steam generation

T H E
F U T U R E
O F
STEAM GENERATION
OVER
YEARS
OF SERVICE
C O M P A N Y
H I S T O R Y
When Hans Joachim Schroder founded his company CERTUSS Warmetechnik GmbH in 1957, his primary goals were to
manufacture reliable, low-noise Steam Generators, easy to maintain and for continuous operation. These objectives
formed the basis of a successful company, which is now operating world-wide. The concentration on a clearly defined
product line, systematic research, development and a highly trained team of professionals, enables equipment
production of the highest standard aligned with a Certified Quality Management system according to DIN EN ISO
9001:2008.
All CERTUSS Steam Generators are type tested according to European Pressure Equipment Guideline DGRL 97/23/EC.
CERTUSS offer seven construction groups within their range of fossil fuel Generators with outputs ranging from 80kg/hr
to 2000kg/hr and operating pressures up to 32 bar G. To accompany the Generator, CERTUSS also offer their CVE
Package Plant Module, where all of the associated ancillary items are pre-piped, pre-wired and factory tested.
Fuel types offered are Gas, Light Oil, LPG and Bio Fuel, with combination burners
offered on all units from 500kg/hr upwards. Also available are a range of
Electric Steam Generators from 6kW to 120kW.
CERTUSS also hold full electronic documentation of every Generator
manufactured over the past 30 years, with full spares support for each
Generator guaranteed for up to 20 years after commissioning.
With their UK service centre, the main German manufacturing base,
French and Austrian Group members along with 19 other agencies
worldwide CERTUSS offer the latest steam technology and
exemplary service.
Mathias Brauner
CEO
CERTUSS Group
Q U A L I T Y
A S S U R A N C E
CERTUSS manufacture supply and install a range
of Steam Generators with integrated burners
and associated equipment.
The equipment is manufactured to ISO 9001:2008
and is CE marked within the standards of the
European Pressure Equipment Directive 97/23/EC
2
CONTENTS
C O M PA N Y H I S TO RY
2
HOW IT WORKS
4
G E N E R ATO R W I T H C V E
5
JUNIOR RANGE 80 – 650KG/HR
6
UNIVERSAL RANGE 700 – 2000KG/HR
8
UNIVERSAL TC RANGE 500 – 2000KG/HR
10
C V E A D VA N TAG E S
12
T O U C H S C R E E N I N T E R FA C E
13
ELECTRO E6M – E72M (8 – 97KG/HR)
14
ELECTRO E100 (135 – 160KG/HR)
16
ACCESSORIES
18
E N E R G Y S A V I N G A C C E S S O R I E S - L AY O U T
19
C E RT E C O N J U N I O R 8 0 - 4 0 0
20
C O N TA I N E R I S E D PAC K AG E P L A N T
21
A F T E R S A L E S S U P P O RT
22
3
HOW IT WORKS
5
SECTORS
Abattoirs
Agriculture
Animal food industry
Automotive industry
6
9
1
4
7
Bakeries
Breweries
Ceramic industry
Chemical industry
Dairies
Distilleries
Dyeing industry
Electrical industry
Food packaging
Food processing
Glass fibre production
Greenhouses
3
Hospitals
8
Laundries
Paper industry
Pharmaceutical industry
Plastics industry
2
Research facilities
Recycling industry
Soft drinks production
4
1
Touch Screen Control
6
Steam to Application
2
Pre-heated feed water (approx 90-95ºc)
7
Exhaust Gas Discharge
3
Water supply in heat changer coil
8
Steam Generator Coil Blowdown
4
Vertical burner
9
Safety Valve Ventilation
5
Combustion Air
Tank farms
Tobacco industry
Tyre industry
Vulcanisation
Waste disposal
Weaving mills
Wire industry
Wood processing
T C G E N E R ATO R W I T H C V E
D U T Y S TA N D - B Y G E N E R ATO R W I T H C V E
5
JUNIOR
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Junior Steam Generator
CVE Utility Unit
Pre Pressure Pump
Feed Water Pump
Feed Water Tank
Blowdown Tank
Chemical Dosing
Water Softening Plant
Brine Tank
Control Panel
Steam Separator
Water Filter
DA. Steam Connection
WA.Water Connection
SL. Tank Vent (To Atmos)
SV. Safety Valve (To Atmos)
KA. Drain Connection
KD. Condensate Connection
BA. Fuel Connection
CERTUSS Junior Steam Generator
6
Group 1
80 - 120 kg/h
Group 2
150 - 200 kg/h
Group 3
250 - 400 kg/h
Group 4
500 - 650 kg/h
A (mm)
1500
1580
1850
1980
C (mm)
1210
1375
1510
1630
D (mm)
500
560
640
700
E (mm)
180
200
250
250
F (mm)
1050
1120
1360
1460
JUNIOR RANGE 80-650kg/hr
•
Space saving
•
Installation without
foundation support
•
Robust steel
construction
•
Patented un-insulated
air cooled double cover
•
Air intake from top
creating good air
circulation within the
generator
•
Integrated, low
emissions CERTUSS
burner system
•
Noise and vibration
reduction, anti-vibration
mountings
•
Economical fast energy
transfer reducing
radiation losses
•
Vertical expansion free
centrally suspended
heating system with
low position blowdown
•
Replaceable
evaporation section
•
Easy and quick cleaning
of the heating system,
without removal
•
Exemplary customer
service and spare parts
availability
•
Efficiency >98.5%
(with the use of an
economiser and
Parcovap)
CERTUSS Junior Steam Generator
150
99
109
2
1
350 230 255
Steam Connection DN
40
20 11/4” 25
1.0-1.6-2.0-2.5-3.2
36.8 41.13 16.9 1980 870 1630 700 250 1460 950 2.85
(10-16-20-25-32)
3
50
25 11/4” 32
9.2
10.2
4.2
/8”
12.3 13.67 5.6
0.8-1.4-2.2-2.9
(8-14-22-29)
1.0-1.6-2.5-3.2
(10-16-25-32)
18.4 20.56 8.4
500 328 364
30.6 34.33 14.1
2
0.8-1.4-1.8-2.2-2.9
(8-14-18-22-29)
/8”
21.5 24.05 9.9
24.5 27.45 11.3
650 427 485
Feed Water Connection DN
3
3.4
400 262 291
600 393 436
Electrical Connection kW
1850 805 1510 640 250 1360 520 1.45
8.2
15.3 17.16 7.1
300 196 218
4
Weight kg
20 11/4” 20
7.4
Flue Gas (Centre)
32
2.2
Flue Gas Tube Ø
3
1.0-1.6-2.5-3.2
(10-16-25-32)
250 164 182
3
Steam Generator Ø
1580 725 1375 560 200 1120 420 1.35
0.8-1.4-2.2-2.9
(8-14-22-29)
5.47
Depth
20 11/4” 15
4.9
Width
20
1.0-1.6-2.5-3.2
(10-16-25-32)
Height
/8”
0.8-1.4-2.2-2.9
(8-14-22-29)
200 131 145
1.2
3
1
1
1500 650 1210 500 180 1050 320
Liquid Gas DN
87
Connections
Natural Gas DN
79
Measurements
(mm)
Oil Connection DN
120
Maximum
Admissable
Pressure
MPa (bar)
Liquid Gas m3/h
58
Working
Pressure
Maximum
MPa (bar)
Natural Gas m3/h
53
Consumption
Light Oil kg/h
Heat Input kW
80
1
Firing Stages
Heat Output kW
Pressures
Steam Output kg/h
Construction Group
Capacities
/8”
39.8 45.75 18.3
7
UNIVERSAL
1. Universal Steam
Generator
2. CVE Utility Unit
3. Water Filter
4. Feed Water Pump
5. Pre Pressure Pump
6. Feed Water Tank
7. Blowdown Tank
8. Water Softening Plant
9. Brine Tank
10. Chemical Dosing
11. Steam Separator
12. Control Panel
DA. Steam Connection
WA.Water Connection
SL. Tank Vent (To Atmos)
SV. Safety Valve
(To Atmos)
KA. Drain Connection
KD. Condensate
Connection
BA. Fuel Connection
CERTUSS Universal Steam Generator
8
Group 5
700 - 960 kg/h
Group 6
1000 - 1500 kg/h
Group 7
1500 - 2000 kg/h
A (mm)
2290
2535
2675
C (mm)
1835
2020
2300
D (mm)
870
1000
1100
E (mm)
300
350
500
F (mm)
1750
1940
2025
UNIVERSAL RANGE 700-2000kg/hr
•
Vertical expansion free
centrally suspended
heating system with
low position blowdown
Robust steel
construction
•
Replaceable
evaporation section
•
Patented un-insulated
air cooled double cover
•
•
Air intake from top
creating good air
circulation within
generator
Easy and quick cleaning
of the heating system,
without removal
•
Operation without
supervision
•
Exemplary customer
service and spare parts
availability
•
Efficiency >98.5%
(with the use of an
economiser and
Parcovap)
•
Space Saving
•
Installation without
foundation support
•
•
Integrated, low
emissions CERTUSS
burner system
•
Noise and vibration
reduction, antivibration mountings
•
Economical fast energy
transfer reducing
radiation losses
CERTUSS UNIVERSAL Steam Generator
0.8-1.4-2.2-2.9
(8-14-22-29)
Steam Connection DN
Feed Water Connection DN
Oil Connection DN
Electrical Connection kW
Flue Gas (Centre)
1.0-1.6-2.5-3.2
110.4 123.67 50.8 2675 1350 2300 1100 500 2025 2300 9.35
(10-16-25-32)
1
80
50 11/4” 65
Weight kg
40 11/4” 50
52.1 58.39 24.0 2290 1070 1835 870 300 1750 1100 3.8
/8”
61.3 68.67 28.2
0.8-1.4-2.2-2.9
(8-14-22-29)
1.0-1.6-2.5-3.2
(10-16-25-32)
1300 853 947
79.8 89.33 36.7
1500 984 1093
92 103.11 42.3
2000 1312 1457
Flue Gas Tube Ø
65
1.0-1.6-2.5-3.2
(10-16-25-32)
N/A 67.45 27.1
2
1800 1180 1311
Steam Generator Ø
3
Depth
2535 1210 2020 1000 350 1940 1500 6.65
Width
40 11/4” 50
Height
Liquid Gas DN
2
1000 656 728
7
Liquid Gas m3/h
65
42.9 48.11 19.7
960 629 715
6
Connections
Natural Gas DN
850 557 619
Measurements
(mm)
3
Maximum
Admissable
Pressure
MPa (bar)
700 459 510
5
Natural Gas m3/h
Working
Pressure
Maximum
MPa (bar)
Consumption
Light Oil kg/h
Firing Stages
Pressures
Heat Input kW
Heat Output kW
Steam Output kg/h
Construction Group
Capacities
2
0.8-1.4-2.2-2.9
(8-14-22-29)
/8”
/2”
123.0 137.45 56.5
9
U N I V E R S A L T C (Touc h Control)
1. Universal TC
Steam Generator
2. CVE Utility Unit
3. Pre pressure pump
4. Feedwater pump TC
5. Feedwater tank
6. Blowdown tank
7. Chemical dosing
8. Water softening plant
9. Brine Tank
10. Control panel
11. Steam separator
GA. Fuel
SV. Safety Valve
DA. Steam
SL. Tank Vent
KA. Drain
WA.Water
KD. Condensate
CERTUSS Universal TC (Touch Control) Steam Generator
10
Group 4
500 - 650 kg/h
Group 5
700 - 960 kg/h
Group 6
1000 - 1300 kg/h
Group 7
1500 - 2000 kg/h
A (mm)
1980
2290
2535
2675
B (mm)
930
1160
1260
1380
C (mm)
1600
1870
2125
2310
D (mm)
700
870
1000
1100
E (mm)
250
300
350
500
UNIVERSAL 500-2000kg/hr TC
•
Space Saving
•
•
Installation without
foundation support
Replaceable
evaporation section
•
Easy and quick cleaning
of the heating system,
without removal
•
Operation without
supervision
•
Exemplary customer
service and spare parts
availability
•
Efficiency >98.5%
(with the use of an
economiser and
Parcovap)
•
Robust steel
construction
•
Patented un-insulated
air cooled double cover
•
Air intake from top
creating good air
circulation within
generator
•
Integrated, low
emissions CERTUSS
burner system
•
Noise and vibration
reduction, antivibration mountings
• Full modulation from
50% to 100%
• BMS compatibility with
Profibus/CANbus etc.,
Economical fast energy
transfer reducing
radiation losses
•
• Touch Control (TC)
screen
Vertical expansion free
centrally suspended
heating system with
low position blowdown
•
CERTUSS Universal TC (Touch Control) Steam Generator
40 11/4” 40
3
/8”
65
40 11/4” 50
2
80
50 11/4” 65
1.0-1.6-2.5-3.2
(10-16-25-32)
N/A 67.45 27.1
1000 656 728
2
1300 853 947
1800 1180 1311
2000 1312 1457
61.3 68.67 28.2
0.8-1.4-2.2-2.9
(8-14-22-29)
1.0-1.6-2.5-3.2
(10-16-25-32)
0.8-1.4-2.2-2.9
(8-14-22-29)
1.0-1.6-2.5-3.2
110.4 123.67 50.8 2675 1380 2310 1100 500 2025 2300 13.0
(10-16-25-32)
1500 984 1093
7
Steam Connection DN
65
42.9 48.11 19.7
0.8-1.4-2.2-2.9
(8-14-22-29)
960 629 715
6
Feed Water Connection DN
Liquid Gas DN
/8”
Oil Connection DN
3
39.8 45.75 18.3
700 459 510
850 557 619
Flue Gas (Centre)
52.1 58.39 24.0 2290 1160 1870 870 300 1750 1100 5.5
30.6 34.33 14.1
650 427 485
5
Flue Gas Tube Ø
25 11/4” 32
Steam Generator Ø
50
Depth
/8”
Width
3
Height
5.0
Liquid Gas m3/h
Natural Gas DN
600 393 436
Connections
Electrical Connection kW
4
Measurements
(mm)
1.0-1.6-2.0-2.5-3.2
1980 930 1600 700 250 1460 950
(10-16-20-25-32) 36.8 41.13 16.9
500 328 364
Natural Gas m3/h
2
0.8-1.4-1.8-2.2-2.9
(8-14-18-22-29)
Maximum
Admissable
Pressure
MPa (bar)
Light Oil kg/h
Working
Pressure
Maximum
MPa (bar)
Consumption
Weight kg
Pressures
Firing Stages
Heat Input kW
Heat Output kW
Steam Output kg/h
Construction Group
Capacities
2535 1260 2125 1000 350 1940 1500 9.5
79.8 89.33 36.7
92 103.11 42.3
2
1
/2”
123.0 137.45 56.5
11
CVE ADVANTAGES
• All supply and
water treatment
components for
CERTUSS steam
generators as a
single unit
• Complete with
electrical subdistribution
• Less space required
due to compact
design
• Use of approved,
high quality
materials
• Corrosion
protection through
galvanised base
frame
• Fast, economical
installation, ready
for operation in just
a few hours
• Easy maintenance
access
• Enhanced safety
due to factory preinstallation of
water, steam, and
electrical
connections
• Simple on site
installation
Type
For Steam
Generators
with steam
output kg/h
Dimensions (mm)
Height
Width
Connections
Depth
Raw
Water
DN
Waste
Water
DN
Electrical
Rinsing Ventilation
Water (feed water Condensate Connection
(softening)
tank)
DN
DN
DN
10
1950
1300
850
1”
2”
1
/2”
2”
11/4”
250-400
10
500-600
16
700-850
2300
1700
1200
1”
2”
1
/2”
DN 100
11/2”
1000-1300
Multiple Units
1500-1800
20
25
16
2 x 150-200
2x 250-400
20
16
2 x 80-120
2300
2 x 500-600
*incl. Connected load of steam generators
12
10
3 x 400V / 50 Hz
Universal
Junior
80-120
150-200
Load
Current
(A)
2200
1200
1”
2”
1
/2”
2”
11/4”
16
25
All rights reserved to make technical changes
TO U C H S C R E E N I N T E R FAC E
THERMOTIMAT
Full Automatic Control System
Functions available
• Automatic Start
• Automatic Blow-down
• Programmable start-up/shut off
• External Switching on/off
• Automatic fuel change over for combination burners
• Pressure drop cut in at Network – Lag/Lead
VOLT FREE CONTACTS - 6 OR 12
Functions available
• 6 or 12 operating or fault messages
transferrable to – BMS Facility
GSM INTERFACE
Functions available
• Allows the control system of the steam generator
to be placed on the internet via a mobile network
using a SIM card.
• Ability to connect from a workplace to a Generator
through a browser such as Internet Explorer, Safari,
Firefox etc.
LAG/LEAD FACILITY
INTERFACE MULTIPLE SYSTEM/NETWORK
Functions available
• Integration of 1-4 Generators
into a company network without PROFIBUS.
With the display of the Generator available at
the assigned remote station
• With Automatic “Thermotimat” in place – Changeable
base load- Cut in of a stand-by Generator on failure
PROFIBUS (SIEMENS) INTERFACE
Functions available
• Integration of Generators
into a control network with PROFIBUS. With the
display of the Generator available at the assigned
remote station
• With Automatic “Thermotimat” in place –
Changeable base load- Cut in of a stand-by
Generator on failure
DSL INTERFACE
Functions available
• With an Internet access a provider available, this
allows the control system of the Generator to be
placed on the Internet. With the full display of the
Touch Screen available
Functions available
• Changeable base load boiler
• Cut in of a Steam Generator in stand-by mode
after a malfunction of a duty Generator
• Cut in of a stand-by Generator when a pre-selected
steam network pressure is not reached.
13
ELECTRO
1.
2.
3.
4.
Electric Steam
Generator E 6-72M
Utility unit CVE E 6-72M
Mixing cooler 50 ltr.
Water softening plant
5.
6.
7.
8.
9.
Water filter
Water meter
Safety valve
Manometer
Roller indicator level
regulator / limiter
E6M - 72M: The New Generation Of The Classic
Generator: The electric steam generators E6M - E72M
are genuine CERTUSS steam generators. They are
distinguished by their short heat-up time and low space
requirement. They are low-loss and extremely reliable in
construction proven over decades. The E6M - E72M
achieves immediate output adjustment, simplified
operation and increased ease of maintenance.
Small, Complete And Safe: The E6M - E72M are
complete, ready to operate, electronically controlled
steam generators with built in feed water tank and water
pump along with all the safety devices for pressure and
temperature. Only the disposal and supply lines are to be
installed by the customer.
Manual, Remote-Controlled Or Automatic:
Controlling is carried out either manually by simply
pressing buttons or with an optional “Thermotimat”
automatic control within the unit. Controlling via a
central control system / building services system or an
external impulse is also possible for the display and
transfer of operating and fault messages. The heart of the
E6M - E72M consists of a PLC control system that
displays the operating and fault messages with
corresponding fault codes.
14
DA.
KA.
SV.
SL.
Steam Connection
Drain
Safety Valve
Vent Outlet
WA. Water Connection
KR. Condensate
KS. Drain
KB. Blowdown
Electronically Controlled Electrical Heating:
The output of the heating elements is controlled
progressively through semiconductor contactors.
This ensures virtually constant steam pressure
under a symmetrical load of the power supply.
The respective operating pressure range can be present
progressively.
Optional - Output Selection Switch: On multiple stage
generators the heating output can be limited
Optional - Automatic Desalination: A device for fully
automatic time - controlled desalination can be
integrated and guarantees constant high steam quality
Optional - Automatic Blowdown: The E6M - E72M
steam generators can additionally be equipped with an
automatic blowdown. The pressure vessel is then deslimed at every shutdown
Installation Conditions: In accordance with the
European Pressure Equipment Category II or III
depending on the operating pressure. They have been
tested in accordance with the EC type examination.
The E6M - E72M steam generators have less-restricted
conditions for installation and operation in the EC
member states. In Germany it does not require
supervision and approval by TUV.
ELECTRO E6M-E72M 8-97kg/hr
Operation and Installation
• Low space requirement, reduced
and robust heavy-duty model in
elegant design
• Can be installed in work areas
• Fully automatic operation by means
of time control or remote pulse
(with supplementary equipment)
• Automatic blowdown (optional)
• Automatic desalination (optional)
Operator Convenience
• Easy to service compact device,
easy to operate
• Optional supply system for water
treatment and water cooling
• Access possible through normal
doors up to 1m wide
• Wide solid bases to ensure safe
transportation on the side
or front
• Direct front access to all parts for
easy maintenance
Safety and Quality
• Function and malfunction
indications can be linked to central
control system / building services
control system provided by
customer
• Series production in the framework
of the CERTUSS range
• Spare parts supply guaranteed for
20 years
• Stainless steel version of all parts in
contact with water and steam for
pure option
Efficient
• Short heat-up time
• Fully electronic pressure and output
control, immediate load adjustment
• Electrical heating elements made of
stainless steel with large heating
surface
• Constant network load without
consumption peaks
• Output limitation by selection
switch starting on model E18 M
(optional)
Technical Data E6M - E27M
E6
E12
E16
E18
E22
E24
E28
E32
E36
E40
E48
E56
E64
E72
Steam Output
kg/h
8
16
21
24
29
32
37
42
48
53
64
75
86
97
Heat Output
kW
6
12
16
18
22
24
28
32
36
40
48
56
64
72
1 - Stage
Power Stages
Electrical
Connection
up to 0.6 Mpa (6 bar)
up to 1.2 Mpa (12 bar)
kW
2 - Stages
3 - Stages
6.8
12.8
16.8
18.8
22.8
24.8
28.8
32.8
36.8
40.8
48.8
56.8
64.8
72.8
7.8
13.8
17.8
19.8
23.8
25.8
29.8
33.8
37.8
41.8
49.8
57.8
65.8
73.8
3 x 400V / 50Hz
Operating Voltage
MPa
0.6 / 1.0 / 1.2
bar
6 / 10 / 12
MPa
0.35 - 0.55 / 0.35 - 0.8 / 0.35 - 1.1
bar
3.5 - 5.5 / 3.5 - 8.0 / 3.5 - 11
ltr
28
Admissable Pressure
Working Press
min/max
Water Capacity
Dimensions HxWxD
mm
1850 x 880 x 680 (depth including mounting approx 785mm)
Empty weight (appx)
kg
320
Connections
DN
Water vapour 1” / Feed water 1/2” / Steam 1/2” / Safety Valve blow-off line 1” / Condensate 3/4”
Regulations
Germany
In accordance with PED 97/23 EC up to 0.6 MPa (6 bar) category II, above 0.6 MPa category III
15
ELECTRO
1.
2.
3.
4.
5.
Electric Steam
Generator E100
Utility unit CVE E 100
Mixing cooler 50 ltr.
Water softening plant
Water filter
6.
7.
8.
9.
Water meter
Safety valve
Manometer
Roller indicator level
regulator / limiter
E100: a genuine CERTUSS: The electrical steam
generator E100 is a genuine CERTUSS meaning rapid
heat-up time, low space requirement, easy to service,
low loss, immediate output adjustment.
In accordance with the European Pressure Equipment
Directive 97/23 EC the E100 is classified as Category
III with a product of the water contents (l) x
maximum permissible steam pressure (bar) < 1000.
It has been tested in accordance with the EC type
examination.
The steam generator E100 has less-restricted
conditions for installation and operation in the EC
member states.
E100: small, complete and safe: The E100 is a
complete ready to operate electronically controlled
steam generator with built-in feed water tank and
feed water pump, as well as dual implementation of
safety devices for pressure and temperature. Only the
disposal and supply lines are to be installed by the
customer. Control is carried out by means of a
multifunction display, with all the functions and
alarms being shown in plain text. The desired
operating steam pressure can be adjusted
continuously between 4 bars and the maximum
steam pressure (6, 10 or 12 bar).
16
DA. Steam Connection
SV. Safety Valve
SL. Vent
WA. Water
KR. Condensate
KA. Drain
All the operating and fault indications can be passed
on to a Building Management System provided by the
customer.
Automatic Blowdown device: The steam generator
E100 can be additionally fitted with an automatic
blowdown facility. Whereby blowdown of the
pressure system occurs after each manual shutdown
or automatic operation
Electronically controlled electric heating:
Heating is carried out by means of a compact heating
element with a large heating surface. The heating
output is adjusted continuously by means of a
pressure sensor, distributed amongst three electronic
power contactors. A standard manual power selector
switch can be used to limit the heating output
between 1/3 and 2/3 of the load.
E100 with "Thermotimat" fully automatic
operation: With "Thermotimat" as optional
equipment, fully automatic start and shutdown
operation by means of an integrated time clock or
customer provided external pulse from machines,
remote controllers, etc. is possible.
1 MPa (10 bar)
10 psi
1 kW
1000 BTU
=
=
=
=
145 psi
0.069 MPa (0.69 bar)
3413 BTU
0.293 kW
ELECTRO E100 135-160kg/hr
• Low space requirement,
robust heavy-duty
model
• Easy to service compact
device, easy to operate
• Series fabrication within
the total CERTUSS
program
• Rapid start up time
< 3 minutes to
produce steam
• Fully electronic pressure
and output control,
immediate load
adjustment
• Fully automatic
operation by means of
integrated time clock or
remote pulse (with
supplementary
equipment)
• Electrical heating rods
of stainless steel
• Low heating area
load—high durability
• Function and
malfunction indications
can be linked to
Building Management
System provided by
customer
• On request, all boiler
parts made of stainless
steel for pure steam
production
• Optional supply unit for
water conditioning and
waste water cooling
• Exemplary customer
service and spare parts
availability
• Can be installed in
work areas
Measurements, weights and further values are rounded up. Indicated pressure are overpressure values.
Output values stated are related to 10ºC feed water temperature and 0.6MPa (6 bar) steam overpressures.
Delivery complete including stainless steel water feed tank. Rights reserved for technical alterations.
Technical Data E100
Steam Output
kg/h
135
160
Heat Output
kW
100
120
Electrical connection
kW
105
125
Operating voltage
V/50 Hz
3 x 400, alternative voltage on request
Admissable pressure
MPa
Optional equipment 0.6 / 1.0 / 1.2 ( 6 / 10 / 12 bar)
Working Pressure max
MPa
0.5 / 0.8 / 1.0 ( 5 / 8 / 10 bar)
Water capacity
ltr
38.8
1925 x 1005 x 800
Dimensions (HxWxL)
mm
Empty weight appr.
kg
415
Connections
DN
Vent 1” / Feed water 1/2” / Steam 1/2” / Safety Valve blow-off line 1” / Condensate 3/4”
Regulations
Germany
Boiler group III (PSxV<1000) does not require permit for installation, approval and TÜV monitoring
17
ACCESSORIES
W AT E R T R E AT M E N T
CERTUSS UK has appointed Western Environmental Limited as our
approved water treatment provider for our complete range of Steam
Generators. Established in 1988, Western Environmental Limited
provides a wealth of expertise in the field of industrial water
treatment.
This expertise and skill is delivered to the customer via a team of well
trained and friendly water treatment chemists who work in a close
partnership with their clients. In addition, Western Environmental
Limited employ state of the art electronic dosing and monitoring
equipment, advanced internet based reporting systems, provide high
quality water treatment chemicals manufactured in their own
production plant and skilled engineers to ensure the optimum
performance from your CERTUSS generator.
Western Environmental Limited have provided water treatment
solutions for numerous CERTUSS steam generators over many years
and their strong relationship with CERTUSS UK facilitates effective and
comprehensive protection.
Contact: [email protected] or visit
www.westerngroup.co.uk
18
ENERGY SAVING ACCESSORIES
CERTUSS Economiser for
Universal 500-2000 TC Model
CERTUSS PARCOVAP Heat Exchanger
CERTUSS Economiser for increasing the Generator
degree of efficiency and reduction of the CO2
emission for the CERTUSS Steam Generator systems
fired by natural gas and light oil.
The CERTUSS PARCOVAP is specially designed for the
CERTUSS steam system.
It is used to recover condensate re-evaporation heat to
increase the efficiency of the Generator system. The unit is
compact and easily installed and is recommended for use
on systems with more than 50% condensate recovery.
1
2
E N E R G Y S A V I N G L AY O U T
1
2
19
C E RT E C O N J U N I O R 8 0 - 4 0 0
CERTECON
FLUE GAS HEAT
EXCHANGERS
An innovative solution for saving energy during operation
of the Oil or Gas heated CERTUSS Generators within the
Junior range 80-400 series.
Depending on the output capacity, operating pressure
and working parameters of the steam generator, the
CERTECON Flue Gas Heat Exchanger can increase the
combustion –specific degree of efficiency up to 97%.
CERTECON Flue Gas Heat Exchangers are compact units,
which are installed horizontally or vertically between the
flue gas outlet of the Steam Generator and the outgoing
flue gas stack.
The feed water from the Generator feed pump is
connected to the inlet side of the CERTECON with the
outlet connection from the CERTECON directing the
water into the Steam Generator. A by-pass can be
installed around the CERTECON if required.
CERTECON Junior
CERTECON Flue Gas Heat Exchangers continuously
return the gained energy to the Steam Generator,
with the burner output correspondingly being reduced.
External heat intake is not required.
The CERTECON Flue Gas Heat Exchanger is designed
manufactured and approved specifically for operation
with the CERTUSS Generator.
CERTECON Flue Gas Heat Exchangers have a robust heat
exchanger made of high-quality boiler tubes, which are
adapted to the respective size of the CERTUSS Steam
Generator. Depending on the Generator size, the flue gas
temperature is reduced to within 130oC and 160oC,
whereby the danger of the dew point being underpassed
in the exhaust flue gas stack is avoided.
80 - 120
150 - 200
250 - 400
A
Flue gas inlet Ø internal
mm
180
200
250
B
Flue gas outlet Ø external
mm
178
198
248
C
Water inlet/outlet centres
mm
220
270
350
D
Height
mm
250
280
370
E
Width
mm
590
640
740
F
Water inlet/water outlet PN 40
DN
15
15
20
1/2”
1/2”
1/2”
4
4
14
Risk category in accordance with Pressure Equipment Guideline
GIP
I
I
Weight without water
kg
24
33
66
Water capacity
ltr
0,91
1,99
3,86
bar
40
40
40
G Flue gas condensate drain
*
Heat output at full load up to
Operating overpressure max.
kW
* The values can deviate depending on the operating pressure and utilisation.
20
Rights reserved for technical alterations.
C O N TA I N E R I S E D PAC K AG E P L A N T
If you require a self contained steam generator package, we can
supply you with fully equipped container unit. Just connect the
main services, commission and you have steam in circa 3
minutes.
The flexibility of self contained units allows for temporary or
permanent location positioning, if isolation from other plant is
required.
On request we can take over full or partial installation of the
steam system, or we can carry out the consultation and
supervision, in the event of contracting out to other companies
for the work.
The flexible and exemplary organisation of CERTUSS (UK)
ensures experienced execution of commissioning and training
to suit your requirements.
21
AFTERSALES SUPPORT
CERTUSS UK aftersales support team are always at hand to help with your general needs, along with service and
installation work to accommodate all customer requirements.
Within our aftersales team we have Engineers and Technical Advisors at hand to give all our customers constant
support and piece of mind. We pride ourselves on our customer relationships, catering for the UK and Ireland, we carry
an extensive range of spares ensuring an efficient and professional response to our customers needs.
SERVICE / COMMISSIONING
C U S TO M E R S U P P O RT
Please feel free to contact us:Tel:
+44 (0)121 327 5362
Fax: +44 (0)121 328 2934
Email: [email protected]
22
T E C H N I C A L & PA RT S
•
•
•
•
Extensive Parts Stock
Factory Trained Service Engineers
Technical Advice
Full Operator Training
N OT E S
23
CERTUSS (UK) Ltd
Unit 45 Gravelly Industrial Park | Tyburn Road | Birmingham | B24 8TG
Tel: 0121 327 5362 | Fax: 0121 328 2934
Email: [email protected]
www.certuss.co.uk | www.certuss.com
Certuss Steam Generators