Benzlers
Transcription
Benzlers
26/2/03 11:31 am Page 1 Series BD CAT.00000 BD Range (David Brown) Benzlers develops, manufactures and supplies equipment for power transmission and linear motion to the world market. Benzlers Benzlers is a leading manufacturer and supplier of power transmission equipment around the world. For over 50 years, our customers have gained the benefit of our experience and our products to satisfy their power transmission demands. Quality products with high reliability and long durability are something that we feel should go without saying. We pride ourselves on short delivery times, high delivery reliability and the best possible service to our customers. We have a well established market and service organisation with subsidiaries and agents in Europe and all over the world. This is important for internationally active companies who are searching for the right power transmission supplier. This catalogue will help you select suitable products for your applications. Naturally, you are always welcome to contact our specialists for advice and solutions. We can also offer you CAD diskettes as support in your own work in CAD systems. Welcome to Benzlers ! We reserve the right to constructional modifications. All rights reserved by AB Benzlers. The catalogue may not be copied in whole or in part. 2 Contents Introduction................................................. Standard and variant executions .................... Selection guide............................................. Determination of type.................................... Selection of jacks.......................................... Technical data BD - BDL ................................ Power ratings BD - BDL.................................. Dimensions BD - BDL .................................... Options........................................................ Technical data BDK - BDKL ............................ Power ratings BDK - BDKL ............................. Dimensions BDK - BDKL ................................. IEC motorflange............................................ Example of arrangements .............................. Benzler universal joint shaft ........................... Bevel gears.................................................. Telescopic spring protection........................... Mounting and maintenance instructions........... 3 4 6 7 8 9 14 26 30 34 36 39 44 45 46 47 50 51 Introduction Benzlers is a company in the transmission field with comprehensive experience in manufacturing and marketing MECHANICAL WORM GEAR SCREW JACKS, and complete screw jack systems. With this catalogue we have made it easy to select a screw jack or screw jack system suitable for your application. You can also consult our Technical Sales and Engineering department. They will help you with computer calculations and suggestions, for both standard and special applications. Being an international company, we are able, through our own subsidiaries and active agents, to give the optimum solution, on a local basis. Please refer to the back page of this publication for details of the BENZLER company operating on your market. BD and BDL Mechanical worm gear screw jack with trapezoidal lifting screw available with translating lifting screw or lifting nut. 8 standard sizes. Capacities up to 1000 kN (100 tonne) 1500 kN (150 tonne) on request. Lifting speed up to 2.4 m/min (40 mm/s). Double speed with two-start lifting screw. Standard lifting screw length up to 4 m. Longer on request. Self locking in the majority of non vibrating operating conditions, consult your BENZLERS engineer for further details. Small side loads accepted only on type BD, consult your BENZLERS engineer. BDK and BDKL Mechanical worm gear ball screw jack, available with translating lifting screw or lifting nut. Capacities up to 125 kN (12.5 tonne). 200 kN (20 tonne) with ball screw available on request. 500 kN (50 tonne) with roller screw available on request. Lifting speeds up 5.4 m/min (90 mm/s) Faster on request. Standard lifting screw length up to 5.5 m. Not self locking, must be combined with a brake arrangement. Special screw jack BSD and BSDL 40-71 BENZLER BS-Worm gears size 40 to 71 can be combined with trapezoidal lifting screw or ball screw with translating screw or lifting nut. Capacities up to 30 kN (3 tonne) 3 Standard executions BD Screw jack with translating lifting screw Fig. 2 Screw jack with PVC bellow Fig. 4 BDL Screw jack with lifting nut Fig. 3 Screw jack with motorflange Fig. 5 SM Stop nut Fig. 6 Variant executions BDKL Ball screw jack with lifting nut BDK Ball screw jack with translating lifting screw Fig. 7 4 Fig. 8 Variant executions LR Locked against rotation Fig. 9 LRK Locked against rotation with key Fig. 10 LS Limit switches Fig. 12 ABL Antibacklash Fig. 11 Double Clevis Ends (with reinforced protection tube) SHM Safety nut Fig. 14 Fig. 13 Special executions Worm gears BS 40-71 as screw jacks BSD / BSDL / BSDKL Fig. 15 Screw jack with worm gear motor Fig. 16 5 Selection guide LIFTING SCREW SELECTION GUIDE for the application of Benzlers Worm Gear Screw Jacks Axially travelling screw or nut? (BD/BDL): Stroke length(mm): Lifting speed (mm/min): Name of company: Mounting position of screw(horizontal/upwards/inverted): Address: Ballscrew preferred?(yes/no): Telephone/Fax: Screw end (thread, top plate, clevis): Contact person: Protection bellow?(yes/no): Describe the intended installation: (a sketch is advisable) Protection tube on reverse side?(yes/no): Stainless material: OPTIONS Safety nut SHM, state safety load direction: Stop nut SM: Locked against rotation with square tube LR: Number of jacks per installation: Locked against rotation with a key LRK: AXIAL LOAD ON LIFTING SCREW Anti backlash ABL: Limit switch, state how many: Dynamic load per screw jack normal(kN): Dynamic load per screw jack max(kN): Static load per screw jack max (kN): Stainless jackbody: Stainless worm screw: Stainless endfittings: Type of load ?(pull/push/push and pull): Vibrations ?(yes/no): MOTORS Shock loads?(yes/no): Motor flange (no, right mounted, left mounted): Side loads? (yes/no): Motor data (voltage, 50-60Hz, brake): ENVIRONMENT Ambient temperature(°C): Outdoor use?: Humidity: Clean/Dusty/Oily/Greasy/Wet/Corrossive Others, specify: OPERATING CYCLE Cycles / hour: Hours / day: Days / year: 6 Determination of type 1. Type Type Type Type BD BDL BDK BDKL = = = = Screw jack with translating screw Screw jack with travelling nut Ball screw jack with translating screw Ball screw jack with travelling nut 8. SHM SM LR LRK ABL LS 2. Size = 27, 40, 58, 66, 86, 100, 125, 200 3. L = Low worm gear ratio with single start lifting screw H = High worm gear ratio with single start lifting screw L2 = Low worm gear ratio with double start lifting screw H2 = High worm gear ratio with double start lifting screw 4. Direction of lifting screw U = Upright N = Inverted Options 9. = = = = = = Safety nut, specify load safety direction Stop nut Locked against rotation Locked against rotation with key Antibacklash 2 limit switches including stop nut Stainless steel executions HR = Stainless gearhousing PR = Stainless worm screw PH = Stainless gearhousing and worm screw 10. Motorflange MCH = Motorflange right* MCV = Motorflange left* *State motorsize and flange 5. Lifting screw end execution 1 = Threaded end 2 = Top plate 3 = Clevis end 4 = Special execution (Specify) R1 = Stainless lifting screw with threaded end R2 = Stainless lifting screw with topplate R3 = Stainless lifting screw with clevis end 6. Stroke = mm 7. Bellows 11. B = PVC bellow OB = Other bellows, specify in order Motor/Gear unit Example 1 BD 2 58 Type Size - 3 L Ratio - 4 U - Direction 5 1 End execution Direction of rotation 6 7 250 - B Stroke Bellow 8 ABL/SM - Additional devices 9 PH Stainless Motorflange 11 71/B14 Motor Note: For types BD and BDK spindle must be held to prevent rotation. For types BDL and BDKL lifting nut must be held to prevent rotation. Rotating screw with lifting nut (upright) Translating screw (upright) 10 MCH - Rotating screw with lifting nut (inverted) Translating screw (inverted) Fig. 17 7 Selection of jacks Symbols used: F = Force (N) (1 tonne = 10 000 N) v = Lifting speed (mm/min) s = Pitch of lifting screw (mm) n = Required input speed (rpm) i = Ratio of worm gear set ED = Intermittence factor (%) Pd = Running power of screw jack (kW) Ps = Starting power of screw jack (kW) PED = Thermal power (kW) PMnom = Nominal motor power (kW) PMst = Starting power of motor (kW) PMax = Max allowable input power of screw jack (kW) ηd = Running efficiency of screw jack ηs 1. Select a screw jack where the nominal force is larger than the required force. (See "Technical data"). 2. By compression load check stroke length for bending according to Euler I, II or III (See compression load tables) 3. Check in Power rating tables that the max allowable power or torque is not exceeded. 4. Selection of one screw jack Calculate the running power (Pd) and starting power (Ps). Pd is stated in tables, see note 3 or calculate as follows Fxv Pd = ηd x 6 x 107 = Starting efficiency of screw jack Fxv Ps = To calculate a screw jack you must at least know the force (F) to be moved and the lifting speed (v). There are three types of standard format Benzler mechanical jacks. I. BD/BDL Screw jack with single start trapezoidal lifting screw available in 8 sizes, as standard. This is the most frequently used screw jack, suitable for low lifting speeds (up to 2400 mm/min), competively priced. II BD/BDL Screw jack with double start trapezoidal lifting screw available in 8 sizes, as standard. Higher lifting speeds can be obtained, compared to single start lifting screw, with increased efficiency, a brake must be included in the system, as they are not self sustaining. III BDK/BDKL Screw jack with ball screw lifting screw, available in 4 sizes as variants. This type is suitable for high lifting speeds. Owing to the higher overall efficiency, it is suited for applications with high degree of utilization required. (High ED). Brake must be included in the system, as they are not self sustaining. ηs x 6 x 107 ηd = running efficiency (see "Power rating tables") ηs = starting efficiency (see "Technical data") 5. State the intermittance factor ED in %/hour Example: 12 min/hour = 20% 6. If ED is other than 20% check on page 23 or 38 that the thermal power PED is not exceeded. The selection of jack is correct if PED > Pd (Pd see note 4). 7. When selecting screw jack type BDL and BDKL check critical spindle speed, see page 24 or 38. 8. Only screw jacks type BD can permit side forces (see table page 25). 9. Selection of motor: I Check that Nominal motor power PMnom > Pd (Pd, see note 4) II Check that Starting power of motor PMst > Ps (Ps, see note 4) To determine the starting power of motor, following formula is used in most cases: Mst x PMnom PMst = M Mst M = factor stated in motor catalogue Note: For three phase motor the factor Mst is normaly 1.8 - 2.5. M Consult BENZLERS for further information 10. Calculate the required input speed Vxi n= (rpm) s (i and s, see Technical data) 8 Calculation of multi jack arrangement To calculate a screw jack arrangement is described in a simplified way below. For a more detailed calculation consult Benzlers. 1) Calculate the power consumption of each single jack in the arrangement as under "4" for single Jacks. 2) Add the power consumption of each single jack to get the total power consumption, Px. 3) Attention must be paid to the efficiency of the connecting shaft system and other components in the arrangement such as: Worm Gears, Bevel Gears, Helical Gears, Couplings, Bearings and normal misalignement when mounting the arrangement. If this is not possible use the following arrangement efficiency: Number of jacks 2 3 4 6-8 Parr = ηarr 0,95 0,90 0,85 0,80 Px ηarr Parr = Total power consumption of the arrangement Px = The sum of the power consumption each single jack ηarr = The effiency of the arrangement acc to table 4) After calculating design motor power required, care should be taken to choose a larger motor with a safe working margin of excess power. 5) By high lifting speeds and high speed in connecting shaft system, the massmoment of inertia must be taken into consideration. Description of BD - BDL 1 2 3 4 5 6 7 8 1 3 2 Trapezoidal lifting screw Thrust and radial bearings Grease of EP-quality Housing of nodular cast iron Alkyd paint 85 micron thick in RAL 5015 Worm screw hardened and ground Worm wheel of centrifugally cast tin bronze Bellows in PVC, steel or other materials. 7 Benzlers mechanical jacks have a allowable working temperature range from -30° C to +100° C. At full load the degree of utilization (ED) must not normally exceed 40% per 10 minutes, still not more than 20% per hour totally, in valid at ambient temperature +25° C. For other conditions consult Benzlers. 6 4 Technical data, single start spindle 27 40 58 66 86 100 125 200 Max capacity N 10000 25000 50000 150000 200000 300000 500000 1000000 Lifting screw Tr 20x4 Tr 30x6 Tr 40x7 Tr 55x9 Tr 65x10 Tr 90x12 Tr120x14 Type Ratio (L) Tr160x16 9:1 7:1 6.75:1 7:1 7:1 7:1 7.5:1 12:1 0.444 0.857 1.037 1.285 1.428 1.714 1.866 1.333 6 23 55 210 320 640 1280 2235 0.2 0.55 0.9 1.5 2.9 3.7 5.1 12.5 Starting efficiency ηs 0.12 0.15 0.14 0.14 0.14 0.12 0.11 0.09 Ratio (H) 27:1 30:1 27:1 28:1 28:1 28:1 30:1 36:1 0.148 0.200 0.259 0.321 0.357 0.428 0.466 0.444 5 10 32 115 160 320 640 1335 Max running power at 20% ED (kW) 0.15 0.5 0.8 1.3 2.6 3.3 4.5 12 Starting efficiency ηs 0.05 0.08 0.06 0.06 0.07 0.06 0.05 0.05 21 77 199 810 1261 2548 5535 14425 Raise per revolution (mm) Starting torque/Handwind torque at max load (Nm) Max running power at 20% ED (kW) Raise per revolution (mm) Starting torque/Handwind torque at max load (Nm) Start torque on lifting screw at max load Running efficiency ηd Weight without spindle or protection tube BD/BDL (kg) Weight of lifting screw 100 mm (kg) Normal axial backlash (mm) See Power ratings BD - BDL 2/2.4 7/8 14/16.5 22/25 41/49 73/85 134/162 450 0.2 0.45 0.82 1.6 2.2 4.4 7.9 14 0.1-0.25 0.1-0.30 0.1-0.35 0.1-0.40 0.1-0.40 0.1-0.45 (Antibacklash see Options) 9 Technical data, double start spindle Size Max capacity N 27 40 58 66 86 100 125 200 8000 20000 40000 120000 160000 240000 400000 800000 Tr 20x8 Tr 30x12 Tr 40x14 Tr 55x18 Tr 65x20 Tr 90x24 Tr120x28 Lifting screw Ratio (L) Tr160x32 9:1 7:1 6.75:1 7:1 7:1 7:1 7.5:1 12:1 0.888 1.714 2.074 2.571 2.857 3.428 3.733 2.667 6 23 55 210 320 640 1280 2120 Max running power at 20% ED (kW) 0.25 0.7 1.1 1.9 3.6 4.7 6.4 16.0 Starting efficiency 0.18 0.23 0.23 0.22 0.22 0.20 0.19 0.16 Ratio (H) 27:1 30:1 27:1 28:1 28:1 28:1 30:1 36:1 0.296 0.400 0.518 0.642 0.714 0.856 0.932 0.889 4.8 10.1 32.5 117 164 323 624 1265 Max running power at 20% ED (kW) 0.20 0.60 1.0 1.6 3.2 4.1 5.6 15.0 Starting efficiency 0.07 0.12 0.10 0.10 0.11 0.10 0.09 0.08 22 82 206 648 1276 2518 5358 13660 Raise per revolution (mm) Starting torque/Handwind torque at max load (Nm) Raise per revolution (mm) Starting torque/Handwind torque at max load (Nm) Start torque on lifting screw at max load Running efficiency *Holding torque See Power ratings BD - BDL Nm Weight without spindle or protection tube BD/BDL (kg) Weight of lifting screw 100 mm (kg) Normal axial backlash (mm) 0.15-0.45 0.35 1.8 5.5 16 24 44 80 115 2/2.4 7/8 14/16.5 22/25 41/49 73/85 134/162 450 0.2 0.45 0.82 1.6 2.2 4.4 7.9 14 0.1-0.25 0.1-0.30 0.1-0.35 0.1-0.40 0.1-0.40 0.1-0.45 0.15-0.50 *) The holding torque is the torque on the input shaft which is required to prevent the load from being lowered. Technical data, static load Maximum allowed static load [kN] (at tension loads in lifting screw) Size 27 40 58 66 86 100 125 200 Dynamic capacity 10 25 50 150 200 300 500 1000 BD, static 19,5 52,5 117,5 180 255 474 900 1320 BDL, static 17,5 41 88 180 240 300 500 1000 Above values can be allowed when the load is still. Under movement or when vibrations can occur are the dynamic values valid. At all cases with compression load must not the values in the ”compression load table BD - BDL” be exceeded. 10 Compression load table BD-BDL Load case I Size 27 40 58 66 86 100 125 200 Max capacity (kN) 10 25 50 150 200 300 500 1000 0.2 Max capacity, compression load (kN) for different lengths of stroke at threefold safetyfactor against breaking (Euler I) Free load 0.3 5.4 0.4 (3.1) 0.5 9.5 36 139 0.6 (6.6) 25 96 0.7 (4.8) 18 71 147 0.8 14 54 112 0.9 (11) 43 89 1.0 (8.9) 35 72 298 (22) 46 190 (32) 132 440 1.75 97 323 2.0 (74) 248 860 2.25 (59) 196 680 2.5 158 551 2.75 (131) 455 3.0 (110) 382 (94) 326 1.25 1.5 Free spindle length (m) 15 3.25 3.5 281 3.75 (245) 4.0 (215) 4.25 (191) 4.5 4.75 Fig. 18 5.0 5.5 6.0 6.5 7.0 7.5 8.0 The values given in brackets must only be used at low lifting speed and concentric load on the lifting screws. 11 Compression load table BD-BDL Load case II Size 27 40 58 66 86 100 125 200 Max capacity (kN) 10 25 50 150 200 300 500 1000 0.2 0.3 Max capacity, compression load (kN) for different lengths of stroke at three-fold safetyfactor against breaking (Euler II) 0.4 Free spindle length (m) Guided load Fig. 19 0.5 7.8 0.6 5.4 0.7 4.0 19 0.8 (3.1) 15 0.9 (2.4) 12 44 1.0 9.5 36 139 1.25 (6.1) 23 89 184 1.5 16 62 128 1.75 (12) 45 94 2.0 35 72 298 2.25 27 57 235 2.5 (22) 46 190 2.75 (18) (38) 157 3.0 (32) 132 440 3.25 (27) 113 375 3.5 97 323 3.75 85 282 979 4.0 (74) 248 860 4.25 (66) 219 762 4.5 (59) 196 680 4.75 176 610 5.0 158 551 5.5 (131) 455 6.0 (110) 382 6.5 (94) 326 7.0 281 7.5 (245) 8.0 (215) The values given in brackets must only be used at low lifting speed and concentric load on the lifting screws. 12 Compression load table BD-BDL Load case III Size 27 40 58 66 86 100 125 200 Max capacity (kN) 10 25 50 150 200 300 500 1000 0.2 0.3 Max capacity, compression load (kN) for different lengths of stroke at threefold safetyfactor against breaking (Euler III) 0.4 0.5 0.6 Free spindle length (m) Supported spindle Guided load 0.7 8.0 0.8 6.1 0.9 4.8 23 1.0 3.9 19 1.25 (2.5) 12 45 1.5 8.4 32 123 1.75 (6.2) 23 91 188 2.0 (4.7) 18 69 144 2.25 14 55 114 2.5 (11) 44 92 2.75 (9.4) 37 76 3.0 31 64 265 3.25 (26) 55 225 3.5 (23) 47 194 3.75 (20) 41 169 4.0 (17) (36) 149 495 4.25 (32) 132 439 4.5 (28) 118 391 4.75 (25) 105 351 5.0 95 317 5.5 79 262 910 6.0 (66) 220 765 6.5 (56) 188 652 7.0 162 562 7.5 (141) 490 8.0 (124) 430 The values given in brackets must only be used at low lifting speed and concentric load on the lifting screws. 13 Power ratings BD-BDL Power ratings for BD-BDL with single start spindle at 40% ED/10 min or max 20% ED/hour at ambient temperature +25° C. n = input speed (rpm) v = lifting speed (mm/min) ηd = running efficiency L H T P i = = = = = Mechanical and Thermal capacities: A) Mechanical capacity = all stated values non blank areas in tables. B) Mechanical capacity with stainless worm screw: (Grey areas in tables) C) Thermal capacity: The figures above the line in italic style can only be used at ED lower than 20%. Thermal power must be checked. See ”Intermittance factor (ED) BD/BDL”. low ratio high ratio input torque (Nm) input power (kW) ratio of worm gear set Note: Power ratings indicate running power. Additional power will be required on start. See "Selection of jacks". BD 27 n rpm v mm/min L H 2900 1289 1750 778 1500 667 1000 444 750 333 500 222 400 178 300 133 200 89 100 44 50 22 n rpm 430 259 222 148 111 74 59 44 30 15 7 v mm/min L H 2900 1289 1750 778 1500 667 1000 444 750 333 500 222 400 178 300 133 200 89 100 44 50 22 14 L (i = 9) 430 259 222 148 111 74 59 44 30 15 7 H (i = 27) ηd L H .31 .29 .28 .26 .25 .23 .22 .21 .20 .18 .17 .18 .16 .16 .15 .14 .13 .12 .11 .10 .09 .08 .31 .29 .28 .26 .25 .23 .22 .21 .20 .18 .17 10 kN T L P T H P Nm kW Nm kW 2.2 2.4 2.5 2.7 2.8 3.0 3.1 3.2 3.4 3.8 .68 .44 .39 .28 .22 .16 .13 .10 .07 .05 1.3 1.4 1.4 1.5 1.6 1.8 1.9 2.0 2.2 .38 .25 .22 .16 .13 .09 .08 .06 .05 H 2 kN T L P T H P Nm kW Nm kW .18 .16 .16 .15 .14 .15 .12 .11 .10 .09 .08 .63 .67 .69 .73 .75 .79 .81 .85 .87 .95 1.0 ηd L TR 20 x 4 .19 .12 .11 .08 .06 .05 .05 .05 .05 .05 .05 .45 .47 .47 .49 .51 .55 .57 .59 .63 .69 .75 .13 .09 .07 .05 .05 .05 .05 .05 .05 .05 .05 (Single start) 8 kN T L P T H P Nm kW Nm kW 1.8 2.0 2.0 2.2 2.3 2.4 2.5 2.6 2.8 3.1 3.3 .56 .36 .32 .23 .18 .13 .11 .08 .06 .05 .05 1.1 1.2 1.2 1.2 1.3 1.5 1.6 1.6 1.8 2.0 2.3 .32 .21 .18 .13 .11 .07 .07 .05 .05 .05 .05 1 kN T L P T H P Nm kW Nm kW .44 .46 .47 .49 .50 .52 .55 .54 .56 .60 .63 .13 .08 .07 .05 .05 .05 .05 .05 .05 .05 .05 .35 .36 .36 .37 .38 .40 .41 .42 .44 .47 .50 .10 .06 .06 .05 .05 .05 .05 .05 .05 .05 .05 6 kN T L P T H P Nm kW Nm kW 4 kN T L P T H P Nm kW Nm kW 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.0 2.1 2.4 2.6 1.0 1.1 1.1 1.2 1.3 1.3 1.4 1.4 1.5 1.7 1.8 .44 .28 .25 .18 .14 .10 .08 .06 .05 .05 .05 .88 .94 .94 1.0 1.1 1.2 1.2 1.3 1.4 1.6 1.8 .26 .17 .15 .11 .09 .06 .05 .05 .05 .05 .05 .32 .20 .18 .13 .10 .07 .06 .05 .05 .05 .05 .66 .70 .70 .74 .78 .86 .90 .94 1.0 1.1 1.3 .20 .13 .11 .08 .06 .05 .05 .05 .05 .05 05 BD 40 n rpm L (i = 7) v mm/min L H 2600 2229 1750 1500 1500 1286 1000 857 750 643 500 429 400 343 300 257 200 171 100 86 50 43 n rpm 2600 2229 1750 1500 1500 1286 1000 857 750 643 500 429 400 343 300 257 200 171 100 86 50 43 BD 58 2000 1750 1500 1000 750 500 400 300 200 100 50 L H .38 .36 .35 .33 .31 .29 .28 .27 .25 .23 .21 .22 .22 .20 .19 .18 .17 .16 .15 .13 .12 ηd 25 kN T L P T H P Nm kW Nm kW 8.9 9.4 9.6 10 11 12 12 13 13 15 16 2.4 1.7 1.5 1.1 .84 .60 .50 .39 .28 .15 .08 T L 3.5 3.6 3.9 4.1 4.4 4.6 4.8 5.2 5.8 6.5 .64 .56 .40 .32 .23 .19 .15 .11 .06 .05 7.5 kN P T H P (Single start) 20 kN T L P T H P Nm kW Nm kW 7.2 7.6 7.7 8.3 8.7 9.3 9.6 10 11 12 12 T 1.9 1.4 1.2 .89 68 .48 .40 .31 .23 .12 .06 L 2.9 2.9 3.2 3.3 3.6 3.7 3.9 4.2 4.7 5.3 .52 .46 .33 .26 .19 .15 .12 .09 .05 .05 5 kN P T H P 15 kN T L P T H P Nm kW Nm kW 10 kN T L P T H P Nm kW Nm kW 5.5 5.8 5.9 6.3 6.6 7.0 7.3 7.6 8.1 9.0 9.8 4.0 4.0 4.3 4.5 4.8 5.0 5.2 5.5 6.1 6.6 1.5 1.0 .92 .67 .51 .37 .31 .24 .17 .09 .05 T L 2.2 2.3 2.5 2.6 2.8 2.9 3.0 3.3 3.6 4.0 .41 .36 .25 .20 .15 .12 .09 .07 .05 .05 H Nm kW Nm kW Nm kW Nm kW Nm kW Nm kW 350 300 200 150 100 80 60 40 20 10 .38 .36 .35 .33 .31 .29 .28 .27 .25 .23 .21 .24 .22 .22 .20 .19 .18 .17 .16 .15 .13 .12 2.9 3.1 3.1 3.3 3.5 3.7 3.8 4.0 4.2 4.7 5.1 .79 .55 .49 .36 .27 .19 .16 .12 .09 .05 .05 1.3 1.3 1.4 1.5 1.6 1.6 1.7 1.8 2.0 2.2 .24 .21 .15 .11 .08 .07 .05 .05 .05 .05 2.1 2.2 2.2 2.3 2.4 2.6 2.7 2.8 2.9 3.2 3.5 .55 .39 .34 .25 .19 .13 .11 .09 .06 .05 .05 .98 1.0 1.1 1.1 1.2 1.2 1.2 1.3 1.4 1.6 1.2 1.2 1.3 1.3 1.4 1.5 1.5 1.6 1.6 1.8 1.9 .32 .23 .20 .14 .11 .08 .06 .05 .05 .05 05 .66 .67 .70 .72 .75 .77 .79 .83 .89 .96 .12 .10 07 .06 .05 .05 .05 .05 .05 .05 454 389 259 194 130 104 78 52 26 13 ηd L H .36 .35 .35 .33 .31 .29 .28 .27 .25 .23 .21 .21 .22 .22 .20 .19 .17 .16 .15 .14 .12 .11 v mm/min ηd H (i = 27) TR 40 x 7 50 kN T L P T H P Nm kW Nm kW 28 29 30 32 36 39 T 1.5 1.2 .95 .67 .37 .21 L P 9.0 9.3 10 11 12 12 13 14 16 19 1.7 1.5 1.1 .84 .61 .51 .41 .30 .17 .10 20 kN T H P .18 .16 .11 .09 .06 .05 .05 .05 .05 .05 T 2.1 1.6 1.2 .96 .76 .54 .30 .17 L P 1.0 1.6 1.6 1.8 1.8 2.0 2.0 2.1 2.3 2.5 2.8 .29 .26 .18 .14 0.1 .08 .07 .05 .05 .05 (Single start) 40 kN T L P T H P Nm kW Nm kW 20 21 22 23 24 26 29 31 3.8 .72 .63 .46 .35 .25 .21 .16 .12 .06 .05 2.5 kN T H P P L L (i = 6.75) 2074 1815 1556 1037 778 519 415 311 207 104 52 TR 30 x 6 H v mm/min L H n rpm 2000 1750 1500 1000 750 500 400 300 200 100 50 ηd v mm/min L n rpm 350 300 200 150 100 80 60 40 20 10 H (i = 30) 7.3 7.5 8.2 8.7 9.5 9.9 11 11 13 15 15 kN T H L H L H Nm kW Nm kW Nm kW Nm 2074 1815 1556 1037 778 519 415 311 207 104 52 454 389 259 194 130 104 78 52 26 13 .36 .35 .35 .33 .31 .29 .28 .27 .25 .23 .21 .21 .22 .22 .20 .19 .17 .16 .15 .14 .12 .11 9.2 9.4 9.6 10 11 11 12 12 13 15 16 1.9 1.7 1.5 1.1 .82 .62 .49 .39 27 .15 .09 3.9 4.0 4.3 4.6 5.0 5.2 5.5 6.0 6.8 7.7 .74 .65 .47 .36 .26 .22 .17 .13 .07 .05 7.0 7.2 7.3 7.7 8.1 8.6 9.0 9.4 10 11 12 1.5 1.3 1.1 .82 .63 .47 .38 .30 21 .11 .06 3.1 3.2 3.4 3.6 3.9 4.0 4.3 4.6 5.3 5.9 14 1.4 1.2 .89 .68 .49 .41 .33 .24 .14 .08 30 kN T L P T H P Nm kW Nm kW 2.8 2.5 2.2 1.6 1.2 .91 .73 .58 .41 .22 .13 14 14 15 16 17 17 18 19 22 24 10 kN P T P T kW Nm kW Nm 4.8 4.9 5.0 5.3 5.6 5.9 6.2 6.4 6.8 7.6 8.3 1.0 .90 .79 .57 .43 .32 .26 .20 .14 .08 .05 2.2 2.3 2.4 2.6 2.8 2.9 3.0 3.3 3.7 4.1 .58 .51 .37 .28 .20 .17 .13 .10 .05 .05 L 5.6 5.8 6.3 6.6 7.2 7.5 8.0 8.7 10 11 1.1 .93 .68 .53 .38 .31 .25 .18 .10 .06 25 kN T L P T H P Nm kW Nm kW 11 12 12 13 13 14 15 15 16 18 20 2.4 2.1 1.8 1.3 1.0 .76 .61 .48 .34 .19 .11 4.8 4.9 5.3 5.6 6.1 6.4 6.8 7.4 8.4 9.5 .90 .79 .58 .44 .32 .27 .21 .16 .09 .05 H P kW .42 .36 .26 .20 .14 .12 .09 .07 .05 .05 15 BD 66 n rpm v mm/min L H 1750 2250 1500 1929 1000 1286 750 964 500 643 300 386 250 321 200 257 150 193 125 161 100 129 50 64 n rpm BD 86 536 357 268 179 107 89 71 54 45 36 18 536 357 268 179 107 89 71 54 45 36 18 H (i = 28) ηd TR 55 x 9 150 kN T L P T H P Nm kW Nm kW L H .36 .35 .33 .32 .31 .27 .26 .25 .24 .23 .23 .20 .23 .23 .21 .19 .18 .16 .15 .15 .14 .13 .13 .11 133 146 L H 50 kN T L P T H P Nm kW Nm kW .36 .35 .33 .32 .31 .27 .26 .25 .24 .23 .23 .20 .23 .23 .21 .19 .18 .16 .15 .15 .14 .13 .13 .11 ηd L (i = 7) v mm/min L H 1500 2143 1000 1429 750 1071 500 714 300 429 250 357 200 286 150 214 125 179 100 143 50 71 16 563 482 321 241 161 96 80 64 48 40 32 16 v mm/min L H 1500 2143 1000 1429 750 1071 500 714 300 429 250 357 200 286 150 214 125 179 100 143 50 71 n rpm 563 482 321 241 161 96 80 64 48 40 32 16 v mm/min L H 1750 2250 1500 1929 1000 1286 750 964 500 643 300 386 250 321 200 257 150 193 125 161 100 129 50 64 n rpm L (i = 7) 28 29 30 32 34 37 38 40 42 43 45 49 1.4 .77 5.1 4.5 3.2 2.5 1.8 1.2 1.0 .86 .65 .56 .47 .26 H (i = 28) ηd 67 11 11 12 13 14 16 17 17 18 19 20 23 .35 2.0 1.8 1.3 1.0 .77 .50 .43 .36 .29 .25 .21 .12 L H .35 .33 .32 .30 .27 .26 .25 .24 .23 .23 .20 .23 .22 .20 .19 .17 .16 .15 .14 .14 .13 .12 184 190 197 218 L H 75 kN T L P T H P Nm kW Nm kW .35 .33 .32 .30 .27 .26 .25 .24 .23 .23 .20 .23 .22 .20 .19 .17 .16 .15 .14 .14 .13 .12 ηd 47 50 53 57 62 64 66 70 72 74 82 7.5 5.3 4.2 3.0 1.9 1.7 1.4 1.1 .94 .79 .42 125 kN T L P T H P Nm kW Nm kW 104 107 111 122 1.6 1.4 1.2 .64 66 69 72 76 79 83 94 18 20 21 23 25 26 28 29 30 32 36 2.1 1.8 1.5 1.2 1.0 .87 .49 2.9 2.1 1.6 1.2 .80 .69 .57 .46 .38 .33 .19 45 47 49 56 .71 .61 .51 .29 25 kN T L P T H P Nm kW Nm kW 14 15 16 16 17 19 20 20 21 22 23 25 2.6 2.3 1.6 1.3 .92 .59 .51 .43 .33 .29 .24 .13 TR 65 x 10 200 kN T L P T H P Nm kW Nm kW 2.9 2.5 2.1 1.1 (Single start) 5.8 6.0 6.4 6.8 7.4 8.3 8.6 9.0 9.5 9.8 10 12 1.1 .93 .68 .53 .40 .26 .22 .19 .15 .13 .11 .06 4.1 3.5 2.9 2.3 2.0 1.7 .88 41 44 48 53 55 58 61 64 67 76 4.3 3.4 2.5 1.7 1.4 1.2 .96 .80 .70 .39 50 kN T L P T H P Nm kW Nm kW 32 34 36 38 42 43 44 47 48 50 55 74 76 79 83 85 89 98 2.3 2.0 1.7 1.3 1.1 .94 .51 28 31 32 34 36 37 39 45 1.5 .98 .85 .71 .57 .49 .41 .23 20 kN T L P T H P Nm kW Nm kW 12 12 13 13 14 15 16 16 17 18 18 20 2.1 1.9 1.3 1.0 .74 .48 .41 .35 .26 .23 .19 .11 4.8 4.9 5.3 5.6 6.1 6.7 7.0 7.3 7.7 8.0 8.3 9.4 .88 .76 .55 .43 .33 .21 .18 .15 .12 .10 .09 .05 75 kN T L P T H P Nm kW Nm kW 48 51 56 57 60 62 64 67 73 3.7 2.7 1.7 1.5 1.3 .96 .84 .70 .39 16 17 18 19 21 24 24 26 27 28 30 34 3.0 2.6 1.9 1.5 1.1 .74 .64 .54 .43 .37 .31 .18 10 kN T L P T H P Nm kW Nm kW 6.1 6.2 6.6 6.9 7.3 7.9 8.2 8.5 8.8 9.1 9.4 10 1.1 .98 .69 .54 .38 .25 .21 .18 .14 .12 .10 .05 2.7 2.7 2.9 3.1 3.3 3.7 3.8 3.9 4.2 4.3 4.5 5.0 .50 .43 .31 .24 .17 .11 .10 .08 .07 .06 .05 .05 (Single start) 160 kN T L P T H P Nm kW Nm kW 131 135 141 147 152 157 174 100 kN T L P T H P Nm kW Nm kW 5.0 3.5 2.8 2.0 1.3 1.1 .92 .74 .63 .53 .28 12 13 14 15 17 18 19 20 20 21 24 2.0 1.4 1.1 .81 .55 .47 .39 .31 .26 .22 .13 120 kN T L P T H P Nm kW Nm kW 84 90 98 102 106 111 114 118 131 6.6 4.7 3.1 2.6 2.2 1.7 1.5 1.3 .66 29 31 33 36 40 42 44 46 48 50 57 4.5 3.2 2.6 1.9 1.3 1.1 .91 .73 .60 .53 .30 25 kN T L P T H P Nm kW Nm kW 16 17 18 19 21 22 23 24 24 25 28 2.6 1.8 1.4 1.0 .66 .57 .47 .37 .32 .27 .14 6.7 7.2 7.6 8.2 9.0 9.3 9.8 10 11 11 13 1.0 .75 .59 .43 .29 .24 .20 .16 .13 .12 .07 100 kN T L P T H P Nm kW Nm kW 67 70 75 82 85 88 92 95 99 109 7.0 5.5 3.9 2.6 2.2 1.8 1.5 1.3 1.1 .55 24 26 28 30 34 35 36 39 40 42 48 3.8 2.7 2.2 1.6 1.1 .91 .76 .61 .51 .44 .25 BD 100 n rpm v mm/min L H 1000 1714 750 1286 500 857 300 514 250 429 200 343 150 257 125 214 100 171 50 86 n rpm BD 125 429 321 214 129 107 86 64 54 43 21 467 350 233 140 117 93 70 58 47 23 v mm/min L H 1000 1867 750 1400 500 933 300 560 250 467 200 373 150 280 125 233 100 187 50 93 H (i = 28) ηd L H .32 .31 .29 .26 .25 .24 .23 .22 .21 .19 .21 .19 .18 .16 .15 .14 .13 .13 .12 .11 ηd L H .32 .31 .29 .26 .25 .24 .23 .22 .21 .19 .21 .19 .18 .16 .15 .14 .13 .13 .12 .11 L (i = 7.5) v mm/min L H 1000 1867 750 1400 500 933 300 560 250 467 200 373 150 280 125 233 100 187 50 93 n rpm 429 321 214 129 107 86 64 54 43 21 v mm/min L H 1000 1714 750 1286 500 857 300 514 250 429 200 343 150 257 125 214 100 171 50 86 n rpm L (i = 7) 467 350 233 140 117 93 70 58 47 23 ηd L H .31 .29 .27 .25 .24 .23 .22 .21 .20 .18 .20 .19 .17 .l5 .14 .14 .13 .12 .12 .10 ηd L H .31 .29 .27 .25 .24 .23 .22 .21 .20 .18 .20 .19 .17 .15 .14 .14 .13 .12 .12 .10 TR 90 x 12 300 kN T L P T H P Nm kW Nm kW 350 361 375 420 5.5 4.7 3.9 2.2 183 .96 (Single start) 250 kN T L P T H P Nm kW Nm kW 266 277 291 301 313 350 7.0 5.8 4.6 3.9 3.3 1.8 109 115 122 127 133 153 2.9 2.4 1.9 1.7 1.4 .80 100 kN T L P T H P Nm kW Nm kW 75 kN T L P T H P Nm kW Nm kW 84 88 94 103 107 111 117 121 126 141 63 66 71 78 80 84 88 91 95 106 8.7 6.7 4.9 3.3 2.8 2.3 1.8 1.6 1.3 .74 33 35 38 43 44 47 49 51 54 62 H (i = 30) 3.4 2.7 2.0 1.3 1.2 .97 .77 .69 .57 .32 TR 120 x 14 500 kN T L P T H P Nm kW Nm kW 723 815 25 26 29 32 33 35 37 39 41 47 6.6 5.0 3.7 2.5 2.1 1.8 1.4 1.2 .98 .55 11 8.4 7.3 6.1 3.4 224 233 244 281 187 206 213 222 233 241 250 280 9.8 6.5 5.6 4.6 3.7 3.1 2.6 1.5 69 75 84 87 92 98 102 107 122 5.4 3.9 2.6 2.3 1.9 1.5 1.4 1.1 .64 42 44 48 52 54 56 59 61 63 71 4.4 3.4 2.5 1.6 1.4 1.2 .93 .79 .66 .37 17 18 20 22 23 24 25 26 27 31 3.5 3.1 2.6 1.5 300 kN T L P T H P Nm kW Nm kW 321 354 366 382 403 417 435 489 17 11 9.6 8.3 6.3 5.5 4.6 2.6 117 128 144 150 158 168 175 184 211 9.2 6.7 4.5 3.9 3.3 2.6 2.3 2.0 1.1 100 kN T L P T H P Nm kW Nm kW 190 200 215 236 244 265 269 279 290 327 143 150 161 177 184 192 202 209 218 245 96 101 108 119 123 128 135 140 146 164 7.7 6.2 4.5 3.0 2.6 2.2 1.8 1.6 1.3 .75 15 12 8.5 5.5 4.8 4.1 3.2 2.7 2.3 1.3 55 59 65 73 76 79 85 88 92 106 13 10 7.4 4.9 4.2 3.5 2.8 2.4 2.0 1.1 49 52 56 63 66 69 74 77 80 92 5.1 4.1 2.9 2.0 1.8 1.4 1.1 1.0 .84 .48 1.8 1.4 1.0 .67 .60 .50 .39 .35 .29 .16 150 kN T L P T H P Nm kW Nm kW 73 78 86 96 100 105 112 117 123 141 125 131 141 155 160 166 175 181 188 210 50 kN T L P T H P Nm kW Nm kW 200 kN T L P T H P Nm kW Nm kW 20 16 11.0 7.3 6.4 5.5 4.2 3.7 3.0 1.7 150 kN T L P T H P Nm kW Nm kW (Single start) 400 kN T L P T H P Nm kW Nm kW 509 537 556 579 652 7.6 4.3 2.6 2.1 1.5 1.0 .89 .74 .58 .52 .43 .24 200 kN T L P T H P Nm kW Nm kW 5.8 4.7 3.4 2.3 2.0 1.7 1.3 1.2 .98 .57 10 8.1 5.7 3.7 3.2 2.8 2.1 1.8 1.5 .87 37 40 44 49 51 53 57 59 62 71 250 kN T L P T H P Nm kW Nm kW 249 268 295 305 318 336 348 362 408 20.0 14.0 9.2 8.0 6.9 5.3 4.6 3.8 2.2 91 97 107 120 125 131 140 145 153 176 9.6 7.7 5.6 3.8 3.3 2.8 2.2 1.9 1.6 .94 3.9 3.1 2.3 1.5 1.3 1.1 .89 .79 .66 .38 17 BD 200 n rpm v mm/min L H 850 1133 750 1000 500 667 300 400 250 333 200 267 150 200 100 133 50 67 n rpm L (i = 12) 378 333 222 133 111 89 67 44 22 v mm/min L H 850 1133 750 1000 500 667 300 400 250 333 200 267 150 200 100 133 50 67 378 333 222 133 111 89 67 44 22 H (i = 36) 1000 kN T L P T H P Nm kW Nm kW ηd L H .26 .25 .23 .21 .20 .20 .18 .17 .15 .18 .18 .16 .14 .14 .13 .12 .11 .10 978 1014 1060 1121 1210 1368 ηd L H .26 .25 .23 .21 .20 .20 .18 .17 .15 18 .18 .16 .14 .14 .13 .12 .11 .10 TR 160 x 16 31 27 22 18 13 7.2 480 500 525 560 611 704 (Single start) 800 kN T L P T H P Nm kW Nm kW 708 15 783 13 812 11 848 8.8 897 6.4 969 3.7 1095 304 313 342 384 400 421 448 489 563 37 25 22 18 14 10 5.8 27 25 18 12 10 8.8 7.0 5.1 3.0 700 kN T L P T H P Nm kW Nm kW 600 kN T L P T H P Nm kW Nm kW 561 574 620 686 711 743 785 848 958 481 493 532 588 610 637 674 727 822 50 45 32 22 19 15 13 9.1 5.0 267 274 300 337 351 368 393 428 493 24 22 16 11 9.1 7.7 6.2 4.5 2.6 500 kN T L P T H P Nm kW Nm kW 400 kN T L P T H P Nm kW Nm kW 300 kN T L P T H P Nm kW Nm kW 402 411 444 491 508 531 562 607 685 322 329 356 393 407 426 450 486 549 242 248 268 296 306 320 338 365 412 36 32 23 16 14 11 9.0 6.5 3.6 191 197 215 241 251 264 281 307 353 17 16 11 7.5 6.5 5.5 4.4 3.2 1.9 29 26 19 12 11 8.8 7.2 5.2 2.9 154 158 173 194 202 212 226 246 283 14 13 9.1 6.1 5.2 4.4 3.5 2.6 1.5 22 19 14 9.4 8.2 6.6 5.4 3.9 2.2 116 119 130 146 152 160 170 185 213 10 9.5 6.9 4.6 4.0 3.3 2.7 1.9 1.1 43 39 28 19 16 13 11 7.8 4.3 229 255 258 289 301 316 337 368 423 20 19 14 9.0 7.8 6.6 5.3 3.9 2.2 200 kN T L P T H P Nm kW Nm kW 163 166 179 198 205 214 227 245 276 14 13 9.4 6.3 5.5 4.5 3.6 2.6 1.5 78 80 88 98 102 107 114 125 143 7.0 6.4 4.6 3.1 2.7 2.3 1.8 1.3 .75 Power ratings BD-BDL Power ratings for BD-BDL with double start spindle at 40% ED/10 min or max 20% ED/hour at ambient temperature +25° C. n = input speed (rpm) v = lifting speed (mm/min) ηd = running efficiency L H T P = = = = low ratio high ratio input torque input power Note: Power ratings indicate running power. Additional power will be required on start. See "Selection of jacks". 18 Mechanical and Thermal capacities: A) Mechanical capacity = all stated values non blank areas in tables. B) Mechanical capacity with stainless worm screw: (Grey areas in tables) C) Thermal capacity: The figures above the line in italic style can only be used at ED lower than 20%. Thermal power must be checked. See ”Intermittance factor (ED) BD/BDL”. BD 27 n rpm v mm/min L H 2900 2578 1750 1556 1500 1333 1000 889 750 667 500 444 400 356 300 267 200 178 100 89 50 44 n rpm 2900 2578 1750 1556 1500 1333 1000 889 750 667 500 444 400 356 300 267 200 178 100 89 50 44 BD 40 2600 1750 1500 1000 750 500 400 300 200 100 50 n rpm TR 20 x 8 8 kN T L P T H P Nm kW Nm kW L H .41 .40 .39 .37 .36 .34 .33 .31 .30 .27 .25 .26 .24 .23 .22 .21 .19 .18 .17 .16 .14 .12 ηd 2.8 2.8 3.0 3.1 3.3 3.4 3.6 3.8 T .51 .45 .31 .25 .17 .14 .11 .08 L P 1.4 1.5 1.6 1.7 1.8 1.9 2.0 .43 .28 .25 .18 .14 .10 .08 L H Nm kW Nm kW 859 519 444 296 222 148 119 89 59 30 15 .41 .40 .39 .37 .36 .34 .33 .31 .30 .27 .25 .26 .24 .23 .22 .21 .19 .18 .17 .16 .14 .12 .53 .56 .56 .59 .60 .62 .64 .66 .69 .72 .76 .16 .10 .09 .06 .05 .05 .05 .05 .05 .05 .05 .39 .40 .41 .42 .44 .45 .46 .47 .50 .54 .59 .12 .07 .06 .05 .05 .05 .05 .05 .05 .05 .05 L (i = 7) H (i = 30) L H 4457 1040 3000 700 2571 600 1714 400 1286 300 857 200 686 160 514 120 343 80 171 40 86 20 .51 .48 .48 .45 .44 .41 .40 .38 .36 .33 .31 .34 .32 .31 .29 .28 .26 .25 .24 .22 .20 .18 ηd v mm/min H 4457 1040 3000 700 2571 600 1714 400 1286 300 857 200 686 160 514 120 343 80 171 40 86 20 ηd T 2.9 2.0 1.8 1.3 .97 .68 .56 .44 .31 .17 .09 L 6 kN T L P T H P Nm kW Nm kW 2.0 2.2 2.2 2.3 2.4 2.5 2.6 2.8 2.9 3.1 3.4 .61 .39 .35 .24 .19 .13 .11 .08 .06 .05 .05 TR 30 x 12 20 kN T L P T H P Nm kW Nm kW 11 11 11 12 12 13 14 14 15 16 17 (Double start) 1.1 1.2 1.3 1.3 1.4 1.5 1.6 1.6 1.8 2.0 2.3 .34 .22 .20 .14 .11 .08 .06 .05 .05 .05 .05 4 kN T L P T H P Nm kW Nm kW 2 kN T L P T H P Nm kW Nm kW 1.4 1.5 1.5 1.6 1.7 1.8 1.8 1.9 2.0 2.2 2.3 .83 .88 .88 .93 .96 1.0 1.0 1.1 1.1 1.2 1.3 .43 .28. .24 .17 .13 .09 .08 .06 .05 .05 .05 .82 87 .92 .97 1.0 1.1 1.1 1.2 1.3 1.4 1.6 .25 .16 .14 .10 0.8 0.6 .05 .05 .05 .05 .05 .25 .16 .14 .10 .08 .05 .05 .05 .05 .05 .05 .53 .56 .58 .61 .63 .66 .68 .71 .76 .83 .93 .16 .10 .09 .06 .05 .05 .05 .05 .05 .05 .05 1 kN T H P H v mm/min L H L 2600 1750 1500 1000 750 500 400 300 200 100 50 859 519 444 296 222 148 119 89 59 30 15 H (i = 27) ηd v mm/min L n rpm L (i = 9) 3.7 3.9 4.0 4.3 4.5 4.8 5.0 5.2 5.6 6.3 6.9 1.0 .72 .63 .45 .35 .25 .21 .16 .12 .07 .05 5 kN P T H P (Double start) 15 kN T L P T H P Nm kW Nm kW 8.1 8.4 8.6 9.0 9.4 9.9 10 11 11 12 13 T 2.2 1.5 1.4 .98 .73 .51 .42 .33 .23 .13 .07 L 2.9 3.0 3.1 3.3 3.5 3.7 3.8 4.0 4.3 4.8 5.3 2.5 kN P T H .77 .56 .49 .35 .27 .19 .16 .12 .09 .05 .05 10 kN T L P T H P Nm kW Nm kW 5.5 5.7 5.9 6.1 6.4 6.7 6.9 7.2. 7.6 8.2 8.9 1.5 1.0 .93 .67 .50 .35 .29 23 .16 .09 .05 2.0 2.1 2.2 2.3 2.4 2.6 2.7 2.8 3.0 3.3 3.6 .55 .39 .34 .24 .19 .13 .11 .09 .06 .05 .05 7.5 kN T L P T H P Nm kW Nm kW 4.2 4.4 4.5 4.7 4.9 5.1 5.3 5.5 5.8 6.3 6.7 1.1 .79 .71 .51 .38 .27 .22 .17 .12 .07 .05 1.6 1.7 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.6 2.8 .43 .31 .27 .19 .15 .11 .09 .07 .05 .05 .05 P L H Nm kW Nm kW Nm kW Nm kW .51 .48 .48 .45 .44 .41 .40 .38 .36 .33 .31 .34 .32 .31 .29 .28 .26 .25 .24 .22 .20 .18 2.9 3.0 3.1 3.2 3.4 3.5 3.6 3.8 4.0 4.3 4.6 .80 .55 .49 .35 .26 .18 .15 .12 .08 .05 .05 1.2 1.2 1.3 1.3 1.4 1.5 1.5 1.6 1.7 1.8 2.0 .32 .23 .20 .14 .11 .08 .06 .05 .05 .05 .05 1.6 1.7 1.7 1.8 1.9 1.9 2.0 2.1 2.2 2.3 2.5 .44 .31 .27 .19 .14 .10 .08 .06 .05 .05 .05 .76 .79 .80 .84 .86 .90 .93 .95 1.0 1.1 1.2 .21 .15 .13 .09 .07 .05 .05 .05 .05 .05 .05 19 BD 58 n rpm 2000 1750 1500 1000 750 500 400 300 200 100 50 n rpm v mm/min L H L H 4148 1037 3630 907 3111 778 2074 519 1556 389 1037 259 830 207 622 156 415 104 207 52 104 26 .50 .49 .48 .46 .44 .42 .41 .39 .37 .34 .31 .33 .32 .31 .29 .28 .26 .25 .23 .21 .19 .17 1750 1500 1000 750 500 300 250 200 150 125 100 50 n rpm 20 ηd 40 kN T L P T H P Nm kW Nm kW 26 27 27 28 29 31 32 33 35 38 42 5.5 4.9 4.2 3.0 2.3 1.6 1.3 1.0 .74 .40 .22 L 9.8 10 10 11 12 13 13 14 15 17 19 2.1 1.8 1.6 1.2 .92 .66 .55 .44 .31 .18 .10 15 kN P T H P (Double start) 30 kN T L P T H P Nm kW Nm kW 20 20 20 21 22 23 24 25 26 29 31 T 4.2 3.7 3.2 2.3 1.7 1.2 .98 .75 .56 .30 .17 L 7.5 7.7 7.9 8.5 8.9 9.6 10 11 11 13 15 1.6 1.4 1.2 .91 .70 .50 .42 .33 .24 .14 .08 10 kN P T H Nm kW Nm kW Nm kW Nm kW .50 .49 .48 .46 .44 .42 .41 .39 .37 .34 .31 .33 .32 .31 .29 .28 .26 .25 .23 .21 .19 .17 10 10 10 11 11 12 12 13 13 15 16 2.1 1.9 1.6 1.2 .89 .62 .50 .39 .28 .15 .08 4.0 4.1 4.2 4.5 4.7 5.0 5.2 5.5 5.9 6.7 7.6 .86 .73 .65 .48 .37 .26 .22 .18 .12 .07 .05 6.9 7.0 7.1 7.5 7.7 8.1 8.4 8.7 9.2 10 11 1.5 1.3 1.1 .79 .61 .42 .34 .26 .19 .10 .06 2.8 2.9 3.0 3.2 3.3 3.5 3.7 3.9 4.1 4.7 5.2 .61 .52 .46 .34 .26 .19 .15 .12 .09 .05 .05 H (i = 28) H 4500 1125 3857 964 2571 643 1929 482 1286 321 771 193 643 161 514 129 386 96 321 80 257 64 129 32 .50 .49 .47 .45 .43 .40 .39 .38 .36 .35 .34 .31 .33 .33 .30 .29 .27 .24 .23 .22 .21 .20 .20 .17 ηd v mm/min ηd 120 kN T L P T H P Nm kW Nm kW 142 154 T L H .50 .49 .47 .45 .43 .40 .39 .38 .36 .35 .34 .31 .33 .33 .30 .29 .27 .24 .23 .22 .21 .20 .20 .17 TR 55 x 18 1.5 .81 L 69 .36 25 kN P T H P T 2.7 2.3 1.8 1.5 1.3 .68 L 17 17 17 18 19 20 20 21 22 24 26 3.5 3.1 2.7 1.9 1.5 1.0 .82 .63 .47 .25 .14 6.3 6.5 6.6 7.1 7.5 8.1 8.4 8.9 9.6 11 12 1.4 1.2 1.0 .77 .59 .42 .35 .28 .20 .11 .06 20 kN T L P T H P Nm kW Nm kW 13 14 14 14 15 16 16 17 18 19 21 2.8 2.5 2.1 1.5 1.2 .81 .66 .51 .38 .20 .11 5.2 5.3 5.4 5.8 6.1 6.6 6.8 7.2 7.8 8.8 10 1.1 .95 .84 .63 .48 .34 .29 .23 .16 .09 .05 (Double start) 100 kN T L P T H P Nm kW Nm kW 104 108 112 115 118 129 25 kN T L P T H P Nm kW Nm kW P H L 4500 1125 3857 964 2571 643 1929 482 1286 321 771 193 643 161 514 129 386 96 321 80 257 64 129 32 TR 40 x 14 L L (i = 7) H H (i = 27) T v mm/min L H L 1750 1500 1000 750 500 300 250 200 150 125 100 50 H 4148 1037 3630 907 3111 778 2074 519 1556 389 1037 259 830 207 622 156 415 104 207 52 104 26 BD 66 n rpm ηd v mm/min L 2000 1750 1500 1000 750 500 400 300 200 100 50 L (i = 6.75) P 49 51 58 .64 .53 .30 20 kN T H P Nm kW Nm kW Nm kW Nm kW 21 21 22 23 24 26 27 27 28 29 30 33 3.8 3.3 2.3 1.8 1.3 .81 .69 .58 .46 .38 .32 .17 7.9 8.1 8.6 9.1 9.8 11 11 12 12 13 13 15 1.5 1.2 .88 .72 .52 .34 .29 .24 .19 .17 .14 .08 17 17 18 18 19 21 21 22 23 23 24 26 3.1 2.7 1.9 1.4 1.0 .65 .55 .47 .37 .31 .26 .14 6.4 6.6 7.0 7.4 7.9 8.7 9.0 9.4 9.9 10 11 12 1.2 1.0 .72 .59 .42 .28 .24 .20 .16 .13 .11 .06 75 kN T L P T H P Nm kW Nm kW 67 71 76 78 81 84 86 89 97 T L Nm 8.6 8.8 9.2 9.5 10 11 11 11 12 12 12 13 5.3 3.7 2.4 2.0 1.7 1.4 1.1 .94 .51 28 31 32 34 36 37 38 43 10 kN P T 1.5 .98 .84 .70 .56 .48 .40 .23 H P kW Nm kW 1.6 1.4 .97 .75 .52 .34 .28 .24 .19 .16 .13 .07 3.5 3.6 3.8 4.0 4.3 4.7 4.8 5.0 5.3 5.4 5.7 6.3 .65 .56 .39 .32 .23 .15 .13 .10 .08 .07 .06 .05 50 kN T L P T H P Nm kW Nm kW 41 41 43 45 48 51 52 54 56 58 59 65 7.5 6.5 4.6 3.5 2.5 1.6 1.4 1.2 .90 .75 .63 .34 15 16 17 18 19 21 22 23 24 25 26 29 2.8 2.4 1.7 1.4 1.0 .66 .57 .47 .38 .32 .27 .15 BD 86 n rpm 1500 1000 750 500 300 250 200 150 125 100 50 n rpm 1500 1000 750 500 300 250 200 150 125 100 50 1000 750 500 300 250 200 150 125 100 50 n rpm 1000 750 500 300 250 200 150 125 100 50 H (i = 28) v mm/min L H L H 4286 1071 2857 714 2143 536 1429 357 857 214 714 179 571 143 429 107 357 89 286 71 143 36 .49 .47 .45 .43 .40 .39 .38 .36 .35 .34 .31 .34 .32 .30 .28 .26 .25 .24 .22 .22 .21 .18 ηd v mm/min L H L H 4286 1071 2857 714 2143 536 1429 357 857 214 714 179 571 143 429 107 357 89 286 71 143 36 .49 .47 .45 .43 .40 .39 .38 .36 .35 .34 .31 .34 .32 .30 .28 .26 .25 .24 .22 .22 .21 .18 BD 100 n rpm L (i = 7) L (i = 7) v mm/min L H 3429 2571 1714 1029 857 686 514 429 343 171 ηd 857 643 429 257 214 171 129 107 86 43 160 kN T L P T H P Nm kW Nm kW 179 184 190 197 202 209 228 70 72 75 80 82 86 97 5.6 4.8 4.0 3.1 2.7 2.2 1.2 L H .46 .44 .42 .39 .38 .37 .35 .34 .33 .30 .31 .30 .27 .25 .24 .23 .21 .21 .20 .17 ηd 2.2 1.9 1.6 1,3 1.1 .90 .51 50 kN T L P T H P Nm kW Nm kW 46 48 50 53 57 58 60 62 64 66 72 17 18 19 20 22 23 24 25 26 27 31 7.1 5.1 3.9 2.8 1.8 1.5 1.3 .98 .85 .69 .38 H (i = 28) ηd v mm/min TR 65 x 20 2.7 1.9 1.5 1.1 .71 .61 .51 .42 .35 .29 .16 T 5.8 5.0 4.1 2.3 L P 120 kN T L P T H P Nm kW Nm kW 100 kN T L P T H P Nm kW Nm kW 75 kN T L P T H P Nm kW Nm kW 114 119 125 135 138 142 148 152 157 171 91 96 99 105 112 115 119 124 127 131 143 69 72 75 79 84 87 89 93 95 98 107 12 9.3 6.6 4.2 3.6 3.0 2.3 2.0 1.7 .90 184 .96 75 kN T H P 42 44 48 53 54 57 60 62 65 73 4.4 3.5 2.5 1.7 1.4 1.2 .98 .83 .68 .38 14 10 7.8 5.5 3.5 3.0 2.5 1.9 1.7 1.4 .75 33 35 37 40 44 46 48 50 52 54 61 5.2 3.7 2.9 2.1 1.4 1.2 1.0 .82 .69 .57 .32 11 7.5 5.8 4.1 2.6 2.3 1.9 1.5 1.3 1.0 .56 25 27 28 30 33 34 36 38 39 41 46 3.9 2.8 2.2 1.6 1.0 .90 .76 .62 .52 .43 .24 25 kN T L P T H P Nm kW Nm kW 23 25 25 27 29 29 30 32 32 33 36 3.6 2.6 2.0 1.4 .90 .77 .64 .50 .43 .35 .19 TR 90 x 24 240 kN T L P T H P Nm kW Nm kW 369 379 391 431 (Double start) 8.8 9.4 9.9 11 12 12 13 13 14 14 16 1.4 .99 .78 .56 .37 .32 .27 .21 .18 .15 .08 (Double start) 200 kN T L P T H P Nm kW Nm kW 150 kN T L P T H P Nm kW Nm kW 100 kN T L P T H P Nm kW Nm kW 277 285 294 307 316 326 359 183 193 208 214 221 231 237 245 270 118 122 129 139 143 148 154 158 164 180 T 8.7 7.5 6.2 4.8 4.2 3.4 1.9 L 118 125 129 135 154 2.5 2.0 1.7 1.4 .80 50 kN P T H 14 10 6.5 5.6 4.7 3.6 3.1 2.6 1.4 68 74 82 85 89 94 97 102 115 5.4 3.9 2.6 2.2 1.9 1.5 1.3 1.1 .60 12 9.4 6.7 4.4 3.8 3.1 2.4 2.1 1.7 .96 43 46 49 55 57 59 63 65 68 77 4.6 3.6 2.6 1.7 1.5 1.3 1.0 .86 .71 .40 P L H L H Nm kW Nm kW Nm kW Nm kW 3429 2571 1714 1029 857 686 514 429 343 171 857 643 429 257 214 171 129 107 86 43 .46 .44 .42 .39 .38 .37 .35 .34 .33 .30 .31 .30 .27 .25 .24 .23 .21 .21 .20 .17 89 92 97 105 107 111 116 119 123 135 9.0 7.0 5.0 3.3 2.8 2.3 1.8 1.6 1.3 .72 33 35 37 41 43 45 47 49 51 58 3.5 2.7 2.0 1.3 1.1 .95 .76 .65 .53 .30 59 62 65 70 72 74 78 80 82 91 6.1 4.7 3.4 2.2 1.9 1.6 1.2 1.1 .86 .48 22 23 25 28 29 30 32 33 35 39 2.4 1.9 1.3 8.9 .75 .64 .51 .44 .36 .20 21 BD 125 n rpm 1000 750 500 300 250 200 150 125 100 ' 50 v mm/min L H 3733 2800 1867 1120 933 747 560 467 373 187 933 700 467 280 233 187 140 117 93 47 .45 .43 .41 .38 .36 .35 .34 .33 .32 .28 .30 .29 .27 .24 .23 .22 .21 .20 .19 .17 v mm/min ηd L Nm T 400 kN P T H P kW 741 821 TR 120 x 28 Nm kW L Nm 150 kN P T H P T 300 kN P T H kW 469 482 499 522 538 556 616 7.8 4.3 L T (Double start) 15 13 11 8.2 7.0 5.9 3.2 P Nm 198 210 218 228 261 kW 4.2 3.3 2.8 2.4 1.4 342 362 391 402 416 436 448 464 514 27 19 13 11 9.2 6.8 5.8 4.9 2.7 L H Nm kW Nm kW Nm kW Nm kW 3733 2800 1867 1120 933 747 560 467 373 187 933 700 467 280 233 187 140 117 93 47 .45 .43 .41 .38 .36 .35 .34 .33 .32 .28 .30 .29 .27 .24 .23 .22 .21 .20 .19 .17 198 206 218 235 242 250 262 270 279 309 21 16 11 7.5 6.5 5.5 4.1 3.5 2.9 1.6 73 77 83 92 95 100 106 110 115 131 7.5 6.0 4.4 2.9 2.5 2.1 1.7 1.4 1.2 .70 133 138 146 157 162 167 175 180 186 206 144 11 7.6 5.0 4.4 3.7 2.7 2.3 2.0 1.1 9 52 56 62 64 67 71 74 77 88 5.1 4.1 2.9 1.9 1.7 1.4 1.1 .95 .81 .47 v mm/min L 850 2267 750 2000 500 1333 300 800 250 667 200 533 150 400 125 333 100 267 50 133 ηd L 850 2267 750 2000 500 1333 300 800 250 667 200 533 150 400 125 333 100 267 50 133 T H L H 756 667 444 267 222 178 133 111 89 44 .39 .39 .36 .33 .32 .31 .30 .29 .28 .25 .29 .28 .26 .23 .22 .21 .20 .19 .19 .16 v mm/min H (i = 36) ηd L Nm 925 1005 1036 1075 1127 1162 1204 1341 T 49 32 27 23 18 15 13 7.0 L Nm 477 495 518 549 569 595 679 137 152 158 165 175 182 190 216 L 200 kN P T H P kW Nm kW Nm kW 7.2 4.8 4.1 3.5 2.8 2.3 2.0 1.2 264 274 290 313 322 333 349 359 371 411 28 22 15 10 8.7 7.3 5.5 4.7 3.9 2.2 96 102 110 122 127 133 141 146 153 174 10 8.0 5.8 3.8 3.3 2.8 2.2 1.9 1.6 .94 TR 160 x 32 (Double start) 800 kN P T H P kW Nm T P H L (i = 12) 250 kN P T H P L Nm 100 kN P T H L T kW L n rpm 22 H (i = 30) T H BD 200 n rpm ηd L n rpm 1000 750 500 300 250 200 150 125 100 ' 50 L (i = 7.5) T L 700 kN P T H kW Nm kW 15 13 11 8.6 7.5 6.2 3.6 748 761 810 880 906 941 987 1017 1054 1174 67 60 43 28 24 20 16 13 11 6.1 400 kN P T H P T L P Nm 378 418 434 454 481 498 521 595 L H Nm kW Nm kW Nm kW 756 667 444 267 222 178 133 111 89 44 .39 .39 .36 .33 .32 .31 .30 .29 .28 .25 .29 .28 .26 .23 .22 .21 .20 .19 .19 .16 429 436 464 504 519 539 565 582 604 672 38 34 25 16 14 12 9.0 7.5 6.5 3.5 196 201 217 240 249 260 276 286 299 341 17 16 11 7.5 6.5 5.5 4.3 3.8 3.1 1.8 322 328 349 379 390 405 425 437 454 505 29 26 18 12 10 8.7 6.8 5.7 4.9 2.6 600 kN P T H P T L P 500 kN T H P Nm kW Nm kW Nm kW Nm kW 20 13 11 9.6 7.5 6.6 5.4 3.2 641 653 695 754 777 807 846 872 904 1007 57 51 37 24 20 17 14 11 9.8 5.3 293 300 324 359 372 389 412 428 447 510 26 24 17 11 9.8 8.3 6.5 5.6 4.7 2.7 535 545 579 629 648 673 706 727 754 839 48 43 31 20 17 14 11 9.4 8.1 4.4 244 250 271 299 311 325 344 357 373 426 22 20 14 9.4 8.2 6.9 5.4 4.7 3.9 2.3 P Nm kW 148 151 164 181 188 196 208 215 225 257 L kW 300 kN P T H H T 13 12 8.7 5.7 4.9 4.2 3.3 2.8 2.3 1.4 T Nm 216 220 234 254 261 271 284 293 303 338 L 200 kN P T kW 19 17 12 8.1 6.8 5.8 4.5 3.8 3.3 1.8 H P Nm kW 100 102 110 122 126 132 140 145 151 172 8.9 8.2 5.8 3.8 3.3 2.8 2.2 1.9 1.6 .91 Intermittance factor (ED) BD/BDL Intermittance factor, if the ED is other than 20%/hour the running power (Pd) must be adjusted according to diagram which is calculated by following formula: PED = 20% ED% x Pmax 2.0 1.8 Multiple factor x Pmax (see table below) = PED The running power Pd must always be lower than PED. 1.6 Multiple factor Pd/P max 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 40 20 0 80 60 100 ED % / hour Thermal rating at 20% ED (1-start spindle) Size BD-BDL Pmax kW L H 27 40 58 66 86 100 0.2 0.15 .55 .5 0.9 0.8 1.5 1.3 2.9 2.6 3.7 3.3 125 5.1 4.5 200 12.5 12.0 Thermal rating at 20% ED (2-start spindle) Size BD-BDL Pmax kW L H 27 40 58 66 86 100 0.25 0.20 0.7 0.6 1.1 1.0 1.9 1.6 3.6 3.2 4.7 4.1 125 6.4 5.6 200 16.0 15.0 23 Critical travelling nut speed 10 9 Free spindle length (m) 8 BDL 125 (TR 120x14) 7 BDL 100 (TR 90x12) 6 5 BDL 86 (TR 65x10) 4 BDL 66 (TR 55x9) BDL 58 (TR 40x7) 3 BDL 40 (TR 30x6) 2 BDL 27 (TR 20x4) 1 0 0 1000 500 1500 2000 2500 mm/min Lifting speed Max permissible speed V mm/min with grease lubrication BD-BDL Single start 27 40 58 66 86 100 125 200 24 Ratio L 1600 2300 2100 2400 2200 2300 2200 1180 BD/BDL H 500 500 500 600 550 550 550 410 Ratio Double start L 27 40 58 66 86 100 125 200 3200 4600 4200 4800 4400 4600 4400 2360 Allowable side force on the spindle BD Fa = thrust load on spindle Fr = side force on the spindle l = length of stroke (kN) (kN) (mm) BD 27 Fr kN 1.0 BD 40 Fr kN 2.0 l = 100 l = 50 0.8 l = 150 1.5 l = 75 3 l = 150 0.6 l = 100 2 l = 200 l = 300 l = 150 0.2 0.5 2 4 6 8 10 Fa kN 0 5 10 15 25 Fa kN 20 30 40 BD 100 50 Fa kN l = 300 20 5 l = 500 100 10 l = 600 l = 500 l = 500 l = 600 150 Fa kN BD 125 l = 300 l = 400 l = 400 l = 400 l = 200 10 l = 300 Fr kN 10 15 5 50 l = 500 l = 100 l = 200 l = 600 0 Fr kN 30 20 l = 150 0 50 100 150 200 Fa kN 750 1000 Fa kN BD 200 Fr kN 0 100 200 300 Fa kN 110 60 l = 300 100 l = 400 40 80 l = 400 l = 600 l = 500 l = 800 60 l = 600 30 l = 1000 l = 1200 40 20 l = 1400 20 10 0 20 BD 86 Fr kN l = 100 10 50 l = 400 l = 400 BD 66 Fr kN 12 1 l = 300 l = 200 l = 300 0 l = 200 1.0 0.4 0 BD 58 Fr kN 4 0 100 200 300 400 500 Fa kN 250 500 25 Dimensions BD 27 BD 40-125 BD 200 22 + stroke 35 + stroke Fig. 23 Fig. 24 Size 40 58 66 86 100 125 A B C 40 156 130 58 196 158 66 222 178 86 300 250 100 350 280 125 460 380 Ø D1j6 E F 14 110 84 19 170 134 24 190 146 30 220 170 35 260 190 38 300 220 G H H1 42 105 50 40 130 55 51 157 68 85 182 80 95 225 102 140 275 125 ØJ K L 45 55 172 55 60 237 75 73 268 90 110 318 120 130 356 150 180 486 L1 ØM N 25 13 12 35 18 12 40 21 16 47 26 20 58 35 25 58 42 35 O ØP Q 15 40 25 + Stroke 15 50 25 + Stroke 20 110 45 + Stroke 25 140 55 + Stroke R S - - - 45 100 45 132 55 160 SE ME M8 x 12 65 M8 x 12 80 M8 x 12 80 M10 x 15 88 M10 x 15 96 - Keyway BS 4235 26 Fig. 25 15 70 25 + Stroke 20 80 45 + Stroke Dimensions BD 27-200 End execution 1, 2, 3 Execution 1 Execution 3 Fig. 26 Execution 2 Fig. 28 Fig. 27 Size 27 40 58 66 86 100 125 200 ØA ØB ØC 65 50 4x7 92 65 4x14 122 90 4x18 150 110 4x21 185 140 4x26 215 170 6x26 285 220 6x33 380 290 6x48 Ø D1 Ø D2 E 28 30 8 40 40 12 50 55 16 70 70 20 80 90 25 110 120 25 140 150 32 185 200 60 F G H2 M14x2 20 107 M20x1.5 25 150 M30x2 36 186 M40x3 50 227 M50x3 60 267 M70x4 85 335 M90x4 110 415 M130x4 150 530 J K L2 55 25 142 75 35 200 100 50 250 125 60 302 160 80 367 200 100 450 265 130 570 360 180 740 Ø M H11 N O 12 20 12.5 18 25 17.5 25 35 25 30 45 30 40 60 40 50 80 50 65 100 65 90 140 90 ØP Q R S 30 12 37 72 40 15 45 95 55 15 56 120 70 15 70 145 90 20 85 185 120 20 110 225 150 25 140 295 200 25 180 390 27 Dimensions BDL 27-200 Fig. 29 28 Size 27 40 58 66 86 100 125 200 ØA ØB ØC 65 50 4x7 92 65 4x14 122 90 4x18 150 110 4x21 185 140 4x26 215 170 6x26 285 220 6x33 380 290 6x48 Ø D1 Ø D2 E 28 30 10 40 40 15 50 55 20 70 70 25 80 90 30 110 120 35 140 150 50 185 200 90 ØF h7 G H 12 20 70 20 30 105 30 40 130 40 60 157 50 60 182 70 90 225 100 120 275 140 160 350 H2 J K 148 + Stroke 215 + Stroke 265 + Stroke 332 + Stroke 365 + Stroke 465 + Stroke 580 + Stroke 25 40 55 75 85 110 140 12 15 15 15 20 20 25 770 + Stroke 200 25 L O 84 + Stroke 115 + Stroke 155 + Stroke 196 + Stroke 205 + Stroke 261 + Stroke 330 + Stroke 12 15 15 15 8 10 10 430 + Stroke 25 Dimensions with PVC bellows BD 27-125 BD 200 contact Benzlers BDL 27-125 BD 27-125 Fig. 30 Execution 3 Execution 1 Execution 2 Size 27 40 58 66 86 100 125 ØA 95 115 130 150 190 225 270 5 5 5 5 5 5 5 0.05 x Stroke 0.05 x Stroke 0.05 x Stroke 0.05 x Stroke 0.05 x Stroke min B max 0.05 x Stroke 0.05 x Stroke C D Ø E* 12 15 28 15 15 40 15 15 50 15 15 70 20 15 80 20 15 110 25 15 140 F G H 102 + B 137 + B 70 145 + B 195 + B 105 181 + B 245 + B 130 222 + B 297 + B 157 262 + B 362 + B 182 330 + B 445 + B 225 410 + B 565 + B 275 H3 148 + 1.05 x stroke 215 + 1.05 x stroke 265 + 1.05 x stroke 332 + 1.05 x stroke 365 + 1.05 x stroke 465 + 1.05 x stroke 580 + 1.05 x stroke J K L 32 + B 67 + B 47 + B 40 + B 90 + B 55 + B 51 + B 115 + B 66 + B 65 + B 140 + B 80 + B 80 + B 180 + B 95 + B 105 + B 220 + B 120 + B 135 + B 290 + B 150 + B 277 + B 90 345 + B 120 425 + B 150 L2 M N L + 0.05 x Stroke 117 + B 30 160 + B 40 196 + B 55 237 + B 70 *Hole for hose clamp ØE + 30 29 Options STOP NUT (SM) STOP NUT (SM) + LIMIT SWITCH (LS) Stop nuts can be fitted to all Benzler screw jacks, both above and below the main body. Benzler jacks can be supplied with limit switches to suit most applications. Standard is two limit switches and one stop nut. These must be included when there is an inherent risk of over travel resulting in the spindle becoming disengaged from the worm thread. Upper/lower limits can be mounted on the protection tube. Adjustable limits are also available on request. 1 Stop nut 2 Carrier 2 Protection tube 3 Limit switch 1 Stop nut 3 Tube sleeve Fig. 31 SAFETY NUT (SHM) In certain applications the addition of a safety nut may be required. The object of the above is to prevent the load collapsing in the event of the lifing nut thread failing. Fig. 32 Load safety direction Monitoring of the safety gap between the lifting and safety nut gives an indication of the intermediate wear. When the safety gap reaches zero the lifting nut has reached its wear limit and requires changing. In applications where the safety nut is inaccessible, electro/mechanical switches are available to indicate maximum wear. 1 Safety nut 2 Spacer 3 Worm wheel Load direction important! Combinations with other options are restricted. Consult Benzlers for more information. Fig.33 30 LOCKED AGAINST ROTATION For applications where a load is to be raised/lowered and permanent fixing i.e. top plate/clevis, is not practical, the spindle must be prevented from rotating. Two options are available: I) LR - Locked Against Rotation (Tube) Protection tube manufactured in box section mild steel. Spindle end complete with nut (sized to suit box section). 1 Gear housing 2 Locking nut 3 Locking assembly (size dependent variant 1) 4 Tube 5 Pin (size dependent variant 2) II) LRK - Locked Against Rotation (Key) Jack internals are modified to incorporate a rectangular key which engages in a precision keyway cut into the spindle length. Primarily used in precision applications requiring minimal radial movement. 1 Jack cover 2 Lifting screw 3 Key Combinations with other options are restricted. I II Fig. 34 ANTIBACKLASH (ABL) Where the loading on a Benzler screw jack can be in both tension and compression and the spindle backlash is critical, units can be supplied with a Back-lash Eliminator comprising of a modified worm wheel fitted with a secondary nut, allowing contact on both face and flank of driving thread. Backlash 0.0l-0.05 mm - During operation excessive backlash can be removed by adjustment of the top cover. The nuts are separated by a pre-determined gap to eliminate the adjust-ment of the backlash eliminator when drive thread width has been reduced by 25%. 1 Worm wheel 2 Dowel pin 3 Adjusting nut 4 Jack cover Combinations with other options are restricted. Fig. 35 31 Dimensions SHM - SM - LR - LRK - ABL Dimensions for BD86 - BD200 consult Benzlers. BD27 SHM BD27 SM BD27 LR BD27 LRK BD27 ABL SM LR LRK ABL *SL = Stroke SHM SHM LR LRK ABL BD 40 58 66 40 58 66 40 58 66 40 58 66 40 58 66 ØA 45 55 75 - - - - - - - - - - - - B 27 35 52 - - - - - - - - - - - - C 32+SL 40+SL 57+SL - - - - - - - - - - - - H 105 130 157 105 130 157 105 130 157 105 130 157 120 152 190 H1 - - - - - - 103 128 155 - - - - - - - - ØJ - - - 55 75 90 #J - - - - - - O - - - - - - - ØP - - - - - - Q - - - 43+SL 48+SL R - - - - - - - S 32 SM 1,5-2,2 1,8-2,5 2,3-3,3 - 45 55 75 45 55 75 80X80 - - - - - - - - 20 15 30 15 15 15 - - - 40 50 70 40 50 70 62+SL 77+SL 86+SL 25+SL 40+SL 25+SL 37 10 10 15 5 - 15 - Ø 100 Ø 80 Ø 100 Ø 110 Ø 50 - Ø 80 Ø 80 60X60 70X70 120+SL 30+SL 25+SL 25+SL - - Ø 110 Ø 120 Dimensions SHM - SM - LR - LRK - ABL Dimensions for BD86 - BD200 consult Benzlers. With bellow Without bellow Base Size 27 40 58 66 Size 27 40 58 66 ØA ØB ØC 65 50 4x7 92 65 4 x 14 122 90 4 x 18 150 110 4 x 21 ØA 115 115 130 150 Ø D1 Ø D2 E F G 28 30 8 M14 x 2 20 40 40 12 M20 x 1,5 25 50 55 16 M30 x 2 36 70 70 20 M40 x 3 50 SHM SM LR H2 LRK ABL 120 107 107 117 119 167 150 150 155 165 210 186 186 186 207 269 227 227 242 260 J K 55 25 75 35 100 50 125 60 SHM SM LR L2 LRK ABL 155 142 142 152 154 217 200 200 205 215 274 250 250 250 271 344 302 302 317 335 Ø M H11 N O ØP Q 12 20 12,5 30 12 18 25 17,5 40 15 25 35 25 55 15 30 45 30 70 15 SHM* SM LR R LRK ABL 37/50 37 37 37 37 45/62 45 45 45 45 56/80 56 56 56 56 70/112 70 70 70 70 SHM* SM LR S LRK ABL 72/85 72 72 72 72 95/112 95 95 95 95 120/144 120 120 120 120 145/187 145 145 145 145 *Alternative depending on placement of SHM. B min max C D Ø E** 5 5 5 5 0,05 x SL* 0,05 x SL* 0,05 x SL* 0,05 x SL* 12 15 28 15 15 40 15 15 50 15 15 70 SHMSM LR F LRK ABL 102 + 102 + 112 + 114 + B B B B 145 + 145 + 150 + 165 + B B B B 181 + 181 + 181 + 203 + B B B B 222 222 237 288 + + + + B B B B SHMSM LR G LRK ABL 137 + 137 + 147 + 149 + B B B B 195 + 195 + 200 + 215 + B B B B 245 + 245 + 245 + 267 + B B B B 297 297 312 363 + + + + B B B B SHM SM LR J LRK ABL 32 32 32 32 32 + + + + + B B B B B 40 40 40 40 40 + + + + + B B B B B 51 51 51 51 51 SHM SM LR K LRK ABL 67 67 67 67 67 + + + + + B B B B B 90 90 90 90 90 + + + + + B B B B B 115 115 115 115 115 SHM SM LR L LRK ABL 47 47 47 47 47 + + + + + B B B B B 55 55 55 55 55 + + + + + B B B B B 66 66 66 66 66 SHMSM LR M LRK ABL N 117 + 117 + 127 + 129 + 30 B B B B 160 + 160 + 165 + 180 + B B B B 40 + + + + + B B B B B + + + + + + + + + + B B B B B 196 + 196 + 196 + 218 + 55 B B B B B B B B B 65 65 65 65 65 + + + + + 140 140 140 140 140 80 80 80 80 80 + + + + + + + + + + 237 237 252 303 B B B B B B B B B B B B B B B + + + + B B B B 70 *SL = Stroke **Hole for hose clamp ØE + 30 33 Description of BDK - BDKL 1 3 7 2 6 4 1 Ball screw 2 Thrust and radial bearings 3 Grease of EP-quality 4 Housing of nodular cast iron 5 Alkyd paint 85 micron thick in RAL 5015 6 Worm screw hardened and ground 7 Worm wheel of centrifugally cast tin bronze 8 Bellows in PVC, steel or other materials. Benzlers ball screw jacks BDK and BDKL are at full load designed for 60% utilization (ED) per 10 minutes still not more than 30% per hour totally at ambient temperature +25°C. Benzler ball screw jacks are filled with grease in EP-quality at delivery. The lifting screw should be lubricated with same type of grease. Allowable working temperature range is from -30°C to +100° C. For other conditions consult Benzlers. Other sizes on request. Technical data of BDK - BDKL Other capacities and screw sizes available on request Size 27 40 58 66 Max capacity (N) 8 000 25 000 50 000 125 000 Lifting screw 20 x 5 25 x 10 40 x 10 50 x 10 9:1 7:1 6.75:1 7:1 0.555 1.428 1.481 1.428 2.5 16.0 32 76 Max running power at 30% ED (kW) 0.25 0.77 2.0 2.9 Starting efficiency 0.28 0.35 0.39 0.37 9 56 114 292 Ratio (L) Raise per revolution (mm) Starting torque at max load (Nm) Starting torque on lifting screw at max load (Nm) See page ”Power ratings” Running efficiency *Holding torque (Nm)) 0.35 2.5 6.0 14.0 Weight with 100 mm stroke BDK/BDKL (kg) 4/3.5 11/10 26/20 40/34 0.2 0.32 0.84 1.36 Weight of lifting screw, 100 mm (Kg) *) The holding torque is the torque on the input shaft which is required to prevent the load from being lowered. 34 Compression load table BDK-BDKL Euler I Size 27 40 58 66 8 25 50 125 0.3 6.6 18 0.4 3.7 10 0.5 (2.4) 6.6 40 119 (4.6) 28 83 0.7 20 61 0.8 16 46 0.9 (12) 37 1.0 (10) 30 Max capacity (kN) 0.2 Free spindle length (m) Max capacity, compression load (kN) for different lengths of stroke at threefold safetyfactor against breaking (Euler I) Free load 0.6 1.25 (19) 1.50 1.75 2.00 2.25 Fig. 36 2.50 Compression load table BDK-BDKL Euler II Size 27 40 58 66 8 25 50 125 0.6 6.6 18 0.7 4.9 13 0.8 3.7 10 0.9 (3.0) 8.1 1.0 (2.4) 6.6 40 119 (4.2) 26 76 1.50 18 53 1.75 (13) 39 2.00 (10) 30 Max capacity (kN) 0.2 Max capacity, compression load (kN) for different lengths of stroke at threefold safetyfactor against breaking (Euler II) 0.3 0.4 Fig. 37 Free spindle length (m) 0.5 Guided load 1.25 2.25 (24) 2.50 (19) Rotating screw The values given in brackets must only be used at low lifting speed and concentric load on the lifting screws. 35 Compression load table BDK-BDKL Euler III Size 27 40 58 66 8 25 50 125 0.8 7.7 21 0.9 5.9 16 1.0 4.8 13 1.25 (3.0) 8.4 Max capacity (kN) 0.2 0.3 Max capacity, compression load (kN) for different lengths of stroke at threefold safetyfactor against breaking (Euler III) 0.4 0.5 0.6 Supported spindle Free spindle length (m) Guided load Fig. 38 0.7 1.50 5.8 36 106 1.75 (4.3) 26 78 2.00 20 60 2.25 16 47 2.50 (13) 38 3.00 26 3.50 (19) The values given in brackets must only be used at low lifting speed and concentric load on the lifting screws. Power ratings BDK - BDKL Power ratings for BDK-BDKL at 60% ED/10 min or max 30% ED/hour at ambient temperature +25°C. Note: Power ratings indicate running power. Additional power will be required on start. See "Selection of jacks". BDK 27 L (i = 9) n rpm v mm/min 2900 1750 1500 1000 750 500 400 300 200 100 50 1611 972 833 556 417 278 222 167 111 56 28 36 ηd .46 .45 .45 .44 .43 .42 .41 .40 .39 .37 .35 n v ηd = input speed (rpm) = lifting speed (mm/min) = running efficiency L T P i = = = = low ratio input torque (Nm) input power (kW) ratio of worm gear set 20 x 5 8 kN Nm kW 6 kN Nm kW 4 kN Nm kW 2 kN Nm kW 1 kN Nm kW 1.5 1.5 1.6 1.6 1.6 1.7 1.7 1.7 1.8 1.9 2.0 1.2 1.2 1.3 1.3 1.3 1.3 1.3 1.3 1.4 1.5 1.6 .87 .87 .92 .92 .92 .97 .97 .97 1.0 1.1 1.1 .56 .56 .58 .58 .58 .61 .61 .61 .63 .66 .68 .40 .40 .41 .41 .41 .42 .42 .42 .44 .45 .46 .46 .28 .25 .17 .13 .09 .07 .05 .05 .05 .05 .36 .22 .20 .13 .10 .07 .06 .05 .05 .05 .05 .27 .16 .14 .10 .07 .05 .05 .05 .05 .05 .05 .17 .10 .09 .06 .05 .05 .05 .05 .05 .05 .05 .12 .07 .06 .05 .05 .05 .05 .05 .05 .05 .05 BDK 40 L (i = 7) n rpm v mm/min ηd 2700 1750 1500 1000 750 500 400 300 200 100 50 3857 2500 2143 1429 1071 714 571 429 286 143 71 .56 .55 .55 .52 .52 .51 .50 .49 .48 .46 .44 BDK 58 2963 2593 2222 1481 1111 741 593 444 296 148 74 BDK 66 2500 2143 1429 1071 714 429 357 286 214 179 143 71 ηd .58 .58 .58 .55 .55 52 .51 .51 .49 .48 .46 11 11 12 12 12 13 ηd .56 .56 .55 52 .51 .50 .50 49 .49 .48 .48 .46 .58 .47 .36 .25 .13 .07 23 23 23 24 25 26 20 kN Nm kW 15 kN Nm kW 10 kN Nm kW 7.5 kN Nm kW 5 kN Nm kW 2.5 kN Nm kW 8.6 8.7 8.9 9.1 9.3 9.5 9.9 10 6.0 6.1 6.1 6.5 6.6 6.8 6.9 7.0 7.2 7.5 7.9 4.1 4.2 4.2 4.5 4.5 4.6 4.7 4.8 4.9 5.1 5.4 3.2 3.2 3.2 3.4 3.5 3.6 3.6 3.7 3.8 3.9 4.1 2.2 2.3 2.3 2.4 2.4 2.5 2.5 2.6 2.6 2.7 2.9 1.3 1.3 1.3 1.4 1.4 1.4 1.4 1.5 1.5 1.5 1.6 .90 .69 .47 .38 .29 .20 .10 .06 1.7 1.1 .96 .68 .52 .36 .29 .22 .15 .08 .05 1.2 .75 .66 .47 .36 .24 .20 .15 .10 .05 .05 .90 .58 .51 .36 .28 .19 .15 .12 .08 .05 .05 .63 .41 .36 .25 .19 .13 .11 .08 .06 .05 .05 .36 .24 .20 .14 .11 .07 .06 .05 .05 .05 .05 40 x 10 50 kN Nm kW L (i = 7) n v rpm mm/min 1750 1500 1000 750 500 300 250 200 150 125 100 50 25 kN Nm kW L (i = 6.75) n v rpm mm/min 2000 1750 1500 1000 750 500 400 300 200 100 50 25 x 10 1.2 .95 .72 .49 .26 .13 40 kN Nm kW 17 17 18 18 19 19 20 21 1.8 1.3 .97 .76 .58 .39 .21 .10 30 kN Nm kW 12 12 12 13 13 14 14 14 14 15 16 25 kN Nm kW 20 kN Nm kW 15 kN Nm kW 10 kN Nm kW 6.3 6.3 6.4 6.7 6.7 7.1 7.2 7.3 7.4 7.7 8.0 4.4 4.4 4.4 4.6 4.7 4.9 5.0 5.0 5.1 5.3 5.5 2.5 2.2 1.9 1.4 .99 .73 .58 .44 .30 .16 .08 10 10 10 11 11 12 12 12 12 13 13 2.1 1.8 1.6 1.1 .83 .61 .49 .37 .25 .13 .07 8.2 8.2 8.3 8.7 8.8 9.3 9.4 9.5 9.7 10 11 75 kN Nm kW Nm 50 kN kW Nm 20 20 21 22 22 23 23 23 23 24 24 25 3.7 3.2 2.1 1.7 1.1 .71 .61 .48 .37 .31 .25 .13 10 10 11 11 11 12 12 12 12 12 12 13 1.7 1.5 1.3 .93 .67 .50 .39 .30 .20 .11 .05 1.3 1.1 .99 .71 .51 .38 .30 .23 .15 .08 .05 .91 .80 .69 .49 .36 .26 .21 .16 .11 .06 .05 50 x 10 125 kN Nm kW 58 58 59 62 .91 .76 .62 .32 100 kN Nm kW 45 45 46 46 47 47 49 1.4 1.2 .95 .73 .61 .50 .26 32 33 34 34 34 35 35 36 37 2.5 1.7 1.1 .90 .72 .55 .46 .37 .19 25 kN kW 1.9 1.6 1.1 .86 .59 .36 .31 .25 .19 .16 .13 .07 20 kN Nm kW 10 kN Nm kW 8.4 8.4 8.6 9.1 9.2 9.4 9.5 9.6 9.7 9.8 10 10 4.5 4.5 4.6 4.8 4.9 5.0 5.0 5.1 5.2 5.2 5.3 5.5 1.5 1.3 .88 .70 .48 .30 .25 .20 .15 .13 .10 .05 .83 .72 .47 .37 .25 .16 .13 .11 .08 .07 .06 .05 37 Intermittance factor (ED) 2.0 Intermittance factor, if the ED is other than 30%/hour the running power (Pd) must be adjusted according to diagram which is calculated by following formula: 30% ED% Multiple factor x Pmax (see table below) = PED The running power Pd must always be lower than PED. 1.8 1.6 x Pmax Multiple factor Pd/P max PED = BDK/BDKL 1.4 1.2 1.0 BDK BDKL 0.8 0.6 0.4 0.2 0 0 20 40 60 80 100 ED % / hour Critical travelling nut speed 10 9 8 Free spindle length (m) 7 6 5 BDKL 66 4 BDKL 58 3 BDKL 40 2 BDKL 27 1 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 Lifting speed mm/min Max permissible speed V mm/min with grease lubrication Ratio BDK / BDKL 27 40 58 66 38 L 2100 3900 3000 2700 Lifetime of ball screws The nominal lifetime is reached by 90% of the ball screws before the running surfaces show any sign of fatigue. 50% of the ball screws reach a lifetime which is 5 times their nominal lifetime. Lifetime in running metres x 103 Size Max load (kN) 100% of max load (km) 75% of max load (km) 50% of max load (km) 27 40 58 66 8 25 50 125 15.6 5.8 10.8 1.5 37.1 13.7 25.6 3.5 125.1 46.1 86.4 11.8 Dimensions BDK 27 30 + stroke Keyway BS 4235 Fig. 39 39 Dimensions BDK 40-66 Fig. 40 Size 40 58 66 A B C 40 156 130 58 196 158 66 222 178 Ø D1j6 E F 14 110 84 19 170 134 24 190 146 G H H1 42 190 50 40 265 55 51 318 68 ØJ K L 45 55 172 55 60 237 75 73 268 L1 ØM N 25 13 12 35 18 12 40 21 16 O ØP 15 40 15 50 15 70 Q SE ME Keyway BS 4235 40 35 + Stroke M8 x 12 65 35 + Stroke M8 x 12 80 35 + Stroke _ _ Dimensions BDK 27-66 end execution 1, 2, 3 Execution 3 Execution 1 Fig. 41 Execution 2 Fig. 43 Fig. 42 Size 27 40 58 66 ØA ØB ØC 65 50 4x7 92 65 4x14 122 90 4x18 150 110 4x 21 Ø Dl Ø D2 E 28 30 8 40 40 12 50 55 16 70 70 20 M30x2 36 321 M40x3 50 388 F G H2 M14x2 20 172 M20x1.5 25 235 J K L2 55 25 207 75 35 285 100 50 385 125 60 463 Ø M H11 N O 12 20 12.5 18 25 17.5 25 35 25 30 45 30 ØP Q R 30 12 37 40 15 45 55 15 56 70 15 70 S 72 95 120 145 41 Dimensions with bellows BDK 27-66 Fig. 44 Size 27 40 58 66 ØA 95 115 130 150 B min max 5 0.05 x Stroke 5 0.05 x Stroke 5 0.05 x Stroke C D E* 12 15 28 15 15 40 15 15 50 15 15 70 F G H 172 + B 207 + B 135 235 + B 285 + B 190 321 + B 385 + B 265 388 + B 463 + B 318 J K L 37 + B 72 + B 52 + B 45 + B 95 + B 60 + B 56 + B 120 + B 71 + B 70 + B 145 + B 85 + B M N 187 + B 30 250 + B 40 336 + B 55 403 + B 70 *Hole for hose clamp Ø E + 30 42 5 0.05 x Stroke Dimensions BDKL 27-66 Fig. 45 Size 27 40 58 66 ØA ØB ØC 83 70 4x7 72 57 6x9 117 91 8 x 18 137 108 8 x 18 ØD E Ø F h7 28 17 12 40 18 20 50 28 30 70 30 40 20 70 30 105 250 + Stroke 40 130 340 + Stroke 60 157 420 + Stroke 88 15 150 + Stroke 114 15 230 + Stroke 136 15 284 + Stroke G H H2 J K L 185 + Stroke 57 12 121 + Stroke 43 IEC Motorflange BD86 - BD200 consult Benzlers. Size ØA Motorsize B B14 B5 C ØH B14 B5 B14 100.5 111.5 119 - 75 85 100 112 118 112 118 75 85 BD27 BD27 BD27 63 71 80 90 105 120 - BD40 BD40 63 71 92 102 140 160 BD40 BD40 80 90 118 140 200 200 128 138 128 138 BD58 BD58 71 80 108 118 160 200 151 161 151 171 60 86 B5 ØK B14 ØP B5 Q B14 R E 11 14 19 6 7 7 3.5 4 4 115 130 60 95 70 110 11 14 6 7 100 115 165 165 80 130 95 130 19 24 7 9 11.5 4 11.5 4 40 50 85 100 130 165 70 110 80 130 14 19 7 7 7 4 11.5 4 30 40 6 7 24 28 9 9 11.5 4 14 5 BD66 71 BD66 80 BD66 90 BD66 100/112 160 200 200 250 130 70 165 80 165 95 215 110 14 19 24 28 7 7 9 9 7 11.5 11.5 14 171 85 191 100 191 115 201.5 130 110 130 130 180 23 M4x8 35 28 38.5 30 40 3.5 4 M8x12 65 47 165 95 130 215 110 180 171 181 191 201.5 D 60 70 80 200 118.5 171 171 115 250 181.5 181.5 130 134 ME NE F G /B5 /B5 BD58 90 140 BD58 100/112 160 108 118 140 160 SE B5 4 4 4 5 60 M8x12 80 62 82 M8x12 80 62 92 17.5 21.5 19 23 30 62 73 80.5 3 52 1/2 57/58 2 2 68 78 50 60 2.5 69 2.5/ 89 12.5 2.5 89 3 99.5 30 40 50 60 7 79 7 89 7 99 7.5 109 Bigger jacksizes motorflanges are available on request. All IEC-motors are accepted. Other motors on request. Fig. 46 Trunnion Single and double trunnion available Fig. 47 44 Size A B B1 C C1 E F G G1 H J K L M N P 40 58 66 86 100 125 13 19 22 25 35 40 156 196 222 300 350 460 156 205 234 300 350 460 130 158 178 250 280 380 130 165 190 250 280 380 140 170 250 300 350 440 84 134 146 170 190 220 42 40 51 85 95 140 42 47 63 85 95 140 80 105 150 170 205 260 60 80 95 125 155 200 28 18 52 65 80 110 100 125 170 210 250 320 14 18 22 26 33 39 13 16 22 28 34 47 30 35 70 70 80 90 Combination Screw jack with other Benzler products for low lifting speeds consult Benzlers Fig. 48 Example of arrangements I III II IV Screw jack V Bevel Gear Cardan shaft Worm gear motor Fig. 49 Coupling Handcrank 45 Benzler Universal Joint shaft Type X-G Permissible Shaft Misalignment Universal joint shafts for spanning any distance and for compensating for larger radial offset misalignments. The element type X is torsionally very stiff, free from play, but has bending elasticity and is axially and angularly flexible. Moreover, it is oil-resistant and withstands temperatures up to 150° C. Types Angular Degree Parallel Offset mm (a) Axial mm X-G 1° tan α (L-2F) ±1 * Applies for 1500 R:P:M:, for other speeds refer to diagram below. Selection of Universal Joint Shafts: Torque capacity is in accordance with the table bellow. Permissible angular misalignment is as shown in table and diagram below. The maximum permissible length for the centre part is dependant on the speed and can be found from diagram on page 48. 5000 Speed in RPM 4000 a = parallell offset L = Length of centre section F = dimension as in table below. 3000 2000 1000 0 Fig. 58 0.25° 0.5° 0.75° 1.0° 1.25° 1.5° Angle in degrees Dimensions L1 M N1 R TK/Division L* L1 1X 18 7 8 25 56 57 12 24 M6 36 30 44/2x180° 2X 24 8 12 38 85 88 14 28 M8 55 40 68/2x180° 4X 25 8 15 45 100 100 14,5 30 M8 65 45 80/3x120° 8X 30 10 18 55 120 125 17 42 M10 80 60 100/3x120° 16 X 35 12 20 70 150 155 21 50 M12 100 70 125/3x120° 25 X 40 14 20 85 170 175 23 55 M14 115 85 140/3x120° 30 X 50 16 25 100 200 205 30 66 M16 140 100 165/3x120° TK F d2 d2 d3 d3 d1 min max M B R A N1 d1 Size F A B Fig. 59 * Dimensions L stands for any non standard lengths. Always state the required dimension in enquiries and orders. Sizes The shafts are available in 7 sizes for nominal torques from 10 to 550 Nm with a single element or up to 1100 Nm with two elements connected in tandem. Coupling selection should always be based on nominal torque rating. Permissible shaft length Permissible Torques and Speeds Speed RPM Size 46 Nominal torque TKN Nm Max torque TKmax Nm Max speed nmax RPM 1 10 25 10000 2 30 60 10000 4 60 120 8000 8 120 280 7000 16 240 560 6000 25 370 800 5000 30 550 1400 4500 Bevel gears Benzler recommend two types of bevel gears to be used in screw jack arrangement. 1. DZ-Range - All mounting positions possible. - Shaft dimensions acc. to ISO, keyways acc. to ISO, DZ1 have no keyways. - Lifetime approx 2 000 hours C For smaller loads and lower speeds we recommend the DZ-range. - Sand cast aluminium housing - Hardened, straight bevel gears, ratio 1:1 or 2:1 - DZ1: Lubricated for life with grease. DZ2-3-4: Lubricated with oil to be changed every 1000 hour. 4 clearance holes each 4flange xØP P G 3 clearance (O) 3holes x genomgående hål O max T I E h7 M F I S Q H6 N z H7 H A L L H R K C B B C D Bild 60 Type Shaft S A B C D DZ 1 3 5 34 15 33 DZ 2 3 7 52 35 52 DZ 3 3 8 75 50 76 DZ 4 3 13 E F G H K I 40 21 60 11 32 15 16 16 16 5.2 4.2 22 2.5 66 33 90 18 50 26 24 24 24 8.2 6.2 35 96 48 140 27 74 38 38 38 38 8.2 8.2 55 3.5 20 80 70 100 98 55 150 38 98 38 45 45 70 12.3 10.3 65 3.5 25 DZ1 L M N DZ2 O P Q R 5 S T U Z 8 15 DZ3 27 3 5 40 3.5 6 60 8 4 DZ4 Input speed n1 rpm Ratio Output speed n2 rpm Input power P1 kW Output torque T2 Nm Input power P1 kW Output torque T2 Nm Input power P1 kW Output torque T2 Nm Input power P1 kW Output torque T2 Nm 50 50 200 200 600 600 1000 1000 1500 1500 3000 3000 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 50 25 200 100 600 300 1000 500 1500 750 3000 1500 0.02 0.01 0.07 0.01 0.18 0.04 0.27 0.07 0.37 0.10 0.62 0.14 3.5 2.4 3.3 1.4 2.9 1.3 2.6 1.2 2.3 1.2 2.0 0.9 0.07 0.02 0.24 0.07 0.65 0.18 0.98 0.28 1.36 0.42 2.51 0.60 12.3 7.3 11.4 6.4 10.3 5.8 9.3 5.3 8.7 5.2 8.0 3.8 0.25 0.08 0.92 0.27 2.40 0.75 3.58 1.08 4.64 1.55 8.73 2.78 47 29 44 26 38 24 34 21 29 20 28 18 0.32 0.14 1.14 0.48 2.90 1.33 4.25 1.89 5.87 2.74 10.75 4.56 62 53 55 46 46 42 41 36 37 35 34 29 47 Bevel gears 2. C-range Shaft arrangements For larger loads and higher speeds we recommend the Crange. - High resistance aluminium alloy housing. - Hardened, tempered and lapped spiral bevel gears. Ratio 1:1or 2:1. - Lubricated with synthetic oil. (Not filled at delivery). - All mounting positions are possible without modification of fixing. - Oil sealing to IP 43 - Lifetime approx 6000 hours. - Rotation in two directions. Bevel gears with other ratio and higher power ratings available on request. A Option B Option C Standard Fig. 61 Shaft Type A B C Dj6 E F Mf7 R Kg C.12 C.16 C.20 124 160 200 97 115 140 50 60 75 25 30 40 95 120 150 M8 x 14 M10 x 20 M12 x 25 116 150 190 10 12 13 Example of coding C 16 Shaft key as per DIN 6885 NF 22 1 75 BS 4236 Tapped hole Ø Dj6 ah9 b k-0.2 l1 m I2 6 12 22 25 30 40 8 8 12 7 7 8 28 33 43 45 55 70 M8 M8 M10 15 15 19 C 1 Ratio: 1 or 2 Size: 12 - 16 - 20 Number of shafts + direction of rotation Admissible radial loads on shaft end Size 1500 500 F1 (N) Input speed (RPM) 50 1500 500 F2 (N) Loadfactor C12 C16 C20 300 500 1000 650 1100 1800 1800 3000 5000 300 500 1000 Loadfactor C12 C16 C20 48 600 950 1900 850 1400 2300 2350 3800 6400 600 950 1900 50 1500 500 F3 (N) 50 1800 3000 5000 750 1250 2500 1150 2350 2000 3900 3400 6500 2350 3800 6400 800 1350 2700 1350 2600 2350 4500 4000 8500 Kt = 1.55 650 1100 1800 n2 Kt = 2 850 1400 2300 n2 F2 F3 F1 n1 Kt = 1 for direct coupling Bevel gears Nominal powers Pn Torques on high speed shaft (n1) Pn is the nominal power calculated for a life of 6000 hours with service factor Ka = 1. Type Speeds on high speed shaft n1in RPM Torques and powers 10 50 125 250 500 750 1000 1250 1500 1750 2000 2250 2500 27503000 Ratio = 1 c. 12 Torque - Couple - M.......daNm 19.1 17.2 14.5 13.3 Power - Pn - Pn .................kW c. 16 0.9 1.9 3.5 Torque - Couple - M.......daNm 38.2 30.5 26.7 22.9 11.4 10.1 9.5 9.1 8.9 8.73 8.6 8 7.6 6 8 10 12 14 16 18 19 20 20 18.4 10.5 14.5 18 Torque - Couple - M.......daNm 76.4 61.1 53.5 45.8 40 36.9 Power - Pn - Pn .................kW 21 29 Power - Pn - Pn .................kW c. 20 0.2 0.4 0.8 1.6 3.2 3.5 7 6 12 17.2 15.6 7.1 6.6 20.5 21 15.2 13.3 11.9 11 20.5 24 24.5 25 26 10.3 9.55 34.3 32 31.8 28 25.3 23 22.3 36 42 50 51.5 53 54.5 58.5 27 27.5 Ratio = 2 c. 12 c. 16 Torque - Couple - M.......daNm 9.5 5.7 5.3 4.9 4.7 4 3.8 3.6 3.5 3.2 3.1 2.9 2.8 2.7 2.7 Power - Pn - Pn .................kW 0.1 0.3 0.7 1.3 2.5 3.2 4 4.7 5.5 6 6.5 7 7.5 8 8.5 9.5 8.9 8.1 7.6 7.3 7 6.9 6.5 6.1 5.7 5.4 5 7 8.5 10 11.5 13 19.1 17.8 17.1 16 15.6 15.2 14.3 14 10 14 18 21 24.5 28 30 33 Torque - Couple - M.......daNm 19.1 15.2 12.9 11.4 Power - Pn - Pn .................kW c. 20 0.2 0.8 1.7 3 Torque - Couple - M.......daNm 38.2 28.6 26.7 22.9 Power - Pn - Pn .................kW 0.4 1.5 Selection 3.5 6 14.5 15.5 16 16.5 17 13.7 12.6 11.9 36 36.5 37.5 Service factor Ka Pm = Pu x Ka x Ki x Kt Pm: Corrected output power (kW) Pu: Power absorbed by machine (kW) Ka: Service factor Ki: Life factor Kt: Radial load factor n1 Ratio i = n2 n1 = speed on high speed shaft in RPM n2 = speed on low speed shaft in RPM Prime mover Nominal or infrequent starting Driven machine Moderate shocks or fairly frequent starting Heavy shocks or very frequent starting Electric motor Steam turbine 1.00 1.25 1.50 Life factor Ki The design life indicate the number of hours running producing normal wear without destruction. Select the ”Cubic” bevel box so: Life required in hours Pn ≥ Pm Pn = Nominal power 100 0.6 1000 0.8 6000 1 10000 1.05 15000 1.2 20000 1.35 Lubrication of Bevel gears Lubrication by splash: - All types - All positions - Lubrication: recommended oil given on box (bevel box) delivered without oil Type Quantity in litres C 12 C 16 C 20 0.4 0.8 1.5 FILLING BREATHER: breather on top or with elbow on the vertical face. DRAINING: on the side or bottom face. LEVEL: (by plug): always in the bottom right hand corner. 49 Telescopic spring protection - Made of high quality hardened spring steel to dimension shown down - Very good sealing effect between the coils - Available also in stainless steel Di = Da = DF1 = DF2 = Lmin = Lmax = inside diam outside diam outside diam of centering flange (Di - 2 mm) inside diam of flange socket (Da +4 mm) min installation length max installation length IMPORTANT When ordering state vertical or horizontal position. Di ± 1 mm Type Da ± 2 mm L L Type max min Di ± 1 mm BD 27 SF SF SF SF SF SF SF 30/150/30 30/250/30 30/350/30 30/450/40 30/550/40 30/650/50 30/750/50 30 30 30 30 30 30 30 40/150/30 40/250/30 40/350/30 40/450/40 40/550/40 40/350/50 40/450/50 40/550/50 40/650/50 40/750/50 40/450/60 40/550/60 40/650/60 40/750/60 40/900/60 40/650/75 40/750/75 40/900/75 40/1100/75 40/1300/75 40/1500/75 40/1000/100 40/1200/100 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 39 44 49 53 58 55 59 150 250 350 450 550 650 750 30 30 30 40 40 50 50 51 56 60 63 68 55 58 61 65 69 55 58 62 66 70 62 66 72 78 84 90 66 70 150 250 350 450 550 350 450 550 650 750 450 550 650 750 900 650 750 900 1100 1300 1500 1000 1200 30 30 30 40 40 50 50 50 50 50 60 60 60 60 60 75 75 75 75 75 75 100 100 63 68 62 66 70 73 68 72 76 78 84 90 75 79 86 94 150 250 250 350 450 550 550 650 750 750 900 1100 1100 1300 1500 1800 30 30 50 50 50 50 60 60 60 75 75 75 100 100 100 100 BD 58 SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF 50/150/30 50/250/30 50/250/50 50/350/50 50/450/50 50/550/50 50/550/60 50/650/60 50/750/60 50/750/75 50/900/75 50/1100/75 50/1100/100 50/1300/100 50/1500/100 50/1800/100 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 L max L min BD 66 BD 40 SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF Da ± 2 mm SF SF SF SF SF SF SF SF SF SF SF SF SF SF 60/150/30 60/250/30 60/250/50 60/350/50 60/450/50 60/550/60 60/650/60 60/750/60 60/750/75 60/900/75 60/1100/75 60/1100/100 60/1300/100 60/1500/100 60 60 60 60 60 60 60 60 60 60 60 60 60 60 73 78 71 78 82 81 85 89 89 95 102 90 94 101 150 250 250 350 450 550 650 750 750 900 1100 1100 1300 1500 30 30 50 50 50 60 60 60 75 75 75 100 100 100 SF 60/1800/100 60 109 1800 100 92 99 89 94 101 99 103 108 99 104 111 108 112 120 126 115 122 127 132 135 141 145 142 148 156 148 158 150 250 250 350 450 550 650 750 650 750 900 1100 1300 1500 1700 1500 1800 2000 2200 2000 2400 2800 2800 3000 3250 3250 3500 30 30 50 50 50 60 60 60 75 75 75 100 100 100 100 120 120 120 120 150 150 150 180 180 180 200 200 BD 86 SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF 75/150/30 75/250/30 75/250/50 75/350/50 75/450/50 75/550/60 75/650/60 75/750/60 75/650/75 75/750/75 75/900/75 75/1100/100 75/1300/100 75/1500/100 75/1700/100 75/1500/120 75/1800/120 75/2000/120 75/2200/120 75/2000/150 75/2400/150 75/2800/150 75/2800/180 75/3000/180 75/3250/180 75/3250/200 75/3500/200 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 Fig. 51 Type Di ± 1 mm Da ± 2 mm L max L min BD 100 SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF 110/250/60 110 110/350/60 110 110/450/60 110 110/350/75 110 110/450/75 110 110/600/75 110 110/650/100 110 110/750/100 110 110/900/100 110 110/1100/120110 110/1300/120110 110/1500/150110 110/1800/150110 110/2000/150110 110/2000/180110 110/2200/180110 110/2400/180110 110/2400/200110 110/2600/200110 110/2800/200110 131 135 139 130 135 140 129 133 138 139 145 155 159 165 159 165 170 162 166 172 250 350 450 350 450 600 650 750 900 1100 1300 1500 1800 2000 2000 2200 2400 2400 2600 2800 60 60 60 75 75 75 100 100 100 120 120 150 150 150 180 180 180 200 200 200 Other dimensions available on request. 50 Lubrication of screw jacks Type of grease 1. At ambinet temperature -30° to +30° C BP Energrease LS-EP2 Castrol Spheerol EPL2 Esso Beacon EP2 Gulf Gulflex MP Mobil Mobilux EP2 Shell Alvania EP Grease 2 alt Retinax A SKF Alfalub LGEP2 Texaco Mulfifak EP2 II. At ambient temperature -45°C to -30°C Mobil Mobil SHC32 III. At ambient temperature +30°C to +60°C Mobil Mobiltemp SHC100 Sealrings in viton are recommended. Screw jack body grease quantity Type Grease quantity BD/BDL/BDKL BD/BDL/BDKL BD/BDL/BDKL BD/BDL/BDKL BD/BDL BD/BDL BD/BDL BD/BDL BDK BDK BDK BDK 27 40 58 66 86 100 125 200 27 40 58 66 0.3 0.5 0.9 1.2 kg kg kg kg 1.4 2.5 5.2 15 kg kg kg kg 0.4 0.7 1.7 2.0 kg kg kg kg Lubrication intervals Normal duty < 1 000 mm/min lifting speed: Every 30 hours of duty Arduous duty > 1 000 mm/min lifting speed: Every 10 hours of duty Renew grease every 400 hours of duty. Note: On screw jack type BDL and BDKL the lifting screw shall always be lubricatled with a thin film of grease. Mounting and maintenance instructions 1. The jack must not be overloaded. 2. The base, on which the jacks are mounted, should be strong enough to carry the max. Ioad and should be rigid enough to prevent swings or turns on the supporting beam of the jack. 3. When mounting it is necessary to make sure that the jacks are carefully adjusted and that the connecting shafts and the wormshafts are exactly aligned. The lifting screw or lifting nut must be carefully aligned to prevent radial forces on the lifting screw. When jacks, shafts, gear boxes etc. have been connected it should be possible to turn the main driving shaft by hand (provided that the jacks are unloaded). If there are no signs of seizure or misalignment, the lifting system is now ready for normal operations. 5. The lifting screw must not be permitted to collect dust and sand in the threads. If possible the lifting screws should be retracted to the closed position when not in service. 6. Maximum wear for types BD and BDL is reached when the thread thickness of the worm wheel or lifting nut is half worn out. Worm wheel and lifting nut must then be replaced. For singlethreaded trapezoid screws the permitted wear is 1/4 of the pitch. The customer should regularly check that normal permitted wear is not exceeded. 4. The screw jacks should have a longer length of stroke than is actually required. Should it be necessary to use total length of stroke, this must be done carefully. It is important that the lifting screws of the jacks are not screwed beyond the closed height (see catalogue), otherwise the worm gear could be severly damaged. 51
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