Antares Manual - Hydro Systems Co

Transcription

Antares Warewash Dispensing System
Reference Manual Antares Series
Online and downloadable
Product Manuals and Quick Start
Guides are available at
www.HydroSystemsCo.com
Please check online for the latest
version of this Reference Manual.
!
WARNING:
The Antares dispensing system
is intended to be installed by
experienced installers, in
accordance with all applicable
electrical and plumbing codes.
All dish machine and dispenser
power must be disconnected
during installation and/or
any time the dispenser cabinet is
opened.
NOTE: Always use proper lockout
tagout procedures when servicing
the dispenser.
Preface
This manual has been written and illustrated to present the basic installation,
operation, and servicing instructions of the Antares Warewash Dispensing
System. Guidelines will be suggested in reference to the preferred method
of installation, however, the variety of equipment and the surrounding
environment will dictate the actual installation of the Antares.
Antares DM-6000
P/N 10096880 REV A
© Hydro Systems Company, Inc. 2014
HydroSystemsCo.com
Toll Free: 1.800.543.7184
1
Table of Contents
1 Product Benefits..................................................................................................................................... 4
2 System Specifications........................................................................................................................... 4
3
Mechanical Installation
Overview........................................................................................................................................... 5
Wall Mounting................................................................................................................................... 6
Probe Mounting................................................................................................................................ 6
Rinse Injection Fitting........................................................................................................................ 7
Detergent Bulkhead Fitting............................................................................................................... 7
Probe Kit Wiring Guides.................................................................................................................... 8
.Rinse and Detergent Supply and Discharge Tubes.......................................................................... 9
Solenoid Water Feed......................................................................................................................... 9
4
Electrical Installation
Overview......................................................................................................................................... 10
Probe Wiring................................................................................................................................... 10
Electrical Connections.................................................................................................................... 11
Main Power Wiring.......................................................................................................................... 11
Detergent Signal Wiring.................................................................................................................. 11
Rinse Signal Wiring......................................................................................................................... 12
5 Operating Modes.................................................................................................................................. 12
Overview......................................................................................................................................... 12
6 Operating Modes: Probe Operation Mode
Detergent Control............................................................................................................................ 12
Rinse Control.................................................................................................................................. 12
Conveyor Machines........................................................................................................................ 13
Door Machines................................................................................................................................ 13
Pulse Feed...................................................................................................................................... 13
7 Operating Modes: Probeless Operation Mode
Initial Charge................................................................................................................................... 14
Detergent Dose............................................................................................................................... 14
Low Detergent Alarm Threshold..................................................................................................... 15
Rinse Control.................................................................................................................................. 15
Rack Counts................................................................................................................................... 15
Rinse Delay Time (Door Machines Only)......................................................................................... 15
Rinse Saver (Door Machines Only)................................................................................................. 15
Rinse Feed Option (Door Machines Only)....................................................................................... 15
Tank Change Interval...................................................................................................................... 15
8 Programming Menus, Screens, and Setup
Start-up Splash Screen................................................................................................................... 16
Language Selection........................................................................................................................ 16
Date and Time Set.......................................................................................................................... 16
Home Screen.................................................................................................................................. 17
Keypad, Menus, and Symbols........................................................................................................ 17
Navigation to User/Program Menus............................................................................................... 18
Power Saver.................................................................................................................................... 18
User Menus..................................................................................................................................... 18
User Prime Pumps.......................................................................................................................... 18
De-Lime Cycle................................................................................................................................ 19
Max Detergent Time........................................................................................................................ 19
Manual Initial Charge...................................................................................................................... 19
Manager Reports............................................................................................................................ 20
Download Productivity Report........................................................................................................ 20
Installer Password........................................................................................................................... 20
Configuration Settings.................................................................................................................... 21
Detergent Control............................................................................................................................ 21
Machine Type.................................................................................................................................. 21
Detergent Type................................................................................................................................ 21
Pulse Feed Settings........................................................................................................................ 21
Alarm Options................................................................................................................................. 22
Set Units of Measure...................................................................................................................... 22
Auto Switch Mode.......................................................................................................................... 22
Conveyor Rack Time....................................................................................................................... 22
Initial Charge................................................................................................................................... 22
Display Live Conductivity................................................................................................................ 23
Display Live Rinse Temperature...................................................................................................... 23
Third Product Run........................................................................................................................... 23
User Prime...................................................................................................................................... 23
Program Settings (Probe Mode Only)............................................................................................. 24
Detergent Set Point......................................................................................................................... 24
Manually Add Product.................................................................................................................... 24
Enter Set Point................................................................................................................................ 24
Use Tank Reading........................................................................................................................... 24
Rinse Pump Speed (Probe Mode).................................................................................................. 25
Third Product Pump Speed (Probe Mode)...................................................................................... 25
Rinse Feed Option (Probe Mode)................................................................................................... 25
Program Settings (Probeless Mode Only)....................................................................................... 26
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Table of Contents
8 Programming Menus, Screens, and Setup (cont’d.)
Detergent Initial Charge.................................................................................................................. 26
Detergent Dose............................................................................................................................... 27
Detergent Dose Interval.................................................................................................................. 27
Rinse Pump Speed (Probeless Mode)............................................................................................ 27
Third Product Pump Speed (Probeless Mode)............................................................................... 28
Rinse Feed Option (Probeless Mode)............................................................................................. 28
Low Detergent Alarm Threshold..................................................................................................... 28
Alarm Settings Menu....................................................................................................................... 29
Low Detergent Alarm Delay/Detergent Overfeed ........................................................................... 29
Stop Alarm...................................................................................................................................... 29
Machine Clean Alarm Setting (Probed and Probeless)................................................................... 29
Conductivity Probe Range Setting (Probe Mode Only)................................................................... 30
Change Tank Alarm......................................................................................................................... 30
Change Squeeze Tube Time........................................................................................................... 30
Low Rinse Temp Setting................................................................................................................. 30
Installer Service............................................................................................................................... 30
Service Pumps................................................................................................................................ 31
View Pump Configuration............................................................................................................... 31
Name Pumps.................................................................................................................................. 31
Prime Pumps.................................................................................................................................. 31
Pump Calibration............................................................................................................................ 32
View Calibration.............................................................................................................................. 32
Calibrate Pumps (Non-Solenoid).................................................................................................... 32
Calibrate Pumps (Solenoid)............................................................................................................ 32
Enter Product Cost......................................................................................................................... 33
Tube Replacement Date.................................................................................................................. 33
Set Pump Type................................................................................................................................ 34
Set Pump Product.......................................................................................................................... 34
Set Pump Install.............................................................................................................................. 34
View Amount Pumped.................................................................................................................... 34
Clear Data Log................................................................................................................................ 35
Initial System Setup........................................................................................................................ 35
Edit Installer Password................................................................................................................... 35
Edit Manager Password.................................................................................................................. 35
Edit Account Name/Edit Machine Name/Edit................................................................................. 36
Company Name.............................................................................................................................. 36
Set LCD Contrast............................................................................................................................ 36
Set Date & Time.............................................................................................................................. 36
Clear Settings................................................................................................................................. 36
View Software ID............................................................................................................................. 37
View Serial Number......................................................................................................................... 37
Signal Display Enable..................................................................................................................... 37
External Solenoid Enable................................................................................................................ 37
Electric Cost/KWH.......................................................................................................................... 37
Water Unit Cost............................................................................................................................... 37
Full KW Power Usage..................................................................................................................... 37
Idle KW Power Usage..................................................................................................................... 38
Water Volume/Wash........................................................................................................................ 38
Data Transfer................................................................................................................................... 38
Write Reports.................................................................................................................................. 39
Read Setup..................................................................................................................................... 39
Write Setup..................................................................................................................................... 40
Update Firmware............................................................................................................................ 40
9 Alarm Messages
Detergent Overfeed Stop Alarm...................................................................................................... 41
Machine Clean Alarm...................................................................................................................... 41
Conductivity Probe Faulty Alarm.................................................................................................... 41
Squeeze Tube Change Alarm......................................................................................................... 41
Change Tank Alarm (Probeless Mode)............................................................................................ 41
Low Rinse Temperature Alarm........................................................................................................ 41
Pump Jam Alarm............................................................................................................................ 42
Probe Not Calibrated Alarm............................................................................................................ 42 10Reports
Productivity Report......................................................................................................................... 43
Settings Report............................................................................................................................... 44
Activity Report................................................................................................................................ 46
Diagnostic Report........................................................................................................................... 48
11 Maintenance and Service
Spare Parts Listing ......................................................................................................................... 49
12 Specifications and Warrant
Specifications ................................................................................................................................ 51
13 Index..................................................................................................................................................... 52
P/N 10096880 REV A
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3
Product Benefits
Advanced Design
The Antares uses surface mount electronic components to provide powerful features in a small package.
A multi-line LCD screen allows intuitive programming of all options.
Reliability
The gasket-enclosed Antares Warewash Dispenser is highly water resistant and the electronics are protected
within the enclosure. The readout gives confirmation of detergent and rinse signals.
Versatility
The Antares can be configured as a conductivity probe controlled unit or as a probeless, time-based
dispenser. It can accept a 100-249VAC nominal (+/- 10% fluctuation) main power input at 50 or 60 Hz.
Rinse and Detergent control signals are universal “machine interface” types that are capable of accepting
any voltage from 24 to 240 VAC nominal (+/- 10% fluctuation) or 24 VDC (+/- 10% fluctuation). Antares can
control either capsule or liquid detergents.
Cost Savings
A special Rinse Saver Feature prevents rinse additive waste during fills of the washer. Digital electronics
ensure accurate detergent control and minimize overuse. The Antares contains energy management features
which can be used to track water and power usage and cost per rack over time. Reports indicate percentage
of racks washed successfully and racks where alarms occurred.
Intelligence
The Antares includes a rack counter as a “standard” feature. A unique “De-Lime” mode allows for
safe washer cleaning without detergent waste.
Choice of Options
A full range of programmable options are included, such as Rinse Delay, Variable Alarm Volume, and Manual
Prime for both rinse and detergent. Hardware options include detergent tank and rinse probe temperature.
Easy Service/Repair
The Antares features convenient front access for all services. No internal access to the cabinet is required for
installation and routine maintenance. Spare parts are available in modular form for fast, convenient repairs.
System Specifications
Detergent input signal Rinse input signal
Tank fill input signal
24 to 250VAC 50/60 HZ 20mA
24 to 250VAC 50/60 HZ 20mA
24 to 250VAC 50/60 HZ 20mA
Motor/solenoid drive outputs for detergent and rinse
External solenoid output signal for rinse dissolver
24v DC Out
Conductivity probe for tank
Included
Optional temperature probe for rinse and wash tank Separate kit(s) required
Audible alarm within controller (single volume level) and external output for alarm (On/Off, no levels)
USB type A, used for USB drive storage and Flash programming LCD display, 8 line by 20 character with
adjustable contrast.
Multiple system configurations are available. Contact Hydro Systems customer service for more information.
P/N 10096880 REV A
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4
Overview
This chapter describes the hardware installation of the Antares. In this chapter, you will:
•
•
•
•
•
•
•
Wall-mount the Antares
Mount and install the probe (if applicable)
Mount and install the rinse injection fitting
Mount and install the detergent bulkhead fitting
Probe kit wiring guides
Install rinse and detergent supply and discharge tubes
Install solenoid (if applicable)
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Wall Mounting
1. Choose an installation location that is:
• Close to the product containers.
• At a reasonable height for easy maintenance access and does not interfere with opening of doors.
• Away from any direct sources of steam, water spray, and high temperatures.
• Close enough to the dish machine electrical control panel to allow dispenser wiring without use of an external junction box (not provided) wherever possible. Wire harness is 11.5 feet.
2. Using mounting bracket as a template, mark holes to drill into
mounting surface. For sheet metal mounting with screws and nuts,
drill 1/4” (6 mm) holes. For wall anchors, drill holes as appropriate
for anchors used.
3. Attach mounting bracket to mounting surface with hardware
provided.
4. Hang unit on bracket.
!
WARNING:
The Antares dispensing system
is intended to be installed by
experienced installers in
accordance with all applicable
electrical and plumbing codes.
All dish machine and dispenser
power must be disconnected
during installation and/or
any time the dispenser cabinet is
opened.
Mounting Bracket
Back of Unit
Hang unit from
this lip on to
Mounting
Bracket
Probe Mounting (Probe Operation and Out of Product Alarm in
Probeless Mode only)
The probe senses the detergent concentration. Correct probe
placement is critical for accurate detergent concentration control.
Always use the new probe provided with the dispenser.
1. Choose a mounting location that will allow the probe to be
completely immersed in the wash tank solution, in an area that has
a good flow of solution.
2. Check for a probe hole. Many dish machines will have knockouts
provided for probe installation and/or will have existing probes.
Previously punched probe holes may be suitable, but always
confirm that the probe will be immersed in the wash tank solution
before installing
3. If no suitable probe hole is present, drill a 3/8” hole in the center of
the probe location. Use a Greenlee (or similar) 7/8” hole punch to
cut the final hole.
4. Remove the probe retaining nut.
Figure 3-3 Mounting Bracket
Rubber Gasket
5. From inside the dish machine tank wall, insert probe (with rubber
gasket) into hole.
6. From outside the dish machine tank wall, install second rubber
gasket, plastic washer and probe retaining nut. Tighten finger-tight
only. Using a wrench, snug retaining nut without over tightening.
Dish Machine
Tank Wall
Lock
Washer
Retaining Nut
Plastic Washer
Nut
Rubber Gasket
Nut
Ring
Terminal
Figure 3-4 Probe Mounting
!
WARNING:
Do not over-tighten the retaining
nut!
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6
Rinse Injection Fitting
1. Choose a location to install the rinse injection fitting at least 6”
below the dish machine rinse plumbing vacuum breaker to conform
to plumbing codes. The injection fitting threads into 1/8” NPT female
threads. If the dish machine rinse plumbing is thin-wall pipe, use a
saddle clamp with a 1/8” NPT threaded hole. If an optional pressure
switch will be used, thread the injection fitting into one side of the
pressure switch water source fitting pipe tee.
2. Check for a tapped hole to accommodate the fitting. A suitable hole
must be at least 6” downstream from the solenoid valve and vacuum
breaker. On continuous rack, flight, or conveyor machines, be sure
this location is downstream from any rinse by-pass water pipe.
3. If no suitable hole exists, drill an 11/32” hole in the rinse plumbing
injection location.
4. Tap the hole with a 1/8” NPT tap.
5. Install the injection fitting. Use thread sealant to ensure a leak-free
assembly.
Detergent Bulkhead Fitting (Liquid Detergent Only)
Correct placement of the detergent bulkhead fitting is critical for
accurate detergent concentration control (in probe mode only).
1. Choose a mounting location that ensures the detergent bulkhead
fitting is:
• Above the water line in the tank.
• Close to the probe location (when possible).
• Discharging detergent directly into the wash tank and not on top of
any shelf areas or other obstacles that could prevent detergent from
falling directly into the wash tank.
2. Previously punched holes may be suitable, but always confirm that
the fitting is correctly placed.
3. If no suitable hole is available, drill a 3/8” hole in the center of the
detergent inlet location. Use a Greenlee (or similar) 7/8” hole punch
to cut the final hole.
4. Remove the detergent bulkhead fitting retaining nut.
5. From outside the machine, insert the detergent bulkhead fitting (with
rubber gasket) into hole.
6. From inside the machine, install the second rubber gasket, plastic
washer and plastic retaining nut. Tighten finger-tight, then snug
using wrench.
P/N 10096880 REV A
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Compression Fitting
(tube from pump)
Threads into
rinse plumbing
Figure 3-4 Rinse Injection Fitting
!
WARNING:
Follow the instructions provided
with your solid, powder, or slurry
feed system for solenoid equipped
units instead of using the following
section.
Figure 3-5 Detergent Bulkhead
Fitting
!
WARNING:
Do not over-tighten the retaining
nut! The installation instructions
for the detergent bulkhead
fitting are for liquid detergent
feed systems only. Follow the
instructions provided with your
solid, powder, or slurry feed
system for solenoid equipped
units.
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Rinse Probe Kit Wiring Guide
Disconnect all power to the unit before opening the front cover. Connect
the other end of the cable to the 10096829 rinse probe assembly using
the crimp-on spade connectors. Attach the two smaller connectors to
the rinse probe wires, and the two larger connectors to the 2-conductor
cable. (Polarity is not important).
Figure 3-6 Rinse Probe Kit
T/C Probe Kit Wiring Guide
Connect the end of the cable to the 10096824 rinse probe assembly
using the crimp-on spade connectors and ring terminals included in the
kit. Attach the two smaller spade connectors to the white thermistor
wires, and the two larger connectors to the green & white wires of the
4-conductor cable. (Polarity is not important).
Crimp the ring terminals to the black & red wires of the 4-conductor
cable and attach the ring terminals to the threaded studs of the
10096824 probe, using the nuts and lock washers provided. (Polarity is
not important)
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Figure 3-7 T/C Probe Kit
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Rinse and Detergent Supply and Discharge Tubes
1. Route the pump supply tubes from supply containers to the inlet (left) sides of each pump. Slip the tube
fully through the compression nut into fitting and tighten.
2. Route the pump discharge tubes to the outlet (right) sides of each pump. Slip the tube fully through
compression nut into fitting and tighten.
3. Route other end of the rinse pump discharge tube to the rinse injection. Slip the tube fully through
compression nut into the fitting and tighten.
4. Route the other end of the detergent pump discharge tube to the detergent bulkhead fitting. Slip tube
fully through compression nut into fitting and tighten.
NOTE: Supply and discharge tubes are not included with the standard unit.
from
water source
DM-6221
DM-6220
pump discharge tube connection
pump supply tube connection
to detergent feed bowl
Figure 3-8 Product Pickup and Discharge tubing Connections Connection
Solenoid Water Feed (Solenoid Equipped Units Only)
If you are using a solid, powder or slurry feed system, you will need a
water source for the dispenser solenoid valve. This water supply may be
hot or cold but, for safety reasons, should not come from the boosted
temperature rinse water line on high temperature dish machines.
The dispenser solenoid valve fittings are 1/4” (6mm) compression.
Typically, a saddle clamp is used for the solenoid valve water source. If
the plumbing is steel or brass, drill an 11/32” hole and tap for 1/8” NPT
threads.
!
WARNING:
If the water source is hot, use only
copper tubing. DO NOT use poly
tubing.
1. Install petcock valve to water source plumbing. Connect 1/4” copper
or plastic tube to the valve.
2. Route tube to dispenser solenoid valve. Slide tube into water inlet
side compression fitting and tighten.
3. Connect another 1/4” tube to the outlet side of the dispenser
solenoid valve and route to the water inlet connection for the feed
system.
4. Confirm that all compression fittings are tight.
5. Be sure to turn on water source valve prior to adjusting dispenser
settings.
P/N 10096880 REV A
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9
Overview
This chapter describes the electrical connections of the Antares. In this chapter, you will connect:
•
Probe wiring
•
Electrical connections
•
Main power wiring
•
Detergent signal wiring (probe and probeless modes)
•
Rinse Signal Wiring
NOTE: All electrical connections (except the probe) must be in either the dish machine control circuit panel or
an external junction box. Power cable (Type Y) is not field replaceable.
The dispenser is pre-wired with a multi-conductor electrical cable that must be run through a conduit to the
location where hard-wired connections are made on the dish machine.
Use a 1/2” (13 mm) ID water tight conduit meeting all local and national codes. A threaded fitting is present
on the bottom of the dispenser where the power cable exits to connect a 1/2” conduit fitting.
The probe wire is also pre-wired and should be routed to the probe location and cut to length if a probe is
used.
NOTE: The AC Mains are disconnected from the dispenser when the ON/OFF is in the OFF position. This is a
Type 1.A application.
Probe Wiring
1. Route the probe wire to the probe location. If you need to extend the probe wire, use high quality
corrosion resistant (waterproof is best) butt splices with a good quality crimping tool.
2. Strip wire ends and crimp on the ring lugs provided.
3. Connect the ring lugs to the probe with nuts and star washers provided. Be sure that connections are tight
and secure.
4. For optional rinse temperature probe, connect Black and Red wires from probe to internal interface
terminals Sensor 2, channel 1.
5. Connect Black and Red wires from probe to internal interface terminals Sensor 1, channel 1.
6. For optional tank temperature probe, connect Green and White wires from probe to internal interface
terminals Sensor 1, channel 2.
Rubber Gasket
Dish Machine
Tank Wall
Lock
Washer
Retaining Nut
Plastic Washer
Nut
Rubber Gasket
Nut
Ring
Terminal
Figure 4-1 Probe Wiring Sequence
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Electrical Connections
Table 4-1
Wire Colors Circuit Voltage Function
Blue 100-250 VAC 50/60 Hz Main AC Power Brown 100-250 VAC 50/60 Hz Main AC Power
Green/Yellow
---
Earth Ground
Yellow +24-VDC or 24-250 VAC, 50/60 Hz
Detergent Signal Trigger 1+
Yellow/White 24 VDC Negative or 24-250 VAC, 50/60 Hz Detergent Signal Trigger 1-
Purple +24-VDC or 24-250 VAC, 50/60 Hz Rinse Signal Trigger 2+
Rinse Signal
Trigger 2-
Purple/White 24 VDC Negative or 24-250 VAC, 50/60 Hz
Internal Connector
Main Power Wiring
Connect the blue wire to one side of the voltage source. Connect the
brown wire to the other line of the voltage source.
Main Power
Brown
Detergent Signal Wiring
The detergent signal input is an optically isolated signal input, include in
table internal terminal locations that draws no more than 20 mA. It is a
universal voltage input that accepts any voltage listed in Table 4-1.
Detergent Signal Wiring – Probe Mode
Typical wiring locations are dispenser detergent power supply (DPS1 &
DPS2) or the wash motor contacts in the dish machine control panel. This
power source is on when the dishwasher is running the wash pump.
Line
Blue
Line
Figure 4-2 Main Power
Connections
• Connect Yellow (+DC or AC) and Yellow/White (-DC or AC) colored
wires to detergent power supply.
Detergent Signal Wiring – Probeless Mode
On conveyor type dishwashers, the detergent signal must occur only once
per dish machine fill/drain occurrence–beginning when the dish machine
fills. Typical wiring locations are an “on light,” an on/off switch if present,
or an electrical tank heat circuit between the tank heater switch and the
thermostat. Each time this power source comes on and stays on for 10
seconds, the dispenser will feed the detergent initial charge amount.
On door-type dishwashers, connect this signal input to the dispenser
detergent power supply or the wash motor contacts in the dish machine
control panel. This power source is on when the dishwasher is running the
wash pump.
(+)Yellow
(-) White/Yellow
Line
Detergent Signal 24-240 VAC~50/60Hz
or 24 VDC
Figure 4-3 Detergent Signal Wiring
Diagram—Probe or Probeless
Mode
To facilitate Automatic Initial Charge on alternate machines or machines
that do not provide a rinse signal during the fill, connect the detergent
signal wires to a power source that occurs only once per fill/drain
occurrence beginning when the dish machine fills. Typical wiring locations
are a main ON/OFF switch or an on light.
• Connect Yellow (+DC or AC) and Yellow/White (-DCor AC) colored
wires to initial charge power source.
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Rinse Signal Wiring
The rinse signal input is an optically isolated signal input that draws no
more than 20 mA. It is a universal voltage input that accepts any voltage
listed in Table 4-1. Typical wiring locations are dispenser rinse power
supply (RPS1 & RPS2) or the rinse solenoid valve circuit in the dish
machine control panel. This power source is live whenever the dishwasher
is rinsing. When no suitable rinse signal connection is available, an optional
pressure switch may be used with a constant power source instead.
• Connect Purple (+DC or AC) and Purple/White (-DC or AC) colored
wires to rinse power supply (or constant power for pressure switch
installations).
• Interface board Output Wiring (internal Solenoid + options) 24V DC
Red = +DC, Black = -DC
• 6211 Output 1 - Int Solenoid, Output 2 - Ext Sol, Output 3 - Ext Alarm
• 6220 Output 1 - unused, Output 2 - Ext Sol, Output 3 - Ext Alarm
• 6321 Output 1 - Int Solenoid, Output 2 - Ext Sol 1, Output 3 - Ext Alarm,
Output 4 - Ext Sol 2
• 6330 Output 1 - Ext Sol 1, Output 2 - Ext Sol 2, Output 3 - Ext Alarm,
Output 4 -unused
(+) Violet
Line
(-) White/Violet
Rinse Signal 24-240 VAC~50/60Hz
or 24 VDC
Figure 4-4 Rinse Signal Wiring
Diagram
NOTE: If an external optional device
will be used, you must supply your
own wire.
Operating Modes
Overview
The Antares allows detergent control using two different modes:
1. Probe Mode—This mode requires a conductivity probe be mounted in the wash tank to measure
detergent concentration. Detergent is dispensed automatically when measured concentration levels fall
below the programmed set point.
2. Probeless Mode—No probe is required. An initial charge of detergent is dispensed when the machine
is filled and upon a specified signal from the dishwasher. Detergent dose is dispensed for a fixed
programmed time each time.
Rinse control and Rack counts are handled differently for each mode as described below.
Operating Modes: Probe Operation Mode
Detergent Control
In Probe Operating Mode, the controller begins monitoring the conductivity probe to determine detergent
concentration.
The detergent feed is activated as soon as the concentration calculated from the conductivity signal has gone
below the programmed set point and there is a detergent signal present. When the set point is reached the
detergent feed is de-activated.
The detergent signal from the washer should remain on while the wash tank motor is on,
otherwise the detergent feed will not activate. The detergent signal is typically wired to a power source
that is on when wash pump is running.
Low Detergent Alarm
If the conductivity is below the set point and has not increased by 10% within a programmed number of
racks, a visible and audible alarm will be activated. The alarm will sound at the end of each rack until the
conductivity rises by 10%. If the conductivity has not increased by 10% for twice the preset number of racks,
an alarm will be activated and the detergent feed will stop. Operator intervention is required to restart the
detergent feed.
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Operating Modes: Probe Operation Mode
Rinse Control
In Probe Operating Mode, rinse signal input controls the rinse output. When the rinse signal is present, the
rinse pump will run at the programmed speed until the rinse signal goes off. This varies depending on the
selected rinse feed option for door machines.
Conveyor Machines
Rack Counts
For conveyor machines, conveyor time is defined as the time it takes to move one rack length. A programmed
conveyor time setting is used to count the number of racks on a conveyor machine. A rack is counted when
the rinse on time equals the programmed conveyor time.
Tank Change Interval
To signal an alarm when it is time to change the tank water, a tank change interval can be used in conjunction
with number of racks run since the initial charge. (In Probe Mode, this will require a separate initial fill signal to
determine the initial charge.)
Rinse Pump
Rinse Saver is not a feature of conveyor machines. Instead, the rinse pump will run continuously as long as
the rinse signal is active. However, the rinse pump will only operate if a detergent signal has occurred within
the previous 90 seconds.
Door Machines
Rack Counts
For door machines, a rack count will be registered each time the rinse signal toggles from Off to On.
To signal an alarm when it is time to change the tank water, a tank change interval can be used in conjunction
with number of racks run since the initial fill.
Rinse Delay Time
A rinse delay of 0-19 seconds can be programmed for door machines. The rinse delay will occur at the
beginning of each rinse signal input.
Rinse Saver
The pump will only be allowed to operate continuously for a maximum of 20 seconds. After 20 seconds, the
rinse signal input must toggle Off and back On again. Please note, this will also cause the rack count to be
incremented
The Rinse Pump will only operate if a detergent signal has occurred within the previous 90 seconds.
Rinse Feed Option
There are two options for the Rinse Pump to activate. Option 1 (Rinse on Rinse) will run the Rinse Pump each
time the Rinse Signal activates (for the duration of time the signal is present). Option 2 (Rinse on Det) will
run the rinse pump for a fixed time of 12 seconds each time the Detergent Signal activates. Please note, the
Detergent Signal must be toggled On/Off for the rinse pump to run again. With each toggle, the rack count
will be incremented.
Pulse Feed
Pulse Feed is used only with capsule-type detergent in Probe Operating Mode. If the conductivity reading is
within the set point by a user-specified percentage, the detergent feed will be cycled On and Off (pulsed) at
a user-selected frequency. Otherwise, the detergent feed will be on continuously. This allows the controller to
gradually reach the set point without overshooting. If it is turned on, the user must choose between one of
seven different fixed options for frequency and percentage with the set point. (For example, if the reading is
within 80% of the set point, the default option is 2 seconds on, 6 seconds off.
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Operating Modes: Probeless Operation Mode
Initial Charge
Door Machines
Whenever the dispenser receives a rinse signal that was not preceded by a detergent signal within 90
seconds prior (as in an initial fill), an automatic initial charge occurs. The automatic initial charge consists of
disabling the rinse feed and feeding detergent for the preset amount of time programmed for detergent initial
charge. Normal rinse signal activations within 90 seconds after a detergent signal will not trigger an initial
charge.
A five minute lockout timer begins at the start of the initial charge to prevent additional triggering if multiple
rinse signals are detected during fill.
Alternate Door Machines
An Automatic Initial Charge in a Alternate Door machine occurs each time the dispenser receives a detergent
signal input (with 2 second qualification). The detergent feeds for the programmed time for initial charge.
Conveyor Machines
Each time the dispenser in a conveyor machine receives a detergent signal input (with 3 second qualification)
that remains on for 10 seconds continuously, an automatic initial charge occurs. The detergent feeds for the
programmed time for detergent initial charge.
The rinse pump is locked out during the detergent initial charge if the rinse signal was previously on. When
the initial charge is complete, the rinse pump will not turn back on until the rinse signal is toggled Off
to On.
Because the initial charge will occur each time a detergent signal occurs, the source of the detergent signal
must remain on for the duration of time the tank is full, or must not occur more than one time per machine
fill. If the detergent signal is toggled and qualified for 3 seconds, then continuously on for 10 seconds,
the dispenser will receive another signal. If this happens before the initial charge completes, it will run the
detergent for another initial charge cycle.
The initial charge will run the full charge time regardless if the detergent signal is turned off prior to
completion.
On a conveyor machine, the detergent signal is typically wired to an “on light” or an electrical tank heat on/off
switch. Each time the power source comes on, the dispenser feeds the detergent initial charge amount.
If Manual Initial Charge is selected, there is no automatic initial charge.
Detergent Dose
Door Machines
When the detergent signal on a door machine is activated with (3 second qualification) a detergent dose of a
programmed time will occur once per programmed detergent dose rack interval. The rinse signal must then
activate to run the rinse pump before detergent can run again.
Door Machines with No Rinse Signal on Fill (Alternate Door machines)
If a door machine has no rinse signal upon fill, select this option. In an Alternate Door Type dishwasher
Detergent is dispensed when the Rinse Signal is activated based on the detergent dose interval and detergent
dose time.
Conveyor Machines
On a conveyor machine, a detergent dose of a programmed time will occur when the accumulated Rinse On
signal time reaches the conveyor rack time multiplied by a programmed detergent dose interval (1, 2, or 3
racks). The rinse signal does not need to be toggled off and on for another dose to occur.
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Operating Modes: Probeless Operation Mode
Low Detergent Alarm Threshold
A low detergent alarm is available for Probeless Operating Mode if a conductivity probe is installed in the
same manner as for Probe Operating Mode. When the probe is connected, it senses detergent conductivity at
20 different preset threshold values (0-19). Each setting is equivalent to a calibrated conductivity value divided
by 10 (i.e., the default setting of 5 is equal to a conductivity setting of 50). If the conductivity goes below the
setting and remains there without rising at least 10% for a programmed number of racks, a visible and audible
alarm will be activated. The alarms will remain on until the conductivity rises above the threshold point. If the
conductivity has not increased for twice the preset number of racks, an Overfeed Alarm will be activated and
the detergent feed will stop. Operator intervention is required to restart detergent feed.
Rinse Control
In Probeless Operating Mode, rinse signal input controls the rinse output. When the rinse signal is present, the
rinse pump will run at the programmed speed until the rinse signal goes off. This varies depending on the
selected rinse feed option for door machines.
Rack Counts
Door Machines
For door machines, a rack count will be registered each time the rinse signal toggles from Off to On. Door
machines include a rinse feed option which, when set to Rinse on Det, increases the rack count when the
detergent signal toggles from Off to On.
Alternate Door Machines
a rack count will be registered each time the rinse signals toggles from Off to On.
Conveyor Machines
For conveyor machines, conveyor time is defined as the time it takes to move one rack length. A programmed
conveyor time setting is used to count the number of racks on a conveyor machine. A rack is counted when
the rinse on time equals the programmed conveyor time.
Rinse Delay Time (Door Machines Only)
A rinse delay of 0-19 seconds can be programmed for door machines. The rinse delay will occur at the
beginning of each rinse signal input.
Rinse Saver (Door Machines Only)
The pump will only be allowed to operate continuously for a maximum of 20 seconds. After 20 seconds, the
rinse signal input must toggle Off and back On again. Please note, this will also cause the rack count to be
incremented
The Rinse Pump will only operate if a detergent signal has occurred within the previous 90 seconds.
Rinse Feed Option (Door Machines Only)
There are two options for when the Rinse Pump will activate. Option 1 (Rinse on Rinse) will run the Rinse
Pump each time the Rinse Signal activates (for the duration of time the signal is present). Option 2 (Rinse on
Rinse) will run the rinse pump for a fixed time of 12 seconds each time the Detergent Signal activates. Please
note, the Detergent Signal must be toggled On/Off for the rinse pump to run again. With each toggle, the rack
count will be incremented.
To signal an alarm when it is time to change the tank water, a preset tank change interval can be used in
conjunction with accumulated racks since the initial fill.
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Programming Menus, Screens, and Setup
Start-up Splash Screen
At start-up, the controller displays a splash animation consisting of a short series of bitmap images that
identify the manufacturer and device. Upon the initial start-up, this screen defaults to allow selection for
language of operation. Additional language choices can be selected if a USB Language Key is available and
selectable from the menu at power up.
Pressing any key during boot-up skips the splash screen and takes the user to the date and time input
screen.
Language Selection
The language selection screen follows the splash screen at the first
power-up or when a USB drive is in place at power-up. After that, the
splash screen leads to the Date and Time Set screen.
The language selection screen provides a selectable menu for the
languages that are available on the device (or on a language key if one
is installed prior to power-up). The screens will always include English
and one additional language as default selections. In North America, the
additional default language option is Spanish. In Europe, it is German.
Language files have an .LNG extension. Additional languages may be
downloaded from a USB Language Key.
To load, power must be turned off. Connect the Language Key and
start up. Select a language from the list and load onto the controller.
Once a language has been selected, it replaces the second default
language choice and becomes the selected language for this controller.
English will always remain one of the available default languages. The
USB Language Key can be removed as soon as the Date and Time Set
screen appears.
LANGUAGE
ENGLISH
SPANISH
Default
No USB Key Installed
LANGUAGE
ENGLISH
SPANISH
FRANCAIS
DEUTSCH
SVENSKA
PORTUGUESE
With USB Key Installed
DATE & TIME
▼
< 2013-02-15 > <20:00>
▼
Date and Time Set
The start-up continues with the Date and Time Set screen. The date
follows the ISO 8601 standard format with four digits for the year
followed by two digits for the month and two digits for the day. (e.g.
2013/02/15). The time also follows an ISO 8601 standard, but is limited
to hours and minutes on a 24-hour clock (for example, instead of
8:00pm, you would enter 20:00).
YYY-MM-DD
HH:MM
Date and Time
ERROR
INVALID
DATE/TIME
If a date is entered that is not valid, an error message will appear. Select
Enter or Back to return to the Date and Time Set screen.
Error
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Home Screen
The home screen displays information during periods of activity,
including company name, rack count, operating mode, tank
conductivity and temperature, rinse temperature, pump activity, and
signal activity. Two distinct options for additional features can be
accessed by the press of a button.
The display is in ready state when a pump is enabled in the
configuration and the pump name is shown. The display is in active
state when a pump is running and the pump name is inversely
displayed. Pump names show the first three characters of the pump’s
name. (Keep this in mind when naming pumps.) If a pump is not
enabled, the three character pump name will be blank.
NOVA CONTROLS
Racks: 00000PROBE
Cond:000 WTemp:000
Setpt:000 RTemp:000
Signl: 1
0
Pump: DET RIN SAN
Alarm:
** LOWDET **
If enabled in the installer setup menu, signal states are displayed as
either 0 or 1.
Most recent alarms will be displayed in the alarm status line, when
there is an active alarm. If there is no active alarm, this area is blank.
(See the section on Alarms for a list of all possible alarms.)
The rack count is displayed in five digits.
If enabled at system setup, conductivity, wash tank temperature, and
rinse temperature are all options for display.
Keypad, Menus, and Symbols
The keypad is designed for easy operation. Directional keys (Up, Down, Left, Right) let you navigate through
menus. The Enter key allows you to enter commands and choices as well as start or stop actions, and the
Back key takes you to your previous screen.
Within the display, the selection box highlights your current menu selection. You can change this by using the
directional keys on the keypad. Additionally, there are two types of arrows that you may see on the display-Edit Value and Scroll arrows. When the display shows the Edit Value arrows, use the directional keys to adjust
the given value shown. When the Scroll arrow is present, you can use the directional keys to view additional
items or options. Flashing black bars indicate when the pump is running.
Keypad Buttons
BACK
ENTER
Selection Box Edit Value Arrows Scroll Arrows Flashing Bars
UP/DOWN
LEFT/RIGHT
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Navigation to User/Program Menus
Keypad Buttons
Press any navigation key to access the program menu. Additional
menus provide access to features available to the installer and
manager. If no selection is made within 15 seconds, the home screen
will return.
BACK
ENTER
Press Back to immediately access the user menu. If no selection is
made within 15 seconds, the home screen will return.
UP/DOWN
LEFT/RIGHT
Power Saver
The power saver feature activates after fifteen minutes of inactivity. In
Power Saver Mode, the backlight turns off but the display and green
power-on LED remain active. Pressing any button returns the controller
to normal operation.
USER MENU
USER PRIME PUMPS
DE-LIME CYCLE
MAX DETERGENT TIME
MANUAL INITIAL CHRG
User Menus
User menus are available to the operator/user in the kitchen facility
and do not require a password. They allow menu selection as well as
inputs. They will typically be in the format of a double-height header
with information or menu selections in single lines below.
PROGRAM MENU
MANAGER REPORTS
INSTALLER MENU
When the user menu option is selected from the home screen, the
user menu screen is displayed. Each line in this screen (aside from the
heading) is a menu item and can be selected.
User Prime Pumps
This screen allows the user to prime one or more pumps (not simultaneously) from a selection. This screen
is only available if it has been enabled from the programming menu. The number of pumps in the list will be
determined by the total number of pumps available within the system. The list will consist of a pump number
and name (if a name has been input). The pump name will display in the language of input.
Once you have selected the appropriate pump, press Enter to start priming. Press Enter again to stop. Press
Back to exit.
When priming a pump, an animation will appear on the pump line and will stop once priming is finished. Prime
speed for peristaltic pumps is 110 RPM (full speed).
If the user prime has not been enabled, a message screen will appear noting that it has been disabled. Enter
or Back will return you to the previous menu.
NOTE: The pump name will not appear unless input
by the installer or as part of a setup upload and will
SET PRIME PUMP
PRIME
appear in the language in whgich created.
P1DETERGENT
P2RINSE
P3SANITIZER
P1DETERGENT
<EXITSTART/STOP>
Flash animation (moving black bars) will indicate
pump running.
SET PRIME PUMP
DISABLED
<EXIT
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De-Lime Cycle
You can de-lime from the De-Lime Cycle screen by selecting Enter to
begin. The de-lime cycle is ten minutes. During this time all dispenser
operation stops. Select Back to return to user settings.
After starting the cycle, the screen will change as shown and begin
counting down the ten-minute interval. To cancel early, select Exit.
Otherwise, the screen will return to the home screen and restore
normal operation of the dispenser upon completion.
Max Detergent Time
In Probe Operating Mode, the Max Detergent Time screen displays the
longest time in minutes and seconds that the detergent feed has had
to run to satisfy the set point. Press Enter to reset the value to “0”, or
select Exit to return to the user settings menu.
START DE-LIME
THIS WILL STOP
ALL OPERATION
CONTINUE?
<EXITSTART/STOP>
DE-LIME CYCLE
TIME REMAINING:
09:59
<EXIT
MAX DET TIME
Manual Initial Charge
Manual initial charge is available in Probeless Mode only. Set the
dispensing time for detergent from the program menu. All dispenser
operation is stopped. Select Enter to start the charge or Back to return
to user settings.
Once the cycle begins, the screen will change as shown and begin
counting down the charge time interval. To cancel the cycle early and
return to the user mode menu, select Exit. When the cycle is complete,
the display will return to the home screen and restore normal operation
of the dispenser.
05:00 MM:SS
<EXITRESET>
MANUAL CHARGE
DO YOU WISH
TO START MANUAL
INITIAL CHARGE?
<BACKENTER>
MANUAL CHARGE
TIME REMAINING:
199 SEC
<EXIT
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Programming menus are password protected. The default passwords
(0123 - Manager, 01234 - Installer) are shipped with the device and
works until a new password is selected by the installer or technician.
PROGRAM MENU
MANAGER REPORTS
INSTALLER MENU
Manager Reports
The kitchen manager can download a summary report to a USB key
using the 4-digit password set at installation. This password can be
changed in the installer menus.
MGR PASSWORD
Download Productivity Report

The data generated in the reports is based on a date range. The default
date range is from the last entered from date to the current date. The
installer may change the default range if desired. Once the date range
and name have been entered, all reports are written to the drive. If
an invalid date/time has been entered, the error screen will appear.
The only report that the manager is allowed to download is the
Productivity Report. See the installer menu for additional reports
available.
<0123>

<BACKENTER>
Mnnager Password
REPORT DATE
FROM:

This screen prompts the manager to install a USB key. Once the report
has been downloaded, the screen reverts to the user settings menu.
The report is based on formula run data stored in the controller’s
memory. Once the files have finished writing, the user is returned to the
main menu. The last file name entered will be shown upon entering the
report name screen (unless the controller is reset to factory defaults).
<2012-01-01>

<BACKENTER>
Report Date (From)
TO:
REPORT DATE

<2012-05-28>
Installer Password

The installer uses this screen to input the appropriate 5-digit password
for operation. This password is either the default password shipped
with the device, or a password programmed in a previous operation.
Once the password is entered, the installer main menu screen appears.
From here, the installer will adjust settings, input values, or perform
data functions.
NOTE: To input a password, use the Up/Down keypad buttons to
change character (shown on screen display with “Edit Value Arrows”)
and Left/Right keypad buttons to change digit.
!
<BACKENTER>
Report Date (To)
REPORT NAME
<REPORT>
<BACKENTER>
Report Name
INSTL PASSWORD

WARNING: The password must be remembered or the controller
must be shipped back to the factory to be reset.
<01234>

<BACKENTER>
Installer Password
INSTALLER MENU
CONFIG SETTINGS
PROGRAM SETTINGS
ALARM SETTINGS
INSTALLER SERVICE
INITIAL SYSTEM SETUP
DATA TRANSFER
Installer Main Menu
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The configuration settings allow the installer to provide service
operations or view details of the system. When programming the
dispenser for a new installation always set the configuration settings
first. Conveyor rack time appears only for conveyor machines and
alternate door machines. Initial charge appears only in Probeless
Mode. Pulse feed only appears for capsule detergent types.
Detergent Control
The detergent control menu is where the installer sets the operating
mode (Probe Mode or Probeless Mode). Whichever mode is selected
determines which settings are available under the program menu.
Use the Up and Down arrow buttons to select the mode and select
Enter to accept the setting. Select Back to return to the previous menu.
Machine Type
The machine type menu is where you select the machine type (Door,
Conveyor or Alternate Door). Alternate Door refers to those door
machines that do not provide a rinse signal during the fill.
Whichever mode you select determines which settings are available
under the program menu.
CONFIG SETTINGS
DETERGENT CNTRL
MACHINE TYPE
DETERGENT TYPE
ALARM OPTION
UNITS OF MEASURE
<AUTO SWITCH MODE>
Configuration Settings
DETERGENT CNTRL
PROBE
PROBELESS
<BACKENTER>
Detergent Control
MACHINE TYPE
Detergent Type
DOOR
CONVEYOR
ALTERNATE DOOR
Pulse Feed Settings
When the detergent type selected is capsule, you can set the pulse
feed to adjust the length of time the detergent feeds (that is, the
pulse) and the interval between each pulse. These settings will vary
depending upon the strength of your detergent and the distance
between the product container and the machine. (The default setting
is 2-ON, 6-OFF, 80% Setpoint.) Select Off to turn the pulse feed option
off.
Use the Up and Down arrow buttons to select the and select Enter to
accept the setting or Back to return to the previous menu.
<BACKENTER>
Machine Type
DETERGENT TYPE
LIQUID
CAPSULE
<BACKENTER>
Detergent Type
PULSE FEED
OFF -NO PULSE FEED
1-ON 9-OFF 50% SPT

1-ON 9-OFF 70% SPT
2-ON 6-OFF 50% SPT
2-ON 6-OFF 80% SPT (DEFAULT)

Enter to accept the setting or Back to return to the previous menu.

DISP LIVE COND
DISP RINSE TEMP
USER PRIME PUMPS
INITIAL CHARGE
<CONV RACK TIME>
<PULSE FEED>
<THIRD PRODUCT>
Enter to accept the setting. Select Back to return to the previous menu.
The machine type menu is where you specify which type of detergent
you will use (liquid or capsule). Whichever detergent type you select
determines which settings are available under the program menu.

Configuration Settings
4-ON 4-OFF70%SPT
6-ON 4-OFF80%SPT
6-ON 1-OFF90%SPT
Pulse Feed Settings
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Alarm Options
This alarm options menu specifies the options for the internal audible
alarm and external alarm signal.
Use the Up and Down arrow buttons to select the mode and and select
Enter to accept the setting or Back to return to the previous menu.
ALARM OPTION
OFF
INTERNAL
EXTERNAL
BOTH
<BACKENTER>
Alarm Options
Set Units of Measure
The device defaults to pounds and ounces (standard, or imperial units
of measure), but can be changed to kilograms and milliliters (metric
units).
Auto Switch Mode
Use the auto switch mode menu to specify the conditions under which
you wish the machine to signal a switch from Probe Mode to Probeless
Mode. In the event the probe fails to provide valid conductivity readings
for a specified number of racks due to fouling or other issues. The
controller prompts the user to switch to Probeless Mode.
Before enabling the auto switch, you should first set the controller
for Probeless Mode, enter the desired programming and verify the
dishwasher runs correctly. If the user does not acknowledge the auto
switch alert within one minute, the controller will dismiss the alert and
continue operating in Probe Mode. The Mode will never switch to
Probeless Mode without the user accepting the change.
UNITS - MEASURE
SAE/IMPERIAL (LB/OZ)
METRIC (KG/ML)
<BACKENTER>
Set Units of Measure
AUTO SWITCH MODE
ENABLE
DISABLE
<BACKENTER>
Auto Switch Mode
The auto switch is tied to the probe faulty alarm. This alarm
allows a minimum and maximum range of conductivity which,
if exceeded, triggers the alarm. This will prompt a switch to
Probeless Mode.
CONVEYOR TIME
In the conveyor machine setting, the conveyor rack time menu lets
you set the number of seconds it takes for the conveyor to move one
rack at a single rack length’s distance. The range of adjustment is 1-29
seconds. The default is 10 seconds. When the machine type is set
to the alternate door setting, enter the final rinse time for proper rack
counting.
Press Up and Down to adjust each digit and Right to move to the next
digit. Select Enter to accept the setting or Back to cancel and return to
the previous menu.
Initial Charge
In Probeless Mode, use the initial charge menu to set whether you want
the initial detergent charge to be manual or automatic.
Press Up and Down to select an option. Select Enter to accept the
setting or Back to return to the previous menu.
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
Conveyor Rack Time
<00
SEC>

<BACKENTER>
Conveyor Rack Time
INITIAL CHARGE
AUTOMATIC
MANUAL
<BACKENTER>
Initial Charge
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Initial Charge (continued)
Door Machines
For door machines, automatic initial charge is triggered by the rinse signal. Whenever the dispenser receives
a rinse signal without first receiving a detergent signal within 90 seconds prior, as it would on initial fill, the
automatic initial charge is triggered. This consists of disabling the rinse feed and feeding the detergent for
the preset initial charge time. There will be a one-second signal qualification prior to the activation of the
auto initial charge. A five-minute lockout timer begins at the start of the initial charge to prevent additional
triggering.
Conveyor Machines
For conveyor machines, automatic initial charge is triggered by the detergent signal. Whenever the dispenser
receives a detergent signal input that remains on continuously for 10 seconds, the automatic initial charge
is triggered. This consists of disabling the rinse pump for 90 seconds (or longer, depending on the detergent
initial charge time) and feeding the detergent for the preset initial charge time. There will be a three-second
signal qualification prior to the activation of the auto initial charge. Because this occurs each time there
is a detergent signal, the source of the signal must remain on for the duration of the time the tank is full.
Otherwise, there must not be more than one detergent signal per machine fill.
DISP LIVE COND
Display Live Conductivity
You can use the display live conductivity menu to enable or disable the
display of the live conductivity tank reading on the home screen.
Display Live Rinse Temperature
You can use the display live conductivity menu to enable or disable
the display of the live rinse temperature reading on the home screen.
Optional Rinse Temperature probe kit is required.
ENABLE
DISABLE
<BACKENTER>
Display Live Conductivity
DISP RINSE TEMP
ENABLE
DISABLE
<BACKENTER>
Display Live Rinse Temperature
Third Product Run
The third product run menu can be used to specify when the third
product pump should run. Choose to run the third product pump either
with the rinse pump or the detergent pump.
User Prime
You can use the user prime menu to enable or disable user prime. The
default setting is disabled. Only one item can be selected as “on,” and
when one is selected, all others turn off.
3RD PRODUCT RUN
RINSE
DETERGENT
<BACKENTER>
Third Production Run
USER PRIME
DISABLE
ENABLE
LIMITED 30 SEC
<BACKENTER>
User Prime
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Program Settings (Probe Mode Only)
PROG SETTINGS
DETERGENT SETPNT
DETERGENT SPEED
RINSE PUMP SPEED
RINSE FEED OPTION
RINSE DELAY TIME
Detergent Set Point
When operating in Probe Mode, the detergent set point menu displays
the current tank reading and programmed set point. From this menu,
you can choose to manually add more detergent, set the set point
value, or use the current tank reading as the set point.

THIRD PROD SPEED
Program Settings (Probe Mode Only)
DET SETPOINT
MANUAL ADD PROD
ENTER SET POINT
USE TANK READING
Manually Add Product
TANK READING: 000
SET POINT:
000
The installer can increase the product and view the live tank reading
simultaneously by selecting the manually add product option from
the detergent set point menu. Press Enter to start detergent output.
This will add detergent until the Enter button is pressed again to stop
output. If not pressed, detergent output stops automatically after 30
seconds. Select Exit to return to the previous menu.

The program settings menu contains all adjustment options for
operating in Probe Mode. (The rinse feed option and rinse delay time
only appear when the system is configured for a door machine.)
Detergent Set Point
MANUAL ADD
TANK READING: 000
<EXITSTART/STOP>
To manually enter a value for the detergent set point, use the Up and
Down arrows to scroll through the digits, and Right to move to the next
digit. (The range of adjustment is 0-100.) Select Enter to accept the
setting or Back to cancel and return to the previous menu.
Manually Add Product
ENTER SETPNT

Enter Set Point
<000>

Use Tank Reading
Selecting the use tank reading option from the detergent set point
menu will change the set point value to the current tank reading. Press
Enter to confirm your selection. After the set point is set, the display
automatically returns to the detergent set point menu.
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<BACKENTER>
Enter Set Point
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Detergent Pump Speed
DETERGENT PUMP
SPD
Detergent Pump Speed (optional) Selecting detergent pump speed
allows you to view and adjust the detergent pump speed (Nonsolenoid). Select Enter to change the speed. (The range of adjustment
is 0.5 to 110.0 RPMS).
Selecting To Test from the detergent pump speed menu displays the
test pump menu (below). Press Enter to start and stop the pump at the
current speed set. After 30 seconds the pump stops automatically.
<BACKENTER>
Detergent Pump Speed
DETERGENT PUMP
SPD

To manually enter a value for the detergent pump speed, use the Up
and Down arrows to scroll through the digits, Right to move to the next
digit, and Enter to accept the setting. (The range of adjustment is 0.5
to 90.0 RPMs. Adjustments are in intervals of 0.5.) Select Exit to cancel
and return to the previous menu.
20.5 RPM
TO TEST
00.0
RPM

<BACKENTER>
Detergent Pump Speed (Enter Value)
TEST PUMP
Rinse Pump Speed (Probe Mode)
20.5 RPM
Selecting the rinse pump speed option from the menu allows you to
view and adjust the rinse pump speed. Select Enter to change the
speed.
To manually enter a value for the rinse pump speed, use the Up and
Down arrows to scroll through the digits, Right to move to the next
digit, and Enter to accept the setting. (The range of adjustment is 0.5
to 90.0 RPMs. Adjustments are in intervals of 0.5.) Select Exit to cancel
Selecting To Test from the rinse pump speed menu displays the test
pump menu (below). Press Enter to start and stop the pump at the
<EXITSTART/STOP>
Detergent Pump Speed (Test Pump)
RINSE PUMP SPD
20.5 RPM
TO TEST
<BACKENTER>
Rinse Pump Speed
RINSE PUMP SPD
Rinse Feed Option (Probe Mode)
Selecting the rinse feed option from the program settings menu allows
you to view and adjust the settings that determine when the rinse feed
is activated. Choosing the rinse on rinse option will run the rinse pump
each time the rinse signal activates, for the duration of the signal.
Choosing the rinse on detergent option will run the rinse pump for each
time the detergent signal activates, a fixed time of twelve seconds.
00.0 RPM
<BACKENTER>
Rinse Pump Speed (Enter Value)
TEST PUMP
Use the Up and Down arrows to make your selection and Enter to
accept the setting. Press the Back button to return to the previous
menu.
20.5 RPM
<EXITSTART/STOP>
Rinse Pump Speed (Test Pump)
RINSE FEED OPT
RINSE ON RINSE
RINSE ON DET
<BACKENTER>
Rinse Feed Option
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
25
RINSE DELAY TIME
When the rinse feed option is set to rinse on rinse for door machines,
you the rinse delay time menu allows you to minimize rinse product
waste by injecting product only during the final specified seconds of
each rack.

Select Enter to change the rinse delay time. Use the Up and Down
arrows to scroll through the digits, Right to move to the next digit,
and Enter to accept the setting. (The range of adjustment is 0 to 19
seconds.) Select Back to cancel and return to the previous menu.
<000 SEC>

<BACK
ENTER>
Rinse Delay Time
3RD PRODUCT SPD
110 RPM
TO TEST
Third Product Pump Speed (Probe Mode)
Selecting the third product pump speed option from the program
settings menu allows you to view and adjust the third product pump
speed. Select Enter to change the speed.
<BACKENTER>
Third Product Pump Speed
3RD PRODUCT SPD
To manually enter a value for the third product pump speed, use the Up
digit, and Enter to accept the setting. (The range of adjustment is 2 to
110 RPMs. Adjustments are in intervals of 1.) Select Exit to cancel and
return to the previous menu.

Selecting To Test from the third product pump speed menu displays
the test pump menu (below). Press Enter to start and stop the pump at
the current speed set. After 30 seconds the pump stops automatically.
00.0 RPM

<BACKENTER>
Third Product Pump Speed (Enter Value)
TEST PUMP
110 RPM
Program Settings (Probeless Mode Only)
The program settings menu contains all adjustment options for
operating in Probeless Mode. (The rinse feed option and rinse delay
time only appear when the system is configured for a door machine.)
<EXITSTART/STOP>
Third Product Pump Speed (Test Pump)
PROG SETTINGS
Selecting the detergent initial charge option from the program settings
menu allows you to set the detergent feed time in seconds. Select
Enter to change the charge time. Use the Up and Down arrows to scroll
through the digits, Right to move to the next digit, and Enter to accept
the setting. (The range of adjustment is 0 to 199 seconds and the
default is 12 seconds.) Select Back to cancel and return to the previous
menu.
DET INITIAL CHARGE
DETERGENT DOSE
DET DOSE INTRVAL
LOW DET THRSHLD
RINSE PUMP SPEED

Detergent Initial Charge

RINSE FEED OPTION
RINSE DELAY TIME
3RD PROD PUMP SPEED
Program Settings
DET INIT CHARGE

012 SEC

<BACKENTER>
Detergent Initial Charge
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
26
Select Enter to change the charge time. Use the Up and Down arrows
to scroll through the digits, Right to move to the next digit, and Enter to
accept the setting. (The range of adjustment is 0 to 19 seconds and the
default is 2 seconds.) Select Back to cancel and return to the previous
menu.
Detergent Dose Interval
In a door machine, a rack is counted each time the door is opened and
closed.
The available dose intervals are every rack, every second rack, or every
third rack, so the range for this setting is 1-3.
<BACKENTER>
Detergent Dose
DET DOSE INTRVL
1 RACKS

To manually enter a value for the rinse pump speed, use the Up and
Down arrows to scroll through the digits, Right to move to the next
digit, and Enter to accept the setting. (The range of adjustment is 0.5 to
59.5 RPMs. Adjustments are in intervals of 0.5.) Press Back to cancel
Selecting To Test from the rinse pump speed menu displays the test
pump menu (below). Press Enter to start and stop the pump at the
Rinse Pump RPM Settings Guide
MLS DESIRED PER RACK
1.5
2
2.5
3
6
20
30
40
50
60
8
15
23
30
38
10
12
18
24
12
10
15
14
9
13
15
8
16
8
18
20
RINSE PUMP SPD
20.5 RPM
TO TEST
<BACKENTER>
Rinse Pump Speed

Selecting the rinse pump speed option from the detergent set point
menu allows you to view and adjust the rinse pump speed. Select Enter
to change the speed.
1
Detergent Dose Interval
RINSE PUMP SPD
Rinse Pump Speed (Probeless Mode)
FINAL RINSE TIME
02
SEC

<BACKENTER>
Selecting the detergent dose interval option from the program settings
menu allows you to determine when a detergent dose occurs. In a
conveyor machine, the detergent dose occurs when the accumulated
rinse time (either continuous or with interruptions) is equivalent to the
rack time multiplied by the detergent dose interval you set here.
DET DOSE

Selecting the detergent dose option from the program settings menu
allows you to set the amount of detergent dispensed in each dose.
(The amount of dose time required depends on the detergent dose
interval, which is set from the detergent dose interval option on the
settings menu.)

Detergent Dose
00.0 RPM

<BACKENTER>
Rinse Pump Speed (Enter Value)
TEST PUMP
20.5 RPM
<EXITSTART/STOP>
Rinse Pump Test (Test Pump)
3.5
4
4.5
5
45
53
60
30
36
42
48
54
60
20
25
30
17
21
26
35
40
45
50
30
34
39
43
12
16
20
11
15
19
24
28
32
36
40
23
26
30
34
38
7
10
13
17
20
23
27
30
33
6
9
12
15
18
21
24
27
30
PUMP RMP SETTINGS
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
27
Rinse Feed Option (Probeless Mode)
Selecting the rinse feed option from the program settings menu allows
you to view and adjust the settings that determine when the rinse feed
is activated. Choosing the rinse on rinse option will run the rinse pump
each time the rinse signal activates, for the duration of the signal.
Choosing the rinse on detergent option will run the rinse pump for each
time the detergent signal activates, a fixed time of twelve seconds.
RINSE FEED OPT
RINSE ON RINSE
RINSE ON DET
<BACKENTER>
Rinse Feed Option
Use the Up and Down arrows to make your selection and Enter to
accept the setting. Press the Back button to return to the previous
menu.
RINSE DELAY TIME
<BACK

When the rinse feed option is set to rinse on rinse for door machines,
you the rinse delay time menu allows you to minimize rinse product
waste by injecting product only during the final specified seconds of
each rack.
<000 SEC>

ENTER>
Rinse Delay Time
3RD PRODUCT SPD
110 RPM
Select Enter to change the rinse delay time. Use the Up and Down
and Enter to accept the setting. (The range of adjustment is 0 to 19
seconds.) Select Back to cancel and return to the previous menu.
TO TEST
<BACKENTER>
Third Product Pump Speed
Third Product Pump Speed (Probeless Mode)
3RD PRODUCT SPD
Selecting the third product pump speed option from the program
settings menu allows you to view and adjust the third product pump
speed. Select Enter to change the speed.

To manually enter a value for the third product pump speed, press Up
and Down to scroll through the digits and Right to move to the next
digit. (The range of adjustment is 2 to 110 RPMs. Adjustments are in
intervals of 1.) Select Enter to accept the setting or Back to cancel and
00.0

<BACKENTER>
Third Product Pump Speed (Enter Value)
TEST PUMP
110 RPM
Selecting To Test from the third product pump speed menu displays
the test pump menu (below). Press Enter to start and stop the pump at
the current speed set. After 30 seconds the pump stops automatically.
If a conductivity probe is installed (as for detergent conductivity
control), a low detergent alarm is available in Probeless Mode. When
the probe is connected, it senses detergent conductivity at ten different
preset values (0-9).
Each setting is equivalent to a calibrated conductivity value divided by
10. (For example, a setting of 5 is equivalent to a conductivity setting of
50.) When the probe senses reduced conductivity for a selected period
of time, it activates the low detergent alarm. This feature does not
operate if the probe leads are left open or shorted. To turn the alarm
off, set the threshold to 0.
Third Product Pump Speed (Test Pump)
LOW DET THRSHLD

<EXITSTART/STOP>
00

<BACKENTER>
Select Enter to change the value for the low detergent alarm threshold.
Use the Up and Down arrows to scroll through the digits, Right to move
to the next digit, and Enter to accept the setting. Select Back to cancel
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
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Selecting the low detergent alarm delay/detergent overfeed stop alarm
option from the alarm settings menu allows you to determine how
many racks can run before the low detergent alarm is activated. The
range for this setting is 1-9 racks. The alarm will trigger only if there is
no increase in detergent concentration and the unit is below the set
point for the number of racks set. The low detergent alarm rack count
resets itself when it detects a rise in detergent concentration > 10%.
The home screen will indicate the visual alarm as LOWDET. The audible
alarm beeps three times per rack.
If the low detergent alarm condition continues for twice the preset
number of racks, the detergent feed stops and the audible and
visual alarm changes to indicate that the detergent feed has stopped
(DETOFD). The audible alarm sounds continuously in three sets of three
beeps. A separate alarm dialog will appear on the screen and cannot
be cleared until you change the product container.
The menu will display the current count of racks run while the
concentration is below the set point value of the alarm setting.
This alarm’s default setting is Enable. The menu will advance to the
next screen allowing the settings to be viewed or changed by pressing
Enter or Right.
Machine Clean Alarm Setting (Probe and Probeless)
Use this menu to determine after how many racks to trigger the
machine clean alarm. The default setting for this alarm is Disable.
To change the rack interval that triggers the machine clean alarm, use
the Up and Down arrows to scroll through the digits, Right to move to
the next digit, and Enter to accept the setting. (The range of adjustment
is 0 to 999 racks with a preset value of 100.) Select Back to cancel and

Alarm Settings Menu
ENABLE ALARM
DISABLE
ENABLE
<BACKENTER>
LOW DET ALARM
RACKS RUN LOW:
ALARM SETTING:
<BACK
0
0
ENTER>
LOW DET ALARM
0
RACKS

<BACK
ENTER>
Degtergent Overfeed Alarm
ENABLE ALARM
DISABLE
ENABLE
<BACKENTER>
MACH CLEAN RK

Low Detergent Alarm Delay/Detergent Overfeed Stop Alarm
ALARM SETTINGS
LOW DET/OVERFEED
MACHINE CLEAN
PROBE FAULTY
CHANGE SQZ TUBE
CHANGE TANK
LOW RINSE TEMP

The installer can determine which alarms are enabled in the system,
as well as any associated settings, from the alarm settings menu. This
menu lists the alarm types available and allows the installer to turn
settings on or off. Disabling an alarm means it will not trigger.

Alarm Settings Menu
100 RACKS

<BACKENTER>
Machine Clean Alarm Setting
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
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Change Tank Alarm
Use this menu to determine after how many racks washed since the
last initial fill before triggering the change tank alarm. The default
setting for this alarm is Disable. Use the Up and Down arrows to scroll
through the digits, Right to move to the next digit, and Enter to accept
the setting. The range for adjustment is 0-999 days. The preset value is
00 racks.
Note: Should be disabled when using Probe operation unless there is a
dish machine signal available for initial fill.
000

<BACK
ENTER>
COND PROBE MAX
000

<BACK
ENTER>
PROBE FAULT RACK

The first screen allows you to set the minimum value (which defaults
to 10), and the second screen allows you to set the maximum value
(which defaults to 90). Use the Up and Down arrows to scroll through
the digits, Right to move to the next digit, and Enter to accept the
setting. Upon setting minimum and maximum value, a third screen
allows you to specify the number of racks that may run outside the
range set before the alarm is triggered.
COND PROBE MIN

When the conductivity probe faulty alarm is enabled, you can access
the conductivity probe range setting menu to set the operating range of
the conductivity probe. This setting is only applicable when operating
in Probe Mode.

Conductivity Probe Range Setting (Probe Mode Only)
000 RACKS

<BACK
ENTER>
Conductivity Probe Range Setting
CHG TANK RACK

Use this menu to determine the run time in days since the last squeeze
tube change before triggering an alarm to change the squeeze tubes.
The default setting is Disable. The range for the setting is 0- 365.
Use the Up and Down arrows to scroll through the digits, Right to
move to the next digit, and Enter to accept the setting. The range for
adjustment is 0-365 days. The preset value is 180.
00 RACKS

<BACK
ENTER>
CHG TUBE TIME

Change Squeeze Tube Time
180 DAYS

Low Rinse Temp Setting
This menu is displayed only when the rinse probe temperature alarm is
enabled. You can use it to determine the low temperature alarm setting.
The default setting is Disable and the preset value is 150 degrees F.
Use the Up and Down arrows to scroll through the digits, Right to
move to the next digit, and Enter to accept the setting. The range for
adjustment is 95-212 degrees F (35-100 degrees C).
<BACK
ENTER>
Change Tank Alarm Setting
LOW RINSE TEMP

150 DEG F
Installer Service

The installer can provide service operations or view details of the
system from the installer service menu.
<BACK
ENTER>
Low Rinse Temp Setting
INSTALLER SERVICE
SERVICE PUMPS
VIEW AMOUNT PUMPED
CLEAR DATA LOG
Installer Service
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
30
The installer can service pump components of the system from the
service pumps menu.
View Pump Configuration
Selecting view pump configuration from the service pumps menu
allows the installer to view the number and type of pumps installed,
as well as their status. (The number and type of pumps installed was
initialized at build time based on the model number/customer number.)
SERVICE PUMPS
VIEW PUMP CONFIG
NAME PUMPS

PUMP CALIBRATION
PRIME PUP
ENTER PRODUCT COSTS
TUBE REPLACEMENT

Service Pumps
SET PUMP TYPE
SET PUMP PRODUCT
SET PUMP INSTALL
Service Pumps
Name Pumps
For easy reference in identifying the product being pumped, the
installer can set names for the different pumps from the name pump
menu. (The name will always display in the language in which it was
programmed.) Use the Up and Down arrows to scroll through the
letters, Right to move to the next letter, and Enter to accept the setting.
Prime Pumps
The installer can select which pump to prime from the set prime pump
menu. Scroll the cursor to highlight the appropriate pump, then press
Enter to select. This displays a prime screen. From here, press Enter to
start and stop priming. Selecting Exit will stop the pump and return to
the previous menu.
VIEW PUMP CONFIG
TYPE PRODINST
P1SOL DET YES
P2PUMPRIN YES
P3PUMPSAN NO
View Pump Configuration
SELECT PUMP
P1DETERGENT
P2RINSE
When priming a pump, an animation will appear on the pump line and
will stop once priming is finished.
NAME PUMP (P1)

<DETERGENT>

<BACK
ENTER>
Name Pumps
NOTE: Pump names are limited to
15 characters for all languages.
SET PRIME PUMP
P1DETERGENT
P2RINSE
P3SANITIZER
PRIME
P1 DETERGENT
<EXITSTART/STOP>
Prime Pumps
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
31
Pump Calibration
The installer can access the pumps for calibration from the pump
calibration menu. Use calibration to determine an accurate calculation
for the amount of product dispensed as shown in the reports.
Calibrating pumps does not affect how much product is actually
pumped, since that depends on programmed settings for pump speed,
dosage times, and set point values.
View Calibration
Selecting view calibration from the pump calibration menu allows the
installer to view current pump calibration information.
Calibrate Pumps (Non-Solenoid)
Selecting calibrate from the pump calibration menu allows the installer
to calibrate pumps using the volume method, which involves starting
the pump and measuring the time it takes to dispense a set amount
of chemical (8oz./250ml). The pump runs at a fixed speed of 50 RPM.
The device records the time required for dispensing that amount.
Calibration is shown as ml/rev. This value can be used to calculate the
total amount of product dispensed.
To begin calibration, scroll the cursor to highlight the appropriate
pump, then press Enter to select. This displays a calibration screen.
From here, press Enter to start the pump, and then press Enter again to
stop the pump once the amount has been dispensed into a container.
Once the pump stops, the screen returns to the calibrate pump menu.
Selecting Exit will stop the pump and return to the pump calibration
menu.
Calibrate Pumps (Solenoid)
Solenoid pumps require a user-entered value for calibrating the true
grams/sec. measurement of chemical delivered. Use the Up and Down
and Enter to accept the setting. This value can be used along with
the number of seconds of pump operation to calculate the amount of
chemical dispensed.
PUMP CALIBRATION
VIEW CALIBRATION
CALIBRATE
Pump Calibration
PUMP CALIBRATION
P1DETERGENT
P2RINSE
P3SANITIZER
0.300
0.125
0.200
View Calibration
PUMP CALIBRATION
P1DETERGENT
P2RINSE
P3SANITIZER
CALIBRATE
P1 DETERGENT
STOP PUMP AT 8 OZ.
WARNING! PLACE
CONTAINER AT OUTPUT!
<EXITSTART/STOP>
Calibrate Pumps
NOTE: Flash animation will indicate
pump is running.
CALIBRATE ML REV
P1DETERGENT

000.00

<BACK
ENTER>
Calibrate Non-Solenoid
P/N 10096880 REV A
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Toll Free: 1.800.543.7184
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The installer can input a product costs associated with each pump by
selecting enter product cost from the service pumps menu. Costs are
based in the units set for the controller during installation. (US units
may be dollars and cents, European units may be euros or pounds,
etc.)
Tube Replacement Date
The tube replacement date is reflected in reports and should be
kept current. The installer can view the tube replacement date by
selecting tube replacement from the service pumps menu. This takes
you to a menu to select a pump tube. Once a tube is selected by
highlighting and pressing Enter, the display shows a screen with the
last replacement date. The installer may change this date if desired. An
error screen appears if an invalid date is entered.
PRODUCT COSTS
P1DETERGENT
P2RINSE
P3SANITIZER
P3 COSTS/GAL

Enter Product Cost
<0000.00>

<BACK
ENTER>
Enter Product Cost
NOTE: Cost digits will be limited
to 6 characters including a
decimal.
Display is determined by units of
measure.
TUBE REPLACEMENT
P2 RINSE
P3 SANITIZER
P3 DATE CHANGED

<2013-01-05>

<OK
EXIT>
Tube Replacement Date
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
33
Set Pump Type
The installer can set pump types for solenoid or peristaltic (pump) by
selecting set pump type from the service pumps menu. This takes you
to a menu to select a pump. Once a pump is selected by highlighting
and pressing Enter, the display shows a screen with options for both
pump types. Scroll the cursor to highlight the appropriate pump, then
press Enter to select.
Note: If the type selected is peristaltic (pump), and the unit is actually
a solenoid valve, the pump will trigger a jam alarm and will not activate
the solenoid valve.
Set Pump Product
The installer can set pump products (detergent, rinse, or sanitizer) by
selecting set pump product from the service pumps menu. The default
settings are P1=detergent, P2=rinse, P3=sanitizer (three-product model
only). To change the product associated with a given pump, use the Up
and Down arrows to scroll to the selected pump and press Enter. This
takes you to a new screen. Scroll the cursor to highlight the product
you want, then press Enter to select.
SELECT PUMP
P1 DETERGENT
P2 RINSE
P3 SANITIZER
SET PUMP TYPE
SOLENOID
PUMP
<BACK
ENTER>
Set Pump Type
SELECT PUMP
P1 DETERGENT
P2 RINSE
P3 SANITIZER
Set Pump Install
The installer can configure the number of pumps installed in the system
by selecting set pump install from the service pumps menu. To change
the configuration, use the Up and Down arrows to scroll to the selected
product and press Enter. This takes you to a new screen which asks if
you want to install a pump. Scroll the cursor to highlight yes or no, then
press Enter to select.
SET PRODUCT
DET
RIN
SAN
<BACK
View Amount Pumped
The installer can use the view amount pumped menu to review up-todate pumped volume information from the rack run log. The volume
information is displayed in units set for the device (gallons or liters).
Amounts are displayed with one place after the decimal for tenths.
Note: Longer product names will be truncated to allow the volume
digits.
ENTER>
Set Pump Product
SELECT PUMP
P1 DETERGENT
P2 RINSE
P3 SANITIZER
PUMP INSTALL
NO
YES
<BACK
ENTER>
Set Pump Install
PUMPED (GAL.)
P1DETERGENT18.5
P2RINSE 26.2
P3SANITIZER 38.0
View Amount Pumped
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
34
Clear Data Log
By selecting clear data log from the installer menu, the installer can
clear the data log for all activity from the zero data log screen. Select
Enter to clear all logs, or Back to return to the previous menu.
CLEAR DATA LOG
WARNING! ALL LOGS
WILL BE CLEARED
<BACKENTER>
Initial System Setup
Selecting initial system setup from the installer menu allows the
installer to set up the control system (including installer and manager
passwords, accounts, site info, contact name, parameters for cost
assessment, etc.).
Edit Installer Password
Selecting edit installer password from the system setup menu allows
the installer to set a new password for access to the program menus.
Use the Up and Down arrows to scroll through the digits, Right to move
to the next digit, and Enter to accept the setting. The default password
is 01234.
Edit Manager Password
Selecting edit manager password from the system setup menu allows
the installer to set a new password for the laundry manager to use to
download reports. Use the Up and Down arrows to scroll through the
digits, Right to move to the next digit, and Enter to accept the setting.
The default password is 0123.
Zero Data Log
SYSTEM SETUP
EDIT INST PASSWORD ____
EDIT MGR PASSWORD
EDIT ACCOUNT NAME
EDIT MACHINE NAME
EDIT COMPANY NAME
MACH NAME
CONTACT NAME
SET LCD CONTRAST
SET DATE & TIME
CLEAR SETTINGS
VIEW SOFTWARE ID
VIEW SERIAL NUM
SIGNAL DSP ENABLE
EXIT SOL ENABLE
ELECTRIC COST/KWH
WATER UNIT COST
FULL KW PWR USAGE
IDLE KW PWR USAGE
WATER VOL/WASH
Initial System Setup
INSTL PASSWORD

<0123>

<BACKENTER>
Edit Installer Password
MGR PASSWORD

<0123>

<BACKENTER>
Edit Manager Password
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
35
Selecting edit account name, edit machine name, or edit company
name from the system setup menu allows the installer to customize
the installer. Use the Up and Down arrows to scroll through the letters,
Right to move to the next letter place, and Enter to accept the setting.
Each name is limited to 15 characters.
ACCOUNT NAME

Edit Account Name/Edit Machine Name/Edit Company Name
<RESTAURANT-087>

<BACKENTER>
Edit Account Name
Selecting set LCD contrast from the system setup menu allows the
installer to change the contrast of the display to suit the location and
viewing needs of the user. Use the Up and Down arrows to adjust by
increments of approximately 1%. Select Enter to accept the setting.
MACHINE NAME

Set LCD Contrast
<KITCHEN
01>

<BACKENTER>
Set Date & Time
Selecting set date and time from the system setup menu allows the
installer to change the date and time displayed. The date follows the
ISO 8601 standard format with four digits for the year followed by two
digits for the month and two digits for the day. (e.g. 2013/02/15). The
time also follows an ISO 8601 standard, but is limited to hours and
minutes on a 24-hour clock (for example, instead of 8:00pm, you would
enter 22:00).
Edit Machine Name
Clear Settings
Edit Company Name

<NOVA CONTROLS>

<BACKENTER>
LCD CONTRAST


Selecting clear settings from the system setup menu allows the installer
to clear all settings (passwords, mode of operation, formulas, trigger
assignments, flush, etc.) and restore the controller to the factory default
settings. Select Enter to clear all settings, or Back to return to the
previous menu.
COMPANY NAME
5 0


<BACKENTER>
Set LCD Contrast
DATE & TIME

<0000-00-00> <00:00>

YYYY-MM-DD HH:MM
<BACKENTER>
Set Date and Time
CLEAR SETTINGS
WARNING! ALL SETUPS
WILL BE CLEARED TO
FACTORY DEFAULTS!
<BACKENTER>
CLEAR SETTINGS
ARE YOU SURE?
<BACK
ENTER>
Clear Settings
P/N 10096880 REV A
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Toll Free: 1.800.543.7184
36
View Software ID
Selecting view software ID from the system setup menu displays the
current version of firmware on the device and the device’s name. Use
this screen for troubleshooting and for checking to make sure the
device has the latest firmware version before updating.
View Serial Number
Select view serial number from the system setup menu to view the
serial number of the main board inside the controller.
SOFTWARE ID
Antares DM6000
P/N: NN-NNNNN-NNN
REVN NNNN
<BACKENTER>
View Software ID
SERIAL NUMBER
12345678901234
Signal Display Enable
Select signal display enable from the system setup menu to specify
whether the input signals status is displayed on the home screen. The
default setting is Disable.
External Solenoid Enable
Select external solenoid enable from the system setup menu to enable
the external outputs for controlling one or two solenoids (3-pump
model only). This feature is designed for use with a solid rinse dissolver.
If enabled, the output will register 24 volts DC whenever the rinse pump
is running. Otherwise, the output will register 0 volts.
View Serial Number
SIGNAL DSP ENABLE
DISABLE
ENABLE
<BACKENTER>
Signal Display Enable
Selecting electric cost/KWH from the system setup menu allows the
installer to calculate the total cost per rack by entering the cost value
for one KWH of electricity. The default value is 0, which shows a total
electric cost of 0 in the productivity report. To enter a cost value, use
the Up and Down arrows to scroll through the digits, Right to move to
the next digit, and Enter to accept the setting.
EXT SOL ENABLE

Electric Cost/KWH
0

<BACKENTER>
External Solenoid Enable
Selecting water unit cost from the system setup menu allows the
installer to calculate the total cost per rack by entering the cost value
for 1000 units of water (gallon or litre). The default value is 0, which
shows a total electric cost of 0 in the productivity report. To enter a
cost value, use the Up and Down arrows to scroll through the digits,
Right to move to the next digit, and Enter to accept the setting.
ELECTRIC CST/KWH

Water Unit Cost
0000.00

<BACKENTER>
Electric Cost/KWH
Selecting full KW power usage from the system setup menu allows the
installer to calculate the total cost per rack by entering the number of
KW the washer uses when running at full power. The default value is
0, which shows a total electric cost of 0 in the productivity report. To
enter a new number, use the Up and Down arrows to scroll through the
WATER CST/K UNITS

Full KW Power Usage
0000.00

<BACKENTER>
Water Unit Cost
FULL KW PWR

000

<BACKENTER>
Full KW Power Usage
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
37
Power Consumption: Power consumption is measured in both KW
for full power and KW for idle power. The controller tracks the runtime
for each. When the rinse pump is running or on initial startup prior to
receiving a detergent signal, as on initial fill, the system is running on
full power. Otherwise, the system is running on idle power as long as
the control is powered. Using the accumulated runtime for both idle
and full power, along with the parameter for cost of electricity, allows
the installer to calculate a total electric cost.
IDLE KW PWR
000

<BACKENTER>
Idle KW Power Usage
WATER VOL/WASH

Selecting idle KW power usage from the system setup menu allows the
KW the washer uses when running at idle power. The default value is
0, which shows a total electric cost of 0 in the productivity report. To
enter a new number, use the Up and Down arrows to scroll through the

Idle KW Power Usage
000

<BACKENTER>
Water Volume/Wash
DATA TRANSFER
Water Volume/Wash
Selecting water volume/wash from the system setup menu allows the
gallons or litres of water used per rack and multiplying this number by
the cost of water. The default value is 0, which shows a total electric
cost of 0 in the productivity report. To enter a new number, use the Up
digit, and Enter to accept the setting.
WRITE REPORTS
READ SETUP
WRITE SETUP
UPDATE FIRMWARE
Data Transfer
Total Cost: Determine the total cost by adding the total electric cost,
the total water cost, and the total chemical cost.
Cost per Rack: Divide the total cost by the number of racks run to
calculate the cost per rack.
Data Transfer
Selecting data transfer from the installer menu allows the installer to
transfer data to and from the controller via a USB drive and update
firmware with a direct connection to a PC. Press the Up and Down
arrows to scroll through options and Enter to select.
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
38
Write Reports
REPORT DATE
FROM:

2013-01-01

<BACKENTER>
REPORT DATE
TO:

Selecting write reports from the data transfer menu allows the installer
to write all report files to a USB drive. To begin, enter a “from” date
by using the Up and Down arrows to scroll through digits, Right to
move to the next digit, and Enter to accept the entry. This takes you
to a similar screen where you can enter a “to” date following the same
procedure. On the next screen, you will be asked to name the report.
Once you’ve done so, insert the USB drive and select Enter. Selecting
Back returns to the previous screen. Once this step is complete, all
reports are written to the USB drive. The yellow indicator light will flash
while reports are writing. To reset report data after writing reports, go to
clear data log from the installer menu.
2013-05-28

<BACKENTER>
Selecting read setup from the data transfer menu allows the installer
to select a controller setup file to read from a USB device. The setup
file menu will display a list of all available files from which to choose.
Select from the available files by using the Up and Down arrows to
scroll through the options and pressing Enter to make your selection.
Once a setup file is selected, a screen will appear warning that all
settings in the controller will be overwritten. Select Enter to continue or
Back to return to the previous screen.
REPORT NAME

Read Setup
<UVWXYZ>

INSERT USB DRIVE
<BACKENTER>
WARNING
NAME EXISTS
OVERWRITE EXISTING
FILE NAME?
<BACKENTER>
Write Reports
SETUP FILE

STD DOOR SETUP
STD CONVEYOR
BOBS BURGERS
PUB AND GRUB
JOES CAFE

WARNING
THIS WILL OVERWRITE
EXISTING SETTINGS
AND FORMULAS
<BACKENTER>
ERROR
UNABLE TO
READ FILE
<BACKENTER>
Read Setup
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
39
Write Setup
Update Firmware
SETUP FILE

Selecting write setup from the data transfer menu allows the installer
to write a controller setup file for individual controller settings (mode
of operation, triggers, formulas, flush settings, etc.) to a USB device.
Selecting write setup takes you to the setup name screen. This screen
defaults to the last file name entered. Change the name by pressing Up
and Down to scroll through the letters, Right to move to the next letter
place, and Enter to accept the name. If the chosen name already exists
on the USB drive, a screen will appear warning that all settings in the
controller will be overwritten. Select Enter to continue or Back to return
to the previous screen. Once the file has been successfully written to
the USB Drive, the screen returns to the Data Transfer menu.
<V
W X Y Z>

INSERT USB DRIVE
<BACK
ENTER>
WARNING
NAME EXISTS!
OVERWRITE EXISTING
FILE?
<BACKENTER>
Selecting update firmware from the data transfer menu allows the
installer to update controller firmware via the USB port. Selecting
update firmware allows an external application to make the update.
If the system does not detect an external application upon power
cycling, the controller reverts to normal operation.
ERROR
UNABLE TO OPEN FILE
<BACKENTER>
Write Setup
UPDATE FIRMWARE
STOP!!! DO NOT
PROCEED WITHOUT
PC UPDATE PROGRAM
<BACK
ENTER>
UPDATE FIRMWARE
CONNECT PC AND
BEGIN UPDATE
<BACK
ENTER>
Update Firmware
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
40
Alarm Messages
During operation certain alarms may display which require the operator
to manually clear them. In some cases, the machine will stop operation
until the alarm is acknowledged.
Detergent Overfeed Stop Alarm
If a low detergent alarm condition continues for twice the preset
number of racks set in the low detergent alarm menu, the detergent
feed stops and the audible and visual alarm changes to indicate that
the detergent feed has stopped. The audible alarm sounds continually
in three sets of three beeps. Press Enter to clear the alarm after
changing the product container.
Machine Clean Alarm
If the difference in total rack count and the rack count since the last
de-lime cycle reaches the programmed setting for machine clean rack
count, the machine clean alarm will trigger. Press Enter to clear the
alarm. The rack count since last de-lime resets when a de-lime cycle is
performed.
Conductivity Probe Faulty Alarm
If the measured conductivity falls outside of the range as specified in
the probe conductivity range settings, the conductivity probe faulty
alarm triggers. When this alarm occurs, normal Probe Mode operation
stops. Call service to correct the problem. Once the probe is reading
in the correct range, normal operation will continue. In the interim, the
dispenser can be changed to operate in Probeless Mode.
If the auto-switch option is enabled, the following screen displays
instead:
Select Yes to automatically switch to Probeless Mode. Select No
to stop normal operation until the probe has been corrected and is
operating in the proper conductivity range.
ALARM
DETERGENT OVERFEED
STOP! – CHANGE THE
PRODUCT CONTAINER
BEFORE CLEARING
< CLEAR
Detergent Overfeed Stop Alarm
ALARM
MACHINE CLEAN! –
PERFORM A DE-LIME
CYCLE ON THE WASHER
< CLEAR
Machine Clean Alarm
ALARM
COND PROBE FAULTY! –
CHECK DET PROBE FOR
DAMAGE OR FOULING
< CLEAR
ALARM
DO YOU WISH TO SWITCH
TO PROBELESS MODE
< YES
NO>
ALARM
Squeeze Tube Change Alarm
If the date interval or run time set in the squeeze tube settings menu
are exceeded, the squeeze tube change alarm triggers. The alarm
displays on the screen until the change date in the squeeze tub
settings menu is reset.
Change Tank Alarm (Probeless Mode)
If the number of racks run since last initial fill exceeds the value set in
the change tank settings menu, the change tank alarm triggers. The
alarm displays on the screen until the next manual initial charge.
Low Rinse Temperature Alarm
If the rinse temperature sensor does not reach the value set in the
rinse temperature settings menu at least once while the rinse pump is
running, but not during a fill, the low rinse temperature alarm triggers.
SQUEEZE TUBES NEED
TO BE CHANGED!
< CLEAR
Squeeze Tube Change Alarm
ALARM
CHANGE TANK!
RACKS RUN
SINCE LAST INITIAL FILL
HAS BEEN EXCEEDED
< CLEAR
Change Tank Alarm
ALARM
LOW RINSE
TEMPERATURE
< CLEAR
Low Rinse Temperature Alarm
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
41
Alarm Messages
Pump Jam Alarm
If a motor doesn’t move within ten seconds of being commanded to do
so, the pump jam alarm triggers.
Probe Not Calibrated Alarm
If either the conductivity probe, temperature probe, or rinse
temperature probe is not properly calibrated at startup, the probe not
calibrated alarm triggers. This alarm will also trigger if the the display
live conductivity or rinse temperature parameter is enabled and there is
no correspoinding daughterboard installed in the controller.
ALARM
PUMP 1 JAM
CHECK DISPENSER
< CLEAR
Pump Jam Alarm
ALARM
CONDUCTIVITY PROBE
NOT CALIBRATED
< CLEAR
Probe Not Calibrated Alarm
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
42
Reports
Productivity Report
The productivity report contains a summary of the total cost to run the dish machine over the specified date
range. It itemizes the chemical cost vs. the electric cost and averages it over the total racks run during the
period. This file will have “_P” appended to the name provided when writing the reports. This report can be
generated with manager access. Units for chemical usage will be shown as liters or gallons.
Report From: 2012-01-01
ACCOUNT NAME
SITE NAME
MACHINE NAME
CONTACT NAME
To: 2012-01-01
Chemicals
DETERGENT
RINSE
SANITIZER
Amount Pumped Gal
22
4
9.0
Cost/Gal
15.00
150.00
13.00
Total Cost Per Chem
330
600
117
Total Chem Cost
1047
Electric Usage (KWH
200
Total Electric Cost
150.00
Water Usage GAL
800
Total Water Cost
80.00
Total Cost
1277
Total Racks
600
Avg Cost Per Rack
2.13
Antares DM-6000
P/N: TBD
REV: TBD
Copyright © 2014 Hydrosystems Company
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
43
Reports
Settings Report
The settings report contains all of the entered parameters to setup the controller including configuration,
program settings and installer settings. This file will have “_S” appended to the name provided when writing
the reports. This report can only be generated with installer access. Note: Not all of the settings listed here
will appear on every report.
Account: NOVA CONTROLS Machine:
Report Created: 2012-02-15
Configuration Settings:
DETERGENT CONTROL
PROBE
MACHINE TYPE
DOOR
DETERGENT TYPE
CAPSULE
PULSE FEED
2-ON 6-OFF 80% SPT
ALARM OPTION
INTERNAL
UNITS-MEASURE
AUTO SWITCH MODE
ENABLE
CONVEYOR TIME
10 SECONDS
INITIAL CHARGE
AUTO
DISP LIVE COND
ENABLE
3RD PROD RUN
RINSE
USER PRIME
DISABLE
Program Settings:
DETERGENT SETPOINT
400
DETERGENT SPEED
110 RPM
RINSE PUMP SPEED
10 RPM
3RD PROD SPEED
10 RPM
LOW DET ALARM DELAY
9 RACKS
RINSE FEED OPTION
RINSE ON RINSE
RINSE DELAY TIME
0 SEC
DET INITIAL CHARGE
12 SEC
DET DOSE
2 SEC
DET DOSE INTERVAL
2 RACKS
LOW DET THRESHOLD
5 RACKS
Alarm Settings:
LOW DETERGENT
5 RACKS
MACH CLEAN HRS
720
COND PROBE MIN
100
CONF PROBE MAX
600
CHANGE TANK RACK
100 RACKS
CHANGE SQZ TUBES
180 DAYS
LOW RINSE TEMP
160
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
44
Reports
Settings Report (continued)
PROBE FAULT RACK
15 RACKS
System Settings:
ACCOUNT NAME
MACHINE NAME
MACH MANUFACT
COMPANY NAME
CONTACT NAME
SOFTWARE ID
SERIAL NUMBER
EXT SOL ENABLE
ELECTRIC COST /KWH
WATER COST/K UNITS
FULL KW PWR USAGE
IDLE KW PWR USAGE
WATER VOL/WASH
Installed Pumps:
#
PUMP NAME
TYPE
CALIB
COST/GAL
TUBE
CHANGE
DATE
% TUBE
LIFE
REMAIN
1
DETERGENT
SOL
1.0 g/sec
2
RINSE
PUMP
0.3 ml/rev
150.00 2011-01-01
95%
3
SANITIZER
PUMP
0.8 ml/rev
13.00 2011-01-01
98%
15.00 -
Antares DM-6000
P/N: TBD
REV: TBD
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
45
Reports
Activity Report
The activity report contains an entry for every rack, listing all pump run times and amounts during the user specified date range. The
last line also lists the pump prime run time and amounts. This file will have “_A” appended to the name provided when writing the
reports. This report can only be generated with installer access. Units shown will either be in ounces or liters.
The first section of the Activity Report will show the Daily Rack summary records for the specified date range. Note that the log will
only hold a maximum of 180 days of summary records, one for each day, after which records will roll off the list.
The last line also lists the pump prime run time and amount totals.
This table will show for each Daily entry the Time Stamp, completed racks for that day , cumulative Total Run Time and Pump
Amounts for the day, Average Tank Cond, Average Tank Temp, Average Rinse Temp, Total Idle Power Time and Total Full Power Time
for the day. It will show Totalized or Averages for these values over the entire date range.
For each daily record it will also show the number of Racks that recorded exceptions for each type of alarms.
The Time stamp of a daily entry record will be the date and time of the last rack run for that day. A day represents completed racks
run from 00 midnight – 23:59:59.
The second half of the Activity report contains time stamped entries for the last 100 racks where alarms occurred i.e. the exception
list. And the last 1000 wash loads (Racks) listing all pump run times and amounts during the user specified date range. For the
1000 rack list, red text is used to highlight faults. Each of these logs will roll over once the limit is reached.
This file will have the _A appended to the name provided when writing the reports. This report can only be generated with Installer
access. Units shown will either be in oz and gallons or ml and liters.
Activity Log Report
Daily History
Account: Machine:
Detergent
Rinse
Report From: 2012-11-19
To: 2012-11-19
Racks
Cond
Tank
Temp
Rinse
Temp
Idle
Power
Time
Full
Power
Time
TIME
STAMP
RUN
TIME
MM: SS
AMOUNT
RUN
TIME
MM:SS
AMOUNT
2012-1119
09:30:31
00:42
62.55 g
00:21
3.460 OZ
5
14
150
0
00:22
01:37
TOTALS/
AVG
00:42
62.55 g
00:21
3.460 OZ
5
14.0
150.0
0.0
00:20
01:37
USER
PRIME
00:00
0.00 g
00:00
0.000 OZ
0 % Racks Washed with Low Tank Temp: 0
20 % Racks Washed with Low Detergent: 1
# of Low Detergent Stop Alarms: 0
0 % Racks Washed with Tank Chg Alarm: 0
0 % Racks Washed with Machine Clean Alarm: 0
Alarm Rack History
Detergent
Rinse
TIME
STAMP
RUN
TIME
MM: SS
AMOUNT
RUN
TIME
MM:SS
AMOUNT
2012-1119
09:30:31
00:12
18.00 g
00:05
0.812 OZ
P/N 10096880 REV A
Cond
Tank Rinse
Temp Temp
Low
Det
Det
Stop
Mach
Clean
Cond
Fault
Chg
Tubes
Chg
Tank
Low
Rinse
Temp
Low
Tank
Temp
Pump
Jam
14
150
1
-
-
-
-
-
-
-
-
0
HydroSystemsCo.com
Toll Free: 1.800.543.7184
46
Reports
Activity Report (cont’d)
Rack History
Detergent
Rinse
Tank
Temp
Rinse
Temp
Idle
Power
Time
Full
Power
Time
TIME
STAMP
RUN
TIME
MM: SS
AMOUNT
RUN
TIME
MM:SS
AMOUNT
2012-1119
09:29:52
00:02
3.45 g
00:00
0.000 OZ
150
0
00:04
01:16
2012-1119
09:29:59
00:08
11.85 g
00:05
0.877 OZ
150
0
00:03
00:05
2012-1119
09:30:10
00:11
16.50 g
00:07
1.056 OZ
150
0
00:05
00:07
2012-1119
09:30:19
00:09
12.75 g
00:04
0.715 OZ
150
0
00:04
00:04
2012-1119
09:30:31
00:12
18.00 g
00:05
0.812 OZ
150
0
00:07
00:05
Antares DM-6000
P/N: TBD
REV: 202*
Copyright © 2014 Hydro Systems Company
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
47
Reports
Diagnostic Report
The diagnostic report (also referred to as a strip chart report) can help diagnose issues with a washer/
controller interface. The log will hold the last 1500 recorded entries. Unlike the other reports, the date range
does not use the user specified range. A time stamped entry is recorded whenever an input signal, pump, or
alarm changes state. It lists the current state of all inputs, pump On/Off status, alarm, conductivity and rack
count.
S1 is the detergent signal; S2 is the rinse signal. S3 and S4 are reserved for other possible inputs from the
washer. If there are temperature inputs for tank or rinse, these are also included. This file will have “_D”
appended to the name provided when writing the reports. This report can only be generated with installer
access.
Trig/Pumps
Alarms
Time Stamp
T1
T2
T3
T4
P1
P2
P3
XA
XS1
LD
OV
MC
CF
SQ
CT
LR
J1
J2
J3
Racks
2012-04-20
08:40:13
-
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
0
2012-04-20
08:40:13
1
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
0
2012-04-20
08:40:14
1
1
-
-
-
1
1
-
1
-
-
-
-
-
-
-
-
-
-
0
2012-04-20
08:40:14
1
1
-
-
1
1
1
-
1
-
-
-
-
-
-
-
-
-
-
0
2012-04-20
08:40:16
1
1
-
-
-
1
1
-
1
-
-
-
-
-
-
-
-
-
-
0
2012-04-20
08:40:19
1
1
-
-
1
1
1
-
1
-
-
-
-
-
-
-
-
-
-
0
2012-04-20
08:40:21
1
1
-
-
-
1
1
-
1
-
-
-
-
-
-
-
-
-
-
0
2012-04-20
08:40:27
1
1
-
-
1
1
1
-
1
-
-
-
-
-
-
-
-
-
-
1
2012-04-20
08:40:29
1
1
-
-
-
1
1
-
1
-
-
-
-
-
-
-
-
-
-
1
2012-04-20
08:40:35
1
1
-
-
1
1
1
-
1
-
-
-
-
-
-
-
-
-
-
1
2012-04-20
08:40:37
1
1
-
-
-
1
1
-
1
-
-
-
-
-
-
-
-
-
-
2
2012-04-20
08:40:43
1
1
-
-
1
1
1
-
1
-
-
-
-
-
-
-
-
-
-
2
2012-04-20
08:40:45
1
1
-
-
-
1
1
-
1
-
-
-
-
-
-
-
-
-
-
2
2012-04-20
08:40:52
1
1
-
-
1
1
1
-
1
-
-
-
-
-
-
-
-
-
-
3
2012-04-20
08:40:54
1
1
-
-
-
1
1
-
1
-
-
-
-
-
-
-
-
-
-
3
2012-04-20
08:41:00
1
1
-
-
1
1
1
-
1
-
-
-
-
-
-
-
-
-
-
4
2012-04-20
08:41:02
1
1
-
-
-
1
1
-
1
-
-
-
-
-
-
-
-
-
-
4
2012-04-20
08:41:08
1
1
-
-
1
1
1
-
1
-
-
-
-
-
-
-
-
-
-
4
2012-04-20
08:41:09
1
1
-
-
1
1
1
-
1
1
-
-
-
-
-
-
-
-
-
5
Antares DM-6000
P/N: TBD
REV: 64*
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
48
Maintenance and Service
ITEM
NO.
PART NUMBER
1
10096809
PARTITION, POWER SUPPLY, 3 PUMP
1
2
10096233
Switch, Rocker, SPST
1
3
10096817
GASKET, DOOR, 3 PUMP
1
4
10096864
POWER SUPPLY, SBU58-108-H4
1
5
10096816-1
GASKET, SOLENOID
3
6
10096817
Cover, solenoid, black
2
7
10096853
PCB, Assy, DM Controller
1
8
10096857
Membrane switch, DM-6000, Teal
1
9
10096813
ENCLOSURE, FRONT, DM-6000, 3 PUMP
1
10
37-08602-06
Cover, pump, CP200, Teal
3
11
37-07098-05
Plug, Motor, Blank, Black
1
12
41-05567-00
Compression Nut & Sleeve, 1/4"
4
13
55-06281-03
Spinner, SST Shaft, Purchased
2
Rinse Tube, EPDM, 6.75", 1/4" Fixed X 1/4" Unfixed
2
Screw, Captive
3
DESCRIPTION
DM-6321
QTY.
Spare Parts Listing
DM-6000 Series
14
10096897
15
27-08008-00
16
10096814
ENCLOSURE, REAR, DM-6000, 3 PUMP
1
17
10096811
COVER, USB, DM-6300, NA
1
18
03-06462-00
solenoid assembly with fittings
1
19
55-07308-01
Rinse motor, w/ HE and EMC
2
20
10096877
PCB, Assy, DM IC4
1
21
10096855
PCB, Assy, DM, Conductivity
1
22
37-08680-00
Hanger, Wall, Sprite, 400-Series
1
22
16
2
4
20
3
1
7
9
8
5
17
14
13
21
11
18
10
6
19
14
15
12
12
See next page for parts listing
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
49
Maintenance and Service
Reference
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
*
*
*
*
*
*
*
Part Number
Description
10096809
10096806
10096233
10096817
10096808
10097687
10096816-1
10096817
10097694
10096857
10096813
10096847
13-08706-06
37-07098-05
13-06563-00
13-06563-01
13-06563-02
13-06396-00
13-06395-10
13-06395-20
13-06395-30
13-06928-10
13-06928-20
13-06928-30
13-06399-10
27-08008-00
10096814
10096842
10096811
10096812
13-06397-00
13-06397-01
13-06397-02
13-06523-01
13-06524-01
10097690
10097688
10097686
13-06647-00
13-06529-00
13-06529-01
13-06529-02
13-06531-00
13-06531-01
13-06531-02
13-03585-00
Partition Power Supply, 3 Product
Partition Power Supply, 2 Product
Switch, Rocker, SPST
Gasket, Door 3 Product
Gasket, Door 2 Product
Kit, Power Supply Board
Gasket, Solenoid
Cover, Solenoid Port
Kit, PCB Controller Board
Membrane Switch, DM 6000 Teal
Enclosure, Front DM 6000, 3 Product
Enclosure, Front DM 6000, 2 Product
Pump Cover, Front, Teal
Plug, Motor, Blank, Black
Pump Tube Compression Nut w/ Sleeve, 1/4, (10 Pack)
Pump Tube Compression Nut w/ Sleeve, 6 mm (10 Pack)
Pump Tube Compression Nut w/ Sleeve, 1/8, (10 Pack)
Kit, Pump Spinner
Pump Tube, Rinse, EPDM (Includes 1/4” Barb Fittings), 10 pack
Pump Tube, Rinse, EPDM (Includes 1/4” and 1/8” Barb Fittings), 10 pack
Pump Tube, Rinse, EPDM (Includes 1/8” Barb Fittings), 10 pack
Pump Tube, Rinse, Silicone (Includes 1/4” Barb Fittings), 10 pack
Pump Tube, Rinse, Silicone (Includes 1/4” and 1/8” Barb Fittings), 10 pack
Pump Tube, Rinse, Silicone (Includes 1/8” Barb Fittings), 10 pack
Pump Tube, Detergent, EPDM (Includes 1/4” Barb Fittings), 10 pack
Screw, Captive
Enclosure, Rear, DM 6000, 3 Product
Enclosure, Rear, DM 6000, 2 Product
Cover, USB Port, DM 6000, 3 Product
Cover, USB Port, DM 6000, 2 Product
Solenoid Valve Kit, 1/4” Fittings
Solenoid Valve Kit, 6 mm Fittings
Solenoid Valve Kit, 5/16” (8 mm) Fittings
Pump Motor, Rinse
Pump Motor, Detergent
Kit Interconnect Board DM 6000, 3 Product
Kit Interconnect Board DM 6000, 2 Product
Kit, Conductivity Board Assy. DM6000
Kit, Wall Bracket w/ Screws
Rinse Injection Fitting, Straight, Kynar, 1/8” NPT x 1/4” Tube
Rinse Injection Fitting, Straight, Kynar, 1/8” NPT x 1/8” (3mm) Tube
Rinse Injection Fitting, Straight, Kynar, 1/8” NPT x 6 mm Tube
Rinse Injection Fitting, 90° Elbow, Kynar, 1/8” NPT x 1/4” Tube
Rinse Injection Fitting, 90° Elbow, Kynar, 1/8” NPT x 1/8” (3 mm) Tube
Rinse Injection Fitting, 90° Elbow, Kynar, 1/8” NPT x 6mm” Tube
Detergent Injection Bulkhead connector 7/8” x 1/4 tube.
* Denotes items not shown
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
50
Specifications and Warranty
Specifications
Dimensions
Size DM6200 series: 6.25”x9.00”x5.63”
Size DM6300 series:8.57”x8.00”x5.63”
Weight DM6200 series: 4.69-5.23 lbs.
Weight DM6300 series: 5.89-6.43 lbs
Power Requirements
Total Amperage draw during operation
60W Max.
General
Rinse Pump Flow Rate 11 oz/M
Detergent Pump Flow Rate 12 oz/M
Environmental
Pollution Degree 2
Temperature 10° - 50° C
Humidity 95% Relative Humidity
Ingress Protection Rating
IP54
NOTE: Specifications subject to change without notice.
Limited Warranty
Seller warrants solely to Buyer the Products will be free from defects in material and workmanship under normal use
and service for a period of one year from the date of completion of manufacture. This limited warranty does not apply
to (a) hoses; (b) and products that have a normal life shorter than one year; or (c) failure in performance or damage
caused by chemicals, abrasive materials, corrosion, lightning, improper voltage supply, physical abuse, mishandling
or misapplication. In the event the Products are altered or repaired by Buyer without Seller’s prior written approval,
all warranties will be void. No other warranty, oral, express or implied, including any warranty of merchantablilty
or fitness for any particular purpose, is made for these products, and all other warranties are hereby expressly
excluded.
Seller’s sole obligation under this warranty will be, at Seller’s option, to repair or replace F.O.B. Seller’s facility in
Cincinnati, Ohio any Products found to be other than as warranted.
Limitation of Liability
Seller’s warranty obligations and Buyer’s remedies are solely and exclusively as stated herein. Seller shall have no other
liability, direct or indirect, of any kind, including liability for special, incidental, or consequential damages or for any other
claims for damage or loss resulting from any cause whatsoever, whether based on negligence, strict liability, breach of
contract or breach of warranty.
P/N 10096880 REV A
HydroSystemsCo.com
Toll Free: 1.800.543.7184
51
Index
A
Activity Report ........................... 46–47
Alarm Messages ........................ 41–42
See also entries for specific alarm types
Alarm Options.................................. 22
Alarm Settings Menu........................ 29
Audible Alarm..................................... 4
Automatic Initial Charge................... 11
B
Benefits, product............................... 4
C
Calibrate Pumps
(Solenoid and Non-Solenoid) .......... 32
Calibration ....................................... 32
Change Squeeze Tube Time ........... 30
Change Tank Alarm ................... 30, 41
Clear Data Log ................................ 35
Clear Setting, .................................. 36
Compression Fitting .......................... 8
Conductivity and Temperature
Probe, for tank .................................. 4
Conductivity Probe Faulty Alarm .... 41
Conductivity Probe Range Setting
(Probe Mode Only) .......................... 30
Configuration Settings .................... 21
Conveyor Machines ......... 7, 9, 12–14,
20–22, 25, 38, 43
Conveyor Rack Time....................... 21
Cost per Rack................................. 37
D
Data Transfer.................................... 38
Date and Time Set..................... 16, 36
De-Lime Cycle.................................. 19
Detergent Bulkhead Fitting................ 7
Detergent Control................... 7, 12, 21
Detergent Dose.......................... 14, 27
Detergent Dose Interval.................... 27
Detergent Feed................................ 12
Detergent Initial Charge.................... 26
Detergent Input Signal....................... 4
Detergent Overfeed Stop Alarm....... 41
Detergent Pump Speed.................... 24
Detergent Set Point.......................... 24
Detergent Signal............................... 12
Detergent Signal Wiring (probe and
Probeless modes)............................ 12
Detergent Supply Tube....................... 9
Detergent Type................................. 21
Diagnostic Report............................ 48
Discharge Tube.................................. 8
Display Live Conductivity................. 23
Display Live Rinse Temperature....... 23
Door Machines....10–14, 20–26, 38, 43
Download Productivity Report,........ 20
E
Edit Account Name.......................... 36
Edit Company Name....................... 36
Edit Installer Password..................... 35
Edit Machine Name.......................... 36
Edit Manager Password................... 35
Electrical Connections..................... 11
Electric Cost/KWH........................... 37
Enter Product Cost........................... 33
Enter Set Point................................. 24
External Solenoid Enable................. 37
External Solenoid Output Signal, for
rinse dissolver.................................... 4
F
Flush Manifold Connection................ 9
Full KW Power Usage...................... 37
H
Home Screen,.................................. 17
P/N 10096880 REV A
I
Idle KW Power Usage...................... 38
Initial Charge.............................. 14, 22
Initial System Setup......................... 35
Installation diagram for....................... 5
electrical................................. 10–12
mechanical................................. 6–9
Installer Password............................ 20
Installer Service................................ 30
K
Keypad............................................. 17
L
Language Selection......................... 16
LCD Display....................................... 4
Low Detergent Alarm....................... 12
Low Detergent Alarm Delay/Detergent
Overfeed Stop Alarm........................ 29
Low Detergent Alarm Threshold.15, 28
Low Rinse Temperature Alarm......... 41
Low Rinse Temp Setting.................. 30
M
Machine Clean Alarm....................... 41
Machine Clean Alarm Setting
(Probe and Probeless)...................... 29
Machine Type................................... 21
Main Power Wiring........................... 11
Maintenance and Service................. 49
Manager Reports............................. 20
Manual Initial Charge....................... 19
Manually Add Product...................... 24
Max Detergent Time......................... 19
Menus.............................................. 18
Motor/solenoid drive outputs for
detergent and rinse............................ 4
Mounting Bracket............................... 6
N
Name Pumps................................... 31
Names, edit account, machine, and
company.......................................... 36
Navigation to User/Program Menus.18
O
Operating Modes
Probe Operation Mode......... 12–13
Probeless Operation Mode... 14–15
P
Parts, list of.................................49-50
See also entries for specific parts
Password................................... 20, 35
Poly tubing......................................... 9
Power Consumption........................ 38
Power Saver..................................... 18
Prime Pumps.................................... 31
See also User Prime
Probe Mounting ................................. 6
(Probe Operation Only)
Probe Not Calibrated Alarm............. 42
Probe Operation Mode............... 12–13
Probe Wiring..................................... 10
Product Benefits................................ 4
Productivity Report.................... 20, 43
Programming Menus, Screens, and
Setup.......................................... 16–40
Program Settings............................. 24
(Probe Mode Only)
Program Settings............................. 26
(Probeless Mode Only)
Pulse Feed....................................... 13
Probeless Operation Mode.........14-15
Pulse Feed Settings......................... 21
Pump Alarm..................................... 42
Pump Calibration....................... 30–31
Pump Jam Alarm.............................. 42
Pump Supply Tubes........................... 9
HydroSystemsCo.com
R
Rack Counts............................... 13, 15
Read Setup...................................... 39
Reports
activity.................................. 46–47
diagnostic................................... 48
productivity................................. 43
settings................................. 44–45
write............................................ 39
Rinse and Detergent Supply.............. 9
Rinse Control.............................. 12, 15
Rinse Delay Time........... 13, 15, 25, 28
Rinse Feed Option......... 13, 15, 25, 28
Rinse Injection Fitting......................... 7
Rinse input signal............................... 4
Rinse Pump...................................... 13
Rinse Pump Speed.................... 24, 27
Rinse Saver................................ 13, 15
Rinse Signal Wiring.......................... 12
S
Service Pumps................................. 31
Set LCD Contrast............................. 35
Set Pump Install............................... 34
Set Pump Product............................ 34
Set Pump Type................................. 34
Sets Units of Measure...................... 22
Settings Report.......................... 44–45
Signal Display Enable....................... 37
Solenoid Water Feed.......................... 7
Spare Parts Listing......................49-50
Specifications, system....................... 4
Specifications and Warranty............ 51
Squeeze Tube Change Alarm........... 41
Start-up Splash Screen.................... 16
Supply Tube....................................... 9
Symbols........................................... 18
T
Tank Change Interval.................. 13, 15
Tank fill input signal............................ 4
Third Product Pump Speed....... 26, 28
Third Product Run............................ 23
Time.................... See Date and Time Set
Total Cost......................................... 38
Tube Replacement Date................... 33
U
Update Firmware.............................. 40
USB type A......................................... 4
User Menus...................................... 18
User Prime....................................... 23
User Prime Pumps........................... 18
Use Tank Reading............................ 24
V
View Amount Pumped...................... 34
View Calibration............................... 32
View Pump Configuration................ 31
View Serial Number.......................... 37
View Software ID.............................. 37
W
Wall Mounting.................................... 6
Warranty, Specifications and........... 51
Water Unit Cost................................ 37
Water Volume/Wash......................... 38
Write Reports................................... 39
Write Setup...................................... 40
Toll Free: 1.800.543.7184
52
USER MENU
PRIME
MANUAL CHARGE
TIME REMAINING:
199 SEC
<EXIT
MANUAL CHARGE
DO YOU WISH
TO START MANUAL
INITIAL CHARGE?
<BACKENTER>
1.4
<EXITRESET>
05:00 MM:SS
1.4.1
<EXIT
<EXITSTART/STOP>
MAX DET TIME
TIME REMAINING:
09:59
1.3
DE-LIME CYCLE
THIS WILL STOP
ALL OPERATION
CONTINUE?
1.2.1
<EXITSTART/STOP>
P1DETERGENT
1.1.1
ACCESSED BY PRESSING
ANY OTHER NAVIGATION
KEY
START DE-LIME
1.2
P1DETERGENT
P2RINSE
P3SANITIZER
SET PRIME PUMP
1.1
USER PRIME PUMPS
DE-LIME CYCLE
MAX DETERGENT TIME
MANUAL INITIAL CHRG
1.0
<EXIT
DISABLED
SET PRIME PUMP
1.1.2
FROM:
REPORT DATE
2.1.1
ACCESSED BY PRESSING
BACK KEY
<BACKENTER>
<BACKENTER>
ENABLE
DISABLE
DISP RINSE TEMP
2.2.1.1.9
<BACKENTER>
METRIC (KG/ML)
UNITS - MEASURE
<BACKENTER>
LIQUID
CAPSULE
DETERGENT TYPE
OFF
INTERNAL
EXTERNAL
BOTH
<BACKENTER>
ALARM OPTION
<BACKENTER>
DISABLE
ENABLE
LIMITED 30 SEC ____
USER PRIME
2.2.1.1.10
<BACKENTER>
ENABLE
DISABLE
AUTO SWITCH MODE
<BACKENTER>
AUTOMATIC
MANUAL
INITIAL CHARGE
2.2.1.1.11
<BACKENTER>
<00 SEC>
CONVEYOR TIME
4-ON 4-OFF70%SPT
6-ON 4-OFF80%SPT
6-ON 1-OFF90%SPT
OFF -NO PULSE FEED
1-ON 9-OFF 50% SPT

1-ON 9-OFF 70% SPT
2-ON 6-OFF 50% SPT
2-ON 6-OFF 80% SPT (DEFAULT)
PULSE FEED
2.2.1.1.12
<BACKENTER>
ENABLE
DISABLE
DISP LIVE COND
<BACKENTER>
RINSE
DETERGENT
3RD PRODUCT RUN
2.2.1.1.13
2.2.1.2, 2.2.1.3, 2.2.1.4, 2.2.1.5, 2.2.1.6
>>> CONTINUE ON FOLLOWING PAGES
<BACKENTER>
<REPORT>

REPORT NAME
2.1.3
2.2.1.1.62.2.1.1.72.2.1.1.8
DOOR
CONVEYOR
ALTERNATE DOOR
<BACKENTER>
<BACKENTER>
MACHINE TYPE
PROBE
PROBELESS
2.2.1.1.5
<2012-05-28>

<BACKENTER>
TO:
REPORT DATE
2.1.2
2.2.1.1.22.2.1.1.32.2.1.1.4
DISP LIVE COND
DISP RINSE TEMP
USER PRIME PUMPS
INITIAL CHARGE
<CONV RACK TIME>
<PULSE FEED>
<THIRD PRODUCT>
DETERGENT CNTRL
MACHINE TYPE
DETERGENT TYPE
ALARM OPTION
UNITS OF MEASURE
<AUTO SWITCH MODE>
CONFIG SETTINGS
2.2.1.1
INSTALLER MENU
CONFIG SETTINGS
PROGRAM SETTINGS
ALARM SETTINGS
INSTALLER SERVICE
INITIAL SYSTEM SETUP
DATA TRANSFER
DETERGENT CNTRL
2.2.1.1.1
<BACKENTER>
<01234>

INSTL PASSWORD
2.2.1
<BACKENTER>
2.2
<2012-01-01>

<0123>
MGR PASSWORD
2.1
MANAGER REPORTS
INSTALLER MENU
PROGRAM MENU
2.0

NOVA CONTROLS

Racks:00000PROBE
Cond:000 WTemp:000
Setpt:000 RTemp:000
Signl: 1
0
Pump: DET RIN SAN
Alarm:
** LOWDET **


Home Screen

DET SETPOINT
<EXITSTART/STOP>
<BACKENTER>
<000>

ENTER SETPNT
ENTER>
<BACKENTER>
00.0 RPM

<EXITSTART/STOP>
20.5 RPM
TEST PUMP
<BACKENTER>
TO TEST
110 RPM
3RD PRODUCT SPD
TO TEST
<BACKENTER>
<BACKENTER>
110 RPM
3RD PRODUCT SPD
00.0 RPM


3RD PRODUCT SPD
2.2.1.2.5 2.2.1.2.5.12.2.1.2.5.2
<BACK
<000 SEC>


RINSE DELAY TIME
2.2.1.2.4
<BACKENTER>
RINSE ON RINSE
RINSE ON DET
RINSE FEED OPT
2.2.1.2.3
<BACKENTER>
TO TEST
20.5 RPM
RINSE PUMP SPD

RINSE PUMP SPD
2.2.1.2.2 2.2.1.2.2.12.2.1.2.2.2
TANK READING: 000
SET POINT:
000
MANUAL ADD
TANK READING: 000

DET INIT CHARGE
2.2.1.2.1 PL
DET DOSE
2.2.1.2.2 PL
<BACKENTER>
012 SEC

DET DOSE INTRVL
2.2.1.2.3 PL
<BACKENTER>
02 SEC

LOW DET THRSHLD
2.2.1.2.4 PL
<BACKENTER>
1 RACKS

RINSE DELAY TIME
2.2.1.2.7 PL
<BACKENTER>
RINSE ON RINSE
RINSE ON DET
RINSE FEED OPT
2.2.1.2.6 PL
<BACKENTER>
TO TEST
20.5 RPM
RINSE PUMP SPD
2.2.1.2.5 PL
<BACKENTER>
00 RACKS

ENTER>
<BACKENTER>
TO TEST
110 RPM
3RD PRODUCT SPD
2.2.1.2.8 PL
<BACK
<000 SEC>


MANUAL ADD PROD
ENTER SET POINT
USE TANK READING
RINSE FEED OPTION
RINSE DELAY TIME
3RD PROD PUMP SPEED

2.2.1.2.1 2.2.1.2.1.12.2.1.2.1.2
PROG SETTINGS
DET INITIAL CHARGE
DETERGENT DOSE
DET DOSE INTRVAL
LOW DET THRSHLD
RINSE PUMP SPEED

DETERGENT SETPNT
DETERGENT SPEED
RINSE PUMP SPEED
RINSE FEED OPTION
RINSE DELAY TIME
THIRD PROD SPEED
3RD PRODUCT SPD
2.2.1.2.8.1 PL
<BACKENTER>
00.0 RPM

RINSE PUMP SPD
2.2.1.2.5.1 PL
2.2.1.2 PL (PROBELESS DETERGENT CONTROL)


PROG SETTINGS
<BACKENTER>
00.0 RPM



2.2.1.2 P (PROBE DETERGENT CONTROL)


<EXITSTART/STOP>
110 RPM
TEST PUMP
2.2.1.2.8.2 PL
<EXITSTART/STOP>
20.5 RPM
TEST PUMP
2.2.1.2.5.2 PL
ENTER>
<BACK
MACH CLEAN RK
<BACKENTER>
100

000

ENTER>
CHG TUBE TIME
2.2.1.3.4
<BACK
COND PROBE MIN
ENTER>
CHG TANK RACK
2.2.1.3.5
<BACK
180 DAYS

ENTER>
<BACK
ENTER>
150 DEG F


LOW RINSE TEMP
2.2.1.3.6
<BACK
00 RACKS

<BACK
000

ENTER>
COND PROBE MAX
ENTER>
PROBE FAULT RACK
0

LOW DET ALARM
2.2.1.3.3 2.2.1.3.3.12.2.1.3.3.2
<BACKENTER>
DISABLE
ENABLE
ENABLE ALARM

<BACK
0
0
LOW DET ALARM
RACKS RUN LOW:
ALARM SETTING:
2.2.1.3.22.2.1.3.2.1

<BACKENTER>


DISABLE
ENABLE
ENABLE ALARM

LOW DET/OVERFEED
MACHINE CLEAN
PROBE FAULTY
CHANGE SQZ TUBE
CHANGE TANK
LOW RINSE TEMP
2.2.1.3.1. 2.2.1.3.1.12.2.1.3.1.1.1
<BACK
ENTER>
000 RACKS



ALARM SETTINGS

2.2.1.3

2.2.1.4.1.

PUMP CALIBRATION
PRIME PUMP
ENTER PRODUCT COSTS
TUBE REPLACEMENT
TYPE PRODINST
P1SOL DET YES
P2PUMPRIN YES
P3PUMPSAN NO
NAME PUMP (P1)
ENTER>
PUMP CALIBRATION
P1DETERGENT
P2RINSE
P3SANITIZER
P1DETERGENT
P2RINSE
P3SANITIZER
<EXITSTART/STOP>
P1 DETERGENT
<BACK
<OK
<BACK
SOLENOID
PUMP
SELECT PUMP
<BACK
ENTER>
SET PRODUCT
DET
RINSE
SAN
P1 DETERGENT
P2 RINSE
P3 SANITIZER
SELECT PUMP
<BACK
NO
YES
ENTER>
PUMP INSTALL
2.2.1.4.1.9
2.2.1.4.1.9.1
P1 DETERGENT
P2 RINSE
P3 SANITIZER
ENTER>
SET PUMP TYPE
2.2.1.4.1.8
2.2.1.4.1.8.1
P1 DETERGENT
P2 RINSE
P3 SANITIZER
SELECT PUMP
EXIT>
<2013-01-05>

2.2.1.4.1.7
2.2.1.4.1.7.1
P2 RINSE
P3 SANITIZER
P3 DATE CHANGED

TUBE REPLACEMENT
ENTER>
<0000.00>

P3 COSTS/GAL
2.2.1.4.1.6
2.2.1.4.1.6.1
P1DETERGENT
P2RINSE
P3SANITIZER

PRODUCT COSTS
2.2.1.4.1.5
2.2.1.4.1.5.1
P1DETERGENT
P2RINSE
P3SANITIZER
0.300
0.125
0.200
PUMP CALIBRATION
PUMP CALIBRATION
WARNING! ALL LOGS
WILL BE CLEARED
2.2.1.4.1.4
2.2.1.4.1.4.1
<BACKENTER>
SET PRIME PUMP
PRIME
CLEAR DATA LOG
<BACK
<DETERGENT>

WARNING! PLACE
CONTAINER AT OUTPUT!
<EXITSTART/STOP>
P1 DETERGENT
STOP PUMP AT 8 OZ.
CALIBRATE
<BACK
000.00

ENTER>
P1DETERGENT
CALIBRATE ML REV
2.2.1.4.1.3 2.2.1.4.1.3.12.2.1.4.1.3.22.2.1.4.1.3.2.1
2.2.1.4.1.3.2.1.1
P1DETERGENT
P2RINSE
2.2.1.4.3
VIEW CALIBRATION
CALIBRATE
P1DETERGENT18.5
P2RINSE 26.2
P3SANITIZER 38.0
PUMPED (GAL.)
2.2.1.4.2
SELECT PUMP
SET PUMP TYPE
SET PUMP PRODUCT
2.2.1.4.1.2
2.2.1.4.1.2.1
SET PUMP INSTALL
SERVICE PUMPS
VIEW AMOUNT PUMPED
CLEAR DATA LOG
2.2.1.4.1.1
INSTALLER
SERVICE
SERVICE PUMPS
VIEW PUMP CONFIG
VIEW PUMP CONFIG
NAME PUMPS

2.2.1.4 

<BACKENTER>
MGR PASSWORD
2.2.1.5.2
CLEAR SETTINGS
<BACKENTER>
Antares DM6000
P/N: NN-NNNNN-NNN
REVN NNNN
SOFTWARE ID
12345678901234
SERIAL NUMBER
SIGNAL DSP ENABLE
<BACKENTER>
ENABLE
DISABLE
>
EXT SOL ENABLE
>
<BACKENTER>
0000.00


<BACKENTER>
5 0

<BACKENTER>
0000.00

WATER CST/K UNITS

LCD CONTRAST
2.2.1.5.82.2.1.5.16
<BACKENTER>
<
ELECTRIC CST/KWH

EDIT CONTACT NAME
0

<BACKENTER>
2.2.1.5.72.2.1.5.15
<BACKENTER>
<
EDIT MANF NAME
2.2.1.5.62.2.1.5.14
<BACKENTER>
<NOVA CONTROLS>
COMPANY NAME
2.2.1.5.52.2.1.5.13
<BACKENTER>
<KITCHEN 01>
MACHINE NAME
CLEAR SETTINGS
ARE YOU SURE?
<BACK
ENTER>
<BACKENTER>
2.2.1.5.11
WARNING! ALL SETUPS
WILL BE CLEARED TO
FACTORY DEFAULTS!
2.2.1.5.42.2.1.5.12
<BACKENTER>
<RESTAURANT-087>
ACCOUNT NAME
2.2.1.5.3
<BACKENTER>
<0123>

<BACKENTER>
000

FULL KW PWR
2.2.1.17
<BACKENTER>
000

WATER VOL/WASH
2.2.1.19
<BACKENTER>
000

IDLE KW PWR
2.2.1.5.102.2.1.5.10.1 2.2.1.18
<BACKENTER>
<0123>


EDIT MACH NAME
EIDIT CONTACT NAME
SET LCD CONTRAST
SET DATE & TIME
CLEAR SETTINGS
VIEW SOFTWARE ID
VIEW SERIAL NUM
SIGNAL DSP ENABLE
EXIT SOL ENABLE
ELECTRIC COST/KWH
WATER CST/K UNITS
FULL KW PWR USAGE
IDLE KW PWR USAGE
WATER VOL/WASH
COND RANGE MAX
DATE & TIME
2.2.1.5.9
<0000-00-00> <00:00>


YYYY-MM-DD HH:MM
INSTL PASSWORD
2.2.1.5.1

EDIT MGR PASSWORD
EDIT ACCOUNT NAME
EDIT MACHINE NAME
EDIT COMPANY NAME

SYSTEM SETUP


EDIT INST PASSWORD ____


2.2.1.5

2013-05-28

<BACKENTER>
TO:
REPORT DATE
REPORT NAME
<BACKENTER>
<UVWXYZ>

INSERT USB DRIVE
<BACKENTER>
SETUP FILE
SETUP FILE

<BACKENTER>
<BACK
ENTER>
<BACK
ENTER>
CONNECT PC AND
BEGIN UPDATE
UPDATE FIRMWARE
STOP!!! DO NOT
PROCEED WITHOUT
PC UPDATE PROGRAM
UPDATE FIRMWARE
<BACKENTER>
2.2.1.6.4.1
ENTER>
NAME EXISTS!
OVERWRITE EXISTING
FILE?
WARNING
<BACKENTER>
READ FILE
ERROR
UNABLE TO
WARNING
THIS WILL OVERWRITE
EXISTING SETTINGS
AND FORMULAS
2.2.1.6.4
<BACK
<V W X Y Z>

INSERT USB DRIVE

2.2.1.6.32.2.1.6.3.1
STD DOOR SETUP
STD CONVEYOR
BOBS BURGERS
PUB AND GRUB
JOES CAFE
WARNING
NAME EXISTS
OVERWRITE EXISTING
FILE NAME?
2.2.1.6.2 2.2.1.6.2.12.2.1.6.2.2
2013-01-01

<BACKENTER>
FROM:
REPORT DATE
2.2.1.6.1 2.2.1.6.1.12.2.1.6.1.22.2.1.6.1.2

DATA TRANSFER

WRITE REPORTS
READ SETUP
WRITE SETUP
UPDATE FIRMWARE

2.2.1.6

ALARM
ALARM
< CLEAR
ALARM
ALARM
< CLEAR
ALARM
< YES
NO>
ALARM
< CLEAR
CHANGE TANK!
RACKS RUN SINCE LAST
INITIAL FILL HAS BEEN
EXCEEDED
3.6
< CLEAR
SQUEEZE TUBES NEED
TO BE CHANGED!
3.5
DO YOU WISH TO SWITCH
TO PROBELESS MODE
3.4
CHECK DET PROBE FOR
DAMAGE OR FOULING
3.3.
< CLEAR
MACHINE CLEAN! –
PERFORM A DE-LIME
CYCLE ON THE WASHER
3.2
DETERGENT OVERFEED
STOP! – CHANGE THE
PRODUCT CONTAINER
BEFORE CLEARING
3.1
3.0 ALARM SECTION
ALARM
ALARM
ALARM
< CLEAR
CONDUCTIVITY PROBE
NOT CALIBRATED
3.9
< CLEAR
PUMP 1 JAM
CHECK DISPENSER
3.8
< CLEAR
LOW RINSE
TEMPERATURE
3.7

Antares Manual - Hydro Systems Co

Transcription

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