AII 13084 - Wing Spoiler.fm

Transcription

AII 13084 - Wing Spoiler.fm
Accessory
INSTALLATION
INSTRUCTIONS
PARTS LIST
Application
Publications No.
VERSION 1
2015 CIVIC
4-DOOR
WING SPOILER
2
Issue Date
SEPT 2014
EPT sealers
Wing spoiler
Right trunk spring (marked red)
Left trunk spring (marked yellow)
Alcohol swab
TOOLS AND SUPPLIES REQUIRED
Phillips screwdriver
Drill
Eye protection (face shield, safety goggles, etc.)
Center punch
Template
File
Touch-up paint
Felt-tip pen
Diagonal cutters
Shop towel
Isopropyl alcohol
Urethane tape
Ratchet
10 mm Socket
Torque wrench
Tape
4
Cap nuts
Heavy gloves
High-quality paste wax
10 mm Open end wrench
Masking tape
Subharness
7
Wire ties
The following tools are available through the Honda Tool
and Equipment Program. On the iN, click on: Service >
Service Bay > Tool and Equipment Program, then enter
the number under “Search”. Or, call 888-424-6857.
• Trim Tool Set (T/N SOJATP2014)
• Trunk Spring Tool (T/N 07AAZ-S0KA100)
• Rotabroach Hole Cutting Kit (T/N BLR11201SO)
© 2013 American Honda Motor Co., Inc. – All Rights Reserved.
AII 52263 (1409)
08F13-TR0-1000-9
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Illustration of the Wing Spoiler on the Vehicle
2.
Open the trunk lid. If equipped, remove the trunk lid
trim panel (11 clips).
WING SPOILER
TRUNK LID
SUBHARNESS
CLIP
TRUNK LID
TRIM PANEL
(if equipped)
QB51501AJ
10 CLIPS
Q072802BJ
INSTALLATION
Installing the Wing Spoiler
Customer Information: The information in this
installation instruction is intended for use only by skilled
technicians who have the proper tools, equipment, and
training to correctly and safely add equipment to your
vehicle. These procedures should not be attempted by
“do-it-yourselfers.”
3.
Close the trunk lid. To prevent the metal shavings
from falling onto the trunk floor, attach strips of tape
to the trunk lid as shown.
TRUNK LID
TAPE
NOTE:
• Be careful not to damage the paint finish.
• This wing spoiler kit should be installed only if the
ambient air temperature is 15°C (60°F) or above.
• Clean and wax the areas to be covered with a highquality paste wax.
• To allow the adhesive to cure, do not wash the vehicle
for 24 hours. Please advise the customer.
1.
Disconnect the negative cable from the battery.
TAPE
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AII 52263 (1409)
QB51101AJ
© 2013 American Honda Motor Co., Inc. – All Rights Reserved.
4.
Place the template on the left side of the trunk lid,
and align the template with the edge of the trunk lid
as shown. Tape the template to the trunk lid with
strips of masking tape.
7.
Turn the template over. Place the template on the
right side of the trunk lid, and align the template with
the edge of the trunk lid as shown. Tape the template
to the trunk lid with strips of masking tape.
SECTION VIEW
TEMPLATE
Align.
TRUNK LID
TRUNK LID
TRUNK LID
SECTION VIEW
TEMPLATE
TEMPLATE
TEMPLATE
Align the edge
of the template
with the edge of
the trunk lid.
Align the edge
of the template
with the edge of
the trunk lid.
MASKING
TAPE
5.
Align.
TRUNK LID
MASKING
TAPE
QB51508AJ
Using a felt-tip pen, mark the trunk lid through the
template at the three locations shown on the
template.
8.
Using a felt-tip pen, mark the trunk lid through the
two outboard in the template. Do not mark the
inboard hole.
TRUNK LID
TRUNK LID
FELT-TIP PEN
QB80701AJ
FELT-TIP PEN
Do not mark.
TEMPLATE
TEMPLATE
2 MARKS
3 MARKS
QB51509BJ
6.
Remove the template.
© 2013 American Honda Motor Co., Inc. – All Rights Reserved.
QB80702AJ
9.
Remove the template.
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10. Center-punch the five marks you made on the trunk
lid. If using an automatic center punch, set it to the
minimum setting.
12. While wearing eye protection, drill a 10 mm hole at
the remaining center-punched mark with a 10 mm
hole cutter. Drill perpendicular to the trunk lid.
Drill perpendicularly.
DRILL
(10 mm
HOLE CUTTER)
2 MARKS
CENTER PUNCH
TRUNK
LID
TRUNK
LID
MARK
(Drill only
the left (driver’s) side.)
TRUNK LID
3 MARKS
QB80703AJ
11. While wearing eye protection, drill four outboard
8 mm holes at the center-punched marks with an
8 mm hole cutter. Drill perpendicular to the trunk lid.
Drill
perpendicularly.
QB51511BJ
13. Remove the tape installed in step 3. Remove all
burrs and metal shavings with a file, and apply touchup paint to the edges of the holes.
14. Fit the four studs on the wing spoiler into the four
8 mm holes to check the hole positions. If the holes/
studs do not align, enlarge the holes with a file and
apply touch-up paint. After the paint has dried, check
the alignment again.
4 STUDS
DRILL
(8 mm
HOLE
CUTTER)
WING
SPOILER
4 MARKS
TRUNK LID
TRUNK
LID
4 HOLES,
8 mm
QB51512AJ
TRUNK LID
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QB80704AJ
15. Remove the wing spoiler.
AII 52263 (1409)
© 2013 American Honda Motor Co., Inc. – All Rights Reserved.
16. Using the alcohol swab, thoroughly clean the trunk
lid where the wing spoiler will attach.
18. Remove two adhesive backings from the wing
spoiler.
Clean with an
alcohol swab.
4 STUDS
TRUNK LID
2 ADHESIVE
BACKINGS
(Remove.)
Clean with an
alcohol swab.
WING
SPOILER
4 HOLES,
8 mm
ALCOHOL
SWAB
TRUNK LID
QB51513AJ
17. Route the wing spoiler harness down through the
10 mm hole you just drilled. Seat the grommet in the
10 mm hole.
•
Route the wing spoiler harness 2-pin connector
as shown.
•
Install the wing spoiler harness by holding the
grommet.
•
Make sure to check that the grommet is secured
properly.
QB51515AJ
19. Position the wing spoiler on the trunk lid by inserting
four studs into the 8 mm holes in the trunk lid.
20. Hold the wing spoiler firmly against the trunk lid over
the adhesive tapes with the palm of your hand for
30 seconds.
21. Open the trunk lid. Install four cap nuts on the wing
spoiler studs, two on each side. Torque the cap nuts
to 9.0 N·m (6.5 lbf·ft).
WING
SPOILER
4 STUDS
TRUNK LID
WING
SPOILER
WING
SPOILER
HARNESS
TRUNK
LID
4 CAP NUTS
FRONT
Q072813AJ
GROMMET
WING SPOILER
HARNESS
2-PIN CONNECTOR
Installing the Trunk Springs
10 mm
HOLE
10 mm HOLE
© 2013 American Honda Motor Co., Inc. – All Rights Reserved.
QB51514AJ
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22. Push the tabs, and pull down the left and right seatback release levers to release the hooks. Move the
left and right seat-back release levers out of your
way.
HOLE
24. Put on heavy gloves to protect your hands. With an
assistant holding the trunk lid open, remove both
trunk springs with the trunk spring tool. Pull the trunk
spring tool slowly and carefully toward you. First
remove the right trunk spring, then remove the left
trunk spring.
HOOK
Push.
SEATBACK
RELEASE
LEVER
TAB
VEHICLE
PANEL
2 LEFT
TRUNK
SPRING
(Discard.)
LEFT SEATBACK RELEASE
RIGHT SEAT-BACK
RELEASE LEVER
(if equipped)
1 RIGHT
TRUNK
SPRING
(Discard.)
QB51117AJ
23. Remove the center clip from the left and right trunk
springs.
LEFT SIDE
TRUNK LID HINGE
TRUNK SPRING TOOL
QB51516BJ
LEFT
TRUNK SPRING
RIGHT
TRUNK SPRING
CENTER
CLIP
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QB20109AX
AII 52263 (1409)
© 2013 American Honda Motor Co., Inc. – All Rights Reserved.
25. Install the new left and right trunk springs in the
reverse order of removal:
•
26. Reinstall the center clip to the trunk springs.
Install the yellow marked trunk spring in the slot
in the left side (driver’s side) trunk lid hinge and
to the right (passenger’s side) hinge bracket;
install the red marked trunk spring in the slot in
the right side (passenger’s side) trunk lid hinge
and to the left (driver’s side) hinge bracket.
•
Rotate the trunk spring tool as you pull it towards
you.
•
Set the trunk springs in the first notch of the
hinge brackets if the vehicle is not equipped with
a trunk lid trim panel; set the trunk springs in the
second notch of the hinge brackets if the vehicle
is equipped with a trunk lid trim panel.
NEW LEFT
TRUNK SPRING
NEW RIGHT
TRUNK SPRING
NOTICE: Be careful when installing the trunk springs it
could repel with strong force and cause injury.
CENTER
CLIP
QB20203AX
Routing the Subharness
= FIRST NOTCH
Not equipped with a
trunk lid trim panel.
27. Remove two clips from the left side trunk trim.
= SECOND NOTCH
Equipped with a
trunk lid trim panel.
RIGHT
HINGE
BRACKET
RIGHT SIDE
TRUNK LID
HINGE
LEFT SIDE
TRUNK TRIM
LEFT SIDE
TRUNK LID
HINGE
2 NEW RIGHT
TRUNK
MARKED
SPRING
RED
2 CLIPS
1 NEW LEFT
TRUNK SPRING
MARKED
YELLOW
LEFT HINGE
BRACKET
© 2013 American Honda Motor Co., Inc. – All Rights Reserved.
Q072818AJ
QB51517AJ
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28. Using isopropyl alcohol on a shop towel, thoroughly
clean the trunk lid where the urethane tape will
attach.
VEHICLE PANEL
EDGE
31. Route the subharness through the holes in the
vehicle panel as shown.
Clean using
isopropyl alcohol.
HOLE
HOLE
VEHICLE
PANEL
URETHANE TAPE
HOLE
LEFT SIDE
TRUNK TRIM
LEFT SIDE TRUNK
LID HINGE
TRUNK LID
SUBHARNESS
Q072824BJ
SUBHARNESS 2-PIN
CONNECTOR (GREEN)
Q072819AJ
29. Apply the urethane tape to the vehicle panel edge as
shown.
32. Continue to route the subharness through the holes
in the vehicle panel as shown.
30. Secure the wing spoiler harness to the vehicle
harness with one wire tie. Do not secure the wire tie
to the trunk opener cable.
SUBHARNESS
HOLE
HOLE
WING SPOILER
HARNESS
WIRE TIE
WIRE
TIE
TRUNK
OPENER
CABLE
VEHICLE
PANEL
WING
SPOILER
HARNESS
SECTION
VIEW
Q072825BJ
VEHICLE
HARNESS
TRUNK LID
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VEHICLE
HARNESS
Q072820AJ
AII 52263 (1409)
© 2013 American Honda Motor Co., Inc. – All Rights Reserved.
33. Unplug the vehicle 2-pin connector from the highmount brake light connector.
35. Align the green tape on the subharness with the
vehicle clip, and secure the subharness to the
vehicle harness with one wire tie.
VEHICLE 2-PIN CONNECTOR
TRUNK LID
VEHICLE
HARNESS
VEHICLE
CLIP
HIGH-MOUNT
BRAKE LIGHT
CONNECTOR
GREEN
TAPE
Q072826CJ
34. Plug the vehicle 2-pin connector into the subharness
2-pin connector. Wrap one EPT sealer around the
vehicle 2-pin connector and the subharness 2-pin
connector.
SUBHARNESS
WIRE
TIE
Q072822BJ
36. Connect two wire ties together and secure the
subharness to the vehicle panel with the connected
wire tie.
SUBHARNESS
SUBHARNESS
HOLE
CONNECTED
WIRE TIE
HOLE
HOLE
SUBHARNESS
2-PIN
CONNECTOR
VEHICLE
PANEL
CONNECTED
WIRE TIE
LEFT
SIDE
TRUNK
TRIM
EPT SEALER
QA42601AJ
VEHICLE 2-PIN
CONNECTOR
2 WIRE TIES
VEHICLE
PANEL
SECTION
VIEW
SUBHARNESS
Q072830AJ
© 2013 American Honda Motor Co., Inc. – All Rights Reserved.
AII 52263 (1409)
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37. Plug the wing spoiler harness 2-pin connector into
the subharness 2-pin connector. Wrap one EPT
sealer around the wing spoiler harness 2-pin
connector and the subharness 2-pin connector.
WING SPOILER
HARNESS
TRUNK LID
39. Check that all wire harnesses are routed properly
and all connectors are plugged in.
40. Reinstall all removed parts.
41. Reconnect the negative cable to the battery, and
check operation of all of the lights.
42. Press and hold the radio power button for two
seconds to restore radio and navi (if equipped)
system functions.
43. Reset the clock on vehicles without navigation.
EPT SEALER
SUBHARNESS
SUBHARNESS
2-PIN
CONNECTOR
Q072821BJ
WING SPOILER
HARNESS 2-PIN
CONNECTOR
38. Secure the subharness to the vehicle harness with
three wire ties in the area shown. Do not secure the
wire tie to the trunk opener cable.
TRUNK LID
VEHICLE
HARNESS
WIRE
TIE
TRUNK
OPENER
CABLE
SUBHARNESS
SUBHARNESS
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3 WIRE
TIES
LEFT SIDE
TRUNK LID
HINGE
LEFT
SIDE
TRUNK
LID
HINGE
SECTION
VIEW
VEHICLE
HARNESS
Q072823AJ
AII 52263 (1409)
© 2013 American Honda Motor Co., Inc. – All Rights Reserved.