VCD Sequencer 5 (6241D/6248D)

Universal Part Number: GS-367-00C
Reference Configuration 6241D-#41941611
6248D-#46097601, 46097701, 46097901, 46098001, and
41941613
Issued 7/98
VCD Sequencer 5
(6241D/6248D)
GS-367-00C
6241D / 6248D
6241D / 6248D
GS-367-00C
IMC Division
Insertion Machine
Product Line
Product
Line
VCD Sequencer 5
Axial Lead Sequencer / Inserter
6241D
Sequencer
Chain-to-Chain
Control Cabinet
Inserter
Shown with
Automatic Board Handling
Front Covers
GS-367-00C
6241D / 6248D
6241D / 6248D
GS-367-00C
IMC Division
Insertion Machine
Product Line
Product
Line
VCD Sequencer 5
Axial Lead Sequencer / Inserter
6248D
(Shown With Loader/Unloader: Magazine-to-Magazine)
Loader
with CE-Marked
Safety Screens
Unloader
with CE-Marked
Safety Screens
GS-367-00C
6241D / 6248D
6241D / 6248D
Supporting Documents .......................................................................................... iv
Introduction .............................................................................................................. 1
Functional Description ............................................................................................ 1
Standard Features .................................................................................................... 3
X-Y Positioning System ....................................................................................... 3
Controller ............................................................................................................. 3
Metric/Inch Dimensioning ..................................................................................... 3
Machine Light Tower ............................................................................................ 4
Control Panel ....................................................................................................... 4
Add-On Sequencer Module .................................................................................. 5
Dispensing Stations ....................................................................................... 5
Dispensing Heads ......................................................................................... 5
Optical Refire Circuit ..................................................................................... 6
Low Part Sensing/Display .............................................................................. 6
VCD Insertion Head ............................................................................................. 7
Insertion Rate Determination ......................................................................... 7
Insertion Span ............................................................................................... 8
Insertion Depth Stop ...................................................................................... 8
Component Centering ................................................................................... 8
VCD Cut and Clinch ............................................................................................. 9
Board Error Correction ....................................................................................... 11
Setup Tooling Kit ............................................................................................... 12
Selectable Features ............................................................................................... 12
Insertion Tooling ................................................................................................ 12
Optional Features .................................................................................................. 13
U-Teach® Hand-Held Programmer .................................................................... 13
Universal Control Terminal (UCT) ...................................................................... 13
Expanded Range Component Verifier ................................................................ 13
The Jumper Wire Dispenser System ................................................................. 14
Wire Material Property ................................................................................. 15
Make-Up Trays .................................................................................................. 15
Workboard Holders ............................................................................................ 15
Automatic Board Handling ................................................................................. 15
Technical Specifications ....................................................................................... 17
Input Specification .............................................................................................. 17
Input-to-Output Taping Classes ................................................................... 17
Maximum Size of Component Reels (Outer Edge-to-Outer Edge) .............. 18
Sequencer Input Config.: Loc. of Dispensing Stations by Compon. Class .. 19
Dispensing Head Specifications ......................................................................... 20
Insertion Head Input Specifications ................................................................... 21
Body Centering Assembly ........................................................................... 22
Component Input Specifications ........................................................................ 23
Tooling Configuration ................................................................................... 23
Insertion Tooling Specifications ......................................................................... 24
Recommended Component Clearances ...................................................... 25
Component Body Length Considerations .................................................... 26
Standard Tooling ......................................................................................... 27
5mm Tooling ................................................................................................ 28
Large Lead Tooling ...................................................................................... 29
Insertion Specifications ...................................................................................... 30
Positioning System ............................................................................................ 30
Sequencer Specifications .................................................................................. 30
GS-367-00C
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GS-367-00C
Controller ........................................................................................................... 30
VCD Sequencer 5 Configuration ........................................................................ 31
Installation Considerations ................................................................................. 32
Dimensions - 6241D .................................................................................... 32
Environmental Requirements—6241D / 6248D ........................................... 33
Service Requirements—6241D ................................................................... 33
Appendix A, Automatic Board Handling (Magazine-to-Magazine) ................ A-35
Introduction ..................................................................................................... A-35
Technical Specifications ................................................................................. A-36
Board Handling System Specifications ........................................................... A-36
Board Specifications ....................................................................................... A-36
Magazine Loader/Unloader Transfer Specifications ........................................ A-37
Table Rotation ................................................................................................. A-38
Magazine Loader/Unloader Configuration ....................................................... A-39
Installation Considerations .............................................................................. A-40
Magazine Loader/Unloader ............................................................................. A-40
Service Requirements ..................................................................................... A-40
6241D / 6248D
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6241D / 6248D
GS-367-00C
All specifications are subject to periodic review and may be changed without
notice.
© Universal Instruments Corporation, 1998. All rights reserved.
The following are trademarks of Universal Instruments Corporation, registered U.S.
Patent and Trademark Office: Satellite Control, UICS, U-Teach, Universal,
U-Design.
Indicates a change to the document from the previous edition.
GS-367-00C
Page
iv
6241D
/ 6248D
GS-367-00C
Supporting Documents
GS-055
GS-061
GS-072
GS-112
GS-134
GS-167
GS-255
GS-319-XX
GS-354-01
EIA-RS-296-E
Indexing Rotary Tables, Series 6100
Lead Tape Reel Packaging of Axial Lead
Components, Series 2500
Satellite Control® System, Series 8000
Board Error Correction, Series 8000
Workboard Holders, Series 6810
Expanded Range Component Verifier, Series
2860
U-TEACH Hand-Held Programmer, Model
8345A
Pattern Programming Utility (PPU), Model 86721
Through Hole Design Guidelines
Lead Taping of Components in Axial
Configuration for Automatic Insertion
GS-367-00C
Page 1
Introduction
The VCD Sequencer 5 (Model 6241D) automatically sequences and
inserts class A—52mm axial leaded components into a printed
circuit board (PCB). The Model 6241D is controlled by a Universal
Instruments Control Processor (UICP) and features an X-Y positioning system, high speed VCD insertion head, cut and clinch and
from one (standard) to 11 (10 additional) sequencer modules, with 20
dispensing stations per module.
The Model 6248D is equipped with automatic PCB handling,
including magazine-to-magazine input and output and uses the basic
machine elements as the 6241D. See Appendix A for board handling
details. Insertion rates up to 16,000 components per hour can be
achieved by the VCD Sequencer 5.
For optimized machine performance, follow GS-354-01, “Through
Hole Design Guidelines,” when designing PC boards. Consult your
Universal Sales Engineer.
In consideration of essential health and safety requirements, most
configurations of the VCD Sequencer 5 are CE-marked.
Functional Description
The VCD Sequencer 5 places up to 220 axial components (EIA Class
I, I, or III), or jumper wire, in sequence on a chain, and then inserts
them in sequence in printed circuit boards (PCBs), at speeds up to
16,000 cycles per hour. A pattern program controls the sequence,
location, and orientation of the component insertion.
With the machine powered up and zeroed, a PCB is located and
clamped, either manually or automatically depending upon configuration, into the workboard holder. The pattern program activates the
dispensing heads, located on up to 11 sequencer modules. The
dispensing heads cut axial lead components from input tape reels or
ammo packs, and place them on the sequencer chain in a programmed
sequence.
Page 2
GS-367-00C
The components are then transferred to the VCD chain for transport
to the insertion head, where they are centered, verified (optional), and
transferred to the insertion tooling. The insertion tooling cuts the
component leads to the required length determined by the pattern
program and forms the leads for insertion.
After insertion through the PCB, the component leads are cut and
formed (clinched) to mechanically secure them to the PCB. The
process continues until all axial components defined in the pattern
program for the PCB are in place. When the pattern program is
complete, the PCB is removed or transferred from the machine.
GS-367-00C
Page 3
Standard Features
X-Y Positioning System
The X-Y positioning system locates the printed circuit board under
the insertion tooling.
X-Y Positioning System
The X-Y positioning system is equipped with an indexing rotary
table that indexes in 90° increments from 0° to 360° in a clockwise
rotation. The rotary table is air motor driven under pattern program
control and requires less than one second to execute each 90° index.
Refer to GS-055, “Indexing Rotary Tables,” for a description of this
feature.
Controller
A series 8223 Universal Instruments Control Processor (UICP)
Assembly and Universal Instruments Control Software (UICS® ) are
standard with the base machine. These provide a pattern program
library, management information display, full on-line editing, pattern queuing, machine self-diagnostics, and a diagnostic display.
The series 8223 is installed in the machine console. Refer to GS-072,
“Satellite Control System.”
Metric/Inch Dimensioning
Positioning system dimensioning is user selectable through software
for metric or inch operation.
Page 4
GS-367-00C
Machine Light Tower
The machine light tower indicates the status of machine operation
with the following color lights.
•
Red — severe machine error stops machine
•
Yellow — machine problem or operator has stopped machine
•
Green — machine running
•
Blue —feeder issues (dispensing head or jumper wire feeder
assembly)
Control Panel
STATION NUMBER
OFF
+JOG
.001
REF
ZERO
-JOG
SET
ZERO
TOLERANCE
LIMIT
ERROR
INSERT
ERROR
CHAIN
FAUL T
PART
MISSIN G
LO W
AIR
LINK
HALT
MAINT
MODE
FULL
CO MMAND
ENABL E
HEAD
ON
ENABL E
SEQ
OFF
The control panel contains all controls and indicators necessary for
machine operation. The controls and indicators are functionally
arranged for ease of use and to reduce the possibility of operator
error.
REMOVE
RESET
FAILED PART
CLEAR
CHAIN FAULT
SING LE
CYCLE
START
STO P
REPAIR
OFF
REMOVE
OVER
INT ERLO CK
STEP
RIDE
ON
ZERO
INTERLOCK
BYPASS
AIR
OFF
VERIFY
ENABLE
TOL.
FAIL
D.F.
FAIL
The control panel includes a STEP switch and SINGLE CYCLE
push button/indicator that permit the operator to step the machine
through each sequential function of the insertion cycle. Also
included is a HEAD ON switch that, when in the off condition,
permits programmed positioning without component insertion during machine setup.
The REPAIR function is controlled with a latching push button.
When the REPAIR push button is in the “On” position, the machine
stops for all insert errors, missing parts, and components verified as
bad. When the REPAIR push button is in the “Off” position, the
machine bypasses insert errors, missing parts, and components
verified as bad. The machine stops after one complete insertion
cycle.
GS-367-00C
Page 5
Add-On Sequencer Module
The VCD Sequencer can accommodate up to 11 Sequencer Modules.
Each Sequencer Module has 20 dispensing stations for a total
machine capacity of 220 stations.
Dispensing Stations
The capacity of each module is 20 dispensing stations, for processing
20 discrete component types or values. Each station must be
equipped with a dispensing head. An unused dispensing station does
not affect normal machine operation, but must contain a blank
dispensing head.
Dispensing Heads
The VCD Sequencer 5 uses rotary dispensing heads to cut and place
components in sequence on the conveyor chain. Rotary dispensing
heads are available in two models: 5mm (0.200") pitch and 9mm/
10mm (0.375"/0.400") pitch, with optical refire for each of the pitch
variables.
Dispensing heads are not included and must be ordered separately to
meet individual machine requirements.
The rotary dispensing head has several unique features:
•
High operating speed of 25,000 cycles/hour.
•
Fast and easy output taping class changeover.
•
One cut component is staged during component load.
•
Symmetrical cutter provides two cutting surfaces for a minimum
of 6 million cuts per cutter.
•
Low friction assembly requires minimal lubrication.
•
Tape guide setting with lead screw allows fine adjustment of tape
guides for accurate component centering.
•
Detent provides an accurate method of determining component
position.
Page 6
GS-367-00C
Optical Refire Circuit
The optical refire circuit in the Sequencer Module senses a missing
component from the input tape and recycles (refires) the dispensing
head index mechanism to bring a component into position for
programmed dispensing. Because of its ability to cycle through
blank areas of the input tape, it reduces the need for operator
attention, thus increasing the effective output rate. This refire feature
is most useful when processing pre-inspected component reels, in
which gaps are left because of the removal of verifier-failed components.
Each refire dispensing head is equipped with a light source and an
optical light sensor. As a taped component is indexed into position
for dispensing onto the conveyor chain, one of its leads interrupts the
light beam.
7.6mm (0.30") Max.
If the light beam is not interrupted, a “part missing” signal is
generated causing the dispensing head to automatically index on the
next machine cycle. This “refire” action repeats until a component
is detected at the dispensing position or a programmed maximum
count is reached. Any missing components in the input tape will
cause refiring of the dispensing head, reducing effective machine
cycle rate.
The refire dispensing head processes components that meet the
specifications contained in GS-061, “Lead Tape Reel Packaging of
Axial Lead Components.” To prevent the sensor from giving a false
indication by sensing a scrap lead end, component removal from the
input tape should not leave a lead end after cutout that extends more
than 7.6mm (0.30") beyond the inside tape edge.
Low Part Sensing/Display
Low Part Sensor
Roller-Type
Flag Assembly
The low part sensing feature provides the operator with a visual
alarm display whenever any input tape station nears empty within
each add-on module. Each input station contains a roller-type sensor
flag assembly that interrupts a light beam when the tape runs out. A
single tower alarm light illuminates when a run-out condition is
sensed. The tower light is reset when a new reel or box of components
is installed.
GS-367-00C
Page 7
VCD Insertion Head
The servo-driven VCD insertion head installed on a base machine
without options is capable of inserting up to 16,000* axial lead
components per hour (cph). Insertion rates are determined using: (1)
criteria established or referenced in this General Specification, (2)
equipment that is properly set up and maintained, and (3) established
patterns enabled in the machine executive program.
* Note: When the SBT and ERV are both configured on the base
machine, the maximum insert rate is reduced by up to 400 cph.
Insertion Head Assembly
Insertion Rate Determination
To determine the maximum insertion rate of the VCD Axial Lead
Sequencer, the user must create a pattern program that conforms to
the following pattern criteria. An example of a pattern program is
shown below in row 1 of a typical VCD insertion PC board.
•
All pattern steps must contain the same insertion hole span.
•
All pattern steps must contain the same X-axis coordinate.
•
The Y-axis move between consecutive pattern steps must be
2.54mm (0.100").
•
The pattern must contain at least 20 insertion steps.
•
Five runs should be averaged to determine the insertion rate.
A function (SET INSERTION.RESET.RATE) of
the machine executive program can be enabled to
calculate the insertion rate.
Row 1
Insertion Rate Formula:
Number of inserts - 1
=
x 3600
Time in seconds
50 - 1
=
x 3600
11.02
=
16,000 insertions per hour
Page 8
GS-367-00C
Insertion Span
Z1=Head Tooling Span
Z2=Clinch Tooling Span
Z1
Insertion
Depth Stop
The insertion span (Z1 and Z2 axes) is variable under program
control. Refer to Insertion Head Input Specifications section for
insertion span ranges that apply to the four basic tooling types.
Insertion Depth Stop
Z2
The insertion depth stop determines the distance the formed leads of
the component are positioned above the PCB. Depth stops (Z3 axis)
may be programmed in letter code (A through Z), in increments of
0.2mm (0.008"), from 0.2mm to 5.28mm (0.008" to 0.208"). Depth
stops may also be programmed numerically at 0.02mm (0.001")
increments.
Component Centering
Component centering takes place one carrier clip before insertion.
This ensures that the component body is at the center of the insertion
span, which provides protection against damage to lead junctions of
the component during insertion. Refer to Insertion Head Input
Specifications.
Centering Assembly
GS-367-00C
Page 9
VCD Cut and Clinch
The VCD cut and clinch provides printed circuit board support
during the insertion cycle, then trims and clinches the component
leads to the underside of the printed circuit board. The Z2 axis span
is independently controlled and may be offset from the head by up to
±0.46mm (0.018"). Clinch angle may be adjusted over a range from
45° to 90°. Cutter bushings are easily replaced, which minimizes
machine downtime.
The standard style cut and clinch uses a dual lead continuity check.
The failure of either lead to pass through the printed circuit board and
be clinched will generate an INSERT ERROR signal and cause the
machine to halt. In the event of such a “shorted clinch,” the insert
error signal flashes and the status command indicates which anvil has
been shorted. The repair function can then be initiated to ensure
component wire insertion. The addition of solid state sensing switches
enhances the overall machine performance.
The illustration shows standard clinch footprint dimensions.
Dimensions are in millimeters;
inch equivalents are bracketed.
Cut and Clinch Footprint
Insertion
Center
Distance
6.15 (0.242)
6.10
(0.240)
11.51
(0.453)
3.61 (0.142)
3.58 (0.141)
2.62
(0.103)
23°
2.11 (0.083)
45°
8.13
(0.320)
2.72
(0.107)
7.98
(0.314)
Page 10
GS-367-00C
Component Clearances for Cut and Clinch Anvil Assembly
Dimensions are in millimeters;
inch equivalents are bracketed.
Continuity Style Lead Sense
Side View
Axial leaded components
to previously inserted
axial leaded components.
2.54 (0.100)
Inward DIP
Outward DIP
Side View
Axial leaded components
to previously inserted
DIP components, with both
outward and inward clinch.
2.79 (0.110)
End View
Axial leaded components
to previously inserted
axial leaded and DIP
components shown with both
outward and inward clinch.
2.54 (0.100)
Outward DIP
Inward DIP
A
C
B
A
B
C
3.68
(0.125)
2.54
(0.100)
2.54
(0.100)
GS-367-00C
Page 11
Board Error Correction
The board error correction (BEC) option is designed to correct for
tolerance buildup between tooling holes in relation to the hole
patterns. It will also aid in the detection of missing insertion holes
and insertion hole positional accuracy.
A light source and sensor, mounted near the centerline of the insertion
tooling, are used to detect the location of printed circuit board holes.
The coordinates of the sensor location and the small area not
available for detection due to sensor offset are shown below.
This option also includes a bad board sensing feature. Preinspected
and identified reject board segments can be automatically bypassed
during the insertion sequence.
For a complete description of the BEC option, refer to GS-112,
“Board Error Correction.”
Dimensions are in millimeters;
inch equivalents are bracketed.
22.86mm
(0.900")
This area cannot be scanned by
Board Error Correction Sensor.
457.200mm (18.000")
x 457.200mm (18.000")
Insertable Area
+Y
Insertion
Centerline
457.2mm
(18.000")
+X
22.86mm
(0.900")
457.2mm (18.000")
FRONT OF MACHINE
BEC Sensor
Offset
Page 12
GS-367-00C
Setup Tooling Kit
A setup tooling kit consists of gauges, tools, adapters, and special
fixtures required to set up and adjust the machine. This setup tooling
kit is provided with each machine.
Selectable Features
Insertion Tooling
All tooling is selected to provide optimum performance depending
upon printed circuit board density (footprint), lead wire size and
material, component body size, insertion spans, and printed circuit
board configurations.
•
Refer to Technical Specifications in this document to determine
specific head and tooling requirements.
•
See Component Input Specifications in this document for common tooling configurations.
GS-367-00C
Page 13
Optional Features
U-Teach® Hand-Held Programmer
The model 8345A U-Teach® Hand-Held Programmer is an optional
hardware/software package that is available for the Model 6241D
machine. This option enhances the capabilities of creating or editing
the UICS (.PUT) pattern programs. The U-TEACH package consists of a U-TEACH Hand-Held Programmer and the U-TEACH
software package.
Refer to GS-255, “U-TEACH Hand-Held Programmer,” for a
complete description of the U-TEACH option.
Universal Control Terminal (UCT)
The UCT hardware/software package allows a compatible personal
computer to be used as an intelligent terminal connected to a
Universal machine control processor.
The UCT package includes a visual display terminal, keyboard, data
storage unit, printer and stand, cable assembly, and manual. For
additional information on this option, refer to GS-319-XX, “Pattern
Programming Utility.”
Expanded Range Component Verifier
The Expanded Range Component Verifier, Model 2864A, provides
for the on-line verification of component value and polarity. It is
capable of verifying most axial leaded components including capacitors (value only), refer to GS-167, “Expanded Range Component
Verifier,” for specific component values. The verifier station is
located on the insertion head assembly. Verification parameters are
entered as part of the pattern program commands. The verifier halts
the machine for components failing verification and allows them to
be replaced at the manual load/replace station of the insertion head.
Using the verifier option greatly reduces the possibility of inserting
defective or out-of-sequence components in the pattern location.
Page 14
GS-367-00C
%%&'
The Jumper Wire Dispenser System
$
!
#
*:<
A jumper wire dispensing head and feeder assembly included in this
option processes jumper wires from a continuous spool of wire,
eliminating dispensing from reels of previously taped and reeled
jumper wires. It dispenses accurate lengths of cut wire and conveniently changes to various wire gages and lengths. It is available as
a factory installed option and as a retrofit kit. A maximum of two
Jumper Wire Dispenser Systems may be installed in any machine
configuration.
The Jumper Wire Dispenser System operates by drawing wire from
a replaceable bulk reel; a cardboard drum package works best. The
wire feeder assembly straightens and then feeds the wire to the
dispensing head. Pattern program control cycles the dispensing head,
cutting a length of wire from the continuous strand, and dispensing
it on to the sequencer chain.
A stepper driver electrically drives the feeder, controlling the length
of the wire fed for each machine cycle. The operator selects Class A
output lengths with a push button and sets a rotary switch on the
feeder for one of 16 wire lengths for A input class. The Class A input
length adjustment is in 0.10mm (0.004") increments.
Wire input — Wire input is available in various package sizes. The
preferred package is the cardboard drum, which measures 345.95mm
(13.62") high by 285.75mm (11.25") in diameter.
The suggested source for wire input is Hitachi Cable America Inc.
(White Plains, NY; 1-800-394-0234). The product is Solder Coated
Copper Wire, ITPA 0.60 (SP-EM/SWP-191).
Reel packages containing smaller amounts of wire are also available.
However, these packages are more likely to get jammed, or to unreel
or dispense components unevenly. These provide adequate wire for
shorter runs, but require more frequent changeover when performing
extensive production runs. (An optional de-reeler kit is available for
these type packages.) Consult your Universal Sales Engineer for
details.
Cut wire length — Class A: 51.61mm ±0.33mm (2.032" ±0.013"),
with thumbwheel increments of 0.10mm (0.004").
Power requirements — 24 volts AC is furnished by the sequencer
power supply.
Wire diameter—0.6mm (0.024") solder coated copper wire is
standard. The wire sizes below are tested with the expected results
listed. Consult your Universal Sales Engineer for details.
GS-367-00C
Page 15
Wire Material Property
Wire
Diameter
Tensile
Strength
Elongation
Programmed
Z-Span
0.5mm
27-35 kg/mm
4% maximum 5-20mm
0.6mm
27-35 kg/mm
0.45mm
30 kg/mm
28% maximum 5-20mm
1
0.45mm
22-30 kg/mm
10-20%
1
1
5-33mm
5-20mm
1. When Z-span increases to 21-33mm range, expect an increase
in the machine ppm.
Make-Up Trays
Modularized make-up trays are provided for each sequencer module
comprising the machine. The trays are mounted on a mobile rack
assembly that can be positioned in the most convenient location.
Workboard Holders
Workboard holders are required to accurately secure PC boards to
the rotary table during the insertion process. Universal provides a
wide range of workboard holder products which can be ordered
separately or with a new machine purchase. For stand-alone
operation, either custom or adjustable fixtures are available with
457mm x 457mm (18" x 18") insertion areas.
Workboard holders are not required for the 6248D configuration.
See GS-134, "Workboard Holders."
Automatic Board Handling
The VCD Sequencer 5 is available with magazine-to-magazine
Board Handling, as a standard feature on Model 6248D. Automatic
Board Handling without the input/output elevators is optional on
Model 6241D.
PC boards pass left-to-right or right-to-left. Quick and easy manual
width adjustment handles a wide range of PC board sizes. The front
fixed rail is standard and all operator PC board changeover adjustments are readily accessible. Refer to Appendix A of this General
Specification.
Page 16
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GS-367-00C
Page 17
Technical Specifications
Input Specification
The axial lead components prepared and taped to the requirements
established in GS-061 "Lead Tape Reel Packaging of Axial Lead
Components," which is an adaptation of EIA standard RS-296-E,
may be processed by the VCD Sequencer 5. The standard input for
this machine is Class I.
Class II and III inputs may be located in a number of different stations
in each add-on module, exclusive of the Jumper Wire option.
Input-to-Output Taping Classes
Sequencer Input
Sequencer Output
Input Class
Distance Between Tapes
Output Class Component
Cut Length
Maximum
Body Length
Maximum
Insertion Hole
Center Distance
I
52.4mm ±1.5mm (2.063" ±0.059"),
standard
Standard
II
63.54mm ±1.5mm (2.5" ±0.059")
50.8mm ±0.254mm 15.7mm (0.620") 21.6mm (0.850")
(2.000" ±0.010")
III
73mm ±1.5mm (2.874" ±0.059")
Class B
Consult your Universal Sales Engineer
Page 18
GS-367-00C
Maximum Size of Component Reels (Outer
Edge-to-Outer Edge)
Maximum
Reel Size
Component
Reel
Component
Maximum
Class
Reel Size
I
68.58mm
(2.7")
II
81.28mm
(3.2")
III
93.98mm
(3.7")
GS-367-00C
Page 19
Sequencer Input Configuration: Location of
Dispensing Stations by Component Class
Station
Class I
1
ü
2
ü
3
ü
Class II
Class III
Notes
ü
ü
Without Jumper
Wire
3
With Jumper Wire
4
ü
5
ü
ü
5
ü
ü
If Jumper Wire in
Station 3
6
ü
7
ü
8
ü
9
ü
10
ü
11
ü
ü
Any Combination
12
ü
13
ü
ü
Any Combination
14
ü
15
ü
ü
Any Combination
16
ü
17
ü
ü
Any Combination
18
ü
19
ü
ü
Any Combination
20
ü
ü
If no Jumper Wire
in Station 3
With Jumper
Wire:
14 stations for Class I only
5 stations for Class I or II
1 station for Jumper Wire only
Without Jumper
Wire:
13 stations for Class I only
5 stations for Class I or II
2 stations for Class I, II, or III
Page 20
GS-367-00C
Dispensing Head Specifications
Class
Minimum
Maximum
A
Overall
Component
Length
AA
A,B,C
52.1mm (2.05")
63.5mm (2.5")
101.6mm (4.00" )
101.6mm (4.00")
B
Body Length
A
bare wire
15.7mm (0.62")
C
Body Diameter 5mm (0.200") pitch
9.5mm (0.375") pitch
10mm (0.400") pitch
bare wire
bare wire
bare wire
4.8mm (0.190")
9.5mm (0.375")
9.5mm (0.375")
D
Lead Diameter copper
steel *
0.38mm (0.015")
0.38mm (0.015")
1.07mm (0.042")
0.81mm (0.032")
E
Standard
Input Pitch
Distances
1
2
3
5.08mm (0.200")
10.16mm (0.400")
9.53mm (0.375")
F
Tape Width
standard
6.4mm (0.25")
* Steel leads may wear tooling faster than copper leads.
A
B
D
E
F
C
0.79mm (0.031")
Maximum,
0.0 Preferred
GS-367-00C
Page 21
Insertion Head Input Specifications
Insertion Head Input Definitions
Carrier
Clip
Carrier Clip Spacing
41.1mm (1.62")
Component Body Length
Components
Before
Reaching
Insertion
Point
Component
Body Diameter
Outside
Former
Component
Lead Diameter
Insertion Span
Insertion
Point
Programmed Z Span
Insertion Span
Programmed Z Span =
Insertion Span + Lead Diameter
Scrap
Leaving
Insertion
Head
Note:
To prevent lead scrap problems,
the Z-span within two
consecutive insertions cannot
vary more than 5mm (0.200")
from the lesser to the greater
span.
Page 22
GS-367-00C
Body Centering Assembly
For proper component insertion, a body centering assembly is used
to center each component before it is moved into the insertion head.
The centering capabilities depend upon the physical configuration of
the components as stated and shown below.
•
All symmetrically shaped components (case 1) are centered
within 0.41mm (0.016"). This is measured from the inner clip
edge to the component body on each side and subtracting the two
measurements (D1 minus D2) to determine the specified results.
Case 1 = D1 – D2 ±0.41mm (0.016").
•
All non-symmetrically shaped components (case 2), those having dissimilar body diameters at opposite ends or those having
an undefined point where the body ends and the lead begins
(meniscus), are centered within 0.69mm (0.027").
Case 2 = D1 – D2 ±0.69mm (0.027").
•
Components which do not maintain leads on a centerline axis or
do not meet the specifications of case 1 or case 2 above are
designated as case 3. These components cannot be guaranteed
proper component centering or insertion.
Component Case Specifications for Insertion
Case 1
D1
Case 2
D2
D1
Case 3
D2
Case 1
D1
D2
Case 3
D1
D2
D1
D2
Meniscus
Carrier Clip
GS-367-00C
Page 23
Component Input Specifications
All components must meet the specifications presented in this
section. See descriptions and notes in this section.
Dimensions are in millimeters;
inch equivalents are bracketed.
Tooling Configuration
Standard
5mm
Large
Lead
Copper Wire Size
(Note 1)
Minimum
Maximum
0.38 (0.015)
0.81 (0.032)
0.38 (0.015)
0.81 (0.032)
(Note 3)
0.64 (0.025)
1.07 (0.042)
Steel Wire Size
(Note 1)
Minimum
Maximum
0.38 (0.015)
0.81 (0.032)
0.38 (0.015)
0.81 (0.032)
(Note 3)
0.64 (0.025)
0.81 (0.032)
Hole Center
Distance
(Note 2)
Minimum
Maximum
7.62 (0.300)
23.32 (0.918)
5.0 (0.197)
20.78 (0.818)
7.62 (0.300)
23.06 (0.908)
Component Body
Diameter
Minimum
Maximum
wire dia.
10.69 (0.420)
minus 2 times
board thickness
wire dia.
11.68 (0.460)
minus 2 times
board thickness
wire dia.
10.69 (0.420)
minus 2 times
board thickness
Notes:
1.
Component lead diameters are for optimum performance using the listed tooling.
Consult your Universal Sales Engineer for deviations from the figures listed.
2.
Increased insertion span is possible with reduction in maximum body diameter.
Consult your Universal Sales Engineer for optional tooling.
3.
When inserting components at 5mm (0.197") insertion spans, maximum lead
diameter is 0.61mm (0.024").
Page 24
GS-367-00C
Insertion Tooling Specifications
The table below provides tooling information for determining component clearances relating to tooling footprints.
Dimensions are in millimeters;
inch equivalents are bracketed.
Tooling Footprint
5mm
Standard
Bottom View
0.48 (0.019)
2.29 (0.090)
Large Lead
0.84 (0.033)
0.48
(0.019)
1.27 (0.050)
3.18 (0.125)
2.29 (0.090)
2.36 (0.093)
2.29 (0.090)
1.27 (0.050)
2.29 (0.090)
Side View
2.29
(0.090)
6.43
(0.253)
6.43
(0.253)
6.35
(0.25)
3.81
(0.150)
6.35
(0.25)
Front View
3.81
(0.150)
15°
1.27 (0.050)
15°
1.27
(0.050)
GS-367-00C
Page 25
Dimensions are in millimeters;
inch equivalents are bracketed.
C
B
C
D
A
Note:
Dimension A is measured at the smallest
possible footprint for standard and 5mm
tooling. See Tooling Footprints for related
dimensions.
Recommended Component Clearances
Standard
5mm
Large
Lead
Lead
Diameter
0.38
(0.015)
0.81
0.38
0.81
0.64
1.07
(0.032) (0.015) (0.032) (0.025) (0.042)
A
0.97
(0.038)
1.22
0.97
1.22
1.80
2.08
(0.048) (0.038) (0.048) (0.071) (0.082)
B
1.14 (0.045)
1.14 (0.045)
C
0.38 (0.015)
D
0.76 (0.030)
1.57 (0.062)
Note: C and D are recommended clearances for all tooling styles.
Page 26
GS-367-00C
Component Body Length Considerations
After the tooling type and the variables have been determined from
the Component Input Specifications section, the application range
for the desired tooling type is provided in this section.
The shaded areas in each of the following graphs indicates acceptable component body lengths when compared to programmed Z
spans. Maximum component body length is a function of the
intended insertion span, tooling configuration, and component centering accuracy.
Subtract an additional 0.41mm (0.016") from the maximum body
length for non-symmetrically shaped (case 2) components. The
graph is based on component centering within 0.41mm (0.016") and
standard component input class.
Programmed Z span = hole center distance (insertion span) + one
lead diameter.
Outside Former
Driver Tip
Programmed
Z-Span
Note: Machine capabilities will allow components to be inserted using the
minimum Z span formulas on the following pages. Due to body length
variations, it is recommended to design hole center spacings greater than
the calculated minimum.
GS-367-00C
Page 27
Standard Tooling
Metric Formula: Minimum programmed Z span =
(component body length) x (constant C) + 2.36mm
Inch Formula: Minimum programmed Z span =
(component body length) x (constant C) + 0.093"
Constant C = 1.112
Dimensions are in millimeters;
inch equivalents are bracketed.
22.86
(0.900)
20.32
(0.800)
PROGRAMMED Z-SPAN
17.78
(0.700)
ACCEPTABLE
APPLICATION
RANGE
15.24
(0.600)
12.70
(0.500)
10.16
(0.400)
7.62
(0.300)
2.54
(0.100)
5.08
(0.200)
7.62
(0.300)
10.16
(0.400)
BODY LENGTH
12.70
(0.500)
15.24
(0.600)
17.78
(0.700)
Page 28
GS-367-00C
5mm Tooling
Metric Formula: Minimum programmed Z span =
(component body length) x (constant C) + 1.40mm
Inch Formula: Minimum programmed Z span =
(component body length) x (constant C) + 0.055"
Constant C = 1.109
Dimensions are in millimeters;
inch equivalents are bracketed.
22.86
(0.900)
21.59
(0.850)
20.32
(0.800)
PROGRAMMED Z-SPAN
17.78
(0.700)
ACCEPTABLE
APPLICATION
RANGE
15.24
(0.600)
12.70
(0.500)
10.16
(0.400)
7.62
(0.300)
5.08
(0.200)
2.54
(0.100)
5.08
(0.200)
7.62
(0.300)
10.16
(0.400)
BODY LENGTH
12.70
(0.500)
15.24
(0.600)
17.78
(0.700)
GS-367-00C
Page 29
Large Lead Tooling
Metric Formula: Minimum programmed Z span =
(component body length) x (constant C) + 4.11mm
Inch Formula: Minimum programmed Z span =
(component body length) x (constant C) + 0.162"
Constant C = 1.085
Dimensions are in millimeters;
inch equivalents are bracketed.
24.13
(0.950)
22.86
(0.900)
20.32
(0.800)
ACCEPTABLE
APPLICATION
RANGE
PROGRAMMED Z-SPAN
17.78
(0.700)
15.24
(0.600)
12.70
(0.500)
10.16
(0.400)
7.62
(0.300)
2.54
(0.100)
5.08
(0.200)
7.62
(0.300)
10.16
(0.400)
BODY LENGTH
12.70
(0.500)
15.24
(0.600)
17.78
(0.700)
Page 30
GS-367-00C
Insertion Specifications
Type
VCD (Variable Center Distance)
Span
7.62mm to 24.13mm (0.300" to 0.950")
standard and 5mm (0.197") to 21.59mm (0.850")
spans. See Component Input Specifications.
Programmable
Span Increments
0.02mm (0.001")
Depth Stops
Programmable from 0.2mm to 5.28mm (0.008"
to 0.208") in 0.2mm (0.001") increments
Board to Tooling
Clearance
20mm (0.8"), maximum with tooling in full up
position
Cut and Clinch
Adjustable from 45° to 90° clinch angle
Insertion Rate
Up to 16,000 insertions per hour with factory test
specifications. Refer to Insertion Rate
Determination section
Positioning System
Table Size
457mm x 559mm (18" x 22")
Insertable Area
457mm x 457mm (18" x 18")
Accuracy
±0.05mm (±0.002")
Repeatability
±0.025mm (±0.001")
Table Capacity
22.7 kg (50 lbs) maximum, including
workboard holder
Programming
Capability
±0.01mm (metric dimensioning)
±0.001" (inch dimensioning)
Speed
20.3m (66.67') per minute:
2.5mm (0.1") in 0.10 seconds
5.1mm (0.2") in 0.12 seconds
Sequencer Specifications
Input
Class I (52mm), standard. Per EIA Standard
RS-296-E and this General Specification.
Dispensing Heads
Required, must be ordered separately. Refer to
the Optical Refire Dispensing Head paragraph.
Sequencer
Modules
Up to 11 sequencer modules in multiples of 20
dispensing stations (220 stations maximum);
optional jumper wire dispensing heads can be
installed.
Controller
The series 8223 Universal Instruments Control
Processor (UICP) Assembly, UICS® software,
and machine self diagnostics are standard.
GS-367-00C
Page 31
VCD Sequencer 5 Configuration
Dimensions are in millimeters:
inch equivalents are bracketed.
Allow 1M (39.37")
around entire machine for
work space
889
(35)
Sprocket Cover
305 (12)
11
10
P1 VCD Inserter Pneumatic Connection
P5
Pneumatic connections required for:
P2 20 to 100 Stations P2
120 Stations P2 + P3
P3 140 Stations P2 + P3
160 Stations P2 + P4
P4 180 Stations P2 + P4
200 Stations P2 + P5
P5 220 Stations P2 + P5
6
5
4
P4
P3
E Electrical Connection
Sequencer
Add-On Modules
Height 1448 (57)
1016
(40)
3
2
P2
Sequencer
Drive Module
(3225.8)
(127)
1
VCD Inserter
Height 1575 (62.75)
2210
(87)
P1
Push
Button
Panel
E
1800
(70.88)
VCD Sequencer 5
1575
(62)
Page 32
GS-367-00C
Installation Considerations
Dimensions - 6241D
Uncrated
(no skid or crating material)
Air Ride Van
(skidded and plastic covering
banded over machine)
L X D X H1
Weight1, 2 L X D X H1
Weight1, 2
Inserter
(crated by itself)
1800 x 1562 x 1594
(70.88 x 61.5 x 62.75)
908
(2000)
2210 x 1829 x 1727
(87 x 72 x 68)
977
(2153)
Drive Module 5
(crated by itself)
991 x 635 x 1321
(39 x 25 x 52)
226
(498)
1168 x 864 x 1473
(46 x 34 x 58)
271
(598)
1016 x 889 x 1448
(40 x 35 x 57)
214
(473)
1193 x 1067 x 1600
(47 x 42 x 63)
256
(563)
Last Add-On Module 1346 x 889 x 1448
(one per machine,
(53 x 35 x 57)
has chain tensioner
on end)
227
(500)
1727 x 1066 x 1600
(68 x 42 x 63)
272
(600)
4
Add-On Module
(each crated
separately)
3
Air Crating
(partial wood crating)
Ocean Crating
(full wood crating)
L X D X H1
Weight1,
Inserter
(crated by itself)
2235 x 1854 x 1905
(88 x 73 x 75)
Drive Module 5
(crated by itself)
L X D X H1
Weight
1125
(2479)
2235 x 1854 x 1905
(88 x 73 x 75)
1189
(2618)
1194 x 889 x 1676
(47 x 35 x 66)
321
(706)
1194 x 889 x 1676
(47 x 35 x 66)
342
(754)
1219 x 1092 x 1676
(48 x 43 x 66)
286
(631)
1219 x 1092 x 1676
(48 x 43 x 66)
300
(660)
Last Add-On Module 1753 x 1092 x 1676
(one per machine,
(69 x 43 x 66)
has chain tensioner
on end)
332
(732)
1753 x 1092 x 1676
(69 x 43 x 66)
390
(859)
Add-On Module
(each crated
separately)
3
2
Notes:
1. Measurements and weights are in metric figures; inch and pound equivalents are
bracketed.
2. Weight varies as a result of pallet construction and moisture content of wood.
3. Height dimension including low part alarm light is 1930mm (76"). Low part alarm
light is removed for shipment.
4. The dimension, 953.5mm (37.54") measured from the floor to the top of the rotary
table, must be maintained at installation.
5. Height dimension including the machine light tower is 1861mm (73.25"). The light
tower is removed for shipment.
Floor Space
A minimum clear area of one meter (39.37") around the machine
perimeter is recommended for machine operation and servicing.
1,2
GS-367-00C
Page 33
Environmental Requirements—6241D / 6248D
Ambient
Temperature
10° C to 35° C
(50° F to 95° F)
Operating
Humidity
10% to 90%, non-condensing
Operating
Altitude
1000m. Consult your Universal Sales Engineer
for installations above 1000m.
Storage
Temperature
-25° C to 55° C (-13° F. to 131° F );
not exceeding 24 hours up to 70° C (158° F),
10% to 95%, non-condensing. Universal
provides suitable means to prevent damage
from humidity, vibration, stress and shock.
Noise
78dbA with board handling cover package
(82dbA for cover package without board
handling cover package), in accordance with
National Machine Toolbuilders Assoc. Standards.
Service Requirements—6241D
Electrical (base machine, no light curtain)
Input
Voltage
Input
Breaker
Actual Current
Draw (50/60 Hz)
100 VAC
110 VAC
120 VAC
20 amps
20 amps
20 amps
17.5 amps
15 amps
15 amps
200 VAC
208 VAC
220 VAC
230 VAC
240 VAC
20
20
20
20
20
9
9
9
9
9
amps
amps
amps
amps
amps
amps
amps
amps
amps
amps
Voltage and frequency requirements must be
stated at time of order.
Allowable input:
Voltage fluctuation
±10%
Frequency fluctuation ±2%
A point is provided for connection to protective
earth. A 20 ampere circuit breaker / fuse is the
overcurrent protective device and the short
circuit interrupting capacity is 2000 amperes.
Pneumatic
212 liters/minute at 6.3 bar
(7.5 CFM at 90 psi). Non-lubricated,
dry air, maximum contamination particle size of
5 microns.
An additional air drop is required at different
locations for 120 stations and up. See
Sequencer Module Configuration.
Equipment is adequately protected against
ingress of solid and liquid contaminants.
Air Quality
Non-lubricated, dry air, maximum contamination
particle size of 5.0 microns.
Page 34
GS-367-00C
This page intentionally left blank.
GS-367-00C, Appendix A, Automatic Board Handling
A - 35
Appendix A, Automatic Board Handling (Magazine-to-Magazine)
Introduction
The VCD Sequencer 5 (Model 6248D) sequences and inserts axial
lead components into printed circuit boards. Magazines containing
PC boards are placed on the input loader where PC boards are
automatically transferred into the machine for axial insertion. When
complete, the PC boards are transferred out of the machine and into
the output magazine. When full, the output magazine is automatically transferred to the unloader.
In addition, the VCD Sequencer 5 with Automatic Board Handling
is self-certified (CE) to meet essential health and safety requirements.
VCD Sequencer 5, Model 6248D
A - 36
GS-367-00C, Appendix A, Automatic Board Handling
Technical Specifications
Board Handling System Specifications
Minimum
Maximum
Transfer Height1
1001.5mm (39.43") to 1014.2mm (39.93"), or
955.8mm (37.63") to 968.5mm (38.13")
Above Board
Clearance
25.4mm (1.00"), restricted by the
VCD Sequencer 5
Board Changeover
Manual
Direction
Select right-to-left or left-to-right.
Edge Clearance
5mm (0.197") or 3mm 2 ( 0.118")
Fixed Edge
Front
Locator Pins
Front
3
Transfer Time
3.5 seconds, maximum for 1007.9mm (39.68")
transfer height
6.5 seconds, maximum for 962.2mm (37.88")
transfer height
Notes:
1. Transfer height can be configured, and alters transfer time.
See transfer time specification.
2. Set at factory to 5mm.
3. Time from last insertion to first insertion on next board. This
number is based on 254mm (10") positioning system moves.
Larger table moves increase transfer time.
Maximum Board Size
Board Specifications
Board Transfer Direction
Minimum
1
Minimum
Board
Size
Fixed Front Edge
25.4mm (1.0")
L
Right-to-Left Transfer
Maximum Board Size
W
Board Transfer Direction
Minimum
Board
Size
25.4mm (1.0")
Left-to-Right Transfer
483mm x 406mm 2
(19" x 16")
Length x Width
100mm x 80mm
(4" x 3.1")
Length to Width
Ratio
1:1 or greater is recommended.
Thickness
0.8mm (0.032")
Cutouts
Contiguous edges
Datum Hole
Diameter
3.18mm 2 (0.125")
Warp
Total warp of 1.6mm (0.063") per board or
0.004" / 1"
Weight
2.27 kg (5 pounds), maximum
2.36mm (0.093")
6.35mm 2 (0.25")
Notes:
1. Length is in the direction of board flow.
2. Consult Universal Sales Engineer for other than stated sizes.
Insertable Area
Fixed Front Edge
Maximum
2
PC Board
GS-367-00C, Appendix A, Automatic Board Handling
A - 37
Magazine Loader/Unloader Transfer Specifications
Changeover Time
Magazine, 20 seconds.
PC Board
The VCD Sequencer 5 determines board size.
Magazine Elevator
Push button control panel under programmable
controller. Capabilities include master/slave
control configuration, variable indexing,
magazine dump, and set control.
Magazines
45.4 kg (100 lbs), PC boards plus
magazines. The maximum magazine depth is
460mm (18.10"). Compatible with most
commonly-used magazines. Consult your
Universal Sales Engineer.
Magazine Input / Output Buffers
Upper Level
Lower Level
Two magazine capacity at 1056mm (41.56")
height.
Two magazine capacity at 292mm (11.50")
height. Motorized roller transfer.
Notes:
1. Length is in the direction of board flow.
2. Consult Universal Sales Engineer for other than stated sizes.
A - 38
GS-367-00C, Appendix A, Automatic Board Handling
Front at 180°
G
Front at 90°
Front at 270°
C
A
B
D
F
E
X
H
3mm Edge Support
Diameter J
Dimensions shown are minimum distances from
either the board edge or the tooling pin hole, to
either the standard tooling or the clinch.
Table Rotation
0°
90°
180°
270°
A
5.99mm (0.236")1
7.59mm (0.299")
2
9.27mm (0.365")1
7.59mm (0.299")2
B
7.09mm (0.279")
2
5.49mm (0.216")1
7.09mm (0.279")2
5.49mm (0.216")1
C
7.09mm (0.279")
2
8.76mm (0.345")1
7.09mm (0.279")2
8.76mm (0.345")1
D
7.09mm (0.279")
2
5.49mm (0.216")1
7.09mm (0.279")2
5.49mm (0.216")1
E
7.09mm (0.279")2
8.76mm (0.345")1
7.09mm (0.279")2
8.76mm (0.345")1
F
5.33mm (0.210")1, 3 5.38mm (0.212")2, 3
5.33mm (0.210")1, 3
5.38mm (0.212")2, 3
G
5.33mm (0.210")1, 3 5.38mm (0.212")2, 3
5.33mm (0.210")1, 3
5.38mm (0.212")
H
3.17mm (0.125") minimum
6.35mm (0.250") recommended
7.62mm (0.300") maximum
J
3.17mm (0.125") minimum
3.96mm (0.156") recommended
6.35mm (0.250") maximum
2, 3
Notes:
1. Dimensions are to centerline of lead.
2. Dimensions are to the bottom of the 'V' groove in the former.
3. Dimension shown is for 3mm edge support. If using a 5mm edge support, add 2mm
(0.079") to dimension shown.
4. Dimensions shown are for standard tooling.
GS-367-00C, Appendix A, Automatic Board Handling
A - 39
Magazine Loader/Unloader Configuration
Dimensions are in millimeters;
inch equivalents are bracketed.
Allow 1M (39.37")
around entire machine for
work space
889.0
(35.0)
Sprocket Cover
305 (12.0)
11
10
P1 VCD Inserter Pneumatic Connection
Pneumatic connections required for:
P2 20 to 100 Stations P2
120 stations P2 + P3
P3 140 Stations P2 + P3
160 Stations P2 + P4
P4 180 Stations P2 + P4
200 Stations P2 + P5
P5 220 Stations P2 + P5
P5
6
5
For electrical connection of
magazine elevator system, one
electrical drop is required at floor
level.
Sequencer
Add-On Modules
Height 1448.0 (57.0)
P4
E Electrical Connection
4
P3
1016.0
(40.0)
3
Pneumatic connection
762.0 (30.0) from the floor
2
P2
1
Sequencer
Drive Module
114.0 (4.50)
E
P
2210
(87.0)
Buffer Module
3225.8)
(127.0)
P1
Push
Button
Panel
Elevator
Module
E
Buffer Module
Board Flow
Magazine Loader/Unloader
Magazine Loader/Unloader
76.0 (3.0)
19.1
(7.50)
System shown in left-to-right
board-flow configuration
with fixed front rail.
Elevator
Module
VCD Sequencer 5
1800.0
(70.88)
610.0
(24.0)
616.0
(24.25)
1140.0
(44.88)
1223.0
(48.13)
1870.0
(73.62)
VCD Inserter Height 1575.0 (62.75)
A - 40
GS-367-00C, Appendix A, Automatic Board Handling
Installation Considerations
Magazine Loader/Unloader
Dimensions—Magazine Elevator Module
Length
1
Shipping
610mm
Dimensions (24")
1
Depth
Height
Weight
1140mm
(44.88")
1911mm
(75.25")
159kg
(350 lbs)
Length is in the direction of board flow.
Dimensions—Magazine Buffer Module
Shipping
1223mm
Dimensions (48.13")
616mm
(24.25")
1223mm
(48.13")
45.4kg
(100 lbs)
Service Requirements
Electrical
Magazine
4.57M (15'), flexible, standard three-prong plug
Loader/Unloader 100 to 125 VAC, 50 or 60 Hz, 15 amperes
208 to 250 VAC, 50 or 60 Hz, 8 amperes
Separate drop required.
Pneumatic
Magazine
425 liters/minute at 6.2 bar
Loader/Unloader (15 CFM at 90 psi).
3.175mm (1/8") NPT internal pipe thread.
Equipment is adequately protected against
ingress of solid and liquid contaminants.