2009 Boxley Sustainability Report

2009 Boxley Sustainability Report
Mission
Boxley is a customer directed supplier of quality construction materials in the
Mid-Atlantic region. We are committed to providing honest, personal attention
to the needs of our customers and the communities we serve.
Vision
We will accomplish our mission by adhering to our beliefs and involving our
employees in decision-making processes of the company. We will promote the
dignity and worth of each individual while working for the common good of the
team. We will commit to be a little better at what we do each and every day.
Company Core Beliefs
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Working safely
Committing to quality from the ground up
Exceeding our customer’s expectations
Hiring and training the best people
Working together with pride and enthusiasm
Providing opportunities for personal growth and rewards for outstanding
contributions
Being active participants in our communities
Being responsible stewards of the environment
Building long-term relationships
Earning the profits to support our corporate growth and beliefs
Boxley’s 2009 Sustainability Report is printed on Cougar Opaque Smooth recycled stock using vegetable-based inks. To minimize
the use of natural resources, only a small number of reports were printed. Please share this report with others or recycle when you’ve
finished. This report also can be read and shared online at boxley.com/environment.
The Boxley Way:
Our Commitment to the Environment
Meet the Leadership Team
Meet the Green Team
While Boxley aggregate, block, concrete, and asphalt products
In 2009, the Boxley Leadership Team adopted the slogan
are essential for building infrastructure in our communities
Greener. Smarter. Better. to emphasize the importance of
such as roads, businesses, homes and schools, we recognize
incorporating sustainable environmental practices into our
that nature is the primary infrastructure that sustains us
overall operations. In short, it is our business standard.
all. We accept our civic obligation to conduct our business
The Green Team is responsible for helping Boxley become
in a responsible manner that will protect and preserve the
a leader in resource conservation. This past year, the Green
environment for future generations.
Team evaluated every facet of our organization to establish best
This report is intended to provide you with the results
practices to take advantage of new technology and techniques
of the progress we made in 2009 toward making Boxley an
that allow us to make environmentally sensitive decisions.
environmentally sustainable company. While we are pleased
That’s what being Greener. Better. Smarter. is all about.
with our first year results, this is just the beginning. Our goal
Left to right front row: Sam Woolwine, Tracy Russell, Adam Peters
of being an environmentally sustainable company is a longterm commitment to a continuous improvement process that
Left to right back row: Tim Mauzy, Andy Reel, Jeff Perkins
(not pictured-Mike Mosley)
achieves results. It’s The Boxley Way.
Left to right front row: Ed Craighill, President-Block; Stan Puckett, President-Asphalt;
Jeff Perkins, Executive Vice President-Aggregate
Left to right back row: Larry Bullock, Vice President-Concrete; Ab Boxley, President
and CEO; Tom Johnson, Chief Financial Officer; Bill Hamlin, Vice President of
Operations-Aggregate
2009 Boxley Sustainability Report 3
An Overview:
Implementing Sustainable Operations
In 2009, the Green Team evaluated our aggregate, block and concrete operations
and implemented the following company-wide changes to set Boxley on its path
to sustainability.
Energy Reduction & Conservation
t Implemented company-wide program to reduce energy use.
Improve Vehicle Fuel Efficiency and
Reduce Emissions
It is mandatory that computers, printers, lights, and other
Boxley trucks and vehicles travel about 7 million miles
non-essential devices are
annually making this an important environmental focus area.
turned off when not in use.
t Implemented a stringent maintenance program to existing
t Replaced inefficient office
vehicles operating at their highest efficiency.
light bulbs with high efficiency
t Installed GPS in all
compact fluorescent bulbs that
dump trucks and
use 75% less energy and last
concrete trucks to
about 10 times longer.
improve on travel
t Installed automatic sensors
efficiency as well as
on light fixtures in areas with
monitor and reduce idle
limited occupation.
time to reduce CO2
t Utilize Energy-Star rated appliances in office break-rooms.
t Initiated research into alternative energy options such as
solar and wind to supplement or replace traditional energy
sources at our operations.
4 2009 Boxley Sustainability Report
emissions.
t Trained drivers in sequential shifting technique to save fuel.
t Launched research into bio-fuel use.
Waste Reduction
Converted to electronic billing in September of 2009. To date,
4,791 invoices were sent electronically eliminating the use of
paper and envelopes.
Replaced Styrofoam cups with stainless steel travel mugs
for employees and ceramic cups for visitors. At one location
alone, we were utilizing 5,750 Styrofoam cups annually!
Stormwater Management
All Boxley locations utilize effective stormwater management
Land Conservation
systems to prevent negative impacts to streams and rivers from
We typically use less than 50% of the acreage permitted for
untreated stormwater runoff.
Boxley’s nine quarry operations. The land used in the mining
operation undergoes an extensive
reclamation process when mining
is complete and buffer land is
typically used for wildlife habitat.
We conduct baseline habitat
inventories and create conceptual
plans for habitat enhancement.
Two of our latest conservation
projects are:
t 90-acre conservation easement at the Fieldale Quarry in
Henry County, Va.
t 135-acre parcel for a recreational site at the future Flat Creek
Quarry in Campbell County, VA.
Recycling
In 2009, Boxley recycled:
Water Conservation
Oil:
9,280 gallons of oil
Absorbent:
6.6 tons
companywide by utilizing reclaimed water for dust
Antifreeze:
355 gallons
suppression, truck wheel washes and rinsing the drums on
Metals:
337,480 lbs.
concrete trucks.
Aluminum, Paper and Plastic:
Recycling program was
initiated in all office locations
Boxley conserves millions of gallons of water annually
2009 Boxley Sustainability Report 5
2009: Environmental Achievements–Aggregate
Land Reclamation
t 3FDMBJNFEBDSFTBUPVS3JDI1BUDI2VBSSZ
VMNH William Barton Rogers
Corporate Award
The Virginia Museum of Natural History presented the
Habitat Conservation
William Barton Rogers Corporate Award for significant
In 2009, Boxley expanded the
support for the natural sciences. The museum recognized
vernal pool program at the
Boxley’s donation of the first intact stromatolite fossil found
Piney River Quarry as part of
in Virginia and one of the largest in the world. Stromatolites
our habitat management and
are among the earliest known life forms, and are important in
conservation program. Boxley performed the first known
helping scientists understand more about environments that
successful transplant of a vernal pool in Virginia at its Piney
existed in the past.
River quarry in 2007. Vernal pools are home to several rare
Biebighauser, a wildlife biologist with the U.S. Forest Service
NSSGA’s
Environmental
Bronze Award
partnered with Boxley to perform the transplant.
The National Stone,
species, including the fairy shrimp and the big-headed mole
salamander. Mike Hayslett of Sweet Briar College and Tom
Sand & Gravel
NSSGA Environmental Leadership Award
Association presented
National Stone, Sand & Gravel Association presented Boxley’s
the Environmental
Tom Roller with the prestigious Environmental Leadership
Bronze Award to Boxley’s Piney River Quarry for its
Award. This award recognizes an individual in the aggregates
sustainable operations and vernal pools transplant program.
industry who has made superior and substantial contributions
to the company’s or the industry’s, efforts to achieve
environmentally sound operating practices.
6 2009 Boxley Sustainability Report
2009: Environmental Achievements–Block
After moving into a state-of-the-art, energy efficient
Boxley has become the source for area builders who seek high-
manufacturing facility in 2006, Boxley turned its focus to
quality, sustainable building products that qualify for LEED
innovating products to meet customers’ needs for sustainable
credits. Boxley sells the widest range of LEED-eligible building
building materials. Boxley focused on three specific areas for
products and produces the following ones:
sustainability:
LEED- compliant concrete masonry product
1. Reduce waste materials from the block
manufacturing process
The region’s first LEED concrete masonry block exceeds the
maximum threshold for recycled content, is energy efficient
Waste block is crushed and reused to make new block.
and has a long building life. The block is recyclable and can be
This kept 7,000 tons of waste material out of landfills last
re-used in other concrete products.
year. This innovative block qualifies for LEED credits.
2. Enhance energy efficiency
Utilize high efficiency kilns that reduce the use of
electricity and natural gas in the block manufacturing
process.
3. Produce and distribute LEED-qualified
building materials
Since its inception in 1998, The Leadership in Energy and
Environmental Design (LEED) Green Building Rating
Turf Block Pavers allow for permeability in areas that need a secure drivable surface.
System, developed by the U.S. Green Building Council
(USGBC), provides a set of standards for environmentally
Turf Block Pavers
sustainable construction.
This open cell system allows for permeability in areas that
need a secure drivable surface for temporary or infrequent use.
It meets LEED standards for solar reflectivity and allows for
organic growth through the open cells.
Shoreblock
This line of erosion control mats solidifies earthen surfaces for use
in areas with waterflow issues such as shorelines, riverbanks and
streams. It meets LEED standards for solar reflectivity.
Shoreblock Pavers solidify earthen surfaces for use in areas with waterflow issues.
2009 Boxley Sustainability Report 7
2009: Environmental Achievements–Concrete
As part of its commitment to implement sustainable business practices, all eight Boxley Concrete Plants throughout Virginia and
West Virginia achieved Green-Star Certification by the National Ready Mixed Concrete Association (NRMCA) in 2009.
Boxley’s Roanoke plant was the first to achieve GreenStar status in Virginia and the 11th in the U.S. Boxley’s
Welch plant was the first in
West Virginia and the 56th
in the U.S. Boxley’s Virginia
plants are located in Blue Ridge, Roanoke, Martinsville and
Bluefield and West Virginia plants in Welch, Mt. Hope,
Princeton and Summersville.
NRMCA Green Star Certification
Following are just a few of the actions Boxley concrete plants
implemented during the Green Star certification, which
encompasses both machinery and processes.
t Reduced waste concrete by 20% by forming concrete
barrier blocks with the waste concrete. This keeps 3,186
Boxley’s pervious concrete helps naturally reduce runoff on paved surfaces.
tons of waste concrete out of local landfills.
t Utilized 100% recycled water for mixer drum rinse
and washout. This saved 6.4 million gallons of water
annually.
t Improved site aesthetics through tree plantings
and landscaping.
Additionally, two of our employees, Sam Woolwine
and Tracy Russell achieved the NRMCA Concrete
Sustainability Professional Specialist Certification as a
result of their knowledge of sustainable development
and green building practices.
8 2009 Boxley Sustainability Report
Concrete barrier blocks using recycled concrete
keep 3,186 tons from local landfills.
Building Green with Boxley Innovations for Sustainable Building and Living
Boxley is leading the way in developing innovative, environmentally friendly building products. The Leadership in Energy and
Environmental Design (LEED) Green Building Rating System, developed by the U.S. Green Building Council, provides a set
of standards for environmentally sustainable construction. As a material producer and distributor of LEED intended products
we facilitate all six main areas of focus for LEED; site sustainability, water use, energy efficiency, responsible materials, indoor
environmental quality and innovative design.
Structural
Architectural Block (R)
Concrete Masonry Units (R)
Crushed Stone Base
Glazed Structural Tile
Poured Concrete
Precast Concrete
LEED-Compliant Concrete
Masonry Block
Turf Block Pavers
Architectural Facing
Acoustical Block (R)
Artificial Stone
Brick (R)
Cast Stone
Colored Block (R)
Glazed Block (R)
Ground Face Block (R)
Precast Concrete
Shoreblock
Hardscaping and
Erosion Control
Articulated Concrete Block
Brick Pavers (R)
Concrete Pavers (R)
Geotextiles
Natural Stone
Segmental Retaining Walls
Pervious Concrete
Paving
Asphalt
Crushed Stone
Dustinator 21
Poured Concrete
Pervious Paving
Brick Pavers (R)
Concrete Pavers (R)
Crushed Stone
Crushed Stone Base
Poured Concrete
Turf Block Pavers
(R) Available with
Recycled Content
2009 Boxley Sustainability Report 9
Environmental Education is the
Key to a Bright Future
Educational outreach is a key component of our environmental
Boxley has partnered with Virginia Tech to study and
commitment. Through our own educational outreach programs,
monitor tree growth of 3,642 tubelings and 560 two-inch
sponsorships, and partnerships with area universities, museums,
caliper trees we planted on 14 acres of forest as part of a
and gem and mineral clubs, people become more aware of the
reclamation project at our Fieldale quarry.
need to strike a responsible balance between utilizing nature’s
resources while protecting them.
Boxley’s Explore the Earth program introduces kids to the
Earth’s geologic wonders and highlights the importance of
environmental protection and reclamation. Last year, more
than 800 students participated in this program.
In 2009, Boxley became the primary sponsor of the
Schools for Pools program to increase awareness of the
need for wetlands protection, particularly vernal pools, by
connecting with kindergarten through 12th-grade students
and their teachers from four regional school districts in the
Lynchburg-Amherst area.
10 2009 Boxley Sustainability Report
Boxley’s Explore the
Earth program introduces
kids to the Earth’s geologic
wonders and highlights
the importance of
environmental protection
and reclamation.
Salem
Wytheville
Abingdon
Aggregate
Beckley
1700 North Sandbranch Rd.
Mt Hope, WV 25880
(800) 269-5391
Blue Ridge
15415 West Lynchburg
Salem Tpke.
Blue Ridge, VA 24064
(866) 676-2466
Fieldale
3785 Carver Rd.
Martinsville, VA 24112
(866) 676-2466
Lawyers Road
762 Lawyers Rd.
Lynchburg, VA 24501
(800) 269-5392
Lewisburg
HC 40 Box 49
Lewisburg, WV 24901
(800) 269-5391
Mill Point
HC 64 Box 436
Hillsboro, WV 24946
(800) 269-5391
Mt. Athos
1299 Stage Rd.
Concord, VA 24538
(800) 269-5392
Asphalt
Concrete
Salem
Sawyer Paving
496 Glenmore Drive,
Salem, VA 24153-5495
(540) 389-2768
Abingdon
24438 Regal Drive
Abingdon, VA 24211
(800) 331-2040
Block
Piney River
739 Warrick Barn Rd.
Arrington, VA 22922
(800) 269-5392
Lynchburg
110 Lynchpin Ln.
Lynchburg, VA 24501
(800) 422-2565
Rich Patch
7612 Rich Patch Rd.
Lowmoor, VA 24457
(866) 676-2466
Roanoke
3830 Blue Ridge Dr.
Roanoke, VA 24018
(800) 982-8028
Summersville
7900 Webster Rd.
Summersville, WV 26651
(866) 320-5205
Beckley
1700 North Sandbranch Rd.
Mt Hope, WV 25880
(866) 203-9368
Blue Ridge
139 Healing Springs Rd.
Blue Ridge, VA 24064
(888) 832-0003
Bluefield
191 St. Claire’s Crossing
Bluefield, VA 24605
(866 ) 875-7186
Martinsville
201 Koehler Rd.
Martinsville, VA 24112
(866) 216-0601
P. O. Box 13527, Roanoke, VA 24035
(540) 777-7600r(800) 442-8878rCPYMFZDPN
Princeton
101 Westview Ave.
Princeton, WV 24740
(866) 875-7186
Roanoke
3830 Blue Ridge Dr.
Roanoke, VA 24018
(888) 832-0003
Summersville
7900 Webster Rd.
Summersville, WV 26651
(866) 320-5204
Wyoming
HC 64 Box 107
Welch, WV 24801
(866) 875-7186
Wytheville
1050 Church Street
Wytheville, VA 24382
(877) 228-2481