BorgWarner BERU Systems
Transcription
BorgWarner BERU Systems
BorgWarner BERU Systems Less emissions More driving pleasure At a glance 2 About us BorgWarner BERU Systems GmbH counts almost all automotive and engine manufacturers across the globe to its customers. Federal Mogul is BorgWarner BERU Systems’ exclusive aftermarket retail partner. Examples from our customer base AGCO International, Audi, AVL Schrick, Bajaj, BASF, BMW, Caterpillar, Chery, Chrysler, Citroen, Cosworth, Cummins, Dacia, DAF, Daimler, Deutz, DMAX, Dodge, Ducati, Eberspächer, Eisenmann, EvoBus, FEV, Fiat, Ford, FTE, Gateway, General Dynamics, General Engines, GM, GMC, Great Wall, Guascor, Hindustan, Hyundai, IAV, IHR, IMCO, IRISBUS, Isuzu, Iveco, Jeep, John Deere, Kia, KTM, Kubota, Land Rover, Liebherr, Mahindra + Mahindra, MAN, Mazda, Mercedes Benz, Mercedes-AMG, MTU, Nissan, Opel, Perkins, Peugeot, Piaggio, Renault, SAIC, Same Deutz, Scania, Skoda, Smart, Ssangyong, Steyr Motorentechnik, Tatra, Toyota, Valeo, Vauxhall, Visteon, Volvo Penta, Volvo Truck, VW, Wärtsilä, Yanmar, ZF 2 BorgWarner BERU Systems is one of the leading global manufacturers of Diesel cold starting technology and ignition technology for the automotive industry. Furthermore, the company provides Auxiliary Heater and sensor solutions for enhanced comfort and safety in numerous engine and vehicle applications – e.g. sensors for applications in engines as well as in the drive chain and exhaust-gas lines. We are guided by over 100 years of technological experience and our will to innovate. The integration of electronics strengthens our position as a technology leader. Our modern technologies are instrumental in lowering fuel consumption, reducing emissions and impro- ving performance. We have placed great value on active environmental protection during production for many years (since 1999, we have an environmental management system certified to ISO 14001). Of course all our products comply with the high standards of quality that you can expect from us. BorgWarner BERU Systems GmbH is a business unit of BorgWarner Inc. (NYSE: BWA). BorgWarner, based in in Auburn Hills, Michigan, is a global technology leader in the field of high-tech components and systems for the powertrain. The company operates manufacturing and technical facilities at 57 locations in 19 countries. 3 Product Divisions Each of our divisions steadily pursues the goal of attaining and maintaining globally leading positions. Diesel Cold Start Technology Ignition Technology BorgWarner BERU Systems in its core-business sector is one of the globally leading manufacturers of Glow Plugs and Diesel Cold Start Systems and counts almost all automotive and engine manufacturers across the globe to its customers. One example illustrates our innovative capability: the Pressure Sensor Glow Plug PSG. BERU Systems is the first and only manufacturer delivering this completely new glow plug technology for series vehicles, and the technology is being installed in more and more vehicles. The sensor integrated in the heating rod of the glow plug measures the pressure in the combustion chamber and reports this to the engine control electronics. The optimized combustion ensures a lower level of emissions. The Pressure Sensor Glow Plug has already won numerous innovation awards. BorgWarner BERU Systems is also one of Europe´s four leading suppliers in the field of ignition technology for gasoline engines. The ignition coil range covers every technology from block ignition coils and distributor coils through to the latest plug shaft ignition coils and connector ignition coils. The latest development from the BERU systems engineers is an ignition system in which each spark plug has not just one but two ignition coils, each working alternately. This doubles the number of charges and thus also the number of ignition sparks, while ignition delay is correspondingly reduced. If necessary a single spark can be extended to any length without dropout. Another product for the future is Ecoflash, the high frequency ignition system. Compared to conventional systems this patented technology generates an extended corona discharge inside the combustion chamber - which means that even very lean fuel mixes will ignite reliably. Significant products in the Diesel Cold-Start Technology sector: n n n n n n Pressure Sensor Glow Plug (PSG) Ceramic Glow Plugs Instant Start Systems (ISS) Glow Plugs Glow Time Control Units Suction Intake Air Pre-Heating BERU Glow Plugs and BERU Pressure Sensor Glow Plug PSG 4 Significant products in the Ignition Technology sector: n Ignition Coils n High-Frequency Ignition BERU Ignition Coils Dual coil ignition system Innovative Sensor & Electronic solutions Auxiliary Heater and Sensors As a development partner in the automotive industry, the company is ideally positioned in the auxiliary heater sector. Our product portfolio includes solutions for all vehicle types including electrical and hybrid vehicles. The most important product the PTC Auxiliary Heaters (Positive Temperature Coefficient). The high voltage PTC auxiliary interior heater makes this possible even on electric and hybrid vehicles. The wide range of BERU products also includes a multitude of sensors. Significant products in the Electronics & Sensors sector: n PTC Auxiliary Heater (PTC) n Pressure Sensor Glow Plug (PSG) n High Voltage PTC Liquid Cabin Heater 5 Research & Development The greatest challenge facing the automotive industry is a significant reduction of fuel consumption and of the associated CO2 emissions. Solving this task requires a holistic approach. BERU Systems as the technology leader in the sector has the declared aim of playing a significant role in achieving this objective with its products. The employees in Research & Development are working on innovative solutions for future mobility. BorgWarner BERU Systems Diesel Cold Start Components: Always a clean solution. Less emissions Sensors from BERU Systems: fast and reliable. More driving pleasure Less Emissions The BERU Systems high-temperature sensor (HTS) with platinum shunt resistor is distinguished by a short response time and high mechanical stability, operates within a measurement range from -40 to 1,000°C and can be fitted in almost any installation position thanks to the closed design – at insertion depths from 25 to 70 mm and bending angle from 0 to 120°. BERU Systems makes diesel clean: Our technologies optimize combustion and thereby reduce emissions. The innovative Pressure Sensor Glow Plug (PSG) instantly detects the pressure in the combustion chamber. The Instant Start System (ISS) regulates the glow time and voltage of every glow plug separately – ensuring a dependable, rapid start and a continuously optimized combustion process. World class BERU reliability included. For more information, please contact [email protected]. beru.borgwarner.com More Driving Pleasure You can find out more about innovative and economical sensor solutions to determine temperature or movement, with and without integrated control, customized or standardized, in large and small batches at [email protected]. beru.borgwarner.com feel good about driving Glühkerzen GB A4 4mm Beschnitt 2012.indd 1 26.06.12 10:54 AZ Sensoren A4 GB 2012.indd 1 feel good about driving 04.04.12 10:08 Ignition Technology: High-Frequency Ignition “Ecoflash” Unlike traditional engine ignition systems that rely on heat to initiate combustion, the patented highfrequency ignition technology generates a highenergy electrostatic field inside the combustion chamber. That greatly improves combustion efficiency and speed and consistently ignites the leanest air-fuel 6 mixtures. Furthermore, the system electronically controls various characteristics of the combustion cycle, further reducing emissions, improving efficiency and increasing engine power. Thus High-Frequency Ignition has the potential to revolutionize ignition technology. BERU Systems uses the industrialization of this technology to enhance its competence in ignition technology and allow it to assume a position of global leadership. BERU Systems ignition experts assume that the high-frequency ignition system will be ready for mass production within a few years. Diesel Cold Start Technology: Innovations for a New Combustion Process The BERU Pressure Sensor Glow Plug (PSG) has been installed for many years as standard in many vehicle models. Emissions can be reduced by direct control of the combustion process, which also contributes to compliance with future limits set for particles and NOX . A Ceramic Glow Plug also developed by BERU Systems has also been put into series production. They operate reliably under high loads, reach the required temperatures even more quickly through external heaters and achieve maximum temperatures of 1,250 °C. In this way, fuel-saving functions such as the automatic start/stop feature are optimally supported. The engine demonstrates an improved starting behaviour, and the level of emissions is reduced. Auxiliary Heater and Sensors Environment and Safety One characteristic for hybrid vehicles, and particularly for electrical vehicles, is the low level of emitted heat – and at lower temperatures it is often insufficient to heat the vehicle interior and to de-ice the wind shield. In order to reduce the safety risk and to provide a pleasant temperature for the vehicle occupants, BERU Systems has developed a new PTC generation: the High-Voltage-PTC Auxiliary Heater with electronic control in co-operation with a large German car manufacturer. It is installed instead of the water heat exchanger and the conventional PTC Auxiliary Heater and connected to the high-voltage vehicle electrical system. It has a heat output of 3,000 watt. The high-voltage connection posed a particular challenge during development. The solution from BERU Systems: special HV-PTC elements in conjunction with the newly developed electronics. 7 Workforce The number one key factor at BERU Systems is the employees, who are committed on a day-to-day basis to the success of the company. We place great value on professional expertise at every level. Through challenging tasks and the associated scope for action, we offer our employees the option to grow together with the company and to actively profit from its positive development. For more than 50 years now, BERU Systems has provided commercial and technical professional training to meet its future needs. The company offers high school graduates cooperative state university training. For students we offer work experience and assist in the completion of dissertations, as well as special trainee programs for graduates. More about career opportunities at BERU Systems is available at: www.beru.com/careers 8 Core Values We regard a corporate philosophy based on values as an essential precondition for the success of our company. This is why we have drawn up the Borg-Warner core values that state how we act in an entrepreneurial, responsible and sustainable way; how we behave to our customers, suppliers and the general public as well as how we work together within the company. Our core values: n n n n n Mutual added value Strength through cooperation Passion for peak performance Personal Integrity Responsibility to Our Communities More about the BorgWarner values and beliefs can be found in the Internet at: www.borgwarner.com/en/company/vision 9 Customer Segments BERU Systems supplies automobile manufacturers and dealers/aftermarket. In the original equipment sector, the direct business with automobile manufacturers, BERU Systems delivers to almost all automobile and engine manufacturers around the globe. Our customer base includes companies such as BMW, Mercedes-Benz, Isuzu, Renault and Volkswagen. Through our exclusive partner Federal Mogul we guarantee high product quality to the retail trade under the BERU premium brand. 10 History 1912 Julius Behr und Albert Ruprecht establish the spark-plug factory 1929 Development and production of the first glow plugs for starting cold Diesel engines; further development of the products in the areas of ignition technology and Diesel cold-start technology 1975 BERU’s first rapid glow plug shortens the preheating time to 20 seconds 1978 BERU registers the first dual-coil glow plug for a patent, the preheating time is only 5–7 seconds 1986 1989 Start of internationalization: A production plant is opened in Tralee, Ireland, followed by many more international and national production and sales facilities 1992 Market launch of the slim 5 millimeter glow plug for Diesel engines with direct fuel injection Development and production of ignition coils at the headquarters in Ludwigsburg, Germany 1997 Initial public offering: from family firm to stock corporation 2000 BERU Electronics GmbH is founded in Bretten for the development and production of electronic components and control units. Joint venture BERU-Eichenauer is established to develop and manufacture PTC auxiliary heating systems. 2001 Product innovation: market launch of the first electronically controlled Diesel instant-start system (ISS) 2005 US automotive supplier BorgWarner becomes BERU’s majority shareholder 2007 Official inauguration of the extended research and development center (RDC) in Ludwigsburg: BERU delivers the first intelligent Pressure Sensor Glow Plug (PSG) 2008 Market launch of the new Ultra X Titan spark plug 2009 Strategic partnership established with BorgWarner: After a successful squeeze- out, BERU belongs fully to the American automotive supplier. BERU is converted into a limited liability company (GmbH) and has traded under the name »BorgWarner BERU Systems GmbH« since December 2009. BorgWarner BERU Systems presented the new high-frequency ignition system, new high-temperature sensor HTS for original equipment manufacturers and high-voltage PTC auxiliary heaters for electrical and hybrid vehicles 2010 BERU Systems finalized the complete takeover of the BERU Eichenauer joint venture project. At the new BorgWarner (Thailand) Ltd plant in Thailand, BorgWarner BERU Systems manufactures ISS glow plugs for automotive manufacturers in Asia. BERU Systems is developing new high performance ceramic registers with electronic control system for high voltage PTC auxiliary heaters. 2011 BERU Systems presents new generation of intelligent, compact Plug-Top ignition coils 2012 The brand BERU celebrates its 100th anniversary. A fully automated production line for pressure sensor glow plugs (PSG) starts up at Ludwigsburg. 2013 New sites open at Ningbo in China and Ramos in Mexico. 11 America Europe Asia BorgWarner Inc. BorgWarner Powertrain Technical Center 3800 Automation Ave Suite 100 Auburn Hills, MI 48326-1782, USA Phone +1 248 754 0112 Fax +1 248 754 9572 E-mail [email protected] BorgWarner BERU Systems GmbH Mörikestraße 155 71636 Ludwigsburg, Germany Telefon +49 7141 132-0 Fax +49 7141 132-350 E-mail [email protected] Technology Center/Manufacturing Facility No. 188, Jingu Zhong Rd. (West) 315104 Yinzhou District, Ningbo, China Phone +86 574 8820 9088 Fax +86 574 8810 1145 BorgWarner Turbo Systems Ramos Arizpe Blvd. Kappa #1125 Parque Industrial Santa Maria 25903 Ramos Arizpe, Coahuila, Mexico Phone +52 844 866 0200 Fax +52 844 866 0245 BorgWarner BERU Systems GmbH Werk Muggendorf Am Bahnhof 3 91346 Wiesenttal, Germany Phone +49 9196 100 Fax +49 9196 596 BorgWarner BERU Systems GmbH (Development) Gewerbestraße 40 75015 Bretten, Germany Phone +49 7252 970-0 Fax +49 7252 970-350 BorgWarner BERU Systems Ireland Ltd. Monavalley Industrial Estate Tralee, County Kerry, Ireland Phone +353 66 7125111 Fax +353 66 7125883 E-mail [email protected] BorgWarner Emissions Systems Unipessoal Lda. Zona Industrial de Gandra, Lote 5 4930-310 Valenca, Portugal Phone +351 251 000 100 Fax +351 251 000 150 BorgWarner BERU Systems & Emissions Systems 248-69, Samchong-Ri, Judok-Eup Chungju-City Chungchongbuk-Do 380-882, South Korea BorgWarner (Thailand) Ltd. 700/153 Moo 1, AMATA Nakorn Indutrial T. Bankao, A. Panthong 20160 Chonburi, Thailand Phone +6638 210196-20 E-mail [email protected] Beru Diesel Start Systems Pvt. Ltd.* Navlakh Umbre, Tal. Maval, Plot No. A-13/2, Opp. General Motors, Talegaon MIDC Poona 410507, India Phone +91 2114 306789/799 Fax +91 2114 306779 E-mail [email protected] BorgWarner Emissions Systems Sumitomo Fudousan, Shin-Yokohama Bldg 10F 222-0033, Nabari City Kanagawa prefecture, Japan Printed in Germany | 1.09.13 | Order Number 5000 001 030 * Joint Venture borgwarner.com 1