Chemieanlagenbau Chemnitz GmbH

Chemieanlagenbau Chemnitz
Chlor-Alkali Electrolysis | Sulphuric Acid |
Natural Gas Storage Facilities | Refinery Engineering |
Petrochemicals | Natural Gas Processing
www.cac-chem.de
1811
Conversion into
machine factory
Germania AG
Incorporation of
the company into
the structures
of the Leipzig/
Grimma Chemical
Plant Construction
Combine
1873
1970
Foundation of
a machine
manufacture by
Johann Samuel
Schwalbe
2
1964
Foundation of
plant construction
section in the
company Germania
Change of name
into Lurgi Life
Science GmbH
1990
1999
Foundation of the
Lurgi Anlagenbau
Chemnitz GmbH and
incorporation into
the Lurgi Group
New foundation of
HUGO PETERSEN
GmbH
2004
2005
Foundation of
Chemieanlagenbau
Chemnitz GmbH
INTO
PLANTS
Business Segments
Services
Tasks
Chlor-alkali electrolysis
Project management
Sulphuric acid
Basic Engineering
Planning and construction of
new plants or plant sections
Natural gas storage facilities
Detail Engineering
Natural gas processing
Procurement
Petrochemicals
Construction and Installation
Refinery engineering
Implementation of your ideas
into a plant design
Modernisation and expansion of
existing industrial plants
Optimisation of processes or
subprocesses
3
Your partner for the design of
process plants
Crude oil processing and
refinery engineering
Crude oil processing
Dehydration/desalting
Ethyl benzene
Styrene
Waste oil processing
Polystyrene
Refinery engineering
Atmospheric distillation,
Vacuum distillation,
Hydrotreating,
Reforming/zeoforming,
Bitumen,
Isomerisation,
Demercaptanisation
Expanded polystyrene
Gas technology
Natural gas underground
storage facility
Natural gas processing
Pretreatment,
Purification,
Gas purification,
Separation of higher hydrocarbons,
Gas compression,
Sulphur recovery,
Demercaptanisation
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Petrochemicals
Melamine and butadiene
Inorganic chemistry
Chlor-alkali electrolysis
Chlorine purification
Sulphuric acid
Polyaluminium chloride
Ammonium sulphate crystallization
Fine and specialty chemicals
Project management +++
How do you create the good feeling to have the right partner on board for
a complex project? In our opinion, by offering more than project management: Project management + Experience + Passion + IT. For our customers this
means that they will benefit from our expertise and experience obtained from
numerous successfully implemented projects all over the world. However, our
passion lends them certainty to not just being one among many. The latest IT
and engineering tools assist us in the effective handling of your project.
Headquarters in Chemnitz
In Chemnitz alone more than 250
employees are working with the latest
IT for your project.an den
5
Efficient, flexible, reliable
Project management
Engineering
Procurement
Construction and
Installation
Commissioning
Scheduling and
progress control
Feasibility studies
Procurement and
supply of
plant components
and equipment
Construction site
management
Planning of
commissioning
Construction and
installation execution
Precommissioning
Cost control
Document
management
Technology
procurement
Basic Engineering
Authority engineering
Detail Engineering
Order of construction
and installation
services
Expediting
Logistics and
shipment
6
Quality control and
quality assurance
Commissioning
Implementation of
performance tests
We promise you
a successful partnership
Working with us means for you: Ideas, expertise and commitment in a
transparent and goal-oriented project management. For this purpose we
provide you a team of experts specifically tailored to your project. This team
focuses exclusively on your projects and assignments. Thus you can always
contact an expert, who can make quick decisions and provide information
on detailed queries. Friction losses are minimized, effects on saving of time
and expenses maximized.
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Chlor-alkali electrolysis
By means of the chlor-alkali electrolysis the electrolysis of a saline
solution (NaCl or KCl solution) produces the products sodium hydroxide or caustic potash solution (NaOH or KOH solution, respectively),
chlorine (Cl2) and hydrogen (H2).
The electrolysis is carried out using modern membrane electrolyzers,
according to the conclusion of the BREF Document (Best Available
Technique Reference Document) for the chlor-alkali industry.
Feedstock for the chlor-alkali electrolysis are salt (NaCl or KCl) and
water (H2O). The salt originates either from seawater (solar salt NaCl),
mineral deposits (rock salt NaCl or KCl) or salt from evaporation processes (evaporated salt: NaCl or KCl).
Advantages
No environmental impact by
amalgam or asbestos
High product purity
Simple handling and operation
Low investment and
operating costs
The primary products of the chlor-alkali electrolysis according to
the membrane method are NaOH as a 32 % lye or KOH as 29 % to
32 % lye, hydrogen gas and chlorine gas.
We are able to offer electrolyzers from the world‘s leading
manufacturers. Thereby we meet the special requirements of our
customers.
OAO Sajanskchimplast, Sajansk,
Russia, 2006
Project:
Conversion of the chlorine and
sodium hydroxide production
from mercury to membrane
technology (Mercury-Membrane
Conversion)
Scope of services:
Project management,
Basic and Detail Engineering,
Supply of equipment, Installation
supervision and commissioning
support
Capacity:
170,000 t/a (NaOH – based on 100 %)
150,000 t/a (chlorine)
Capacity increase (2013) to 180,000 t/a
chlorine
Scope of supply:
The following main equipment
units were integrated: membrane
electrolyzers, hydrochloric acid
synthesis, three-stage sodium
hydroxide evaporation,
fully automatic ion exchange
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Sulphuric acid
HUGO PETERSEN – a subsidiary of Chemieanlagenbau
Chemnitz GmbH – set new standards regarding sulphuric
acid processes by implementing the tower plant process,
which replaced the lead chamber process.
HUGO PETERSEN Technologies
For HUGO PETERSEN, sulphuric acid is not just a technology, but an innovation. For the past 100 years, sulphuric
acid plants for the highest standards are built according
to the Petersen technology. Over the decades, optimal
concepts for the sulphuric acid plants of the world have
been developed.
Petersen-Tower-Technology
Dry catalysis
Wet catalysis
SUPEROX-Technology
The further process optimization is hereby our continuous
aspiration in the interests of our customers.
BASF Antwerpen N.V., Antwerp,
Belgium, 2011
Project:
Construction of an oleum /
sulphuric acid plant at the Verbund
Site in Antwerp
Scope of services:
Project management,
Basic and Detail Engineering,
Procurement services,
Supply of main equipment,
Installation supervision,
Commissioning,
Staff training
Capacity:
1,200 t/d SO3 (converted into oleum)
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Natural gas storage facilities
Storage facilities for natural gas provide the balancing of
the differences between available and required gas quantities as well as the balancing of seasonal fluctuations
(summer / winter), the short-term supply of natural gas for
various consumers, the balancing of network fluctuations
and establishing of a constant line pressure respectively,
the securing of the gas supply in the event of operational
disturbances in production facilities or transport systems.
Advantages
CAC offers its process engineering expertise starting with
the planning up to the commissioning of gas storage facilities in the above-ground facilities range. This applies
to all plant sections in the main gas stream as well as the
associated auxiliary and secondary plants.
Multi-line plant sections and
modular design allow for:
« good adjustment to changed
gas flow rates,
« redundancy upon failure of
individual components and
« gradual expansion of the
gas storage facility.
Particular attention is directed towards the requirements
of safety engineering and environmental protection.
Providing the most suitable plant
concept for:
« high flexibility,
« optimal adjustment of the plant to
varying gas flow rates,
« high profitability and
« maximum availability and
reliability of the plant.
Stable level of automation allows
low operating costs
Rohöl-Aufsuchungs AG, Vienna,
Austria, 2011
Project:
Construction of a natural gas
underground storage facility in 2
expansion steps Haidach I and II
Scope of services:
Project management,
Authority engineering and Basic
Design, Detail Engineering,
Procurement by order and for
account of the customer,
Installation supervision,
Commissioning
Max. usable storage capacity:
2.64 billion Nm3
10
Refinery engineering
In the field of refinery engineering we offer you our engineering services for the planning and construction of
process plants within refineries. Our solutions include both
standardized systems and customized plants, which meet
your special requirements.
Process plants
Crude oil distillation,
with or without Desalting
Vacuum distillation
Hydrotreating
Reforming
Zeoforming
Bitumen production
Isomerisation
Sulphur recovery
Demercaptanisation
Processing of mineral waste oils
Mineraloelraffinerie Dollbergen GmbH,
Dollbergen, Germany, 2005
Project:
Construction of an expanded
selective refining plant for
lubricating recycling oil
Scope of services:
Project management,
Detail Engineering, Procurement,
Installation supervision,
Commissioning support
Capacity:
80,000 t/a
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Petrochemicals
For several decades we have been dealing with the design,
delivery and construction of petrochemical plants. Our
experiences cover the construction of plants for the production of ethylbenzene, styrene, polystyrene and expandable polystyrene as well as the implementation of plants
for the production of melamine and butadiene.
With our experienced teams of process and technical
engineers working hand in hand with renowned licensors,
our engineering services cover all phases of a project: from
developing the concepts up to the turnkey plant.
Products
Ethyl benzene
Styrene
Polystyrene
Expanded polystyrene
Melamine and butadiene
SAO Sibur Chimprom,
Perm, Russia, 2011 / 2012 (2 stages of
expansion)
Project:
Construction of a plant for the
production of expanded polystyrene
(EPS)
Scope of services:
Project management,
Detail Engineering,
Supplies,
Installation supervision and
Commissioning support,
Staff training
Capacity:
50.000 t/a expanded polystyrene
(2 stages of expansion)
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Natural gas processing
For more than 45 years we have been planning and delivering plants for the processing of natural gas and crude
oil associated gases. The focus is hereby on the process
steps of separation of higher hydrocarbons with setting of
the dew point, gas drying, desulphurisation by means of
various methods as well as processing of the so-called gas
hydrate into individual fractions (LPG and C5+). In particular,
processing/production of liquefied gas will be completely
tailored to your needs.
Products
Saleable natural gas
Liquefied gas (LPG)
Gas hydrate (C5+ )
The process chain of desulphurisation can be supplemented by units for demercaptanisation as well as sulphur
recovery plants.
We offer you standardized solutions under consideration
of the best possible option for your specifications.
The combination of various process stages is custommade
depending on the composition of the feedstock and the
desired product quality.
OAO Stroytransgaz,
Palmyra, Syria, 2007
Project:
Construction of a natural gas
processing plant
Scope of services:
Project management,
Basic Engineering & Detail Engineering,
Technical procurement of equipment
and bulk materials,
Installation and
commissioning support
Capacity:
3.0 bil. m³/a
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AT HOME ACROSS
THE GLOBE
Close geographical proximity to our Clients and a direct relationship without
intermediaries are of great importance to us. In order to allow for the optimized implementation of all processes of your project, we provide you with
local service.
Thanks to our offices in Moscow, Kiev, Krakow, Santiago de Chile and Almaty you
will benefit from experts with an excellent knowledge of the local conditions.
On this basis, we are able to guarantee short official channels in the cooperation,
without unnecessary obstacles. Most of all, this allows for the optimal project
management of your project. In our foreign offices, of course, we also support
you with authority management or help you to solve questions on financing.
You do not have to do without CAC‘s allround service even abroad. That is our
ambition.
Global locations
CAC Chemnitz
Headquarters Germany
Moscow
Representation in Russia
HUGO PETERSEN Wiesbaden
Subsidiary
Kiev
Representation in the Ukraine
Cracow
Subsidiary
Almaty
Representation in Kazakhstan
HUGO PETERSEN
Santiago de Chile S.p.A.
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MOSCOW
KIEV
WIESBADEN
CRACOW
ALMATY
SANTIAGO DE CHILE
Locations
With its locations CAC is present on
various key markets.
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Chemieanlagenbau Chemnitz GmbH / Branch Office Moscow
Novotscheremuschkinskaja ul.61 . 117418 Moscow . Russia
Telephone: +7 499 120 9498, +7 495 937 5048 . Fax: +7 495 937 5049
E-mail: [email protected]
Chemieanlagenbau Chemnitz GmbH / Branch Office Almaty
Mikrorayon 5 House 30 «b»
050062 Almaty . Kazakhstan
Telephone: +7 727 352 72 18, +7 727 352 72 17 . Fax: +7 727 352 72 19
E-mail: [email protected]
Chemieanlagenbau Chemnitz GmbH / Branch Office Kiev
ul. Kudrjawskaja 8b, off. 3 . 04053 Kiev . Ukraine
Telephone: +380 44 272 30 18 . Fax: +380 44 272 44 28
E-mail: [email protected]
© Copyright: 2016 Chemieanlagenbau Chemnitz GmbH, Titelbilder: CAC Archiv und [email protected]
Chemieanlagenbau Chemnitz GmbH
Augustusburger Str. 34 . 09111 Chemnitz . Germany
PO Box: 230241 . 09055 Chemnitz . Germany
Telephone: +49 371 68 99 0 . Fax: +49 371 68 99 253
E-mail: [email protected]
www.cac-chem.de