A BRIEF LOOK AT NACHI

Transcription

A BRIEF LOOK AT NACHI
Family Brands
Machining
Fruitful, Sustaining
Precise, Enduring
Keen, Prolific
Components
Fundamental, Reliable
A BRIEF LOOK AT NACHI
Bold, Lithe
Robots
Quick, Rigorous
Dignified, Strong
Exquisite, Masterful
Catalog produced in May.
2007
No.1002E-9
Index
Contributing to the Progress of the World of Product Manufacturing
Machining
Responding to the
Market Needs
Cutting Tools
Machine Tools
Broaching Machines
Micro Finisher
Precision Roll Forming
Machines
Special Purpose
Machines
Precision Cutting Tools
Broaches
Hobs
Shaving Cutters
Forming Racks
Precision Dies
Round Tools
Drills
End Mills
Taps
Robots
Automobiles and
Automotive Parts
Aspheric
Generators
Precision Slicing
Machines
CNC Grinding
Machines
Welding and General
Handling Robots
3-4
Electronics,
Electrical Appliances,
Information and
Telecommunications
Heavy Duty/Payload
Handling Robots
Metal Band Saws
5
Clean Robots
Aircraft,
Railroads and
Construction
Machinery
6
Material
Manufacturing
Process
Near-net Shape
Heat Treatment
Cutting
Shaping
Cutting-off
Heat Treatment
Surface
Modification
Grinding
Ultra Precision Machining
Essential Components
Assembly
Welding
Transfer
Machine Tools and
Industrial Machinery
7
Regrinding/Recoating for Cutting Tools
High-Function
Bearings
for Automobiles
High Speed Steels
Hardened Rods
Micron Hard
Fine Multi Alloy
Vacuum Carburizing Furnace
Vacuum Degreasing Washer
Coating Equipment
Coating Process
Ball Bearings
Roller Bearings
Various Other Bearings
8
High-Function
Hydraulic
Equipment
for Industrial
Machines
High-Function
Bearings
for Industrial
Machines
Expanding Latent
Technology
High-Function
Hydraulic
Equipment
for Construction
Machines
Hydraulic Pumps
Hydraulic Valves
Hydraulic Motors
Hydraulic Units
Marketing and
Lifestyle
Cutting Tools
Machine Tools
Precision Dies
Precision Tools
Tool Engineering Services
11-14
Solenoid Valves for Automobiles
3way Solenoid Valves
Linear Solenoid Valves
Automotive Hydraulic Units
Robot Maintenance, Overhaul
Remodeling, Retrofit for Machine Tools
Maintenance of Industrial Furnaces
Technical Consulting
Robot School
Robots
15-16
Special Steels
Industrial Furnaces
Materials
Bearings
Hydraulic Equipment
Bearings
Hydraulic Equipment
Automotive Hydraulics
Automotive Hydraulics
Components
Engineering
17-20
Business Partners
Sumitomo Electric Industries, Ltd.
Sumitomo Electric Hardmetal Corp.
ALLIED MATERIAL CORP.
Kashifuji Works, Ltd.
Kanzaki Kokyukoki Manufacturing Co.,Ltd.
Industrial Metal Products Corp.
1
Sodick Plustech Co., Ltd.
Fujikoshi Machinery Corp.
DAIHEN Corporation
DENSO CORPORATION
Aichi Sangyo Co., Ltd.
JTEKT Corporation
Asahi Seiko Co., Ltd.
The Tata Iron and Steel Co., Ltd.
Chien Hsin Trading Co., Ltd.
Shanghai Automotive Industry Corp.
Daesung Industrial Co., Ltd.
Daido Steel Co., Ltd.
Riken Seiko Co.,Ltd.
Eramet Group
Special Steels
Industrial Furnaces
Coating
21-22
2
Automobiles and Automotive Parts
Safe and Comfortable Driving
Automotive Air Conditioner
Bearings
Engines
Steering
Safe and Stable Steering
Contributing to Higher Energy Efficiency and
Green Processes
Broaching of Steering Racks
Double-row Angular Contact Ball Bearings for
Automotive Air Conditioners
Handling Robots
Spot Welding Robots
Ultra-Heavy-Load Handling Robots
Compressors for Automotive Air Conditioners
MQL Machining System
High-efficiency,
Non Step Deep Hole Drilling
4-point Contact Ball Bearings
BX Series
Vane Material in Power Steering
Pumps Made from HSS
Self-aligning Clutch Release Bearings
Transmissions
MQL Power Cell
For Responsive and Comfortable Driving
Micro Finisher
Constant Velocity Joints
Quiet and Smooth Rotary Transfer
Solenoid Valves for Automobiles
Crankshaft and Camshaft Lapping
Vacuum Heat Treatment and Parts Washer
for Environmental Conservation
Automated Vacuum Carburizing System
3
Example of Transmission Gear
Roller Bearings for Constant Velocity Joints
Precision Rolling
MQL Broaching
High Speed Hob Cutting
Broaches & Gear Cutting Tools
4
Electronics, Electrical Appliances, Information and Telecommunications
Aircraft, Railroads and Construction Machinery
From IT to Home Appliances
Supporting Reliability with High Functionality
Ultra-precision Machining for HDD Magnetic Heads and Optical Communication Systems
Achieving High Productivity with High Precision
Fiber Optic Array
World-leading high-precision broaches and end mills
facilitate the machining of blades for gas turbines and jet
engines.
Light Guide
Multi-filament
Optical Fiber
Electro-Discharge Truing Device
X’s-mill Geo Series
Cellular Phone
Digital Video Camera
For Punching Semiconductor Packaging and
IC Checker Probe Pins
Precision Slicing Machine
Connector
V-groove Block
X-mas Tree Form Broaches
Turbine Disks and Blades
Producing Parts for Liquid Crystal Panels and Molds
for Digital Cameras and DVD Pick Up Lenses in Nanometer
Ensuring High Speed, Safety and Comfort
Journal Bearings for the Bullet Train “Shinkansen”
Bearings for Jet Engines
Bearings for Jet Engines
Journal Bearings for the Bullet Train “Shinkansen”
Ultra-precision Aspheric Generator“NANO ASPHER”
Ultra-fine Wire “Micron Hard”
Ultra-precision Groove Cutting Machine“ NANO GROOVER”
Improving Operability
Load Sensing System
Energy-efficient, Compact and Powerful
Highest ranked hydraulic equipment for
construction machinery in the world
Wheel-drive and Swing Motors,
Variable Volume Piston Pumps
Example of Micron Hard Applications
(Probe Unit for Semiconductor Testing)
Example of Machining by Ultra-precise Aspheric Generator
(Molds for Lenses)
Liquid Crystal TV Screen
Ideal Tool for Producing Compressors for Air Conditioners
Wheel-drive Motor/Swing Motor
Robot Systems for Arc Welding,
Spray Painting and Handling
Variable Volume Piston Pump
Arc Welding Robots
Air Conditioner
Broaches for Machining Compressor Vane Slots
5
Large-sized Glass Substrate Transfer Robot
6
Machine Tools and Industrial Machinery
Marketing and Lifestyle
Achieving High Precision and High Efficiency
Widely-used in Many Areas of Our Lives
Bearings and Hydraulic Equipment for Various Applications
in Machine Tools, Printing Presses and Paper Manufacturing
Machines
Cutting Tools (End Mills) for High-speed Machining of Parts
Profiled Materials that are Near-net Shape
Super Precise Bearings for Machine Tools
Sealed Ball Screw Support Bearings
Tools for DIY – Drills
Tools for DIY – Hand Hacksaw Blades and Jigsaw Blades
Machining Centers
Machining Centers
Printing Presses
New brand for bearings QUEST
Recycling Materials transfer Robots
Compact Energy-saving Hydraulic Units
Bearing for Paper Manufacturing Machines
“Power Meister”, Compact Hydraulic System
of high energy-efficiency and high precision
An earthquake-proof equipment “Magni Cradle”,
which will protect your important assets and information
from earthquakes
Ordinary time
End Mill Doing High Speed Cutting
7
Handling Robots
Profiled Bars [Pre-shape]
Excel Series
Spherical Roller Bearing
During earthquakes
Controls the shock of earthquakes with
rolling technology of bearings
Bearings for opening/closing Stadium Domes
Metal Band Saw Blades for cutting frozen tuna
8
Business Links
Genealogy of Synergies based on Engineering & Product Development
1928
1940
1950
Great Depression and World War II
Creation period
Started business operations
to produce machines and
tools domestically amid the
nationwide industrial
modernization campaign
1970
Postwar rehabilitation Economic growth (early term)
Expansion period
Gained a foothold as a comprehensive machine
manufacturer.
Shaper Cutters
Economic growth (late term) Oil crisis Yen’s appreciation
Diversification and internationalization (2nd term)
Adopted a divisionalized organization system
and expand exports to three big corners of
the world.
Expanded the fields of business operations in an
effort to become a full-fledged mechatronics
manufacturer.
Promoted shift of production to overseas bases.
Precision Molds
Advanced into the field of
cemented carbide tools.
Advanced level of economy Bubble economy
Environmental protection
Put more management resources into core businesses based
on the concept of “Selection and Integration”.
Promote relocation of business operations to overseas countries,
and encourage business tie-ups with other companies.
Ecology and Economy
Broadened the scope of the
environment-compatible tools
Powdered high speed steel FAX tools
Coated Hobs
Tools and machines
New factory
for broach
production
SG Drills
Diamond Coated Cutting Tools
Broach Grinding Machines
Bearing grinder
Broaching Machines
Precision Roll Forming Machines
Developed various types of
Specialized machines.
In-house production of tool and bearing manufacturing
facilities in 1943
Grinding
Coating technology
Created a maintenance
service division as
an independent
business division.
CNC Grinding Machines
Mechanical
technology
Mechanical
technology
technology
Purchased NBM (U.S.A.).
Expanded the scope of
Broaching machine series.
Inline Centers
AQUA Drills
Hydraulically Controlled Robots
Business alliance
with IMPCO (U.S.A.)
Micro Finishers
NC Helical Broaching Machines
Air Spindles
GS-mills
Oval Mills
AG-mills
Aspheric Generators
Vertical Grinders
Power-driven Welding Robots
Spray Painting Robots
Established the Mechanical
Engineering Business globally
Dual Cut Hobs
Mold Meister Ball
MQL Power Long Drills
Hard Broaches
Organized Gear
Production Alliance
(GPA).
Provided dry
machining functions.
Factory for
Gear cutting tools
Expanded the business of
Precision cutting and machine
tools for aircraft
MQL Power Cell
Hard Broaching Machines
High-speed Finishing Broaching Machines
Integration of grinding
business divisions
Jet Finisher
Nano Facer
Nano Groover Nano Aspher
Silicon wafer grinding machine
Sales alliance with
Sodick Plustech
Co., Ltd.
Image-Processing System
Electronic control technology
Handling Robots
SH Series
Business alliance with
SA/SF Series
DAIHEN Corporation.
SG Series
Various Sensors
Organized maintenance service as
an independent business division.
Factory for
broach production
DLC Series
Precision Slicing Machines
Non-axisymmetric Aspheric Generator
Free Curvature Mold Processing Equipment
Micro Grinders
Advanced into the field of super-precision machining, based on
grinding technology, mechanical and control technologies in 1984.
Developed the world’s first
power-driven articulated welding robot.
Hydraulic control
technology
In-house production
facilities
AG Drills
On-machine measurement
system technology
Precision
Machinery
Grinding technology
+ machine elements
Robots
Promoted linkage
between the broach and
broaching machine.
Global Marketing
Implemented the “NACHI-BUSINESS Policy” based
on synergy effects.
Business alliance with
Sumitomo Electric Industries,Ltd.
X’s Mills
Economic upturn
NACHI-BUSINESS
MQL Broaches
In-house equipment/grinding technology
Drill processing machine
Globalization and borderless world
Machining Operations
Expanded the scope of
production to cover
coating tools.
IT revolution
Revival by “Selection and Integration”
Mechatronics
Expanded the scope of
cemented carbide coating tools.
Carbide Drills
2005
Christmas Tree Forms Broaches
Started the domestic production of
cutting tools in 1928.
Machine
Tools
2000
G-coating Tools
Shaving Cutters
Broaches
1990
Machining
Metal Band Saw Blades
Toward a
comprehensive
tooling
manufacturer
1980
Internationalization (1st term)
Rehabilitation period/diversification (1st term)
Expanded businesses in the
wartime economic framework,
creating a firm foundation for
the current businesses.
Hacksaw Blades
Drills
End Mills
Hobs
Cutting
Tools
1960
SC Series
Traveling Robots
Factory for
large-sized robot
Expanded business
to clean room robot
AX Controllers
700kg Class
Handling Robots SC700
9th Generation Large-sized
Glass Substrate Transfer Robots
Created a business division in 1968 through application of the machine tool automation technology
and hydraulic control technology.
Production facility
PM
Developed long-life bearings
through partnership with the
special steel division
Bearings for the Bullet Train “Shinkansen”
Spherical Roller Bearings
Bearings for Printing Machines
(Joint development with special steels division)
Organized as an independent business division through application of the high-quality material
and grinding and heat treatment technologies cultivated
by tool production in 1938.
Reinforced production
frameworks in three major
corners of the world.
Business alliance
with KOYO SEIKO Co., Ltd.
Hydraulic Vane Pumps
Developed
hydro-logic system.
Modular Valves
Automotive
Hydraulics
Solenoid Valves for Automobiles (Downsized Magnetic valves )
AYC Unit
Three-way DUTY Valve for Automobiles
High Speed Steels
Various Volume Piston Pumps
Alloy Tool Steels
Bearing Steels
Developed high quality
bearing steel for shinkansen
bullet train.
Introduced a 30-ton arc
melting furnace to start mass production
of high speed steels.
Started in-house production of special steel for tools and bearings in 1938,
and organized an integrated production framework from materials to products.
Optimum heat treatment
Powdered High Speed Steels
Dot Pins
Profiled Bars
Hardened Rods
Started ESR melting.
Super-bright Wire Rods
Developed high seed steels
for various applications.
Cermet Alloy
Coating technology
Developed material characteristics.
Industrial Furnaces/
Coating
Salt Bath
Factory
in Czech
Seismic Isolation System
Factory for
Precision bearings
Magni Cradle
Improved the
automotive hydraulics
division.
Microminiaturized Solenoid Valve for Automobiles
Compact proportional valve
Seismic Isolation System
Developed
a load sensing system.
NACHICCO
Wheel Motors for Skid Steer Loader
POWER Meisters
In-house production in 1958 for intra-company
machine tools such as broaching machine
Optimum material
Quest Series
Organized into an independent business division based on high degree of reliability of hydraulic control technology and bearing in 1989.
Wheel Motors · Swing Motors
for Construction Machine
IP Pumps
Hydraulic Valves
Hydraulic Units
Factory for
automotive air conditioner
bearings
Starts joint production
with Shanghai Automotive
Industry Group.
Sealed Ball Screw Support Bearings
High reliability
Hydraulic control
technology
Special
Steels
Local production
in Thailand
4-point Contact Ball Bearings
High-Performance Bearing steel
(MS steel)
Material technology
Hydraulic
Equipment
Excel Series
High Performance Bearing Steels
Preharden 4000
Business alliance
with Daido Steel Co., Ltd.
and Riken Steel Co., Ltd.
Developed TIC coating
Vacuum Heat-treatment Furnaces
technique through a partnership
Coating Furnaces
with the cutting tools division.
Nitrogenation Oven
High-bright Furnaces
Factory for Hydraulic motors
Expanded Hydraulic business for
Construction machines
Hydraulic Valve with a
Monitoring Switch
Business alliance
with Erasteel S.A. (FRANCE)
Factory for
Special Steel melting
Built a new precision
wire rods factory.
Developed a new market
for Micron Hard.
Ultra-fine Wires
“Micron Hard”
CDC Process
Micron Hard
By high-function
coating
Special heat treatment
technology
Carburizing Furnaces
Factory for
hydraulic valves
Vacuum Degreasing Washers
Vacuum Carburizing Systems
Developed various
types of coating films.
Animal Waste Incinerators
DLC Coating
Developed a continuous
vacuum carburizing furnace
Inline Cleaning Device
Hybrid Coating
Expanded the scope of Vacuum
carburizing furnace series
Materials
Expansion of
the scope of bearings
for special application
Needle Roller Bearings
for CVJ
Components
Bearings for Automotive
Air Conditioners
Triple Race Bearings
Bearings for Jet Engines
Materials Operations
Roller Bearings
Bearings for Railroad Vehicle
Functional Components Operations
Bearings
Ball Bearings
Organized heat treatment technology from tool and bearing production as an independent business division in 1964.
1928
9
1940
1950
1960
1970
1980
1990
2000
2005
10
Cutting Tools and Machine Tools
Contributing to the Development of Machining through Machinery and Tools
Supporting Machine Tools and Cutting Tools Completely with High Performance and High Precision Required
for Machining Processes
Drilling
Broaching
Aqua Drill Series
SG-ES (ESS) Drills
MQL Power Cell
MQL Power Long Drills
From standard drills to high
precision and high performance
drills a full line up to meet any
applications.
World-leading broaches and
broaching machines
Helical Broach
A wide range of broaching products,
broaches from keyway to largediameter helical and X-mas tree
forms, and broaching machines from
30KN to 500KN.
Jointly with Sumitomo Electric
Industries, Ltd.
Hard Broach
X-mas Tree Form Broach
Proprietary Aqua Coating makes
super-hard drills highly efficient for
dry, wet and mist applications.
HSS drills with end mill shanks
perform accurate positioning
and stable drilling of bore
diameters
MQL, Non step drilling deeply
more than 20 times of drill diameter
3-axis column moving type,
compact and highly flexible
NC Helical Broaching machine
High-speed Hard Broaching machine
Excellent for high precision broaching
of internal helical gears. Highly flexible
with no lead bar and no pit
Achieving high-precision, highperformance semi-dry broaching of
the high-hardness materials
Gear Cutting
Hyper Dual Hobs
Milling
GS Mill Series
AG Mill Series
DLC Cutting Tools
High Speed Inline Center
End Mill Series that satisfies the
high-performance machining
requirements for tooling and
machine parts
Shaving Cutters
Formed Gear Production Alliance
(GPA) jointly with Kashifuji Works,
Ltd. And Kanzaki Kokyukoki
Manufacturing Co., Ltd. to provide
turnkey service for gear production
of automotive and other industries
Jointly with Sumitomo Electric
Industries, Ltd.
High-performance,
wet and dry machining
of gear wheels
CNC Gear Hobbing Machine
Kashifuji Works, Ltd. (GPA)
For finishing gears with
high precision
CNC Shaving Machine
Kanzaki Kokyukoki Manufacturing
Co., Ltd. (GPA)
Roll Forming
GS, world standard carbide end mill
that is developed together with
Sumitomo Electric Industries, Ltd.
Achieving high-performance through
special high-speed coating
The world’s first dry cutting for
aluminum alloys
High reliability column traverse type
machining center
Short forming time with high
precision with use of a forming rack
Contributing to energy and material
savings with no cutting chips
NC Precision Rolling Machine
High-speed rolling of 30 m/min. doubles
machining efficiency.
Energy saving of clean machining with
semi-dry roll forming
Tap and Die
G Tap Series
Tufflets
Forming Racks
High precision maintained with highly efficient machining
Thread Rolling Racks
Providing highly efficient
cutting to threading
Cutting-off
Jointly with tap manufacturers
Efficient cutting-off of materials
such as regular steel and special
steel as well as nonferrous metals
and frozen foods
Metal Band Saw Blades
Superior wear resistance, high efficiency and
long life.
11
Stable and precise thread with chip-free process
Wide array of applications in mass production
through high precision and high efficiency
Saw blades with superior cost
performance for cutting of
various materials
12
Machine Tools, Precision Dies and Precision Tools
Providing Nano-technology in High-tech Fields in Pursuit of Precise Machining
Responding to Demands in Leading Edge Technology Fields with Ultra-fine Machining at the Nanometer Level
Ultra-fine Processing
Grooving and cutting of
hard, brittle materials for
electronics and optical
parts to precise
dimensions of the 0.1
micrometer level
Jointly with IMPCO
(US Company)
Ultra-precision Plane Surface Grinding
Ultra-precision Feed Mechanism
Electrolytic In-process Dress Grinding
Hydrostatic Pressure Screw and Slide
0.1 nm step feed
20 nm or less surface roughness per 300 mm diameter
●“20 nm or less surface
roughness per 300 mm
diameter” is equivalent to
the roughness of the
skating rink of a 150 m
diameter, meaning no
rough spot of the size of
a snow crystal.
●World-class step feed in 0.1 nm
increments achieves backlashfree feed.
3.0
2.0
1.0
Improving surface roughness and roundness of crankshaft bearing surfaces.
Surface of silicon wafer finished to have
a mirror finish
O
Time
H
40μm
0
Micro Finisher
H
0.14nm
Improving surface roughness and
roundness with lapping that uses film
coated with polishing powder.
(nm)
Film Lapping Process
Size of water molecule
150m
Precision Molding
Offering precision dies that support a
wide range of fields, from automotive
parts to electric and electronic
equipment, to aerospace, aircraft,
and precision equipment, as well as
supporting transfer configurations.
Precision Slicing Machine
Precision-machining Technology for
Die Production
Stamping Dies
Progressive Dies
SPG Series
Machining of V-groove for an optical fiber
cable to an accuracy of 0.1μm.
Single Dies
SHG Series
Jig Grinding
Ultra-precision
Molds Process
High-precision cutting and grooving of
crystals and ceramics
Accuracy and quality
End Milling
SLG Series
Best suited to machining a long stroke,
for example, in cutting and separation
of printed circuit boards.
0.5mm
Machining V-grooves of Optical Fiber Array
Aspheric Lenses
Processing machine for lens molds
that require precision forming in
nanometer tolerances.
1mm
Cutting of Glass with Multi-blade
Non-axisymmetric lenses
Ultra-precision Groove Cutting Machine
“NANO GROOVER”
Aspheric Generator for next-generation
DVDs lens molds “NANO ASPHER”
Cutting of IC Chips − Separation into Pieces
Light Guide Plate Performance
Light Guide Plate
Light Source
Mounted with hydrostatic pressure feed mechanism and trace shape measuring unit, this unit finishes
lens molds for laser printers and digital video cameras and light guide plate molds for liquid crystal panels to
nanoscale shape precision.
Productivity
Reflecting
Plate
13
14
Robots
Flexibly Responding to Requests for Advanced Production Lines
Contributing to Automation of Production Lines Based on the World's Number 1 Spot Welders
Handling
Spot Welding
Nachi Robot Series Payload up to 700 kg
In cooperation with Daihen Corporation
A broad lineup to meet a wide selection of applications and spaces.
765
VS Series
SG160R
Parts Assembly and
Handling
1,250
850
SCO6F
1,180
SG160P
SC06F,EX-V6,EX-V16
Spot Welding
VS05E
Arc Welding
650
1,175
Providing the high speed, wideranging movements and the highly
accurate repetition of positioning
for the large and small parts
SC15F,35F,50F
Achieving the optimal track
and high-speed movement of
servo gun that is synchronized
with the robot movement
1,465
1,660
Handling
Spot Welding
Daihen EX-V6
SC35F
SH200
1,780
Standard Handling Cell
2,250
SH133,166,200
1,135
SC500
SC700
SC400
Standard Spot Welding Cell
1,430
3,000
3,782
Arc Welding
Ultra-Heavy-Load Handling
2,635
2,100
SC300F,400L,500,700
AX Control Unit
Developing high-precision paths
jointly with Daihen Corp
Handling
SJ120C
The world’s largest ultra-heavy-load
Handling Robot capable of transporting
automobile body
SC400LC
5th Generation
SJ25C
9th Generation
SJ25C,80C,120C
SH133C,200C,SC400LC
Large-sized Glass Substrate Transfer Robot
10
Spot Welding for Automobile Parts
SH166
Making a factory clean and quiet with high-quality welding of no sputter
15
Arc Welding for Housing Materials
SC15F
Effective use of space with overhead suspension specification
Loading Work for Machine Tools
SC15F
Layout that allows a robot to supply work for multiple machines
Long hours of unmanned operation with Work Stocker
100
700
Material Handling with Vision Sensor
Robot Payload: kg
ST166
Parts position detected by 3D Vision Sensing
16
Bearings
Functional Parts that Support Safety, Reliability and Comfort
Long Life at High Speed and High Accuracy, Plus Compactness
Longer Life
Advanced Functions
Excel Series
Deep-groove Ball Bearings
Low Torque and Sealing Capability
Constant Velocity Joints
Automotives Air Condition Compressor
Transmission
Motors
Paper Manufacturing Machines
Excel Series
Spherical Roller Thrust Bearings
With the world largest load capacity, these
bearings can be used in the high-temperature
environment
Excel Series
Spherical Roller Bearings
With the world largest load
capacity, these bearings can be
used in the high-temperature
environment
Injection Molding Machine
Roller Bearings for Constant Velocity
Joints
Bearings for Automotive Air
Conditioners
Keystone Type Cylindrical Roller
Bearings
Pull-type Auto-centering Clutch
Release Bearings
High-performance bearings for superb
operability, comfort and safety in
automobile diving
Thin-walled compound ball bearings that
have the top market share in the world have
high performance and are lightweight and
compact plus they stand up to high speed,
high temperatures and vibrations
These cageless, full complement roller
bearings have a long operating life.
The special heat treatment, even in poor
lubrication applications, allows them to
last a long time
For high power and high performance
transmission
High Speed and High Reliability
Higher Speed and Higher Precision
Developing New Technologies
Lightweight and Compact Bearings for Axles capable of
withstanding the high speed of the bullet train “Shinkansen”
Seismic Isolation System
Highly reliable in protecting houses from earthquakes by preventing the
transmission of seismic motion to the structure with rotational movement
Precision Bearings Evolve with Advances in High-speed Machining
Revolutions
rpm
50,000
Sealed Ball Screw Support
Bearings
Supporting maintenance-free
machinery with Sealed Ball Screw
Support Bearings in high-precision
application
The Bullet Train 700-series “Shinkansen Nozomi”
0-series Shinkansen
300-series Shinkansen
700-series Shinkansen
80kg
Max. speed
200
1960
17
1990
2000
Max. speed
Using angular contact ball bearings for high-speed
spindle operations (MQL Power Cell)
300km/h
Bearing weight
1980’s
1990’s
1960’s
Angular Ball Bearings Angular Ball Bearings Angular Ball Bearings
BNH type
Hybrid type
(Small Ball Bearings) (Ceramic Ball Bearings)
This system uses highly reliable
rolling bearings that support the
weight of the structure to prevent
direct transmission of seismic motion
to the structure
Year
18
Hydraulic Equipment and Automotive Hydraulics
Functional Parts that Support Safety, Reliability and Comfort
Powerful and Reliable with Compact Power Control
Compact
Composite and Multi-functional
Two-pump Functions Integrated into a Single Pump
Optimum Control of Automotive AT and CVT
75g
φ24
33% Lighter
than
Conventional
Models
Load Sensing System
Necessary functions are compactly integrated
50g
φ20
Discharge Port P1
Discharge Port P2
Tandem Type (conventional type)
Conventional Type
Solenoid Valves for Automobiles
Compact Type
Compact design through optimized shape of solenoid
Discharge Port P1
Energy-saving
Environmentally-friendly Hydraulic Units
Hydraulic Units with Low Noise and Low Heat Generation
Energy-saving Hydraulic Units for Supply Power to Machine Tools
Discharge Port P2
Variable Piston Pump for
Small Excavators
Split-flow Type
64dB(A)
54dB(A)
Pressure
: 7 MPa at Full Cut-off
Drive Speed : 1800 min ー1
Energy savings
of 40 % over
conventional
models
Required Power
Noise Level dB(A)
Pressure
: 7 MPa at Full Cut-off
Drive Speed : 1800 min ー1
Strengthening small excavator wheel drive motors
and swing motors
Noise: 10 dB (A)
Lower than that
of Conventional
Models
Improving operability with a unique control
system and realizing the single pump load
sensing by eliminating the pump for a swing
motor
Series of Power Control Products
Developing Safe, Stable Power Control Widely for Various Industries
PZS Piston Pump
NACHI NN Pack
Conventional Type NACHI NN Pack
NSP Series
Conventional Type
Civil Engineering
Machines
NSP Series
Construction
Machines
Power Meister
High-pressure and High-precision
Forging Machines
High-pressure No-leak Valves
Industrial Machines
Compact hydraulic system with substantial
energy saving and high precision
Maximum Applicable
Pressure 35MPa
High-pressure Valve Series
19
PZH Piston Pump
Power Meister
Power Consumption
Power Meister vs Conventional Uni-pump
2.0
(kW)
Power Meister
Conventional Uni-pump
Injection Molding
Machines
SL Solenoid Valves
Wheel Drive Motors
0.9 kW
Energy-saving
at Held Pressure
of 21 MPa
1.5
Swing Motors
SA SS Solenoid Valves
Machine
Tools
Automobiles
1.0
Power
Providing greater compactness in hydraulic equipment
Power Consumption1 (at pressure holding)
Realizing Reliable Power Control
0.5
PZ Piston Pump
Solenoid Valves for
Automobiles
UVN Pump
Pressure
0
5
10
15
Pressure
20
25
30
(MPa)
20
Special Steels
Industrial Furnaces and Coating
Creating New Value by Combining
Adding High-performance Functions
Improving Cost Performance by Matching Shape and Hardness to Applications
Materials, Heat Treatment and Coating
and Values to Materials
Creating New Value by Outstanding Treatment Processes
Example of Washing (Gears)
Supporting a Wide Range of
Applications Based on
Materials Technology
Example of Washed Parts (Electric Parts)
Shaping Technology
Heat-treated and ready for production
Supplying materials that are as thin as a
human hair (Micron Hard) and pre-shaped
materials that are close to finished products
Hardened Rods “Pre-harden”
Heat Treatment and Surface
Processing Technology
Maximizing material performance through
coatings and special wire heat treatment
(Pre-harden).
Challenging to the limits of small diameters
Vacuum Carburizing Furnace
Vacuum Degreasing Washer
The environmentally friendly EN-CARBO process enables lowcost, high-precision carburizing. Ideal for automobile parts, such
as transmission gears.
Hydrocarbon-based solvents are used as a
substitute for harmful chlorine organic solvents.
It is ideal for washing before and after heat
treatment and for washing parts.
Ultra-fine Wires “Micron Hard”
Example of Automated Vacuum Carburizing
(Transmission Gears)
Automated Vacuum Carburizing System
[φ0.2mm]
Combining a vacuum carburizing furnace, vacuum
degreasing washer, tempering furnace and transfer
unit enables clean, flexible heat treatment and
unmanned operation.
[φ0.07mm]
[Lead of a mechanical pencilφ0.5mm]
As close as can be to the final product shape
Comparison of Micron Hard and the mechanical pencil lead
Profiled Bars “Pre-shape”
Examples of Coating
Metallurgical Technology for the World Top Level Tools and Essential Components
Application Examples
X-mas Tree Form Broaches
for Jet Engines
Linear Bearings (Pre-shape)
Clutch Plates
High-grade ceramic coated films such as TiN, TiCN, TiAIN, CrN and DLC can be
easily obtained. This machine is ideal for wear-resistant coating on dies, cutting
tools and machine parts.
Vane for Hydraulic Pumps (Pre-shape)
Bearings for Jet Engines
21
DLC (Diamond Like Carbon)
Excellent friction characteristics and diamond-like hardness, ideal for wear
resistance on sliding parts.
Probe Unit for Semiconductor Testing
(Micron Hard)
Print Head for Dot Matrix Printers (Micron Hard)
PVD Coating Equipment
Mold
22
NACHI COMPLEX
Engineering Service
NACHI COMPLEX provides with Stages and Functions which are Keys for Companies
Engineering Services Throughout the World
NACHI-BUSINESS Galaxy
NACHI Current
Machinery & Robot Stage
Showroom
Machining & Robot demonstration
Engineering Seminar
Robot Maintenance
Tribology Stage
Components for automobiles and industrial machinery
Quality Assurance
Laboratory (QA Lab)
Kohki Hall
General-purpose Hall
Bearing Performance Test
Three-dimensional
measurement
Showroom
Precision measurements
Café Across
Nachi-Fujikoshi Museum
Dining Hall for the visitors
Memorial Hall
Technical Consulting
Demonstration of Drilling
23
Robot Operation Training
24
Subsidiaries
Tokyo Head Office
Shiodome Sumitomo Bldg.17F, 1-9-2 Higashi-Shinbashi, Minato-ku, Tokyo 105-0021
Toyama Head Office
1-1-1 Fujikoshi-Honmachi, Toyama 930-8511
Phone : +81-(0)3-5568-5111 Fax : +81-(0)3-5568-5206
URL : http://www.nachi-fujikoshi.co.jp/
E-mail : [email protected]
Phone : +81-(0)76-423-5111 Fax : +81-(0)76-493-5211
Overseas Sales Companies
AMERICA
EUROPE
NACHI AMERICA INC. HEADQUARTERS
NACHI EUROPE GmbH
MANILA OFFICE
17500 Twenty-Three Mile Road, Macomb,
Michigan, 48044, U.S.A.
Phone: +1-586-226-5151
Fax. +1-888-383-8665
URL: http://www.nachiamerica.com/
Bischofstrasse 99, 47809, Krefeld, GERMANY
Phone: +49-(0)2151-65046-0
Fax. +49-(0)2151-65046-90
URL: http://www.nachi.de/
Km23 East Service Road, Capang Muntinlupa,
City Metro Manila, PHILIPPINES
Phone: +63-(0)2-850-0864
Fax. +63-(0)2-850-0864
SPAIN BRANCH
INDIANA BRANCH
715 Pushville Road, Greenwood, Indiana, 46143,
U.S.A.
Phone: +1-317-535-5527
Fax. +1-317-535-3659
Av. Alberto Alcocer 28, 1-A,
28036, Madrid, SPAIN
Phone: +34-(0)91-302-6440
Fax. +34-(0)91-383-9486
NACHI (SHANGHAI) CO., LTD.
Yitong Industry Zone 258, Fengmao Rd. Malu Town,
Jiading, Shanghai 201801, CHINA
Phone: +86-(0)21-6915-2200
Fax. +86-(0)21-6915-5427
BARCELONA OFFICE
WEST COAST BRANCH
12652 E. AIondra Blvd. Cerritos, California, 90703,
U.S.A.
Phone: +1-562-802-0055
Fax. +1-562-802-2455
MIAMI BRANCH-LATIN AMERICA DIV.
Tokyo Head Office
Shiodome Sumitomo Bldg.
2315 N.W. 107th Ave., Doral, Florida, 33172, U.S.A.
Phone: +1-305-591-0054/0059/2604
Fax. +1-305-591-3110
Toyama Head Office, Toyama Plant
Products: Cutting Tools, Machine Tools, Bearings and Robots
ATLANTA OFFICE
Overseas Manufacturing Companies
AMERICA
EUROPE
NACHI TECHNOLOGY INC.
NACHl INDUSTRIAL, S.A.
713 Pushville Road, Greenwood, Indiana, 46143,
U.S.A.
Phone: +1-317-535-5000
Fax. +1-317-535-8484
URL: http://nachitech.com/
Poligono Industrial, El Montalvo, Parcelas 74, 37008
Salamanca, SPAIN
Phone: +34-(0)923-194-019
Fax. +34-(0)923-194-309
NACHI MACHINING TECHNOLOGY CO.
Prumyslova 2732, 440 01 Louny, CZECH
Phone: +420-415-930-930
Fax. +420-415-930-940
17500 Twenty-three Mile Road, Macomb,
Michigan, 48044, U.S.A.
Phone: +1-586-263-0100
Fax. +1-586-263-4571
URL: http://www.nachimtc.com/
NACHI CZECH S.R.O.
ASIA and OCEANIA
NACHI PRECISION NORTH CAROLINA INC.
NACHI TECHNOLOGY (THAILAND) CO., LTD.
1836 Lindbergh Street Suite 400, Charlotte, North
Carolina, 28208, U.S.A.
Phone: +1-704-391-1511
Fax. +1-704-391-1648
3/16 M, 2, Rojana Industrial Estate
Nongbua, Ban Khai, Rayong, 21120, THAILAND
Phone: +66-38-961-682
Fax. +66-38-961-683
NACHI BRASIL LTDA.
NACHI INDUSTRIES PTE. LTD.
Avenida João XX III, No.2330, Jardim São Pedro,
Mogi das Cruzes, S.P., BRAZIL, CEP 08830-000
Phone: +55-11-4793-8800
Fax. +55-11-4793-8870
URL: http://www.nachi.com.br/
No.2 Joo Koon Way, Jurong Town, Singapore
628943, SINGAPORE
Phone: +65-68613944
Fax. +65-68611153
URL: http://www.nachinip.com.sg/
Six Concourse Parkway, Suite 2995 Atlanta, GA
30328, U.S.A.
Phone: +1-770-393-0270
Fax. +1-770-393-0271
NACHI C.Y. CORP.
No.109, Kao Young North Rd, Lung-Tan Hsin, TaoYuan Hsien, TAIWAN
Phone: +886-(0)3-47l-7651
Fax. +886-(0)3-471-8402
DONGGUAN NACHI C.Y. CORPORATION
Dangyong Village, Hongmei Town Dongguan City,
Guangdong, CHINA
Phone: +86-(0)769-8843-1300
Fax. +86-(0)769-8843-1330
SHANGHAI NACHI BEARINGS CO., LTD.
Yitong Industry Zone
258, Fengmao Rd. Malu Town,
Jiading, Shanghai 201801, CHINA
Phone: +86-(0)21-6915-6200
Fax. +86-(0)21-6915-6202
22285 Roethel Drive, Novi, Michigan, 48375,U.S.A.
Phone: +1-248-305-6545
Fax. +1-248-305-6542
URL: http://www.nachirobotics.com/
NACHI CANADA INC.
89 Courtland Ave., Unit No.2, Concord, Ontario, L4K
3T4, CANADA
Phone: +1-905-660-0088
Fax. +1-905-660-1146
URL: http://www.nachicanada.com/
Urbina No.54, Parque Industrial Naucalpan,
Naucalpan de Juarez,
Estado de Mexico C.P. 53370, MEXICO
Phone: +52-55-3604-0832/0842/0081
Fax. +52-55-3604-0882
NACHI-FUJIKOSHI CORP.
KOREA REPRESENTATIVE OFFICE
U.K. BRANCH
Unit 7, Junction Six Industrial Estate, Electric
Avenue, Birmingham B6 7JJ, U.K.
Phone: +44-(0)121-250-1890
Fax. +44-(0)121-250-1899
ASIA and OCEANIA
NACHI-FUJIKOSHI CORP.
THAILAND REPRESENTATIVE OFFICE
Chai-ho Wongwaiwat Bldg. 889 Srinakarin Road,
Samutprakarn, THAILAND 10270
Phone: +66-2-748-7322~4
Fax. +66-2-748-7325
NACHI SINGAPORE PTE. LTD.
2F Dongsan Bldg. 276-4, Sungsu 2GA-3DONG
Sungdong-Ku. Seoul 133-123, KOREA
Phone: +82-(0)2-469-2254
Fax. +82-(0)2-469-2264
NACHI-FUJIKOSHI CORP.
INDIA REPRESENTATIVE OFFICE
A/9A, Sector-16, Noida-201301, Distt. Gautam Budh
Nagar, U.P. INDIA
Phone: +91-120-2510757
Fax. +91-120-2510042
NACHI (AUSTRALIA) PTY. LTD.
Unit 1, 23-29 South Street, Rydalmere, N.S.W,
2116, AUSTRALIA
Phone: +61-(0)2-9898-1511
Fax. +61-(0)2-9898-1678
URL: http://www.nachi.com.au/
No.2 Joo Koon Way, Jurong Town, Singapore
628943, SINGAPORE
Phone: +65-65587393
Fax. +65-65587371
VIETNAM OFFICE
614 Hong Bang Street, Ward 16, Dist11, Ho Chi Minh
City, VIETNAM
Phone: +84-8-9603-203
Fax. +84-8-9602-187
No.17, Jalan USJ 21/3, 47630 UEP Subang Jaya,
Selangor Darul Ehsan, MALAYSIA
Phone: +60-(0)3-80247900
Fax. +60-(0)3-80235884
PT.NACHI INDONESIA
SHANGHAI NACHI BEARINGS CO.,LTD.
NACHI (SHANGHAI)
PRECISION TOOLS CO., LTD.
JI.H.R.Rasuna Said Kav.X-O
Kuningan, Jakarta 12950, INDONESIA
Phone: +62-021-527-2841
Fax. +62-021-527-3029
SHANGHAI NACHI SAW CO., LTD.
DAESUNG-NACHI
HYDRAULICS CO., LTD.
Mostni 73, kolin 4, 28002, CZECH
Phone: +420-321-710-200
Fax. +420-321-710-200
FUJIKOSHI-NACHI (MALAYSIA) SDN. BHD.
Yitong Industry Zone
258, Fengmao Rd. Malu Town,
Jiading, Shanghai 201801, CHINA
Phone: +86-(0)21-6915-7200
Fax. +86-(0)21-6915-7669
NACHI BRASIL LTDA.
CZECH BRANCH
NACHI MEXICANA, S.A. DE C.V.
耐鋸(上海)精密刃具有限公司
NACHI TECHNOLOGY INC.
NACHI-FUJIKOSHI CORP.
TAIPEI REPRESENTATIVE OFFICE
3F No.276, Sec3, Chung Ching N. Road, Taipei, TAIWAN
Phone: +886-(0)2-2596-0118
Fax. +886-(0)2-2596-5346
NACHI ROBOTIC SYSTEMS INC.
NACHI (SHANGHAI)
PRECISION TOOLS CO., LTD.
Yitong Industry Zone
258 Fengmao Road, Malu Town, Jiading,
Shanghai, China, 201801
Phone: +86-(0)21-6915-5899
Fax. +86-(0)21-6915-5898
Josep Tarradellas, 58, 1-5, 08029 Barcerona, SPAIN
Phone: +34-(0)93-430-6247
Fax. +34-(0)93-419-0897
NACHI PILIPINAS INDUSTRIES, INC.
NACHI INDUSTRIES PTE. LTD.
NACHI SINGAPORE PTE. LTD.
1st Avenue, Manalac Compound, Sta. Maria
Industrial Estate, Bagumbayan, Taguig, Metro
Manila, PHILIPPINES
Phone: +63-(0)2-838-3620
Fax. +63-(0)2-838-3623
289-22, Yousan-Dong, Yangsan-Si Kyungnam 626800, KOREA
Phone: +82-(0)55-385-7891~3
Fax. +82-(0)55-384-3270
NACHI MOTHERSON TOOL
TECHNOLOGY LTD.
NACHI MACHINING TECHNOLOGY CO.
NACHI AMERICA INC.
25
NACHl CZECH S.R.O
D-59-60, Sector-6, Noida 201301,
Dist. G.B. Nagar, U. P. INDIA
Phone: +91-120-425-8372
Fax. +91-120-425-8374
26