jig master insert english - Lab

discontinuous fabric dyeing machines
with the performance that beats everything seen before
The JigMaster is loaded with
functionality and features
§ Optimal, constant fabric tension and speed
due to frequency controlled electric drives.
§ Integrated, self-cleaning filter station without
maintenance intervals.
§ Fast and tensionless unloading with
frequency controlled debatching device.
§ Frequency controlled batching rolls with
digital speed indication.
§ Two stainless steel circulation pumps with
mechanical seal.
§ Extra wide windows for free sight onto the
fabric flow.
§ Entire fabric width illuminated for the
supervision of the process.
§ Two bath execution of the vat for reduction
of the rinse water.
§ Balanced expanders for crease-free
winding.
§ Pre-fabricated connection piping system.
§ Fast heating gradients with high capacity
heat exchanger.
§ Fully automatic add tank with mixing and dosing function.
§ Dosing pump
DN15
P DN15
VR6
P
VS6
TR1
VD9
ZR1
MC1
ZR2
DN25
P
MC2
DN25
MK1
AC
AC
AC
AC
RD
VD7
M
P
AC
ND+
ND3
MD1
SL1.2
VD6
MD2
P
DN15
D
DN32
TD1
ZK1
DN25
P
P
VD2
V77
DN40
SR1.1
SL1.1
Drain
M
AP
TA1.2
TA1.1
DN32
V16
VY16
DN32
P
P
NA+1
VD1.1
P
DN65
DN65
V8.1
VD1
DN32
NA+2
P V8.2
P
DN40
DN40
V3.1
P
P V3.2
DN40
DN40
M
M
P
DN40
DN40
V78.1
P
P
DN65
V5
V78.2
DN50
DN50
NO
Y
CPY
CP
P
SY1 V9
V12
Q1
DN50
P
DN50
V25
P
DN50
V26
P
DN50
V27
DN32
DN32
W1
W2
W3
DN40
DN40
DN40
DN40
P DN15
No creases
The design of batching rollers, expanders and drive
technology allows even and low-tension dyeing of the
most delicate and difficult woven fabrics free of crease and
edge marks.
Even dyeing all through
The sophisticated process control of dosing chemicals
and dyes provides best results regarding even colouring
from start to end and also edge to edge for even the most
difficult woven fabrics.
Operator friendly
JigMaster is easy for the operator to learn and understand
due to its simplicity. All operational elements such as
speed, tension temperature and dosing is done fully
automatic so that operator only need to load and unload
the machine.
Sampling and fabric length
The fabric length is calculated by the controller and
position of the sampling points can be set by the operator.
When taking a sample is required the machine stops at the
programmed position and sample can be taken without
searching for the right point.
Economics
The shape of the vat and the low water consumption due to counter
flow rinsing in the two compartments reduce time, water and energy
consumption by at least 30 – 40% compared with other jig dyeing
machines.
Maintenance
Because of the high tech drive technology, no
additional tension sensor is required. The drive
system is maintenance free.
Filter
100% filtration with inbuilt self-cleaning filter.
Performance and technical data
§ Fabric width: 1400 mm - 5000 mm
§ Tension: Free programmable 10 - 100 kg
§ Running speed: 10 - 180 m/min
§ Maximal roll diameter: 1200 mm
LAB-PRO GmbH
Dorfstrasse 19, CH-4806 Wikon/Switzerland
Tel.:+41 62 745 16 00
Fax:+41 62 745 16 01
[email protected]
www.lab-pro.ch