ball bushings to damage or to brinell the shafts. ■ Slides with PHD’s TC bushings cost less than units with traditional ball bushings. FRICTION In horizontal applications, a slide with TC bushing requires a higher breakaway pressure than a linear ball bushing. Breakaway pressure for linear ball bushing = 20 psi [1.38 bar] at zero load. Approximate breakaway pressure for TC bushings is calculated as follows: psi = [(L x .15)/A] + 20 Bar = [(L x .15)/A] + 1.38 L = Load on saddle lb [kg] A = (SGC21, SGD21, SGC61, SGD61)= .370 [2.36] A = (SGC22, SGD22, SGC62, SGD62)= .410 [2.64] A = (SGC23, SGD23, SGC63, SGD63) = .640 [4.12] A = (SGC24, SGD24, SGC64, SGD64) = 1.07 [6.91] A = (SGC25, SGD25, SGC65, SGD65) = 1.64 [10.56] A = (SGC26, SGD26, SGC66, SGD66) = 1.64 [10.56] SLIDE BODY 5D-14 (800) 624-8511 www.phdinc.com/sg CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION CYLINDER OPTIONS: SERIES SG SLIDES DB CUSHION CONTROL IN BOTH DIRECTIONS DE CUSHION CONTROL ON EXTEND ONLY Unit shown is -DB17, cushion in location 1 (standard) on extend end and cushion in location 7 on retract end. (Ports shown in locations 3 & 5.) (standard location 1 & 5) (standard location 1) EXTEND END DR CUSHION CONTROL ON RETRACT ONLY 1 2 RETRACT END (standard location 5) 5 6 4 8 PHD cushions are designed for smooth deceleration at the ends of cylinder stroke. When the cushion is activated, the remaining volume in the cylinder must exhaust past an adjustable needle valve which controls the amount of deceleration. The effective cushion length for each bore size is shown in the table below. To specify alternative cushion control locations on the head or cap, see the option code at right. Note: Cushions add .500 in [12.7 mm] to the cylinder length for each direction ordered on size 1 slide only. 3 7 CUSHION CONTROL OPTIONS -D x x x Retract Location (5, 6, 7, 8) Omit if -DEx Cushion Control Locations B - Both ends E - Extend end only R - Retract end only Extend Location (1, 2, 3, 4) Omit if -DRx 5D A DE DE VA DC DC DH HEX ACROSS FLATS SOME PORT CONTROL & CUSHION OPTION COMBINATIONS WILL MOVE CUSHION CONTROLS TO THIS LOCATION LETTER DIMENSION A DC DE DH VA SGxx1 .642 [16.3] — — — — — — — — 0.787 [20.0] SGxx2 0.650 [16.5] 0.189 [4.8] 0.583 [14.8] 0.098 [2.5] 0.079 [2.0] 0.441 [11.2] MODEL NUMBER SGxx3 SGxx4 SGxx5 0.878 0.984 0.906 [22.3] [25.0] [23.0] 0.205 0.276 0.374 [5.2] [7.0] [9.5] 0.559 0.965 1.083 [14.2] [24.5] [27.5] 0.098 0.098 0.098 [2.5] [2.5] [2.5] 0.079 0.157 0.157 [2.0] [4.0] [4.0] 0.469 0.598 0.807 [11.9] [15.2] [20.5] EFFECTIVE CUSHION LENGTH Numbers in [ ] are for metric units and are in mm. SGxx6 0.906 [23.0] 0.374 [9.5] 1.043 [26.5] 0.098 [2.5] 0.157 [4.0] 0.870 [22.1] All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION 5D-15 (800) 624-8511 CAT-03 www.phdinc.com/sg CYLINDER OPTIONS: SERIES SG SLIDES FOR SIZES 2 TO 6 PB Unit shown is -PB17, port control in location 1 on extend end and port control in location 7 on retract end. (Ports shown in locations 3 & 5.) PORT CONTROLS® ON BOTH ENDS (standard location 1 & 5) EXTEND END PE 1 ® PORT CONTROLS ON EXTEND ONLY (standard location 1) 2 PR 5 PORT CONTROLS® ON RETRACT ONLY (standard location 5) 6 4 3 RETRACT END 7 8 PORT CONTROL OPTIONS -P x x x Retract Location (5, 6, 7, 8) Omit if -PEx Port Control Locations B - Both ends E - Extend end only R - Retract end only Extend Location (1, 2, 3, 4) Omit if -PRx 5D PHD’s Port Control® is a built-in flow control for regulating the speed of the slide through its entire stroke. The Port Control operates on the “meter-out” principle and features an adjustable needle in a cartridge with a check seal. The self-locking needle has micrometer threads and is adjustable under pressure. The needle determines the orifice size which controls the exhaust flow rate of the actuator. The check seal expands while air is exhausting from the actuator, forcing the air to exhaust past the adjustable needle. The check seal collapses to allow a free flow of incoming air. The PHD Port Control saves space and eliminates the cost of fittings and installation for external flow control valves. Refer to option code at right to specify port control locations. A PLS* DP PLS* PCS* EE PORT PCS* PH ACROSS HEX FLAT VA SR1 (ALL UNITS WITH BSPP PORTS, EXCEPT PORT WITH PORT CONTROLS ON SAME SIDE, COMPLY WITH DIN 3852 PART 2 FOR LARGE SEALING SURFACES.) SR2 (UNITS WITH PORT CONTROLS AND PORT ON SAME SIDE. ALL BSPP PORTS COMPLY WITH DIN 3852 PART 2 FOR SMALL SEALING SURFACES.) MODEL NUMBER SGxx2 SGxx3 SGxx4 SGxx5 SGxx6 LETTER in in in in mm mm mm mm in mm DIM. .906 .906 .984 .878 22.3 23.0 23.0 25.0 .650 16.5 A 1/4 NPT G 1/4 1/4 NPT G 1/4 10-32 M5 1/8 NPT G1/8 10-32 M5 EE* .236 .236 .197 .276 7.0 6.0 6.0 5.0 .276 7.0 PCS* .098 .098 .098 .098 2.5 2.5 2.5 2.5 .098 2.5 PH .925 .925 .866 .571 14.5 23.5 23.5 22.0 .571 14.5 PLS* .984 .984 .748 .319 8.1 25.0 25.0 19.0 .319 8.1 SR1 .827 .827 .657 — — 21.0 21.0 16.7 — — SR2 .122 .201 .130 .055 1.4 3.1 5.1 3.3 .067 1.7 DP *Dimensions shown are for units with port and port control in the same location. For units with other port and port control combinations, standard port location dimensions apply. Ports may be located on either side of the slide centerline depending on port control and cushion option combinations. All dimensions are reference only unless specifically toleranced. 5D-16 (800) 624-8511 www.phdinc.com/sg CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION CYLINDER OPTIONS: SERIES SG SLIDES FOR SIZE 1 ONLY MAGNET FOR PHD HALL EFFECT SWITCHES E This option equips the cylinder with a magnetic band on the piston for use with PHD Hall Effect Switches. MAGNET FOR PHD REED SWITCHES M This option equips the cylinder with a magnetic band on the piston for use with PHD 1750 Reed Switches. Cylinder-mounted switches are an easy and convenient way of interfacing the slide to various programmable controllers or logic systems. See Switches and Sensors section for specific Hall Effect and Reed Switches information. SERIES 1750 COMPACT PROXIMITY SWITCH BRACKET -E HALL -M REED PART NO. 17503-2-06 17504-2-06 17523-2 17524-2 17502-2-06 17509-3-06 17522-2 17529-3 DESCRIPTION Sink Type 10-30 VDC Source Type 10-30 VDC Sink Type 10-30 VDC, Quick Connect Source Type 10-30 VDC, Quick Connect Sink or Source Type 4.5-24 VDC AC Type 110-120 VAC with Current Limit Sink or Source Type VDC, Quick Connect AC Type 110-120 VAC, Quick Connect with Current Limit 1.0 [25] .472 [12] 5D OPTION Unit SGx1 uses switch bracket part no. 17000-31-5. FOR SIZES 2 TO 6 MAGNET FOR PHD SERIES 6250 M MINIATURE REED AND MAGNETORESISTIVE SWITCHES Connector Detail .236 [6] .200 [5.1] .170 [4.3] This option equips the cylinder with a magnetic band on the piston for use with PHD Miniature Reed and Magnetoresistive Switches listed below. These switches mount easily to the cylinder using “T” slots in the body. See Switches and Sensors section for complete switch information. DESCRIPTION AC/DC Reed, 2 m cable AC/DC Reed, Quick Connect COLOR Silver Silver LETTER DIM. B D F F D B .870 [22.1] CABLE COLOR PART NO. DESCRIPTION 62505-1-02 NPN (Sink) DC Magnetoresistive, 2 m cable Brown 62506-1-02 PNP (Source) DC Magnetoresistive, 2 m cable Tan Brown 62515-1 NPN (Sink) DC Magnetoresistive, Quick Connect Tan 62516-1 PNP (Source) DC Magnetoresistive, Quick Connect PART NO. 62507-1-02 62517-1 .525 [13.3] SGxx2 .236 [6.0] .228 [5.8] .374 [9.5] MODEL NUMBER SGxx3 SGxx5 SGxx4 .236 .276 .236 [6.0] [7.0] [6.0] .228 .228 .228 [5.8] [5.8] [5.8] .374 .374 .374 [9.5] [9.5] [9.5] Numbers in [ ] are for metric units and are in mm. All dimensions are reference only unless specifically toleranced. SOLUTIONS FOR INDUSTRIAL AUTOMATION SGxx6 .197 [5.0] .228 [5.8] .374 [9.5] 5D-17 (800) 624-8511 CAT-03 www.phdinc.com/sg CYLINDER OPTIONS: SERIES SG SLIDES FOR SIZES 2 TO 6 H47 RODLOK® KITS RODLOK® SLIDE & RODLOK® PHD’s Rodlok® is ideal for locking the housing while in a static/ stationary position. When the pressuere is removed from the port of the Rodlok, the mechanism will grip the piston rod fo the cylinder and prevent it from moving. The loads are held indefinitely without power. The Rodlok may also be used in intermittent dynamic use as a pressure off piston rod deceleration device. Rodlok performance (accuracy and stopping distance) is application and environment sensitive (cleanliness of rod or Rodlok will also affect performance). THE RODLOK IS NOT DESIGNED TO BE USED AS A PERSONNEL SAFETY DEVICE. SIZE 2 3 4 5 6 ADAPTOR LOCKING KIT DEVICE KIT SIZE 63460-07-1 2 63459-07-1 63460-08-1 3 63459-08-1 63460-01-1 4 63459-01-1 63460-02-1 5 63459-02-1 63460-02-1 6 63459-02-1 NOTES: 1) *Kits ship with cylinder mounting hardware. 2) Part numbers listed above are intended for replacement purposes only and are to be used specifically on slides with the -H47 option. STATIC LOCKING FORCE* DYNAMIC LOCKING FORCE in mm 79 350 Actual dynamic locking 90 400 forces are application sensitive. 135 600 Environmental conditions, load 225 1000 weights, attitude,pressure, and 337 1500 speed influence performance. DEVICE WEIGHT ADAPTOR WEIGHT TOTAL WEIGHT SIZE lb kg lb kg lb kg 2 0.06 0.14 0.06 0.31 0.14 0.14 3 0.06 0.16 0.07 0.36 0.16 0.14 4 0.09 0.28 0.13 0.57 0.26 0.20 5 0.14 0.44 0.20 0.93 0.42 0.30 6 0.24 0.84 0.38 1.76 0.80 0.54 NOTE: Total weight includes rod adder for -H46/-H47 cylinder. 5D NOTE: *Locking force given in table above is the actual locking force with a dry clean rod and does not include any safety factor. OPERATING PRESSURE The operating pressure for the locking device is different than the operating pressure for the slide to which it is attached. The locking device of the Rodlok is designed with an operating pressure range of 60 psi minimum to 150 psi maximum [4 to 10 bar]. The Series SG Slide with a Rodlok attached has an operating pressure range of 45 psi minimum to 150 psi maximum [3 to 10 bar]. The Rodlok locking device and adaptor can be purchased separately as kits. See Rodlok kits chart. The locking device and adaptor are not available with a corrosion resistant (-Z1 option) finish. B + TRAVEL L5 SEE DIM NOTE L6 G3 PORT COMPLETE RODLOK* 63461-07-1 63461-08-1 63461-01-1 63461-02-1 63461-02-1 PLUMBING SCHEMATIC The pneumatic schematic above shows typical valving for cylinder and Rodlok for both horizontal and vertical 2 2 2 operation. The schematic shows three 1 3 1 3 1 3 3/2 way valves, one for each port on the cylinder and one for the Rodlok port. The use of two valves on the cylinder allows for both ports to be pressurized OPTIONAL PRESSURE SENSOR/SWITCH when valves are de-energized. The use of an in-line regulator allows the cylinder ports to be pressurized at different pressures. This allows the cylinder to balance out the opposing pressure and force of the attached load. Once piston rod motion has stopped, the Rodlok can be engaged by de-energizing its valve and releasing its pressure. The use of check valves and built in PHD Port Controls® is recommended. Pressure switch shown is optional and application specific. E SQ LETTER DIM PHD BORE H B E G3 FF + TRAVEL H L5 L6 FF 3 POSITION DETAIL SGx22 0.787 [20] 4.941 [125.5] 0.807 [20.5] 10-32 [M5] 1.555 [39.5] 1.575 [40] 1.083 [27.5] 8.445 [214.5] MODEL NUMBER SGx23 SGx24 SGx25 0.984 1.260 1.575 [25] [32] [40] 5.453 6.732 7.382 [138.5] [171] [187.5] 0.807 0.894 1.091 [20.5] [22.7] [27.7] 10-32 10-32 1/8 [M5] [M5] [G 1/8] 1.457 1.791 1.811 [37] [45.5] [46] 1.732 1.890 2.165 [44] [48] [55] 1.398 1.614 1.673 [35.5] [41] [42.5] 9.075 11.102 12.165 [230.5] [282] [309] SGx26 1.575 [40] 7.382 [187.5] 1.091 [27.7] 1/8 [G 1/8] 1.732 [44] 2.165 [55] 1.673 [42.5] 12.165 [309] NOTES: 1) L5 Dim is the amount added to the standard unit for the H47 option 2) Numbers in [ ] are for metric units and are in mm. All dimensions are reference only unless specifically toleranced. 5D-18 (800) 624-8511 www.phdinc.com/sg CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION CYLINDER OPTIONS: SERIES SG SLIDES L9 METRIC SIZES 1 2, 3 4 5 6 NPT PORTS This option provides NPT ports on metric units instead of the standard BSPP ports. The NPT ports are located in the same location as the BSPP ports. NOTE: NPT ports are standard on imperial units. OPTIONAL NPT PORT 1/8 1/8* 1/8 1/4 1/4 STANDARD BSPP PORT G 1/8 G 1/8* G 1/8 G 1/4 G 1/4 *When port controls are specified on the same face as ports, the standard metric port is M5 and the -L9 option provides a 10-32 port. UB ALTERNATE PORT LOCATION With this option, alternate port locations can be specified, providing increased flexibility and customer convenience. See option code below to specify port locations. PORT LOCATION OPTIONS EXTEND END 1 RETRACT END -UB x x 6 4 Retract Location (Cap) (5,6,7,8) 3 8 7 H11 Unit shown is -UB17, port in location 1 on extend end and port in location 7 on retract end. *Do not use ports in position 2 with shock absorber options. SLIDE ONLY (WITHOUT CYLINDER) 64, 65, AND 66 SLIDE SIZES ONLY SLIDE FOR VDMA/ISO CYLINDERS 32 mm AND 40 mm BORES H12 SLIDE ONLY (WITHOUT CYLINDER) 61, 62, AND 63 SLIDE SIZES ONLY SLIDE FOR ISO/VDMA 6432 CYLINDER 16, 20, AND 25 mm BORES These options provide the slide mechanism only without a cylinder. Included with options -H11 and -H12 is all the hardware required for mounting standard VDMA/ISO cylinders to the slide. A self-aligning rod coupling is also provided, making it easy to attach the appropriate VDMA/ISO cylinder. (No extra rod extension required.) NOTE: See page 5D-6 for cylinder sizes. -H12 ONLY -H11 ONLY 5D-19 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sg 5D Extend Location (Head) (1,2,3,4) 2* 5 SLIDE OPTIONS: SERIES SG SLIDES .335 [8.5] AT BOTH ENDS AT EXTEND OR RETRACT BB SHOCK PAD BOTH DIRECTIONS BE SHOCK PAD ON EXTENSION LOCK SCREW B SHOCK PAD B LOCK SCREW TRAVEL ADJ STUD BR A + TRAVEL TRAVEL ADJ STUD SHOCK PAD ON RETRACTION LOCK SCREW 5D This option provides urethane pads for absorption of shock and noise reduction on the slide saddle. Reducing shock permits higher slide velocities or higher kinetic shock loads. This option actually eliminates metal-to-metal contact at the end of slide travel. Shock pads do not affect the overall slide length. See page 5D-24 for kinetic energy ratings. NOTE: Lock screw torque is 30 in-lb [3.39 Nm]. IMPERIAL A [METRIC] B 5.729 SGx21 .217 [145.5] [SGx61] [5.5] 5.729 SGx22 .217 [145.5] [SGx62] [5.5] SGx23 6.693 .217 [170] [SGx63] [5.5] 7.441 SGx24 .118 [SGx64] [189.5] [3] 8.445 SGx25 .118 [214.5] [SGx65] [3] SGx26 9.449 .118 [240] [SGx66] [3] Numbers in [ ] are for metric units or in mm. CB C .672 [17] .672 [17] .354 [9] .354 [9] .354 [9] .354 [9] B OPTION -BB C SHOCK PAD OPTION -BE A + TRAVEL TRAVEL ADJ STUD LOCK SCREW SHOCK PAD B LOCK SCREW TRAVEL ADJ. STUD A + TRAVEL TRAVEL ADJ STUD PROXIMITY SWITCH READY BOTH ENDS B MAX A MAX OPTION -BR C 8 mm PROXIMITY SWITCH This option provides targets in the slide saddle for use with 8 mm inductive proximity switches. The end plates of the slide come standard with provisions for mounting the 8 mm proximity switches on both ends. Proximity switches must be ordered separately. See page 5D-23 for switch information. IMPERIAL C B [METRIC] A .906 1.34 SGx21 .81 [23] [34] [SGx61] [20.5] 1.083 1.34 SGx22 .81 [27.5] [34] [SGx62] [20.5] 1.260 1.10 SGx23 .57 [32] [28] [SGx63] [14.5] 1.476 1.10 SGx24 .57 [37.5] [28] [SGx64] [14.5] 1.693 1.10 SGx25 .57 [43] [28] [SGx65] [14.5] 2.008 1.10 SGx26 .57 [51] [28] [SGx66] [14.5] Numbers in [ ] are for metric units or in mm. CL C A MAX D .967 [24.5] .295 [7.5] .354 [9] .354 [9] .315 [8] .315 [8] B MAX CL D All dimensions are reference only unless specifically toleranced. 5D-20 (800) 624-8511 www.phdinc.com/sg CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SLIDE OPTIONS: SERIES SG SLIDES GX SADDLE MOUNTING IN POSITION 4 This option provides an additional mounting pattern on one side (position 4) of the slide saddle. These four threaded holes can be used for mounting a variety of fixturing or tooling. NOTE: Mounting holes are centered on centerline of saddle. B 3 4X C THREAD 1 CL IMPERIAL A C [METRIC] B 2.913 M5 x 0.8 x 6 SGx21 .689 [74] [M5 x 0.8 x 6] [SGx61] [17.5] 2.913 M5 x 0.8 x 6 SGx22 .689 [74] [M5 x 0.8 x 6] [SGx62] [17.5] 2.756 M6 x 1.0 x 9 SGx23 1.161 [70] [M6 x 1.0 x 9] [SGx63] [29.5] 1.988 M6 x 1.0 x 9 SGx24 1.339 [50.5] [M6 x 1.0 x 9] [SGx64] [34] 2.992 M6 x 1.0 x 9 SGx25 1.437 [76] [M6 x 1.0 x 9] [SGx65] [36.5] 3.996 M6 x 1.0 x 9 SGx26 1.437 [101.5] [M6 x 1.0 x 9] [SGx66] [36.5] Numbers in [ ] are for metric units or in mm. View from position 4 SADDLE MOUNTING IN POSITION 1 A CL 5D GY A CL This option provides an additional wide spread mounting pattern on the top surface (position 1) of the slide saddle. These four threaded holes are wider than the standard pattern for added mounting stability. (Not available on sizes 1, 2, and 3 slides.) B CL NOTE: Mounting holes are centered on centerline of saddle. IMPERIAL [METRIC] A B C SGx24 3.956 2.658 1/4-20 x .50 [SGx64] [100.5 mm] [67.5 mm] [M6 x 1.0 x 12 mm] SGx25 4.488 2.795 5/16-18 x .50 [SGx65] [114 mm] [71 mm] [M8 x 1.25 x 12 mm] SGx26 5.492 2.834 3/8-16 x .59 [SGx66] [139.5 mm] [72 mm] [M10 x 1.50 x 15 mm] Numbers in [ ] are for metric units or in mm. 4X C THREAD 5D-21 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sg SLIDE OPTIONS: SERIES SG SLIDES L4 L6 LUBE FITTING IN SADDLE PORT POSITION 2 AND 4 -L4 ONLY LUB FITTING Ø .328 [8.33] LUBE FITTING IN SADDLE PORT POSITION 3 -L6 ONLY LUB FITTING Ø .328 [8.33] Lube fittings provide an easy efficient method for lubricating the bearings and shafts for extended life beyond the normal catalog specifications. Periodic lubrication (every 25 million inches of travel [.6 million meters]) is recommended for applications where heat, dust, or other conditions will tend to dry out the bearings and shafts. PHD suggests a lightweight oil. Silicon-based lubricants should NOT be used on units with PHD’s TC bushings. * D/2 * D/2 -L4 ONLY LUB FITTING Ø .328 [8.33] * NOTE: See catalog dimension page 5D-5 for dimension “D”. 5D Q1 CORROSION RESISTANT GUIDE SHAFTS Extremely hard corrosion-resistant coating on the guide shafts for use in applications where moisture may corrode untreated hardened ground shafts. End faces of the shafts remain uncoated. Consult PHD for fully coated shafts. Z1 ELECTROLESS NICKEL PLATING This option provides electroless nickel plating on all externally exposed ferrous parts except the guide shafts and cylinder rod end. This optional plating can be used for protecting the slide from severe or corrosive environments. The guide shafts can be made corrosion-resistant by specifing the -Q1 shaft option. NOTE: Shock absorbers are not plated with -Z1 option. 5D-22 (800) 624-8511 www.phdinc.com/sg CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ACCESSORIES: SERIES SG SLIDES SHOCK ABSORBERS LOCK SCREWS Shock absorbers provide the optimum means for decelerating loads at the end of travel and absorbing the kinetic energy associated with decelerating the load. PHD offers nine different shock absorbers to cover a wide range of applications. See page 5D-25 for complete shock absorber selection guide. NOTE: Lock screw torque is 30 in-lb [3.39 Nm]. Do not allow shock absorber to bottom out. Take care to properly adjust dimension B. SERIES SC SHOCK B MIN SERIES SC SHOCK A MAX SHOCK ABSORBER KIT SPECIFICATIONS SGxx1 SGxx2 SGxx3 SGxx4 SGxx5 SGxx6 TRAVEL in mm THREAD TYPE SHOCK ABSORBER WEIGHT lb kg DIMENSION A SC SHOCK MS SHOCK in mm in mm DIMENSION B in mm .63 16 M14 x 1.5 .18 .08 3.07 78 — — .079 2 .75 19 M20 x 1.5 .25 .11 2.34 59.5 — — .079 2 1.00 25 M25 x 1.5 .67 .30 2.99 76 — — .079 2 1.58 40 M25 x 1.5 .87 .39 — — 4.23 107.5 .079 2 5D SLIDE MODEL PHD SHOCK ABSORBER NUMBER -1 57858-07-2 -3 -1 57858-01-2 -3 -1 57858-02-2 -3 -5 57858-02-6 -7 INDUCTIVE PROXIMITY SWITCHES Two models of inductive proximity switches are available for use with PHD Series SG Slides (with option -CB). See Switches section for switch details. MODEL NUMBER 51422-005-05 51422-006-02 DESCRIPTION DC Inductive Proximity Switch 8 mm Threaded Current Sinking (NPN) DC Inductive Proximity Switch 8 mm Threaded Current Sourcing (PNP) 5D-23 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sg STOPPING CAPACITY: SERIES SG SLIDES To determine stopping capacity: Calculate total moving weight. From Table 1, determine saddle weight (WM). Multiply the travel by the travel adder + saddle weight To determine the correct hydraulic shock, complete the calculation on the next page. PHD suggests hydraulic shock absorbers for all applications where the center of gravity of the payload is off the slide centerline more than 2 inches [50 mm] travelling at speeds greater than 10 in/sec [.25 m/sec]. Example for SGB23 x 10 [SGB63 x 100]: TABLE 1 WM = [10 x .034] + 3.50 = 3.84 lb [WM = (100 x 6.1 x 10-4) + 1.59 = 1.65 kg] SADDLE TRAVEL CYL. BORE CYL. BORE ADDER (PHD) (H11/H12) SLIDE WEIGHT in mm mm MODEL lb kg lb/in kg/mm 16 SGxx1 1.39 .63 .022 3.9 x 10-4 .75 19 20 SGxx2 2.16 .98 .022 3.9 x 10-4 .787 20 25 SGxx3 3.50 1.59 .034 6.1 x 10-4 .984 25 32 SGxx4 5.40 2.45 .063 1.1 x 10-3 1.260 32 40 SGxx5 8.50 3.86 .087 1.6 x 10-3 1.575 40 40 SGxx6 11.0 4.99 .087 1.6 x 10-3 1.575 40 Moving weight adder for slide kinetic energy calculation includes cylinder rod. Add WM to attached load (payload) = Total Moving Weight [WTM ] 3.84 + 5.0 = 8.84 lb [1.65 + 2.27 = 3.92 kg] Using the Kinetic Energy Graphs below, plot the total moving weight and velocity. If the value is less than slide with cylinder, shock pad, or travel adjustment curves, that type of deceleration is adequate. If it is greater than these curves, hydraulic shock absorbers are required. MAXIMUM KINETIC ENERGY GRAPHS 30 [.76] C 60 [1.5] SGxx1 6 [.15] 5D 0 A 0 60 [1.5] VELOCITY in/sec [m/sec] VELOCITY in/sec [m/sec] B 12 [.30] 5 [2.27] 10 [4.54] 15 [6.80] SGxx3 40 [1.0] B A 0 10 [4.5] 20 [9.1] 30 40 50 [13] [18] [23] TOTAL MOVING LOAD lb [kg] 60 [27] 0 10 [4.5] 20 30 40 [9.1] [13] [18] TOTAL MOVING LOAD lb [kg] C 50 [23] 60 [27] SGxx4 50 [1.3] 40 [1.0] B 30 [.76] 20 [.51] A 0 70 [32] 0 60 [1.5] 25 [11] 50 75 [23] [34] TOTAL MOVING LOAD lb [kg] 100 [45] 125 [57] 60 [1.5] SGxx5 40 [1.0] 30 [.76] B 20 [.51] A SGxx6 C 50 [1.3] VELOCITY in/sec [m/sec] C 50 [1.3] VELOCITY in/sec [m/sec] A 10 [.25] 10 [.25] 0 B 20 [.51] 60 [1.5] 50 [1.3] 20 [.51] 30 [.76] 0 40 20 25 30 35 45 50 [9.07] [11.34] [13.61] [15.88] [18.14] [20.41] [22.68] TOTAL MOVING LOAD lb [kg] C 30 [.76] 40 [1.0] 10 [.25] VELOCITY in/sec [m/sec] VELOCITY in/sec [m/sec] 18 [.46] SGxx2 C 50 [1.3] 24 [.61] 40 [1.0] 30 [.76] B 20 [.51] A 10 [.25] 10 [.25] 0 0 0 25 [11] 50 [23] 75 [34] 100 [45] 125 [57] 150 [68] 175 [79] 0 200 [91] 25 [11] 50 [23] 75 [34] 100 [45] 125 [57] 150 [68] 175 [79] 200 [91] TOTAL MOVING LOAD lb [kg] TOTAL MOVING LOAD lb [kg] A = slide with cylinder, B = slide with cylinder with shock pad; C = attached load and saddle weight 5D-24 (800) 624-8511 www.phdinc.com/sg CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SHOCK ABSORBER SELECTION GUIDE: SERIES SG SYMBOLS DEFINITIONS SHOCK ABSORBER SPECIFICATION CHART SHOCK ABSORBER PERFORMANCE GRAPHS Follow the next six steps to size shock absorbers. STEP 1: Identify the following parameters. These must be known for all energy absorption calculations. Variations or additional information may be required in some cases. A. The total moving weight (WTM ) to be stopped in lb [kg]. B. The slide velocity (V) at impact with the shock absorber in ft/sec [m/sec]. C. External propelling force (FD ) in lb [N]. D. Number of cycles per hour in in-lb/hr [Nm/hr]. E. Orientation of the application’s motion (i.e. horizontal or vertical application). See pages 5D-26 and 5D-27. STEP 2: Calculate the kinetic energy of the total moving weight. EK in-lb = V 2 x W TM x .2 W TM 2 EK Nm = xV 2 Use Shock Absorber Specification Chart to select a shock absorber with total energy (ET) capacity greater than the value just calculated. STEP 3: Calculate the propelling force (FD). Horizontal application: FD = .785 x d2 x P [FD = .0785 x d2 x P] Vertical application: FD = (.785 x d2 x P) + WTM [FD = (.0785 x d2 x P) + (9.8 x WTM)] Use Shock Absorber Specification Chart to verify that the selected unit has an FD capacity greater then the value just calculated. If not, select a larger shock absorber or slide. Calculate the work energy input (EW) from any external (propelling) forces acting on the load, using the stroke of the shock absorber selected. See page 5D-18. E W = FD x S STEP 4: Calculate the total energy. E T = EK + EW Use Shock Absorber Specification Chart to verify that the selected unit has an ET capacity greater then the value just calculated. If not, select a larger shock absorber or slide. STEP 5: Calculate the total energy that must be absorbed per hour (ETC). ETC = E T x C Use Shock Absorber Specification Chart to verify that the selected unit has an ETC capacity greater then the value just calculated. If not, select a larger shock absorber or slide. STEP 6: Determine the damping constant for the selected shock absorber. Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-1, 2, or 3) that the point falls in is the correct damping constant for the application. [ ] PHD SHOCK ABSORBER KIT #57858-07-x (1, 2, 3) 4.5 [1.37] 4 [1.22] 3.5 [1.07] 57858-07-1 3 [.91] 2.5 [.76] 2 [.61] 57858-07-2 1.5 [.46] 1 [.30] 57858-07-3 0.5 [.15] 0 0 10 [1.13] 20 [2.26] 30 [3.39] 40 [4.52] 50 [5.65] 70 [7.91] 60 [6.78] 80 [9.04] ET TOTAL ENERGY in-lb [Nm] PHD SHOCK ABSORBER KIT #57858-01-x (1, 2, 3) 4.5 [1.37] 4 [1.22] 5D SHOCK ABSORBER SIZING CALCULATION: V IMPACT VELOCITY ft/sec [m/sec] SGxx6 V IMPACT VELOCITY ft/sec [m/sec] SGxx5 57858-01-1 3.5 [1.07] 3 [.91] 57858-01-2 2.5 [.76] 2 [.61] 1.5 [.46] 1 [.30] 57858-01-3 0.5 [.15] 0 0 25 [2.82] 50 [5.65] 75 [8.47] 100 [11.30] 125 [14.12] 150 [16.95] 175 [19.77] 200 [22.60] ET TOTAL ENERGY in-lb [Nm] V IMPACT VELOCITY ft/sec [m/sec] SGxx4 PHD SHOCK ABSORBER KIT #57858-02-x (1, 2, 3) 4.5 [1.37] 4 [1.22] 57858-02-1 3.5 [1.07] 3 [.91] 57858-02-2 2.5 [.76] 2 [.61] 1.5 [.46] 57858-02-3 1 [.30] 0.5 [.15] 0 0 50 [5.65] 100 [11.30] 150 [16.95] 200 [22.60] 250 [28.25] 300 [33.90] 350 [39.55] 400 [45.20] ET TOTAL ENERGY in-lb [Nm] PHD SHOCK ABSORBER KIT #57858-02-x (5, 6, 7) 4.5 [1.37] V IMPACT VELOCITY ft/sec [m/sec] SLIDE MODEL SGxx1 SGxx2 SGxx3 C = Number of cycles per hour d = Cylinder bore diameter inch [mm] EK = Kinetic energy in-lb [Nm] ET = Total energy per cycle, EK + EW in-lb [Nm] ETC = Total energy per hour in-lb/hr [Nm/hr] EW = Work or drive energy in-lb [Nm] FD = Propelling force lb [N] P = Operating pressure psi [bar] S = Stroke of shock absorber inch [m] V = Impact velocity ft/sec [m/sec] WTM = Total moving weight lb [kg] PHD SHOCK ET TOTAL ETC TOTAL FD PROPELLING ABSORBER ENERGY/CYCLE ENERGY/HOUR FORCE N NUMBER in-lb Nm in-lb Nm lb 57858-07-x (1,2,3) 65 7.3 300000 33900 120 530 80 120 530 57858-07-x (1,2,3) 9.0 300000 33900 57858-01-x 198 22 400000 45000 200 890 57858-02-x (1,2,3) 600000 67800 350 1550 300 34 57858-02-x (5,6,7) 800000 90400 500 2220 57858-02-x (1,2,3) 600000 67800 350 1550 350 40 57858-02-x (5,6,7) 500 2220 800000 90400 57858-02-x (1,2,3) 600000 67800 350 1550 380 43 57858-02-x (5,6,7) 800000 90400 500 2220 4 [1.22] 57858-02-5 3.5 [1.07] 3 [.91] 2.5 [.76] 57858-02-6 2 [.61] 1.5 [.46] 1 [.30] 0.5 [.15] 57858-02-7 0 0 50 [5.65] 100 [11.30] 150 [16.95] 200 [22.60] 250 [28.25] 300 [33.90] 350 [39.55] 400 [45.20] ET TOTAL ENERGY in-lb [Nm] 5D-25 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sg SHOCK ABSORBER SELECTION GUIDE: SERIES SG SIZING EXAMPLE: (IMPERIAL ONLY) LOAD S HORIZONTAL APPLICATION STEP 1: Application Data Example: SGB25 x 18 inch travel and 22 lb payload (WTM) Weight = 32 lb (Total Moving Weight) 5D (V) Velocity = 3 ft/sec (Speed of Travel) (d) Cylinder Bore Diameter = 1.574 (P) Operating Pressure = 80 psi (C) Cycles/Hr = 800 c/hr WM = 8.50 + (.087 x 18 in) WM = 10.0 lb WTM = 10.0 + 22.0 WTM = 32.0 lb STEP 2: Calculate kinetic energy. EK = V2 x WTM x .2 EK = 362 x 32 x .2 EK = 57.6 in-lb Select Shock Absorber #57858-02-x, because 57.6 < ET in shock absorber chart. STEP 3: Calculate work energy. FD = Effective Piston Area x P (See page 5D-6) FD = 1.95 x 80 FD = 156 in-lb Since 156 is less than FD in shock absorber chart, proceed. EW = FD x S EW = 156 x 1.00 EW = 156 in-lb STEP 4: Calculate total energy. ET = EK + EW ET = 57.6 + 156 ET = 213.6 in-lb Since 213.6 is less than ET in shock absorber chart, proceed. STEP 5: Total energy absorbed per hour ETC = ET x C ETC = 213.6 x 800 ETC = 170880 in-lb/hr Since 170880 is less than ETC in shock absorber chart, proceed. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance Graphs, page 5D-25. #57858-02-2 is the correct unit for the application. 5D-26 (800) 624-8511 www.phdinc.com/sg CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SHOCK ABSORBER SELECTION GUIDE: SERIES SG SIZING EXAMPLE: (IMPERIAL ONLY) VERTICAL APPLICATION S STEP 1: Application Data Example: SGB23 x 8 inch travel with an 8 lb payload (WTM) Weight = 11.77 lb (Total Moving Weight) LOAD (V) Velocity = 3 ft/sec (Speed of Travel) (d) Cylinder Bore Diameter = .984 (P) Operating Pressure = 80 psig (C) Cycles/Hour = 600 c/hr STEP 2: Calculate kinetic energy. EK = V2 x WTM x .2 EK = 32 x 11.77 x .2 EK = 21.2 in-lb Select Shock Absorber #57858-01-x, because 21.2 < ET in shock absorber chart. STEP 3: Calculate work energy. (RETRACT) FD = 51.2 + 11.77 FD = 62.97 in-lb Since 62.97 is less than FD in shock absorber chart, proceed. EW = F D x S EW = 62.97 x .75 EW = 47.2 in-lb STEP 4: Calculate total energy. ET = EK + EW ET = 21.2 + 47.2 ET = 68.4 in-lb Since 68.4 is less than ET in shock absorber chart, proceed. STEP 5: Total energy absorbed per hour ETC = ET x C ETC = 68.4 x 600 ETC = 41040 in-lb/hr Since 41040 is less than ETC in shock absorber chart, proceed. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance Graphs, page 5D-25. #57858-01-1 is the correct unit for this application. 5D FD = (Effective piston area x P) + WTM (See page 5D-6) STEP 3: Calculate work energy. (EXTEND) FD = (Effective piston area x P) - WTM (See page 5D-6) FD = 60.8 - 11.77 FD = 49.03 in-lb Since 49.03 is less than FD in shock absorber chart, proceed. EW = F D x S EW = 49.03 x .75 EW = 36.8 in-lb STEP 4: Calculate total energy. ET = EK + EW ET = 21.2 + 36.8 ET = 58 in-lb Since 58 is less than ET in shock absorber chart, proceed. STEP 5: Total energy absorbed per hour ETC = ET x C ETC = 58 x 600 ETC = 34800 in-lb/hr Since 34800 is less than ETC in shock absorber chart, proceed. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance Graphs, page 5D-25. #57858-01-1 is the correct unit for this application. 5D-27 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sg www.phdinc.com/sgxm (800) 624-8511 CAT-03 CYLINDER OPTION M - Rodless cylinder mounted NOTES: 1) All units are shock absorber ready as standard. Shock absorber kits are ordered separately. See Slides section of PHD’s main catalog for complete ordering information. 2) Shock absorbers are not plated with -Z1 option. 3) SGxM cylinder section comes standard with cushions and magnetic piston on both ends. 4) Option -CB provides targets for use with 8 mm barrel proximity switches. 5) See page 14 for directions nominated extension and retraction when ordering -BE or -BR options. 6) Option -BB and -BR are not available together with shock absorbers. 7) See pages 5D-42 and 5D-43 for switch information. SERIES G - Gantry TYPE B - Standard linear ball bushing, standard shaft C - TC bushing, standard shaft D - TC bushing, oversize shaft DESIGN NO. 3 - Imperial 7 - Metric TRAVEL (in) IMPERIAL UNITS 1 to 16 1 to 20 1 to 24 1 to 36 Available in 1/4" increments. SLIDE SIZE 33 34 35 36 TRAVEL [mm] METRIC UNITS 25 to 405 25 to 510 25 to 610 25 to 915 Available in 5 mm increments. SLIDE SIZE 73 74 65 66 SHOCK ABSORBER KITS (See Note 1) SLIDE MODEL SHOCK ABS. NO. SGxMx3 57858-01-x SGxMx4, SGxMx5, SGxMx6 57858-02-x SIZE 3 - 25 mm rodless cylinder with 12 mm shaft standard, 16 mm shaft oversize 4 - 25 mm rodless cylinder with 16 mm shaft standard, 20 mm shaft oversize 5 - 32 mm rodless cylinder with 20 mm shaft standard, 25 mm shaft oversize 6 - 40 mm rodless cylinder with 25 mm shaft standard, 30 mm shaft oversize SLIDE OPTIONS - Shock Pad both directions - Shock Pad on extension - Shock Pad on retraction - Proximity Switch ready both ends (See Note 4) - Saddle mounting in position 1 (Not available on size 3 slide) L6 - Lube fitting in saddle in position 3 Q1 - Corrosion-resistant guide shafts (ends unplated) Z1 - Electroless nickel plated ferrous metal parts BB BE BR CB GY S G B M 3 3 x 6 – BB – Q1 – Z1 – H39 PRODUCT S - Slide TO ORDER SPECIFY: Product, Series, Type, Cylinder Option, Design No., Size, Travel, and Options. 5D ORDERING DATA: SERIES SG SLIDES WITH RODLESS CYLINDER 5D-28 SOLUTIONS FOR INDUSTRIAL AUTOMATION BENEFITS: SERIES SG SLIDES WITH RODLESS CYLINDER BENEFITS Series SG Slide with the rodless cylinder option combine high load carrying capability with up to 50% space savings compared with the use of a conventional drive cylinder. ■ Series SG Slides with rodless cylinders are available in four sizes with travels to 36 inches [915 mm] to suit a wide range of saddle slide applications. ■ Standard magnetic piston used with Reed or Hall Effect switches allow easy interface to electronic controls. ■ Built-in adjustable cushions on the cylinder are standard for reduction of end-of-travel impact. ■ Options include shock absorbers, shock pads, proximity switches, and corrosion-resistant shafts, allowing the slide to be specified for a wide variety of application requirements. ■ Lubrication at the factory allows maintenance-free operation over the life of the unit. ■ All bushings, seals, shafts, and cylinder components are easily replaced for extended unit life. 5D ■ APPLICATION EXAMPLES The following are examples of how PHD’s modular actuators can create automated parts handling solutions. Space saving is a common requirement within the work performance area of special purpose machines. In all examples, the Series SG Slide with rodless cylinder provides the foundation for the automation device. This slide offers exceptional rigidity and load carrying capacity in a space saving design achieved by using a rodless cylinder as the power source. A part is off-loaded from one machine, rotated and placed in another machine for further processing. The Series SK/SL Slide bolts directly to the Series SG Slide saddle. See page 5D-31. Parts are shuttled left or right off of the central conveyor for further processing. Different parts are off-loaded to two different machines. 5D-29 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sgxm DIMENSIONS: SERIES SG SLIDES WITH RODLESS CYLINDER MM A + TRAVEL H 4X T THREAD THIS SIDE, COUNTERBORE FROM THE OPPOSITE SIDE FOR Q SHCS EXTENSION END NN MM RETRACTION END 6X BB PORTS GG II C OO L 2X CUSHION NEEDLE THIS SIDE ONLY 4 EE R I F 5D E* W M CL 2X Ø Z +.001/-.000 [+.025/-.000] FOR DOWEL PIN, AA DP 3 1 FF P E* 2X KK THD THRU SHOCK MOUNTING HOLE N O Y CC D 2X Ø X1 SHAFT FOR SGB & SGC UNITS 2X Ø X2 SHAFT FOR SGD UNIT O DD 2 4X THRU Ø & COUNTERBORE FOR S SHCS K BOTH ENDS C + TRAVEL HH Ø R +.001/-.000 [+.025/-.000] FOR DOWEL PIN, U DP LL + TRAVEL B + TRAVEL 1 [25.4] MAX TRAVEL ADJUSTMENT L J 1/2 [12.7] MAX TRAVEL ADJUSTMENT JJ G *DIMENSION E IS FROM CENTERLINE OF GUIDE SHAFT. All dimensions are reference only unless specifically toleranced. 5D-30 (800) 624-8511 www.phdinc.com/sgxm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION DIMENSIONS: SERIES SG SLIDES WITH RODLESS CYLINDER SLIDE SIZE SGxMx3 in 8.766 7.546 5.709 3.996 1.5945 4.960 .965 .965 4.803 .039 .984 1.772 1.378 1.968 .492 4.252 #10 .3129 1/4 1/4-20 x .63 .236 3.189 .472 .630 .354 .3129 .49 1/8 NPT 3.012 .335 7.742 4.643 1.776 1.850 .155 1.811 M20 x 1.5 6.693 .33 .71 .26 SGxMx4 mm 222.7 191.7 145 101.5 40.5 126 24.5 24.5 122 1 25 45 35 50 12.5 108 M5 8 M6 M6 x 1.0 x 16 6 81 12 16 9 8 12.5 1/8 BSP 76.5 8.5 196.6 117.9 45.1 47 4.0 46 M20 x 1.5 170 8.4 18 6.6 SGxMx5 in mm 10.964 278.5 9.576 243.2 7.461 189.5 5.748 146 2.0960 53.25 6.536 166 1.220 31 1.219 31 6.338 161 .039 1 .984 25 2.283 58 1.417 36 2.284 58 .492 12.5 5.790 147 5/16 M8 .3129 8 3/8 M10 3/8-16 x 1 M10 x 1.5 x 25 .236 6 4.192 106.5 .787 20 .984 25 .354 9 .3129 8 .49 12.5 1/4 NPT 1/4 BSP 4.488 114 .335 8.5 10.123 257.1 6.569 166.9 2.264 57.5 2.362 60 0.174 4.4 2.323 59 M25 x 1.5 M25 x 1.5 8.445 214.5 .41 10.4 .83 21.6 .35 8.9 mm 222.7 218.7 164 120.5 48.5 147 27 27 143 1 25 51 39 47.5 12.5 126 M6 8 M8 M8 x 1.25 x 25 6 97 16 20 9 8 12.5 1/8 BSP 100.5 8.5 217.6 144.1 47.6 53 6.5 52 M25 x 1.5 189 8.4 18 6.6 SGxMx6 in mm 12.917 328.1 10.736 272.7 8.465 215 6.752 171.5 2.3030 58.5 7.046 179 1.299 33 1.299 33 6.811 173 .039 1 .984 25 2.441 62 1.594 40.5 2.559 65 .492 12.5 6.300 160 3/8 M10 .3129 8 3/8 M10 1/2-13 x 1 M12 x 1.75 x 25 .236 6 4.606 117 .984 25 1.181 30 .354 9 .3129 8 .49 12.5 1/4 NPT 1/4 BSP 5.492 139.5 .335 8.5 11.061 280.9 6.925 175.9 2.539 64.5 2.519 64 .059 1.5 2.480 63 M25 x 1.5 M25 x 1.5 9.449 240 .41 13.0 .71 18 .51 13.0 The modular design of the SK/SL housing allows the unit to bolt and dowel directly to the saddle of the metric Series SG gantry slide without the need for a transition plate. See the chart below for slide compatibility and hardware required. Each kit includes 4 SHCS and 2 dowel pins. PHD recommends ordering a -J3 option. SHCS REQUIRED SEE TABLE CANTILEVER SLIDE SEE TABLE in 8.766 8.609 6.457 4.744 1.9095 5.787 1.063 1.064 5.630 .039 .984 2.008 1.535 1.870 .492 4.960 1/4 .3129 5/16 5/16-18 x 1 .236 3.819 .630 .787 .354 .3129 .49 1/8 NPT 3.956 .335 8.568 5.675 1.874 2.086 .254 2.046 M25 x 1.5 7.441 .33 .71 .26 5D LETTER DIM. A B C D E F G H I J K L M N O P Q R S T U W X1 X2 Y Z AA BB CC DD EE FF GG HH II JJ KK LL MM NN OO DOWEL PINS REQUIRED SEE TABLE SERIES SK/SL SLIDE TO SERIES SG WITH RODLESS CYLINDER SLIDE HARDWARE MODULAR DESIGN SHCS CANTILEVER GANTRY DOWEL PINS SGxx73 Ø 8mm x 20 M6 x 45mm SK/SLxx72 SGxx74 Ø 8mm x 20 M8 x 55mm SK/SLxx73 SGxx75 Ø 8mm x 20 M10 x 60mm SK/SLxx74 SGxx76 Ø 8mm x 20 M12 x 70mm SK/SLxx75 HARDWARE KITS STANDARD -Z1 OPTION 65578-02-1 65578-02-2 65578-03-1 65578-03-2 65578-04-1 65578-04-2 65578-05-1 65578-05-2 5D-31 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sgxm ENGINEERING DATA: SERIES SG SLIDES WITH RODLESS CYLINDER SHAFT DIAMETER [mm] SGB & SGC SGD UNIT (BALL BUSHING (TC) SIZE OR TC) 3 12 16 4 16 20 5 20 25 6 25 30 EFFECTIVE PISTON AREA FOR PHD RODLESS CYLINDERS BORE [mm] in2 mm2 25 .761 490.8 25 .761 490.8 32 1.247 804.2 40 1.948 1256.6 is 60 in/sec [1.5 m/sec]. The figure is based on optimum operating conditions and no load with 87 psi [6 bar] working pressure. Many factors affect slide velocity such as air line size, valve port size, and variations of slide manufacturing tolerances. Contact PHD Customer Service for advice on with extremely low (below 4 in/sec) or high (above 60 in/sec) velocity applications. *See energy and shock absorber charts for specific velocities. PRESSURE RATINGS REPEATABILITY All Series SG Slides have a maximum working pressure of 120 psi [8.27 bar] and are for pneumatic use only. Series SG Slides have positive mechanical stops at each end of travel resulting in positioning repeatability better than ± .001" [0.025 mm]. The stops should be adjusted to eliminate play at the floating bracket. If these stops are adjusted beyond the workable length of the rodless cylinder cushion, the shock pad option is recommended. BREAKAWAY Minimum breakaway pressures for Series SG Slides are listed in the chart below. In horizontal applications, a slide with TC bushings requires a higher breakaway pressure than a linear ball bushing. See chart below. MINIMUM BREAKAWAY PRESSURE SLIDE MODEL SGBMx SGCMx/SGDMx UNIT WEIGHT psi bar 20 1.38 [(L x .15)/A] + 20 [(L x .15)/A] + 1.38 ENVIRONMENTAL For operation in adverse environmental conditions, consult PHD. SLIDE SELECTION There are four major factors to consider when selecting a slide: 1 5D L = Load on saddle - lb [kg] A = Effective piston area (see chart above) AIR CYLINDER THRUST Use the effective piston area of the PHD Rodless Cylinder to determine whether thrust is sufficient for the applied load (see chart top left). Breakaway pressure should be allowed for when establishing thrust for SGC and SGD units. OPERATING TEMPERATURES Standard PHD Rodless Cylinders are recommended for use in ambient temperatures from 15° to 175°F [-9.4° to 80°C]. Consult PHD for temperatures beyond this range. 2 BUSHING LOAD CAPACITY 3 SHAFT DEFLECTION LUBRICATION PHD Rodless Cylinders are permanently lubricated at the factory for service under normal conditions. They can be operated with unlubricated air; however, use with lubricated air will extend life. Optimum life for Series SG Slides can be achieved by periodic lubrication of the shafts, (every 25 million inches [635,000 meters] of travel). Use of lightweight oil is recommended. Silicon-based lubricants should NOT be used on units with PHD’s TC bushings. Maximum rolling load values for each bearing type can be established from the graphs on pages 5D-34 through 5D-37. Refer to the Deflection Graphs on pages 5D-34 through 5D-37 to determine whether a slide has acceptable deflection for a specific application. 4 STOPPING CAPACITY Use the Stopping Capacity Graphs on page 5D-38, or the Shock Absorber Sizing on page 5D-39 to determine whether a slide has acceptable stopping capacity for a specific application. UNIT WEIGHT MATERIAL SPECIFICATIONS The slide saddle and end blocks are anodized aluminum alloy. The guide shafts are hardened and ground steel. Bushings are either linear ball bushings or PHD TC fluoropolymer material. The rodless cylinder carriage and end caps are clear anodized aluminum alloy, and the tube is hardcoated aluminum alloy. SLIDE MODEL SGBMx3 SGCMx3 SGDMx3 SGBMx4 SGCMx4 SGDMx4 SGBMx5 SGCMx5 SGDMx5 SGBMx6 SGCMx6 SGDMx6 TOTAL TRAVEL LENGTH Tolerance on nominal travel lengths is +.090/-.000 [+2.3/-0.0 mm]. SLIDE VELOCITY Minimum velocity for Series SG Slides with rodless cylinder is 4 in/sec [100 mm/sec] for all sizes. Maximum velocity for Series SG Slides with rodless cylinders BASE WEIGHT lb kg 7.60 3.45 7.60 3.45 6.43 2.92 10.32 4.68 10.32 4.68 8.85 4.01 16.91 7.67 16.91 7.67 14.57 6.61 22.45 10.18 22.45 10.18 20.17 9.15 TRAVEL ADDER lb/in kg/25mm 0.09 .21 .21 0.09 .19 0.09 .19 0.09 0.09 .19 .23 0.11 .32 0.15 .32 0.15 .40 0.18 .49 0.22 0.22 .49 .57 0.26 SADDLE WEIGHT lb kg 1.59 3.50 3.50 1.59 3.50 1.59 5.40 2.45 2.45 5.40 5.40 2.45 8.50 3.86 8.50 3.86 8.50 3.86 11.00 4.99 11.00 4.99 11.00 4.99 Slide weights shown are calculated using a rodless cylinder as the power source. T = Travel inch (m) 5D-32 (800) 624-8511 www.phdinc.com/sgxm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SG SLIDES WITH RODLESS CYLINDER MAXIMUM LOADS TORQUE LOAD MAXIMUM MAXIMUM STATIC TORQUE DYNAMIC TORQUE in-lb Nm in-lb Nm 115 366.7 41.4 13 SGCMx3 2834 (T/2 + .613) 319.9 (T/2 + .0156) ** ** 4520 (T/2 + .613) 13 (T/2 + .0156) torque* 1.595 torque* .0405 SGDMx3 6739 (T/2 + .613) 760.4 (T/2 + .0156) ** ** 10749 (T/2 + .613) 30.9 (T/2 + .0156) torque* 1.595 torque* .0405 SGBMx4 1250 5560 186 827.3 2387 269.7 355 40.1 SGCMx4 6739 (T/2 + .830) 760.4 (T/2 + .0211) ** ** 12868 (T/2 + .830) 36.9 (T/2 + .0211) torque* 1.909 torque* .0485 SGDMx4 13138 (T/2 + .830) 1481 (T/2 + .0211) ** ** 25087 (T/2 + .830) 72 (T/2 + .0211) torque* 1.909 torque* .0485 SGBMx5 2200 9785.6 340 1512.3 4611 521 713 80.6 SGCMx5 13138 (T/2 + .978) 1481 (T/2 + .0248) ** ** 27537 (T/2 + .978) 79 (T/2 + .0248) torque* 2.096 torque* .0532 SGDMx5 25679 (T/2 + .978) 2903 (T/2 + .0248) ** ** 53823 (T/2 + .978) 154 (T/2 + .0248) torque* 2.096 torque* .0532 SGBMx6 2900 12899.2 565 2513.1 6679 754.7 1301 147 SGCMx6 25679 (T/2 + .967) 2903 (T/2 + .0246) ** ** 59139 (T/2 + .967) 170 (T/2 + .0246) torque* 2.303 torque* .0585 SGDMx6 44396 (T/2 + .967) 5006 (T/2 + .0246) ** ** 102244 (T/2 + .967) 294 (T/2 + .0246) torque* 2.303 torque* .0585 *This formula yields equivalent horizontal load value. See appropriate Load vs. Life graph on pages 5D-34 to 5D-37. T = Travel inch [m] **See appropriate TC Load vs. Life Graph for maximum loads on pages 5D-34 to 5D-37. TORSIONAL DEFLECTION CALCULATIONS FORCE L TQ = Torque in-lb [Nm] (L x Force) T = Saddle travel inch [mm] Angle = Degrees ANGLE SGBM33, SGCM33 SGDM33 SGBM34, SGCM34 SGDM34 SGBM35, SGCM35 SGDM35 SGBM36, SGCM36 SGDM36 IMPERIAL UNIT TQ x (T + 3.996) x 3.261 x 10-5 = Angle TQ x (T + 3.996) x 1.033 x 10-5 = Angle TQ x (T + 4.744) x 1.033 x 10-5 = Angle TQ x (T + 4.744) x 4.225 x 10-6 = Angle TQ x (T + 5.750) x 4.225 x 10-6 = Angle TQ x (T + 5.750) x 1.731 x 10-6 = Angle TQ x (T + 6.750) x 1.731 x 10-6 = Angle TQ x (T + 6.750) x 8.342 x 10-7 = Angle SGBM73, SGCM73 SGDM73 SGBM74, SGCM74 SGDM74 SGBM75, SGCM75 SGDM75 SGBM76, SGCM76 SGDM76 FORCE METRIC UNIT TQ x (T + 101.5) x 1.136 x 10-5 = Angle TQ x (T + 101.5) x 3.600 x 10-6 = Angle TQ x (T + 120.5) x 3.600 x 10-6 = Angle TQ x (T + 120.5) x 1.472 x 10-6 = Angle TQ x (T + 146.0) x 1.472 x 10-6 = Angle TQ x (T + 146.0) x 6.031 x 10-7 = Angle TQ x (T + 171.5) x 6.031 x 10-7 = Angle TQ x (T + 171.5) x 2.906 x 10-7 = Angle L ANGLE SGBM33, SGCM33 SGDM33 SGBM34, SGCM34 SGDM34 SGBM35, SGCM35 SGDM35 SGBM36, SGCM36 SGDM36 IMPERIAL UNIT TQ x (T + 3.996)3 x 1.71 x 10-8 = Tangent of Angle TQ x (T + 3.996)3 x 6.11 x 10-9 = Tangent of Angle TQ x (T + 4.744)3 x 3.62 x 10-9 = Tangent of Angle TQ x (T + 4.744)3 x 2.35 x 10-9 = Tangent of Angle TQ x (T + 5.750)3 x 1.73 x 10-9 = Tangent of Angle TQ x (T + 5.750)3 x 7.48 x 10-10 = Tangent of Angle TQ x (T + 6.750)3 x 6.69 x 10-10 = Tangent of Angle TQ x (T + 6.750)3 x 3.22 x 10-10 = Tangent of Angle SGBM73, SGCM73 SGDM73 SGBM74, SGCM74 SGDM74 SGBM75, SGCM75 SGDM75 SGBM76, SGCM66 SGDM76 METRIC UNIT TQ x (T + 101.5)3 x 9.23 x 10-12 = Tangent of Angle TQ x (T + 101.5)3 x 3.30 x 10-12 = Tangent of Angle TQ x (T + 120.5)3 x 1.96 x 10-12 = Tangent of Angle TQ x (T + 120.5)3 x 1.27 x 10-12 = Tangent of Angle TQ x (T + 146.0)3 x 9.34 x 10-13 = Tangent of Angle TQ x (T + 146.0)3 x 4.04 x 10-13 = Tangent of Angle TQ x (T + 171.5)3 x 3.61 x 10-13 = Tangent of Angle TQ x (T + 171.5)3 x 1.74 x 10-13 = Tangent of Angle 5D-33 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sgxm 5D SLIDE MODEL SGBMx3 HORIZONTAL LOAD MAXIMUM STATIC OR MAXIMUM SHOCK LOAD DYNAMIC LOAD N lb N lb 230 1025 320.3 72 ENGINEERING DATA: SERIES SG SLIDES WITH RODLESS CYLINDER MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS The following graphs provide a quick and easy method of sizing and comparing Series SG Slides. Maximum load versus travel is shown for specific deflection curves enabling shaft deflection to be determined for a particular application. In these graphs, linear ball bushing load ratings have been derated by a factor of 1.2 from the bearing manufacturer’s ratings to provide a design safety factor. Consult PHD for advice on applications which exceed maximum load ranges shown. Maximum loads for linear ball bushings are based on a service life of 100 million inches [2.54 million meters] of linear travel. See graphs for TC bushing service life. The deflection figures given in these graphs are based on the effect of external loads. Shaft straightness, shaft weight, and bearing alignment will affect the accuracy of the saddle location. For torsional deflection calculations, see previous page. Consult PHD for applications requiring high precision saddle location. MAXIMUM LOAD lb [kg] TRAVEL inch [mm] Horizontal load values are based on the load centered on the saddle as shown. SGBx3 WITH LINEAR BALL BUSHINGS LOAD CAPACITY AND DEFLECTION 80 [36.3] 70 [31.8] .0 15 "[ .0 .0 10 38 "[ 1] .0 25 4] LOAD lb [kg] 60 [27.2] NOTE: Weight scales change from graph to graph for maximum clarity. Deflections shown are theoretical and reflect the performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. 50 [22.7] .0 05 .0 "[ 02 .0 5" 12 [.0 .0 7] 01 06 "[ 4] .0 02 5] 40 [18.1] 30 [13.6] 20 [9.1] 10 [4.5] 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 [2.54] [5.08] [7.62] [10.16][12.70][15.24][17.78][20.32][22.86][25.40][27.94][30.48][33.02][35.56][38.10][40.64] SADDLE TRAVEL inch [cm] 5D SGCx3 WITH PHD TC BUSHINGS DEFLECTION LOAD VS. LIFE [54.4] 120 120 [54.4] [45.4] 100 100 [45.4] 80 [36.3] 60 [27.2] [36.3] 80 .0 15 "[ .0 .0 10 38 "[ 1] .0 25 4] .0 LOAD lb [kg] LOAD lb [kg] A-100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] 05 .0 "[ 02 .0 5 12 "[ .0 7] .0 01 06 "[ 4] .0 02 5] 40 [18.1] 20 [9.1] [27.2] 60 [18.1] 40 A [9.1] 20 B 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] 16 [25.4] [50.8] [76.2] [101.6][127.0][152.4][177.8][203.2][228.6][254.0][279.4][304.8][330.2][355.6][381.0][406.4] V VELOCITY in/sec [m/sec] SADDLE TRAVEL inch [mm] SGDx3 WITH PHD TC BUSHINGS AND OVERSIZE SHAFTS LOAD VS. LIFE DEFLECTION [72.6] 160 160 [72.6] .0 15 "[ .0 38 .0 10 1] "[ .0 25 4] LOAD lb [kg] 120 [54.4] 100 [45.4] .0 02 5" [.0 .0 06 01 4] "[ .0 02 5] 80 [36.3] 60 [27.2] 40 [18.1] 20 [9.1] .0 05 "[ [63.5] 140 [54.4] 120 LOAD lb [kg] 140 [63.5] A-100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] .0 12 7] [45.4] 100 [36.3] 80 [27.2] 60 A [18.1] 40 B [9.1] 20 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 [25.4] [50.8] [76.2] [101.6][127.0][152.4][177.8][203.2][228.6][254.0][279.4][304.8][330.2][355.6][381.0][406.4] 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] V VELOCITY in/sec [m/sec] SADDLE TRAVEL inch [mm] 5D-34 (800) 624-8511 www.phdinc.com/sgxm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SG SLIDES WITH RODLESS CYLINDER MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS NOTE: Weight scales change from graph to graph for maximum clarity. Deflections shown are theoretical and reflect the performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. LOAD lb [kg] SGBx4 WITH LINEAR BALL BUSHINGS LOAD CAPACITY AND DEFLECTION 200 [90.7] 180 [81.7] 160 [72.6] 140 [63.5] 120 [54.4] 100 [45.4] 80 [36.3] 60 [27.2] 40 [18.1] 20 [9.1] 0 .0 05 .0 "[ 02 .0 5" 12 .0 [ . 7] 00 01 64 "[ ] .0 02 5] 2 4 6 [5.08] [10.16] [15.24] .0 20 .0 "[ 15 .0 "[ 50 .0 .0 10 8] 38 "[ 1] .0 25 4] 8 10 12 14 16 18 20 [20.32] [25.40] [30.48] [35.56] [40.64] [45.72] [50.80] SADDLE TRAVEL inch [cm] SGCx4 WITH PHD TC BUSHINGS LOAD VS. LIFE [81.7] 180 .0 [63.5] 140 05 .0 "[ 02 .0 5" 12 .0 [ 7] . 00 01 64 "[ .0 ] 02 5] 5D A-100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [72.6] 160 .0 20 "[ .0 .0 15 50 "[ 8] .0 . 0 10 38 "[ 1 ] .0 25 4] LOAD lb [kg] LOAD lb [kg] DEFLECTION 180 [81.7] 160 [72.6] 140 [63.5] 120 [54.4] 100 [45.4] 80 [36.3] 60 [27.2] 40 [18.1] 20 [9.1] 0 [54.4] 120 [45.4] 100 [36.3] 80 [27.2] 60 A [18.1] 40 B [9.1] 20 0 2 4 6 8 10 12 14 16 18 20 6 12 18 24 30 36 42 48 54 [50.8] [101.6] [152.4] [203.2] [254.0] [304.8] [355.6] [406.4] [457.2] [508.0] [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] V VELOCITY in/sec [m/sec] SADDLE TRAVEL inch [mm] SGDx4 WITH PHD TC BUSHINGS AND OVERSIZE SHAFTS DEFLECTION LOAD VS. LIFE [113.4] 250 225 [102.1] LOAD lb [kg] 150 [68.0] .0 .0 02 5" [.0 .0 06 01 4] "[ .0 02 5] 100 [45.4] 50 [22.7] 05 "[ .0 LOAD lb [kg] .0 20 "[ .0 .0 15 50 "[ 8] .0 . 03 10 81 "[ ] .0 25 4] 200 [90.7] A-100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [90.7] 200 [68.0] 150 [45.4] 100 12 7] A [22.7] 50 B 0 0 2 4 6 8 10 12 14 16 18 20 6 12 18 24 30 36 42 48 54 [50.8] [101.6] [152.4] [203.2] [254.0] [304.8] [355.6] [406.4] [457.2] [508.0] [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] SADDLE TRAVEL inch [mm] V VELOCITY in/sec [m/sec] 5D-35 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sgxm ENGINEERING DATA: SERIES SG SLIDES WITH RODLESS CYLINDER MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. NOTE: Weight scales change from graph to graph for maximum clarity. Deflections shown are theoretical and reflect the SGBx5 WITH LINEAR BALL BUSHINGS LOAD CAPACITY AND DEFLECTION 350 [158.8] LOAD lb [kg] 300 [136.1] 250 [113.4] 200 [90.7] .0 10 "[ .0 05 .0 25 "[ .0 4] 12 7] 150 [68.0] .0 01 "[ .0 02 5] 100 [45.4] 50 [22.7] .0 30 "[ .0 .0 20 76 "[ 2] .0 50 8] 0 2 4 6 8 10 12 14 16 18 20 22 24 [50.8] [101.6] [152.4] [203.2] [254] [304.8] [355.6] [406.4] [457.2] [508] [558.3] [609.6] SADDLE TRAVEL inch [mm] SGCx5 WITH PHD TC BUSHINGS DEFLECTION A-100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [113.4] 250 250 [113.4] LOAD lb [kg] LOAD VS. LIFE [136.1] 300 200 [90.7] .0 10 "[ .0 .0 05 25 "[ 4] .0 12 7] 150 [68.0] 100 [45.4] .0 01 "[ .0 02 5] 50 [22.7] .0 30 "[ .0 .0 20 76 "[ 2] .0 50 8] [90.7] 200 LOAD lb [kg] 5D 300 [136.1] [68.0] 150 [45.4] 100 A [22.7] 50 B 0 0 2 [50.8] 4 6 8 10 12 14 16 18 20 [101.6] [152.4] [203.2] [254.0] [304.8] [355.6] [406.4] [457.2] [508] 22 24 [558.8] [609.6] 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] SADDLE TRAVEL inch [mm] V VELOCITY in/sec [m/sec] SGDx5 WITH PHD TC BUSHINGS AND OVERSIZE SHAFTS DEFLECTION .0 10 150 [68.0] .0 01 "[ .0 02 5] 100 [45.4] 50 [22.7] "[ .0 05 "[ .0 12 7] [113.4] 250 LOAD lb [kg] LOAD lb [kg] 250 [113.4] A-100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [136.1] 300 .0 20 "[ .0 50 8] 300 [136.1] 200 [90.7] LOAD VS. LIFE [158.8] 350 350 [158.8] .0 25 4] [90.7] 200 [68.0] 150 [45.4] 100 A [22.7] 50 0 B 0 2 [50.8] 4 6 8 10 12 14 16 18 [101.6] [152.4] [203.2] [254.0] [304.8] [355.6] [406.4] [457.2] 20 [508] 22 24 [558.8] [609.6] 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] V VELOCITY in/sec [m/sec] SADDLE TRAVEL inch [mm] 5D-36 (800) 624-8511 www.phdinc.com/sgxm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ENGINEERING DATA: SERIES SG SLIDES WITH RODLESS CYLINDER MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS NOTE: Weight scales change from graph to graph for maximum clarity. Deflections shown are theoretical and reflect the performance of the unit at mid-travel. Deflections at ends of travel will be greatly reduced. SGBx6 LOAD DEFLECTION LOAD CAPACITY AND DEFLECTION 600 [272.2] LOAD lb [kg] 500 [226.8] 400 [181.4] 300 [136.1] 200 [90.7] .0 01 "[ .0 02 5] 100 [45.4] .0 40 .0 "[ 3 .1 0" .0 01 20 [ . 07 6] "[ .0 . 6 0 10 2 5 .0 ] 08 "[ 05 ] .0 "[ 25 .0 4] 12 7] 0 3 6 9 12 15 18 21 24 27 30 33 36 [76.2] [152.4] [228.6] [304.8] [381] [457.2] [533.4] [609.6] [685.8] [762] [838.2] [914.4] SADDLE TRAVEL inch [mm] SGCx6 WITH TC BUSHINGS LOAD VS. LIFE [204.1] 450 [158.8] 350 .0 40 [136.1] 300 .0 "[ 30 .1 "[ 01 .0 .0 20 6] 76 "[ 2] .0 50 8] .0 01 "[ .0 02 5] 5D A-100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [181.4] 400 LOAD lb [kg] LOAD lb [kg] DEFLECTION 450 [204.1] 400 [181.4] 350 [158.8] 300 [136.1] 250 [113.4] 200 [90.7] 150 [68.0] 100 [45.4] 50 [22.7] 0 .0 10 "[ .0 .0 05 25 "[ 4] .0 12 7] [113.4] 250 [90.7] 200 [68.0] 150 A [45.4] 100 B [22.7] 50 0 3 [76.2] 6 9 12 15 18 21 24 27 30 33 36 [152.4] [228.6] [304.8] [381.0] [457.2] [533.4] [609.6] [685.8] [762.0] [838.2] [914.4] 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] SADDLE TRAVEL inch [mm] V VELOCITY in/sec [m/sec] SGDx6 WITH PHD TC BUSHINGS AND OVERSIZE SHAFTS DEFLECTION .0 40 "[ .0 .1 30 01 "[ 6] .0 .0 20 76 "[ 2 ] .0 .0 50 10 8] "[ .0 . 02 05 54 "[ .0 ] 12 7] LOAD lb [kg] 500 [226.8] 400 [181.4] 300 [136.1] 200 [90.7] .0 01 "[ .0 02 5] 100 [45.4] LOAD VS. LIFE [272.2] 600 A-100 Million Inches of Travel [2.5 Million Meters] B-200 Million Inches of Travel [5 Million Meters] [226.8] 500 [181.4] 400 LOAD lb [kg] 600 [272.2] [136.1] 300 [90.7] 200 A [45.4] 100 B 0 0 3 [76.2] 6 9 12 15 18 21 24 27 30 33 36 [152.4] [228.6] [304.8] [381.0] [457.2] [533.4] [609.6] [685.8] [762.0] [838.2] [914.4] SADDLE TRAVEL inch [mm] 6 12 18 24 30 36 42 48 54 [.15] [.30] [.46] [.61] [.76] [.91] [1.07] [1.22] [1.37] V VELOCITY in/sec [m/sec] 5D-37 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sgxm STOPPING CAPACITY: SERIES SG SLIDES To determine stopping capacity: Calculate total moving weight. From Table 1, determine saddle weight (WM). Multiply the travel by the travel adder + saddle weight To determine the correct hydraulic shock, complete the calculation on the next page. PHD suggests hydraulic shock absorbers for all applications where the center of gravity of the payload is off the slide centerline more than 2 inches [50 mm] travelling at speeds greater than 10 in/sec [.25 m/sec]. Example for SGB23 x 10 [SGB53 x 100]: WM = [10 x .031] + 3.50 = 3.81 lb [WM = (100 x 5.5 x 10-4) + 1.59 = 1.65 kg] TABLE 1 SADDLE TRAVEL CYL. BORE CYL. BORE ADDER (PHD) (H11/H12) SLIDE WEIGHT in mm mm MODEL lb kg lb/in kg/mm 25 SGxx3 3.50 1.59 .031 5.5 x 10-4 1-1/8 29 32 SGxx4 5.40 2.45 .087 1.6 x 10-3 1-1/2 38 40 SGxx5 8.50 3.86 .087 1.6 x 10-3 1-1/2 38 2 51 40 SGxx6 11.0 4.99 .087 1.6 x 10-3 Moving weight adder for slide kinetic energy calculation includes cylinder rod. Add WM to attached load (payload) = Total Moving Weight [WTM ] 3.81 + 5.0 = 8.81 lb [1.65 + 2.27 = 3.92 kg] Using the Kinetic Energy Graphs below, plot the total moving weight and velocity. If the value is less than slide with cylinder, shock pad, or travel adjustment curves, that type of deceleration is adequate. If it is greater than these curves, hydraulic shock absorbers are required. MAXIMUM KINETIC ENERGY GRAPHS SGxM3 4 [1.22] 3 [.91] VELOCITY ft/sec [m/sec] VELOCITY ft/sec [m/sec] 3.5 [1.07] C 2.5 [.76] 2 [.61] B 1.5 [.46] 1 [.30] A 0.5 [.15] 3 [.91] C 2.5 [.76] 2 [.61] B 1.5 [.46] 1 [.30] 0.5 [.15] 0 A 0 0 10 20 30 40 50 60 70 80 90 100 [4.54] [9.07] [13.61] [18.14] [22.70] [27.24] [31.78] [36.29] [40.82] [45.36] 0 10 20 30 40 50 60 70 80 90 100 [4.54] [9.07] [13.61] [18.14] [22.70] [27.24] [31.78] [36.29] [40.82] [45.36] TOTAL MOVING WEIGHT lb [kg] TOTAL MOVING WEIGHT lb [kg] SGxM5 4 [1.22] VELOCITY ft/sec [m/sec] 3 [.91] C 2.5 [.76] 2 [.61] 1.5 [.46] B 1 [.30] 0.5 [.15] SGxM6 5 [1.53] 3.5 [1.07] VELOCITY ft/sec [m/sec] 5D SGxM4 4 [1.22] 3.5 [1.07] 4 [1.22] C 3 [.91] 2 [.61] B 1 [.30] A A 0 0 0 10 20 [4.54] [9.07] 30 40 50 60 70 80 90 110 120 [49.90] [54.43] 100 [13.61] [18.14] [22.70] [27.24] [31.78] [36.29] [40.82] [45.36] 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 [4.54] [9.07] [13.61] [18.14] [22.70] [27.24] [31.78] [36.29] [40.82] [45.36] [49.90] [54.43] [58.96] [63.5] [68.04] TOTAL MOVING WEIGHT lb [kg] TOTAL MOVING WEIGHT lb [kg] A = Slide with cylinder (cushions not activated) B = Shock pad option on slide only C = Cylinder cushions only (cushions fully activated) NOTE: Built-in adjustable cushions are standard on the cylinder. Shock pads and hydraulic shock absorbers are optional. 5D-38 (800) 624-8511 www.phdinc.com/sgxm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SHOCK ABSORBER SIZING: SERIES SG SLIDES SYMBOLS DEFINITIONS SHOCK ABSORBER SPECIFICATION CHART SHOCK ABSORBER PERFORMANCE GRAPHS Follow the next six steps to size shock absorbers. STEP 1: Identify the following parameters. These must be known for all energy absorption calculations. Variations or additional information may be required in some cases. A. The total moving weight (WTM ) to be stopped in lb [kg]. B. The slide velocity (V) at impact with the shock absorber in ft/sec [m/sec]. C. External propelling force (FD ) in lb [N]. D. Number of cycles per hour in in-lb/hr [Nm/hr]. E. Orientation of the application’s motion (i.e. horizontal or vertical application). See pages 5D-44 and 5D-45. STEP 2: Calculate the kinetic energy of the total moving weight. EK in-lb = V 2 x W TM x .2 W TM 2 EK Nm = xV 2 Use Shock Absorber Specification Chart to select a shock absorber with total energy (ET) capacity greater than the value just calculated. STEP 3: Calculate the propelling force (FD). Horizontal application: FD = .785 x d2 x P [FD = .0785 x d2 x P] Vertical application: FD = (.785 x d2 x P) + WTM [FD = (.0785 x d2 x P) + (9.8 x WTM)] Use Shock Absorber Specification Chart to verify that the selected unit has an FD capacity greater then the value just calculated. If not, select a larger shock absorber or slide. Calculate the work energy input (EW) from any external (propelling) forces acting on the load, using the stroke of the shock absorber selected. E W = FD x S STEP 4: Calculate the total energy. E T = EK + EW Use Shock Absorber Specification Chart to verify that the selected unit has an ET capacity greater then the value just calculated. If not, select a larger shock absorber or slide. STEP 5: Calculate the total energy that must be absorbed per hour (ETC). ETC = E T x C Use Shock Absorber Specification Chart to verify that the selected unit has an ETC capacity greater then the value just calculated. If not, select a larger shock absorber or slide. STEP 6: Determine the damping constant for the selected shock absorber. Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-1, 2, or 3) that the point falls in is the correct damping constant for the application. [ ] PHD SHOCK ABSORBER KIT #57858-07-x (1, 2, 3) 4.5 [1.37] 4 [1.22] 3.5 [1.07] 57858-07-1 3 [.91] 2.5 [.76] 2 [.61] 57858-07-2 1.5 [.46] 1 [.30] 57858-07-3 0.5 [.15] 0 0 10 [1.13] 20 [2.26] 30 [3.39] 40 [4.52] 50 [5.65] 70 [7.91] 60 [6.78] 80 [9.04] ET TOTAL ENERGY in-lb [Nm] PHD SHOCK ABSORBER KIT #57858-01-x (1, 2, 3) 4.5 [1.37] 4 [1.22] 5D SHOCK ABSORBER SIZING CALCULATION: V IMPACT VELOCITY ft/sec [m/sec] SGxx6 V IMPACT VELOCITY ft/sec [m/sec] SGxx5 57858-01-1 3.5 [1.07] 3 [.91] 57858-01-2 2.5 [.76] 2 [.61] 1.5 [.46] 1 [.30] 57858-01-3 0.5 [.15] 0 0 25 [2.82] 50 [5.65] 75 [8.47] 100 [11.30] 125 [14.12] 150 [16.95] 175 [19.77] 200 [22.60] ET TOTAL ENERGY in-lb [Nm] V IMPACT VELOCITY ft/sec [m/sec] SGxx4 PHD SHOCK ET TOTAL ETC TOTAL FD PROPELLING ABSORBER ENERGY/CYCLE ENERGY/HOUR FORCE in-lb Nm in-lb Nm lb N NUMBER 57858-01-x 198 22 400000 45000 200 890 57858-02-x (1,2,3) 600000 67800 350 1550 300 34 800000 90400 500 2220 57858-02-x (5,6,7) 57858-02-x (1,2,3) 600000 67800 350 1550 350 40 57858-02-x (5,6,7) 800000 90400 500 2220 57858-02-x (1,2,3) 600000 67800 350 1550 380 43 57858-02-x (5,6,7) 800000 90400 500 2220 PHD SHOCK ABSORBER KIT #57858-02-x (1, 2, 3) 4.5 [1.37] 4 [1.22] 57858-02-1 3.5 [1.07] 3 [.91] 57858-02-2 2.5 [.76] 2 [.61] 1.5 [.46] 57858-02-3 1 [.30] 0.5 [.15] 0 0 50 [5.65] 100 [11.30] 150 [16.95] 200 [22.60] 250 [28.25] 300 [33.90] 350 [39.55] 400 [45.20] ET TOTAL ENERGY in-lb [Nm] PHD SHOCK ABSORBER KIT #57858-02-x (5, 6, 7) 4.5 [1.37] V IMPACT VELOCITY ft/sec [m/sec] SLIDE MODEL SGxx3 C = Number of cycles per hour d = Cylinder bore diameter inch [mm] EK = Kinetic energy in-lb [Nm] ET = Total energy per cycle, EK + EW in-lb [Nm] ETC = Total energy per hour in-lb/hr [Nm/hr] EW = Work or drive energy in-lb [Nm] FD = Propelling force lb [N] P = Operating pressure psi [bar] S = Stroke of shock absorber inch [m] V = Impact velocity ft/sec [m/sec] WTM = Total moving weight lb [kg] 4 [1.22] 57858-02-5 3.5 [1.07] 3 [.91] 2.5 [.76] 57858-02-6 2 [.61] 1.5 [.46] 1 [.30] 0.5 [.15] 57858-02-7 0 0 50 [5.65] 100 [11.30] 150 [16.95] 200 [22.60] 250 [28.25] 300 [33.90] 350 [39.55] 400 [45.20] ET TOTAL ENERGY in-lb [Nm] 5D-39 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sgxm OPTIONS: SERIES SG SLIDES WITH RODLESS CYLINDER .335 [8.5] AT BOTH ENDS AT EXTEND OR RETRACT BB SHOCK PAD BOTH DIRECTIONS BE SHOCK PAD ON EXTENSION SET SCREW B SHOCK PAD B SET SCREW TRAVEL ADJ STUD BR A + TRAVEL TRAVEL ADJ STUD SHOCK PAD ON RETRACTION SET SCREW 5D This option provides polyurethane pads for absorption of shock at the ends of slide travel. An additional benefit is the reduction of noise through the elimination of metal to metal contact at the ends of travel. Reducing shock permits higher slide velocities and higher kinetic energy absorbtion. The inclusion of shock pads does not affect the overall slide length. See page 5D-38 for kinetic energy ratings. IMPERIAL [METRIC] A B SGx33 6.693 .217 [SGx73] [170] [5.5] SGx34 7.441 .118 [SGx74] [189.5] [3] SGx35 8.445 .118 [SGx75] [214.5] [3] SGx36 9.449 .118 [SGx76] [240] [3] Numbers in [ ] are for metric units or in mm. B C SHOCK PAD OPTION -BE A + TRAVEL TRAVEL ADJ STUD C .354 [9] .354 [9] .354 [9] .354 [9] SET SCREW SHOCK PAD B SET SCREW TRAVEL ADJ. STUD A + TRAVEL TRAVEL ADJ STUD CB OPTION -BB PROXIMITY SWITCH READY BOTH ENDS B MAX A MAX OPTION -BR C 8 mm PROXIMITY SWITCH This option equips the slide saddle with targets for use with 8 mm inductive proximity switches. As standard, the end plates of the slide have provision for mounting the 8 mm proximity switches on both ends. Proximity switches must be ordered separately. IMPERIAL [METRIC] SGx33 [SGx73] SGx34 [SGx74] SGx35 [SGx75] SGx36 [SGx76] CL C A .57 [14.5] .57 [14.5] .57 [14.5] .57 [14.5] B 1.10 [28] 1.10 [28] 1.10 [28] 1.10 [28] C 1.260 [32] 1.476 [37.5] 1.693 [43] 2.008 [51] A MAX D .354 [9] .354 [9] .315 [8] .315 [8] B MAX CL D Numbers in [ ] are for metric units or in mm. All dimensions are reference only unless specifically toleranced. 5D-40 (800) 624-8511 www.phdinc.com/sgxm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION OPTIONS: SERIES SG SLIDES WITH RODLESS CYLINDER GY SADDLE MOUNTING IN POSITION 1 A CL This option provides a wider mounting pattern on the top surface (position 1) of the slide saddle. These four threaded holes provide added mounting stability. (Not available on size 3 slides.) B NOTE: Mounting holes are centered on the saddle. CL IMPERIAL [METRIC] A B C SGx34 3.956 2.658 1/4-20 x .50 [SGx74] [100.5 mm] [67.5 mm] [M6 x 1.0 x 12 mm] SGx35 4.488 2.795 5/16-18 x .50 [SGx75] [114 mm] [71 mm] [M8 x 1.25 x 12 mm] SGx36 5.492 2.834 3/8-16 x .59 [SGx76] [139.5 mm] [72 mm] [M10 x 1.25 x 15 mm] Numbers in [ ] are for metric units or in mm. L6 4X C THREAD LUBE FITTING IN SADDLE PORT POSITION 3 -L6 ONLY LUB FITTING Ø .328 [8.33] 5D Lube fittings provide a simple method of lubricating the bearings and shafts for extending the life beyond the normal catalog specifications. Periodic lubrication (every 25 million inches of travel [.6 million meters]) is recommended for applications where heat, dust, or other adverse conditions will cause degradation of the lubricant. It is recommended that a lightweight oil is used. Siliconbased lubricants should NOT be used on units with PHD's TC bushings. * D/2 * NOTE: See catalog dimension pages 5D-30 and 5D-31 for dimension “D.” Q1 CORROSION RESISTANT GUIDE SHAFTS Extremely hard corrosion-resistant coating on the guide shafts for use in applications where moisture may corrode untreated hardened ground shafts. End faces of the shafts remain uncoated. Consult PHD for fully coated shafts. Z1 ELECTROLESS NICKEL PLATING This option includes electroless nickel plating of all externally exposed ferrous parts except the guide shafts and cylinder rod end. This optional plating protects external components of the slide from severe or corrosive environments. The guide shafts are treated for corrosion-resistance by specifying the -Q1 shaft option. NOTE: The -Z1 option does not include plating of shock aborbers. 5D-41 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sgxm ACCESSORIES: SERIES SG SLIDES WITH RODLESS CYLINDER SHOCK ABSORBERS SET SCREW SERIES MS OR SC SHOCK Shock absorbers provide the optimum means for decelerating loads at the end of travel and absorbing the kinetic energy associated with decelerating the load. PHD offers nine different shock absorbers to cover a wide range of applications. See page 5D-39 for shock absorber sizing. NOTE: Set screw torque is 10 in-lb [1.13 Nm]. Do not allow shock absorber to bottom out. Take care to properly adjust dimension B. B MIN SERIES MS OR SC SHOCK A MAX SHOCK ABSORBER KIT SPECIFICATIONS SLIDE MODEL SGxx3 TRAVEL mm in THREAD TYPE SHOCK ABSORBER WEIGHT lb kg .75 19 M20 x 1.5 .25 .11 2.34 59.5 — — .079 2 1.00 25 M25 x 1.5 .67 .30 2.99 76 — — .079 2 1.58 40 M25 x 1.5 .87 .39 — — 4.23 107.5 .079 2 DIMENSION A SC SHOCK MS SHOCK in mm in mm DIMENSION B mm in 5D SGxx4 SGxx5 SGxx6 PHD SHOCK ABSORBER NUMBER 57858-01-1 -2 -3 57858-02-1 -2 -3 -5 -6 -7 8mm THREADED INDUCTIVE PROXIMITY SWITCHES Two models of inductive proximity switches are available for use with PHD Series SG Slides (with option -CB). MODEL NUMBER 51422-005-02 51422-006-02 DESCRIPTION DC Inductive Proximity Switch 8 mm Threaded Current Sinking (NPN) DC Inductive Proximity Switch 8 mm Threaded Current Sourcing (PNP) 5D-42 (800) 624-8511 www.phdinc.com/sgxm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION ACCESSORIES: SERIES SG SLIDES WITH RODLESS CYLINDER HALL EFFECT SWITCH KITS (includes mounting hardware) CYLINDER BORE SIZE PART NO. 72304-01 72304-04 72304-02 72304-05 72304-03 72304-06 25 32 40 REED SWITCH KITS (includes mounting hardware) CYLINDER BORE SIZE 25 32 40 DESCRIPTION Hall PNP (with LED) 5m cable Hall NPN (with LED) 5m cable Hall PNP (with LED) 5m cable Hall NPN (with LED) 5m cable Hall PNP (with LED) 5m cable Hall NPN (with LED) 5m cable DESCRIPTION Reed (with LED) 5m cable Reed (with LED) 5m cable Reed (with LED) 5m cable SPECIFICATIONS 72304-07 THROUGH 72304-09 OPERATING PRINCIPLE Magnetic Reed SWITCH CONFIGURATION Normally Open MAXIMUM CONTACT RATING 35 Watts MAXIMUM VOLTAGE 250 Volts AC/DC MAXIMUM STARTING CURRENT 1.5 Amps HYSTERESIS Approximately .8 mm OPERATING TEMP. -20° to 175°F ENVIRONMENTAL IP65 HOUSING MATERIAL Anodized Aluminum 5D SPECIFICATIONS 72304-01 THROUGH 72304-06 OPERATING PRINCIPLE Hall Effect SWITCH CONFIGURATION Normally Open OUTPUT TYPE PNP/NPN MAXIMUM CONTINUOUS CURRENT 200mA MAXIMUM VOLTAGE 10-30 Volt VDC SWITCH INDICATOR LED MAXIMUM CLOSING FREQUENCY Approximately 1kHz MAXIMUM STARTING CURRENT 1.5 Amps HYSTERESIS Approximately .8mm OPERATING TEMP. -20° to 175°F ENVIRONMENTAL IP67 HOUSING MATERIAL Anodized Aluminum CONNECTION CABLE 3 x .25mm2 PART NO. 72304-07 72304-08 72304-09 25mm - 40mm (mounting hardware included) RB RD RC RM RD BORE SIZE RB RC 25 .374 .984 1.063 32 .374 1.220 1.338 40 .374 1.417 1.535 RM 1.181 1.181 1.181 HALL WIRING SCHEMATICS REED WIRING SCHEMATICS MODEL 72304-07, 72304-08,72304-09 PNP MODELS NPN MODELS MODEL 72304-01, 72304-02, 72304-03 MODEL 72304-04, 72304-05,72304-06 NORMALLY OPEN BROWN 1 4 3 BROWN BLACK DC 1 4 LOAD BLUE 3 DC BROWN BLACK DC WHITE LOAD BLUE DC LED 5D-43 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sgxm SHOCK ABSORBER SELECTION GUIDE: SERIES SG SIZING EXAMPLE: (IMPERIAL ONLY) LOAD S HORIZONTAL APPLICATION STEP 1: Application Data Example: SGBM35 x 18 inch travel and 22 lb payload (WTM) Weight = 32 lb (Total Moving Weight) 5D (V) Velocity = 3 ft/sec (Speed of Travel) (d) Cylinder Bore Diameter = 1-1/2" (P) Operating Pressure = 80 psi (C) Cycles/Hr = 800 c/hr WM = 8.50 + (.087 x 18 in) WM = 10.0 lb WTM = 10.0 + 22.0 WTM = 32.0 lb STEP 2: Calculate kinetic energy. EK = V2 x WTM x .2 EK = 32 x 32 x .2 EK = 57.6 in-lb Select Shock Absorber #57858-02-x, because 57.6 < ET in shock absorber chart. STEP 3: Calculate work energy. FD = .785 x d2 x P FD = .785 x 1.502 x 80 FD = 141.4 in-lb Since 141.4 is less than FD in shock absorber chart, proceed. EW = FD x S EW = 141.4 x 1.00 EW = 141.4 in-lb STEP 4: Calculate total energy. ET = EK + EW ET = 57.6 + 141.4 ET = 199 in-lb Since 199 is less than ET in shock absorber chart, proceed. STEP 5: Total energy absorbed per hour ETC = ET x C ETC = 199 x 800 ETC = 159200 in-lb/hr Since 159200 is less than ETC in shock absorber chart, proceed. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance Graphs, page 5D-39. #57858-02-2 is the correct unit for the application. 5D-44 (800) 624-8511 www.phdinc.com/sgxm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION SHOCK ABSORBER SELECTION GUIDE: SERIES SG SIZING EXAMPLE: (IMPERIAL ONLY) VERTICAL APPLICATION S STEP 1: Application Data Example: SGBM33 x 8 inch travel with an 8 lb payload (WTM) Weight = 11.75 lb (Total Moving Weight) LOAD (V) Velocity = 3 ft/sec (Speed of Travel) (d) Cylinder Bore Diameter = 1-1/8" (P) Operating Pressure = 80 psig (C) Cycles/Hour = 600 c/hr STEP 2: Calculate kinetic energy. EK = V2 x WTM x .2 EK = 32 x 11.75 x .2 EK = 21.2 in-lb 5D Select Shock Absorber #57858-01-x, because 21.2 < ET in shock absorber chart. STEP 3: Calculate work energy. (RETRACT) STEP 3: Calculate work energy. (EXTEND) FD = (.785 x d2 x P) + WTM FD = (.785 x d2 x P) - WTM FD = 70.8 + 11.75 FD = 79.5 - 11.75 FD = 82.55 in-lb FD = 67.75 in-lb Since 82.55 is less than FD in shock absorber chart, proceed. Since 67.75 is less than FD in shock absorber chart, proceed. EW = F D x S EW = F D x S EW = 82.55 x .75 EW = 67.75 x .75 EW = 61.9 in-lb EW = 50.8 in-lb STEP 4: Calculate total energy. STEP 4: Calculate total energy. ET = EK + EW ET = EK + EW ET = 21.2 + 61.9 ET = 21.2 + 50.8 ET = 83.1 in-lb ET = 72.0 in-lb Since 83.1 is less than ET in shock absorber chart, proceed. Since 72.0 is less than ET in shock absorber chart, proceed. STEP 5: Total energy absorbed per hour STEP 5: Total energy absorbed per hour ETC = ET x C ETC = ET x C ETC = 83.1 x 600 ETC = 72.0 x 600 ETC = 49860 in-lb/hr ETC = 43200 in-lb/hr Since 49860 is less than ETC in shock absorber chart, proceed. Since 43200 is less than ETC in shock absorber chart, proceed. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance Graphs, page 5D-39. #57858-01-2 is the correct unit for this application. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance Graphs, page 5D-39. #57858-01-1 is the correct unit for this application. 5D-45 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 CAT-03 www.phdinc.com/sgxm 5D NOTES 5D-46 (800) 624-8511 www.phdinc.com/sgxm CAT-03 SOLUTIONS FOR INDUSTRIAL AUTOMATION