ROBO WH 242D/500T/652T

Transcription

ROBO
Robotics Catalog 2008
LIT.9075
Te c h n o l o g y
July, 2008
f o r
t h e
We l d e r ´ s
Wo r l d .
Automated Welding – with ABICOR BINZEL®
Finally torches and peripherals that complete the efficency of a robot work cell.
In the late seventies ABICOR BINZEL started with the development of systems
for robotic welding parallel to the introduction of the first robots in the automotive industry.
Today ABCIOR BINZEL provides an effective product range of robot torches
and corresponding peripheral items which are in use around the world, 24
hours a day.
Accompanying the product, a team of experts, both in our headquarters and
in our subsidiaries, is always ready to assist with standard and custom specific solutions. Along with installation, application and special training, our
after sales service includes the support and optimization of the production
process. Quick spare part supply and repairs are included.
To recognize and to co-create new innovative technology trends is one of our
major strengths.
Founded in 1945, Alexander Binzel Schweisstechnik GmbH & Co. KG specializes in the development and production of welding and cutting torches
for GMAW (Gas Metal Arc Welding), GTAW (Gas Tungsten Arc Welding)
and Plasma processes.
Numerous patented developments helped shape the world of welding and
cutting and set international standards.
The ABICOR BINZEL group is represented in more than 50 countries with
over 800 employees, 30 production and sales companies, as well as over 20
exclusive partners.
Main production is located in the parent company in Buseck near Giessen,
in Dresden, as well as in the USA, Brazil, India and China.
The brand name ABICOR, established in 1997, represents a company strategy focused on innovation and globalization, and pursues and protects a
clear brand policy.
TABLE OF CONTENTS
MIG/MAG Welding Torches "ABIROB" air-cooled
ABIROB® Air-Cooled MIG Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
ABIROB® Ordering Chart
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ABIROB Air-Cooled MIG Gun Front End, Diffusers
®
. . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ABIROB® Consumables: Nozzles, Contact Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ABIROB® Consumables: Liners, Neckliners, Cable Assemblies . . . . . . . . . . . . . . . . . . . . .6
ABIROB® Mounting Brackets and Tool Center Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
MIG/MAG Welding Torches "VTS Interlock" water-cooled
ROBO VTS 290 and VTS 500 Water-Cooled MIG Guns . . . . . . . . . . . . . . . . . . . . . . . . .8
ROBO VTS 290 and VTS 500 Ordering Chart
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
ROBO VTS 290 and VTS 500 Gun Front End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
ROBO VTS 290 and VTS 500 Consumables: Nozzles, Contact Tips
. . . . . . . . . . . . . . .11
ROBO VTS 290 and VTS 500 Consumables: Diffusers, Liners, Neckliners . . . . . . . . . . . .12
ROBO VTS 290 and VTS 500 Mounting Brackets and Tool Center Point . . . . . . . . . . . . .13
ROBO WH 242D / 500T / 652T water-cooled Quick-change Torches
ROBO WH 242D / 500T / 652T Water-Cooled MIG Guns . . . . . . . . . . . . . . . . . . . . .14
ROBO WH 242D / 500T / 652T Ordering Chart
. . . . . . . . . . . . . . . . . . . . . . . . . . .15
ROBO WH 242D / 500T / 652T Gun Front End . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
ROBO WH 242D / 500T / 652T Consumables: Nozzles
. . . . . . . . . . . . . . . . . . . . . .17
ROBO WH 242D / 500T / 652T Consumables: Contact Tips
. . . . . . . . . . . . . . . . . . .18
ROBO WH 242D / 500T / 652T Consumables: Tip Holders, Diffusers, Liners, Neckliners 19
ROBO WH 242D / 500T / 652T Mounting Brackets and Tool Center Point . . . . . . . . . .20
Robot Mounts CAT2, iCAT, iSTM
Robot Mount CAT2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-23
Robot Mount iCAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25
Robot Mount iSTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-27
Peripherals
Neck Alignment and Test Jigs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Torch Cleaning Station TCS-PP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Torch Cleaning Station TCS-6PP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Torch Cleaning Station TCS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Torch Cleaning Station TCS-LC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
ATS Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33
Wire Cutting Station - WCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
BWC Water Cooler and ABICOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Anti-Spatter Injectors and liquids
External Injector TMS-VI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Internal Injector TMS-PI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Anti-Spatter - ABI-Mist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Anti-Spatter - ABI-Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Anti-Spatter - Organic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Fronius is a wholly owned company of Fronius International GmbH, OTC DAIHEN, Inc. is a wholly-owned subsidiary of DAIHEN
Corporation, Lincoln® is a registered trademark of The Lincoln Electric Company
Panasonic is wholly owned by Panasonic Corporation, Miller® is a registered trademark of Miller Electric, Inc.
Fanuc is wholly owned by Fanuc Ltd. Japan,
MIG/MAG WELDING TORCHES "ABIROB®"
360 and 500 Amperes Air-cooled and effective...
The modular design of the rugged, yet flexible, ABIROB® torches allow the user to
replace the swanneck or cable assembly while maintaining tool center point
(TCP), assuring accurate repeatability and continuous precision welding. The
keyed torch mounting-arm duplicates TCP with complete torch change. Available
in 360 and 500 amperes, ABIROB® torches are second to none with aluminum
armored swannecks for crash protection, internal air blast, internal control wire,
emergency stop connector, and heavy duty cable support springs at front and rear
to prolong cable life. Direct mounts allow ABIROB® torches to connect to most
major wire feed models.
Rugged yet flexible.
Replaceable swanneck from
cable assembly
Aluminum armored swanneck for superior protection
from occasional crash
Modular design allows customer to
change swanneck or cable assembly
while maintaining tool center point
(TCP).
Heavy duty cable support springs at
front and rear prolong cable life
Dual swanneck locating keyways to ensure repeatability
Keyed torch mounting arm
duplicates TCP with complete torch change
Mounting arms see page 7
Internal air blast, E-stop
and optional wire jog
Superior reliability and
constant repeatability
Robot Mounts for collision protection see page
7 and 22 thru 27
ABIROB® A360 and A500 Air-Cooled
DutyCycle
(%)
Wire Size
Inches
Wire Size
Millimeters
290
100%
.030 - .062
0.8 - 1.6 mm
400
100%
.030 - .062
0.8 - 1.6 mm
ABIROB Type and Rating
* Shielding Gas
CO2
Mixed
A360
360
A500
500
Available torch neck geometries: 22, 35, 45, and 180 degrees.
*Certain mixed gases and/or pulsed arc welding may reduce the ratings by as much as 35%.
2
CALL 1.800.542.4867
ABIROB® A360 / A500 GUNS
with performance cable
ORDERING INSTRUCTIONS FOR COMPLETE ABIROB GUNS
R5
TORCH MODEL
A
TYPE
-
40
CABLE
LENGTH
22
SWANNECK
ANGLE
E
X
BACK
END
CONTROL
CONNECTOR
OPTIONS
TORCH MODEL
OPTIONS
R5 - 500 AMP
R3 - 360 AMP
A - VOLTAGE SENSE
B - NOZZLE SENSE
C - WIRE INCH
E - NO E-STOP
F - NO AIRBLAST
G - WIRE BRAKE 035/045
H - WIRE BRAKE 052/062
TYPE
A - ABIROB AIR COOLED W/PERFORMANCE CABLE
CONTROL CONNECTOR
CABLE LENGTH
XABCDEFHK-
30 - 3 FT
40 - 4 FT
45 - 4.5 FT
50 - 5 FT
60 - 6 FT
70 - 7 FT
80 - 8 FT
90 - 9 FT
10 - 10 FT
12 - 12 FT
BACK END
SWANNECK ANGLE
C - OTC DAIHEN CMRE
741 AF4001
D - OTC DAIHEN CM
147,231
E - EURO
F - FRONIUS VR
1500/4000
K - LINCOLN PF10, 4R90
L - LINCOLN SYNERGIC 7,
LN SERIES
M -MILLER
P - PANASONIC
T - MOTOMAN/TWECO #5
22 - 22 DEGREE BEND
45 - 45 DEGREE BEND
18 - 180 DEGREE STRAIGHT
22L - 22 DEGREE BEND LONG NECK
45L - 45 DEGREE BEND LONG NECK
Collision Mounts
See pages 22 thru 27
NONE
ABICOR
BRAD HARRISON
BURNDY
FANUC
AMP 4 PIN
PANASONIC
DENKI 2 PIN
OTC 2 PIN
Mounting Arms
See Page 7
CALL 1.800.542.4867
Alignment Jigs
See Page 21
3
ABIROB® A360 and ABIROB® A500 Front End
Quick-change the swanneck or cable assembly while
maintaining tool center point (TCP)
A360
1
2
9
7
6
4
3
10
A500
1
12
11
9
8
3
2
6
5
7
12
11
INTERCHANGEABLE PARTS
SOLD SEPARATELY
ABIROB® A360 and A500 Front End
ITEM NO.
DESCRIPTION
SPECIFICATIONS
PART NO.
1
2
3
4
4
4
4
5
5
5
5
6
7
8
9
10
11
12
N/S
N/S = Not Shown
Alignment Jigs see page 21
Nozzles
Contact Tips
Diffusers/Tip Holders
Swanneck, A360
Swanneck, A360
Swanneck, A360
Swanneck, A360
Swanneck, A500
Swanneck, A500
Swanneck, A500
Swanneck, A500
O-Ring 18 x 1 mm
O-Ring 10 x 1 mm
Intermediate Module, A360 & A500
O-Ring 3 x 1.5 mm A360 & A500
O-Ring 5 x 1 mm A360 & A500
Neckliner A360 & A500
O-Ring for Neckliners
Alignment Jig
See page 5
See page 5
See below
180 Degree
22 Degree
35 Degree
45 Degree
180 Degree
22 Degree
35 Degree
45 Degree
See page 5
See page 5
See below
R3A - 180
R3A - 22
R3A - 35
R3A - 45
R5A - 180
R5A - 22
R5A - 35
R5A - 45
165.0067
165.0081
R5A - IM
165.0007
165.0072
See page 6
165.0072
837.0500
See page 6
180 Degree, 22 Degree, 45 Degree
70.0
63.40
DIFFUSERS/TIP HOLDERS (packaged 10 per bag)
4
MODEL
DESCRIPTION
PART NO.
A360
Diffuser/Tip Holder, for M6 Contact Tip - ABIROB® A360 Standard
R3A - D - M6
A500
Diffuser/Tip Holder, for M8 Contact Tip - ABIROB® A500 Standard
R5A - D - M8
CALL 1.800.542.4867
ABIROB® A360 / A500
Consumables: Nozzles, Contact Tips
B
B
28.0
22.0
ØA
ØA
Conical
Conical
Bottleform not shown
Bottleform not shown
NOZZLES (packaged 5 per bag)
MODEL DESCRIPTION
A360
Conical - Flush
Conical - Recess 2mm
Conical - Stickout 3mm
Conical - Flush
Bottleform - Flush
Bottleform - Stickout 3mm
DIMENSION A
INCH METRIC
5/8”
5/8”
5/8”
9/16”
9/16”
9/16”
1/2”
1/2”
DIMENSION B
INCH METRIC
16mm
16mm
16mm
14mm
14mm
14mm
13mm
13mm
2.68”
2.75”
2.56”
2.68”
2.75”
2.56”
2.68”
2.56”
Conical - Flush
5/8”
16mm
2.95”
75mm
5/8”
16mm
3.03”
77mm
5/8”
16mm
2.83”
72mm
Conical - Flush
1/2”
13mm
2.95”
75mm
1/2”
13mm
3.03”
77mm
1/2”
13mm
2.83”
72mm
Bottleform - Flush
9/16”
14mm
2.95”
75mm
Bottleform - Recess 2mm
9/16”
14mm
3.03”
77mm
9/16”
14mm
2.83”
72mm
Bottleform - Flush
5/8”
16mm
2.95”
75mm
5/8”
16mm
3.03”
77mm
5/8”
16mm
2.83”
72mm
* M6 Tips are recommended for use with this nozzle.
**For use with M6 tips. Optional reamer for standard M8 tips is part number 831.0413.
CLAMP SET
V-BLOCK
R3A - N - 62F
R3A - N - 62R
R3A - N - 62S
R3A - N - 56F
R3A - N - 56R
R3A - N - 56S
R3A - NB - 50F
R3A - NB - 50S
831.0487
831.0487
831.0589
831.0575
831.0575
831.0588
831.0604
831.0604
831.0166
831.0166
831.0166
831.0166
831.0166
831.0166
831.0166
831.0166
831.0371
831.0371
831.0371
831.0371
831.0371
831.0371
831.0371
831.0371
R5A - N - 62F
R5A - N - 62R
R5A - N - 62S
* R5A - N - 50F
* R5A - N - 50R
* R5A - N - 50S
R5A - NB - 56F
R5A - NB - 56R
R5A - NB - 56S
R5A - NB - 62F
R5A - NB - 62R
R5A - NB - 62S
831.0488
831.0488
831.0591
** 831.0180
** 831.0180
** 831.0169
831.0592
831.0592
831.0593
831.0488
831.0488
831.0591
831.0148
831.0148
831.0148
831.0148
831.0148
831.0148
831.0148
831.0148
831.0148
831.0148
831.0148
831.0148
831.0318
831.0318
831.0318
831.0318
831.0318
831.0318
831.0318
831.0318
831.0318
831.0318
831.0318
831.0318
30.0
30.0
M6
Threads
Ø8
REAMER
68mm
70mm
65mm
68mm
70mm
65mm
68mm
65mm
A500
28.0
PART NO.
M8
Threads
Ø10
M8
Threads
Ø10
CONTACT TIPS (packaged 25 per bag)
INCH/METRIC
A360/M6
PART NO.
A500/M8
PART NO.
STYLE
INCH/METRIC
A360/M6
PART NO.
A500/M8
PART NO.
E - CU
.030/0.8mm
140.0051
140.0114
CuCrZr
.035/0.9mm
140.0172
140.0217
E - CU
.035/0.9mm
140.0169
140.0214
CuCrZr
.045/1.2mm
140.0382
140.0445
E - CU
.045/1.2mm
140.0379
140.0442
CuCrZr *(TT)
.045/1.2mm
140.1287
140.1224
E - CU *(TT)
.045/1.2mm
140.9379
140.1227
CuCrZr
.052/1.4mm
140.0519
140.0536
E - CU
.052/1.4mm
140.0516
140.0533
CuCrZr
.062/1.6mm
140.0558
140.0590
E - CU
.062/1.6mm
140.0555
140.0587
CZ Silver Plated
.030/0.8mm
147.0054
147.0117
E - CU for Aluminum .030/0.8mm
141.0001
141.0003
CZ Silver Plated
.035/0.9mm
147.0172
147.0217
141.0004
141.0043
CZ Silver Plated
.045/1.2mm
147.0382
147.0445
141.0010
141.0075
CZ Silver Plated *(TT).045/1.2mm
147.1287
147.1224
141.0020
141.0022
CZ Silver Plated
.052/1.4mm
147.0519
147.0536
CuCrZr
140.0054
140.0117
CZ Silver Plated
.062/1.6mm
147.0558
147.0590
STYLE
.030/0.8mm
* TT - Tight tolerance
CALL 1.800.542.4867
5
ABIROB® A360 and A500
Liners, Neckliners, Replacement Cable Assemblies
3
4
1
2
LINERS
ITEM NO.
MODEL
DESCRIPTION
WIRE SIZE
LENGTH
PART NO.
1
1
2
2
2
2
3
3
4
A360/A500
A360/A500
A360/A500
A360/A500
A360/A500
A360/A500
A360/A500
A360/A500
A360/A500
Liner for Aluminum wire
Liner for Steel wire
Collet
Collet
O-Ring 3.5 x 1.5 mm
.035” .052” .035” .052” .035 ”.052 ”.035” .052” -
12 ft
12 ft.
17 ft
17 ft.
7 ft. 4 in.
7 ft. 4 in.
—
—
—
128.9002
128.9005
122.9057
122.9058
122.9057-7
122.9058-7
131.0001
131.0002
165.0008
.045”
.062”
.045”
.062”
.045”
.062”
.045”
.062”
Steel
Aluminum
NECKLINERS
MODEL
DESCRIPTION
WIRE SIZE
WIRE TYPE
PART NO.
A360/A500
A360/A500
A360/A500
A360/A500
Neckliner
Neckliner
Neckliner
Neckliner
.035”
.052”
.035”
.052”
Steel
Steel
Aluminum
Aluminum
R5A
R5A
R5A
R5A
A500/A360
A500/A360
A500/A360
A500/A360
-
.045”
.062”
.045”
.062”
-
ABIROB® A360 CABLE ASSEMBLIES
ABIROB® A500 CABLE ASSEMBLIES
CONNECTION
EURO
LINCOLN
MILLER
EURO
LINCOLN
MILLER
EURO
LINCOLN
MILLER
EURO
LINCOLN
MILLER
EURO
LINCOLN
MILLER
EURO
LINCOLN
MILLER
6
ABIROB®
ABIROB®
ABIROB®
ABIROB®
CABLE LENGTH
PART NO.
CONNECTION
4
4
4
4.5
4.5
4.5
5
5
5
6
6
6
8
8
8
10
10
10
R3A - C - 40EX
R3A - C - 40LX
R3A - C - 40MX
R3A - C - 45EX
R3A - C - 45LX
R3A - C - 45MX
R3A - C - 50EX
R3A - C - 50LX
R3A -C - 50MX
R3A - C - 60EX
R3A - C - 60LX
R3A - C - 60MX
R3A - C - 80EX
R3A - C - 80LX
R3A - C - 80MX
R3A - C - 10EX
R3A - C - 10LX
R3A - C - 10MX
EURO
LINCOLN
MILLER
EURO
LINCOLN
MILLER
EURO
LINCOLN
MILLER
EURO
LINCOLN
MILLER
EURO
LINCOLN
MILLER
EURO
LINCOLN
MILLER
CALL 1.800.542.4867
LS - 3545
LS - 5262
LA - 3545
LA - 5262
CABLE LENGTH
PART NO.
4
4
4
4.5
4.5
4.5
5
5
5
6
6
6
8
8
8
10
10
10
R5A - C - 40EX
R5A - C - 40LX
R5A - C - 40MX
R5A - C - 45EX
R5A - C - 45LX
R5A - C - 45MX
R5A - C - 50EX
R5A - C - 50LX
R5A -C - 50MX
R5A - C - 60EX
R5A - C - 60LX
R5A - C - 60MX
R5A - C - 80EX
R5A - C - 80LX
R5A - C - 80MX
R5A - C - 10EX
R5A - C - 10LX
R5A - C - 10MX
ABIROB® A360 / A500 GUNS
Mounting Brackets and Tool Center Point
1. Mount Arm for CAT2
2. CAT-R Solid Torch Mount
To be used on Robots with
integrated collision software.
Binzel CAT2 collision mount
1. CAT2 Torch Mount
146 (5.8”)
153 (6”)
Y
15.75” (400)
Y
15.75” (400)
X
X
Mounting Arms and Solid Torch Mounts for ABIROB® A360 and A500
ITEM NO.
DESCRIPTION
SWANNECK
TCP/X
Y
PART NO.
1
1
1
1
1
2
2
2
Mounting Arm for CAT2
CAT-R Solid Mount
CAT-R Solid Mount
CAT-R Solid Mount
22 Degree
22 Degree
35 Degree
45 Degree
180 Degree
22 Degree
22 Degree
22 Degree
15.75” (400)
13.8” (350)
13.8 (350)
13.8” (350)
11.42 (290)
15.75” (400)
12.5” (318)
13.8” (350)
6” (153)
6” (153)
5” (126)
5” (126)
7.4” (187)
5.8” (146)
5.6” (143)
5.8” (146)
780.0174
780.0268
780.0272
780.0270
780.0264
780.9313
780.9325
780.9312
CALL 1.800.542.4867
7
MIG/MAG WELDING TORCHES "VTS - INTERLOCK"
VTS 290 and VTS 500 Water-Cooled Torches
The modular design of the rugged, yet flexible, torches allow the user to quickly change the swanneck or cable assembly while maintaining tool center point (TCP), assuring accurate repeatability and continuous precision welding. The keyed torch mounting-arm duplicates TCP with complete torch change. Available up to 500 amperes, torches are second to none with stainless steel-armored swannecks
for crash protection, internal air blast, internal control wire, wire jog switch, emergency stop switch, and heavy duty cable support
springs at front and rear to prolong cable life. Direct mounts allow torches to connect to most major wire feed models.
Stainless steel armored swanneck for superior
protection from occasional crash
Quick change swanneck from cable assembly
Modular design allows customer to change swanneck
or cable assembly while maintaining tool center point
(TCP).
Heavy duty cable support springs at front
and rear prolong cable life
Keyed torch mounting arm duplicates
TCP with complete torch change
Mounting Arm see page 13
Collisison Mounts see page
22 thru 27
Internal air blast, wire
jog and E-stop
Interlock Connection
VTS 290 and VTS 500 WATER-Cooled
VTS Type and Rating
* Shielding Gas
CO2
Mixed
DutyCycle
(%)
Wire Size
Inches
Wire Size
Millimeters
VTS 290
340
290
100%
.030 - .045
0.8 - 1.2 mm
VTS 500
500
450
100%
.030 - .062
0.8 - 1.6 mm
Available torch neck geometries: 22, 35, 45, and 180 degrees.
8
CALL 1.800.542.4867
ROBO VTS 290 and VTS 500 GUNS
Cable Assemblies
ORDERING INSTRUCTIONS FOR COMPLETE CABLE ASSEMBLIES
785
TORCH MODEL
W
-
TYPE
40
CABLE
LENGTH
22
SWANNECK
ANGLE
E
X
BACK
END
CONTROL
CONNECTOR
-
A
OPTIONS
OPTIONS
TORCH MODEL
785 - VTS
**
**
A - NOZZLE SENSE
B - VOLTAGE SENSE
E - ABB WATER FITTINGS
F - NO AIR BLAST
G - WIRE BRAKE 35/45 EXT
H - WIRE BRAKE 52/62 EXT
TYPE
CONTROL CONNECTOR
W - WATER COOL
H - HYBRID
X - NONE
A - ABICOR
B - BRAD HARRISON 5 PIN
C - BURNDY 12 PIN ABB
FROM 1996
D - AMP 4 PIN MOTOMAN
E - DDK 5 PIN FANUC
F - AMPHENOL 5 PIN ABB
BEFORE 1996
H - DENKI 2 PIN
G - AMP 7 PIN MOTOMAN
OPTIONAL
H -DENKI 2 PIN
J - PANASONIC
CABLE LENGTH
30 40 45 50 60 70 80 90 10 -
3 FT
4 FT
4.5 FT
5 FT
6 FT
7 FT
8 FT
9 FT
10 FT
BACK END
SWANNECK ANGLE
22 - 22 DEGREE BEND
45 - 45 DEGREE BEND
18 - 180 DEGREE STRAIGHT
** The wire brake options are available on 785H models only.
Collision Mounts
Mounting Arms
See Page 13
CALL 1.800.542.4867
C - OTC DAIHEN CMRE
741 AF4001
D -OTC/DAIHEN CM
147,231
E - EURO
F - FRONIUS VR 1500/4000
L - LINCOLN
M - MILLER
P - PANASONIC
Alignment Jigs
See Page 21
9
ROBO VTS 290 and VTS 500 FRONT ENDS
Swanneck Assembles
VTS 290 FRONT END
5
4
1
2
6
3
7
8
14
VTS 500 FRONT END
9
10
11
12
13
15
16
VTS 290 and VTS 500 Front End
ITEM NO.
VTS 290
DESCRIPTION
1
Gas Nozzles
2
Gas Diffusers
3
Contact Tips
4
Tip Adapter M6
5
Swanneck VTS 290/22 Degree
5
6
O-Ring 3 x 1 mm
7
O-Ring 5 x 1 mm
8
Neckliner VTS 290
Not Shown
Alignment Jig
10
PART NO.
ITEM NO.
VTS 500
See page 11
See page 12
See page 11
See page 12
785.5050
785.5091
165.0001
165.0072
See page 12
837.0452
9
Gas Nozzles
10
Nozzle Insulator
11
Contact Tips
12
Tip Adapter M8
Not Shown
Tip Adapter M6
13
13
13
13
14
O-Ring 3 x 1 mm
15
O-Ring 5 x 1 mm
16
Neckliner VTS 500
Not Shown
Alignment Jig
CALL 1.800.542.4867
DESCRIPTION
PART NO.
See page 11
See page 12
See page 11
See page 12
See page 12
785.5101
785.5102
785.5103
785.5104
165.0001
165.0072
See page 12
837.0464
Consumables: Nozzles, Contact tips
B
B
25.0
ØA
Ø25.0
25.0
ØA
VTS 290 - Conical
Ø27.0
VTS 500 - Bottleform
COARSE THREADED NOZZLES
MODEL
VTS
VTS
VTS
VTS
VTS
VTS
VTS
VTS
VTS
VTS
DESCRIPTION
290
Conical - Stickout 3.0mm
290
Conical - Stickout 3.0mm
500
500 Bottleform - Recess 1.5mm
500
500
Conical - Recess 1.5mm
500 Cylindrical - Stickout 4.0mm
500
NOZZLE
PART NO.
145.0495
145.0494
145.0480
145.0544
145.0466
145.0479
145.0553
145.0554
145.0561
145.0520
DIMENSION A
INCH METRIC
1/2”
5/8”
5/8”
5/8”
5/8”
1/2”
5/8”
5/8”
13/16”
5/8”
28.0
Ø8
13.0
15.5
15.5
15.5
15.5
13.0
15.5
15.5
20.0
15.5
DIMENSION B
INCH METRIC
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
1.75”
1.75”
3.03”
2.97”
2.83”
2.97”
2.97”
3.37”
2.75”
2.64
44.5
44.5
77.0
75.5
72.0
75.5
75.5
85.5
70.0
67.0
M6
V-BLOCK
831.0180
CALL
831.0023
831.0023
831.0216
831.0413
831.0023
831.0023
831.0369
831.0578
831.0147
831.0147
831.0147
831.0147
831.0147
831.0147
831.0147
831.0147
831.0147
831.0147
831.0316
831.0316
831.0316
831.0316
831.0316
831.0316
831.0316
831.0316
831.0316
831.0316
30.0
Ø10
M8
CONTACT TIPS
E - CU
E - CU
E - CU
E - CU (Tight tolerance)
E - CU
E - CU
E - CU for Aluminum
E - CU for Aluminum
E - CU for Aluminum
E - CU for Aluminum
CuCrZr
CuCrZr
CuCrZr
CuCrZr (Tight tolerance)
CuCrZr
CuCrZr
CZ Silver Plated
CZ Silver Plated
CZ Silver Plated
CZ Silver Plated (Tight tolerance)
CZ Silver Plated
CZ Silver Plated
CLAMP SET
30.0
Ø10
STYLE
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
REAMER
M8 Silver Plated
INCH
METRIC
VTS 290
M6 PART NO.
VTS 500
M8 PART NO.
.030
.035
.045
.045
.052
.062
.030
.035
.045
.062
.030
.035
.045
.045
.052
.062
.030
.035
.045
.045
.052
.062
0.8
0.9
1.2
1.2
1.4
1.6
0.8
0.9
1.2
1.6
0.8
0.9
1.2
1.2
1.4
1.6
0.8
0.9
1.2
1.2
1.4
1.6
140.0051
140.0169
140.0379
140.9379
140.0516
140.0555
141.0001
141.0004
141.0010
141.0020
140.0054
140.0172
140.0382
140.1287
140.0519
140.0558
147.0054
147.0172
147.0382
147.1287
147.0519
147.0558
140.0114
140.0214
140.0442
140.1227
140.0533
140.0587
141.0003
141.0043
141.0075
141.0022
140.0117
140.0217
140.0445
140.1224
140.0536
140.0590
147.0117
147.0217
147.0445
147.1224
147.0536
147.0590
CALL 1.800.542.4867
11
Consumables: Diffusers, Liners
23
19
3
2
1
4
VTS 290
VTS 500
DIFFUSERS/TIP HOLDERS (packaged 10 per bag)
ITEM NO.
MODEL
DESCRIPTION
PART NO.
1
2
2
3
3
4
4
4
4
VTS
VTS
VTS
VTS
VTS
VTS
VTS
VTS
VTS
Tip Holder, for M6 Contact Tip
Gas Diffuser
Gas Diffuser, Ceramic
Nozzle Insulator
Nozzle Insulator, High Temp.
Nozzle Insulator/Diffuser
Nozzle Insulator, Short
785.5052
962.0657
962.1341
142.0133
142.0117
146.0054
146.0059
943.0253
146.0064
290
290
290
500
500
500
500
500
500
4
3
1
2
LINERS
ITEM NO.
MODEL
DESCRIPTION
WIRE SIZE
LENGTH
PART NO.
1
1
2
2
2
2
3
4
4
VTS
VTS
VTS
VTS
VTS
VTS
VTS
VTS
VTS
O-Ring 3.5 x 1.5 mm
Collet
Collet
.035”
.052”
.035”
.052”
.035”
.052”
12 ft.
12 ft.
17 ft.
17 ft.
7 ft. 4 in.
7 ft. 4 in.
128.9002
128.9005
122.9057
122.9058
122.9057-7
122.9058-7
165.0008
131.0001
131.0002
290/500
290/500
290/500
290/500
290/500
290/500
290/500
290/500
290/500
-
.045”
.062”
.045”
.062”
.045”
.062”
.035” - .045”
.052” - .062”
NECKLINERS
DESCRIPTION
VTS
VTS
VTS
VTS
VTS
VTS
12
WIRE SIZE
290 22 degree special .035” - .045”
290 22 degree special .035” - .045”
500
.035” - .045”
500
.052” - .062”
500
.035” - .045”
500
.052” - .062”
WIRE TYPE
PART NO.
Steel
Aluminum
Steel
Steel
Aluminum
Aluminum
785.5087
785.5051
785.9027
785.9053
785.9054
785.9055
CALL 1.800.542.4867
ROBO VTS 290 and VTS 500
1. Mount Arm for CAT2
To be used with Binzel
CAT2 collision mount
integrated collision software
1. CAT2 Torch Mount
137 (5.4”)
153 (6”)
Y
15.75” (400)
Y
15.75” (400)
X
X
MOUNTING ARMS and SOLID TORCH MOUNTS for VTS 290 and VTS 500
ITEM NO.
DESCRIPTION
SWANNECK
TCP/X
Y
1
1
1
2
2
2
2
2
CAT-R Solid Mount
CAT-R Solid Mount
CAT-R Solid Mount
CAT-R Solid Mount
CAT-R Solid Mount
22 Degree
22 Degree
45 Degree
22 Degree
22 Degree
22 Degree
45 Degree
180 Degree
13.8” (350)
15.75” (400)
13.8” (350)
13.8” (350)
15.75” (400)
17.7” (450)
13.8” (350)
14.3” (363)
5.4”
5.4”
4.1”
5.4”
5.4”
7.0”
4.1”
5.2”
CALL 1.800.542.4867
PART NO.
(137)
(137)
(104)
(137)
(137)
(177)
(104)
(132)
780.0278
780.0280
780.0282
780.9314
780.9318
780.9340.US
780.9316
780.9333.US
13
Water-Cooled Quick-change Torches
This WH Series of torches with their interchangeable neck system are the most versatile robotic water-cooled torches on the market. Quickchange neck, quick-change consumables, quick-change welding job - less down time - more costs savings. WH torches range from 350
to 650 amperes - simply by changing the neck - no need to purchase another torch.
• Neck style must be specified
• Neck must be ordered separately
• Highly recommend spare neck for use as back-up during tip and nozzle replacement
• Alignment and Test Jig recommended for checking neck geometry and correcting alignment as necessary prior to use
Quick change swanneck from cable assembly with integrated wire
cutter and water shut off valves.
Stainless steel armored swanneck for superior
protection from occasional crash
Large library of neck lengths
and bends
Heavy duty cable support springs at
front and rear prolong cable life
OPTIONAL FEATURES
• Nozzle Sense
• Wire Sense
Internal air blast, wire
jog and E-stop
Type and Rating
Robo WH 242D
Robo WH 500T
Robo WH 652T
* Shielding Gas
CO2
Mixed
320
550
600
280
500
550
Duty Cycle
(%)
Wire Size
Inches
Wire Size
Millimeters
100%
100%
100%
.030 - .045
.030 - .062
.035 - .062
0.8 - 1.2 mm
0.8 - 1.6 mm
0.9 - 1.6mm
Available standard torch neck geometries: 22, 45, and 180 degrees. Special bends and lengths available.
14
CALL 1.800.542.4867
ROBO WH CABLE ASSEMBLY
ROBO WH HYBRID CABLE ASSEMBLY
For specific cable assembly drawings, call 1.800.542.4867
ORDERING INSTRUCTIONS FOR COMPLETE BODY AND CABLE ASSEMBLY
960
TORCH MODEL
W
TYPE
-
40
E
X
CABLE
LENGTH
BACK
END
CONTROL
CONNECTOR
TORCH MODEL
-
C
OPTIONS
OPTIONS
960 - WH
A - NOZZLE SENSE
B - VOLTAGE SENSE
E - ABB WATER FITTINGS
F - NO AIR BLAST
* G - WIRE BRAKE 35/45 EXT
* H - WIRE BRAKE 52/62 EXT
TYPE
W - WATER COOLED
H - HYBRID
CABLE LENGTH
CONTROL CONNECTOR
30 - 3 FT
40 - 4 FT
45 - 4.5 FT
50 - 5 FT
60 - 6 FT
70 - 7 FT
80 - 8 FT
90 - 9 FT
10 - 10 FT
BACK END
C - OTC DAIHEN CMRE
741 AF4001
D -OTC/DAIHEN CM
147,231
E - EURO
F - FRONIUS VR 1500/4000
L - LINCOLN
M - MILLER
P - PANASONIC
* The wire-brake options are available on 960W models only.
Collision Mounts
Mounting Arms
See Page 20
CALL 1.800.542.4867
X - NONE
A - ABICOR
B - BRAD HARRISON 5 PIN
C - BURNDY 12 PIN ABB
FROM 1996
D - AMP 4 PIN MOTOMAN
E - DDK 5 PIN FANUC
F - AMPHENOL 5 PIN ABB
BEFORE 1996
G - AMP 7 PIN MOTOMAN
OPTIONAL
H -DENKI 2 PIN
J - PANASONIC
Alignment Jigs
See Page 21
15
Swanneck Assemblies
7
ROBO WH 242D Front End
2
3
4
5
9
1
8
ROBO WH 500T Front End
7
2
3
4
5
9
1
8
ROBO WH 652T Front End
7
1
2
3
4
5
8
9
ITEM NUMBER
DESCRIPTION
1
1
1
1
1
1
WH242D
WH242D w/Nozzle Sense
WH500T
WH500T w/Nozzle Sense
WH652T
WH652T w/Nozzle Sense
2
3
4
5
7
8
9
Not Shown
Not Shown
Not Shown
Alignment Jig see page 21
16
22 DEGREE
PART NO
45 DEGREE
PART NO
180 DEGREE
PART NO
962.1315
CALL
962.1549
962.9945.US
962.1365
962.1375
962.1316
CALL
962.1532
CALL
962.1366
962.1376
962.1314
CALL
962.1550
CALL
962.1353
962.1374
Nozzles
Page 17
Page 17
Page 17
Nozzle Insulators
Contact Tips
Tip Holder/Diffusers
O-Ring 15 x 1.5
O-Ring 3.5 x 1.2
Neckliners
Alignment Jig WH242D
Alignment Jig WH500T
Alignment Jig WH652T
Page 19
Page 18
Page 19
165.0015
165.0062
Page 19
837.0020
837.9006
837.0099
Page 19
Page 18
Page 19
165.0015
165.0062
Page 19
837.0020
837.9006
837.0099
Page 19
Page 18
Page 19
165.0015
165.0062
Page 19
837.0020
837.9006
837.0099
CALL 1.800.542.4867
Consumables: Nozzles
B
B
ØA
ØA
Ø21.0
Ø21.0
Conical Style
Bottleform Style
WH 242D SLIP-ON NOZZLES
MODEL
242
242
242
242
242
242
(Item 2, page 16)
DESCRIPTION
NOZZLE
PART NO.
Conical (1.5mm recess)
Conical (3.5mm stickout)
Bottleform (1.5mm recess)
145.0090
145.0135
145.0472
145.0473
145.0547
145.0159
DIMENSION A DIMENSION B
INCH METRIC INCH METRIC
5/8”
1/2”
5/8”
1/2”
1/2”
7/16”
15.5 mm
13.0 mm
15.5 mm
13.0 mm
13.0mm
11.0mm
2.44”
2.44”
2.24”
2.24”
2.32”
2.44”
62.0 mm
62.0 mm
57.0 mm
57.0 mm
59.0 mm
62.0mm
25.0
V-BLOCK
831.0022
831.0361
831.0237
831.0356
831.0356
CALL
831.0146
831.0146
831.0146
831.0146
831.0146
831.0146
831.0314
831.0314
831.0314
831.0314
831.0314
831.0314
25.0
ØA
Ø27.0
Conical Style
NOZZLE
PART NO.
MODEL DESCRIPTION
Ø27.0
Bottleform Style
WH 500T COARSE THREADED NOZZLES
500T
500T
500T
500T
500T
500T
500T
500T
500T
CLAMP SET
B
B
ØA
REAMER
M6 TIPS
Bottleform (3mm recess)
145.0480
145.0544
Bottleform (2mm stickout)
145.0466
*145.0550
Bottleform (1.5mm recess) **145.0479
Conical Small (1.5mm recess) **145.0553
145.0554
Cylindrical (4mm stickout)
145.0561
Bottleform (7mm stickout)
145.0520
(Item 2, page 16)
DIMENSION A
INCH METRIC
5/8”
5/8”
5/8”
1/2”
1/2”
5/8”
5/8”
3/4”
5/8”
15.5
15.5
15.5
13.0
13.0
15.5
15.5
20.0
15.5
DIMENSION B
INCH METRIC
3.03”
2.97”
2.83”
2.97”
2.97”
2.97”
3.36”
2.75”
2.63”
77.0
75.5
72.0
75.5
75.5
75.5
85.5
70.0
67.0
mm
mm
mm
mm
mm
mm
mm
mm
mm
REAMER ✝
M8 TIPS
CLAMP SET
V-BLOCK
831.0023
831.0023
831.0216
831.0413
831.0413
831.0023
831.0023
831.0369
831.0577
831.0147
831.0147
831.0147
831.0147
831.0147
831.0147
831.0147
831.0147
831.0147
831. 0316
831.0316
831.0316
831.0316
831.0316
831.0316
831.0316
831.0316
831.0316
* Use with 146.0064 insulator.
** Inside taper for aluminum, and galvanized welding.
✝ Reamer for M6 Tips 831.0578
B
B
ØA
WH 652T COARSE THREADED NOZZLES
MODEL DESCRIPTION
652T
652T
652T
Conical (flush)
ØA
Ø34.0
30.0
NOZZLE
PART NO.
145.0574
145.0575
145.0606
Ø34.0
(Item 2, page 16)
DIMENSION A DIMENSION B
INCH METRIC INCH METRIC
3/4”
7/8”
3/4”
30.0
18.0 mm
21.5 mm
18.0mm
3.30”
3.30”
3.22
84.0 mm
84.0 mm
82.0mm
CALL 1.800.542.4867
REAMER
M10 TIPS
CLAMP SET
V-BLOCK
831.0587
831.0547
831.0587
831.0159
831.0159
831.0159
831.0319
831.0319
831.0319
17
Consumables: Contact tips
28.0
35.0
30.0
Ø12
Ø10
Ø8
M6
CONTACT TIPS
M10
M8
(Item 4, page 16)
STYLE
CuCrZr
CuCrZr
CuCrZr
CuCrZr
CuCrZr
CuCrZr
CZ Silver Plated
CZ Silver Plated
CZ Silver Plated
CZ Silver Plated
CZ Silver Plated
E - CU
E - CU
E - CU
E - CU (Tight tolerance)
E - CU
E - CU
E - CU for Aluminum
E - CU for Aluminum
E - CU for Aluminum
E - CU for Aluminum
INCH
METRIC
242D/500T *
M6
CONTACT TIP
.030
.035
.040
.045
.045
.052
.062
.052
.030
.035
.045
.045
.052
.052
.062
.030
.035
.045
.045
.052
.062
.030
.035
.045
.062
0.8
0.9
1.1
1.2
1.2
1.4
1.6
1.4
0.8
0.9
1.2
1.2
1.4
1.4
1.6
0.8
0.9
1.2
1.2
1.4
1.6
0.8
0.9
1.2
1.6
140.0054
140.0172
140.0245
140.0382
140.1287
140.0519
140.0558
–
147.0054
147.0172
147.0382
147.1287
147.0519
–
147.0558
140.0051
140.0169
140.0379
140.9379
140.0516
140.0555
141.0001
141.0004
141.0010
141.0020
* Must be used with matching Tip Holder - See page 19.
18
CALL 1.800.542.4867
500T/652T *
M8
CONTACT TIP
652T *
M10
CONTACT TIP
140.0117
140.0217
140.0316
140.0445
140.1224
140.0536
140.0590
140.1260
147.0117
147.0217
147.0445
147.1224
147.0536
147.1260
147.0590
140.0114
140.0214
140.0442
140.1227
140.0533
140.0587
141.0003
141.0043
141.0075
141.0022
–
140.1248
140.0348
140.0481
140.1261
140.0547
140.0616
–
–
–
147.0481
–
147.0547
–
147.0616
–
–
–
–
–
–
–
–
–
–
Consumables: Tip Holders, Insulators, Liners, Neckliners
23.5
28.0
23.2
M10x1
M9x1
WH242D
M12x1
WH652T
WH500T
TIP HOLDERS/DIFFUSERS (packaged 10 per bag)
(Item 5, page 16)
DESCRIPTION
WH 242D PART NO.
WH 500T PART NO.
WH 652T PART NO.
M6 Contact Tips
M8 Contact Tips
M10 Contact Tips
142.0149
–
–
142.0133
142.0117
–
–
142.0148
142.0145
21.5
21.0
21.0
16.0
DIFFUSER/INSULATOR
CYLINDRICAL INSULATOR
CYLINDRICAL INSULATOR
HI-TEMPERATURE
HI-TEMPERATURE INSULATOR
DIFFUSERS/NOZZLE INSULATORS (packaged 10 per bag)
DESCRIPTION
(Item 3, page 16)
WH 242D PART NO.
WH 500T PART NO.
WH 652T PART NO.
146.0066
–
–
–
284.0138
–
146.0054
146.0059
146.0064
146.0070
943.0170
943.0284
–
146.0056
146.9060
146.0069
–
–
Cylindrical Insulator
Hi-Temperature Insulator
Insulator Short - not shown
Ceramic Insulator - not shown
Diffuser/Insulator
Diffuser/Insulator Short - not shown
3
4
1
2
LINERS AND LINER PARTS
ITEM NO.
DESCRIPTION
WIRE SIZE
LENGTH
PART NO.
1
1
2
2
2
2
3
4
4
O-Ring 3.5 x 1.5 mm
Collet
Collet
.035”
.052”
.035”
.052”
.035”
.052”
17 ft.
17 ft.
17 ft.
17 ft.
7 ft. 3 inch
7 ft. 3 inch
128.9004
128.9010
122.9057
122.9058
122.9057-7
122.9058-7
165.0008
131.0001
131.0002
NECKLINERS
DESCRIPTION
(Item 9, page 16)
WH 242D
149.0068
149.0003
149.0007
149.0044
.045”
.062”
.045”
.062”
.045”
.062”
.035” - .045”
.052” - .062”
.035” - .045” .052”- .062”
Neckliner for Steel Wire, 180/22 degree
Neckliner for Steel Wire, 45 degree
Neckliner for Alum Wire, 180/22 degree
Neckliner for Alum Wire, 45 degree
-
–
–
–
149.0017
WH 500T
WH 652T
.035” - .045” .052”- .062” .035” - .045”
962.9054
962.9055
962.9073
962.9074
CALL 1.800.542.4867
962.9069
962.9070
962.9075
962.9076
149.0107
149.0107
149.0088
149.0088
.052”- .062”
149.0108
149.0108
149.0093
149.0093
19
1. Link Arm for CAT2
integrated collision software
To be used on Robots with Binzel
CAT2 collision mount
1. CAT2 Torch Mount
Y
126.0
94.0
Y
14.1” (359)
13.9 (349)
X
X
Link Arms and Solid Torch Mounts for Robo WH 242D, 500T, 652T
ITEM NO.
DESCRIPTION
SWANNECK
TCP/X
Y
PART NO.
1
1
1
1
1
1
2
2
2
2
2
2
CAT2 Link Arm for WH242D
CAT2 Link Arm for WH242D
CAT2 Link Arm for WH500T
CAT-R Solid Mount for WH242D
CAT-R Solid Mount for WH242D
CAT-R Solid Mount for WH500T
22
45
22
45
22
45
22
45
22
45
22
45
14.1”
13.9”
14.1”
13.9”
16.3”
14.0”
13.7”
13.6”
13.7”
13.8”
15.9”
14.9”
94.0
100.0
94.0
100.0
95.0
111.0
126.0
134.0
126.0
134.0
153.0
136.0
780.0123
780.0123
780.0123
780.0123
780.0123
780.0123
780.9306
780.9306
780.9306
780.9306
780.9328
780.9306
Degree
Degree
Degree
Degree
Degree
Degree
Degree
Degree
Degree
Degree
Degree
Degree
Other Brackets/TCP available
20
CALL 1.800.542.4867
(359)
(354)
(359)
(354)
(415)
(358)
(349)
(345)
(349)
(345)
(405)
(379)
Neck Alignment and Test Jigs
for exact torch neck geometry
The alignment jig makes it possible to check and re-adjust the geometry of ABICOR BINZEL® replacement neck torches outside the
welding cell. The alignment jig is fitted with a guiding body which can be mounted in position according to the torch geometry.
*Using a special fitting set, the WH necks can be tested for water flow, water leakage and gas flow. In addition the gas channels can
be blown through with compressed air for cleaning purposes.
®
ABIROB ALIGNMENT JIG
DESCRIPTION
PART NO.
Alignment Jig 360A/500A - Standard
Alignment Jig 360A OTC TCP
Alignment Jig 360A/500A Long
837.0500
837.0530
837.0510
* WH ALIGNMENT JIG
DESCRIPTION
PART NO.
Alignment Jig 241/242/455/505/505T/500T - Standard
837.9006
* WH ALIGNMENT JIG
DESCRIPTION
PART NO.
Alignment Jig WH 650/652D/652T Standard
837.0099
VTS 290 ALIGNMENT JIG
DESCRIPTION
PART NO.
Alignment Jig VTS290 Standard
837.0452
VTS 500 ALIGNMENT JIG
DESCRIPTION
PART NO.
Alignment Jig VTS500 Standard
837.0464
CALL 1.800.542.4867
21
Robot Mount "CAT2" - for safer welding
“To stop collisions quickly...”
■ Variable deflection in every position
■ Instantaneous stop in case of collision
■ Precise repeatability minimizes downtime
■ Precise switch points by innovative switching-time response
■ Perfect for light gauge sheet metal operations
■ Visual LED ready light
■ Covered screws for quick service
■ Adaptable to all robot types and handling systems - by adapter
flange
Faster robots, increasing dynamics, and thinner metals
with complex outlines can lead to a collision of the
torch to the workpiece. The CAT2 robot mount protects
against collisions with optimized resetting accuracy.
Safety switch sensitivity can be user adjusted.
The wide range of accessories gives the CAT2 a multitude of mounts and extensions for realizing the desired
TCP.
Technical data:
Robot mount “CAT2”
Dimension:
Corner width, 2.95” (75mm)
Across flats, 2.55” (65mm)
Height, 3.43” (87mm)
Weight:
Approximately 1.38lbs.
Release Force:
See page 23
Max. Excursion:
Through Z-axis, 360˚, In X- and Y-plane, 10˚ - 14˚, In Z-plane,
0.16” - 0.31” (4-8mm)
E-Stop Release:
Through Z-axis, 0.5˚-1˚ Deviation through X-and Y-direction
minimum 1.5˚, Deviation in Z-direction 0.02”-0.04”
(0.5-1mm)
Repeatability:
<+/-0.004” (0.1mm) at 11.81” (300mm)
stand-off from robot flange
Safety Switch:
24VDC
100A
ORDERING INSTRUCTION FOR COMPLETE TORCHMOUNT KITS
CAT2
-
Collision Mount
with LED
M
S
C
SPRING
SIZE
CONNECTOR
STYLE
CABLE
-
LINK ARM
Collision Mount with LED
CONNECTOR STYLE
S - STANDARD CONNECTOR - 780.2110
CABLE
C - COILED SAFETY CABLE - 780.0116
S - STRAIGHT SAFETY CABLE - 780.0112
B - BARE 17’ SAFETY CABLE - 780.0142
X - NO SAFETY CABLE
22
1
CLAMP
CLAMP
1 - STANDARD ROBO TORCH CLAMP 31mm P.N. 780.9006
2 - STANDARD MT FUJI TORCH CLAMP P.N. 780.0145
3 - STANDARD ABIROB/VTS 500 TORCH CLAMP P.N. 780.0259
4 - STANDARD ABITIG WH TORCH CLAMP 45mm P.N. 963.0007
SPRING SIZE
S - SMALL
M - MEDIUM
L - LARGE
X - EXTRA LARGE SPRING
1
LINK ARM
1 - LINK ARM STANDARD SHORT ROBO/WH780.0123
2 - LINK ARM LONG WH 780.0160
3 - LINK ARM LONG VTS 780.9094
A - 780.0220
B - 780.9069
C - 836.9510 QTY. 2
D - 780.9061
E - 780.0144
F - LINK ARM SPL 780.0194
G - LINK ARM WH652T Z-AXIS
CALL 1.800.542.4867
ROBOT MOUNT "CAT2"
for safer welding
Deflection of the CAT2:
• Collision in direction of the X- or Y-axis
• Rotation around the Z-axis
• Collision in direction of the Z-axis
The release torque is defined by the spring types,
depending on application and weight of the torch.
There are five spring types available - see table.
Release force (N)
SpringRelease force
type
X-, Y-axis (N)
Release force
Z-axis (N)
S
M
L
LL
XL
475
535
925
1325
1540
46
80
85
130
150
Flange
ROBOT MODEL
FLANGE NO.
ABB 2400/10, 2400/16
ABB 1400
ABB 2400 L
ABB 4400 M94A
ABB IRB 1000-3200
FANUC 1001/120i/120il
FANUC 50il
FANUC ARMCMATE JR/SR
KAWASAKI JS6/JS10
KAWASAKI FA06
KUKA KR-6/KR15
MILLER MRV5
MILLER MRV6
MILLER MRH5
MOTOMAN K6/K10
MOTOMAN SK6/SK10
NACHI SC15
OTC DR3000
OTC DR4000
PANASONIC AW10A/6A
PANASONIC VR6/8
PANASONIC VR32
REIS RV6
REIS RV12/122/15
Note: other models available
Adapter flanges are available for all common welding robots.
Please indicate the type of robot and model of robot.
780.0608
780.0604
780.0604
780.0649
780.0604
780.0604
780.0632
780.0606
780.0604
780.0612
780.0603
780.0623
780.0604
780.0623
780.0604
780.0604
780.0648
780.0629
780.0604
780.0616
780.0616
700.0654
780.0603
780.0614
ROBO™ CAT2 Wiring Diagram
CAT2
SAFETY SWITCH CABLE
TORCH
WHITE
LED
3
3
3
2
2
2
BROWN
GREEN
1
1
1
SWITCH IS CLOSED IN NORMAL OPERATION POSITION
-24V
CALL 1.800.542.4867
+24V
23
Robot Mount "iCAT"
safety and flexability in perfect interaction
iCAT - the robot mount for the latest generation of welding
robots with central service cables guided through the 6th
axis - offering a high level of safety and flexability
Precisely designed to meet Robot manufacturers’ exact specifications.
• Extremely torsion resistant cable assembly rotatable
in the 6th axis over 480˚ (+/-240˚)
• Safety and optimal system performance due to high
repeatability
• Rugged, simple design ensures high productivity and
long life
• High flexibility and optimal work piece accessibility
• Reduction of maintenance costs due to easy
assembly and handling
• Highest reliability offered through comprehensive
protection against dust and spatters
• Additional features include optional airblast and antispatter injection through the cable assembly
ABIROB® A360 Air-Cooled
* Rating:
Duty Cycle:
Wire Size:
Weight with neck:
Technical data:
360 A CO2
290 A Mixed Gases
100%
.030”-.045” (0.8-1.2mm)
2.65 lbs (1200g) approximate
Weight :
Excursion:
Repeat accuracy:
varies by model
approx. 11˚
≤+/-0.05mm
Technical data standard torches ABIROB® (air-cooled) according to EN 60 974-7
* Rating:
Duty Cycle:
Wire Size:
Weight with neck:
Machine end connectors
420 A CO2
370 A Mixed Gases
100%
.030”-.062” (0.8-1.6mm)
ABIROB® W500 Water-Cooled
* Rating:
Duty Cycle:
Wire Size:
Weight with neck:
ABICOR BINZEL®
Euro Central connector
450 A CO2
400 A Mixed Gases
100%
.030”-.062” (0.8-1.6mm)
3.31 lbs (1500g) approimate
Panasonic®
wire feeder
WH 242 - 652 Water-Cooled
* Rating:
Duty Cycle:
Wire Size:
Weight with neck:
** up to 600 A Co2 (Depending on Model)
** up to 550 A Mixed Gases (Depending on Model)
100%
.030”-.062” (0.8-1.6mm)
Lincoln®
wire feeder
Fronius®
wire feeder
All mentioned product symbols are the property of each
individual company.
* Certain mixed gases and/or pulsed arc welding may reduce the ratings by as much as 35%.
** Applications exceeding 400 amperes mixed gas require a specialty water-cooled cable assembly. Please call ABICOR Binzel Product Department.
24
CALL 1.800.542.4867
ROBOT MOUNT "iCAT" ASSEMBLY OVERVIEW
Air-Cooled (Shown)
Robot mount iCAT
ABIROB® A 360/A 500
Torch interface
Internal collision detection switches
Intermediate flange
(depends on robot)
Torsion resistant coaxial cable assembly
Cover protects against spatters
Rugged outer hose protects
inner components
Torsion resistance coaxial
cable assembly
CALL 1.800.542.4867
25
Robot Mount "iSTM"
the robot mount for the latest generation of welding robots
iSTM - the robot mount for the latest generation of welding robots with integrated collision software. Safety and
flexibility can be assured due to the centrally-guided
cable assembly through the 6th axis for air- and watercooled torches.
Isolation flange
Robot mount iSTM
Precisely designed to meet Robot
manufacturers’ exact specifications.
• Extremely torsion resistant cable assembly rotatable
in the 6th axis over 480˚ (+/-240˚)
ABIROB® A
• Safety and optimal system performance due to high
repeatability
• Rugged, simple design ensures high productivity and
long life
• High flexibility and optimal work-piece accessibility
• Reduction of maintenance costs due to easy
assembly and handling
• Highest reliability offered through comprehensive
protection against dust and spatters
• Additional features include optional airblast and antispatter injection through the cable assembly
Technical data:
* Rating:
Duty Cycle:
Wire Size:
Weight:
360 A CO2
290 A Mixed Gases
100%
.030”-.045” (0.8-1.2mm)
Varies by model
Machine end connectors
* Rating:
Duty Cycle:
Wire Size:
Weight:
420 A CO2
370 A Mixed Gases
100%
.030”-.062” (0.8-1.6mm)
Varies by model
ABICOR BINZEL®
Euro central Connector
ABIROB® W500 Water-Cooled
* Rating:
Duty Cycle:
Wire Size:
Weight:
Panasonic®
wire feeder
450 A CO2
400 A Mixed Gases
100%
.030”-.062” (0.8-1.6mm)
Varies by model
WH 242 - 652 Water-Cooled
* Rating:
Duty Cycle:
Wire Size:
Weight:
** up to 600 A Co2 (Depending on Model)
** up to 550 A Mixed Gases (Depending on
Model)
100%
.030”-.062” (0.8-1.6mm)
Varies by model
Lincoln®
wire feeder
Fronius®
wire feeder
All mentioned product symbols are the property of each
individual company.
* Certain mixed gases and/or pulsed arc welding may reduce the ratings by as much as 35%.
** Applications exceeding 400 amperes mixed gas require a specialty water-cooled cable assembly. Please call ABICOR Binzel Product Department.
26
CALL 1.800.542.4867
ROBOT MOUNT "iSTM" ASSEMBLY OVERVIEW
(Air-cooled Fanuc® shown)
Robot mount iSTM
Isolation flange Fanuc®
ABIROB® A
Intermediate
Module (swivel)
Fanuc®
Rugged outer
hose protects
inner components
Torsion resistant
coaxial cable assembly
Precisely designed to meet Robot
manufacturers’ exact specifications.
CALL 1.800.542.4867
27
Torch cleaning station "TCS-PP"
"Plug and Play..."
The TCS-PP "Plug and play" Torch Cleaning Station offers the complete solution for reliable automatic servicing of the torch neck. Combined in a single station, the 3 point clamping system guarantees optimally timed processes and an increase in available floor
space. A number of other features such as a mounting stand and drip pan reduce installation costs.
1. Torch Cleaning Station
■ Precise and effective cleaning for almost all robot
welding torches.
■ Precise and effective cleaning for almost all robot
welding torches.
■ Proven and trusted cutter principle, suitable even for
heavy spatter adhesion.
■ 3-point clamping of the gas nozzle fixes the torch in
place during the cleaning process.
2. Spraying unit "TMS-VI"
■ Direct, economical spraying of all anti-spatter fluid reduces welding spatter adhesion and extends the service intervals
■ Clean environment thanks to encapsulated spraying
nozzle and collecting pan for dirty residual oil.
■ Simple disposal of residual oil and replenishment of
the anti-spatter agent by simply exchanging the bottles.
3. Wire Cutting fixture "WCS"
■ The combined clamping and shearing action guarantees precise cutting quality and ensures optimum arcstart properties as well as exact TCP measurement.
■ Long service life thanks to a sturdy design.
Torch Cleaning Station "TCS-PP"
Description
TCS-PP Reamer/Cutting/Injector Assy
2.
1.
Technical Data…
Electrical terminal block
Pneumatic connection manifold block
7 - position screw/quick clamp terminal strip
2 positions - 24 V DC power supply
4 positions - inputs for triggering
control valves
1 position - output for "station
ready" signal
Cable inlet: PG9
Power consumption: 4.5 W
Compressed air supply inlet: Pushlock fitting f/10mm OD air hose or
G1/4
Air supply hose internal diameter:
min ø6mm
Nominal pressure: 90 psi
Operating pressure: 80 - 120 psi
Control requirements
ing station control valves
1 robot input 24 V DC for
receiving "station ready" signal
Cleaning station:
Pneumatic motor (nominal speed)
-with lubricated air: approx. 650
rpm
-with non-lubricated air: approx.
550 rpm
Air consumption: approx. 600
L/Min
4 robot outputs 24 V DC for trigger-
28
CALL 1.800.542.4867
Part No.
831.0490
3.
Spraying unit
Capacity of the bottle 1 liter
Wire Cutter
Cutting capacity at 90 psi - solid
wire up to .62"
Core wire - up to .125"
Cutting time 0.5 sec.
Weight: approx. 35 lbs
Ambient temperature: +41˚F to
+122˚F
Protection according to DIN 40
050: IP 21
Torch cleaning station "TCS-6PP"
"Plug and Play..."
The latest "Plus and Play" Torch Cleaning Station, the TCS-6PP, offers the same reliable solutions for automatically servicing the torch
neck plus much more. The TCS-6PP has a 4 point clamping system for precision cleaning, along with a reset switch, a ready
light, and a TCP pointer. The ultimate feature of the TCP-6PP is the integrated PC board which relies on just one signal from
the controller to instruct the station through its cleaning cycle.
1.
■
■
■
Torch Cleaning Station
Integrated PC board.
Reset switch, READY light, TCP pointer.
Proven and trusted cutter principle, suitable even for
heavy spatter adhesion.
■ 4-point clamping of the gas nozzle fixes the torch in
place during the cleaning process.
2. Spraying unit "TMS-VI"
■ Direct, economical spraying of all anti-spatter fluid reduces welding spatter adhesion and extends the service intervals
■ Clean environment thanks to encapsulated spraying
nozzle and collecting pan for dirty residual oil.
■ Simple disposal of residual oil and replenishment of
the anti-spatter agent by simply exchanging the bottles.
3. Wire Cutting fixture "WCS"
■ The combined clamping and shearing action guarantees precise cutting quality and ensures optimum arcstart properties as well as exact TCP measurement.
■ Long service life thanks to a sturdy design.
Torch Cleaning Station "TCS-6PP"
Discription
TCS-6PP Reamer/Cutting/Injector Assy
2.
1.
Technical Data…
Part No.
831.9053
3.
for torch cleaning station "start" signal
and for triggering spraying unit and
wire cutter control valves.
1 robot input 24 V DC or 0 V DC for
"Station Ready" signal.
Wire Cutter
Torch cleaning station:
Operating pressure: 80 - 120 psi
disconnect terminal strip
2 positions - inputs for "start" 24 V DC
or 0V DC
2 positions - outputs for "station
ready" 24 V DC or 0V DC
Cable inlet: PG9
Spraying unit "TMS-VI":
3 conductor cable - flying leads
Wire Cutting fixture "WCS":
3 conductor cable - flying leads
Power consumption: 15 W
Weight:
approx. 35 lbs
Ambient temperature: +41˚F to
+122˚F
Protection according to DIN 40
050: IP 21
Electrical terminal block
Control requirements:
Spraying unit:
3 robot outputs 24 V DC or 0V DC:
Capacity of the bottle 1 liter
Pneumatic connection manifold block
Compressed air supply inlet: push-lock
fitting f/10mm OD air hose or G1/4
Air supply hose internal diameter:
min 6mm
ø
Torch cleaning station:
6-position screw/quick clamp quick
Pneumatic motor (nominal speed)
-with lubricated air: approx. 650 rpm
-with non-lubricated air: approx. 550
rpm
Air consumption: approx. 600 L/Min
CALL 1.800.542.4867
Cutting capacity at 90 psi - solid wire
up to .62"
Core wire - up to .125"
Cutting time 0.5 sec.
29
Torch cleaning station "TCS-6"
Keep "clean"...
The TCS-6 cleans the interior of the gas nozzle at the torch neck precisely and effectively. Thanks to its functional principle, a maximum amount of weld spatter is removed. Its compact construction and fastening possibility independent of its position make it easy to
integrate the device near the robot. The precision and efficiency of the system reduces manual intervention, lengthens service life of
the wear parts, and shortens the down-time of the robot.
■ Reset switch, ready light, and TCP pointer
■ Quick change PCB terminals
■ Integrated PCB
■ Robust and compact construction
■ Possible to mount in the robot cell independent of its
position
■ Exact fixing of the gas nozzle in the clamping head
with 4-point support, which means there is no transfer
of reaction forces to the axes of the robot
■ Reduces down-time
Torch Cleaning Station "TCS-6"
Description
TCS-6 Torch Cleaning Station
Technical Data…
Pneumatic connection
Air connection: G1/4”
Air supply hose internal diameter: min ø6mm
Operating pressure: 85-120 psi
Electrical terminal
6 - position screw/quick clamp quick disconnect
terminal strip
30
Part No.
831.0425
2 positions - inputs for "start" 24 V DC or 0V DC
2 positions - outputs for "Station Ready" 24V DC
or 0V DC
Cable inlet - PG9
Power consumption - 15 W
1 robot output 24 V DC or 0V DC for "Start Signal"
1 robot input 24 V DC or 24 0V DC for "Station
Ready" signal
CALL 1.800.542.4867
Weight: approx.. 22 lbs
Ambient temperature: + 41˚ F to + 122˚ F
System of protection according to DIN 40 050:
IP 21
Catagory of protection according to DIN 51
106: I
Torch cleaning station "TCS-LC"
High quality - lower costs!
The TCS-LC cleans the interior of the gas nozzle at the torch neck precisely and effectively. Thanks to its functional principle, a maximum amount of weld spatter is removed. The precision and rapidity of the system reduces manual intervention, lengthens service life
of the wearing parts, and shortens the down-times of the robot.
Arguments speaking for themselves:
■ Robust and compact construction
■ Possible to mount in the robot cell independent of its
position
■ Exact fixing of the gas nozzle in the grip head
over the 3-point support, thus no transfer of reactional
forces to the axes of the robot
■ Reduces down-time
Torch Cleaning Station "TCS-LC"
Description
Part No.
TCS-LC Torch Cleaning Station
TCS-LC Torch Cleaning Station w/Injector
831.0520
*831.0370
Technical Data…
1 position - output for "Station Ready" signal
Cable inlet - PG9
Power consumption 4.5 W
Pneumatic connection
Air connection: G1/4”
Air supply hose internal diameter: min
ø6mm
Electrical terminal
5 - position screw/quick clamp terminal strip
2 positions - inputs for triggering control valves
2 robot outputs 24 V DC for triggering control
valves
1 robot input 24 V DC for "Station Ready" Signal
Weight: approx... 22 lbs
Ambient temperature: + 41˚ F to + 122˚ F
System of protection according to DIN 40 050: IP 21
CALL 1.800.542.4867
*Additional requirements for Anti-Spatter
Injector
Pneumatic Connection
Air connection: G 1/8
Air supply hose internal diameter: min
ø4mm
1 robot output 24 V DC (1 nom. = 220mA)
31
"ATS-ROTOR" - with intelligent system for the automatic exchange of the WH torch necks (MIG and TIG)
“Work around the clock”
Integrated into the robot cell the ATS rotor can be equiped with up to five replacement torch necks. The factory standardized interface enables the application of
MIG and TIG neck changes. Depending on the welding application the robot accesses the neck change system cyclically and event-oriented to exchange a torch
neck with a new torch neck.
Only after exchanging all five necks (in a cyclical exchange) a manual action
needs to be performed by equipping the ATS rotor with newly serviced necks. Exchanging the spare parts on the torch necks is performed outside the robot cell
while the production process continues.
This means to the user an enormous potential (up to five-fold) of the availability of
the robot for welding (referring to the maintenance service at the torch neck).
■ System for an automatic torch neck changing, unique worldwide.
■ Simple aluminum cast fame with low-maintenance pneumatic cylinder
■ Easy to install and use
32
CALL 1.800.542.4867
Technical data:
Dimensions:
660mm width
416mm height (plus 100mm lift) for more detailed information
please refer to separate data sheet
Weight:
Ambient temp:
Protection class:
approx. 68 lbs (31 kg)
5˚ - 50˚C
I (DIN 57 106)
Pneumatic data:
Connection:
Air Hose Internal dia:
Rated pressure:
Consumption per
change:
Electrical data:
Operating voltage:
Power consumption:
G1/4”
min. ø 6mm
85 psi
1.5 L/min
24 V DC
50 W
"ATS ROTOR"
1.
2.
Robot docks WH neck into ATS-Rotor change station
3.
Neck release mechanism is engaged and wire is
cut inside the torch body
4.
The change neck is taken off by the downward
movement of the rotor plate. Quick release valves
in the water channels avoid leaking of the coolant.
Rotor carousel rotates a replacement neck into position
Functioning
5.
The robot controls the ATS rotor through the use of
24 V digital inputs and outputs.
Each individual change cycle is performed automatically under the control of an integrated PLC.
ATS-Rotor
Description
Replacement neck is locked into position. All supply
connectors are automatically made, robot moves
out of change station and continues.
ATS-Rotor with PLC
ATS-Rotor without PLC
CALL 1.800.542.4867
Part No.
840.3300
840.3400
33
"ANTI-SPATTER INJECTORS" - External TMS-VI,
Internal TMS-PI
With the external injector TMS-VI the cleaned torch is sprayed
with anti-spatter fluid which minimizes build-up of welding spatter.
External Injector TMS-VI
Reduces Spatter Adhesion...
The specially developed spray nozzle enables a highly efficient application of the anti-spatter fluid
TMS-VI Advantages:
■ Effective and economical anti-spatter spray supply to nozzle
interior and nozzle edge
■ Covered injector nozzle and extra bottle for used oil
improves working safety and ensures environmental
friendly use
■ Trouble free refilling of the anti-spatter fluid simply by swapping
the bottle
■ Trouble free disposal of used oil by swapping the bottle
■ Complete installation kit ready for system integration
Technical data:
Pneumatics:
Working pressure:
Air supply hose:
TMS-VI
Description
Part No.
Front injector TMS-VI cpl.
For Anti-Spatter Fluid see page 39
830.1112
TMS-PI Advantages:
The pneumatic cleaning and spray unit of ABICOR Binzel’s® TMSPI is a recommended accessory for use in conjunction with ROBO
welding torches and cable assemblies and is used in the automated cleaning process, providing an adjustable, measured
amount of air and anti-spatter to the inside of the gas nozzle.
5/2 solenoid valve
Air connection:
Nominal flow:
Input signal:
Pneumatics:
Requirements:
1 output:
24 V DC:
6 - 8 bar / 85 - 120 psi
32 ounces
1/4” Hose barb
24 V DC or 110 V AC
275 mA peak
164 mA continuous
TMS-PI
Description
TMS-PI Internal Injector
Anti-Spatter unit 24VDC/110VDC
34
G 1/8”
approx. 650 I/min.
24 V DC
I nom. = 220mA
Internal Injector TMS-PI
Technical data:
Working pressure:
Reservoir capacity:
Inlet connection:
6 - 10 bar/85-140 psi
OD 6mm, ID 4mm
Part No.
832.9100-HF
CALL 1.800.542.4867
Wire Cutting Station "WCS"
The ABICOR BINZEL® WCS Wire Cutting Station is designed to remove the
ball end of the welding wire and give consistent wire stick-out. This provides superior arc starting and prevents oxidation in the weld starts. The
wire Cutting Station will operate with all models and makes of welding robots and torches.
Wire Cutting Station “WCS”
WCS...the perfect cut...
The wire cutting station will shear up to 1/8” wire without bending. The unit
clamps and holds the wire securely before shearing. The shearing blade has
been tested with .045” stainless steel wire to 20,000 cuts with no discernible
wear.
Technical data:
Pneumatics:
Working pressure:
Cutting range @ 6 bar:
Requirements:
Inlet connection:
1 robot output:
6 - 10 bar / 90 - 140 psi
.062” solid wire, .125” cored wire
G 1/8”
24 V DC, 0.5 Amps. peak,
100 mA continuous @ 90 PSI
WCS
Description
ROBO WCS Wire Cutting Station
WCS Installation Kit
(includes solenoid valve, hoses and fittings)
Part No.
839.0020
839.9002
CALL 1.800.542.4867
35
"BWC" Water Cooler...
designed for maximum cooling and easy maintenance
BWC Water-Coolers
■ Cooling capacity for welding torches up to 600 amps
■ Filter and filler ports are easily accessible on front panel
■ Easily mounted on trailers or other equipment
■ On-Off front panel switch
■ Visible flow indicator
■ Valve style pump
■ 18 month warranty
ABICOOL COOLANT
■ Year-round protection for Water-Coolers
■ Lubricates pump and prolongs seals and shaft life
■ Protects from freezing to -30˚ F undiluted
■ Protects from freezing to -10˚ F diluted two parts coolant to
one part distilled water
■ Protects from freezing up to +10˚ F diluted one to one
■ Should be changed annually to maintain maximum
protection and lubrication
BWC-3 Flow Switch Hook-up Kit
■ Protection device for the welding torch
■ Flow switch is capable of breaking the welding circuit in the
event of insufficient or no water flow, preventing damage to
the torch from over heating
BWC-3 Waterline Hook-up Kit
■ For installation without flow switch
36
Technical data:
Dimensions:
23” x 12” x 13 1⁄4”
Weight:
dry weight 39 lbs
1/4 HP motor
Pump capacity:
1.6 GMP @ 55 psi
BWC Water Coolers and Coolant
Description
115 V Water-Cooler
230 V Water-Cooler
Water line installation kit 10'
Flow switch Hook-up Kit 10'
ABICOOL Coolant (case of 4 one gallon bottles)
Extension Kit for 30 feet
Extension Kit for 10 feet
Flow Switch Replacement filter
CALL 1.800.542.4867
Part No.
BWC-3
BWC-3A
BWC-031
BWC-032
192.9011
BWC-028
BWC-029
BWC-030
ANTI-SPATTER...
improve production increase quality
Advantages:
Anti-Spatter
Anti-Spatter
■ Reduces part clean-up time,
improves production
■ Ready to use, no mixing, stirring
or diluting
■ Non-toxic, safe for welders
■ Non-hazardous, easy handling
and storage
■ Long shelf life
ABI-Mist Anti-Spatter - protects nozzles,
tips and diffusers
■
■
■
■
■
■
■
■
Works with dip stations and misters
Contains rust retardant
Cools nozzles for longer tip life
High temperate applications including extremes
Paintable, no need for special cleaning before painting
Non-flammable, safe for handling
Non-hazardous, Non-toxic, Non-silicon
Allows preheating
ABI-Shield Anti-Spatter - protects parts,
tooling and fixtures
■
■
■
■
■
■
ABI-Mist
Description
1 QT/1L - carton of 12
1 GAL/4L - carton of 2
5 GAL/19L
55 GAL/208L
ABI-Shield
Description
Helps prevent weld spatter and smut on base metal
Apply with sprayer, brush, dip or cloth
Contains rust inhibitors and is corrosion resistant
Paintable, compatible with most paint systems
Non-flammable, safe for handling
Non-hazardous, Non-toxic, Non-silicon
1 QT/1L - carton of 6
1 GAL/4L - carton of 2
5 GAL/19L
55 GAL/208L
Organic Anti-Spatter - organic oil based fluid
■ Proprietary organic oil-based blend, reduces part clean-up
time, enhances reaming function by improved lubrication
■ Long lasting does not evaporate at elevated temperatures
■ Ready to use, no mixing, stirring or diluting
■ Non-toxic, safe for degreasing operations
■ Biodegradable, environmentally friendly
■ Long shelf life
Part No.
192.8001
192.8002
192.8003
192.8004
Part No.
192.8005
192.8006
192.8007
192.8008
Organic
Description
Part No.
1 GAL/4L
5 GAL/19L
55 GAL/208L
192.9017
192.9012
192.9007
CALL 1.800.542.4867
37
Our product range:
MIG/MAG
• Welding Torches
• Automatic and Special Torches
• Push-Pull Welding Torches
• Fume Extraction Torches
• Central Adaptor System
TIG
• Welding Torches
PLASMA
• Cutting Torches
• Welding Torches
Welding Accessories
• Cooling Device
• Welding Cable Plug and
Socket
• Anti Spatter Spray
and so on …
Te c h n o l o g y
f o r
Alexander Binzel Corporation
650 Medimmune Ct., Suite 110
Frederick, MD 21703-8619
Tel: 301.846.4196
Fax: 301.846.4497
www.abicorusa.com
t h e
We l d e r ´ s
BINZEL, S.A. DE C.V.
Municipio de Pabellon de Arteaga 102
Valle de Aguascalientes, 20358
San Francisco de los Romo, Ags. MEXICO
Tel: +52(499) 9730133
Fax: +52(449) 9731388
Wo r l d .
Abicor Binzel Canada, Inc.
55 Mills Road, Units 1-3
Ajax, Ontario L1S 2H2 Canada
Tel: 905.428.1611
Fax: 905.428.1598
Email: [email protected]
E-mail: www.binzel.com.mx
www.abicorusa.com
LIT.9075 • 01.08 (Rev. 12.08) • 2008 © Alexander Binzel Corporation • Printed USA
Robotic Peripheral
Equipment
• Robot Torches
MIG/TIG/Plasma
• Robot Mount CAT2
• Torch Change System ATS-Rotor
• Wire Cutting Station WCS
• Torch Cleaning Station
BRS-LC and BRS-FP
• Laser wire feeding systems

ROBO WH 242D/500T/652T

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