solutions overview - Kovacs Trade Company
Transcription
solutions overview - Kovacs Trade Company
phdinc.com (800) 624-8511 SOLUTIONS OVERVIEW IB15 IB15 1 (800) 624-8511 phdinc.com If it moves, we make it... NOW WITH MORE TO CHOOSE FROM PHD offers an extensive line of standard pneumatic actuators that are known for long life and high quality. Over the 55 years of innovation, PHD has extended their product offerings to include built-to-need components, price alternative components, electric actuators, specialty workholding clamps, and motion control robots. From single actuator solutions, to multi-unit systems, PHD and Yamaha Robotics can provide total solution flexibility for practically any application requirement. Built on the foundation of long-life products for industrial automation, PHD Optimax® products are designed to meet machine builders' performance requirements at a competitive price. See page 12. Our standard pneumatic line of actuators includes a full line of cylinders, grippers, slides, rotary actuators, multi-motion actuators, escapements, and proximity switches and sensors to provide you with the motion you require. See pages 6 through 11. PHD Plus™ electric actuators are built on the foundation of proven pneumatic designs and components, but now electrically driven. See page 13. CUSTOMER SOLUTIONS Plastic Packaging Components This dedicated division is focused totally on the specific needs of the plastic packaging industry. PPC offers solutions for injection molding, stretch blow molding, continuous extrusion, pre-fill, fill, post-fill, thermoforming and more. See page 16. Clamps PHD Clamps have become the industry standard for handling sheet metal in automotive transfer presses and other workholding/transfer applications. All PHD Clamps are customer-driven designs with on-site testing. See page 9. Yamaha Robotics is the Master Distributor for Yamaha robots in North America. Since 1976, Yamaha has provided assembly robots to the industrial manufacturing market that are unsurpassed for payload, speed, and dependability. From single axis robots to the broadest selection of Cartesian and SCARA robots available anywhere, Yamaha Robotics and PHD can supply the best solution for nearly any automated assembly requirement. See page 15. © Copyright 2015, by PHD, Inc. All Rights Reserved. Printed in the U.S.A. 2 Nearly every standard unit PHD makes is manufactured to order. That’s because PHD has such a wide variety of actuators, options and accessories available. If an application requires a modified component, our Unique Solutions team is ready to help. We welcome special requests for unique products, regardless of quantity or frequency of order. See page 14. IB15 phdinc.com (800) 624-8511 Total Solutions Backed by Total Delivery & Support Table of Contents We provide fast delivery to reduce your inventory costs and keep your production schedule on track. Choosing and designing a solution for your specific industrial automation needs has never been easier or faster. •Local and worldwide distributor support •Powerful engineering software and web tools simplify and save design time •Factory-trained application and industry PHD Standard Products Cylinders6 Slides7 Grippers8 Clamps9 Escapements10 Switches10 Rotary Actuators 11 Multi-Motion Actuators 11 Optimax®12 PHD Plus™ Electric 13 PHD Unlimited Unique Solutions 14 Yamaha Robotics 15 Plastic Packaging Components 16 ® specialists ensure a cost-effective and field-proven solution •1-3 day delivery on most products Using our vast array of components, our highly trained application specialists work with you to examine your process, offering you the best solution for your application goals. Visit www.phdinc.com/support/mydistributors to find your local distributor. IB15 3 (800) 624-8511 phdinc.com Total Modular Solutions From single actuator solutions, to multi-unit systems, PHD can provide total solutions for virtually any application requirement. PHD's array of capabilities, whether they be pneumatic, electric, robotic, custom designed or standard, allow our automation experts to offer the best solution for your particular application. The modularity concept of PHD simplifies what ordinarily would be complex system design. From simple single unit solutions... PHD can provide total solutions for virtually any application requirement. Only PHD offers this kind of flexibilty. Let our team of application specialists solve your automation issues with you. single unit solutions 4 pneumatic + electric combinations IB15 phdinc.com (800) 624-8511 ...to complete system solutions. pneumatic + robotic combinations robotic combination IB15 pneumatic + electric combinations 5 (800) 624-8511 phdinc.com CYLINDERS ISO 6432 / VDMA 24562 CV Conform to ISO 6432, 6431 and VDMA 24562 specifications Available in 8 bore sizes from 20 to 100 mm PTFE wear ring and builtin shock pads for long life Rodlok option Hushcontrol option Superior control and low noise levels even at high cycle speeds COMPACT CV 3 Position CV Double Rod CV with Rodlok Long lasting Series CV Cylinder provides best in class performance Available with double rod ends Optional Rodlok securely holds a static piston rod in place at any point of stroke desired Available in 8 bore sizes from 20 to 100 mm Available in 8 bore sizes from 20 to 100 mm Hushcontrol - superior control and low noise levels, even at high cycle speeds Hushcontrol option PTFE wear ring and builtin shock pads for long life Rodlok option CRS CTS Compact size is ideal for applications where length is critical For limited space applications Available in 8 bore sizes from 12 to 63 mm Optional shock pads extend cylinder life and minimize piston noise ® Hard chrome-plated guide rods prevent rotation of tooling connected to the cylinder Standard tool plate allows easy mounting of Series 190 & 191 Grippers Available in 8 bore sizes from 20 to 100 mm Hushcontrol option Available in 8 bore sizes from 12 to 63 mm Since 1957, PHD has manufactured this small bore cylinder. To this day, the Tom Thumb Cylinder provides our customers with durability, reliability, strength, and rebuildability. TIEROD NFPA CONSTRUCTION A, AV, HV Tom Thumb® Cylinders are known for their durability and versatility Cleanroom available Tom Thumb cylinders can be specified with built-in flow controls, adjustable cushions, shock pads, proximity switches, and many other options 1-3/8 AV, HV Rodlok option can be added to hold a static piston rod in place A2, AV2, HV2, Back-to-Back NPG & NHG Pneumatic or Hydraulic Tom Thumb cylinders can be specified with built-in flow controls, adjustable cushions, shock pads, proximity switches, and many other options Non-rotating rod cylinders eliminate the need for outriggers and external attachments Available in bore sizes ranging from 3/4 to 1-3/8" Available in 1-1/8 and 1-3/8" bore sizes Repairable for long term savings Cleanroom available 1-3/8" bore size Available in 3 bore sizes, 3/4, 1, and 1-1/8" Repairable for long term savings A3, AV3, HV3, 3 Position TD Air/Oil Tandem Medium Duty Cylinders available as Air/Oil Tandems Control of hydraulic with simplicity of air 6 IB15 Available in bore sizes ranging from 3/4 to 1-3/8" Long life design with minimum maintenance Repairable for long term savings phdinc.com (800) 624-8511 POWERED SLIDES GREAT VALUE / ROBUST COMPACT RAIL TECHNOLOGY SD & SE SxL, SxH STP SHP SIP Series SD and SE Slides are streamlined, thruster style slides Compact slide, available in 2 bearing types and 9 sizes Compact design utilizes rail bearing technology for smooth precision movement Compact design utilizes rail bearing technology for smooth precision movement Low profile design utilizes rail bearing technology for smooth precision movement Multiple mounting surfaces Multiple mounting surfaces Multiple mounting surfaces Exceptional performance and low price Many options available to increase capabilities Rodlok option available Series SxL for moderate load capacity, low friction, and low price Series SxH for superior slide performance at a moderate price and longer travels THRUSTER STYLES SCV Powered by Series CV Cylinders Ideal for non-rotating horizontal applications where some deflection can be tolerated Mounts directly to Series SFP to create rugged, compact, precise pick-andplace devices Twin bore provides 2 times the power SK & SL Powered by Series CV Cylinders Low cost cantilever slides SK ideal for short travel in horizontal or vertical application, where slide length and weight are critical Available with Rodlok Available with Rodlok PRECISION RAIL RODLESS SFP SFM Space saving rodless slide design Multiple adjustable midstops Lowest deflection and highest moment capacity combination in the industry Space saving rodless slide design Precision rail bearing COMPACT HIGH LOAD SM SG Precision ball or polymer bushings Long travel Smooth linear motion at twice the thrust of a single bore cylinder Long life Highest load capacity saddle type slide Lowest cost per travel length and load Rodlok option available Lowest deflection and highest moment capacity combination in the industry Precision rail bearing IB15 7 (800) 624-8511 phdinc.com GRIPPERS AND CLAMPS PARALLEL Jaw Style 1 Jaw Style 2 GRA 190/191 GRS GRF GRD GRH Compact precision Compact size is ideal for handling small parts in confined areas Low profile, high force Low profile to fit limited space applications Very high grip force to weight ratio for efficient use of space and power Low profile, long jaw travels Consistent jaw movement over life of unit 10 million cycle life in a robust, compact design Flexible mounting capability Units provide true parallel jaw travel for easy tooling design Rugged jaw support, hardened jaws and hardcoated bearing surfaces Jaw covers help prevent contamination Rugged jaw support, hardened jaws, and hardcoated bearing surfaces ensure long life Compact size Short and long jaw travels Corrosion-resistant and robust construction for long operating life Dual bore provides higher grip force Extended support guide system with wide slot jaws minimizes tooling deflection when gripping and provides side load stability GRT GRW GRC 5300 Oval GRL GRK 3 jaw design provides selfcentering and maximum contact between part and jaw tooling Jaws have large tooling surfaces and precision dowel holes for accurate tooling attachment High grip force to weight ratio Double acting for either internal or external gripper applications Ideal for assembly and robotics Ideal for high moment applications Large diameter jaw guides allow long tooling lengths and high moment capabilities and reduce deflection Parallel jaw motion simplifies jaw tooling design and is ideal for gripping parts of varying sizes Available with locking capability for retaining part upon loss or removal of air pressure Oval piston construction provides high grip force to weight ratio Narrow width, low profile, and long jaw travel Highest average grip force to weight ratio Precision jaw movement wear compensating over life of unit High moment capacity allows for long tooling and high part weights Dependable design HEAVY DUTY GRR Ideal for high force and high jaw loads, moving heavy objects such as wheel rims can be done quickly *Grip forces shown are at zero tooling length at 87 psi [6 bar] pneumatic in minimum force direction of largest size with no options. 8 Narrow width and long jaw travel IB15 phdinc.com (800) 624-8511 ANGULAR GRV GRB 8400 Compact precision Three total jaw rotations are available 60°, 90°, and 180° Imperial For large moment capacities and long tooling lengths 10 million cycle life in a robust, compact design Compact size Double acting for either internal or external applications 5300 Oval Optional internal springs allow unit to be used as single acting gripper, for additional grip force, or for holding object without air pressure Manifold porting capability allows for nested gripper installation SHEET METAL HANDLING CLAMPS GRM2/GRM4 GRM1 Grips and locks on panels with varying thicknesses without adjustment 2 jaw styles Standard amd flange 13 jaw styles available Sheet metal handling requiring compact design Sheet metal handling applications Modular designed tips for various thicknesses Modular designed tips Simple design, long life Simple design, long life, Fully field repairable PEC Arm Over PLC Pin Locating PLK & PLKD Pin Locating PA, PB & PC Swing Arms Superior part holding for assembly and welding applications Used to locate and clamp a part through a hole or slot Ideal for part holding and positioning in weld areas Rotates clamp arm into position before clamping with linear motion Clamps and locks over last six degrees of rotation Ideal for part clamping in weld areas Enclosed finger design keeps weld slag out Enclosed finger design keeps weld slag out Ideal for wide variety of automated part holding and transfer applications Full compliment of standard and special pin sizes available Fully field-repairable HEAVY DUTY CLAMP PFC Frame Clamp Securely holds heavy parts in place Power window of .150" [3.8 mm] Wide jaw space allows to clamp part closer to tooling surface IB15 For more information, request the PHD Clamps Binder. 9 (800) 624-8511 phdinc.com ESCAPEMENTS DOUBLE OR SINGLE ROD 160 (double rod) Available in 4 bore sizes with standard or heavy duty Imperial and Metric Two fixtured, squared shafts with internally sequenced strokes work with your tooling to isolate a single part for continuation LC (single rod) Models are available with switches for easy interface with various electronic controls Switches are free of moving parts and mechanical contacts, providing long life and eliminating bounce 4 bore sizes Ideal for separating and releasing parts being presented from various systems, as well as conveyor stops Optional shock pads provide additional flexibility for your application needs Large rod bearing area ensures high side load capacity and long life SWITCHES & SENSORS TIEROD NFPA CONSTRUCTION JC1-ST Teachable 2 programming outputs Reduced cabling Simplified setup More sensing positions Cabled or quick connect 6250 1750 5360 Hall For use with PHD ISO cylinder and other select PHD actuators For most Tom Thumb® and PHD products Easy interface with various electronic controls Compact, low profile Special current limiting feature Reed or solid state Low profile integral clamp mounting is easy to adjust over entire piston travel of cylinder or actuator Easy bracket-free attachment Available as quick connect Reed or solid state Available as quick connect JC1-SD Standard Measures end-oftravel impact with accelerometer technology Used on industrial actuators and other moving parts as an easy-to-use early warning device KG sensor signals the PLC as the LED changes from green to red when impact exceeds set parameters Replaces PHD Series 6790 Switches Solid state sensing for longest life 6790 Cabled or quick connect Space saving design IP67 Environmental protection 5360 Solid State Solid state, with no moving parts or mechanical contacts Increases productivity 5360 Reed Low profile Reed or solid state Transient voltage protection LED indicator provides convenient means for positioning Cabled or quick connect Available as quick connect Available as quick connect LED indicator light 10 KG Impact Sensor IB15 phdinc.com (800) 624-8511 R O TA R Y A C T U AT O R S HIGH TORQUE LOW PROFILE / COMPACT RA RL RI RF RCC Retains zero backlash Very high torque to envelope ratio Eliminates external air lines Low profile Hollow pinion manifold Low profile design with a large output mounting hub 8 sizes and 6 standard rotations Available in 3 sizes with single and dual bore styles Available in 3 sizes with a standard rotation of 180° Low maintenance Lower cost and lower profile Less costly switching options Available in 3 sizes with standard rotations of 90° and 180° High torque performance Single piece steel hub and pinion For light part rotating and grip & flip applications 5 sizes and 6 standard rotations Oversize sealed ball bearings, large pinion shafts for heavy load stability and high load stopping ability High axial load capacity Additional switching options High thrust loads Built-in angle adjustment and shock pad HEAVY DUTY Air/Oil Tandem 2000-8000 1000-8000 Multi-Position 2000-8000 Option of single or double rack Available as 3, 4, or 5 position models Rugged design and construction make these actuators ideal for heavy duty service Provides significant flexibility with up to 5 different rotational positions in a single unit Standard rotations range from 45° to 450° Both hydraulic and pneumatic operation Both hydraulic and pneumatic operation Options including built-in speed controls, adjustable cushions, and angle adjustments are available M U LT I - M O T I O N A C T U A T O R S 1000-8000 2000-8000 Multi-Position 2000-8000 Air/Oil Tandem Independent rotary and linear motion from one output shaft ideal for part transfer, positioning, and orientation 4 bore sizes - as 3, 4 or 5 position models ideal for feeding and positioning applications Provides smooth consistent rotary motion even at low speeds for applications requiring positive control of hydraulics 4 bore sizes with a single or double rack rotary section with standard rotations from 45° to 450° Multiple positioning design eliminates expensive and cumbersome fixturing and pinning Offered in 2 or 3 rotary positions ideal for feeding and positioning applications Available hub adaptors for all Series 1000-8000 Rotary Actuators provide easy attachment of grippers and tooling IB15 11 (800) 624-8511 phdinc.com OPTIMAX® OEM PRODUCTS OEM DIRECT REPLACEMENTS OPTIMIZED VALUE FOR MACHINE BUILDER USE CYLINDERS Optimized Products at a Lower Price (as compared to PHD standard products) phd phd LIFE For more information, request an Optimax® catalog PRICE OSD Thruster Pneumatic Slide OSX Light Duty Pneumatic Slide 3 sizes, 4 travel lengths 5 sizes, 7 travel lengths Price alternative to PHD Series SD Slide Dual bore Oversized guide shafts Standard shock pads reduce end of travel impact Travel adjustment collars in extend direction are standard Travel adjustment on retract Shock pads on extend and retract eliminate metal to metal contact at end of travel, reducing noise and shock OCG Round Body Pneumatic Cylinder OCV Pneumatic ISO Cylinder 6 sizes, 10 stroke lengths 3 sizes, 4 stroke lengths Metric or Imperial designs Series OCV Cylinders are ISO 6431 Repairable The price alternative to the PHD Series CV Pneumatic Cylinder High speed/double acting Cushion controls on both ends to reduce impact at end of stroke Standard cushions to reduce travel impact Optional switches and brackets for end position sensing Drop-in imperial mounting to match global standard 12 IB15 Optimax Optimax PHD, Inc. is setting a new standard in pneumatic actuators. PHD Optimax® products are designed and tested to meet the demands of the industrial market for optimum price savings. These economical, efficient and reliable actuators complement PHD’s optionrich product lines. phdinc.com (800) 624-8511 E L E C T R I C A L LY- D R I V E N C O M P O N E N T S OPEN MOTOR ARCHITECTURE CONFIGURE FOR YOUR MOTOR BRAND POWERED SLIDES Now Available! Lower Cost Lead Screw Models Easy 3 Step Sizing & Motor Selection Electric ECV Cylinder with Your Motor, Your Way Electrically-driven units based on proven PHD Series CV designs High thrust and speed capabilities Choice of lower cost lead screw or precision ball screw models All ECV powered units are available with inline or foldback motor mounting ESK/ESL Powered by Series ECV Cylinders Electrically driven cantilever slide Choice of lower cost lead screw or precision ball screw models Offered in long or short bodies for application flexibility Standard dowel pin holes with optional transitional and precision diameters Now Available! Lower Cost Lead Screw Models High thrust and speed capability Travel lengths up to 700 mm Rigid construction with low backlash ESFX ESG EGRK Ball screw precision design Powered by Series ECV Cylinders Ideal for assembly and robotics Can be combined with other Series ESFX Slides to create a multi-axis Cartesian robot system Long travel, high load Long or short jaw travels with high force or high speed for maximum flexibility 3 sizes Choice of lower cost lead screw or precision ball screw models Highly rigid frame provides support and strength Standard travel up to 900 mm High allowable moment capacities High thrust and speed capability Heavy duty versions available Rigid construction Very high degree of repeatability High precision ball screw assemblies with long service life IB15 Precision jaw movement wear compensating over life of unit High moment capacity allows for long tooling and high part weights 3 sizes with total grip forces up to 380 lb [1703 N] Minimum total jaw travel from .256 to 1.024" [6.5 to 26 mm] 13 (800) 624-8511 phdinc.com UNIQUE SOLUTIONS® UNIQUE SPECIAL REQUIREMENTS MADE SIMPLE PHD Unlimited Unique Solutions® designs and manufactures units to meet the special requirements of our customers. We welcome and encourage requests for specialized products, regardless of quantity or frequency of order. Our solutions range from one-time-only units to high quantity requirements. With over 30,000 designs and over 100,000 quotes already in our database, we can provide most quotes within eight working hours. When it comes to delivery, PHD is the best. Give us a call or go online and see how we can become your engineering partner. For more information, request a Unique Solutions® brochure. ML313421 OCVS5 40 x 80 with Manifolded MAC 400 Series Valve High speed, low cost OEM solution ML313008 Air Docking Station ML312857 Quick Change Volumetric Pump ML312447 Hydraulic Die Retention Cylinder Internal parts are all in bushings for wear resistance Quick change for easy cleaning Drop-in replacement Black oxide finish for corrosion resistance Clear pump for visual confirmation Fully field-repairable 50 to 4,000 psi operating pressure range- hydraulic Adjustable volume Field repairable, increases value and provides longer life Easy 90° turn of the pump to remove PHD offers rebuild program providing same warranty as new unit Slide off piston design Corrosion resistant and designed for autoclave ML313108 Pneumatic Pick Head Pneumatically changes pitch Lower cost than electric pick head Easy installation Customer specified pitch and number of heads Reference ML#306079 and ML#310426 for other pick heads Contact PHD for additional solutions or request to see a video Spring extend for ease of setup www.phdinc.com/unlimited/quote Capabilities Quotes Online • Most quotes delivered within eight working hours • Available 24 hours a day, 7 days a week • Dedicated application assistance • Enter and edit order prior to contact information • 24 hours a day, 7 days a week service • Submit your quote and an MDN representative will contact you with a quote • Fast delivery and competitive pricing • Separate unique solutions engineering and manufacturing areas dedicated to our customers, ensuring prompt quotes and dependable delivery • Over 30,000 unique solutions provided and over 100,000 quotes in our database 14 • No minimum quantities are required • CAD files available prior to ordering • Geared towards short-run requests • All units receive an “ML” number when ordered. This number, along with all specifications, is kept on permanent record at PHD for future reference and reorders. IB15 phdinc.com (800) 624-8511 YA M A H A R O B O T I C S CONTROLLED MOTION WITH AOI SEAMLESS INTEGRATION Yamaha Robotics is the Master Distributor for Yamaha robots in North America. Since 1976, Yamaha has provided assembly robots to the industrial manufacturing market that are unsurpassed for payload, speed, and dependability. From single axis robots to the broadest selection of Cartesian and SCARA robots available anywhere, Yamaha Robotics and PHD can supply the best solution for nearly any automated assembly requirement. Save time and money with Yamaha Robotics's custom AOI integration. This simple drag and drop ladder programming is an easy add-on instruction for Allen-Bradley PLCs. Yamaha Robotics and PHD combined system Visit yamaharobotics.com or contact your local Yamaha distributor for more information. IB15 15 (800) 624-8511 phdinc.com P L A S T I C PA C K A G I N G C O M P O N E N T S DIRECT REPLACEMENTS FOR BLOW MOLDING EQUIPMENT Q ua lit y SIDEL® KRONES® y er Support SOLUTIONS BCK with retract lock P U O C PACK TI A S iv el D ENTS GR N O G COM P IN G A division of PHD PL A This dedicated division is focused totally on the specific needs of the plastic packaging industry. Longer life and reduced maintenance Replacement Stretching Cylinders for Sidel® Universal Machines X27 PHD check valve option Longer life BCS Stretching Cylinders Sidel® Series1 and Series2 direct replacement Mounts into same space and bolt pattern Superior delivery BCK Stretching Cylinders Krones® bottle blowing machine direct replacement Longer life Reduces maintenance and downtime Simplified pneumatic system Reduces maintenance and downtime FCA Filler Cylinder Sidel® direct replacement Krones® direct replacement Significantly longer life Reduces maintenance and downtime Standard BST2 arm BST2 with vertical height adjustment BST2 Transfer Arms Sidel® Series2 direct replacement Vertical height adjustment eliminates need for shims Designed to operate over 20 million cycles BST1 Transfer Arms Series2 Transfer Arm Head Krones® direct replacement 55 & 60 mm bolt spacing Replaces failure-prone diaphragm with simple piston design Sidel® Series2 direct replacement head for arm Transfer Arm Head ML311628 Replaceable wear components Ball bearings increase precision Krones® direct replacement OTHER Sidel® Series1direct replacement 2 Position Filler Cylinder ML313378, ML312828 For more information, request the PPC Binder Significantly more robust and precise than other transfer arms Designed to operate over 20 million cycles Preform/ Bottle Eject Slide Sidel Series1 direct replacement ® Consistent preform/ bottle ejection Minimizes stress on transfer arm jaws (List marks of PHD which appear on promotional material) are either registered trademarks or trademarks of PHD, Inc. Any other marks or names referenced herein are either registered trademarks or trademarks of their respective owners. No association with or endorsement of any company, organization, or product is intended or should be inferred. BST Transfer Arm Preferential Head Universal/Matrix Series1 Pneumatic Nozzle Cylinder (SB02-SB06) Mounts into same space and bolt patterns Longer life, less downtime Simplified design and maintenance Provides energy savings with enhanced sealing technology Bottle Eject Slides Direct replacement BCZ Nozzle Cylinders Sidel® Series2 CSD & Heat Set direct replacement Valve manifold assembled to cylinder available as standard Longer life Direct valve manifold provides quicker response with higher kinetic energy capacity Fill Line Eject Slide BCN Needle Cylinder Repeatable ejection Continuous extrusion blow molding needle actuators direct replacement High kinetic energy capacity Uses proven PHD thruster slide technology Significantly longer life Reduces maintenance and downtime CV & AV Knockout Cylinders Significantly longer life Reduces maintenance and downtime 7.5M 4/15 9579 16 IB15