OK shaft couplings
Transcription
OK shaft couplings
OK shaft couplings Contents 3 4 6 7 8 8 9 10 11 12 13 14 15 15 16 16 17 17 18 20 20 21 21 22 The clever connection The OK coupling explained OKC 100 - 190 OKC 200 - 400 OKC 410 - 490 OKC 500 - 520 OKC 530 - 1000 OKF 100 - 300 OKF 310 - 700 OKCS 178 - 360 OKTC 245 - 790 Tailor-made OK couplings Power transmission capacity Safety factors Shafts Conversion tables Hollow shafts for OKC Hollow shafts for OKCS and OKF Modular equipment for mounting and dismounting Oil Approved by leading classification societies Locating device for outer sleeve Mounting arrangements for OKC couplings The Supergrip bolt cuts down on downtime The clever connection When using the OK couplings for shaft connections, you take advantage of our powerful oil injection method. Preparation of the shaft is simple. No keyways to machine, no taper and no thrust ring. When mounting the OK coupling, a thin inner sleeve with a tapered outer diameter slides onto the shaft. A thick outer sleeve with a matching tapered inner surface fits onto the inner sleeve. Ordinary mineral oil is then injected between the sleeves. A built-in hydraulic jack drives the outer sleeve up the taper of the inner sleeve. When the outer sleeve has reached its final position an interference fit is created – just as if the outer sleeve had been heated and shrunk on. But no heat is required, and the coupling can be removed as easily as it was mounted. This powerful use of friction enables the OK coupling to transmit torque and axial loads over the entire area of the shaft. There are no stress raisers at the keyway. And no fretting when high shock or reversing loads exist. Make it the clever way! Let the OK coupling work for you. You’ll save both time and money! 3 The OK couplings explained With the OKC and OKF couplings SKF presents benefits impossible to achieve with traditional couplings. The simplicity of mounting and dismounting and the high torque transmission capacity characterised by the OK couplings are achieved using a powerful friction joint. The five stages below illustrate the principle. Up to 2011 more than 40 000 couplings have been delivered for use in many various applications. The OKC coupling (see figure 1 on page 5) has been on the market since the early 40s. OKC couplings are the standard with many well-known controllable pitch propeller manufacturers in the world, but are also used for other applications such as rolling mills, pumps, diesel engines, etc. The OKCS coupling evolved from a special design for engine builders where the torque requirements were less stringent compared to the shaft diameter. The OKF coupling (see figure 2 on page 5) was developed to create a simple connection between a cylindrical shaft and engines or gearboxes having a flanged at the thrust shaft. The OKF coupling is available with or without a built-in tool for mounting/ dismounting. Since the coupling is mounted on a cylindrical shaft and not fixed by keyways, it can easily be adjusted axially and rotated to the desired position. The OK coupling’s higher torque capacity is obtained due to the entire contact surface transmitting torque as opposed to conventional couplings. Since there is no need for keyways, the dimensions of the shafts and the couplings can be reduced. The OK coupling assures a simplified mounting and dismounting procedure. Very large couplings, which previously could only be shrunk on after heating, can now be assembled cold with the OK method. Typical installation with OKC and OKF for a propeller shaft line. ‘ 4 When oil has drained from the contact surfaces of the two sleeves and friction has been restored, low pressure B is released. All oil connections are plugged. The exposed parts of the coupling should be covered with a rust preventive and the coupling is ready for years of trouble-free operation. A A A ‘ ‘ B ‘ 5. The coupling has reached its final position when the outer diameter of the coupling has grown by a predetermined value. The oil pump is stopped, but pressure in B must remain. Pressure in A is released. A ‘ 4. B ‘ When there is a good oil film between the sleeves, oil leaks out at the thick end of the inner sleeve. Oil is pumped into B and the outer sleeve starts moving up the taper. Oil is continuously injected between the sleeves (A), in order to avoid metallic contact. A ‘ 3. A ‘ Oil is injected into A under high pressure, building up an oil film between the inner and outer sleeves, eliminating metallic contact and reducing friction forces. A ‘ 2. B ‘ The coupling is put into position. High pressure injectors are connected to A, and a low pressure to the hydraulic chamber B. ‘ 1. ‘ And this is what happens... A Fig. 1 The OKC coupling. Fig. 2 The OKF coupling. 5 Shaft couplings OKC 100 – 190 Couplings in sizes OKC 180 – OKC 190 are provided with two injection holes A1 BSP 1/4” A3 BSP 3/4” A2 D da h7/E7 A BSP 1/4” = G 1/4 BSP 3/4” = G 3/4 Designation1) da mm D mm A mm A1 mm A2 mm A32) mm D3) mm Mass kg OKC 100 OKC 110 OKC 120 100 110 120 170 185 200 275 296 322 260 280 300 108 118 130 8 8 10 0,16 0,17 0,18 30 38 48 26,0 34,6 44,9 OKC 130 OKC 140 OKC 150 130 140 150 215 230 250 344 373 396 325 350 370 140 150 162 10 10 12 0,21 0,23 0,23 58 71 91 57,1 71,3 87,7 OKC 160 OKC 170 OKC 180 160 170 180 260 280 300 420 442 475 395 415 445 172 182 195 12 12 15 0,27 0,27 0,28 101 125 155 107 128 152 OKC 190 190 310 505 475 205 15 0,31 175 179 1) Couplings for shafts of intermediate diameters are, for instance, designated OKC 148. 2) May be slightly greater or smaller when D is reached, depending on how the tolerance of coupling seatings and coupling bore have been used. 3) Increase of outer diameter, D, after mounting. 4) The safety factor referred to on page 15 must be applied to obtain the permissible torque. Note: Required free length on one shaft for installation A + 75 mm. 6 Mt max.4) kNm Shaft couplings OKC 200 – 400 Couplings OKC 300 – OKC 490 have threaded holes for lifting at both ends. Thread OKC A3 A1 BSP 3/4” BSP 1/4” A4 300 – 380: M20 x 2,5 390 – 440: M24 x 3 450 – 490: M30 x 3,5 G A2 D A da h7/E7 BSP 1/4” = G 1/4 BSP 3/4” = G 3/4 Designation1) da mm D mm A1 mm A2 mm A32) mm A4 mm D3) mm G OKC 200 OKC 210 OKC 220 200 210 220 330 340 360 525 550 575 500 520 540 215 225 235 15 15 15 30 30 30 0,31 0,35 0,35 M12-(4x) M12-(4x) M12-(4x) 215 230 265 208 241 277 OKC 230 OKC 240 OKC 250 230 240 250 370 390 400 600 620 645 565 585 610 250 260 270 20 20 20 30 30 30 0,38 0,38 0,41 M12-(4x) M12-(4x) M12-(4x) 285 330 350 317 360 407 OKC 260 OKC 270 OKC 280 260 270 280 420 440 450 670 690 715 635 655 680 280 290 300 20 20 20 30 30 30 0,42 0,42 0,46 M12-(4x) M12-(4x) M12-(4x) 410 470 510 457 512 571 OKC 290 OKC 300 OKC 310 290 300 310 470 480 500 740 773 793 700 730 750 315 325 335 25 25 25 30 27 27 0,46 0,50 0,50 M12-(4x) M16-(4x) M16-(4x) 580 625 700 634 702 775 OKC 320 OKC 330 OKC 340 320 330 340 520 530 550 818 843 863 770 795 815 345 355 365 25 25 25 27 27 27 0,50 0,54 0,54 M16-(4x) M16-(4x) M16-(4x) 790 830 930 852 935 1 020 OKC 350 OKC 360 OKC 370 350 360 370 560 580 600 888 908 928 840 860 880 375 385 395 25 25 25 27 27 27 0,57 0,58 0,58 M16-(4x) M16-(4x) M16-(4x) 980 1 080 1 190 1 120 1 220 1 320 OKC 380 OKC 390 OKC 400 380 390 400 610 630 640 958 983 1 003 905 925 950 410 420 430 30 30 30 27 27 27 0,61 0,62 0,65 M16-(4x) M16-(4x) M16-(4x) 1 250 1 370 1 440 1 430 1 550 1 670 A mm 1) Couplings for shafts of intermediate diameters are, for instance, designated OKC 148. 2) May be slightly greater or smaller when D is reached, depending on how the tolerance of coupling seatings and coupling bore have been used. 3) Increase of outer diameter, D, after mounting. 4) The safety factor referred to on page 15 must be applied to obtain the permissible torque. Mass kg Mt max.4) kNm Note: Required free length on one shaft for installation A + 75 mm. 7 Shaft couplings OKC 410 – 490 Designation1) da mm D mm A mm A1 mm A2 mm A32) mm A4 mm D3) mm G Mass kg Mt max.4) kNm OKC 410 OKC 420 OKC 430 410 420 430 660 680 690 1 028 1 053 1 073 975 995 1 015 440 450 460 30 30 30 27 27 27 0,66 0,67 0,69 M16-(4x) M16-(4x) M16-(4x) 1 580 1 730 1 800 1 800 1 930 2 070 OKC 440 OKC 450 OKC 460 440 450 460 710 720 740 1 098 1 123 1 148 1 040 1 065 1 085 470 485 495 30 35 35 27 27 27 0,69 0,74 0,74 M16-(4x) M16-(4x) M16-(4x) 1 960 2 050 2 200 2 220 2 370 2 530 OKC 470 OKC 480 OKC 490 470 480 490 750 760 780 1 170 1 195 1 215 1 110 1 135 1 155 505 515 525 35 35 35 27 27 27 0,77 0,80 0,81 M16-(4x) M16-(4x) M16-(4x) 2 290 2 360 2 530 2 700 2 880 3 060 1) 2) 3) 4) Couplings for shafts of intermediate diameters are, for instance, designated OKC 299. May be slightly greater or smaller when D is reached, depending on how the tolerance of coupling seatings and coupling bore have been used. Increase of outer diameter, D, after mounting. The safety factor referred to on page 15 must be applied to obtain the permissible torque. Note: Required free length on one shaft for installation A + 75 mm. Shaft couplings OKC 500 – 520 A1 BSP 1/4” BSP 1/2” A4 Couplings OKC 500 – OKC 1000 have threaded holes for lifting at both ends Thread OKC 500 – 520: M30 x 3,5 530 – 610: M36 x 4 620 – 690: M42 x 4,5 700 – 770: M48 x 5 780 – 1000: M64 x 6 A3 BSP 3/4” G A2 D A da h7/E7 BSP 1/4” = G 1/4 BSP 3/4” = G 3/4 BSP 1/2” = G 1/2 Designation1) da mm D mm A mm A1 mm A2 mm A32) mm A4 mm D3) mm G Mass kg Mt max.4) kNm OKC 500 OKC 510 OKC 520 500 510 520 790 810 830 1 240 1 265 1 290 1 175 1 200 1 225 535 545 560 35 35 40 42 42 42 0,84 0,86 0,86 M20-(4x) M20-(4x) M20-(4x) 2 610 2 820 3 060 3 250 3 450 3 660 8 Shaft couplings OKC 530 – 1000 Designation1) da mm D mm A mm A1 mm A2 mm A32) mm A4 mm D3) mm G Mass kg Mt max.4) kNm OKC 530 OKC 540 OKC 550 530 540 550 840 860 870 1 315 1 340 1 360 1 250 1 275 1 295 570 580 590 40 40 40 42 42 42 0,89 0,89 0,93 M20-(4x) M20-(4x) M20-(4x) 3 140 3 400 3 520 3 870 4 100 4 330 OKC 560 OKC 570 OKC 580 560 570 580 890 900 920 1 385 1 405 1 425 1 315 1 335 1 360 600 610 620 40 40 40 42 42 42 0,93 0,97 0,96 M20-(4x) M20-(4x) M20-(4x) 3 760 3 840 4 150 4 570 4 820 5 080 OKC 590 OKC 600 OKC 610 590 600 610 930 940 960 1 455 1 480 1 500 1 385 1 410 1 430 635 645 655 45 45 45 42 42 42 0,99 1,02 1,03 M20-(4x) M20-(4x) M20-(4x) 4 270 4 400 4 680 5 340 5 620 5 900 OKC 620 OKC 630 OKC 640 620 630 640 970 990 1 010 1 525 1 545 1 570 1 455 1 475 1 495 665 675 685 45 45 45 42 42 42 1,06 1,06 1,07 M20-(4x) M20-(4x) M20-(4x) 4 840 5 140 5 460 6 200 6 500 6 820 OKC 650 OKC 660 OKC 670 650 660 670 1 020 1 040 1 050 1 595 1 625 1 650 1 520 1 545 1 575 695 710 720 45 50 50 42 42 42 1,10 1,11 1,14 M20-(4x) M20-(4x) M20-(4x) 5 620 5 940 6 150 7 140 7 480 7 820 OKC 680 OKC 690 OKC 700 680 690 700 1 070 1 080 1 090 1 670 1 695 1 720 1 590 1 615 1 640 730 740 750 50 50 50 42 42 42 1,14 1,18 1,21 M20-(4x) M20-(4x) M20-(4x) 6 480 6 670 6 830 8 180 8 540 8 920 OKC 710 OKC 720 OKC 730 710 720 730 1 100 1 120 1 130 1 745 1 765 1 790 1 665 1 680 1 700 760 770 785 50 50 55 42 42 42 1,24 1,25 1,28 M20-(4x) M20-(4x) M20-(4x) 7 010 7 390 7 550 9 310 9 700 10 100 OKC 740 OKC 750 OKC 760 740 750 760 1 150 1 160 1 180 1 815 1 835 1 860 1 730 1 750 1 770 795 805 815 55 55 55 42 42 42 1,28 1,32 1,32 M20-(4x) M20-(4x) M20-(4x) 7 990 8 180 8 660 10 600 11 000 11 400 OKC 770 OKC 780 OKC 790 770 780 790 1 190 1 210 1 220 1 886 1 910 1 930 1 795 1 815 1 840 825 835 845 55 55 55 42 42 42 1,36 1,36 1,39 M20-(4x) M20-(4x) M20-(4x) 8 860 9 330 9 530 11 800 12 300 12 800 OKC 800 OKC 820 OKC 840 800 820 840 1 240 1 260 1 300 1 960 2 015 2 055 1 865 1 920 1 960 860 880 900 60 60 60 42 42 42 1,39 1,47 1,47 M20-(4x) M20-(4x) M20-(4x) 10 070 10 520 11 560 13 300 14 300 15 400 OKC 860 OKC 880 OKC 900 860 880 900 1 330 1 360 1 390 2 105 2 155 2 200 2 005 2 055 2 100 920 945 965 60 65 65 42 42 42 1,51 1,54 1,58 M20-(4x) M20-(4x) M20-(4x) 12 370 13 230 14 020 16 500 17 700 18 900 OKC 920 OKC 940 OKC 960 920 940 960 1 430 1 460 1 490 2 245 2 295 2 340 2 145 2 190 2 235 985 1 010 1 030 65 70 70 42 42 42 1,59 1,62 1,66 M20-(4x) M20-(4x) M20-(4x) 15 290 16 270 17 270 20 200 21 600 23 000 980 1 000 1 520 1 550 2 385 2 430 2 280 2 325 1 050 1 070 70 70 42 42 1,69 1,73 M20-(4x) M20-(4x) 18 310 19 390 24 400 26 000 OKC 980 OKC 1000 1) Couplings for shafts of intermediate diameters are, for instance, designated OKC 505. 2) May be slightly greater or smaller when D is reached, depending on how the tolerance of coupling seatings and coupling bore have been used. 3) Increase of outer diameter, D, after mounting. 4) The safety factor referred to on page 15 must be applied to obtain the permissible torque. Note: Required free length on one shaft for installation A + 100 mm. 9 Flange couplings OKF 100 – 300 A A1 C Drive-up length B BSP 3/4” R BSP 1/4” BSP 3/4” D1 D L da h7/F7 L1 BSP 1/4” = G 1/4 BSP 3/4” = G 3/4 Lock levels from size OKF 300 The pitch circle is evaluated from: E = D1 – (1.6 x bolt diameter) Designation mm da D D1 A A1 B R L L1 C Mass Mt max.1) mm mm mm mm mm mm mm mm mm mm kg kNm OKF 100 OKF 110 OKF 120 100 110 120 165 175 195 235 260 285 191 210 220 188 197 206 40 40 40 8 9 10 120 135 145 15 15 15 17,5 18,5 19,0 25 29 39 26,0 34,6 44,9 OKF 130 OKF 140 OKF 150 130 140 150 205 225 240 305 325 345 244 255 266 230 235 246 40 40 40 10 11 12 165 170 180 15 15 15 21,5 22,0 23,0 46 56 66 57,1 71,3 87,7 OKF 160 OKF 170 OKF 180 160 170 180 255 265 290 365 390 415 278 295 310 257 274 288 40 40 40 13 14 14 195 205 215 15 15 15 24,5 26,0 26,5 77 87 108 107 128 152 OKF 190 OKF 200 OKF 210 190 200 210 295 315 325 435 455 475 338 348 362 311 320 338 40 40 42 15 16 17 230 240 250 18 18 18 29,5 30,0 31,5 118 138 153 179 208 241 OKF 220 OKF 230 OKF 240 220 230 240 345 350 370 495 500 525 378 390 402 353 365 376 44 46 48 18 18 19 265 275 285 18 18 18 31,5 34,5 34,5 180 184 216 277 317 360 OKF 250 OKF 260 OKF 270 250 260 270 380 400 420 555 575 595 418 436 452 392 408 424 50 52 54 20 21 22 300 310 325 18 22 22 36,0 38,0 38,0 238 275 316 407 457 512 r ss OKF 280 OKF 290 OKF 300 280 290 300 430 445 460 605 620 635 464 476 498 435 447 463 56 58 60 22 23 24 335 345 360 22 22 22 40,0 41,5 42,0 335 364 399 571 634 702 f OKBS 40 s s c 1) The safety factor referred to on page 15 must be applied to obtain permissible torque. 10 Suitable Supergrip Bolt size Flange couplings OKF 310 – 700 Designation OKF 310 OKF 320 OKF 330 da D D1 A A1 B R L L1 C Mass Mt max.1) mm mm mm mm mm mm mm mm mm mm kg kNm 62 64 66 25 26 26 370 380 395 22 25 25 43,5 44,5 46,5 310 320 330 475 495 505 675 695 705 510 526 544 479 494 512 451 508 537 775 r 852 s 935 s OKF 340 OKF 350 OKF 360 340 350 360 525 530 550 730 735 760 555 572 584 522 538 550 68 70 72 27 28 29 405 420 430 25 25 25 47,0 49,0 50,0 599 615 680 f s 1 020 s 1 120 s 1 220 c OKF 370 OKF 380 OKF 390 370 380 390 570 580 600 810 820 840 595 612 624 560 577 588 74 76 78 30 30 31 440 455 465 25 25 25 50,5 51,5 52,5 770 805 885 1 320 r 1 430 s 1 550 f OKF 400 OKF 410 OKF 420 400 410 420 610 630 640 855 875 890 648 660 672 611 627 639 80 82 84 32 33 34 480 490 500 25 30 30 54,0 55,5 57,5 930 1 030 1 070 s 1 670 s 1 800 s 1 930 c OKF 430 OKF 440 OKF 450 430 440 450 655 675 685 935 955 970 688 700 716 654 665 681 86 88 90 34 35 36 515 525 540 30 30 30 58,0 58,5 60,5 1 170 1 270 1 330 2 070 r 2 220 s 2 370 s OKF 460 OKF 470 OKF 480 460 470 480 700 715 720 985 1 000 1 005 728 740 758 692 703 717 92 94 96 37 38 38 550 560 570 30 30 30 61,5 62,5 65,0 1 410 1 480 1 510 2 530 f 2 700 s 2 880 s OKF 490 OKF 500 OKF 510 490 500 510 740 750 770 1 030 1 040 1 090 770 790 810 728 748 766 98 100 102 39 40 41 580 600 610 30 30 35 66,0 67,0 69,5 1 630 1 700 1 870 3 060 s 3 250 c 3 450 r OKF 520 OKF 530 OKF 540 520 530 540 790 800 815 1 115 1 125 1 145 820 834 845 776 789 800 104 106 108 42 42 43 620 630 640 35 35 35 70,0 72,0 73,5 2 020 2 080 2 190 OKF 550 OKF 560 OKF 570 550 560 570 825 845 855 1 155 1 175 1 190 868 878 890 822 832 843 110 112 114 44 45 46 660 670 680 35 35 35 74,5 75,0 77,0 2 270 2 420 2 510 s s sf s s 4 330 s 4 570 s 4 820 c OKF 580 OKF 590 OKF 600 580 590 600 875 885 895 1 235 1 245 1 260 900 914 926 853 866 877 116 118 120 46 47 48 690 700 710 35 35 35 77,0 79,0 81,0 2 710 2 780 2 860 5 080 r 5 340 s 5 620 s OKF 610 OKF 620 OKF 630 610 620 630 910 920 940 1 275 1 290 1 310 938 950 962 888 900 911 122 124 126 49 50 50 720 730 740 35 35 35 82,0 84,0 84,5 2 880 3 070 3 230 5 900 f 6 200 6 500 s OKF 640 OKF 650 OKF 660 640 650 660 960 970 990 1 330 990 1 345 1 004 1 395 1 018 938 951 961 128 130 132 51 52 53 760 770 780 40 40 40 85,5 87,5 88,0 3 510 3 600 3 750 6 820 s 7 140 c 7 480 r OKF 670 OKF 680 OKF 690 670 680 690 995 1 015 1 025 1 410 1 030 1 420 1 042 1 435 1 054 973 984 996 134 136 138 54 54 55 790 800 810 40 40 40 91,0 91,5 93,5 3 930 4 130 4 230 s 7 820 s 8 180 f 8 540 s OKF 700 700 1 035 1 445 1 068 1 009 140 56 820 40 96,0 4 330 8 920 c Suitable Supergrip Bolt size OKBS 50 OKBS 60 s 3 660 3 870 4 100 OKBS 70 OKBS 80 s OKBS 90 s OKBS 100 s 1) The safety factor referred to on page 15 must be applied to obtain the permissible torque. 11 Shaft couplings OKCS 178 – 360 A A1 BSP 1/4” 10 –0 – 0,5 BSP 3/4” A2 da D h6/F7 F BSP 1/4” = G 1/4 BSP 3/4” = G 3/4 Designation1) da mm D mm A mm A1 mm A2 mm F mm Mass kg Mt max.2) kNm OKCS 178 OKCS 210 OKCS 214 178 210 214 310 350 365 282 331 345 244 295 308 105 127,5 132 8 8 8 98 166 170 65 110 118,6 OKCS 230 OKCS 250 OKCS 270 230 250 270 400 420 460 348 364 386 315 328 350 134,5 140 149 8 8 8 209 231 300 141 180 225 OKCS 300 OKCS 310 OKCS 330 OKCS 360 300 310 330 360 510 525 560 600 426 446 457 493 385 400 410 455 164 170 177 190 9 9 9 9 406 429 521 635 301,8 338,8 391,5 525 1) Couplings for shafts of intermediate diameters are, for instance, designated OKCS 215. 2) The safety factor referred to on page 15 must be applied to obtain the permissible torque Note: Required free length on one shaft for installation A + 75 mm. 12 Hydraulic rings and propeller nuts OKTC 245 – 790 L BSP 1/4” Propeller nut Propeller nut Propeller Propeller nut Propeller Propeller d Ø D1 d1 d2 Ø D2 S Nut with integrated thread is designated OKTH. Designation d mm D1 mm d1 mm d2 mm D2 mm L mm Smax. mm Max. force kN (at 70 MPa) Mass kg OKTC 245 OKTC 265 OKTC 285 260 – 275 275 – 295 295 – 315 245 265 285 275 295 315 340 365 385 390 415 435 55 55 55 15 15 15 2 195 2 540 2 690 31 35 37 OKTC 305 OKTC 325 OKTC 345 315 – 335 335 – 365 365 – 385 305 325 345 335 365 385 415 445 470 465 510 535 55 70 70 15 20 20 3 295 3 560 3 995 42 66 72 OKTC 365 OKTC 385 OKTC 405 385 – 405 405 – 425 425 – 445 365 385 405 405 425 445 495 520 545 560 585 610 70 70 70 20 20 20 4 450 4 935 5 440 77 84 90 OKTC 425 OKTC 445 OKTC 465 445 – 465 465 – 485 485 – 505 425 445 465 465 485 505 570 595 620 635 660 685 70 70 70 20 20 20 5 975 6 530 7 110 96 103 110 OKTC 485 OKTC 505 OKTC 525 505 – 525 525 – 545 545 – 565 485 505 525 525 545 565 645 670 695 710 735 760 70 70 70 20 20 20 7 715 8 350 9 005 116 123 130 OKTC 545 OKTC 565 OKTC 585 565 – 595 595 – 615 615 – 635 545 565 585 595 615 635 725 750 775 805 830 855 90 90 90 25 25 25 9 430 10 130 10 850 195 205 216 OKTC 605 OKTC 625 OKTC 645 635 – 655 655 – 675 675 – 695 605 625 645 655 675 695 800 825 860 880 905 940 90 90 90 25 25 25 11 595 12 370 14 105 226 238 260 OKTC 670 OKTC 690 OKTC 720 695 – 720 720 – 740 740 – 770 670 690 720 720 740 770 885 915 955 965 995 1 050 90 90 100 25 25 30 14 560 15 920 17 545 267 285 360 OKTC 750 OKTC 770 OKTC 790 770 – 800 800 – 820 820 – 840 750 770 790 800 820 840 985 1 010 1 035 1 080 1 105 1 130 100 100 100 30 30 30 18 155 19 115 20 100 372 387 402 This list is designed as a guide. If the ring you require is not listed, please contact your closest distributor, and we will design a ring for you on the receipt of the following information: a. Dimensions of propeller boss. b. Maximum power, kW. c. Speed, r/min. d. Safety factor. e. Modulus of elasticity for boss and shaft respectively, N/mm2. f. Temperature coefficient of linear expansion for boss and shaft respectively. g. Yield point for shaft and boss, N/mm2. If drive-up force and drive-up length is being calculated by customer that information together with the propeller shaft thread and the small inner diameter of the propeller boss only are required. SKF pump 728619 E is recommended for the ring as well as for injecting oil in the propeller hub. For sizes OKTC 505 or larger, an air driven pump, THAP 150 is recommended. 13 Tailor-made OK couplings Besides standard series of OK couplings, SKF Coupling Systems design and manufacture ‘‘tailor-made’’ OK couplings for shaft diameters from 100 mm and up. Some examples: Flange couplings with oil chamber under the flange and Supergrip bolts combination for limited space Double sleeve arrangement for bearing installation Hub for gear couplings Oil power shrink disc couplings Double flange couplings 14 Power transmission capacity Torque transmitted by the OKC coupling is directly proportional to the surface pressure between the inner sleeve of the coupling and the shaft after the outer sleeve has been driven up axially. The necessary driveup, which is reached when the diameter of the outer sleeve has increased by dimension D for OKC and OKCS couplings, and the stated drive-up length for OKF couplings given in the tables, will ensure a pressure of 120 N/mm2 for OKC couplings, and 100 N/mm2 for OKF couplings. If the coupling is subjected to axial forces, their effect on the power transmission capacity is generally insignificant. The transmissible torque is obtained from the equation: P Mtmax. The table lists the maximum torque which can be transmitted calculated using the equation: t F xd y 2 a a s v 2 x 103 b – a where: p . da2 . B . p . µ Mtmax. = 2 .103 Mtmax. maximum transmissible torque, Nm Fa axial force, N da shaft diameter, mm The permissible torque is obtained from: where: Mtmax. maximum transmissible torque, Nm da shaft diameter, mm B effective pressure length (equal to da for OKC) in mm p minimum surface pressure between shaft and inner sleeve in N/mm2 – 120 N/mm2 for OKC and OKCS – 100 N/mm2 for OKF µ 2 Mt = M= Mtmax. or Mt f where M permissible torque, Nm Mtmax. maximum transmissible torque, Nm Mt transmissible torque, Nm f safety factor, which can be selected from the table below coefficient of friction (0,14) Safety factor f at different loads Type of power source Type of load on the driven machine Uniform load Centrifugal pumps Fans Light conveyors Turbo compressors Agitators Moderate shock-loads Piston compressors Small piston pumps Cutting tool machines Packeting machines Wood working machines Heavy shock-loads Excenter presses Draw benches Plane machines Large piston compressors Electric motor, turbine 2 2,25 – 2,5 2,5 – 2,75 Multiple cylinder piston engine 2,25 – 2,5 2,5 – 2,75 2,75 – 3 Single cylinder piston engine 2,75 – 3 3 3,25 – 4 – 2,25 – 3,25 When the coupling is intended for marine applications, the safety factor has to be selected according to the rules of the referred classification society. 15 Shafts To facilitate shaft alignment for OKC and OKCS couplings one of the shafts should be so designed that the coupling can be slid along it far enough to expose the outermost part of the coupling seating. Ø da Surface roughness is to be within Ra 2,5 µm. ISO tolerance h8 applies to coupling seatings from 25 - 90 mm. ISO tolerance h7 is used for larger diameters. Shaft diameter da over mm to mm IT 7 2 Tolerance Cylindricity tolerance h7 deviation upper lower µm µm IT7 2 µm 100 120 180 120 180 250 0 0 0 – 35 – 40 – 46 17,5 20 23 250 315 400 315 400 500 0 0 0 – 52 – 57 – 63 26 28,5 31,5 500 630 800 630 800 1 000 0 0 0 – 70 – 80 – 90 35 40 45 Conversion tables Conversion: millimetre to inch Shaft diameter da Millimetre Inch over to over to Tolerance h7 deviation Millimetre upper lower Inch upper 100 120 180 120 180 250 3,937 4,724 7,087 4,724 7,087 9,843 0 0 0 – 0,035 – 0,040 – 0,046 0 0 0 – 0,001378 – 0,001575 – 0,001811 250 315 400 315 9,843 400 12,402 500 15,748 12,402 15,748 19,685 0 0 0 – 0,052 – 0,058 – 0,063 0 0 0 – 0,002047 – 0,002244 – 0,002480 500 630 800 630 19,685 800 24,803 1 000 31,496 24,803 31,496 39,370 0 0 0 – 0,070 – 0,080 – 0,090 0 0 0 – 0,002756 – 0,003150 – 0,003543 Length 1 mm = 0,03937 in 1 in = 25,4 mm Mass 1 kg = 2,205 lb 1 lb = 0,4536 kg Force 1 N = 0,225 lbf 1 lbf = 4,45 N Torque 1 Nmm = 0,00885 in.lbf 1 Nm = 8,85 in.lbf 1 lbf.in = 113 Nmm = 0,113 Nm 1 lbf.ft = 1356,23 Nmm = 1,35623 Nm Power 1 W = 0,00136 HP 1 HP = 736 W Pressure 1 MPa = 1 N/mm2 = 145 psi 1 psi = 0,007 N/mm2 = 0,007 MPa Kinematic viscosity 1 mm2/s = 1 cSt lower Temperature 0 °C = 32 °F °F = 1,8 x °C + 32 16 Hollow shafts for OKC couplings The outer sleeve must be driven further up with hollow shafts than with solid ones if the same pressure and power transmission capacity are to be achieved. The shafts must also be reinforced by means of sleeves shrunk into recess turned beneath the coupling seatings. This will prevent the stresses, which arise in the shaft material when the coupling has been mounted, from exceeding the permissible value. The reinforcement sleeve should be made of toughened steel with a yield point of at least 850 N/mm2. The length of the sleeves should be 15 mm longer than the pressure length (= A2 - A3 + 15 mm). The outside diameter, the required interference between the sleeves and the shafts, and the increase in the drive-up distance (the reduction in dimension A3) can be obtained from the table below for various values of diameter ratio dc/da. Suitable tolerance ranges for the outside diameter of the sleeves and the recesses in the shafts are IT6 and IT7 respectively. Note that the coupling seatings should be machined to the prescribed diameter tolerance only after the reinforcement sleeves have been fitted. dc da db da d db R da 0,1 0,15 0,2 0,38 0,41 0,45 0,0006 0,0008 0,0009 0,001 0,002 0,004 0,25 0,3 0,35 0,48 0,49 0,51 0,0011 0,0013 0,0015 0,006 0,009 0,013 0,4 0,45 0,5 0,55 0,54 0,58 0,62 0,67 0,0017 0,0019 0,0021 0,0023 0,018 0,024 0,031 0,040 Example: An OKC coupling is to be mounted on shafts with an outside diameter of 400 mm and a bore of 120 mm. i.e. dc 120 = = 0,3 da 400 The outside diameter of the reinforcement sleeve is d obtained from b = 0,49, i.e. db = 196 mm. da The interference d is obtained from d = 0,0013, i.e. d = 0,25 mm db The increase in drive-up distance, R, is obtained R from the ratio = 0,009. Thus dimension A3 in da the table on page 7 (30 mm) must be reduced by 3,6 mm. A3– R dc db da With hollow shafts whose diameter ratio exceeds 0,55 the normal pressure and transmitted torque cannot be fully achieved. In such cases, please consult us or your local representative. Hollow shafts for OKCS and OKF couplings For OKCS and OKF couplings mounted on hollow shafts, please contact your local representative. 17 Modular equipment for mounting and dismounting TMHK 36 Suitable for OKC 100 - OKC 170 and OKCS 178 - OKCS 360 1 Tool case 728245/3A 1 Oil injector 226400 1 Hand operated pump TMJL 50 1 Set of hex keys 1 Spare parts for injector 226400 Mass: 19 kg TMHK 37 Suitable for OKC 180 - OKC 250 and OKF 100 - OKF 300 1 Tool case 728245/3A 2 Oil injectors 226400 1 Hand operated pump TMJL 50 1 Pipe 227958A 1 Adapter block 226402 1 Set of hex keys 1 Spare parts for injector 226400 Mass: 28,1 kg Set TMHK 38 can also be used for these coupling sizes. The set contains a hydraulic pump driven by compressed air which enables the coupling to be mounted more quickly. TMHK 38 Suitable for OKC 180 - OKC 490 and OKF 300 - OKF 700 1 Air-driven pump set THAP 030/SET 1 Return hose 729147A 2 Oil injectors 226400 1 Set of hex keys 1 Spare parts for injector 226400 Mass: 32,1 kg 18 TMHK 38S Suitable for OKC 180 - OKC 490 and OKF 300 - OKF 700 1 Air-driven pump set THAP 030/SET 1 Return hose 729147A 1 Air-driven pump THAP 300E 1 Oil injector 226400 1 Set of hex keys 1 Spare parts for injector 226400 Mass: 78,2 kg including weight of pallet TMHK 39 Suitable for OKC 500 and larger 1 Air-driven pump set THAP 030/SET 1 Return hose 729147A 3 Oil injectors 226400 1 Set of hex keys 1 Spare parts for injector 226400 Mass: 35,1 kg This set is intended for use on board ship where dismounting and mounting is only carried out infrequently. For shipyards and workshops sets TMHK 40 or TMHK 41 with an air-driven high pressure pump are recommended. TMHK 40 Suitable for OKC 500 and larger 1 Air-driven pump set THAP 030/SET 1 Return hose 729147A 1 Air-driven pump THAP 300E 2 Oil injectors 226400 1 Set of hex keys 1 Spare parts for injector 226400 Mass: 80,2 kg including weight of pallet This set or also set TMHK 41 are recommended for shipyards and workshops. The air-driven high pressure pump simplifies works considerably. TMHK 41 Suitable for OKC 500 and larger 1 Air-driven pump set THAP 030/SET 1 Return hose 729147A 3 Air-driven pumps THAP 300E 1 Set of hex keys Mass: 132,7 kg including weight of pallet This pump set is recommended for shipyards and workshops. 19 Oil The mineral motor oil to be used for the pump and the injectors should have a viscosity of 300 mm2/s (300 cSt) at the temperature of the coupling. This viscosity will generally be obtained with sufficient accuracy if the oil is chosen according to the table below. Temperature range 0 – 8 °C 8 – 18 °C 18 – 27 °C 27 – 32 °C 32 – 38 °C Viscosity mineral motor oil mineral motor oil mineral motor oil mineral motor oil mineral motor oil SAE 10 W SAE 20 W SAE 30 W SAE 40 W SAE 50 W Approved by all leading classification societies Connecting rigid shafts with OK couplings is a timesaving solution that has been usen on land and at sea for more than fifty years. The couplings are well known all over the world for their high quality, creative design and operational safety. In the production line each step is carefully controlled and the finished couplings are subjected to a rigid final inspection regarding dimensions and steel quality before delivery. The couplings are also approved by all major classification societies, for example Det Norske Veritas. 20 Locating device for outer sleeve and nut All OKC couplings for shafts with diameters 200 mm or bigger and OKF couplings for shafts with diameter 300 mm or bigger are equipped with lock levers, which prevent the outer sleeve from being driven up un- Locating device before mounting intentionally on the inner sleeve during transport and when the coupling is being mounted or dismounted. The lock levers also lock the nut when the coupling has been installed. Locating device after mounting Mounting arrangements for OKC couplings To facilitate the mounting and dismounting of large OKC couplings, it is advisable to use some type of lifting arrangement. The types of arrangements shown will also allow radial shaft alignment. In both cases the carriages should move in line with the shafts. OPTION I A wheeled carriage is provided with two hydraulic jacks, positioned as shown. This allows the coupling to be adjusted as required. OPTION II An overhead carriage with two fixed chain blocks is positioned above the coupling. Lifting ropes are positioned as shown giving the required adjustment or lifting eyebolts can be used from size OKC ≤ 400. 21 The Supergrip bolt cuts down on downtime At a time when maintenance cost efficiency in heavy industries is a make-or-break factor in operational economy, the time-saving Supergrip concept can cut costs dramatically. When you connect your couplings with Supergrip bolts, there is no uncertainty about the length of downtime for removing the bolts. No worry about whether the bolts have jammed or seized in the holes. You know that once the tension and expansion pressure have been released, each bolt will slide out as easily as it went in. Ninety percent reduction of downtime A study released by the Swedish State Power Board on the comparison of individually fitted bolts with Supergrip bolts showed a 90 % reduction in the time required to disassemble and reassemble the couplings of two turbo sets (eight couplings). The unit equipped with Supergrip bolts was reconnected to the power grid 48 hours earlier than the unit with conventional bolts. Total savings were 19 200 000 kWh (48 hours x 400 MW). Oil injection method The Supergrip bolts are a superior solution for connecting rotating flange couplings. Compared with traditional bolt systems, Supergrip bolts are easier to install and remove, take much less time and hold the coupling halves together much more securely. The torque in a coupling connected with Supergrip bolts is transmitted in two ways: by shear strength of the expanded bolt in the hole, and by the friction effect at the flange faces created by pre-loading the bolt. Designed specifically for such high-torque applications as propeller shafts, rudder assemblies, turbo generators, the Supergrip bolt offers significant advantages. Simplified machining of the holes and no grinding of the bolts. You eliminate re-reaming and re-honing. The bolts are designed to be inserted and removed with an initial clearance fit. There is no risk of seizure. It is easy to see why we have delivered some 150 000 bolts over the years! For more detailed information and design recommendations, please ask for our Supergrip brochure. 22 The oil injection method used in our OK couplings was developed by us in the early 1940s. Since then more than 40 000 couplings have been supplied to ships, power installations, etc all over the world. The OK couplings are manufactured in modern NC-controlled equipment utilizing CAD/CAM technology. Our most important resource is, however, a well-trained staff with a long experience and tradition of manufacturing precision engineering products. SKF Coupling Systems AB was established in the early 1940s when SKF’s Chief Designer, Erland Bratt, invented the SKF oil injection method. As the result of continuous development, SKF is currently a world leader in selected market niches. Our business concept is to develop, produce and supply products based on the SKF oil injection method. These products significantly reduce downtime and lower maintenance costs of the capital-intensive equipment in which they are used. ® SKF is a registered trademark of the SKF Group. © SKF Group 2011 The contents of this catalogue are the copyright of the publisher and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information contained in this catalogue but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. Publication November 2011 Printed in Sweden on environmentally friendly, chlorine-free paper. 2000 SE-813 82 Hofors, Sweden. Tel: +46 290 284 00. Fax: +46 290 282 70 E-mail: [email protected] Website: www.couplings.skf.com