Reich Smokehouse - BC Association of Abattoirs

Reich Klima-Räuchertechnik
THE MOVE TO A HIGHER POWER
Advanced technology for hot and cold smoking, cooking, maturing . . .
AIRMASTER® – Universal SmokeHouses for efficient
AIRMASTER the brand name of thermal treatment systems offering consistency in the processing
of meat and sausages. Top qualitiy products are the result of the futuristic technics.
It’s no wonder that Reich SmokeHouses and AirConditioning systems can be found in thousands
of locations throughout the world.
Two AIRMASTER UK 15000 in production.
Absolutely superb!
A top class of smoked chicken.
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meat processing benefits !
Golden-yellow smoked Frankfurters, moist simmer sausage, succulent cooked ham, delicious
cured meats or appetising smoked raw sausages. AIRMASTER’s diversity attracts customers and
breathes new life into your business.
Three AIRMASTER UK 10000 with UNICONTROL 2000 and FrictionSmoker FR 1002
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AIRMASTER – an investment which pays for itself !
Shorter processing times:
Highest airchange rates and perfect air supply combined with efficient smoke generators are the criteria
that leads to AIRMASTER’s unreached performance.
Better yields:
New methodology and fast process times allow for much less weight losts. Your AIRMASTER will pay
for itself.
High economic:
Highly effective functions, optimized heating systems and superbly insulated chambers guarantees for
energy savings.
Environmentally friendly:
Pollution free operation without any additional energy costs. The recyclable CircoSystem offers State-ofthe-art ecological smoking.
Two AIRMASTER UK 5000 with UNICONTROL 2000, AirConditioning Package and FrictionSmoker FR 702.
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AIRMASTER reveals our knowledge collected over decades
AIRMASTER provides intelligent solutions with maximum savings. Perfect products are the result
of the highly developed technology by Reich. Our customers can count on their AIRMASTER’s
reliable and troublefree operation.
Three AIRMASTER UK 10000 BG gas heated with UNICONTROL 2000 and FrictionSmoker FR 702.
High quality top smoked and tasty products attracks your customers.
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AIRMASTER® UK: vertical airflow system
AIRMASTER® UK SmokeHouses have a highly developed, top-of-the-line air ventilation system.
This Universal SmokeHouse rules when it comes to fast and gentle drying, smoking, cooking. . .
even with highest loading density
The air from the treatment
room led back to the head of
the chamber according to
the orders of the control. The
air will be heated, moistened
and provided with fresh air
or smoke and supplied to
the treatment room again
through air blowing nozzles
powered by a fan on top of
each trolley.
AIRMASTER ® UK:
Vertical airflow system
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AIRMASTER UK 10002
Detail: Air supply pipes
AIRMASTER® UKQ AIRJET: horizontal airflow system
Everything you thought about SmokeHouses has changed since the development of the AIRJET
system. It's the world's most powerful horizontal SmokeHouse for professional use. Products lying
flat on grills as all varieties of products hanging to be fast and uniformly treated.
AIRMASTER® UKQ –
AIRJET has a reversible cross-flow air distribution for rapid and
gentle drying, smoking,
roasting…
The loading capacity
of laying products
can be often doubled
compared to vertical
operating systems.
AIRMASTER ® UKQ AIRJET: Horizontal reversible air flow system.
AIRMASTER UKQ 10002 AIRJET
Detail: Air supply wall
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When it comes to taste …
Reich supplies smoke systems for all kinds of smoking materials. Different smoke generators can be
either externally or internally integrated, i. e. adjacent to the SmokeHouse or in the door. With many years
of experience a team of qualified engineers will help to select the right and most efficient smoke system
for your needs.
Squared timber
For fine and mild smoke flavour
Fine wood shavings
For a mild till stronger smoke flavour
Coarse wood chips
For strong and heavy smoke flavour
Liquid smoke media
For natural identic smoke flavour
FrictionSmoker
FR 702 / FR 1002
Frictionwheel-Smokegenerator with
wood compartment for squared
timber.
NaturalSmoker
G 200 S
Glow-Smokegenerator for wood
shavings.
MaxxSmoker
G 350 H
Glow-Smokegenerator for wood
chips.
TradiSmoker
LS 5000 HP Electronic
Liquid smoke system for concentrated liquid smoke media.
SmartSmoker
FRSS 702
Cone-head Friction-Smokegenerator
with wood compartment for squared
timber.
NaturalSmoker
G 400 S
Glow-Smokegenerator for wood
shavings.
MaxxSmoker
G 500 H / G 600 H
Glow-Smokegenerator for
wood chips.
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SteamSmoker
S 800 H
Steam-Smokegenerator for wood chips.
CircoSystem: pollution free smoking
For years the Reich CircoSystem has been used
wherever environmental protection is essential.
Smoking takes place in a hermetically sealed
system. The smoke does not escape into the
environment. The CircoSystem integrates the
smoke generator in the AIRMASTER. Afterburners
are not required.
FrictionSmoker: sensational smoking
Reich broke new ground with the development of the
patented pneumatically operated Friction Smokegenerator.
It’s amazing to see how clean and easy it is to generate aromatic smoke.
The original is always the best!
mild smoke flavour
stronger smoke flavour
heavy smoke flavour
light smoke colour
golden smoke colour
dark smoke colour
easy cleaning
more cleaing necessary
available with CircoSystem
reduced exhaust air supply
good hot smoke characteristics
good cold smoke characteristics
suitable for:
UK 1-trolley
UK 2-3 trolleys
UK 4-5 trolleys
UK 6-8 trolleys
UK 8-10 trolleys
o = optional changeable
v = can be influenced through humidity
Sm
ar
tS
m
ok
Fr
er
ic
tio
FR
nS
SS
m
N
70
ok
at
2
ur
er
al
FR
Sm
N
70
at
ok
2/
ur
e
10
r
al
G
Sm
02
20
M
ok
ax
0
S
er
Sm
G
ok
4
M
00
er
ax
G
S
Sm
30
0
ok
H
M
er
ax
G
Sm
35
0
ok
H
er
M
ax
G
Sm
50
0
ok
St
H
er
ea
G
m
Sm
60
0
Tr
ok
H
ad
er
iS
S
m
80
ok
0
er
H
LS
50
00
H
P
REICH Smoke Generators in comparison
Schematic diagram of the CircoSystem®
x
x
x
v
x
x
x
x
x
v
x
x
x
z
x
z
x
x
x
x
2
2
x
x
x
x
v
x
v
x
v
v
x
x
v
v
x
x
v
v
x
x
v
v
x
x
v
x
v
x
x
o
x
x
x
x
o
x
x
x
x
o
x
x
x
x
o
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
v
v
x
x
x
x
x
2
2
x
x
x
x
x
x
x
x
z = lower smoke flavour in cold smoke
2 = two smoke generators recommendable
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The new AIRMASTER® UKF SmartSmoker
The AIRMASTER UKF SmartSmoker is a masterpiece and is setting standards when it comes to
performance with hot and cold smoking, diversity and ecology.
Due to the clever technology of the cone frictionhead it drills itself into the wood with no noise.
SmartSmoker an awesome tool
The cone frictionhead
Two AIRMASTER UKF SmartSmoker
The new SmartSmoker with it’s coneshaped frictionhead:
• Chamber filled in seconds with tasty smoke
• Spare magazine providing space for two additional timbers
• Absolutely quiet smoke production
• Allowing much extended cleaning intervals
• Pollution free operation because of CircoSystem
• Wearefree operation
Two AIRMASTER® UKF 2000 SmartSmoker
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TradiSmoker: state-of-the-art smoking
The new liquid smoke system offers an optimum of accuracy in smoking. TradiSmoker stands for
high productivity, uniformity of products, high safety aspects and easy maintenance and cleaning.
Concerning taste and flavour this technology is very similar than using traditional sawdust smoke.
TradiSmoker is subject to the strict European food legislation (food flavours).
TradiSmoker LS 5000
HP Electronic
A precisely-measured
quantity of liquid smoke
is sprayed by a twomedia jet system into
the processing room
through electronicallycontrolled valves. In
this misting process,
the liquid smoke regenerates in the Smoke
House into a natural,
aromatic smoke, in
other words it regains
its gaseous form. The
process settings guarantee that only the
amount of liquid smoke
the product actually
needs is sprayed in.
Smoke colour does not
change afterwards.
AIRMASTER® UK1800 with TradiSmoker
Two AIRMASTER® UK 2500 with TradiSmoker, KOCHMEISTER
Three AIRMASTER® UK 5000 with TradiSmoker
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Controlled production
Reich’s electronic control units are state-of-the-art in today’s modern smoking and thermal treatment technology. They can be adjusted to all specific requirements and are equipped for future
applications as they can be constantly updated.
UNICONTROL 2000
Programmable, user-friendly control unit, which is suitable
for all processes possible in the AIRMASTER units. Openstructure with LCD-display showing all important
processing data. Permanent display of target and actual
values. Thermal treatment in accordance with F- and Cvalue as standard features.
(Provides network interface with MASTERCONTROL)
MASTERCONTROL
Multifunctional Process Data Visualisation to connect a PC
with one or several UNICONTROL panels. The simple and
cost-effective MASTERCONTROL unit for monitoring,
storing and documenting all production data. For many
companies, this is the backbone of quality assurance –
batch after batch.
REMOTE CONTROL
Software to connect the
AIRMASTER with the Reich
service department via
Internet. Prerequisite is a
digital ISDN telephoneconnection to a S 0-port.
UNICONTROL 2
Easy to operate microprocessor control unit.
Program segments are
clearly grouped.
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UNICONTROL 3
Microprocessor control
with continuous target /
actual value displays.
Every UNICONTROL offers:
- Fully automatic operations
- Large program memory
- Humidity control % r.h.
- Interval humidification
- Internal temperature
- Delta-t-program
- Pre-selection time
- CS-cycle repeat mode
- Auto dehumidification
- Alter program
- Program interruption
- Excess temperature control
- Power failure signal
- Alarm at end of program
Select your AIRMASTER®
AIRMASTER UK Compact
AIRMASTER UKF/UKH
AIRMASTER UK/UKF standards (•):
• all stainless steel constructed
• high quality completely welded chamber body
• temperature range up to 160°C (electric)
• fast steam production
• controlled humidity % r.h.
• uniform drying, smoking, roasting,
• pneumatic flaps (electric flaps on request)
• fully automatic smoke generator
• fire detection monitoring device
• environmentally friendly CircoSystem
• auto cleaning System (CIP)
• slam-shut door locksystem completely stainless
• changeable heating system
AIRMASTER UK Industrial SmokeHouses
Singleline
Doubleline
AIRMASTER® available as:
UK – Universal SmokeHouse – smoke generator installed external
UKF – Universal SmokeHouse – SmartSmoker in door
UKH – Universal SmokeHouse – wood chip smoke generator in door
UKQ – Universal SmokeHouse – AIRJET-System with horizontal airflow
KK – Cooking chambers
KBK – Baking and cooking chambers
KBKQ – Baking chambers with horizontal airflow
IKK – Intensive Cooling chambers
AIRMASTER’s optional equipment (••):
• fullsize door window with lightning
• high temperature execution 200°C/250°C
• cooling coil
• air conditioning package
• auto door opener
• integrated cooling shower
• air change flap system
• transit execution (low risk side in/high risk side out)
• special voltage on demand
• rail system (for hanging racks)
AIRMASTER®
UK Compact, UKF, UKH
Single trolley
Typ
1800
2000
2100
2200
2500
5000
7500
10000
12500
10002
15002
20002
25002
1
1
1
1
1
2
3
4
5
4
6
8
10
112
–
135
–
135
–
150
160
150
160
150
160
150
160
150
160
150
160
292
310
292
310
292
310
292
310
B Width of smoke generator
40
40
40
40
40
C Depth of chamber
90
90
105
120
120
235
345
450
560
235
345
450
560
D Height of Chamber
230
248
271
271
295
310
310
320
320
320
325
330
330
Room height required
240
260
290
290
315
320
320
320
330
330
340
345
345
Heating
E l e c t r i c ,
Trolley dimensions (cm)
Width (bar length)
Depth
Height
80
75
155
Number of trolleys
UK, UKQ Industrial SmokeHouses
Multi trolley – singleline
Multi trolley – doubleline
Chamber dimensions (cm)
A Width of chamber UK
A Width of chamber UKQ-AIRJET
100
75
155
100
90
175
Measurement depending on model of smoke generator
G a s b u r n e r ,
100
100
175
100
100
200
100
100
200
100
100
200
O i l b u r n e r ,
100
100
200
100
100
200
100
100
200
100
100
200
S t e a m
100
100
200
100
100
200
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AIRMASTER® – ClimaStar: Highest standard of curing
Temperature and humidity are responsible for the climate in nature. That is why maturing systems
place high demands on the air conditioning specialist. An accurate maturing is essential for the quality
of fermented meat products. With its especially designed controls Reich ClimaStar prevents mould
growth as well as excessive surface drying. This technology together with the right amount of fresh air
intake saves up to 50% of cooling energy consumption.
CLIMACONTROL 2000
User-friendly microprozessor control
with touchscreen. Program memory with
99 programs. Temperature and humidity
control. Automatic adaption of the air
speed according to the water output of
product.
KKRI ClimaStar climatic coldsmoke apparature with 2 FrictionSmokers
Minisalami in a KKRI ClimaStar
Well controlled air distribution
AIRMASTER® ClimaStar
maturing systems:
■ KKRI ClimaStar
Climatic cold smoke units
for drying, maturing and
smoking
■ KRAI ClimaStar
Climatic-Greenrooms for
drying and maturing
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Technical apparatures rear of chamber (top installation available)
dry salami and ham
Dry sausage products ripen only with ideal conditions. Controlling the drying process in such way that
the right amount of moistures extracted from the product at the right moment. For a perfect air distribution all units have a multiple air duct system. Changing air flow guarantees best distribution for even products. The reason why producers of best dry salami and cured ham trust Reich’s air conditioning plants.
CLIMACONTROL 2
Microprozessor control
with high precise temperature and humidity sensors to sense the air velocity and to put cooling or
heating in action.
KNRI ClimaStar climatic-post maturing room as built-in-unit
Products ready for sale in a KNRI ClimaStar
AIRMASTER® ClimaStar
post maturing systems:
■ KNRI ClimaStar
Climatic-post maturing
rooms
■ KNRD ClimaStar
Climatic units to be installed under the ceiling (for
capacity up to 10 trolleys)
Technical apparatures inside of room (rear or on top installation available)
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Tradition obligates
With all available Reich systems you can be
assured of the highest and latest technology
and quality.
Eugen Reich and his team. Stuttgart 1928.
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AIRMASTER Universal SmokeHouses
AIRMASTER Cooking & Baking plants
Multifunctional Smokegenerator systems
AIRMASTER Intensive Cooling plants
AIRMASTER Defrosting plants
KOCHMEISTER Cooking boilers
ClimaStar cold smoke maturing systems
ClimaStar maturing systems
Our know-how, experience and service
speak for themselves.
We look forward to serving you
Modern stainless steel production.
Technische Angaben erfolgen ohne Gewähr. Änderungen vorbehalten. me 08/05 D
Production, service and mainoffice.
Reich Klima-Räuchertechnik
Daimlerstraße 10
D-73660 Urbach (bei Stuttgart)
Fon +49 (0) 71 81· 98 77-0
Fax +49 (0) 71 81· 98 77-11
eMail: [email protected]
www.reich-germany.de
IFFA 2004, Frankfurt