River Enamel
Transcription
River Enamel
River Enamel JFE Metal Products & Engineering Inc. offers a wide range of River brand porcelain enamel products including Chalkboard, Markerboard, Projection Screen, and porcelain enamel steel sheet for building interiors and exterior. NEW Surface finishes have been greatly improved. Series River Enamel products facilitate “communication with space.” Our modern products feature an uninterrupted porcelain enamel technology lineage. 1 Are you planning to upgrade your Chalkboard, Markerboard, and Projection Screen? First, check out the rich collection of colors available for our products. Select those that match your interior atmosphere. People who feel comfortable in a meeting room or classroom share good communication. Good interior coordination is needed anywhere people meet -- for learning, training, or business discussions. JFE Metal Products & Engineering Inc. new manufacturing line using the latest technologies was launched in April 2003. Now producing JFE-R Series. 2 For Markerboard series Markerboard matching refined interiors. 5feet For picture-drawing and writing 890mm 1190mm 1500mm width width width The smooth panel surface offers an enjoyable writing experience. JFE-R Series lighten the room and enliven communication. Excellent visibility prevents eyestrain models with gloss are also available. plain Grid base material pattern ※ for picturedrawing and writing Lower running cost Service life has been extended, dispensing with recoating and/or replacement. Markerboard are high-value-added products in running cost economy and as refined furniture contribute to the creation of a comfortable business environment. Magnet holders Markerboard Because Markerboard have steel sheets as substrates, magnet holderss can be used for holding charts, memos, maps, etc., on the panel for visual effects. Markerboard are used as Projection Screen Grid pattern embedded. 50mm (1.97in) Grid pattern embedded can be printed over the panel screen to use it as a cross sectioned surface. (Grid pattern embedded are also porcelain-enameled and remain throughout service life. ) 50mm (1.97in) JFE has proprietary technology for applying high-temperature (about 800℃) baking to keep product from wearing due to abrasion. Depending on the user’ s requirements, dotted lines can be spaced out at intervals of 0.39inch(10mm), and solid lines at intervals of 0.39inch(10mm) or 3.94inch(100mm). Grid pattern embedded can be laid either within a section or all over the panel board. The user may find these lines useful for writing charts, figures, and graphs. 100mm(3.94in) Enhanced durability. Models doubling for image projection Lower reflection brightness avoids eyestrain. Finer particles of the coat used for panel surface enables smooth writing. Smoothes company-wide communication. 100mm(3.94in) Introducing 4feet Markerboard 3feet width width width 10mm(0.39in) Markerboard can also be used as partitions to help your offices look neat and effectively arranged while promoting communications among staff. * On 59.06in,60in(1500mm,1524mm) type, lines are printed at 47.25in(1200mm)-width section in the center, while no lines are applied on top/bottom sections. See visual samples for actual sizes on page 14. 3feet B-455-SM Markerboard doubling for image projection Primarily as a Marker board As a Projection Screen for occasional use 4feet 5feet width width width 890mm 1190mm 1500mm width width width plain Grid base material pattern ※ Images projected on Markerboard by a video projector or overhead projector look clearer without halation, thanks to our advanced frosting technology. *Erasability should be checked on our large sample Markerboard before selling to a customer. series B-931-SMR Color Image Gloss One of the colors available. The Markerboard has multipurpose applications in conference rooms and/or audio-visual rooms. What is written on the panel is clearly legible. Magnet holders can be used for memos or documents. Markerboard are used also as Projection Screen for video and slide projections. Markerboard can double as Projection Screens. Over images projected on Markerboard, the user may write letters and/or graphs with a marker pen. No halation occurs on Markerboard panels, and the user can enjoy a smooth writing experience as viewers enjoy excellent visibility. Markerboard are used as Projection Screen. B-931-SMR White series B-946-SMR Urban White series B-901-G Gloss White B-938-SM American White * series designates products made using a rollcoater in manufacturing. Enamel is spread on a substrate (steel sheet) by a roll-coater as opposed to spraying. Spraying is used even now. JFE offers both products. B-455-SM Creamy White INFO Erasability is somewhat inferior to write-only models. ground coat Compared to Markerboard products Models Color B-931-SMR White 120 98 6.5 B-901-G Gloss White 125 101 B-455-SM 3 Thickness of Mohs Gloss Surface surface layer hardness (μm) (GS45° ) (Mohs) Creamy White 135 50 Erasability Hue Lightness Chromaticity Taint-free H V C (⊿E) Excellent 9.4GB 8.72 0.47 0.105 6.5 Excellent 7.1B 9.00 0.50 0.280 6.5 Somewhat Inferior 8.1G 8.90 0.80 1.000 For Markerboard nickel layer steel sheet for Chalkboard Markerboard doubling for image projection Screen 100 Markerboard 75 B-455-SM 50 JFE has reduced gloss to 55% on the gloss scale.. (GS45%) 25 Chalkboard 0 Comparison of image reproduction capability (For Projection Screen) Markerboard controlling surface gloss are somewhat less erasable than write-and-erase-only Markerboard. Users should use erasers with relatively inflexible fiber tips. cover coat (porcelain enamel bottom layer) for Markerboard * On 59.06in,60in(1500mm,1524mm) type, lines are printed at 47.25in(1200mm)-width section in the center, while no lines are applied on top/bottom sections. INFO (porcelain enamel top layer for Markerboard) End uses B-455-SM:Halation is controlled. Writing on images projected on the panel is possible. B-931-SMR: The circular frame of light source shows on the screen as an eyesore for viewers. B-952-MM:The circular frame of light source (of the projector) is nearly invisible. This model reproduces clearcut images, but repeated writing and erasing should be avoided. B-950-MM:The circular frame of light source is End uses ●Presentations ●Architects’discussions of design concepts ●Classrooms nickel layer ground coat (porcelain enamel bottom layer) now shown on the screen. This model is highly recommended for image projection. Use color chalk only for writing on the panel board. 4 Series Chalkboard offers an enjoyable writing experience. For Chalkboard 5feet 890mm 1190mm 1500mm width width width The panel can be cleaned smoothly with a light touch of an eraser. Built stoutly for endurance and safety Highly recommended for use in classrooms. plain Grid base material pattern ※ Chalk writes smoother than any other material on a porcelain enamel panel board, eliminating eyestrain. Many educational institutions prefer this model for use in their classrooms. Lower running costs Extended service dispenses with recoating and/or replacement. Chalkboard are high-value-added product in low running cost and as refined furniture contributing to the creation of a conference room atmosphere where people feel comfortable and relaxed. Chalkboard Chalk Projection Board Magnet holders Chalkboard are backed by steel sheet, so magnet holders can be used for holding charts, memos, maps, etc., as information readily available. Depending on the user’ s requirements, dotted lines can be spaced out at intervals of 0.39inch(10mm), and solid lines at intervals of 0.39inch(10mm) or 3.94inch(100mm). Line printing can be made either locally or all over the board. The user may find these lines useful in writing letters, plane figures, and graphs. * On 59.06in,60in(1500mm,1524mm) type, Grid pattern embedded. 50mm Grid pattern embedded can be printed on the board to make it look like section paper. (Grid pattern embedded are also porcelain-enameled and never disappear.) 50mm JFE’s high temperature baking technology keeps the panel from wear resulting from repeated writing and erasing. (1.97in) (1.97in) 100mm(3.94in) Enhanced durability 100mm(3.94in) New 4feet Chalkboard 3feet width width width 10mm(0.39in) lines are printed at 47.25in(1200mm)-width section in the center, while no lines are applied on top/bottom sections. See visual samples of actual sizes on page 14. 4feet Chalk Projection Board【VIVAE】 5feet width width 1190mm 1500mm width width plain Grid base material pattern ※ A Chalk Projection Board combining write-and-erase Chalkboard and image projection screen functions is now available from JFE. series B-505-CMR Color Image Usage example This model is popular for use in classrooms. Students normally spend over half their time facing Chalkboard. This model helps create an environment fit for class sessions. A rich collection of colors is available. Rich collection of colors JFE offers a rich collection of colors from which the user can select the best match for the classroom interior. B-505-CMR Green series B-515-CM New Green B-601-CM Blue B-001-CM Black B-524-CMM Chalk Projection Board (VIVAE) * Series designates products made using a rollcoater in manufacturing. Enamel is spread on a substrate (steel sheet) by a roll-coater as opposed to spraying. Spraying is used even now. JFE offers both products. cover coat (porcelain enamel top layer for Chalkboard) ground coat Model B-505-CMR Specifications: Model Color Thickness of surface layer (μm) B-505-CMR Green 110 Surface Mohs hardness (Mohs) Hue (GS75° ) Roughness of surface layer (Rmax) H V C 13.7 14.42 5.5 3.28G 3.71 2.12 Gloss Lightness Chromaticity For Chalkboard (porcelain enamel bottom layer) Image projection area A Chalk Projection Board serves also as a screen for image projection. This product is named “VIVAE” (nice-looking). nickel layer steel sheet nickel layer 5 ●Images projected on the screen can be touched with different color chalks for emphasis and/or decoration. The process and the teacher’ s action will stay long in the memories of students. ●A steel sheet is used as the substrate of porcelain enamel, so magnet holders can be used to hold sheets, slides, etc., except for graphic paper and adhesive tape. ●The user can use the Chalk Projection Board either as a screen or as a Chalkboard. ●Writing on or erasing from a Chalk Projection Board is just as easy as with an ordinary Chalkboard. ground coat (porcelain enamel bottom layer) (Page 13 shows other pictures projected on the VIVAE screen.) On 59.06in,60in(1500mm,1524mm) type, lines are printed at 47.25in(1200mm)-width section in the center, while no lines are applied on top/bottom sections. 6 JFE offers two types of Mica Screen. Depending on the use Mica Screen 2 B-952-MM 4feet 5feet 890mm 1190mm 1500mm width width width plain base material Projection Occasional use as a Screen Markerboard The user can write on the board where images are being projected ― a feature contributing to better communication in classes and at conferences. Use a marker pen ordinarily used for writing on a Markerboard. Use a wet cloth for erasure. Because this screen gives good reflection brightness, most projectors can be used to produce clear images. Useful projectors include highly bright data projectors and low brightness OHPs and slide projectors. Mica Screen (Projection Screen) Its wide-angle screen enables all viewers, no matter where they are seated, to see clear images. A wet cloth cleans the screen perfectly well. The model offers a long service life, and is environmentally friendly. Writing and stains are removed with a wet cloth without damaging the screen or causing discoloration. This model is stoutly built for a long life cycle and not liable to wear from abrasion ― making it economical. About Screen gain 20 reflection brightness (cd/m2) The user can write and erase over the images being projected on the screen. 18 16 14 12 10 8 6 4 2 952Mica Screen ※intensity of illumination:70 lux A blue light source is available. Measured from a distance of 2 meters 0 Mica ceramic technology applied to the screen diffuses reflection. Viewers in a large room are able to see clear images on the screen wherever they are seated. -75 -60 -45 -30 -15 0 15 30 45 60 75 measurement angle (θ) Color No. Luster Level 5゜ gain Thickness of steel sheet B-952-MM about 20%(GS45゜ ) about1.8 about0.5mm Specifications are subject to change without notice. 3feet Mica Screen B-950-MM Screen gain is a numerical indicator to explain the nature of reflection of an image projected on a screen. Theoretically, the level of brightness obtained when light is projected on a fully diffusive panel is assigned the standard control number 1, and this panel used for this test is called the standard White plate (a genuine White plate baked with magnesium oxide). The brightness of a different board obtained by conducting the same test under the same condition is compared against control standard number 1. The difference is given as a ratio of the two. It is recommended that the user choose a screen giving image formation at its best under the lux of light used by the projector. 4feet 5feet width width width Only for projection screen. 890mm 1190mm 1500mm The base enamel containing special mica treated and embossed in a unique manufacturing process for application to this model. This high-performance premium screen has a wide-angle screen combining the features of two screens -- white-matte and beads. Color Image The Mica Screen B-950-MM has been designed and built for professional applications including theaters. The screen is given a unique mica-ceramic treatment and outperforms all comparable models. Mica Screen surface Porcelain enamel containing mica. reflection mode mica screen diffused reflection wide-angle screen broad reflection brightness high image formation sharp halation almost no instances(*) *...only B-950-MM remarks mica white mat screen beads screen (cloth) (cloth) diffusion + recurring reflection in direct opposition broad narrow low high soft sharp rare common B-952-MM ( Main function: Projection Screen / subfunction: writing irection in which images are projected. cover coat 7 Long service life using exterior materials. This model uses materials protected from wear resulting from repeated writing and erasing. The board surface is made of inorganic, incombustible material similar in quality to glass, which produces neither smoke nor toxic gas when exposed for a long time to a high temperature such as fire. nickel layer ground coat (porcelain enamel bottom layer) Mica Screen ) Porcelain enamel enhances durability and reduces costs of maintenance and repairs. Production of porcelain enamel involves a baking process at about 800℃。This gives an exceptionally solid product with a very smooth surface. B-950-MM can be used outdoors and is easily cleaned with a wet cloth. Light from a projector (porcelain enamel top layer containing Mica) Clear-cut, high resolution. High-fidelity color reproduction. B-950-MM (only for Projection) Mica ceramic technology applied to the screen surface diffuses reflection. Viewers wherever they are seated in a large room are able to see clear images on the screen. 20 18 16 14 12 10 8 6 4 2 950Mica Screen ※intensity of illumination:70 lux A blue light source is available. Measured from a distance of 2 meters 0 -75 -60 -45 -30 -15 0 15 30 45 60 75 measurement angle (θ) steal sheet nickel layer ground coat (porcelain enamel bottom layer) Projection Screen Its wide-angle screen enables all viewers, no matter where they are seated, to see clear images. reflection brightness (cd/m2) B-952-MM(Mica Screen 2) Mica Screen Surface plain base material JFE offers Mica Screen in a wide range of sizes: from wide screen for use in theater to smaller screen for use at home. width width width screen performance Projection Screen 3feet width width width Primarily for projection screen. As a Markerboard for occasional use. Color No. Luster Level 5゜ gain Thickness of steel sheet B-950-MM about 15%(GS45゜ ) about1.5 about0.5mm Specifications are subject to change without notice. The connecting screen is about 1,800 mm wide(about 6feet wide). 8 River Enamel is used in the interior and exterior of public spaces. Quality is JFE’ s goal. Used Here. Building Material Roof Material No Bending High-Quality Steel Sheet as Substrates Stringent Quality Control River Enamel uses as its substrate steel sheet manufactured by JFE Steel Corporation specially made for the process of porcelain enamel (KTM). These are unique cold-rolled sheets with ultra low carbon and impurity contents. There is a nickel-plating process before moving to the subsequent processes. During these initial manufacturing processes, JFE Metal Products & Engineering Inc. and JFE Steel Corporation maintain a close working relationship, which is the driving force for producing porcelain enamel of unsurpassed quality. A new “double-check” quality control program was put into force in our new manufacturing facility. The surface finish quality is now controlled by CCD cameras, followed by trained inspectors’ visual inspection. Based on our about forty years of experience and stock of knowledge, we are confident we will be able to continue delivering quality products meeting the needs of our customers. The following substances designated by RoHS* Directive are not included in our products: (1) lead (2) mercury (3) cadmium (4) hexavalent chromium (5) polybrominated biphenyl (PBB) (6) polybrominated dephenyl ether (PBDE) *Restriction of Hazardous Substance Highly Advanced Technology After the substrate steel sheet (KTM) is nickel-plated, a porcelain-enamel membrane having the same property as glass is used to coat (technically called “ground coat”) the surface and the backside of each steel sheet, followed by cover-coating (finishing) over its surface for fixation by melting at about 800℃. This porcelain-enamel baking process is the cornerstone of excellent product durability of River Enamel. (The difference is clear between River Enamel and that using aluminum-coated steel low temperature baked at about 500℃.) Grid pattern embedded that can be drawn on River Enamel are unique. Grid pattern are a surface embedded material made of porcelain enamel that comes in coil. ②illustration of cross-section / unitary single sheet River Enamel Used Here. River Enamel construction and roofing materials support modern architecture. They are weatherproof, free from wear resulting from abrasion, and unaffected by moisture, solar heat, dust, rain, snow, and frost. porcelain enamel top layer (The surface on which one uses a chalk or marker pen) cross-section of River Enamel ①(photomicrograph) Used Here. nickel layer porcelain enamel bottom layer nickel layer (the border line) KTM nickel layer KTM porcelain enamel bottom layer KTM is the name of the product a ultra low carbon cold-rolled steel sheet for making porcelain enamel made by JFE Steel Corporation Examples of application: ● the office interior ● roofing materials ● toilet booths ● interiors of subway stations ● interiors of trains ● interiors of tunnels surface examination camera River Enamel has the following advantages as construction materials: surface examination camera receiver shearing Used Here. ▲ ▲ 1. Outstanding weather-proof features: River Enamel construction materials are unaffected by moisture, solar heat, dust, rain, snow, and frost. 2. Exceptional antiabrasion characteristics: Much superior to aluminum, plastic, and coated steel sheets. 3. Sanitation: Stain-expellant: The surface property is similar to that of glass. 4. A rich collection of colors: For selection of colors to meet specific needs. 5. Antichemical property: Protection from deterioration by chemical reaction. Production line flow GC booth CC booth Used Here. nickel laying steel coil GC baking furnace CC baking furnace about 800℃ about 800℃ transcription 3rd baking furnace visual inspection (for Grid pattern embedded baking) Authorized Nonflammable Material 9 porcelain enamel bottom layer porcelain enamel top layer River Enamel has a broad range of applications, one of which is for communication and image projection screens. Another growing market is applications as construction materials especially for modern architecture. Some interior materials and interior materials for the tunnel were authorized as a nonflammable material by Ministry of Land, Infrastructure and Transportation in Japan. Ask for details, please. Facilities Used Here. Construction and Roofing Materials Recommended Applications Facilities River Enamel in sheet or in coil River Enamel production line schematic Used Here. Used Here. Terminology: CC…cover coat (porcelain enamel top layer) GC…ground coat (porcelain enamel bottom layer) 10 Standard Color Samples Nomenclature ● ● Parts ● River Enamel Porcelain steel sheet : with no lining no core material B T,etc. ● Color Number Part Writing Boards end-use for Writing etc.…(for Chalkboard, for Markerboard, for Projection Screen) for construction materials for interior and exterior Types of Finish Types ●Chalkboard (plain base or grid pattern embedded) ●Markerboard (plain base or grid pattern embedded) ●image projection screen Construction & Roofing Materials ●office interior ●roofing materials ●toilet booths ●subway station interior ●train interior ●tunnel interior, etc. Feature CM Chalk Mat No Gloss CMM SM End-Use Remarks Chalkboard Marks finishing with R indicates production by roll-coater method Chalkboard and Projection Screen ー Semi Gloss Marks finishing with R indicates production by roll-coater method Gloss G Gloss Mica Mat MM Gloss Controlled About Product Numbers ー Projection Screen ● B-505-CMR Finish…for chalkboards produced by Color Number roll-coater End-use…for writing, etc. ー ● Width of steel sheets ● Coil length ● End-Use: Chalkboard, Markerboard, Image projection screen Width of steel sheets mm inch 890 35.06 914 36.00 1190 46.85 1219 48.00 Coil length M feet 144 472 Width of steel sheets mm inch 1219(24GA) 48.00 1500 59.06 1524 60.00 1524(24GA) 60.00 Coil length M feet 90 295 76 249 76 249 54 177 Tips for Users (including tips for daily maintenance) Chalkboard Daily Maintenance ①Clean the surface of the Chalkboard with a clean Chalkboard eraser, and wipe out particles of chalk. ②Wipe the surface of the Chalkboard with a well wrung-out cloth.Do not use a neutral or alkaline detergent. ③Use a soft dried cloth to wipe residual moisture away. writability erasability The quality of surface has been improved and the marker pen writing has become smoother. The shiny light reflection on the surface has been made a shade softer. A A B-946-SMR Urban White This color helps create a warm environment. A A B-901-G Gloss White The surface is smooth, and the marker pen writes well. Good erasability. A A This color helps create a warm atmosphere. A A B-938-SM American White for Chalkboard *Some types of chalk are incompatible with the Chalkboard. The user should check the chalk maker, type, quality, manufacturing processes, and the eraser to be used for erasability. Contact our sales force for guidance. *No foreign substance should be left on the blackboard. Avoid single- and double-sided adhesive tape, wet chalk, and wet erasers. *No liquid (such as juice) other than water should contact the Chalkboard. *Clean the eraser as frequently as possible, if necessary with an eraser cleaner to remove accumulated chalk particles. Markerboard Daily Maintenance *Wet a rug with clean water, and clean the whole surface of the Markerboard. Avoid using water containing acid, neutral, or alkaline detergent. Note of the following: *What is written with a marker pen on the panel may not be erased immediately after it was written. *The same goes for a marker pen with its ink not flowing properly. The same goes also with a marker pen with a bent or soft tip. *We recommend anhydrous ethanol for removing a substance adhering intractably to the Markerboard. *Some marker pens have problems with erasing. Contact our sales-force for guidance. *An overused eraser to the extent of having become soiled can make the Markerboard look filthy. We recommend replacing the eraser on a regular basis. Comparison of features Color Sample Features writability erasability Surface improvement increased the chalk affinity, resulting in writing with facility. A A B-515-CM New Green Base color is green, the JFE color by tradition. New Green helps brighten the room up. B A B-601-CM Blue This gives an impression of coolness, physically and mentally. B A B-001-CM Black Black, original Chalkboard color. B A A Chalkboard on which images can be projected. Written on and erased easily. A A B-505-CMR Green B-524-CMM Chalk Projection Board Models doubling for projection Color Number Color Sample Comparison of features Features Screen Performance Writability using Erasablity using Writability using Erasablity using Erasablity using markerpen eraser chalk Chalkboard eraser wet cloth B-455-SM Creamy White Primarily for writing and erasing. Occasional use as a screen for image projection. Because of this dual function, erasability of what is written with a marker pen is somewhat inferior to the models used exclusively as a whiteboard. C C C ─ ─ B B-952-MM Mica Screen2 Primarily as a screen for image projection. For erasing, use a wet towel or a towel wet with ethanol. B D D ─ ─ C B-950-MM Mica Screen Primarily as a screen for image projection. Color chalks can be used for writing on the screen.Markers for whiteboards cannot be used. A E E ─ ─ D Hints for Sophisticated Maintenance 11 Features B-931-SMR White Color Number Markerboard ● Comparison of features Color Sample ● Marks Semi Mat End-use Purposes ● Marking Any color number finishing with R indicates JFE-R Series with a quality-improved surface. for Markerboard Name End-use Category Color Sample River Enamel Specifications ◆Contact our sales force for colors not provided in the catalog. ◆Contact our sales-force about orders and delivery. ◆Grid pattern are printed and baked with our special technology in the center of the coil. Line widths of 1,500 mm and 1524 mm (5 feet) will be reduced to 1,200 mm in this process. Margins at the top and bottom of the coil (ups and downs each-150mm in the case of a 1,500 mm width coil are left out as plain margins.) ◆Product performance levels are identified with the following marks: A Excellent B Good C Normal D Somewhat Inferior E Bad ‐…Unidentifiable 12 Images projected on the Chalk Projection Board B-524-CMM【VIVAE】 Grid Pattern embedded (actual size) B-931-SMR with grid pattern embedded Image projection area Actual size B-505-CMR with grid pattern embedded Usage example ●Images projected on the screen can be touched with different color chalks for emphasis and/or decoration. The process and the teacher’ s action will stay long in the memories of students. ●A steel sheet is used as the substrate of porcelain enamel, so magnet holders can be used to hold sheets, slides, etc., except for graphic paper and adhesive tape. ●The user can use the Chalk Projection Board either as a screen or as a Chalkboard. ●Writing on or erasing from a Chalk Projection Board is just as easy as with an ordinary Chalkboard. (Page 6 shows other pictures projected on the VIVAE screen.) Actual size 13 14 River Enamel JFE'S River Enamel is applicable to a wide range of products including Markerboard, Chalkboard, Projection Screen, and porcelain enamel steel sheet for building interiors and exterior. http://www.jfe-kenzai.co.jp/ Headquarters:JL Nihonbashi Bldg, 1-10-15 Nihonbashi:Horidome-cho, Chuo-ku, Tokyo 103-0012, Japan River Enamel Sales Sec: JL Nihonbashi Bldg, 1-10-15 Nihonbashi:Horidome-cho, Chuo-ku, Tokyo 103-0012, Japan Phone: +81-3-5644-5417 Fax: +81-3-5644-5404 Osaka Branch Office: Higobashi Center Bldg.11th Fl., 1-9-1 Edobori, Nishi-ku, Osaka City 550-0002, Japan Phone: +81-6-6444-7622 Fax: +81-6-6444-7623 07.02U3000 This catalog uses environmental-friendly soybean ink.