Boomer Pre Hung Door Brochure

Commercial & Residential
Pre Hung Door Systems
Specialist Manufactures
of Performance Doorsets.
Technical Information Brochure
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Boomer Timber Door Sets
Precision and performance
Established in 1970, Boomer Industries Ltd has grown to
become one of the most respected names in the specialist
plastics extrusion industry along with one of the UK’s &
Irelands leading architectural doorset manufacturers,
covering all sectors including hotel, airport, commercial,
health, education, ministry of defence, leisure and luxury
homes.
Boomer has designed processes, services and production
methods that are focused on delivering precision made
door sets. The “Boomer Pre-Hung Door Set” is exactly
what it says. The customer receives a pre constructed
frame of timber, MDF or PVC, hinged and hung with a
door of choice that can be fitted with customer specified
ironmongery and glazing that is manufactured and fitted
under factory conditions, guaranteeing a remarkable
degree of accuracy.
“Boomer Door Sets” key feature:
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Can be fitted and trimmed in less than 10 minutes.
Frames can be timber, wrapped or painted MDF or PVC clad.
All fixings are hidden.
MDF & PVC clip together design conceal fixing points
Sets supplied non FD, FD30, and FD60 and acoustically rated up to 43dB.
Compliant with building regulations in England, Wales, Scotland, N.Ireland and ROI.
FD30 & FD60 certified by Certifire.
FSC Certified.
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What are the benefits of a Boomer Pre Hung Door Set?
A “Boomer Pre Hung Door Set” is a fully finished engineered element comprising of frame, pre hung door leaf (with any vision
panels), door stop, architrave and essential ironmongery that when delivered to site can be installed in under 10 minutes.
All components are machined using
the latest CNC machinery for accuracy
and consistency so when supplied as
a complete unit the technical integrity
is maintained in order to comply with
the relevant building regulations and
ensure the fire integrity of the door
assembly is maintained.
When using our hybrid PVC or MDF
frame with matching architrave and
skirting it cuts out the needs for wet
trades, greatly reduces installation
time and all fixings are concealed.
As well as reducing installation times,
our customers also achieve significant
reductions in waste, snagging and
site losses – all resulting in increased
profitability and capacity.
A “Boomer Doorset” can save up to 50% the initial capital costs of traditional door assemblies
Independent research has addressed commonly held misconceptions about the capital costs of pre hung door sets by using an
objective comparison of realistic, current market prices compared with those of site assembled unitary components. The research
was done over three real projects from reputable, national door contractors. With all building types considered, savings in capital
costs were shown for door sets over the average for contractors using site assembled unitary components clearly showing that:
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Doorsets can save up to 50% of the initial capital cost of traditional door assemblies.
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Pre Hung Doorsets
substantially simplified the
procurement process and offered
overall time savings of 50%.
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Substantial installation
time and cost savings are achieved
on site with door sets over unitary
component assemblies.
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Design Considerations
Single Leaf
The drawings below set out the terminology for typical doorset
configurations and handing’s for use in specifications. Configuration,
size, construction and performance characteristics are all interrelated.
Specific size ranges for particular products can be found in individual
BWF-CERTIFIRE product data sheets. Boomer manufacture all door
leaf sizes to suit individual requirements.
with over panel
with
fanlight
Equal pair
Unequal pair
Door Dimensions
The table below shows a selection of standard sizes for single acting doors.
Door Leaf
(mm)
Outer Frame Measurement
10mm gap from FFL to base of door
Aperture Opening Size
5mm tolerance around edge of frame
Standard Metric
Sizes
1026x2040
926x2040
826x2040
726x2040
626x2040
526x2040
426x2040
1096x2085
996x2085
896x2085
796x2085
696x2085
596x2085
496x2085
1106x2090
1006x2090
906x2090
806x2090
706x2090
606x2090
506x2090
Standard Imperial
Sizes
914x1981
864x1981
838x1981
813x2032
762x1981
686x1981
610x1981
533x1981
457x1981
381x1981
984x2026
934x2026
908x2026
883x2077
832x2026
756x2026
680x2026
603x2026
527x2026
451x2026
994x2031
944x2031
918x2031
893x2082
842x2031
766x2031
685x2031
613x2031
537x2031
461x2031
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Door Types
At Boomer we offer a wide range of door types that meet the needs of almost every commercial and residential application.
Acoustic
Acoustic rated doorsets are tested to Rw27dB, Rw33dB, Rw38dB, and Rw43dB. These 4 categories satisfy the requirements of
BB93.
Health
These doorsets are specifically designed to meet the requirements of HTM 58. Special adaptations are available to meet the
needs of health establishments such as X-ray, clean rooms etc.
Glazed Screens & Doors
A number of glazed screens and doors can be supplied using the standard Boomer frame section in order to comply with fire
certification.
Internal Doorsets
These quick turnaround doorsets are supplied with doors and frames pre-assembled if required. Ironmongery can be supplied
loose or fully factory-fitted. They are manufactured to deliver a range of performances from heavy domestic applications to
severe industrial duty.
Fire Rated
We can provide a range of fire and smoke seal rated doors up to and including FD60S.
External Doors
External doorsets with an integral vapour barrier for added protection against twist and warp due to water ingress. These
doorsets prevent the ingress of moisture and therefore prevent a humidity imbalance, which can cause the doors to distort
Frame Types
Our doorsets for commercial applications are supplied with frames in the standard types, sizes and finishes as detailed below:
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Timer frames are factory machined Redwood as standard.
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Smoke and intumescent sealing strips are factory fitted according to required specification.
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Frame depths range from 94mm to 250mm other sizes are available on request.
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Hardwood frames can be supplied to match the door veneer.
Fixing holes are pre-drilled with matching hardwood pellets supplied to cover screw fixings.
Frames are available in the following finishes:
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Untreated
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Factory primed
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Factory painted
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Hardwood
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Softwood with PVC or MDF cladding
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MDF veneered
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Vision Panels
Boomer are a Certifier licensed manufacturer of
glazed and unglazed apertures in doorsets. With
many doors now only carrying certification if
apertures are machined by Certifier accredited
suppliers you can be confident that the glazed
aperture supplied by Boomer meets the
specification contained within the fire test
certificate.
Typical Vision Panel Sizes and Positions (Doc M and
BS8300)
Door leaves and side panels that are in excess of
450mm wide must be provided with viewing panels
giving a zone of visibility between 500mm and
1500mm from floor level. The requirement applies
to all entrance doors and to those internal doors
where vision is appropriate.
The configurations shown below are a selection of
our standard vision panels, non-standard versions
are available on request, we also offer a variety
of glass types including clear, wired, etched and
textured.
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Product Range (Naturdor)
Boomer offer a range of real wood veneers that can be crown cut, or quarter cut, depending on species selected.
Doors are fully factory finished, hardwood lipping’s and glazing beads are also supplied to complement or contrast.
Key features of our Naturdor range are:
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“A” Grade selected veneers, centre book matched
Vertical grain supplied as normal, horizontal grain available on request.
FD30 & FD60 certified fire doors.
Doors are FSC certified as standard.
Veneer and lipping’s are a natural product so variation may occur.
Crown Cut Veneers
Oak
(N. America)
Aah
(N. America)
Steamed
Beech
Maple
(N. America)
Cherry
(N. America)
Quarter Cut Veneers
Sapele
Koto
Eucalyptus
Primed or Paint Grade
Factory
Industrail
Primed
Paint Sanded
**Please check lead times prior to ordering, as some items are non-stock items**
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Walnut
(N. America)
Product Range (Dekordor)
Boomer offer a range of fully finished foiled doors that offer a modern range wood look finish that are consistent in colour and
grain every time. The reliable face finish makes the Dekordor ideal for situations where multiple doors are used in close
proximity.
Key features of our Dekordor range are:
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Vertical grain supplied as normal, horizontal grain available on request.
FD30 & FD60 certified fire doors.
Doors are FSC certified as standard.
Dekordor faces are manmade and therefore matched pairs are available from stock.
Dekordor SD available in white wood grain and white smooth finish
Dekordor HD also available in Heavy Duty laminate for demanding locations.
Dekordor SD
Oak
Walnut
Ash
Steamed
beech
Dekordor HD (wood look options)
Oak
Walnut
Ash
Dekordor HD (22 inspiring colour options)
Carbon Grey
Dark Grey
Volcanic Grey
Olive Grey
Silver Grey
Dove Grey
Garlic Grey
Purple Orchid
Vintage Red
Carrot Orange
Spring Yellow
Blue lake
Blue Seas
Blue Breeze
Aqua Green
Cooler Green
Mushroom Brown
Liqueur Cream
Sandy Cream
Stone Cream
Pure Cream
White
**Please check lead times prior to ordering, as some items are non-stock items**
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Product Range (SBD) Secured By Design
Boomer offer a range of fully finished, high security PAS23/24 and multi-purpose secure entrance doorsets. Ideal for use in
apartments or multi-occupancy dwellings, these sets provide options in fire rating, acoustic performance and locking systems.
Designed to accommodate a wide range of structural openings and meeting recognised SBD approved industry standards.
Standard Specification:
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FSC certified
Pas23/24 SBD.
FD30(S) Fire Rated
32dB Acoustic Performance
Thermal Compliant: Uvalue 2
3 Point Locking System
Euro Cylinder: Anti bump
Drop Seal: Fitted to door
Seals: Acoustic, Smoke and fire.
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Escutcheon, Hinges and Handles: Satin or Polished
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Additional Items
Boomer not only supply doorsets but will also supply a hugh range of internal trimming products such as architrave, skirting and
frame linings in either hardwood, softwood, MDF and PVC with finishes to match or contrast frames.
We can also get a range of possible bespoke finishing products, please contact our door department with any queries you may
have.
PVC Architrave, Skirting & Frame Casings
At Boomers we have designed a unique frame casing with matching architrave and skirting that can be finished in PVC and avilable
in range of standard RAL colours. We can also offer our PVC door set accessories in a wide range of foiled finished to either match
or contrast with the door leaf. For further information contact the Boomer sales team.
MDF Prime or Veneered Architrave & Skirting
Along with our choice of veneered, paint or prime finished doorsets we offer complementary skirting and architrave, below is a
sample selection of what we offer, if none of these meet your requirements we offer a bespoke design service.
MDF Architrave & Skirting
Chamfered & Round in Oak
Chamfered & Round Primed
Ogee in Oak
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Ogee Primed
Additional Items
MDF Architrave & Skirting Veneer Finishes White Oak
Maple
Ash
Walnut
Cherry
Bespoke Products
Boomer has supplied bespoke products to many market sectors for over 40 years. The Boomer R&D team works closely with
existing and prospective customers to develop products specific to the customers needs. From a new concept to the end
product, Boomer will support customers and advise on the best course of action.
The Boomer in-house design team will produce technical drawings and prototypes to prove the viability of a product. With a
successful track record of project managing the introduction of new bespoke products, Boomer customers can be confident of a
cost effective approach and a profitable outcome.
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Boomer is one of the UK’s & Irelands leading architectural doorset manufacturers, covering all sectors
including hotel, airport, commercial, health, education, ministry of defence, leisure and luxury homes.
6 Ferguson Road
Knockmore Hill Ind. Park
Lisburn
County Antrim
BT28 2FW
Tel. +44 (0) 28 9266 2881
Fax. +44 (0) 28 9266 1119
Email. [email protected]
Vale Works
Stockfield Road
Chadderton
Manchester
OL9 9HD
Tel. +44 (0) 28 9266 2881
Fax. +44 (0) 28 9266 1119
Email. [email protected]
www.hiskeyltd.com tel: 028 9267 2725
Sales Offices
Head Office – Lisburn
GB & European Distribution