Enhanced Force Feed Lubrication System
Transcription
Enhanced Force Feed Lubrication System
ARIEL CORPORATION WORLD STANDARD COMPRESSORS 35 Blackjack Road Mount Vernon, OH 43050 Enhanced Force Feed Lubrication System • • • • • • • Increased reliability Ease of maintenance Robust component design Improved protection and diagnostics Enhanced pump priming Fewer connection points Easily interchangeable Genuine Ariel Parts are available through our worldwide network of authorized distributors. www.arielcorp.com Enhanced Force Feed Lubrication System Increased Reliability and Ease of Maintenance Introducing the improved high pressure force feed lubrication system from Ariel. Improvements will be provided on new units and available as aftermarket upgrades beginning January 2012. Injection Check Valves One check valve with fewer fittings and potential leak points is now used for all pressure ranges. Reduction in size and weight minimizes the effects of vibration for increased reliability. Old style New style Rupture Discs Redesigned with increased accuracy to avoid nuisance unit shut downs. Resettable Pin Indicators Balance Valves Pressure Gauges Now available as a new unit option or aftermarket addition to simplify troubleshooting. Pressure gauges installed on each balance valve eases adjustment and maintenance on KBU:Z:B:V units. Tube connections replace threaded connections to reduce fitting leakage, ease gauge face alignment and eliminate damage from over-tightening. Gauges have been repositioned below divider blocks for increased protection where possible. Old style Ariel Response Center | Phone: (888) 397-7766 (Option 1) | Fax: (740) 397-1060 | [email protected] Oil Traps Improved design offers better performance and quicker priming. Reduction in size and weight minimizes the effects of vibration and keeps components out of the way. Old style New style No-Flow Monitoring Devices Increased selection of ATEX certified no-flow monitoring devices to meet your needs. Divider Block Baseplates and Discharge Check Valve Threads Force Feed Lubricator Pump Improved manufacturing techniques reduce leakage at threaded connections and prevent thread damage. Redesigned pump assembly improves pump priming, reduces rolling resistance on the camshaft, prevents water intrusion into the lubricator box and minimizes connection leakage. New style Ariel Spare Parts | Phone: (888) 397-7766 (Option 2) | Fax: (740) 397-5054 | [email protected] Enhanced Force Feed Lubrication System | Quick Reference Guide New Part Numbers & Interchangeability Impact Resettable Pin Indicator Sizing Blow-out Assembly Resettable Pin Indicator Rupture Disc Pin indicators are sized according to rupture disc size. BLOW-OUT FITTING RESETTABLE PIN INDICATOR REPLACEMENT RUPTURE DISC Ariel P/N Rating psig (bar g) Ariel P/N Color A-0080 3250 (224) A-0124 Purple A-3531 3700 (255) A-3536 Yellow A-3532 A-3533 4600 (317) 5500 (379) A-3537 A-3538 Red Orange A-3534 6400 (441) A-3539 Pink A-3535 7300 (503) A-3540 Blue STAINLESS STEEL TUBING Ariel P/N Rating psig (bar g) A-18243 3000 (207) A-9968 3500 (241) A-9969 5000 (345) Size in. (mm) Ariel P/N 1/4 x 0.035 wall (6.4 x 0.9) PT0200CB 1/4 x 0.065 wall (6.4 x 1.7) PT0201CD Newly available option with no interchangeability impact. Pin indicator pressure should not exceed the rupture disc pressure protecting the system. Contact the ARC for assistance selecting pin indicators. Oil Trap & Check Valve Replacing existing components will require Individual Components Oil Trap A A A-17774 Oil Trap Body B A-18496 Check Valve C C A-17775 1/8” NPT Stem A-17776 1/4” NPT Stem (~3”) to account for shorter check valve. 1/8” NPT Connection Dependant on Port Size tube unions in toolboxes for conversions. To maximize the benefits of the new components we advise converting to the new oil traps and check valves at the same time. Injection Check Valve B Complete Assembly A-17775-A 1/8” NPT - Oil Trap & Check Valve Assy A-17776-A 1/4” NPT - Oil Trap & Check Valve Assy Gauges A-18496 Pumps needed to adapt the new tube style connector to existing threaded connection. Old P/N New P/N Description A-0261 A-3189 A-8727 A-8728 A-9093 A-18450-A A-18451-A A-17256-A A-17257-A A-17258-A Gauge, 100psi, Bottom Mount, 3/8” T Gauge, 100psi, Back Mount, 3/8” T Gauge, 3000psi, Back Mount, 3/8” T Gauge, 5000psi, Back Mount, 3/8” T Gauge, 7500psi, Back Mount, 3/8” T Pump connections are in different locations to use the new pump in existing systems. Old P/N A-9476 A-9477 A-9478 New P/N Description A-18525-A 3/16” Ariel Pump A-18526-A 1/4” Ariel Pump A-18527-A 3/8” Ariel Pump Ariel encourages system conversions to take advantage of these improvements. Please note, after a phase-out period, Ariel will no longer offer the previous style of lubrication system components. Reference Ariel Customer Technical Bulletin 218 for additional details on system improvements, conversions and part numbers. ARIEL CORPORATION Ariel Response Center | P: (888) 397-7766 (Option 1) | [email protected] Ariel Spare Parts | P: (888) 397-7766 (Option 2) | [email protected] A-19078 Genuine Ariel Parts are available through our worldwide network of authorized distributors. 02/2012