T5 Programming Manual - Franklin Fueling Systems

Transcription

Tank Sentinel
Programming Guide
TS-5 Series
Software Revision 0.5.0.7
Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA
Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com
Notice
INCON strives to produce the finest manual possible and to ensure that the information that it contains is complete and
accurate. However, INCON reserves the rights to change this document and specifications at any time without notice.
INCON makes no expressed or implied warranty with regard to the contents of this manual. INCON assumes no liability
for errors, omissions or for any damages, direct or consequential, that may result from the use of this document or the
equipment that it describes.
This manual is for use expressly with the TS-5, TS-550, and TS-5000 at their approved specifications. No part of this
document may be reproduced in any form without the prior written consent of INCON.
Open Source Notice
The TS-5 series consoles implement open source software released under the General Public License (GPL) as well as
other open source licenses. As a customer, you are entitled to receive a copy of the licensed source code used within our
product, if so desired. Please contact our sales staff for more information.
Trademarks
INCON®, Tank Sentinel®, System Sentinel®, SCALD®, Brite®, BriteBox®, BriteBus®, and BriteSensors® are registered
trademarks of Intelligent Controls. All brand and product names are trademarks or registered trademarks of their
respective companies.
Inspection of Materials
Visually inspect all components for defects or damage prior to installation. If any defect or damage is found, do not use the
product and contact INCON for further assistance.
Warranty Information
Please refer to the FFS Fuel Management Systems & Product Warranty Policy for all warranty information.
Contacting Franklin Fueling Systems (FFS)
Please feel free to contact us by mail at:
Franklin Fueling Systems
3760 Marsh Rd.
Madison, WI 53718 USA
Or contact us by phone, fax or e-mail:
Tel: +1 800 225 9787
Fax: +1 608 838 6433
E-mail: [email protected]
[email protected]
Office and Sales Hours: 8am to 5pm CST - Monday through Friday
Technical Support Hours: 7am to 7pm CST - Monday through Friday
Please visit our website at www.franklinfueling.com
Copyright ©2006 by Intelligent Controls (INCON). No part of this publication may be reproduced in any form without the prior written consent of INCON.
All rights reserved.
ii
Contents
Notice.................................................................................................................................. ii
Important Safety Messages............................................................................................... 1
Introduction......................................................................................................................... 3
FMS Functions........................................................................................................................... 3
Definitions and Acronyms.......................................................................................................... 4
Related Documentation............................................................................................................. 4
General................................................................................................................................ 5
User Interfaces (UI)................................................................................................................... 5
LCD Touch Screen Interface ........................................................................................................... 5
Touch Screen Calibration.......................................................................................................................... 5
TSA (Tank Sentinel Anyware) Interface............................................................................................ 5
Access Control................................................................................................................................. 5
Password Input................................................................................................................................ 6
Modifying Passwords....................................................................................................................... 6
Connecting a PC or Laptop Computer....................................................................................... 6
Configuring IP Settings for Communication..................................................................................... 7
Obtain an IP Address Automatically................................................................................................. 9
Use the Following IP Address.......................................................................................................... 10
Check Status of Connection............................................................................................................. 11
Connecting a PC or Laptop to the TS-5 series RS-232 Port..................................................... 11
Connecting a PC or Laptop to the TS-5 series COMM 1 Port.......................................................... 11
Configuring COMM 1 Settings for Communication.......................................................................... 11
Check Operation of Connection....................................................................................................... 14
Initial Console Configuration............................................................................................ 15
Console Build Characteristics.................................................................................................... 15
Configuration and Preferences.................................................................................................. 15
Preferences Menu............................................................................................................................ 15
Configuration Options...................................................................................................................... 17
Network Parameters......................................................................................................................... 17
Date/Time Set.................................................................................................................................. 18
Time Zone........................................................................................................................................ 18
Remote Logging Host...................................................................................................................... 18
Programming and Navigation........................................................................................... 19
Console Navigation.................................................................................................................... 19
Navigation Buttons........................................................................................................................... 19
Character Navigation Buttons.......................................................................................................... 20
Programming System Parameters............................................................................................. 20
System ID......................................................................................................................................... 21
System Configuration....................................................................................................................... 21
Programming Modules..................................................................................................................... 22
Power Supply............................................................................................................................................ 22
AC Input Modules..................................................................................................................................... 23
Probe Modules.......................................................................................................................................... 23
2-Wire Sensor Modules............................................................................................................................ 23
3-Wire Sensor Modules............................................................................................................................ 23
4-20 mA Input Modules ............................................................................................................................ 23
Relay Modules.......................................................................................................................................... 24
Programming FMS Parameters........................................................................................................ 25
Fuel Management System........................................................................................................................ 25
Special Tanks............................................................................................................................................ 25
Manifold Tank System............................................................................................................................... 26
E-Mail........................................................................................................................................................ 26
Events....................................................................................................................................................... 26
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Tank Sentinel Anyware (TSA)............................................................................................ 27
Navigating Applications Remotely............................................................................................. 27
Accessing Tank Sentinel Anyware.................................................................................................... 27
Making Changes to System Parameters................................................................................... 27
Password Prompting.................................................................................................................. 27
Setup......................................................................................................................................... 27
Backup Configuration Files........................................................................................................ 28
Miscellaneous..................................................................................................................... 31
Leak Testing............................................................................................................................... 31
Overview.......................................................................................................................................... 31
Tank Leak Tests – Type and Frequency........................................................................................... 31
Static Tank Testing Requirements............................................................................................................. 31
When to Force Static Tank Leak Tests...................................................................................................... 31
Manually Forcing Static Leak Tests........................................................................................................... 32
Tank Leak Test Results.................................................................................................................... 33
Reasons Why Tank Leak Tests Fail.......................................................................................................... 33
Steps to Take When a Tank Leak Test Fails............................................................................................. 33
SCALD Tank Leak Tests................................................................................................................... 33
Reasons Why SCALD Tank Tests may Fail.............................................................................................. 34
TS-LS500 Auto Learn Line Leak Testing.......................................................................................... 34
Overview................................................................................................................................................... 34
Line Leak Test Requirements.................................................................................................................... 34
Manually Forcing Line Leak Tests............................................................................................................. 35
Line Leak Test Results.............................................................................................................................. 36
Steps to Take When a Line Leak Test Fails.............................................................................................. 36
List of Alarms and Troubleshooting................................................................................. 37
Appendix A - Standard Tanks Table.................................................................................. 42
Appendix B - Standard Products Table............................................................................ 44
Appendix C - Typical Tank Leak Test Times.................................................................... 44
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Important Safety Messages
INCON equipment is designed to be installed in association with volatile hydrocarbon liquids such as gasoline and diesel
fuel. Installing or working on this equipment means working in an environment in which these highly flammable liquids
may be present. Working in such a hazardous environment presents a risk of severe injury or death if these instructions
and standard industry practices are not followed. Read and follow all instructions thoroughly before installing or working
on this, or any other related, equipment.
As you read this guide, please be aware of the following symbols and their meanings:
Warning
Caution
Danger
This symbol identifies a warning. A warning sign will appear in the text of this document when a potentially
hazardous situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous
situation may involve the possibility of severe bodily harm or even death.
This is a caution symbol. A caution sign will appear in the text of this document when a potentially hazardous
environmental situation may arise if the instructions that follow are not adhered to closely. A potentially
hazardous environmental situation may involve the leakage of fuel from equipment that could severely harm
the environment.
This symbol identifies an electrical danger. An electrical danger sign will appear in the text of this document
when a potentially hazardous situation involving large amounts of electricity may arise if the instructions that
follow are not adhered to closely. A potentially hazardous situation may involve the possibility of electrocution,
severe bodily harm, or even death.
Alarms and warnings are designed to alert you with specific details when a problem occurs so you can
take appropriate corrective action. System hardware failure warnings, tank related alarms, leak detection
sensor alarms, and line leak alarms can be custom programmed to do many things. The events that require
programming are denoted by a (p) below:
- cause the red Alarm light or yellow Warning light to flash (standard)
- activate / sound the console annunciator alarm horn (p)
- activate internal output relays for external alarm devices (p)
- print alarm reports automatically, either locally (integral printer), or remotely (USB - HP compatible printer) (p)
- send alarm and test reports to a specified email address (p)
- send reports to remote location(s), via internal data/fax modem (p)
Warning
Warning
Warning
Warning
Follow all applicable codes governing the installation and servicing of this product and the
entire system. Always lock out and tag electrical circuit breakers while installing or servicing
this equipment and any related equipment. A potentially lethal electrical shock hazard and the
possibility of an explosion or fire from a spark can result if the electrical circuit breakers are
accidentally turned on during installation or servicing. Please refer to the Installation and Owner’s
Manual for this equipment, and the appropriate documentation for any other related equipment, for
complete installation and safety information.
Follow all federal, state and local laws governing the installation of this product and its associated
systems. When no other regulations apply, follow NFPA codes 30, 30A and 70 from the National Fire
Protection Association. Failure to follow these codes could result in severe injury, death, serious
property damage and/or environmental contamination.
Always secure the work area from moving vehicles. The equipment in this manual is usually
mounted underground, so reduced visibility puts service personnel working on this equipment in
danger from moving vehicles entering the work area. To help eliminate these unsafe conditions,
secure the area by using a service truck to block access to the work environment, or by using any
other reasonable means available to ensure the safety of service personnel.
When the Tank Sentinel system is used to monitor tanks containing gasoline or other flammable
substances, you may create an explosion hazard if you do not follow the requirements in this
manual carefully.-
Warning
All wiring must enter the console’s enclosure through the designated knockouts. An explosion
hazard may result if other openings are used.
Warning
You must run wiring from probes or sensors to the Tank Sentinel console in conduits which are
separate from all other wiring. Failure to do so will create an explosion hazard.
Warning
Substituting components could impair intrinsic safety. TS-5XXXs are intrinsically safe for sensors
installed in – Class I, Division 1, Group D – hazardous locations. Substitution of components could
make the energy limiting circuitry in the system ineffective and could cause an explosion hazard.
Repairs to a TS-5XXX console or attached components should only be performed by a qualified,
factory-trained technician.
Certified Programmer/Service Person: Only an INCON certified programmer or service person is allowed to access
both the user interface keypad and areas internal to the Tank Sentinel™ console.
Station Owner/Operator: The station owner or operator of the Tank Sentinel™ console is only allowed to access the user
interface keypad. Access to areas internal to the console is strictly prohibited.
Approvals
All Fuel Management System models are UL and cUL listed 6L79 as Liquid Level Gauge / Leak Detection
Systems. Third party approved leak detection — Pd (probability of detection) = 99.2 % for 0.1 or 0.2 gph leak tests
(0.1 = annual precision test, 0.2 is the monthly regulatory compliance test).
*The static tank test does not support Manifolded tanks.
**SCALD is 3rd party approved for ONLY two Manifolded tanks.
Introduction
The purpose of this manual is to guide installers, operators and technicians through programming and troubleshooting
theTS-5 console, so that it’s configured based on a site’s specific needs. The Fuel Management Systems (FMS)
application within the TS-5 Series consoles tie together the monitoring and alarm capabilities of preceding automatic
tank gauges with advanced technologies to supply tank and level data more accurately and efficiently. This manual is
also designed to introduce technicians to the optional LCD Graphical User Interface, which is used as an input device
to program system configuration and maintain all applications from the front panel of the console. Overall safety issues,
troubleshooting information, warranty, service and return policies, as defined in this manual, must be followed.
FMS Functions
The main function of the Fuel Management System is to represent levels for inventory and tank leak testing by monitoring
probe inputs and performing calculations based on those inputs. Line leak sensing devices also provide input signals.
Results from these calculations may be used for system monitoring and/or regulatory compliance. The console, in
conjunction with external fuel system equipment, may provide positive system shutdown, based on programmed rules.
Sites that utilize Fuel Management Systems have the ability to monitor and perform:
• Tank Inventory Level Information
• Tank Leak Detection
• Sensor Configuration
• Line Leak Detection
• Sump Leak Detection
• Compliance Line and Leak Testing
FMS also allows sites to generate and print the following reports:
• Inventory Reports
• Delivery Reports
• Tank Test Results
• SCALD Testing Reports
• Regulatory Reports
• Sensor Reports
Definitions and Acronyms
Module – A module is a plug-in card within the TS-5 series console that is used to perform various functions of the
console. The modules are used for field wiring of the input and/or output of electrical signals between different functional
equipment pieces.
RS-232 – An IEEE standard for serial communication using a 9-pin connector.
RS-485 – An IEEE standard for serial communication using STP/UTP wiring.
RJ-45 – An IEEE standard connector for use in communications with STP wiring. Usually data.
RJ-11 – An IEEE standard connector for use in communications using STP wiring. Usually voice and fax.
2SM – 2-Wire Sensor Module (Intrinsically Safe)
ACIM – AC Input Module
AIM – 4-20mA Analog Input Module (Intrinsically Safe)
AST – Aboveground Storage Tank
ATG – Automatic Tank Gauge
CARB – California Air Resources Board
CM – Controller Module
DCE – Data Communication Equipment
DIM – Dispenser Interface Module
DTE – Data Terminal Equipment
DW/DWT – Double Wall/Double Wall Tank
EVR – Enhanced Vapor Recovery
FMS – Fuel Management Systems
IS – Intrinsically Safe
ISD – In-Station Diagnostic
LCD – Liquid Crystal Display
LIM – LonWork Interface Module
LLD – Line Leak Detection
PC – Personal Computer
PM – Probe Module (Intrinsically Safe)
PSM – Power Supply Module
RM – Relay Module
SCM – Secondary Containment Monitoring
STP/UTP – Shielded Twisted Pair / Unshielded Twisted Pair Wiring
TPI – Turbine Pump Interface
TS-5 – TS-5 Series FMS Consoles (TS-5/608, TS-550/EMS, TS-5000/EXPC)
TS-EMS – Environmental Monitoring System
TS-EXPC – Expansion Console
TSA – TankSentinel Anywhere
USB – Universal Serial Bus
UST – Underground Storage Tank
VRM – Vapor Recovery Monitoring
XML – eXtensible Markup Language
Related Documentation
The system installation and operation instructions, troubleshooting guide and console maintenance manual are provided
for your use in separate documents. Detailed installation and testing instructions for each type of leak detection sensor
are present in the relevant manual, and, likewise, the installation, testing, and programming of various upgrade kits and
optional accessories are also contained in separate manuals, addenda or in one of this document’s appendices.
TS-5 Series Fuel Management Systems Installation Guide (000-2150)
TS-5 Series Fuel Management Systems Operators Guide (000-2151)
General
After the Fuel Management System has been installed, typically your interaction with the system will be from the LCD
display, on-board printer; or using TSA (Tank Sentinel Anyware) software to program and monitor the console remotely.
Remote operation can be performed from a PC, either attached directly or through a network connection to the console.
All of the features of the console are available through these input/output devices. Also, the console may be set up to
generate and send automated reports to email accounts or print reports at a programmed time.
At times, it may be required to obtain console information, such as model and serial numbers. The model number is
physically located on the face of the console. The serial number is located on a small plaque placed on the bottom of the
left panel. This label also contains the model number, voltage, manufacturer’s address, a warning symbol and the unit’s
voltage specifications.
User Interfaces (UI)
LCD Touch Screen Interface
A LCD touch screen is standard on the TS-5 (TS-608) consoles and can be ordered as an option on the TS-550
(TS-EMS) and TS-5000. The “D” designation in the console’s model number indicates that a LCD display was ordered
with the system. This bright display, with an adjustable contrast setting, allows easy viewing in any lighting condition. A
programmable screen saver automatically turns the backlight off after 5 minutes, if selected, and extends the life of the
display.
Touch Screen Calibration
During initial setup, it will be necessary to calibrate the touch screen function of the LCD display. Calibrating the
touch screen will enable the console to better recognize the area that you “touch,” so that you can accurately enter in
information. To calibrate the touch-screen function of the display, you must first access the calibration application.
1. From the HOME MENU, press MAIN MENU > DOWN > TOOLS > TOUCHSCREEN CALIBRATION.
2. The console will ask if you are sure that you want to proceed, answer Yes.
3. Follow the on-screen instructions to complete the calibration process.
TSA (Tank Sentinel Anyware) Interface
Each TS-5 Series console includes an Ethernet port and programming options to eliminate the need for an Ethernet
port server or a external/internal modem (although both options are still available). The advantages to using an Ethernet
connection are: faster connection speeds, quicker data transfer rates, less data errors or quicker recovery of data when
errors occur, and it does not require extra software or drivers to be loaded. This means that console parameters can be
modified and that status/alarm reports can be printed from virtually anywhere.
Access Control
There are three access levels programmed into the console’s operating system: Guest, User, and Administrator. Each
level will allow an operator to access different features or change specific settings on the console. This security feature
prevents unauthorized tampering of console configurations.
The User Role
icon will appear in the upper-right corner of the LCD display as one of the following:
• ONE BAR filled operates at the GUEST level. Guests are allowed to access menu options and check the system
configurations. The GUEST will not be able to modify the console settings.
• TWO BARS filled operates at the USER level. Users are given limited access to certain areas of the operating
system to make changes or print reports.
• THREE BARS filled operates as an ADMINISTRATOR. This level grants access to all areas of programming and
setup configuration. The administrator privilege is usually assigned to the designated technician of a site.
Password Input
To modify console settings and change passwords, you must first enter in the current Administrator password. The default
password is, in all lower case letters, “admin”.
From the touch screen display, gaining Administrator privileges to perform high level functions with the console is done by
navigating through the following menus to enter a password:
1. Once the console is powered up, press the Main Menu
2. Scroll down by pressing
button.
, and then press the Tools Application button.
3. Press Enter Password in the application window, and then enter the correct password for the access level required.
Help is provided for navigation, (see Section 1: Console – Basic Operation, Console Navigation).
4. Verify the correct password has been entered, and then press
.
Notice a change to the User Roll icon, for Administrator it will indicate status with three bars filled.
To reset the level back to Guest, press the User Roll icon or enter the guest password.
Modifying Passwords
For initial settings and continuous security purposes, the console will allow you to change any password used for
accessing console functions. When changing passwords, make note of the password and keep it in a secure, memorable
place. The password you choose must be at least two characters long with a maximum of 16 characters — spaces and
special characters are allowed as part of your password.
The Administrator status is required to change passwords. To check your current status, look at the User Roll icon.
From the touch screen display, changing access passwords is done by navigating through menus to modify a password.
1. Once the console is powered up, press the Main Menu button
.
2. Press the Configuration Application button.
3. Press Passwords in the application window, and then press the corresponding button to change the password for that
access level. Help is provided for navigation.
4. Verify the correct password has been entered, and then press the Checkmark
button.
Connecting a PC or Laptop Computer
To access the console using the TSA interface, connect a laptop or PC to the console via either the Ethernet port or the
COMM 1 serial port. If the console is connected to a local network, you can perform this setup from any PC on that
network by utilizing a web browser application, such as Microsoft’s Internet Explorer or Mozilla’s FireFox (the console’s IP
address may need to be modified — see Configuration in Section 2).
The following instructions are written specifically for Microsoft’s Windows XP operating system. For assistance with other
operating systems, please contact Franklin Fueling Systems Technical Services.
Connecting a PC or Laptop to the TS-5 series Ethernet Port
1. Using an Ethernet Crossover, 10 Base-T cable, plug the RJ-45 connector on one end of the cable into the Ethernet
port of the console.
2. Plug the RJ-45 connector on the opposite end of the cable to the Network Interface Card of the computer.
3. Verify that the green POWER LED on the front panel of the console is lit, which indicates that the console has power.
4. Power up and log onto your PC.
Note: You may need to reconfigure your TCP/IP settings to allow the computer to communicate with the console.
Configuring IP Settings for Communication
Before attempting to modify any computer settings, contact the Information Technologies department of your business, if
available. Some computer accounts may have restricted permissions to overcome before any changes are allowed to be
made to TCP/IP settings.
At the PC:
1. Power up the PC and log into your Windows operating system.
2. Click on Start, then select Control Panel.
3. There are (2) two views settings possible when using Windows XP:
•In Category View, click on Network and Internet Connection, then click Network Connections.
•In Classic View, click on Network Connections.
4. Right-click on Local Area Connection and select Properties.
5. In the Local Area Connection Properties dialog box, under “This connection uses the following items,” select Internet
Protocol (TCP/IP) and click Properties.
There are many ways to configure a computer to communicate with a TS-5 series console. These factors are dependant
on the user’s computer knowledge and how the computer is currently configured.
To determine which method is best for your site, read the instructions in the following section carefully. Make detailed
notes on the current configuration of the TCP/IP settings on the PC you are using. Read both the “Obtain an IP address
automatically” and the “Use the following IP address” methods before making a choice between the two.
Obtain an IP Address Automatically
Computers commonly use this setting to obtain an IP address automatically.
1. If Obtain an IP address automatically is selected, it may be best to click the Alternate Configuration tab.
2. Select User Configured.
3. Enter an IP address. For simplicity, make the last segment of the IP one number different than the IP address of the
console. Upon initial setup ONLY, the numbers used in the figure may be used to configure the TCP/IP settings of your
PC.
4. Leave all other information blank and click OK.
Note: The consoles default IP address is 192.168.168.168. If the PC is normally configured to acquire an IP address
automatically, Alternate Configuration may be used, as mentioned above, to allow a connection to be enabled
without the necessity of reconfiguring the computer each time it will be used to connect to this console.
Use the Following IP Address
1. If Use the following IP address is selected and the entry boxes contain any information, record this information for
use when console programming is complete.
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2. Enter an IP address. For simplicity, make the last segment of the IP one number different than the IP address of the
console. Upon initial setup ONLY, the numbers used in the figure may be used to configure the TCP/IP settings of your
PC.
3. Leave the DNS information blank.
Note: The consoles default IP address is 192.168.168.168. If the PC is normally configured to Use the following
IP address, ensure that all display information is recorded and kept prior to making any changes. It may be
necessary to utilize this information to reconfigure the console once programming is complete.
Check Status of Connection
1. Check the status of your connection by going to the Network Connections window.
2. If the connection status is disabled, enable it by right-clicking on the Local Area Connection and selecting Enable. If
technical difficulties arise, please contact Franklin Fueling Systems Technical Support before proceeding.
At this point, more information on navigating TSA is provided in Section 4: TSA of this manual.
Connecting a PC or Laptop to the TS-5 series RS-232 Port
COMM 1 is used to connect a PC or laptop with the console via the TSA interface for programming or remote monitoring.
COMM 2 is not used at this time.
Note: The PC or laptop will recognize this serial connection as a network connection and will not allow the use of a Local
Area Connection simultaneously. While it is not necessary to disconnect the Local Area Connection to connect
using the Serial port, it will be necessary to disconnect the Serial Connection through the computers operating
system in order to use the Local Area Connection again.
Connecting a PC or Laptop to the TS-5 series COMM 1 Port
1. Using a female to male DB-9 straight serial cable, connect the Female end of the serial cable to the serial
communication (COM) port of the computer.
2. Connect the Male end of the serial cable to COMM 1 on the bottom of the console.
Configuring COMM 1 Settings for Communication
1. Select Start > All Programs > Accessories >
Communications > New Connection Wizard.
2. Select Set up an Advanced Connection.
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3. Select Connect Directly to Another Computer.
4. Select Guest.
5. Enter a name under Computer Name (it can be the site
name).
12
6. Select the communication port to be used from the
Select a Device dropdown list.
7. Select My use only.
8. For convenience, a shortcut may be created on your
desktop. Click Finish to complete the wizard.
9. In the Network Connections window, right-click the new direct connection that was created and select Properties.
10. Under the General tab, select Configure.
11. Change the Maximum speed (bps) to 57600.
12. Disable all of the Hardware Features and click OK.
13. Select the Options tab.
14. Disable all of the Dialing Options.
13
15. Leave the existing Redialing Options as they are.
18. Select the Networking tab.
19. In the Type of dial-up server I am calling, select PPP:
Windows 95/98/NT4/2000, Internet from the dropdown list then click OK.
16. Select the Security tab.
17. Select Advanced (custom settings).
Check Operation of Connection
1. As before, open Network Connections.
2. Right-Click the new direct connection and select
Connect. The status should change to connected. At
this point, the computer is connected to the console.
If you experience technical difficulties, please contact
Franklin Fueling Systems Technical Support before
proceeding.
At this point, more information on navigating TSA is
provided in Section 4: TSA of this manual.
14
Initial Console Configuration
Before the console can be used, an intial setup must first be performed. This portion of the guide will instruct you on how
to set custom parameters by navigating through the programming options and set up the TS-5 series console for the first
time.
Console Build Characteristics
Each console is custom ordered and built to customer specifications. That means that all of the hardware (modules) and
software options needed for your site are installed and tested. Before programming, check the status and version of each
module and verify that your purchased options are present.
1. At the Home Status screen, press System Application
.
2. The System Status screen will appear. Here you can see a
module’s description, installed slot, operational status, and version.
3.Press the Application Menu
button.
Identification – View to locate the System Serial Number, Ethernet
Address (not the same as IP address) Controller Serial number and
Date/Time of manufacture.
Options – Displays the current installed software options.
Configuration and Preferences
Configuration and Preferences include how information will be displayed and configuring the console for its location and
communication and access options.
Preferences Menu
Starting at the Home Menu, press the Main Menu
And then select Preferences
button.
.
Use the Preference tables on the following pages to select the menu options to be changed.
15
Translation
Options
Language
English
Spanish (Español)
Russian (Русский)
Chinese (Simplified) (中文(简)
Symbol
MM
M
MMM
Date/Time
Options
Short date format
MM/dd/yyyy
M/d/yyyy
M/d/yy
MM/d/yy
MM/dd/yy
Yy/MM/dd
yyyy-MM-dd
dd-MMM-yy
User Defined
Long date format
EEEE, MMMM dd, yyyy
MMMM dd, yyyy
EEEE dd MMMM, yyyy
dd MMMM, yyyy
User Defined
Year/month date format
MMMM, yyyy
User Defined
Short time format
HH:mm
H:mm
hh:mm a
h:mm a
Long time format
HH:mm:ss
H:mm:ss
hh:mm:ss a
h:mm:ss a
User defined
Representation
Two-digit month with leading zero (i.e. 01 for Jan…).
Two-digit month, no leading zero (i.e. 1 for Jan…).
Three-letter month (i.e. JAN, FEB, AUG…).
dd
Two-digit day with leading zero (i.e. 01, 02…).
d
Two-digit day, no leading zero (i.e. 1, 2…).
yyyy
Four-digit year (i.e. 2006…).
yy
Two-digit year (i.e. 06, 07…).
HH
Two-digit hour with leading zero; 24-hour format.
hh
Two-digit hour, no leading zero; 24-hour format.
mm
Two-digit minute, with leading zero.
ss
Two-digit second, with leading zero.
a
A.M. or P.M. indicator.
EEEE
Numbers
Digit grouping
Digit grouping symbol
Decimal symbol
Display leading zeroes
16
Options
Group digits by 10 using specified symbol (i.e. either “123456789” or
“123,456,789”).
3
Symbol used to group digits (i.e. ‘, ’; ‘ _ ‘…). User defined option.
Symbol used to separate decimal units (i.e. ‘.’; ‘,’). User defined option.
Displays decimals with leading zero (i.e. with ‘0.123’; without ‘.123’).
Other
Refresh Rate
Show XML Tool
Units
Options
Volume
Liters
Gallons
Imperial Gallons
Length
Millimeters
Centimeters
Meters
Inches
Temperature
Centigrade
Fahrenheit
Flow
Liters/Hour
Cubic Centimeters/Second
Cubic Feet/Hour
Gallons/Minute
Gallons/Hour
FMS - Line Pressure
Pascal
Bar
Pounds per square inch
Inches of Water
Inches of Mercury
Options
How often the systems information is updated.
Displays the Tool in the upper right corner of the browser window.
Configuration Menu
Configuration Options
Using the options in this menu, you can configure the console passwords, network parameters, current time and date and
set an accurate time zone. For instructions on setting passwords (see Section 1: Console – Basic Operation, Changing
Passwords).
Once the console has been powered up, navigate the console by pressing the screen on the appropriate button.
1. Starting at the Home Status Menu, press the Main Menu button.
2. Select the Configuration button.
3. Select from the options in the Network Parameters section that follows to view/change console configuration settings.
Network Parameters
To communicate with your network equipment (i.e. router, switch, hub, etc.), and then you will need to modify the network
parameters.
IP Address – This is a logical (electronic) address, like your street address, that the console uses to route information.
This address will have to match your network, if connected to a network, in order to ‘talk’ to a remote communication
device, your PC or laptop computer.
Network Mask – Masking is a way to diversify the use of multiple subnets. The mask must match that of the network the
console is connected to. Masks are used in networking to create ‘sub-networks’ within a whole, like slicing and apple. You
have separate slices that may be in different locations, but they are still from the same apple. Administrators use this to
make separate networks, to maximize bandwidth or capacity of medium resources (cables or fiber). Therefore, when your
network uses static IP addressing (assigned by an administrator), this mask must match the Network Mask of the router
port that it is attached to. If the network utilizes a DHCP server (automatically assigns IP addresses) then the mask should
meet the specifications set by your administrator.
Gateway – The Gateway is the logical address to the nearest router port, commonly the one that is connected to the
console. Consult your administrator for details on this and other network parameters.
17
Date/Time Set
To set the date and time, press the button that corresponds with your selection and select the correct option from the list.
If your choice does not appear on the first screen, use the up and down navigation buttons to scroll through more options.
When finished, confirm your selection by pressing the checkmark or OK button. It is important to enter the date and time
information correctly to ensure reports and alarms can be accurately tracked.
Time Zone
Set the Time Zone according to your geographical location. If your choice does not appear on the first screen, use the
navigation up and down buttons to scroll through more options. When finished, confirm your selection by pressing the
checkmark or OK button.
Remote Logging Host
Logging event information can be done remotely by using this option. Type the address of the remote host that the
console will communicate with.
18
Programming and Navigation
Console Navigation
The operating system is designed so that a user may navigate with ease. Manageable applications allow the user to
modify programming options by responding to on-screen commands. The following instructions will give you a good feel
for the operating system functions, so that issues can be corrected efficiently without interrupting dispensing or sales.
Access to application sub-menus within the console is gained by pressing the corresponding menu option button on the
display. To navigate the console, it may be necessary to become familiar with the graphical icons. Console application
menus / sub-menus are outlined in the next section of this manual.
Path Bar – Shows the path/description
of information displayed.
Application Window –
Displays the current
application content.
Back – Returns you to the
previous screen.
Home – This button will bring
you back from any application
to the home status screen.
Main Menu – Access the
Main Menu application.
User Role – Displays the access level
of the current user (determined by the
password input).
Date/Time – The current date
and time. This will let you
configure Time/Date settings.
Status – Displays a check for OK
or an exclamation for alarm. When
alarms exist, pressing this will bring
you to an alarms page.
Print Report – Pressing this
button will take you to a menu
of reports.
Navigation Buttons
There are many ways around the applications of the TS-5 series console. Listed below are a few buttons that will help you
navigate the functions of the console.
Exit: Takes you back to the Home Menu.
Scroll Up: When this button appears on the right side of the screen it indicates more menu options are available
and pressing this button will scroll up through the options.
Scroll Down: When this button appears on the right side of the screen it indicates more menu options are
available and pressing this button will scroll down through the options.
19
Character Navigation Buttons
When prompted to enter system information, press the corresponding keys.
Character Selection: Selects between upper case
letters, lower case letters and numerals. Note how the
characters on the input buttons change as you scroll
through the options.
Backspace: This will move the cursor one space to the left
and delete the last character.
Clear: Deletes all of the data on the entry line.
Enter: Allows the data to be accepted. When this button is
pushed, the configuration will be set for the item you are
changing.
Cancel: Will return to the application you were changing. No changes will be made to console settings.
Restore Default: This button will restore the original settings programmed into the console during manufacture.
Programming System Parameters
Using the touch screen function of the console to program, navigate from the Home Status screen by pressing the Main
Menu button.
At the Main Menu, press the Setup
The Setup screen looks like this:
button.
To make a modification, select the parameter that you want to change.
Type the new setting in using the characters available. When finished,
press the checkmark. When Confirmation is displayed, press Yes to
save and apply, or No to exit without saving — you may press cancel
to continue making changes. Changes will not be applied until you
return to the main menu.
Use the programming tree on the following pages for a more
descriptive representation of each option, which shows the submenus
of each menu item. The console will update the menus as additional
data or information is required during programming.
Please note, features appearing in this guide may not be available,
unless the option is purchased with your console. Default parameters
are noted by the use of parentheses ().
It is recommended to have the following items prepared before beginning console programming:
•Site location information to setup Site ID
•Communications parameters for external equipment to match console settings
•Wiring diagrams of site if necessary; to identify sensor and/or probe location
•Manufacturers Tank Charts for “special” tank correction tables
•Probe stickers with gradient and RTD location for “special” probes
20
System ID
Group Name
System ID
Parameter
Name
Site Name
Web UI URL
ID Line 1
ID Line 2
ID Line 3
ID Line 4
ID Line 5
Parameter
Value
(Site Name)
(http://localhost/tsa)
(blank)
(blank)
(blank)
(blank)
(blank)
System Configuration
Group Name
System Configuration
Modules Expected
Diagnostics
Parameter Name
Technical Support Key
Enable Diagnostics
DC Input (for future use)
AC Input
Relay
Probe
2-Wire Sensor
3-Wire Sensor
4-20mA Input
Printer
Modem
LON
DIM
Description
Physical name of site.
URL address of site.
These lines should contain the physical address of the site. This
information will be used in the header of reports and to identify
site properties when using web UI.
Parameter
Value
(0)
(No)
(0)
(0)
(0)
(0)
(0)
(0)
(0)
(0)
(0)
(0)
(0)
Application Data Update Interval
(60)
Enable Interactive Command Line
Trax Files
Trax Console
Trax Key
(No)
(No)
(No)
(0)
Max
Characters
40
40
40
40
40
40
40
Description
Max Value
Enter the appropriate key number.
Enables the Diagnostics option.
These settings are preset by ordered options. This
value represents the number of each module installed.
When a module is installed, the console will open more
options base on which module will be utilized.
0-1
Yes/No
0
0-6
0-6
0-6
0-6
0-6
0-12
0-1
0-1
0-1
0-1
The rate that the diagnostics will automatically ‘refresh’
displayed data.
??
??
??
??
# sec
Yes/No
Yes/No
Yes/No
?
21
Programming Modules
The Fuel Management System is composed of a custom set of modules. Each module maintains individual
characteristics. Parameters must be set to match the site configuration. The programming table below will assist in this
setup.
Power Supply
Group Name
Power Supply RS-485
TS-DIM
Communication
Fuel Points
Fuel Point #
Meter #
RS-232
Relays
Channel # Input #
Low Voltage Inputs Channel #
22
Parameter Name
Parameter
Value
Enable Interface
Enable Interface
Baud Rate
Data Bits
(No)
(No)
(9600)
(8)
Parity
(None)
Stop Bits
(1)
Response Timeout
(8)
Precision
Number of Fuel Points
Number of Meters
Grade
Baud Rate
Data Bits
(2)
(0)
(0)
(1)
(9600)
(8)
Parity
(None)
Stop Bits
(1)
Response Timeout
(8)
Description
Enables TS-DIM options.
Enables DIM Communications options.
Data transmission speed in bits per second.
Number of bits that represent data.
Value of parity (error check) bit.
Number of stop bits, notifies receiving device of
end of data packet.
Period of time the device will wait until
transmission stops in seconds.
?
Number of fueling points on site.
Number of meters at site.
Type of product flowing through meter.
Data transmission speed in bits per second.
Number of bits that represent data.
Value of parity (error check) bit.
Number of stop bits, notifies receiving device of
end of data packet.
Period of time the device will wait until
transmission stops in seconds.
Name
Enabled
Type
(Relay 1)
(Yes)
(Unknown)
Given name of the relay.
Whether the Relay is Enabled or not.
Equipment connected to the relays output.
Polarity
Logic
(Normal)
(OR Logic)
Allows the polarity to be inverted.
The type of logic that the gate will use to process
incoming signals. In OR, if any combination of
inputs is active, the relay is active. With AND,
when all inputs are active, the relay is active. In
XOR, if all inputs are in the same state (on/off), the
relay is inactive.
How the relay is wired internally.
This adjusts the circuit to accommodate incoming
signal levels.
Chooses which module is inputting the signal to
the relay.
Physically Wired As
Number of inputs
Type
Name
Enabled
(Normally Open)
(0)
(Unknown Module)
(LV Input 1)
(Yes)
Given name of input.
Whether the input is Enabled or not.
Max Value
Yes/No
Yes/No
1200-57600 bps
7-8
None, Even,
Odd
1-2
1-10
1-8
1-32
1-8
1-8
1200-57600
7-8
None, Even,
Odd
1-2
1-10
abc#
Yes/No
Unknown
Submersible
Alarm
Solenoid
Dispenser
Other
Normal, Invert
OR, AND, XOR
NO, NC
1-32
Unknown
Controller
Power Supply
Probe
2-wire Sensor
3-wire Sensor
abc#
Yes/No
AC Input Modules
Group Name
AC Input Modules
Module #
Channel #
Parameter
Value
Parameter Name
Number Gasoline Hooks per Dispenser
Channels
Name
(2)
(0)
(AC Input 1)
Enabled
Active High
(Yes)
(Yes)
Description
Including diesel.
Number of channels in use per module.
Given name of channel.
Yes if channel is used.
Yes will activate channel when high voltage
is present. No will activate channel with no
voltage present.
Max Value
1-8
1-12
abc#
Yes/No
Yes/No
Probe Modules
Group Name
Parameter Name
Parameter Value
Description
Max Value
Probe Modules Module #
Channel #
Channels
(0)
Name
(Probe 1)
Enabled
(Yes)
Type
(TS-LL2)
1-12
Given Name of Probe.
abc#
Yes if this probe channel is used.
Type of probe connected.
Yes/No
TS-VFM
TS-LL2
Unknown
2-Wire Sensor Modules
Group Name
Module #
Channel #
Parameter Name
Channels
Name
Enabled
Parameter Value
(0)
(2-Wire Sensor 1)
(Yes)
Description
Yes if this channel is used.
Max Value
1-12
abc#
Yes/No
Group Name
Module #
Channel #
Parameter Name
Channels
Name
Enabled
Parameter Value
(0)
(2-Wire Sensor 1)
(Yes)
Description
Max Value
Yes if the channel is used.
1-12
abc#
Yes/No
Description
Max Value
4-20 mA Input Modules
Group Name
4-20mA Input Modules Module #
Channel #
Parameter
Name
Parameter Value
Channels
Name
Enabled
Service Type
(0)
(4-20mA Input 1)
(Yes)
(Analog)
Low Range
High Range
Log Data
(-5)
(5)
(No)
Given name of the channel.
Yes if the channel is in use.
Determines the output signal.
Low voltage level of output signal.
High voltage level of output signal.
Used to log signal data.
1-8
abc#
Yes/No
Analog
SCM
LLD
#
#
Yes/No
23
Relay Modules
Group Name
Parameter Name Parameter Value
Description
Max Value
Relay Modules
24
Module #
Channels
(0)
Name
(Relay 1)
Given name of the channel.
abc#
Enabled
(Yes)
Yes if the channel is in use.
Yes/No
Type
(Unknown)
Equipment connected to the relays output.
Polarity
(Normal)
Allows the polarity to be inverted.
Logic
(OR Logic)
Physically Wired As
(Normally Open)
The type of logic that the gate will use to process incoming
signals.
How the relay is wired internally.
Number of inputs
(0)
This adjusts the circuit to accommodate incoming signal levels.
Type
(Unknown)
Type of module that is sending the signal.
Channel
(LV Input 1)
Determines which module is sending the signal.
Channel #
Input #
1-8
Unknown
Submersible
Alarm
Solenoid
Dispenser
Other
Normal, Invert
OR, AND, XOR
NO, NC
1-32
Unknown
Controller
Power Supply
AC Input
Probe
2-wire Sensor
3-wire Sensor
4-20 mA
1-2
Programming FMS Parameters
Here is where specific equipment parameters will be modified to match the site setup.
Fuel Management System
Group Name
Fuel Management
System
Static Tank Testing
Tanks
Tank #
Limits
Probe
Static Tank
Testing
SCALD
Parameter Name
Ullage Percent
Delivery Delay
Parameter
Value
(95)
(15 min)
Description
Percent of tank level used to calculate space left.
Time after delivery when increase is reported.
Correction Temperature
(60.00 °F)
Product temperature correction.
Monthly Leak Test Threshold
Yearly Leak Test Threshold
Gross Leak Test Threshold
Confidence
(0.00 gpm)
(0.00 gpm)
(0.05 gpm)
(99%)
Static leak tolerance for testing tanks.
Leak testing confidence.
Minimum Leak Test Time
Maximum Leak Test Time
Alarm On Precision Leak Test
Failure
Number of Tanks
Name
Type
Manifolded
Product #
Delivery Threshold
Theft Threshold
High High Product Volume Limit
High Product Volume Limit
High High Product Level Limit
High Product Level Limit
High Water Level Limit
Low Product Volume Limit
Low Low Product Volume Limit
Channel
Type
(2 hr)
(8 hr)
(No)
Minimum amount of time used to test.
Maximum amount of time used to test.
Used to produce an alarm upon failure.
(0)
(Tank 1)
(Special 1)
(No)
(1)
(200.0 gal)
(5.0 gal)
(10,000.0 gal)
(10,000.0 gal)
(96.00 in)
(96.00 in)
(2.00 in)
(0.0 gal)
(0.0 gal)
(Probe 1)
(Standard 53)
(1 to 1 tip to
head)
(4 in gas)
Number of tanks in fuel system.
Given name of tank.
Type of tank.
Used for Manifolded tanks.
Type of product in tank.
Amount of increase to report delivery.
Amount of decrease to report theft.
Product volume to produce alarm.
Product level to produce alarm.
Product level to produce alarm.
Water level to produce alarm.
Channel used for the probe in tank.
Type of probe used in this tank.
Ratio of float movement in proportion to product level.
1:7-9 for use with moorman gauge interface.
Type of float(s) used on probe.
Number of Floats
Gradient
Product Offset
Water Offset
Enable Continuous Testing
(2)
(9.03000 µs/in)
(0.00 in)
(0.00 in)
(No)
Specifies number of floats on probe.
Speed of probe wire.
Used for compensation of tank tilt. (see Appendix xx:
Calculating Tank Tilt).
Run Input Module Type
(Power Supply)
Ratio
Float Type
Run Input Module Number
Run Input Channel Number
Enable
Qualify
(1)
(1)
(No)
(0 %)
Enables continuous tank testing.
Enables SCALD tank testing.
Required percent full to run SCALD test.
Max
Value
70-100 %
# min.
#°
# gpm
# gpm
# gpm
90, 95, 97.5,
99 %
0-8
1-8
Yes/No
0-48
abc#
Std./Spcl.
Yes/No
1-48
# gal
# gal
# gal
# gal
# in
# in
# in
# gal
# gal
Probe
Std./Spcl.
1:1; 1:7; 1:9
4, 3, or 2 in.
Gas/Diesel,
Stainless,
Propane
1-2
# µs/in
# in
# in
Yes/No
Power
Supply
1
1-2
Yes/No
#%
Special Tanks
Group Name
Parameter Name
Parameter Value
Description
Max Value
Special Tanks Special #
Shape
Length
Diameter
(Horizontal cylinder)
(160.00 in)
(96.00 in)
Physical shape of the tank.
Length of tank in inches.
Diameter of tank in inches.
# in
# in
25
Manifold Tank System
Group Name
Parameter Name
Tanks
Tank #
Parameter Value
Number of Tanks
Name
Type
Manifolded
Manifold #
(0)
(Tank 1)
Special 1
(No)
(1)
Description
Max Value
Number of tanks in fuel system.
Given name of the tank.
Type of tank used.
Enable a manifold.
Number of manifold.
0-48
abc#
Std/Spcl
Yes/No
1-24
Manifolds
Name
Product #
Delivery Threshold
Theft Threshold
Manifold #
(Manifold 1)
(1)
(200.0 gal)
(5.0 gal)
Given name of manifold.
Number of product in tanks.
Amount of increase to detect delivery.
Amount of decrease to detect theft.
abc#
1-48
# gal
# gal
E-Mail
Group Name
E-Mail
Parameter Name
“From” Address
SMTP Host
SMTP Port
Enable Authentication
Maximum Queue Size
Retry Timeout
Parameter Value
Description
[email protected]
your_smtp_host_address
25
No
20
3600
Address of sender (console).
IP address of SMTP Host.
Port address of SMTP.
Data authentication (if required).
Maximum size of queue in Megabytes.
Time, in seconds, that the console will wait before attempting to resend the
message.
Time, in seconds, that the console self-monitoring program waits when it
expects and error due to software or power quality problems.
Watchdog Timeout
30
Events
Group Name
Rules
Rule – New Rule #
Events Event
26
Parameter Name
Name
Enabled
Type
Parameter Value
(New Rule #)
(No)
(New Alarm Occurred)
Description
Given name of rule.
Yes to enable rule.
Event type that triggers action.
Category
(Any)
System that event occurs in to trigger
action.
Code
(Any)
Device
(Any)
State
(Any)
Error/Trouble Event Code that triggers
action.
Device that created the alarm
condition.
State of alarm to trigger action.
Options
abc#
Yes/No
New Alarm Occurred;
Alarm Status Changed;
Application Event;
Scheduled
Any;
System;
FMS;
VRM;
SCM;
Other
(see below)
Various
Various
Tank Sentinel Anyware (TSA)
Navigating Applications Remotely
TSA offers several ways to navigate through applications: easy-to-read web pages that use hyperlink text (words or
characters that, when clicked, take you to another page) to move through the menus, text and drop boxes and buttons
allow inputs to be made efficiently, and on-screen prompts automatically pop-up instructions to verify each step. Not all
application functions, like Network Configurations, are available at all levels though, so, in order to access these coptions,
you need to be logged in at a high enough User Role.
Accessing Tank Sentinel Anyware
1. To access the console using TSA, open a web browsing application.
2. Type the IP address (the default IP Address is 192.168.168.168) into the address bar of the browser window. To
access the console using a remote PC, setup communications per Section 2 of this manual. When using a PC or
Laptop to access console applications through a direct or network connection, a TS-5 console incorporates a XML
(eXtensible Markup Language) based access method. If the console is equipped with an optional LCD screen, the
connection settings may be modified using the touch screen function of the console.
Making Changes to System Parameters
1. To make any changes on a settings page, click Edit.
2. Once the preferred selections have been altered, click the confirmation option Yes in the yellow shaded area near the
top of the window.
3. At this point, the system may prompt for a password.
Password Prompting
After changes have been made to the consoles parameters, if the appropriate access level has not been entered, the
system will prompt for a password.
If you haven’t obtained the appropriate access level, you will be prompted “Error: Insufficient privileges” in a red shaded
area, near the top of the window.
1. Type the password for the access level required to save changes into the text-box and click Apply.
2. You will then be prompted again to save your changes; click the confirmation option Yes in the yellow shaded area
near the top of the window.
When you’ve finished with configuring your programming options, keep system security in mind and, to prevent
unauthorized personnel from gaining access to console configurations, lower the access level to Guest. To do this from
the TSA interface, click TS-550 System - Guest access level. Notice that the User Role changes back to Guest.
Setup
The programming options for the TSA interface are identical to the LCD interface; however, they are represented
differently due to their respective graphical interfaces. Use the programming tables in Section 3 as a reference in
programming your console with TSA.
27
Backup Configuration Files
Download
Backup configurations allow you to download the setup file and store it on any PC or Laptop connected to the console.
This file is can be uploaded to the console in the future to recover lost settings or copy settings from one site to another.
1. Open a web browsing application, type the IP address (the default IP address is 192.168.168.168) into the address bar
of the browser window.
2. The console will navigate to the Home Status page, indicated by the word Status displayed in the header.
3. Left-Click once on Setup.
28
4. To download a site configuration, click Download. A File
Download dialog box may appear, and, if it does, select
Save to open an explorer window.
5. Select a location to save the configuration file. Then,
type the File Name you want to create. Use something
that identifies the file with the site and represents the
date saved. Click Save.
The file is now stored in the location of your choice and ready to upload when necessary. It is recommended that a backup
copy of this file is created and stored on another medium, to ensure that the file’s integrity is maintained.
Upload
When required, the backup configuration file will need to be reloaded onto the console to restore a previous setup. When
uploading, it is important to remember that network parameters may be affected by the change, rendering it unreachable
from a remote location. If the downloaded file contains an IP address different from the one currently in use, someone will
need to locally reprogram the correct address into the console in order to communicate remotely.
1. Open a web browsing application, type the IP address (the default IP Address is 192.168.168.168) into the address bar
of the browser window. The console will navigate to the Home Status page, indicated by the word Status in the header.
29
2. Left-click once on Setup.
3. To upload a configuration file, click Upload on the Setup page. At this point, the console may prompt for a password if
the proper access level has not been obtained.
5. An Upload Confirmation window will open. Left-Click
Browse to locate the correct file. Find the location of
your configuration file, click on the file name, and then
click Open.
30
This process may take a few moments for the console to
apply the settings and reboot. To indicate that the update
was successful, you will see this notification window.
Miscellaneous
Leak Testing
All TS-5 series console models meet (or exceed) the requirements of the U.S. Environment Protection Agency (EPA/530/
UST-90/006 test protocol) for Automatic Tank Gauging Systems (ATGS) for Monthly Monitoring for 0.2 gal/hr leaks of
Underground Storage Tanks. The system(s) also meet (or exceed) the requirements for Annual Tank Tightness Testing for
0.1 gal/hr leaks of the National Work Group on Leak Detection Evaluations (NWGLDE). For the most recent third-party
documentation, visit the NWGLDE website at www.nwglde.org.
Overview
Tank and/or line leak tests are performed on a regular schedule according to test type. In addition, leak tests can be
started manually from the console display or web interface.
To obtain valid results, leak tests should be started when conditions in the tank or line are stable and will remain stable
throughout the test (such as during non-business hours). A test will not and can not pass if tank and/or line conditions
are disturbed. Deliveries and dispenses will cause thermal instability or product turbulence, which will interfere with tank
leak testing. These disturbances may cause the test to report a failure, an increased result, or cause the test to run for 8
hours and report an indeterminate test result. Wait at least 6 hours after a product delivery, and 2 hours after product
dispensing stops, before forcing Tank Leak Tests.
Make sure there is enough time to run the test without interruption – print out a test Estimate Report before running a
tank test. Generally tank tests take about 4 to 5 hours to finish (the exact time required depends on the type of test being
performed, size of the tank, volume of product in the tank, and the product temperature).
The best time to test the tank integrity (leak test) is when it is full or nearly full. Regulatory requirements in some areas
insist on having a certain percentage of product in the tank before a test can be considered valid and in compliance. Try
to run tests on tanks that are 50% full or greater. SCALD leak tests can run only when tank levels are at or above the set
“Qualify” value.
Tank Leak Tests – Type and Frequency
Tank Testing software (option T) includes Static and SCALD tank testing. Both tests comply with federal, state and local
codes and regulatory agencies, which specify how often to run these tests. Consult and comply with these rules and
regulations.
Caution
It is the tank owner’s obligation to comply with the procedures and the reporting requirements of
federal, state and local regulations. You are legally bound to follow these regulations explicitly.
When policies conflict with this manual, follow the regulations.
Static Tank Testing Requirements
•Print a leak test Estimate Report.
•There must be enough quiet time to finish the test with no product dispensing.
Note: A 10,000 gallon tank requires about 5 or 6 hours to finish.
•Wait at least 6 hours after a product delivery – or – 2 hours after a product dispense. Active tanks without Stage II
vapor recovery may require longer stabilization periods.
INCON does not recommend running both Line & Tank Leak Tests at the same time.
When to Force Static Tank Leak Tests
•To comply with federal, state, and local regulatory agency requirements.
•To comply with the policy and procedures of your site.
•Whenever a leak detection sensor alarms — this is especially important when a discriminating BriteSensor detects a
liquid / vapor hydrocarbon (product). A failed leak test and BriteSensor product alarm indicates a tank or product-line
leak.
Note: Standard/product alarms may be caused by motor oil runoff during heavy rains, or because a BriteSensor has
detected a product leak from a tank. Take a sample from the area for chemical analysis.
31
Manually Forcing Static Leak Tests
1. To force a Static Tank Leak test, press the FMS button
in the Application Window.
2. Press the Application Menu button.
4. The FMS Control Menu will display the systems
available for testing. To view control options for the
tanks system, press the Tanks button.
5. On the FMS Tank Control Screen, press the button that
corresponds with the tank to be tested.
3. Select the Control button in the FMS Menu.
6. Touch the screen to highlight the desired test, then
press the Checkmark button to begin the testing
process.
32
Tank Leak Test Results
Leak test results are either increase, passed, failed, or indeterminate.
Reasons Why Tank Leak Tests Fail
• The tank leaks.
• Temperature instability – temperature variations of the product within the tank after a delivery is the most common
source of interference and failed leak tests / false alarms (a failure to detect real leaks can also result). Look at the
hourly temperature data on the leak test report and retest if the variation is more than a few tenths of a degree.
• Large changes in product temperature from the start to the end of the test.
• Water Level changes from the start to the end of the test.
• Evaporation and loss of product through the vent stack will look exactly like a leak. Evaporation can be a problem
during high seasonal temperatures and/or high winds, and when liquid level exposes the greatest surface area for
evaporation (half full tanks are worse). Seasonal variations in product composition, size of the tank (larger is worse),
and tank vent configuration are also evaporation factors.
• Tank Deformation -- the tank changes shape after a large product delivery.
• Tidal Action – in coastal communities, groundwater levels maybe be affected, and, as a result, may deform the tank.
During certain times of the day, the tide changes inconsistently.
• Tank Cross-Talk – level changes in one tank causes a level change in an adjacent tank or compartment.
• Product is being dispensed during a test.
Steps to Take When a Tank Leak Test Fails
Leak tests do occasionally fail and a single failed leak test should not be a cause for great concern. Remember, if the
confidence level of the test is 99%, there is a 1% chance that the system will give a false answer.
Caution
Don’t excavate/repair a tank because of a single failed leak test. Reference your site policy and
procedures plan.
If you fail a leak test, review the leak test report to determine if there is an obvious source of interference with the test (see
the Causes of Leak Test Failures section for an example of a Tank Leak Test Report). If such a source of interference is
identified, retest the tank as soon as possible. Retest the tank to validate or invalidate the first test result if no source of
interference can be identified. If necessary, run several tests.
If repeated tests indicate a leak and no obvious source of interference is found, then immediately have the tank
precision/pressure tested. If the precision test confirms the presence of a leak, then the tank owner must take
corrective action in accordance with federal, state and local regulations.
Warning
The owner of the tank is legally obligated to comply with reporting and procedural requirements
of federal, state and local regulations. These must be followed explicitly. Serious legal, health
and safety hazards could result from not taking immediate and proper action. For instances
when codes and regulations conflict with this manual, follow the regulations set by governing
agencies.
SCALD Tank Leak Tests
SCALD (Statistical Continuous Automatic Leak Detection) is optional on Franklin Fueling Systems tank gauges. It runs
24hrs a day and is used to perform 0.2 gph tests on tanks that are always in use.
SCALD works by collecting Quiet Intervals (QIs) in between dispensing. A QI is obtained when a thermally stable tank
is idle for 20 minutes with no dispensing, no deliveries and no other movement of the probe floats. Once four QIs are
collected, the Automatic Tank Gauge (ATG) will analyze the data and either Pass, Fail, Increase or discard that test
because the data is not statistically sound. Four QIs can be collected over a period of several days or weeks.
•If the result is a Pass, then a test result of Pass will be generated.
•If the result is Fail or Increase, then another test will be run to ensure that this is not a false alarm. Three Failed or
Increase tests in a row will produce a test result of Failed or Increase.
•If the data is not statistically sound, then the test is discarded. No new test result will be generated and SCALD
will continue to run. The fact that a result was discarded is recorded and can be seen in the Status number that
accompanies the next generated test result.
•On rare occasions certain conditions can arise that can prevent SCALD from getting enough QIs to complete a test.
33
Reasons Why SCALD Tank Tests may Fail
•Temperature
•If a site is receiving deliveries frequently and the temperature of the fuel being delivered is several degrees
different then the fuel in the tank, then SCALD will not be able to collect QIs due to thermal instability. The
temperature of the fuel can not change more than .01°F during a 20 min QI.
•If a pump control relay is stuck closed and the pump is running all of the time, the temperature in the tank can
be much higher than the other tanks. Due to this high temperature and the fact that the pump is running and
causing turbulence in the tank, no QIs will be collected.
•No Quiet Time
•SCALD needs four 20 minute QIs in order to complete a test. These QIs are normally found in the early
morning hours. If a site is so busy that there are no 20 minute periods of no dispensing, then SCALD will not be
able to complete a test.
TS-LS500 Auto Learn Line Leak Testing
Overview
A 0.2 gph and a 0.1 gph test line leak tests can be started from the console. Some jurisdictions recommend that a 0.1 gph
annual precision line leak test be run yearly. The 0.2 gph test runs automatically on a daily basis. The coarse 3 gph line
test runs automatically after every dispense. State and local regulations may require more frequent tests and inspections.
Make sure your site personnel are aware of all of the issues and requirements comply with these regulations.
Caution
It is the tank owner’s obligation to comply with the procedures and the reporting requirements of
federal, state and local regulations. You are legally bound to follow these explicitly. Where they
conflict with this manual, follow the regulations.
Line Leak Test Requirements
• Create adequate quiet time – Prevent and stop all dispensing, on the line to be tested, before and during a test (bag
or tape poly over dispenser and dispenser lever).
• GPH precision tests normally need 4 hours of quiet time (where no dispensing occurs) before the test is started.
Usually the test takes 13 minutes to complete.
• 0.2 GPH monthly tests normally need 13 minutes to 4 hours of quiet time to finish.
When to Force Line Leak Tests
• To comply with Federal, State, and local Regulatory Agency requirements.
• To comply with the policy and procedures of your site.
• When a leak detection sensor alarms – per policy and procedures at your site.
34
Manually Forcing Line Leak Tests
Lines MUST be calibrated and enabled prior to forcing leak tests.
1. To force a Line Leak test, press the FMS button in the
Application Window.
2. Press the Application Menu button.
4. The FMS Control Menu will display the systems
available for testing. To view control options for the
tanks system, press the Lines button.
5. On the FMS Line Control Screen, press the button that
corresponds with the tank to be tested.
3. Select the Control button in the FMS Menu.
6. Touch the screen to highlight the desired test, then
press the checkmark to begin the testing process.
35
Line Leak Test Results
Line Leak test results are either increase, passed, failed, or indeterminate.
Reasons Why Line Leak Tests Fail
• The tank leaks.
• Temperature instability – temperature variations of the product within the line is the most common source of
interference and failed leak tests / false alarms (a failure to detect real leaks can also result). Look at the hourly
temperature data on the leak test report and retest if the variation is more than a few tenths of a degree.
• Large changes in product temperature from the start to the end of the test.
• Water Level changes from the start to the end of the test.
• Product is being dispensed during a test.
Steps to Take When a Line Leak Test Fails
Leak tests do occasionally fail. A single failed leak test should not be a cause for great concern – don’t panic.
Caution
Don’t excavate/repair a line because of a single failed leak test. Reference your site policy and
procedures plan.
If a site fails a leak test, review the leak test report to determine if there is an obvious source of interference with the test.
If such a source of interference is identified, retest the tank as soon as possible. (Retest the tank to check the first test
result if no source of interference can be identified. If necessary, run several tests.)
If repeated tests indicate a leak and no obvious source of interference is found, then immediately have the tank precision
/ pressure tested. If the precision test confirms the presence of a leak then the tank owner must take corrective action in
accordance with federal, state and local regulations.
Warning
36
The owner of the tank is legally obligated to comply with the reporting and procedure
requirements of federal, state and local regulations. These must be followed explicitly. Serious
legal, health and safety hazards could result from not taking immediate and proper action. For
instances when codes and regulations conflict with this manual — follow the regulations set by
governing agencies.
List of Alarms and Troubleshooting
For all alarms conditions, the troubleshooting steps provided in this chapter are suggested actions to take in the event of
an alarm. Follow all site policy procedures set by local governing agencies in the case of a spill, leak, or malfunction. If
the steps provided by this manual or the site policy are followed and the system still requires additional support, contact
Franklin Fueling Systems Technical Services.
The * (asterisk) symbol indicates that there may be a variation in the event. The part, or test type application event, is
indicated by the actual alarm you receive.
Displayed Alarm /
Warning
2-Wire Sensor Module is
Offline
2-Wire Sensor Module
Setup Error
Offline
3-Wire Sensor Module
Setup Error
4-20mA Input Error
4-20mA Module is Offline
4-20mA Module Setup Error
AC Input Module is Offline
AC Input Module Setup
Error
Air in Line
Alpha volume correction
error
API volume correction error
Controller Module is Offline
Controller Module Setup
Error
Correction table error
Device
Slot
Description
Recommended Actions
offline due to unknown
causes.
Follow safety procedures before working inside of the console. Visually
verify a steady, green “Run” light. If a red “Err” light is flashing or steady,
try to reboot the system. If the condition still exists, contact Franklin
Fueling Systems’ Technical Services Dept. for support on this issue.
None
Programming errors made
Verify 2-Wire Sensor Module programming parameters. If the condition
during setup of the 2-Wire
still exists, contact Franklin Fueling Systems’ Technical Services Dept. for
Sensor Module.
support on this issue.
Slot
verify a steady, green “Run” light. If a red “Err” light is flashing or steady,
causes.
try to reboot the system. If the condition still exists, contact Franklin
None
Verify 3-Wire Sensor Module programming parameters. If the condition
during setup of the 3-Wire
Sensor Module.
ChannelANA Errors detected on the
Follow safety procedures before working inside of the console. Verify
inputs of the 4-20mA Input
that programming parameters meet site specifications. Check all wiring
module.
associated with the input at fault. Test operation of 4-20mA device. If
the condition still exists, contact Franklin Fueling Systems’ Technical
Services Dept. for support on this issue.
Slot
4-20mA Module is offline
Follow safety procedures before working inside the console. Visually
due to unknown causes.
verify a steady green “Run” light. If a red “Err” light is flashing or steady,
try to reboot system. If the condition still exists, contact Franklin Fueling
Systems’ Technical Services Dept. for support on this issue.
None
Verify 4-20mA Module programming parameters. If the condition still
during setup of the 4-20mA exists, contact Franklin Fueling Systems’ Technical Services Dept. for
Module.
Slot
AC Input Module is offline
verify a steady green “Run” light. If a red “Err” light is flashing or steady,
None
Verify AC Input Module programming parameters. If the condition still
during setup of the AC Input exists, contact Franklin Fueling Systems’ Technical Services Dept. for
Module.
Line
ELLD detects air in line.
Where and how?
Tank
This error is caused my a
Verify Special Product Alpha volume correction program parameters.
programming mistake in the
Special Products section.
Tank
This error is caused my a
Verify Special Product API volume correction program parameters.
programming mistake in the
Special Products section.
Slot
Controller Module is offline Follow safety procedures before working inside the console. Visually
verify a steady green “Run” light. If red “Err” light is flashing or steady
None
Programming errors
Verify Controller Module programming parameters. If the condition still
made during setup of the
exists, contact Franklin Fueling Systems’ Technical Services Dept. for
Controller Module.
Tank
Level and Volume mismatch Verify that all levels and volumes are entered accurately into the
detected in Correction table Correction Table programming.
programming.
37
Displayed Alarm /
Warning
38
Device
Description
Dispensing Test Failed
Line
Extended Hook Signal
Dispenser
When pump is turned on,
a pressure test is started.
After specified time line
pressure must be at least
12 psi. Also, if test is
started manually an alarm
and shutdown will occur if
pressure during dispensing
drops to 7.5 psi or below.
Hook signal applied for an
extended period of time.
Failed to Catch Pressure
Line
Failed to Pressure Up
Line
Float height error
Tank
Float Missing
Tank
FMS configuration error
None
Setup Error
None
Gross Leak Detected
Line
High high product level
Tank
High product level
Tank
High Pump Pressure
Line
High water level
Tank
IS Barrier Violation
None
Level error
Tank
Line is not configured
Line
Line monitor disabled
Line
AutoLearn Leak Sensing
Unit (LSU) did not detect
correct pressure threshold
within the time allotted after
pump turned off.
AutoLearn Leak Sensing
Unit (LSU) did not detect
correct pressure threshold
within the time allotted after
pump turned on.
This error could indicate
that the wrong float type
is installed or that a
programming error has
occurred.
Probe detects a lesser
number of floats than
programmed.
Conflicts exist within FMS
Application programming.
during setup of the Fuel
Management System.
Gross line leak test failed.
Recommended Actions
Using a pressure gauge, test line pressure during dispensing. Observe
rise and fall of line pressure. If pressure is not at or above specified
pressure, per test, visually inspect all points for leaks of any proportion.
If unable to visually locate leak, or if pressures are correct and issue still
exists contact Franklin Fueling Systems’ Technical Services Dept. for
Following safety precautions for working with electrical circuits, check
wiring of hook signal to the console. Verify proper voltage is applied at
the when dispenser handle is lifted. If issue still exists contact Franklin
Verify Line programming. Observe multi-point line pressure readings
while pump is operating and when pump shuts off. If pressures meets
requirements specified, contact Franklin Fueling Systems’ Technical
Verify Line programming. Observe multi-point line pressure readings
while comes on and when pump is operating. If pressures meets
requirements specified, contact Franklin Fueling Systems’ Technical
Review probe programming for proper float type, number of floats, he
tank, this would be an idea time to clean the probe and floats.
Review probe programming for correct number of floats. If correct then
inspect probe shaft, floats, and float magnets. With the probes out
of the tank, this would be an idea time to clean the probe and floats.
If pressures meets requirements specified, contact Franklin Fueling
Verify FMS setting are correct in accordance with the site specifications.
Verify FMS programming parameters. If the condition still exists, contact
Franklin Fueling Systems’ Technical Services Dept. for support on this
issue.
Inspect for leak, review tank leak test history and programming. Review,
why line tests fail (see …). It may be necessary to start a manual leak
test under the specified conditions.
Product level exceeded
Acquire an accurate product level. If actual product level in tank does
High High limit set. Possible not match the consoles displayed current level, verify programming is
tank overfill condition.
correct.
Product level exceeded
Acquire an accurate product level. If actual product level in tank does
High limit set. Possible
not match the consoles displayed current level, verify programming is
close to tank overfill
correct.
condition
Pump pressure exceeded
Observe multi-point line pressure readings during pump on and off
allowed limit.
conditions using a pressure gauge on the line. If line pressure high, there
may be a blockage in the line.
Water level exceeded High Verify programmed level. If water is too high consult you local site policy
limit set.
procedures for corrective actions.
Non-Intrinsically Safe
Follow safety procedures before working inside the console. Open
module placed in IS area;
console to visually inspect module separation. If module is misplaced,
or IS Barrier is removed.
power down the console before working inside the unit.
Product level exceeds tank Verify tank, offset, and probe programming.
diameter due to an error in
console of programming.
Specified line is not
Verify line programming. If necessary configure line.
configured, therefore
line leak test will not be
performed.
Specified line is not
Verify line programming. If necessary enable line.
enabled, therefore line leak
test will not be performed.
Displayed Alarm /
Warning
Low battery
Low low product volume
Low product volume
Manifold Gross Leak
Detected
Device
Description
Tank
Backup battery is low.
Tank/Manifold Product volume below Low
Low limit set. The tank or
manifold specified may be
close to empty.
Tank/Manifold Product volume below
Low limit set. The tank or
manifold specified may be
close to empty.
Manifold
A Gross leak is detected in
the specified manifold
Manifold Leak Detected
Manifold
A leak is detected in the
specified manifold
Manifold SCALD Leak
Detected
Manifold
Manifold Theft Detected
Manifold
Marginal Pass of Gross
Leak Test
Line
Modem Error
None
SCALD software detected
a leak in the specified
manifold.
Product used in Sentinel
Mode exceeds theft limit
set.
Gross test passed with
marginal results. May
be caused by thermal
instability of the line or a
leak.
Indicates that a modem
malfunction has occurred.
Monthly Leak Test Failed
Line
Net error
Tank
No data available
No probe detected
Tank
Tank
Not Enabled
Not Learned
Line
Line
0.2 GPH Line leak test
failed.
Product net level exceeds
tank diameter due to
misconfiguration of
programming.
Engineering
Communications error
between probe and
console.
Specified line not enabled.
Specified line not learned.
Open analog input
Tank
No analog input signal.
Power Supply Module is
Offline
Slot
Power Supply Module is
causes.
Power Supply Module
Setup Error
Precision Leak Test Failed
None
Pressure Transducer Fail
Line
Printer Paper Jam
None
Probe Module is Offline
Slot
Line
Errors in the setup of the
listed module.
0.1 GPH Line leak test
failed.
Leak Sensing Unit
(Transducer) sending
erroneous data to console.
Indicates that paper is
jammed in printer.
Probe Module is offline due
to unknown causes.
Recommended Actions
See Installation Guide for replacement instructions.
Acquire an accurate product volume. If actual product volume in
tank does not match the consoles displayed current volume, verify
programming.
Acquire an accurate product volume. If actual product volume in
tank does not match the consoles displayed current volume, verify
programming.
Review tank leak test history and programming. Refer to Section
5: Misc./ Tank Leak Tests – Type and Frequency for instructions on
manually starting line leak tests.
Review tank leak test history and programming. Review, why tank tests
fail.
Verify theft limit in programming. Also obtain an accurate product level
and compare to inventory.
Engineering
Try to recycle power on the console. Verify modem programming. If
the alarm does not clear, contact Franklin Fueling Systems’ Technical
Follow site policy on line leak procedures.
Verify tank, offset, and probe programming.
Engineering
Verify correct probe programming. If problem still exists, suspect wiring
or faulty probe head.
Verify programming.
Verify programming. If necessary to learn line see TS-5 Series FMS
Installation Manual for TS-Ls500 AutoLearn Calibration instructions.
Verify programming, if alarm is still present check wiring. If problem still
persists, suspect analog module to be at fault.
The console may need to be reprogrammed.
Follow site policy on line leak procedures.
Only FFS AutoLearn TS-Ls500 Transducers can be used with this
system for line leak detection. Verify line leak programming. Check
wiring continuity from LSU to console. If the condition still exists, contact
Franklin Fueling Systems’ Technical Services Dept. for support on this
issue.
Carefully lift printer cover to inspect and remove the jammed paper.
39
Displayed Alarm /
Warning
40
Device
Probe Module Setup Error
None
Probe synchronization
error
Tank
Product volume error
Tank
Program Error Detected
Pump Request Ignored
Relay Module is Offline
Line
Line
Slot
Relay Module Setup Error
None
RTD table error
Tank
SN2 Fuse Blown
Slot
SN2 Sensor On
ChannelSN2
SN3 Data Error
ChannelSN3
SN3 Dry Well
SN3 Fuse Blown
ChannelSN3
Slot
SN3 High Brine
ChannelSN3
SN3 ID Error
ChannelSN3
SN3 Low Brine
ChannelSN3
SN3 No Signal
ChannelSN3
SN3 Product
ChannelSN3
SN3 Pwr Short
Slot
SN3 Sensor On
ChannelSN3
Description
during setup of the Probe
Module.
Communications error
between probe and
console.
Product net level exceeds
tank diameter due to
an error in console
programming.
Engineering
Engineering
Relay Module is offline due
to unknown causes.
Recommended Actions
Verify Probe Module programming parameters. If the condition still exists,
contact Franklin Fueling Systems’ Technical Services Dept. for support
on this issue.
Only FFS Liquid Level LL2 Mag probes can be used with this system.
Verify probe programming. Check wiring continuity from probe to
console. If the condition still exists, contact Franklin Fueling Systems’
Technical Services Dept. for support on this issue.
Verify tank, offset, and probe programming.
Engineering
Engineering
Verify Relay Output Module programming parameters. If the condition
during setup of the Relay
Output Module.
RTD distance error; Special Verify correct RTD programming. If issue still exists, inspect wiring to
Probe programming error.
probe.If the condition still exists, contact Franklin Fueling Systems’
Technical Services Dept. for support on this issue.
2-Wire Sensor Module fuse Follow safety precautions, refer to TS-5 Series FMS Installation Manual
blown due to unknown
for fuse replacement procedures.
causes.
Sensor shows alarm status. Visually inspect location carefully for pesence of liquid. In the case of
a leak, follow site policy procedures. If no liquid is present, and alarm
still exists, sensor may be tripped on error. Check wiring continuity from
sensor to console. Test sensor at console, trip sensor on purpose. Verify
console terminal wiring. If issue still exists, inspect wiring to probe.If
Console has received
Check wiring continuity from sensor to console. Test sensor at sonsole,
erroneous data from sensor. trip sensor on purpose. Verify console terminal wiring. If issue still exists,
inspect wiring to probe.If the condition still exists, contact Franklin
Monitoring well is dry.
Visually verify that the alarm is correct.
3-Wire Sensor Module fuse Follow safety precautions, refer to TS-5 Series FMS Installation Manual
blown due to unknown
for fuse replacement procedures.
causes.
Brine solution has tripped
Verify actual level solution.
high level brine sensor.
Discriminating sensor is
Verify sensor programming and Auto configuration.
given an improper ID.
Brine solution has tripped
Verify brine level.
low level brine sensor.
Console is not receiving
data signal from a
discriminating sensor.
Discriminating sensor has
Visually inspect location carefully for presence of liquid. In the case of
detected product present at a leak, follow site policy procedures. If no liquid is present, and alarm
location.
sensor to console. Test sensor a
3-Wire sensor malfunction. Contact Franklin Fueling Systems’ Technical Services Dept. for support
on this issue.
Discriminating sensor
shows alarm status.
sensor to console. Test sensor at console, trip sensor on purpose. Verify
console terminal wiring. If issue still exists, inspect wiring to probe. If
Displayed Alarm /
Warning
Device
Description
SN3 Sump Full
ChannelSN3
3-wire sensor detected
sump full of liquid.
SN3 Sync Error
ChannelSN3
SN3 Vapor
ChannelSN3
SN3 Water
ChannelSN3
Sudden Pressure Loss
Line
System Bus Error
None
System memory error
System Setup Error
Tank
None
Tank Gross Leak Detected
Tank
Tank Leak Detected
Tank
3-wire sensor data signals
not in sync with module.
3-wire discriminate sensor
detecting vapors at location.
3-wire discriminate sensor
detecting water at location.
System detected sudden
pressure loss in line.
Data transfer errors
occurred in the System
Bus. Suspect Bus at fault,
test and replace if found to
be inoperable.
Console memory at fault.
Errors in the setup of the
system programming.
Tank Gross leak test
detected tank. Suspect
possible leak.
Tank leak detected. Suspect
possible leak.
Tank SCALD Leak Detected
Tank
Tank Theft Detected
Tank
Temperature error
Tank
Ullage error
Tank
Unstable probe
Tank
Water volume error
Tank
SCALD leak test detected
tank leak. Suspect possible
leak.
Product used in Sentinel
Mode exceeds theft limit
set. Suspect theft, and
then verify theft limit in
programming.
Special Probe RTD
temperature error detected.
Ullage reported has
exceeded tank capacity.
LL Liquid Level probes can
send inconsistent data back
to console.
Water volume has
exceeded tank capacity.
Recommended Actions
sensor to console. Test sensor a
Verify correct wiring.
Visually inspect area for product presence.
Visually inspect area for water presence.
Follow site procedures for line leaks.
Contact Franklin Fueling Systems’ Technical Services Dept. for support
on this issue. Follow safety procedures before working inside the cons
Contact Franklin Fueling Systems for support.
The console may need to be reprogrammed.
Review tank leak test history and programming. Review, why tank tests
fail (see …).
Verify theft limit in programming. Also obtain an accurate product level
and compare to inventory.
Verify correct RTD table programming. If problem still exists, suspect
wiring or faulty probe.
Verify correct Tank Chart programming.
Test probe communications by connecting the probe directly to the
console.
Verify actual water volume. Verify programming as well.
41
Appendix A - Standard Tanks Table
Legend
O/C = Owens Corning / FC Fluid Containment
D = Diameter (Dia.)
L = Length
S = Single Wall
DW = Double Wall Tank (DWT)
Type #
42
Manufacturer
Model
Capacity
(Gallons)
Dimensions
D x L (inches)
S / DW
Wall
01
O/C Tanks
D5
DWT-4 (4)
550
550
48 x 78
51 x 83
S
DW
02
O/C Tanks
D-5
DWT-4 (4)
1,000
1,000
50 x 132
53 x 138
S
D
03
O/C Tanks
D-2B
D-6
2,000
2,000
74 x 133
74 x 133
S
S
04
O/C Tanks
DWT-2 (6)
2,500
75 x 151
D
05
O/C Tanks
D-6
DWT-2 (6)
4,000
4,000
74 x 236
75 x 239
S
D
06
O/C Tanks
G-5
G-6
4,000
4,000
92 x 167
95 x 167
S
S
07
O/C Tanks
G-3
4,000
92 x 165
S
08
O/C Tanks
D-6
DWT-2 (6)
6,000
6,000
74 x 354
75 x 357
S
D
09
O/C Tanks
G-3
6,000
92 x 231
S
10
O/C Tanks
DWT-2 (8)
6,000
95 x 237
D
11
O/C Tanks
G-3
8,000
92 x 300
S
12
O/C Tanks
G-5
G-6
DWT-2 (8)
8,000
8,000
8,000
92 x 299
95 x 299
95 x 303
S
S
D
13
O/C Tanks
DWT-2 (6)
8,000
75 x 472
D
14
O/C Tanks
G-3
10,000
92 x 362
S
15
O/C Tanks
G-5
G-6
10,000
10,000
92 x 365
95 x 365
S
S
16
O/C Tanks
D-6
10,000
120 x 245
S
17
O/C Tanks
DWT-2(6)
10,000
75 x 570
D
18
O/C Tanks
G-3
12,000
92 x 432
S
19
O/C Tanks
G-5
G-6
DWT-2(8)
12,000
12,000
12,000
92 x 431
95 x 431
95 x 435
S
S
D
20
O/C Tanks
DWT-2(10)
15,000
124 x 348
D
21
O/C Tanks
DWT-2(10)
20,000
124 x 458
D
22
O/C Tanks
DWT-2(10)
25,000
125 x 554
D
23
Xerxes
DWT-2(10)
30,000
124 x 656
D
24
Xerxes
—
2,000
96 x 108
S
25
Xerxes
—
2,000
76 x 166
D
26
Xerxes
—
2,000
75 x 144
S
Type #
Manufacturer
Model
Capacity
(Gallons)
Dimensions
D x L (inches)
S / DW
Wall
27
Xerxes
—
3,000
96 x 147
S
28
Xerxes
—
4,000
75 x 263
S
29
Xerxes
—
4,000
96 x 180
S
30
Xerxes
—
4,000
76 x 252
D
31
Xerxes
—
6,000
75 x 353
S
32
Xerxes
—
6,000
6,000
96 x 246
97 x 251
S
D
33
Xerxes
—
—
8,000
8,000
96 x 312
97 x 317
S
D
34
Xerxes
—
—
10,000
10,000
96 x 378
97 x 383
S
D
35
Xerxes
—
—
10,000
10,000
124 x 257
125 x 262
S
D
36
Xerxes
—
—
12,000
12,000
96 x 444
97 x 449
S
D
37
Xerxes
—
—
12,000
12,000
124 x 288
125 x 293
S
D
38
Xerxes
—
—
15,000
15,000
124 x 353
125 x 359
S
D
39
Xerxes
—
—
20,000
20,000
124 x 452
125 x 458
S
D
40
Corespan
—
4,000
99 x 162
D
41
Corespan
—
5,000
99 x 192
D
42
Corespan
—
6,000
99 x 216
D
43
Corespan
—
8,000
99 x 282
D
44
Corespan
—
10,000
99 x 342
D
45
Corespan
—
12,000
99 x 402
D
46
Corespan
—
15,000
99 x 576
D
47
—
—
275
44 Vertical
S
48
—
—
550
44 Vertical (Dual
275 gal.)
S
49
—
—
275
44 Horizontal
S
43
Appendix B - Standard Products Table
Product Name
API Gravity (6B Compensation)
Leaded Regular
63.5
Unleaded Regular
63.5
Unleaded Plus
62.8
Unleaded Extra
62.8
Unleaded Super
51.3
Diesel
32.8
Kerosene
41.8
#2 Fuel Oil
32.8
Appendix C - Typical Tank Leak Test Times
For 7 Tank Sizes at Half Capacity ( Worst Case is 50% Full )
Tank Size in Gallons
Typical - Tank Leak Test Times (to Finish)
4,000
2.0 hours
6,000
3.0 hours
8,000
4.0 hours
10,000
5.0 hours
12,000
6.0 hours
15,000
7.5 hours
20,000
8.0 hours
Note: The Leak Threshold value is one half of the Leak Test value.
©2006 INCON 000-2142 Rev. C

T5 Programming Manual - Franklin Fueling Systems

Transcription

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