PARTS FEEDER
Transcription
PARTS FEEDER
Examples of equipment layouts for different types of workpiece ・ High Frequency Mini Parts Feeder Space-saving Design ・Parts Feeder for Ultra Thin Material PARTS FEEDER ・ High Frequency Mini Parts Feeder with CCD Camera Sorting ・ HSE Series High Frequency Mini Parts Feeder ・ High Frequency Mini Parts Feeder for Micro-sized Workpiece / High Speed Feeding For safe and reliable operation, it is essential to read the user’s manual carefully before using this equipment. Shiba NBF Tower, 1-30, Shibadaimon 1-chome, Minato-ku, Tokyo, 105-8564, Japan TEL +81-3-5473-1864 FAX +81-3-5473-1845 101 Cecil Street #13-12 Tong Eng Building Singapore 069533 TEL +65-6223-6122 FAX +65-6225-2729 406 Moo 2 Bangpoo Industrial Estate (Soi 2 c) Sukhumvit Road Tambol Bangpoomai, Amphur Muangsamutprakam, Sumutprakarn, Thailand 10280 TEL +66-2323-3553 FAX +66-2709-4070 CODE E97-003 SINFONIA TECHNOLOGY CO., LTD. continually upgrades and improves its products. Actual features and specifications may therefore differ slightly from those described in this catalog. Printed in Japan 1009DIII S SHINKO ELECTRIC CO., LTD. Please note that our former company name or logo may be printed in this catalog. DMS Series Dual Motion PartsFeeder DM Series Dual Motion PartsFeeder Controller for DM Series EA Series 100~180 Hz Parts Feeder ER Series 50~90 Hz Parts Feeder Straight Wall Bowl Casade Bowl LFBR Series Leaf-spring Vibro-isolating Linear Feeder LFB Series Leaf-spring Vibro-isolating Linear Feeder LFG Series Rubber Mount Vibro-isolating Linear Feeder LF Series Direct mount Linear Feeder Feeder-type Hopper C10 Series Variable Frequency Digital Controller C9 Series Variable Frequency Digital Controller ME/HME/HSE Series Mini Parts Feeder Linear Feeder LFB/HLFB Series C9-03VFTC Variable Frequency Digital Controller MF Series Direct mount Linear Feeder LF Series Coil-spring Vibro-isolating Linear Feeder Smooth, low-noise conveyance Dual Motion Principle Features • Setting vertical amplitude at the lowest possible setting greatly reduces bouncing of workpieces. Thin, flat workpieces remain separate and are conveyed smoothly. • Work is conveyed as though gliding, with minimal impact between workpieces and track, resulting in minimal noise. • Compact size makes it possible to interchange them with EA/ER Series parts feeders or those of other manufacturers. (DMS Series) • A single drive unit can be used for right or left bowl orientation. Friction (conveyance) controlled through elliptical vibration Dual Motion in action Elliptical vibration is achieved by controlling optimal phase difference to the horizontal and vertical amplitudes of bowl vibration. Conveyance using elliptical vibration results from controlling friction, and workpieces thus travel as though gliding along the track. Dual motion is generated in these parts feeders through feedback of vibration in the horizontal and vertical directions, as shown in the diagram. Sensors detect horizontal and vertical amplitude, thereby allowing separate control. Workpiece glides along track Speed over one cycle C Workpiece in contact with track Applications • Plastic, easily damaged workpieces for medical and B A Workpiece flies free of track C Workpiece in contact with track electronic equipment • Low-noise conveyance of auto and other metal parts • Precision equipment and other electronic parts that 3π require highly accurate sorting Vertical amplitude 2π π 0 Bowl Coil for horizontal Leaf-springs Horizontal amplitude DMS Series DM Series interchangeable with EA/ER Series parts feeders or those of other manufacturers. Sensor Accommodates high-speed delivery requirements. Coil for vertical Controller C10-4DM DM-65C DM series Drive Units DMS-15C/20C Dimensions Bowl attachment surface Lead wire 2,000 mm Bowl attachment surface d Lead wire 2,000 mm D φ D φE φe 4 -M16 B φ Lead wire 2,000 mm DM-65C Dimensions φe φd φ φE DM-30C~45C Dimensions DMS-25C~45C Dimensions (carrying eyebolt screw) φ60 B φ φ350 0 4 -φd φB 80 φ5 10 R9 5 7 O Mounts can be affixed in any desired alignment. 9 25 M (bowl attachment screw) 7 20 φ650 25 7 30 .5 M (bowl attachment screw) 16 .5 R 58 Q M (bowl attachment screw) 40 L N R50 (bowl attachment screw) R1 Vibro-isolating rubber mount 4 -φ14 φD Vibro-isolating rubber mount R58 DUAL MOTION PARTS FEEDERS Can be used with DM series bowls only (see p7) Accommodates bowls designed for EA and ER and DMS series (see p13-14) t H 565∼580 φF φA 2.3 φF 2.3 H H 16 Mounts can be affixed in any desired alignment. φF φA (Unit: mm) DM-30C DM-38C DM-45C mm φ310 φ390 φ460 φ670 265 Drive unit height mm 285∼295 290∼300 360∼370 565∼580 110 Drive unit weight kg 55 80 140 320 4.0 DMS-20C DMS-25C DMS-30C DMS-38C DMS-45C mm φ160 φ210 φ260 φ310 φ390 φ460 Drive unit height mm 130 150 185 220 250 Drive unit weight kg 7 14 25 40 70 Rated voltage 200 V Horizontal 0.15 0.25 0.6 2.0 2.0 2.0 Vertical 0.15 0.25 0.3 0.8 0.8 2.0 Vibration frequency 100∼180 Hz Model Drive unit outer diameter DMS-15C Drive unit outer diameter Rated voltage A Horizontal 2.0 2.0 4.0 Vertical 0.8 0.8 2.0 Vibration frequency 70∼110 200 V Rated current DM-65C 2.0 70∼110 Hz 30∼40 Unprocessed bowl diameter (cylindrical) mm φ150 φ200 φ250 φ300 φ375 φ450 Unprocessed bowl diameter (cylindrical) mm φ300 φ375 φ450 φ650 Max. bowl diameter (cylindrical) φ250 φ320 φ400 φ500 φ600 φ700 Max. bowl diameter (cylindrical) mm φ500 φ600 φ700 φ1000 Max. amplitude (Unprocessed cylindrical bowl periphery) mm mm Horizontal 0.6 1.0 Max. amplitude Vertical 0.13 0.3 (Unprocessed cylindrical bowl periphery) Max. loaded weight (workpieces + bowl weight) 2.3 kg 4 8 12.5 5 x 0.5 mm2 wire Lead wire 17 DMS-15C DMS-20C Unit: mm φA φB 127∼130∼133 160 150 M8 147∼150∼153 210 200 M10 φD M 1.8 Vertical 2.0 4.0 0.3 9.2 kg 1.0 17.0 27.5 70.0 5 x 1.25 mm2 wire Applicable controller Dimensions Chart H Horizontal Lead wire C10-4DM Model mm Max. loaded weight 26 5 x 0.75 mm2 wire Applicable controller 5 (Unit: mm) Drive Unit Specifications Model A φ670 (Unit: mm) (Unit: mm) Drive Unit Specifications Rated current 3.2 2.3 φA C10-4DM Dimensions Chart Model H Unit: mm φA B M φD φd t φF φE φF φd φe 72 94 130 50 120 DM-30C 285∼295 310 290 M12 270 10 8 252 100 130 170 70 160 DM-38C 290∼300 390 370 M16 320 10 8 324 DM-45C 360∼370 460 440 M16 365 12 10 390 Model H φA φB M φF L N O Q φD φE φd φe DMS-25C 182∼185∼188 260 250 M12 216 58 50 16 10 140 160 100 200 DMS-30C 215∼220∼225 310 300 M12 252 85 75 20 20 172 192 140 240 DMS-38C 245∼250∼255 390 380 M16 324 85 75 20 20 215 240 170 300 DMS-45C 260∼265∼270 460 450 M16 390 85 75 20 20 270 300 210 350 6 DM series Bowl Dimensions Diagrams show counter-clockwise orientation Straight wall Bowl Cascade Bowl Track circuits: 2 ・ 1/4 Exit C10-4DM Dimensions 119 Track circuits: 1 ・ 1/2 45 45 (14.5) (9) 141 C10-4DM V-ALARM RUN STOP V-Stroke SET Phase 170 SAVE ENTER H-Stroke 160 H-ALARM 140 RUN Frequency DM Model Function ON (35) (9) (60) OFF (Unit: mm) A T1 B A’ B 141 φA Features H h P Stroke sensor gain adjustment is not required. Just by selecting a drive unit model at the initial setting stage, necessary parameters are set automatically. T2 T2 G P h H • Simple and easy start up G φD φE φF φD φE φF • Easy operation 5˚ 8-M (8 equally inter-spaced around perimeter) 8-M (8 equally inter-spaced around perimeter) Straight wall Bowl Dimensions Chart • Save more space Unit: mm Approx. weight (kg) Capacity ( ) Model B φC φD φE φF G H h M P T2 DM-30C 300 25 270 174.7 190.7 290 40 129 105 M8 36 6 6.5 0.8 Control system DM-38C 375 35 320 216 232 340 48 159 133 M8 46 6 10.0 1.7 Voltage DM-45C 450 40 365 282.5 298.5 390 60 197 163 M10 56 9 18.0 3.0 DM-65C 650 65 600 363.6 406.4 630 - 302 249.5 M12 90 12 54.0 10.0 A’ B φC φD φE 180 167.5 25 270 143 DM-38C 230 215 30 320 174.7 190.7 DM-65C Notes *1 *2 *3 *4 *5 280 445 260 405 40 80 365 600 216 Output 159 232 363.6 406.4 φF G H h M P T1 T2 Approx. weight (kg) 290 32 99 74 M8 38 2 6 5.5 1.6 340 40 124 92 M8 48 2 6 8.5 3.5 390 630 51 - 157 267 116 197 M10 M12 58 100 2 3 9 12 13.5 52.0 Vibration frequency A 6.0 Additional features 18.0 Horizontal/vertical amplitudes kept constant Shows output frequency, horizontal/vertical amplitudes, phase difference, and function codes Setting function For setting horizontal/vertical amplitudes and phase difference Speed selection Choice of 4 pre-set speeds by external signal Start/Stop control Stops and starts by external signal Outputs signal tuned to unit operation Start-up time 0.2~4.0 seconds On/Off delay timer Delay time 0.2~60 seconds Sensor power source 3P power plug gives DC12V, max. 80 A Function Power source synchronized to parts feeder operation (RUN) Synchronized Control system On/Off control through Triac power source Output voltage As power source input to controller Maximum current A 2 Noise resistant voltage V Above 1000 Ambient humidity range degree % Color of case Weight kg Compatible equipment Workpiece length (mm) vertical: 2 Horizontal/vertical amplitude phase difference kept constant Soft start Cascade Bowl Selection Guide horizontal: 4 Automatic tuning to horizontal resonance point. Accuracy: resonant frequency 0.3% Display function Ambient temperature range Workpiece length (mm) 28∼45 65∼120 90∼180 Constant amplitude control Other 7 0∼190 Hz Output signal Workpiece diameter (mm) Workpiece diameter (mm) PWM system V Constant phase difference control Capacity ( ) Bowls are made of stainless steel. Bowls available with clockwise or counter-clockwise orientation. Charged capacity varies according to the type of workpiece. When supplied unprocessed, neither inside nor outside has been surface-treated. When supplying processed, specialized bowls other than standard bowls above can be manufactured. Straight wall Bowl Selection Guide AC200/230V 10%, 50/60Hz Max. current Unit: mm DM-30C DM-45C Input power Auto resonance-point-tuning control Cascade Bowl Dimensions Chart Electronic control of horizontal/vertical amplitudes and phase difference provides ideal vibration characteristics for any type of workpiece. C10-4DM φA A • Electronic control gives optimal vibration Specifications Model Model Auto tuning function reduces power consumption by tracking the resonance point and keeping vibration frequency on it continuously. ‘Selection Dialí and ‘Setting Encoder’ allow for easy operation for anyone. This controller has the same dimensions as C10-5VF/5VFEF and the footprint is reduced by 36% from the previous model. φC φC • Energy-saving auto-tuning 0∼40°C 10∼90% (no condensation) Japan Paint Industry Association U75-70D 2.0 DM-30C, 38C, 45C, 65C DMS-15C, 20C, 25C, 30C, 38C, 45C ER series 50~90Hz EA series 100~180Hz Steady delivery of workpieces of all sizes With low vibration frequencies of 50 to 90Hz and a large amplitude of 1.2 mm, this series is suited to workpieces from 10 mm up in size. Bowl diameters from 250 to 1100 mm can be accommodated, to give powerful feeder performance. With high vibration frequencies of 100 to 180 Hz and small amplitude of 0.6 mm, this series is ideal for very small (10 mm or less), high precision or ultra thin workpieces. Can accommodate bowls ranging from 150 to 700 mm in diameter for highly reliable conveyance. EA-45 EA-38 EA-30 ER-75B Bowl attachment washer EA-25 ER-65B ER-55B Bowl Central bolt for bow attachment EA-20 Movable frame Magnet Height adjustment bolt EA-15 ER-45B Vibro-isolating rubber mount Fixed frame Leaf spring ER-38B ER-30B ER-25B Vibro-isolating rubber EA/ER Series Structural Diagram Specifications Specifications Model EA-15 EA-20 EA-25 EA-30 EA-38 EA-45 ER-25B ER-30B ER-38B ER-45B ER-55B ER-65B ER-75B mm φ260 φ310 φ390 φ460 φ560 φ660 φ760 280 Drive unit height mm 198 225 264 286 321 321 321 115 Drive unit weight kg 30 48 80 115 160 200 260 5.0 5.0 5.0 mm φ165 φ210 φ260 φ310 φ390 φ460 Drive unit height mm 133 155 190 220 260 Drive unit weight kg 8.5 17 30 48 80 Rated voltage V Rated current A Vibration frequency Leaf-spring attachment angle 15 degree 200 (*1) 0.4 0.8 1.5 2.0 2.5 3.0 20 degree Rated voltage V Rated current A Vibration frequency 100∼180 Hz Model Drive unit outer diameter Drive unit outer diameter Leaf-spring attachment angle 200 (*1) 1.0 1.5 2.0 2.5 50∼90 Hz Unprocessed bowl diameter (cylindrical) mm 150 200 250 300 375 450 Unprocessed bowl diameter (cylindrical) mm 250 300 375 450 550 650 750 Max. bowl diameter (cylindrical) mm 250 320 400 500 600 700 Max. bowl diameter (cylindrical) mm 400 500 600 700 820 970 1100 Max. amplitude (periphery of standard cylindrical bowl) mm Max. loaded weight (workpieces + bowl weight) Power cable Compatible controllers (*2) AC200V AC100V Notes 9 PARTS FEEDERS PARTS FEEDERS For handling a wide range of very small, precision workpieces *1 *2 0.6 2.3 4 8 12.5 17 26 mm2 0.5 0.75 0.75 0.75 1.25 1.25 Single C10-1VF/1VFEF Twin Single C10-1VF/1VFEF+C10-TR Twin With an AC100V power source, use C10-TR transformer (sold separately). Standard controller is AC200V single type Max. loaded weight (workpieces + bowl weight) C10-3VF/3VFEF+C10-TR Compatible controllers (*2) AC200V AC100V C9-3VFT-1C kg mm2 Power cable C10-3VF/3VFEF C9-3VFT-2C 1.2 Max. amplitude (periphery of standard cylindrical bowl) mm 0.8 kg Single 12.5 17 26 70 85 120 0.75 0.75 1.25 1.25 2.0 2.0 2.0 C10-1VF/1VFEF Twin *3 C10-3VF/3VFEF+C10-TR C9-3VFT-1C *1 With an AC100V power source, use C10-TR transformer (sold separately). *2 Standard controller is AC200V single type *3 C10-1VF/1VFEF+C10-TR Notes C10-3VF/3VFEF C9-3VFT-2C Twin Single 1.4 8 C10-5VF/5VFEF ― ― ― FEEDERS PARTS FEEDERS PARTS EA-15/20 PARTS FEEDERS F Dimension EA/ER series φ F* M (bowl attachment screw) Lead wire 2000mm 7 10 Lead wire 2000mm R58 R50 ER-55B/65B φ F* φF* φF* Lead wire 2000mm ER-25B/30B/38B/45B EA-25/30/38/45 16 M (bowl attachment screw) *F (pitch of rubber mounts) L N L N P Q Q P φB M (bowl attachment screw) M (bowl attachment screw) *F (pitch of rubber mounts) O *F (pitch of rubber mounts) Lead wire 2000mm R140 30 O φB R125 *F (pitch of rubber mounts) 9 2.3 H φB 25 φA H H φB H 2.3 2.3 Mounts can be affixed in any desired alignment. φA 3.2 φA (Unit: mm) (Unit: mm) Unit: mm H φA φB EA-15 130-133-136 165 EA-20 152-155-158 210 Unit: mm 150 M8 130 EA-25 187-190-193 260 250 M12 216 58 50 16 7 10 200 M10 170 EA-30 215-220-225 310 300 M12 252 85 75 20 7 20 EA-38 255-260-265 390 375 M16 324 85 75 20 7 20 Model EA-45 275-280-285 460 450 M16 390 85 75 20 7 20 H φB M φF Mounts can be affixed in any desired alignment. φF Model φA ER-75B M L N O P Q (Unit: mm) Unit: mm φF* Model φA (Unit: mm) φA φB φF L N O P Q ER-25B 194-198-202 260 250 M12 216 58 50 16 7 10 ER-30B 218-225-232 310 300 M12 252 85 75 20 7 20 ER-38B 257-264-271 390 375 M16 324 85 75 20 7 20 ER-45B 280-286-292 460 450 M16 390 85 75 20 7 H M 20 Unit: mm M (Bowl setting screw) Lead wire 2000mm *F (pitch of rubber mounts) 2.3 H φB φA (Unit: mm) 11 Model H φA φB M φF ER-55B 312-321-330 560 550 M20 450 ER-65B 312-321-330 660 650 M20 550 ER-75B 312-321-330 760 750 M20 640 Straight Wall Bowls (Diagrams show counter-clockwise orientation) Cascade Bowls (Diagrams show counter-clockwise orientation) Track circuits: 2 ・ 1/4 Track circuits: 1 ・ 1/2 PARTS FEEDERS PARTS FEEDERS Bowl Dimension EA/ER/DMS series φd hole φd hole Detail of point N 65˚ B B Detail of point N φD φF φE φA 65˚ 12.9 T A T A' A A' φD φF B B 4 T φA 4 T 12.9 P G G (G) φD H h P H P h φd h P (G) h φd H H φE φD φE φE N N (Unit: mm) (Unit: mm) Unit: mm Unit: mm Model φA φD B EA/DMS-15 150 12 EA/DMS-20 200 18 φE 73.1 G 89.1 104 120 H P φd h Approx. Weight (kg) T Capacity ( Model Dia. approx. A A’ B H h P φd EA/DMS-15 215 110 102.5 15 65 50 24 8.2 ) φD φE G T Approx. Weight (kg) 73.1 89.1 23 2 1.3 Capacity ( ) 0.4 22 70 18 56 8.2 1.5 1.1 0.1 25 85 24 69 10.2 1.5 1.8 0.2 EA/DMS-20 280 145 135 20 80 59 30 10.2 104 120 26 2 2.2 0.8 350 180 167.5 25 95 70 38 12.2 143 159 28 2 3.3 1.6 EA/ER/DMS-25 250 20 143 159 27 100 30 83 12.2 2 3.2 0.5 EA/ER/DMS-25 EA/ER/DMS-30 300 25 174.7 190.7 35 125 36 101 12.2 2 5.0 0.8 EA/ER/DMS-30 450 230 215 30 120 88 48 12.2 174.7 190.7 36 2 5.4 3.5 EA/ER/DMS-38 375 35 216 232 43 155 46 129 16.2 2 8.0 1.7 EA/ER/DMS-38 540 280 260 40 150 109 58 16.2 216 232 45 2 8 6 EA/ER/DMS-45 450 40 282.5 298.5 52 190 56 156 16.2 3 15.0 3.0 EA/ER/DMS-45 650 335 310 50 185 135 72 16.2 282.5 298.5 54 3 16 10 Unit: mm Unit: mm Model φA B φD φE φF G H P φd h ER-55B 550 55 288.5 318.5 309.2 78 266 ER-65B 650 65 373 406.4 397.2 88 311 90 258 25 ER-75B 750 75 477.8 508 498.7 99 366 108 303 25 Notes 1) Bowls are made of stainless steel. 3) Capacity varies according to the type of workpiece. Straight wall Bowl Selection Guide 76 221 Approx. Weight (kg) T 25 Capacity ( Model ) Dia. approx. A A’ B H h P φd φD φE φF G T Approx. Weight (kg) 390 358 64 240 193 96 25 288.5 318.5 309.2 78 3 26 17 Capacity ( ) 28 5 ER-55B 750 3 39 10 ER-65B 850 445 405 80 306 236 120 25 373 406.4 397.2 88 3 37 20 3 54 15 ER-75B 950 495 455 80 346 256 130 25 477.8 508 498.7 99 3 47 25 3 Notes 2) Bowls available with clockwise or counter-clockwise orientation. *When supplied unprocessed, neither inside nor outside has been surface-treated. 1) Bowls are made of stainless steel. 3) Capacity varies according to the type of workpiece. 2) Bowls available with clockwise or counter-clockwise orientation. *When supplied unprocessed, neither inside nor outside has been surface-treated. Workpiece diameter (mm) 60 Cascade Bowl Selection Guide ER-75B Workpiece diameter (mm) 70 50 ER-65B ER-75B ER-65B 60 ER-55B 50 40 ER-55B 30 EA/ER/DMS-45 EA/ER/DMS-38 EA/ER/DMS-45 20 EA/ER/DMS-30 EA/ER/DMS-25 EA/DMS-20 EADMS-15 EA/ER/DMS-38 0 10 20 30 40 50 60 Workpiece length (mm) 13 30 EA/ER/DMS-30 20 EA/ER/DMS-25 EADMS-20 EA/DMS-15 10 10 0 40 70 80 90 0 0 20 40 60 80 100 120 Workpiece length (mm) 140 160 14 0 Sensor for overflow 420 450 15 350 (15) 110 125 700 335 15 15 140 310 650 475 190 (289) (435) (498) 190 (289) 165 t19 165 t19 t19 310 (85) (15) 165 t19 Lead wire 2000mm 15 15 15 140 15 (498) (400) (443) 310 475 (269) (400) 310 650 155 155 Lead wire 2000mm (15) 475 (269) Sensor for overflow (435) 15 (85) 130 285 15 285 (80) (15) 600 475 (443) Sensor for overflow 335 310 Lead wire 2000mm 600 165 (370) (229) (15) 335 335 5 Sensor for overflow 15 15 15 285 (80) 285 0 φ45 700 650 φ 37 130 310 15 Lead wire 2000mm (15) 8-M12 0 φ45 5 Sensor for overflow t16 t16 8-M12 8-M12 310 310 650 φ 37 130 10 EA/ER/DMS-45+LFG-550 (15) (15) (15) 130 9 EA/ER/DMS-45+LFB-550 8 EA/ER/DMS-38+LFG-550 8-M12 (325) (370) (229) (275) t12 130 130 t12 7 EA/ER/DMS-38+LFB-550 15 350 125 (311) (199) 100 (275) 100 (311) (199) (222) (155) t12 (182) (252) 85 70 (212) (130) t12 70 420 450 350 350 70 Lead wire 2000mm (15) (325) 250 Sensor for overflow (70) 15 Lead wire 2000mm (15) 15 15 15 φ 300 110 110 370 400 15 Lead wire 2000mm (70) 15 15 (15) 15 (70) 15 Lead wire 2000mm 370 400 (15) (70) 15 110 100 (65) 250 15 5-M12 φ 300 Sensor for overflow 15 Lead wire 2000mm 320 350 (15) 5-M12 500 470 φ 25 Sensor for overflow 6 EA/ER/DMS-30+LFG-400 500 470 5-M10 450 420 420 450 370 0 φ25 0 Sensor for overflow 15 15 270 300 φ 20 5 EA/ER/DMS-30+LFB-400 (15) (15) 5-M10 100 15 (65) 400 270 15 5-M10 Sensor for overflow Lead wire 2000mm (15) 4 EA/ER/DMS-25+LFG-400 3 EA/ER/DMS-25+LFB-400 (15) 5-M10 φ150 300 2 EA/DMS-20+LFB-300 (15) (15) 1 EA/DMS-15+LFB-300 PARTS FEEDERS PARTS FEEDERS Linear Feeder Combinations EA/ER/DMS series Unit: mm 15 16 A leaf-spring vibro-isolating type linear feeder with reduced floor reaction. We enabled low-reaction force, high accuracy and smooth parts conveyance through our review of the drive unit mechanism in detail. 11 ER-55B+LFG-700 12 ER-65B+LFG-700 (15) (15) LFBR-350/450/600 Dimensions 8-M12 8-M12 460 410 0 φ65 950 850 0 φ55 Feed direction Sensor for overflow 15 114 Lead wire 2000mm (15) 800 435 435 15 (85) 385 15 Lead wire 2000mm 385 15 (15) (85) 15 140 460 410 Sensor for overflow Features 15 PARTS FEEDERS Low-reaction force linear feeder with less floor reaction • Floor reaction force reduce design 900 625 By reviewing the drive unit mechanism, floor reaction force has been drastically reduced, compared with the existing leaf-spring vibro-isolating type. 625 No troublesome leaf-spring adjustment or even core gap adjustment is necessary, by using the available C9, C10 series variable frequency digital controllers. (530) (636) (193) (325) (515) (597) (292) (253) • Leaf spring and Core gap adjustment are unnecessary • No vibrational interference 225 Because of the middle frequency vibration range (between Full and Have wave), vibrational interference will not occur, when used in combination with other parts feeders. t19 t19 225 13 ER-75B+LFG-700 (15) The entire chute vibration angle become uniformly, and has improved the parts conveyance become much more smoothly. 510 • Low power consumption 1050 485 485 15 15 (85) 140 510 15 (15) 1000 t19 (325) (565) (696) (352) 625 (Unit: mm) 17 225 Rated voltage V Rated current A Hz Drive unit weight kg Leaf-spring angle degree Max. amplitude mm AC200V AC100V Single C10-1VF/1VFEF Twin C9-3VFT-2C Single C10-1VF/1VFEF+C10-TR C9-3VFT-1C Twin Dimensions Chart Sensor for overflow Lead wire 2000mm Model Compatible controller Driven near the resonance range enable to gain sufficient stroke in low current. 0 Specifications Vibration frequency • Uniform chute vibration angle 8-M12 φ7 5 (Unit: mm) Linear Feeder Model Parts Feeder Model Leaf-spring vibro-isolating Rubber-mount vibro-isolating LFB-300 LFB-400 LFB-550 LFG-400 LFG-550 LFG-700 EA/DMS15 1 EA/DMS-20 2 EA/ER/DMS-25 3 4 EA/ER/DMS-30 5 6 EA/ER/DMS-38 7 8 EA/ER/DMS-45 9 10 ER-55B 11 ER-65B 12 ER-75B 13 Notes: All diagrams above show straight wall bowls, however combinations are also possible with track-stepped bowls. (Only bowl diameter and chute exit height vary; all other dimensions are the same for both types of bowl) A wide range of combinations is possible, depending on the type of workpiece. We are happy to discuss customers’ individual requirements. Unit: mm Model A B C D E F G H I J K L M LFBR-350 70 170.5 12 93.5 45 13 12 M5 110 21 55 14 M8 LFBR-450 80 205 20 107.5 55 13 14 M6 130 38 60 13 M8 LFBR-600 95 274.5 25.5 133 75 16.5 19 M6 190 46 75 13 M10 Chute Specifications, including Overhang Unit: mm Model Max. length Max. width LFBR-350 350 40 9 0.4∼1.2 Basic position (at max. chute length) L1 L2 L3 L4 L5 110~150 90 30~110 39 67.5 LFBR-450 450 45 12 1.2∼2.3 150~190 110 70~150 46 82 LFBR-600 600 55 14 2.3∼4.0 200~250 150 90~200 55 108 LFBR Series Min. thickness Weight range (kg) LINEAR FEEDERS Uniform vibration with no need for adjustment Accommodates a wide range of chutes for ideal conveyance Use of a variable frequency controller eliminates the need for leaf-spring and core-gap adjustments. Provides uniform vibration with no adjustments necessary, and is easily installed to link up with other equipment, greatly improving ease of use. Can accommodate heavier chute weights and longer overhangs, to widen scope for applications. The drive unit is slim, and with virtually no vibration interference it can easily be combined with parts feeders, to suit wide-ranging combinations. The three models in this series can be used selectively to handle all sizes and shapes of workpiece. The variable frequency controller installed as standard eliminates need for leaf-spring and core-gap adjustments. Easy installation and coordination make it much easier to use, and by adjusting position of the rear-end weight, conveyance irregularities can be quickly and easily eliminated. With minimal lateral movement, there is virtually no vibration interference, making it easy to combine with parts feeders for stabilized delivery. The three models in this series allow a full range of equipment combinations, and cover all shapes and sizes of workpiece. A leaf-spring vibro-isolating type linear feeder with reduced floor reaction.We enabled low-reaction force, high accuracy and smooth parts conveyance through our review of the drive unit mechanism in detail. LFG-400/550/700 Dimensions LFB-300/400/550 Dimensions 4-φd drilled holes 9-M screw H W K F H W K F (A) 9-M screw R I I 7 b Feed direction R I (G) Feed direction (A) E (G) C C E Features • Simple, uniform vibration P L B Use with heavier chutes and longer overhangs opens a wider range of applications. Consistent, uniform vibration is supplied without the need for adjustment. O Specifications Model • Energy saving type Energy consumption cut by half, compared with our earlier models. LFB-300 LFB-400 LFB-550 V Rated current A 0.04 0.08 0.15 Vibration frequency Hz 90∼120 80∼110 75∼100 kg 3.0 5.0 10.0 Drive unit weight Leaf-spring angle 0.6 mm AC200V AC100V Model Energy consumption cut by half, compared with our earlier models. 0.65 Single LFG-400 Rated current A 0.08 0.15 0.2 Vibration frequency Hz 80∼110 75∼100 65∼90 kg 4.3 8.5 14.0 Compatible controller controller C9-3VFT-2C Single C10-1VF+C10-TR Twin 15 0.65 mm AC200V AC100V C9-3VFT-1C Unit: mm 200 degree Max. amplitude C10-1VF Twin LFG-700 V Drive unit weight 0.75 LFG-550 Rated voltage Leaf-spring angle Dimensions Chart 0.75 Single 0.9 C10-1VF Twin C9-3VFT-2C Single C10-1VF+C10-TR Twin C9-3VFT-1C Dimensions Chart Unit: mm Model A B C E F G H I K L M N O P R W d Model A B C E F G H I K L M O P R W b i n LFB-300 57 135 97 124 65 150 24 45 55 110 5 16 3 10 15 38 6 LFG-400 145 142 84 145 80 230∼270 28 55 60 115 6 18 17 15 42 15 20 15 LFB-400 65 160 120 145 75 180 28 55 60 130 6 16 5 15 15 42 7 LFG-550 181 202 104 200 100 315∼375 38 75 75 165 6 21 22 20 52 20 25 17.5 20 20 52 9 LFG-700 191 257 114 250 110 400∼460 46 90 85 215 6 22 27 25 61 20 25 17.5 LFB-550 79 230 143 200 90 255 38 75 75 190 6 19 5 Chute Specifications, including Overhang Unit: mm Model Max. length Max. width Min. thickness Weight range (kg) LFB-300 300 50 6 0.4∼1.0 Chute Specifications, including Overhang 10 0.8∼2.0 65 14 1.4∼3.5 140 210 25 200 21 75 16 2.2∼5.5 180 270 30 250 22 Max. width LFG-400 400 550 700 400 50 10 0.8∼2.0 105 150 70 145 5 550 65 14 1.4∼3.5 140 210 85 200 5 LFG-700 L3 50 Basic position (at max. chute length) L1 L2 L3 L4 L5 105 150 20 145 18 Max. length LFB-550 L1 Weight range (kg) Model LFB-400 LFG Series L4 L1 L2 L5 L3 Unit: mm Min. thickness Basic position (at max. chute length) L1 L2 L3 L4 L5 66 110 40 124 3 LFG-550 LFB Series 19 Specifications 15 degree Max. amplitude Compatible controller controller 200 O (Unit: mm) • Energy saving type Rated voltage P L B Use with heavier chutes and longer overhangs opens a wider range of applications. Adjustment is made by positioning the rear-end weight, so conveyance can easily be kept uniform without expert skills. 2 • Simple, uniform vibration N Features L4 L2 L5 FEEDERS EEDERS Compact yet powerful, for speedy delivery and versatile, longer distance conveyance Developed for stabilized delivery of non-specialized micro-sized and precision parts, this series uses a small, electromagnetic drive unit that is simple and compact. Unmounted, with full wave operation to give excellent conveyance capacity for small volumes of non-specialized micro-sized workpieces. Maintenance is very straightforward and minimizes costs. A new type of electromagnetic drive unit ideal for use with chutes handling very small, flat, and precision parts. Takes full advantage of merits of half wave operation for smooth conveyance of fragile and easily damaged workpieces. MF-04B/15B Dimensions LF-02/04 Dimensions Lead wire 1000mm D A H B 4-J A LINEAR FEEDERS LINEAR Simple and compact. Handles a wide range of micro-sized and precision parts 2-φM Feed direction 20° E Feed direction O 20° R O E Q Q I Features Handles a wide range of non-specialized micro-sized, precision parts • Compact yet powerful C • Handles a wide range of small parts Lead wire 1000mm Small unit size with half wave operation capable of longer distance conveyance. • Simple and low cost 2-M L N C Features Provides a simple, low-cost solution for small-volume applications. P L • Speedy delivery, and versatile, longer distance conveyance P B High vibration frequency and amplitude give speedy delivery, and can meet a range of loner distance conveyance requirements • Easy, convenient installation Compact design allows easy, convenient installation. • Easy, convenient installation Compact design takes up little space and allows easy, convenient installation. *Users are asked to drill holes as required for chute attachment. Specifications Specifications Model Rated Voltage (V) Rated Current (A) Vibration frequency (Hz) Weight (kg) LF-02 100/110 0.12 100-180 0.42 LF-04 100/110 0.22 100-180 0.95 Standard compatible controllers Model Voltage (V) Current (A) Vibration (Hz) Weight (kg) C10-1VF/1VFEF MF-04C 100/110 200/220 0.13 0.065 50-90 0.6 MF-15C 100/110 200/220 0.2 0.1 50-90 1.8 Dimensions Chart C10-1VF/1VFEF Unit: mm Model A B C E H I J L M O P Q R LF-02 22 approx. 81 44.3 65 15 40 M3 40 M4 16 15 9 10 LF-04 32 approx. 101 57.3 80 20 50 M4 55 M5 21 15 12 12 Chute Specifications Dimensions Chart Unit: mm Model A MF-04C 46 106 56 38 MF-15C 56 160 78 52 B C D E L M N O P Q 62 88 100 144 7 9 38 9 3.2 9 16 52 8 3.2 Unit: mm Compatible linear feeder Maximum length Maximum width Weight (kg) LF-02 200 20 0.2 LF-04 300 30 0.4 Chute Specifications Unit: mm Compatible linear feeder Maximum length Maximum width Weight (kg) MF-04C 300 35 0.4 MF-15C 450 45 1.5 Note: Chute must straddle drive unit to distribute weight. 21 Standard compatible controllers Feeder-Type Hopper LINEAR FEEDERS Swift, stable conveyance of high volumes of large workpieces Large-capacity electromagnetic drive unit has strong coil springs positioned at front and rear, and drive controlled by amplitude angle adjustment, to give speedy, steady, straight-line delivery of large-sized workpieces. The low-floored half-wave drive provides uniform amplitude and vibration frequency to eliminate irregularities during high-volume conveyance of large workpieces. 15/30/60/100-liter Hopper Dimensions LF-30/40 Dimensions Feed direction 4-φ9 Lead wire β 700㎜ C α Feeder trough N 0° A H R O I L B P Hopper K F Features No.×P Coil-spring mounts, av. diameter φ3.4~ φ28 (Unit: mm) • Large size feeder provides smooth workpiece delivery Features • By attaching a feeder to a hopper, parts delivery is extremely smoothly accomplished and running noise is kept extremely low. Large, vibro-isolating feeder that keeps the flow of workpieces smooth through adjustment of leaf-spring angle. Feeder 4-φG Fixing holes • Fast, stable delivery of high volumes of large workpieces Extremely high conveyance efficiency allows highvolume delivery of large workpieces. • Dial control for free adjustment of conveyance speed (Unit: mm) Dimensions Chart, including Feeders By changing the vibration frequency and amplitude with the dial control, delivery speed can be freely adjusted. Hopper capacity ( ) Permissible Compatible weight of Parts work feeders (kg) model Specifications LF-30 LF-40 0˚∼20˚ Rated voltage (V) Rated current (A) Vibration frequency (Hz) 200/220 1.5 50-90 25 200/220 1.6 50-90 33 10˚∼30˚ Standard compatible controller Weight (kg) A 15 HPF-15-3815B C E F G H I K L (*1) N Sliding base No. x P S T ER-25B EA-30 24 250 350 322 675∼ 320 875 7 270 275 380 380∼ 150 5 x 50 310 225 580 46 CF-2 0.5 24 300 400 372 775∼ 350 975 7 290 325 420 380∼ 150 5 x 50 360 265 580 50 CF-2 0.5 56 450 600 553 865∼ 500 1215 9 400 480 600 430∼ 300 8 x 50 536 355 780 140 CF-3 1.0 56 450 600 553 1015∼ 500 1365 9 400 480 600 430∼ 300 8 x 50 536 355 780 147 CF-3 1.0 ER-30B EA-25 C10-3VF/3VFEF ER-25B EA-30 Dimensions Chart Model B EA-25 Leaf-spring adjustment angle α β 0˚∼20˚ 10˚∼30˚ Model A Unit: mm Electromagnetic Weight feeder (kg) Feeder Rated model current (A) Unit: mm B C F H I K L N O P R LF-30 182 410 162 180 156 190 150 295 30 30 55 40 LF-40 196 500 177 186 166 250 154 375 30 30 55 40 30 HPF-30-4215B ER-30B EA-38 ER-38B EA-45 Chute Specifications ER-45B Unit: mm Applicable linear feeder Maximum length Maximum width Weight (kg) LF-30 650 120 3.5 LF-40 750 150 5.5 ER-55B * ER-55B HPF-60-6030B 100 HPF-100-6030B Note: Chute must straddle drive unit to distribute weight. Notes *1 *2 *3 *4 *5 * 23 23 * 60 ER-65B ER-65B Hoppers come in stainless steel only. Vibration frequency: 50~70 Hz; rated voltage: 200/220 V; compatible controller: C10-1VFEF. (No standard model with 100/110 v specifications.) Paint finish: Munsell N7.5 For 15- and 30-liter hoppers, hopper heights come in 5 levels at 50 mm intervals: for 60- and 100-liter hoppers, hopper heights come in 8 levels at 50 mm intervals. Heavy-duty 60- and 100-liter hoppers (permissible total work weight 112 kg) are available as non-standard models. Manufactured to order. 24 Digital control operated in ‘Analogí way A completely new type of digital controller that can be used with the full line-up of feeders, from high frequency mini parts feeders to small electromagnetic feeders and large size models. With ‘analog-style’ operation it can be adjusted very swiftly. With an auto-tuning function that eliminates the need for frequency adjust-ment, and convenient digital settings and display, drive units can be operated to their full potential. C10 Series Parts & Functions C10-1VF/1VFEF/3VF/3VFEF Dimensions ALARM light AUTO FREQ light* Lights when -In constant amplitude or auto-tuning mode, output voltage reaches saturation and cannot track set amplitude, or -Error occurs Lights during auto-tuning mode Flashes during initial auto-adjusting AUTO FREQ button* RUN ALARM 59 30 φ5 (9) RUN light 141 Lights while operating Data display screen Displays voltage/amplitude (%), frequency, settings, and error codes RUN/STOP button RUN ALARM AUTO FREQ Operation can be stopped or started manually SAVE SoftStart OffDelay Function ON 35 OFF ※ Features • Auto-tuning function eliminates leafspring adjustment (C10-1VFEF, 3VFEF, 5VFEF) • Digital setting and display makes settings easy to manage. (Unit: mm) C10-5VF/5VFEF Dimensions 45 14.5 45 φ5 (9) Switches between display mode and data modification mode In data modification mode for stroke and frequency, press again to switch the position of a figure OFF Data display dial Settings encoder Switches data shown on data display screen Modifies settings in data display screen C10-5VF Model C10-3VF C10-1VF C10-5VFEF C10-3VFEF C10-1VFEF AC100~120V±10%, 50/60Hz AC200~230V±10%, 50/60Hz RUN ALARM AUTO FREQ Control system Voltage Stroke Frequency SAVE SoftStart Output PWM system 0~190 V (for AC 200V input) 0~95 V (for AC 100V input) Optional unit C10-TR allows output voltage in 0~190V range (Except C10-5VF(EF)) even with AC100V input Half wave: 45~90 Hz, Full wave: 90~180 Hz Vibration frequency SET OnDelay Intermediate wave: 65~120Hz,High afrequency: 180~360 Hz OffDelay Function Max. current ON 5A 3A Constant voltage mode 35 ※ Operating Modes ※No plug for sensor on C10-5VF Constant amplitude mode Auto-tuning mode Additional features C10-TR Dimensions 31.6 30 15 126 Synchronized power output MODEL C10-TR Start/Stop control by external signal Output signal synchronized to parts feeder operation Soft start Start-up time 0.2~4.0 secs On/Off delay ̶ Delay 0.2~60secs Sensor power source ̶ For DC 12V, max. 80A 3P power plug Function ̶ Power output synchronized to parts feeder operation (RUN) Control system ̶ ON/OFF control Output voltage ̶ As power source input to controller Max. current ̶ 140 160 170 Ambient temperature 0~40° C Ambient humidity 10~90% (no condensation) 1.5kg 0.9kg Our compatible equipments 0.8kg 1.6kg 1.0kg 0.9kg ER-30B,38B,45B EA-25,30,38,45 LF-30,40 ER-25B EA-15,20 LFBR-350,450,600 LFB-300,400,550 LFG-400,550,700 ME-08C,14C HME-08C,14 LFB-02,04 HLFB-02,04C LF-02,04 MF-04C,15C U75-70D (Japan Paint Industry Association) (Unit: mm) By using a C10-TR power transformer unit with a standard controller, output voltage can be boosted to run an AC 200 V parts feeder from an AC 100 V power source. 2A Above 1000 V Case color • CE Marking conformed product 1A Selection of up to 4 amplitude settings by means of external signal Output signal Weight Choice of four speeds can be made by external signal. Two-step control through external regulating resistance. External volume adjustment via a DC4-20mA signal is also possible. 3A Constant amplitude control at set frequency With frequency auto-tuning, constant amplitude control requires no amplitude setting ̶ Noise tolerant voltage Others 5A ̶ Start/stop control (Unit: mm) 1A Frequency, output voltage set manually Speed selector • Many external control functions Required to be installed inside the control box treated with Noise filter and IP4X to make product comply to CE Marking. SET button ON Stroke: voltage (amplitude) percentage displayed Frequency: frequency displayed Soft start: Soft start time displayed On delay: On delay time displayed* Off delay: Off delay time displayed* Input power source MODEL C10-5VFEF • Constant amplitude control matched to workpieces or materials (C10-1VFEF, 3VFEF, 5VFEF) The frequency, voltage, soft start, on delay and off delay settings needed for parts feeder adjustment are located on a control panel. A rotary encoder allows ‘analog-style’ setting input to be changed to digital values. Function Specifications 141 OFF • Easy-to-use panel design OffDelay * These functions are not available on C10-1VF, 3VF, 5VF models (exclusive to VFEF models) Amplitude, drive frequency, output voltage notches are all set and displayed digitally, for easy management. Amplitude can be set digitally, and an amplitude sensor allows drive at constant amplitude suited to the workpieces under conveyance. SAVE button In settings mode, records data modifications SET OnDelay 119 140 160 170 This digital equipment has a special advanced vibration frequency auto-tuning function. It automatically tracks resonance point changes not only from changes to input volume of workpieces, but also from mechanical changes over time, to deliver optimal vibration at all times. No leaf-spring adjustment or even frequency adjustment is necessary, thereby boosting operation efficiency and saving energy. ※No plug for sensor on C10-1VF/3VF SAVE SoftStart Identify what is showing on data display screen. LED light indicates display mode; flashing light indicates data modification mode SET OnDelay Stroke Frequency Data display lights 140 160 170 Stroke Frequency Activates/de-activates auto-tuning AUTO FREQ ER-55B,65B,75B ER-30B,38B,45B EA-25,30,38,45 LF-30,40 ER-25B EA-15,20 LFBR-350,450,600 LFB-300,400,550 LFG-400,550,700 ME-08C,14C HME-08C,14 LFB-02,04 HLFB-02,04C LF-02,04 MF-04C,15C ER-55B,65B,75B Digital Control Revolutionizes Parts Delivery A revolutionary digital controller series for use with regular parts feeders for conveyance of parts of all sizes. Auto-tuning function eliminates need for frequency adjustment, and convenient digital settings and displays, etc. allow parts feeders to operate to their full potential. C9-3VFT-2C/C9-3VFT-1C Dimensions 280 230 φ5 85 (6) RUN ALM DSP RUN STOP PARTS LINEAR Hz POWER STRK ON DATA FREQ 200 PF/LF 185 FUNC SET/SAVE MODEL 170 STRK OFF C9−3VFT−1 IN E PF.OUT (3A) E LF.OUT (1A) E AUX.OUT (2A) Q1 Q2 N1 N2 COM P1 P2 (50) INPUT VOLT. 100/110V INPUT FREQ. 50/60Hz OUTPUT CURR. 3A(PF.OUT) 1A(LF.OUT) PF SENSOR LF SENSOR WORK SENSOR (Unit: mm) Specifications Model Features • Auto-tuning function eliminates need for frequency adjustment This digital system has an advanced frequency autotuning function. It automatically tracks resonance point changes resulting from mechanical? changes over time, regardless of changes to the volume of workpieces, to deliver optimal vibration at all times. There is no need for leaf-spring adjustments, and even frequency adjustment is unnecessary. This keeps the equipment activated much more of the time and saves energy. • Digital setting/display makes settings easy to manage Amplitude, drive frequency, output voltage notches are all set and displayed digitally, making them easy to manage. Input Power source • Constant amplitude control matched to workpieces With digital setting of amplitude, an amplitude detection sensor allows drive at a constant amplitude suited to the workpieces under conveyance. • Complete control possible with a single controller Control of both a parts feeder and linear feeder is possible with a single controller. • Soft start settings can be adjusted up to 4 seconds • On-off delay time can be adjusted up to 60 seconds • Changes to button labels • Changes to function displays • Case color changed to that of C10 series C9-3VFT-2C C9-3VFT-1C AC200/220V 10%, 50/60Hz AC100/110V 10%, 50/60Hz Control system PWM system Voltage Output Operating modes 0∼190V Vibration frequency Parts feeder Maximum current Parts feeder Linear feeder Linear feeder Auto-tuning mode Constant amplitude mode 180∼360Hz 3A 1A Resonant frequency auto-tuning allows constant amplitude control with no need for frequency setting Constant amplitude control at set frequency Frequency, output voltage set manually Temporary increase in PF amplitude to clear leftover workpieces, etc. Speed selector Selection of amplitude settings (up to 4) by means of external signal Output signal On/Off delay timer Sensor power source Function Start/stop control by external signal Outputs signal tuned to parts feeder operation Start-up time 0.2~4.0 seconds Delay time 0.2~60.0 seconds 3P power plug gives DC12V, max. 80A Power source output tuned to parts feeder operation (RUN) Control system ON/OFF control by Triac Output voltage As power source input to controller Maximum current Noise tolerant voltage Ambient temperature Conditions for use 90∼180Hz Quick removal function Soft start Tuned power source output 65∼120Hz Constant voltage mode Start/Stop control Additional features 49∼90Hz Ambient humidity Case color Weight 2A Above 1000V C 0∼40° 10∼90% (no condensation) Japan Paint Industry Association U75-70D 2.3kg Our compatible Parts feeders EA-15/20/25/30/38/45, ER-25B/30B/38B/45B Our compatible Linear feeders LFBR-350/450/600, LFB-300/400/550, LFG-400/550/700 For source voltage AC200/220V For source voltage AC100/110V Single Drive Single Drive Parts Feeder Controller C10-5VF/3VF/1VF Linear Feeder Controller C10-1VF Parts Feeder Controller C10-5VFEF/3VFEF/1VFEF Optional Unit C10-TR Parts Feeder Controller C10-3VF/1VF Optional Unit C10-TR Linear Feeder Controller C10-1VF Optional Unit C10-TR Parts Feeder Controller C10-3VFEF/1VFEF Sensor amp Power source AC200/220V Power source AC200/220V Power source AC200/220V Controller for hopper Sensor amp Power source AC100/110V Amplitude sensor Hopper Power source AC100/110V Power source AC100/110V Hopper Overflow sensor Overflow sensor Level switch Level switch Vibrator or Feeder Parts Feeder (EA, ER Series) Linear Feeder (LFBR,LFB, LFG Series) Vibrator or Feeder Parts Feeder (EA, ER Series) Twin Drive Parts Feeder (EA, ER Series) Linear Feeder (LFBR,LFB, LFG Series) Parts Feeder (EA, ER Series) Twin Drive Linear Feeder Controller C10-1VF Parts Feeder Controller C10-3VFEF/1VFEF Digital Controller C9-3VFT-2C same function Linear Feeder Controller C10-1VF Optional Unit C10-TR Parts Feeder Controller C10-3VFEF/1VFEF Digital Controller C9-3VFT-1C same function Sensor amp Power source AC200/220V Amplitude sensor Controller for hopper Power source AC200/220V Controller for hopper Sensor amp Amplitude sensor Power source AC100/110V Hopper Power source AC100/110V Controller for hopper Hopper Amplitude sensor Overflow sensor Overflow sensor Level switch Level switch Vibrator or Feeder Amplitude sensor Vibrator or Feeder Parts Feeder (EA, ER Series) Linear Feeder (LFBR,LFB, LFG Series) Amplitude sensor Parts Feeder (EA, ER Series) Linear Feeder (LFBR,LFB, LFG Series) High-speed, high-precision handling of micro-sized parts and electronic chips. Compact design and versatility to handle a wide range of small parts. ME-08C Designed for the automatic conveyance and stable delivery of delicate components that are easily scratched or damaged, these feeders provide high-speed, high-precision parts handling. With the fine vibration of full wave drive and a soft start function, all types of tiny parts for cameras, watches etc. can be handled. Compact design takes up minimal space. Lead wire 1,300mm Bowl attachment surface 1.5 φ85 φ500-0.1 Bowl attachment surface φ170 φ140 φ70 0-0.1 3 3 88.5∼91.5 M5 M5 M5 15 • No problems at connecting points Vibro-isolating rubber With little vibration displacement, there is no damage to workpieces caused by gaps between bowl and chute or chute and non-vibrating parts. φ20 Vibro-isolating rubber φ66 φ 11 • High vibration frequency gives high speed delivery ME-08C Bowl attachment surface φ140 φ70 0-0.1 15 Bouncing of workpieces during conveyance is reduced, and even slight variations in shape and weight distribution of small parts can be detected for accurate sorting. Lead wire 1,300mm Lead wire 1,300mm 84.5∼87.5 • Highly accurate sorting and conveyance ME-14C Counterclockwise Clockwise Clockwise 77.5∼80.5 High vibration frequency and small amplitude allow for the orderly delivery of micro-sized, thin and complexshaped parts, which is hard to achieve with conventional feeder vibration characteristics. M8 bowl attachment hole Counterclockwise Clockwise 15 • Smooth, reliable, orderly presentation of tiny, thin parts HSE-14 M8 bowl attachment hole M8 bowl attachment hole Counterclockwise Features HME-14C / ME-14 Vibro-isolating rubber 2 0 φ 14 High vibration frequency conveys workpieces smoothly, speedily and with no resistance, to supply a stable quantity with little variation, for a significant improvement in efficiency. • No readjustment of leaf-spring necessary Once set, leaf-spring requires no further adjustment. With feedback control for amplitude, changes over time in voltage or load do not cause fluctuations in vibration. ME-08C 0.30 ME-14C 0.55 HME-08C 100/110 Counterclockwise Vibration frequency (Hz) 100∼180 0.15 HME-14 0.30 HSE-14 0.30 220∼360 Weight (kg) Loaded weight (kg) Max. bowl diameter (mm) Clockwise 2.5 0.6 φ140 7.8 2.0 φ230 2.5 0.6 φ140 7.8 2.0 φ230 9.3 2.0 φ230 C10-1VF C10-1VFEF C9-03VFTC φ5.8 φ50 +0.1 +0.05 Bowl attachment surface φ85 φ500-0.1 20 14 36 16 10 φ175 8 10 30 16 0.5 HSE/ME-08C Track-stepped bowl (Bowl weight 0.3kg) Compatible standard controller 1.5 Rated Current (A) φ120 74 M5 bowl attachment hole φ5.8 φ50 +0.1 +0.05 HSE/ME-08C dish bowl (Bowl weight 0.3kg) φ8.5 φ70 +0.1 +0.05 HSE-14C/ME-14 Track-stepped bowl (Bowl weight 1.1kg) Notes: Bowls are made of aluminum. HSE Series bowls without surface treatment are not available. Clockwise and counter-clockwise orientations are available. ME / HME / HME Structural Diagram 77.5∼80.5 Rated Voltage (V) ME / HME / HME Bowl Lead wire 1,300mm Specifications (Unit: mm) φ120 34 Down-sized design for maximum space-saving, with a vibro-isolating base. Bowl height can be adjusted within 3 mm range to simplify positioning. (Unit: mm) HME-08C • Compact design, with a height adjustment function HME-08C Model (Unit: mm) Bowl Note: Loaded weight is permissible weight of bowl and work. 15 M5 Leaf spring Vibro-isolating rubber electromagnetic coil Fixed core φ66 Moving base Moving core Fixed base Lead wire Height adjustment ring Vibro-isolating set screw Fixing bolts (Unit: mm) Fixed ring Vibro-isolating rubber (Unit: mm) Digital Control for Revolutionary Delivery of Micro-sized Parts Ideal vibration characteristics to cut bouncing A high-precision electromagnetic drive unit ideal for use with chutes for precision parts, to meet present-day requirements for rapid processing of micro-sized workpieces. Vibro-isolating leaf-springs are installed front and rear to absorb rebound, and vibration characteristics can be adjusted to match the workpiece. Giving uniform vibration the whole length of the trough, this series provides smooth delivery of the most delicate, easily damaged parts with minimal bouncing. This new digital controller represents a major advance in the control of high frequency mini parts feeders for delivery of electronic chips and other micro-sized parts. Auto-tuning makes frequency adjustment unnecessary, and with its convenient digital settings and display it enables high frequency mini parts feeders to be operated to their full potential. Dimensions LFB/HLFB-02 / 04 Dimensions L I 2-M P R 225 175 4-J 71 (5) H A 4-φ5 RUN ALM DSP RUN POWER PARTS STOP LINEAR ON Feed direction Hz STRK 120 135 150 DATA O E FREQ OFF STRK FUNC DATA TYPE C9−03VFT INPUT VOLT. 100V INPUT FREQ. 50/ 60Hz OUTPUT CURR. 0. 6A×2 AC100V LF. OUT LF. PICKUP PF. OUT DSP WORK. SENS. PF. PICKUP C (55) Lead wire 1500mm Features OUT N • Auto-tuning function eliminates frequency adjustments Features B • Leaf-spring vibro-isolating type ideal for precision parts (Unit: mm) HLFB-04C Dimensions 155 50 This leaf-spring vibro-isolating series is ideal for microsized, flat and precision parts. 15 10 14-M4 • Minimizes bouncing Adjustable vibration characteristics give increased delivery efficiency while minimizing workpiece bouncing. 2-φ7 • Compact and high precision Feed direction 49 80 LOAD BLACK 1 BLACK 1 SENSOR 0V SHIELD WHITE CORE 1 NC 2 1 4 2 3 1 2 3 7 This digital equipment has an advanced vibration frequency auto-tuning function. It automatically tracks resonance point changes not only from variations in workpiece input volume, but also from mechanical changes over time, to deliver optimal vibration at all times. No leaf-spring adjustment or even frequency adjustment is necessary, thereby boosting operating efficiency and saving energy. GREEN Q1 Q2 N1 N2 COM P1 P2 GREEN (Unit: mm) • Constant amplitude control matched to workpieces Amplitude can be set digitally, and an amplitude sensor keeps drive at a uniform amplitude suited to the workpieces under conveyance. • One controller for all Amplitude, drive frequency, output voltage notches are all set and displayed digitally, for easy management. 108 SHIELD CORE 1 2 3 • Digital setting and display makes settings easy to manage Compact unit accommodates demands for rapid processing, providing high precision conveyance of micro-sized and precision parts. +12V LOAD WHITE 2 One controller can control both parts feeders or linear feeders. • Computerized control delivers optimal drive Specifications Model 6 170 C9-03VFTC Input Power source (Unit: mm) Control system PWM system Voltage Specifications Output Model Rated Voltage (V) Rated Current (A) Vibration frequency (Hz) LFB-02 100/110 0.12 100∼180 1 LFB-04 100/110 200/220 0.16 0.08 100∼180 2.7 Standard compatible controllers Weight (kg) HLFB-02 100/110 0.25 220∼360 1 100/110 0.30 220∼360 2.7 Vibration frequency Maximum current Auto-tuning mode Operating modes C10-1VF HLFB-04C Constant amplitude mode C10-1VFEF C9-03VFTC Start/Stop control Overflow control Dimensions Chart Model AC100/110V 10%, 50/60Hz A Unit: mm B C E H I J L M N O P Additional features R HLFB/LFB-02 22 130 86 65 15 40 M3 120 φ6 4.5 45 5 13 LFB-04 32 170 108 80 20 50 M4 155 φ7 6 49 7.5 15 Sensor power source Output signal Soft start Noise tolerant voltage Ambient temperature Chute Specifications Unit: mm Compatible linear feeder Maximum length Maximum width Weight (kg) HLFB/LFB-02 200 20 0.2 LFB-04 300 30 0.4 HLFB-04C 300 30 0.4 Note: Chute must straddle drive unit to distribute weight. Others Ambient humidity Case color Weight 0∼95V Full wave: 100~180 Hz High frequency: 220~360 Hz 0.6A Automatically senses particular vibration frequencies of parts feeder or linear feeder and controls drive at that frequency Digital setting for amplitude Amplitude controlled to be uniform by means of amplitude sensor Start/stop control by external signal Sensor allows parts feeder overflow control On/off delay: Variable, 02~4.0 secs DC12V Output signal synchronized to operation Variable, 0.5~2.0 secs Above 1000V C 0∼40° 10∼90% (no condensation) Beige (5Y7/1) 1.8kg Our compatible Parts feeders HME-08C, HME-14,ME-08C, ME-14C Our compatible Linear feeders HLFB-02,04C, LFB-02,04