RoBond Systems

Transcription

RoBond Systems

RoBond Systems
(RoBondPROTM and RoBond Classic)
Manual Number:
MY022
Release Date:
7/2014
Version:
A016
© Valco Cincinnati, Inc. All Rights Reserved.
This manual is furnished with the RoBond Classic and RobondPRO control systems. It may be used or
copied only in accordance with the terms of purchase.
No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, electronic, mechanical, recording, or otherwise, without the prior written permission of Valco
Cincinnati, Inc. The information in this manual is furnished for educational purposes only, is subject to
change without notice, and should not be construed as a commitment by Valco Cincinnati, Inc.
This manual was written and designed at Valco Cincinnati, Inc., 411 Circle Freeway Drive, Cincinnati,
Ohio 45246.
Part Number: MY022
Printed in the USA
Valco Cincinnati Incorporated
411 Circle Freeway Drive
Cincinnati, Ohio 45246
TEL: (513) 874-6550
FAX: (513) 874-3612
Valco Cincinnati Limited
Hortonwood 32
Telford, TF1 7YN, England
TEL: (+44) 1952-677911
FAX: (+44) 1952-677945
Valco GmbH
Storkower Str. 6
D-15749 Gallun,Germany
TEL: (+49) 337 648 700
FAX: (+49) 337 648 7070
END USER LICENSE AGREEMENT
LICENSE # A141121
You have acquired a device, OT-101, that includes software licensed by Valco Cincinnati, Inc. from
Microsoft Licensing Inc. or its affiliates Valco Cincinnati, Inc’s software suppliers. Those installed
software products of MS origin, as well as associated media, printed materials, and “online” or
electronic documentation (Software”) are protected by international intellectual property laws and
treaties.
The Software is licensed, not sold. All rights reserved.
IF YOU DO NOT AGREE TO THIS END USER LICENSE AGREEMENT (“EULA”), DO NOT USE THE
DEVICE OR COPY THE SOFTWARE. INSTEAD, PROMPTLY CONTACT VALCO CINCINNATI, INC.
FOR INSTRUCTIONS ON RETURN OF THE UNUSED DEVICE (S) FOR A REFUND. ANY USE OF
THE SOFTWARE, INCLUDING BUT NOT LIMITED TO USE ON THE DEVICE, WILL CONSTITUTE
YOUR AGREEMENT TO THIS EULA (OR RATIFICATION OF ANY PREVIOUS CONSENT).
GRANT OF SOFTWARE LICENSE. This EULA grants you the following license:
•
•
•
•
•
•
•
•
You may use the SOFTWARE only on the DEVICE.
NOT FAULT TOLERANT. THE SOFTWARE IS NOT FAULT TOLERANT. VALCO CINCINNATI,
INC. HAS INDEPENDENTLY DETERMINED HOW TO USE THE SOFTWARE IN THE DEVICE,
AND MS HAS RELIED UPON VALCO CINCINNATI, INC. TO CONDUCT SUFFICIENT TESTING TO DETERMINE THAT THE SOFTWARE IS SUITABLE FOR SUCH USE.
NO WARRANTIES FOR THE SOFTWARE. THE SOFTWARE is provided “AS IS” and with all
faults. THE ENTIRE RISK AS TO SATISFACTORY QUALITY, PERFORMANCE, ACCURACY,
AND EFFORT (INCLUDING LACK OF NEGLIGENCE) IS WITH YOU. ALSO, THERE IS NO
WARRANTY AGAINST INTERFERENCE WITH YOUR ENJOYMENT OF THE SOFTWARE OR
AGAINST INFRINGEMENT. IF YOU HAVE RECEIVED ANY WARRANTIES REGARDING THE
DEVICE OR THE SOFTWARE, THOSE WARRANTIES DO NOT ORIGINATE FROM, AND ARE
NOT BINDING, MS.
Note on Java Support. The SOFTWARE may contain support for programs written in Java.
Java technology is not fault tolerant and is not designed, manufactured, or intended for use or
resale as online control equipment in hazardous environments requiring fail-safe performance,
such as in the operation of nuclear facilities, aircraft navigation or communication systems, air
traffic control, direct life support machines, or weapons systems, in which the failure of Java
technology could lead directly to death, personal injury, or severe physical or environmental
damage. Sun Microsystems, Inc. has contractually obligated MS to make this disclaimer.
No Liability for Certain Damages. EXCEPT AS PROHIBITED BY LAW, MS SHALL HAVE NO
LIABILITY FOR ANY INDIRECT, SPECIAL, CONSEQUENTAL OR INCIDENTAL DAMAGES
ARISING FROM OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE SOFTWARE. THIS LIMITATION SHALL APPLY EVEN IF ANY REMEDY FAILS OF ITS ESSENTIAL
PURPOSE. IN NO EVENT SHALL MS BE LIABLE FOR ANY AMOUNT IN EXCESS OF U.S.
TWO HUNDRED FIFTY DOLLARS (U.S. $250.00).
Limitations on Reverse Engineering, Decompilation, and Disassembly. You may not reverse
engineer, decompile, or disassemble the SOFTWARE, except and only to the extent that such
activity is expressly permitted by applicable law notwithstanding this limitation.
SOFTWARE TRANSFER ALLOWED BUT WITH RESTRICTIONS. You may permanently
transfer rights under this EULA only as part of a permanent sale or transfer of the Device, and
only if the recipient agrees to this EULA. If the SOFTWARE is an upgrade, any transfer must
also include all prior versions of the SOFTWARE.
EXPORT RESTRICTION. You acknowledge that SOFTWARE is of US-Origin. You agree to
comply with all applicable international and national laws that apply to the SOFTWARE, including the U.S. Export Administration Regulations, as well as end-user, end-use and country
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exporting the SOFTWARE. See http://www.microsoft.com/exporting/.
Declaration of Conformity
(According to EN 45014)
M anufacturer:
Valco Melton
A div ision of Valco
Cincin nati, Inco rporated
4 11 Circle Free wa y Driv e
Cincin nati, OH 452 46
USA
Autho rized Re pres enta tiv es in
Europ e:
Valco Cincinna ti, Ltd.
M elton S.L .U
Unit 7 -8
Horton woo d 32
T elford T F1 7 YN
Pol. Industrial
Agustinos
calle G, n. 34
31160 Orcoye
Navarra, Spain
Engla nd
declares that t he product:
Produ ct Name :
RoBo nd System s
complies with t he following Council Directives:
Safety of M ac hine ry:
2 006/42/EC
Low Voltage Equipmen t:
2 006/95/EC
EMC:
2 004/108/EC
and conforms to the following standards :
Safety:
EN60 204-1:20 06
EN13 849-1
Risk:
EN14 121-1:20 07
EMC Emis sion s:
EN61 000-6-4:2 007
EN61 000-4-2
EMC Imm unity:
EN61 000-6-2:2 005
EN61 000-4-3
EN61 000-4-4
EN61 000-4-5
EN61 000-4-6
EN61 000-4-8
EN61 000-4-11
Place and Date:
Cincin nati, Ohio USA
CE M ark first fixed 2006
Signa ture:
David H. Swed es,
Director of Eng ineering &
M anufactu ring
This Declaration of Conformity has been generated electronically and is legally binding without signature
TABLE OF CONTENTS
Section 1 - Introduction.................................................. 1-1
Section 2 - Safety and Use ............................................. 2-1
Read Thoroughly Before Handling Equipment ....................................... 2-1
Symbols .................................................................................................... 2-1
Owner Responsibilities ............................................................................ 2-3
Limitations of Use ..................................................................................... 2-4
Installation/Startup/Use Safety Information ........................................... 2-4
Shut Down Safety Information ................................................................ 2-5
Hot-Melt-Specific, General Safety Information ........................................ 2-6
What to Do if Contact with Hot Adhesive Occurs .......................................... 2-7
What to Do if Inhalation of Adhesive Fumes Occurs .................................... 2-7
What to Do if Adhesive-Related Fire or Explosion Occurs ........................... 2-8
Hose Safety Information .......................................................................... 2-9
Section 3 - Wiring Guidelines ........................................ 3-1
Routing Low-Voltage Leads ..................................................................... 3-1
Connecting the Electrical Power .............................................................. 3-1
Section 4 - Basic Features.............................................. 4-1
System Components ................................................................................ 4-1
Valve Bridges Above the Former ................................................................... 4-3
Valve Bridges In the Former ........................................................................... 4-4
Mobile Valve Stations (Sleds) ......................................................................... 4-4
Station Control Boxes ..................................................................................... 4-5
System Cabinet ................................................................................................ 4-6
RoBond Classic User Control Panel ............................................................... 4-9
OT-101 Touchscreen Control
(standard w/RoBondPRO, optional w/RoBond Classic) ....................... 4-10
MCP-25 Control ...................................................................................... 4-11
Front Panel Features..................................................................................... 4-11
Valco Melton
TOC-1
Table of Contents
MY022 - Robond Systems
Section 5 - OT-101 Touchscreen Operation .................. 5-1
Operating the Gluing/Softening System .................................................. 5-1
Valve View Screen .................................................................................... 5-1
General Operation ..................................................................................... 5-2
Switching to a view of the next 8 valves ....................................................... 5-2
Switching back to the first 8 valves ............................................................... 5-2
Displaying Help ................................................................................................ 5-3
Querying the location of the valve assembly ................................................ 5-3
Switching a valve on or off ............................................................................. 5-4
Switching off system components .................................................................. 5-4
Adjusting valves for glue and softening fluid ................................................ 5-5
Switching the valve on ................................................................................... 5-5
Adjusting a valve for continuous gluing ........................................................ 5-6
Adjusting valves for intermittent gluing......................................................... 5-7
Changing a programmed glue pattern .......................................................... 5-8
Deleting a glue pattern ................................................................................. 5-10
Copying a glue pattern for another valve ................................................... 5-11
Entering additional “undefined” glue patterns .......................................... 5-12
Pressure Control .................................................................................... 5-15
Adjusting the glue pressure curve ............................................................... 5-16
Job Menu - Saving and Adjusting Values.............................................. 5-18
Creating a new job with current stored values ........................................... 5-18
Loading the values of a stored job .............................................................. 5-19
Overwriting a job with changed values....................................................... 5-20
Deleting a job from the Job management screen ...................................... 5-21
Automatic positioning of the valves (w/RoBond PRO) ........................ 5-22
Correcting the position of a valve manually (w/RoBond PRO) .................. 5-22
Positioning Screen control elements........................................................... 5-23
Entering a new valve position ...................................................................... 5-23
Position the valve upward ............................................................................ 5-24
Position the valve downward ....................................................................... 5-24
Customized Valve View for RoBond ...................................................... 5-25
Screen Elements ........................................................................................... 5-26
Copying a Valve Glue Pattern ...................................................................... 5-27
Deleting a Valve Glue Pattern ...................................................................... 5-28
Creating a New Pattern Without Deleting ................................................... 5-29
Pressure Control ............................................................................................ 5-30
Accessing the Service Screen ...................................................................... 5-30
Section 6 - Station Control Boxes ................................. 6-1
RoBondPRO Station Control Boxes ....................................................... 6-1
Positioning Valves with the Station Control Boxes ...................................... 6-1
Control and Display Elements of the RoBondPRO Station Control Boxes .. 6-2
RoBond Classic Station Control Boxes ................................................ 6-11
Section 7 - Position Display Option (Classic Only) ..... 7-1
Position Display ........................................................................................ 7-1
TOC-2
Valco Melton
Table of Contents
Section 8 - Glue Pump .................................................... 8-1
Operating the DD-1 Pump......................................................................... 8-1
Operating Instructions ..................................................................................... 8-2
Pump Maintenance ................................................................................... 8-3
Cleaning and/or Changing the Pump Filter .................................................. 8-3
Cleaning of the Pump Exterior ....................................................................... 8-3
Shutdown Procedure................................................................................ 8-4
Pump Disassembly Procedure ................................................................ 8-4
Disassembly Procedure for Check Valves .............................................. 8-5
Section 9 - Dosing Pump................................................ 9-1
Installation................................................................................................. 9-2
Operation ................................................................................................... 9-4
Maintenance .............................................................................................. 9-4
Changing the Filter Cartridge ................................................................... 9-5
Dosing Pump Specifications .................................................................... 9-6
System cabinet for the softening system................................................ 9-6
Section 10 - Troubleshooting ...................................... 10-1
Section 11 - Parts List ....................................................11-1
How to Order Parts ................................................................................. 11-1
RoBond System Cabinet (AFC0037) ..................................................... 11-2
Station Control Box - RoBondPRO, Version 2 (JWT5645/JWT5661) .. 11-8
Regulator (593xx259) ................................................................................... 11-12
RoBond Microadjust Assembly (AFC0070) ................................................. 11-14
RoBond Motorized Carriage Assembly (AFC0064) .................................... 11-16
Station Control Box - RoBondPRO, Version 1 (098xx041) ................ 11-19
Glue Regulator - RoBond (593xx401) .................................................. 11-22
Glue Regulator Repair Kit (593xx502) ........................................................ 11-24
Station Control Box - RoBondPRO (Eco-Block Version) ................... 11-26
Eco-Block Regulator ............................................................................. 11-28
Eco-Block Filter (593xx378) ................................................................. 11-29
Fluid Filter (593xx299) .......................................................................... 11-29
Station Control Box - Classic Version (098xx010) ............................. 11-30
DD-1 Pump (562xx051) ......................................................................... 11-32
DD-1 Pump Seal Kit Med. Viscosity, Teflon (561xx172) ............................. 11-35
MCP-25 and MCP-25/MS Controls ...................................................... 11-35
Alarm Beacon (481xx039) .................................................................... 11-36
Dual Valve Sled Assembly (PRO) ........................................................ 11-37
Single Valve Sled Assembly (Classic) ................................................. 11-39
Glue Station, “In the Former” .............................................................. 11-42
Type 369 Valve ...................................................................................... 11-47
Valco Melton
TOC-3
Table of Contents
Glue and Soft Valve Type 400E (ECT) ................................................. 11-48
Glue and Soft Valve Type 400E (ECTE) ............................................... 11-49
Glue Valve Type 08HP .......................................................................... 11-50
Nozzles .................................................................................................. 11-51
Tungsten carbide nozzles ........................................................................... 11-51
High-grade steel nozzles ............................................................................ 11-51
Pointed nozzles ........................................................................................... 11-51
Section 12 - Warranty .................................................... 12-1
Warranty Information ............................................................................. 12-1
Cold Glue Equipment and Electronic Controls............................................ 12-1
Hot Melt Units, Hoses, Valves, Guns, and Related Equipment ................... 12-1
Section 13 - Service ...................................................... 13-1
Appendix A - Wiring Diagrams & Drawings .................. A-1
RoBond System Setup ............................................................................ A-2
Front View of Former ..................................................................................... A-2
Operator Side View of Press ......................................................................... A-3
Fluid Connections ........................................................................................... A-4
Station Control Box Wiring ............................................................................ A-5
Power Supply Wiring ..................................................................................... A-6
MCP-25 Control Wiring ................................................................................... A-7
MCP-25/MS Control Wiring ............................................................................ A-8
Junction Box Wiring ....................................................................................... A-9
OT-101 Touchscreen Wiring ......................................................................... A-10
Appendix B - RoBond.ini File Information ................... B-1
Section [Setup] .......................................................................................... B-1
Section [Parameter] .................................................................................. B-1
Section [DDE Parameter] ......................................................................... B-1
Section [CAN Parameter] ......................................................................... B-2
Custom Valve View Page 1 or 2 ............................................................... B-2
Section [Valve<x>] .................................................................................... B-3
Appendix C - Supplimental Info .................................... C-1
JWT 2247 - Dual Valve Sled Assembly (Above the Former) ................. C-1
JWT 2248 - Single Valve Sled Assembly (Above the Former) .............. C-5
JWT 2259 - Above the Former Sled Mounting ....................................... C-9
JWT 2258 - Sled Assembly Below the Former ..................................... C-10
JWT 2260 - Below the Former Sled Mounting...................................... C-13
TOC-4
Valco Melton
Table of Contents
SMT 2705 - Sled Assembly In the Former ............................................
In the Former Glue Station Mounting (SMT 2708) ...............................
Fluid Connections (ARH 0058) .............................................................
OT-101 Bracket Assembly (BAW 0340) .................................................
Sled Control Box Assembly (RoBond PRO Version - 098xx047) .......
Mechanical System Parts List (JWT 2250) ...........................................
Electrical System (JJD 0206) ................................................................
Valco Melton
C-14
C-21
C-22
C-23
C-25
C-28
C-30
TOC-5
SECTION 1 - INTRODUCTION
Valco Melton’s RoBondPRO and RoBond Classic application systems are
specifically designed for the delivery of adhesive and softening fluid to rotaryweb printing presses.
System Components
• MCP-25 microprocessor control
• Glue pump, pressure pot
• System cabinet
• Individual supply/regulator enclosures for each glue
station
• Glue valves
• Forming station (folding, funneling, flaps)
• OT-101 Touchscreen (standard with RoBondPRO,
optional with RoBond Classic)
Mounting adapters are used to aid installation on various web presses.
ValcoMelton
1-1
SECTION 2 - SAFETY AND USE
Read
Thoroughly
Before
Handling
Equipment
Symbols
Warning!
Read and follow all safety precautions, warnings,
cautions, and other recommendations in this manual.
OTHERWISE, DEATH, PERSONAL INJURY OR
EQUIPMENT DAMAGE COULD OCCUR.
Read this entire section before handling the equipment.
The following symbols may be used on the equipment and/or in this manual.
This symbol represents a Caution or a Warning
Warning. Cautions draw
special attention to anything that could damage equipment or
cause the loss of data. Warnings draw special attention to
anything that could injure or kill the reader. Both Cautions and
Warnings are placed before the step they apply to.
This symbol represents a Hot Surface
Surface.
This symbol represents a Puncture Risk. It is usually used in
regard to nozzle cleaning appliances and other sharp
instruments that can cause puncture wounds and risk exposure
to bloodborne pathogens and other debris.
This symbol means that Working Gloves are required.
This symbol means that Goggles are required.
Hazard There is a presence of
This symbol indicates a Shock Hazard.
non-insulated dangerous voltage within the product’s enclosure.
This voltage may cause electrical shock or fire.
Continued next page
ValcoMelton
2-1
Section 2 - Safety Information
Symbols - Continued
MY022 RoBond Systems
This symbol indicates the need to Unplug/Disconnect All Power
Sources and to let them de-energize before attempting any type
of work or maintenance. Remember that there can still be energy
in equipment, cords, and wires even when unplugged/
disconnected.
This symbol indicates the need to Lock Out All Power Sources
and to let them de-energize before attempting any type of work
or maintenance. If power is not locked out, the person working
on the equipment may be injured or killed if someone
unknowingly switches on the power to the equipment.
This symbol indicates a Note
Note. Notes point out something of
special interest or importance to the reader. They give tips,
hints, and information in addition to what is necessary for the
step preceding it.
2-2
ValcoMelton
Owner
Responsibilities
The owner of the equipment is under obligation to manage all safety
information. Some examples include:
•
Examine all safety materials and documents as well as
jurisdictional laws and make certain all laws, recommendations,
and other safety/hazard laws, certification requirements, training,
and instructions are followed and kept current.
•
Maintain all safety materials including tags, labels, documents,
and MSDS information. Make certain they are distinct and can be
read/understood. Replace any that are dirty, worn, or unreadable.
•
Make sure all personnel who will handle, install, maintain,
operate, fix, and work around the equipment have ready access
to the safety information, training, and equipment according to
jurisdictional authorities.
The owner of the equipment is under obligation to make certain that all
instructions, requirements, and jurisdictional laws are met. Some examples
include:
•
Make sure there are regular inspections of equipment and safety
devices.
•
Have regular safety drills and inspections supervised by the
proper authorities.
•
Provide all required safety items, first aid equipment, and
training.
The owner of the equipment is under obligation to make certain that all
personnel who will handle, install, maintain, operate, fix, and work around the
equipment are qualified, trained, and up-to-date with all information regarding
the equipment. Some examples include:
ValcoMelton
•
Make sure all personnel have the proper safety training,
equipment, education, and abilities necessary for the job function
according to safety instructions and all jurisdictional laws and
regulations.
•
It is strongly advised that personnel receive first-responder
medical care training in case of burns, medical emergencies, or
other injuries. Training should be kept up to date.
•
Make sure all personnel understand and can follow safety
policies and procedures for the organization as well as for the
specific equipment.
•
Make sure that all personnel are consistently trained, evaluated,
free of alcohol and medications that may impair judgment and
reflexes, and are tested for banned substances according to
jurisdictional authorities.
2-3
Limitations of
Use
Installation/
Startup/Use
Safety
Information
2-4
Read this document and all information regarding the equipment before
handling the equipment. The intended use of the equipment is stated in
Section 1 of this manual.
Do not use this equipment for anything other than its intended use. Do not
modify, change, or alter the equipment in any way. If you are unsure of the
intended use and the limitations of use for the equipment, contact your Valco
Melton Representative before handling the equipment.
Valco Melton hot melt units, cold glue units, controllers, inspection systems
and all related accessories have the following universal safety precautions
(this is not intended to be an exhaustive list; follow all instructions and safety
precautions for the specific type of equipment involved):
Warning!
Only qualified personnel should install the equipment.
Valco Melton strongly recommends that a Valco Melton
Technician install all equipment. OTHERWISE, DEATH,
PERSONAL INJURY, OR DAMAGE TO EQUIPMENT
COULD OCCUR.
Warning!
The equipment should be installed so that it can be turned
off at a location away from the equipment in case of
injury, electrical problems, or malfunction. OTHERWISE,
DEATH OR PERSONAL INJURY COULD OCCUR.
Warning!
Properly route all electrical wires. Never tamper with
equipment. Only use approved and correct voltage, type
of current, fuses, and other power supplies. Replace worn
cords, hoses, etc. immediately. FAILURE TO OBSERVE
WARNING MAY RESULT IN DEATH, PERSONAL
INJURY, AND/OR EQUIPMENT DAMAGE.
Warning!
Poor ventilation, smoking, and open flames can cause
overheated hot melt to ignite. Adequate ventilation must
be provided. Smoking should be prohibited in the
immediate vicinity of the molten adhesive. Open flames
must be kept away from the area around molten adhesive.
OTHERWISE, DEATH, PERSONAL INJURY, OR
DAMAGE TO EQUIPMENT COULD OCCUR.
Warning!
Never use any Valco Melton equipment in an explosive
environment. Explosive environments include, but are not
limited to, solvent-based cleaners or adhesives, explosive
materials, radioactive materials, etc. OTHERWISE,
DEATH OR PERSONAL INJURY COULD OCCUR.
Warning!
Equipment will start automatically when remotely
controlled by triggering devices. Be sure to disable all
triggering devices, carefully release hydraulic pressure,
and disconnect air pressure before servicing or working
near guns, valves, and other triggered devices.
OTHERWISE, DEATH OR PERSONAL INJURY COULD
OCCUR.
ValcoMelton
Shut Down
Safety
Information
ValcoMelton
Valco Melton hot melt units, cold glue units, controllers, inspection systems
and all related accessories have the following universal safety precautions
(this is not intended to be an exhaustive list; follow all instructions and safety
Warning!
Purge the fluid pressure and the air pressure from the
system before disconnecting/disabling any part of the
system. OTHERWISE, DEATH OR PERSONAL INJURY
COULD OCCUR.
Warning!
Disconnect and lock out all power before maintenance
or other need to open the equipment. Only qualified
personnel should open and service the control.
OTHERWISE, DEATH OR PERSONAL INJURY
COULD OCCUR.
Warning!
Equipment may still be energized even if unplugged!
When making adjustments or performing checkout
procedures, stay clear of any moving mechanical parts
and do not touch exposed electrical equipment or
electrical connectors. OTHERWISE, DEATH OR
PERSONAL INJURY COULD OCCUR.
Warning!
Disconnect/disable all mechanical and/or electrical
devices that send activation signals to the gun(s),
valve(s), melter pump(s), etc. This includes pattern
controls, timers, input/output signals, etc. Only qualified
personnel should open and service the control.
COULD OCCUR.
Warning!
Disable all triggering devices, relieve all residual
pressure (hydraulic and air) and allow adhesive to cool
before attempting to disconnect guns, hoses, valves,
etc. Only qualified personnel should open and service
the control. OTHERWISE, DEATH OR PERSONAL
INJURY COULD OCCUR.
Warning!
Never point an adhesive dispensing gun, valve, hose, air
hose, or anything else at yourself or another person.
COULD OCCUR.
2-5
Hot-MeltSpecific,
General Safety
Information
2-6
Valco Melton hot melt units have the following universal safety precautions in
addition to all other universal precautions previously mentioned (this is not
intended to be an exhaustive list; follow all instructions and safety
Warning!
Never process any polyurethane reactive (PUR) hot
melt or solvent-based material in a Valco Melton unit
unless you are certain that the unit is compatible and is
marked “PUR”! Read all instructions and MSDS sheets
carefully, following manufacturer’s instructions,
especially regarding heat levels. If you have any
question as to the compatibility of a Valco Melton unit for
PUR hot melt, call your Valco Melton Representative
before attempting to use the unit for PUR or solventbased materials. OTHERWISE, HAZARDOUS FUMES,
EXPLOSION, DEATH, OR PERSONAL INJURY
COULD OCCUR.
Warning!
Keep pump cover and electrical enclosures closed
except during setup, service, and checkout procedures.
COULD OCCUR.
Warning!
People with respiratory problems (e.g., asthma,
bronchitis, etc.) should not work in the vicinity of molten
adhesive. RESPIRATORY PROBLEMS MAY BE
AGGRAVATED BY THE FUMES. Do not wear a face
mask when working around molten adhesive. THE
MASK MAY TRAP THE FUMES AND DEATH OR
Warning!
Keep hot melt hoses away from walkways and the
moving parts of hot melt systems. OTHERWISE,
PERSONAL INJURY OR EQUIPMENT DAMAGE
COULD OCCUR.
Warning!
Hot surfaces! Do not touch! Use extreme caution when
refilling the unit by hand. OTHERWISE, PERSONAL
INJURY COULD OCCUR.
Warning!
Wear protective gloves and goggles at all times around
all machinery, especially hot melt. OTHERWISE,
SERIOUS PERSONAL INJURY COULD OCCUR.
Warning!
Never use an open flame to heat hot melt components
or adhesive. OTHERWISE, DEATH, PERSONAL
INJURY, OR DAMAGE TO EQUIPMENT COULD
OCCUR.
ValcoMelton
If hot adhesive comes in contact with the skin,, do the following:
What to Do if Contact
with Hot Adhesive
Occurs
Warning!
1.
Do not attempt to remove heated hot melt adhesive from
the skin. OTHERWISE, SEVERE PERSONAL INJURY
AND DEATH COULD OCCUR.
Immediately immerse the contacted area in clean, cold water.
It is strongly recommended that a
source of clean, cold water be provided
near the hot melt work area.
What to Do if
Inhalation of
Adhesive Fumes
Occurs
ValcoMelton
2.
Cover the affected area with a clean, wet compress and call the
emergency medical response system (such as 911) immediately.
3.
Watch for and treat the subject for signs of shock while waiting
for professional help to arrive.
If adhesive fumes are inhaled, immediately follow these steps:
1.
Take the victim away from the immediate work area.
2.
Provide victim with fresh air.
3.
Call the emergency medical response system (such as 911)
immediately.
2-7
What to Do if
Adhesive-Related
Fire or Explosion
Occurs
During the heating and melting process, the surface of the adhesive will be
exposed to air. The mixture of polymer fumes and air can catch fire if the hot
melt is overheated.
Warning!
Poor ventilation, smoking, and open flames can cause
overheated hot melt to ignite. Adequate ventilation must
be provided. Smoking should be prohibited in the
immediate vicinity of the molten adhesive. Open flames
must be kept away from the area around molten
adhesive. OTHERWISE, DEATH, PERSONAL INJURY,
OR DAMAGE TO EQUIPMENT COULD OCCUR.
Warning!
Exposed arcing may ignite the fume/air mixture. Shield
all electrical equipment from melt fumes to avoid
exposed arcing. OTHERWISE, PERSONAL INJURY OR
EQUIPMENT DAMAGE COULD OCCUR.
Warning!
Do not use a water extinguisher to extinguish the fire!
OTHERWISE, PERSONAL INJURY OR EQUIPMENT
DAMAGE COULD OCCUR.
If the hot melt adhesive ignites, promptly perform the following steps:
1.
Sound a fire alarm.
2.
Evacuate the immediate area.
3.
Turn off all local electrical equipment at the source.
4.
Leave the area immediately if conditions are unsafe.
If you feel you can fight the fire safely
safely, do one of the following:
- Smother the fire with a fire blanket.
- Aim a CO2 fire extinguisher at the base of the flames.
- Aim a dry-powder fire extinguisher at the base of the
flames.
2-8
ValcoMelton
Hose Safety
Information
Do not use bindings, wire ties, or unapproved
fasteners around the hoses.
Do use approved wrapping (P/N KAP0434),
making sure the wrapping is slightly snug but
not tight.
Do not place hoses close together.
Do allow at least 2 inches (5.1 cm)
between hoses for proper ventilation.
Do not bend hoses sharply. Do not allow
kinks or indentations in the hoses.
Do use a minimum bend radius of 10
inches for a 20-inch diameter coil hose.
Do not use unapproved hooks to hang hoses.
Do not wrap hoses over or around objects.
Do use a hose hanging kit (P/N 781xx827).
Do not use the “one handed/one wrench”
technique to attach or remove hoses. Do
not wrench on any surface other than the
large hexagon swivel nuts.
Do use two hands and two wrenches to
tighten or loosen connections on hoses.
Do wrench only on large hexagon swivel
nuts.
ValcoMelton
2-9
Hose Safety Information Continued
Do not allow hoses to rub against
objects or to come into contact with
sharp edges or points.
Do wrap the hoses in approved padding
(P/N 795xx549) if the hoses must be
installed where they will come into
contact with objects.
Do not use worn, damaged, or bent
hoses.
Do inspect all hoses regularly for
damage and/or wear and replace
damaged or worn hoses immediately.
2-10
ValcoMelton
SECTION 3 - WIRING GUIDELINES
Routing LowVoltage Leads
WARNING! Failure to observe could result in personal injury, death,
or damage to equipment.
When routing low-voltage leads, follow these guidelines:
Connecting
the Electrical
Power
•
Do not route low-voltage leads in the same conduit as wires
carrying a high-current load.
•
Do not route low-voltage leads adjacent to, or across, wires
carrying a high-current load. If low-voltage leads must cross or
run parallel to wires carrying high current, keep the leads at
least 6" (152 mm) from high-current wires.
•
Do not splice or solder leads.
•
Trim leads to the required length. Leads should be only as long
as necessary for installation.
•
All wiring should be in conduits or wireways.
W ARNING! Electrical connections should be made only by
experienced service personnel! Failure to observe
could result in personal injury, death, or damage to
equipment.
When connecting the supply of electrical power, follow these guidelines:
•
Connect the control to a “clean” supply of electrical power. Use a
dedicated circuit if possible.
If a dedicated circuit is not available, do
not connect the control to a circuit that
supplies high-amperage equipment!
use another circuit, such as a lighting
circuit. Otherwise, equipment may not
function properly.
ValcoMelton
3-1
SECTION 4 - BASIC FEATURES
Valco Melton’s RoBondPRO and RoBond Classic systems are
microprocessor-controlled fluid application systems for dispensing adhesive
and fold-softening fluids in rotary printing presses. Both RoBond systems are
modular design to adapt to specific machine requirements.
RoBond systems use cross-web valve bridges and mobile dispensing units
to allow fast, easy positioning of gluing and softening patterns. With both
RoBondPRO and RoBond Classic, station control units are provided for each
dispensing valve. Each unit contains a pneumatically-controlled glue-volume
regulator to deliver precise adhesive application. Softening fluid application
is controlled manually via the dosing valve. Application quality is ensured
because glue and softening volumes adjust automatically with machine
speed.
System
Components
RoBond Classic System
RoBondPRO System
• Valve Bridges
Above the Former
In the Former
Below the Former
• Valve Bridges
Above the Former
In the Former
Below the Former
• Mobile Valve Stations (Sleds)
• Mobile Valve Stations (sleds)
• Station Control Boxes
• Station Control Boxes (2-axis positioning)
• Alarm beacon (for Inspection)
• Alarm beacon (for Inspection)
• System Cabinet
with Dosing Pump
and Adhesive Pump
• System Cabinet
with Dosing Pump
and Adhesive Pump
• Position display system
• OT-101 Touchscreen Control
Optional System Components
• Marking Valve (for Inspection)
• OT-101 Touchscreen Control (for RoBond Classic)
ValcoMelton
4-1
Section 4 - Basic Features
System Components - Continued
Dual-Valve Sled Assembly
Web Surface
Valve
Single-Valve Sled Assembly
Former
“In the Former” Sled
Assembly
Marker Valve Assembly
Top-down isometric view of RoBond configuration for web press
4-2
ValcoMelton
MY022 - RoBond Systems
Valve Bridges Above
the Former
RoBondPRO and RoBond Classic valve bridge assemblies are similar, with
one exception: each RoBondPRO mobile valve station (sled) is equipped
with a motorized, fine-adjustment unit to control the valve’s position in and out
of the web. The motors used for fine-adjustment and position across the web
are equipped with encoders. This enables the control to determine the
valve’s relative position at any time.
Positioning and fine-adjustment can be performed from a RoBond station
control unit as well as from the OT-101 Touchscreen Control (RoBondPRO
system), or user control panel (RoBond Classic system).
Softener/glue Check Valve
Sled Assembly
Valve Bridge
Valve
90o Nozzle
Valve bridge with dual sled configuration
Valve bridge with single sled configuration
ValcoMelton
4-3
Valve Bridges In the
Former
With RoBond valve bridges in the former (see figure below), the glue valve
drops into gluing position on the web, and retracts using a pneumatic cylinder.
A motorized fine adjustment provides additional control. The exact amount of
contact pressure (or application distance, if non-contact) on the web can be
adjusted remotely to optimize glue application. If the valve is not being used,
it can be retracted from its position without altering the position in or out of the
web. Retracting the valve allows the web to be pulled through the press more
easily. This also prevents clogging and reduces unnecessary nozzle wear.
With RoBondPRO, the movable valve station (sled) in the former is
fundamentally the same as its Classic counterpart, except that motors are
used for fine adjustment in and out of the web. Motors in the RoBondPRO
system provide encoder signals used by the control to remotely monitor
valve position.
Two-axis valve positioning and fine adjustment can be done from the station
control box and from the OT-101 Touchscreen Control (or user control panel
for RoBond Classic systems).
Valve Bracket
Valve
Mounting Bracket
Glue Sensor
(optional)
90o Nozzle
Valve bridge assembly used “In the Former”
Mobile Valve Stations
(Sleds)
Every RoBond valve bridge is equipped with one or more mobile valve
stations (sleds). RoBond Classic and RoBondPRO sled assemblies contain
similar mechanical components, but the RoBondPRO sled is installed with
electronic circuitry and an encoder for positioning feedback. In each sled, a
motor drives a threaded spur gear, which when rotated over a threaded
shaft causes the sled to move. A ball bearing guide rail constrains sled
movement in the other two axes.
Guide Rail
Gear; Drive
24-tooth
Gear Motor
Standoff PRO
Motor
RoBondPRO Mobile Valve Station (SLED) assembly
4-4
ValcoMelton
Station Control Boxes
Each valve has a corresponding station control box. In the case of a bridge
with multiple valves, multiple station control boxes are needed to control
each valve’s functions.
The station control box provides the following functions:
• Glue and softening quantity control
• Positioning control in or along one axis (RoBond Classic)
• Positioning control in or along two axes (RoBondPRO)
The station control box also allows the user to use a fresh water supply to
purge components coming in contact with glue. Pneumatically-controlled
valves are used to individually switch each valve’s function between
softening and gluing.
Vertical motor
up direction
Horizontal
motor left
Horizontal
motor right
Vertical motor
down direction
Flushing LED
Purge Button
Flushing button
LED G: Gluing
LED S: Softening
LED O: Off
RoBondPRO Station Control Box
ValcoMelton
4-5
Station Control Boxes - Continued
Le
Glue Base Pressure Adjustment
Valve Position
Glue Pressure Display
Softening Dosing Valve
3-way hand valve to switch from glue
to purging water
RoBond Classic Station Control Box
System Cabinet
4-6
The RoBond System Cabinet encloses all fluid handling and pneumatic
devices separately from the control hardware. System components are
accessed easily through the cabinet’s large front door.
ValcoMelton
System Cabinet - Continued
ValcoMelton
The system cabinet houses fluid handling equipment, including the glue
pump with filter, an adhesive level probe, a water filter, a flow regulator, the
softening concentrate container, the softening concentrate dosing pump, and
an optional adhesive container (up to 5 gal./30 kg). Larger containers must be
stored outside the cabinet.
4-7
System Cabinet - Continued
Special tubing for glue, softener, and water runs from the system cabinet to
each station control box. The control housing (top part of the cabinet) contains
up to two MCP-25 Control units (16 valves). Configurations of more than 16
valves require separately mounted control units.
When the glue supply is changed, dirt particles can be introduced into the
system. Store the glue supply with the system cabinet door closed at all
times. Clean the glue filter, water filter and softening concentrate filter on a
regular basis.
Dirt particles can damage the system, causing undue wear to the valves.
System damage due to dirt particle contamination is not covered under the
warranty.
An optional 100-mesh glue filter (593xx087) can prolong the life of the system.
Some commercial glues cannot, however, tolerate a filter this fine. Glue
pumps are therefore equipped with a standard 50-mesh (medium-fine) filter
(593xx020). Recommended glue filter and softening system filter cleaning is
weekly for the first month following installation, and every two weeks
thereafter. Water filter cleaning and replacement requirements depend on the
water quality. Check the filter condition by visual inspection.
4-8
ValcoMelton
RoBond Classic User
Control Panel
RoBond Classic systems are equipped with an user control panel, from which
the user can enter glue position data, adjust horizontal positions for valves,
and control glue pressure.
The user can also select between gluing and softening functions for each
valve. The user control panel can be equipped with an optional position
display unit, to indicate the position of the valve under the former.
MCP-25 Control
Optional Position Display
(RoBond Classic System only)
Glue/Softener Switches
Position Switches
ValcoMelton
4-9
OT-101 Touchscreen
Control
(standard w/
RoBondPRO, optional
w/RoBond Classic)
RoBondPRO systems are installed with the OT-101 Touchscreen Control,
allowing the user to save or recall gluing/softening jobs, and to remotely
position valves in both axes.
The touchscreen control menu provides screens for glue pressure control,
glue pattern placement and gluing/softening selection. Additionally, a
positioning screen provides control of horizontal glue valve position, as well
as position in and out of the web.
OT - 101
Touchscreen
Power Indicator LED
Release Button
Operation Mode
Key Switch
OT-101 Touchscreen Control
4-10
ValcoMelton
MCP-25
Control
RoBondPRO and RoBond Classic systems are equipped with the MCP-25
Control. Systems with more than eight valves are equipped with two such
controls.
The MCP-25 control is based on a microprocessor, and permits easy
programming of multiple and complex glue patterns. The control can drive a
variety of glue valves and other outputs. Programming and program
alterations can be done while the control is running, and will only change the
gluing job when set to do so.
The control can operate with precision at over 2000 m/min (6000 ft./min).
Operating software and encoder inputs enable the user to control individual
valve outputs. Additionally, a two-channel pressure output with
programmable curve can be used to maintain consistent glue volume
through a range of press speeds.
For additional information regarding the MCP-25 and MCP-25/MS Controls,
refer to the MC054 (MCP-25 Control 2 Encoders, 6 Scanners) and MC051
(MCP-25/MS Control) operation manuals respectively.
Front Panel Features
8 Numeric keypad, escape, enter and arrow
buttons
1 Valve on/off LEDs
2 Mode button (
ValcoMelton
)
9 Scanner LEDs
3 Standby/Power button and LED
10 Pressure transducer LEDs
4 Valve-selection buttons
11 Encoder LEDs
5 Main-menu buttons
12 Internal supply voltage LEDs (5VDC
and 24VDC)
6 LCD display
13 Help button
7 Plus/minus scroll buttons
14 Function buttons (F1-F5)
4-11
SECTION 5 - OT-101 TOUCHSCREEN OPERATION
Operating the
Gluing/
Softening
System
After starting the system, the OT-101 Touchscreen control displays the Valve
View screen, showing the current status of valves 1 through 8.
2
1
3
4
5
19
Valve View
Screen
6
18
7
17
8
16
9
15
14
13
12
11
10
The individual elements have the following functions:
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
11:
12:
13:
14:
15:
16:
17:
18:
19:
ValcoMelton.
Push-buttons for advancing to an overview for the next or previous eight valves.
Current machine speed indicator and toggle button for speed display.
Help display button.
Push-button to inquire about the assembly location of the valve
Programmed gluing. Here (Valve 2), 3-line glue pattern with 280 mm line lengths,
valve is switched off.
Valve is switched on. Here (Valve 4), is programmed for 4-line gluing with 280 mm
line lengths.
Valve is switched off. The blue outline indicates that the valve is programmed for
softening.
Valve is switched on. The solid blue line indicates that this valve is programmed for
softening.
Valve is switched on. The white solid line indicates the valve is programmed for
continuous gluing.
Soft circuit breaker. Gluing/softening is switched off with this button.
Push-button to switch to the glue pressure menu.
Push-button for deleting programmed glue patterns.
Push-button for copying programmed glue patterns.
Push-button to switch to the job menu for storing or loading programmed glue
patterns.
Valve number indicator and push-button for switching the valve on and off.
Touch area for entering a new glue pattern.
LED turns green when the valve is switched on and ready for use.
Gray LED - indicates that the valve is switched off.
Red arrow - valve is not working and turned upward from the web.
5-1
Section 5 - OT-101 Touchscreen Operation
General
Operation
Switching to a view of
the next 8 valves
Action (press the [9-16] button)
Result (advance to view of next 8 valves)
Switching back to the
first 8 valves
Action (press the [1-8] button)
5-2
Result (return to view of first 8valves)
ValcoMelton
Displaying Help
Result (display of help information for the current screen)
Action (press the [ ? ] button)
Querying the location
of the valve assembly
Action (press the [Loc] button for valve 1)
ValcoMelton
Result (display of the location for valve 1)
5-3
Switching a valve on or off
Action (press the [1] button to select valve 1
which is currently switched on)
Action 2 (press the [1] button again to select
valve 1 which has been switched off)
Result (valve 1 is switched off)
Result (valve 1 is toggled back to being switched on)
Software version is displayed.
Action 2 (press the [Power off] button)
Switching off system components
Result (the program switches system components
off and stores the current job).
Action 1 (press the [Off] button)
5-4
ValcoMelton
Adjusting valves for glue and softening fluid
Adjusting a valve for softening fluid
Action 1 (Select a valve for adjustment; valve 1
is selected in this example)
Action 2 (press the [SOFT] button to select
softening fluid for this valve)
Result (softener/continuous glue selection screen displays for
the valve selected)
Result (The valve view shows softener selected for valve 1 and
the valve is switched off)
Switching the valve on
Action 3 (press the [1] button to switch the valve on)
ValcoMelton
Result (valve 1 is switched on with softening selected)
5-5
Adjusting a valve for
continuous gluing
Action 1 (select a valve from the valve view screen)
Result/Action (valve view screen displays with continuous
gluing selected, but valve is switched off) Press the [1]
button to switch the valve on.
5-6
Result/Action (softener/continuous glue selection
screen displays). Press the continuous glue button.
Result (valve 1 is switched on for continuous gluing)
ValcoMelton
Adjusting valves for intermittent gluing
Action 1 (select a valve)
Result (glue pattern screen displays for valve and pattern selected)
Result/Action (valve view screen displays, showing valve
switched off) Press [1] to switch the valve on.
ValcoMelton
(Select from pre-defined glue patterns for typical
folding applications.)
Result/Action (softener/continuous glue selection screen
displays) Select a pattern for the valve.
Do not change the pre-set pattern. Switch back to the valve
view by pressing the [Backward] button)
Result (selected valve is switched on for 4-line continuous gluing)
5-7
Changing a programmed glue pattern
Result (change screen displays for the valve and glue pattern selected)
Action 1 (Select the desired glue pattern)
1
2
3
4
15
5
6
7
8
9
10
14
13
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
11:
12:
13:
14:
15:
5-8
11
12
Switches the display to the preceding valve.
Switches the display to the next valve.
Button indicates the location of the valve. Press the button to modify location.
Indicates delay signal of machine (in mm). Press the button to modify delay. Any change of this value
shifts the entire glue pattern along the paper web. Value increases or decreases are applied to
subsequent patterns.
Indicates the pressure transducer which works on this valve (usually = 1). Press button to modify.
Represents the extent or length (in mm) of the product.
General value for all gaps between the glue lines. The gap at the beginning and at the end of the
product extent is half the value (thus 2 times 15 mm in place of 30 mm). Push button to modify.
Represents individual value for a gap (in mm) between two glue lines. Press button to modify.
Length of the respective glue line, indicated in mm. Press button to modify.
Shows points of origin of the glue lines relative to the beginning.
Push-button used to cancel an action.
Push-button used to return to the valve view screen.
Valve positioning button.
Push-button used to request a new pattern for the valve.
Indicates valve number.
ValcoMelton
Changing a programmed
glue pattern - Continued
Values for glue line lengths, gap lengths and product extent mutually affect one
another. Therefore, when a value changes, other values are automatically changed
as well. With an enlargement of gaps, the glue lines are shortened. The software
automatically computes changed values relative to product extent value.
Example: If you want to evenly reduce all gaps between glue lines from what is now
30 mm to 20 mm, proceed as follows:
Action 1 (select a glue pattern and press the general gap value button)
Action 2 (use the keypad to enter a new gap value) Then,
press the [ ] to enter the new value)
Result (numeric keypad displays for user input of a new value)
Result (the glue pattern screen displays for the valve
selected with updated glue line and gap values)
You can use this screen to change
longitudinal dimensions and position of
the preset glue pattern. If you wish, you
can also change the number of glue
lines per product length by selecting the
[New Pattern] button.
ValcoMelton
5-9
Deleting a glue
pattern
Action 1 (If you know the valve glue pattern you wish to
delete, press the [Delete] button.)
Result/Action (a delete confirmation window displays) Press
the [Yes] button to confirm.
5-10
Result/Action (The valve view screen redisplays for selection.)
Press the valve button for the pattern you wish to delete (valve
pattern 6 in this example).
Result (valve view screen redisplays with selected
valve pattern deleted)
ValcoMelton
Copying a glue pattern for another valve
Action 1 (while at the valve view screen, press the [Copy] button)
Result/Action (valve view screen redisplays, showing
available patterns to copy) Select the valve glue pattern
you wish to copy by pressing the appropriate button
Result/Action (the selected valve glue pattern flashes
and is highlighted in yellow) Press the button of the valve
to which you want to copy the pattern.
Result (the new valve glue pattern is switched on)
ValcoMelton
5-11
Entering additional
“undefined” glue
patterns
You’ll find pre-defined glue patterns for standard types of folding. However,
you may need special patterns for specific applications. An example special
pattern is presented here for valve 5. Proceed as follows to enter the pattern
information:
Action (press the pattern area for valve 5 on the valve view screen)
Result/Action (The number of glue lines screen displays for
the valve. Press the number button; [5] in this example.)
5-12
Result/Action (The softener/continuous glue selection
screen displays for valve 5. Press [Individual glue pattern].)
Result/Action (The numeric keypad displays. Press the
appropriate button to enter number of glue lines and press
the [ ] button to complete your entry.
ValcoMelton
Entering additional “undefined”
glue patterns - Continued
Result/Action (The individual glue pattern screen displays
for valve 5. Press the [
] glue pattern button.)
Result/Action (The glue pattern screen displays.
Press the button for glue line starting position; in this
example [15].)
Result/Action (The numeric keypad displays. Enter your
starting position; in this example press
[9], [3], [0], plus Enter [ ].)
Result/Action (The change glue pattern screen redisplays with the
new starting point. Press the button to change glue line length;
[295] in this example.)
Result/Action (The numeric keypad displays. Enter a
value; press [2], [8], [0], and Enter [ ] in this example.)
Result/Action (The change glue pattern screen redisplays.
Press [Backward] to return to the valve view screen.)
ValcoMelton
5-13
Entering additional “undefined”
glue patterns - Continued
Result/Action (The valve view screen redisplays. Push the
valve button to switch the valve on; [5] in this example.)
Result (Valve view screen shows valve 5 switched on with
the new glue pattern.)
You have now successfully programmed a 280 mm glue line for valve 5,
beginning at the 930 mm location.
5-14
ValcoMelton
Pressure Control
Action (At the valve view screen, press the [Pressure] button.)
Result (The pressure values screen displays for valve 1.)
1
3
4
2
5
13
6
7
8
9
10
11
12
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
11:
12:
13:
ValcoMelton
Displays machine’s rate of speed and speed display toggle
Currently selected pressure transducer
Help button used to display screen-specific help information
Displays all valves which operate with this pressure transducer
Button used to display and input the maximum machine speed in meters/minute
Button used to display and input the maximum glue pressure in %
Button used to display and input the minimum machine speed in meters/minute
Button used to display and input the minimum glue pressure in %
Button used to display and input the glue pressure in % for machine stopping/valve flushing
Increases all values of the pressure curve by 1 %
Decreases all values of the pressure curve by 1 %
Button used to return to the valve view screen
Graphic and numeric representation of the current glue pressure
5-15
Here is an example of adjustments made to a glue pressure curve:
Adjusting the glue
pressure curve
•
•
•
•
Point of origin (minimum): 30 % at a rate of 1.5 m/s
End point (maximum): 70 % at a rate of 10 m/s
Intermediate values are interpolated on a linear basis
At machine stop, pressure is 15%
Proceed as follows to make the adjustment:
Action (press max speed button; [12.00] in this example)
Result and Action 2 (The numeric keypad displays.
Press [1], [0], and Enter [ ].)
Result/Action (The pressure values screen redisplays.
Press the button to change max pressure %; [97] in
this example.)
Result and Action 4 (The numeric keypad displays.
Press [7], [0], and Enter [ ].)
5-16
ValcoMelton
Adjusting the glue pressure curve Continued
Result/Action (The pressure values screen redisplays.
Repeat the process to enter a value of 1.5 for minimum
speed and 30 for the minimum pressure %.)
Result/Action (The pressure values screen redisplays. Press
the pressure at machine stop/flushing button.
Result/Action (When the numeric keypad displays,
enter a value of 15 for machine stop/flushing.)
Result (Pressure values screen redisplays with all values updated.)
You have now successfully modified the glue pressure curve to the following
values:
•
•
•
ValcoMelton
30 % pressure at a speed of 1.5 m/s
70 % pressure at a speed of 10 m/s
Stop/flushing pressure of 15%
5-17
Job Menu Saving and
Adjusting
Values
Creating a new job
with current stored
values
In the Job Menu, it is possible to store and adjust job values in terms of the
following parameters:
•
•
•
•
•
•
Valves being used
Programmed glue patterns
Programmed softening fluid patterns
Valve pressure controls
Programmed glue pressure curve
Programmed valve positions (applicable to RoBond PRO)
Action (Press the [Job] button while at the valve view screen.)
Result/ (Job management screen displays, showing
all jobs stored in memory. Press the [Save] button.)
Result/Action (Job screen displays showing the name given
to the previously saved job. Press the [Delete] button to
delete the job name.)
Result/Action (Job screen redisplays with the job name
field cleared. Enter a name for this job—XYZ Product
and press the [OK] button.)
5-18
ValcoMelton
Creating a new job with current
stored values - Continued
Result (Job management screen redisplays and
the job “XYZ Product” is stored in memory.)
Loading the values of
a stored job
Action (Display the valve view screen and press the [Job] button.)
Result/Action (A window displays to confirm the load. Press
the [Yes] button to confirm.)
ValcoMelton
Result/Action (Job management screen displays. Select a
job to load and press the [Load] button.)
Result/Action (Job management screen redisplays. Press
the [Backward] button to return to the valve view screen.)
5-19
Result (The job “Soften 64 Sides” is loaded with all stored values.)
Loading the values of a stored job
- Continued
Overwriting a job with changed values
Action (With the “Soften 64 Sides” job selected in
the Job management screen, press the [Save] button.)
Result/Action (The job name appears on the job screen.
Press the [OK] button.)
Result/Action (A window displays to confirm your
intention to overwrite the job. Press [Yes] to confirm.)
Result (The job “Soften 64 Sides” is overwritten with the new values.)
5-20
ValcoMelton
Deleting a job from
the Job management
screen
Action (Select the job to be deleted from the Job
management screen.)
Result/Action (The selected job shows in the Job management
screen. Press the [Delete] button.)
Result/Action (A window displays to confirm your
intention to delete. Press [Yes] to confirm.)
Result (The job “XYZ Product” is deleted and removed from
the Job management list.)
ValcoMelton
5-21
Automatic
positioning of
the valves (w/
RoBond PRO)
Correcting the
position of a valve
manually (w/RoBond
PRO)
Valve positions are stored according to the rules and values established in
job management. When a stored job is loaded, all valves will be positioned
automatically according to the parameters set when when the job was saved.
(see Section 6). No further control actions are required on your part.
To manually correct the valve position with the OT-101 Touchscreen control,
proceed as follows:
Action (Select the desired valve.)
Result/ Action (The change glue pattern screen displays for
the valve selected. Press [Positioning].
Result (The valve positioning screen displays for the valve selected. See the
following page for descriptions of the screen elements.)
3
1
2
16
15
14
4
5
6
7
8
9
13
12
5-22
10
11
ValcoMelton
Positioning Screen
control elements
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
11:
12:
13:
14:
15:
16:
Push-button used to switch to the previous valve.
Push-button used to switch to the next valve.
Title bar showing the number of the selected valve.
Display and entry box for the target (intended) valve position;
0.0 corresponds to machine home position and starting point.
Push-button used to shift the valve 0.1 mm in the + direction.
Push-button used to shift the valve 1.0 mm in the + direction.
Button used to display and enter the maximum position of the
valve in the + direction; this value may be changed only by
authorized persons. Input is password-protected.
Indicates the actual position of the valve; 0.0 corresponds to
machine home position and starting point. Field input is
password-protected.
Push-button used to position the valve upward. If the valve is
in the up position, this field is underlaid in red.
Push-button used to position the valve downward. If the valve
is in the down position, this field is underlaid in green.
Push-button used to exit this screen.
Push-button used to return to the glue pattern screen.
Green underlying the push-button; indicates the valve is in
the down position.
Button used to display and enter the minimum position of the
valve in the - direction; this value may be changed only by
authorized personnel. Input is password-protected.
Push-button used to shift the valve 0.1 mm in the - direction.
Push-button used to shift the valve 1.0 mm in the - direction.
Entering a new valve
position
Action 1 (Press the button for the target valve position.
ValcoMelton
Result/Action (Numeric keypad displays. Enter the new
target position. Press [2], [1], [.], [6] and [ ].)
5-23
Entering a new valve position Continued
Result: The new target position is entered, data for control is conveyed, and the valve moves
until the actual position agrees with the adjusted target position. As long as the actual and target
position differ, the field remains underlaid in yellow. Once the target is reached, the box color
changes to green.
Position the valve upward
Action (Tap the button to position the valve upward.)
Position the valve downward
Action (Tap the button to position the valve downward.)
5-24
Result (The upward valve position button is underlaid in red,
indicating that the valve is in the up position.)
Result (The downward valve position button is underlaid in
green, indicating that the valve is in the down position.)
ValcoMelton
Customized
Valve View for
RoBond
The OT-101 Touchscreen interface to the RoBond system can now be
configured to display a customized Valve View menu. The only modifications
necessary to enable this new feature can be made to the RoBond.ini file.
Once the RoBond.ini file has been modified, the following screen displays
when the RoBond system is launched.
The graphic file used as the screen layout drawing is a bitmap image that is
placed in the RoBond.ini file in a Custom Valve View section. In addition to
the screen layout drawing, the LayoutFile and screen buttons must be
specified in the RoBond.ini file. Only those buttons specified will appear on
the Valve View screen.
See the next page for an explanation of the buttons and icons used in the
customized Valve View Menu.
You can press the Speed Display (located immediately to the left of the [?] button) to
toggle from products per hour
to meters per second
.
When you select the [Off] button to close the RoBond program, the software version
window displays, allowing you to select the Service screen or power off the RoBond
system.
You can press the Help button
at any time to display help information
specific to the current screen displayed.
ValcoMelton
5-25
Screen Elements
Button Images
Image
Function
Image
Function
Image
Function
Predefined
Horizontal
pattern
Position Menu
Continuous
Predefined
Valve On and
pattern
pattern
Off Button
Soften
Predefined
Copy the glue
pattern
pattern from
Predefined
User defined
Copy the glue
pattern
pattern
pattern to
Predefined
V/H Position
Delete the glue
pattern
Menu
pattern
No pattern
Im ag e
Icon Images
F unct ion
G reen - Va lve is on .
G ray - Valv e is off.
R ed - T her e is a n error w ith the va lve.
- Valve is in the up p osition.
- Valve has a re pea t fac tor g reate r th an 1, and is o ff.
- Valve has a re pea t fac tor g reate r th an 1, and is o n.
- Valve is in flus h m ode.
5-26
ValcoMelton
Copying a Valve Glue
Pattern
When the user presses the [Copy] button at the bottom of the Valve View
screen, a screen displays similar to the one shown below. All valves available
for copying will display a ‘copy from’ button
. This indicates that these are
the valves from which a pattern can be copied.
Action: Valve 2 is selected as the
‘copy from’ valve. The other valves will
then display ‘copy to’ buttons. Also, the
LED in front of the ‘copy from’ valve
will flash yellow. Next, the ‘copy to’
valve must be selected.
Result: In this instance, valve 6
was selected as the ‘copy to’
valve location. Notice that the glue
pattern for valve 2 has been
duplicated in thevalve 6 position.
If the ‘copy to’ valve already has an associated glue pattern, the RoBond system
prompts the user with the following message “Do you want to overwrite glue pattern X
?” The user must then select Yes or No to complete or cancel the request to copy the
glue pattern.
ValcoMelton
5-27
Deleting a Valve Glue
Pattern
When the user presses the [Delete] button at the bottom of the Valve View
screen, a screen displays similar to the one shown below. All valves with glue
patterns available for deletion will display a ‘Delete glue pattern’ button
.
This indicates that these are the valve channels from which a pattern can be
deleted.
Action: Valve 6 is selected as
the ‘Delete glue pattern’ valve.
The system then prompts with a
screen to confirm your intention
to delete the glue pattern for
valve 6.
5-28
Result: If you respond to the
confirmation todelete by selecting
Yes, the glue pattern for valve 6 is
deleted. If you respondby selecting
No, the deletion is canceled.
ValcoMelton
Creating a New
Pattern Without
Deleting
While displaying the glue pattern screen for valve 2 (see the screen below), it
is possible to insert a new glue pattern by clicking the [New Pattern] button at
the bottom of the screen.
Action: When the [New Pattern] button is pressed
while the pattern screen displays for a valve, the
system prompts to confirm your intention to insert
a new glue pattern.
ValcoMelton
Result:
Result:If you respond to the confirmation prompt by
selecting Yes, the system will lead you through the new
pattern selection process. If you select No, the new
pattern insertion is canceled. Next, select the desired
glue pattern.
5-29
Pressure Control
The process of controlling glue valve pressure from the customized Valve View
Menu screen is exactly the same as it is from the standard Valve View Menu
screen. The user simply presses the [Pressure] button at the bottom of the
screen to display and modify pressure table values for each of the glue valves.
Accessing the
Service Screen
Action: When you press the [Off] button from the
Valve View screen, the system prompts with three
option buttons. You can choose to switch off the
system power, access the service screen, or cancel
your request.
Result: If you selected the [Service] button, the
system then prompts for a service password.
Select from the keys displayed to enter the
password and then press the [OK] button. If you
enter a valid password, the system displays the
Service screen.
The Service screen contains four buttons. The
[Windows] button allows the user to quit the
RoBond program without shutting down the terminal.
The [Backup] button allows you to store the current job in a job file. This job file is separate from
the current job and other jobs stored in the system.
The [Restore] button can be used to restore the
backup file. If no backup file exists, the button will
be disabled and the text “Restore” will appear in a
gray color (see screen to the right). If a backup has
been completed, the time and date of the backup
will appear just below the [Backup] and [Restore]
buttons in the middle of the screen.
The user can select the [Backward] button at any
time to return to the Valve View screen.
5-30
ValcoMelton
SECTION 6 - STATION CONTROL BOXES
RoBondPRO
Station
Control Boxes
The RoBondPRO versions of the station control box (versions 1 and 2)
contain the same components and operator gluing and softening controls as
the RoBond “Classic” version. In contrast to the “Classic” version, however,
electronics in the RoBondPRO versions allow the system to be purged
easily, and enable the valves to be positioned along 2 axes, via electric
motors.
Vertical motor
up direction
Horizontal
motor left
Horizontal
motor right
Vertical motor
down direction
Flushing LED
Purge Button
Flushing button
LED G: Gluing
LED S: Softening
LED O: Off
RoBondPRO Station Control Box (Version 2 shown)
Positioning Valves
with the Station
Control Boxes
ValcoMelton.
The glue/softener dispensing valves, on the valve bridges, can be
positioned precisely with the help of the control elements on the stationcontrol boxes. This makes it possible to control the appropriate drive motors
locally, to position the valves correctly.
6-1
Section 6 - Station Control Boxes
Control and Display
Elements of the
RoBondPRO Station
Control Boxes
6-2
ValcoMelton
Control and Display Elements of
the RoBondPRO Station Control
Boxes - Continued
General
The RoBondPRO Station Control Box (SCB) moves the valve vertically and
horizontally, and switches the valve supply from glue to softening material.
The SCB operates in two modes: REMOTE and STAND-ALONE.
Operation Modes
Remote
Stand Alone
In REMOTE, the SCB connects to a computer system or operator terminal,
and gets its instructions from the remote PC. In addition, some functions can
be performed from the local keyboard.
In STAND-ALONE, the SCB has no connection to a remote PC. All functions
are performed from the local keyboard.
Flushing and Cleaning functions are
not available in this mode, due to the
missing PC connection.
Keyboard and LED
-
Left and Right Key move the valve horizontally, and start the
Home positioning sequence.
-
Up and Down Key move the valve vertically. The function
depends on the valve position.
-
If the valve is in the upper position, the UP key will
not function. Pressing the DOWN key will move the
valve to the lower position.
-
If the valve is in the lower position, the keys can be
pressed for a short (1/2 sec.) keystroke, or a long
(greater than1 sec.) keystroke. Pressing a key for a
short interval will jog the valve a short distance up or
down. Motion starts after the key is released.
Pressing the UP key longer will move the valve to its
upper position. Pressing the DOWN key longer will
move the valve downward for as long the key is
pressed.
Each valve lower-position change will be stored in the SCB, as the
target position for the next lower-position movement (pressing a DOWN
key at the SCB or on the touchscreen). If this position needs to be stored
in the actual production order as well, you must store this order
manually in the order menu (from the touchscreen).
ValcoMelton
6-3
Boxes - Continued
Power On
-
Purge Key has no connection to the SCB electronics. It is
connected parallel to the Valve Purge Button. Pressing the Purge
key will open the glue application valve for as long the key is
pressed.
-
Flush Key has different functions: In STAND_ALONE MODE, it
switches between gluing, softening or OFF mode. In REMOTE, it
requests either a cleaning sequence with increased glue
pressure, or a flush sequence with increased softening pressure.
This key also starts the Home position sequence by pressing it
along with the Left and Right keys.
-
Glue LED indicates the glue supply line valve is open, and the
station is ready for gluing or a cleaning sequence with increased
glue pressure.
-
Soft LED indicates the softening supply line valve is open, and
the station is ready for a softening job or a flush sequence with
softening water.
-
OFF LED has various functions. After POWER ON, it indicates
that electronic initialization was successfull, and power is on.
Later, it will indicate that valves in both supply lines are closed. If
the glue or softening supply valve is open (and the related LED is
on), the OFF LED is off. The OFF LED blinks slowly if a valve is
moved, either by hand or by remote control. The OFF LED blinks
rapidly if the Home position sequence for the vertical motor has
failed.
-
FLUSH LED: If the SCB is connected to a remote device, and
the connection is established, the Flush LED will light red. If a
flush or cleaning sequence is requested, the Flush LED will light
green. If the Flush LED is off, no connection to a remote device is
established. If the green and red LEDs are blinking alternately,
the Home position sequence is running.
After Power On, the SCB starts a Home position sequence for the vertical
motor. In this sequence, the vertical motor learns the vertical reference
position automatically. In addition, the proper motor, encoder and endposition switch functions are checked. The valve moves to its upper position,
where the switch for the end position is located. At this point, the control setting
position switches to zero.
After the Home position sequence is completed:
-
6-4
the valve is in the upper position,
the red OFF LED is lit (or slowly blinking),
the SCB is now in STAND-ALONE Mode, and tries to connect
to a remote device, such as the OT-101 touchscreen.
ValcoMelton
Boxes - Continued
After the connection to the remote device is made, the valve will move to the
vertical position via commands from the touchscreen, and the glue or
softening supply valve will switch on. The REMOTE state is indicated by the
red FLUSH LED.
The system is ready for operation from the remote touchscreen, as well as
from the local keyboard.
I f the valve is moved manually in the STAND-ALONE mode (before the
connection to the touchscreen is established), a Home positiion
sequence is needed and will be requested after communication to the
touchscreen has been established. This is neccessary to teach the
touchscreen the changed, horizontal position.
If the Home positiion sequence for the vertical motor is not finished
successfully, the OFF LED blinks rapidly. In such cases, it is neccessary
to check the system for any blocked part, cables, motor and electronic
system. Any automatic movement by the vertical motor is locked. A red
error message will appear on the touchscreen, and the arrows for the
vertical movement (on the touchscreen) will disappear. It is possible,
however, to move vertically by pressing the UP or DOWN key manually
(if the motor is operating).
Home Position Sequence
To start the Home position sequence, press and hold the LEFT and the
RIGHT keys simultaneously, and then press the FLUSH key. The red and
green LED in the FLUSH key starts blinking alternately, indicating that the
Home position sequence is running.
The valve first goes to its upper position, and then performs a Home
position sequence for the vertical motor. In this sequence, the vertical
motor learns, automatically, the vertical reference position. In addition, the
proper motor, encoder and end-position switch functions are checked. The
valve moves to its upper position, where the end-position switch is located. At
this point, this switch sets the vertical-position control to zero (this happens
in a few seconds).
Position the motor to its horizontal reference position, using the LEFT and/or
RIGHT key. There is normally a mark on the bridge for the correct, horizontal
reference position. After the valve is in the correct position, press the FLUSH
key again. The position is now stored as the horizontal reference.
Teach the system the lower-vertical position by pressing the DOWN key until
this position is achieved. You can make fine adjustments by short, up-or-down
keystrokes.
ValcoMelton
6-5
REMOTE MODE - Moving
a valve from the local box
Moving the valve
horizontally
To move a valve horizontally, press the LEFT or RIGHT button. The valve will
move as long you hold the button, and stop as soon as it is released. The
movement is monitored, and the new position will be stored on the remote
touchscreen.
Moving the valve
vertically
Vertical movement has two positions: upper valve and lower valve. The
upper valve position is fixed, and the system learns automatically during start
up, through the Home Position sequence. The lower position is variable and
can be changed by the operator.
The lower position is also stored locally on the box (for the time the power is
on) and on the remote screen (also when powered off). In addition, each
stored production order has its own individual lower-vertical poisition stored.
To confirm the actual, stored, lower position in an production order, you must
store the order with the valve in the correct position.
If the valve is in the upper position, you can only move it to the lower
position by pressing the DOWN key. After that, the valve will move to its lower
position.
If the valve is in the lower position, the UP and DOWN keys can perform a
short or long keystroke.
Pressing the UP key, in the lower position, for a longer time moves the
valve to the upper position.
Pressing the DOWN key, in the lower position, a longer time moves the valve
downward for as long the key is pressed. This movement will change the
stored lower position!
Pressing the UP or DOWN key a shorter time, in the lower position, will jog
the valve up or down a short distance. Motion starts after the key is released.
This movement will change the stored, lower position!
Each valve-lower-position change is stored in the SCB, and will be the target
position for the next lower-position movement (pressing the DOWN key at the
SCB or the touchscreen). If this position also needs to be stored in the actual
production order, you must store this manually in the order menu (from the
touchscreen).
REMOTE MODE - Flushing
a valve / purging a
blocked valve
To clean glue from a valve, press the FLUSH key once
once. The glue supply
line valve is now closed, and the softening water supply line valve is open.
The softening water pressure increases to the adjustable cleaning pressure,
as indicated by a green LED in the FLUSH key, and the green SOFT LED.
Open the glue application valve by pressing the PURGE key. Glue will be
purged, and the glue application valve nozzle and valve line will be filled with
softening water. To finish, press the FLUSH key again. The softening
pressure will go down, and the valve for the supply lines will return to its former
state.
6-6
ValcoMelton
Boxes - Continued
A glue valve and nozzle are occasionally blocked by dried glue. One way to
clear the valve is to purge the dried glue with high pressure.
To purge dried glue from a valve, stop the machine, and then press the
FLUSH key twice for a short interval
interval. The glue supply line valve is now
open, and the softening water supply line valve is closed. The glue pressure
is also increased to the adjustable purge pressure, indicated by a green LED
in the FLUSH key, and the green GLUE LED.
Open the glue application valve by pressing the PURGE key. The glue will
be purged under high pressure and the dried glue will be removed.
This procedure will not work for excessive dried glue. It is necessary to
remove and clean the valve.
CAUTION!
Be sure to collect glue or water in a cup, to avoid tearing
the paper or contaminating the machine.
To finish, press the FLUSH key again. The glue pressure will go down, and
the valve for the supply lines will return to their former state.
This function is also useful for filling the local system with glue; i.e. after
a service, all the lines and components are empty.
These two functions are available only in REMOTE MODE because of
the required connection to the pressure control module.
STAND-ALONE - Opening
the glue or softening
supply valves
If the connection to the remote touchscreen is lost, you can open the required
supply lines as follows.
-
To open the glue line valve, press the FLUSH key. The valve will
open, as indicated by the GLUE LED.
-
To open the softening line valve, press the FLUSH key again.
The glue supply valve will close, and the softening supply valve
will open, as indicated by the SOFT LED.
-
To close the softening valve, press the FLUSH key again.
With each press of the FLUSH key, the state will change as follows:
OFF – GLUE – SOFT – OFF – GLUE – SOFT, etc.
ValcoMelton
6-7
Move the valves the same way as for the REMOTE MODE.
STAND-ALONE - Moving a
valve from the local box
If you move the valve in some STAND-ALONE situations, the SCB electronics
will occasionally request a Home position sequence for the valve position.
This occurs:
-
If the valve was moved after powering on, and before the remote
connection to the touchscreen was established. The touchscreen
will request this sequence to confirm the correct valve position.
-
If the power is switched off during a valve move.
-
If the remote connection is lost, a valve is moved manually, and
then power is switched off before the remote connection reestablishes.
In each case, the remote touchscreen will ask for a Home position sequence
next time the remote connection is established, and will block automatic
motion until the sequence is completed.
6-8
ValcoMelton
Station Control Boxes,
RoBond PRO, Version 2
(Blue JWT5645)
(Light Gray JWT5661)
ValcoMelton
6-9
Station Control Boxes,
RoBond PRO, Version 1
(Blue 098xx051)
(Dk. Grey 098xx052)
(Lt. Grey (098xx053)
6-10
ValcoMelton
RoBond
Classic
Station
Control
Boxes
In addition to the dosing valve for softening material and the electronics for
valve positioning (see figure below), the RoBond Classic Station Control Box
contains a glue regulator and 3-way pneumatically controlled valves for
remote switching between “Gluing” mode and “Softening” mode.
The glue regulator has an adjustment screw (on the top side) that sets the
base pressure. This base adjustment should be set at installation and the
adjustment screw should be tightened to prevent further alteration or
regulator air leakage.
The glue regulator is air-controlled. Air pressure is delivered from a central
control relative to machine speed. As a result, glue pressure (and volume) is
regulated according to machine speed. The level of glue pressure can be
seen on the gauge.
The ball valve located at the bottom of the station control box enables the
fluid source to be switched from glue to water. The glue regulator,
downstream glue lines, and the valve can be purged by moving the valve to
the water source position. This is highly recommended if the system is not
used for extended periods.
The 400E valve features a purge switch which allows purging while the
machine is not running (for example, to flush the valve). As a special
accessory, a purge adapter is available. The adapter allows the nozzle to be
attached to a threaded hose outlet for purging.
For short inactive periods, it is sufficient to apply a small amount of grease
to the nozzle tip to protect the nozzle from developing dried glue in the fluid
path.
ValcoMelton
6-11
View of an opened station
control box (RoBond
Classic version)
Functions
6-12
The 3-way valves control the pneumatic switching valves. Depending on the
position of the glue/softening switches at the central control, one of the
pneumatic valves is energized to allow either glue (or flushing water if the ball
valve is switched) or softening material to be dispensed. The glue flue is
controlled by the glue regulator. Regulator pressure is controlled, in turn, by
the central pressure control device located in the system cabinet. The gauge
displays the pressure of the glue output. The flow rate for softening material is
adjusted with the micro-dosing valve.
ValcoMelton
SECTION 7 - POSITION DISPLAY OPTION (CLASSIC ONLY)
Position
Display
RoBond Classic systems can be optionally equipped with a display unit for
the valve under the former. The position display can be contained within the
system cabinet or mounted on the operator control panel. The position
display uses a magnetic sensor to determine glue and softening valve
positions relative to the web and former.
Position Display features include:
·
·
·
·
·
·
·
Storing desired positions in
memory
Absolute/incremental
measurements
Adjustable offset measurement
Adjustable reference value
Inch/mm switch over
Multiplication factor setting for
display
Selectable decimal point
The following indicators may be fully controlled from four simple push
buttons:
F Function select. Must be pressed with another button to select the required
function. When pressed again, you are returned from the selected function to
operation and the edited value is stored in memory.
Use this key to select the digit to edit. When the digit is selected, the
number flashes.
Use this key to change the value of the digit that was selected with the
key. As you press, digits scroll upward from lower to higher values.
INCR/ Incremental/absolute. When pressed by itself, it switches between
absolute and incremental operation.
ABS
If incremental is selected, the display is set to zero. The operator can
then move the object being tracked and re-select to calculate the new
absolute position.
Incremental measurement cannot be
calibrated in position.
ValcoMelton.
7-1
Section 7 - Position Display Option
Position Display - Continued
A) Input reference values
1.
Entering a reference value
Example (54.600, 6-digit display):
The mechanical measurement of the item is a value of 12345.6
mm
•
Press the F +
buttons for 3 seconds. The display flashes
at the first digit.
•
Press the
•
Press the
•
Press the
button until the number 2 appears.
•
Press the
button. The display flashes at the third digit.
•
Press the
button until the number 3 appears...
•
...etc. up to the last digit (6). The display flashes at the sixth
digit.
button until the number 1 apears.
button. The display flashes at the second digit.
Now, press the F key again. If the digit stops flashing, the reference
value is stored.
2. Calibrating the System
Press the F button and the
button.
The stored reference value is transferred to the actual value
window.
B ) Editing the Offset Value
1.
Entering the offset
If a fixed offset value is to be stored in memory, proceed as
follows:
Press the F + buttons for 3 seconds.
Proceed with setting digit values in the same manner as in
example A.
a.
The digit flashes.
Press the F key to store the entered offset value in
memory.
b.
Activate the Offset
Press the button.
The counter adds the stored offset to the
actual value displayed.
A control LED lights above the - key.
2)
Press the button.
The counter subtracts the stored offset from
the actual value and the
control LED goes out.
1)
7-2
ValcoMelton
Position Display - Continued
C ) Switching between Absolute and Incremental
This technique provides the advantage of being able to preserve and restore
actual position values in memory in the event that the relative position is set
to zero. With the INCR/ABS button, the display can be set to zero, while the
positioning counter continues to process the actual position value.
If the counter is in the incremental measurement mode, this is indicated by
the LED over the INCR/ABS button.
By pressing the INCR/ABS again, the actual position is re-displayed and the
control LED goes out.
only with
Option AG
connection
only with Option EE
Version 54.XXX.024
ValcoMelton
Version 54.XXX.230
7-3
Programming User Mode
Control
In addition to the user mode, which is accessible to each user, one protected
mode can be configured and made available only to that user.
1.
Functions which can be selected only in the user mode:
a. Setting reference value
b. Activating offset
c. Switching between absolute and incremental
2.
Overview of the functions which can be stopped either in the
protected mode or in the user mode:
a. Modifying reference values
b. Modifying actual values
c. Correcting actual values
d. Modifying multiplication factors
3.
Overview of the functions that can only be modified in protected
mode:
a. Adjusting the system register
b. Adjusting counting direction
c. Setting the decimal point
d. Switching between inches and millimeters
4.
Selection of the protected mode
To switch over into protected mode, all 4 front keys must be pressed at the
same time for 3 seconds. “ConF” appears in the display. The configuration
file determines the operation of the indicator.
All device configurations can be stopped over the 4 front keys.
In order to switch back into the user mode, all 4 keys must be pressed again
for approximately 3 seconds. “ConF” disappears from the display. If the 4
keys are released, the actual value appears in the display and the device is
ready for use.
You can also switch from the protected mode by switching the device off.
7-4
ValcoMelton
Functions which are
accessible only in the
background level
After simultaneously pressing all 4 keys for 3 seconds, “ConF” appears in the
display.
Now, the parameters can be modified as follows:
1.
Selection of the system register:
Press the F key for 3 seconds to gain access to the configuration
5-digit register.
a.
Press the key to select the digit to be changed.
(this flashes)
b.
Press the key to increment the digit between 0 and
9. Press the F key to store the value to the internal
RAM and return to the operating mode. Once again,
“ConF” appears in the display.
Possible adjustments of the system register and their meanings:
Standard Adjustment = 10100
This corresponds to the following function:
• Pressing F + to set the programmed reference value for
the operation.
• A modification of reference value or the offset value can be
executed in the user mode.
• The multiplication factor can be changed only in the
protected mode.
• The offset measure adjustment is not stored. When the
device is switched on, the offset value is not entered with
the actual value.
• Encoder X 1 is adjusted.
ValcoMelton
7-5
2.
Adjusting the counting direction:
Press all 4 keys at the same time. “ConF“ apears in the display.
Functions which are
accessible only in the
background level
a. Press the
key for 3 seconds.
b. “dir 1“ appears on the display; the counting direction
flashes at the bottom of the display.
c. Press the - key to change the counting direction:
U = forward (up).
D = backwards (down).
d. Press the F key to terminate the counting direction
adjustment.
Standard adjustment: forward (U).
3.
Adjustment of the decimal point
a. Press the
key for 3 seconds.
b. “dp“ appears and flashes at the bottom of the display.
c. Press the key to change the flashing decimal point:
0 = no decimal point
1 = 1 decimal point
2 = 2 decimal points
3 = 3 decimal points
d. Press the F key to terminate the decimal point adjustment.
Standard adjustment: 1 decimal point
Modifications of the decimal place do
not affect other adjustments.
4. Switching between inches and millimeters
a. Press the INCR/ABS button for 3 seconds.
b. The current operating mode appears on the display.
c. Press the - key to switch back and forth between inch
and mm.
7-6
ValcoMelton
d. Press the F key to terminate the action.
The display value, reference value, and the offset
value are automatically converted from inches to
millimeters or vice versa. With the inch operating
mode, measurements are to 1/1000 inch.
Standard adjustment: mm
Functions which are accessible either in the user
mode or protected mode:
System register adjustments determine whether
certain functions are accessible in the user mode or
the protected mode.
Functions which are accessible
only in the background level Continued
1.
Changing the stored reference value
User mode access if system registers = XXX00
Protected mode access if system registers = XXX10
The task is performed as follows:
a. Press the F and
keys for 3 seconds.
b. The current reference value appears on the display.
c. The top of the display begins to flash.
d. Press the key to increase the value of the flashing
place.
e. Press the
key to select the next place.
f. The selected place flashes.
g. You can now continue with step 4 until the desired
reference value is adjusted.
h. If you press the F key again, the value entered is stored
as the reference value.
Negative reference values can be altered. If the
reference value is increased enough, a minus sign
appears. Adjust the other 4 places with the
appropriate LED as described above.
2.
Changing the reference value
a. Press the F and
keys for 3 seconds.
b. The top of the display begins to flash.
c. Press the
ValcoMelton
key to increase the value of the flashing place.
7-7
d. Press the
e. The selected place flashes.
f. You can now continue with step 3 until the desired
reference value is adjusted.
g. If you press the F again, the value entered becomes the
actual value.
Negative actual values can be altered. If the
reference value is increased enough, a minus sign
appears. Adjust the other 4 places with the
appropriate LED as described above.
3.
Correcting actual values with the arrow keys
a.
Press the F and
b.
The bottom of the display begins to flash.
c.
Press the (plus key) to increase the value of the
flashing place.
d.
Press the
(minus key) to reduce the value of the
flashing place.
e.
If you press the F key again, the actual value
becomes the displayed value.
keys for 3 seconds.
In the case of the following conversion
to standard parameter XXX00, the
actual value correction becomes the
new reference value.
4.
Changing the stored offset value
User mode access if system registers = XXX0X
Protected mode access if system registers = XXX1X
a. Press the F and
keys for 3 seconds.
b. The current offset value appears on the display.
d. Press the
7-8
ValcoMelton
e. Press the
g. Now, you can continue with step 4 until the desired offset
value is adjusted.
h. If you press the F key again, the value entered is stored as
the offset value.
5.
Adjusting the multiplication factor
User mode access if system registers = XX0XX
Protected mode access if system registers = XX1XX
a. Press the F and INCR/ABS keys for 3 seconds.
b. The current multiplication factor appears on the display.
d. Press the
e. Press the
g. Now, you can continue with step 4 until the desired
multiplication factor is adjusted.
h. If you press the F key again, the value entered is stored as
the multiplication factor.
Multiplication Factor Information
The possible adjustment range is between 0.0001
and 9.9999 if you are working in millimeters, and
between 0.001 and 2.5400 if you are working in
inches.
Factor Calculation
Example: To set the display to zero.
Move according to the defined distance displayed
(for example, 100.0)
The actual distance when measured again (for
example, 100.5)
The offset value and adjusted reference
value are both altered by the
adjustment factor.
ValcoMelton
7-9
Total summary of the position display functions and device modes, as well as
system registers
An “X” in the system register column indicates that the digits do not have an
associated function which can be programmed.
Function
Setting reference value
Offset value
Incremental/ Absolute
Buttons Pressed
F+
Mode Level
User
INCR/ABS
User
User
Modifying reference value
F+
3 sec
Modifying actual value
F+
3 sec.
Correcting actual value (+/- Keys)
F+
3 sec.
Modifying offset value
F+
3 sec.
F + INCR/ABS 3 sec.
Modifying mult. factor
Modifying counting direction
3 sec
Adjusting decimal place
User
Protected
User
Protected
User
Protected
User
Protected
User
Protected
Protected
XXX00
XXX10
XXX01
XXX11
XXX02
XXX12
XXX0X
XXX1X
XX0XX
XX1XX
Protected
Switching Inch/mm
3 sec.
INCR/ABS 3 sec
Protected
Adjusting system register
Selecting protected level
F 3 sec.
all 4 keys 3 sec
Protected
User
Technical Data
System register
1. Position Display 54.XXX.024 24VDC-Version
Nominal voltage (DC) 12 - 30 V
Consumption max. 40mA (without measuring system)
2. Position Display 54.XXX.230 230VAC-Version
Nominal voltage 230VAC + / - 10 % 50 - 60 Hz
Power consumption max. 5 VA
24 VDC max. 75mA supply output for measuring system/encoder
3. General information
System accuracy: +/- 1 increment
Operating temperature: 0° C + 50° C
Store temperature: - 40° C + 70° C
Display versions: 14 mm height LED red, 5-digits or
10 mm height LED red, 6-digits
Actual Value Memory:
The actual position and all registers will be stored when power is
down.
Service life of battery, minimum 4 years (declaration of battery
manufacturer).
Encoder inputs:
PNP (active high), Max. input current 10 mA Switching voltage
12...30 VDC
Power requirements:
24 VDC/max. 75mA supply output for measuring system/encoder
7-10
ValcoMelton
SECTION 8 - GLUE PUMP
The DD-1 Pump is provided as standard equipment with the RoBond Classic
and RoBondPRO systems. The DD-1 features an electronically controlled
and pneumatically driven double membrane pump with replaceable
diaphragms. The pump is located in the system cabinet (see Section 6). The
24 V AC current supply for the pump can be controlled by the MCP-25 or via
a separate power pack. The entrance air pressure may not exceed 8 bar.
Different pumps are also available for special requirements.
WARNING!
Operating the
DD-1 Pump
Fundamentals of
Operation
To avoid potential accidents, Valco Cincinnati
recommends that the air supply and electric power be
disconnected from the pump when your system is not in
operation or is left unsupervised for an extended period
of time. OTHERWISE, DEATH, PERSONAL INJURY
OR DAMAGE TO EQUIPMENT COULD OCCUR.
The DD-1 pump is a process pump that is air-driven and electronically
controlled. The pump features two interchangeable diaphragm assemblies
operated by plant air.
The DD-1 diaphragm pump is designed to deliver fluid continuously or
intermittently. Two interchangeable diaphragm assemblies are mounted
within a frame. The shafts of each diaphragm assembly are coupled. As one
diaphragm is operated to deliver fluid, the other diaphragm is being refilled
with fluid.
The DD-1 pump cycles electronically rather than mechanically. Two proximity
switches are mounted in a control box. The switches are activated by a
magnet which is attached to the shaft coupler (chain link). The signal from the
proximity switch passes to an electronic control circuit which is mounted in
the control box. The signal operates standard 3-way air valves. Fluid flow is
controlled by check valves (ball-type) that are mounted in the corner sections.
ValcoMelton.
8-1
Section 8 - Glue Pump
Operating
Instructions
The pump will not be damaged if operated dry or when the pump temporarily
stops due to system requirement fulfillment. It will automatically begin to
cycle when flow is needed. During operation of the pump, you may notice that
one solenoid becomes warm. This is a normal condition.
When begining pump operation, follow these steps:
1.
Ensure that the air filter/regulator pressure setting is zero psi by
pulling up on the pressure adjustment knob to unlock it, and then
turning the knob counterclockwise to reduce the pressure setting
to zero.
2.
Connect the electrical power.
3.
Turn on the air supply to the pump.
4.
Turn the regulator knob clockwise to slowly increase the air
pressure to the desired flow rate.
If the pump speeds up noticeably without a proportionate increase in flow as
air pressure is increased, pump may be beginning to cavitate. If this occurs,
folow these steps:
1. Check for possible excessive restriction in suction lines. (Suction
line diameter may need to be larger.)
2.
If suction line checks out for size and tightness, turn regulator
knob counterclockwise to reduce air pressure and stop
cavitation.
For the most efficient operation, air
pressure should be adjsuted to the
lowest cycling rate that does not
decrease flow rate. This may be the
maximum flow rate for your particular
service conditions.
8-2
ValcoMelton
Pump
Maintenance
Cleaning and/or
Changing the
Pump Filter
Item
Qty.
1
1
Necessary maintenance for the DD-1 is usually limited to the regular cleaning
of the glue filter and external pump cleaning. In rare cases, the diaphragms
must be changed.
It is particularly imporatant to clean the filter cartridge in order to minimize the
wear of the glue valves.
Part Name
Part Number
Filter, 50 mesh (standard)
593xx020
Filter, 100 mesh (optional)
593xx087
2
1
Filter Body
593xx298
3
1
O-Ring
745xx059
4
1
Lid
593xx376
5
1
Label; “Important”
781xx349
Cleaning of the Pump
Exterior
CAUTION!
Never hose or steam-clean the unit. If the surrounding
area is cleaned in this manner, protect the unit by
covering it with plastic or other waterproof material.
OTHERWISE, EQUIPMENT DAMAGE COULD
OCCUR.
When cleaning the pump, keep the electrical control box
enclosure closed. OTHERWISE, EQUIPMENT
DAMAGE COULD OCCUR.
To clean the exterior of the pump, follow these steps:
ValcoMelton
1.
Turn off the main power.
2.
Using a damp cloth, clean the cabinet with a mild soap-and-water
solution.
8-3
Shutdown
Procedure
WARNING!
There will be a small amount of system fluid remaining
in the manifold and fluid chamber. This material will be
released as the diaphragm assemblies or lower check
valves are removed. Have rags on hand to facilitate
cleanup, and take safety precautions if necessary when
using hazardous fluids. OTHERWISE, DEATH OR
To shut down the system, follow these steps:
Pump
Disassembly
Procedure
1.
Disconnect electrical power.
2.
Disconnect air line from pressure regulator.
3.
Depressurize pump discharge line if check valves or diaphragms
are to be serviced.
1.
Follow the shutdown procedure described above.
2.
Remove control box and valve assembly from pump body.
The control box is mounted to the
handle bracket with two screws. The
valve assemblies are mounted to the
manifold with quick-disconnect fittings.
3.
Remove the magnetic element holder and the chain-link shaft
coupler.
4.
Remove the four bolts that pass throught the frame lugs at the
end of the housing.
5.
Remove the disphragm housing from the frame.
6.
Remove the remaining two bolts in the diaphragm housing.
7.
Open the housing.
8.
Remove the diaphragm shaft assembly from the housing.
For replacement parts and kits, see
Section 11 - Parts List.
8-4
ValcoMelton
Disassembly
Procedure for
Check Valves
Teflon check valves (ball type) are standard on the DD-1 pump. Teflon is
used with fluid viscosity of 500-2500 cps. Other check-valve materials, such
as Viton and stainless-steel, are also available .
The 70-durometer brown balls are standard for ink pumps, and are designed
to be used with low air pressure (less than 50 psi/4.5 bar) and low-viscosity
fluids (500 cps or less). The 90-durometer black balls are available only by
special order. These balls are used for air pressure above 50 psi (4.5 bar)
and low viscosity fluids (500 cps or less).
To disassemble the check valves, follow these steps:
1.
Follow the shutdown procedure on page 8-4.
WARNING!
Discharge line must be depressurized before removing
check valves. OTHERWISE, PERSONAL INJURY
COULD OCCUR.
2.
Remove the cap and the two cap O-rings.
3.
Using a small screwdriver, remove the top and bottom check
balls.
You may also turn the pump on its side
and the balls will fall out.
4.
Inspect the valve seat.
5.
Replace the cap and the two cap O-rings.
Installing 70-durometer brown balls in
high-pressure applications (greater
than 50 psi/4.5 bar) will cause the pump
to stall, which means that teardown of
the pump will be required.
Cap
O-ring
Location of ball during
normal operation
Typical location of ball when pump stalls
due to incorrect usage of 70 durometer balls
ValcoMelton
8-5
SECTION 9 - DOSING PUMP
The dosing or metering pump (part number 560xx823) is constructed and
housed inside the RoBond System Cabinet. The pump has been expressly
designed for the dosing of liquid additives. Correct usage, regular pump
maintenance, and adherence to dosing liquid manufacturer guidelines will
ensure reliability and a long life for the pump and its components.
Each dosing pump is equipped with the following accessories: (transparent)
flexible type pvc suction tubing, white semiflexible polythene discharge
tubing, 1 injection valve (up to 20 l/h), and 1 filter.
The dosing pump is housed in die-cast aluminum protected by epoxy paint.
Internal parts are protected by a back cover with gasket. Pump controls are
protected by a polycarbonate transparent cover. For best performance, the
pump should be installed in a dry location, well away from heat sources.
Poly Tubing to
Injection Manifold
Power & Pulse Dosing Pump
Body
LEDs
Frequency
Regulation
(Mixture %)
Knob
Discharge
Impulse Frequency
Reducer (Mixture)
Switch
Dosing Fluid
Container
Fuse
On/Off
Switch
Suction
Weight
Filter
Level Switch
Typical dosing pump configuration (5 liter/hour output)
ValcoMelton.
9-1
Section 9 - Dosing Pump
Installation
1.
Install the pump in a dry place and well away from sources of
heat and, in any case, at environmental temperatures not
exceeding 40oC. The minimum operating temperature depends
on the liquid to be batched, bearing in mind that it must always
remain in a liquid state.
2.
Carefully observe the regulations in force in the various countries
regarding electrical installations (Figure 9-1). When the supply
cable is devoid of a plug, the equipment should be connected to
the supply mains by means of a single-pole circuit breaker
having a minimum distance of 3 mm between the contacts.
Before accessing any of the electrical parts, make sure that all
the supply circuits are open.
3.
Locate the pump as shown in Figure 9-2, bearing in mind that it
may installed either below or above the level of the liquid to be
dosed, though the level difference should not exceed 2 meters.
When the plant in which the pump is installed is operating at
atmospheric pressure (additive freely discharged) and the
additive tank is situated above the plant (Figure 9-2a), the
condition of the injection valve should be checked at regular
intervals, because excessive wear and tear could cause additive
to drip into the plant even when the pump is shut down. In the case
of liquids that give rise to aggressive vapors, do not install the
pump above the storage tank unless the latter is hermetically
sealed.
4.
Install the pump in position that does not deviate from the vertical
by more than 45o (Figure 9-3), fixing it either to a wall or some
other vertical support with the help of screws passing through the
4.5 mm diameter holes provided along the outer rim of the pump
body.
5.
The delivery connector, starting point of the hose that discharges
the additive into the plant, will always remain in the upper part of
the pump. The suction connector, which serves to attach the
hose (with filter) leading into the liquid storage tank, will therefore
always be situated in the lower part of the pump.
Figure 9-1
Figure 9-2
Figure 9-2a
Figure 9-3
Figure 9-4
Figure 9-5
9-2
ValcoMelton
Installation - Continued
6.
Remove the protection caps from the two connectors, slide the
hoses over the connectors, pushing them right home, and then fix
them with appropriate clips (Figure 9-4). Whenever the pump is
dismantled from the plant, you will be advised to replace the caps
on the connectors to avoid residual liquid being spilled. Before
attaching the delivery hose to the plant, prime the metering pump
by going through the sequence shown in Figure 9-5. Before
finalizing the installation of the delivery hose, make
sure that the pump strokes will not cause it to move
and bump into rigid bodies. In case of priming
difficulties, use a normal syringe to suck liquid
from the delivery connector while the pump is in
operation, continuing until you actually see the
liquid rise in the syringe. Use a short length of
suction hose to connect the syringe to the delivery
connector. In case of a pump equipped with
a run-off valve, follow the specific instructions.
7.
Try to keep the suction and delivery hose as straight as possible,
avoiding all unnecessary bends.
8.
Select the most appropriate injection point on a pipe of the plant
to be treated and there fit a 3/8” female steel gas connector. The
connector is not supplied with the pump. Screw the injection
valve to the gas connector, inserting a gasket as shown in Figure
9-6. Then, connect the delivery hose to the conical connector on
the injection valve and fix it with the supplied clamp G. The
injection valve also acts as a no return valve.
The gasket ring D must not be
removed.
Figure 9-6
Injection Valve Installation Diagram (Figure 9-6)
A - Plant into which the injection is to be made.
C - Injection Valve
M - Conical connector for attaching delivery hose
N - 3/8” female steel gas connector
G - Hose attachment clamp
T - Polyethylene hose
D - Gasket ring
ValcoMelton
9-3
Operation
The metering pump is activated by a teflon diaphragm mounted on a piston of
an electromagnet. When the piston of the electromagnet is attracted, a
pressure is produced in the pump body with an expulsion of liquid from the
discharge valve.
Once the electric impulse is finished, a spring brings the piston back to the
initial position, with a recall of liquid through the suction valve. As the
operation is simple, the pump does not need lubrication, therefore
maintenance is reduced almost to zero.
The materials used for the construction of the pump make it particularly
suitable for aggressive liquids. The metering pump has been designed to feed
liquids with capacities from 0 to 80 l/h and pressures from 0 to 20 bar
(depending on the model selected). The capacity can be changed by a
special manually-operated control, which regulates the number of injections
per minute (from 0 to approximately 160/min.).
Maintenance
1.
Periodically check the chemical tank level so as to avoid working
the pump without liquid. This would not damage the pump, but
may damage the plant due to lack of chemical. To eliminate
visual level reading, we manufacture a device (level control)
which in addition to a visual acoustic indicator, also switches off
the pump when liquid is below the minimum level.
2.
Check the functioning of the pump at least every 6 months.
Check pump head location screws and seals, more frequently
where more aggressive fluids are used. Specifically check the
following:
•
•
3.
9-4
The light of pulse and power LEDs.
The additive concentration in the plant; a reduction of this
concentration could be caused by the wearing of the valves,
in which case they need to be replaced, or by the clogging of
the filter which then has to be cleaned as in point 3 below.
The manufacturer suggests periodically cleaning off the hydraulic
parts (valves and filter). The frequency of the cleaning depends
on the type of application. Also, the cleaning agent used depends
on the type of additive used.
ValcoMelton
Changing the
Filter
Cartridge
Instructions
Item
1
2
3
4
5
6
7
8
11
12
13
14
15
Description
Filter Cover
Housing Cover
1.
Turn off pressure to inlet and open downstream line to drain
regulator.
2.
Remove the cover (see drawing above).
3.
Remove the four screws (4) that secure the cartridge (13) to the
glass bowl (14).
4.
Install new cartridge into glass bowl and reassemble using the
four screws.
5.
Set date code as a reminder of next filter change (change once
per year).
6.
Reinstall cover.
7.
Turn inlet pressure on.
8.
Bleed the system downstream to remove air.
Indicator Button
Cylinder Screws
Protective Cover
O-ring
Pre-Mounted Housing
Hex Nut
Seal (593xx438)
Cylinder Screws
Cartridge (593xx436)
Glass Bowl (593xx435)
Flange
ValcoMelton
9-5
•
•
•
•
Dosing Pump
Specifications
•
•
•
•
•
•
•
•
•
•
System
cabinet for the
softening
system
EEC directive compliant
Maximum environmental operating temperature 400 C
Teflon diaphragm
Liquid feed capacity (0 - 80 l/h), pressure capacity (0 - 20
bar)
Polypropylene filter
Polypropylene pump body (total pump weight approx. 9.3 lbs)
Viton® valves
Standard power supply AC 230V 50 Hz (single phase),
optional power supplies available
Built-in 48 V transformer
Frequency regulation control
Impulse frequency control
User control panel
Die-cast aluminum housing
Power and Pulse LEDs
The system cabinet contains the central components for the softening
system, such as the softener dosing pump, the storage container
for the softening concentrate, and the water pressure control.
CAUTION!
Keep the following in mind when maintaining the
softening system.
•
•
•
Disconnect power to the dosing pump
Relieve pressure from the pump before any maintenance
Empty the pump head with a suitable liquid rinse
When handling the softening concentrate, follow the guidelines of the
manufacturer.
The concentration of the softening fluid can be adjusted with a lever
at the dosing pump. The injecting impulses are signaled with the pulse
LED. Further information can be found in the separate manual for the
dosing pump.
The system cabinet keeps dirt particles from entering the softening system.
To prevent contamination, the dosing pump filter and water filter should be
cleaned on a regular basis.
If dirt particles enter the system, this can lead to damage. This is especially
true for valve wear. Damage caused by dirt particles in the system is not
covered by the system’s warranty.
9-6
ValcoMelton
SECTION 10 - TROUBLESHOOTING
Problem
1. Valve is not functioning.
.
2. The valves work, but the
glue pattern is not stable.
ValcoMelton.
Possible Reason
Possible Solution
1a. Valve cable connections are
missing or wrong.
1a. Ensure that the cable
connections are available and
correct.
1b. Encoder is not functioning
correctly.
1b. Make sure the encoder
light on the front is working.
1c. Defective fuse
1c. Examine the power supply
lights on the front panel.
Replace the fuse if necessary.
1d. Valve is assigned to the wrong
scanner.
1d. Ensure that the scanner
assignment to the valves is
correct. (glue pattern edit
menu)
1e. Incorrect CPU boards and/or
valve driver boards in place.
1e. Ensure that the correct
CPU and valve driver boards
are in place. (diagnostics)
1f. Wrong valve type selected.
1f. Select the correct valve
type in the setup menu.
1g. The AUTO button on the front
panel was not pressed.
1g. Press the AUTO button.
1h. Check to see if the power
supply light is working.
1h. Replace the fuse if
necessary.
1i. Glue pattern data was not
entered.
1i. Enter the glue pattern
information.
2a. Wrong distance between valve
nozzle and product.
2a. Make sure the distance
between the valve’s nozzle
and the product is as small as
possible.
2b. Unstable run of the paper web.
2b. Ensure that the paper web
runs smoothly.
2c. Encoder slips or is not
representing machine speed.
2c. Ensure that the encoder is
mounted correctly.
2d. Partially clogged valve or
nozzle.
2d. Make sure the glue valve
is clean.
2e. The area between scanner and
product is obstructed.
2e. Make sure the area
between scanner and product
is clear.
2f. Scanner mounted incorrectly.
2f. Mount the scanner
correctly.
10-1
Section 10 - Troubleshooting
Problem
3. The valves work, but glue
volume is not correct
4. Glue pattern length is
correct but pattern is not in
the correct position.
10-2
Possible Reason
Possible Solution
. 3a. Check the pressure table(s).
3a. Make sure there is an
increase in pressure as the
speed of the parent machine
increases.
3b. Size of the valve nozzle is
wrong.
3b. Increase the size of the
nozzle if the glue volume is
insufficient. Decrease the size
if too much glue is being
applied to the product.
3c. Pressure transducer is not
working correctly
3c. Make sure the pressure
transducer mode is set
correctly (setup menu). Ensure
that transducers are
connected properly.
3d. Check operation of the fluid
regulators.
3d. Do not overtighten
regulator handles.
3e. Pump not working correctly.
3e. Make sure the pump is
operating as it should.
3f. Obstructed glue supply hoses.
3f. Check filter and clean
supply hoses.
3h. Thickened glue in the glue
supply hoses.
3h. Check the hoses. Flush
the system if necessary.
4a. Cell-to-gun setting is wrong.
(glue pattern edit menu)
4a. Enter the proper cell-togun setting.
4b. Pattern delay settings are
wrong. (glue pattern edit menu)
4b. Enter proper pattern delay
settings.
4c. Valve Turn On and/or Turn Off
times are wrong. (setup menu)
4c. Enter the proper Turn ON
and Turn Off times for the
valves.
4d. Nozzle is too far from the
product.
4d. Adjust valve so the nozzle
is closer to the product.
4e. Ratio compensation is wrong.
4e. Enter proper ratio
compensation. (setup menu)
ValcoMelton
Problem
5. Length and position of
glue pattern are incorrect.
Possible Reason
Possible Solution
5a. Ratio compensation is wrong.
5a. Enter proper ratio
compensation. (setup menu)
5b. Correction factor is wrong.
5b. Make sure the correction
factor is correct. (setup menu)
5c. Wrong glue mode selected.
5c. Select correct mode. (glue
pattern edit menu)
5d. Wrong repeat factor entered.
5d. Make sure repeat factor is
menu)
5e. Wrong unit of measure being
used.
5e. Make sure proper
measuring units (metric or
imperial) have been entered
for the glue patterns.
5f. Wrong scanner assignments.
5f. Make sure scanner
assignment to the valves is
menu)
5g. Incorrect Ton and Toff values
have been entered.
5g. Ensure that Ton and Toff
values are correct. (setup
menu)
6. Valves apply glue only
when parent machine
operates above a certain
speed.
6a. Incorrect Vmin (minimum
threshold speed) entered.
6a. Make sure the Vmin has
been entered correctly. (setup
menu)
6b. Improper pressure table(s).
6b. Make sure the pressure
tables are correct. Check
table(s) for extreme pressure
variations as machine speed
changes.
7. The glue patterns shift or
disappear as speed of
parent machine increases
7a Wrong Ton and Toff values
entered.
7a. Make sure the Ton and
Toff values are entered
correctly.
7b. Improper Tmin setting entered
7b. Increase the Tmin (setup
menu) until patterns reappear.
(patterns may become longer
at slower speed when Tmin is
increased)
7c. Improper pressure table(s)
7c. Make sure pressure
table(s) are correct. Check
table(s) for extreme pressure
variations as machine speed
changes.
ValcoMelton
10-3
Problem
8. Not all valves are
operating.
Possible Reason
Possible Solution
8a. Valve not enabled.
8a. Make sure valve selection
button on front panel has been
pressed. LED on button
illuminates when valve has
been selected.
8b. Check scanner assignment(s).
(glue pattern edit menu)
8b. Check scanner
assignment(s). (setup menu)
8c. Check encoder assignment(s).
(setup menu)
8c. Check those
assignment(s). (setup menu)
8d. Check the valve cable
connections.
8d. Check those valve cable
connections. (setup menu)
8e. Wrong glue mode for valve in
question.
8e. Make sure the glue mode
is correct for the valve in
question. (setup menu)
9a. Control not in AUTO mode.
9a. Make sure control is in the
proper mode (MAN or AUTO).
Valves activate continuously in
MAN mode.
9b. Glue pattern entered
incorrectly.
9b. Make sure glue pattern
lengths have been entered
correctly. (glue pattern edit
menu)
9c. Glue mode incorrect.
9c. Check glue mode. (glue
pattern edit menu)
9d. Valve faults (indicated by red
LED on valve selection button on
front panel).
9d. Check for valve faults
indicated by a red LED on
valve selection button.
10. Front panel valve LEDs
are red.
10a. The number of valve outputs
in setup menu exceed number of
available outputs. (see Valve
Configuration)
10a. Call Valco.
(see 3 - Service for
information)
11. Encoder signal is not
accepted by the control.
11a. Direction recognition function
set up improperly.
11a. Make sure the direction
recognition function
in the
setup menu is correct. (If
direction recognition is
selected, encoder must have
A/B signal)
9. Valves remain on
continuously.
10-4
ValcoMelton
SECTION 11 - PARTS LIST
How to Order
Parts
USA
England
Germany
Spain
ValcoMelton.
To order parts, please contact your closest Valco office by mail, phone, or
Email:
Valco Cincinnati, Inc.
411 Circle Freeway Drive
Cincinnati, OH 45246
TEL:
(513) 874-6550
FAX: (513) 874-3612
Email: [email protected]
Web: http://www.valcomelton.com
Valco Cincinnati Limited
Hortonwood 32
Telford, TFI 7YN, England
TEL:
(+44) 1952-677911
FAX: (+44) 1952-677945
Web: http://www.valco.co.uk
Valco Cincinnati GmbH
Storkower Strasse 6
D-15749 Gallun, Germany
TEL:
(+49) 337 648 700
FAX: (+49) 337 648 7070
Melton S.L.U.
Pol. Industrial Agustinos
calle G, n. 34
31160 Orcoyen, Navarra, Spain
TEL: (34) 948-321-580
FAX: (34) 948-326-584
11-1
Section 11 - Parts List
RoBond
System
Cabinet
(AFC0037)
AFC0037.dwg
11-2
ValcoMelton
RoBond System Cabinet
(AFC0037) - Continued
AFC0037-04.dwg
ValcoMelton
11-3
11-4
Item
Quantity
Part Name
Part Number
1
1
CONTROL HOUSING ASSY.
AFC0031
2
2
HINGE PLATE, CONTROL SECTION
AFC0032
3
2
SWIVEL PLATE, CONTROL SECTION
AFC0033
4
1
STRUT SUPPORT, CONTROL SECTION
AFC0034
5
1
LOCK PLATE
AFC0035
6
2
HINGE PIN, CONTROL SECTION
AFC0036
7
1
ENCLOSURE DOOR
AFC0027
8
1
REAR PANEL ENCLOSURE
AFC0026
9
2
WASHER
AFC0038
10
2
CONDUIT HOLDER
AFC0045
11
2
CONDUIT CLAMPING BRACKET
AFC0046
12
1
PROTECTIVE GRILL
AFC0044
13
1
FAN
AFC0043
14
5.5
GASKET
AFC0040
15
3
LATCH
AFC0048
16
1
COMPRESS
AFC0047
17
1
KEY
AFC0049
18
3
KEY
AFC0050
19
1
WIREWAY ASSY.
JWT5628
20
1
ENCLOSURE, BODY-REAR
JWT5622
21
1
BASE, FLOOR MOUNT
JWT5624
22
1
DOOR
JWT5623
23
1
PLATE, MOUNTING, COMPONENTS
JWT5631
24
6
SPACER
JWT5632
25
1
PLATE, PUMP SUPPORT
AFC0053
26
6
CABINET, HINGE-CONTROL
JWT5630
27
1
MOUNTING FOOT, RUBBER
091XX505
28
1
BUMPER STOP, CONTROL SECTION
AFC0039
29
3
HOOKED CAM, CLOCKWISE
AFC0052
30
4
WASHER
784XX600
31
2
SCREW
784XX187
ValcoMelton
ValcoMelton
Item
Quantity
Part Name
Part Number
32
2
SCREW
784XX047
33
4
SCREW
784XX426
34
2
SCREW
798XX047
35
4
SCREW
784XX416
36
5
SCREW
798XX069
37
2
SCREW
884XX069
38
3
SCREW
784XX275
39
7
NUT
793XX491
40
4
HEX NUT
798XX299
41
6
NUT,HEX
798XX362
42
4
SCREW
884XX091
43
6
SCREW
AFC0051
44
19
FLAT WASHER
784XX183
45
4
WASHER
784XX419
46
3
FLAT WASHER
784XX097
47
8
SCREW
784XX456
48
136
GASKET
763XX136
49
1
POWER SUPPLY
CRH1094
50
1
CONTROL ASSY, MCP-25
RMK0259
51
1
JUG, 2.5 GAL
558XX849
52
1
DOSING PUMP
560XX823
53
1
WEIGHT
781XX438
54
1
CAP ASSY.
558XX845
55
1
REGULATOR, H.P. - ROBOND
593XX259
56
2
EPC ASSY.
077XX339
57
3
CABLE ASSY.
030XX891
58
1
FL.FILT. ASSY.
593XX424
59
1
FILTER ASSY-ROBOND SYSTEM
593XX437
62
1
FLANGE
AFC0102
63
1
ELBOW
PDM2394
64
2
CONNECTOR
JWT5689
65
1
FILTER ASSY-ROBOND SYSTEM
593XX437
66
2
COUPLING
AFC0099
11-5
11-6
Item
Quantity
Part Name
Part Number
67
1
FITTING
SMT6490
68
3
CONNECTOR
JWT5689
69
4
UNION, NIPPLE
SMT6493
70
2
593XX259
71
2
TEE
PDM2393
73
1
SWITCH, PRESSURE
BAW2601
74
1
CAP, PRESSURE SWITCH
AFC0108
75
2
FITTING,BULKHEAD
799XX571
76
1
BULKHD FTG
797XX479
77
1
STUD, MANIFOLD
AFC0106
78
3
BANJO, FEMALE
AFC0107
79
1
AIR FILTER REGULATOR
594XX162
81
1
REDUCER
797XX469
82
2
GAUGE
786XX002
83
1
BRACKET-REGULATOR
582XX300
84
25
TUBING
755XX434
85
300
TUBING
755XX490
86
1
TUBE-SUCTION, WITH CHECK VALVE
561XX090
87
1
FITTING,BARB
792XX296
88
1
CLAMP
795XX883
67
1
FITTING
SMT6490
68
3
CONNECTOR
JWT5689
69
4
UNION, NIPPLE
SMT6493
70
2
593XX259
71
2
TEE
PDM2393
73
1
SWITCH, PRESSURE
BAW2601
74
1
CAP, PRESSURE SWITCH
AFC0108
75
2
FITTING,BULKHEAD
799XX571
76
1
BULKHD FTG
797XX479
77
1
STUD, MANIFOLD
AFC0106
78
3
BANJO, FEMALE
AFC0107
79
1
AIR FILTER REGULATOR
594XX162
81
1
REDUCER
797XX469
82
2
GAUGE
786XX002
ValcoMelton
ValcoMelton
Item
Quantity
Part Name
Part Number
83
1
BRACKET-REGULATOR
582XX300
84
25
TUBING
755XX434
85
300
TUBING
755XX490
86
1
TUBE-SUCTION, WITH CHECK VALVE
561XX090
87
1
FITTING,BARB
792XX296
88
1
CLAMP
795XX883
89
1
TUBING
755XX522
90
1
PUMP-DD-1
562XX051
92
1
COUPLING
AFC0096
93
1
NIPPLE
JWT5691
94
1
FL.FILT. ASSY.
593XX424
96
1
VALVE, BALL, 3 WAY
JWT5692
97
1
BUSHING
797XX486
98
1
CONNECTOR
797XX487
99
1
FITTNG
SMT6487
100
1
PIPE
PDM2391
101
1
FITTNG
SMT6486
102
1
PIPE
PDM2392
103
1
MOUNTING BRKT.
580XX018
104
1
Frontplatte MCP25 (BOPLA)
FRA1104
105
1
BLANKING PLATE, MCP-25
AFC0109
106
1
SWITCH, 2 POLE
AFC0110
108
1
BUSHING
JWT2361
109
1
ILLUSTRATION DETAIL, MCP-25
JJD0260
110
1
ILLUSTRATION DRAWING
MAG0015
111
1
PROBE ASSEMBLY
080XX749
112
5
WIRE DUCT, FLEXIBLE
AFC0112
113
1
BUSHING
797XX486
114
1
BUSHING
797XX412
115
1
PLUG, TUBE FITTING
799XX596
116
1
BLANKING PLATE, MCP-25
AFC0116
117
2
BLANKING PLATE, HALF
AFC0117
118
6
LOCK WASHER
784XX663
119
1
ILLUSTRATION DRAWING ROBOND
AFC0111
11-7
Station Control Box RoBondPRO, Version 2
(JWT5645/JWT5661)
11-8
ValcoMelton
(JWT5645/JWT5661) - Continued
ValcoMelton
11-9
11-10
Item
Quantity
Part Name
Part Number
1
1
PLATE; BASE, SCB
JWT5643
3
1
COVER; FRONT, SCB
JWT5642
5
1
593XX259
6
1
BRACKET; MOUNTING
JWT5647
7
1
VALVE; SOLENOID, 2 WAY
BAW3144
8
2
MOUNTING PLATE-BOTTOM
JWT5648
9
2
MOUNTING PLATE-TOP
JWT5649
10
10
SCREW
798XX289
11
2
SCREW
784XX190
12
1
BLOCK - ANTI ROTATION
JWT5650
13
2
BUSHING
797XX412
14
1
FITTING
JWT5651
15
2
ELBOW
JWT5652
16
1
VALVE; SHUT OFF, 2 WAY
JWT5653
17
1
NIPPLE
797XX450
18
4
SCREW
784XX112
19
2
SCREW
798XX188
20
1
BRACKET; SUPPORT
JWT5654
21
2
LOCK WASHER
798XX382
22
1
METERING VALVE
704XX278
23
2
ADAPTER
JWT5657
24
1
TEE
JWT5658
26
1
TEE
JWT5659
27
1
BUSHING
JWT5660
28
3
ELBOW
799XX817
29
1
ELBOW-90
792XX194
30
1
VALVE, CHECK
SMT6500
31
1
COUPLING
799XX386
32
3
ELBOW
797XX475
33
1
ELBOW ADAPTER
797XX470
34
1
ELBOW,TUBE
797XX464
35
1
ELBOW
JWT5662
36
1
FITTING,BULKHEAD
799XX571
ValcoMelton
ValcoMelton
Item
Quantity
Part Name
Part Number
37
2
MALE CONN
707XX113
38
1
FITTING, PARALLEL UNION "Y"
799XX670
39
2
FLAT WASHER
784XX435
40
1
BULKHD FTG
797XX479
41
2
FITTING
799XX579
42
2
NUT,LOCK
799XX575
43
1
ELBOW
JWT3067
44
1
CONNECTOR
PDM2327
45
1
FITTING
PDM2323
46
1
FITITNG
BAW3035
47
1
ELBOW
797XX464
48
1
FITTING
BAW3143
49
1
REDUCER
PDM2325
50
3
ELBOW
PDM2326
51
1
GAUGE, PRESS
786XX092
52
1
FITTING
JWT5665
53
4
STANDOFF
JWT5666
54
1
VALVE, BALL
PDM2336
55
4
SCREW
784XX423
56
1
VALVE
BAW3145
57
1
MUFFLER
JWT5668
58
4
SCREW
784XX374
59
1
ELECTRONIC BOX
JWT5669
60
1
BUSHING
JWT5670
61
8
TUBING
755XX485
62
3
TUBING
755XX486
63
24
TUBING
755XX487
64
12
TUBING
755XX490
65
24
TUBE
755XX469
66
1
ILLUST., MOTOR CONT. BOX WIR.
CRH1098
67
1
CONNECTOR
JWT5671
68
2
CABLE
030XX317
69
3
CABLE
029XX089
70
1
LABEL, ROBOND SLED
PDM2402
11-11
Regulator (593xx259)
11-12
ValcoMelton
Regulator (593xx259) - Continued
Regulator Repair Kit
(593xx264)
ValcoMelton
Item
Quantity
Part Name
Part Number
1
1
593XX280
TEE HANDLE ASSY.
2
1
793XX737
SEALING NUT; M10 X 1,5MM
3
1
593XX281
UPPER HOUSING; REGULATOR
4
6
798XX047
SCREW
5
1
593XX045
DISC
6
1
593XX061
SPRING, HIGH PRESSURE
7
1
593XX047
SPRING SUPPORT
8
1
593XX048
DIAPHRAGM
9
2
593XX049
DIAPHRAGM PROTECTOR
10
1
593XX262
ACTIVATOR PIN; REGULATOR
11
1
593XX130
BALL SEAT MODIFICATION
12
1
593XX282
LOWER HOUSING; REGULATOR
13
1
593XX053
BALL
14
1
593XX054
BALL SUPPORT
15
1
593XX055
SPRING
16
1
745XX080
O-RING
17
1
593XX297
BOTTOM PLUG - KNURLED
18
1
799XX690
PIPE PLUG 1/8 BSPP W/O-RING
22
1
999XD593-05
23
1
795XX614
Item
Quantity
Part Name
2
1
593XX043
SEALING NUT
793XX737
SEALING NUT; M10 X 1,5MM
ILLUS DWG - FLUID REG, ROBOND
LABEL VALCO MELTON
Part Number
8
1
593XX048
DIAPHRAGM
9
2
593XX049
DIAPHRAGM PROTECTOR
10
1
593XX262
ACTIVATOR PIN; REGULATOR
11
1
593XX130
BALL SEAT MODIFICATION
13
1
593XX053
BALL
14
1
593XX054
BALL SUPPORT
15
1
593XX055
SPRING
16
1
745XX080
O-RING
22
1
999XD593-05
ILLUS DWG - FLUID REG, ROBOND
11-13
RoBond Microadjust
Assembly (AFC0070)
11-14
ValcoMelton
RoBond Microadjust Assembly
ValcoMelton
Item
Quantity
Part Name
Part Number
1
1
MOTOR HOUSING
AFC0059
2
1
GEAR HOUSING
AFC0065
3
1
SLIDING CARRIAGE
AFC0066
4
2
BEARING SHAFT
763XX695
5
4
BEARING, SLEEVE
AFC0075
6
2
COVER, MICROADJUST
AFC0082
7
4
SCREW
AFC0087
8
2
SCREW
AFC0086
9
2
SCREW
784XX607
10
1
RACK GEAR
AFC0076
11
1
DUST COVER
AFC0057
12
1
PCB,ASSY
151XX656
13
10
SCREW
798XX345
14
2
STANDOFF
091XX557
15
1
SPUR GEAR ASSY W/INSERT
AFC0077
16
1
SET SCREW
798XX364
17
1
BODY, BANJO
AFC0084
18
1
BODY, BANJO
AFC0085
19
1
MOTOR,FINE ADJUSTMENT
110XX331
20
2
SCREW
798XX101
21
2
SCREW
AFC0088
23
1
LOCKNUT
AFC0074
24
1
M12 CONNECTOR ASSY SHORT
AFC0091
11-15
RoBond Motorized
Carriage Assembly
(AFC0064)
AFC0064-01.dwg
11-16
ValcoMelton
AFC0064-02.dwg
RoBond Motorized Carriage
Assembly (AFC0064) - Continued
ValcoMelton
11-17
RoBond Motorized Carriage
Assembly (AFC0064) - Continued
11-18
Item
Quantity
Part Name
Part Number
1
1
BODY; MOTOR CARRIAGE
AFC0062
2
1
BASE PLATE
AFC0058
3
1
STANDOFF- PRO MOTOR
582XX671
4
1
SPACER WIREWAY
AFC0068
5
1
GEAR, DRIVE
788XX624
6
2
DUST COVER HOLDER
AFC0054
7
1
PLUG POSITION HOLDER
AFC0056
8
1
DRIVE NUT
AFC0055
9
1
SPACER-SLED ASSY
783XX155
10
1
RING-RETAINING
783XX156
11
4
SCREW
798XX097
12
3
SCREW
798XX049
13
2
SCREW
784XX067
14
4
SCREW
784XX617
15
1
MOTOR,SLED TRAVEL
110XX336
16
1
SCREW, SET
798XX364
17
1
PCB ASSY,MOTOR SAFETY STOP
151XX529
18
1
SLIDE - BALL
793XX598
19
2
SCREW
AFC0088
20
2
PIN, SPRING
AFC0078
21
2
SCREW
884XX042
22
2
SCREW
798XX345
23
2
BEARING,RADIAL BALL
790XX187
24
1
CABLE CLAMP, POLYAMIDE
AFC0071
27
4
SCREW
784XX051
28
1
LOCKNUT
AFC0074
29
1
M12 CONNECTOR ASSY LONG
AFC0090
30
2
SPRING PIN
AFC0113
31
1
POLARIZING KEY
071XX013
ValcoMelton
Station
Control Box RoBondPRO,
Version 1
(098xx041)
ValcoMelton
11-19
(098xx041) - Continued
11-20
Item
Quantity
Part Name
Part Number
1
1
BASE PLATE WELDMENT-SLED BOX
026XX088
2
4
SHCS, SS, M6 X 40
798XX168
3
1
ROD-REGULATOR ADJUST
593XX404
4
2
ELBOW-TUBE, MALE M5 X 4mm
799XX581
5
4
SHCS, M3 X 16MM, SS
798XX099
6
2
VALVE-SOLENOID, 3-WAY, 2 POSITION
411XX782
7
2
SOCKET – SOLENOID VALVE
400XX026
8
24 in.
TUBING, 4MM O.D.
755XX484
9
2
CONNECTOR, MALE, 8MM X 1/8 NPT
799XX582
10
1
METERING VALVE W/ VERNIER HANDLE
704XX746
11
1
VALVE, 366 L.P. INLET
705XX109
12
1
HEX NIPPLE, M-M 1/8 NPT
797XX079
13
2
ELBOW-TUBE, 1/8 NPT-M X 5/32
799XX545
14
1
ELBOW-TUBE, 1/8 NPT-M X 5/16
799XX542
15
2
SHCS, M6 X 12mm, S.S., Z2173
798XX069
16
2
LOCKWASHER, SPLIT M6
798XX593
17
1
ADAPTER, ½ BSPT-M X 3/8 BSPT
799XX543
18
1
REDUCER, M-M, 3/8 X 1/8
797XX070
19
1
STREET ELBOW-90, F-M, 3/8 X 3/8
797XX008
20
1
BALL VALVE 3/8 BSPP-F
704XX891
21
2
SEALING WASHER
793XX431
22
2
ADAPTER, 3/8 BSPP-M X 3/8 NPT-F, S.S.
792XX139
23
1
ELECTRONIC BOX, PRO
098XX040
24
1
REGULATOR, GLUE-ROBOND
593XX401
25
4
SHCS, S-S 10-32 X 3/8
798XX083
26
1
UNION PARALLEL, 6 X 4 X 4
799XX538
27
1
EXPANDER, 6MM OD X ¼” ID TUBE
799XX559
28
4
SCREW – LARGE HEAD, M5 X 10mm
784XX471
29
1
COVER SLED CONTROL BOX, ROBOND
026XX086
30
1
GAUGE, 960LP
786XX001
31
1
SHAFT EXTENSION
707XX031
32
1
SHCS, M4 X 6MM, SS
798XX101
33
1
705XX819
34
1
HEX NUT, ZINC 3/8-16
798XX691
35
1
LOCKWASHER, ZINC 3/8
798XX740
ValcoMelton
ValcoMelton
Item
Quantity
Part Name
36
1
FITTING, PG16 CONDUIT
799XX580
37
4
STANDOFF-ELECTRICAL BOX, PRO
781XX788
38
4
FHMS, M4 X 12MM, C101175
798XX236
39
2
BULKHEAD FITTING, 6mm, PUSH/PUSH
797XX479
40
1
BULKHEAD FITTING, 8mm
799XX571
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
2 ft
1
1
2
1
24 in.
24 in.
1
1
1
1
1
1
2
8
1
1
1
1
CABLE, 2 CONDUCTOR
MOUNTING BRACKET, REGULATOR
FITTING-STRAIGHT-MALE M5 X 4MM
ELBOW, MALE, 1/8 NPT X 6MM
TUBING, 8MM OD
TUBING, 6MM OD
STREET ELBOW-90 F-M 1/8 X 1/8
ELBOW, 8MM TUBE X 1/8 UNI-THREAD
REDUCING INSERT, 3/8 X 5/16
UNION, STRAIGHT TUBE
FLAT WASHER-SAE ZINC 3/8
FLAT WASHER, M6, ZINC
FERRULE; INS., 18AWG, RED
LOCKNUT, STEEL, PG21
BUSHING, WIRE GRIP, ¾”
BUSHING, WIRE GRIP, 13/16”
Part Number
030XX101
799XX579
582XX609
799XX540
799XX578
755XX486
755XX487
797XX005
797XX484
799XX577
799XX576
999XD080-144
798XX762
798XX302
075XX304
799XX575
799XX574
799XX573
799XX572
11-21
Glue
Regulator RoBond
(593xx401)
14
11
15
10
17
12
13
16
20
7
6
Ø6mm TUBE
21
8
9
3
19
1
2
18
11-22
5
BUSHING (ITEM #4) MUST SEAT
AGAINST SEAT GUIDE (ITEM #3).
4
1/2" NPT INTERNAL THREAD
APPLY MEDIUM STRENGTH THREAD
LOCKER TO 1-12 UNF THREADS
PRIOR TO INSTALLATION.
ValcoMelton
Glue Regulator - RoBond
ValcoMelton
Item
Quantity
Part Name
Part Number
1
1
BODY,FLUID REGULATOR
593XX478
2
1
TEFLON SEAT;ROBOND REGULATOR
593XX462
3
1
SEAT GUIDE;ROBOND REGULATOR
593XX463
4
1
BUSHING
799XX655
5
1
VALVE;ROBOND REGULATOR
593XX464
6
1
WASHER-SS FOR 593XX401 REG
593XX458
7
3
DIAPHRAGM TEFLON
593XX480
8
1
BACKING PLATE;ROBOND REG
593XX465
9
1
DIAPHRAGM BOLT;ROBOND REG
593XX466
10
1
SPRING;ROBOND REGULATOR
593XX467
11
1
SPRING SUPPORT;ROBOND REG
593XX468
12
1
SPRING ADJUSTING SLEEVE
593XX469
13
1
SPRING PIN
884XX033
14
1
593XX404
15
1
O-RING
745XX026
16
4
SCREW
798XX083
17
1
SPRING HOUSING-REGULATOR
593XX402
18
6
SCREW
784XX602
19
1
GAUGE 960LP
786XX001
20
1
MOUNTING BRACKET,REGULATOR
582XX609
21
1
ELBOW,MALE
799XX578
11-23
Glue Regulator Repair
Kit (593xx502)
ADJUSTMENT SCREW
(TURN COUNTER-CLOCKWISE
TO INCREASE PRESSURE)
O-RING
SPRING HOUSING
SPRING ASSEMBLY
BACKING PLATE
DIAPHRAGMS
WASHER
DIAPHRAGM BOLT
REGULATOR BODY
SEAT
SEAT GUIDE
BUSHING; 1/2 NPT
VALVE PIN
SOCKET HEAD SCREWS; 10-32 (6)
ASSEMBLY INSTRUCTIONS:
1)APPLY WHITE LITHIUM GREASE TO INSIDE OF SPRING HOUSING & O-RING (ITEM #7).
2) ASSEMBLE DIAPHRAGM BOLT (ITEM #4), WASHER (ITEM #3), DIAPHRAGMS (ITEM #2) & BACKING PLATE (ITEM #1).
3) CLAMP DIAPHRAGM ASSEMBLY ON THE OUTSIDE DIAMETER OF BACKING PLATE (ITEM #4).
INSERT VALVE PIN (ITEM #6) THROUGH REGULATOR BODY, SEAT & SEAT GUIDE. TIGHTEN INTO DIAPHRAGM ASSEMBLE.
4) WHILE INSTALLING 10-32 SCREWS, MAKE SURE GROOVES IN DIAPHRAGM LINE UP WITH HOLES IN THE REGULATOR BODY
TO PREVENT DAMAGE TO DIAPHRAGM.
5) APPLY MEDIUM STRENGTH THREAD LOCKER TO 1/2 NPT BUSHING PRIOR TO INSTALLATION.
THE 1/2 NPT BUSHING MUST SEAT AGAINST SEAT GUIDE.
11-24
ValcoMelton
Glue Regulator Repair Kit
ValcoMelton
Item
Quantity
Part Name
Part Number
1
1
BACKING PLATE;ROBOND REG
593XX465
2
3
DIAPHRAGM TEFLON
593XX480
3
1
WASHER-SS FOR 593XX401 REG
593XX458
4
1
DIAPHRAGM BOLT;ROBOND REG
593XX466
5
1
TEFLON SEAT;ROBOND REGULATOR
593XX462
6
1
VALVE;ROBOND REGULATOR
593XX464
7
1
O-RING
745XX026
8
1
999XC593-19
11-25
Station
Control Box RoBondPRO
(Eco-Block
Version)
11-26
ValcoMelton
Station Control Box RoBondPRO (Eco-Block
Version) - Continued
ValcoMelton
Item
Quantity
1
1
Block automatic controller type RoBond
Part Name
Part Number
2
1
Station unit Base plate
RFI1117-04
3
1
Pressure Gauge 0-10 bar, 39mm
786.000001
4
1
Spacer piece for Micro metering valve
FRA0041
RFI1120
5
2
Three-way valve
411.000013
6
7
2
1
Plug Socket for three-way valve
Terminal box w/elect. control for horiz./vertical engine adjustment
411.000014
SBC200
8
1
Clip
9
4
Spacer for M6 Screws
FRA0020
781.000022
10
1
Needle Valve
704xx278
11
1
Micrometer heading series of M,L
104xx143
12
1
Single Hood Cover
RFI1157-A
14
2
Angular Screw Connection
797.000051
15
2
Even Screw Connection
797.000027
16
2
Elbow Tube, 1/8” x 4mm
797xx464
17
1
Elbow, 1/8” x 8mm
797xx477
18
2
Elbow, ¼” x 8mm
797.000019
19
1
Elbow, 1/8” x 6mm
797xx475
20
1
Elbow, 3/8” x 8mm
797.000072
21
1
Elbow, 3/8” x 10mm
797.000073
23
1
Reducer
797.000002
797.000041
24
1
Y-Distributor
26
1
Reducer, Brass 1/8 x 1/4
797xx425
27
1
Bushing, Brass 3/8 x 1/2
797xx412
28
1
Nipple, Brass 3/8 BSPP, with Nut
29
1
Three-way ball valve
31
1
Washer, ½ BSPP, Plastic
799xx372
32
1
Washer, 3/8 BSPP, Plastic
799xx373
33
4
Washer, 1/8 BSPP, Plastic
35
1
O-Ring, 20 x 3
745.000018
36
1
O-Ring, 16 x 1
745.000019
38
4
Cylinder screw DIN912, M6 x 70
201.2625
39
2
798.000068
40
4
798.000004
41
2
798.000007
42
2
798.000053
43
4
798.000059
44
4
798.000042
46
1
Grub screw DIN 913, M4 x 5
798.000164
48
4
Cheese head screw DIN921 with slot and large heading
798.000150
797xx450
FRAK00009
799xx375
11-27
Eco-Block
Regulator
11-28
Item
Quantity
Part Name
Part Number
1
4
SHCS, M5 x 70mm, S.S.
784xx042
2
1
Screw, SHCS, M10 x 45mm S.S.
784xx372
3
1
Sealing Nut; M10 x 1.5mm
793xx737
4
1
Housing-Upper, 1:1 Regulator
593xx390
5
1
Disc
593xx045
6
1
Spring, High Pressure
593xx061
7
1
SHCS – M4 x 8mm, S.S.
798xx188
8
1
Retainer-Diaphragm, 1:1 Reg
593xx387
9
1
Diaphragm
593xx385
10
1
Pin-Diaphragm, 1:1 Regulator
593xx388
11
1
Ball Seat Assembly
593xx380
12
1
Ball
593xx053
13
1
Ball Support
593xx054
14
1
Spring
593xx055
15
1
Housing-Lower, 1:1 Regulator
593xx389
ValcoMelton
Eco-Block
Filter
(593xx378)
Item
Quantity
Part Name
Part Number
1
1
Plug 1/8 BSPP
793xx520
2
1
O-Ring 24mm I.D. x 2mm C.S.
745xx544
3
1
Filter Body
593xx377
4
1
Filter
593xx020
5
1
O-Ring 45mm I.D. x 2.5mm C.S.
745xx543
6
1
Lid
593xx376
7
4
SHCS M5 x 20mm LG.
798xx047
Fluid Filter
(593xx299)
Item
Qty.
1
1
Part Name
Part Number
Filter, 50 mesh (standard)
593xx020
Filter, 100 mesh (optional)
593xx087
2
1
Filter Body
593xx298
3
1
O-Ring
745xx059
4
1
Lid
593xx376
5
1
Label; “Important”
781xx349
ValcoMelton
11-29
Station
Control Box Classic
Version
(098xx010)
11-30
ValcoMelton
Station Control Box - Classic
Version (098xx010) - Continued
ValcoMelton
Item
Quantity
1
1
Part Name
Regulator Assembly; 1:1 EcoBlock
Part Number
593xx386
2
1
Elbow-tube, 1/8 BSPP-M x 8mm
799xx541
3
4
SHCS, SS, M6 x 40
798xx168
4
3
Elbow-tube, 1/8 NPT-M x 5/16”
799xx542
5
2
Valve, 366 LP Inlet, RoBond
705xx819
6
2
Elbow-tube, 1/8 NPT-M x 5/32”
799xx545
7
1
Reducer M-M ¼ x 1/8
797xx069
8
1
Street Elbow-90 F-M ¼ x ¼
797xx007
9
1
Adapter, 1/4BSPPM x 1/4NPTF-SS
792xx140
10
1
Sealing Washer, 1/4BSPP
746xx019
11
1
Hex Nipple, M-M 1/8
797xx079
12
2
Elbow Tube, M5 x 4mm
799xx544
13
4
SHCS, M3 x 25, 0801.0219
798xx049
14
2
Valve Solenoid, 3-way, 2 Pos
411xx782
15
1
Ball Valve, 3/8 BSPP-F
704xx891
16
1
Adapter, ½ BSPT-M x 3/8 BSPT
799xx543
17
2
Socket-Solenoid Valve
400xx026
18
15 in.
Tubing, 4mm OD
755xx484
19
1
Union-Parallel, 6 x 4 x 4
799xx538
20
1
Union Parallel, 1/4x5/32x5/32
799xx539
21
2
Fitting-Straight-Male M5 x 4mm
799xx540
22
4
Spacer, 8mm OD x 15mm length
091xx531
23
4
Screw SHCS, M4 x 30mm, SS
784xx116
24
1
Box-Electrical, RoBond Standard
026xx052
25
1
Cover-Standard Sled Control
026xx051
26
1
Gauge, Press.; 10 Bar/150 psi
786xx092
27
1
Hex Coupling, 1/8BSPP x 1/8BSPP
797xx458
28
1
Washer, Copper
793xx470
29
1
Metering Valve with Vernier Handle
704xx746
30
1
Shaft-Extension, Metering Valve
791xx368
31
1
Set Screw – M4 x 4, Z2267
798xx364
32
1
Base-Manifold Sled Control
781xx708
33
4
Screw-Large Head, M5 10mm
784xx471
34
1
O-Ring; 20mm ID x 3mm CS
746xx071
35
4
SHCS, M6 x 30mm, SS
784xx120
36
1
Flange Nut, Zinc 3/8-16
798xx693
37
2
Cable, 2 Cond.
030xx101
38
2
Adapter, 3/8BSPPM, 3/8NPTF-SS
792xx139
39
2
Sealing Washer
793xx431
40
1
Drawing-Standard Sled Box
999-xd080-143
11-31
DD-1 Pump
(562xx051)
562xx050.dwg
11-32
ValcoMelton
DD-1 Pump - Continued
ValcoMelton
Item
Quantity
Part Name
Part Number
1
1
HANDLE ROD
791XX046
2
1
BRACKET, HANDLE
581XX106
3
2
SCREW
798XX923
4
4
SCREW
798XX620
5
8
NUT,HEX
798XX932
6
4
HEX HEAD PIPE PLUG
797XX040
7
8
SCREW
784XX955
9
2
CORNER-TOP;DD-1 PUMP
561XX160
10
4
SCREW
784XX956
11
8
NUT
798XX719
12
2
CORNER-BOTTOM;DD-1 PUMP
561XX159
13
1
FLAT WASHER
798XX756
14
1
HEX HEAD PIPE PLUG
797XX038
15
4
SCREW
798XX629
16
2
HX PIPE PLUG
799XX041
17
2
CLOSE NIPPLE
797XX122
18
2
RETAINING RING
793XX058
19
2
SEAL
745XX820
20
2
TEFLON/S.S. DIAPH. SHAFT ASSY.
560XX554
21
1
BASE-MOUNTING,DD-1 PUMP
561XX161
22
4
O-RING
745XX035
25
2
MALE CONNECTOR
799XX661
26
2
CHAMBER-AIR;DD-1 PUMP
561XX163
27
2
CHAMBER-FLUID;DD-1 PUMP
561XX164
28
4
O-RING
745XX099
29
4
BALL
560XX961
30
4
O-RING
745XX082
31
2
SCREW
784XX933
32
4
O-RING
745XX319
11-33
DD-1 Pump - Continued
11-34
Item
Quantity
Part Name
Part Number
33
4
CAP-CORNER;DD-1 PUMP
561XX162
34
28
FLAT WASHER
784XX529
35
16
SCREW
784XX560
36
2
MANIFOLD CONNECTOR PIPE
560XX562
37
1
BRACKET, MAGNET
581XX107
38
1
SCREW
798XX429
39
2
SUPPORT BAR
580XX633
40
1
LINK
788XX499
43
2
SWIVEL FITTING
750XX015
45
2
STREET ELBOW
797XX006
48
2
SCREW
798XX085
50
1
MAGNET & HOLDER ASSY.
560XX761
56
1
CONTROL BOX;DD-1
098XX087
57
4
HX PLUG
799XX444
58
1
HEX NIPPLE
797XX080
59
1
FITTING-TUBE
799XX616
60
1
MANUAL-DD-1 PUMPS ON CD
MS013CD
61
2
FITTING,ELBOW ADAPTER
799XX640
ValcoMelton
DD-1 Pump Seal Kit
Med. Viscosity, Teflon
(561xx172)
MCP-25 and
MCP-25/MS
Controls
ValcoMelton
Item
Quantity
Part Name
Part Number
1
2
745XX820
SEAL
2
2
793XX058
RETAINING RING
3
2
560XX625
DIAPHRAGM
4
4
745XX099
O-RING
5
4
560XX410
BALL, TEFLON
6
4
745XX319
O-RING
7
4
745XX082
O-RING
8
4
745XX035
O-RING
9
1
999XB561-12
ILLUS. DWG,SEAL KIT,DD1 PUMP
For feature and parts information on the MCP-25 and MCP-25/MS Controls,
refer to the MC054 (MCP-25 2 Encoders, 6 Scanners) and MC051 (MCP-25/
MS Control) manuals.
11-35
Alarm Beacon (481xx039)
11-36
Item
Quantity
Part Name
Part Number
1
1
Mounting Base, Beacon Assy.
582xx119
2
1
Connector, M12, 5-Pin, Male
061xx211
3
1
Beacon, Cover, and Base
105xx055
4
1
Label, JP-LGD-LLD
781xx227
5
3
Bulb, 24V, 5W
105xx050
6
1
Beacon, Siren Element
105xx054
7
1
Beacon, Light Element, Red
105xx053
8
1
Beacon, Light Element, Blue
105xx051
9
1
Beacon, Light Element, Orange
105xx052
10
5
Ferrule; Ins., 22AWG, Turq.
075xx302
11
1
Hole Plug, PG9 Threaded
781xx554
12
2
PHS, M4 x 12mm Phil Head Zinc
784xx313
13
2
SHCS, M5 x 40, SS
798xx150
14
2
Flat Washer #10
798xx988
15
2
Lockwasher, M5, SS
784xx060
16
2
Hex Nut, M5, SS
798xx726
17
2
SHCS, M5 x 20mm, 20098A2
798xx047
ValcoMelton
JWT5677 - Dual-Valve Sled Assy.DWG
Dual Valve Sled Assembly (PRO)
ValcoMelton
11-37
Dual Valve Sled Assembly Continued
11-38
Item
Quantity
Part Name
Part Number
1
1
ENCLOSURE-SLED TRACK
JWT5675
2
3
2
2
END CAP - SLED
BEARING RAIL ROBOND SLED
JWT5676
JWT5678
4
2
CLAMP BAR-DOWEL PIN LOCATOR
582XX668
5
2
CLAMPING PLATE
BAW0121
6
1
ROD-THREADED ROBOND SLED
JWT5679
7
8
2
20
NUT BAR
SCREW
581XX417
884XX290
9
10
SCREW
784XX190
10
4
SCREW
784XX505
11
8
SCREW
784XX067
12
8
SCREW
784XX423
13
14
4
4
SCREW
SCREW
784XX091
784XX050
15
2
DOWEL PIN
091XX579
16
1
PLATE; GUIDE, CABLE TRACK
PDM2359
17
2
BALL PLUNGER
JWT5576
18
2
MANIFOLD ASSEMBLY
JWT5635
19
20
1
1
PLATE-CHAIN TRACK MTG.
CHAIN GUIDE PLATE ASSY
JWT5683
PDM2361
21
1
CHAIN GUIDE PLATE ASSY
PDM2362
22
2
FLAT WASHER
784XX435
23
2
SCREW
784XX985
24
25
4
2
SCREW
MICROADJUST ASSEMBLY
JWT5684
AFC0070
26
2
MOTORIZED CARRIAGE ASSY
AFC0064
29
6
ELBOW
799XX817
30
2
90 DEG NOZZLE ASSY
704XX751
31
2
NOZZLE
704XX402
32
160
33
34
4
2
35
36
CABLE TRACK-ROBOND SLED
788XX652
SCREW
VALVE ASSY
798XX062
707XX385
95
BAND,STAINLESS STEEL
763XX262
2
ASSEMBLY DOVE-TAIL VALVE BRKT
SMT6482
37
1
TRAY - CABLE SUPPORT
PDM2386
38
39
4
4
WASHER
SCREW
798XX382
798XX101
40
800
TUBING
755XX486
41
400
TUBE, SUPERFLEX-BLUE
755XX469
42
2
CABLE ASSY
030XX837
43
4
CABLE ASSY
030XX868
44
2
COUPLING
792XX410
45
46
2
2
ELBOW-SWIVEL
MALE SWIVEL
797XX476
750XX009
47
2
HOLDER,TIE WRAP
067XX164
ValcoMelton
Single Valve
Sled
Assembly
(Classic)
ValcoMelton
11-39
Single Valve Sled Assembly Continued
11-40
Item
Quantity
Part Name
1
1
2
39.0”
BAND, SS, 1.125" X .005"
BAW0348
3
1
RAIL, 36.93”
BAW0337
4
16
SOCKET FLAT HEAD SCREW, M5 X 0,8 X 10mm
798XX296
ENCLOSURE, SLED TRACK
Part Number
BAW0336
5
1
DRIVE SCREW, M12 X 1mm
BAW0338
6
2
END CAPS
BAW0346
7
1
SLED MOTOR ASS’Y PRO
JWT1929
8
2
CLAMPING PLATE
BAW0121
9
2
CLAMP BAR, DOWEL PIN
BAW0122
10
2
NUT BAR, M4
581XX417
11
2
DOWEL PIN, 1/8 DIA. X 1-1/8" SS
BAW0126
12
14
SOCKET HEAD CAP SCREW, M4 X 16mm LG
784XX067
13
2
NUT - LOCK, M8
798XX240
14
1
MICRO-ADJUST ASS’Y
BAW0347
15
1
KNOB-CLAMPING
JWT1962
16
2
SOCKET SET SCREW M6 X 8mm LG
798XX577
17
2
SHAFT-PIVOT, 3.5” LONG
BAW0363
18
1
MOUNTING PLATE-PIVOT, OPERATOR SIDE
JWT1960
19
2
RETAINING RING, 17mm SHAFT
BAW0112
20
4
784XX091
21
2
PIN-PIVOT, AIR CYLINDER
BAW0360
22
2
SPACER-AIR CYLINDER
JWT1653
23
2
ROD EYE, SWIVEL
788XX631
24
2
SHOULDER SCREW, 10mm DIA. X 30mm LG.
SMT1721
25
1
MOUNTING PLATE-PIVOT, DRIVE SIDE
JWT1961
26
8
SOCKET HEAD CAP SCREW, M8 X 20mm
798XX371
27
2
BEARING, 17mm ID X 19mm OD
BAW0362
28
4
ELBOW-TUBE, M5 X 4mm
799XX544
29
2
AIR CYLINDER, 20mm X 10mm STROKE
781XX544
30
2
BLOCK – TRAVEL LIMIT
JWT1911
31
4
FLATHEAD SCREW, M3 X 14 LG.
JWT1912
32
1
EXTENSION BRACKET – MICRO ADJUST
JWT1958
33
1
SENSOR BRACKET, 45 DEGREE
JWT1959
34
1
VALVE, GLUE/WATER
BAW0282
35
2
784XX050
36
1
ILLUSTRATION DRAWING - INSTALLATION
JWT1950
37
2
SPHERICAL WASHER
JWT1681
38
1
MOUNTING BRACKET – OPERATOR SIDE
JWT1943
39
1
MOUNTING BRACKET – DRIVE SIDE
JWT1944
40
8
FLAT WASHER, M8
784XX097
41
4
LOCKWASHER, M8
798XX360
42
2
SHCS, M6 X 25mm LONG, S.S.
798XX192
ValcoMelton
Single Valve Sled Assembly Continued
ValcoMelton
Item
Quantity
Part Name
Part Number
43
1
ELBOW, 8mm TUBE X 1/8 UNI-THREAD
797XX484
44
1
1/8 NPT COUPLING
797XX055
45
1
MALE SWIVEL – NPT
750XX009
46
4
SHCS, M5 X 20mm LONG
784XX068
47
2
BEARING, 12mm ID X 14mm OD
BAW0361
48
1
LOCK NUT
JWT1966
49
1
KNOB – ADJUSTER
JWT1964
50
1
“C” RING
JWT1969
51
1
EXTENSION PLATE
JWT1963
52
2
FHMS, M8 X 16mm LONG, S.S.
JWT1974
11-41
Glue Station,
“In the
Former”
11-42
ValcoMelton
Glue Station, “In the Former” Continued
ValcoMelton
11-43
11-44
ValcoMelton
Item
Quantity
1
1
MOTOR, 24V, 11 WATTS
BAW0152
2
1
PLASTIC KEY
TSW0473
3
4
1
1
QUAD EV COMBI-CUBE
END PLATE
SMT2411
SMT2408
5
2
BALL BEARING
SMT2412
6
16
SHCS, M5 X 10mm LG.
SMT2413
7
1
END PLATE
SMT2409
8
1
CLUTCH HOUSING
SMT2395
9
10
3
4
SOCKET SET SCREW, M6 X 6mm LG.
SHCS, M2.5 X 6mm LG.
784XX357
SMT2414
11
1
COUPLING
SMT2426
12
1
SHAFT
SMT2406
ValcoMelton
Part Name
Part Number
13
1
KEY 2 X 2 X 20
SMT2425
14
1
QUAD EV BEVEL GEAR SET
SMT2415
15
1
COVER
BAW0330
16
17
1
4
MOTOR HOUSING
FHMS, M3 X 8mm LG.
BAW0331
798XX237
18
1
CORD GRIP
066XX109
19
1
M12 CONNECTOR ASS’Y
BAW0322
20
1
CIRCUIT CARD
TSW0474
21
2
STAND-OFF
TSW0468
22
23
2
2
PHMS M2.5 X 6mm LG.
FHMS, M2.5 X 6mm LG.
798XX426
798XX345
24
1
PIVOT BLOCK
SMT2399
25
2
QUAD EV END COVER FOR COMBI-CUBE
SMT2416
26
1
QUAD LINEAR UNIT 30mm SQ. X 300mm LG.
SMT2417
27
1
QUAD EV COMBI FLANGE
SMT2418
28
29
4
4
SHCS M5 X 16mm LG.
SHCS M3 X 25mm LG.
784XX410
784XX178
30
1
CLAMP (TAIL)
BAW0342
31
1
CLAMP (HEAD)
BAW0341
32
1
TRIGGER PLATE
BAW0343
33
1
SHCS, M5 X 8mm LG.
784XX496
34
35
18”
2
SLEEVING
SHCS, M4 X 10mm LG.
755XX029
798XX166
36
2
LIMIT SWITCH
TSW0472
1
SLED ASSEMBLY
029.000011
11-45
11-46
Item
Quantity
Part Name
Part Number
37
24”
BLACK WIRE
540XX034
38
24”
RED WIRE
540XX036
39
4”
SHRINK TUBE
094XX011
40
1
MOUNTING PLATE
SMT2405
41
1
BEARING BLOCK
SMT2419
42
4
SHCS, M10 X 25mm LG.
SMT2420
43
1
MICRO ADJUST UNIT
BAW0347
44
4
SHCS, M6 X 16mm LG.
784XX091
45
1
PIVOT PIN
SMT2398
46
2
RETAINING RING
SMT2421
47
1
LEVER
SMT2400
48
1
SHCS, M8 X 40mm LG.
784XX187
49
1
WASHER
SMT2403
50
3
SHCS, M8 X 12mm LG.
SMT2422
51
1
DISTANCE PLATE
SMT2402
52
53
1
2
STOP PLATE
SHCS, M5 X 12mm LG.
SMT2401
784XX125
54
1
CYLINDER PLATE
SMT2410
55
2
SHCS, M4 X 10mm LG.
784XX359
56
1
AIR CYLINDER 10mm BORE (STANDARD 8mm)
SMT2407
57
1
ROD EYE
SMT2423
58
59
1
2
SCREW ALTERATION
TUBE FITTING, 4mm
SMT2404
799XX544
60
1
MANIFOLD ASSY
BAW0282
61
2
SHCS, M4 X 25mm LG.
784XX050
62
1
VALVE ARM
JWT1957
63
4
SHCS, M5 X 16mm LG.
SMT2424
64
65
1
1
EXTENSION PLATE
SENSOR BRACKET
JWT1967
JWT1968
66
3
SHCS,M6 X 20mm LG.
798XX158
67
2
LOCK WASHER
798XX593
68
1
CLAMPING KNOB
JWT1962
69
1
ADJUSTING NUT
JWT1964
70
71
1
1
C-RING
LOCK NUT
JWT1969
JWT1966
72
1
ILLUSTRATION DRAWING – SLED INSTALLATION
JWT1950
ValcoMelton
Type 369
Valve
The pneumatically operated 369 Valve comes standard with Valco’s RoBond
Systems. These valves are suitable for continuous gluing and forming
assistance application solutions in either contact or non-contact procedures.
Technical Data
Height ...........................................4.14 in. (105 mm)
Width .............................................0.8 in. (20 mm)
Valve control .................................. 3-way valve
Max. Fluid Pressure ......................60 psi (4 bar)
Max. viscosity ...............................2000 cps (contact)
800 cps (non-contact)
1
Replacement Parts
2
4
3
6
5
7
8
10
9
1 Stem screw assembly
2 Diaphragm
3 Diaphragm protector
4 Stem top
5 O-Ring
6 Stem bottom
7 Spring
8 O-Ring
9 Nozzle adapter
(M16 shown)
10 Nut, M16 (with M16 adapter version)
ValcoMelton
706xx177
706xx100
706xx101
706xx175
745xx098
706xx176
706xx102
745xx066
703xx942
798xx356
11-47
Glue and Soft
Valve Type
400E (ECT)
RoBond Classic and RoBondPRO systems are standard equipped with the
direct electromagnetically-operated glue valve type 400E. Specific
characteristics of this valve include high switching frequency, high reliability
and life span, and compact installation dimensions.
For glues with particularly high viscosity, it is recommended that the type
08HP glue valve be employed.
Ite m
D e s c rip ti o n
P a rt N o .
R e p la c e m e n t P a rts
-
4 0 0 E C T va l ve s u b -a ss e m b ly (in c lu d e s
ite m s 1 – 6 ) , 1 2 V D C
7 0 4 xx 7 9 8
-
4 0 0 E C T va l ve s u b -a ss e m b ly (in c lu d e s
ite m s 1 – 6 ) , 2 4 V D C
7 0 4 xx 8 0 0
1
Q u ick -d is c o n n e c t a s s e m b ly
7 5 2 xx 0 2 8
M a le s to p p e r
7 5 0 xx 0 1 3
2
S p rin g w a s h e r
7 9 3 xx 1 5 3
3
S o le n o id a s s e m b ly ( in c lu d e s ite m 4 )
24VDC
7 0 4 xx 7 9 9
S o le n o id a s s e m b ly ( in c lu d e s ite m 4 )
12VDC
7 0 4 xx 7 9 6
4
F lu x w a s h e r
7 0 4 xx 3 4 8
5
V a lve b o d y a s s e m b ly (in c lu d e s it e m
5a)
7 0 4 xx 5 6 3
O -rin g
7 4 5 xx 1 1 3
SH CS, M 3 x 25 m m
7 9 8 xx 0 4 9
1a
5a
6
7
8
S p rin g , 1 2 V D C
7 9 3 xx 7 2 7
S p rin g , 2 4 V D C
7 9 3 xx 2 7 1
P lu n g e r
7 0 4 xx 5 5 4
4 0 0 E C T S e a ts , A d a p te rs , a n d R e ta i n e rs
-
N o z zle a d a p te r a ss e m b ly 4 0 0 E C T
(in c lu d e s it e m s 1 3 , 1 1 , 1 5 , 1 6 , a n d 2 0 )
7 0 4 xx 5 6 7
11
O -rin g
7 4 5 xx 3 4 0
13
S e a t in s e rt a sse m b ly (in c l O -rin g
7 4 5 xx 5 2 7 )
7 0 4 xx 5 6 5
15
N o z zle a d a p te r, 4 0 0 E C T
7 0 4 xx 5 6 9
16
O -rin g
7 4 5 xx 1 3 2
18
N o z zle (s e e o p t io n s )
20
R e ta in i n g n u t, 4 0 0 E C , M 1 6 x 1
7 9 3 xx 7 1 0
T o o ls a n d R e p a ir K its
-
M a in te n a n c e k it , 4 0 0 E Z
7 0 4 xx 5 8 1
-
M a in te n a n c e k it , 4 0 0 E C
7 0 4 xx 5 8 2
-
S e a t e x tra c tio n t o o l, 4 0 0 E C
7 8 1 xx 3 0 5
-
S e a t in s e rt io n to o l, 4 0 0 E C
7 8 1 xx 3 0 6
M a i n te n a n ce kits in c lu d e lith iu m g re a s e , flu sh in g a d a p te r,
n o zz le cle a n in g d ri lls , cl e a n in g b ru sh , va lve s p rin g , a n d O r in g s.
T h e 7 0 4 x x5 8 2 kit a lso in clu d e s se a t e xt ra ctio n to o ls
11-48
ValcoMelton
Glue and Soft
Valve Type
400E (ECTE)
Item
D escrip tion
P art N o .
R ep lac em ent P arts
-
4 00 valve su b -assem b ly (inclu de s item s 1 –6 ),
7 04 xx82 2
1 2V D C
-
4 00 valve su b -assem b ly (inclu de s item s 1 –6 ),
7 04 xx82 3
2 4V D C
1
1a
Q u ick-disco nn e ct assem b ly
7 52 xx02 8
M ale sto pp er
7 50 xx01 3
2
S pring w ash er
7 93 xx15 3
3
S olen oid assem b ly (inclu de s item 4) 12 V D C
7 04 xx82 7
S olen oid assem b ly (inclu de s item 4) 24 V D C
7 04 xx82 6
4
F lu x wa she r
7 04 xx34 8
5
V alve b od y assem bly (includ es item 5 a)
7 04 xx56 3
5a
O -ring
7 45 xx11 3
6
S HCS, M3 x 25 m m
7 98 xx04 9
7
S pring , 12V D C
7 93 xx72 7
S pring , 24V D C
7 93 xx27 1
P lu ng er
7 04 xx84 4
8
4 0 0 E C T E S e a ts , A d a p ters , a n d R etain e rs
-
N o zzle adap ter assem bly 400E C T E
7 04 xx82 5
(includ es item s 13 , 1 1, 1 5, 16, a nd 20 )
11
O -ring
7 45 xx34 0
13
S ea t inse rt a ss em bly (in cl O -ring 74 5xx5 4 5)
7 04 xx82 1
15
N o zzle a da pte r, 40 0E C TE
7 04 xx82 4
7 45 xx13 2
16
O -ring
18
N o zzle (see options)
20
R e ta in in g nu t, 4 00 E C , M 1 6 x 1
7 93 xx71 0
T o o ls an d R ep air K its
-
M ainten an ce kit, 4 00 E Z
7 04 xx58 1
-
M ainten an ce kit, 4 00 E C
7 04 xx58 2
-
M ainten an ce kit, 4 00 E Z, 24 V
7 07 xx59 7
-
S ea t extractio n to ol, 4 00 E C
7 81 xx30 5
-
S ea t inse rtion too l, 40 0E C
7 81 xx30 6
M aintenance kits in clud e lithium grease, flushing adap ter,
no zzle
clean ing drills, clean ing brush, valve spring, and O -rings.
T he 704xx582 k it a lso includes seat extraction to ols.
T he 707xx597 k it is ide ntic al to 704xx58 1, but w ith tw o
differences (S pring and D ata Sh eet) an d one additio nal item
(Identificatio n L abe l).
ValcoMelton
11-49
Glue Valve
Type 08HP
Air In
Steuerluft
The pneumatically operated 08 HP valve provides accurate, high-capacity
contact or non-contact adhesive application. Its design features make the 08
HP an extremely fast-switching, reliable, durable, and low-maintenance glue
valve. The 08 HP valve provides millions of cycles before servicing is
necessary.
Another advantage of the 08 HP valve is its capacity to handle high fluid
pressure and a range of fluid viscosity, from 500 to 20,000 cps. An
assortment of application nozzles and adapters allows the 08 HP valve to be
used in a wide variety of applications.
Item
Description
Part No.
Spare Parts
LeimGlue In
eingang
Technical Data
Height
Width
Operating solenoid valve
Control air pressure
Max. cycle rate
Max. fluid pressure
Max. viscosity
4.8 in. (122 mm)
1.4 in. (35.5 mm)
3-way
90 psi (6 bar)
8000/min
580 psi (40 bar)
20,000 cps
1
Manifold body
703xx897
2
O-Ring
745xx378
3
O-Ring
745xx377
4
Cartridge
703xx898
5
Clamping ring
793xx403
6
Seal
745xx953
7
Metal header, female
793xx401
8
Sealing washer
745xx951
9
Piston rod
703xx896
10
Spring
793xx427
11
Tension nut
793xx411
12
Spring sleeve
793xx409
13
Compression spring
793xx428
14
Stroke adjustment nut
793xx408
15
Lock nut M6
798xx416
16
Piston seal
745xx952
17
Piston
703xx864
18
Pneumatic housing
703xx895
19
VA screw
798xx046
-
Label
795xx614
-
Copper washer
793xx470
-
Single solenoid valve
411xx430
-
Repair kit
703xx994
-
Gasket kit
703xx992
Nozzle Adapter:
11-50
ValcoMelton
Nozzles
Tungsten carbide
nozzles
The 369, 400E and 08HP type valves can be equipped for gluing and/or
softening with the following types of nozzles:
The tungsten carbide nozzles from Valco are designed to be extremely
resistant to high abrasion and are well suited to the application of glue. Since
the nozzles are electrically conductive, electrostatic charges are avoided and
glue buildup is eliminated at the tip of the nozzle. In addition, tungsten
carbide nozzles are less susceptible to damage as compared to ceramic
nozzles.
Valco tungsten carbide nozzles were also developed specifically for contact
gluing; however, they can be used for non-contact gluing and softening
procedures. These nozzles are available with the following drilling diameters
(orifice sizes):
Drilling diameter
Part Number
Drilling diameter
Part Number
0.3 mm
0.4 mm
0.5 mm
704xx886
704xx887
704xx888
0.6 mm
0.7 mm
704xx889
704xx890
In countries outside of Europe, other ceramic nozzles are also available.
High-grade steel
nozzles
The high-grade steel nozzles are not as hard as the tungsten carbide
nozzles, but they are very similar in design and functionality. These nozzles
are available with the following drilling diameters (orifice sizes):
Drilling diameter
Part Number
Drilling diameter
Part Number
0.3 mm
0.4 mm
0.5 mm
704xx499
704xx010
704xx009
0.6 mm
0.7 mm
0.8 mm
704xx008
704xx007
704xx332
Additionally, various two-orifice nozzles are available.
Pointed nozzles
ValcoMelton
Valco high-grade steel pointed nozzles are rotationally symmetric and are
particularly suited to the non-contact application of softening fluids. These
nozzles are available with the following drilling diameters (orifice sizes):
Drilling diameter
Part Number
Drilling diameter
Part Number
0.3 mm
0.4 mm
0.5 mm
704xx322
703xx957
703xx958
0.6 mm
0.7 mm
704xx159
703xx959
11-51
SECTION 12 - WARRANTY
Warranty
Information
Valco Cincinnati, Inc. warrants its equipment worldwide against defects in
material and workmanship as outlined in this section.
Liability of the company is limited to repair of the product, or replacement of
any part shown to be defective, and does not extend to defects caused by
accidents, misuse, abuse, neglect, tampering or deterioration by corrosion.
This warranty does not cover those items determined by Valco Cincinnati,
Inc. to be normal wear items such as seals, O-rings, diaphragms, springs,
etc.
Reconditioned equipment, unless specified otherwise at the time of purchase,
will be warranted as described above for a period of ninety (90) days from the
date of shipment by Valco Cincinnati.
Components purchased by Valco Cincinnati, Inc. from others for inclusion in
its products are warranted only to the extent of the original manufacturer’s
warranty. In no event shall Valco Cincinnati, Inc. be liable for indirect or
consequential damages arising out of the use of Valco Cincinnati products.
This warranty is conditioned upon the prepaid return of the equipment
claimed to be defective to Valco Cincinnati, Inc. for examination and
verification. If claimed defect is verified, repairs or replacements will be made
F.O.B. Cincinnati, Ohio, U.S.A. or ex-works Telford, U.K. If the inspection of
the equipment does not disclose any defect of workmanship or material, any
necessary repairs will be made at a reasonable charge and return
transportation will be charged.
This is the only authorized Valco Cincinnati, Inc. warranty and is in lieu of all
other expressed or implied warranties, representations or any other
obligations on the part of Valco Cincinnati, Inc.
Cold Glue Equipment
and Electronic
Controls
The warranty for cold glue equipment and electronic controls for a period of
one (1) year from the date of shipment by Valco Cincinnati, Inc.
Hot Melt Units,
Hoses, Valves, Guns,
and Related
Equipment
All hot melt components except cast-in heating elements are warranted for a
period of six (6) months from the date of shipment by Valco Cincinnati. Castin heaters carry an additional, pro-rated warranty not to exceed three (3)
years from the date of shipment by ValcoMelton, a Valco Cincinnati, Inc.
company.
ValcoMelton
12-1
SECTION 13 - SERVICE
If a problem with your system persists, contact a ValcoMelton Technical
Support representative. If your need is urgent, we encourage you to contact
our corporate office in Cincinnati, Ohio, U.S.A. at (513) 874-6550. If the
problem cannot be resolved, Valco Cincinnati, Inc. will promptly arrange to
have a technical representative visit your facility. Any charges for a service
call will be quoted at that time. Any part that fails during the warranty period
shall be returned prepaid to Valco Cincinnati, Inc. by the customer for
disposition.
Upon request, ValcoMelton personnel
are available to repair or replace such
parts at the customer’s facility. Charges
for this service include travel time and
expenses.
If an equipment problem is the result of customer abuse, improper installation
or operation, all travel time, labor, parts, and expenses will be charged to the
customer.
If the responsibility for a problem cannot be absolutely determined, the
customer will be charged for travel time and expenses only. No charge will be
made for parts and labor.
ValcoMelton
13-1
ValcoMelton.
H-POS
TO
H-POS
TO
JKF0112
CABLE ASS'Y
JKF0110
SENSOR
V-POS
TO
061XX216
CONNECTOR
V-POS
TO
BLUE
BLACK
061XX216
CONNECTOR
BROWN
BLUE
BLACK
1
3
4
030xx867
CABLE ASS'Y, 5M LONG
030xx861
704xx751
90° NOZZLE ADAPTER
704xx814
400ECT VALVE
BROWN
1
3
4
030xx867
030xx861
704xx751
90° NOZZLE ADAPTER
030xx836
JKF0112
CABLE ASS'Y
JKF0110
SENSOR
704xx814
400ECT VALVE
030xx836
029xx090
CABLE, CAN BUS
CAN/24V IN
3 - WAY #2
(SOFTENING)
CAN/24V
OUT
3 - WAY #1
(GLUE)
V - POS
VALVE I N
H - POS
VALVE OUT
STATION CONTROL #1
029xx090
CABLE, CAN BUS
CAN/24V IN
3 - WAY #2
(SOFTENING)
V - POS
CAN/24V
OUT
H - POS
VALVE I N
3 - WAY #1
(GLUE)
VALVE OUT
STATION CONTROL #2
061XX216
CONNECTOR
481XX039
BEACON 1
MAIN POWER
WHITE
BLUE
BLACK
GREY
2
3
4
5
061XX216
CONNECTOR
BROWN
1
8
F2
F3
F4
F5
5
4
ESC
0
2
8
7
?
-10
-
1
+10
A -> Z
-1
+1
A -> Z
080xx843
MCP-25 CONTROL
REAR VIEW
F1
,
3
6
9
ENTER
5V
1
1
1
2
3
2 4V
2
U
2
U
4
5
6
U
ENCODER
151xx487 - PCB ASS'Y; 4 CHAN. CPU
151xx459 - QTY. 4 - PCB ASS'Y;
SENSOR ADAPTER, LUT-3
PARTS ADDED TO MCP-25/MS REMOTE
TSW0483
MCP-25/MS REAR VIEW
WEB BREAK
EXT. ERROR LINK 2
ALARM MCP
151xx484 - PCB ASS'Y; V.D. w/ SPIKE ADJ.
TSW0478 - PCB ASS'Y; OT-101 INTERFACE
TSW0480 - RIBBON CABLE ASS'Y
TSW0481 - AMP CABLE ASS'Y
Junction Box
CRH1048
(see pg. A-9)
MACHINE
ALARM MS
029xx089
CABLE, 5 COND.
029xx089
CABLE, 5 COND.
CRH1049
ELEC. JUNCTION BOX ASS'Y
SENSOR 4
SENSOR 3
SENSOR 1
SENSOR 2
MARKING VALVE LINK
(OUT) TO MCP-25
MCP-25/MS
REMOTE RACK
FRONT VIEW
5
7
6
PARTS ADDED TO MCP-25
8
7
6
5
MCP-25
Typical RoBond System Configuration
029xx089
CABLE, 5 COND.
029xx089
CABLE, 5 COND.
POWER SUPPLY
24 VDC
CAN
CAN / 24V
TERMINAL
4
4
2
3
1
2
3
1
MCP-25 CONTROL (BASE RACK)
MCP-25 Control CRH1045
(see pg. A-7)
Mouse
SERIAL NO .
Tast
LPT1
ETH
CRT
CO M3
CO M4
CAN2
CAN1
4
4
3
2
2
3
1
1
4
3
2
1
Learn
4
3
2
1
F2
F3
F4
F5
1
?
-1 0
ESC
-
4
+1
A->Z
A->Z
-1
+ 10
7
0
2
5
8
5V
1
1
1
2
3
24V
2
U
2
U
4
5
6
U
MCP-25 / MS
EN TER
,
3
6
9
RMK0204
OT-101 INTERFACE TERMINAL
TSW0482
REMOTE PANEL - MCP-25/MS
F1
O T - 101
OT-101 Touchscreen
CRH1060
(see pg. A-10)
MCP-25/MS
Control CRH1046
(see pg. A-8)
FLO PPY
Alarm Beacon
481XX039
BEACON 2
115 V 10 AMP
MAIN SWITCH
FAN
Power Supply CRH1053
(see pg. A-6)
5V / 12V DC
24V
Station Control
Boxes CRH1047
(see pg. A-5)
APPENDIX A - WIRING DIAGRAMS & DRAWINGS
A-1
M CP / M CU conn.
Appendix A - Wiring Diagrams & Drawings
RoBond
System Setup
Front View of Former
A-2
ValcoMelton
RoBond
System Setup
Operator Side View
of Press
ValcoMelton
A-3
RoBond
System Setup
Fluid Connections
A-4
ValcoMelton
Wiring Diagram (Station Control box)
Station Control Box
Wiring
ValcoMelton
A-5
A-6
MAIN POWER
MAIN SWITCH
OT - 101 CAN / 24V
CAN
CAN / 24V
BYPASS MCP
FAN
Wiring Diagram (Power Supply)
VOLTAGE JUMPER
OPEN = 170V - 264V
CLOSED = 85V - 132V
Power Supply Wiring
ValcoMelton
ValcoMelton
ENCODER
CAN
ALARM
CONN. #3
EPC - J
MCP-25 CONTROL
REAR VIEW
LOW LEVEL PROBE
CAN / 24V TERMINAL
EXT. ERROR LINK 1
MARKING VALVE LINK
EXT. ERROR LINK 2
VALVE 4
VALVE 2
Wiring Diagram (MCP-25 Control)
PREWARNING
CONN. #4
VALVE 3
MARKING VALVE
5-WAY VALVE
BYPASS MCP
VALVE 1
WEB BREAK
ALARM MCP
PUMP
MCP-25 Control
Wiring
A-7
A-8
ALARM MS
ENCODER
SENSOR 4
SENSOR 2
Wiring Diagram (MCP-25/MS Control)
SENSOR 3
SENSOR 1
MARKING VALVE LINK (OUT)
MCP-25/MS
REAR VIEW
CUSTOM ALARM OUT
MCP-25/MS Control
Wiring
ValcoMelton
Junction Box Wiring
MCP - 25 MS
MCP - 25
MCP - 25 MS
BEACON 2
ALARM
OUT
ALARM MS
ALARM MS
ALARM MCP
EXT. ERROR LINK 1
ALARM MCD
Wiring Diagram (Junction Box)
BEACON 1
ERROR OUT
WEB
BREAK
ALARM IN
WATCHTOWER
EXT. ERROR LINK 2
WEB BREAK
CUSTOM ALARM OUT
BEACON 1
ALARM MS
BEACON 2
ALARM MCP
EXT. ERROR LINK 1
MACHINE
EXT. ERROR LINK 2
WEB BREAK
CUSTOM ALARM OUT
ValcoMelton
A-9
Wiring Diagram (OT-101 Touchscreen)
OT-101 Touchscreen
Wiring
A-10
ValcoMelton
APPENDIX B - ROBOND.INI FILE INFORMATION
Section
[Setup]
Language
Language: The language used in the program. English and American can
differ in the way the date is displayed. Languages Currently available:
German, English, American
Positioning
Positioning: If there is no CAN interface card in the OT-101, this parameter
must be set to OFF, otherwise it should be ON.
MCPCommunication
MCPCommunication: The communication protocol used between the OT
terminal and MCP25 control. There are 2 choices: DDE or CAN.
UnitOfMeasurement
UnitOfMeasurement: This is used to specify the unit of measurement; either
imperial or metric. As the user, you can set the unit of measurement to either
“Imperial” or “Metric”. The default value for this entry is “Metric”.
ErrorLog
ErrorLog: This field is used to specify whether the user would like to keep an
error log or not. It can be set “On” or “Off”. This option should be set to “On”
only during debugging. The default value for this entry is “Off”.
SCBDataMonitor: Turns the debug data window on the valve-positioning
page on or off.
LogoFile
LogoFile: The file name of the logo bitmap file.
HelpFile: The file name of the RoBond help file.
Section
[Parameter]
FlapLen
FlapLen: Length of one product (Cylinder revolution). Default value 1240
(mm). This value is the base for all glue pattern calculations (including
scanner lockout).
FlushPressure
FlushPressure: Pressure setting if ‘Flush’ function at the SCB is enabled.
Used to flush the glue lines at the station control box when the machine is
stopping. (Default value is 95%)
SlioTxDelay
SlioTxDelay: Time elapsed between messages sent to a Station Control Box.
This ensures that the SCB sends an answer. Default value is 10 (ms).
SlioCheckInterval
SlioCheckInterval: The OT terminal periodically checks the status of the
Station Control Boxes. This parameter sets the time period. Default value is
1000 (ms).
UpdateDelay
UpdateDelay: Sets the interval between 2 consecutive update loops. In each
update loop, the application checks the current communication status. If DDE
is used as the communication protocol, the application will also read
information from the MCP25 control. Default value is 10000 (ms).
MaxMcp
MaxMcp: Number of MCP25 controls that can be used in the system.
NodeID1, NodeID2, NodeID3 and NodeID4
NodeID4: CAN identifier used for each
MCP25 control. The default values are 124, 125, 126 and 127.
Section [DDE
Parameter]
ValcoMelton.
ConfigDelay
ConfigDelay, ReadDelay and WriteDelay
WriteDelay: Used to set the interval between
DDE accesses appropriately. Default values are 5000, 2000, and 500 (ms).
B-1
Appendix B - RoBond.ini File Information
Section [CAN
Parameter]
SlioErrMax
SlioErrMax: The threshold of the counter that stores the SLIO errors. When
the counter reaches the threshold, the OT terminal displays an error message
and reinitiates SLIO communication. Every incomplete transmission
increments this counter. A complete transmission resets the counter. Every
SCB counts independently. Default value is 16.
NodeGuardingErrMax
NodeGuardingErrMax: The threshold of the counter that stores the Node
Guarding errors. When the counter reaches the threshold, the OT terminal
displays an error message and restarts Node Guarding with the specific
MCP25. Every incomplete transmission increments this counter. A complete
transmission resets the counter. Every MCP25 counts independently. Default
value is 16.
NodeGuardingRestartMax
NodeGuardingRestartMax: The threshold of the counter that stores the
number of times the OT terminal restarted Node Guarding with the specific
MCP25. Every time OT restarts Node Guarding, the counter is incremented.
A complete transmission resets the counter. Every MCP25 counts
independently. Default value is 3.
SDOErrMax
SDOErrMax: The threshold of the counter that stores SDO communication
errors. When the counter reaches the threshold, the OT terminal displays an
error message and reinitializes the specific MCP25. Every incomplete
transmission increments this counter. A complete transmission resets the
counter. Every MCP25 counts independently. Default value is 16.
McpReinitMax
McpReinitMax: The threshold of the counter that stores the number of times
the OT terminal reinitiates the specific MCP25. Every time the OT terminal
reinitiates the MCP25, it increments the counter. A complete transmission
resets the counter. Every MCP25 counts independently. Default value is 3.
McpNonComErrMax
McpNonComErrMax: The threshold of the counter that stores the non
communication errors detected when communicating with the MCP25. When
the counter reaches the threshold, the OT terminal displays an error
message. Every incomplete transmission increments this counter. A
complete transmission resets the counter. Every MCP25 counts
McpNonComErrAlertMax
McpNonComErrAlertMax: The threshold of the counter that stores the
number of times the OT terminal displays the alert. Every time the OT
terminal displays a non communication error alert, it increments the counter.
A complete transmission resets the counter. Every MCP25 counts
Custom Valve
View
Page 1 or 2
B-2
LayoutFile: This entry specifies the name of the bitmap file that is going to be
displayed on the valve view page. If this file is not available, then the
standard valve view page will be displayed.
Button(1~8): This entry specifies the association of the buttons and valves.
For example: “Button1 = 2” means: button 1 on the valve view page is
associated with valve 2.
ValcoMelton
Section
[Valve<x>]
Appendix B - RoBond.ini File Information
Station_Name
Station_Name: This is used to specify station name of the specific valve.
Min_Position
Min_Position: This entry specifies the minimum position of the valve.
Max_Position
Max_Position: This entry specifies the maximum position of the valve.
Home_Position
Home_Position: This entry specifies the position of the valve after home
positioning.
H_Factor
H_Factor: This entry specifies the horizontal factor of the station control box
for this specific valve.
SCBID
SCBID: This entry identifies the station control box for the specific valve.
ValcoMelton
B-3
APPENDIX C - SUPPLIMENTAL INFO
JWT 2247 Dual Valve
Sled
Assembly
(Above the
Former)
ValcoMelton.
C-1
Appendix C - Supplimental Info
JWT 2247 - Dual Valve Sled
Assembly (Above the Former) Continued
C-2
ValcoMelton
ValcoMelton
Item
Quantity
Part Name
Part Number
0001
1
Enclosure, Sled Track
JWT2255
0002
39
Band; Stainless Steel
BAW0348
0003
1
Rail, Sled Track
BAW0337
0004
16
SFHS, 90deg, M5 X 10mm - Ss
798XX296
0005
1
Screw Drive, 993mm Sled Track
BAW0338
0006
2
End Cap, Sled Housing
JWT2283
0007
2
Sled Motor Assy, Pro
JWT1929
0008
2
Plate; Clamping
JWT2253
0009
2
Bar; Clamp
BAW0122
0010
2
Nut Bar, M4
581XX417
0011
2
Dowel Pin
BAW0126
0012
12
Shcs, M4 X 16mm - Ss
784XX067
0013
2
Lock Nut, M8, Ss
798XX240
0014
2
Bracket, Micro Adjust
SMT2714
0015
2
Cover; Micro Adjust
SMT2445
0016
2
Set Screw, M6 X 8mm
798XX577
0017
2
Shaft-Pivot,Sled
BAW0363
0018
2
Washer; Flat
BAW0364
0019
2
Ring; Retaining
BAW0112
0020
4
Shcs, M6 X 16mm, Ss
784XX091
0021
2
Shaft; Air Cylinder
BAW0360
0022
2
Spacer-Air Cylinder
789XX094
0023
2
Rod Eye-Swivel, M10 X 1,25
788XX631
0024
2
Screw
SMT1721
0025
2
Split Bracket
ARH0019
0026
4
Screw; Socket Head Cap
JWT2249
0027
2
Bearing; Bronze
BAW0362
0028
4
Elbow-Tube, M5 X 4mm
799XX544
0029
2
Cylinder-Air, 20mm X 110mm
781XX544
C-3
C-4
Item
Quantity
Part Name
Part Number
0030
2
Block, Travel Limit
JWT1911
0031
4
Screw; Flat Head Socket
JWT1912
0032
2
Plate; Valve Ext
JWT2261
0033
4
Screw; Flat Head
JWT2277
0034
2
Valve: Glue and Softener
BAW0282
0035
4
Shcs, M4 X 25mm Lg, Ss
784XX050
0036
1
Illustration Dwg., Robond Sled
JWT2259
0037
2
Washer Set; Spherical
JWT1681
0038
85
Cable Track; Robond Sled
OKR0219
0039
2
Elbow, 8mm Tube X 1/8uni-Thrd
797XX484
0040
2
Coupling F-F 1/8
797XX055
0041
2
Male Swivel
750XX009
0042
4
Shcs, M5 X 20mm - Bo
784XX068
0043
2
Bearing; Bronze
BAW0361
0044
2
Cable Assy; M12 F, 8 Pin, 10m
030XX868
0045
2
030XX866
0046
2
Cable Assy,R.A. Fem-Revkey 10m
030XX838
0047
1
Bracket; Short
ARH0025
0048
1
Bracket
ARH0023
0049
2
JWT2251
0050
2
JWT2252
0051
1
Guide Spring
ARH0024
0052
1
Extension Plate: Wire/Hose
ARH0052
0053
4
Shcs, M4 X 20mm
798XX023
0054
2
Screw; Flat Head, M4 X 5mm
JWT2282
0055
2
Shcs, M4 X 35
798XX062
0056
1600
Tubing, 8mm Od
755XX486
0057
5
784XX051
ValcoMelton
JWT 2248 - Single Valve Sled Assembly (Above the Former)
ValcoMelton
C-5
JWT 2248 - Single Valve Sled
C-6
ValcoMelton
ValcoMelton
Item
Quantity
Part Name
Part Number
0001
1
JWT2255
0002
39
BAW0348
0003
1
Rail, Sled Track
BAW0337
0004
16
798XX296
0005
1
Screw Drive, 993mm Sled Track
BAW0338
0006
2
JWT2283
0007
2
Sled Motor Assy, Pro
JWT1929
0008
2
Plate; Clamping
JWT2253
0009
2
Bar; Clamp
BAW0122
0010
2
Nut Bar, M4
581XX417
0011
2
Dowel Pin
BAW0126
0012
12
784XX067
0013
2
Lock Nut, M8, Ss
798XX240
0014
1
SMT2714
0015
1
Cover; Micro Adjust
SMT2445
0016
2
Set Screw, M6 X 8mm
798XX577
0017
2
Shaft-Pivot,Sled
BAW0363
0018
2
Washer; Flat
BAW0364
0019
2
Ring; Retaining
BAW0112
0020
4
Shcs, M6 X 16mm, Ss
784XX091
0021
2
Shaft; Air Cylinder
BAW0360
0022
2
Spacer-Air Cylinder
789XX094
0023
2
788XX631
0024
2
Screw
SMT1721
0025
2
Split Bracket
ARH0019
0026
4
JWT2249
0027
2
Bearing; Bronze
BAW0362
0028
4
799XX544
0029
2
781XX544
C-7
C-8
Item
Quantity
Part Name
Part Number
0030
2
Block, Travel Limit
JWT1911
0031
4
JWT1912
0032
1
Plate; Valve Ext
JWT2261
0033
2
Screw; Flat Head
JWT2277
0034
1
BAW0282
0035
2
784XX050
0036
1
Illustration Dwg., Robond Sled
JWT2259
0037
2
JWT1681
0038
55
Cable Track; Robond Sled
OKR0219
0039
1
797XX484
0040
1
Coupling F-F 1/8
797XX055
0041
1
Male Swivel
750XX009
0042
4
784XX068
0043
2
Bearing; Bronze
BAW0361
0044
1
030XX868
0045
1
030XX866
0046
1
030XX838
0047
1
Bracket; Short
ARH0026
0048
2
Screw; Socket Head Cap M4 x 16mm - SS
784xx067
0049
1
Extension Plate: Wire/Hose
ARH0052
0050
4
Shcs, M4 X 20mm
798XX023
0051
800
Tubing, 8mm Od
755XX486
0052
2
784XX051
ValcoMelton
JWT 2259 Above the
Former Sled
Mounting
ValcoMelton
C-9
JWT 2258 - Sled Assembly Below the Former
C-10
ValcoMelton
JWT 2258 - Sled Assembly Below
the Former - Continued
ValcoMelton
Item
Quantity
Part Name
Part Number
0001
1
ARH0051
0002
10.5
BAW0348
0003
1
Rail, Sled Track
ARH0050
0004
4
798XX296
0005
1
Screw Drive Sled Track
ARH0049
0006
2
BAW0346
0007
1
Sled Motor Assy, PS, SB
JWT2281
0008
2
Plate; Clamping
JWT2253
0009
2
Bar; Clamp
BAW0122
0010
2
Nut Bar, M4
581XX417
0011
2
Dowel Pin
BAW0126
0012
12
784XX067
0013
2
Lock Nut, M8, Ss
798XX240
0014
1
SMT2714
0015
1
Cover; Micro Adjust
SMT2445
0016
2
Set Screw, M6 X 8mm
798XX577
0017
2
Shaft-Pivot,Sled
BAW0363
0018
2
Washer; Flat
BAW0364
0019
2
Ring; Retaining
BAW0112
0020
4
Shcs, M6 X 20mm, Ss
798XX158
0021
2
Shaft; Air Cylinder
BAW0360
0022
2
Spacer-Air Cylinder
JWT2262
0023
2
788XX631
0024
2
Screw; Shoulder
JWT2263
0025
2
Bracket, Mounting: Sled
JWT2256
0026
4
Screw; Socket Head Cap M10 X 25mm Lg., S.S.
784XX188
0027
2
Bearing; Bronze
BAW0362
0028
4
799XX544
0029
2
SMT1802
C-11
JWT 2258 - Sled Assembly Below
the Former - Continued
C-12
Item
Quantity
Part Name
Part Number
0030
1
Block, Travel Limit
JWT1911
0031
2
JWT1912
0032
1
Plate; Valve Ext
JWT2261
0033
2
Screw; Flat Head
JWT2277
0034
1
BAW0282
0035
2
784XX050
0036
1
Frame
JWT2257
0037
2
JWT1681
0038
6
Lockwasher, M10 - Zinc
798XX305
0039
1
797XX484
0040
1
Coupling F-F 1/8
797XX055
0041
1
Male Swivel
750XX009
0042
4
784XX068
0043
2
Bearing; Bronze
BAW0361
0044
1
030XX868
0045
1
030XX866
0046
1
030XX838
0047
1
Adaptor, Robond Sled
ARH0048
0048
2
Shcs, M6 X 30mm, Ss
784XX120
0049
4
Lock Washer, Split M6
798XX593
0050
2
Locknut, Deformed Thrd, M10
784XX438
0051
2
Washer; Square Beveled
JWT2264
0052
2
Shcs, M10 X 30mm Zinc
784XX384
ValcoMelton
JWT 2260 Below the
Former Sled
Mounting
ValcoMelton
C-13
SMT 2705 - Sled Assembly In the Former
C-14
ValcoMelton
SMT 2705 - Sled Assembly In the
Former - Continued
ValcoMelton
C-15
Former - Continued
C-16
ValcoMelton
Former - Continued
ValcoMelton
Item
Quantity
Part Name
Part Number
0001
1
Motor-In The Former Sled
JWT2254
0002
1
Polarizing Key,Rbn Cable Skt
071XX013
0003
1
Quad Ev Combi-Cube
SMT2411
0004
1
Plate; End
SMT2408
0005
2
Ball Bearing
SMT2412
0006
16
SMT2413
0007
1
Plate; End
SMT2409
0008
1
Housing; Clutch
SMT2395
0009
3
Set Screw, Socket, M6 X 6mm
784XX357
0010
4
SMT2414
0011
1
Coupling; Rotex Gs9
SMT2426
0012
1
Shaft
SMT2406
0013
1
Key; 2 X 2 X 20
SMT2425
0014
1
Quad Ev Bevel Gear Set
SMT2415
0015
1
Cover; Motor
BAW0330
0016
1
Motor Housing
BAW0331
0017
4
Fhms, M3 X 6mm, C101048
798XX237
0018
1
Cord Grip
066XX109
0019
1
M12 Connector Assy
BAW0322
0020
1
Pcb Assy, Motor Stop, R & K
151XX541
0021
2
Standoff,10mm,F/F,2.5mm Thd
091XX559
0022
2
Phms - M2.5 X 6mm Zinc,C101199
798XX426
0023
2
Flat Hd Mach. Screw, M2,5x6mm
798XX345
0024
1
Block, Pivot
SMT2399
0025
2
Quad Ev End Cover
SMT2416
0026
1
Quad Linear Unit
SMT2706
0027
1
Quad Ev Combi Flange
SMT2418
0028
4
Shcs, M5 X 16mm,Din912, Ss
784XX410
0029
4
Shcs, M3 X 30mm, Zinc
784XX178
C-17
Former - Continued
C-18
Item
Quantity
Part Name
Part Number
0030
1
Clamp-Limit, Tail End
BAW0342
0031
1
Clamp, Limit Head End
BAW0341
0032
1
Plate-Trigger For Limit Switch
BAW0343
0033
1
Shcs, M5 X 8.0 Lng, B.O.
784XX496
0034
18
Tubing
755XX029
0035
2
Shcs,L.P., M4 X 10mm Lg - Ss
798XX166
0036
2
Switch,Detect,Spst-Nc
485XX091
0037
24
Wire, Pvc, 20awg, Blk
540XX034
0038
24
Wire, Pvc, 20awg, Red
540XX036
0039
4
Shrink Tubing, M311124
094XX011
0040
1
Plate, Mounting
SMT2405
0041
1
Ball Bearing Flange Unit
SMT2419
0042
4
SMT2420
0043
1
SMT2714
0044
4
Shcs, M6 X 16mm, Ss
784XX091
0045
1
Pin; Pivot
SMT2398
0046
2
External Retaining Ring
SMT2421
0047
1
Lever
SMT2400
0048
1
Shcs, M8 X 40mm, Ss
784XX187
0049
1
Washer
SMT2403
0050
3
SMT2422
0051
1
Plate; Distance
SMT2402
0052
1
Stop
SMT2712
0053
2
784XX125
0054
1
Plate; Cylinder
SMT2410
0055
2
Screw, Socket Hd Cp, M4 X 10mm
784XX359
0056
1
Air Cylinder; Double Acting
SMT2407
0057
1
Rod Eye
SMT2423
0058
1
Alteration, Screw: M8
SMT2404
ValcoMelton
Former - Continued
ValcoMelton
Item
Quantity
Part Name
Part Number
0059
2
799XX544
0060
1
Valve: Glue And Softener
BAW0282
0061
2
784XX050
0062
1
Arm; Valve
SMT2704
0063
4
784XX410
C-19
Former - Continued
C-20
Item
Quantity
Part Name
Part Number
0059
2
799XX544
0060
1
Valve: Glue And Softener
BAW0282
0061
2
784XX050
0062
1
Arm; Valve
SMT2704
0063
4
784XX410
ValcoMelton
In the Former
Glue Station
Mounting
(SMT 2708)
ValcoMelton
C-21
Fluid Connections
(ARH 0058)
C-22
ValcoMelton
OT-101
Bracket
Assembly
(BAW 0340)
ValcoMelton
C-23
OT-101 Bracket Assembly (BAW
0340) - Continued
C-24
Item
Quantity
Part Name
Part Number
0001
1
Bracket; Touch Screen
BAW0275
0002
1
Mounting Plate
BAW0279
0003
4
Shcs, 8mm X 40mm
798XX980
0004
4
Ft. Washer, M8
784XX097
0005
2
Screw; Shoulder
BAW0277
0006
2
Washer; Belleville, 1/2"
784XX126
0007
6
Washer; Flat, W hite Teflon
BAW0325
ValcoMelton
Sled Control Box Assembly (RoBond PRO Version 098xx047)
ValcoMelton
C-25
Sled Control Box Assembly (RoBond PRO Version - 098xx047) - Continued
C-26
Item
Quantity
Part Name
Part Number
0001
1
BASE PLATE W ELDMENT-LT GRAY
026XX099
0002
4
SHCS, SS, M6 X 40
798XX168
0003
1
593XX404
0004
2
ELBOW -TUBE, MALE M5 X 4mm
799XX581
0005
4
SHCS, M3 X 16MM, SS
798XX099
0006
2
VALVE-SOLENOID, 3-WAY, 2 POSITION
411XX782
0007
2
SOCKET – SOLENOID VALVE
400XX026
0008
24 in.
TUBING, 4MM O.D.
755XX484
0009
1
CONNECTOR, MALE, 8MM X 1/8 NPT
799XX582
0010
1
METERING VALVE W/ VERNIER HANDLE
704XX746
0011
1
705XX109
0012
1
HEX NIPPLE, M-M 1/8 NPT
797XX079
0013
2
ELBOW -TUBE, 1/8 NPT-M X 5/32
799XX545
0014
1
ELBOW -TUBE, 1/8 NPT-M X 5/16
799XX542
0015
2
SHCS, M6 X 12mm, S.S., Z2173
798XX069
0016
2
LOCKWASHER, SPLIT M6
798XX593
0017
1
ADAPTER, ½ BSPT-M X 3/8 BSPT
799XX543
0018
1
REDUCER, M-M, 3/8 X 1/8
797XX070
0019
1
STREET ELBOW-90, F-M, 3/8 X 3/8
797XX008
0020
1
BALL VALVE 3/8 BSPP-F
704XX891
0021
2
SEALING W ASHER
793XX431
0022
2
ADAPTER, 3/8 BSPP-M X 3/8 NPT-F, S.S.
792XX139
0023
1
ELECTRONIC BOX, PRO
098XX040
0024
1
REGULATOR, GLUE-ROBOND
593XX401
0025
4
SHCS, S-S 10-32 X 3/8
798XX083
0026
1
UNION PARALLEL, 6 X 4 X 4
799XX538
0027
2
EXPANDER, 6MM OD X ¼” ID TUBE
799XX559
0028
4
SCREW – LARGE HEAD, M5 X 10mm
784XX471
0029
1
COVER SLED CONTROL LT GRAY
026XX100
0030
1
GAUGE, 960LP
786XX001
0031
1
SHAFT EXTENSION
707XX031
0032
1
SHCS, M4 X 6MM, SS
798XX101
0033
1
705XX819
0034
1
HEX NUT, ZINC 3/8-16
798XX691
0035
1
LOCKWASHER, ZINC 3/8
798XX740
ValcoMelton
Sled Control Box Assembly (RoBond PRO Version - 098xx047) - Continued
ValcoMelton
Item
Quantity
Part Name
Part Number
0037
4
STANDOFF-ELECTRICAL BOX, PRO
781XX788
0038
4
FHMS, M4 X 12MM, C101175
798XX236
0039
2
BULKHEAD FITTING, 6mm, PUSH/PUSH
797XX479
0040
1
BULKHEAD FITTING, 8mm
799XX571
0041
0042
2 ft
2
CABLE, 2 CONDUCTOR
030XX101
799XX579
0043
1
MOUNTING BRACKET, REGULATOR
582XX609
0044
0045
0046
2
1
24 in.
FITTING-STRAIGHT-MALE M5 X 4MM
ELBOW, MALE, 1/8 NPT X 6MM
TUBING, 8MM OD
799XX540
799XX578
755XX486
0047
0048
24 in.
1
TUBING, 6MM OD
STREET ELBOW-90 F-M 1/8 X 1/8
755XX487
797XX005
0049
1
ELBOW, 8MM TUBE X 1/8 UNI-THREAD
797XX484
0050
0051
1
1
REDUCING INSERT, 3/8 X 5/16
UNION, STRAIGHT TUBE
799XX577
799XX576
0052
1
0053
0054
1
2
FLAT WASHER-SAE ZINC 3/8
FLAT WASHER, M6, ZINC
798XX762
798XX302
0055
8
FERRULE; INS., 18AWG, RED
075XX304
0056
0057
1
1
LABEL STOCK, LASER PRINTABLE
799XX575
781XX780
999XD080-144
C-27
Mechanical System Parts List (JWT 2250)
C-28
Item
Quantity
Part Name
Part Number
0001
10
PRO SLED CONTROL BOX ASS’Y.
098XX047
0002
3
SLED ASS’Y; DUAL VALVE, PRO
JWT2247
0003
2
SLED ASS’Y., SINGLE VALVE, PRO
JWT2248
0004
1
SLED ASS’Y., “ IN THE FORMER”, PRO
SMT2710
0005
1
SLED ASS’Y., “BELOW THE FORMER”, PRO
JWT2258
0006
1
SYSTEM CABINET, PRO
0007
1
BRACKET ASS’Y. – O.T. 101 MOUNTING
BAW 0340
0008
10
Valve Mount, S/A
MPO1129
0009
1
UNI-PIPE INSTALLATION KIT, 4 VALVE
OKR0806
0010
1
UNI-PIPE INSTALLATION KIT, 8 VALVE
OKR0807
0011
16 m
UNI-PIPE, 20mm DIA., FOR GLUE
JWT2265
0012
32 m
UNI-PIPE, 16mm DIA., FOR W ATER/SOFTENING
JWT2266
0013
2
MOUNTING CHANNEL, 27 X 18mm, L=2m
JWT2267
0014
4
CABLE TRAY – STEEL, 60.100
JWT2268
0015
3
THREADED ROD – M8, 1m LENGTH
JWT2269
0016
2400 in
¾” FLEXGUARD SLEEVING
755XX445
0017
250 ft
CABLE WRAP
755XX286
0018
12
FITTING-STRAIGHT, 8MM X ¼ BSPP
797XX472
0019
12
FITTING-STRAIGHT, 10MM X ¼ BSPP
797XX467
0020
1
SUCTION HOSE W/ CHECK VALVE
561XX078
0021
16
PUSH TEE, 4MM
797XX478
0022
16
PUSH TEE, 6MM
797XX465
0023
24
PUSH TEE, 8MM
797XX466
0024
1200 in
TUBING, 4MM O.D.
755XX484
0025
3000 in
TUBING, 6MM O.D.
755XX487
0026
2400 in
TUBING, 8MM O.D.
755XX486
0028
10
1/2I X ½ NPT SWIVEL FITTING
799XX104
0029
50 ft
HOSE – CLEAR REINFORCED
755XX234
0030
9
VALVE, 400
704XX814
0031
9
NOZZLE ADAPTER, 90 DEGREE, 400 VALVE
704XX751
FRA2200-G
ValcoMelton
Mechanical System Parts List
(JWT 2250) - Continued
Item
Quantity
0032
10
0033
Part Name
Part Number
NOZ ZLE – CERAMIC, .5MM
704XX402
1
300 VALVE, FOR 90 DEGREE
RSP1930
0034
1
NOZ ZLE ADAPTER, 90 DEGREE, 300 VALVE
ARH0022
0035
1
MEDIUM STRENGTH THREAD LOCKER
710XX620
0036
2
MANUAL-DD1 PUMP
0037
1
MANUAL-DD1 PUMP, C.D.
0038
2
MANUAL-MCP25
0039
1
MANUAL-MCP25, C.D.
0040
2
MANUAL-MCP25 MS
0041
1
MANUAL-MCP25 MS, C.D.
0042
3
MANUAL-ROBOND PRO
0043
1
MANUAL-ROBOND PRO, C.D.
0044
3
DATA SHEET - 400 VALVE
0045
2
LABEL SET, MCP25
782XX531
0046
2
VALVE MAINTENANCE KIT
704XX542
0047
4
STREET ELBOW, ½ BSPT-M X ½ BSPP-F
JWT1954
0048
4
COUPLING, ½ BSPT-M X ½ BSPP-F
JWT1979
0049
2
ILLUSTRATION DW G, ABOVE FORMER SLED MTG.
JWT2259
0050
2
ILLUSTRATION DW G, BELOW FORMER SLED MT G
JWT2260
0051
2
ILLUSTRATION DW G, IN THE FORMER SLED MTG.
SMT2708
0052
2
ILLUSTRATION DW G., FLUID CONNECTIONS
ARH0058
0053
50
ANCHOR – HOLLOW W ALL, #10-24
JWT2270
0054
50
WASHER – FLAT, #10
798XX756
0055
12
SHCS, M6 X 16mm
784XX091
0056
12
WASHER – FLAT, M6
784XX183
0057
8
COUPLING, F-F, 1/8
797XX058
0058
300 ft
CONDUIT, GRAY NW -23
755XX580
ValcoMelton
MS005
MS005CD
MC054
MC054CD
MC051
MC051CD
MY022
MY022CD
DS045
C-29
C-30
V-POS
TO
030xx867
C ABLE ASS'Y, 5M LONG
030xx861
H-POS
TO
V-POS
TO
030xx867
C ABLE ASS'Y, 5M LONG
030xx861
704xx751
90° NOZZLE ADAPTER
704xx814
400EC T VALVE
030xx836
H-POS
TO
704xx814
400EC T VALVE
704xx751
90° NOZZLE ADAPTER
3 - WAY #2
(SOFTENING)
CAN/24V IN
V - POS
CAN/24V
OUT
CAN/24V IN
CAN/24V
OUT
STATION CONTROLS #3 - 9
029xx090
CABLE, CAN BUS
3 - WAY #1
(GLUE)
3 - WAY #2
(SOFTENING)
V - POS
VALVE IN
H - POS
VALVE OUT
STATION CONTROL #1
029xx090
CABLE, CAN BUS
3 - WAY #1
(GLUE)
VALVE IN
H - POS
VALVE OUT
STATION CONTROL #2
7
3
4
3
4
8
6
2
2
5
1
1
MCP-25
8
7
6
5
F1
F2
F3
F4
F5
1
?
-10
ESC
-
4
+1
A->Z
A->Z
-1
+10
7
0
2
5
8
9
6
,
3
E NTER
MCP-25 CONTROL (BASE RACK)
SEE ILLUSTRATION
JJD0213.DWG
5V
1
1
1
2
3
24V
2
U
2
U
4
5
6
U
Mou se
SERIAL N O.
5V / 12V DC
24V
030xx836
T ast
L PT1
ET H
C RT
COM3
COM4
O UT 2
OU T 1
CA N2
CA N1
IN
OT - 101
098XX043
OT-101 INTERFACE TERMINAL
Electrical System (JJD 0206)
F LOPPY
ValcoMelton
MC P / MCU co nn.
Electrical System
(JJD 0206) - Continued
Item
Quantity
0001
2
Control Assembly, MCP-25 Standard
JJD0216
0002
1
Probe Assy; LLD, MCP-25 Compatible
080xx749
0003
1
Alarm Beacon Assy, 24V
481xx039
0004
1
Operator Terminal, OT-101
098xx043
0005
1
Cable Assy, OT-101 I/F Terminal to MCP-25, 100 ft.
JJD0215
0006
1
Cable Assy; MCP-25 “CAN” Connection to Power Supply
JJD0214
0010
1
Cable Assy; M12 Female – 10M Long
030xx596
0014
1
Connector, M12, 5 Pin – Female Std. Field Wire
061xx216
0015
200m
Cable, 5 cond. 22AWG Braided Shield
029xx089
0016
50m
Cable, 2 Pair Power/Data CAN Bus
029xx090
0017
2
Resistor, 120 Ohm
170xx121
0018
1
Illustration Detail, MCP-25 Wiring for Am. Spirit Install
JJD0213
0019
1
Illust. Detail, Sled Control Wiring for Robond Pro Install
CRH1098
0020
1
Illust. Detail, Power Supply Wiring – Robond Pro Install
JJD0223
0021
1
Illust. Detail, Elec. Sys. Layout wiring – Robond Pro Inst.
JJD0206
0023
1
Illustration Detail, OT-101 CAN/24V Cable Assembly
CRH1060
0024
1
Connector, 9 Pin D-Sub Female
WJR0393
0025
1
Connector, 2-Pin Housing
RMK0224
0026
2
Socket, Connector Contact
061xx119
0027
10 in
Sleeving, Fiberglass
755xx0292
0028
2
Encoder Cable, 2 M, 8 Pin Female to Flying Leads
030xx810
0029
1
Encoder Splitter Box
036xx182
0030
2
Encoder Cable, 32 M, M/F Extension
030xx634
ValcoMelton
Part Name
Part Number
C-31

RoBond Systems

Transcription

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