femco machine

FEMCO, Inc.
7142 Belgrave Ave.
Garden Grove, CA 92841
Tel: (714)898-2066
Fax: (714)891-2813
[email protected]
www.femcousa.com
BMC Series
FEMCO Machine Works
MAXIMUM PRODUCTIVITY
®
•Meehanite Castings for all major parts
• Simultaneous 4 axis control for X, Y, Z,
and W-axes
• Variable feed speeds on all axes 0.2157.48”/min
• Can be equipped with optional ATC
• Linear scales on X, Y, Z-axes form a closed
loop feedback control system
BMC-135R
• Powerful hydraulic system clamps rotary
table securely
• Program indexed rotary table positions
at every 90° for various machining
requirements
• Servo controlled rotary table is optional
• Universal CNC indexing table (B-axis) is
optional
• FANUC 18MC CNC is standard
1|2
BMC-110R
CNC Boring and Milling Machine
General Features
CNC Controller
The machine is standard equipped
with a FANUC 18MC controller.
Automatic Tool Changer
Versatile Indexing Table
The rotary table features 6 hydraulically powered clamping pads that perform
at 315-320 kg/cm2 and a hydraulically actuated shot pin for every 90°.
Though the table can be indexed automatically in standard positions of 0°,
90°, 180°, and 270°, every angle between 0° and 360° can be set manually.
For true automation, optional B-axis control allows for CNC positioning at
360°. To save set-up time, waiting time and machining hours, the machine
allows machining of 4 faces at the same level in one set-up. Processes
can include boring, drilling, and tapping. Mutual accuracy between faces
is guaranteed. To minimize wear and negative friction, all contact surfaces
are lined with Turcite-B. The table’s surrounding chip/coolant pan collects
and directs coolant and metal waste to the chip conveyor and receptacle.
3|4
The optional ATC holds 32, 60, or 90,
tools with a twin tool arm that keeps the
next tool at ready position. The easy
access open-face design ensures fast
loading and unloading. Custom tool
adaptation is as simple as matching
tool studs with the CT50 tool shank.
General Features
Extra-Safe Machine Bed
The wide machine bed box ways
provide solid support for heavy
work pieces. Bed box ways are
induction hardened and precision
ground. Automatic intermittent
lubrication of all box ways ensures
smooth axis movement and
enhanced safety. The box ways
are lined with Turcite-B for minimal
wear and friction.
The chip
conveyor built beside the table
provides efficiency for machine
cleaning
and
maintenance.
High Performance Spindle
For highest rigidity performance
with minimal wear, spindle and
sleeve surfaces are made of
Aluminum Chromium Molybdenum
steel and hardened with a nitride
process. For canned cycle drilling,
spindle’s in-and-out function can
be CNC contolled in the W-axis.
Optional Accessories:
Cost-Saving Spindle Motor
Enjoy
the
benefits
of
lower
maintenance and related costs.
The AC-driven spindle motor is
mounted directly on the headstock
to minimize vibration and eliminate
power
loss,
thus
directing
maximum power to the spindle.
5|6
Angular Block BA-4 Right Angle Milling Head
BA-2
Universal Milling Head
BA-3
BMC 110R/R2/R3 Torque Chart
Spindle Extension Sleeve BA-4
Facing Head with Telescopic
Tool BA-1
Specifications
BMC-110R
BMC-110R2
BMC-110R3
BMC-135
55.12”(1400mm)
47.24”(1200mm)
43.31”(1100mm)
78.74”(2000mm)
70.87”(1800mm)
66.93”(1700mm)
118.11”(3000mm)
70.87”(1800mm)
66.93”(1700mm)
94.49”(2400mm)
82.68”(2100mm)
59.06”(1500mm)
44.09” x 49.21”(1120mm x 1250mm)
8818lbs(4000kg)
56.69” x 62.99”(1440mm x 1600mm)
13889bs(6300kg)
56.69” x 62.99”(1440mm x 1600mm)
13889bs(6300kg)
70.87” x 47.24”(1800mm x 1200mm)
22046lbs(10000kg)
21.65”(550mm)
Ø4.33”(110mm)
ISO No. 50 w/ power operated drawbar
BT50, CT50 option
MASII 60 deg(MASI option)
Ø8.86”(225mm)
29/35hp(AC 22/26kW)
5-626rpm Stepless
626-2500rpm Stepless
21.65”(550mm)
Ø4.33”(110mm)
ISO No. 50 w/ power operated drawbar
BT50, CT50 option
MASII 60 deg(MASI option)
Ø8.86”(225mm)
29/35hp(AC 22/26kW)
5-626rpm Stepless
626-2500rpm Stepless
21.65”(550mm)
Ø4.33”(110mm)
ISO No. 50 w/ power operated drawbar
BT50, CT50 option
MASII 60 deg(MASI option)
Ø8.86”(225mm)
29/35hp(AC 22/26kW)
5-626rpm Stepless
626-2500rpm Stepless
35.43”(900mm)
Ø5.31”(135mm)
ISO No. 50 w/ power operated drawbar
BT50, CT50 option
MASII 60 deg(MASI option)
Ø8.86”(225mm)
29/35hp(AC 22/26kW)
10-350rpm Stepless
351-1500rpm Stepless
32, 60 tools
33lbs(15kg), 55lbs(25kg)
Ø4.72”(120mm)
Ø9.84”( 250mm)
15.75”(400mm)
15 seconds
automatic selection
of shortest route
32, 60, 90 tools
33lbs(15kg), 55lbs(25kg), 55lbs(25kg)
Ø4.72”(120mm)
Ø9.84”( 250mm)
15.75”(400mm)
15 seconds
automatic selection
of shortest route
32, 60, 90 tools
33lbs(15kg), 55lbs(25kg), 55lbs(25kg)
Ø4.72”(120mm)
Ø9.84”( 250mm)
15.75”(400mm)
15 seconds
automatic selection
of shortest route
60 tools
55lbs(25kg)
Ø4.72”(120mm)
Ø9.84”( 250mm)
15.75”(400mm)
15 seconds
automatic selection
of shortest route
4.4hp(AC 3.3kW)
4.4hp(AC 3.3kW)
4.4hp(AC 3.3kW)
5.1hp(AC 3.8kW)
5.1hp(AC 3.8kW)
4.4hp(AC 3.3kW)
4.4hp(AC 3.3kW)
4.4hp(AC 3.3kW)
5.1hp(AC 3.8kW)
5.1hp(AC 3.8kW)
4.4hp(AC 3.3kW)
4.4hp(AC 3.3kW)
4.4hp(AC 3.3kW)
5.1hp(AC 3.8kW)
5.1hp(AC 3.8kW)
9.8hp(AC 7.3kW)
9.8hp(AC 7.3kW)
9.8hp(AC 7.3kW)
4.4hp(AC 3.3kW)
4.4hp(AC 3.3kW)
0.001”/11.81”(0.025/300mm)
±0.0004”(±0.01mm)
5
4
0.001”/11.81”(0.025/300mm)
±0.0004”(±0.01mm)
5
4
0.001”/11.81”(0.025/300mm)
±0.0004”(±0.01mm)
5
4
0.001”/11.81”(0.025/300mm)
±0.0004”(±0.01mm)
5
4
393.7”/min(10m/min)
157.48”/min(4m/min)
393.7”/min(10m/min)
157.48”/min(4m/min)
393.7”/min(10m/min)
157.48”/min(4m/min)
377.95”/min(9.6m/min)
157.48”/min(4m/min)
0.2-157.48”(5-4000mm) /min stepless
0.2-157.48”(5-4000mm) /min stepless
0.2-157.48”(5-4000mm) /min stepless
0.2-157.48”(5-4000mm) /min stepless
1rpm
0.95rpm
0.95rpm
0.8rpm
35274lbs(16000kg)
41888lbs(19000kg)
46297lbs(21000kg)
57320lbs(26000kg)
219.96” x 187.6”(5587mm x 4765mm)
120.87”(3070mm)
259.84” x 200.79”(6600mm x 5100mm)
257.13” x 215.91”(6531mm x 5484mm)
146.46”(3720mm)
308.27” x 244.09”(7830mm x 6200mm)
257.13” x 250.31”(6531mm x 6358mm)
146.46”(3720mm)
308.27” x 283.46”(7830mm x 7200mm)
286.34” x 245.63”(7273mm x 6239mm)
190.55”(4840mm)
334.65” x 295.28”(8500mm x 7500mm)
220 Volts 3 Phase 60 cycle, 100Amps
440 Volt Transformer on Request
220 Volts 3 Phase 60 cycle, 100Amps
440 Volt Transformer on Request
220 Volts 3 Phase 60 cycle, 100Amps
440 Volt Transformer on Request
220 Volts 3 Phase 60 cycle, 100Amps
440 Volt Transformer on Request
Travel
Table Cross Travel (X)
Headstock Travel (Y)
Table Longitudinal Travel (Z)
Table
Size
Load
Spindle
Stroke (W)
Diameter
Taper
Toolshank
Pull Stud
Milling Spindle Diameter
Motor
Low Speed Range
High Speed Range
Automatic Tool Changer (ATC)
Tool Storage Capacity
Maximum Tool Weight
Maximum Tool Diameter (Adjacent Pods Full)
Maximum Tool Diameter (Adjacent Pods Empty)
Maximum Tool Length
Tool to Tool Exchanging Time
Tool Selection Method
Positioning Servo Motor
X-Axis
Y-Axis
Z-Axis
W-Axis
B-Axis
Control
Positioning Accuracy X, Y, Z, and W-Axes
Repeatability X, Y, Z, and W-Axes
Control Axes
Simultaneous Control Axes
Rapid Traverse Rate
X, Y, Z Axes
W-Axis
Feed In All Axes
Rotary Table Rotation
Machine Weight
Machine Dimensions
LxW
Machine Height
Floor Space
7|8
Power Requirements
* Specifications subject
to change without notice
BMC110R
R2
R3
135
a
120.87”
146.46”
146.46”
190.55”
b
85.24”
111.42”
111.42”
126.77”
c
77.72”
77.72”
77.72”
69.37”
d
111.22”
137.4”
137.4”
149.96”
e
167.01”
212.99”
250.28”
220.31’
f
24.02”
24.02”
24.02”
27.76”
g
26.57”
26.57”
26.57”
32.97”
h
53.15”
53.15”
53.15”
68.9”
i
219.96”
257.13”
257.13”
286.34”
j
145.91”
182.13”
182.13”
207.95”
k
187.6”
215.91”
250.31”
245.12”
* Specifications subject
to change without notice
a
d
a
d
c
b
b
c
e
e
i
i
k
k
f
f
g
g
j
h
j
BMC 110R, R2, & R3 Layouts
h
BMC 135 Layouts
9 | 10
Machine Layouts