Com-paK Series

Rotary Lobe Blower Packages
Com-paK Series
Flow capacities to 3305 cfm
Pressures up to 15 psig
Vacuum down to 15 inHg
Com-paK Series
A superior single source solution
Kaeser Com-paK blower systems offer the best combination of quality construction, reliable
performance, and ease of ownership. The Com-paK design features a full scope of supply that
is unmatched in the industry. Our complete package design minimizes time and money spent on
engineering, procurement, documentation, and installation. Com-paK units arrive fully assembled
and ready to operate.
Integrated engineering
Easy installation
Integration is the key to optimizing efficiency and streamlining
The Com-paK is designed with a unique component layout
maintenance costs. Kaeser has led the industry in offering
to minimize floor space and allow side-by-side placement.
fully integrated blowers engineered to withstand even the
Kaeser’s tri-lobe design, combined with a full six-sided enclo-
most demanding installations. A complete package design
sure (standard), results in a blower package with the least
reduces time spent specifying and purchasing blower systems
noise and vibration. No additional soundproofing is needed.
components, and after the sale there is only one supplier to
Further, our Com-paK models arrive pre-assembled, offering
call for technical or other support on any part of the blower
major time and labor savings during installation.
package.
Low Life Cycle Costs
Superior connectivity
In addition to reducing engineering and installation costs, the
Com-paK blowers feature the integrated Sigma Control 2™
Com-paK is very energy efficient. It is also designed for easy
with Omega Control software to monitor and control the blower
maintenance, and the few maintenance points are all accessi-
package. Versatile communication modules also enable
ble through one cabinet panel. Of course, the rugged reliability
these packages to connect with master controllers, like Sigma
of Kaeser blowers means fewer lifetime repairs. In fact, Kaeser
Air Manager (SAM) or other centralized control systems for
is so confident in the benefits of our design that we offer a five-
enhanced reliability, energy optimization, and plant automation.
year warranty on Omega tri-lobe blower blocks sold as part of
standard Com-paK packages.
2
3
Com-paK Series Features
Omega blower
Kaeser’s advanced tri-lobe design offers
the best combination of low vibration,
energy efficiency, and low noise operation. The ribbed design of the singlepiece cast casing body ensures optimal
heat dissipation and torsional rigidity.
One-piece rotors and sealing
strips
Gears
Generously sized bearings
Spur-type, case-hardened, precision
One-piece, ductile iron rotors are bal-
ground timing gears minimize vibration
anced to the closest tolerances for
and mechanical noise and ensure opti-
smooth, efficient operation at all speeds
mal rotor timing for improved efficiency.
and pressures. Our over-sized shaft
The straight cut gears do not subject the
diameters and rigid construction mini-
rotors to axial loads, making it possible
mize shaft deflection. Specially designed
to use longer lasting roller bearings.
Heavy duty cylindrical bearings absorb
the continuously changing radial gasforces exerted onto the cylinders and last
up to ten times longer than axial thrust
bearings under the same load conditions.
Oil slingers on both gear and drive
ends of the blower provide lubrication to
the bearings, gears, and input shaft seal
to ensure long service life.
rotor sealing strips reduce sensitivity to
contamination and intermittent thermal
overloading.
4
High efficiency motors
V-belt drive with guard
Inlet/Outlet silencers
Premium efficiency TEFC/IP-55 motors
V-belt drive provides flexible pressure/
Inlet and outlet silencers come stan-
are conservatively sized to ensure
flow combinations and dependable per-
dard. Inlet has washable and reusable
reliable operation and overcome changes
formance. Kaeser packages are stan-
polyester filter to protect the blower from
in system pressure.
dard with our automatic v-belt tensioner.
damaging particulates. Filter media has
Our fully-enclosed belt guard offers com-
low flow resistance to minimize pressure
plete protection and is easily removed for
drop and the filter differential pressure is
convenient maintenance access.
displayed on the instrument panel.
Pre-mounted valves
Standard instrumentation includes pres-
Comprehensive sensor
options
sure/vacuum gauges, discharge tem-
Options include a wide range of sensors
dard. Unloaded start valve is optional. All
perate gauge with shut-down switch,
and switches for monitoring pressure,
come pre-mounted to save on installation
and inlet filter differential monitoring or
temperature, speed, oil level, and filters
costs.
vacuum filter switch.
to ensure dependable blower operation
Instrumentation
Check plate and relief valves are stan-
and enable remote monitoring of critical
operating parameters.
5
Omega Frequency Control
Most Com-paK models are also available with Kaeser’s Omega Frequency Control (OFC). This fully integrated variable speed drive
provides continuous blower speed adjustment to match the process flow to the demand. The OFC offers enhanced control with a
variety of signal inputs, outputs, as well as a Profibus connection. OFC is available as part of an integrated package on BB69C and
89C, CBC, DBC, EBC, and FBC models.
Wide control range
Kaeser matches the blower block, drive
motor, and variable speed controller for
optimal performance, which provides
better specific performance over a wider
range of flows. This ensures maximum
efficiency in multi-unit operation while
always meeting fluctuating demand.
Quality Control Cabinet
Integrated OFC and STC options
are housed in an isolated electrical
cabinet with dedicated ventilation. Our
electrical panels are well organized, with
components clearly labeled.
6
Options
Intelligent control and
protection
Air-cooled aftercooler
For temperature sensitive applications,
Advanced energy
management
To protect your investment and ensure
Kaeser offers ACA air-cooled
Kaeser’s Sigma Air Manager (SAM)
the most efficient operation possible, we
aftercoolers, which can provide outlet
can control up to 16 blowers and only
control these integrated blower pack-
air temperatures within 18°F of ambient.
turns them on when needed to meet air
ages with our Sigma Control 2™. This
Features include TEFC/IP55 fan motor
demand. This improves pressure stabil-
intelligent controller comes standard with
and a process air temperature gauge
ity, reduces energy use, and equalizes
multiple pre-programmed control profiles
with a user-set maximum temperature
blower run time.
so you can select the one that best fits
switch.
SAM can monitor any 4-20 mA
sensor/sensing device for system con-
your application.
Sigma Control 2 monitors a wide
trol. It constantly monitors the system
range of operating parameters, shuts
demand and selects the most efficient
the unit down to prevent damage, and
combination of units to meet it.
signals if immediate service is required. It
Whether a fixed speed or variable
also tracks preventive maintenance inter-
speed blower, SAM knows the specific
vals and provides notice when PMs are
performance of each unit and keeps
due. An RFID sensor provides secure
them running in their optimal operating
access and simplifies managing mainte-
range to maximize energy efficiency
nance intervals. An SD card slot enables
while minimizing drive losses at lower
fast, easy software updates, storing key
operating speeds.
SAM also rotates like-sized
operational parameters, and offers longterm data storage for analyzing energy
Kaeser Start Control
machines to equalize runtimes and
consumption and blower operation.
The Kaeser Start Control (STC) provides
spread out maintenance intervals. SAM
Sigma Control 2 has superior commu-
reduced current starting (wye-delta) and
can even specify particular units as
nications capabilities. An Ethernet port
enhanced instrumentation. Indicators
backup only, so that the unit will not turn
and built-in web-server enable remote
include: power on, drive and fan motor
on unless there is a failure in one of the
viewing. ModBus, Profinet, Profibus,
overload, oil level monitor, dirty inlet
other operating units. Sending mainte-
Devicenet, and other industrial commu-
filter, high discharge temperature and a
nance alarms for specific units via text
nications interfaces are also available as
general warning. STC is available as part
message is available as an option. See
plug in options for seamless integration
of an integrated package on BB69C and
our SAM brochure for more information.
into plant control/monitoring systems.
89C, CBC, DBC, EBC, and FBC mod-
See our Sigma Control 2 brochure for
els. The IEC IP-54 enclosure (shown) is
details.
dust and splash tight and may be wall or
bracket mounted and is also available as
a retrofit.
7
Package Cooling and Enclosure Design
Parallel Cooling Concept
Kaeser’s Com-paK design separates
airflows for the blower, motor, and electrical cabinet. This ensures air is not
preheated before entering the blower,
which keeps the overall efficiency higher.
It also ensures the coolest possible air is
being channeled across the drive motor.
A dedicated fan ensures that regardless
of the operating speed of the package,
cooling air is flowing through the generous enclosure.
Extremely low sound and
vibration
All Com-paK models feature a standard
enclosure that is built for exceptional
noise reduction and easy access to
maintenance points. Heavy gauge construction and a powder coat finish make
it suitable for both indoor and outdoor
installation. Heavy duty dampers absorb
vibrations before they reach the base of
the unit or sound enclosure. They also
reduce stress on plumbing and wiring.
8
Service-Friendly Design
Kaeser has been a leader in creating fully packaged blowers that are reliable, durable, energy efficient, and simple to maintain. Our
line of Com-paK blower packages set the standard in the blower industry. In addition to a full scope of supply, these models feature an open package design to simplify routine maintenance. When you consider all the benefits of owning a built for a lifetime™
machine, it’s clear that a Kaeser Com-paK blower package will save you money, year after year.
Many features make our Com-paK models easy to service, including:
• A single front panel removes for complete easy access
to all major components
• Inlet filter requires no tools for servicing
• Automatic belt tensioner maintains drive efficiency and
eliminates frequent adjustments. Tension status is easy
to see at a glance and adjustments only take a few
minutes.
• Drain valves with gasketed caps simplify fluid changes
• Easy-to-read instrumentation
• High visibility sight glasses allow the fluid levels to be
checked at a glance from the front of the package
• Easily accessible motor grease fittings
• V-belt guard is easily removed, but provides full
protection
9
Quick-Ship Series
Available for immediate shipment
Need it Now?
Kaeser stocks a full range of
Com-paK blower packages from
5 to 75 hp. Most orders can be
shipped within one working day.
Whether it’s for a new installation or replacement unit, Kaeser
Stocked Configurations
Design Flows
Flows at standard conditions:
Ambient Pressure = 14.7 psia
Ambient Temperature = 68°F
Humidity = 0%
Note: Speed changes with
price adder may be required
to achieve the specified flow.
Check the Omega Sizing
Program to determine speed
BB 69C - 7.5 hp
BB 89C - 10 hp
BB 69 C - 15 hp
CB 111C - 15 hp
BB 89C - 20 hp
CB 131C - 20 hp
CB 111C - 25 hp
DB 166C - 25 hp
CB 131C - 30 hp
DB 236C - 30 hp
DB 166C - 40 hp
EB 291C - 40 hp
DB 236C - 50 hp
EB 421C - 50 hp
EB 291C - 60 hp
EB 421C - 75 hp
Blower Block
BB 52C - 5 hp
has a solution ready for you.
21P
22P
23P
22P
24P
23P
41P
24P
42P
41P
43P
42P
52P
43P
53P
52P
53P
(psig)
10
12
12
15
8
15
8
11.5
8
15
7.5
15
7.5
15
7.5
15
15
(rpm)
2965
2652
2652
4860
4860
4610
4800
4860
4535
3985
3720
3985
3720
3505
3170
3170
2640
15
—
—
—
148
—
196
210
—
312
—
420
—
549
—
644
778
psig
icfm
14
—
—
—
161
—
227
229
—
226
342
—
460
—
594
—
689
851
11.5
—
77
94
176
191
250
274
282
344
396
387
532
529
655
—
795
1058
10
60
102
134
196
232
253
324
330*
402
401*
491
539
670
715*
814
871
1214
8
80
131
185
200*
294
258*
400
337*
513
—
623
546*
820
—
1031
944*
1325
6
110
176
247
—
303
—
413
—
546
—
736
—
896
—
1250
—
—
4
158
210
271
—
313*
—
420
—
554
—
—
—
973*
—
1371*
—
—
* Motor size increased by one size.
10
—
Technical Specifications
Pressure
Vacuum
Max. intake
at 6”Hg
(vac) (icfm)
Max. rated
motor
power
(hp)
Pipe
connection
(in.)
Dimensions with sound
enclosure
LxWxH
(in.)
Weight
(lb.)
170
170
20
2
20.8 x 25 x 36.8
600
15
208
208
20
2.5
BB 89C
15
290
293
25
2.5
CB 111C
11.5
335
335
40
3
CB 131C
15
434
440
50
3
DB 166C
15
550
554
50
4
DB 236C
15
780
787
60
4
EB 291C
15
1009
1017
100
6
EB 421C
15
1419
1430
100
6
FB 441C
15
1458
1470
125
8
FB 621C
15
2065
2080
175
8
FB 791C
11.5
2602
2620
150
10
63.8 x 77.9 x 82.7
4960
HB 950C
15
3288
3305
250
10
70.8 x 70.8 x 88.7
9491
Max.
operating
pressure
(psig)
Max. air
delivery at
4.4 psig
(icfm)
BB 52C
15
BB 69C
Model
Max.
vacuum
(“Hg) (vac)
15
31 x 38 x 47
38.5 x 45.3 x 51
43.8 x 45.1 x 51
55.7 x 63 x 66.7
63.8 x 75.6 x 75.5
716
727
850
925
1393
1503
2795
2895
7321
5236
Performance data to ISO 1217, Part 1, Annex C. Package dimensions and weight without control cabinet.
Specifications are subject to change without notice.
Engineered Solutions
Kaeser is always at your service to help design or optimize your air system. From complex installations
to challenging environments to limited space, Kaeser can design a system to meet your specific
requirements for performance and reliability.
System design
Kaeser specializes in designing a complete air system that takes into account
the numerous variables necessary to
ensure optimal system performance.
Based on your needs, our engineers can
recommend the best layout, ventilation,
and cooling fan capacity for your system.
To help make your project planning
easier, Kaeser can also produce 2D and
3D drawings of the proposed system.
Being able to visualize the new equipment and how it will fit into the building
with the existing equipment is a huge
asset in facilitating your installation
planning.
Kaeser can provide valuable system drawings to simplify your installation planning.
11
The Air Systems Specialist
We earn our customers’ business by supplying superior quality
equipment and services. Our products are designed for reliable
performance, easy maintenance, and energy efficiency. Prompt
Kaeser Compressors, Inc.
511 Sigma Drive
Fredericksburg, Virginia 22408 USA
Phone: 540-898-5500
Toll Free: 800-777-7873
Email: [email protected]
and dependable customer service, quality assurance, training, and
engineering support contribute to the value our customers have come
to expect from Kaeser. Our employees are committed to implementing
and maintaining the highest standards of quality to merit customer
satisfaction. We aim for excellence in everything we do.
Our engineers continue to refine manufacturing techniques and
take full advantage of the newest machining innovations. Extensive
commitment to research and development keeps our products on the
leading edge of technology to benefit our customers. Our industryleading controls continue to set the standard for efficient system
Kaeser Compressors Canada Inc.
3760 La Verendrye Street
Boisbriand, QC J7H 1R5 CANADA
Telephone: (450) 971-1414
Toll free: (800) 477-1416
[email protected]
operation. With over 90 years of experience, Kaeser is the air systems
specialist.
Kaeser Compresores de México
S de RL de CV
Calle 2 #123
Parque Industrial Juríca
76100 Querétaro, Qro.
Telephone: 01 (442) 218 64 48
[email protected]
Kaeser Compresores de
Guatemala y Cia. Ltda.
Calz. Atanasio Tzul 21-00, zona 12
El Cortijo II, Bodega 501
01012–Guatemala City
Telephone: +502 2412-6000
[email protected]
© 2014 Kaeser Compressors, Inc. All rights reserved. 11/14
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www.kaeser.com