Benzlers Screw Jacks
Transcription
Benzlers Screw Jacks
Benzlers Screw Jacks Benzlers Screw Jacks CBD-2.00GB0613 ATEX Compliance Assured Total compliance with the ATEX Directive safeguarding the use of industrial equipment in potentially explosive atmospheres is assured for users of our geared products. &HUWL¿FDWLRQLVDYDLODEOHIRUVWDQGDUGJHDUER[HVDQGJHDUHG PRWRUVZLWKEDGJLQJGLVSOD\LQJWKH&(0DUNDQGWKH([PDUN QDPHDQGORFDWLRQRIWKHPDQXIDFWXUHUGHVLJQDWLRQRIVHULHVRU W\SHVHULDOQXPEHU\HDURIPDQXIDFWXUH([V\PERODQG equipment group/category. $7(;GLUHFWLYH(&DOVRNQRZQDV$7(;RU$7(;$ DQGWKH&(0DUNLQJ'LUHFWLYHDUHHQIRUFHGLQDOO(&PHPEHU VWDWHV&RPSOLDQFHLVFRPSXOVRU\IRUGHVLJQHUVPDQXIDFWXUHUVRU suppliers of electrical and non-electrical equipment for use in SRWHQWLDOO\H[SORVLYHDWPRVSKHUHVFUHDWHGE\WKHSUHVHQFHRI ÀDPPDEOHJDVHVYDSRXUVPLVWVRUGXVWV ([FRPSOLDQWVWDQGDUGJHDUER[HVFDQEHVXSSOLHGDJDLQVW*URXSV 2 or 3 for surface industries in designated hazardous location =RQHVDQGIRUJDVHVYDSRXUVDQGPLVWVDQGLQ=RQHVDQG 22 for dusts. SERIES BD SERIES BD CONTENTS PAGE Introduction __________________________________________________________________ 2 Standard and variant executions __________________________________________________ 3 Selection guide _______________________________________________________________ 3URGXFWFRGL¿FDWLRQ ____________________________________________________________ 8 Determination of type ___________________________________________________________ 9 6HOHFWLRQRIMDFNV ______________________________________________________________ Technical data: BD - BDL ________________________________________________________ Power ratings BD - BDL _________________________________________________________ Dimensions BD - BDL ___________________________________________________________ Options ______________________________________________________________________ 34 Technical data: BDK - BDKL _____________________________________________________ Power ratings BDK - BDKL ______________________________________________________ 43 Dimensions BDK - BDKL ________________________________________________________ 46 ,(&PRWRUÀDQJHBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB Trunnion _________________________________________________________________ ____ Example of arrangements _______________________________________________________ Universal joint shaft ____________________________________________________________ Bevel gears ___________________________________________________________________ Telescopic spring protection ______________________________________________________ /XEULFDWLRQRIVFUHZMDFNVBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB SERIES BD INTRODUCTION :HDUHDFRPSDQ\LQWKHWUDQVPLVVLRQ¿HOGZLWK comprehensive experience in manufacturing and PDUNHWLQJ0(&+$1,&$/:250*($56&5(: -$&.6DQGFRPSOHWHVFUHZMDFNV\VWHPV BDK and BDKL 0HFKDQLFDOZRUPJHDUEDOOVFUHZMDFNDYDLODEOHZLWK translating lifting screw or lifting nut. &DSDFLWLHVXSWRN1WRQQH With this catalogue we have made it easy to select DVFUHZMDFNRUVFUHZMDFNV\VWHPVXLWDEOHIRU\RXU application. You can also consult our Technical Sales and Engineering department. They will help you with FRPSXWHUFDOFXODWLRQVDQGVXJJHVWLRQVIRUERWK standard and special applications. N1WRQQHZLWKEDOOVFUHZDYDLODEOHRQ request. N1WRQQHZLWKUROOHUVFUHZDYDLODEOHRQ request. /LIWLQJVSHHGVXSPPLQPPV %HLQJDQLQWHUQDWLRQDOFRPSDQ\ZHDUHDEOHWKURXJK RXURZQVXEVLGLDULHVDQGDFWLYHDJHQWVWRJLYHWKH RSWLPXPVROXWLRQRQDORFDOEDVLV Faster on request. 6WDQGDUGOLIWLQJVFUHZOHQJWKXSWRP 3OHDVHUHIHUWRWKHEDFNSDJHRIWKLVSXEOLFDWLRQIRU GHWDLOVRIWKHFRPSDQ\RSHUDWLQJRQ\RXUPDUNHW 1RWVHOIORFNLQJPXVWEHFRPELQHGZLWKDEUDNH arrangement. BD and BDL Special screw jack BSD and BSDL 40-71 0HFKDQLFDOZRUPJHDUVFUHZMDFNZLWKWUDSH]RLGDO OLIWLQJVFUHZDYDLODEOHZLWKWUDQVODWLQJOLIWLQJVFUHZRU lifting nut. 8 standard sizes. %6:RUPJHDUVVL]HWRFDQEHFRPELQHGZLWK WUDSH]RLGDOOLIWLQJVFUHZRUEDOOVFUHZZLWKWUDQVODWLQJ screw or lifting nut. &DSDFLWLHVXSWRN1WRQQH &DSDFLWLHVXSWRN1WRQQH N1WRQQHRQUHTXHVW /LIWLQJVSHHGXSWRPPLQPPV 'RXEOHVSHHGZLWKWZRVWDUWOLIWLQJVFUHZ Standard lifting screw length up to 6 m. Longer on request. 6HOIORFNLQJIRUVWDQGDUGVLQJOHVWDUWOLIWLQJVFUHZLQ WKHPDMRULW\RIQRQYLEUDWLQJRSHUDWLQJFRQGLWLRQV Consult your Application Engineer for further details. 6PDOOVLGHORDGVDFFHSWHGRQO\RQW\SH%'FRQVXOW your Application Engineer. 2 SERIES BD STANDARD & VARIANT EXECUTIONS Standard Executions %'6FUHZMDFNZLWK7UDQVODWLQJ/LIWLQJ6FUHZ %'/6FUHZMDFNZLWK/LIWLQJQXW Fig. 2 6FUHZMDFNZLWK39&%HOORZ Fig. 4 Fig. 3 6FUHZMDFNZLWK0RWRU)ODQJH )LJ 6FUHZMDFNZLWK6WRSQXW60 Fig. 6 %DOO6FUHZMDFNZLWK7UDQVODWLQJ/LIWLQJ6FUHZ %'./%DOO6FUHZMDFNZLWK/LIWLQJQXW )LJ Fig. 8 3 SERIES BD VARIANT & SPECIAL EXECUTIONS Variant Executions /5/RFNHGDJDLQVWURWDWLRQ /5./RFNHGDJDLQVWURWDWLRQ ZLWKNH\ )LJ Fig. 9 LS Limit switches Tele mecanique )LJ 0/60DJQHWLF/LPLWVZLWFKHV )LJ )LJ 6+06DIHW\QXW )LJ 'RXEOH&OHYLV(QGV ZLWK5HLQIRUFHG3URMHFWLRQ7XEH )LJ $%/$QWLEDFNODVK 6FUHZMDFNZLWKZRUPJHDUPRWRU )LJ 4 SERIES BD SELECTION GUIDE BENZLERS KAM: SF number: Customer: Contact: Tele: Questionnaire screw jacks: Type of jack: BD BDL BDK BDKL Number of jacks Please attach drawing of installation if possible. Axial load on lifting screw Dynamic load per screw jack normal kN Dynamic load per screw jack max kN Static load per screw jack max kN Vibrations Yes No Shock loads Yes No Yes No Side loads If yes, define Environment °C Ambient temperature: Placement Indoor Outdoor Humidity: Environment % Corrosive Oil Dust Chemicals ……….. Others, specify Operating cycle Cycles/hour: Hours/day: Days/year: Lifting screw Stroke length: mm Lifting speed: mm/min Mounting position of screw: Horizontal Inverted Upward Type of spindle: Trapezoidal Screw end: Thread Clevis Top plate Protection bellow: PVC Steel spiral Protection tube on reverse side: Yes No Stainless material: Yes No Ball screw Nothing Standard accessories according to catalogue Safety nut SHM, state safety load direction: Yes No Stop nut SM: Yes No Locked against rotation: LR (square tube) Anti backlash ABL: Yes No Limit switch, state how many: Yes No Special, add drawing LRK (key) SERIES BD SELECTION GUIDE Other accessories for gears ISO 10204:2004 2.1 2.2 3.1 Documentation GA Spare part list ATEX: Yes No Transport conservation (anti-rust) Yes No Standard IEC NEMA Motor type AC DC 3.2 Section Use order template for ATEX, B 74004-1 Motor data: Voltage V Hz Motor flange: No Right mounted Brake Yes No AC Protection class IP 54 IP 67 IP......... Other notes: 6 …………. Left mounted DC SERIES BD SCREW JACK Fork End (special) SHM Safety nut Rod End Clevis End Top Plate Lifting Screw a. Standard Single start b. Double start c. Locked against Rotation (keyed) d. Stainless Steel e. Left hand threaded Bellows a. PVC b. Hypalon c. Special Base Unit a.Standard b.Safety Nut c.Locking against Rotation (Keyed) d. Anti-Backlash LR Locked against rotation Shaft Protection Bellows a. Steel b. St.St. 1 Hand Wheel Motor Adapter a. IEC b. NEMA TrunnionSingel Universal Joint shaft Coupling Encoder Bevel Gear Unit TrunnionDouble LRK Locked against rotation with Key Protection tube-Steel Limit Switches Telemecanique Protection tube Alumium Electric Motor a.Std b.Brake c.Special Bearing Housing Limit Switches Magnetic Stop Nut ABL Antibacklash Reinforced Protection tube with Clevis End )LJ SERIES BD PRODUCT CODIFICATION - SCREW JACKS Jack codes Direction Spindle end PT/SM/LS/Trunnion ABL / LRK / SHM Bellows Motor Flange Pos Motor Flange size 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 D - - 6 6 - 2 M L U 3 - 7 0 0 D 3 B R F 0 . 7 5 A Stroke (mm) Pos. 1, 2, 3, 4 Type BD-- Screw Jack with Translating screw BDL- Screw Jack with Travelling nut BDK--Ball screw jack with translating screw BDKL Ball screw jack with travelling nut Terminal Box Position Size Motor Power (kW) Ratio /Spindle Start Applicable if pos. 9 (execution code)= P,D, E, G, M, J, K, N Jack Execution Variant Options Revision Version Example Travel B B Type * Motor codes Execut Spindle design ion Unit description Pos. 26 Motor terminal box position Viewed from motor back side - None (refer page 5) A 45° (Standard) B 135° (Standard) C 225° (Standard) D 315° (Standard) E 0° (Non Standard) F 90° (Non Standard) G 180° (Non Standard) H 270° (Non Standard) Pos. 5, 6, 7 Size 66Sizes 27 to 200 (BD/BDL) Sizes 27 to 66 (BDK/BDKL) Pos. 8 Revision Version 2 For Sizes 27 to 86 1 For Sizes 100-200 Pos. 22, 23, 24, 25 Motor Power (kW) 0.75 Motor power in kW Pos. 9 Screw Jack Execution code F Free Input Shaft A Free Input shaft+Stainless Gear Housing (HR) B Free Input shaft+Stainless Worm Screw (PR) C Free Input shaft+ Complete Stainless Steel construction (PH) P Prepared for Motor D Prepared for Motor +Stainless Gear Housing (HR) E Prepared for Motor +Stainless Worm Screw (PR) G Prepared for Motor+ Complete Stainless Steel construction (PH) M Including Motor J Including Motor +Stainless Gear Housing (HR) K Including Motor +Stainless Worm Screw (PR) N Including Motor+ Complete Stainless Steel construction (PH) Y Special (specify) Pos. 21 Motor Flange size - None A IEC63B14 B IEC63B5 C IEC71B14 D IEC71B5 E IEC80B14 F IEC80B5 G IEC90B14 H IEC90B5 J IEC100B14/ IEC112B14 K IEC100B5/ IEC112B5 M IEC132B14 N IEC132B5 P IEC160B5 Q IEC180B5 T IEC200B5 U IEC225B5 V IEC250B5 Y Special (specify) Pos. 10 Worm set Ratio, Lifting screw thread L Low ratio with Single start H High ratio with Single start Q Low ratio with Double start (L2) R High ratio with Double start (H2) Y Special (specify) Pos. 11 Lifting screw Direction U Upright N Inverted Y Special (specify) Pos. 20 Motor Flange mounting position - None (refer page 5) R MCH - Mounted Right L MCV - Mounted Left Pos. 12 Spindle end 1 Threaded end 2 Top Plate 3 Clevis End 5 Stainless Steel Lifting screw with threaded end 6 Stainless Steel Lifting screw with Top Plate 7 Stainless Steel Lifting screw with Clevis end Y Special (specify) Pos. 19 Spindle protection - None B PVC Bellow S Steel Bellow (Telescopic) Y Special (specify) Pos. 18 Variant Option 2 ** - None (refer page 35) 1 Antibacklash ABL 2 Locked against rotation with Key LRK 3 Safety Nut SHM - VSHFLI\ORDGGLUHFWLRQ Y Special (specify) Pos. 13, 14, 15, 16 Stroke length (mm) -700 Stroke length Pos. 17 Variant Option 1 ** (refer page 35) Protection tube (In Aluminum BD27-BD86, Steel BD100-BD200) A With out Protection Tube B Stop Nut SM with protection tube C Stop Nut SM without Protection Tube D Limit Switches (MLS) Magnetic (Including Stop nut) E Limit switches (LS) Tele-mecanique (Including Stop nut) F Reinforced protection tube (Steel) G Locked Against Rotation LR (Only Steel Protection tube) H Trunnion Single J Trunnion Double Y Special (specify) ** - Combinations with other options contact your local sales office. * This page may be photocopied allowing the Customer to enter their order Y - Special specify with position number. 8 SERIES BD DETERMINATION OF TYPE Direction of rotation 5RWDWLQJVFUHZZLWK OLIWLQJQXWXSULJKW Translating screw XSULJKW )LJ 5RWDWLQJVFUHZZLWK OLIWLQJQXWLQYHUWHG Translating screw LQYHUWHG 1RWH)RUW\SHV%'DQG%'.VSLQGOHPXVWEHKHOGWRSUHYHQW URWDWLRQ)RUW\SHV%'/DQG%'./OLIWLQJQXWPXVWEHKHOGWR prevent rotation. 9 SERIES BD SELECTION OF JACKS 6\PEROVXVHG ) )RUFH1WRQQH 1 Y /LIWLQJVSHHGPPPLQ V 3LWFKRIOLIWLQJVFUHZPP Q 5HTXLUHGLQSXWVSHHGUSP L 5DWLRRIZRUPJHDUVHW (' ,QWHUPLWWHQFHIDFWRU Pd 5XQQLQJSRZHURIVFUHZMDFN N: Ps 6WDUWLQJSRZHURIVFUHZMDFN N: PED 7KHUPDOSRZHUN: P0QRP 1RPLQDOPRWRUSRZHUN: P0VW 6WDUWLQJSRZHURIPRWRUN: P0D[ 0D[DOORZDEOHLQSXWSRZHURI VFUHZMDFNN: Șd 5XQQLQJHI¿FLHQF\RIVFUHZMDFN Șs 6WDUWLQJHI¿FLHQF\RIVFUHZMDFN 7RFDOFXODWHDVFUHZMDFN\RXPXVWDW OHDVWNQRZWKHIRUFH)WREHPRYHG DQGWKHOLIWLQJVSHHGY There are three types of standard IRUPDWPHFKDQLFDOMDFNV I. II BD/BDL 6FUHZMDFNZLWKVLQJOHVWDUW WUDSH]RLGDOOLIWLQJVFUHZDYDLODEOHLQ VL]HVDVVWDQGDUG This is the most frequently used VFUHZMDFNVXLWDEOHIRUORZOLIWLQJ VSHHGVXSWRPPPLQ competitively priced. BD/BDL 6FUHZMDFNZLWKGRXEOHVWDUW WUDSH]RLGDOOLIWLQJVFUHZDYDLODEOHLQ VL]HVDVVWDQGDUG +LJKHUOLIWLQJVSHHGVFDQEH REWDLQHGFRPSDUHGWRVLQJOH VWDUWOLIWLQJVFUHZZLWKLQFUHDVHG HI¿FLHQF\DEUDNHPXVWEHLQFOXGHG LQWKHV\VWHPDVWKH\DUHQRWVHOI sustaining. III BDK/BDKL 6FUHZMDFNZLWKEDOOVFUHZOLIWLQJ VFUHZDYDLODEOHLQVL]HVDV variants. 7KLVW\SHLVVXLWDEOHIRUKLJKOLIWLQJ speeds. Owing to the higher overall HI¿FLHQF\LWLVVXLWHGIRUDSSOLFDWLRQV with high degree of utilization UHTXLUHG+LJK(' %UDNHPXVWEHLQFOXGHGLQWKH V\VWHPDVWKH\DUHQRWVHOI sustaining. 6HOHFWDVFUHZMDFNZKHUHWKH nominal force is larger than the required force. (See “Technical GDWD´ %\FRPSUHVVLRQORDGFKHFNVWURNH OHQJWKIRUEHQGLQJDFFRUGLQJ WR/RDGFDVH,,,RU,,,6HH FRPSUHVVLRQORDGWDEOHV &KHFNLQ3RZHUUDWLQJWDEOHVWKDW WKHPD[DOORZDEOHSRZHURUWRUTXH is not exceeded. 6HOHFWLRQRIRQHVFUHZMDFN Calculate the running power (Pd and starting power (Ps3d is stated LQWDEOHVVHHQRWHRUFDOFXODWHDV follows Pd = Fxv Șd[[ Ps = Fxv Șs[[ ȘG UXQQLQJHI¿FLHQF\VHH³3RZHU UDWLQJWDEOHV´ ȘV VWDUWLQJHI¿FLHQF\VHH ³7HFKQLFDOGDWD´ 6WDWHWKHLQWHUPLWWHQFHIDFWRU ED in %/hour ([DPSOHPLQKRXU ,I('LVRWKHUWKDQFKHFNRQ page 28 or 44 that the thermal power PED is not exceeded. 7KHVHOHFWLRQRIMDFNLVFRUUHFWLI PED > Pd (PdVHHQRWH :KHQVHOHFWLQJVFUHZMDFNW\SH %'/DQG%'./FKHFNFULWLFDO VSLQGOHVSHHGVHHSDJHRU 2QO\VFUHZMDFNVW\SH%'FDQ SHUPLWVLGHIRUFHVVHHWDEOHSDJH 9. Selection of motor: , &KHFNWKDW 1RPLQDOPRWRUSRZHU30QRP > Pd (PdVHHQRWH ,, &KHFNWKDW Starting power of motor P0VW > Ps (PsVHHQRWH To determine the starting power of PRWRUIROORZLQJIRUPXODLVXVHGLQPRVW cases: P0VW = 0st x P0QRP 0 0st = factor stated in motor catalogue 0 1RWH )RUWKUHHSKDVHPRWRUWKH factor 0stLVQRUPDOO\ 0 For further information consult our Application Engineers &DOFXODWHWKHUHTXLUHGLQSXWVSHHG n= 9[L USP s LDQGVVHH7HFKQLFDOGDWD Calculation of multi jack arrangement 7RFDOFXODWHDVFUHZMDFNDUUDQJHPHQW LVGHVFULEHGLQDVLPSOL¿HGZD\EHORZ For a more detailed calculation consult our Application Engineers. &DOFXODWHWKHSRZHUFRQVXPSWLRQRI HDFKVLQJOHMDFNLQWKHDUUDQJHPHQW DVXQGHU³´IRUVLQJOH-DFNV $GGWKHSRZHUFRQVXPSWLRQRIHDFK VLQJOHMDFNWRJHWWKHWRWDOSRZHU FRQVXPSWLRQ3[ $WWHQWLRQPXVWEHSDLGWRWKH HI¿FLHQF\RIWKHFRQQHFWLQJVKDIW system and other components in the arrangement such as: Worm *HDUV%HYHO*HDUV+HOLFDO*HDUV &RXSOLQJV%HDULQJVDQGQRUPDO misalignment when mounting the arrangement. ,IWKLVLVQRWSRVVLEOHXVHWKH IROORZLQJDUUDQJHPHQWHI¿FLHQF\ 1XPEHURIMDFNV Șarr Parr = Px Șarr Parr = Total power consumption of the arrangement Px = The sum of the power FRQVXPSWLRQHDFKVLQJOHMDFN Șarr 7KHHI¿FLHQF\RIWKH DUUDQJHPHQWDFFWRWDEOH $IWHUFDOFXODWLQJGHVLJQPRWRU SRZHUUHTXLUHGFDUHVKRXOGEH WDNHQWRFKRRVHDODUJHUPRWRUZLWK DVDIHZRUNLQJPDUJLQRIH[FHVV power. %\KLJKOLIWLQJVSHHGVDQGKLJK VSHHGLQFRQQHFWLQJVKDIWV\VWHP WKHPDVVPRPHQWRILQHUWLDPXVWEH WDNHQLQWRFRQVLGHUDWLRQ SERIES BD GUIDE TO SELECT SINGLE SCREW JACK ARRANGEMENTS Single screw jack /RDG N1FRPSUHVVLRQ Load Case : II /LIWLQJVSHHG PPPLQ 6WURNH PP ,QWHUPLWWHQFHIDFWRU PLQKRXU $PELHQWWHPSHUDWXUH &LIDPELHQWWHPSHUDWXUH!FRQWDFW%HQ]OHUV 6HOHFWDVFUHZMDFNZKHUHWKHQRPLQDOIRUFHLVODUJHUWKDQWKHUHTXLUHGIRUFHIURPWDEOHEHORZ /RDGN1¼%'VWDUW0D[FDSDFLW\IRU%'LVN1!N1 Size 0D[FDSDFLW\1 Lifting screw 5DWLR/ 5DLVHSHUUHYROXWLRQPP 6WDUWLQJWRUTXH+DQGZLQGWRUTXHDWPD[ORDG1P 0D[UXQQLQJSRZHUDW('N: 6WDUWLQJHI¿FLHQF\Șs 5DWLR+ 5DLVHSHUUHYROXWLRQPP 6WDUWLQJWRUTXH+DQGZLQGWRUTXHDWPD[ORDG1P 0D[UXQQLQJSRZHUDW('N: 6WDUWLQJHI¿FLHQF\Șs Starting torque on lifting screw at max load 5XQQLQJHI¿FLHQF\Șd :HLJKWZLWKRXWVSLQGOHRUSURWHFWLRQWXEH %'%'/NJ :HLJKWRIOLIWLQJVFUHZPPNJ 1RUPDOD[LDOEDFNODVKPP %\FRPSUHVVLRQORDGFKHFNVWURNH OHQJWKIRUEHQGLQJDFFRUGLQJWRORDGFDVH ,,,RU,,,,QWKLVFDVHVWURNHPPDQG load case II. Type 0D[FDSDFLW\N1 )UHHVSLQGOHOHQJWKP )RU%'WKHEHQGLQJKDVQRHIIHFWXQWLO IUHHVSLQGOHOHQJWKLVEHORZP 4. Calculate intermittence factor in percent. PLQKRXU ,ILQWHUPLWWHQFHIDFWRULV!FKHFN that the thermal power PED is not exceeded. Thermal power PED > Pd. ,WFDQEHUHDGLQWDEOH³,QWHUPLWWHQFH )DFWRU('%'%'/´RUFDQEH calculated as follows: $FFRUGLQJWRWDEOHLQWHUPLWWHQFHIDFWRU ¼ PED [ N:RU PED ('[3max [ 66 7U[ 50 44 36 N: ¼ PEDN:3maxN: ¼6HOHFW%'ORZUDWLR/WKHQGRD new calculation. 6. For BD66 low ratio running and starting power are: Pd )[YȘG[[ [ [[ N: Fa Fr Ps )[YȘV[[ [ [[ N: &KHFNDOORZDEOHVLGHIRUFH)UDWWKH VSLQGOHDFFWRWDEOH )RU%')D N1DQGVWURNH mm ¼0D[VLGHIRUFH)U aN1 12 l = 100 10 l = 150 I 6HOHFWLRQRIRQHVFUHZMDFN Calculate the running power (PdDQG starting power (Ps 7KHVHDUHVWDWHGLQWDEOHVRUFDQEH calculated as follows: Pd )[YȘG[[ [ [[ N: Ps )[YȘV[[ [ [[ N: $FFWR3RZHU5DWLQJWDEOHV3d N:ZKLFKLVFORVHWRWKHFDOFXODWHG value. 7U[ l = 200 5 l = 300 l = 400 0 l = 500 l = 600 50 100 150 SERIES BD GUIDE TO SELECT SINGLE SCREW JACK ARRANGEMENTS 8. Selection of motor: &KHFNWKDWQRPLQDOPRWRUSRZHU 30QRP > running power Pd N: &KHFNWKDWVWDUWLQJSRZHUPRWRU30VW > starting power Ps N: To determine the starting power of PRWRUIROORZLQJIRUPXODLVXVHGLQPRVW cases: P0VW = P0QRP[0st0 0st = Starting torque motor 0 QRPLQDOWRUTXHPRWRU 0st0 IDFWRUVWDWHGLQPRWRU catalogue. )RUWKUHHSKDVHPRWRUWKHIDFWRU0st0 LVQRUPDOO\ Calculate the required input speed: Q Y[LV [ USP Y OLIWLQJVSHHGPPPLQ i = ratio of worm gear s = pitch of lifting screw. For BD66 75[ Arrangement III Example of Arrangement Arrangement I Arrangement IV Arrangement II Arrangement V Example of Arrangements: File : Catalogue images.dft 5XQQLQJSRZHUFRQVXPPDWLRQIRU HDFKVFUHZMDFN N:DFFRUGLQJWR FDOFXODWLRQDERYH Starting power consummation for each VFUHZMDFN N:DFFRUGLQJWR FDOFXODWLRQDERYH 2. Add the power- and starting FRQVXPPDWLRQIRUHDFKVFUHZMDFN to get the total power- and starting consummation power Px and Pxst. )RUDUUDQJHPHQWZLWKVFUHZMDFNV Px [ N: Pxst [ N: 7DNHFRQVLGHUDWLRQWRWKHHI¿FLHQF\ to the connection shaft system and other components such as Worm *HDUV%HYHO*HDUV+HOLFDOJHDUV &RXSOLQJV%HDULQJVHWF ,IWKLVLVQRWSRVVLEOHXVHWKHIROORZLQJ DUUDQJHPHQWHI¿FLHQF\ 1XPEHURIVFUHZMDFNV Șarr Parr = PxȘarr Parrst = PxstȘarr Parr = Total running power of consumption of the arrangement Px = The sum of the running power FRQVXPSWLRQIRUHDFKVLQJOHMDFN Parrst = Total starting power of consumption of the arrangement Pxst = The sum of the starting power FRQVXPSWLRQIRUHDFKVLQJOHMDFN Șarr 7KHHI¿FLHQF\RIWKHDUUDQJHPHQW DFFWRWDEOHDERYH )RUVFUHZMDFNVWRWDOUXQQLQJDQG starting power for the arrangement is Parr = PxȘarr N: Parrst = PxstȘarr N: $IWHUFDOFXODWLRQGHVLJQPRWRUSRZHU required at same way as for each screw MDFN&DUHVKRXOGEHWDNHQWRFKRRVHD ODUJHUPRWRUZLWKDVDIHZRUNLQJPDUJLQ of excess power. &KHFNWKDWWRWDOQRPLQDOPRWRUSRZHU 30QRPDUU > running power Parr N: &KHFNWKDWWRWDOVWDUWLQJPRWRUSRZHU 30VWDUU > starting power Parrst (=6.96 N: %\KLJKOLIWLQJVSHHGVDQGKLJK VSHHGLQFRQQHFWLRQVKDIWV\VWHPWKH PDVVPRPHQWRILQHUWLDPXVWEHWDNHQ into consideration SERIES BD DESCRIPTION OF BD - BDL 7UDSH]RLGDOOLIWLQJVFUHZ 7KUXVWDQGUDGLDOEHDULQJV *UHDVHRI(3TXDOLW\ +RXVLQJRIQRGXODUFDVWLURQ $ON\GSDLQWPLFURQWKLFNLQ5$/ 6. Worm screw hardened and ground :RUPZKHHORIFHQWULIXJDOO\FDVWWLQEURQ]H %HOORZVLQ39&VWHHORURWKHUPDWHULDOV 3URWHFWLRQWXEHLQ$OXPLQLXP 3URWHFWLRQLQSXWVKDIWQRQGULYHHQG 1 3 2 7 6 0HFKDQLFDOMDFNVKDYHDDOORZDEOHZRUNLQJWHPSHUDWXUH UDQJHIURP&WR&$WIXOOORDGWKHGHJUHHRI XWLOL]DWLRQ('PXVWQRWQRUPDOO\H[FHHGSHU PLQXWHVVWLOOQRWPRUHWKDQSHUKRXUWRWDOO\LQYDOLGDW DPELHQWWHPSHUDWXUH& 4 For other conditions consult our Application Engineers. Technical data, single start spindle 66 86 0D[FDSDFLW\1 Lifting screw 7U[ 7U[ 7U[ 7U[ 7U[ 7U[ 7U[ 7U[ 6 23 0D[UXQQLQJSRZHUDW('N: 2.9 6WDUWLQJHI¿FLHQF\Șs 5DWLR+ 5DLVHSHUUHYROXWLRQPP 32 0D[UXQQLQJSRZHUDW('N: 2.6 3.3 6WDUWLQJHI¿FLHQF\Șs Size 5DWLR/ 5DLVHSHUUHYROXWLRQPP 6WDUWLQJWRUTXH+DQGZLQGWRUTXHDWPD[ORDG1P 6WDUWLQJWRUTXH+DQGZLQGWRUTXHDWPD[ORDG1P Starting torque on lifting screw at max load 5XQQLQJHI¿FLHQF\Șd :HLJKWZLWKRXWVSLQGOHRUSURWHFWLRQWXEH %'%'/NJ :HLJKWRIOLIWLQJVFUHZPPNJ 1RUPDOD[LDOEDFNODVKPP See Power ratings BD - BDL 2/2.4 2.2 4.4 $QWLEDFNODVKVHH2SWLRQV SERIES BD TECHNICAL DATA Technical Data, Double Start Spindle Size 0D[FDSDFLW\1 66 86 7U[ 7U[ 7U[ 7U[ 7U[ 7U[ Lifting screw 5DWLR/ 7U[ 7U[ 3.428 6 23 0D[UXQQLQJSRZHUDW('N: 3.6 6.4 6WDUWLQJHI¿FLHQF\Șs 5DWLR+ 5DLVHSHUUHYROXWLRQPP 6WDUWLQJWRUTXH+DQGZLQGWRUTXHDWPD[ORDG1P 4.8 323 624 0D[UXQQLQJSRZHUDW('N: 3.2 6WDUWLQJHI¿FLHQF\Șs 22 82 648 5DLVHSHUUHYROXWLRQPP 6WDUWLQJWRUTXH+DQGZLQGWRUTXHDWPD[ORDG1P Starting torque on lifting screw at max load 5XQQLQJHI¿FLHQF\Șd See Power ratings BD - BDL +ROGLQJ7RUTXH1P 24 44 :HLJKWZLWKRXWVSLQGOHRUSURWHFWLRQWXEH %'%'/NJ 2/2.4 2.2 4.4 :HLJKWRIOLIWLQJVFUHZPPNJ 1RUPDOD[LDOEDFNODVKPP 7KHKROGLQJWRUTXHLVWKHWRUTXHRQWKHLQSXWVKDIWZKLFKLVUHTXLUHGWRSUHYHQWWKHORDGIURPEHLQJORZHUHG Technical Data, Static Load 0D[LPXPDOORZHGVWDWLFORDGN1DWWHQVLRQORDGVLQOLIWLQJVFUHZ Size 66 86 Dynamic Capacity %'VWDWLF %'/VWDWLF 88 $ERYHYDOXHVFDQEHDOORZHGZKHQWKHORDGLVVWLOO8QGHUPRYHPHQWRUZKHQYLEUDWLRQVFDQRFFXUDUHWKHG\QDPLFYDOXHVYDOLG$WDOOFDVHV ZLWKFRPSUHVVLRQORDGPXVWQRWWKHYDOXHVLQWKH³FRPSUHVVLRQORDGWDEOH%'%'/´EHH[FHHGHG SERIES BD COMPRESSION LOAD TABLE BD - BDL LOAD CASE I Size 66 86 0D[FDSDFLW\N1 0D[FDSDFLW\FRPSUHVVLRQORDGN1IRU GLIIHUHQWOHQJWKVRIVWURNHDWWKUHHIROG VDIHW\IDFWRUDJDLQVWEUHDNLQJ /RDGFDVH, 36 96 43 89 298 46 323 248 382 326 Free load )UHHVSLQGOHOHQJWKP )LJ 7KHYDOXHVJLYHQLQEUDFNHWVPXVWRQO\EHXVHGDWORZOLIWLQJVSHHGDQGFRQFHQWULFORDGRQWKHOLIWLQJVFUHZV SERIES BD COMPRESSION LOAD TABLE BD - BDL LOAD CASE II Size 66 86 0D[FDSDFLW\N1 0D[FDSDFLW\FRPSUHVVLRQORDGN1IRU GLIIHUHQWOHQJWKVRIVWURNHDWWKUHHIROG VDIHW\IDFWRUDJDLQVWEUHDNLQJ /RDGFDVH,, 44 36 23 89 62 94 298 46 323 282 248 382 326 )UHHVSLQGOHOHQJWKP Guided load )LJ 7KHYDOXHVJLYHQLQEUDFNHWVPXVWRQO\EHXVHGDWORZOLIWLQJVSHHGDQGFRQFHQWULFORDGRQWKHOLIWLQJVFUHZV SERIES BD COMPRESSION LOAD TABLE BD - BDL LOAD CASE III Size 66 86 0D[FDSDFLW\N1 0D[FDSDFLW\FRPSUHVVLRQORDGN1IRU GLIIHUHQWOHQJWKVRIVWURNHDWWKUHHIROG VDIHW\IDFWRUDJDLQVWEUHDNLQJ /RDGFDVH,,, Supported spindle )UHHVSLQGOHOHQJWKP Load Guide load 4.8 23 3.9 8.4 32 23 69 44 92 64 439 262 7KHYDOXHVJLYHQLQEUDFNHWVPXVWRQO\EHXVHGDWORZOLIWLQJVSHHGDQGFRQFHQWULFORDGRQWKHOLIWLQJVFUHZV SERIES BD POWER RATINGS BD-BDL SINGLE START SPINDLE Power ratings for BD-BDL with single start spindle at 40% ED/10 min or max 20% ED/hour at ambient temperature +25° C. Mechanical and Thermal capacities: Q LQSXWVSHHGUSP Y OLIWLQJVSHHGPPPLQ Șd UXQQLQJHI¿FLHQF\ L = low ratio + KLJKUDWLR 7 LQSXWWRUTXH1P 3 LQSXWSRZHUN: i = ratio of worm gear set $ 0HFKDQLFDOFDSDFLW\ DOOVWDWHGYDOXHVQRQEODQN DUHDVLQWDEOHV % 0HFKDQLFDOFDSDFLW\ZLWKVWDLQOHVVZRUPVFUHZ *UH\DUHDVLQWDEOHV & 7KHUPDOFDSDFLW\ 7KH¿JXUHVDERYHWKHOLQHLQLWDOLFVW\OHFDQRQO\EH XVHGDW('ORZHUWKDQ7KHUPDOSRZHUPXVWEH FKHFNHG6HH³,QWHUPLWWHQFHIDFWRU('%'%'/´ Note: Power ratings indicate running power. Additional SRZHUZLOOEHUHTXLUHGRQVWDUW6HH³6HOHFWLRQRIMDFNV´ BD 27 L (i = 9) v rpm mm/min 2900 1289 1750 778 1500 667 1000 444 750 333 222 89 44 22 L 430 259 222 148 111 44 .31 .29 .28 .26 .25 .23 .22 (Single start) 7+3 TLP + .18 .16 .16 .15 .14 N1 rpm mm/min Șd N1 7+3 TLP 1P N: 1P N: 1P N: 1P N: 2.2 2.4 2.5 2.7 2.8 3.2 3.4 3.8 .68 .44 .39 .28 .22 1.3 1.4 1.4 1.5 2.2 .38 .25 .22 .16 1.8 2.0 2.0 2.2 2.3 2.4 2.6 2.8 3.3 .56 .36 .32 .23 1.1 1.2 1.2 2.3 .32 .21 .18 N1 v L Șd + n 444 333 222 89 44 22 TR 20 x 4 N1 n L H (i = 27) TLP 7+3 N1 7+3 TLP + L + 1P N: 1P N: 1P N: 1P N: 222 44 .29 .28 .26 .23 .22 .63 .69 .49 .63 .69 .44 .46 .49 .63 .36 .36 .38 .42 .44 TLP N1 7+3 TLP 1P N: 1P N: 1P 1.4 .44 .88 .26 1.0 1.5 .28 .94 .17 1.6 .25 .94 2.4 2.6 N: .32 7+3 1P .66 .86 .94 N: .20 SERIES BD POWER RATINGS BD-BDL SINGLE START SPINDLE BD 40 L (i = 7) v mm/min L + 2229 643 429 343 86 43 H (i = 30) n rpm v mm/min L + 2229 643 429 343 86 43 Șd L .38 .36 .33 .29 .28 .23 n rpm BD 58 Șd L .38 .36 .33 .29 .28 .23 L (i = 6.75) n rpm v mm/min L + 389 26 n rpm v mm/min L + 389 26 TR 30 x 6 .22 .22 N1 TLP 7+3 1P N: 1P N: 8.9 2.4 9.4 1.7 3.5 .64 9.6 1.5 3.6 .56 10 1.1 3.9 11 .84 .32 12 .60 4.4 .23 4.6 .39 4.8 .28 N1 TLP 7+3 1P N: 1P N: 7.2 1.9 7.6 1.4 2.9 .52 7.7 1.2 2.9 .46 8.3 .89 3.2 .33 8.7 6.8 3.3 .26 9.3 .48 3.6 9.6 3.9 .23 4.2 N1 TLP 7+3 1P N: 1P N: 5.5 1.5 5.8 1.0 2.2 5.9 .92 2.3 .36 6.3 .67 6.6 2.6 2.8 2.9 .24 3.3 3.6 9.8 + .24 .22 .22 N1 TLP 7+3 1P N: 1P N: 2.9 .79 .24 .49 3.3 .36 3.8 4.2 2.2 N1 TLP 7+3 1P N: 1P N: 2.2 .39 .98 2.2 .34 2.3 2.4 2.6 2.8 2.9 3.2 N1 TLP 7+3 1P N: 1P N: .32 .23 .66 .83 .89 .96 + H (i = 27) Șd L .36 .33 .29 .28 .23 (Single start) + .22 .22 TR 40 x 7 (Single start) N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: 28 29 30 32 36 39 9.0 9.3 10 11 1.5 1.2 .95 1.7 1.5 1.1 .84 L + N1 TLP 7+3 1P N: 1P N: .36 .33 .29 .28 .23 .22 .22 9.2 9.4 9.6 10 Șd 1.9 1.7 1.5 1.1 .82 .62 .49 .39 3.9 4.3 4.6 6.8 N1 TLP 7+3 1P N: 1P N: 3.8 1.0 4.0 .72 .29 4.0 .63 .26 4.3 .46 4.8 2.3 6.6 2.8 .36 .26 .22 20 21 22 23 24 26 29 N1 TLP 7+3 1P N: 1P N: 14 2.8 7.3 1.4 14 2.5 5.6 1.1 7.5 1.2 14 2.2 5.8 .93 2.1 8.2 .89 15 1.6 6.3 .68 1.6 .68 16 1.2 6.6 1.2 .49 17 .91 .38 .96 9.9 .33 .24 22 .22 24 N1 TLP 7+3 1P N: 1P N: N1 TLP 7+3 1P N: 1P N: 7.0 7.2 7.3 8.6 9.4 4.8 4.9 6.2 6.4 6.8 8.3 1.5 1.3 1.1 .82 .63 .38 3.2 3.4 3.6 3.9 4.3 4.6 .28 1.0 .43 .32 .26 2.2 2.3 2.4 2.6 2.8 2.9 3.3 .42 .36 .26 N1 TLP 7+3 1P N: 1P N: 11 2.4 12 2.1 4.8 .90 12 1.8 4.9 13 1.3 13 1.0 .44 .32 6.4 .48 6.8 .34 8.4 SERIES BD POWER RATINGS BD-BDL SINGLE START SPINDLE BD 66 n rpm L (i = 7) v mm/min L + 482 964 643 386 96 64 48 32 64 n rpm v mm/min L + 482 964 643 386 96 64 48 32 64 BD 86 L (i = 7) n rpm v mm/min L + 268 429 89 286 36 n rpm v mm/min L + 268 429 89 286 36 H (i = 28) Șd L .36 .33 .32 .26 .24 .23 .23 Șd L .36 .33 .32 .26 .24 .23 .23 L .33 .32 .26 .24 .23 .23 Șd L .33 .32 .26 .24 .23 .23 (Single start) N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: + .23 .23 + .23 .23 N1 TLP 7+3 1P N: 1P N: 28 5.1 11 2.0 29 4.5 11 1.8 30 3.2 32 2.5 34 1.8 38 .43 .86 .36 42 .29 43 49 .26 23 H (i = 28) Șd TR 55 x 9 TR 65 x 10 104 1.6 .64 49 .29 N1 TLP 7+3 1P N: 1P N: 14 2.6 15 2.3 .93 16 1.6 6.4 .68 6.8 .92 8.3 .26 8.6 .22 .43 .33 22 .29 9.8 23 .24 N1 TLP 7+3 1P N: 1P N: 12 2.1 4.8 .88 12 1.9 4.9 .43 .33 .48 .26 .23 8.3 9.4 N1 TLP 7+3 1P N: 1P N: 6.2 .98 .43 6.6 .69 2.9 6.9 .24 .38 3.3 8.2 3.8 3.9 8.8 4.2 4.3 9.4 4.3 3.4 .96 .39 N1 TLP 7+3 1P N: 1P N: 29 4.5 31 3.2 84 6.6 33 2.6 90 4.7 36 98 3.1 2.6 42 2.2 44 46 48 .66 N1 TLP 7+3 1P N: 1P N: 24 3.8 67 7.0 26 2.7 70 5.5 28 2.2 75 3.9 82 2.6 34 2.2 88 36 92 39 99 42 .44 48 N1 TLP 7+3 1P N: 1P N: 32 5.0 34 3.5 36 2.8 38 42 43 44 .92 .39 48 .63 .26 .22 .28 24 N1 TLP 7+3 1P N: 1P N: 2.6 8.2 .43 .66 .29 22 9.3 .24 23 9.8 24 24 .32 28 (Single start) N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: + .23 .22 + .23 .22 2.9 66 69 83 94 N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: 16 3.0 17 2.6 18 1.9 48 3.7 19 1.5 28 1.5 51 2.7 74 2.3 .98 56 1.7 24 76 2.0 32 24 .64 79 1.7 34 26 83 36 62 .96 .43 .49 64 .84 28 89 .94 39 98 .23 .39 34 .49 N1 TLP 7+3 1P N: 1P N: 47 7.5 18 2.9 50 5.3 53 4.2 57 3.0 23 62 64 26 .69 66 28 29 .46 .94 .38 32 .33 82 .42 36 41 44 48 131 4.1 135 3.5 2.9 2.3 64 .88 SERIES BD POWER RATINGS BD-BDL SINGLE START SPINDLE BD 100 L (i = 7) n rpm v mm/min L + 429 429 343 86 64 43 86 v mm/min L + 429 429 343 86 64 43 86 Șd L .32 .29 .26 .24 .23 .22 n rpm BD 125 v mm/min L + 933 233 93 233 93 23 Șd L .32 .29 .26 .24 .23 .22 L (i = 7.5) n rpm n rpm H (i = 28) v mm/min L + 933 233 93 233 93 23 L .29 .24 .23 .22 Șd L .29 .24 .23 .22 (Single start) N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: + 350 361 375 + N1 TLP 7+3 1P N: 1P N: 84 8.7 33 3.4 88 6.7 94 4.9 38 3.3 43 2.8 44 2.3 49 .69 62 .32 H (i = 30) Șd TR 90 x 12 5.5 4.7 3.9 2.2 .96 TR 120 x 14 266 277 291 301 7.0 5.8 4.6 3.9 3.3 2.9 2.4 N1 TLP 7+3 1P N: 1P N: 63 6.6 2.6 66 5.0 26 29 32 33 .89 84 88 39 .98 .43 .24 N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: 125 13 49 5.1 52 4.1 69 5.4 131 10 187 9.8 75 3.9 141 7.4 2.9 206 6.5 84 2.6 155 4.9 63 213 5.6 2.3 160 4.2 66 222 4.6 92 69 233 98 2.8 2.4 2.6 .84 .64 92 .48 N1 TLP 7+3 1P N: 1P N: 42 4.4 44 3.4 48 22 23 24 .93 .39 26 63 .66 .29 (Single start) N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: + 723 + 7.6 4.3 N1 TLP 7+3 1P N: 1P N: 190 20 73 7.7 78 6.2 200 16 215 11 86 236 7.3 96 244 6.4 2.6 265 5.5 2.2 269 4.2 509 537 556 579 11 8.4 7.3 6.1 3.4 N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: 91 9.6 117 9.2 249 20.0 97 7.7 321 17 128 6.7 268 14.0 107 5.6 354 11 295 9.2 3.8 366 9.6 3.9 305 8.0 3.3 382 8.3 3.3 318 6.9 2.8 224 403 6.3 2.6 336 5.3 2.2 233 417 5.5 2.3 348 4.6 244 2.6 4.6 362 3.8 489 2.6 2.2 .94 N1 TLP 7+3 1P N: 1P N: 143 15 55 5.8 59 4.7 150 12 161 8.5 3.4 177 5.5 2.3 4.8 3.2 88 2.3 92 .98 N1 TLP 7+3 1P N: 1P N: 96 10 3.9 101 8.1 108 5.7 44 2.3 49 3.2 2.8 .89 62 .66 .38 SERIES BD POWER RATINGS BD-BDL SINGLE START SPINDLE BD 200 L (i = 12) H (i = 36) TR 160 x 16 (Single start) n rpm v mm/min Șd L + L + .26 333 222 .23 333 89 44 22 N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: 304 27 313 25 708 37 342 18 978 31 480 15 783 25 384 1014 27 500 13 812 22 1060 22 848 18 8.8 1121 18 8.8 897 14 448 1210 13 6.4 969 489 N1 TLP 7+3 1P N: 1P N: 561 50 267 24 574 45 274 22 620 32 300 16 686 22 711 19 743 15 368 785 13 393 6.2 848 428 493 2.6 N1 TLP 7+3 1P N: 1P N: 481 43 229 20 493 39 255 19 532 28 258 14 588 19 289 610 16 637 13 6.6 368 3.9 822 4.3 423 2.2 n rpm N1 TLP 7+3 1P N: 1P N: 402 36 191 17 411 32 197 16 444 23 491 16 508 14 264 4.4 3.2 3.6 N1 TLP 7+3 1P N: 1P N: 242 22 248 19 268 14 6.9 296 9.4 4.6 8.2 6.6 3.3 338 3.9 2.2 N1 TLP 7+3 1P N: 1P N: 163 14 166 13 6.4 9.4 88 4.6 6.3 98 2.3 3.6 2.6 v mm/min Șd L + L + .26 333 222 .23 333 89 44 22 N1 TLP 7+3 1P N: 1P N: 322 29 154 14 329 26 158 13 356 19 393 426 8.8 4.4 226 486 246 2.6 2.9 283 Power Ratings BD-BDL Power ratings for BD-BDL with double start spindle at 40% ED/10 min or max 20% ED/hour at ambient temperature +25° C. Q LQSXWVSHHGUSP Y OLIWLQJVSHHGPPPLQ Mechanical and Thermal capacities: $ 0HFKDQLFDOFDSDFLW\ DOOVWDWHGYDOXHVQRQEODQN DUHDVLQWDEOHV % 0HFKDQLFDOFDSDFLW\ZLWKVWDLQOHVVZRUPVFUHZ*UH\ DUHDVLQWDEOHV & 7KHUPDOFDSDFLW\ 7KH¿JXUHVDERYHWKHOLQHLQLWDOLFVW\OHFDQRQO\EH XVHGDW('ORZHUWKDQ7KHUPDOSRZHUPXVWEH FKHFNHG6HH³,QWHUPLWWHQFHIDFWRU('%'%'/´ Șd UXQQLQJHI¿FLHQF\ L= low ratio + KLJKUDWLR 7 LQSXWWRUTXH1P 3 LQSXWSRZHUN: i= ratio of worm gear set Note: Power ratings indicate running power. Additional SRZHUZLOOEHUHTXLUHGRQVWDUW6HH³6HOHFWLRQRIMDFNV´ 22 SERIES BD POWER RATINGS BD-BDL DOUBLE START SPINDLE BD 27 L (i = 9) n rpm n rpm v mm/min L + 444 889 296 222 444 89 89 44 v mm/min L + 444 889 296 222 444 89 89 44 BD 40 n rpm n rpm L (i = 7) v mm/min L + 686 343 86 v mm/min L + 686 343 86 H (i = 27) Șd L .39 .36 .34 .33 Șd L .39 .36 .34 .33 + .26 .24 .23 .22 + .26 .24 .23 .22 TR 20 x 8 N1 TLP 7+3 1P N: 1P N: 1.4 .43 2.8 1.5 .28 2.8 1.6 .25 3.3 3.4 3.6 3.8 L .48 .48 .44 .38 .36 .33 Șd L .48 .48 .44 .38 .36 .33 N1 TLP 7+3 1P N: 1P N: 2.0 .61 1.1 .34 2.2 .39 1.2 .22 2.2 .35 2.3 .24 2.4 2.6 2.8 2.9 3.4 2.3 N1 TLP 7+3 1P N: 1P N: 1.4 .43 .82 .25 1.5 .28 .24 .92 2.2 2.3 N1 TLP 7+3 1P N: 1P N: .83 .88 .88 .93 .96 .63 .66 .68 .83 .93 N1 TLP 7+3 1P N: 1P N: 5.5 1.5 5.7 1.0 .39 5.9 .93 2.2 .34 2.3 .24 6.4 2.4 2.6 6.9 .29 .23 2.8 8.2 3.3 8.9 3.6 N1 TLP 7+3 1P N: 1P N: 4.2 1.1 .43 4.4 .79 4.5 .71 4.9 .38 .22 2.2 2.3 6.3 2.6 2.8 N1 TLP 7+3 1P N: 1P N: .39 .42 .44 .62 .64 .46 .66 .69 H (i = 30) Șd (Double start) TR 30 x 12 (Double start) + .34 .32 .29 .28 .26 .24 .22 N1 TLP 7+3 1P N: 1P N: 11 2.9 3.7 1.0 11 2.0 3.9 .72 11 1.8 4.0 .63 12 1.3 4.3 12 .97 .68 4.8 .44 6.3 6.9 N1 TLP 7+3 1P N: 1P N: 8.1 2.2 2.9 .77 8.4 1.5 8.6 1.4 .49 9.0 .98 3.3 9.4 .73 9.9 .42 3.8 .33 .23 4.3 4.8 + .34 .32 .29 .28 .26 .24 .22 N1 TLP 7+3 1P N: 1P N: 2.9 .32 .23 .49 3.2 3.4 .26 3.6 3.8 4.3 4.6 N1 TLP 7+3 1P N: 1P N: .44 .84 .86 .93 2.2 2.3 23 SERIES BD POWER RATINGS BD-BDL DOUBLE START SPINDLE BD 58 L (i = 6.75) n rpm n rpm v mm/min L + 389 622 26 v mm/min L + 389 622 26 BD 66 n rpm n rpm L (i = 7) v mm/min L + 964 643 482 643 386 96 64 32 v mm/min L + 964 643 482 643 386 96 64 32 H (i = 27) Șd L .49 .48 .46 .44 .42 .39 .34 Șd L .49 .48 .46 .44 .42 .39 .34 L .49 .43 .39 .38 .36 .34 Șd L .49 .43 .39 .38 .36 .34 (Double start) + .33 .32 .29 .28 .26 .23 N1 TLP 7+3 1P N: 1P N: 26 5.5 9.8 2.1 27 4.9 10 1.8 27 4.2 10 1.6 28 3.0 11 1.2 29 2.3 .92 31 1.6 .66 32 1.3 33 .44 38 42 .22 N1 TLP 7+3 1P N: 1P N: 20 4.2 7.5 1.6 20 3.7 7.7 1.4 20 3.2 7.9 1.2 21 2.3 22 1.7 8.9 23 1.2 9.6 24 .98 .42 .33 26 .24 29 + .33 .32 .29 .28 .26 .23 N1 TLP 7+3 1P N: 1P N: 10 2.1 .86 10 1.9 10 1.6 4.2 11 1.2 .48 .89 .62 .26 .22 .39 .28 N1 TLP 7+3 1P N: 1P N: 6.9 1.5 2.8 7.0 1.3 2.9 .46 3.2 .34 3.3 .26 .42 8.4 .34 .26 3.9 9.2 H (i = 28) Șd TR 40 x 14 TR 55 x 18 + .33 .33 .29 .24 .23 .22 + .33 .33 .29 .24 .23 .22 N1 TLP 7+3 1P N: 1P N: 21 3.8 21 3.3 22 2.3 8.6 .88 23 24 9.8 26 .34 .69 .29 .24 28 .46 29 .38 .32 33 69 N1 TLP 7+3 1P N: 1P N: 13 2.8 5.2 1.1 14 2.5 14 2.1 .84 14 1.5 .63 15 1.2 .48 6.6 .34 .66 6.8 .29 .23 .38 8.8 (Double start) N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: N1 TLP 7+3 1P N: 1P N: 17 3.5 6.3 1.4 17 3.1 6.5 1.2 17 2.7 6.6 18 1.9 19 1.5 .42 .82 8.4 .63 8.9 .28 22 9.6 24 26 .36 104 108 2.7 2.3 .68 49 .64 N1 TLP 7+3 1P N: 1P N: 17 3.1 6.4 17 2.7 6.6 .42 .28 .24 22 9.4 23 9.9 23 24 .26 26 24 N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: 41 7.5 15 2.8 41 6.5 16 2.4 43 4.6 17 1.7 67 5.3 45 3.5 71 3.7 28 48 2.5 76 2.4 .98 .66 78 2.0 32 .84 22 34 23 84 36 24 .38 86 .48 .32 89 .94 38 .63 26 43 .23 .34 29 N1 TLP 7+3 1P N: 1P N: 8.6 8.8 3.6 9.2 3.8 .39 .32 4.3 .23 .34 .28 4.8 .24 6.3 SERIES BD POWER RATINGS BD-BDL DOUBLE START SPINDLE BD 86 L (i = 7) v mm/min L + 4286 429 89 286 36 H (i = 28) n rpm v mm/min L + 4286 429 89 286 36 Șd L .49 .43 .39 .38 .36 .34 n rpm BD 100 n rpm n rpm Șd L .49 .43 .39 .38 .36 .34 L (i = 7) v mm/min L + 3429 643 429 686 429 343 86 43 v mm/min L + 3429 643 429 686 429 343 86 43 L .46 .44 .42 .39 .38 .34 .33 Șd (Double start) N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: + .34 .32 .28 .26 .24 .22 .22 179 184 190 228 + .34 .32 .28 .26 .24 .22 .22 N1 TLP 7+3 1P N: 1P N: 46 7.1 48 5.1 50 3.9 2.8 22 23 24 62 .98 .42 64 26 66 .69 .29 .38 H (i = 28) Șd L .46 .44 .42 .39 .38 .34 .33 TR 65 x 20 5.6 4.8 4.0 2.2 82 86 TR 90 x 24 2.2 114 119 125 135 12 42 9.3 44 6.6 48 4.2 3.6 2.3 62 N1 TLP 7+3 1P N: 1P N: 91 14 33 5.2 35 3.7 4.4 96 10 3.5 99 7.8 2.9 105 5.5 44 46 48 .98 .82 .83 .69 .68 .38 .32 N1 TLP 7+3 1P N: 1P N: 23 3.6 8.8 2.6 9.4 .99 9.9 29 29 .32 .64 32 32 .43 33 36 (Double start) N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: + .24 .23 369 379 + .24 .23 N1 TLP 7+3 1P N: 1P N: 89 9.0 33 92 7.0 97 5.0 3.3 2.8 43 2.3 49 5.8 5.0 2.3 N1 TLP 7+3 1P N: 1P N: 25 3.9 69 11 72 7.5 2.8 75 5.8 28 2.2 79 4.1 84 2.6 33 2.3 34 89 36 93 38 .62 39 98 .43 46 .24 .96 277 285 294 307 326 8.7 7.5 6.2 4.8 4.2 3.4 N1 TLP 7+3 1P N: 1P N: 59 6.1 22 2.4 62 23 3.4 2.2 28 8.9 29 .64 32 33 .44 82 .86 .36 .48 39 N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: 43 4.6 118 12 68 5.4 122 9.4 46 3.6 183 14 193 10 3.9 129 6.7 49 2.6 208 6.5 82 2.6 4.4 214 5.6 2.2 3.8 89 3.6 94 2.4 63 .86 2.6 68 .96 SERIES BD POWER RATINGS BD-BDL DOUBLE START SPINDLE BD 125 L (i = 7.5) n rpm n rpm v mm/min L + 933 933 233 93 v mm/min L + 933 933 233 93 BD 200 n rpm n rpm Șd L .43 .38 .36 .34 .33 .32 .28 Șd L .43 .38 .36 .34 .33 .32 .28 L (i = 12) v mm/min L + 444 222 333 89 44 v mm/min L + 444 222 333 89 44 H (i = 30) L .39 .39 .36 .33 .32 .29 .28 Șd L .39 .39 .36 .33 .32 .29 .28 (Double start) N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: + .29 .24 .23 .22 741 + .29 .24 .23 .22 N1 TLP 7+3 1P N: 1P N: 198 21 73 7.5 77 6.0 206 16 218 11 83 4.4 235 7.5 92 2.9 242 6.5 262 2.9 H (i = 36) Șd TR 120 x 28 7.8 4.3 TR 160 x 32 469 482 499 522 538 15 13 11 8.2 7.0 3.2 228 4.2 3.3 2.8 2.4 N1 N1 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: 264 28 96 10 342 27 274 22 102 8.0 362 19 137 7.2 290 15 110 5.8 391 13 4.8 313 10 3.8 402 11 322 8.7 3.3 416 9.2 333 7.3 2.8 436 6.8 2.8 349 2.2 448 2.3 464 4.9 3.9 2.2 .94 N1 TLP 7+3 1P N: 1P N: 133 14 138 11 146 7.6 2.9 62 4.4 64 2.3 88 (Double start) + .29 .28 .26 .23 .22 N1 N1 N1 TLP 7+3 TLP 7+3 TLP 7+3 1P N: 1P N: 1P N: 1P N: 1P N: 1P N: 748 67 641 57 293 26 761 60 653 51 300 24 925 49 810 43 378 20 695 37 324 17 1005 32 880 28 754 24 1036 27 906 24 434 777 20 9.8 1075 23 941 20 9.6 807 17 389 8.3 1127 18 8.6 846 498 6.6 428 6.2 9.8 3.6 3.2 + .29 .28 .26 .23 .22 N1 TLP 7+3 1P N: 1P N: 429 38 196 17 436 34 201 16 464 25 249 4.3 286 3.8 299 N1 TLP 7+3 1P N: 1P N: 322 29 328 26 349 18 4.9 4.2 6.8 3.3 2.8 4.9 2.3 2.6 26 N1 TLP 7+3 1P N: 1P N: 216 19 8.9 220 17 8.2 234 3.8 6.8 3.3 2.8 284 2.2 293 3.8 3.3 338 N1 TLP 7+3 1P N: 1P N: 535 48 244 22 545 43 250 20 579 31 629 20 299 9.4 648 17 8.2 6.9 344 9.4 3.9 839 4.4 426 2.3 SERIES BD INTERMITTENCE FACTOR (ED) BD/BDL ,QWHUPLWWHQFHIDFWRULIWKH('LVRWKHUWKDQKRXUWKH UXQQLQJSRZHU3GPXVWEHDGMXVWHGDFFRUGLQJWRGLDJUDP ZKLFKLVFDOFXODWHGE\IROORZLQJIRUPXOD PED = x P max ED% 2.0 1.8 0XOWLSOHIDFWRU[3maxVHHWDEOHEHORZ 3ED 7KHUXQQLQJSRZHU3GPXVWDOZD\VEHORZHUWKDQ3ED. 1.6 0XOWLSOHIDFWRU3d/Pmax 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 40 20 0 80 60 100 ED % / hour Thermal rating at 20% ED (1-start spindle) 66 86 L 2.9 + 2.6 3.3 66 86 Size BD-BDL PmaxN: Thermal rating at 20% ED (2-start spindle) Size BD-BDL PmaxN: L 3.6 6.4 + 3.2 SERIES BD CRITICAL TRAVELLING NUT SPEED 10 9 8 BDL 125 (TR 120x14) )UHHVSLQGOHOHQJWKP 7 BDL 100 (TR 90x12) 6 5 BDL 86 (TR 65x10) 4 BDL 66 (TR 55x9) BDL 58 (TR 40x7) 3 BDL 40 (TR 30x6) 2 BDL 27 (TR 20x4) 1 0 0 1000 500 1500 2000 mm/min 2500 Lifting speed Single start Double start Max permissible speed V mm/min with grease lubrication 5DWLR BD/BDL BD/BDL 5DWLR Single start L + 'RXEOHVWDUW L 66 66 86 86 28 SERIES BD ALLOWABLE SIDE FORCE ON THE SPINDLE BD Fa )D WKUXVWORDGRQVSLQGOH N1 )U VLGHIRUFHRQWKHVSLQGOH N1 O OHQJWKRIVWURNH PP I Fr BD 27 )UN1 1.0 BD 40 )UN1 4 l = 100 l = 50 0.8 l = 150 1.5 l = 75 3 l = 150 0.6 l = 100 2 l = 200 l = 300 l = 150 0.2 0.5 2 4 6 8 10 )DN1 0 5 10 15 l = 300 l = 500 100 150 )DN1 10 50 100 150 200 )DN1 750 1000 )DN1 BD 200 l = 400 l = 600 l = 500 l = 800 60 l = 1000 l = 1200 40 20 l = 1400 20 10 200 300 400 0 500 )DN1 l = 500 l = 600 0 80 l = 600 l = 600 l = 500 100 l = 400 100 50 )DN1 l = 400 l = 300 )UN1 110 l = 300 0 40 BD 100 l = 200 l = 400 5 BD 125 30 30 l = 300 10 l = 400 40 20 l = 100 5 50 10 20 l = 200 )UN1 60 l = 500 15 l = 150 50 25 )DN1 0 )UN1 30 l = 100 l = 600 20 BD 86 )UN1 20 10 l = 400 l = 400 BD 66 )UN1 12 1 l = 300 l = 200 l = 300 0 l = 200 1.0 0.4 0 BD 58 )UN1 2.0 250 500 29 0 100 200 300 )DN1 SERIES BD DIMENSIONS BD 27 BD 40-125 28 BD 200 BD 200 185 P M4 x 8 ( 12 150 35 ME 107 72,5 25 SE O 530 350 H 32 170 H1 55 45 10 30 + SL Q S N 35 + SL 200 R J M 10 j6 45 k6 D1 K 46 135 135 L1 9 82 20 E F 115 90 L 650 560 120 G 32,5 27 A C 200 B 82 Fig. 23 A 110 530 )LJ Fig. 24 Size 664 66 86 66 86 B 222 C 'M E 24 38 F 84 * 42 + + 68 88 K L 268 486 Ø J* / 0 26 42 1 O 6WURNH 6WURNH 6WURNH 6WURNH 5 - - - - S - - - - SE 0[ 0[ 0[ 0[ 0[ - 0( 88 96 - ØP Q .H\ZD\%6 6WURNH 6WURNH 3URWHFWLRQWXEHPDWHULDO$OXPLQLXP%'WR%' SERIES BD DIMENSIONS BD 27-200 END EXECUTION 1, 2, 3 Execution 1 Execution 3 P N F G O K J M H2 L2 Q R Fig. 26 D1 Execution 2 A B C E G D2 H2 S R )LJ Fig. 28 Size 66 86 ØA 92 ØB ØC [ [ [ [ 4x26 6x26 6x33 6x48 ' 28 Ø D2 E F 8 0[ 0[ 0[ 0[ 0[ 0[ 32 0[ 0[ * 36 + J K L2 0+ 1 O ØP Q 5 S SERIES BD DIMENSIONS BDL 27-200 F G E J D2 K H2 D1 O C L H B A Fig. 29 Size 66 86 ØA 92 ØB ØC [ [ [ [ 4x26 6x26 6x33 6x48 ' 28 Ø D2 E )K * + + 6WURNH 6WURNH 6WURNH6WURNH6WURNH 6WURNH 6WURNH 6WURNH J K L O 6WURNH 6WURNH 6WURNH 6WURNH 6WURNH 6WURNH 6WURNH 6WURNH 8 32 SERIES BD DIMENSIONS WITH PVC BELLOWS BD-BDL 27-125 BD 27-125 BDL 27-125 )LJ N Execution Execution 1 1 Execution 3 D B C M B G H C E C H B L D A Execution 2 B C H2 E* C H C B B L2 C J K B Size 66 86 ØA B min max [6WURNH [6WURNH [6WURNH [6WURNH [6WURNH [6WURNH [6WURNH C D Ø E* 28 F % % % % % % % * % % % % % % % + + [VWURNH [VWURNH [VWURNH [VWURNH [VWURNH [VWURNH [VWURNH J % % % % % % % K % % % % % % % L % % % % % % % /[6WURNH L2 0 % % % % % % % 1 +ROHIRUKRVHFODPS( BD 200 contact application engineers 33 SERIES BD OPTIONS STOP NUT (SM) STOP NUT (SM) + LIMIT SWITCH (LS) 6WRSQXWVFDQEH¿WWHGWRDOOVFUHZMDFNVERWKDERYHDQG EHORZWKHMDFNKRXVLQJ $OOMDFNVFDQEHVXSSOLHGZLWKOLPLWVZLWFKHVWRVXLWPRVW applications. Standard is two limit switches and one stop nut. 7KHVHPXVWEHLQFOXGHGZKHQWKHUHLVDQLQKHUHQWULVNRI RYHUWUDYHOUHVXOWLQJLQWKHVSLQGOHEHFRPLQJGLVHQJDJHG from the worm thread. 8SSHUORZHUOLPLWVFDQEHPRXQWHGRQWKHSURWHFWLRQWXEH $GMXVWDEOHOLPLWVDUHDOVRDYDLODEOHRQUHTXHVW 6WRSQXW 6WRSQXW 2 Carrier 3URWHFWLRQWXEH 3 Limit switch 7XEHVOHHYH ,6 10 Stop nut SM + Limit switch (LS) Telemecanique Stop nut SM 38 3,5 50 M 12 L=1m 16 30 Tube sleeve Stop nut Stop Nut Limit Switch Protection tube Fig. 32 )LJ Carrier Stop nut SM + Magnetic Limit switch (MLS) SHM Safety nut Safety nut Load Safety Direction Spacer S Sensor Magnetic Stop Nut Worm wheel Magnetic Ring Hose Clamp SAFETY NUT (SHM) Fig. 33 ,QFHUWDLQDSSOLFDWLRQVWKHDGGLWLRQRIDVDIHW\QXWPD\EH UHTXLUHG7KHREMHFWRIWKHDERYHLVWRSUHYHQWWKHORDG collapsing in the event of the lifting nut thread failing. STOP NUT SM + MAGNETIC LIMIT SWITCH (MLS) 0RQLWRULQJRIWKHVDIHW\JDSEHWZHHQWKHOLIWLQJDQGVDIHW\QXW gives an indication of the intermediate wear. When the safety gap reaches zero the lifting nut has reached its wear limit and requires changing. In applications where the safety nut LVLQDFFHVVLEOHHOHFWURPHFKDQLFDOVZLWFKHVDUHDYDLODEOHWR indicate maximum wear. -DFNVL]HWRFDQEHVXSSOLHGZLWKPDJQHWLFOLPLW switches to suit most applications. Standard is two magnetic switches and one stop nut. 6DIHW\QXW 2. Spacer 3. Worm wheel 0DJQHWLFULQJ 8SSHUORZHUOLPLWVFDQEHPRXQWHGRQWKHSURWHFWLRQWXEH 6WRSQXW 3. Limit switch +RVHFODPS Load direction important! &RPELQDWLRQVZLWKRWKHURSWLRQVDUHUHVWULFWHG&RQVXOWRXU application engineers for more information. 34 SERIES BD OPTIONS LOCKED AGAINST ROTATION )RUDSSOLFDWLRQVZKHUHDORDGLVWREHUDLVHGORZHUHGDQG SHUPDQHQW¿[LQJLHWRSSODWHFOHYLVLVQRWSUDFWLFDOWKH VSLQGOHPXVWEHSUHYHQWHGIURPURWDWLQJ 7ZRRSWLRQVDUHDYDLODEOH I) LR - Locked Against Rotation (Tube) II) LRK - Locked Against Rotation (Key) 3URWHFWLRQWXEHPDQXIDFWXUHGLQER[VHFWLRQPLOGVWHHO 6SLQGOHHQGFRPSOHWHZLWKQXWVL]HGWRVXLWER[ VHFWLRQ - DFNLQWHUQDOVDUHPRGL¿HGWRLQFRUSRUDWHDUHFWDQJXODU NH\ZKLFKHQJDJHVLQDSUHFLVLRQNH\ZD\FXWLQWRWKH spindle length. Primarily used in precision applications requiring minimal radial movement. -DFNKRXVLQJ -DFNFRYHU /RFNLQJQXW /RFNLQJDVVHPEO\VL]HGHSHQGHQWYDULDQW 2 Lifting screw 7XEH 3 Key &RPELQDWLRQVZLWKRWKHURSWLRQVDUHUHVWULFWHG 3LQVL]HGHSHQGHQWYDULDQW LR Locked against rotation (Tube) LRK Locked against rotation with Key Gear Housing Lifting screw Protection tube Pin (size dependent variant 2) Key Jack cover Locking nut Locking assembly (size dependent variant 1) Fig. 34 ANTIBACKLASH (ABL) :KHUHWKHORDGLQJRQDVFUHZMDFNFDQEHLQERWKWHQVLRQ DQGFRPSUHVVLRQDQGWKHVSLQGOHEDFNODVKLVFULWLFDOXQLWV FDQEHVXSSOLHGZLWKD%DFNODVK(OLPLQDWRUFRPSULVLQJRI DPRGL¿HGZRUPZKHHO¿WWHGZLWKDVHFRQGDU\QXWDOORZLQJ FRQWDFWRQERWKIDFHDQGÀDQNRIGULYLQJWKUHDG ABL Antibacklash Jack cover Adjusting nut %DFNODVKPP'XULQJRSHUDWLRQH[FHVVLYH EDFNODVKFDQEHUHPRYHGE\DGMXVWPHQWRIWKHWRSFRYHU 7KHQXWVDUHVHSDUDWHGE\DSUHGHWHUPLQHGJDSWR HOLPLQDWHWKHDGMXVWPHQWRIWKHEDFNODVKHOLPLQDWRUZKHQ GULYHWKUHDGZLGWKKDVEHHQUHGXFHGE\ Dowel pin Worm wheel :RUPZKHHO 2 Dowel pin 3 Adjusting nut -DFNFRYHU &RPELQDWLRQVZLWKRWKHURSWLRQVDUHUHVWULFWHG )LJ SERIES BD DIMENSIONS SHM - SM - LR - LRK - ABL - MLS 'LPHQVLRQVIRU%'%'FRQVXOWRXUDSSOLFDWLRQHQJLQHHUV SM BD--27- TO BD--125 SHM BD--27- TO BD--125 LR BD--27- TO BD--125 A S B H H H R R S Q A S Q J 9J J 9J S C B S Q S Q R R H H1 H LRK BD--27- TO BD--125 MLS BD--27- TO BD--86- ABL BD--27- TO BD--125 S P P R O O H H H C J SL Q J J Q S Q H H Q SL C H 36 J SERIES BD DIMENSIONS SHM - SM - LR - LRK - ABL - MLS SERIES BD DIMENSIONS SHM - SM - LR - LRK - ABL - MLS 'LPHQVLRQVIRU%'%'FRQVXOWDSSOLFDWLRQHQJLQHHUV Without bellow P N A B F O C G G E M D2 K J L2 H2 H2 Q R R S D1 Size Dia A Dia B Dia C Dia D1 Dia D2 E F G SHM SM LR H2 LRK ABL MLS J K SHM SM LR L2 LRK ABL MLS Dia M H11 N O Dia P Q 27 40 58 66 65 92 122 150 50 65 90 110 4x7 4 x 14 4 x 18 4 x 21 28 40 50 70 30 40 55 70 8 12 16 20 M14 x 2 M20 x 1,5 M30 x 2 M40 x 3 20 25 36 50 120+SL 167+SL 210+SL 269+SL 107+SL 150+SL 186+SL 227+SL 107+SL 150+SL 186+SL 227+SL 117+SL 155+SL 186+SL 242+SL 119+SL 165+SL 207+SL 260+SL 107+SL 150+SL 186+SL 227+SL 55 75 100 125 25 35 50 60 155+SL 217+SL 274+SL 344+SL 142+SL 200+SL 250+SL 302+SL 142+SL 200+SL 250+SL 302+SL 152+SL 205+SL 250+SL 317+SL 154+SL 215+SL 271+SL 335+SL 142+SL 200+SL 250+SL 302+SL 12 18 25 30 20 25 35 45 12.5 17.5 25 30 30 40 55 70 12 15 15 15 37+SL / 45+SL / 56+SL / 70+SL / SHM * 50+SL 62+SL 80+SL 112+SL SM 37+SL 45+SL 56+SL 70+SL LR R 37+SL 45+SL 56+SL 70+SL LRK 37+SL 45+SL 56+SL 70+SL ABL 37+SL 45+SL 56+SL 70+SL MLS 37+SL 45+SL 56+SL 70+SL 95+SL / 120+SL / 145+SL / 72+SL / SHM * 85+SL 112+SL 144+SL 187+SL SM 72+SL 95+SL 120+SL 145+SL LR S 72+SL 95+SL 120+SL 145+SL LRK 72+SL 95+SL 120+SL 145+SL ABL 72+SL 95+SL 120+SL 145+SL MLS 72+SL 95+SL 120+SL 145+SL SL - Stroke Length * - Alternative depending on placement of SHM # - Consult Application Engineering Dimensions for BD200 Consult Application Enginnering 86 185 140 4 x 26 80 90 25 M50 x 3 60 318+SL 267+SL 267+SL 267+SL 320+SL 267+SL 160 80 418+SL 367+SL 367+SL 367+SL 420+SL 367+SL 40 60 40 90 20 100 215 170 6 x 26 110 120 25 M70 x 4 85 429+SL 335+SL 335+SL 361+SL 398+SL 200 100 544+SL 450+SL 450+SL 476+SL 513+SL 50 80 50 120 20 125 285 220 6 x 33 140 150 32 M90 x 4 110 511+SL 415+SL 415+SL 415+SL 490+SL 265 130 666+SL 570+SL 570+SL 570+SL 645+SL 65 100 65 150 25 85+SL / # 85+SL 85+SL 85+SL 85+SL 85+SL 110+SL / # 110+SL 110+SL 110+SL 110+SL - 140+SL / # 140+SL 140+SL 140+SL 140+SL - 185+SL / # 185+SL 185+SL 185+SL 185+SL 185+SL 225+SL / # 225+SL 225+SL 225+SL 225+SL - 295+SL / # 295+SL 295+SL 295+SL 295+SL - 38 SERIES BD DIMENSIONS SHM - SM - LR - LRK - ABL 'LPHQVLRQVIRU%'%'FRQVXOWDSSOLFDWLRQHQJLQHHUV With bellow A N D B B B C C G C F M Base C E C B L J C B B K D A Size A B Min B Max C D E ** SHM SM LR F LRK ABL MLS SHM SM LR G LRK ABL MLS SHM SM LR J LRK ABL MLS SHM SM LR K LRK ABL MLS SHM SM LR L LRK ABL MLS SHM SM LR M LRK ABL MLS N 27 95 5 0.05 x SL 12 15 28 102 + B 102 + B 112 + B 114 + B 102 + B 137 + B 137 + B 147 + B 149 + B 137 + B 32 + B 32 + B 32 + B 32 + B 32 + B 32 + B 67 + B 67 + B 67 + B 67 + B 67 + B 67 + B 47 + B 47 + B 47 + B 47 + B 47 + B 47 + B 117 + B 117 + B 127 + B 129 + B 117 + B 30 40 115 5 0.05 x SL 15 15 40 145 + B 145 + B 150 + B 160 +B 145 + B 195 + B 195 + B 200 + B 210 +B 195 + B 40 + B 40 + B 40 + B 40 + B 40 + B 40 + B 90 + B 90 + B 90 + B 90 + B 90 + B 90 + B 55 + B 55 + B 55 + B 55 + B 55 + B 55 + B 160 + B 160 + B 165 + B 175 + B 160 + B 40 58 130 5 0.05 x SL 15 15 50 181 + B 181 + B 181 + B 203 + B 181 + B 245 + B 245 + B 245 + B 267 + B 245 + B 51 + B 51 + B 51 + B 51 + B 51 + B 51 + B 115 + B 115 + B 115 + B 115 + B 115 + B 115 + B 66 + B 66 + B 66 + B 66 + B 66 + B 66 + B 196 + B 196 + B 196 + B 218 + B 196 + B 55 66 150 5 0.05 x SL 15 15 70 222 + B 222 + B 237 + B 255 + B 222 + B 297 + B 297 + B 312 + B 330 + B 297 + B 65 + B 65 + B 65 + B 65 + B 65 + B 65 + B 140 + B 140 + B 140 + B 140 + B 140 + B 140 + B 80 + B 80 + B 80 + B 80 + B 80 + B 80 + B 237 + B 237 + B 252 + B 270 + B 237 + B 70 ** - Hole for hose clamp 39 86 190 5 0.05 x SL 20 15 80 262 + B 262 + B 262 + B 315 + B 262 + B 362 + B 362 + B 362 + B 415 + B 362 + B 80 + B 80 + B 80 + B 80 + B 80 + B 80 + B 180 + B 180 + B 180 + B 180 + B 180 + B 180 + B 95 + B 95 + B 95 + B 95 + B 95 + B 95 + B 277 + B 277 + B 277 + B 330 + B 277 + B 90 100 225 5 0.05 x SL 20 15 110 330 + B 330 + B 356 + B 393 + B 445 + B 445 + B 471 + B 508 + B 105 + B 105 + B 105 + B 105 + B 105 + B 220 + B 220 + B 220 + B 220 + B 220 + B 120 + B 120 + B 120 + B 120 + B 120 + B 345 + B 345 + B 371 + B 408 + B 120 125 270 5 0.05 x SL 25 15 140 410 + B 410 + B 410 + B 485 + B 565 + B 565 + B 565 + B 640 + B 135 + B 135 + B 135 + B 135 + B 135 + B 290 + B 290 + B 290 + B 290 + B 290 + B 150 + B 150 + B 150 + B 150 + B 150 + B 425 + B 425 + B 425 + B 500 + B 150 SERIES BD DESCRIPTION OF BDK - BDKL %DOOVFUHZ 7KUXVWDQGUDGLDOEHDULQJV *UHDVHRI(3TXDOLW\ 1 +RXVLQJRIQRGXODUFDVWLURQ $ON\GSDLQWPLFURQWKLFNLQ5$/ 6 Worm screw hardened and ground :RUPZKHHORIFHQWULIXJDOO\FDVWWLQEURQ]H 3 %HOORZVLQ39&VWHHORURWKHUPDWHULDOV 7 2 %DOOVFUHZMDFNV%'.DQG%'./DUHDWIXOOORDGGHVLJQHG IRUXWLOL]DWLRQ('SHUPLQXWHVVWLOOQRWPRUHWKDQ SHUKRXUWRWDOO\DWDPELHQWWHPSHUDWXUH&%DOO VFUHZMDFNVDUH¿OOHGZLWKJUHDVHLQ(3TXDOLW\DWGHOLYHU\ 7KHOLIWLQJVFUHZVKRXOGEHOXEULFDWHGZLWKVDPHW\SHRI JUHDVH$OORZDEOHZRUNLQJWHPSHUDWXUHUDQJHLVIURP& WR& 6 4 For other conditions consult our application engineers. Other sizes on request. Technical data of BDK - BDKL 2WKHUFDSDFLWLHVDQGVFUHZVL]HVDYDLODEOHRQUHTXHVW 66 0D[FDSDFLW\1 Lifting screw [ [ [ [ 6WDUWLQJWRUTXHDWPD[ORDG1P 32 0D[UXQQLQJSRZHUDW('N: 2.9 6WDUWLQJHI¿FLHQF\ 9 292 Size 5DWLR/ 5DLVHSHUUHYROXWLRQPP 6WDUWLQJWRUTXHRQOLIWLQJVFUHZDWPD[ORDG1P 5XQQLQJHI¿FLHQF\ See page ”Power ratings” +ROGLQJWRUTXH1P :HLJKWZLWKPPVWURNH%'.%'./NJ :HLJKWRIOLIWLQJVFUHZPP.J 7KHKROGLQJWRUTXHLVWKHWRUTXHRQWKHLQSXWVKDIWZKLFKLVUHTXLUHGWRSUHYHQWWKHORDGIURPEHLQJORZHUHG SERIES BD COMPRESSION LOAD TABLE BDK-BDKL Compression load table BDK-BDKL Loadcase I Size 66 0D[FDSDFLW\N1 8 6.6 6.6 28 83 46 Free load )UHHVSLQGOHOHQJWKP 0D[FDSDFLW\FRPSUHVVLRQORDGN1IRUGLIIHUHQW OHQJWKVRIVWURNHDWWKUHHIROGVDIHW\IDFWRUDJDLQVW EUHDNLQJ/RDGFDVH, Fig. 36 Compression load table BDK-BDKL Loadcase II Size 66 0D[FDSDFLW\N1 8 6.6 0D[FDSDFLW\FRPSUHVVLRQORDGN1IRUGLIIHUHQW OHQJWKVRIVWURNHDWWKUHHIROGVDIHW\IDFWRUDJDLQVW EUHDNLQJ/RDGFDVH,, )LJ )UHHVSLQGOHOHQJWKP Guided load 4.9 6.6 26 39 7KHYDOXHVJLYHQLQEUDFNHWVPXVWRQO\EHXVHGDWORZOLIWLQJVSHHGDQGFRQFHQWULFORDGRQWKHOLIWLQJVFUHZV SERIES BD COMPRESSION LOAD TABLE BDK-BDKL Compression load table BDK-BDKL Loadcase III Size 66 0D[FDSDFLW\N1 8 4.8 8.4 0D[FDSDFLW\FRPSUHVVLRQORDGN1IRUGLIIHUHQW OHQJWKVRIVWURNHDWWKUHHIROGVDIHW\IDFWRUDJDLQVW EUHDNLQJ/RDGFDVH,,, Supported spindle )UHHVSLQGOHOHQJWKP Guided load Load 36 26 38 Fig. 38 26 7KHYDOXHVJLYHQLQEUDFNHWVPXVWRQO\EHXVHGDWORZOLIWLQJVSHHGDQGFRQFHQWULFORDGRQWKHOLIWLQJVFUHZV Power ratings BDK - BDKL Q LQSXWVSHHGUSP Y OLIWLQJVSHHGPPPLQ Șd UXQQLQJHI¿FLHQF\ L = low ratio 7 LQSXWWRUTXH1P 3 LQSXWSRZHUN: i = ratio of worm gear set Power ratings for BDK-BDKL at 60% ED/10 min or max 30% ED/hour at ambient temperature +25°C. Note: Power ratings indicate running power. Additional SRZHUZLOOEHUHTXLUHGRQVWDUW6HH³6HOHFWLRQRIMDFNV´ BDK 27 L (i = 9) 20 x 5 n rpm v mm/min Șd 833 222 28 .46 .44 .43 .42 .39 N1 1P N: .46 .28 N1 1P N: .36 .22 42 N1 1P N: .92 .92 .92 N1 1P N: .63 .66 .68 N1 1P .42 .42 .42 .44 .46 N: SERIES BD POWER RATINGS BDK - BDKL BDK 40 L (i = 7) n rpm v mm/min 429 286 25 x 10 Șd .49 .48 .46 .44 BDK 58 L (i = 6.75) n rpm v mm/min 2963 2222 444 296 n rpm v mm/min 429 286 N1 1P N: 8.6 8.9 9.3 9.9 .36 .49 .48 .46 N1 1P N: .96 .68 6.6 .69 6.8 .36 .38 6.9 .29 .29 .22 N1 1P N: 4.2 4.2 .66 .36 4.6 .24 4.8 4.9 N1 1P N: 3.2 3.2 3.2 3.4 .36 .28 3.6 3.6 3.8 3.9 N1 1P N: 2.2 .63 2.3 2.3 .36 2.4 2.4 2.6 2.6 2.9 N1 1P N: .36 .24 .39 N1 1P N: 2.2 .99 .44 N1 1P N: .83 .49 N1 1P N: 8.2 8.2 8.3 .93 8.8 9.3 9.4 .39 N1 1P N: 6.3 6.3 6.4 .99 .38 .23 N1 1P N: 4.4 4.4 4.4 .69 4.6 .49 .36 4.9 .26 N1 1P N: N1 1P N: 46 46 49 32 33 34 34 34 36 N1 1P N: 3.2 22 22 23 23 23 .48 23 24 24 N1 1P N: .86 .36 N1 1P N: 8.4 8.4 8.6 .88 9.2 .48 9.4 9.6 9.8 N1 1P N: .83 4.6 4.8 4.9 40 x 10 N1 1P N: Șd BDK 66 L (i = 7) N1 1P N: 23 23 23 24 26 .49 .26 N1 1P N: 50 x 10 Șd .49 .49 .48 .48 .46 N1 1P N: 62 .62 .32 .26 .46 43 SERIES BD INTERMITTENCE FACTOR (ED) BDK/BDKL ,QWHUPLWWHQFHIDFWRULIWKH('LVRWKHUWKDQKRXU WKHUXQQLQJSRZHU3GPXVWEHDGMXVWHGDFFRUGLQJ WRGLDJUDPZKLFKLVFDOFXODWHGE\IROORZLQJIRUPXOD 2.0 1.8 PED = x Pmax ED% 0XOWLSOHIDFWRU[3max VHHWDEOHEHORZ 3ED The running power PdPXVWDOZD\VEHORZHUWKDQ3ED. 0XOWLSOHIDFWRU3d / Pmax 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 20 0 Critical Travelling Nut Speed 9 8 7 )UHHVSLQGOHOHQJWKP 6 5 BDKL 66 4 BDKL 58 3 BDKL 40 BDKL 27 1 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 Lifting speed mm/min Max Permissible Speed V mm/min With Grease Lubrication 5DWLR BDK / BDKL L 66 60 80 100 ED % / hour 10 2 40 44 SERIES BD LIFETIME OF BALL SCREWS 7KHQRPLQDOOLIHWLPHLVUHDFKHGE\RIWKHEDOO VFUHZVEHIRUHWKHUXQQLQJVXUIDFHVVKRZDQ\VLJQRI IDWLJXHRIWKHEDOOVFUHZVUHDFKDOLIHWLPHZKLFK LVWLPHVWKHLUQRPLQDOOLIHWLPH Lifetime In Running Metres X 103 0D[ORDGN1 RIPD[ORDGNP RIPD[ORDGNP RIPD[ORDGNP 8 86.4 66 Size Dimensions BDK 27 28 12 10 j6 9 172 20 M4 x 8 ( 135 35 115 90 120 32 10 45 32,5 27 30 + SL 82 .H\ZD\%6 Fig. 39 SERIES BD DIMENSIONS BDK 40-66 P D1 O K M L1 SE H E ME F L H1 G N Q A C B H J )LJ 66 A 66 B 222 C 24 E F 84 * 42 + + 68 ØJ K L 268 / 0 1 O ØP Size 'M Q 6WURNH 6WURNH 6WURNH SE 0[ 0[ 0[ 0( 46 SERIES BD DIMENSIONS BDK 27-66 END EXECUTION 1, 2, 3 F Execution 1 Execution 3 P G N O K J M H2 L2 Q R )LJ D1 A B G E Execution 2 C D2 H2 F S R Fig. 42 Size Fig. 43 66 ØA 92 ØB ØC [ [ [ [ ' 28 Ø D2 E F 8 0[ 0[ 0[ 0[ * 36 + 388 J K L2 463 0+ O 1 ØP Q 5 S SERIES BD DIMENSIONS WITH BELLOWS BDK 27-66 Execution 1 Execution 3 N D B C B C M G H H E C B L D A Execution 2 Execution 2 B C H2 F C H B K C J B Fig. 44 Size 66 ØA min max [6WURNH [6WURNH [6WURNH [6WURNH C D E* 28 F % % % % * % % % % + J % % % % K % % % % L % % % % 0 % % % % B 1 +ROHIRUKRVHFODPS( 48 SERIES BD DIMENSIONS BDKL 27-66 F G E J H2 D K D K H L G B C A )LJ Size 66 ØA 83 ØB ØC [ 6x9 [ [ ØD 28 E 28 )K * + 6WURNH 6WURNH 6WURNH 6WURNH J 88 K L 6WURNH 6WURNH 6WURNH 6WURNH + 49 SERIES BD IEC MOTORFLANGE %'%'FRQVXOWDSSOLFDWLRQHQJLQHHUV Size 0RWRU ØA size % % 63 63 92 %' %' %' %' %' %' %' %' %' B + C ØK ØP % % % % % % 6 6 9 %' 24 %' 28 BD66 BD66 24 BD66 BD66 28 BD86 BD86 24 BD86 229 229 28 BD86 - - 38 9 9 9 9 9 9 - 86 % % 24 5 Q 6 SE 0( 1( D E F % % 23 4 0[ 28 4 23 3 4 0[ 2 4 2 4 2 4 4 4 0[ 62 82 3 4 4 0[ 62 92 4 4 4 0 88 [ * 62 68 69 89 89 89 99 99 %LJJHUMDFNVL]HVPRWRUÀDQJHV DUHDYDLODEOHRQUHTXHVW All IEC-motors are accepted. Other motors on request. MOTOR FLANGE ON RIGHT (MCH) C B MOTOR FLANGE ON RIGHT (MCH) E F 90° 45° SE 45° 135° P 315° 225° MOTOR TERMINAL BOX POSITION R Q 270° D Fig. 46 G A K 0° 180° H ME NE SERIES BD TRUNNION Trunnion Single Trunnion E B N H1 R D T T U Q 'RXEOH7UXQQLRQ H N M P G1 L C1 B1 )LJ -DFN size 66 86 B % & D E * 222 234 + + + + + + 42 63 + + L 0 1 P Q 5 T U 22 26 33 39 22 28 34 86 268 6 8 32 42 SERIES BD COMBINATION SCREW JACK WITH OTHER PRODUCTS Pre-step Worm Gear Lauter ton drive Lauter ton drive Pre-step Helical Gear Example of Arrangement Example of Arrangement Arrangement III Arrangement III Arrangement I Arrangement IV Arrangement II Arrangement V Fig. 49 SERIES BD UNIVERSAL JOINT SHAFT Type X-G Permissible Shaft Misalignment Universal joint shafts for spanning any distance and for compensating for larger radial offset misalignments. 7KHHOHPHQWW\SH;LVWRUVLRQDOO\YHU\VWLIIIUHHIURPSOD\ EXWKDVEHQGLQJHODVWLFLW\DQGLVD[LDOO\DQGDQJXODUO\ ÀH[LEOH 0RUHRYHULWLVRLOUHVLVWDQWDQGZLWKVWDQGVWHPSHUDWXUHVXS WR& Types Angular Degree ;* Parallel Offset Axial PPD mm WDQĮ/) $SSOLHVIRU530IRURWKHUVSHHGVUHIHUWRGLDJUDPEHORZ Selection of Universal Joint Shafts: L α 4000 3000 2000 1000 a a = parallell offset L = Length of centre section F = dimension as in WDEOHEHORZ 5000 6SHHGLQ530 7RUTXHFDSDFLW\LVLQDFFRUGDQFHZLWKWKHWDEOHEHOORZ 3HUPLVVLEOHDQJXODUPLVDOLJQPHQWLVDVVKRZQLQWDEOHDQG GLDJUDPEHORZ 7KHPD[LPXPSHUPLVVLEOHOHQJWKIRUWKHFHQWUHSDUWLV GHSHQGDQWRQWKHVSHHGDQGFDQEHIRXQGIURPGLDJUDPRQ page 48. 0 a = tan D/) F )LJ 0.25° 0.5° 0.75° 1.0° 1.25° 1.5° Angle in degrees F Dimensions d3 F 88 23 / 0 1 5 TK/Division L* L1 L* F AF B A )LJ * Dimensions L stands for any non standard lengths. Always state the required dimension in enquiries and orders. Sizes 6SHHGLQ530 7KHVKDIWVDUHDYDLODEOHLQVL]HVIRUQRPLQDOWRUTXHVIURP WR1PZLWKDVLQJOHHOHPHQWRUXSWR1PZLWK two elements connected in tandem. &RXSOLQJVHOHFWLRQVKRXOGDOZD\VEHEDVHGRQQRPLQDO torque rating. Permissible Torques and Speeds Size 1RPLQDO torque 7.1 1P 0D[ torque TKmax 1P 2 4 8 2 TK d 3 d dd2 B 3 [ [ [ [ [ [ [ TK 0 36 0 0 0 0 0 0 R 24 28 42 66 M M L1 R 8 8 d2 N1 d1 24 d max 38 d1 ; 2X 4X 8X ; ; ; B N 1 Size A SERIES BD BEVEL GEARS :HUHFRPPHQGWZRW\SHVRIEHYHOJHDUVWREHXVHGLQ VFUHZMDFNDUUDQJHPHQW 1. DZ-Range For smaller loads and lower speeds we recommend the DZ-range. - Sand cast aluminium housing +DUGHQHGVWUDLJKWEHYHOJHDUVUDWLRRU '=/XEULFDWHGIRUOLIHZLWKJUHDVH '=/XEULFDWHGZLWKRLOWREHFKDQJHGHYHU\ hour. C $OOPRXQWLQJSRVLWLRQVSRVVLEOH 6KDIWGLPHQVLRQVDFFWR,62NH\ZD\VDFFWR,62'= KDYHQRNH\ZD\V /LIHWLPHDSSUR[KRXUV 2SHUDWLQJWHPSHUDWXUH&WR& 4 clearance holes each ÀDQJH3 G 3 clearance KROHV2 max T I E h7 M F I S Q H6 N z H7 H A L L H R K C B B C D )LJ D E F * + I L 1 B C 34 33 32 DZ 2 3 66 33 26 24 24 24 8.2 6.2 DZ 3 3 8 96 48 38 38 38 38 8.2 8.2 6 DZ 4 3 98 38 98 38 8 Output speed n2 rpm Input power 3 N: DZ2 Output torque T2 1P 2.4 3.3 2.9 2.6 2.3 Q S T U Z 4.2 22 8 '= 5DWLR P :WNJ A 3 Input speed Q rpm O 5 Shaft S '= K 0 Type Input power 3 N: 3 4 DZ3 Output torque T2 1P 6.4 9.3 3.8 Input power 3 N: 4.64 DZ4 Output torque T2 1P 29 44 26 38 24 34 29 28 Input power 3 N: Output torque T2 1P 62 46 46 42 36 34 29 SERIES BD BEVEL GEARS 2. C-range Shaft Arrangements For larger loads and higher speeds we recommend the C-range. +LJKUHVLVWDQFHDOXPLQLXPDOOR\KRXVLQJ +DUGHQHGWHPSHUHGDQGODSSHGVSLUDOEHYHOJHDUV 5DWLRRU /XEULFDWHGZLWKV\QWKHWLFRLO1RW¿OOHGDWGHOLYHU\ $OOPRXQWLQJSRVLWLRQVDUHSRVVLEOHZLWKRXWPRGL¿FDWLRQ RI¿[LQJ - Oil sealing to IP 43 /LIHWLPHDSSUR[KRXUV 5RWDWLRQLQWZRGLUHFWLRQV Bevel gears with other ratio and higher power ratings DYDLODEOHRQUHTXHVW A Option B Option C Option )LJ Shaft Type A B C Dj6 & & & E F 0I 5 Kg 0[ 0[ 0[ Ø Dj6 6 22 6KDIWNH\DVSHU ',11)%6 ah9 E N O 8 28 8 33 8 43 Tapped hole m 0 0 0 I2 Example of Coding C C 5DWLRRU 6L]H 1XPEHURIVKDIWVGLUHFWLRQRIURWDWLRQ Admissible Radial Loads on Shaft End ,QSXWVSHHG530 Size )1 )1 )1 /RDGIDFWRU.W & & & Loadfactor n2 n2 F2 Kt = 2 & & & F3 F1 n1 .W IRUGLUHFWFRXSOLQJ SERIES BD BEVEL GEARS Nominal Powers Pn Torques on High Speed Shaft (n1) PnLVWKHQRPLQDOSRZHUFDOFXODWHGIRUDOLIHRIKRXUV ZLWKVHUYLFHIDFWRU.D Type 6SHHGVRQKLJKVSHHGVKDIWQLQ530 Torques and powers 10 50 125 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 Ratio = 1 F 7RUTXH&RXSOH0GD1P 6 F 7RUTXH&RXSOH0GD1P 38.2 22.9 3RZHU3Q3QN: 3RZHU3Q3QN: 6 F 7RUTXH&RXSOH0GD1P 8 8.9 8.6 8 36.9 34.3 6.6 24 26 32 28 23 22.3 42 2.9 2.8 3RZHU3Q3QN: 3.2 29 36 F 7RUTXH&RXSOH0GD1P 4.9 4 3.8 3.6 3.2 3RZHU3Q3QN: 3.2 4 6 F 7RUTXH&RXSOH0GD1P 8.9 6.9 F 7RUTXH&RXSOH0GD1P 38.2 28.6 22.9 33 Ratio = 2 3RZHU3Q3QN: 3RZHU3Q3QN: Selection Pm = Pm: Pu: Ka: Ki: Kt: 3 6 28 8 36 Service Factor Ka Pu x Ka x Ki x Kt &RUUHFWHGRXWSXWSRZHUN: 3RZHUDEVRUEHGE\PDFKLQHN: Service factor Life factor 5DGLDOORDGIDFWRU n1 Ratio i = n2 n1 = VSHHGRQKLJKVSHHGVKDIWLQ530 n2 = VSHHGRQORZVSHHGVKDIWLQ530 6HOHFWWKH´&XELF´EHYHOER[VR 3Q 3P 3Q 1RPLQDOSRZHU Prime mover 1RPLQDO or infrequent starting Driven machine 0RGHUDWHVKRFNV or fairly frequent starting +HDY\VKRFNV or very frequent starting Electric motor 6WHDPWXUELQH Life Factor Ki 7KHGHVLJQOLIHLQGLFDWHWKHQXPEHURIKRXUVUXQQLQJSURGXFLQJQRUPDO wear without destruction. Life required in hours Lubrication of Bevel Gears /XEULFDWLRQE\VSODVK - All types - All positions /XEULFDWLRQUHFRPPHQGHGRLOJLYHQRQ ER[EHYHOER[GHOLYHUHGZLWKRXWRLO Type Quantity in litres & & & ),//,1*%5($7+(5 EUHDWKHURQWRSRUZLWKHOERZ on the vertical face. '5$,1,1* RQWKHVLGHRUERWWRPIDFH /(9(/ E\SOXJDOZD\VLQWKHERWWRP right hand corner. SERIES BD TELESCOPIC SPRING PROTECTION 0DGHRIKLJKTXDOLW\KDUGHQHGVSULQJVWHHOWRGLPHQVLRQ shown down 9HU\JRRGVHDOLQJHIIHFWEHWZHHQWKHFRLOV $YDLODEOHDOVRLQVWDLQOHVVVWHHO 'L LQVLGHGLDP Da = outside diam ±2 ') RXWVLGHGLDPRIFHQWHULQJÀDQJH'LPP ') LQVLGHGLDPRIÀDQJHVRFNHW'DPP Lmin = min installation length Lmax = max installation length Telescopic Spring Protection DF2 Da ,03257$17 When ordering state vertical or horizontal position. 2/3 L min L min Di Da Lh max Lv max L min 49 68 69 BD 27 SF SF SF SF SF SF SF SF BD40 Lv (max) Lh(max) 1/2 L min BD58 SF SF SF SF SF 68 94 DF1 BD66 SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF SF 82 89 Di )LJ BD86 98 - * * BD100 * * * * $YDLODEOHLQ6WHHORQO\ 2WKHUGLPHQVLRQVDYDLODEOHRQUHTXHVW SERIES BD LUBRICATION OF SCREW JACKS Type of Grease Screw Jack Body Grease Quantity $WDPELHQWWHPSHUDWXUHWR& BP Energrease LS-EP2 Castrol Spheerol EPL2 Esso Beacon EP2 *XOI *XOÀH[03 0RELO 0RELOX[(3 6KHOO $OYDQLD(3*UHDVHDOW5HWLQD[$ 6.) $OIDOXE/*(3 7H[DFR 0XO¿IDN(3 7\SH ,, $WDPELHQWWHPSHUDWXUH&WR& 0RELO0RELO6+& ,,,$WDPELHQWWHPSHUDWXUH&WR& 0RELO0RELOWHPS6+& Sealrings in viton are recommended. *UHDVHTXDQWLW\ %'%'/%'./ NJ %'%'/%'./ NJ %'%'/%'./ NJ %'%'/%'./ NJ %'%'/ NJ %'%'/ NJ %'%'/ NJ %'%'/ NJ %'. NJ %'. NJ Lubrication intervals %'. NJ 1RUPDOGXW\PPPLQOLIWLQJVSHHG (YHU\KRXUVRIGXW\ %'. NJ $UGXRXVGXW\!PPPLQOLIWLQJVSHHG (YHU\KRXUVRIGXW\ Renew grease every 400 hours of duty. 1RWH2QVFUHZMDFNW\SH%'/DQG%'./WKHOLIWLQJVFUHZ VKDOODOZD\VEHOXEULFDWHGZLWKDWKLQ¿OPRIJUHDVH $SSURYHGOXEULFDWLRQPDQXDODQG,QVWDOODWLRQ0DLQWHQDQFHPDQXDO SOHDVHYLVLWRXUZHEVLWHZZZEHQ]OHUVFRP SERIES BD PRODUCT SAFETY IMPORTANT Product Safety Information General 7KHIROORZLQJLQIRUPDWLRQLVLPSRUWDQWLQHQVXULQJVDIHW\,WPXVWEHEURXJKWWRWKHDWWHQWLRQRISHUVRQQHOLQYROYHGLQWKHVHOHFWLRQ RISRZHUWUDQVPLVVLRQHTXLSPHQWWKRVHUHVSRQVLEOHIRUWKHGHVLJQRIWKHPDFKLQHU\LQZKLFKLWLVWREHLQFRUSRUDWHGDQGWKRVHLQYROYHGLQLWV LQVWDOODWLRQXVHDQGPDLQWHQDQFH 2XUHTXLSPHQWZLOORSHUDWHVDIHO\SURYLGHGLWLVVHOHFWHGLQVWDOOHGXVHGDQGPDLQWDLQHGSURSHUO\$VZLWKDQ\SRZHUWUDQVPLVVLRQHTXLSPHQW SURSHUSUHFDXWLRQVPXVWEHWDNHQDVLQGLFDWHGLQWKHIROORZLQJSDUDJUDSKVWRHQVXUHVDIHW\ Potential Hazards - these are not necessarily listed in any order of severity as the degree of danger varies in individual circumstances. It is important therefore that the list is studied in its entirety: )LUH([SORVLRQ D2LOPLVWVDQGYDSRXUDUHJHQHUDWHGZLWKLQJHDUXQLWV,WLVWKHUHIRUHGDQJHURXVWRXVHQDNHGOLJKWVLQWKHSUR[LPLW\RIJHDUER[ RSHQLQJVGXHWRWKHULVNRI¿UHRUH[SORVLRQ E,QWKHHYHQWRI¿UHRUVHULRXVRYHUKHDWLQJRYHUR&FHUWDLQPDWHULDOVUXEEHUSODVWLFVHWFPD\GHFRPSRVHDQGSURGXFHIXPHV &DUHVKRXOGEHWDNHQWRDYRLGH[SRVXUHWRWKHIXPHVDQGWKHUHPDLQVRIEXUQHGRURYHUKHDWHGSODVWLFUXEEHUPDWHULDOVVKRXOGEH KDQGOHGZLWKUXEEHUJORYHV *XDUGV5RWDWLQJVKDIWVDQGFRXSOLQJVPXVWEHJXDUGHGWRHOLPLQDWHWKHSRVVLELOLW\RISK\VLFDOFRQWDFWRUHQWDQJOHPHQWRIFORWKLQJ,W VKRXOGEHRIULJLGFRQVWUXFWLRQDQG¿UPO\VHFXUHG 1RLVH+LJKVSHHGJHDUER[HVDQGJHDUER[GULYHQPDFKLQHU\PD\SURGXFHQRLVHOHYHOVZKLFKDUHGDPDJLQJWRWKHKHDULQJZLWKSURORQJHG H[SRVXUH(DUGHIHQGHUVVKRXOGEHSURYLGHGIRUSHUVRQQHOLQWKHVHFLUFXPVWDQFHV5HIHUHQFHVKRXOGEHPDGHWRWKH'HSDUWPHQWRI Employment Code of Practice for reducing exposure of employed persons to noise. /LIWLQJ:KHUHSURYLGHGRQODUJHUXQLWVRQO\WKHOLIWLQJSRLQWVRUH\HEROWVPXVWEHXVHGIRUOLIWLQJRSHUDWLRQVVHHPDLQWHQDQFHPDQXDO RUJHQHUDODUUDQJHPHQWGUDZLQJIRUOLIWLQJSRLQWSRVLWLRQV)DLOXUHWRXVHWKHOLIWLQJSRLQWVSURYLGHGPD\UHVXOWLQSHUVRQDOLQMXU\DQGRU damage to the product or surrounding equipment. Keep clear of raised equipment. /XEULFDQWVDQG/XEULFDWLRQ D3URORQJHGFRQWDFWZLWKOXEULFDQWVFDQEHGHWULPHQWDOWRWKHVNLQ7KHPDQXIDFWXUHU¶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from extremes of temperature and humidity to prevent deterioration. 7KHURWDWLQJFRPSRQHQWVJHDUVDQGVKDIWVPXVWEHWXUQHGDIHZUHYROXWLRQVRQFHDPRQWKWRSUHYHQWEHDULQJVEULQHOOLQJ E([WHUQDOJHDUER[FRPSRQHQWVPD\EHVXSSOLHGZLWKSUHVHUYDWLYHPDWHULDOVDSSOLHGLQWKHIRUPRID³ZD[HG´WDSHRYHUZUDSRUZD[¿OP SUHVHUYDWLYH*ORYHVVKRXOGEHZRUQZKHQUHPRYLQJWKHVHPDWHULDOV7KHIRUPHUFDQEHUHPRYHGPDQXDOO\WKHODWWHUXVLQJZKLWHVSLULW as a solvent. Preservatives applied to the internal parts of the gear units do not require removal prior to operation. F,QVWDOODWLRQPXVWEHSHUIRUPHGLQDFFRUGDQFHZLWKWKHPDQXIDFWXUHU¶VLQVWUXFWLRQVDQGEHXQGHUWDNHQE\VXLWDEO\TXDOL¿HGSHUVRQQHO G%HIRUHZRUNLQJRQDJHDUER[RUDVVRFLDWHGHTXLSPHQWHQVXUHWKDWWKHORDGKDVEHHQUHPRYHGIURPWKHV\VWHPWRHOLPLQDWHWKH SRVVLELOLW\RIDQ\PRYHPHQWRIWKHPDFKLQHU\DQGLVRODWHSRZHUVXSSO\:KHUHQHFHVVDU\SURYLGHPHFKDQLFDOPHDQVWRHQVXUHWKH PDFKLQHU\FDQQRWPRYHRUURWDWH(QVXUHUHPRYDORIVXFKGHYLFHVDIWHUZRUNLVFRPSOHWH H(QVXUHWKHSURSHUPDLQWHQDQFHRIJHDUER[HVLQRSHUDWLRQ8VHRQO\WKHFRUUHFWWRROVDQGRXUDSSURYHGVSDUHSDUWVIRUUHSDLUDQG PDLQWHQDQFH&RQVXOWWKH0DLQWHQDQFH0DQXDOEHIRUHGLVPDQWOLQJRUSHUIRUPLQJPDLQWHQDQFHZRUN +RW6XUIDFHVDQG/XEULFDQWV D'XULQJRSHUDWLRQJHDUXQLWVPD\EHFRPHVXI¿FLHQWO\KRWWRFDXVHVNLQEXUQV&DUHPXVWEHWDNHQWRDYRLGDFFLGHQWDOFRQWDFW E$IWHUH[WHQGHGUXQQLQJWKHOXEULFDQWLQJHDUXQLWVDQGOXEULFDWLRQV\VWHPVPD\UHDFKWHPSHUDWXUHVVXI¿FLHQWWRFDXVHEXUQV$OORZ HTXLSPHQWWRFRROEHIRUHVHUYLFLQJRUSHUIRUPLQJDGMXVWPHQWV 6HOHFWLRQDQG'HVLJQ D:KHUHJHDUXQLWVSURYLGHDEDFNVWRSIDFLOLW\HQVXUHWKDWEDFNXSV\VWHPVDUHSURYLGHGLIIDLOXUHRIWKHEDFNVWRSGHYLFHZRXOG endanger personnel or result in damage. E7KHGULYLQJDQGGULYHQHTXLSPHQWPXVWEHFRUUHFWO\VHOHFWHGWRHQVXUHWKDWWKHFRPSOHWHPDFKLQHU\LQVWDOODWLRQZLOOSHUIRUP VDWLVIDFWRULO\DYRLGLQJV\VWHPFULWLFDOVSHHGVV\VWHPWRUVLRQDOYLEUDWLRQHWF F7KHHTXLSPHQWPXVWQRWEHRSHUDWHGLQDQHQYLURQPHQWRUDWVSHHGVSRZHUVWRUTXHVRUZLWKH[WHUQDOORDGVEH\RQGWKRVHIRUZKLFKLW was designed. G$VLPSURYHPHQWVLQGHVLJQDUHEHLQJPDGHFRQWLQXDOO\WKHFRQWHQWVRIWKLVFDWDORJXHDUHQRWWREHUHJDUGHGDVELQGLQJLQGHWDLODQG GUDZLQJVDQGFDSDFLWLHVDUHVXEMHFWWRDOWHUDWLRQVZLWKRXWQRWLFH 7KHDERYHJXLGDQFHLVEDVHGRQWKHFXUUHQWVWDWHRINQRZOHGJHDQGRXUEHVWDVVHVVPHQWRIWKHSRWHQWLDOKD]DUGVLQWKHRSHUDWLRQRIWKHJHDU units. $Q\IXUWKHULQIRUPDWLRQRUFODUL¿FDWLRQUHTXLUHGPD\EHREWDLQHGE\FRQWDFWLQJRXU$SSOLFDWLRQ(QJLQHHUV SERIES BD NOTES CONTACT US AUSTRALIA DENMARK SWEDEN & NORWAY UNITED KINGDOM Radicon Transmission (Australia) PTY Ltd Benzler Transmission A/S Dalager 1 DK-2605 Brøndby, Denmark AB Benzlers Porfyrgatan 254 68 Helsingborg Sweden Radicon Transmission UK Ltd Unit J3 Lowfields Business Park, Lowfields Way, Elland West Yorkshire, HX5 9DA Tel: Fax: Tel: Fax: Australia Tel: +61 488 054 028 EUROPE Benzler TBA BV Jachthavenweg 2 NL-5928 NT Venlo Austria Tel: +43 7 229 618 91 Fax: +43 7 229 618 84 Germany Tel: 0800 350 40 00 Fax: 0800 350 40 01 +45 36 34 03 00 +45 36 77 02 42 +46 42 18 68 00 +46 42 21 88 03 FINLAND THAILAND Oy Benzler AB Vanha Talvitie 3C FI-00580 Helsingfors, Finland Radicon Transmission (Thailand) Ltd 700/43 Moo 6 Amata Nakorn Industrial Estate Tumbol Klongtumru Muang, Chonburi 20000 Thailand Tel: Fax: +44 (0) 1484 465 800 +44 (0) 1484 465 801 USA Tel: Fax: +358 9 340 1716 +358 10 296 2072 INDIA Italy Tel: +39 02 824 3511 Elecon. Engineering Company Ltd. Anand Sojitra Road Netherlands & the rest of Europe Vallabh Vidyanagar Tel: +31 77 324 59 00 388120 Gujarat Fax: +31 77 324 59 01 India Tel: Fax: Tel: Fax: +66 3845 9044 +66 3821 3655 +91 2692 236513 +91 2692 227484 www.benzlers.com www.radicon.com Radicon USA Transmission Ltd 1599 Lunt Avenue Elk Grove Village Chicago Illinois 60007 USA Tel: Fax: +1 847 593 9910 +1 847 593 9950 Benzlers Denmark +45 36 34 03 00 Finland +358 9 340 1716 Germany +49 800-350 4000 Italy +39 02 824 3511 Sweden +46 42 186800 +46 19 178 090 The Netherlands +31 77 324 59 00 www.benzlers.com Radicon Australia +61 488 054 028 Thailand +66 3845 9044 United Kingdom +44 (0) 1484 465 800 USA +1 847 593 9910 www.radicon.com
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