Automation technology with Siemens PLC
Transcription
Automation technology with Siemens PLC
Table of Contents Table of Contents Automation Technology Automation technology Automation technology with Siemens PLC 1 2 2 3 CLC 30 Fundamentals of programmable logic controls using the SIMATIC S7300 4 CLC 12 Programmable logic controls using the SIMATIC S7-1200 10 CLC 15 Programmable logic control using the SIMATIC S7-1500 18 PLC application models and Process simulators 22 CLC 34 PLC universal application simulator CLC 35 Process simulation PRO/TRAIN for Windows CLC 36 Closed-loop liquid level control/ flow-rate control CLC 37 PLC Touch Panel Models CLC 40.2 Elevator (lift) model Operating and Monitoring 56 CBS 1 Industrial bus systems CID 1 - RFID CLP 20 Open-loop control of drive systems Lucas Nülle GmbH 23 28 37 44 51 Page 1/88 57 67 75 www.lucas-nuelle.com Automation Technology Acquire practical and project-oriented laboratory skills and expertise: Automation trainers, mechatronics trainers, PLC trainers Automation technology Automation technology Due to the growing importance of process automation the area of automation technology is taking on an ever greater role in industrial operations. This applies both for standard operations in production as well as for vocational training. Today automation technology almost always involves drive technology, closed-loop control and computer engineering. Due to the rapid developments in microcontroller and computer technology, automation has become one of the most innovative and breathtaking of all the areas of electrical engineering and electronics. Add to that the fact that novel industrial solutions like decentralisation and visualisation require new vocational training systems. Furthermore, the hitherto sheer multitude of manufacturer-dependent software products has been replaced by the international standard IEC1131-3. Contemporary programmable logic controls will now be programmed in accordance with standardised rules. All of these demands mean that there is a need to have the automation technician of today trained on practice-oriented training systems which convey to the student both the latest technology but also endow him or her with the required skills and competency. Lucas Nülle GmbH Page 2/88 www.lucas-nuelle.com Automation technology with Siemens PLC Automation technology with Siemens PLC Lucas Nülle GmbH Page 3/88 www.lucas-nuelle.com CLC 30 Fundamentals of programmable logic controls using the SIMATIC S7-300 CLC 30 Fundamentals of programmable logic controls using the SIMATIC S7-300 Work with STEP 7 programming software Hardware configuration and planning Data types Creating statement lists Programming languages STL, LAD and SFC Programming of binary operations and word operations Programming of counters and time markers, comparison and arithmetic functions Program structure, invoking subroutings Putting into operation and testing Diagnostic functions Basic equipment set, consisting of: Basic equipment set, consisting of: Pos. Product name Bestell-Nr. 1 SIMATIC S7-314C-2 PN/DP 24 DI, 16 DO, 4 AI, 2 AO, 24V / 6 A power supply Lucas Nülle GmbH Page 4/88 CO3713-8L Anz. 1 www.lucas-nuelle.com Modular training system for PLC devices of the SIMATIC S7-300 series. The freely accessible profile rail can be equipped with various input and output modules of the SIMATIC S7-300 series. The system bus integrated in the training system allows straightforward connection of the modules. SIMATIC S7-300 with CPU 314C-2 PN/DP Stable desktop console with non-slip feet Integrated power supply: 24V/6A DC Sockets for EMERGENCY-OFF loop (voltage isolation of output components) Main memory: 192 KByte Loading memory: micro memory card 512 KByte Programming language: STEP 7 Processing times: 0.1µs for bit operation, 0.5µs for word operation 256 counters 256 time markers MPI / Integrated PROFIBUS-DP master/slave interface 2 Ethernet / ProfiNet interfaces Integrated inputs/output 24 digital inputs DC 24V on 4mm safety sockets 24 latched, pushbutton switches for the simulation of digital inputs 4 analog inputs 0-10V on 4mm safety sockets 1 potentiometer to simulate analog inputs 16 digital outputs DC 24V on 4mm safety sockets 2 analog output 0-10V on 4mm safety sockets Real-time clock Operating voltage: 230V AC Dimensions (HxWxD): 297 x 456 x 125mm Weight: 7kg Important note: This item can only be ordered upon submission of a supplementary license agreement covering schools as well as public and commercial training centers. Lucas Nülle GmbH Page 5/88 www.lucas-nuelle.com 2 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 For coupling a PC to a SIMATIC S7-300 via USB port Including MPI and USB cables Lucas Nülle GmbH Page 6/88 www.lucas-nuelle.com Software: Pos. Product name Bestell-Nr. 3 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLCSim(D,GB,F,E,I) Anz. SO6002-1Q 1 The software consists of the following program elements: 1 x STEP 7 Professional V13 SP 1 (TIA-Portal) 1 x STEP 7 Professional 2010 v5.5 For designing projects with SIMATIC S7-1500/1200/300/400/WINAC and SIMATIC Basic panels. 1 x S7-SCL (Structured Control Language); pascal-type high-level language, optimised for the programming of programmable logic controls 1 x S7-GRAPH; efficient tool for the description of sequential processes (process chains) including a methodical procedure and display offering a clear overview. 1 x S7-PLCSIM; simulation software for testing user programs created on a PC, independent of the availability of targeted hardware. 1 x S7 Distributed Safety v5.4 Warning: Suitable for schools and commercial training centres. System prerequisites: Personal computer with Windows Server 2003/Windows 7 operating system (32 Bit Ultimate, Professional and Enterprise) CD-ROM disk drive for software installation USB port for programmer interface Minimum 650 MB free hard disk memory Minimum 1GB RAM main memory Processor with min. 600 MHz for Windows XP, 2.4 GHz for Windows Server 2003 and 1 GHz for Windows 7 Lucas Nülle GmbH Page 7/88 www.lucas-nuelle.com Media: Pos. Product name Bestell-Nr. 4 QuickChart, Siemens PLC S7 board, safety instructions (GB) Anz. SO6200-5A 1 SO6200-5B 1 SO5155-1N 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm 5 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm 6 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) Documentation package SIMATIC MANUAL COLLECTION on DVD, all manuals for S7-200/300/400, C7, LOGO!, SIMATIC DP, PC, PG, STEP7, ENGINEERING SW, RUNTIME SW, PCS7, SIMATIC HMI, SIMATIC NET, SIMATIC MACHINE VISION, SIMATIC SENSORS Accessories: Lucas Nülle GmbH Page 8/88 www.lucas-nuelle.com Pos. Product name 7 Mobile aluminium experiment stand, 3 levels, power strip with 6 sockets, 1250x700x1995mm Bestell-Nr. Anz. ST7200-3A 1 High-quality, mobile experiments stand from the SybaPro range for demonstrations and experiments. Features aluminium profile legs compatible with all add-ons and extensions for the SybaPro system. The mobile experiment stand is supplied in kit form and needs to be assembled by customers themselves. Table top: 30-mm table top made of highly compressed, multi-layer fine chipboard conforming to DIN EN 438-1 Colour grey, RAL 7035, with 0.8-mm slightly textured laminate coating (Resopal) on both sides, conforming to DIN 16926 Resistant to many chemicals and reagents including dilute acids and alkalis Resistant to heat, e.g. molten solder or heating at specific points such as by soldering tips or cigarette ends Table top with solid impact-resistant protective edging made of 3mm thick RAL 7047 coloured plastic Coating and adhesive are PVC free Power strip with 6 outlet sockets mounted underneath the table top, lead and earthed plug Frame: 2 extruded aluminium profiles with multiple grooves 1800 x 120 x 40 mm (WxHxD) 8 equally sized grooves in extruded aluminium profiles (3 on each side and 1 each on the front and back) Grooves accommodate standard industrial mountings 4 H-shaped aluminium profiles, 1150 mm, for 3-layer organisation of DIN A4 panels Space for extension of power supply duct Base made of rectangular tubing with 4 swivelling double casters, 2 of which have brakes Table frame made of tough combination of rectangular tubing around the full perimeter Acid-resistant epoxy-resin coating, 80 µm thick (approx.), colour RAL 7047 Dimensions: Height of table top 760 mm 1250 x 1995 x 700 mm (WxHxD) Lucas Nülle GmbH Page 9/88 www.lucas-nuelle.com 8 Protection cover for three-level experiment trolleys ST8010-9Y 1 Dust cover for three-level experiment trolleys For protecting equipment from dust and damp For keeping equipment out of sight (the cover must not be transparent, so is therefore opaque) Colour: matt dark grey with printed LN logo in orange) Material: nylon fabric with polyurethane coating High resistant to tearing, impregnated to be washable and waterproof CLC 12 Programmable logic controls using the SIMATIC S7-1200 Lucas Nülle GmbH Page 10/88 www.lucas-nuelle.com CLC 12 Programmable logic controls using the SIMATIC S7-1200 Work with SIMATIC TIA Portal programming software Hardware configuration and planning Data types Creating statement lists Programming languages STL, LAD and SFC Programming of binary operations and word operations Programming of counters and time markers, comparison and arithmetic functions Program structure, invoking subroutings Putting into operation and testing Diagnostic functions Basic equipment set, consisting of: Basic equipment set, consisting of: Other modules available Pos. Product name Bestell-Nr. 9 SIMATIC S7-1200 14 DI, 10 DO, 2 AI, 1 AO, 24V / 5 A power supply Anz. CO3713-8Q 1 Modular training system for PLC devices in the SIMATIC S7-1200 range. Profile rails are fully accessible and can accommodate a PROFIBUS or an AS-i master module. KTP700 touch panel includes an Ethernet port for communication and programming. S7-1200 PLC: SIMATIC S7-1200 with 1214C DC/DC/DC CPU Tough console housing with non-slip feet Integrated power supply: 24 V/5 A DC Sockets for emergency shut-down loop (to cut off voltage to output terminals) Working memory: 50 kilobytes Upload memory: 2-Mbyte Programming language: STEP 7 as of version 10.5 Processing times: 0.1 μs for bit operations, 12 μs for word operations, 18 μs for floating point arithmetic Total remanent data memory (including timers, counters and flags): 2048 bytes 1 Ethernet/ProfiNet port Integrated inputs and outputs 14 Digital inputs, 24 V DC, via 4-mm safety sockets 14 Latching push buttons for simulating digital inputs 2 Analog inputs, 0…10 V, via 4-mm safety sockets 1 Potentiometer for simulating analog input 10 Digital outputs, 24 V DC, via 4-mm safety sockets 1 Analog output, 0..10V, via 4-mm safety sockets 1 x 9-pin Sub-D socket for connection to mechatronics systems 1 x 9-pin Sub-D socket for connection to mechatronics systems Real-time clock KTP700 touch panel: Lucas Nülle GmbH Page 11/88 www.lucas-nuelle.com Fully graphical colour display (65536 colours) MTBF backlighting 7" touch screen Resolution: 800 x 480 W x H Port: PROFINET Operating voltage: 100-240V AC, 50-60Hz Dimensions (HxWxD): 297 x 456 x 125 mm Weight: 7 kg Ethernet switch: All equipment can be easily combined in a network via the integrated four-way Ethernet switch. Important note: Items may only be ordered upon proof of a supplementary licensing agreement for schools and training centres (including commercial training facilities). 10 CM1243-5 communications module for connection of S7-1200 to PROFIBUS CO3713-8N 1 The S7-1200 is equipped with a PROFINET port. A communications module is required in order to connect equipment to the S7-1200 via PROFIBUS. Add the module to the PLC hardware configuration and connect your equipment to it via the module. The module operates as a PROFIBUS master. Lucas Nülle GmbH Page 12/88 www.lucas-nuelle.com 11 CM1243-2 communications module for connection of S7-1200 to AS-i bus CO3713-8P 1 The S7-1200 is equipped with a PROFINET port. A communications module is required in order to connect existing equipment to the S71200 via AS-i. Add the module to the PLC hardware configuration and connect your equipment to it via the module. The module operates as an AS-i master. Lucas Nülle GmbH Page 13/88 www.lucas-nuelle.com Software: Pos. Product name Bestell-Nr. 12 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLCSim(D,GB,F,E,I) Anz. SO6002-1Q 1 The software consists of the following program elements: 1 x STEP 7 Professional V13 SP 1 (TIA-Portal) 1 x STEP 7 Professional 2010 v5.5 For designing projects with SIMATIC S7-1500/1200/300/400/WINAC and SIMATIC Basic panels. 1 x S7-SCL (Structured Control Language); pascal-type high-level language, optimised for the programming of programmable logic controls 1 x S7-GRAPH; efficient tool for the description of sequential processes (process chains) including a methodical procedure and display offering a clear overview. 1 x S7-PLCSIM; simulation software for testing user programs created on a PC, independent of the availability of targeted hardware. 1 x S7 Distributed Safety v5.4 Warning: Suitable for schools and commercial training centres. System prerequisites: Personal computer with Windows Server 2003/Windows 7 operating system (32 Bit Ultimate, Professional and Enterprise) CD-ROM disk drive for software installation USB port for programmer interface Minimum 650 MB free hard disk memory Minimum 1GB RAM main memory Processor with min. 600 MHz for Windows XP, 2.4 GHz for Windows Server 2003 and 1 GHz for Windows 7 Lucas Nülle GmbH Page 14/88 www.lucas-nuelle.com Media: Pos. Product name 13 QuickChart Siemens SPS S7-1200 Board (D) Bestell-Nr. Anz. SO6200-5J 1 Bestell-Nr. Anz. ST7200-3A 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Accessories: Pos. Product name 14 Mobile aluminium experiment stand, 3 levels, power strip with 6 sockets, 1250x700x1995mm High-quality, mobile experiments stand from the SybaPro range for demonstrations and experiments. Features aluminium profile legs compatible with all add-ons and extensions for the SybaPro system. The mobile experiment stand is supplied in kit form and needs to be assembled by customers themselves. Table top: 30-mm table top made of highly compressed, multi-layer fine chipboard conforming to DIN EN 438-1 Colour grey, RAL 7035, with 0.8-mm slightly textured laminate coating (Resopal) on both sides, conforming to DIN 16926 Resistant to many chemicals and reagents including dilute acids and alkalis Resistant to heat, e.g. molten solder or heating at specific points such as by soldering tips or cigarette ends Table top with solid impact-resistant protective edging made of 3mm thick RAL 7047 coloured plastic Coating and adhesive are PVC free Lucas Nülle GmbH Page 15/88 www.lucas-nuelle.com Power strip with 6 outlet sockets mounted underneath the table top, lead and earthed plug Frame: 2 extruded aluminium profiles with multiple grooves 1800 x 120 x 40 mm (WxHxD) 8 equally sized grooves in extruded aluminium profiles (3 on each side and 1 each on the front and back) Grooves accommodate standard industrial mountings 4 H-shaped aluminium profiles, 1150 mm, for 3-layer organisation of DIN A4 panels Space for extension of power supply duct Base made of rectangular tubing with 4 swivelling double casters, 2 of which have brakes Table frame made of tough combination of rectangular tubing around the full perimeter Acid-resistant epoxy-resin coating, 80 µm thick (approx.), colour RAL 7047 Dimensions: Height of table top 760 mm 1250 x 1995 x 700 mm (WxHxD) 15 Protection cover for three-level experiment trolleys ST8010-9Y 1 Dust cover for three-level experiment trolleys For protecting equipment from dust and damp For keeping equipment out of sight (the cover must not be transparent, so is therefore opaque) Colour: matt dark grey with printed LN logo in orange) Material: nylon fabric with polyurethane coating High resistant to tearing, impregnated to be washable and waterproof Lucas Nülle GmbH Page 16/88 www.lucas-nuelle.com Additionally recommended Pos. Product name Bestell-Nr. 16 Interactive Lab Assistant: CLC 37 PLC Touch Panel Models Anz. SO2800-4M 1 Instructions are provided in the form of an Interactive Lab Assistant course. This multimedia course goes step-by-step through the topic of PLC programming. Students are introduced in steps to PLC programming, from the simple operation of a conveyor belt on to complex sequence control systems. The projects are made simple to understand thanks to graphic illustrations and animations. The models are shown in animated form on a touch panel and are controlled via the digital I/O of the PLC system to which they are connected. As for genuine models, it is possible to receive the signals from sensors which can then be used for processing in a step sequence. The models are already full programmed as supplied. Projects included: Transport crane (step sequence programming for advanced students) Road works traffics lights (animated vehicles respond automatically to the state of the traffic lights) Container filling plant (process automation of a system with three tanks) Conveyor belt (introduction to step sequence programming with plenty of exercises) Three-storey lift (state machine and step sequence programming) Star-delta starting circuit (timer programming) Dual 7-segment display (programming of data blocks) Automatic room temperature control (use of a closed-loop control module) Special features: Questions with feedback and evaluation software for assessment of knowledge Printable document so that the experiment instructions and solutions can be printed out easily 4 MB memory card for programming the PLC system CD-ROM with Labsoft browser, course software and TIA portal project Benefits to you: Compact system (PLC, touch panel and models, all in a single piece of equipment) Programming via TIA (Totally Integrated Automation) portal Programming and observation on one screen. Alternative software solutions require a separate screen Introduction to programming via TIA portal with the help of animated models Minimum requirements: TIA-Portal V13 SP1 Lucas Nülle GmbH Page 17/88 www.lucas-nuelle.com CLC 15 Programmable logic control using the SIMATIC S7-1500 CLC 15 Programmable logic control using the SIMATIC S7-1500 Work with SIMATIC TIA Portal programming software Hardware configuration and planning Data types Creating statement lists Programming languages AWL, SCL, KOP and FUP Programming of binary operations and word operations Programming of counters and time markers, comparison and arithmetic functions Program structure, invoking subroutings Putting into operation and testing Diagnostic functions Basic equipment set, consisting of: Basic equipment set, consisting of: Lucas Nülle GmbH Page 18/88 www.lucas-nuelle.com Pos. Product name Bestell-Nr. Anz. 17 SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power CO3713-8R supply 1 The training system for PLC equipment from the SIMATIC S7-1500 series. The openly accessible profile rail is equipped with the input and output modules of the SIMATIC S7-1500 series. The PLC module can be programmed via Ethernet. A programming adapter is not required. An up-to-date version of the programming software is also included. Stable console with slip-resistant bases Freely accessible profile rail for PLC set-ups Fully integrated power supply: 24 V/6 A DC Operating voltage: 220-240V AC, 50-60Hz PROFINET IO (2-port switch) is used as the standard interface Additional PROFINET interface, e.g. for disconnection from network Extensible by means of communications modules for bus systems and point-to-point links 1 PROFIBUS interface Built-in web server for easy access to configuration data and operating data relevant to the system via web browser 16 digital inputs DC 24 V on 4 mm safety sockets 16 pushbuttons/momentary contact switches for digital input simulation 16 digital outputs DC 24 V on 4mm safety sockets 16 digital inputs DC 24 V via 9-pin, 25-pin and 37-pin system connector plugs 16 digital outputs DC 24 V via 9-pin, 25-pin and 37-pin system connector plugs 8 analog inputs -10 V ... +10 V and 0 ... 20 mA 4 analog outputs selectable -10 V ... +10 V or 0...20 mA 1 analog output with -10 V ... +10 V adjustable via potentiometer 1 analog output with 0 ... 20 mA adjustable via potentiometer 9-pin and 25-pin sockets for direct control of mechatronic systems 37-pin connector plug and 37-pin socket Dimensions (HxWxD): (297 x 456 x 230) mm Weight: 6.5 kg incl. PLC 1 x combined licence, transferrable For: SIMATIC STEP 7 Professional V13 SP1* or newer STEP 7 Professional V13 SP1* (LAD, FBL, STL), S7-GRAPH, S7-SCL, S7-PLCSIM Or: SIMATIC STEP 7 Professional 2010 SR4 STEP 7 V5.5 SP4 (LAD, FBL, STL), S7-GRAPH V5.3 SP7, S7SCL V5.3 SP6, S7-PLCSIM V5.4 SP5 * The supplied version is the one currently available from Siemens. For more sophisticated requirements a combination of the SIMATIC S7 – SPS and the Touch Panel TP700 is available. Lucas Nülle GmbH Page 19/88 www.lucas-nuelle.com Media: Pos. Product name Bestell-Nr. 18 QuickChart Siemens SPS S7-1500 Board SO6200-5K Anz. 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Accessories: Pos. Product name 19 Mobile aluminium experiment stand, 3 levels, power strip with 6 sockets, 1250x700x1995mm Bestell-Nr. Anz. ST7200-3A 1 High-quality, mobile experiments stand from the SybaPro range for demonstrations and experiments. Features aluminium profile legs compatible with all add-ons and extensions for the SybaPro system. The mobile experiment stand is supplied in kit form and needs to be assembled by customers themselves. Table top: 30-mm table top made of highly compressed, multi-layer fine chipboard conforming to DIN EN 438-1 Colour grey, RAL 7035, with 0.8-mm slightly textured laminate coating (Resopal) on both sides, conforming to DIN 16926 Resistant to many chemicals and reagents including dilute acids and alkalis Resistant to heat, e.g. molten solder or heating at specific points such as by soldering tips or cigarette ends Table top with solid impact-resistant protective edging made of 3mm thick RAL 7047 coloured plastic Coating and adhesive are PVC free Lucas Nülle GmbH Page 20/88 www.lucas-nuelle.com Power strip with 6 outlet sockets mounted underneath the table top, lead and earthed plug Frame: 2 extruded aluminium profiles with multiple grooves 1800 x 120 x 40 mm (WxHxD) 8 equally sized grooves in extruded aluminium profiles (3 on each side and 1 each on the front and back) Grooves accommodate standard industrial mountings 4 H-shaped aluminium profiles, 1150 mm, for 3-layer organisation of DIN A4 panels Space for extension of power supply duct Base made of rectangular tubing with 4 swivelling double casters, 2 of which have brakes Table frame made of tough combination of rectangular tubing around the full perimeter Acid-resistant epoxy-resin coating, 80 µm thick (approx.), colour RAL 7047 Dimensions: Height of table top 760 mm 1250 x 1995 x 700 mm (WxHxD) 20 Protection cover for three-level experiment trolleys ST8010-9Y 1 Dust cover for three-level experiment trolleys For protecting equipment from dust and damp For keeping equipment out of sight (the cover must not be transparent, so is therefore opaque) Colour: matt dark grey with printed LN logo in orange) Material: nylon fabric with polyurethane coating High resistant to tearing, impregnated to be washable and waterproof Lucas Nülle GmbH Page 21/88 www.lucas-nuelle.com PLC application models and Process simulators PLC application models and Process simulators The objective of PLC training is for the student to acquire practical hands-on skills. The prerequisite for this is systematic-didactic instruction in both form and content. This allows the necessary knowledge and skills to be conveyed in a practical, fast, effective and cost-efficient manner. The hands-on oriented experimentation and training using the process simulators and the process simulations are designed to meet these requirements. As such these training systems constitute the foundation for teaching not only the fundamentals but also advanced PLC programming. Lucas Nülle GmbH Page 22/88 www.lucas-nuelle.com CLC 34 PLC universal application simulator CLC 34 PLC universal application simulator The PLC universal system simulator was designed especially for PLC basic training. It is compact and constructed according to the motto "set up, switch on and train". It is exceptionally well-suited to graphically demonstrate open-loop and closed-loop industrial applications. By using the masks up to 24 different technical processes and models can be simulated. Lucas Nülle GmbH Page 23/88 www.lucas-nuelle.com Supplementary equipment set to the basic equipment set CLC 15/30: Supplementary equipment set to the basic equipment set CLC 15/30: Pos. Product name Bestell-Nr. 21 PLC universal application simulator Anz. CO3715-1A 1 Simply combine the universal PLC application simulator with any of the various PLC applications and circuits (analog and digital) to implement practical exercises with very little installation. The experiments are based on a standard syllabus. The application simulator is equipped with switches and pushbuttons as sensors as well as LEDs and an electronic circuit to simulate actuators. Process feedback signals (e.g. feedback signals from the contactors) are generated automatically. To simulate movements, levels and positions there are 3 running lights integrated into the device. The individual experiments are ready to perform after the overlay masks are fitted. 8 digital inputs (actuators) 20 digital outputs (sensors) 2 analog inputs (actuators) 2 analog outputs (sensors) 3 running lights Connections realised on 4mm safety sockets 1 37-pin sub-D male connector (input signals) for the connection to PLC via system connector 1 37-pin sub-D socket (output signals) for connection to the PLC via the system connector Operating voltage: DC 24V/0.3A Size: 456 x 297 x 125mm (WxHxD) Weight: 1 kg Lucas Nülle GmbH Page 24/88 www.lucas-nuelle.com 22 Set of 12 overlay masks for PLC universal application simulator I CO3715-1B 1 CO3715-1C 1 Basic set of overlay masks for the PLC Universal Application Simulator. The basic set consists of 12 different overlay masks with process and application models. Construction caution light Star-delta starting Dahlander circuit Starter control Monitoring device Reservoir - filling system Gate control of a lock Re-rooting platform Buffer storage Filling level controlled system Mixer system Compressed air network 23 Set of 12 overlay masks for PLC universal application simulator II The supplementary set of overlay masks for the PLC universal application simulator. The supplementary set comprises 12 different overlay masks with process and application models. Cleaning bath Oven door control Bending tool Stamping machine / automatic Drilling mechanism Selective distributor Tube bending plant Gate control Pump control 1 Pump control 2 Reaction chamber Automatic tablet packer Lucas Nülle GmbH Page 25/88 www.lucas-nuelle.com Media: Pos. Product name 24 Interactive Lab Assistant: CLC 34 Universal application simulator Bestell-Nr. Anz. SO2800-4J 1 The experiment instructions take the form of an Interactive Lab Assistant course. This multimedia course guides students step by step through the topic of PLC programming. 24 Projects are included: Construction site traffic lights Star-delta starter Dahlander circuit Starter control Monitoring facility Container filling plant Control of a lock gate Transfer platform Buffer memory Filling level control loop Mixing plant Compressed air network Cleaning tank Kiln door control Bending tool Embossing machine Drill Selective belt turnout Tube bending plant Gate control Pump control 1 Pump control 2 Reaction vessel Tablet bottling machine Features: Interactive experiment set-up Questions with feedback and evaluation logic for progress monitoring Printable document for simple printing out of instructions and solutions CD-ROM with Labsoft browser, course software and TIA Portal project Mininimum requirements: SIMATIC Manager version 5.5 or TIA Portal version 13 SP1 For Allen Bradley programming: RSLogix 5000 Lucas Nülle GmbH Page 26/88 www.lucas-nuelle.com Accessories: Pos. Product name Bestell-Nr. 25 Set of connection cables for PLC system connector Anz. SO5145-5B 1 SO5126-8A 1 CO3713-7G 1 For the connection of PLC process models or simulations to the PLC system connector, consisting of: 2 x connection cable Sub-D 37 pole 2 x safety protected connection plug, red 1 x safety protected connection plug, blue 26 Safety measurement cable (4mm), 25cm/10", red Safety measurement lead with stackable, contact-proof 4mm plugs colour: red length: 25 cm cable cross-section 2,5 mm2 ratings deliver: 600V CAT II, 32A 27 System connector module for PLC System connector module to extend the basic unit for SIMATIC S7300 controls for the simple connection of process models without having to carry out extensive wiring of the individual lines. 1 37-pin sub-D male connector (input signals) 1 37 pin sub-D socket (output signals) Dimensions: 125 x 65 x 25mm (HxWxD) Lucas Nülle GmbH Page 27/88 www.lucas-nuelle.com CLC 35 Process simulation PRO/TRAIN for Windows CLC 35 Process simulation PRO/TRAIN for Windows Effecient and didactically sensible training on the highly complex production systems found in industry is only feasible to some extent in automation technology. Thus training systems must be used which graphically demonstrate system interdependencies and that can be explored by the student without directly affecting the production process. PRO/TRAIN for Windows is a training system which allows various automated processes to be depicted and simulated at a work station for practical hands-on experimentation. The training system consists of software, hardware and teachware. The software simulates and graphically depicts typical, technological processes, machines and drives on a PC. The software models are graphically detailed and realistically depicted both in terms of design as well as operating response. For each model there is the possibility of performing process analysis in demonstration mode. Malfunctions are realistically simulated in the process simulations for practical experience and can be initiated randomly or simulated by the user using the keyboard. Control errors are identified and logged by the software. The switches and pushbuttons needed to operate the models are already integrated into the respective simulations. The use of real hardware for operation and monitoring, e.g. an Operator Panel, is easily integratable. The I/O interface connects the PC via the serial interface using the signal inputs and outputs of a PLC control unit. As such process models with digital actuators and sensors as well as analog final control elements and signal generators can be connected and controlled. The actuators incorporated in the model can be controlled directly by the PLC and the switching states of the signal generators are transmitted to the PLC. The signal level for connection to the PLC has been selected so that any given industrial-type PLC can be connected to the interface. The input and output signals of the process are accessible on the interface and can be checked by means of electronic measurement. Each model package has an in-depth, state-of-the-art online help using browser technology. These contain general descriptions of the simulation models, control exercises as well as sample PLC programs. The control programs are generally applicable system function charts documented in accordance with the IEC-1131 standard. The input and output signals are outlined in the statement lists and IQF reference lists. This guarantees simple translation into the respective programming language. Lucas Nülle GmbH Page 28/88 www.lucas-nuelle.com Supplementary equipment set to the basic equipment set CLC 15/30: Supplementary equipment set to the basic equipment set CLC 15/30: Pos. Product name Bestell-Nr. 28 I/O-Interface for PRO/TRAIN for Windows Anz. CO3715-1H 1 PC interface to couple process simulation software and any given type of PLC with industrial-type signal levels. All inputs and outputs are arranged on 4mm safety sockets and are parallel to two 37-pin system connectors. The status of the digital inputs and outputs is indicated via LEDs. Connected to PC via the serial interface. 16 digital inputs, 24V DC 16 digital outputs, 24V DC 2 analog inputs, 0-10V resolution 11Bit 4 analog outputs, 0-10V resolution 11Bit Voltage supply: 24V, 1A Dimensions: 297 x 227 x 60mm (HxWxD) Weight: 1kg Lucas Nülle GmbH Page 29/88 www.lucas-nuelle.com Software: Software for creating your own process models: Pos. Product name Bestell-Nr. 29 Software PRO/TRAIN für Windows Pneumatik (D) Anz. SO6001-6C 1 In diesem Trainingspaket werden technologische Prozesse aus dem Bereich der Elektropneumatik modelliert. Mit den Modellen können steuerungstechnische Aufgabenstellungen zur Steuerung von pneumatischen Anlagen und Antrieben, zur Störungsüberwachung und -meldung realisiert werden. Alle Sensoren und Aktoren, die zur Steuerung des Prozesses benötigt werden, sind im Prozessmodell integriert. In den Modellen werden in den unterschiedlichen Bewegungssituationen die jeweiligen Druckverhältnisse sichtbar gemacht. Das Paket umfasst zwei Prozessmodelle: Grundschaltungen: Das Prozessmodell umfasst alle notwendigen Elemente einer Pneumatikanlage von der Druckerzeugerstation bis zu den verschiedenen Pneumatikzylindern. Die Steuerung der verschiedenen pneumatischen Antriebe erfolgt über elektromagnetische Wegeventile. Zum Betrieb werden folgende Signale auf der SPS benötigt: 15 digitale Eingänge 11 digitale Ausgänge Bohrvorrichtung: Mit der Bohrvorrichtung sollen Werkstücke automatisch gebohrt werden. Dazu werden die Werkstücke aus einem Magazin vereinzelt und auf einen Bohrtisch transportiert, automatisch gebohrt und wieder ausgeworfen. Die Steuerung der elektropneumatischen Antriebe erfolgt in diesem Prozessmodell über elektromagnetische Wegeventile. Zum Betrieb werden folgende Signale auf der SPS benötigt: 13 digitale Eingänge 10 digitale Ausgänge In den beiden Prozessmodellen ist jeweils ein Bedienpanel mit allen zur Bedienung der Anlage erforderlichen Taster, Schalter und Meldeleuchten integriert. Zur Fehlersuche können verschiedene Störungen wie defekte Sensoren und blockierte Zylinder simuliert werden. Zu jedem Modell wird eine Auflagemaske zum I/O-Interface mit Kennzeichnung der Ein- und Ausgangssignale mitgeliefert. Lucas Nülle GmbH Page 30/88 www.lucas-nuelle.com 30 Software PRO/TRAIN für Windows Hydraulik (D) SO6001-6E 1 In diesem Trainingspaket werden technologische Prozesse aus dem Bereich der Elektrohydraulik modelliert. Mit diesen Modellen können steuerungstechnische Aufgabenstellungen zur Steuerung von hydraulischen Antrieben, zur Störungsüberwachung und meldung realisiert werden. Alle Sensoren und Aktoren, die zur Steuerung des Prozesses benötigt werden, sind im Prozessmodell integriert. Das Paket umfasst zwei Prozessmodelle: Hydraulikantriebe: Das Prozessmodell umfasst verschiedene Hydraulikantriebe, die über elektromagnetische Wegeventile gesteuert werden. Zum Betrieb werden folgende Signale auf der SPS folgende benötigt: 13 digitale Eingänge 9 digitale Ausgänge Stellantrieb: Das Prozessmodell umfasst alle notwendigen Elemente einer Hydraulikanlage zur Realisierung eines hydraulischen Stellantriebes. Die Steuerung des Antriebes erfolgt über ein elektromagnetisches Wegeventil. Zum Betrieb werden folgende Signale auf der SPS folgende benötigt: 10 digitale Eingänge 8 digitale Ausgänge In den beiden Prozessmodellen ist jeweils ein Bedienpanel mit allen zur Bedienung der Anlage erforderlichen Taster, Schalter und Meldeleuchten integriert. Zur Fehlersuche können verschiedene Störungen wie zum Beispiel defekte Sensoren, blockierte Zylinder sowie das Auslösen des Temperaturkontaktes simuliert werden. Zu jedem Modell wird eine Auflagemaske zum I/O-Interface mit Kennzeichnung der Ein- und Ausgangssignale mitgeliefert. Lucas Nülle GmbH Page 31/88 www.lucas-nuelle.com 31 Software PRO/TRAIN für Windows Elektrische Maschinen (D) SO6001-6G 1 In diesem Trainingspaket werden technologische Prozesse aus dem Bereich der Elektrischen Maschinen modelliert. Mit diesen Modellen können steuerungstechnische Aufgabenstellungen zum Schalten, Schützen und Überwachen der Antriebe realisiert werden. Alle Sensoren und Aktoren, die zur Steuerung des Prozesses benötigt werden, sind im Prozessmodell integriert. . Die Schaltgeräte sind mit Hilfskontakten ausgestattet, über die der SPS, die aktuelle Schaltstellung mitgeteilt wird. Zur Anzeige der aktuellen Drehzahl der Maschine ist eine Digitalanzeige vorhanden. Das Paket umfasst drei Prozessmodelle: Wendeschützschaltung: Das Prozessmodell umfasst die Elektroanlage zum Schalten einer Drehstrom-Asynchronmaschine mit zwei Drehrichtungen. Zum Betrieb werden folgende Signale auf der SPS benötigt: 6 digitale Eingänge 5 digitale Ausgänge Stern-Dreieck Anlasserschaltung: Das Prozessmodell umfasst die Elektroanlage zum Schalten einer Drehstrom-Asynchronmaschine mit Stern-Dreieck Anlasserschaltung für eine Drehrichtung. Zum Betrieb werden folgende Signale auf der SPS benötigt: 6 digitale Eingänge 5 digitale Ausgänge Frequenzumrichter: Das Prozessmodell umfasst die Elektroanlage zum Betrieb einer Drehstrom-Asynchronmaschine an einem Frequenzumrichter. Der Frequenzumrichter verfügt dazu über industrietypische Steuereinund –ausgänge. Zum Betrieb werden folgende Signale auf der SPS benötigt: 7 digitale Eingänge 7 digitale Ausgänge 2 analoge Eingänge 0 - 10V 1 analoger Ausgang 0 - 10V In allen drei Prozessmodellen ist jeweils ein Bedienpanel mit allen zur Bedienung der Anlage erforderlichen Taster, Schalter und Meldeleuchten integriert. Zur Fehlersuche können verschiedene Störungen wie zum Beispiel: Auslösen des Leitungsschutzschalters, Kontakte eines Schützes sind festgeklebt, Leistungsschütz zieht nicht mehr an, Störung Frequenzumrichter sowie Auslösen eines Motorschutzschalters simuliert werden. Zu jedem Modell wird eine Auflagemaske zum I/O-Interface mit Kennzeichnung der Ein- und Ausgangssignale mitgeliefert. Lucas Nülle GmbH Page 32/88 www.lucas-nuelle.com 32 Software PRO/TRAIN für Windows Fertigungstechnik (D) SO6001-6J 1 In diesem Trainingspaket werden technologische Prozesse aus dem Bereich der Fertigungstechnik modelliert. Mit diesen Modellen können steuerungstechnische Aufgabenstellungen für Ablauf- und Folgesteuerungen, zur Störungsüberwachung und -meldung realisiert werden. Das Paket umfaßt zwei Prozeßmodelle: Abfüllanlage: In dieser Abfüllanlage soll eine einstellbare Anzahl von Produkten in die auf dem Laufband ankommenden Behälter abgefüllt werden. Mit Hilfe von Sensoren werden die leeren Behälter auf Beschädigung überprüft und gegebenenfalls entfernt. Die unbeschädigten Behälter laufen weiter zur Abfüllanlage und werden dort mit einer vorgegeben Anzahl von Produkten befüllt und danach mit einem Deckel verschlossen. Alle Sensoren und Aktoren, die zur Steuerung des Prozesses benötigt werden, sind im Prozessmodell integriert. Dazu werden auf der SPS folgende Signale benötigt: 16 digitale Eingänge 9 digitale Ausgänge Sortieranlage: Mit der Sortieranlage sollen ankommende Pakete mit Hilfe von Sensoren ihrer Größe entsprechend auf drei Laufbänder verteilt werden. Alle Sensoren und Aktoren, die zur Steuerung des Prozesses benötigt werden, sind im Prozessmodell integriert. Dazu werden auf der SPS folgende Signale benötigt: 14 digitale Eingänge 16 digitale Ausgänge In den beiden Prozessmodellen ist jeweils ein Bedienpanel mit allen zur Bedienung der Anlage erforderlichen Taster, Schalter und Meldeleuchten integriert. Zur Fehlersuche können verschiedene Störungen wie zum Beispiel defekte Sensoren sowie das Auslösen von Motorschutzschaltern simuliert werden. Zu jedem Modell wird eine Auflagemaske zum I/O-Interface mit Kennzeichnung der Einund Ausgangssignale mitgeliefert. Lucas Nülle GmbH Page 33/88 www.lucas-nuelle.com 33 Software PRO/TRAIN für Windows Verfahrenstechnik (D) SO6001-6L 1 SO6001-6S 1 In diesem Trainingspaket werden technologische Prozesse aus dem Bereich der Verfahrenstechnik modelliert. Mit diesen Modellen können steuerungstechnische Aufgabenstellungen für Ablaufsteuerungen und Folgesteuerungen, zur Störungsüberwachung und -meldung realisiert werden. Alle Sensoren und Aktoren, die zur Steuerung des Prozesses benötigt werden, sind im Prozessmodell integriert. Das Paket umfaßt zwei Prozeßmodelle: Pumpenanlage: Ein Wasserbehälter wird als Speicherbecken für Schmutzwasser mit diskontinuierlichem Zulauf genutzt. Mittels zweier Pumpen wird das Schmutzwasser aus dem Speicherbecken abgepumpt. Die Steuerungsaufgabe liegt darin, das Flüssigkeitsniveau im Speicherbecken in gewissen Grenzen zu halten. Dazu werden auf der SPS folgende Signale benötigt: 14 digitale Eingänge 7 digitale Ausgänge Mischanlage: In einer Mischanlage sollen zwei verschiedene Flüssigkeiten nach einem einstellbaren Mischungsverhältnis in einem Tankbehälter gemischt werden. Zur besseren Reaktion der beiden Stoffe wird das Flüssigkeitsgemisch mit einem Rührer vermischt und über eine Heizung auf eine bestimmte Temperatur aufgeheizt. Dazu werden auf der SPS folgende Signale benötigt: 16 digitale Eingänge 13 digitale Ausgänge 3 analoge Eingänge 0 - 10V 2 analoge Ausgänge 0 - 10V In den beiden Prozessmodellen ist jeweils ein Bedienpanel mit allen zur Bedienung der Anlage erforderlichen Taster, Schalter und Meldeleuchten integriert. Zur Fehlersuche können verschiedene Störungen wie zum Beispiel defekte Sensoren und Antriebe sowie das Ansprechen der Motorschutzschalter simuliert werden. 34 Software PRO/TRAIN für Windows Entwicklungssoftware (D) Entwicklungssoftware zur Erstellung eigener Prozesssimulationen zum Ausbildungssystem PRO/TRAIN für Windows. Die Entwicklungssoftware erlaubt die komfortable Erstellung einfacher bis komplexer Prozessvisualisierungen, Animationen ohne jegliche Programmierung. Einfach zu handhabende, grafische WINDOWSBenutzeroberfläche Umfangreiche Bibliothek von Systemblöcken aus den Bereichen Signalgeneratoren, lineare und nichtlineare Übertragunsglieder, zeitdiskrete Systeme, Statistik, Digitaltechnik, virtuelle Instrumente Lucas Nülle GmbH Page 34/88 www.lucas-nuelle.com Zusammenfassen von Teilsystemen zu wiederverwendbaren Modulen Systemblöcke zur Anbindung des I/O-Interface Folgende Elemente stehen zur Visualisierung und Animation zur Verfügung: Linien und Polylinien Kreise, Ellipsen, Rechtecke, Dreiecke und Parallelogramme y-t- und x-y-Grafiken Mehrspaltige Tabellen Bitmaps und Windows-Metafiles Bitmap-Statusanzeigen und Bitmap-Sequenzen (animierte Bitmaps) Video für Windows-Dateien (AVI-Dateien) Sound-Unterstützung (WAV-Dateien) Statische Texte und Textmeldungen Zeit- und Datumsfelder Numerische Ausgabefelder Horizontale und vertikale Balkenanzeigen, Ablaufanzeigen, Thermometer LED-Anzeigen und LCD-Panels Analoginstrumente (skalierbar) Schalter und Taster sowie Bitmap-Schaltflächen und Schaltergruppen Schaltflächen mit Sonderfunktionen (z. B. zur Simulationssteuerung) Editierfelder Schaltfelder (Checkboxen) Horizontale und vertikale Schieberegler Horizontale und vertikale Leitungen (animiert) Tanksysteme (animiert) Ventile, Hydraulikzylinder, Pumpen und Motoren (animiert) Betriebssystem: PRO/TRAIN ist unter allen Windowsversionen lauffähig Lucas Nülle GmbH Page 35/88 www.lucas-nuelle.com Accessories: Pos. Product name Bestell-Nr. 35 Serial interface cable 9/9 pole Anz. LM9040 1 SO5145-5B 1 CO3713-7G 1 9-pin SUB-D cable Length: 2m Connector: 9-pin plug/9-pin socket Pin assignment: 1:1 36 Set of connection cables for PLC system connector For the connection of PLC process models or simulations to the PLC system connector, consisting of: 2 x connection cable Sub-D 37 pole 2 x safety protected connection plug, red 1 x safety protected connection plug, blue 37 System connector module for PLC System connector module to extend the basic unit for SIMATIC S7300 controls for the simple connection of process models without having to carry out extensive wiring of the individual lines. 1 37-pin sub-D male connector (input signals) 1 37 pin sub-D socket (output signals) Dimensions: 125 x 65 x 25mm (HxWxD) Lucas Nülle GmbH Page 36/88 www.lucas-nuelle.com Additionally recommended Pos. Product name Bestell-Nr. 38 USB-RS232 interface adapter with 9-pin SUB-D plug LM9062 Anz. 1 USB-RS232 interfaceadapter with 9-pin SUB-D plug CLC 36 Closed-loop liquid level control/ flow-rate control Lucas Nülle GmbH Page 37/88 www.lucas-nuelle.com CLC 36 Closed-loop liquid level control/ flow-rate control "Closed-loop liquid level control" is a practice-oriented experiment set in applied control technology designed especially for didactic purposes. Due to immediate, visible nature of the controlled variable, i.e. "the level of the liquid", liquid level control is an extremely graphic experiment and is thus particularly well suited for an introduction into automatic control technology. The controlled system or liquid level basin is characterised by the fact that it has a medium response time. Thus experiments can be performed rapidly and the student can simultaneously monitor how the experiment is proceeding. The experiments focus on determining the most important parameters of controlled systems with compensation and the set-up and optimisation of control loops with continuous and discontinuous controllers. The liquid level basin has a plain form on which the foils can be attached to facilitate the marking of the liquid level as a function of time. The character of the controlled system can be modified by using various sliding partitions (delays of the 1st and 2nd order). 4 different outlet drains can be set on the filling basin and the inlet can be set as desired either using an ascending pipe or versus the filling pressure. Because of its modular design, the training system can, with the corresponding supplements, also be used for automatic flow-rate control and to explore measuring techniques. Automatic liquid-level control Set-up, putting into operation and optimising an automatic liquid-level control with variable controlled system characteristics Two-position controller in an integral-action controlled system of a higher order Two-position controller with delayed feedback in a closed-loop liquid level control system Two-position controller with float switch PI and PID controller in a closed-loop control system of the first and higher orders Automatic liquid level control with disturbance variable forward feed and precontrol Automatic flow-rate control Set-up, putting into operation and optimising an automatic flow-rate control with variable controlled system characteristics Operating principle, response and application of flow-rate measurement Investigating automatic flow-rate control with PI or PID controller and system response to disturbance and reference variable step changes Operating principle and use of step controllers and closed-loop flow-rate control with step controllers Lucas Nülle GmbH Page 38/88 www.lucas-nuelle.com Supplementary equipment set to the basic equipment set CLC 15/30: Supplementary equipment set to the basic equipment set CLC 15/30: Pos. Product name Bestell-Nr. Anz. 39 Compact level control kit including vessel, tank, pump and sensors CO3620-1H 1 The filling level measurement training system is for experiments in automatic control technology that are both educational and based on practice. Liquid level and flow can both be measured with one instrument. Since the controlled variable, the height of liquid in the vessel is clearly visible, it makes the experiment easy to observe and makes for a good introduction to automatic control technology. The compact educational apparatus includes the vessel to be filled, a pressure transducer to determine the current filling height and a separate reservoir and pump. So that the pump achieves constant pumping power, a secondary control loop with a flow rate meter which can shut off the system as necessary is integrated into the set-up. Disturbance variables can be simulated by means of adjustable throttle valves that alter the flow rate to and from the vessel. Quick-release plugs are available for connecting an optional second vessel in order to create a second order controlled system. Secondary flow-rate control loop Integrated power amplifier Transparent vessel for observing the height of liquid A second vessel can be connected via quick-release plugs to make a second order control system. Disturbance variables can be simulated by means of adjustable throttle valves Measurement site for pressure sensor in the vessel Pressure sensor to measure height of liquid complete with immersible tube Output voltage: 0 - 10V Calibration of zero point and gain Additional emergency overflow outlet Reservoir for liquid Operating voltage: +/-15VDC Nominal current: 1.2A Dimensions: 297 x 456 x 160mm (HxWxD) Weight: 3.0kg Lucas Nülle GmbH Page 39/88 www.lucas-nuelle.com Media: Pos. Product name Bestell-Nr. 40 Manual IAC 10/11, Level and flow control kit with digital controller SH5003-6A Anz. 1 High-quality, bound, colour teachers’ manual with rigid spine, including solutions. CD-ROM with additional students’ manual, including exercises and worksheets. Details: Theoretical background Colour CAD drawings for experiment set-ups and circuits Exercises and worksheets Printed on high-quality 100-g/m² colour copy paper, book cover on 210-g/m² glossy paper Training contents: Automatic liquid-level control Set-up, operation and optimisation of an automatic liquidlevel control with variable controlled system characteristics PI and PID controller in a closed-loop control system of the first and higher orders Automatic flow-rate control Set-up, operation and optimisation of an automatic flow-rate control with variable controlled system characteristics Operating principle, response and application of flow-rate measurement Investigating automatic flow-rate control with PI or PID controller and system response to disturbance and reference variable step changes Lucas Nülle GmbH Page 40/88 www.lucas-nuelle.com Power supply: Pos. Product name Bestell-Nr. 41 DC Power supply, ±15V/6A Anz. CO3538-8A 1 Stabilized power supply Output: +/-15V/6A, electrically isolated from the mains, continuously protected against short-circuit Dimensions: 297 x 114 x 145mm (HxWxD) Lucas Nülle GmbH Page 41/88 www.lucas-nuelle.com Measuring instruments: Pos. Product name Bestell-Nr. 42 Multi13S digital multimeter Anz. LM2330 1 Universal precision lab multimeter and temperature meter with IR interface for high-quality, universal measurement and testing in educational settings, power plants, process control installations etc. 3¾-digit multimeter; resolution: ±3,100 digits Measurement classification CATII-1000V Can be connected to UniTrain system via IR interface Voltage and current measuring ranges: 30mV-1000V DC, 3V-1000V AC; 3mA-16A DC; 30mA-10A AC Resistance ranges: 30ohm-30Mohm Special functions: for temperature measurements using PT100/1000 thermocouple (optional accessory) Continuity and diode testing Automatic range selection and battery shut-off, min./max. and data hold function Safety fuse for current measurement range up to 300mA Protection against high currents in the mA range for nominal voltage of 1000V Display with bar chart and backlighting Includes protective sleeve, measuring leads, 1 x spare fuse, 9V battery, calibration certificate Accessories: Pos. Product name Bestell-Nr. 43 Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II Anz. SO5126-3U 1 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour red Lucas Nülle GmbH Page 42/88 www.lucas-nuelle.com 44 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V 2 SO5126-3R 3 SO5148-2A 1 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour blue 45 Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour black 46 Set of safety measurement cables 4mm (30pcs) This set consists of: 10 safety connection leads, 4mm, 25cm, black 10 safety connection leads, 4mm, 50cm, black 2 safety connection leads, 4mm, 100cm, red 6 safety connection leads, 4mm, 100cm, black 2 safety connection leads, 4mm, 100cm, blue Lucas Nülle GmbH Page 43/88 www.lucas-nuelle.com CLC 37 PLC Touch Panel Models CLC 37 PLC Touch Panel Models The touch panel models provide a system with which students can swiftly master an introduction to TIA (Totally Integrated Automation) portals. The models are designed to cover all the basic functionality of PLC programming. All the topics are included, from programming of data blocks, state machine and sequential programming, right up to the design of controllers. The animated illustration of the models simplifies understanding of how the models respond to programming. What was previously indicated by means of flashing LEDs or by additional software can now be replaced by a compact system. By activating the PLC system’s digital outputs, the models can be manually controlled without difficulty, so that students can investigate precisely how they function. Lucas Nülle GmbH Page 44/88 www.lucas-nuelle.com Equipment set comprising the following: Pos. Product name Bestell-Nr. 47 Interactive Lab Assistant: CLC 37 PLC Touch Panel Models Anz. SO2800-4M 1 Instructions are provided in the form of an Interactive Lab Assistant course. This multimedia course goes step-by-step through the topic of PLC programming. Students are introduced in steps to PLC programming, from the simple operation of a conveyor belt on to complex sequence control systems. The projects are made simple to understand thanks to graphic illustrations and animations. The models are shown in animated form on a touch panel and are controlled via the digital I/O of the PLC system to which they are connected. As for genuine models, it is possible to receive the signals from sensors which can then be used for processing in a step sequence. The models are already full programmed as supplied. Projects included: Transport crane (step sequence programming for advanced students) Road works traffics lights (animated vehicles respond automatically to the state of the traffic lights) Container filling plant (process automation of a system with three tanks) Conveyor belt (introduction to step sequence programming with plenty of exercises) Three-storey lift (state machine and step sequence programming) Star-delta starting circuit (timer programming) Dual 7-segment display (programming of data blocks) Automatic room temperature control (use of a closed-loop control module) Special features: Questions with feedback and evaluation software for assessment of knowledge Printable document so that the experiment instructions and solutions can be printed out easily 4 MB memory card for programming the PLC system CD-ROM with Labsoft browser, course software and TIA portal project Benefits to you: Compact system (PLC, touch panel and models, all in a single piece of equipment) Programming via TIA (Totally Integrated Automation) portal Programming and observation on one screen. Alternative software solutions require a separate screen Introduction to programming via TIA portal with the help of animated models Minimum requirements: TIA-Portal V13 SP1 Lucas Nülle GmbH Page 45/88 www.lucas-nuelle.com 48 SIMATIC S7-1200 14 DI, 10 DO, 2 AI, 1 AO, 24V / 5 A power supply CO3713-8Q 1 Modular training system for PLC devices in the SIMATIC S7-1200 range. Profile rails are fully accessible and can accommodate a PROFIBUS or an AS-i master module. KTP700 touch panel includes an Ethernet port for communication and programming. S7-1200 PLC: SIMATIC S7-1200 with 1214C DC/DC/DC CPU Tough console housing with non-slip feet Integrated power supply: 24 V/5 A DC Sockets for emergency shut-down loop (to cut off voltage to output terminals) Working memory: 50 kilobytes Upload memory: 2-Mbyte Programming language: STEP 7 as of version 10.5 Processing times: 0.1 μs for bit operations, 12 μs for word operations, 18 μs for floating point arithmetic Total remanent data memory (including timers, counters and flags): 2048 bytes 1 Ethernet/ProfiNet port Integrated inputs and outputs 14 Digital inputs, 24 V DC, via 4-mm safety sockets 14 Latching push buttons for simulating digital inputs 2 Analog inputs, 0…10 V, via 4-mm safety sockets 1 Potentiometer for simulating analog input 10 Digital outputs, 24 V DC, via 4-mm safety sockets 1 Analog output, 0..10V, via 4-mm safety sockets 1 x 9-pin Sub-D socket for connection to mechatronics systems 1 x 9-pin Sub-D socket for connection to mechatronics systems Real-time clock KTP700 touch panel: Fully graphical colour display (65536 colours) MTBF backlighting 7" touch screen Resolution: 800 x 480 W x H Port: PROFINET Operating voltage: 100-240V AC, 50-60Hz Dimensions (HxWxD): 297 x 456 x 125 mm Weight: 7 kg Ethernet switch: All equipment can be easily combined in a network via the integrated four-way Ethernet switch. Important note: Items may only be ordered upon proof of a supplementary licensing agreement for schools and training centres (including Lucas Nülle GmbH Page 46/88 www.lucas-nuelle.com commercial training facilities). Software: Pos. Product name Bestell-Nr. 49 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLCSim(D,GB,F,E,I) Anz. SO6002-1Q 1 The software consists of the following program elements: 1 x STEP 7 Professional V13 SP 1 (TIA-Portal) 1 x STEP 7 Professional 2010 v5.5 For designing projects with SIMATIC S7-1500/1200/300/400/WINAC and SIMATIC Basic panels. 1 x S7-SCL (Structured Control Language); pascal-type high-level language, optimised for the programming of programmable logic controls 1 x S7-GRAPH; efficient tool for the description of sequential processes (process chains) including a methodical procedure and display offering a clear overview. 1 x S7-PLCSIM; simulation software for testing user programs created on a PC, independent of the availability of targeted hardware. 1 x S7 Distributed Safety v5.4 Warning: Suitable for schools and commercial training centres. System prerequisites: Personal computer with Windows Server 2003/Windows 7 operating system (32 Bit Ultimate, Professional and Enterprise) CD-ROM disk drive for software installation USB port for programmer interface Minimum 650 MB free hard disk memory Minimum 1GB RAM main memory Processor with min. 600 MHz for Windows XP, 2.4 GHz for Windows Server 2003 and 1 GHz for Windows 7 Lucas Nülle GmbH Page 47/88 www.lucas-nuelle.com Media: Pos. Product name 50 QuickChart Siemens SPS S7-1200 Board (D) Bestell-Nr. Anz. SO6200-5J 1 Bestell-Nr. Anz. ST7200-3A 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Accessories: Pos. Product name 51 Mobile aluminium experiment stand, 3 levels, power strip with 6 sockets, 1250x700x1995mm High-quality, mobile experiments stand from the SybaPro range for demonstrations and experiments. Features aluminium profile legs compatible with all add-ons and extensions for the SybaPro system. The mobile experiment stand is supplied in kit form and needs to be assembled by customers themselves. Table top: 30-mm table top made of highly compressed, multi-layer fine chipboard conforming to DIN EN 438-1 Colour grey, RAL 7035, with 0.8-mm slightly textured laminate coating (Resopal) on both sides, conforming to DIN 16926 Resistant to many chemicals and reagents including dilute acids and alkalis Resistant to heat, e.g. molten solder or heating at specific points such as by soldering tips or cigarette ends Table top with solid impact-resistant protective edging made of 3mm thick RAL 7047 coloured plastic Coating and adhesive are PVC free Lucas Nülle GmbH Page 48/88 www.lucas-nuelle.com Power strip with 6 outlet sockets mounted underneath the table top, lead and earthed plug Frame: 2 extruded aluminium profiles with multiple grooves 1800 x 120 x 40 mm (WxHxD) 8 equally sized grooves in extruded aluminium profiles (3 on each side and 1 each on the front and back) Grooves accommodate standard industrial mountings 4 H-shaped aluminium profiles, 1150 mm, for 3-layer organisation of DIN A4 panels Space for extension of power supply duct Base made of rectangular tubing with 4 swivelling double casters, 2 of which have brakes Table frame made of tough combination of rectangular tubing around the full perimeter Acid-resistant epoxy-resin coating, 80 µm thick (approx.), colour RAL 7047 Dimensions: Height of table top 760 mm 1250 x 1995 x 700 mm (WxHxD) 52 Protection cover for three-level experiment trolleys ST8010-9Y 1 Dust cover for three-level experiment trolleys For protecting equipment from dust and damp For keeping equipment out of sight (the cover must not be transparent, so is therefore opaque) Colour: matt dark grey with printed LN logo in orange) Material: nylon fabric with polyurethane coating High resistant to tearing, impregnated to be washable and waterproof Lucas Nülle GmbH Page 49/88 www.lucas-nuelle.com CLC 40.2 Elevator (lift) model CLC 40.2 Elevator (lift) model Lucas Nülle GmbH Page 50/88 www.lucas-nuelle.com Supplementary equipment set to the basic equipment set CLC 15/30: Supplementary equipment set to the basic equipment set CLC 15/30: Pos. Product name Bestell-Nr. 53 Lift model with three stories LM9545 Anz. 1 Real model of an elevator with cabin for 3 floors and integrated PROFIBUS DP slave. Each floor can be selected from an operating panel and from each floor. Thanks to the open design of this model, each movement sequence can be checked visually. The cabin and the doors on the individual floors are driven by electric motors. Each end position is detected by initiators. All inputs for driving the electric motors and LEDs and all outputs of the feedback signals are connected to the IMS-Connector. 14 digital inputs 11 digital outputs EMERGENCY OFF pushbutton Control elements for each floor 1 x Sub-D, 25-pole 1 x Sub-D, 9-pole Power supply: DC 24V/0.5A Dimensions: 726 x 340 x 125 mm (HxWxD) Depth base: 262 mm Weight: 4.2kg Integrated PROFIBUS DP slave: Address range:16 digital input/outputs PROFIBUS DP connector: 9-pin DSUB socket Rotary switch for setting address Transmission rates of up to 6 Mbit/s GSD file for use with control software (e.g.: STEP7) Lucas Nülle GmbH Page 51/88 www.lucas-nuelle.com Accessories: Pos. Product name Bestell-Nr. 54 IMS interface module for PLC Anz. CO3713-7F 1 LM9061 1 LM9040 1 IMS connector module for extending a SIMATIC S7-300 base system for easy connection of IMS stations and sub-systems avoiding complex wiring and individual cables. Sockets for emergency shutdown loop (Voltage isolation for output modules) 1 D-SUB 25-pin socket 1 D-SUB 9-pin socket Dimensions: 125 x 65 x 25mm (HxWxD) 55 25-pin serial interface cable, Sub-D plug/socket 25 pin Sub-D connection cable Length: 2m Connection: 25-pin plug / 25-pin socket Pin assignment: 1:1 56 Serial interface cable 9/9 pole 9-pin SUB-D cable Length: 2m Connector: 9-pin plug/9-pin socket Pin assignment: 1:1 Lucas Nülle GmbH Page 52/88 www.lucas-nuelle.com Media: Pos. Product name Bestell-Nr. 57 Manual CLC 40.2, Control techniques using authentic PLC process models Anz. SH5004-6D 1 High-quality, bound, colour teachers’ manual with rigid spine, including solutions. CD-ROM with additional students’ manual, including exercises and worksheets. Details: Theoretical background Colour CAD drawings for experiment set-ups and circuits Exercises and worksheets Printed on high-quality 100-g/m² colour copy paper, book cover on 210-g/m² glossy paper Training contents: General introduction Lift control via PLC Introduction System and performance specifications Layout and wiring plan Creating a project with the SIMATIC Manager Assignment list Exercise 1: Door control Exercise 2: Cab control Exercise 3: 2-floor elevator control Exercise 4: 3-floor elevator control Exercise 5: Sequence with door control Exercise 6: Lift control requirements Lucas Nülle GmbH Page 53/88 www.lucas-nuelle.com 58 QuickChart, Elevator model (GB) SO6200-5G 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Optional accessories for conventional integration of PLC system models Pos. Product name Bestell-Nr. 59 IMS connector card 25-pin Anz. SO3713-7Y 1 SO3713-7Z 1 Universal adapter for connecting experiment stations with different connectors. With clamp for attaching to terminal rails and with the following connectors: 25-pin D-Sub connector 25-pin terminal strip 25 x 4mm experiment sockets 60 IMS connector card 9-pin Universal adapter for connecting experiment stations with different connectors. With clamp for attaching to terminal rails and with the following connectors: 9-pin D-Sub connector 9-pin terminal strip 9 x 4mm experiment sockets Lucas Nülle GmbH Page 54/88 www.lucas-nuelle.com Operating and Monitoring Operating and Monitoring Continuously simplifying the ever more complex is our motto. Processes are becoming multilayered, the demands made on machine and system functionality are becoming greater. Today, what the machine operator has to know and see is vast. For that reason the Human Machine Interface (HMI) has to provide him with the optimum transparency. A whole new technology has emerged in the automated world of production; a technology which is gaining in significance. Operating and monitoring are essential in mastering a process and translate into both availability and productivity. The operating and monitoring training system gives the student an opportunity to gain insight into HMI technology. But advanced users are also able to profit from the simple text display provided by the Operator Panel and to train aspects of technology reaching all the way to PC-based HMI software. Lucas Nülle GmbH Page 55/88 www.lucas-nuelle.com CBS 1 Industrial bus systems CBS 1 Industrial bus systems It is vital to know about the most important industrial bus systems. With this compact set, you can learn about project planning for three different bus systems and how they are used. It is not only the extensive theoretical background but also the detailed experiment instructions which offer a thorough exploration of these bus systems. You will start with direct communication via the I/O of a PLC system. A conveyor belt will then be connected to an AS-i bus to provide an introduction to bus systems in general. The bus system which is most widely used in industry, PROFIBUS, is dealt with second, while the concluding section is formed by a conveyor belt control system implemented in PROFINET. This means that a single system is controlled via four different means of communication. Basic equipment set, consisting of: Basic equipment set, consisting of: Pos. Product name Bestell-Nr. 61 Double conveyor belt segment, 24V motor LM9606 Anz. 1 Basic mechatronics module driven by a variable speed 24-V geared motor and complete with end-limit sensors and integrated PROFIBUS DP slave. Designed for basic experiments on a conveyor system or for incorporation into a complex mechatronics system for controlling the flow of materials. The conveyor belt conveys work pieces on carriers and can be used to link individual sub-systems. It is designed for connection to a PLC control system. It can be combined with other conveyor belts, ‘curve’ units or transfer junctions. IMS stations can be connected directly to the belt and jointly controlled via PROFIBUS. Length = 600 mm/23,6", width = 160 mm/6,3", belt width = 120 mm/4,7" Lucas Nülle GmbH Page 56/88 www.lucas-nuelle.com Geared motor, 24 V DC Pulse width modulation system for controlling belt at various speeds Continuous speed adjustment via potentiometer or analogue input, 0-10 V Manual switches for movement to left or right 2 inductive end-limit sensors 2 x M12 interfaces for additional actuators/sensors Sockets for emergency shut-off circuit (disconnection of all voltage to output modules) External power supply via 4-mm safety sockets or co-axial power connector 9-pin SUB-D connector for contactors, LOGO! or PLC Incremental encoder disc for detecting position and speed via optical sensors Visualisation as interactive 3D model in IMS-virtual database Control requirements: 4 x digital inputs, 3 x digital outputs PROFIBUS DP slave module: Address range: 16 digital input/outputs PROFIBUS DP connector: 9-pin DSUB socket Rotary switch for setting address Transmission rates of up to 6 Mbits/s GSD file for use with control software (e.g.: STEP7) 25-pin DSUB socket for connecting IMS station Output current: 500 mA (total current: 1 A) Variable speed control of conveyor belt via PROFIBUS Lucas Nülle GmbH Page 57/88 www.lucas-nuelle.com 62 IMS displacement measurement module LM9677 1 LM9650 1 LM9188 1 Displacement measurement system for use with the IMS System with connecting lead and attaching mount. Optical sensor for incremental displacement measurement Switching function: PNP normally open switch Connectors: M12 angled plugs, 2-m lead Operating voltage: 24 V 63 AS-Interface Slave 4DI/4DO for IMS AS-interface field bus module allowing optional reconfiguration of IMS conveyor belts AS-interface slave with 4 inputs and 4 outputs 4 x M12 connectors D-SUB 9- pin connectors for connection to conveyor belts D-SUB 25-pin connectors for connection to IMS stations Adapter for connection to AS-i ribbon cables 64 PROFIBUS to PROFINET converter The PROFIBUS to PROFINET converter integrates any given PROFIBUS-DP-Slave into the PROFINET. The converter operates as a standard PROFINET-IO device and maps the process data of the PROFIBUS slaves 1 to 1 on the Ethernet. The available GSDML-file makes the controller configuration tool integration child’s play. The 24 V supply voltage is tapped from the DP-Slave power supply. If every Profibus-Slave is equipped with a converter, the entire system can be connected via Profinet. Lucas Nülle GmbH Page 58/88 www.lucas-nuelle.com S7-1500 PLC control system with accessories: Lucas Nülle GmbH Page 59/88 www.lucas-nuelle.com Pos. Product name Bestell-Nr. Anz. 65 SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power CO3713-8R supply 1 The training system for PLC equipment from the SIMATIC S7-1500 series. The openly accessible profile rail is equipped with the input and output modules of the SIMATIC S7-1500 series. The PLC module can be programmed via Ethernet. A programming adapter is not required. An up-to-date version of the programming software is also included. Stable console with slip-resistant bases Freely accessible profile rail for PLC set-ups Fully integrated power supply: 24 V/6 A DC Operating voltage: 220-240V AC, 50-60Hz PROFINET IO (2-port switch) is used as the standard interface Additional PROFINET interface, e.g. for disconnection from network Extensible by means of communications modules for bus systems and point-to-point links 1 PROFIBUS interface Built-in web server for easy access to configuration data and operating data relevant to the system via web browser 16 digital inputs DC 24 V on 4 mm safety sockets 16 pushbuttons/momentary contact switches for digital input simulation 16 digital outputs DC 24 V on 4mm safety sockets 16 digital inputs DC 24 V via 9-pin, 25-pin and 37-pin system connector plugs 16 digital outputs DC 24 V via 9-pin, 25-pin and 37-pin system connector plugs 8 analog inputs -10 V ... +10 V and 0 ... 20 mA 4 analog outputs selectable -10 V ... +10 V or 0...20 mA 1 analog output with -10 V ... +10 V adjustable via potentiometer 1 analog output with 0 ... 20 mA adjustable via potentiometer 9-pin and 25-pin sockets for direct control of mechatronic systems 37-pin connector plug and 37-pin socket Dimensions (HxWxD): (297 x 456 x 230) mm Weight: 6.5 kg incl. PLC 1 x combined licence, transferrable For: SIMATIC STEP 7 Professional V13 SP1* or newer STEP 7 Professional V13 SP1* (LAD, FBL, STL), S7-GRAPH, S7-SCL, S7-PLCSIM Or: SIMATIC STEP 7 Professional 2010 SR4 STEP 7 V5.5 SP4 (LAD, FBL, STL), S7-GRAPH V5.3 SP7, S7SCL V5.3 SP6, S7-PLCSIM V5.4 SP5 * The supplied version is the one currently available from Siemens. For more sophisticated requirements a combination of the SIMATIC S7 – SPS and the Touch Panel TP700 is available. Lucas Nülle GmbH Page 60/88 www.lucas-nuelle.com 66 Profinet IO/AS interface link CO3715-5U 1 The Profinet IO/AS interface link provides an interface between PROFINET and ASi buses. Media: Pos. Product name Bestell-Nr. 67 Interactive Lab Assistant: CBS 1 Industrial bus systems Anz. SO2800-5W 1 The experiment instructions are in the form of an Interactive Lab Assistant course. This multimedia course guides students step by step through the topic of industrial bus systems. Interactive Lab Assistant and its test question section combine to create an extensive platform for experimentation. Features: Interactive experiment set-ups Measurements and graphics can be saved within the instruction pages themselves by means of drag and drop Questions with feedback and evaluation logic for assessing student progress Printable document so that it is easy to print out the experiment instructions and solutions CD-ROM with Labsoft browser and course software Training contents: Fundamentals of TIA Portal Programming of a conveyor using I/O Fundamentals of an AS-i bus Programming of a conveyor using AS-i Fundamentals of PROFIBUS Programming of a conveyor using PROFIBUS Fundamentals of PROFINET Programming of a conveyor using PROFINET Lucas Nülle GmbH Page 61/88 www.lucas-nuelle.com 68 QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Accessories: Pos. Product name Bestell-Nr. 69 Workpiece transport pallet Anz. LM9620 1 LM9040 1 Pallets for carrying and transporting workpieces on conveyor belts. The pallet has a 4-bit identification code. Length = 180mm/7,1", width = 119mm/4,7", height = 15mm/0,6" Position sensor 4-bit identification code 70 Serial interface cable 9/9 pole 9-pin SUB-D cable Length: 2m Connector: 9-pin plug/9-pin socket Pin assignment: 1:1 Lucas Nülle GmbH Page 62/88 www.lucas-nuelle.com 71 Connection cable for PROFIBUS, 1.5m; 2xConnection plug LM9180 1 LM9192 1 SO5126-3U 1 SO5126-3V 1 PROFIBUS line with two terminals for the connection of Master and Slave units. Length 1.5 m, not suitable for looping through. 72 PROFINET connector cable, 1.5 m; plugs 1 x 90°, 1 x straight Network cable, PROFINET CAT5 (100 Mbits/s), 4-pole, Material: PVC, green RAL 6018 Plug 1: straight RJ45/IP20 Plug 2: right-angled RJ45/IP20 Length of cable: 1.5 m 73 Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour red 74 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour blue Lucas Nülle GmbH Page 63/88 www.lucas-nuelle.com 75 Safety measurement cable (4mm), 150cm, red SO5126-9F 1 SO5126-9K 1 SO5126-9H 2 Safety measurement cables with stackable, contact-proof 4-mm plugs Colour: red Length: 150 cm Wire cross-section, 2.5 mm2 Rating: 600V, CAT II, 32A 76 Safety measurement cable (4mm), 150cm, blue Safety measurement cables with stackable, contact-proof 4-mm plugs Colour: blue Length: 150 cm Wire cross-section, 2.5 mm2 Rating: 600V, CAT II, 32A 77 Safety measurement cable (4mm), 150cm, yellow Safety measurement cables with stackable, contact-proof 4-mm plugs Colour: yellow Length: 150 cm Wire cross-section, 2.5 mm2 Rating: 600V, CAT II, 32A Lucas Nülle GmbH Page 64/88 www.lucas-nuelle.com 78 Safety measurement cable (4mm), 50cm/20", red SO5126-8K 1 SO5126-8P 1 Safety measurement lead with stackable, contact-proof 4mm plugs colour: red length: 50 cm cable cross-section 2,5 mm2 ratings deliver: 600V CAT II, 32A 79 Safety measurement cable (4mm), 50cm/20", blue Safety measurement lead with stackable, contact-proof 4mm plugs Colour: blue Length: 50 cm Wire cross section 2.5 mm2 Rating data: 600V, CAT II, 32A IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. Lucas Nülle GmbH Page 65/88 www.lucas-nuelle.com Pos. Product name 80 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels Bestell-Nr. Anz. ST7200-3T 1 These mobile, mechatronics trolleys with aluminium rails that can be lined up alongside one another are specially designed to accommodate mechatronics set-ups with production lines or pallet rotation systems. The trolleys can be cascaded and are equipped with strong table-top connectors for this purpose. The mobile experiment stand is delivered in kit form and needs to be assembled by the customer Aluminium rail with integrated grooves to accommodate a wide variety of add-on components (e.g. PC shelf, extension panels, C rails) 4 swivelling dual casters, including 2 with brakes Work top 1200 x 25 x 900mm (WxHxD) Board 1200 x 25 x 800mm (WxHxD), e.g. to accommodate compressors or hydraulic equipment Boards with compressed multi-layer chipboard conforming to DIN EN 438-1; colour light grey; with slightly textured 0.8 mm coating on both sides (Resopal) conforming to DIN 16926 Work top frame with impact resistant protective edging made of 3mm thick coloured plastic, colour RAL 7047 Coating and adhesives are PVC-free Power strip with 5-outlet sockets and power switch, lead and earthed plug Height of worktop 750 mm Side components involving aluminium rails with integrated grooves to accommodate a wide variety of add-on components (e.g. monitor shelf, C rails, safety and signalling equipment) 3 natural brushed aluminium rails to accommodate DIN A4 training panels Inward-facing brush strips ensure protection of the training panels and noiseless connection of plugs while experiments are being performed. Suitable as base for a 3 HU power supply channel The training panel is supplied with assembly kit to connect it to a mechatronics trolley with aluminium rails (extending the aluminium rails at the rear) Lucas Nülle GmbH Page 66/88 www.lucas-nuelle.com CID 1 - RFID CID 1 - RFID Standing for Radio Frequency Identification, RFID involves contactless identification and localization of objects and permits automatic detection, storage and networking of digital data. The "RFID" training system is a practical environment for learning how pallets at an automation facility are identified by means of system function modules. The system can also be used to provide instruction in network configuration by means of PROFINET. Lucas Nülle GmbH Page 67/88 www.lucas-nuelle.com Basic equipment set, consisting of: Basic equipment set, consisting of: Pos. Product name Bestell-Nr. 81 RFID Evaluation Unit Anz. CO3715-7T 1 CO3715-7U 2 RFID evaluation unit capable of accommodating up to three read/write heads Interface unit with two Ethernet ports for communication Up to four RFID read/write heads can be connected via M12 sockets DIP switches for setting address Dimensions: (297 x 114 x 130) mm (HxWxD) Weight: 0.8 kg 82 RFID read/write head with bracket and connecting lead RFID read/write head with bracket and fastening material for attachment to an IMS® conveyor belt. The connecting lead has a right-angled socket at one end for connection to an RFID evaluation unit. Two portable data chips with 128 bytes of memory are included. Function: Reading and writing to RFID tags Operating frequency: 13.56 MHz Protection category: IP67 Connector: M12 plug Connecting lead with right-angled socket at one end, length: 5 m 2 x Portable EEPROM data chips: memory 128 bytes Operating voltage: 24 V Lucas Nülle GmbH Page 68/88 www.lucas-nuelle.com 83 Double conveyor belt segment, 24V motor LM9606 1 Basic mechatronics module driven by a variable speed 24-V geared motor and complete with end-limit sensors and integrated PROFIBUS DP slave. Designed for basic experiments on a conveyor system or for incorporation into a complex mechatronics system for controlling the flow of materials. The conveyor belt conveys work pieces on carriers and can be used to link individual sub-systems. It is designed for connection to a PLC control system. It can be combined with other conveyor belts, ‘curve’ units or transfer junctions. IMS stations can be connected directly to the belt and jointly controlled via PROFIBUS. Length = 600 mm/23,6", width = 160 mm/6,3", belt width = 120 mm/4,7" Geared motor, 24 V DC Pulse width modulation system for controlling belt at various speeds Continuous speed adjustment via potentiometer or analogue input, 0-10 V Manual switches for movement to left or right 2 inductive end-limit sensors 2 x M12 interfaces for additional actuators/sensors Sockets for emergency shut-off circuit (disconnection of all voltage to output modules) External power supply via 4-mm safety sockets or co-axial power connector 9-pin SUB-D connector for contactors, LOGO! or PLC Incremental encoder disc for detecting position and speed via optical sensors Visualisation as interactive 3D model in IMS-virtual database Control requirements: 4 x digital inputs, 3 x digital outputs PROFIBUS DP slave module: Address range: 16 digital input/outputs PROFIBUS DP connector: 9-pin DSUB socket Rotary switch for setting address Transmission rates of up to 6 Mbits/s GSD file for use with control software (e.g.: STEP7) 25-pin DSUB socket for connecting IMS station Output current: 500 mA (total current: 1 A) Variable speed control of conveyor belt via PROFIBUS Lucas Nülle GmbH Page 69/88 www.lucas-nuelle.com 84 Workpiece transport pallet LM9620 1 Pallets for carrying and transporting workpieces on conveyor belts. The pallet has a 4-bit identification code. Length = 180mm/7,1", width = 119mm/4,7", height = 15mm/0,6" Position sensor 4-bit identification code Lucas Nülle GmbH Page 70/88 www.lucas-nuelle.com S7-1500 PLC control system with accessories: Lucas Nülle GmbH Page 71/88 www.lucas-nuelle.com Pos. Product name Bestell-Nr. Anz. 85 SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power CO3713-8R supply 1 The training system for PLC equipment from the SIMATIC S7-1500 series. The openly accessible profile rail is equipped with the input and output modules of the SIMATIC S7-1500 series. The PLC module can be programmed via Ethernet. A programming adapter is not required. An up-to-date version of the programming software is also included. Stable console with slip-resistant bases Freely accessible profile rail for PLC set-ups Fully integrated power supply: 24 V/6 A DC Operating voltage: 220-240V AC, 50-60Hz PROFINET IO (2-port switch) is used as the standard interface Additional PROFINET interface, e.g. for disconnection from network Extensible by means of communications modules for bus systems and point-to-point links 1 PROFIBUS interface Built-in web server for easy access to configuration data and operating data relevant to the system via web browser 16 digital inputs DC 24 V on 4 mm safety sockets 16 pushbuttons/momentary contact switches for digital input simulation 16 digital outputs DC 24 V on 4mm safety sockets 16 digital inputs DC 24 V via 9-pin, 25-pin and 37-pin system connector plugs 16 digital outputs DC 24 V via 9-pin, 25-pin and 37-pin system connector plugs 8 analog inputs -10 V ... +10 V and 0 ... 20 mA 4 analog outputs selectable -10 V ... +10 V or 0...20 mA 1 analog output with -10 V ... +10 V adjustable via potentiometer 1 analog output with 0 ... 20 mA adjustable via potentiometer 9-pin and 25-pin sockets for direct control of mechatronic systems 37-pin connector plug and 37-pin socket Dimensions (HxWxD): (297 x 456 x 230) mm Weight: 6.5 kg incl. PLC 1 x combined licence, transferrable For: SIMATIC STEP 7 Professional V13 SP1* or newer STEP 7 Professional V13 SP1* (LAD, FBL, STL), S7-GRAPH, S7-SCL, S7-PLCSIM Or: SIMATIC STEP 7 Professional 2010 SR4 STEP 7 V5.5 SP4 (LAD, FBL, STL), S7-GRAPH V5.3 SP7, S7SCL V5.3 SP6, S7-PLCSIM V5.4 SP5 * The supplied version is the one currently available from Siemens. For more sophisticated requirements a combination of the SIMATIC S7 – SPS and the Touch Panel TP700 is available. Lucas Nülle GmbH Page 72/88 www.lucas-nuelle.com Media: Pos. Product name Bestell-Nr. 86 Interactive Lab Assistant: RFID in logistics Anz. SO2805-4A 1 SO6200-5K 1 This instruction manual makes up an Interactive Lab Assistant course. The multimedia course guides you step-by-step through the aspects of RFID. The fundamentals are conveyed using easily understood pictures. Interactive Lab Assistant, combined with the question section, provides a comprehensive experiment platform. Features: Interactive experiment set-ups Measurements and graphics can be saved within the experiment instructions by means of drag and drop Virtual instruments can be started directly from the experiment instruction pages themselves Questions with feedback and evaluation logic for checking student progress Print-compatible document for comfortable printing of experiment instructions with solutions CD-ROM with Labsoft-Browser and course software Training contents: Reading and writing RFID tags Using various RFID modules Fundamentals of network technology and practical applications using experiment set-ups Data transmission using TCP/IP PROFINET Diagnostics 87 QuickChart Siemens SPS S7-1500 Board Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Lucas Nülle GmbH Page 73/88 www.lucas-nuelle.com Accessories: Pos. Product name Bestell-Nr. 88 Connection cable for PROFIBUS, 1.5m; 2xConnection plug Anz. LM9180 1 SO5126-3U 1 SO5126-3V 1 PROFIBUS line with two terminals for the connection of Master and Slave units. Length 1.5 m, not suitable for looping through. 89 Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour red 90 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour blue Lucas Nülle GmbH Page 74/88 www.lucas-nuelle.com 91 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 SO5126-8U 1 Safety measurement lead with stackable, contact-proof 4mm plugs Colour: blue Length: 100 cm Wire cross-section 2.5 mm2 Rating: 600V, CAT II, 32A 92 Safety measurement cable (4mm), 100cm/40", red Safety measurement leads with stackable, contact-proof 4mm plugs Colour: red Length: 100 cm Wire cross-section, 2.5 mm2 Rating: 600V, CAT II, 32A Lucas Nülle GmbH Page 75/88 www.lucas-nuelle.com CLP 20 Open-loop control of drive systems CLP 20 Open-loop control of drive systems Today automation technology is becoming more and more tied up with drive technology. Concurrently programmable logic controls are normally used as the overriding control system. In addition to the possibility of controlling the drive amplifier via digital and analog inputs and outputs, the use of a fieldbus even provides the possibility of having the process data and parameters read from or written into the drive amplifier. Lucas Nülle GmbH Page 76/88 www.lucas-nuelle.com Supplementary equipment set to the basic equipment set CLC 15/30: Supplementary equipment set to the basic equipment set CLC 15/30: Pos. Product name Bestell-Nr. 93 Frequency converter 0.75kW (Lenze 8400) Anz. CO3636-5G 1 The frequency converter is a state-of-the-art industrial converter modified for didactic purposes. In addition to the operating modes incorporating linear and quadratic V/f characteristic control it also permits vector control. There are various operating alternatives for the frequency converter; conventionally using the potentiometer, analog master reference voltage, including the LCD operating unit, using PC and software or via a field bus interface. Special features: High output power, 750W (1120W for 60s) Microprocessor-controlled Linear and quadratic V/f-characteristic control or vector control Integrated protective functions Integrated brake transistor Integrated PID controller 4 sets of parameters LCD operating unit Parameter setting software contained in the scope of delivery Connectible field bus module CAN System interface for alternative bus systems: Connectible field bus module Profibus DP (option) Nominal power: 750W, 1,5kVA Input voltage: 180...264V, 50/60Hz Output voltage: 0...3x (input voltage) Output frequency: 0...1000Hz Output current: 0...4A Overload factor:150% (60s) Dimensions: 297 x 456 x 130 mm (HxWxD) Weight: 5.7kg Lucas Nülle GmbH Page 77/88 www.lucas-nuelle.com 94 PROFIBUS DP interface module for frequency converter Lenze 8400 LM8932 1 CO3636-5V 1 Interface module, Profibus-Slave Communications profile, Profibus DP-V0 / DV-V1 Automatic baudrate identification, baudrates from 9.6 kBaud upto 12 Mbaud Access to all converter parameters Optional channel for adjusting parameters Dimensions: 70 x 70 x 50mm (HxWxD) 95 Brake resistor 0.2kW for frequency converters The brake resistor is used in conjunction with the frequency converter to convert mechanical braking energy into thermal energy. It consists of a high-performance high-load resistor, 200ohm, 200W. Nominal power: 200W Input voltage: 400V chopper voltage; 200V rms value Dimensions: 297 x 114 x 130mm (HxWxD) Weight: 1kg Lucas Nülle GmbH Page 78/88 www.lucas-nuelle.com 96 Three-phase asynchronous motor, 0.3kW n=1400 (230V/400V) SE2673-1K 1 SE2662-2A 1 SE2662-7B 1 Nominal voltage: 400/230V, 50 Hz Nominal current: 1.2/218A Nominal speed: 1380rpm Nominal power: 0.37kW cos phi: 0.76 Dimensions: 340 x 210 x 210mm (HxWxD) Weight: 9kg 97 Rubber coupling sleeve, 0.3kW Rubber coupling sleeve used for the coupling of two machines Permits rapid and safe assembly Designed with internal ring gear Material: rubber (neoprene) Dimensions: 40 x 45mm (length x diameter) Weight: 0.1kg 98 Coupling guard, 0.1/0.3kW, transparent Plug-in plastic panel to prevent people touching the revolving coupling between two machines Material: clear Makrolon with plug Dimensions: 115 x 90 x 60mm (HxBxT) Weight: 0.1kg Lucas Nülle GmbH Page 79/88 www.lucas-nuelle.com 99 Gear with operatingarm, 0.3kW SE2664-1A 1 SE2664-1F 1 SE2664-1J 1 SE2664-1M 1 For activating various sensors, a reducing gear unit with an operating arm is mounted on a base frame. Various sensors can be plugged into one of two locations on the base frame. Reducing gear 900 : 1 Operating arm: metal and plastic Dimensions: 160 x 300 x 170mm (HxWxD) Weight: 1.5kg 100 Mechanical sensor Limit switch with feeler roller for bilateral actuation, for securing to the gear with operating arm Contact load: 400V/6A max. Output function: 1 make contact, 1 break contact Unit type: Plug-in component Weight: 0.3kg 101 Inductive sensor Inductive sensor as a switch, for securing to gear with operating arm Operating distance: 5mm Output function: 1 make contact, 1 break contact Voltage supply: 0..30V DC/ 400mA Unit type: Plug-in component Weight: 0.3kg 102 Capacitive sensor Capacitive sensor as a switch, for securing to the gear with operating arm Operating distance: 20mm (material-dependent) Output function: 1 make contact Voltage supply: 10..30V DC/ 250mA Status indicator: LED Unit type: Plug-in component Weight: 0.3kg Lucas Nülle GmbH Page 80/88 www.lucas-nuelle.com 103 Optical sensor SE2664-1Q 1 CO3713-4P 1 Optical sensor as a switch, for securing to the gear with operating arm Operating distance: 100mm (material-dependent) Output function: 1 make contact Voltage supply: 10..30V DC/ 250mA Status indicator: LED Unit type: Plug-in component Weight: 0.3kg 104 Touch panel TP700 Comfort Trainer Package This training system is a touch panel for controlling and observing machines and plant, which is designed for educational purposes. Programming is carried out using the visualisation software WinCC Advanced included in the package. Fully graphical colour display (16 million colours) 7" touch screen Resolution: 800 x 480 pixels Ports: MPI, PROFIBUS DP, PROFINET I/O, USB Display of fault and operational notifications Formulation management Large viewing angle Dimmable LED background lighting: 0 ... 100% range Power supply: 24 V DC Dimensions: 297 x 228 x 125 mm (HxWxD) Weight: 3 kg Includes: HMI TP700 modified for educational purposes Ethernet cross-connect cable Current version WinCC Advanced /WINCC FLEXIBLE ADVANCED 2008 FOR PANELS System requirements: 64 bit: Windows 7 Professional, Enterprise, Ultimate SP1 32 bit: Windows 7 Professional, Enterprise, Ultimate SP1, Windows XP Professional SP3 Important notes: - The TP 700 can only be programmed and incorporated into projects using WinCC Comfort, Advanced, Professional (TIA Portal). - This item can only be ordered upon submission of a supplementary license agreement covering schools as well as public and commercial training centers. Lucas Nülle GmbH Page 81/88 www.lucas-nuelle.com 105 Connection cable for PROFIBUS, per metre LM9181 3 LM9182 3 Cabling for the construction of PROFIBUS networks, per metre 106 Connection plugs for PROFIBUS with PG socket and terminating resistor With integrated PG socket for connecting PC/PG without need for any extra installations plus integrated combination of resistors with slide switches for isolating functionality. Includes Fast-Connect connector using crimp terminals with 90° terminal outlets. Lucas Nülle GmbH Page 82/88 www.lucas-nuelle.com Media: Pos. Product name 107 Manual CLP 20, Controlling electric drive systems Bestell-Nr. Anz. SH5004-6L 1 High-quality, bound, colour teachers’ manual with rigid spine, including solutions. CD-ROM with additional students’ manual, including exercises and worksheets. Details: Theoretical background Colour CAD drawings for experiment set-ups and circuits Exercises and worksheets Printed on high-quality 100-g/m² colour copy paper, book cover on 210-g/m² glossy paper Training contents: Required components and devices Warnings Introduction Open-loop control using fixed frequencies Open-loop control with analog set-point value generation Open-loop control with analog set-point value, operation performed via operator panel Open-loop control via PROFIBUS DP Lucas Nülle GmbH Page 83/88 www.lucas-nuelle.com Software: Pos. Product name Bestell-Nr. 108 RS232/485 interface module Anz. LM8925 1 LM9028 1 Attachable field bus module for connection between PC and frequency converter and servo drive amplifier. Interface module for RS232 / RS485 Baudrates: 2400, 4800, 9600, 19200bit/s Transmitted character format 7 bit ASCII External voltage supply 24V DC Galvanic isolation to the control/power component 3 diagnostic LEDs Dimensions: 62.5 x 75 x 19mm (WxHxD) Weight: 0.3kg 109 PC connection cable for RS232/485 interface module, l=5m PC connection cable for RS 232/485 interface module Connection: D-sub 9 pin Cable length: 5m Lucas Nülle GmbH Page 84/88 www.lucas-nuelle.com Power supply: Pos. Product name Bestell-Nr. 110 Universal power supply for electrical machines Anz. CO3212-5U 1 Power supply for DC, AC and three-phase current and for excitation of synchronous machines. The supply is specially designed for use with electrical machines. Outputs: Three phase: L1, L2, L3, N from 4-mm safety sockets DC: 0...240VDC variable, controlled and electronically protected against overload and short circuits. Output current: 3...10A (adjustable current limiting) Second DC supply ca. 210VDC, 6A fixed Protective systems: Motor protection switch adjustable from 6.3...16A Undervoltage trip Safety cut-out Power connection: 3x 230/400V, 50/60Hz via CEE plug with 1.8m power lead Dimensions: 297 x 228 x 140mm (HxWxD) Weight: 3kg Lucas Nülle GmbH Page 85/88 www.lucas-nuelle.com Measuring instruments: Pos. Product name Bestell-Nr. 111 Analog/digital multimeter, wattmeter + power-factor meter incl. software Anz. CO5127-1Z 1 The areas of electrical machines, power electronics and drive technology pose particular problems for measuring instruments. In addition to high-performance overload protection, the acquisition of measurement values must be performed accurately independently of the curve's shape. The universal measuring device has been designed particularly to satisfy these requirements. It can simultaneously replace as many as four different measuring instruments – constituting a current/voltmeter, power and phaseangle meter all in one. The graphic display allows for both student as well demonstration experiments. The VI Starter software included allows for visualisation of measurements on a PC. Simultaneous, measurement of voltage and current independent of the curve shape (max. 600 V, 20 A) (measurement of clocked voltages) Calculation of active, apparent and reactive power as well as the power factor Measurement of the total rms (RMS-AC+DC), AC rms (RMSAC) and arithmetic mean (AV-AC+DC) Impervious to electrical damage up to 20 A/600 V Large-scale, high-contrast background-illuminated graphic display (5.7") Large-scale display or display of up to 4 measurement values Digital or pseudo-analog display USB interface Internal resistance: current path 10 mΩ, voltage path 10 MΩ Voltage ranges: 30, 300, 600 V Current ranges: 1, 10, 20 A Measurement accuracy: 2% Automatic or manual measurement range selection Demonstration test instrument for measuring properties of the electricity supply Operating voltage: 230V, 50/60Hz Dimensions: 297 x 228 x 140mm (HxBxT) Weight: 2kg The VI Starter software allows all the measurements to be displayed on the PC. Up to 17 different displays can be opened. Oscilloscope display of voltage, current and power Consumption meter to display power consumed and output Data logger for 14 different variables Data export for data logger Characteristic recorder Labview driver and supplied examples 32-bit version for Windows Lucas Nülle GmbH Page 86/88 www.lucas-nuelle.com Accessories: Pos. Product name Bestell-Nr. 112 Set of safety measurement cables, 4mm (30 leads) Anz. SO5148-2H 1 SO5126-3X 20 Set of safety measurement cables 4mm (30pcs) 4 x 50cm length, black 8 x 100cm length, black 4 x 50cm length, yellow 8 x 100cm length, yellow 2 x 100cm length, red 2 x 100cm length, blue 1 x 100cm length, green/yellow 1 x 150cm length, green/yellow 113 Safety connecting plug 4mm with tap (2x), white, 1000V/32A CAT II Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour white 114 Wire stripper for PROFIBUS cables LM9184 1 For quick and easy connection of PROFIBUS plugs to PROFIBUS bus lines Additionally recommended Pos. Product name Bestell-Nr. 115 Servo machine test stand for 0.3kW machines incl. software Lucas Nülle GmbH Page 87/88 Anz. CO3636-6V 1 www.lucas-nuelle.com ActiveServo (D,GB,F,E) The servo-machine test bench is a complete testing system for examining electrical machines and drives. It consists of a digital controller, a brake and the AktiveServo software. The system combines state-of-the-art technology with ease of operation. The system also allows manual and automated synchronisation to be carried out. The controller has the following features: Dynamic and static four-quadrant operation 10 selectable operating modes/machine models (torque control, speed control, flywheel, lifting drive, roller/calander, fan, compressor, winding gear, arbitrarily defined timedependent load, manual and automated network synchronisation) Integrated galvanically isolated amplifier for voltage and current measurement Speed and torque displays Four-quadrant monitor USB interface Thermal monitoring of the machine under test Testing for the presence of a shaft cover. Connection voltage: 400V, 45...65Hz Maximum power output: 4kVA Dimensions: 297 x 460 x 420mm (HxWxD) Weight: 13.3kg The brake is self-cooled asynchronous servo-brake with resolver. The motor and sensor leads are connected via polarity-safe plugs. The machine has thermal monitoring and, in conjunction with the controller, it constitutes a driving and braking system that is free of drift and requires no calibration. Maximum speed: 4000rpm Maximum torque 10Nm Temperature monitoring: continuous temperature sensor (KTY) Resolver resolution: 65536 pulses/revolution Dimensions: 275 x 210 x 210mm (WxHxD) Weight: 6kg ActiveServo is a program for recording characteristics of machines and for determining dynamic and static operating points. It emulates seven different loads (flywheel, pump, calander, lifting drive, compressor, winding gear, arbitrarily configurable time-dependent load) for which the parameters can be individually configured. Lucas Nülle GmbH Page 88/88 www.lucas-nuelle.com Features: Measurement, calculation and display of mechanical and electrical variables (Speed, torque, mechanical power output, current, voltage, active, apparent and reactive power, efficiency, power factor) Simultaneous display of measured and calculated values (e.g. instant display of efficiency) Measurement of voltage and current (including RMS values even for non-sinusoidal waveforms) Speed or torque-controlled operation Recording of variables over time Programming of limiting values of speed or torque to prevent inappropriate loading of the machine under test. Operation in all four quadrants (display of generated torque) Arbitrarily defined ramp functions for PC-controlled load experiments Display of characteristics from several experiments to better illustrate the effect of parameter changes Export of graphics and measurements 32-bit version for Windows Lucas Nülle GmbH Page 89/88 www.lucas-nuelle.com