Pressmaster Presentation

Transcription

DEDICATED TO PROVIDING SUPERIOR TOOLS WORLDWIDE
From its beginnings in the mid-seventies, Pressmaster has become the world leader in designing and manufacturing the finest tools for cable and wire termination applications: crimping, stripping, and cutting.
Pressmaster products are designed for users who demand the very best quality, productivity, and
profitability. We offer a wide range of standard tools for which special die sets can easily be provided for
various applications.
Pressmaster products feature: • High quality
• Good ergonomics
• Solid customer support before and after delivery
• Short and reliable lead time
The Pressmaster philosophy can be summed up in one word: reliability. We do not consider that a sale
is completed unless the customer is satisfied and returns with a new order when the tools finally wears out.
Today our tools are used throughout the world. They are a natural part of any crimp termination
application where only the best will do.
QUALITY DOWN TO THE LAST DETAIL
Our customers know that quality always counts. That’s why we use
the finest equipment that can be found for quality control - both during
the design stage and at delivery time.
For example, the surface finish in the die nest surfaces of an openbarrel crimp tool is critical for it’s performance. In order to study and
document the crimping process down to the last detail, we use an
advanced video microscope. This allows meticulous control over the
quality the tool will give the customer when he comes to use it.
Further proof of the high standard of quality is the fact that each
individual tool is tested before delivery. Open-barrel tools are tested for
a specified crimp height and other tools are tested with a gauge.
Pressmaster has ISO9001 quality assurance certification. Even more
important is the quality awareness that has always characterized our
work... quality that is based upon skilled craftmanship and professional The surface finish of the die sets entirely
determines if crimping meets the
pride.
required standard. Above, open-barrel
crimping documented step by step by the
video microscope.
TAILOR-MADE TOOLS FOR THE WORLD’S LEADING MANUFACTURERS
OF ELECTRICAL AND ELECTRONIC CONNECTORS
Our modern factory in Alvdalen, Sweden, features state-of-the-art production technology. All design
engineering is done with AutoCAD.
CUSTOM TOOLS
One of our two main business areas is to make customized
tools for special applications. The first step in developing a
customized tool is to create a thorough specification for it
together with our customer. On this basis, we develop, produce,
and test a prototype. Once it is accepted, we can manufacture
it in the volume required.
PRIVATE LABELING
Pessmaster tool offers a wide variety of options for private
labeling. The metal parts may be laser marked or labeled with
the customer’s information such as logo, part number, etc. The
plastic handles can be supplied in a wide range of colors and
can be customized with molded information or labels. Finally,
the tools can be supplied in a variety of customized packages
and instruction sheets to meet the customer’s needs.
Using powerful computers and sophisticated software, the durability and wear strength of all parts
of the tools are tested.
CARING ABOUT THE PEOPLE WHO USE OUR TOOLS
Injuries from strain to the hands and lower arms are often caused by poorly designed hand tools. For
that reason, we always develop tools in close cooperation with prominent ergonomists for maximum tool
performance and user-friendliness.
Every individual has an optimal grip diameter related to their hand size. We design our tools accordingly
in order to maximize the tool’s efficiency. The handles must be designed to reduce mechanical stress concentrations on the hands and forearm. The handle material must have optimum friction and texture properties.
Comprehensive field testing ensures that our tools meet these requirements. In this way they provide
top quality work and at the same time reduce the risk of work-related injuries.
komfort line
K and KS frames
The K and KS frames are the world’s most advanced crimping tool frames. Their patented design
provides up to 50% greater mechanical advantage and lower handle forces. The grip diameter, handle
shape, and materials are optimized to provide superior ergonomics resulting in greater user comfort.
The dies are interchangeable between the K and KS frames.
Feature
• Advanced ergonomic design
• High strength, through-hardened alloy steel
construction
• Interchangeable dies
• Ratchet with safety release
• Precise eccentric adjustment
• Laser marking, molding in handles available
Benefit
• Superior mechanical gain and lower handle
forces
• 50,000 cycle lifespan
• Versatile and easy to customize
• Ensure complete crimp cycle with user safety
• Ensures consistent performance
• Easy to private label
K Frame
KS Frame
Technical specification
Options
K Frame
1.19 lb
540 g
10.0"
255 mm
Weight
Length
Handle force
(maximum)
54 lb
Handle spread
– open
7.48"
– closed
2.55"
240 N
72 lb
320 N
190 mm
65 mm
6.22"
2.36"
158 mm
60 mm
Die
Width
Height
Length
10 mm
12 mm
32 mm
.394"
.472"
1.26"
10 mm
12 mm
32 mm
.394"
.472"
1.26"
•
•
•
•
KS Frame
1.10 lb
500 g
8.66"
220 mm
Private labeling
Custom locators
Custom die sets
Custom Packaging and
instruction sheets
Force factor, K frame
Force factor, KS frame
Times handle force
Times handle force
40.0
40.0
37.5
37.5
35.0
35.0
32.5
32.5
30.0
30.0
27.5
27.5
25.0
25.0
22.5
22.5
20.0
20.0
17.5
17.5
15.0
15.0
12.5
12.5
10.0
10.0
7.5
7.5
5.0
5.0
2.5
2.5
10
9
8
7
6
5
4
3
2
1
0
Jaw angle°
801 N. Cass Avenue, Suite 103
Westmont, IL 60559 USA
Phone: (630) 455-1717
Fax:
(630) 455-6875
E-mail: [email protected]
www.pressmastertool.com
10
9
8
7
6
5
4
3
2
1
0
Jaw angle°
original line
C frame
The C frame is the original and best known crimping tool frame in the world. It has been
copied but it’s high quality and value have never been duplicated.
Feature
construction
• Laser marking available
Benefit
•
•
•
•
Versatile and easy to customize
Ensure complete crimp cycle with user safety
Ensures consistent performance
Easy to private label
The C frame features a wide range of application dies.
Max crimp force is 2,250 lbs (10,000 N).
Lifespan: 50,000 cycles
Frame
Weight
1.10 lb
Length
8.86"
Handle force
(maximum)
90 lb
Handle spread
– open
5.90"
– closed
2.55"
Force factor
Times handle force
500 g
225 mm
25.0
400 N
20.0
22.5
17.5
150 mm
65 mm
15.0
12.5
Die
Width
Height
Length
10.0
.472"
.472"
1.26"
12 mm
12 mm
32 mm
Options
•
•
•
•
Private labeling
Custom locators
Custom die sets
Custom Packaging and instruction sheets
Phone: (630) 455-1717
Fax:
(630) 455-6875
7.5
5.0
2.5
10
9
8
7
6
5
4
3
2
1
0
Jaw angle°
original line
D frame
The D frame has a very small open handle spread. It is ideally suited for end users with
smaller hands.
Feature
• Small handle spread
construction
Benefit
• Very comfortable and easy to use
•
•
•
•
Versatile and easy to customize
Ensure complete crimp cycle with user safety
Ensures consistent performance
Easy to private label
The D frame features a wide range of application dies.
Max crimp force is 1,600 lbs (7,000 N).
Frame
Weight
0.75 lb
Length
7.68"
Handle force
(maximum)
90 lb
Handle spread
– open
5.11"
– closed
2.55"
Force factor
Times handle force
340 g
195 mm
25.0
400 N
20.0
22.5
17.5
130 mm
65 mm
15.0
12.5
Die
Width
Height
Length
10.0
.394"
.394"
.945"
10 mm
10 mm
24 mm
Options
•
•
•
•
Private labeling
Custom locators
Custom die sets
Custom Packaging and instruction sheets
Phone: (630) 455-1717
Fax:
(630) 455-6875
7.5
5.0
2.5
10
9
8
7
6
5
4
3
2
1
0
Jaw angle°
original line
P frame
The P frame is a parallel-action frame that can be adapted to a wide range of applications
because it can be equipped with a wide variety of tool heads. Many standard tool heads are
available, and custom heads can be designed.
Feature
• Parallel-action
• Pistol grip
construction
• Interchangeable dies and different tool heads
available
Benefit
• Provides better crimp results than scissorsaction due to even pressure during the crimp
cycle
• Very comfortable and easy to use
• Versatile and easy to customize
• Ensure complete crimp cycle with user safety
• Ensures consistent performance
• Easy to private label
The P frame features a wide
range of application dies.
Max crimp force is 1,300 lbs
(6,000 N).
Frame
Weight
~0.88 lb
Length
~7.87"
Handle force
(maximum)
90 lb
Stroke
.394"
Handle spread
– open
5.51"
– closed
2.36"
Die
Height
.394"
Length
.945"
~400 g
~200 mm
400 N
10 mm
Options
• Private labeling
• Custom locators
• Custom die sets
• Custom Packaging and instruction sheets
• Custom tool head
140 mm
60 mm
10 mm
24 mm
Force factor
Times handle force
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
1
2
3
4
5
6
7
8
9
10
11
12
Stroke (mm)
Phone: (630) 455-1717
Fax:
(630) 455-6875
Professional crimp tools
Connector
Wire
Crimp Profile
Insulated
0.14-1.0 mm2
26-16 AWG
Symmetric crimp
0.75-2.5 mm2
22-14 AWG
0.75-6.0 mm2
22-10 AWG
0.75-6.0 mm2
22-10 AWG
0.75-6.0 mm
22-10 AWG
2
Ergonomic Line
Original Line
MSA 0110 (4300-2205)
DSA 0110 (4300-0022)
MSA 0725 (4300-2206)
DSA 0725 (4300-0309)
KSA 0760 (4300-1616)
CSA 0760 (4300-0023)
KSA 0760DIN (4300-1617)
CSA 0760DIN (4300-0411)
Description (Order Code)
Symmetric crimp
Symmetric crimp
Symmetric crimp to DIN 46237
Asymmetric crimp
KAA 0760 (4300-2217)
Non-Insulated
0.35-2,5 mm2
22-14 AWG
4-10 mm2
12-8 AWG
End splices
0.25-6.0 mm2
24-10 AWG
4-10 mm2
12-8 AWG
Single indent crimp
MKB 0325 (4300-2207)
DKB 0325 (4300-0150)
KWB 4099 (4300-1618)
CWB 4099 (4300-0312)
MEB 0560 (4300-2211)
DEB 0560 (4300-0877)
KEB 4010 (4300-1619)
CEB 4010 (4300-0589)
KEB 1025 (4300-1620)
CEB 1635 (4300-0830)
Double indent crimp
5 die nests side entry crimp
10-25 mm2
6-4 AWG
16-35 mm2
3-2 AWG
35-50 mm2
2-0/1 AWG
KEB 3550 (4300-1621)
0.5-6.0 mm2
22-10 AWG
Self adjusting front entry crimp
KEBS 0560
Open barrel
0.1-1.5 mm2
26-16 AWG
0.5-6.0 mm2
22-10 AWG
Quality to hand
PZD3
KEBS 0560 (4300-2053)
PZD3 (4300-3047)
MRB 0115 (4300-2209)
DRB 0115 (4300-0199)
KRB 0560 (4300-1622)
CRB 0560 (4300-0313)
”F”/”B” crimp
Connector
Wire
Crimp Profile
Open barrel
1,0-2,5 mm2
18-14 AWG
Copper tube
Ergonomic Line
Original Line
KRF 1025 (4300-2955)
CRF 1025 (4300-2947)
4-25 mm2
10-3 AWG
Hex/single indent crimp
10-70 mm2
7-2/0 AWG
Single indent crimp
T 2258 (4300-0099)
T 3165A (4300-0798)
Coaxial
RG58, RG59
RG62, RG71
Thinnet
6.48/5.41/1.69 mm
.255/.213/.067”
MCC 1113 (4300-2214)
DCC 1113 (4300-0021)
3.25/4.52/1.69 mm
.128/.178/.067”
MCC 0908 (4300-2213)
DCC 0908 (4300-0957)
RG174
RG179
ST212
ST214
3.80/6.80 mm
.150/.268”
RG58, RG8
RG11
Ethernet
Thinnet
RG6
RG6 Quad
1695A
Twinax
1.20/0.70 mm
.047/028”
DCC 2124 (4300-3085)
10.9/5.41/2.54/1.69 mm
.429/.213/.100/.067”
KCC 2511 (4300-1628)
CCC 2511 (4300-0632)
9.14/8.23/1.73 mm
.360/.324/.068”
KCC 9117 (4300-3087)
CCC 9117 (4300-3088)
1.46/4.52 mm, .057/.178” (4300-1070B)
1.46/5.18 mm, .057/.204” (4300-1070E)
1.46/6.81 mm, .057/.268” (4300-1070F)
1.69/3.25 mm, .067/.128” (4300-1070H)
1.69/4.52 mm, .067/.178” (4300-1070J)
1.69/5.41 mm, .067/.213” (4300-1070K)
1.69/4.33 mm, .066/.170” (4300-1286G)
Fiber optic
SMA, SMB
SFR, ST & SC
3.25/3.84/5.41/5.00/4.52 mm
.128/.151/.213.197/.178”
D sub
0.05-0.5 mm2
30-20 AWG
0.08-0.5 mm2
28-20 AWG
Modular plug
PCC 5310 (4300-1071)
Frame only
KFO 5432 (4300-3090)
CFO 5432 (4300-3089)
MRB 0505L (4300-2465)
DRB 0505L (4300-0958)
MRB 0805HD (4300-2466)
DRB 0805HD (4300-1224)
Standard type
High density type
Unscreened
twisted pair
RJ11
RJ22
RJ45
RJ45 Unkeyed
10 way
DEC MMJ
(4300-1011)
(4300-1012)
(4300-1013)
(4300-1321)
(4300-1736)
(4300-1014)
www.pressmaster.com
PMP 4080 (4300-1039)
Frame only
Mobile Crimp Tool
- Designed for professionals
who take their tools to work
Mobile Crimp Tool
– The clever crimp tool for professionals on the move
Mobile Crimp Tool - designed for professionals who take their tools to work. Electricians and
installation engineers who require good hand tools – reliable, safe and comfortable to use readily available in a tool box.
Today’s working environment is a constant battle for increased efficiency. Field
installation contractors offer total solutions for electrical wiring, electronic
security, video, data and telecommunications systems. The modern turnkey installer has to be equipped to connect an ever greater number
of connectors including power, coaxial, fiber optic and modular
connectors. The tool box for a complete crimp tool solution can be a
heavy load to carry.
Mobile Crimp Tool, the first professional tool that meets these
new demands. The easily interchangeable crimp dies are always
kept together in pairs and supplied in a modular reusable box. A
wide range of applications offers freedom to customise kits for
general purpose or also very specific needs. The tool is practical
and easy to use without compromising the quality of the crimp.
A complete crimp tool solution does not have to be a heavy load to carry.
Mobile Crimp Tool
The ideal choice for
electrical installers
Mobile Crimp Tool, a professional ratchet crimp
tool for most types of mechanical, electrical and
electronic connectors. The parallel-action stroke
generates a maximum force of 10 000N. This lightweigt
and compact tool is designed for field usage. The crimp
nests are positioned to give the user good visibility when
inserting the connector and wire. Easily interchangeable
crimp dies are kept together with a special pin to simplify
handling. A wide range of crimp dies enables the user to cover all
applications in just one tool frame. The Mobile Crimp Tool is the
ideal choice for demanding Installation and Maintenance Engineers.
Features
Reliable: Crimping performance is consistent and accurate
with a parallel action stroke.
Easy to use: The well balanced tool is designed to give the
user full visibility of the crimping process. Handles are shaped
for low effort crimping with a one or two hand grip.
Quick fit/release of
crimp dies
Versatile: An easy-access release function allows fast and
simple exchange of crimp dies. No special tools needed.
Practical: Crimp dies are kept in pairs and delivered in a
modular reusable box. Weight and size of the tool are
optimised to make it pocketable and easy to carry.
User friendly design
Comfortable: The entire tool frame is covered in smooth
plastic for comfortable use also in cold conditions
Economical: Save the expense of multiple tools by
using one Mobile Crimp Tool with a customised kit of crimp
dies to suit your needs.
Crimp dies
held together
Modular die holder
Specifications
Length:
234 mm / 9.75 inch
Height:
64 mm / 2.52 inch
Width:
24 mm / 0.95 inch
Weight:
460g / 16.2oz
Easy
to use
Oden
Practical and easy to use
Mobile Crimp Tool is designed to meet the needs
of installers and maintenance engineers. Based on
extensive end user interviews the crimp nests have
been positioned to give the user good visibility
when inserting the connector. A gentle squeeze
on the handles holds the connector and keeps it in
position when inserting the wire. The crimping is
completed by pressing the handles together until the
ratchet is released. The easily interchangeable crimp dies
are held together in pairs with a special pin and supplied
in a modular reusable box. Every detail has been optimised to
simplify handling. A tool that is practical and easy to use without
compromising the quality of the crimp.
Die changing
Close handle to fourth
click stop on ratchet.
Push die latch
downwards.
Pull out die set.
With die latch still held
down insert new die set.
Close handle until ratchet
releases.
Allow handle to open
and remove crimped
connection.
Crimp cycle
Insert connector into correct
nest and gently close handle
to hold in place.
Insert wire into crimp
barrel.
Modular crimp die holder
Insert closed die set, pin
first, into holder.
Die holders can be
slotted together for easy
storage.
Crimp dies
A wide range of
applications
Mobile Crimp Tool has crimp dies for a wide range
of applications including power, coaxial, fiber optic
and modular connectors. They are clearly marked to
minimise the risk of confusion or handling mistakes.
All crimp dies have been tested on leading connector
brands to ensure a quality connection.
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Crimp dies held
together to facilitate
storage in toolboxes.
Oden
Kits
Customised kits for
every need
Mobile Crimp Tool has a wide range of crimp dies.
A tool bank which will continue to grow as new
applications are released into the market. This offers
the freedom to customise kits for general purpose
or also very specific needs. Kits for Industrial
maintenance, Automotive repairs or Data/com
installations can be extended and tailored. The basic
kits are supplied in clam shell packaging with space for
up to five crimp dies. A good start for your own tool box
towards a complete crimp tool solution. The ideal choice
for professionals who carry their tools to work.
Examples
Electricians kit comprising of Mobile Crimp Tool and die sets for
insulated, non-insulated and ferrule connectors.
Industrial kit comprising of Mobile Crimp Tool and die sets for open
barrel, ferrule and power connectors.
Datacoms kit comprising of Mobile Crimp Tool and die sets for RJ11,
RJ45 and BNC connectors.
Compression Tool
– Designed for professional installers
of compression connectors
Compression Tool
– For fast and simple
installation
In CATV and other related markets the demand for ease of installation have changed
connectorization forever. The use of compression type connectors offering
excellent mechanical and electrical performance is constantly increasing.
To maximise the benefits of this technology new and more flexible handtools
are required. The Pressmaster Compression Tool is designed to meet these
new demands.
Rotating die wheel provides
all-in-one tool solution
The patented rotating die wheel can take up to five different
connector configurations. No user adjustment, loose tips or
other extras are required. Simple top loading of the connectors
ensures safe installation. This flexible tool can cover your entire
range of compression connectors including angular types.
Compression Tool
Universal and ergonomic
This universal tool offers outstanding performance
for the compression of F-type, BNC, RCA, or
similar connectors. Five customised solutions in
one tool. It bears all the hallmarks of Pressmaster’s
ergonomic design and superior mechanical gain
Easy to use
Attach the connector to the cable.
Features
Unique leverage mechanism for constant and
uniform compression.
Rotating die wheel covers up to five different connector types.
No user adjustment, loose tips or other extras required.
Simple top loading for full visibility of connector insertion.
Select the correct nest profile by rotating the wheel.
Insert the connector.
Ergonomic handles shaped for low effort crimping.
Ratchet control to ensure completion of crimp cycle.
Die closure adjustment function for tool calibration.
Operational life time exceeding 50 000 cycles.
Cycle the tool until the ratchet releases.
The compression is completed.
Specifications
Length:
260 mm / 10.25 inch
Height:
75 mm / 2.95 inch (closed handles)
Width:
44 mm / 1.73 inch
Weight:
670g / 23.6oz
Pressmaster is a world-leading manufacturer of professional cable termination
tooling. Our engineering experience is deeply rooted in the heartland of
Sweden – a country with a strong tradition of manufacturing some of
the world’s best hand tools. Innovation, modern technology and skilled
craftsmanship have helped us master the art of developing precision
hand tools for the electrical, electronics and industrial markets.
“A tool for
the intelligent
The Pressmaster Compression Tool is designed for safe and
effortless installation of compression type coaxial connectors.
Pressmaster, world famous for industrial crimp tools is now
offering a truly professional handtool for the CATV
market and other related sectors
installation of
compression
connectors”
Quality to hand
www.pressmaster.com
www.rcb2.se
Pressmaster AB, Box 3, SE-796 21 Älvdalen, Sweden
Rigidus Crimp Tool
– Designed for professionals who
require precision and accessibility
Rigidus Crimp Tool
– A precise, compact and lightweight
tool for the professional user
Miniaturisation is a trend affecting modern electrical and electronics applications.
Connectors and wires are getting smaller and operators in industry or the
automotive sector have to work in increasingly confined spaces. Access is limited
but the requirements on connection performance are higher then ever.
Rigidus Crimp Tool is designed to meet these demands.
“Hand crimp
tool technology
at its best”
The unique locator
simplifies handling
Rigidus Crimp Tool is a closed head parallel action crimp tool
with a unique locator design that holds and positions even the
smallest connectors. It is easy to operate with a one handed grip
and allows the user to attach the wire and complete the crimp
cycle without jeopardizing crimp performance.
The locator is simple to
attach.
Position the top hooks in the
matching holes on the tool.
Snap in the bottom tabs and
the locator is ready to use .
Rigidus Crimp Tool
Precision crimping of
solderless connections
Rigidus is a parallel action crimp tool manufactured
under the most stringent quality control procedures.
Only the best hardened steel is used. The locator
system is optional.
Easy to use
Features
1. Open the tool. Move
the locator nest forward
by pressing the spring
loaded button.
2. The locator is fully
visible.
Parallel action stroke for accurate and
consistent crimp performance.
Unique locator design for full visibility
of connector and wire insertion.
Symmetric crimp dies and locator allow
assembly to suit right or left hand users.
Lightweight and compact design for easy access.
Ergonomic handles shaped for low effort crimping.
Ratchet control to ensure completion of crimp cycle.
Die closure adjustment function for tool calibration.
3. Insert the connector
into the correct nest.
4. Release the locator,
half close the handles
and insert the wire.
Lifetime tests exceeding 50 000 cycles.
Specifications
5. Close the tool until the
ratchet releases to fulfil
the crimp cycle.
6. Open the tool and
remove the connector.
Length:
190 mm / 7.48 inch
Height:
74 mm / 2.91 inch (closed handles)
Width:
21 mm / 0.83 inch,
Weight:
280g / 9.9oz (frame only)
38 mm / 1.50 inch (including locator)
302g / 10.6oz (frame + die)
317g / 11.2oz (frame + die + locator)
Pressmaster is a world-leading manufacturer of professional cable termination
tooling. Our engineering experience is deeply rooted in the heartland of
Sweden – a country with a strong tradition of manufacturing some of
the world’s best hand tools. Innovation, modern technology and skilled
craftsmanship have helped us master the art of developing precision
hand tools for the electrical, electronics and industrial markets.
“Quality to hand
develops confidence
The Rigidus Crimp Tool is the first in a new series of linear
working tools intended for industrial use. It is a natural
complement to the range of professional scissors action
crimp tools. Pressmaster also offer cable termination
tooling for the field installation and maintenance sectors.
and pride in a job
well done”
Quality to hand
www.pressmaster.com
www.rcb2.se
Pressmaster AB, Box 3, SE-796 21 Älvdalen, Sweden
Embla
Self-adjusting cut
and strip tool
Embla is a self-adjusting cutting and stripping tool
for modern electrical installation and equipment wires
(90% of wires can be stripped without adjusting the
tool). The introduction of easily interchangeable
multiple stripping cassettes enable precision stripping
of a wide range of insulations from PVC to PTFE with
just one tool. High priority has been given to the
ergonomic design of Embla resulting in a lightweight but
strong and comfortable tool equally qualified for high volume
production and portable/field usage.
Features
Easy change stripping blade
cassettes
V blade cassette for
stripping difficult
insulations
Versatile: The option of easily interchangeable stripping
cassettes makes possible the stripping of most modern
insulations within the tools specified range. Widest stripping
capacity of any tool of its type.
Precise: Fine adjustability ensures that thin insulations can
be stripped without damage to conductors. At the end of the
stripping function, the stripping blades open and remain
open during the return phase of the strip cycle facilitating
easy/snag free wire removal from the tool.
Ergonomic: Sculpted shape, soft grip main handle, low
friction moving handle, optimized grip span, angled head
and light weight guarantees comfortable, stress free operation.
Durable: Replacement stripping cassettes and cutting
blades available.
Cuts up to 10 mm2/8 AWG.
Reliable: Tested to over 150,000 cycles. Molded in new
high-strength plastic with twice the strength of standard
nylon/PA6.
Specifications
Ergonomic design with nonslip bi-moulded handles
Stripping capacity:
Cutting capacity:
Straight blade cassette, PVC insulations
V blade cassette, all insulations
Flexible wires
Rigid wires
Overall dimensions
Weight with straight blade cassette
191x123x20 mm/7.5 x 4.8 x 0.8 inch
136g/4.8oz
Embla + straight blade cassette
Embla + “V” blade cassette
Embla + straight and “V” blade cassettes
Straight blade cassette
”V” blade cassette
Replacement cutting blade kit
4320-0612
4320-0613
4320-0624
4320-0614
4320-0615
4320-0625
0.02 – 10 mm2/34-8 AWG
0.02 – 6 mm2/34-10 AWG
10 mm2/8 AWG
1.5 mm2/16 AWG
Tor
Heavy-duty cable stripping
tool
Tor is a professional stripping tool for cables of all
insulation types. By rotating the body of the tool the
blade can be fixed in any one of three positions providing circular cuts about the cable and lengthways or
spiral cuts along the cable.
Unique to this type of tool Tor features interchangeable
cable retention hooks giving it an incomparable cable
stripping capacity of up to 40 mm/1.57 inch diameter in one
tool.
Designed to fit the hand and for ease of use, Tor can strip the most
difficult cables in the harshest of environments.
Features
Large capacity: Interchangeable hook feature means that Tor
can replace two or more similar products in the toolbox.
Easy to use: Positive locking positions for circular, lengthways
and spiral strips. The blade automatically returns to its starting position at the end of a strip reducing the possibility of
broken blades. No special tools are required to change hooks one replaces the other. The blade height adjustor is almost
friction free and is easy to rotate for fine blade height
adjustment. Safety straps can be fixed to the eyelet at the
base of Tor to prevent accidental dropping of the tool.
Circular + straight strip
Window strip
Circular + spiral strip
Two tools in one
Ergonomic: The well balanced design features rests for thumb,
first and little fingers to ease raising of the cable retention
hook. The absence of external sharp edges means that the
tool can be carried in the pocket.
Durable: Replacement cutting blades are available and can be
stored in a pocket located within the tool body.
Replacement blade
Tough: Manufactured in new high-strength plastic with twice
the strength of standard nylon/PA6, Tor has been tested to
over 100,000 cycles.
Specifications
Cable capacity:
Insulation thickness:
4.5-40 mm/0.18-1.57 inch diameter
Up to 4.5 mm/0.18 inch thick
Overall dimensions (with small cable hook)
Overall dimensions (with large cable hook)
Weight (with large cable hook)
150 x 42 x 30.5 mm/5.9 x 1.7 x 1.2 inch
167 x 52 x 30.5 mm/6.6 x 2.1 x 1.2 inch
116g/4.1oz
Tor + both hooks + spare blade
Tor + both hooks without spare blade
Replacement spare blade
Replacement small cable hook
Replacement large cable hook
4320-0616
4320-0617
4320-0618
4320-0620
4320-0619
Ergonomic design with
thumb and first finger
supports
Oden
Precision stripping tool
Oden is a precision stripping tool for removing the
sheath from signal, telephone, audiovisual, instrumentation and data transmission copper and fiber optic
cables.
The tool features a 9 position indexed blade height
adjustment wheel ensuring accurate and repeatable
stripping results. A further “x” position on the wheel
allows the tool to be closed together to eject a worn blade
cassette for quick and safe replacement.
The unique design requires simply gripping the tool together to
allow easy cable entry. Handy, lightweight and pocketable, Oden is
the ideal precision cable stripping tool for modern high speed data cables.
Features
Precise: Fine adjustability and repeatability assured by 9position adjustment wheel.
Easy to use
Easy to use: Simply squeezing Oden together opens the
stripping cavity - insert cable, rotate once, remove from cable
and pull off the scrap insulation sheath.
Safe: Smooth, rounded, pocketable and lightweight design.
No open blade. Replacement blades encased within a plastic
cassette.
Precision setting
Flexible: Strips the sheath from most multi-core and fiber optic
cables up to 11 mm/0.43 inch in diameter.
Tough: Manufactured from a new impact resistant nylon Oden
has been tested to over 50,000 cycles.
Economic: Replacement blade cassettes available.
Replaceable blade
Rounded, pocketable design
Specifications
Cable capacity:
Insulation thickness:
2.5-11 mm/0.1-0.43 inch diameter
Up to 1.0 mm/0.04 inch thick
Overall dimensions
Weight
90.5 x 39.5 x 19 mm/3.6 x 1.6 x 0.8 inch
28g/0.9oz
Oden + spare blade
Oden without spare blade
Replacement spare blade cassette
4320-0621
4320-0622
4320-0623
Corex
2 or 3 step strips in coaxial
cables in seconds
Corex strips coaxial cables in twenty seconds or less.
Highly versatile, it strips more types, qualities, sizes, and
strip length specifications than any other stripper of its
kind. Individual blade adjustment assures high stripping
accuracy. Only expensive automated machines can match
the speed and quality of Corex!
Supplied as a complete kit, Corex accommodates a range of
interchangeable stripping cassettes and V-blocks. The Corex
can also be purchased pre-adjusted to work straight out of the
box.
Features
Flexible: Strips more coaxial cable sizes (Ø2.5-7.6 mm/0.1-0.3”)
than any other comparable stripper.
Accurate: Strips most cables with machine-like accuracy. Standard cassettes produce the strip lengths required for the majority
of connectors. Custom cassettes can be made to order.
Unique: Setting gauge gives simple adjustment of blade height for
most common cable types.
Fast: Simply insert the cable, close and rotate to strip.
Accepts a range of 2-step
and 3-step stripping
cassettes plus V-blocks
for different dimensions.
C-ST conductor stop lets
you strip the inner conductor to a desired length
with a simple adjustment.
Sold separately.
Long-lasting: Steel blades tested for more than 2000 strips per
cassette.
Economical: High productivity, long life and great versatility make
Corex a best buy for anyone who needs to strip more than one
cable size.
Easy-to-use ergonomic
slide design allows firm
grip and easy movement.
Specifications
2-step stripping cassettes
“B” dimension
C-202
6.0 mm/0.24"
C-203
9.2 mm/0.36"
C-204
12.0 mm/0.47"
C-207
6.8 mm/0.27"
3-step stripping cassettes
“B” dimension
“C” dimension
C-300
5.5 mm/0.22"
5.5 mm/0.22"
C-301
2.7 mm/0.11"
8.3 mm/0.33"
C-305
6.0 mm/0.24"
6.0 mm/0.24"
C-309
2.5 mm/0.10"
6.8 mm/0.27"
A
C-399
3.5 mm/0.14"
7.5 mm/0.30"
B
Note: The “A” dimension is either cut to length or set with the C-ST conductor stop.
A
V-blocks
Cable diameter
Coaxial cable examples
V-9
2.5-3.2 mm/0.1-0.13"
RG174, 188, 316
V-2
3.2-5.0 mm/0.13-0.2"
RG195, 180
V-7
5.0-6.4 mm/0.2-0.25"
RG58, 59/62
V-4
6.4-7.6 mm/0.25-0.3"
BELDEN 8281
Complete Corex kit comprises: 1 universal tool body, 1 cassette, 1 adjustment wrench, 4 V-blocks, 1 hex wrench and instructions.
Kits: CX-202, CX-203, CX-204, CX-207, CX-300, CX-301, CX-305, CX-309, CX-399
B
C
Loke
Preset CATV coaxial cable
stripping tool
The Loke stripper quickly and simply strips RG59 and RG6
coaxial cables for CATV “F” type connectors giving industry standard strip lengths of 6.35 mm/0.25" for both the braid and the
conductor. The patented spring-like action and built-in stop eliminates the need for manual adjustment for different cables. A
replaceable blade cassette providing 1,000 to 2,000 strips ensures good
economy, and a belt clip provides extra convenience.
Features
Fast: Squeeze together to open, insert cable, rotate and pull off scrap.
Automatic: Preset with built-in stop
eliminates need for adjustment.
Quick and easy to use.
Convenient: Pocketable with
integrated belt clip.
Specifications
Economic: Replaceable blade
cassette available, each cassette
gives 1,000 to 2,000 strips.
Stripping capacity:
Strip lengths:
RG59 and RG6 CATV coaxial cables
6.35 mm/0.25" braid and
6.35 mm/0.25" conductor
Overall dimensions
Weight
83 x 44 x 18 mm/ 3.3 x 1.7 x 0.7 inch
21 g/ 0.75oz
Loke
Replacement blade cassette
4320-0626
4320-0627
Freja
Handy wire cut and strip tool
Freja is a traditional cutting and stripping pliers type tool for wires
up to 6 mm2/10 AWG. A simple twist of the release screw allows
the adjustor to be correctly placed within the marked wire size
window for accurate size gauging. Spring-loaded handles ensure
that the tool is always ready for use. The tool can be locked closed
for storage.
Features
Accurate: Gauged adjustment.
Ready: Spring loaded handles.
Handy: Locks to its closed position.
Specifications
Simple to adjust.
Stripping capacity:
Cutting:
0.5-6.0 mm2/20-10 AWG
Up to 6.0 mm2/10 AWG
Overall dimensions
Weight
140 x 66 x 11 mm/ 5.5 x 2.6 x 0.43 inch
78 g/ 2.8 oz
Freja
4300-1515
Wire and cable guide
Some common wires
and cables
How to achieve that
perfect strip
Fibre optic cable
Coaxial cable
Screened
twisted pair
Unscreened
twisted pair
Screened
multi core cable
On the face of it, stripping wires and cables
seems like a very straightforward task. We
have all tried it and all met with a reason-able
degree of success. But the speed and quality
of the result we achieve depends on many
factors. As with most jobs of work, thorough
preparation and a good hand tool are
essential.
This guide explains some of the problems
and pitfalls of cable and wire stripping, and
recommends some simple steps that will
help you achieve that perfect, or as good as
perfect, strip.
Familiarise yourself with
the job in hand
As the main illustration shows, there is an
extremely wide range of wires and cables on
the market today. Furthermore, types that
appear to be similar can be very different
inside, just as types that look very different
may have the same cross-sectional area of
conductor (see below).
Prepare the wire/cable
to fit the connector
When preparing the wire or cable to fit the
connector, i.e. stripping it to expose the
length of conductor (or lengths for coaxial
cables) specified by the connector manufacturer, note the following key
requirements:
- do not cut, nick or scrape the conductor(s)
in any way. Ensure that strands are not
pulled out of the wire end (this indicates
nicking).
- maintain the lay (twisting) of the conductor.
Do not over-twist or straighten.
Modular cable
Equipment wire
Conduit cable
Switchgear cable
Flexible mains
cable
Single wire
Four 18 AWG insulated equipment wires from
the standard range of two large wire manufacturers. The outer diameter and thickness
of the insulation varies tremendously, yet the
cross-sectional area of the conductor is the
same in all cases.
Fortunately, connector manufacturers realise
the impracticality of making connectors specific for all wire types – the cost would be
prohibitive and the numbers bewildering. Instead, they aim to make the largest numbers
of wires fit into the smallest numbers of
connectors. In addition, the better connector
manufacturers always specify the wire range
that will fit into a specific connector.
Armed with this information, select a wire or
cable suitable for the job. Next, check the
make up of the wire. Pay particular attention
to the conductor material, cross-sectional
area and the type of plating and shield if
applicable. Check the amount of stranding
and, if appropriate, the twisting. Finally,
examine the insulation. Insulation material
ranges from very soft to very hard, and some
wires may be double or triple-insulated with
different types of insulation. Certain cables
can even be armoured with steel wire.
- cut the insulation clean and square to the
wire without unduly stretching the material.
Beware: Manually setting a strip length of 5
mm on a gauge does not guarantee that this
length will be achieved. All insulation
material stretches to some extent when the
waste slug is pulled off, unless the
insulation is completely cut through, which is
almost impossible to achieve in practice.
- do not scar or cut the remaining insulation.
(Grip marks are acceptable provided that the
insulation returns to its original shape.)
- keep the conductor clean. Remove any
remaining scraps of insulation trapped
between conductors and brush away any
powder deposits (powder is often included in
cables to stop cores/conductors from
adhering to the insulation).
Conversion Tables
Conversions
x
(y/a)
Length
Milli-inches (mils or ‘thou’)
25. 4
Micrometres (µm)
25. 4
Millimetres (mm)
2. 54
Feet (ft)
Feet (ft)
0. 3048
Yards (yd)
0. 9144
1. 609344
Miles, int’l nautical
1. 852
Circular mils
Square inches (in )
2
Square inches (in )
Square feet (ft2)
506. 707
Square micrometres (µm2)
645. 16
Square millimetres (mm2)
6. 4516
0. 09290304
2
Square yards (yd )
0. 83612736
Hectares (ha)
0. 40468564224
2. 589988110336 Square kilometres (km2)
Cubic inches (in3)
16. 387064
US liquid ounces
29. 5735
Cubic centimetres (cm3)
0. 473176473
US liquid quarts
0. 946352946
Cubic decimetres (dm3)
US liquid gallons (US liq gal)
3. 785411784
SI litres (l or L)
28. 316846592
US bushels
0. 352391
Barrels, petroleum (42 US gallons)
0. 158987294928
Cubic yards (yd3)
0. 764554857984
Weight
Grains
(mass)
Ounces (oz)
28. 349523125
Ounces troy (oz tr)
31. 1034768
Pounds (lb)
Stones
US short hundredweights (US cwt)
US short tons
64. 79891
SI hectolitres (hl)
Cubic metres (m3)
Milligrams (mg)
Grams (g)
0. 45359237
6. 35029318
Kilograms (kg)
45. 359237
907. 18474
Inches per minute (in/min)
0. 423333
Millimetres per second (mm/s)
Miles per hour (mph)
1. 609344
Kilometres per hour (km/h)
Miles per hour (mph)
0. 44704
International knots
0. 514444
Poundals
0. 138255
Ounces-force (ozf)
0. 278014
Pounds-force (lbf)
4. 44822
Metres per second (m/s)
Newtons (N)
Newtons (N)
0. 101972
Kilograms-force (kgf)
Pounds-force (lbf)
0. 45359237
Kiloponds (kp)
US short tons-force (US tonf)
8. 89644
Kilonewtons (kN)
Poundals foot (pdl ft)
0. 0421401
Pounds-force foot (lbf ft)
1. 35582
Pressure Poundals per square foot (pdl/ft2)
& stress Pounds-force per square foot (lbf/ft2)
Pounds-force per square foot (lbf/ft2)
Pounds-force per square inch (lbf/in2)
1. 48816
47. 8803
6. 89476
Energy,
Foot poundals (ft pdl)
0. 0421401
work
Foot pounds-force (ft lbf)
1. 35582
Kilograms-force metre (kgf/m)
9. 80665
Watt hours (W h)
Therms
Newton metres (N m)
Pascals (pa)
Newtons per square metre (N/m2)
0. 478803
68. 9476
Pounds-force per square inch (lbf/in2)
Plane
Square metres (m2)
Square miles (mi2)
Cubic feet (ft3)
Power
Square centimetres (cm2)
Acres
US liquid pints (US liq pt)
Torque
Kilometres (km)
929. 0304
Square feet (ft2)
Force
Metres (m)
201. 168
Miles, statute (mi)
2
Velocity
Centimetres (cm)
30. 48
Furlongs
Volume
y
(x*a)
Inches (in)
Inches (in)
Area
a
3. 6
105. 506
Milibars (mbar)
Kilopascals (kPa)
Joules (J)
Kilojoules (kJ)
Megajoules (MJ)
Foot pounds-force per second (ft lbf/s)
1. 35582
Watts (W)
Metric horsepower
0. 735499
Kilowatts (kW)
Degrees (°)
0. 0174533
Radians (rad)
AWG American Wire Gage to mm2
AWG Strands*
44
42
40
38
36
36
34
34
32
32
32
30
30
30
29
28
28
28
27
26
26
26
26
25
24
24
24
24
24
22
22
22
20
20
20
20
20
18
18
18
18
18
18
16
16
16
16
16
16
14
14
14
14
14
12
12
12
12
12
10
10
10
10
10
8
6
4
1
1
1
1
1
7/44
1
7/42
1
7/40
19/44
1
7/38
19/42
1
1
7/36
19/40
1
1
7/34
10/36
19/38
1
1
7/32
10/34
19/36
42/40
1
7/30
19/34
1
7/28
10/30
19/32
42/36
1
7/26
16/30
19/30
42/34
65/36
1
7/24
19/29
26/30
65/34
105/36
1
7/22
19/26
42/30
105/34
1
7/20
19/25
65/30
165/34
1
37/26
49/27
65/28
105/30
1
1
1
Outside diameter**
Wire Area
Inches
mm
Circular
mils***
mm2
0.00198
0.00249
0.00314
0.00396
0.00500
0.00600
0.00630
0.00750
0.00795
0.00930
0.01000
0.0100
0.0120
0.0120
0.0113
0.0126
0.0150
0.0160
0.0142
0.0159
0.0190
0.0210
0.0200
0.0179
0.0201
0.0240
0.0240
0.0240
0.0230
0.0253
0.0300
0.0310
0.0320
0.0370
0.0370
0.0370
0.0360
0.0403
0.0480
0.0470
0.0490
0.0470
0.0470
0.0508
0.0600
0.0580
0.0590
0.0590
0.0580
0.0641
0.0760
0.0710
0.0750
0.0750
0.0808
0.0960
0.0930
0.0950
0.0950
0.1019
0.1150
0.1160
0.1200
0.1180
0.1285
0.1620
0.2043
0.050
0.063
0.080
0.101
0.127
0.153
0.160
0.191
0.202
0.203
0.229
0.254
0.305
0.305
0.287
0.320
0.381
0.406
0.361
0.404
0.483
0.553
0.508
0.455
0.511
0.610
0.610
0.610
0.584
0.643
0.762
0.787
0.813
0.890
0.890
0.940
0.914
1.024
1.220
1.200
1.240
1.200
1.200
1.290
1.520
1.470
1.500
1.500
1.470
1.628
1.930
1.800
1.900
1.900
2.052
2.440
2.360
2.410
2.410
2.588
2.920
2.950
2.950
2.950
3.264
4.115
5.189
3.92
6.20
9.86
15.68
25.00
27.44
39.69
43.40
63.20
69.02
74.49
100.0
109.8
117.80
127.7
158.8
175.0
187.3
201.6
252.8
277.8
250.0
297.9
320.4
404.0
442.4
396.9
475.0
414.1
640.1
700.0
754.1
1024
1111
1000
1201
1050
1624
1770
1600
1900
1667
1625
2581
2828
2426
2600
2580
2625
4109
4481
4803
4200
4167
6529
7168
6088
6500
6549
10384
9354
9880
10319
10500
16512
26244
41738
0.002
0.003
0.005
0.008
0.013
0.014
0.020
0.022
0.032
0.035
0.038
0.051
0.056
0.060
0.065
0.080
0.089
0.095
0.102
0.128
0.141
0.127
0.151
0.162
0.205
0.224
0.201
0.241
0.210
0.324
0.355
0.382
0.519
0.563
0.507
0.608
0.532
0.823
0.897
0.811
0.963
0.845
0.823
1.308
1.433
1.229
1.317
1.307
1.330
2.082
2.270
2.434
2.128
2.112
3.308
3.632
3.085
3.294
3.318
5.261
4.740
5.006
5.229
5.320
8.367
13.30
21.15
* 7/32 means 7 strands of nominal 32 AWG wire.
** the outside diameters and circular mil areas of stranded wires are approximate
angle
The information is based on standard conversion tables. No liability for inaccuracy is accepted.
*** a circular mil is the area of a circle 0.001 inch in diameter.

Pressmaster Presentation

Transcription

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