A BRIEF LOOK AT NACHI
Transcription
A BRIEF LOOK AT NACHI
Family Brands Machining Fruitful, Sustaining Precise, Enduring Keen, Prolific Components Fundamental, Reliable A BRIEF LOOK AT NACHI Bold, Lithe Robots Quick, Rigorous Dignified, Strong Exquisite, Masterful Catalog produced in May. 2007 No.1002E-9 Index Contributing to the Progress of the World of Product Manufacturing Machining Responding to the Market Needs Cutting Tools Machine Tools Broaching Machines Micro Finisher Precision Roll Forming Machines Special Purpose Machines Precision Cutting Tools Broaches Hobs Shaving Cutters Forming Racks Precision Dies Round Tools Drills End Mills Taps Robots Automobiles and Automotive Parts Aspheric Generators Precision Slicing Machines CNC Grinding Machines Welding and General Handling Robots 3-4 Electronics, Electrical Appliances, Information and Telecommunications Heavy Duty/Payload Handling Robots Metal Band Saws 5 Clean Robots Aircraft, Railroads and Construction Machinery 6 Material Manufacturing Process Near-net Shape Heat Treatment Cutting Shaping Cutting-off Heat Treatment Surface Modification Grinding Ultra Precision Machining Essential Components Assembly Welding Transfer Machine Tools and Industrial Machinery 7 Regrinding/Recoating for Cutting Tools High-Function Bearings for Automobiles High Speed Steels Hardened Rods Micron Hard Fine Multi Alloy Vacuum Carburizing Furnace Vacuum Degreasing Washer Coating Equipment Coating Process Ball Bearings Roller Bearings Various Other Bearings 8 High-Function Hydraulic Equipment for Industrial Machines High-Function Bearings for Industrial Machines Expanding Latent Technology High-Function Hydraulic Equipment for Construction Machines Hydraulic Pumps Hydraulic Valves Hydraulic Motors Hydraulic Units Marketing and Lifestyle Cutting Tools Machine Tools Precision Dies Precision Tools Tool Engineering Services 11-14 Solenoid Valves for Automobiles 3way Solenoid Valves Linear Solenoid Valves Automotive Hydraulic Units Robot Maintenance, Overhaul Remodeling, Retrofit for Machine Tools Maintenance of Industrial Furnaces Technical Consulting Robot School Robots 15-16 Special Steels Industrial Furnaces Materials Bearings Hydraulic Equipment Bearings Hydraulic Equipment Automotive Hydraulics Automotive Hydraulics Components Engineering 17-20 Business Partners Sumitomo Electric Industries, Ltd. Sumitomo Electric Hardmetal Corp. ALLIED MATERIAL CORP. Kashifuji Works, Ltd. Kanzaki Kokyukoki Manufacturing Co.,Ltd. Industrial Metal Products Corp. 1 Sodick Plustech Co., Ltd. Fujikoshi Machinery Corp. DAIHEN Corporation DENSO CORPORATION Aichi Sangyo Co., Ltd. JTEKT Corporation Asahi Seiko Co., Ltd. The Tata Iron and Steel Co., Ltd. Chien Hsin Trading Co., Ltd. Shanghai Automotive Industry Corp. Daesung Industrial Co., Ltd. Daido Steel Co., Ltd. Riken Seiko Co.,Ltd. Eramet Group Special Steels Industrial Furnaces Coating 21-22 2 Automobiles and Automotive Parts Safe and Comfortable Driving Automotive Air Conditioner Bearings Engines Steering Safe and Stable Steering Contributing to Higher Energy Efficiency and Green Processes Broaching of Steering Racks Double-row Angular Contact Ball Bearings for Automotive Air Conditioners Handling Robots Spot Welding Robots Ultra-Heavy-Load Handling Robots Compressors for Automotive Air Conditioners MQL Machining System High-efficiency, Non Step Deep Hole Drilling 4-point Contact Ball Bearings BX Series Vane Material in Power Steering Pumps Made from HSS Self-aligning Clutch Release Bearings Transmissions MQL Power Cell For Responsive and Comfortable Driving Micro Finisher Constant Velocity Joints Quiet and Smooth Rotary Transfer Solenoid Valves for Automobiles Crankshaft and Camshaft Lapping Vacuum Heat Treatment and Parts Washer for Environmental Conservation Automated Vacuum Carburizing System 3 Example of Transmission Gear Roller Bearings for Constant Velocity Joints Precision Rolling MQL Broaching High Speed Hob Cutting Broaches & Gear Cutting Tools 4 Electronics, Electrical Appliances, Information and Telecommunications Aircraft, Railroads and Construction Machinery From IT to Home Appliances Supporting Reliability with High Functionality Ultra-precision Machining for HDD Magnetic Heads and Optical Communication Systems Achieving High Productivity with High Precision Fiber Optic Array World-leading high-precision broaches and end mills facilitate the machining of blades for gas turbines and jet engines. Light Guide Multi-filament Optical Fiber Electro-Discharge Truing Device X’s-mill Geo Series Cellular Phone Digital Video Camera For Punching Semiconductor Packaging and IC Checker Probe Pins Precision Slicing Machine Connector V-groove Block X-mas Tree Form Broaches Turbine Disks and Blades Producing Parts for Liquid Crystal Panels and Molds for Digital Cameras and DVD Pick Up Lenses in Nanometer Ensuring High Speed, Safety and Comfort Journal Bearings for the Bullet Train “Shinkansen” Bearings for Jet Engines Bearings for Jet Engines Journal Bearings for the Bullet Train “Shinkansen” Ultra-precision Aspheric Generator“NANO ASPHER” Ultra-fine Wire “Micron Hard” Ultra-precision Groove Cutting Machine“ NANO GROOVER” Improving Operability Load Sensing System Energy-efficient, Compact and Powerful Highest ranked hydraulic equipment for construction machinery in the world Wheel-drive and Swing Motors, Variable Volume Piston Pumps Example of Micron Hard Applications (Probe Unit for Semiconductor Testing) Example of Machining by Ultra-precise Aspheric Generator (Molds for Lenses) Liquid Crystal TV Screen Ideal Tool for Producing Compressors for Air Conditioners Wheel-drive Motor/Swing Motor Robot Systems for Arc Welding, Spray Painting and Handling Variable Volume Piston Pump Arc Welding Robots Air Conditioner Broaches for Machining Compressor Vane Slots 5 Large-sized Glass Substrate Transfer Robot 6 Machine Tools and Industrial Machinery Marketing and Lifestyle Achieving High Precision and High Efficiency Widely-used in Many Areas of Our Lives Bearings and Hydraulic Equipment for Various Applications in Machine Tools, Printing Presses and Paper Manufacturing Machines Cutting Tools (End Mills) for High-speed Machining of Parts Profiled Materials that are Near-net Shape Super Precise Bearings for Machine Tools Sealed Ball Screw Support Bearings Tools for DIY – Drills Tools for DIY – Hand Hacksaw Blades and Jigsaw Blades Machining Centers Machining Centers Printing Presses New brand for bearings QUEST Recycling Materials transfer Robots Compact Energy-saving Hydraulic Units Bearing for Paper Manufacturing Machines “Power Meister”, Compact Hydraulic System of high energy-efficiency and high precision An earthquake-proof equipment “Magni Cradle”, which will protect your important assets and information from earthquakes Ordinary time End Mill Doing High Speed Cutting 7 Handling Robots Profiled Bars [Pre-shape] Excel Series Spherical Roller Bearing During earthquakes Controls the shock of earthquakes with rolling technology of bearings Bearings for opening/closing Stadium Domes Metal Band Saw Blades for cutting frozen tuna 8 Business Links Genealogy of Synergies based on Engineering & Product Development 1928 1940 1950 Great Depression and World War II Creation period Started business operations to produce machines and tools domestically amid the nationwide industrial modernization campaign 1970 Postwar rehabilitation Economic growth (early term) Expansion period Gained a foothold as a comprehensive machine manufacturer. Shaper Cutters Economic growth (late term) Oil crisis Yen’s appreciation Diversification and internationalization (2nd term) Adopted a divisionalized organization system and expand exports to three big corners of the world. Expanded the fields of business operations in an effort to become a full-fledged mechatronics manufacturer. Promoted shift of production to overseas bases. Precision Molds Advanced into the field of cemented carbide tools. Advanced level of economy Bubble economy Environmental protection Put more management resources into core businesses based on the concept of “Selection and Integration”. Promote relocation of business operations to overseas countries, and encourage business tie-ups with other companies. Ecology and Economy Broadened the scope of the environment-compatible tools Powdered high speed steel FAX tools Coated Hobs Tools and machines New factory for broach production SG Drills Diamond Coated Cutting Tools Broach Grinding Machines Bearing grinder Broaching Machines Precision Roll Forming Machines Developed various types of Specialized machines. In-house production of tool and bearing manufacturing facilities in 1943 Grinding Coating technology Created a maintenance service division as an independent business division. CNC Grinding Machines Mechanical technology Mechanical technology technology Purchased NBM (U.S.A.). Expanded the scope of Broaching machine series. Inline Centers AQUA Drills Hydraulically Controlled Robots Business alliance with IMPCO (U.S.A.) Micro Finishers NC Helical Broaching Machines Air Spindles GS-mills Oval Mills AG-mills Aspheric Generators Vertical Grinders Power-driven Welding Robots Spray Painting Robots Established the Mechanical Engineering Business globally Dual Cut Hobs Mold Meister Ball MQL Power Long Drills Hard Broaches Organized Gear Production Alliance (GPA). Provided dry machining functions. Factory for Gear cutting tools Expanded the business of Precision cutting and machine tools for aircraft MQL Power Cell Hard Broaching Machines High-speed Finishing Broaching Machines Integration of grinding business divisions Jet Finisher Nano Facer Nano Groover Nano Aspher Silicon wafer grinding machine Sales alliance with Sodick Plustech Co., Ltd. Image-Processing System Electronic control technology Handling Robots SH Series Business alliance with SA/SF Series DAIHEN Corporation. SG Series Various Sensors Organized maintenance service as an independent business division. Factory for broach production DLC Series Precision Slicing Machines Non-axisymmetric Aspheric Generator Free Curvature Mold Processing Equipment Micro Grinders Advanced into the field of super-precision machining, based on grinding technology, mechanical and control technologies in 1984. Developed the world’s first power-driven articulated welding robot. Hydraulic control technology In-house production facilities AG Drills On-machine measurement system technology Precision Machinery Grinding technology + machine elements Robots Promoted linkage between the broach and broaching machine. Global Marketing Implemented the “NACHI-BUSINESS Policy” based on synergy effects. Business alliance with Sumitomo Electric Industries,Ltd. X’s Mills Economic upturn NACHI-BUSINESS MQL Broaches In-house equipment/grinding technology Drill processing machine Globalization and borderless world Machining Operations Expanded the scope of production to cover coating tools. IT revolution Revival by “Selection and Integration” Mechatronics Expanded the scope of cemented carbide coating tools. Carbide Drills 2005 Christmas Tree Forms Broaches Started the domestic production of cutting tools in 1928. Machine Tools 2000 G-coating Tools Shaving Cutters Broaches 1990 Machining Metal Band Saw Blades Toward a comprehensive tooling manufacturer 1980 Internationalization (1st term) Rehabilitation period/diversification (1st term) Expanded businesses in the wartime economic framework, creating a firm foundation for the current businesses. Hacksaw Blades Drills End Mills Hobs Cutting Tools 1960 SC Series Traveling Robots Factory for large-sized robot Expanded business to clean room robot AX Controllers 700kg Class Handling Robots SC700 9th Generation Large-sized Glass Substrate Transfer Robots Created a business division in 1968 through application of the machine tool automation technology and hydraulic control technology. Production facility PM Developed long-life bearings through partnership with the special steel division Bearings for the Bullet Train “Shinkansen” Spherical Roller Bearings Bearings for Printing Machines (Joint development with special steels division) Organized as an independent business division through application of the high-quality material and grinding and heat treatment technologies cultivated by tool production in 1938. Reinforced production frameworks in three major corners of the world. Business alliance with KOYO SEIKO Co., Ltd. Hydraulic Vane Pumps Developed hydro-logic system. Modular Valves Automotive Hydraulics Solenoid Valves for Automobiles (Downsized Magnetic valves ) AYC Unit Three-way DUTY Valve for Automobiles High Speed Steels Various Volume Piston Pumps Alloy Tool Steels Bearing Steels Developed high quality bearing steel for shinkansen bullet train. Introduced a 30-ton arc melting furnace to start mass production of high speed steels. Started in-house production of special steel for tools and bearings in 1938, and organized an integrated production framework from materials to products. Optimum heat treatment Powdered High Speed Steels Dot Pins Profiled Bars Hardened Rods Started ESR melting. Super-bright Wire Rods Developed high seed steels for various applications. Cermet Alloy Coating technology Developed material characteristics. Industrial Furnaces/ Coating Salt Bath Factory in Czech Seismic Isolation System Factory for Precision bearings Magni Cradle Improved the automotive hydraulics division. Microminiaturized Solenoid Valve for Automobiles Compact proportional valve Seismic Isolation System Developed a load sensing system. NACHICCO Wheel Motors for Skid Steer Loader POWER Meisters In-house production in 1958 for intra-company machine tools such as broaching machine Optimum material Quest Series Organized into an independent business division based on high degree of reliability of hydraulic control technology and bearing in 1989. Wheel Motors · Swing Motors for Construction Machine IP Pumps Hydraulic Valves Hydraulic Units Factory for automotive air conditioner bearings Starts joint production with Shanghai Automotive Industry Group. Sealed Ball Screw Support Bearings High reliability Hydraulic control technology Special Steels Local production in Thailand 4-point Contact Ball Bearings High-Performance Bearing steel (MS steel) Material technology Hydraulic Equipment Excel Series High Performance Bearing Steels Preharden 4000 Business alliance with Daido Steel Co., Ltd. and Riken Steel Co., Ltd. Developed TIC coating Vacuum Heat-treatment Furnaces technique through a partnership Coating Furnaces with the cutting tools division. Nitrogenation Oven High-bright Furnaces Factory for Hydraulic motors Expanded Hydraulic business for Construction machines Hydraulic Valve with a Monitoring Switch Business alliance with Erasteel S.A. (FRANCE) Factory for Special Steel melting Built a new precision wire rods factory. Developed a new market for Micron Hard. Ultra-fine Wires “Micron Hard” CDC Process Micron Hard By high-function coating Special heat treatment technology Carburizing Furnaces Factory for hydraulic valves Vacuum Degreasing Washers Vacuum Carburizing Systems Developed various types of coating films. Animal Waste Incinerators DLC Coating Developed a continuous vacuum carburizing furnace Inline Cleaning Device Hybrid Coating Expanded the scope of Vacuum carburizing furnace series Materials Expansion of the scope of bearings for special application Needle Roller Bearings for CVJ Components Bearings for Automotive Air Conditioners Triple Race Bearings Bearings for Jet Engines Materials Operations Roller Bearings Bearings for Railroad Vehicle Functional Components Operations Bearings Ball Bearings Organized heat treatment technology from tool and bearing production as an independent business division in 1964. 1928 9 1940 1950 1960 1970 1980 1990 2000 2005 10 Cutting Tools and Machine Tools Contributing to the Development of Machining through Machinery and Tools Supporting Machine Tools and Cutting Tools Completely with High Performance and High Precision Required for Machining Processes Drilling Broaching Aqua Drill Series SG-ES (ESS) Drills MQL Power Cell MQL Power Long Drills From standard drills to high precision and high performance drills a full line up to meet any applications. World-leading broaches and broaching machines Helical Broach A wide range of broaching products, broaches from keyway to largediameter helical and X-mas tree forms, and broaching machines from 30KN to 500KN. Jointly with Sumitomo Electric Industries, Ltd. Hard Broach X-mas Tree Form Broach Proprietary Aqua Coating makes super-hard drills highly efficient for dry, wet and mist applications. HSS drills with end mill shanks perform accurate positioning and stable drilling of bore diameters MQL, Non step drilling deeply more than 20 times of drill diameter 3-axis column moving type, compact and highly flexible NC Helical Broaching machine High-speed Hard Broaching machine Excellent for high precision broaching of internal helical gears. Highly flexible with no lead bar and no pit Achieving high-precision, highperformance semi-dry broaching of the high-hardness materials Gear Cutting Hyper Dual Hobs Milling GS Mill Series AG Mill Series DLC Cutting Tools High Speed Inline Center End Mill Series that satisfies the high-performance machining requirements for tooling and machine parts Shaving Cutters Formed Gear Production Alliance (GPA) jointly with Kashifuji Works, Ltd. And Kanzaki Kokyukoki Manufacturing Co., Ltd. to provide turnkey service for gear production of automotive and other industries Jointly with Sumitomo Electric Industries, Ltd. High-performance, wet and dry machining of gear wheels CNC Gear Hobbing Machine Kashifuji Works, Ltd. (GPA) For finishing gears with high precision CNC Shaving Machine Kanzaki Kokyukoki Manufacturing Co., Ltd. (GPA) Roll Forming GS, world standard carbide end mill that is developed together with Sumitomo Electric Industries, Ltd. Achieving high-performance through special high-speed coating The world’s first dry cutting for aluminum alloys High reliability column traverse type machining center Short forming time with high precision with use of a forming rack Contributing to energy and material savings with no cutting chips NC Precision Rolling Machine High-speed rolling of 30 m/min. doubles machining efficiency. Energy saving of clean machining with semi-dry roll forming Tap and Die G Tap Series Tufflets Forming Racks High precision maintained with highly efficient machining Thread Rolling Racks Providing highly efficient cutting to threading Cutting-off Jointly with tap manufacturers Efficient cutting-off of materials such as regular steel and special steel as well as nonferrous metals and frozen foods Metal Band Saw Blades Superior wear resistance, high efficiency and long life. 11 Stable and precise thread with chip-free process Wide array of applications in mass production through high precision and high efficiency Saw blades with superior cost performance for cutting of various materials 12 Machine Tools, Precision Dies and Precision Tools Providing Nano-technology in High-tech Fields in Pursuit of Precise Machining Responding to Demands in Leading Edge Technology Fields with Ultra-fine Machining at the Nanometer Level Ultra-fine Processing Grooving and cutting of hard, brittle materials for electronics and optical parts to precise dimensions of the 0.1 micrometer level Jointly with IMPCO (US Company) Ultra-precision Plane Surface Grinding Ultra-precision Feed Mechanism Electrolytic In-process Dress Grinding Hydrostatic Pressure Screw and Slide 0.1 nm step feed 20 nm or less surface roughness per 300 mm diameter ●“20 nm or less surface roughness per 300 mm diameter” is equivalent to the roughness of the skating rink of a 150 m diameter, meaning no rough spot of the size of a snow crystal. ●World-class step feed in 0.1 nm increments achieves backlashfree feed. 3.0 2.0 1.0 Improving surface roughness and roundness of crankshaft bearing surfaces. Surface of silicon wafer finished to have a mirror finish O Time H 40μm 0 Micro Finisher H 0.14nm Improving surface roughness and roundness with lapping that uses film coated with polishing powder. (nm) Film Lapping Process Size of water molecule 150m Precision Molding Offering precision dies that support a wide range of fields, from automotive parts to electric and electronic equipment, to aerospace, aircraft, and precision equipment, as well as supporting transfer configurations. Precision Slicing Machine Precision-machining Technology for Die Production Stamping Dies Progressive Dies SPG Series Machining of V-groove for an optical fiber cable to an accuracy of 0.1μm. Single Dies SHG Series Jig Grinding Ultra-precision Molds Process High-precision cutting and grooving of crystals and ceramics Accuracy and quality End Milling SLG Series Best suited to machining a long stroke, for example, in cutting and separation of printed circuit boards. 0.5mm Machining V-grooves of Optical Fiber Array Aspheric Lenses Processing machine for lens molds that require precision forming in nanometer tolerances. 1mm Cutting of Glass with Multi-blade Non-axisymmetric lenses Ultra-precision Groove Cutting Machine “NANO GROOVER” Aspheric Generator for next-generation DVDs lens molds “NANO ASPHER” Cutting of IC Chips − Separation into Pieces Light Guide Plate Performance Light Guide Plate Light Source Mounted with hydrostatic pressure feed mechanism and trace shape measuring unit, this unit finishes lens molds for laser printers and digital video cameras and light guide plate molds for liquid crystal panels to nanoscale shape precision. Productivity Reflecting Plate 13 14 Robots Flexibly Responding to Requests for Advanced Production Lines Contributing to Automation of Production Lines Based on the World's Number 1 Spot Welders Handling Spot Welding Nachi Robot Series Payload up to 700 kg In cooperation with Daihen Corporation A broad lineup to meet a wide selection of applications and spaces. 765 VS Series SG160R Parts Assembly and Handling 1,250 850 SCO6F 1,180 SG160P SC06F,EX-V6,EX-V16 Spot Welding VS05E Arc Welding 650 1,175 Providing the high speed, wideranging movements and the highly accurate repetition of positioning for the large and small parts SC15F,35F,50F Achieving the optimal track and high-speed movement of servo gun that is synchronized with the robot movement 1,465 1,660 Handling Spot Welding Daihen EX-V6 SC35F SH200 1,780 Standard Handling Cell 2,250 SH133,166,200 1,135 SC500 SC700 SC400 Standard Spot Welding Cell 1,430 3,000 3,782 Arc Welding Ultra-Heavy-Load Handling 2,635 2,100 SC300F,400L,500,700 AX Control Unit Developing high-precision paths jointly with Daihen Corp Handling SJ120C The world’s largest ultra-heavy-load Handling Robot capable of transporting automobile body SC400LC 5th Generation SJ25C 9th Generation SJ25C,80C,120C SH133C,200C,SC400LC Large-sized Glass Substrate Transfer Robot 10 Spot Welding for Automobile Parts SH166 Making a factory clean and quiet with high-quality welding of no sputter 15 Arc Welding for Housing Materials SC15F Effective use of space with overhead suspension specification Loading Work for Machine Tools SC15F Layout that allows a robot to supply work for multiple machines Long hours of unmanned operation with Work Stocker 100 700 Material Handling with Vision Sensor Robot Payload: kg ST166 Parts position detected by 3D Vision Sensing 16 Bearings Functional Parts that Support Safety, Reliability and Comfort Long Life at High Speed and High Accuracy, Plus Compactness Longer Life Advanced Functions Excel Series Deep-groove Ball Bearings Low Torque and Sealing Capability Constant Velocity Joints Automotives Air Condition Compressor Transmission Motors Paper Manufacturing Machines Excel Series Spherical Roller Thrust Bearings With the world largest load capacity, these bearings can be used in the high-temperature environment Excel Series Spherical Roller Bearings With the world largest load capacity, these bearings can be used in the high-temperature environment Injection Molding Machine Roller Bearings for Constant Velocity Joints Bearings for Automotive Air Conditioners Keystone Type Cylindrical Roller Bearings Pull-type Auto-centering Clutch Release Bearings High-performance bearings for superb operability, comfort and safety in automobile diving Thin-walled compound ball bearings that have the top market share in the world have high performance and are lightweight and compact plus they stand up to high speed, high temperatures and vibrations These cageless, full complement roller bearings have a long operating life. The special heat treatment, even in poor lubrication applications, allows them to last a long time For high power and high performance transmission High Speed and High Reliability Higher Speed and Higher Precision Developing New Technologies Lightweight and Compact Bearings for Axles capable of withstanding the high speed of the bullet train “Shinkansen” Seismic Isolation System Highly reliable in protecting houses from earthquakes by preventing the transmission of seismic motion to the structure with rotational movement Precision Bearings Evolve with Advances in High-speed Machining Revolutions rpm 50,000 Sealed Ball Screw Support Bearings Supporting maintenance-free machinery with Sealed Ball Screw Support Bearings in high-precision application The Bullet Train 700-series “Shinkansen Nozomi” 0-series Shinkansen 300-series Shinkansen 700-series Shinkansen 80kg Max. speed 200 1960 17 1990 2000 Max. speed Using angular contact ball bearings for high-speed spindle operations (MQL Power Cell) 300km/h Bearing weight 1980’s 1990’s 1960’s Angular Ball Bearings Angular Ball Bearings Angular Ball Bearings BNH type Hybrid type (Small Ball Bearings) (Ceramic Ball Bearings) This system uses highly reliable rolling bearings that support the weight of the structure to prevent direct transmission of seismic motion to the structure Year 18 Hydraulic Equipment and Automotive Hydraulics Functional Parts that Support Safety, Reliability and Comfort Powerful and Reliable with Compact Power Control Compact Composite and Multi-functional Two-pump Functions Integrated into a Single Pump Optimum Control of Automotive AT and CVT 75g φ24 33% Lighter than Conventional Models Load Sensing System Necessary functions are compactly integrated 50g φ20 Discharge Port P1 Discharge Port P2 Tandem Type (conventional type) Conventional Type Solenoid Valves for Automobiles Compact Type Compact design through optimized shape of solenoid Discharge Port P1 Energy-saving Environmentally-friendly Hydraulic Units Hydraulic Units with Low Noise and Low Heat Generation Energy-saving Hydraulic Units for Supply Power to Machine Tools Discharge Port P2 Variable Piston Pump for Small Excavators Split-flow Type 64dB(A) 54dB(A) Pressure : 7 MPa at Full Cut-off Drive Speed : 1800 min ー1 Energy savings of 40 % over conventional models Required Power Noise Level dB(A) Pressure : 7 MPa at Full Cut-off Drive Speed : 1800 min ー1 Strengthening small excavator wheel drive motors and swing motors Noise: 10 dB (A) Lower than that of Conventional Models Improving operability with a unique control system and realizing the single pump load sensing by eliminating the pump for a swing motor Series of Power Control Products Developing Safe, Stable Power Control Widely for Various Industries PZS Piston Pump NACHI NN Pack Conventional Type NACHI NN Pack NSP Series Conventional Type Civil Engineering Machines NSP Series Construction Machines Power Meister High-pressure and High-precision Forging Machines High-pressure No-leak Valves Industrial Machines Compact hydraulic system with substantial energy saving and high precision Maximum Applicable Pressure 35MPa High-pressure Valve Series 19 PZH Piston Pump Power Meister Power Consumption Power Meister vs Conventional Uni-pump 2.0 (kW) Power Meister Conventional Uni-pump Injection Molding Machines SL Solenoid Valves Wheel Drive Motors 0.9 kW Energy-saving at Held Pressure of 21 MPa 1.5 Swing Motors SA SS Solenoid Valves Machine Tools Automobiles 1.0 Power Providing greater compactness in hydraulic equipment Power Consumption1 (at pressure holding) Realizing Reliable Power Control 0.5 PZ Piston Pump Solenoid Valves for Automobiles UVN Pump Pressure 0 5 10 15 Pressure 20 25 30 (MPa) 20 Special Steels Industrial Furnaces and Coating Creating New Value by Combining Adding High-performance Functions Improving Cost Performance by Matching Shape and Hardness to Applications Materials, Heat Treatment and Coating and Values to Materials Creating New Value by Outstanding Treatment Processes Example of Washing (Gears) Supporting a Wide Range of Applications Based on Materials Technology Example of Washed Parts (Electric Parts) Shaping Technology Heat-treated and ready for production Supplying materials that are as thin as a human hair (Micron Hard) and pre-shaped materials that are close to finished products Hardened Rods “Pre-harden” Heat Treatment and Surface Processing Technology Maximizing material performance through coatings and special wire heat treatment (Pre-harden). Challenging to the limits of small diameters Vacuum Carburizing Furnace Vacuum Degreasing Washer The environmentally friendly EN-CARBO process enables lowcost, high-precision carburizing. Ideal for automobile parts, such as transmission gears. Hydrocarbon-based solvents are used as a substitute for harmful chlorine organic solvents. It is ideal for washing before and after heat treatment and for washing parts. Ultra-fine Wires “Micron Hard” Example of Automated Vacuum Carburizing (Transmission Gears) Automated Vacuum Carburizing System [φ0.2mm] Combining a vacuum carburizing furnace, vacuum degreasing washer, tempering furnace and transfer unit enables clean, flexible heat treatment and unmanned operation. [φ0.07mm] [Lead of a mechanical pencilφ0.5mm] As close as can be to the final product shape Comparison of Micron Hard and the mechanical pencil lead Profiled Bars “Pre-shape” Examples of Coating Metallurgical Technology for the World Top Level Tools and Essential Components Application Examples X-mas Tree Form Broaches for Jet Engines Linear Bearings (Pre-shape) Clutch Plates High-grade ceramic coated films such as TiN, TiCN, TiAIN, CrN and DLC can be easily obtained. This machine is ideal for wear-resistant coating on dies, cutting tools and machine parts. Vane for Hydraulic Pumps (Pre-shape) Bearings for Jet Engines 21 DLC (Diamond Like Carbon) Excellent friction characteristics and diamond-like hardness, ideal for wear resistance on sliding parts. Probe Unit for Semiconductor Testing (Micron Hard) Print Head for Dot Matrix Printers (Micron Hard) PVD Coating Equipment Mold 22 NACHI COMPLEX Engineering Service NACHI COMPLEX provides with Stages and Functions which are Keys for Companies Engineering Services Throughout the World NACHI-BUSINESS Galaxy NACHI Current Machinery & Robot Stage Showroom Machining & Robot demonstration Engineering Seminar Robot Maintenance Tribology Stage Components for automobiles and industrial machinery Quality Assurance Laboratory (QA Lab) Kohki Hall General-purpose Hall Bearing Performance Test Three-dimensional measurement Showroom Precision measurements Café Across Nachi-Fujikoshi Museum Dining Hall for the visitors Memorial Hall Technical Consulting Demonstration of Drilling 23 Robot Operation Training 24 Subsidiaries Tokyo Head Office Shiodome Sumitomo Bldg.17F, 1-9-2 Higashi-Shinbashi, Minato-ku, Tokyo 105-0021 Toyama Head Office 1-1-1 Fujikoshi-Honmachi, Toyama 930-8511 Phone : +81-(0)3-5568-5111 Fax : +81-(0)3-5568-5206 URL : http://www.nachi-fujikoshi.co.jp/ E-mail : [email protected] Phone : +81-(0)76-423-5111 Fax : +81-(0)76-493-5211 Overseas Sales Companies AMERICA EUROPE NACHI AMERICA INC. HEADQUARTERS NACHI EUROPE GmbH MANILA OFFICE 17500 Twenty-Three Mile Road, Macomb, Michigan, 48044, U.S.A. Phone: +1-586-226-5151 Fax. +1-888-383-8665 URL: http://www.nachiamerica.com/ Bischofstrasse 99, 47809, Krefeld, GERMANY Phone: +49-(0)2151-65046-0 Fax. +49-(0)2151-65046-90 URL: http://www.nachi.de/ Km23 East Service Road, Capang Muntinlupa, City Metro Manila, PHILIPPINES Phone: +63-(0)2-850-0864 Fax. +63-(0)2-850-0864 SPAIN BRANCH INDIANA BRANCH 715 Pushville Road, Greenwood, Indiana, 46143, U.S.A. Phone: +1-317-535-5527 Fax. +1-317-535-3659 Av. Alberto Alcocer 28, 1-A, 28036, Madrid, SPAIN Phone: +34-(0)91-302-6440 Fax. +34-(0)91-383-9486 NACHI (SHANGHAI) CO., LTD. Yitong Industry Zone 258, Fengmao Rd. Malu Town, Jiading, Shanghai 201801, CHINA Phone: +86-(0)21-6915-2200 Fax. +86-(0)21-6915-5427 BARCELONA OFFICE WEST COAST BRANCH 12652 E. AIondra Blvd. Cerritos, California, 90703, U.S.A. Phone: +1-562-802-0055 Fax. +1-562-802-2455 MIAMI BRANCH-LATIN AMERICA DIV. Tokyo Head Office Shiodome Sumitomo Bldg. 2315 N.W. 107th Ave., Doral, Florida, 33172, U.S.A. Phone: +1-305-591-0054/0059/2604 Fax. +1-305-591-3110 Toyama Head Office, Toyama Plant Products: Cutting Tools, Machine Tools, Bearings and Robots ATLANTA OFFICE Overseas Manufacturing Companies AMERICA EUROPE NACHI TECHNOLOGY INC. NACHl INDUSTRIAL, S.A. 713 Pushville Road, Greenwood, Indiana, 46143, U.S.A. Phone: +1-317-535-5000 Fax. +1-317-535-8484 URL: http://nachitech.com/ Poligono Industrial, El Montalvo, Parcelas 74, 37008 Salamanca, SPAIN Phone: +34-(0)923-194-019 Fax. +34-(0)923-194-309 NACHI MACHINING TECHNOLOGY CO. Prumyslova 2732, 440 01 Louny, CZECH Phone: +420-415-930-930 Fax. +420-415-930-940 17500 Twenty-three Mile Road, Macomb, Michigan, 48044, U.S.A. Phone: +1-586-263-0100 Fax. +1-586-263-4571 URL: http://www.nachimtc.com/ NACHI CZECH S.R.O. ASIA and OCEANIA NACHI PRECISION NORTH CAROLINA INC. NACHI TECHNOLOGY (THAILAND) CO., LTD. 1836 Lindbergh Street Suite 400, Charlotte, North Carolina, 28208, U.S.A. Phone: +1-704-391-1511 Fax. +1-704-391-1648 3/16 M, 2, Rojana Industrial Estate Nongbua, Ban Khai, Rayong, 21120, THAILAND Phone: +66-38-961-682 Fax. +66-38-961-683 NACHI BRASIL LTDA. NACHI INDUSTRIES PTE. LTD. Avenida João XX III, No.2330, Jardim São Pedro, Mogi das Cruzes, S.P., BRAZIL, CEP 08830-000 Phone: +55-11-4793-8800 Fax. +55-11-4793-8870 URL: http://www.nachi.com.br/ No.2 Joo Koon Way, Jurong Town, Singapore 628943, SINGAPORE Phone: +65-68613944 Fax. +65-68611153 URL: http://www.nachinip.com.sg/ Six Concourse Parkway, Suite 2995 Atlanta, GA 30328, U.S.A. Phone: +1-770-393-0270 Fax. +1-770-393-0271 NACHI C.Y. CORP. No.109, Kao Young North Rd, Lung-Tan Hsin, TaoYuan Hsien, TAIWAN Phone: +886-(0)3-47l-7651 Fax. +886-(0)3-471-8402 DONGGUAN NACHI C.Y. CORPORATION Dangyong Village, Hongmei Town Dongguan City, Guangdong, CHINA Phone: +86-(0)769-8843-1300 Fax. +86-(0)769-8843-1330 SHANGHAI NACHI BEARINGS CO., LTD. Yitong Industry Zone 258, Fengmao Rd. Malu Town, Jiading, Shanghai 201801, CHINA Phone: +86-(0)21-6915-6200 Fax. +86-(0)21-6915-6202 22285 Roethel Drive, Novi, Michigan, 48375,U.S.A. Phone: +1-248-305-6545 Fax. +1-248-305-6542 URL: http://www.nachirobotics.com/ NACHI CANADA INC. 89 Courtland Ave., Unit No.2, Concord, Ontario, L4K 3T4, CANADA Phone: +1-905-660-0088 Fax. +1-905-660-1146 URL: http://www.nachicanada.com/ Urbina No.54, Parque Industrial Naucalpan, Naucalpan de Juarez, Estado de Mexico C.P. 53370, MEXICO Phone: +52-55-3604-0832/0842/0081 Fax. +52-55-3604-0882 NACHI-FUJIKOSHI CORP. KOREA REPRESENTATIVE OFFICE U.K. BRANCH Unit 7, Junction Six Industrial Estate, Electric Avenue, Birmingham B6 7JJ, U.K. Phone: +44-(0)121-250-1890 Fax. +44-(0)121-250-1899 ASIA and OCEANIA NACHI-FUJIKOSHI CORP. THAILAND REPRESENTATIVE OFFICE Chai-ho Wongwaiwat Bldg. 889 Srinakarin Road, Samutprakarn, THAILAND 10270 Phone: +66-2-748-7322~4 Fax. +66-2-748-7325 NACHI SINGAPORE PTE. LTD. 2F Dongsan Bldg. 276-4, Sungsu 2GA-3DONG Sungdong-Ku. Seoul 133-123, KOREA Phone: +82-(0)2-469-2254 Fax. +82-(0)2-469-2264 NACHI-FUJIKOSHI CORP. INDIA REPRESENTATIVE OFFICE A/9A, Sector-16, Noida-201301, Distt. Gautam Budh Nagar, U.P. INDIA Phone: +91-120-2510757 Fax. +91-120-2510042 NACHI (AUSTRALIA) PTY. LTD. Unit 1, 23-29 South Street, Rydalmere, N.S.W, 2116, AUSTRALIA Phone: +61-(0)2-9898-1511 Fax. +61-(0)2-9898-1678 URL: http://www.nachi.com.au/ No.2 Joo Koon Way, Jurong Town, Singapore 628943, SINGAPORE Phone: +65-65587393 Fax. +65-65587371 VIETNAM OFFICE 614 Hong Bang Street, Ward 16, Dist11, Ho Chi Minh City, VIETNAM Phone: +84-8-9603-203 Fax. +84-8-9602-187 No.17, Jalan USJ 21/3, 47630 UEP Subang Jaya, Selangor Darul Ehsan, MALAYSIA Phone: +60-(0)3-80247900 Fax. +60-(0)3-80235884 PT.NACHI INDONESIA SHANGHAI NACHI BEARINGS CO.,LTD. NACHI (SHANGHAI) PRECISION TOOLS CO., LTD. JI.H.R.Rasuna Said Kav.X-O Kuningan, Jakarta 12950, INDONESIA Phone: +62-021-527-2841 Fax. +62-021-527-3029 SHANGHAI NACHI SAW CO., LTD. DAESUNG-NACHI HYDRAULICS CO., LTD. Mostni 73, kolin 4, 28002, CZECH Phone: +420-321-710-200 Fax. +420-321-710-200 FUJIKOSHI-NACHI (MALAYSIA) SDN. BHD. Yitong Industry Zone 258, Fengmao Rd. Malu Town, Jiading, Shanghai 201801, CHINA Phone: +86-(0)21-6915-7200 Fax. +86-(0)21-6915-7669 NACHI BRASIL LTDA. CZECH BRANCH NACHI MEXICANA, S.A. DE C.V. 耐鋸(上海)精密刃具有限公司 NACHI TECHNOLOGY INC. NACHI-FUJIKOSHI CORP. TAIPEI REPRESENTATIVE OFFICE 3F No.276, Sec3, Chung Ching N. Road, Taipei, TAIWAN Phone: +886-(0)2-2596-0118 Fax. +886-(0)2-2596-5346 NACHI ROBOTIC SYSTEMS INC. NACHI (SHANGHAI) PRECISION TOOLS CO., LTD. Yitong Industry Zone 258 Fengmao Road, Malu Town, Jiading, Shanghai, China, 201801 Phone: +86-(0)21-6915-5899 Fax. +86-(0)21-6915-5898 Josep Tarradellas, 58, 1-5, 08029 Barcerona, SPAIN Phone: +34-(0)93-430-6247 Fax. +34-(0)93-419-0897 NACHI PILIPINAS INDUSTRIES, INC. NACHI INDUSTRIES PTE. LTD. NACHI SINGAPORE PTE. LTD. 1st Avenue, Manalac Compound, Sta. Maria Industrial Estate, Bagumbayan, Taguig, Metro Manila, PHILIPPINES Phone: +63-(0)2-838-3620 Fax. +63-(0)2-838-3623 289-22, Yousan-Dong, Yangsan-Si Kyungnam 626800, KOREA Phone: +82-(0)55-385-7891~3 Fax. +82-(0)55-384-3270 NACHI MOTHERSON TOOL TECHNOLOGY LTD. NACHI MACHINING TECHNOLOGY CO. NACHI AMERICA INC. 25 NACHl CZECH S.R.O D-59-60, Sector-6, Noida 201301, Dist. G.B. Nagar, U. P. INDIA Phone: +91-120-425-8372 Fax. +91-120-425-8374 26