- Belcar Products

Transcription

- Belcar Products

BELCAR PRODUCTS
CARBIDE TOOL SPECIALISTS
2015 PRODUCT CATALOG
INDEXABLE CUTTING TOOLS
CONTACT INFORMATION
BELCAR PRODUCTS
500 RANDY ROAD
CAROL STREAM, ILLINOIS 60188
PHONE: (630) 462-1950
FAX: (630) 462-1965
EMAIL: [email protected]
James Bellandi, Sr. – President
James Bellandi, Jr. – V.P. Sales
[email protected]
Aaron Edwards – Customer Service
[email protected]
Sharon Newton – Accounts Receivables
[email protected]
BELCAR PRODUCTS
MILLING
INSERTS AND
CUTTERS
1
MILLING INSERTS
R
FLAT
APET 1003PDFR-XE
APET 1604PDFR-XE
−
−
0.433 0.118 0.015
0.657 0.156 0.031
−
−
ADKT 1505PDR M
ADKT 1505PDR S
−
−
0.614 0.197 0.031
0.614 0.197 0.031
−
−
14.19 14.19
14.19
APKT 1003PDR M
APKT 1003PDR S
APKT 1604PDR M
APKT 1604PDR S
APKT 160416 R
APKT 160424 R
APKT 160432 R
−
−
−
−
−
−
−
0.433
0.433
0.657
0.657
0.657
0.657
0.657
0.118
0.118
0.156
0.156
0.156
0.156
0.156
0.015
0.015
0.031
0.031
0.061
0.094
0.125
−
−
−
−
−
−
−
13.00 13.00
13.00
13.50 13.50
13.50
15.40
15.40
15.40
BSEAN-42AN
BSEAN-43AN
BSEAN-53AN
BSEAN-42AFTN
BSEAN-43AFTN
BSEAN-53AFTN
BSEAN-42AFTNKT
BSEAN-43AFTNKT
BSEAN-53AFTNKT
0.500
0.500
0.625
0.500
0.500
0.625
0.500
0.500
0.625
−
−
−
−
−
−
−
−
−
0.125
0.187
0.187
0.125
0.187
0.187
0.125
0.187
0.187
−
−
−
−
−
−
−
−
−
0.062
0.062
0.062
0.062
0.062
0.062
0.062
0.062
0.062
10.49
12.72
13.70
11.02
13.04
14.50
11.76
13.64
15.53
12.40
14.46
16.50
11.76
13.64
15.53
12.40
14.46
16.50
SBC-43-J7
SBC-43-Q8
SBC-53-J7
SBC-52-Q8
0.500
0.500
0.625
0.625
−
−
−
−
0.187
0.187
0.187
0.187
−
−
−
−
0.100
0.100
0.125
0.125
12.90
12.90
14.42
14.42
14.37
14.37
16.36
16.36
14.37
14.37
16.36
16.36
SEHT-43AN-AL
SEKN 1504AFSN
SEKR 1203AFEN
SEKR 1504AFEN
0.500
0.591
0.472
0.591
−
−
−
−
0.187
0.156
0.118
0.156
−
−
−
−
0.062
0.071
0.071
0.071
2
BP750
I.C LNG TH
BP20
INSERT
BP652
NON-FERROUS MATERIAL
BP405
CAST IRON
BP257
STAINLESS STEEL
BP252
• • • •• •• ••
•
•
• •• ••
STEEL
BP710
P
M
K
N
BP52
WORKPIECE
MATERIAL
13.21 15.54
15.21 17.90
11.99 13.32
14.59 16.21
16.23 18.03
15.06
13.20
9.88
13.20
MILLING CUTTERS
End Mills, APKT
Right Hand Cut, with Weldon
• 90º Multi-Purpose End Mill for low HP machines
• APKT 1003 and 1604 inserts
• Thru-hole coolant styles available
• Excellent replacement for standard HSS,
Cobalt and Carbide round offerings
• Rigid, chatterless performance on CNC
and conventional milling machines
• R8 drawbar thread: 7/16” – 20
Cutting Shank Cutting
No. of
Length
Dia.
Depth
Inserts
I
d
a
Insert Style
Cutting
Rake
Angle
Axial Rake
Angle
Radial
Rake
Angle
Stock No.
2-7/8
3
3-5/16
3-15/16
3-11/16
3-15/16
1-3/32
1-3/32
1-9/32
1-21/32
1-31/32
1-21/32
1/2
5/8
3/4
1
3/4
1-1/4
3/8
3/8
3/8
5/8
5/8
5/8
1
2
2
2
3
3
APKT1003
APKT1003
APKT1003
APKT1604
APKT1604
APKT1604
-17
-10
-6
-11
-10
-10
0
2, 2
2, 2
4, 6
6, 8, 6
6, 8, 6
-17
-10
-6
-11
-10
-10
AP90-.5001-10-W.500
AP90-.6252-10-W.625
AP90-.7502-10-W.750
AP90-1.002-16-W1.00
AP90-1.203-16-W.750
AP90-1.203-16-W1.25
4-1/4
1-31/32
1-1/4
5/8
4
APKT1604
-12
6, 8, 6, 8
-12
AP90-1.504-16-W1.25
Dia.
D
OAL
L
1/2
5/8
3/4
1
1-1/4
1-1/4
1-1/2
Face Milling Cutters, APKT
Tool Angles:
Cutting Rake Angle: -12º to -6º
Right Hand Cut
Radial Rake Angle: -12º to -6º
Axial Rake Angle: 7º to 10º
Setting Angle: 90º
Dia. D
Arbor
Holed
Height
H
1-1/2
1/2
2
3
4
5
6
8
3/4
1
1-1/4
1-1/2
2
2-1/2
1-37/64
1-37/64
1-31/32
1-31/32
2-31/64
2-31/64
2-31/64
Length
No. of
of Cut
Inserts
a
5/8
5/8
5/8
5/8
5/8
5/8
5/8
4
5
6
8
9
10
12
Insert Style
Stock No.
APKT1604
APKT1604
APKT1604
APKT1604
APKT1604
AP90-1.504-16-AH.500
AP90-2.005-16-AH.750
AP90-3.006-16-AH1.00
AP90-4.008-16-AH1.25
AP90-5.009-16-AH1.50
AP90-6.010-16-AH2.00
AP90-8.012-16-AH2.50
APKT1604
APKT1604
Helical Shell End Mills, APKT
Right Hand Cut, Heavy Duty
90º Lead Angle
• 90º Heavy Duty Deep Slotting, Side Milling and Finish Pocketing Cutter.
• Helical flutes are ideal for High Speed machining with low power consumption.
Dia. D
Arbor
Holed
Height
H
Length
No. of No. of
of Cut
Flutes Inserts
a
2
1
2-3/8
1
3
6
2-1/2
3
4
1
1-1/4
1-1/2
2-3/8
2-3/8
2-3/8
1-1/2
1-1/2
1-1/2
4
5
6
12
15
18
5
6
1-1/2
2
2-3/8
3-9/64
1-1/2
2
7
8
21
32
Insert Style
Stock No.
APKT 1604
APKT 1604
APKT 1604
AP90-2.006-16-HF-AH1.00
AP90-2.512-16-HF-AH1.00
AP90-3.015-16-HF-AH1.25
APKT 1604
APKT 1604
AP90-4.018-16-HF-AH1.50
AP90-5.021-16-HF-AH1.50
APKT 1604
AP90-6.032-16-HF-AH2.00
3
MILLING CUTTERS
Maxi-Mizer Face Milling Cutters, SEHT
Right Hand Cut, 45º Setting Angle
• 45º Lead angle utilizes a standard 1/2 IC square screw down insert
making it a multi-purpose high speed face mill and 45 chamfer cutter.
• Versatile cutter for difficult machining conditions.
Dia. D
Arbor
Holed
Height
H
a
No. of
Inserts
Insert Style
Stock No.
2
3/4
1-37/64
15/64
4
SEHT 1204
SE45-2.004-1204-AH.750
2-1/2
3/4
1-37/64
15/64
5
SEHT 1204
SE45-2.505-1204-AH.750
3
1
1-31/32
15/64
5
SEHT 1204
SE45-3.005-1204-AH1.00
4
1-1/4
1-31/32
15/64
6
SEHT 1204
SE45-4.006-1204-AH1.25
5
1-1/2
2-31/64
15/64
7
SEHT 1204
SE45-5.007-1204-AH1.50
6
2
2-31/64
15/64
8
SEHT 1204
SE45-6.008-1204-AH2.00
All-Purpose Face Milling Cutters, SEAN/SEKN
Right Hand Cut
Tool Angles:
• 45º setting angle, utilizes a square utility 1/2” IC
Setting Angle: 45º
lock down insert. Versatile and economical face mill.
Cutting Rake Angle: 10º
Radial Rake Angle: -9º
Axial Rake Angle: 20º
Dia. D
Arbor
Holed
Height
H
a
No. of
Inserts
Insert Style
1-1/2
2
2-1/2
3
4
3/4
3/4
3/4
1
1-1/4
2-3/32
1-57/64
1-37/64
1-31/32
1-31/32
15/64
15/64
15/64
15/64
15/64
3
4
5
6
6
SEAN-42AFN
OR
SEKN-42AFN
Stock No.
SE45-1.503-42-AH.750S
SE45-2.004-42-AH.750S
SE45-2.505-42-AH.750S
SE45-3.006-42-AH1.00S
SE45-4.006-42-AH1.25S
Heavy Duty Face Milling Cutters, SEAN/SEKN
Right Hand Cut
• 45º setting angle, utilizes a square utility 1/2” IC
Tool Angles:
Setting Angle: 45º
Cutting Rake Angle: 10º
Radial Rake Angle: -9º
Axial Rake Angle: 20º
Dia. D
Arbor Height
Holed
H
a
No. of
Inserts
1-37/64
1-31/32
15/64
15/64
5
6
SE45-2.505-42-AH.750SS
1-31/32
2-31/64
15/64
15/64
6
7
SEAN-42AFN SE45-4.006-42-AH1.25SS
SE45-5.007-42-AH1.50SS
OR
SEKN-42AFN SE45-6.007-42-AH2.00SS
2-1/2
3/4
3
4
5
1
1-1/4
1-1/2
6
8
2
2-1/2
2-31/64
2-31/64
15/64
15/64
7
8
10
2-1/2
2-31/64 15/64
10
Insert Style
Stock No.
SE45-3.006-42-AH1.00SS
SE45-8.008-42-AH2.50SS
SE45-10.10-42-AH2.50SS
4
MILLING CUTTERS
HI-SHEAR AXIAL RAKE
HI-SHEAR RADIAL RAKE
15° LEAD ANGLE
SQUARE INSERTS
MILLING CUTTER
NUMBER
CUTTER
DIAMETER
NO. OF
INSERTS
MOUNTING
DETAIL
WEDGE
NUMBER
INSERT
NUMBER
R.H.
666D-11R
OR
L.H.
666D-11L
R.H.
SBC-43-J7
OR
L.H.
SBC-43-Q7
R.H.
688D-11R
OR
L.H.
688D-11L
R.H.
SBC-53-J8
OR
L.H.
SBC-53-Q8
1/2" x 1/2" x 3/16" INSERTS
SF15L-2.004 RH or LH
2"
4
3/4" BORE
3"
6
1" BORE
4"
6
1 1/2" BORE
5"
7
1 1/2" BORE
6"
8
2" BORE
5/8" x 5/8" x 3/16" INSERTS
SF15M-2.004 RH or LH
2"
4
3/4" BORE
3"
6
1" BORE
4"
6
1 1/2" BORE
5"
7
1 1/2" BORE
6"
8
2" BORE
8"
12
FLAT BACK
2 1/2" BORE
2" DIAMETER INTEGRAL SHANK CUTTERS UPON REQUEST.
SPECIFY SHANK STYLE WHEN ORDERING.
LEFT HAND CUTTERS AVAILABLE UPON REQUEST.
SPECIAL DIAMETERS AVAILABLE UPON REQUEST.
5
MILLING CUTTERS
SF-45 CUTTERS
HI-SHEAR AXIAL RAKE
HI-SHEAR RADIAL RAKE
45° LEAD ANGLE
SQUARE INSERTS
MILLING CUTTER
NUMBER
CUTTER
DIAMETER
NO. OF
INSERTS
MOUNTING
DETAIL
WEDGE
NUMBER
INSERT
NUMBER
1/2" x 1/2" x 1/8" INSERTS
2"
4
3/4" BORE
3"
6
1" BORE
4"
6
1 1/2" BORE
6"
8
2" BORE
R.H.
SLW5-10
OR
L.H.
SLW5-10
BSEAN-42AN
BSEAN-42AFN
BSEAN-42AFTN
BSEAN-AFTNKT
1/2" x 1/2" x 3/16" INSERTS
SF45LM-2.004 RH or LH
2"
4
3/4" BORE
3"
6
1" BORE
4"
6
1 1/2" BORE
6"
8
2" BORE
R.H.
688D-11R
OR
L.H.
688D-11L
R.H.
SBC-53-J8
OR
L.H.
SBC-53-Q8
R.H.
688D-11R
OR
L.H.
688D-11L
R.H.
SBC-53-J8
OR
L.H.
SBC-53-Q8
5/8" x 5/8" x 3/16" INSERTS
4"
6
1 1/2" BORE
6"
8
2" BORE
8"
12
FLAT BACK
2 1/2" BORE
2" DIAMETER INTEGRAL SHANK CUTTERS UPON REQUEST.
SPECIFY SHANK STYLE WHEN ORDERING.
LEFT HAND CUTTERS AVAILABLE UPON REQUEST.
SPECIAL DIAMETERS AVAILABLE UPON REQUEST.
6
BELCAR PRODUCTS
TURNING
INSERTS
7
ISO TURNING IDENTIFICATION SYSTEM
SYMBOL
SHAPE
S
T
C
D
E
M
V
W
H
O
P
L
A
B
R
SQUARE
TRIANGLE
*NOTE TOLERANCES APPLY PRIOR TO EDGE PREP AND COATING
NOSE ANGLE
(DEGREES)
DIAMOND
TRIGON
HEXAGON
OCTOGON
PANTAGON
RECTANGLE
PARALLEL OGRAM
ROUND
1 - SHAPE
IC: THEORETICAL DIAMETE OF THE INSERT INSCRIBED CIRCLE.
T: THICKNESS
B: SEE FIGURES BELOW
90
60
80
55
75
86
35
80
120
135
108
90
85
62
-
TOLERANCE
CLASS
C
H
E
G
M
U
N -0ᵒ
A - 3ᵒ
B - 5ᵒ
C - 7ᵒ
P - 11ᵒ
D - 15ᵒ
E - 20ᵒ
F - 25ᵒ
G - 30ᵒ
2 - RELIEF ANGLE
3 - TOLERANCE
"T" TOLERANCE
inch
mm
+/-.001 +/-.025
+/-.001 +/-.025
+/-.001 +/-.025
+/-.005 +/-.130
+/-.005 +/-.130
+/-.005 +/-.130
INCH
METRIC
C
C
N M
N M
G
G
POSITION
1
2
4
3
5 - SIZE
4 - INSERT TYPE
SYMBOL
HOLE
SHAPE OF HOLE
N
R
F
A
M
G, P
W
T
B
H
J
WITH
OUT
NONE
CYLINDRICAL HOLE
WITH
IC TOLERANCE "B" TOLERANCE
inch
mm
inch
mm
+/-.001 +/-.025 +/-.0005 +/-.013
+/-.0005 +/-.013 +/-.0005 +/-.013
+/-.001 +/-.025 +/-.001 +/-.025
+/-.001 +/-.025 +/-.001 +/-.025
SEE TABLE TO THE RIGHT
SEE TABLE TO THE RIGHT
PARTLY CYLINDRICAL
HOLE, 40-60ᵒ
COUNTERSINK
PARTLY CYLINDRICAL
HOLE, 70-90ᵒ
COUNTERSINK
CHIPBREAKER
NONE
SINGLE SIDED
DOUBLE SIDED
NONE
SINGLE SIDED
DOUBLE SIDED
NONE
SINGLE SIDED
SYMBOL IF
IC LESS
THAN ⅟₄"
E
INCH
1.2 (5)
1.5 (6)
1.8 (7)
−
2
2.5
−
3
D
−
3.5
−
4
4.5
5
NONE
SINGLE SIDED
DOUBLE SIDED
−
5.5
6
−
7
−
8
10
−
IC
in.
5/32
3/16
7/32
.236
1/4
5/16
.315
3/8
.394
7/16
.472
1/2
9/16
5/8
.630
11/16
3/4
.787
7/8
.984
1
1-1/4
1.260
mm
3.97
4.76
5.56
6
6.35
7.94
8
9.52
10
11.11
12
12.7
14.29
15.88
16
17.46
19.05
20
22.22
25
25.4
31.75
32
METRIC CUTTINGEDGE LENGTH
(PER INSERT SHAPE INDICATED)
C D R S
S4 04 03 03
04 05 04 04
05 06 05 05
− − 06 −
06 07 06 06
08 09 07 07
− − 08 −
09 11 09 09
− − 10 −
11 13 11 11
− − 12 −
12 15 12 12
14 17 14 14
16 19 15 15
− − 16 −
17 21 17 17
19 23 19 19
− − 20 −
22 27 22 22
− − 25 −
25 31 25 25
32 38 31 31
− − 32 −
T V W
06 − −
08 08 S3
09 09 03
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
11 11 04
13 13 05
16 16 06
19 19 07
22 22 08
24 24 09
27 27 10
30 30 11
33 33 13
38 38 15
44 44 17
54 54 21
*NOTE: INCH SIZES IN () FOR "ALTERNATE SYMBOLS" D or E (UNDER
⅟₄" IC)
8
ISO TURNING IDENTIFICATION SYSTEM
+/- TOLERANCE ON "IC"
IC
INCH
5/32
3/16
7/32
1/4
5/16
3/8
7/16
1/2
9/16
5/8
11/16
3/4
7/8
1
1-1/4
CLASS "U"
CLASS "M" TOLERANCE
SHAPES
METRIC
3.97
4.76
5.56
6.35
7.94
9.52
11.11
12.70
14.29
15.88
17.45
19.05
22.22
25.40
31.75
S,T,C,R,W
in
mm
0.002 0.05
SHAPE
D
in
mm
+/- TOLERANCE ON "B"
IC
TOL.
SHAPES
S,T,C
in
mm
SHAPE
V
in
mm
SHAPES
INCH
5/32
3/16
7/32
1/4
5/16
3/8
7/16
1/2
9/16
5/8
11/16
3/4
7/8
1
1-1/4
− − − − − −
0.003 0.06
0.002 0.05 0.002 0.05
0.003 0.05 0.003 0.06 0.003 0.06 0.005 0.13
0.004 0.10 0.004 0.10 0.004 0.10 0.007 0.18
0.005 0.13
0.006 0.15
− − − −
0.010 0.25
4
12
3
4
2
8
-
E
E
FN
FN
5
6
7
8
9
10
METRIC
3.97
4.76
5.56
6.35
7.94
9.52
11.11
12.70
14.29
15.88
17.46
19.05
22.22
25.40
31.75
S,T,C,R,W
in
SHAPE
D
in
mm
− −
0.004 0.11
SHAPE
V
in
mm
− −
0.007
0.005 0.13 0.005 0.15
0.006 0.15
0.007
0.008
0.18
0.20
0.007 0.18
− −
TOL.
SHAPES
S,T,C
in
mm
− −
0.005 0.13
0.18
− − − −
0.010 0.25 0.008 0.20
− − − −
− −
0.011 0.27
0.015 0.38
9 & 10 - CUTTING EDGE CONDITION OR CHIP
CONTROL FEATURES
AL - aluminum-high pos. CB
R - rough machining
F - finishing
SS-stainless steel CB
FN finishing-high pos CB
SF-stainless steel-finish
FM- finishing-medium CB
M - medium machining
8 - HAND OF INSERT
THICKNESS
in
1/32
.040
1/16
5/64
3/32
1/8
5/32
3/16
7/32
1/4
5/16
3/8
7/16
1/2
mm
0.003 0.05
6 - THICKNESS
SYMBOL
in
mm
.5 (1)
6
T0
1(2)
1
1.2
T1
1.5(3)
2
2
3
2.5
T3
3
4
3.5
5
4
6
5
7
6
9
7
11
8
12
CLASS "U"
CLASS "M" TOLERANCE
mm
0.79
1.00
1.59
1.98
2.38
3.18
3.97
4.76
5.56
6.35
7.94
9.52
11.11
12.70
NOTE: INCH SIZES IN PARENTHESES FOR ALTERNATIVE
SYMBOLS D OR E (UNDER ⅟₄" IC)
in
X0
0
0.5
1
2
3
4
5
6
7
8
-
7 - CORNER RADIUS
RADIUS
mm
in
mm
X0
0.0015
0,04
01
0.004
0,1
02
0.008
0,2
04
0.016
0,4
08
0.031
0,8
12
0.047
1,2
16
0.063
1,6
20
0.078
2,0
24
0.094
2,4
28
0.109
2,8
32
0.125
3,2
ROUND INSERT (INCH)
00
ROUND INSERT (METRIC)
M0
SYMBOL
9
10
80ᵒ DIAMOND POSITIVE
F
ANSI
I.C.
TH
R
CCGT
CCGT
CCGT
CCGT
CCGT
CCGT
CCGT
060201-AL
060202-AL
060204-AL
09T301-AL
09T302-AL
09T304-AL
09T308-AL
CCGT21.5R004AL
CCGT21.5R008AL
CCGT-21.51-AL
CCGT32.5R004AL
CCGT32.5R008AL
CCGT-32.51-AL
CCGT-32.52-AL
0.250
0.250
0.250
0.375
0.375
0.375
0.375
0.094
0.094
0.094
0.156
0.156
0.156
0.156
0.004
0.008
0.015
0.004
0.008
0.015
0.031
CCMT
CCMT
CCMT
CCMT
CCMT
CCMT
CCMT
CCMT
CCMT
CCMT
060202 - F
060204 - F
09T302 - F
09T304 - F
060204 - M
060208 - M
09T304 - M
09T308 - M
120404 - M
120408 - M
CCMT
CCMT
CCMT
CCMT
CCMT
CCMT
CCMT
CCMT
CCMT
CCMT
0.250
0.250
0.375
0.375
0.250
0.250
0.375
0.375
0.500
0.500
0.094
0.094
0.156
0.156
0.094
0.094
0.156
0.156
0.188
0.188
0.008
0.015
0.008
0.015
0.015
0.031
0.015
0.031
0.015
0.031
21.5R008 - F
21.51 - F
32.5R008 - F
32.51 - F
21.51 - M
21.52 - M
32.51 - M
32.52 - M
431 - M
432 - M
BP750
ISO
BP020
BP355
CAST IRON
BP230
STAINLESS STEEL
BP200
• • •• • •
• •
•
• •
STEEL
BP115
P
M
K
N
BP100
WORKPIECE
MATERIAL
15.43
15.43
15.43
18.02
18.02
18.02
18.02
16.61
16.61
16.61
19.21
19.21
19.21
19.21
10.32
10.32
12.48
10.32
10.32 10.32
10.32
12.48 12.48
12.48 12.48
16.17
16.17
M
M
DCMT 070202-F
DCMT 070204-F
DCMT 11T302-F
DCMT11T304-F
DCMT 070204-M
DCMT 070208-M
DCMT 11T304-M
DCMT 11T308-M
TH
R
DCGT32.5R004AL
DCGT32.5R008AL
DCGT-32.51-AL
DCGT-32.52-AL
0.375
0.375
0.375
0.375
0.156
0.156
0.156
0.156
0.004
0.008
0.015
0.031
DCMT-21.5R008F
DCMT-21.51-F
DCMT32.5R008F
DCMT-32.51-F
DCMT-21.51-M
DCMT-21.52-M
DCMT-32.51-M
DCMT-32.52-M
0.250
0.250
0.375
0.375
0.250
0.250
0.375
0.375
0.094
0.094
0.156
0.156
0.094
0.094
0.156
0.156
0.008
0.015
0.008
0.015
0.015
0.031
0.015
0.031
11
10.32
10.32
12.99
12.99
10.32
10.32
13.16 12.99
12.99 12.99
BP750
11T301-AL
11T302-AL
11T304-AL
11T308-AL
I.C.
BP020
DCGT
DCGT
DCGT
DCGT
ANSI
BP355
BP230
CAST IRON
BP200
STAINLESS STEEL
ISO
F
• • •• • •
• •
•
• •
STEEL
BP115
P
M
K
N
BP100
WORKPIECE
MATERIAL
18.02
18.02
18.02
18.02
19.21
19.21
19.21
19.21
SQUARE POSITIVE
SCMT 09T304-M
SCMT 09T308-M
SCMT 120404-M
SCMT 120408-M
SCMT-32.51-M
SCMT-32.52-M
SCMT-431-M
SCMT-432-M
TH
R
0.375
0.375
0.500
0.500
0.156
0.156
0.188
0.188
0.015
0.031
0.015
0.031
BP750
I.C.
BP020
ANSI
BP355
BP230
CAST IRON
BP200
STAINLESS STEEL
ISO
M
• • •• • •
• •
•
• •
STEEL
BP115
P
M
K
N
BP100
WORKPIECE
MATERIAL
12.48
12.48
16.17 16.17
16.17
TRIANGLE POSITIVE
TH
R
TCGT 110202-AL
TCGT 16T304-AL
TCGT-21.5R008AL
TCGT-32.51-AL
0.250
0.375
0.094 0.008
0.156 0.015
TCMT 110204-M
TCMT 110208-M
TCMT 16T304-M
TCMT 16T308-M
TCMT-21.51-M
TCMT-21.52-M
TCMT-32.51-M
TCMT-32.52-M
0.250
0.250
0.375
0.375
0.094
0.094
0.156
0.156
BP750
I.C.
BP020
ANSI
BP355
BP230
CAST IRON
BP200
STAINLESS STEEL
ISO
M
• • •• • •
• •
•
• •
STEEL
BP115
P
M
K
N
BP100
WORKPIECE
MATERIAL
19.63
22.39
0.015
0.031
0.015
0.031
10.87
6.40
13.78
13.78
TH
R
0.375
0.375
0.375
0.188 0.008
0.188 0.015
0.188 0.031
VCMT 160404-F
VCMT-331-F
0.375
0.188 0.015
19.08
VCMT 160404-M
VCMT 160408-M
VCMT-331-M
VCMT-332-M
0.375
0.375
0.188 0.015
0.188 0.031
19.08
19.08
12
BP750
I.C.
VCGT-33R008-AL
VCGT-331-AL
VCGT-332-AL
BP020
ANSI
VCGT 160402-AL
VCGT 160404-AL
VCGT 160408-AL
BP355
BP230
CAST IRON
BP200
STAINLESS STEEL
ISO
M
• • •• • •
• •
•
• •
STEEL
BP115
P
M
K
N
BP100
WORKPIECE
MATERIAL
27.19 28.37
27.19 28.37
27.19 28.37
TRIGON POSITIVE
ANSI
WCMT 040204-M
WCMT 06T304-M
WCMT 06T308-M
WCMT 080404-M
WCMT 080408-M
WCMT-21.51-M
WCMT-32.51-M
WCMT-32.52-M
WCMT-431-M
WCMT-432-M
I.C.
TH
R
0.250
0.375
0.375
0.500
0.500
0.094
0.156
0.156
0.188
0.188
0.015
0.015
0.031
0.015
0.031
11.38
13.26
13.26
17.50
17.50
Depth of Cut
ap
( inch )
0.20
0.16
0.12
M
0.08
R
F
0.04
f
Feed Rate
0
0.004
0.008
0.012
0.016
0.020
( inch / rev )
Depth of Cut
( inch )
0.24
ap
0.20
0.16
AL
0.12
0.08
0.04
0
f
Feed Rate
0.004
0.008
0.012
13
0.016
0.020
BP750
ISO
BP020
BP355
CAST IRON
BP230
STAINLESS STEEL
BP200
• • •• • •
• •
•
• •
STEEL
BP115
P
M
K
N
BP100
WORKPIECE
MATERIAL
80ᵒ DIAMOND NEGATIVE
M
R
TH
R
CNMA 120408
CNMA 120412
CNMA-432
CNMA-433
0.500
0.500
0.188 0.031 10.53
0.188 0.047 10.53
CNMG 120404-F
CNMG 120408-F
CNMG 120412-F
CNMG 120404-M
CNMG 120408-M
CNMG 120412-M
CNMG-431-F
CNMG-432-F
CNMG-433-F
CNMG-431-M
CNMG-432-M
CNMG-433-M
0.500
0.500
0.500
0.500
0.500
0.500
0.188
0.188
0.188
0.188
0.188
0.188
0.015
0.031
0.047
0.015
0.031
0.047
CNMG 120408-R
CNMG 120412-R
CNMG 160612-R
CNMG 120404-SS
CNMG 120408-SS
CNMG-432-R
CNMG-433-R
CNMG-543-R
CNMG-431-SS
CNMG-432-SS
0.500
0.500
0.625
0.500
0.500
0.188
0.188
0.250
0.188
0.188
0.031
0.047
0.047
0.015
0.031
BP750
I.C.
BP020
ANSI
BP355
BP230
CAST IRON
BP200
STAINLESS STEEL
ISO
F
• • •• • •
• •
•
• •
STEEL
BP115
P
M
K
N
BP100
WORKPIECE
MATERIAL
15.11
15.11
15.11
15.11
15.11
15.11
15.11
ANSI
I.C.
TH
R
DNMA 150608
DNMA-442
0.500
0.250 0.031 14.16
DNMG 110404-F
DNMG 150404-F
DNMG-331-F
DNMG-431-F
0.375
0.500
0.188 0.015
0.188 0.015
DNMG 150404-M
DNMG 150408-M
DNMG 150412-M
DNMG 150404-SS
DNMG 150408-SS
DNMG-431-M
DNMG-432-M
DNMG-432-R
DNMG-431-SS
DNMG-432-SS
0.500
0.500
0.500
0.500
0.500
0.188
0.188
0.188
0.188
0.188
F
M
14
0.015
0.031
0.031
0.015
0.031
20.41
20.41
20.41
19.32
19.32
BP750
ISO
BP020
BP355
CAST IRON
BP230
STAINLESS STEEL
BP200
• • •• • •
• •
•
• •
STEEL
BP115
P
M
K
N
BP100
WORKPIECE
MATERIAL
SQUARE NEGATIVE
R
SS
TH
R
SNMA 120408
SNMA 1200412
SNMA-432
SNMA-433
0.500
0.500
0.188 0.031
0.188 0.047
SNMG 120404-M
SNMG 120408-M
SNMG 120412-M
SNMG 120408-R
SNMG 120412-R
SNMG-431-M
SNMG-432-M
SNMG-433-M
SNMG-432-R
SNMG-433-R
0.500
0.500
0.500
0.500
0.500
0.188
0.188
0.188
0.188
0.188
SNMG 120408-SS
SNMG-432-SS
0.500
0.188 0.031
0.015
0.031
0.047
0.031
0.047
BP750
I.C.
BP020
ANSI
BP355
BP230
CAST IRON
BP200
STAINLESS STEEL
ISO
M
• • •• • •
• •
•
• •
STEEL
BP115
P
M
K
N
BP100
WORKPIECE
MATERIAL
15.38
15.38
15.38
15.38
15.38
TRIANGLE NEGATIVE
TNMG 220404-M
TNMG 220408-M
TNMG 220412-R
TNMG 220408-SS
TNMG 220412-SS
SS
TNMG-431-M
TNMG-432-M
TNMG-433-R
TNMG-432-SS
TNMG-433-SS
TH
R
0.500
0.500
0.500
0.500
0.500
0.188
0.188
0.188
0.188
0.188
0.015
0.031
0.047
0.031
0.047
BP750
I.C.
BP020
ANSI
BP355
BP230
CAST IRON
BP200
STAINLESS STEEL
ISO
M
• • •• • •
• •
•
• •
STEEL
BP115
P
M
K
N
BP100
WORKPIECE
MATERIAL
20.92
M
VNMG 160404-F
VNMG 160408-F
VNMG 160404-M
VNMG 160408-M
VNMG 160408-SS
TH
R
0.188
0.188
0.188
0.188
0.188
0.015
0.031
0.015
0.031
0.031
15
20.41
20.41
20.41
20.41
BP750
I.C.
0.375
0.375
0.375
0.375
0.375
BP020
ANSI
VNMG-331-F
VNMG-332-F
VNMG-331-M
VNMG-332-M
VNMG-332-SS
BP355
BP230
CAST IRON
BP200
STAINLESS STEEL
ISO
F
• • •• • •
• •
•
• •
STEEL
BP115
P
M
K
N
BP100
WORKPIECE
MATERIAL
TRIGON NEGATIVE
ANSI
I.C.
TH
R
WNMA 080408
WNMA-432
0.500
0.188 0.031
WNMG 080404-M
WNMG 080408-M
WNMG 080408-R
WNMG 080412-R
WNMG 080404-SS
WNMG 080408-SS
WNMG-431-M
WNMG-432-M
WNMG-432-R
WNMG-433-R
WNMG-431-SS
WNMG-432-SS
0.500
0.500
0.500
0.500
0.500
0.500
0.188
0.188
0.188
0.188
0.188
0.188
M
R
0.015
0.031
0.031
0.047
0.015
0.031
16.41
16.41
16.41 16.41
16.41
16.41
16.41
WX
Depth of Cut
ap
( inch )
0.20
0.16
R
0.12
M
0.08
0.04
F
f
Feed Rate
0
0.004
0.008
0.012
0.016
0.020
( inch / rev )
Depth of Cut
ap
( inch )
0.20
0.16
0.12
0.08
SS
0.04
f
Feed Rate
0
0.004
0.008
0.012
0.016
0.020
( inch / rev )
Depth of Cut
ap
( inch )
0.20
0.16
0.12
0.08
FN
0.04
0
f
Feed Rate
0.004
0.008
0.012
16
0.016
0.020
( inch / rev )
BP750
ISO
BP020
BP355
CAST IRON
BP230
STAINLESS STEEL
BP200
• • •• • •
• •
•
• •
STEEL
BP115
P
M
K
N
BP100
WORKPIECE
MATERIAL
BELCAR PRODUCTS, INC
TURNING TROUBLE SHOOTING
PROBLEMS
CAUSES
SOLUTIONS
TOO HIGH FEEDRATE
EXCESSIVE DEPTH OF CUT
LACK OF RIGIDITY
INSERT
IMPROPERLY APPLIED COOLANT
FRACTURE
CHIPBREAKER TOO NARROW
DULL OR WORN INSERT
CARBIDE GRADE TOO HARD
SPEED & FEED TOO SLOW
EDGE BUILD-UP
IMPROPER CARBIDE GRADE
CHATTER
POOR CHIP
BREAKAGE
INSERT
CHIPPING
TOO LOW OR TOO HIGH FEED RATE
TOO LARGE NOSE RADIUS ON INSERT
LACK OF RIGIDITY
IMPROPER CUTTING ANGLES
IMPROPER CLEARANCE ANGLES
TOO WIDE OF CHIPBREAKER
TOO LOW OF FEED RATE
TOO NARROW OF CHIPBREAKER
IMPROPER CUTTING GEOMETRIES
EXCESSIVE FEED
LACK OF RIGIDITY
SCALE OR VOIDS IN WORKPLACE
EXCESSIVE SPEED
EXCESSIVE FEED
HIGH TEMPERATURE AT CUT EDGE
INSERT
DEFORMATION
SPEED TOO HIGH
EXCESSIVE
FEED TOO LOW
EDGE WEAR
INSERT EDGE IMPROPER EDGE PREPERATION
NOTCHING
TOO HIGH FEEDRATE
TOO LOW SPEED
POOR PART
LACK OF RIGIDITY
FINISH
WORN INSERT
TOO SMALL INSERT NOSE RADIUS
INSERT
CRATERING
BELCAR PRODUCTS, INC
PH 630-462-1950
REDUCE FEE RATE
REDUCE DEPTH OF CUT
MAKE TOOL OR WORKPIECE RIGID
DIRECT COOLANT ON CUTTING POINT
CHANGE TO WIDER CHIPBREAKER
INDEX OR REPLACE INSERT
USE HIGHER STRENGTH CARBIDE
INCREASE SPEED AND/OR FEED
USE TIN COATED CARBIDE
USE HIGHER ALLOYED CARBIDE GRADE
CHANGE FEED RATE ACCORDINGLY
REDUCE NOSE RADIUS
CHECK TOOL OR WORK FOR RIGIDITY
CHECK FIXTURES,SPINDLES,SLIDES AND H.P.
DECREASE LEAD ANGLE
INCREASE RELIEF & CLEARANCE ANGLES
USE NARROW CHIPBREAKER
INCREASE FEED RATE
USE WIDER CHIPBREAKER
USE LARGER INSERT NOSE RADIUS
USE LARGER LEAD ANGLE
USE HONED OR K-LANDED INSERTS
REDUCE FEED
CHECK TOOLHOLDER OR WORK FOR RIGIDITY
CHECK FIXTURE,SPINDLES,SLIDES AND H.P.
INCREASE SPEED
REDUCE SPEED
REDUCE FEED
REDUCE SPEED AND/OR FEED
USE LOW ALLOY CARBIDE GRADE
REDUCE SPEED
INCREASE FEED
USE COATED CARBIDE GRADE
USE COATED OR HIGHER ALLOYED GRADE
REDUCE FEED RATE
INCREASE SPEED
INCREASE NOSE RADIUS
500 RANDY RD
FAX 630-462-1965
CAROL STREAM, IL 60510
WWW.BELCARPRODUCTS.COM
17
18
BELCAR PRODUCTS
TOOLHOLDERS
AND
BORING BARS
19
TOOLHOLDER IDENTIFICATION
MTGNR - 16 - 4 - D
1
C
M
P
S
2
C
D
Q
R
S
T
V
W
3
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
V
Z
4
A
N
O
P
HOLDING METHOD
5
L
N
R
CLAMP ONLY
CLAMP AND LOCKING PIN
LOCKING PIN ONLY
SCREW ONLY
6
INSERT SHAPE
80º DIAMOND
55º DIAMOND
DEEP GROOVING/CUTOFF
ROUND
SQUARE
TRIANGLE
35º DIAMOND
TRIGON
HAND OF TOOL
LEFT
NEUTRAL
RIGHT
HOLDER SHANK SIZE
■
FOR SQUARE SHANKS, THIS IS THE NUMBER OF
1/16THS OF AN INCH OF WIDTH AND HEIGHT.
■
FOR RECTANGLE SHANKS, THE FIRST DIGIT IS THE
NUMBER OF 1/8THS OF AN INCH OF WIDTH AND THE
SECOND DIGIT IS THE NUMBER OF 1/4THS OF AN
INCH OF HEIGHT - WITH THE EXCEPTION OF 1-1/4 X 11/2 HOLDER SHANK WHICH HAS NUMBER(91).
7
INSERT IC SIZE
TOOLHOLDER STYLE
STRAIGHT SHANK WITH 90º SIDE CUTTING EDGE ANGLE.
STRAIGHT SHANK WITH 90º END CUTTING EDGE ANGLE.
■
FOR INSERTS WITH 1/4" I.C. AND OVER, THIS IS THE
NUMBER OF 1/8THS OF AN INCH.
■
FOR INSERTS WITH 1/4" I.C. AND UNDER, THIS IS THE
NUMBER OF 1/32NDS OF AN INCH.
OFFSET SHANK WITH 90º END CUTTING EDGE ANGLE
OFFSET SHANK WITH 90º SIDE CUTTING EDGE ANGLE.
THREADING AND SHALLOW I.D. GROOVING.
OFFSET SHANK WITH 75º END CUTTING EDGE ANGLE.
8
A
B
C
D
E
F
G
M
N
P
R
S
T
U
STRAIGHT SHANK WITH 63º END CUTTING EDGE ANGLE.
THREADING AND SHALLOW I.D. GROOVING.
OFFSET THREADING AND O.D. GROOVING.
HOLDER RAKE
HIGH POSITIVE
NEGATIVE
NEUTRAL
POSITIVE
20
SHANK QUALIFICATION
QUALIFIED BACK AND END, 4.0" LONG
QUALIFIED FRONT AND END, 4.0" LONG
QUALIFIED FRONT AND END, 6.0"LONG
TOOLHOLDER STYLES
MC… CNM… STYLE INSERTS
5º END or SIDE CUTTING EDGE
40º SIDE CUTTING EDGE ANGLE
MCLNR/L
MCMNN
MCRNR/L
MD… DNM… STYLE INSERTS
MR… RNM… STYLE INSERTS
27.5º SIDE CUTTING EDGE
ANGLE
ANGLE
MDJNNR/L
MDPNN
MRGNR/L
15º END CUTTING EDGE ANGLE
MSDNN
MSKNR/L
MSRNR/L
MS… SNM… STYLE INSERTS
21
TOOLHOLDER STYLES
MS… SNM… STYLE INSERTS
MT… TNM… STYLE INSERTS
MSSNR/L
MTENN
MTFNR/L
MV… VNM… STYLE INSERTS
MTGNR/L
MTJNR/L
MVJNR/L
MW.. WNM… STYLE INSERTS
17.5º SIDE CUTTING EDGE
ANGLE
ANGLE
MVVNN
MWLNR/L
22
TOOLHOLDERS
MCLN R/L Toolholders
System M & C for negative 80º
diamond CNM... inserts.
5º End or Side Cutting Edge Angle.
STYLE
MCLNR/L 12-4B
MCLNR/L 16-4D
MCLNR/L 20-4D
MCLNR/L 24-4D
MCLNR/L 16-5D
MCLNR/L 20-5D
MCLNR/L 24-5D
MCLNR/L 16-6D
MCLNR/L 20-6D
MCLNR/L 24-6E
SHANK
OAL L
H=B
0.75
4.50
1.00
6.00
1.25
6.00
1.50
6.00
1.00
6.00
1.25
1.50
1.00
6.00
1.25
6.00
1.50
7.00
Head F
CNM…
INSERT
SHIM
432
ICSN433
6543
NL46
543
ICSN533
6545
NL-58
643
ICSN633
1.00
1.25
1.50
2.00
1.25
1.50
2.00
1.25
1.50
2.00
SHIM
LOCK
SCREW
PIN
6547
CLAMP
CLAMP
SCREW
CL20
XNS-48
CL-12
XNS510
CLAMP
CLAMP
SCREW
XNS-48
NL-68
MCMNN Toolholders
40º Side Cutting Edge Angle.
STYLE
SHANK
OAL L
H=B
CNM… INSERT
MCMNN 16-4D
1.00
6.00
432
MCMNN 20-5D
1.25
6.00
543
MCMNN 20-6D
1.25
6.00
643
SHIM
ICSN433
ICSN533
ICSN633
SHIM
LOCK
SCREW
PIN
6543
NL-46
CL-20
6545
NL-58
CL-12
6547
NL-68
CL-12
XNS510
XNS510
MCRN R/L Toolholders
STYLE
SHANK
OAL L
H=B
HEAD CNM…
INSERT
F
SHIM
SHIM
LOCK
SCREW
PIN
MCRNR/L 16-4D
1.000
6.00
1.250
432
ICSN433
6543
NL-46
MCRNR/L 20-5D
1.250
6.00
1.500
543
ICSN533
6545
NL-58
643
ICSN633
6547
MCRNR/L 20-6D
1.250
6.00
1.500
23
NL-68
CLAMP
CLAMP
SCREW
CL-20
XNS-48
CL-12
XNS510
TOOLHOLDERS
MDJN R/L Toolholders
diamond DNM... inserts.
STYLE
MDJNR/L 12-4B
MDJNR/L 16-4D
MDJNR/L 20-4D
MDJNR/L 24-4D
MDJNR/L 85-4D
MDJNR/L 16-5D
MDJNR/L 20-5D
MDJNR/L 24-5D
MDJNR/L 86-5E
SHANK
H
B
0.750
0.750
1.000
1.000
1.250
1.250
1.500
1.500
1.250
1.000
1.000
1.000
1.250
1.250
1.500
1.500
1.500
1.000
OAL L HEAD F
4.50
6.00
6.00
6.00
6.00
6.00
6.00
6.00
7.00
1.000
1.025
1.500
2.000
1.250
1.250
1.500
2.000
1.250
DNM…
INSERT
SHIM
432
IDSN433
6543
543
IDSN533
6545
CLAMP
CLAMP
SCREW
NL-46
CL-12
XNS510
NL-58
CL-12
XNS510
SHIM
LOCK
SCREW
PIN
MCMNN Toolholders
27.5º Side Cutting Edge Angle.
STYLE
MDPNN 16-4D
MDPNN 20-4D
MDPNN 20-5D
MDPNN 24-5D
SHANK
OAL L
H=B
1.000
6.00
1.250
6.00
1.250
6.00
1.500
6.00
DNM… INSERT
SHIM
IDSN433
IDSN533
432
543
SHIM
LOCK
SCREW
PIN
6543
NL-46
6545
NL-58
CLAMP
SCREW
XNSCL-12
510
XNSCL-12
510
CLAMP
MRGN R/L Toolholders
System M & C for negative
round RNM... inserts.
0º SIDE & END CUTTING EDGE ANGLE
STYLE
SHANK
OAL L
H=B
HEAD RNM…
F
INSERT
MRGNR/L 12-3B
MRGNR/L 16-3D
MRGNR/L 12-4B
MRGNR/L 16-4D
0.75
1.00
0.75
1.00
4.50
6.00
4.50
6.00
1.00
1.25
1.00
1.25
MRGNR/L 20-4D
1.25
8.00
1.50
SHIM
SHIM
LOCK
SCREW
PIN
CLAMP
CLAMP
SCREW
32
IRSN-32
6541
NL-34
CL-06
XNS-37
43
IRSN-43
6543
NL-46
CL-20
XNS-48
24
TOOLHOLDERS
MSDNN Toolholders
square SNM... inserts.
STYLE
MSDNN 12-4B
MSDNN 16-4D
MSDNN 85-4D
MSDNN 16-5D
MSDNN 20-5D
MSDNN 85-5D
MSDNN 86-5E
MSDNN 16-6D
MSDNN 20-6D
MSDNN 24-6E
MSDNN 85-6D
MSDNN 86-6E
SHANK
B
H
0.750
0.750
1.000
1.000
1.000
1.250
1.000
1.000
1.250
1.250
1.000
1.250
1.000
1.500
1.000
1.000
1.250
1.250
1.500
1.500
1.000
1.250
1.000
1.500
OAL
L
4.50
6.00
6.00
6.00
6.00
6.00
7.00
6.00
6.00
7.00
6.00
7.00
SNM…
INSERT
SHIM
432
ISSN433
6543
543
ISSN533
643
ISSN633
SHIM
LOCK
SCREW
PIN
CLAMP
CLAMP
SCREW
NL-46
CL-20
XNS-48
6545
NL-58
CL-12
XNS510
6547
NL-68
CL-12
XNS510
CLAMP
CLAMP
SCREW
XNS-48
MSKN R/L Toolholders
15º end Cutting Edge Angle.
STYLE
MSKNR/L 12-4B
MSKNR/L 16-4D
MSKNR/L 16-5D
MSKNR/L 20-5D
MSKNR/L 20-6D
MSKNR/L 24-6E
SHANK
OAL L
H=B
0.750
4.50
1.000
6.00
1.000
6.00
1.250
6.00
1.250
6.00
1.500
7.00
HEAD SNM…
F
INSERT
1.00
432
1.25
1.25
543
1.50
1.50
643
2.00
SHIM
ISSN433
ISSN533
ISSN633
SHIM
LOCK
SCREW
PIN
6543
NL-46
CL-20
6545
NL-58
CL-12
6547
NL-68
CL-12
XNS510
XNS510
MSRN R/L Toolholders
STYLE
MSRNR/L 12-4B
MSRNR/L 16-4D
MSRNR/L 20-4D
MSRNR/L 16-5D
MSRNR/L 20-5D
MSRNR/L 16-6D
MSRNR/L 20-6D
MSRNR/L 24-6E
SHANK
OAL L
H=B
0.750
4.50
1.000
6.00
1.250
6.00
1.000
6.00
1.250
6.00
1.000
6.00
1.250
6.00
1.500
7.00
HEAD SNM…
INSERT
F
0.880
1.130
432
1.350
1.103
543
1.353
1.071
643
1.315
1.821
SHIM
SHIM
LOCK
SCREW
PIN
CLAMP
CLAMP
SCREW
ISSN433
6543
NL-46
CL-20
XNS-48
ISSN533
6545
NL-58
CL-12
XNS510
IAAN633
6547
NL-68
CL-12
XNS510
25
TOOLHOLDERS
MSSN R/L Toolholders
STYLE
MSSNR/L 12-4B
MSSNR/L 16-4D
MSSNR/L 16-5D
MSSNR/L 20-5D
MSSNR/L 20-6D
MSSNR/L 24-6E
SHANK
OAL L
H=B
0.750
4.50
1.000
6.00
1.000
6.00
1.250
6.00
1.250
6.00
1.500
7.00
HEAD SNM…
F
INSERT
0.675
432
0.925
0.847
543
1.090
1.011
643
1.492
SHIM
ISSN433
ISSN533
ISSN633
SHIM
LOCK
SCREW
PIN
CLAMP
CLAMP
SCREW
XNS-48
6543
NL-46
CL-20
6545
NL-58
CL-12
6547
NL-68
CL-12
XNS510
XNS510
MTENN Toolholders
triangle TNM... inserts.
STYLE
MTENN 10-3B
MTENN 12-3B
MTENN 64-3D
MTENN 12-4B
MTENN 16-4D
MTENN 85-4D
MTENN 86-4E
MTENN 16-5D
MTENN 20-5D
MTENN 24-5E
MTENN 86-5E
SHANK
OAL L
H=B
0.625
4.50
0.750
4.50
0.750
6.00
0.750
4.50
1.000
6.00
1.000
6.00
1.000
7.00
1.000
6.00
1.250
6.00
1.500
7.00
1.000
7.00
HEAD TNM…
INSERT
F
0.625
332
0.750
1.000
0.750
1.000
432
1.250
1.500
1.000
1.250
543
1.500
1.500
SHIM
SHIM
LOCK
SCREW
PIN
CLAMP
CLAMP
SCREW
ITSN333
6541
NL-34L
CL-06
XNS-37
ITSN433
6543
NL-46
CL-20
XNS-48
ITSN533
6547
NL-58
CL-20
XNS-48
CLAMP
CLAMP
SCREW
MTFN R/L Toolholders
STYLE
MTFNR/L 12-3B
MTFNR/L 16-3D
MTFNR/L 16-4D
MTFNR/L 20-4D
MTFNR/L 20-5D
SHANK
OAL L
H=B
0.750
4.50
1.000
6.00
1.000
6.00
1.250
6.00
1.250
6.00
HEAD TNM…
F
INSERT
1.00
332
1.25
1.25
432
1.50
1.50
543
SHIM
SHIM
LOCK
SCREW
PIN
ITSN333
6541
NL-34L
CL-6
XNS-37
ITSN433
6543
NL-46
CL-20
XNS-48
ITSN533
6545
NL-58
CL-20
XNS-48
26
TOOLHOLDERS
MTGN R/L Toolholders
STYLE
MTGNR/L 12-3B
MTGNR/L 16-3D
MTGNR/L 16-4D
MTGNR/L 20-4D
MTGNR/L 20-5D
SHANK
OAL L
H=B
0.750
4.50
1.000
6.00
1.000
6.00
1.250
6.00
1.250
6.00
HEAD TNM…
INSERT
F
1.00
332
1.25
1.25
432
1.50
1.50
543
SHIM
ITSN333
ITSN433
ITSN533
SHIM
LOCK
SCREW
PIN
CLAMP
CLAMP
SCREW
6541
NL-34L
CL-6
XNS-37
6543
NL-46
CL-20
XNS-48
6545
NL-58
CL-20
XNS-48
SHIM
LOCK
SCREW
PIN
CLAMP
CLAMP
SCREW
MTJN R/L Toolholders
STYLE
MTJNR/L 10-3B
MTJNR/L 12-3B
MTJNR/L 16-3D
MTJNR/L 16-4D
MTJNR/L 20-4D
MTJNR/L 16-5D
MTJNR/L 20-5D
MTJNR/L 24-5D
MTJNR/L 24-5E
MTJNR/L 85-5D
MTJNR/L 86-5E
SHANK
H
B
0.625
0.625
0.750
0.750
1.000
1.000
1.000
1.000
1.250
1.250
1.000
1.000
1.250
1.250
1.500
1.500
1.500
1.500
1.000
1.250
1.000
1.500
OAL L
4.50
4.50
6.00
6.00
6.00
6.00
6.00
6.00
7.00
6.00
7.00
HEAD TNM…
F
INSERT
0.675
332
1.00
1.25
1.25
432
1.25
1.25
1.50
2.00
543
2.00
1.25
1.25
SHIM
ITSN333
6541
NL-34L
CL-6
XNS-37
ITSN433
6543
NL-46
CL-20
XNS-48
ITSN533
6545
NL-58
CL-20
XNS-48
CLAMP
CLAMP
SCREW
MVJN R/L Toolholders
diamond VNM... inserts.
STYLE
MVJNR/L 12-3B
MVJNR/L 16-3D
MVJNR/L 20-3D
MVJNR/L 16-4D
MVJNR/L 20-4D
MVJNR/L 24-4E
SHANK
OAL L
H=B
0.750
4.50
1.000
6.00
1.250
6.00
1.000
6.00
1.250
6.00
1.500
7.00
HEAD VNM…
F
INSERT
1.00
1.25
332
1.50
1.25
432
1.50
2.00
SHIM
SHIM
LOCK
SCREW
PIN
IVSN322
6541
NL-34L
CL-30
XNS510
IVSN433
6543
NL-46
CL-30
XNS510
27
TOOLHOLDERS
MVVNN Toolholders
17.5º SIDE CUTTING EDGE ANGLE
STYLE
MVVNN 12-3B
MVVNN 16-3D
MVVNN 16-4D
SHANK
OAL L
H=B
0.750
4.50
1.000
6.00
1.000
VNM… INSERT
IVSN322
IVSN433
332
6.00
SHIM
432
SHIM
LOCK
SCREW
PIN
6541
NL-34L
6543
NL-46
CLAMP
SCREW
XNSCL-30
510
XNSCL-30
510
CLAMP
MWLN R/L Toolholders
trigon WNM... inserts.
5º END or SIDE CUTTING EDGE ANGLE
STYLE
SHANK
OAL L
H=B
HEAD WNM…
F
INSERT
SHIM
LOCK
PIN
CLAMP
CLAMP
SCREW
332
IWSN322
NL-34L
CL-6
XNS-37
432
IWSN433
NL-46
CL-20
XNS-48
543
IWSN533
NL-58
CL-20
XNS-48
MWLNR/L 12-3B
0.750
4.50
1.000
MWLNR/L 12-4B
MWLNR/L 16-4D
MWLNR/L 20-4D
MWLNR/L 24-4E
MWLNR/L 16-5D
MWLNR/L 20-5D
MWLNR/L 24-5E
0.750
1.000
1.250
1.500
1.000
1.250
1.500
4.50
6.00
6.00
7.00
6.00
6.00
7.00
1.00
1.25
1.50
2.00
1.250
1.500
2.000
28
TOOLHOLDERS
SCLCR/L Toolholders
System S for positive 80º
diamond CCMT inserts.
STYLE
SCLCR/L 04-2
SCLCR/L 06-2J
SCLCR/L 08-3A
SCLCR/L 10-3B
SCLCR/L 12-3B
SCLCR/L 16-3D
SCLCR/L 12-4B
SCLCR/L 16-4D
CC…T INSERT
SHANK
OAL L HEAD F
INSERT SCREW
H=B
0.315
2.36
0.394
21.51
2506
0.375
3.50
0.500
0.500
4.00
0.625
0.625
4.50
0.750
32.52
4008
0.750
4.50
1.000
1.000
6.00
1.250
0.750
4.50
1.000
432
5012
1.000
6.00
1.250
SCMCN Toolholders
diamond CCMT inserts.
STYLE
CC…T INSERT
SHANK
OAL L
H=B
INSERT SCREW
SCMCN 06-2J
0.375
3.50
SCMCN 08-3A
SCMCN 10-3B
SCMCN 12-3B
SCMCN 12-4B
SCMCN 16-4D
0.500
0.625
0.750
0.750
1.000
4.00
4.50
4.50
4.50
6.00
21.51
2506
32.52
4008
432
5012
SDJCR/L Toolholders
diamond DCMT inserts.
STYLE
SDJCR/L 04-2
SDJCR/L 06-2J
SDJCR/L 08-2A
SDCJR/L 08-3A
SDCJR/L 10-3B
SDJCR/L 12-3B
SDJCR/L 16-3D
SDJCR/L 12-4B
SDJCR/L 16-4D
SHANK
CC…T INSERT
OAL L HEAD F
INSERT SCREW
H=B
0.315
2.36
0.394
21.51
2506
0.375
3.50
0.500
0.500
4.00
0.625
0.500
4.00
0.625
0.625
4.50
0.750
32.52
4008
0.750
4.50
0.875
1.000
6.00
1.250
0.750
4.50
1.000
432
5012
1.000
6.00
1.250
29
TOOLHOLDERS
SSDCN Toolholders
System S for positive
square SCMT inserts.
STYLE
SC..T INSERT
SHANK
OAL L
INSERT SCREW
H=B
SSDCN 04-2
0.315
2.36
SSDCN 08-3A
SSDCN 10-3BSS
SSDCN 12-3B
SSDCN 16-4D
SSDCN-20-4D
0.500
0.625
0.750
1.000
1.250
4.00
4.50
4.50
6.00
6.00
21.51
2506
32.52
4008
43.--
5012
STECN Toolholders
triangle TCMT or TCGT inserts.
SHANK
STYLE
H
B
STECN 06-2
0.375
0.375
STECN 08-2J
0.500
0.500
STECN 10-2A
0.625
0.625
STECN 12-3B
0.750
0.750
STECN 64-3D
0.750
1.000
OAL L
2.50
3.50
4.00
4.50
6.00
TC…T INSERT
INSERT SCREW
21.51
2506
32.52
4008
STFCR/L Toolholders
triange TCMT or TCGT inserts.
STYLE
STFCR/L 06-2
STFCR/L 08-2J
STFCR/L 10-2A
STFCR/L 10-3B
STFCR/L 12-3B
STFCR/L 16-3D
SHANK
OAL L
H=B
0.375
2.50
0.500
3.50
0.625
4.00
0.625
4.50
0.750
4.50
1.000
6.00
HEAD TC…T INSERT
F
INSERT SCREW
0.500
0.625
0.750
0.750
0.875
1.125
21.51
2506
32.52
4008
STGCR/L Toolholders
triange TCMT or TCGT inserts.
SHANK
STYLE
OAL L
H=B
STGCR/L 06-2
0.375
2.50
STGCR/L 08-2J
0.500
3.50
STGCR/L 10-2A 0.625
4.00
STGCR/L 10-3B 0.625
4.50
STGCR/L 12-3B 0.750
4.50
STGCR/L 16-3D 1.000
6.00
HEAD TC…T INSERT
F
INSERT SCREW
0.500
21.51
2506
0.625
0.750
0.750
32.52
4008
0.875
1.250
30
TOOLHOLDERS
STJCR/L Toolholders
triangle TCMT or TCGT inserts.
STYLE
SHANK
OAL L
H=B
HEAD TC…T INSERT
F
INSERT SCREW
STJCR/L 08-2J
0.500
3.50
0.625
21.510
2506
STJCR/L 12-3B
0.750
4.50
0.875
32.520
4008
SVJCR/L Toolholders
diamond VCMT or VCGT inserts.
3\º SIDE CUTTING EDGE ANGLE
SHANK
STYLE
OAL L
H=B
SVJCR/L 06-2J
0.375
3.50
SVJCR/L 08-2A
0.500
4.00
SVJCR/L 10-2B
0.625
4.50
SVJCR/L 12-3B
0.750
4.50
SVJCR/L 16-3C 1.000
5.00
SVJCR/L 16-3D 1.000
6.00
HEAD VC…T INSERT
F
INSERT SCREW
0.500
221
2506
0.625
0.750
1.000
332
3509
1.250
1.250
31
IDENTIFICATION
S - MCLNR - 16 - 4
1
S
SI
H
C
2
C
M
P
S
SHANK MATERIAL
4
F
H
J
K
L
S
U
W
N
O
P
STEEL - NO COOLANT HOLE
STEEL - SAME AS "S"
HEAVY METAL
SOLID CARBIDE
HOLDING METHOD
HOLDER RAKE
NEGATIVE
NEUTRAL
POSITIVE
6
L
N
R
CLAMP ONLY
CLAMP AND LOCKING PIN
LOCKING PIN ONLY
SCREW ONLY
3
C
D
R
S
T
V
W
5
INSERT SHAPE
7
80º DIAMOND
55º DIAMOND
ROUND
SQUARE
TRIANGLE
35º DIAMOND
TRIGON
■
BORING BAR STYLE
8
HAND OF TOOL
LEFT
NEUTRAL
RIGHT
BAR DIAMETER SIZE
THE NUMBER OF 1/16THS OF AN INCH
INSERT IC SIZE
THREADING AND SHALLOW I.D. GROOVING
OFFSET SHANK WITH -3º END CUTTING EDGE ANGLE
OFFSET SHANK WITH -5º END OR SIDE CUTTING EDGE ANGL
■
FOR INSERTS WITH 1/4" I.C. AND OVER, THIS IS THE
NUMBER OF 1/8THS OF AN INCH.
■
FOR INSERTS WITH 1/4" I.C. AND UNDER, THIS IS THE
NUMBER OF 1/32NDS OF AN INCH.
OFFSET SHANK WITH 45º SIDE CUTTING EDGE ANGLE
SAME AS "J"
OFFSET SHANK WITH 30º SIDE CUTTING EDGE ANGLE
32
BORING BAR STYLES
MC..
CNM… STYLE INSERTS
MD..
DNM… STYLE INSERTS
MT..
TNM… STYLE INSERTS
ANGLE
SI-MCLNR/L
SI-MDUNR/L
SI-MTUNR/L
MV..
VNM… STYLE INSERTS
MW.. WNM… STYLE INSERTS
SI-MVUNR/L
SI-MWLNR/L
33
BORING BARS
SI-MCLN R/L Boring Bars
SI-MCLNR/L 16-4
SI-MCLNR/L 20-4
SI-MCLNR/L 24-4
SI-MCLNR/L 28-4
SI-MCLNR/L 32-4
SHANK
SIZE
1.000
1.250
1.500
1.750
2.000
SI-MCLNR/L 24-5
1.500
SI-MCLNR/L 32-6
2.000
AI-MCLNR/L 16-4T
1.000
1.250
1.500
1.750
STYLE
AI-MCLNR/L 20-4T
AI-MCLNR/L 24-4T
AI-MCLNR/L 28-4T
Min.
BORE
1.280
1.530
1.780
2.030
2.562
OAL
L
12.00
14.00
14.00
14.00
16.00
CENTE CNM…
SHIM
SHIM
SCREW
R LINE INSERT
0.640
0.765
432 ICSN-433 6543
0.890
1.015
1.281
ICSN2.374
14.00
1.187
6545
543
533
ICSN6547
2.562
18.00
643
1.281
633
BORING BARS WITH THRU-THE-BAR COOLANT HOLE
1.280
12.00
0.640
ICSN1.530
14.00
0.765
432
6543
433
1.780
14.00
0.890
2.030
14.00
1.015
LOCK
PIN
CLAMP
CLAMP
SCREW
NL-46
CL-20
XNS-48
NL-58
CL-12
XNS-510
NL-68
CL-12
XNS-510
NL-46
CL-20
XNS-48
SI-MDUN R/L Boring Bars
STYLE
SI-MDUNR/L 20SI-MDUNR/L 24SI-MDUNR/L 28SI-MDUNR/L 32SI-MDUNR/L 28-5
SI-MDUNR/L 32-5
SHANK
SIZE
1.250
1.500
1.750
2.000
1.750
2.000
Min.
BORE
1.705
2.000
2.250
2.500
2.250
3.000
OAL
L
14.00
14.00
14.00
16.00
14.00
16.00
CENTE DNM…
R LINE INSERT
1.000
1.125
432
1.250
1.375
1.250
543
1.375
34
SHIM
SHIM
SCREW
LOCK
PIN
CLAMP
CLAMP
SCREW
IDSN433
6543
NL-46
CL-12
XNS510
IDSN533
6545
NL-58
CL-30
XNS510
BORING BARS
SI-MTUN R/L Boring Bars
System M & C for negative 60º triangle
TNM... inserts.
STYLE
SHANK
SIZE
Min.
BORE
OAL
L
CENTER
LINE F
TNMG
INSERT
SHIM
SI-MTUNR/L 12-3
0.750
1.000
10
0.500
332
-
-
SI-MTUNR/L 16-3
SI-MTUNR/L 20-3
SI-MTUNR/L 24-3
SI-MTUNR/L 20-4
SI-MTUNR/L 24-4
SI-MTUNR/L 32-4
1.000
1.250
1.500
1.250
1.500
2.000
1.280
1.530
2.060
1.530
2.060
2.562
12
14
14
14
14
14
0.640
0.765
0.890
0.765
0.890
1.281
332
ITSN-333
432
ITSN-433
VNM…
INSERT
SHIM
332
IVSN322
6541
432
IVSN433
6543
SHIM
LOCK
SCREW
PIN
CLAMP
CLAMP
SCREW
NL-33
CL-06
XNS-36
6541
NL-34L
CL-06
XNS-37
6543
NL-46
CL-20
XNS-48
CLAMP
CLAMP
SCREW
NL-34L
CL-30
XNS510
NL-46
CL-30
XNS510
CLAMP
CLAMP
SCREW
CL-6
XNS-36
CL-12
XNS-46
CL-12
XNS-48
SI-MVUN R/L Boring Bars
SHANK
STYLE
SIZE
SI-MVUNR/L 16-3 1.000
SI-MVUNR/L 20-3 1.250
SI-MVUNR/L 24-3 1.500
SI-MVUNR/L 28-4 1.750
SI-MVUNR/L 32-4 2.000
Min.
BORE
2.000
2.250
2.500
3.000
3.250
OAL
L
12
14
14
14
16
CENTER
LINE F
1.000
1.125
1.250
1.500
1.625
SHIM
LOCK
SCREW
PIN
SI-MWLN R/L Boring Bars
System M & C for negative 80º trigon
WNM... inserts.
3º SIDE AND END CUTTING EDGE ANGLE
STYLE
SHANK
SIZE d
SI-MWLNR/L 12-3 0.750
SI-MWLNR/L 12-4
SI-MWLNR/L 16-4
SI-MWLNR/L 20-4
SI-MWLNR/L 24-4
0.750
1.000
1.250
1.500
Min.
BORE
OAL
L
CENTER
LINE F
WNMINSERT
SHIM
0.930
10
0.500
332
-
SHIM
LOCK
SCREW
PIN
-
NL-33
0.930
10
0.500
332
NL-44
1.280
12
0.640
1.530
14
0.765
NL-46
432 IWSN-433 6543
1.780
14
0.890
BORING BARS WITH THRU-THE-BAR COOLANT HOLE
AI-MWLNR/L 16-4T
1.000
1.280
12
0.640
432
-
-
NL-44
CL-20
XNS-46
AI-MWLNR/L 20-4T
AI-MWLNR/L 24-4T
1.250
1.500
1.530
1.780
14
14
0.765
0.890
432
IWSN-433
6543
NL-46
CL-20
XNS-48
35
TOOLHOLDERS
SI-SCLC R/L Boring Bars
System S for positive 80º diamond
CCMT or CCGT... inserts.
STYLE
SI-SCLCR/L 4-2
SI-SCLCR/L 6-2
SI-SCLCR/L 8-2
SI-SCLR/L 10-2
SI-SCLCR/L 8-3
SI-SCLCR/L 10-3
SI-SCLCR/L 12-3
SI-SCLCR/L 16-3
SHANK
SIZE
0.315
0.375
0.500
0.625
0.500
0.625
0.750
1.000
Min.
BORE
0.354
0.468
0.560
0.850
0.625
0.812
1.000
1.120
OAL
L
4.00
6.00
7.00
8.00
7.00
8.00
10.00
12.00
CENTER
LINE F
0.188
0.250
0.290
0.405
0.312
0.406
0.500
0.609
CC…T
SCREW
INSERT
21.51
2506
32.52
4008
SI-DUC R/L Boring Bars
System S for negative 55º diamond
DCMT or DCGT... inserts.
STYLE
SI-SDUCR/L 06-2
SI-SDUCR/L 08-2
SI-SDUCR/L 10-2
SI-SDUCR/L 12-3
SI-SDUCR/L 16-3
SI-SDUCR/L 20-3
SHANK
SIZE
0.375
0.500
0.625
0.750
1.000
1.250
Min.
BORE
0.625
0.780
0.840
1.125
1.500
1.750
OAL
L
6.00
6.00
8.00
10.00
12.00
14.00
CENTER
LINE F
0.375
0.437
0.500
0.562
0.750
0.875
DC…T
SCREW
INSERT
21.5
2506
32.5
4008
TC…T
SCREW
21.51
2506
32.52
4008
SI-STUC R/L Boring Bars
System S for positive 60º triangle
TCMT or TCGT... inserts.
STYLE
SHANK
SIZE d
Min.
BORE
OAL
L
CENTER
LINE F
SI-STUCR/L 06-2
SI-STUCR/L 08-2
SI-STUCR/L 10-2
SI-STUCR/L 12-3
SI-STUCR/L 16-3
SI-STUCR/L 20-3
SI-STUCR/L 24-3
0.375
0.500
0.625
0.750
1.000
1.250
1.500
0.500
0.590
0.750
0.845
1.115
1.370
1.680
5.00
6.00
8.00
10.00
12.00
12.00
12.00
0.208
0.287
0.350
0.422
0.555
0.682
0.840
36
TOOLHOLDERS
SI-SVUC R/L Boring Bars
System S for positive 35º diamond
VCMT or VCGT... inserts.
STYLE
SI-SVUCR/L 12-2
SI-SVUCR/L 16-2
SI-SVUCR/L 16-3
SI-SVUCR/L 20-3
SHANK
SIZE
0.750
1.000
1.000
1.250
Min.
BORE
1.125
1.500
2.000
2.250
OAL
L
10.00
12.00
12.00
14.00
CENTER
LINE F
VC…T
SCREW
INSERT
0.625
0.750
0.750
1.000
221
2506
332
3509
SI-DUC R/L Boring Bars
System S for negative 55º diamond
DCMT or DCGT... inserts.
SHANK
SIZE
SI-SWUCR/L 08-3 0.500
SI-SWUCR/L 10-3 0.625
SI-SWUCR/L 12-3 0.750
STYLE
Min.
BORE
0.625
0.812
1.000
OAL
L
6.00
8.00
10.00
CENTER
LINE F
0.311
0.405
0.500
WC…T
SCREW
INSERT
32.52
37
4008
38
BELCAR PRODUCTS
BETA-LOK
CUTOFF
SYSTEM
39
INSERTS
TYPE
IDENTIFICATION SYSTEM
HAND
FRONT FACE ANGLE
0° = NEUTRAL
CUTOFF
N = NEUTRAL
3° = R & L STANDARD
R = RIGHT
8°= R & L STANDARD
L = LEFT
15° = R & L STANDARD
ALL OTHER ANGLES ARE
SPECIAL
WIDTH OF CUT
087 = .087"
093 = .093"
120 = .120"
160 = .160"
187 = .187"
200 = .200"
250 = .250"
375 = .375"
BLADES
TYPE
CTBD = BLADE
CTTB =
TOOLBLOCK
STYLE
E = EMPIRE
M = MANCHESTER
CTTH =
TOOLHOLDER
C = ISCAR
CTTA =
TOOLHOLDER
K = KENNAMETAL
SP = SPECIAL
OVERALL DIMENSIONS
EMPIRE STYLE = HGHT. X LGTH.
PIN: P1: P2: P2N: P3S =.475" X 4.5"
P3N: P3: P4: P5S = .675" X 5"
P3W: P4W: P5W = .750" X 5"
P5X: P5N: P5: P6 = .875" X 6"
P8X: P8N: P8: P9: P10 = 1.125" X 6.5"
MANCHESTER STYLE = HGHT. X LGTH.
9B = 2.625" X 4.5" 5B = 2.250" X 3"
8B = 3.125" X 4"
3B = 3.625"X5.625"
7B = 1.250" X 2"
2B = 1.373" X 2.3752.875
6B = 1.750"X2.125"
1B = 2.156" X 3"
ISCAR STYLE = HGHT. X LGTH.
19-2 = .72" X 3.375"
26-2, 3, 4, 5, 6 = 1.00" X 4.375"
32-3, 4, 5, 6 = 1.00" X 5.875"
32-9 = 1.25" X 5.9375"
KENNAMETAL STYLE = HGHT. X LGTH.
CSBR/L-2B = 1.25" X 2.375"
CSBR/L-3B = 1.25" X 2.391"
CSBR/L-3D = 1.25" X 2.875"
40
RAKE
ANGLE
WIDTH
OF CUT
0 = 0°
2 = 2°
3= 3°
4= 4°
5 = 5°
7 = 7°
8 = 8°
10 = 10°
12 = 12°
15 = 15°
16 = 16°
17 = 17°
2 = .087"
2.4 = .093"
3 = .120"
3.5 = .160"
4 = .187"
5 = .200"
6 = .250"
9 = .375"
WORKPIECE
MATERIAL
CUTOFF INSERTS
P
M
K
N
••
•• •• ••
STEEL
STAINLESS STEEL
CAST IRON
GROUP 1
ITEM
CON -087
COR(3)-087
COL(3)-087
COR(8)-087
COL(8)-087
COR(15)-087
COL(15)-087
FACE
WIDTH HAND
BP1
ANGLE
▲
N
0°
o
R
3°
o
L
3°
.087"
8°
o
R
8°
o
L
15°
o
R
15°
o
L
BP20
o
o
o
o
o
o
o
N
R
L
R
L
R
L
0°
3°
3°
8°
8°
15°
15°
▲
o
o
o
o
o
o
▲
▲
o
▲
▲
▲
o
o
o
o
o
o
o
o
N
R
L
R
L
R
L
0°
3°
3°
8°
8°
15°
15°
▲
o
o
o
o
o
o
▲
▲
o
▲
▲
▲
o
o
o
o
o
o
o
o
N
R
L
R
L
R
L
0°
3°
3°
8°
8°
15°
15°
▲
o
o
o
o
o
o
▲
▲
o
▲
▲
▲
o
o
o
o
o
o
o
o
N
R
L
R
L
R
L
0°
3°
3°
8°
8°
15°
15°
▲
o
o
o
o
o
o
▲
▲
o
▲
▲
▲
o
o
o
o
o
o
o
o
.200"
N
R
L
R
L
0°
3°
3°
8°
8°
▲
o
o
o
o
▲
▲
o
▲
▲
o
o
o
o
o
CON -250
COR(3)-250
COL(3)-250
COR(8)-250
COL(8)-250
.250"
N
R
L
R
L
0°
3°
3°
8°
8°
▲
o
o
o
o
▲
▲
o
▲
▲
o
o
o
o
o
CON -375
COR(3)-375
COL(3)-375
.375"
N
R
L
0°
3°
3°
o
o
o
▲
▲
o
o
o
o
CON -093
COR(3)-093
COL(3)-093
COR(8)-093
COL(8)-093
COR(15)-093
COL(15)-093
CON -120
COR(3)-120
COL(3)-120
COR(8)-120
COL(8)-120
COR(15)-120
COL(15)-120
CON -160
COR(3)-160
COL(3)-160
COR(8)-160
COL(8)-160
COR(15)-160
COL(15)-160
CON -187
COR(3)-187
COL(3)-187
COR(8)-187
COL(8)-187
COR(15)-187
COL(15)-187
CON -200
COR(3)-200
COL(3)-200
COR(8)-200
COL(8)-200
.093"
.120"
.160"
.187"
GROUP 2
BP22 PRICE
▲
▲
o
▲
▲
▲
o
••
5.43
7.57
9.10
5.43
6.92
8.23
5.43
6.04
7.24
6.04
6.64
7.99
6.35
7.04
8.47
6.64
7.42
7.25
8.02
13.16
14.21
41
PRICE
BP656
▲
▲
▲
▲
▲
o
o
6.04
▲
▲
▲
▲
▲
o
o
▲
▲
▲
▲
▲
o
o
▲
▲
▲
▲
▲
o
o
▲
▲
▲
▲
▲
o
o
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
GROUP 4
GROUP 3
BP54
▲
▲
▲
▲
▲
o
o
• ••
••
8.14
9.78
6.04
7.52
8.94
6.04
6.58
7.93
6.64
7.31
7.93
6.99
7.70
9.22
7.31
8.02
7.98
8.80
13.88
14.98
▲
▲
▲
▲
▲
o
o
▲
▲
▲
▲
▲
o
o
▲
▲
▲
▲
▲
o
o
▲
▲
▲
▲
▲
o
o
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
PRICE
7.31
9.42
11.30
7.31
8.94
10.65
7.31
7.89
9.44
8.14
8.80
10.55
8.44
9.18
11.01
8.87
9.60
9.60
10.40
14.91
16.06
BP750 BP805 PRICE
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
8.80
11.30
13.59
8.80
10.65
12.67
8.80
9.44
11.37
9.78
10.55
12.65
10.14
11.01
13.20
10.62
11.52
11.52
12.48
17.88
19.26
WORKPIECE
MATERIAL
CUTOFF INSERTS
P
M
K
N
••
•• •• ••
STEEL
STAINLESS STEEL
CAST IRON
GROUP 1
GROUP 2
CON -093LF
COR(3)-093LF
COL(3)-093
COR(8)-093LF
COL(8)-093LF
FACE
WIDTH HAND
ANGL
N
0°
R
3°
.093"
L
3°
8°
R
8°
L
CON -120LF
COR(3)-120LF
COL(3)-120LF
COR(8)-120LF
COL(8)-120LF
0°
3°
3°
8°
8°
o
o
o
o
o
▲
o
o
▲
o
o
o
o
o
o
5.43
.120"
N
R
L
R
L
0°
3°
3°
8°
8°
o
o
o
o
o
▲
o
o
▲
o
o
o
o
o
o
6.04
.160"
N
R
L
R
L
0°
3°
3°
8°
8°
o
o
o
o
o
▲
o
o
▲
o
o
o
o
o
o
6.35
.187"
N
R
L
R
L
0°
3°
3°
8°
8°
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
7.25
.250"
N
R
L
R
L
ITEM
CON -160LF
COR(3)-160LF
COL(3)-160LF
COR(8)-160LF
COL(8)-160LF
CON -187LF
COR(3)-187LF
COL(3)-187LF
COR(8)-187LF
COL(8)-187LF
CON -250LF
COR(3)-250LF
COL(3)-250LF
COR(8)-250LF
COL(8)-250LF
BP1
BP20
BP22 PRICE
o
o
o
o
o
▲
o
o
o
o
o
o
o
o
o
5.43
6.92
6.04
6.64
7.04
8.02
POSITIVE STOP CUTOFF INSERTS
ITEM
WIDTH HAND
CON -120S
COR/L(3)-120S
COR/L(8)-120S
COR/L(15)-120S
.120"
CON -160S
COR/L(3)-160S
COR/L(8)-160S
COR/L(15)-160S
.160"
CON -187S
COR/L(3)-187S
COR/L(8)-187S
COR/L(15)-187S
.187"
N
R/L
R/L
R/L
FACE
BP20 BP54
ANGL
0°
7.84 8.72
3°
9.68 9.49
8°
15° 11.60 11.44
10.71 11.57 13.85
0°
3°
8°
11.57 12.70 15.01
N
R/L
R/L
PRICE
BP656
▲
o
o
o
o
6.04
▲
o
o
▲
o
7.31
▲
▲
o
▲
o
6.04
▲
▲
o
▲
o
7.31
▲
▲
o
▲
o
6.64
▲
▲
o
▲
o
8.14
▲
▲
o
▲
o
6.99
▲
▲
o
▲
o
7.98
7.52
6.58
7.31
8.94
7.89
8.80
▲
▲
o
▲
o
7.70
8.44
9.18
▲
▲
o
▲
o
8.80
9.60
10.40
BP750 BP805 PRICE
o
o
o
o
o
o
o
o
o
o
8.80
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
10.14
o
o
o
o
o
o
o
o
o
o
11.52
10.65
8.80
9.44
9.78
10.55
11.01
12.48
13.62
0°
3°
8°
.250"
BP54
10.55
0°
3°
8°
15°
CON-250S
COR/L(3)-250S
COR/L(8)-250S
PRICE
11.39
N
R/L
R/L
R/L
.200"
GROUP 4
GROUP 3
BP656
0°
3°
8°
15°
N
R/L
R/L
• ••
••
POSITIVE STOP CUTOFF BLADES
N
R/L
R/L
R/L
CON-200S
COR/L(3)-200S
COR/L(8)-200S
8.72
••
9.58 11.75
9.58 10.55 12.70
11.53 12.70 15.22
9.16 10.09 12.18
10.16 10.55 13.25
12.22 13.30 15.89
9.58 10.55 12.80
10.46 11.52 13.85
42
PART NUMBER
PRICE
H
W
L
CTBDS-26-3
CTBDS-26-4
CTBDS-26-5
CTBDS-32-3
CTBDS-32-4
CTBDS-32-5
CTBDS-32-6
87.50
87.50
87.50
87.50
87.50
87.50
87.50
1.0
1.0
1.0
1.25
1.25
1.25
1.25
0.126
0.126
0.126
0.094
0.094
0.094
0.094
4.40
4.40
4.40
6.00
6.00
6.00
6.00
h
INSERT
APPLICATION
0.827 CON-120
0.827 CON-160
0.827 CON-187/200
0.984 CON-120
0.984 CON-160
0.984 CON-200
0.984 CON-250
CUTOFF BLADES
BELCAR
INSERT
BASE
PRICE
A
B
CTBD-19-2
49.47
0.064
.087
.093
0.73
3.406
0.750
CTBD-26-2
53.96
0.064
.087
.093
1.00
4.406
1.000
CTBD-26-3
56.97
0.096
.120
1.00
4.516
1.500
CTBD-26-4
58.47
0.126
.160
1.00
4.453
1.500
CTBD-26-5
61.46
0.159
.187
.200
1.00
4.406
2.000
CTBD-26-6
62.96
0.202
.250
1.00
4.406
2.000
CTBD-32-2
64.44
0.064
.087
.093
1.22
5.875
2.000
CTBD-32-3
64.44
0.096
.087
.093
1.22
5.875
2.000
CTBD-32-4
64.44
0.126
.087
.093
1.22
5.953
2.000
CTBD-32-5
68.96
0.159
.187
.200
1.22
5.906
2.500
CTBD-32-6
70.46
0.202
.087
.093
1.22
5.906
2.500
CTBDR-32-9
118.42 0.312
.375
1.25
6.000
3.000
CON-375
CTBDL-32-9
118.42 0.312
.375
1.25
6.000
3.000
CON-375
CTBD-52-9
163.39 0.312
.375
2.00
7.500
3.000
CON-375
CTBD-53-9
166.41 0.312
.375
2.00
10.19
5.000
CON-375
DIMENSIONS
H
L
43
R
INSERT
APPLICATION
CON-087/093
COR-087/093
COL-087/093
CON-087/093
COR-087/093
COL-087/093
CON-120
COR-120
COL-120
CON-160
COR-160
COL-160
CON-187/200
COR-187/200
COL-187/200
CON-250
COR-250
COL-250
CON-087/093
COR-087/093
COL-087/093
CON-120
COR-120
COL-120
CON-160
COR-160
COL-160
CON-187/200
COR-187/200
COL-187/200
CON-250
COR-250
COL-250
USED WITH TOOL
BLOCK NUMBER
CTTBN-16-2
CTTBR/L-19-2
CTTBN-16-5
CTTBN-19-5
CTTBR/L-25-6
CTTBN-16-5
CTTBN-19-5
CTTBR/L-25-6
CTTBN-16-5
CTTBN-19-5
CTTBR/L-25-6
CTTBN-16-5
CTTBN-19-5
CTTBR/L-25-6
CTTBN-16-5
CTTBN-19-5
CTTBR/L-25-6
CTTBN-25-6
CTTBN-32-6
CTTBN-25-6
CTTBN-32-6
CTTBN-25-6
CTTBN-32-6
CTTBN-25-6
CTTBN-32-6
CTTBN-25-6
CTTBN-32-6
CTTBN-25-6
CTTBN-32-6
CTTBN-25-6
CTTBN-32-6
CTTBN-38-9
CTTBN-50-9
CTTBN-38-9
CTTBN-50-9
CUTOFF TOOLHOLDERS
BELCAR
TOOLHOLDER
NUMBER
BASE
PRICE
DIMENSIONS
A
B
C
D
E
F
L
R
W
CTTHR/L 10-2 QUOTE
0.375
0.375
0.375
0.750
2.750
0.188
3.375
0.500
.087
.093
CTTHR/L-10-3 QUOTE
0.375
0.375
0.375
0.750
2.563
0.188
3.375
0.625
.120
CTAHR/L-12-2 QUOTE
0.469
0.375
0.469
0.750
5.188
0.156
5.875
0.625
.087
.093
CTTHR/L-12-2 QUOTE
0.469
0.375
0.469
0.750
3.578
0.156
4.313
0.594
.087
.093
CTTHR/L-12-3 QUOTE
0.469
0.375
0.469
0.828
3.375
0.234
4.313
0.625
.120
CTTHR/L-12.7-2 QUOTE
0.500
0.375
0.406
0.750
3.563
0.156
4.313
0.563
.087
.093
CTTHR/L-12.7-3
59.96
0.500
0.375
0.500
0.828
3.375
0.234
4.131
0.625
.120
CTTHR/L-16-2
64.44
0.625
0.375
0.625
0.750
3.578
0
4.313
0.594
.087
.093
CTTHR/L-16-3
67.46
0.625
0.500
0.625
1.000
3.453
0.172
4.313
0.563
.120
CTTHR/L-16-4
70.46
0.625
0.500
0.625
1.000
3.453
0.172
4.313
0.625
.160
CTTHR/L-19-2
75.70
0.750
0.500
0.750
1.000
3.453
0.063
4.313
0.750
.087
.093
CTTHR/L-19-3
76.46
0.750
0.500
0.750
1.000
3.453
0.063
4.313
0.750
.120
CTTHR/L-19-4
77.94
0.750
0.500
0.750
1.000
3.453
0.063
4.313
0.750
.160
CTTHR/L-19-5
79.45
0.750
0.500
0.750
1.000
4.438
0.063
4.313
0.750
.187
.200
44
INSERT
APPLICATION
CON-087/093
COR-087/-093
COL-087/093
CON-120
COR-120
COL-120
CON-087/093
COR-087/-093
COL-087/093
CON-087/093
COR-087/-093
COL-087/093
CON-120
COR-120
COL-120
CON-087/093
COR-087/-093
COL-087/093
CON-120
COR-120
COL-120
CON-087/093
COR-087/-093
COL-087/093
CON-120
COR-120
COL-120
CON-160
COR-160
COL-160
CON-087/093
COR-087/-093
COL-087/093
CON-120
COR-120
COL-120
CON-160
COR-160
COL-160
CON-187/200
COR-187/200
COL-187/200
P-2
P-3
P-3N
BELCAR BLADE
NUMBER
BLADE
INSERT
NUMBER
STOCK
EMPIRE
BLADE
CUTTING
WIDTH
EMPIRE REPLACEMENT BLADES
CTBD-EP2-0-2
▲
CTBD-EP2-5-2
▲
.087 .093 CON-087 CON-093
CTBD-EP2-7-2
▲
CTBD-EP2-10-2
▲
CTBD-EP2-15-2
o
CTBD-EP3-0-3
▲
CTBD-EP3-5-3
▲
CTBD-EP3-7-3
.120
CON-120 COR-120
COL-120
▲
CTBD-EP3-10-3
o
CTBD-EP3-15-3
o
CTBD-EP3N-0-2
▲
CTBD-EP3N-5-2
▲
.087 .093 CON-087 CON-093
CTBD-EP3N-7-2
▲
CTBD-EP3N-10-2
CTBD-EP3N-15-2
o
o
▲ - STOCKED
BLADE APPLICATION TO EMPIRE
HOLDER NUMBER
160-CL
354-CL
361-CL
390-CL
391-CL
701A-CL
702-CL
703-CL
350-CL 630-CL
431-CL 200
X-18-CL X-18
430-CL A-36
31-CL
227-CL
49-CL
30
553-273-CL
31
704-CL
6921-CL
37-WT
394-WT
46
701A
6921
6925
350
431
36H
430
49
227
434
650
161A-CL 356-CL
162-CL 709-CL
50-CL
276-CL 708-CL
226-CL 351-CL 50
275-CL 352-CL 226
X18A-CL 6612-CL 76
6611-CL X18A
82
423
32-CL
60-CL
432-CL
33-CL
56
32
33
63-WT
E-7
351
352
707-A
83
275
102-CL
103-CL
226-CL
351-CL
6611-CL
6612-CL
60-CL
63-WT
74
356-CL
709-CL
226
707A
o - NON STOCKED
45
58.47
92.96
102-CL
103-CL
161A-CL
162-CL
352-CL
708-CL
BASE
PRICE
47
S-32
58.47
276
92.96
QUOTE
78
79
52.62
QUOTE
QUOTE
FACE GROOVING
ITEM
NUMBER
CTBDF-90R-4
CTBDF-90L-4
CTBDF-150R-4
CTBDF-150L-4
CTBDF-250R-4
CTBDF-250L-4
CTBDF-90R-5
CTBDF-90L-5
CTBDF-150R-5
CTBDF-150L-5
CTBDF-250R-5
CTBDF-250L-5
CTBDF-250R-6
CTBDF-250L-6
"D" GROOVE DIA.
MN² MAX
MN¹
A
DIMENSIONS
F
H
L
INSERT
APPLICATION
W
3.5
3.125
6
0.205
1.25
1.22
6
0.160
6
5.000
10
0.205
1.375
1.22
6
0.160
10
8
NONE 0.126
1.125
1.22
6
0.16
3.5
3.125
6
0.205
1.25
1.22
6
0.200
6
5.000
10
0.205
1.375
1.22
6
0.200
10
8
NONE 0.159
1.625
1.22
6
0.2
10
8
NONE 0.202
1.625
1.22
6
0.25
ITEM
CONF-160
CONF-160R
CONF-160L
CONF-200
CONF-200R
CONF-200L
CONF-250
CONF-250R
CONF-250L
CUTOFF INSERTS
FACE-GROOVING
SERIES
CONF-160R
CONF-160L
CONF-160R
CONF-160L
CONF-160R
CONF-160L
CONF-200R
CONF-200L
CONF-200R
CONF-200L
CONF-200R
CONF-200L
CONF-250R
CONF-250L
ITEM NUMBER PRICE
CTTBN-16-2
CTTBN-16-5
CTTBN-19-5
CTTBN-19-6
CTTBN-25-6
CTTBN-32-6
110.2
110.9
115.4
149.2
119.9
122.9
A
0.625
0.625
0.750
0.750
1.000
1.250
B
0.625
0.625
0.750
0.750
1.000
1.250
.160"
.200"
.250"
ITEM NUMBER
PRICE
CTTBR-19-2
CTTBL-19-2
CTTBR-25-6
CTTBL-25-6
70.460
70.460
72.700
72.700
ITEM NUMBER PRICE
CTTBU-19-5
CTTBU-25-6
CTTBU-32-6
237.11
230.08
QUOTE
ITEM NUMBER PRICE
CTTBN-38-9
CTTBN-50-9
QUOTE
QUOTE
BLADE
H
1.187
1.500
1.531
1.875
1.875
1.875
W
1.063
1.188
1.313
1.375
1.625
1.875
TOOL BLOCKS
DIMENSIONS
A
B
C
D
1.000 0.750 0.750 0.672
1.000 0.750 0.750 0.672
1.250 0.781 1.000 0.594
1.250 0.781 1.000 0.594
L
4.000
4.000
4.750
4.750
APPLICATION
L
3.000 CTBD-19-2
3.000 CTBD-26-*
3.375 CTBD-26-*
4.000 CTBD-32-*
4.375 CTBD-32-*
4.688 CTBD-32-*
BLADE APPLICATION
CTBD-19-2
CTBD-19-2
CTBD-26-*
CTBD-26-*
A
0.750
1.000
1.250
CNC & NC TOOL BLOCKS
DIMENSIONS
B
C
D
E
0.875 0.750 1.266 0.328
1.125 1.000 1.578 0.188
1.375 1.250 1.828 0.094
A
1.500
2.000
HEAVY DUTY TOOL BLOCKS
DIMENSIONS
BLADE
APPLICATION
B
C
D
E
H
W
L
1.500 1.500 2.563 1.125 4.500 3.250 5.500 CTBD-52&53-9
2.000 2.000 3.438 0.625 4.500 3.750 5.500 CTBD-52&53-9
BLADE
APPLICATION
H
W
L
1.625 1.438 3.375 CTBD-26-*
1.750 1.694 4.313 CTBD-32-*
1.875 2.031 4.313 CTBD-32-*
46
CTTBN-25-6
CTTBN-32-6
CTTBN-25-6
CTTBN-32-6
CTTBN-25-6
CTTBN-32-6
CTTBN-25-6
CTTBN-32-6
CTTBN-25-6
CTTBN-32-6
CTTBN-25-6
CTTBN-32-6
CTTBN-25-6
CTTBN-32-6
WIDTH HAND
TOOL BLOCKS
TOOL BLOCKS
DIMENSIONS
C
D
E
0.625 0.969 0.172
0.625 1.031 0.438
0.750 1.125 0.328
0.750 1.156 0.563
1.000 1.406 0.313
1.250 1.688 0.125
USED WITH TOOL
BASE PRICE
BLOCK NUMBER
N
R
L
N
R
L
N
R
L
BP20
o
o
o
o
o
o
o
o
o
7.30
7.88
8.64
BP54
o
▲
o
o
o
o
o
o
o
8.01
8.67
9.50
REQUEST
QUOTE
BP656
o
o
o
o
o
o
o
o
o
9.61
10.32
11.44
BELCAR BLADE
NUMBER
BLADE
INSERT
NUMBER
▲
CTBD-EP3S-0-3
CTBD-EP3S-5-3
P-3S
P-3W
CTBD-EP3S-7-3
0.120
CON-120
COR-120
COL-120
CTBD-EP3S-15-3
o
CTBD-EP3W-0-3
CTBD-EP3W-5-3
CTBD-EP3W-7-3
CTBD-EP3W-10-3
CTBD-EP3W-15-3
0.120
CON-120
COR-120
COL-120
0.160
CTBD-EP4-7-3.5
CON-160
COR-160
COL-160
CTBD-EP4W-0-3.5
CTBD-EP4W-5-3.5
CTBD-EP4W-7-3.5
CTBD-EP4W-10-3.5
CTBD-EP4W-15-3.5
▲
o
0.160
CON-160
COR-160
COL-160
CTBD-EP5-5-4
0.187
CTBD-EP5-7-4
CON-187
COR-187
COL-187
▲
▲
CTBD-EP5-10-4
▲
CTBD-EP5-15-4
▲
CTBD-EP5N-0-3.5
o
CTBD-EP5N-5-3.5
CTBD-EP5N-7-3.5
0.160
CON-160
COR-160
COL-160
▲
o
o
CTBD-EP5N-10-3.5
o
CTBD-EP5N-15-3.5
47
160-CL 390-CL
354CL 391-CL
361-CL 394-CL
350-CL
200
X18-CL A-36
36-H
X18
31-CL
30
553-273-CL
31
704-CL 701A
702-CL 6921
703-CL 6925
BASE
PRICE
QUOTE
80.96
71
650
58.47
QUOTE
QUOTE
102-CL
103-CL
161A-CL
50-CL
226-CL
275-CL
X18-ACL
6611-CL
32-CL
33-CL
32
33
162-CL
356-CL
709-CL
276-CL
351-CL
352-CL
6612-CL
X18A
60-CL
432-CL
56
63-WT
E-7
47
708-CL
S-32
707A
275
276
432
50
226
351
352
80.96
QUOTE
o
o
o
o
o
▲
CTBD-EP5-0-4
P-5N
▲
o
CTBD-EP4-15-3.5
HOLDER NUMBER
o
o
o
o
o
▲
CTBD-EP4-10-3.5
P-5
▲
o
CTBD-EP4-5-3.5
P-4W
o
CTBD-EP3S-10-3
CTBD-EP4-0-3.5
P-4
STOCK
EMPIRE
BLADE
CUTTING
WIDTH
80.96
QUOTE
101-CL
164-CL
51-CL
100-CL
274-CL
277-CL
6765-CL
6766-CL
34-CL
433-CL
552-CL
553-CL
S-7
48
353-CL
370-CL
383-CL
6854-CL
6922-CL
345L
L-34
277
34
57
101-CL
164-CL
100-CL
353-CL
6765-CL
6766-CL
34-CL
L-34
552-CL
553-CL
101
101
6855-CL
51
274
353
356L
100
433
360
370
383
553-167-CL
370-CL 6854-CL 553-167-CL
383-CL 6855-CL
6922-CL
100
58.47
80.96
58.47
80.96
34
BELCAR BLADE
NUMBER
BLADE
INSERT
NUMBER
o
CTBD-EP5S-0-4
P-5S
CTBD-EP5S-5-4
.187
CTBD-EP5S-7-4
CON-187
COR-187
COL-187
P-5W
.187
CON-187
COR-187
COL-187
CTBD-EP5X-5-3
CTBD-EP5X-7-3
.120
P-9
o
CTBD-EP6-0-6
▲
.250
CTBD-EP6-7-6
P-8X
o
o
o
P-6
P-8N
CON-120
COR-120
COL-120
CON-250
COR-250
COL-250
▲
▲
CTBD-EP6-10-6
▲
CTBD-EP6-15-6
▲
CTBD-EP8-0-4
▲
CTBD-EP8-5-4
.187
CTBD-EP8-7-4
CTBD-EP8-10-4
CTBD-EP8-15-4
CTBD-EP8N-0-3.5
CTBD-EP8N-5-3.5
CTBD-EP8N-7-3.5
CTBD-EP8N-10-3.5
CTBD-EP8N-15-3.5
CTBD-EP8X-0-3
CTBD-EP8X-5-3
CTBD-EP8X-7-3
CTBD-EP8X-10-3
CTBD-EP8X-15-3
.160
.120
CON-187
COR-187
COL-187
CON-160
COR-160
COL-160
CON-120
COR-120
COL-120
▲
▲
▲
o
o
o
o
o
o
▲
▲
o
o
o
CTBD-EP9-0-6
o
CTBD-EP9-5-6
o
CTBD-EP9-7-6
.250
CON-250
COR-250
COL-250
o
CTBD-EP9-10-6
o
CTBD-EP9-15-6
o
48
HOLDER NUMBER
102-CL
164-CL
226-CL
351-CL
6611-CL
6612-CL
32-CL
32
162-CL
356-CL
352-CL
226
80
81
60-CL
33
63-WT
BASE
PRICE
QUOTE
80.96
33-CL
QUOTE
o
o
o
o
o
CTBD-EP5X-10-3
CTBD-EP5X-15-3
CTBD-EP6-5-6
P-8
o
o
CTBD-EP5X-0-3
P-5X
o
o
o
CTBD-EP5S-10-4
CTBD-EP5S-15-4
CTBD-EP5W-0-4
CTBD-EP5W-5-4
CTBD-EP5W-7-4
CTBD-EP5W-10-4
CTBD-EP5W-15-4
STOCK
EMPIRE
BLADE
CUTTING
WIDTH
80.96
QUOTE
101-CL
100-CL
6854-CL
6765-CL
6766-CL
L-34
552-CL
101
164-CL
6855-CL
553-167-CL
6922-CL
100
101-CL
164-CL
51-CL
100-CL
274-CL
277-CL
6765-CL
6766-CL
34-CL
552-CL
553-CL
S-7
48
353-CL
370-CL
383-CL
6854-CL
6922-CL
354-L
L-34
34
57
101
L-5
52-CL
278-CL
279-CL
371-CL
35-CL
554-CL
280-CL
357-CL
359-CL
371
278
35
384-CL
52
357
372-CL
280
58.47
553-CL
6855-CL
51
274
353
356-L
355
433
360
370
383
553-167-CL
433-CL
80.96
277
QUOTE
358
359
384
L-35
58.47
279
80.96
384-CL
QUOTE
554-CL
372-CL 384-CL
QUOTE
L-35
554-CL
L-5
52-CL
279-CL
280-CL
357-CL
371-CL
371
35-CL
L-35
554-CL
35
359-CL
372-CL
378-CL
384-CL
A-6120 359
52
384
357
358
80.96
278
279
280
STOCK
STATUS
1B
CTBD-M1B-8-3-10
CTBD-M1B-8-4-15
CTBD-M1B-8-6-15
.120"
.187"
.250"
o
▲
o
CON:R:L-120
CON:R:L-187
CON:R:L-250
2B
CTBD-M2B-8-3-7
CTBD-M2B-8-4-7
CTBD-M2B-8-6-7
.120"
.187"
.250"
o
o
o
CON:R:L-120
CON:R:L-187
CON:R:L-250
3B
CTBD-M3B-8-6-30
CTBD-M3B-8-9-30
.250"
.375"
▲
o
CON:R:L-250
CON-375
5B
CTBD-M5B-8-3-15
CTBD-M5B-8-4-15
CTBD-M5B-8-6-15
.120"
.187"
.250"
▲
▲
▲
6B
CTBD-M6B-8-3-10
CTBD-M6B-8-4-10
CTBD-M6B-8-6-10
.120"
.187"
.250"
7B
CTBD-M7B-8-3-8
CTBD-M7B-8-4-8
CTBD-M7B-8-6-8
.120"
.187"
.250"
CTBD-M8B-8-4-25
CTBD-M8B-8-6-25
CTBD-M8BA-8-6-25
QUANTITY
PRICE - EACH
1-5
103.11
79.45
6-11 12 & UP
100.00 97.05
76.46
73.46
QUOTE
QUOTE QUOTE QUOTE
EQUIVALENT
MANCHESTER CATALOG
NUMBER
301-111:112
301:115:116
301-102:3:4:5
302-103:104
302-106:7:8
302-109:110
303-109:111
303-131:133
101.94
98.94
QUOTE
95.95
CON:R:L-120
CON:R:L-187
CON:R:L-250
79.45
76.46
73.46
309-103
309-105
309-106
▲
▲
▲
CON:R:L-120
CON:R:L-187
CON:R:L-250
67.46
64.44
61.46
310-102
310-104
310-105
▲
▲
o
CON:R:L-120
CON:R:L-187
CON:R:L-250
58.47
55.46
52.47
82.27
79.77
77.43
.187"
▲
CON:R:L-187
83.94
80.96
77.94
.250"
▲
CON:R:L-250
CTBD-M9B-8-6-25
.250"
▲
CON:R:L-250
BELCAR BLADE CATALOG
NUMBER RIGHT HAND OR LEFT
HAND
STOCK
STATUS
BLADE INSERT
CATALOG
NUMBER
CUTTING
WIDTH
NUMBER
CUTTING
WIDTH
MANCHESTER REPLACEMENT BLADES
BLADE INSERT
CATALOG
NUMBER
.120"
o
o
o
o
o
o
o
▲
▲
o
o
o
o
o
CON:R:L-120
8B
9B
CTBD-M1B-0-3-10R OR L
.187"
.200"
.250"
.187"
.250"
.375"
QUOTE
80.96
77.94
QUANTITY
1-5
PRICE - EACH
6-11 12 & UP
CON:R:L-187
QUOTE
CON:R:L-200
CON:R:L-250
CON:R:L-187
CON:R:L-250
QUOTE
CON:R:L-375
49
74.96
311-104
311-106
311-107
N.A.
312-102
312-106
312-107
EQUIVALENT
MANCHESTER CATALOG
NUMBER
301-112R/301-128L
301-116R/301-131L
301-117R/301-132L
N/A
N/A
301-103R/301-135L
301-105R/301-137L
N/A
N/A
303-109R & L
303-131R & L
303-133R & L
303-142R & L
303-144R & L
STOCK
STATUS
BLADE INSERT
CATALOG
NUMBER
.120"
.160"
o
o
o
▲
o
▲
o
▲
CON:R:L-120
CON:R:L-160
STOCK
STATUS
CTBD-M2B-0-3.5-10R OR L
CUTTING
WIDTH
HAND
CUTTING
WIDTH
MANCHESTER REPLACEMENT BLADES
BLADE INSERT
CATALOG
NUMBER
.120"
.087"
o
o
▲
o
o
▲
o
CON:R:L-120
CON:R:L-087
.187"
.200"
.250"
HAND
CTBDR/L-K2B-0-3-10
CTBDR/L-K3B-0-2-10
CTBDR/L-K3B-0-4-10
CTBDR/L-K3B-0-4-15
CTBDR/L-K3B-0-4-16
CTBDR/L-K3D-0-4-15
CTBDR/L-K4D-0-6-15
.187"
.250"
QUANTITY
1-5
PRICE - EACH
6-11 12 & UP
QUOTE
302-104R/302-119L
N/A
302-107R/302-122L
302-108R/302-123L
N/A
N/A
302-110R/302-125L
N/A
PRICE
EQUIVALENT
MANCHESTER CATALOG
NUMBER
QUOTE
CSBR-2B OR CSBL-2B
N/A
CSBR-3B OR CSBL-3B
N/A
N/A
CSBR-3D OR CSBL-3D
N/A
CON:R:L-187
CON:R:L-200
CON:R:L-250
CON:R:L-187
EQUIVALENT
MANCHESTER CATALOG
NUMBER
CON:R:L-250
SPARE PARTS
EJECTOR
ALLEN WRENCH
DESCRIPTION
PRICE
EJT-100
2.00
DESCRIPTION
AL-10-156
AL-25-187
AL-6-120
ALLEN HEAD CAP SCREW
PRICE
1.50
1.50
1.50
DESCRIPTION
10-32 X 7/8
1/4-20 X 3/4
1/4-20 X 1-1/4
CUTOFF TOOL INSTRUCTION GUIDE
Place insert into slot opening aligning double "V's" at the top and bottom of the insert with the double "V's" at
the top and bottom of the pocket. The chipbreaker and cutting edge of the insert are to be in the top and outward
position. Firmly push insert into position by hand and lightly tap insert with wooden, lead, or brass mallet to seat
insert in place. Insert is now ready for operation. Insert will seat permanently after the first cut. When cutting to
center, set-up cutting edge slightly above center (.002"/.003") so that center will be acheived after final insert
seating during first cut. See page 3 for suggested operating parameters. To replace insert, place punch type
ejector tool into the open area behind the insert and push forward with a wedging motion. The tapered surface
on the ejector will unseat the insert. After cleaning the pocket, a new insert can be seated into place as
described above, and the cutoff operation continued.
50
PRICE
1.50
1.50
1.50
BELCAR PRODUCTS
BETA TURN
INSERTS
51
BELCAR PRODUCTS TECHNICAL DATA
SPECIAL APPLICATIONS
SHOWN BELOW ARE A SERIES OF SPECIAL APPLICATIONS FOR BETA-TURN GROOVING INSERTS. A WIDE
VARIETY OF OPERATIONS CAN BE APPLIED TO THIS INSERT SYSTEM. SPECIAL WIDTHS, CONFIGURATIONS
AND OPERATIONS ARE POSSIBLE. IF HELP IS NEEDED, CONTACT YOUR BELCAR DISTRIBUTOR OR BELCAR
REPRESENTATIVE.
GROOVE AND FACE
GROOVE AND CHAMFER
GROOVE AND SPECIAL FORM
GROOVE AND DOUBLE CHAMFER
GROOVE AND CHAMFER
GROOVE FULL RADIUS WITH UNDERCUT
B = BUTTRESS
C = CREST TURNING
F = FINE PITCH
K = FINE PITCH/POSITIVE
K= 55° PARALLELOGRAM P = POSITIVE
S = STUB
U = UTILITY
SHAPE
A
2=
3=
4=
5=
6=
0.219
0.344
0.453
0.688
0.453
STYLE QUALIFICATION
B
T
0.270
0.405
0.636
0.952
0.636
0.150
L = LEFT HAND
0.195
0.255
R = RIGHT HAND
0.380
0.383
SIZE
BT K G P
SYSTEM
#
3
STYLE
CUT
125 R
GROOVE WIDTH
ADDITIONAL
INFORMATION
A = ACME-BUTTRESS THREADS
BETA-TURN
F = FACE GROOVING
G = GROOVING
J = UNJ THREADS
R = FULL RADIUS
T = 60°V THREADS
U = UNDERCUT
DEFINED IN .001"
INCREMENTS FOR WIDTH
OF GROOVE.
EXAMPLE = .125
52
E = EXTERNAL
I = INTERNAL
BETA-TURN
GENERAL INSERT DESCRIPTION
BTKG
GROOVER
55° PARALLELOGRAM
NEUTRAL TOP RAKE
PRECISION TOLERANCE
BELCAR INSERT NUMBER
INSERT DIMENSIONS
RIGHT HAND
LEFT HAND
W
E
BTKG-2031R
BTKG-2031L
A
0.031
0.050
BTKG-2041R
BTKG-2041L
0.041
0.050
BTKG-2047R
BTKG-2047L
0.047
0.050
BTKG-2058R
BTKG-2058L
0.058
0.050
BTKG-2062R
BTKG-2062L
0.062
0.110
BTKG-2094R
BTKG-2094L
0.094
0.110
BTKG-2125R
BTKG-2125L
0.125
0.110
BTKG-3047R
BTKG-3047L
0.047
0.075
BTKG-3062R
BTKG-3062L
0.062
0.094
BTKG-3072R
BTKG-3072L
0.072
0.094
BTKG-3078R
BTKG-3078L
0.078
0.094
BTKG-3088R
BTKG-3088L
0.088
0.094
BTKG-3094R
BTKG-3094L
0.094
0.150
BTKG-3097R
BTKG-3097L
0.097
0.150
0.219
B*
0.270
T
0.150
G
0.167
R
0.002
0.005
0.005
0.010
0.005
0.010
0.010
0.015
BTKG-3105R
BTKG-3105L
0.105
0.150
0.005
0.010
BTKG-3110R
BTKG-3110L
0.344
0.405
0.195
0.375
0.110
0.150
0.010
0.015
BTKG-3122R
BTKG-3122L
0.122
0.150
BTKG-3125R
BTKG-3125L
0.125
0.150
0.005
0.010
0.005
0.010
BTKG-3142R
BTKG-3142L
0.142
0.150
0.010
0.015
BTKG-3156R
BTKG-3156L
0.156
0.150
0.005
0.010
BTKG-3178R
BTKG-3178L
0.178
0.150
0.005
0.010
BTKG-3185R
BTKG-3185L
0.185
0.150
BTKG-3189R
BTKG-3189L
0.189
0.150
0.020
0.025
0.020
0.025
* DIMENSION OVER THERORETICAL SHARP CORNER
53
BETA-TURN
RIGHT HAND
LEFT HAND
BTKG-4125R
INSERT DIMENSIONS
A
B*
W
E
BTKG-4125L
0.125
0.150
BTKG-4189R
BTKG-4189L
0.189
0.250
BTKG-4213R
BTKG-4213L
0.213
0.250
BTKG-4219R
BTKG-4219L
0.219
0.250
BTKG-4250R
BTKG-4250L
0.250
0.250
BTKG-5250R
BTKG-5250L
0.250
0.375
BTKG-5281R
BTKG-5281L
0.281
0.375
BTKG-5312R
BTKG-5312L
0.312
0.375
BTKG-5344R
BTKG-5344L
0.344
0.375
BTKG-5375R
BTKG-5375L
0.375
0.375
BTKG-6281R
BTKG-6281L
0.281
0.250
BTKG-6312R
BTKG-6312L
0.312
0.250
0.453
0.688
0.453
0.636
0.952
0.636
T
0.255
0.380
0.383
G
0.375
0.500
0.375
BTKG-6344R
BTKG-6344L
0.344
0.250
BTKG-6375R
BTKG-6375L
0.375
0.250
R
0.005
0.010
0.020
0.025
0.005
0.010
0.020
0.025
0.020
0.025
0.030
0.035
0.030
0.035
BTKGP
GROOVER
55° PARALLELOGRAM
POSITIVE TOP RAKE
PRECISION TOLERANCE
RIGHT HAND
LEFT HAND
BTKGP-2031R
BTKGP-2031L
BTKGP-2062R
BTKGP-2062L
BTKGP-2125R
INSERT DIMENSIONS
W
E
0.031
0.050
0.062
0.110
BTKGP-2125L
0.125
0.110
BTKGP-3088R
BTKGP-3088L
0.088
0.094
BTKGP-3125R
BTKGP-3125L
0.125
0.150
0.156
0.150
0.189
0.150
BTKGP-3156R
BTKGP-3156L
BTKGP-3189R
BTKGP-3189L
BTKGP-4189R
BTKGP-4189L
BTKGP-4250R
BTKGP-4250L
A
B*
0.219
0.270
T
0.150
G
0.187
R
0.002
0.005
0.005
0.010
0.344
0.405
0.195
0.375
0.005
0.010
0.020
0.025
0.453
54
0.636
0.255
0.375
0.189
0.250
0.250
0.250
0.020
0.025
BETA-TURN
BTKGR
GROOVER
55° PARALLELOGRAM
NEUTRAL TOP RAKE
PRECISION TOLERANCE
INSERT DIMENSIONS
RIGHT HAND
LEFT HAND
B*
W
E
R
BTKGR-3031R
BTKGR-3031L
A
0.403
0.062
0.094
0.031
BTKGR-3047R
BTKGR-3047L
0.403
0.094
0.150
0.047
BTKGR-3062R
BTKGR-3062L
0.402
0.125
0.150
0.062
BTKGR-3078R
BTKGR-3078L
0.401
0.156
0.150
0.078
BTKGR-3094R
BTKGR-3094L
0.400
0.187
0.150
0.094
BTKGR-4062R
BTKGR-4062L
0.633
0.125
0.150
0.062
BTKGR-4094R
BTKGR-4094L
0.631
0.187
0.250
0.094
BTKGR-4125R
BTKGR-4125L
0.629
0.250
0.250
0.125
0.344
0.453
T
0.195
0.255
G
0.375
0.375
BTKGRP
GROOVER
55° PARALLELOGRAM
POSITIVE TOP RAKE
PRECISION TOLERANCE
INSERT DIMENSIONS
RIGHT HAND
LEFT HAND
B*
W
E
R
BTKGRP-3031R
BTKGRP-3031L
A
0.403
0.062
0.094
0.031
BTKGRP-3047R
BTKGRP-3047L
0.403
0.094
0.150
0.047
BTKGRP-3062R
BTKGRP-3062L
0.402
0.125
0.150
0.062
BTKGRP-3078R
BTKGRP-3078L
0.401
0.156
0.150
0.078
BTKGRP-3094R
BTKGRP-3094L
0.400
0.187
0.150
0.094
BTKGRP-4062R
BTKGRP-4062L
0.633
0.125
0.150
0.062
BTKGRP-4094R
BTKGRP-4094L
0.631
0.187
0.250
0.094
BTKGRP-4125R
BTKGRP-4125L
0.629
0.250
0.250
0.125
0.344
0.453
55
T
0.195
0.255
G
0.375
0.375
BETA-TURN
THREADER
BTKT
55° PARALLELOGRAM
NEUTRAL TOP RAKE
PRECISION TOLERANCE
INSERT DIMENSIONS
RIGHT HAND
LEFT HAND
A
B*
T
G
E
BTKT-2R
BTKT-2L
0.219
0.266
0.150
0.187
0.075
0.003
R
BTKT-3R
BTKT-3L
0.344
0.400
0.195
0.375
0.098
0.005
BTKT-4R
BTKT-4L
0.453
0.629
0.255
0.375
0.128
0.005
0.005
0.008
0.008
BTKTP
THREADER
55° PARALLELOGRAM
POSITIVE TOP RAKE
PRECISION TOLERANCE
INSERT DIMENSIONS
RIGHT HAND
LEFT HAND
A
B*
T
G
E
BTKTP-2R
BTKTP-2L
0.219
0.266
0.150
0.187
0.075
0.003
BTKTP-3R
BTKTP-3L
0.344
0.400
0.195
0.375
0.098
0.005
BTKTP-4R
BTKTP-4L
0.453
0.629
0.255
0.375
0.128
0.005
56
R
0.005
0.008
0.008
BETA-TURN
FEED/SPEED/GRADE RECOMMENDATIONS
FEED - PER REVOLUTION
.005" TO .010"
SPEED - SFM
FEED - PER RESOLUTION
.003" TO .005"
SPEED - SFM
UNCOATED
COATED
UNCOATED
COATED
UNCOATED
COATED
ALUMINUM
800/1000
1000/1200
1000/1200
1200/1500
BP20/BP22
BP726/BP750
CAST IRON - 180/220 BHN
300/350
400/450
400/450
500/550
BP20/BP22
BP648
CAST IRON - 220/300 BHN
250/300
350/400
350/400
450/500
BP20/BP22
BP456/BP660
LOW CARBON STEEL
350/400
400/450
400/450
500/550
BP50/BP72
BP456/BP660
MEDIUM CARBON STEEL
325/375
375/425
375/425
475/525
BP50/BP72
BP456/BP660
HIGH CARBON STEEL
300/350
350/400
350/400
450/500
BP50/BP72
BP456/BP660
ALLOY STEEL - 180/220 BHN
180/250
260/400
225/325
350/450
BP50/BP72
BP456/BP660
150/225
225/350
200/300
325/425
BP50/BP72
BP456/BP660
125/200
175/300
175/275
300/400
BP50/BP72
BP456/BP660
STAINLESS STEEL - AUSTENITIC
250/350
325/450
350/450
450/550
BP50/BP72
BP456/BP660
STAINLESS STEEL - FERRITIC
300/400
375/500
400/500
475/575
BP50/BP72
BP456/BP660
STAINLESS STEEL - MARTENTISTIC
200/300
250/350
325/425
375/450
BP50/BP72
BP456/BP660
17-4 PH - 275/325 BHN
200/300
250/350
250/350
300/400
BP50/BP20
BP456/BP660
TITANIUM ALLOYS
100/125
N.A.
110/150
N.A.
BP20/BP1
N.A.
WORKPIECE MATERIAL
CARBIDE GRADE
RECOMMENDATION
TROUBLE SHOOTING
PROBLEMS
GROOVING
INSERT CHIPPING
SIDEWALLS OF
GROOVE HAVE
GALLING & POOR
FINISH
SIDEWALLS OF PART
ARE TAPERED
THREADING
CUTTING EDGE
CHIPPING
NOSE RADIUS
CHIPPING
EDGE BUILD UP
TORN THREAD
CAUSES
SOLUTIONS
FRAGILE CUT EDGE
HONE CUTTING EDGE
IMPROPER GRADE
SELECT MORE SHOCK RESISTANT GRADE
IMPROPER CHIP CONTROL
ADJUST SPEED AND FEED
MICRO CHATTER
REDUCE CUTTING FORCES WITH POSITIVE TOP RAKE
TOOL POSITIONING
CHECK CUT EDGE TO BE ON CENTERLINE
TOOL IMPROPERLY ALIGNED
REPOSITION TOOLHOLDER & CHECK SLIDE FOR PLAY
TOOLHOLDER DEFLECTING
REDUCE OVERHANG OR USE LARGER TOOHOLDER
WORKPIECE DEFLECTING
CHANGE SETUP OR USE OUTSIDE SUPPORT
FEED/TOOTH TOO GREAT
REDUCE FEED PER PASS
FRAGILE CUT EDGE
HONE CUTTING EDGE
IMPOPER GRADE
FEED/TOOTH TOO GREAT
REDUCE FEED PER PASS
NOSE RADIUS TOO SMALL
INCREASE RADIUS
FRAGILE CUT EDGE
HONE RADIUS CUT EDGE
IMPROPER GRADE
SPEED TOO SLOW
INCREASE RPM (SFM)
USING UNCOATED GRADE
SELECT COATED GRADE (SEE ABOVE)
SPEED TOO SLOW
INCREASE RPM (SFM)
FEED TO HEAVY
REDUCE FEED/TOOTH/PASS
57
58
BELCAR PRODUCTS
BELCAR MILLING
AND
TURNING
STANDARD
INSERTS
59
TURNING INSERTS
IDENTIFICATION
SYSTEM
FIRST POSITION
S = SQUARE
T = TRIANGLE
R = ROUND
P = PENTAGON
C = 80° DIAMOND
D = 55° DIAMOND
V = 35° DIAMOND
L = RECTANGLE
B = 82°
PARALLELOGRAM
A = 85°
PARALLELOGRAM
SECOND POSITION
N = 0°
A = 3°
B = 5°
C = 7°
P = 10° OR 11°
D = 15°
E = 20°
F = 25°
THIRD POSITION
I.C.
TH.
±.001
A = ±.0002
±.005
B = ±.0002
±.001
C = ±.0005
±.005
D = ±.0005
±.001
E = ±.001
G = ±.001
±.005
M = ±.002
±.005
±.004
U = ±.005
±.005
±.012
R = BLANK WITH GRIND
STOCK ALL SURFACES
FOURTH POSITION
A = WITH HOLE
WITH HOLE AND ONE
B = COUNTERSINK
WITH HOLE AND TWO
C = COUNTERSINKS
SMALLER THAN ¼"
D = I.C. WITH HOLE
SMALLER THAN ¼" I.C.
E = WITHOUT HOLE
CLAMP-ON TYPE WITH
F = CHIPBREAKER
WITH HOLE AND
G = CHIPBREAKER
WITH HOLE, ONE
H = COUNTERSINK AND
S = BLANK WITH GRIND
STOCK ON TOP AND
BOTTOM ONLY
CHIPBREAKER
WITH HOLE, TWO
J = COUNTERSINKS AND
CHIPBREAKER
SMALLER THAN ¼" I.C.
K = WITH HOLE AND
CHIPBREAKER
SHAPE
CLEARENCE ANGLE
TOLERANCE
TYPE**
SIZE (I.C.)
THICKNESS
CUTTING POINT
RADIUS
OTHER CONDITIONS
NUMBER OF 1/32nds ON
INSERTS LESS THAN ¼"
I.C.
NUMBER OF 1/32nds ON
I.C.
NUMBER OF ⅛ ths ON
INSERTS ¼" I.C. AND
OVER
NUMBER OF 1/16ths ON
I.C
RECTANGULAR AND
PARALLELOGRAM
INSERTS REQUIRE TWO
DIGITS
FIRST DIGIT - NUMBER OF
⅛ths IN WIDTH
0 - SHARP CORNER
1 - 1/64" RADIUS
2 - 1/32" RADIUS
3 - 3/64" RADIUS
4 - 1/16" RADIUS
6 - 3/32" RADIUS
8 - 1/8" RADIUS
A - GROUND ALL OVER LIGHT HONE
B - GROUND ALL OVER HEAVY HONE
C - GROUND TOP AND
BOTTOM - LIGHT HONE
D - GROUND TOP AND
BOTTOM - HEAVY HONE
E - UNGROUND - HONED
F - UNGROUND - NO HONE
J - POLISH FINISH
USE WIDTH DIMENSIONS
IN PLACE OF I.C. ON
RECTANGULAR AND
PARALLELOGRAM
INSERTS
T - CHAMFER - CUTTING
EDGE
SECOND DIGIT - NUMBER
OF ¼ths IN LENGTH
FIFTH POSITION
SIXTH POSITION
SEVENTH POSITION
60
EIGHTH POSITION
TURNING INSERTS
GENERAL INSERT
DESCRIPTION
U
P
T
TRIANGLE 11°
POSITIVE
UTILITY
IC
T
R
BP20
BP50
BP656
TPU -222
0.250
0.125
0.031
6.76
7.20
8.09
7.20
7.77
8.70
10.00
11.23
12.30
TPU-322
TPU-323
0.375
0.125
TPU-432
TPU-433
T
PG
TRIANGLE 11°
POSITIVE
STANDARD
PRECISION
INSERT
NUMBER
TPG-221
TPG-222
0.031
0.047
0.031
0.500
0.187
TPU-434
GENERAL INSERT
DESCRIPTION
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
0.047
0.062
IC
T
0.250
0.125
R
0.016
0.031
TPG-321
0.016
TPG-322
0.031
TPG-323
0.375
0.125
0.047
TPG-324
0.062
TPG-332
0.031
TPG-333
0.375
0.187
0.047
TPG-334
0.062
TPG-431
0.016
TPG-432
0.031
TPG-433
0.500
0.187
TPG-434
TPG-544
BASE PRICE
INSERT DIMENSIONS
0.047
BP20
BP50
BP656
7.81
8.22
8.92
8.26
8.80
9.53
9.23
9.89
10.67
11.37
12.43
13.29
16.14
18.13
20.55
0.062
0.625
61
0.250
0.062
TURNING INSERTS
GENERAL INSERT
DESCRIPTION
P
D
T
TRIANGLE 11°
POSITIVE
STANDARD
PRECISION
INSERT
NUMBER
R
BP20
BP50
BP656
TD-6P-R*
*
9.75
10.57
11.30
TD-6P-1
0.016
TD-6P-2
0.031
9.75
10.57
11.30
TD-6P-3
GENERAL INSERT
DESCRIPTION
T
FG
TRIANGLE 25°
POSITIVE
PRECISION
BASE PRICE
INSERT DIMENSIONS
IC
T
0.375
0.125
0.047
TD-6P-4
0.062
TD-6P-5
0.078
9.98
10.81
11.45
TD-7P-2
0.437
0.125
0.031
11.32
13.02
13.12
TD-8P-2
0.500
0.187
0.031
12.25
13.49
14.30
TD-9P-3
0.562
0.187
0.047
16.89
19.04
21.18
TD-10P-4
0.625
0.187
0.062
17.54
19.71
22.08
INSERT
NUMBER
TFG-221
TFG-222
TFG-(2.5)22
TFG-321
TFG-322
IC
T
0.250
0.125
0.312
0.125
0.375
0.125
TFG-421
TFG-422
BASE PRICE
INSERT DIMENSIONS
R
0.016
0.031
0.031
0.016
0.031
BP20
BP50
BP656
8.55
9.01
9.88
8.92
9.44
10.36
9.12
9.67
10.63
10.76
11.61
12.67
0.016
0.500
0.125
TFG-423
0.031
0.047
62
TURNING INSERTS
GENERAL INSERT
DESCRIPTION
G
P
R
ROUND 11°
POSITIVE Std.
PRECISION
GENERAL INSERT
DESCRIPTION
C
P
R
ROUND 11°
POSITIVE
EXTRA
PRECISION
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
IC
T
R
BP20
BP50
BP710
RPG-32
0.375
0.125
N/A
7.93
8.32
9.39
RPG-42
0.500
0.125
N/A
8.64
9.19
10.30
RPG-43
0.500
0.187
N/A
9.88
10.67
11.94
RPG-53
0.625
0.187
N/A
11.58
12.73
14.35
RPG-54
0.625
0.250
N/A
12.56
13.99
15.84
RPG-63
0.750
0.187
N/A
12.57
13.87
15.74
RPG-84
1.000
0.250
N/A
22.48
26.02
29.31
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
IC
T
RPC-32
0.375
RPC-42
BP20
BP50
BP710
0.125
QUOTE
QUOTE
QUOTE
0.500
0.125
9.06
9.68
10.50
RPC-43
0.500
0.187
10.41
11.25
12.41
RPC-53
0.625
0.187
QUOTE
13.52
14.55
RPC-54
0.625
0.250
QUOTE
QUOTE
QUOTE
RPC-63
0.750
0.187
13.33
14.77
16.83
63
R
N/A
MILLING INSERTS
FIRST POSITION
SECOND POSITION
S = SQUARE
T = TRIANGLE
P = 87°
PARALLELOGRAM
M = 86°
PARALLELOGRAM
A = 85°
PARALLELOGRAM
B = 82°
PARALLELOGRAM
H = HEXAGON
R = ROUND
O = OCTAGON
L = RECTANGLE
C = 80° DIAMOND
N = 0° - 0°
H = 0° - 11°
G = 0° - 15°
M = 0° - 20°
P = 11° - 11°
K = 11° - 17°
L = 11° - 21°
J = 11° - 25°
D = 15° - 15°
E = 20° - 20°
B = 20° - 25°
F = 25° - 25°
R = 26° - 26°
S = 11° - 15°
THIRD POSITION
I.C.
A=
C=
E=
G=
N=
±.0002
±.0005
±.001
±.001
±.017
±.005
TH.
±.001
±.001
±.001
±.005
±.001
FOURTH POSITION
NUMBERS OF ⅛ths IN I.C.
SIZE
D = 55° DIAMOND
V = 35° DIAMOND
F = PENTAGON
SHAPE
CLEARANCE ANGLE
TOLERANCE
SIZE (I.C.)
THICKNESS
CORNER STYLE
CORNER SIZE
OTHER CONDITIONS
(OPTIONAL)
NUMBER OF 1/16ths IN
THICKNESS
FIFTH POSITION
FLAT
ANGLE
V = 1°
D = 3°
G = 7° 30'
T = 7° 30"
U = 10°
S = 10°
J = 15°
Q = 15°
W = 15°
E = 20°
N = 20°
X = 25°
P = 25°
K = 30°
L = 30°
M = 30°
C = 45°
F= 45°
A = 60°
Y = 88°
Z = 88°
B = 90°
H = 90°
R=
HAND
ROT.
R&L
R&L
R
L
R
L
R
L
R&L
R
L
R
L
R
L
R&L
R&L
R&L
R&L
R
L
R
L
R&L
NO. OF
FLATS
DOUBLE
DOUBLE
SINGLE
SINGLE
SINGLE
SINGLE
SINGLE
SINGLE
DOUBLE
SINGLE
SINGLE
SINGLE
SINGLE
SINGLE
SINGLE
DOUBLE
SINGLE
SINGLE
SINGLE
SINGLE
SINGLE
SINGLE
SINGLE
SINGLE
SIXTH POSITION
SIZE OF RADIUS OR
WIPING FLAT IN 1/64ths
H = HONED
K = K-LAND CHAMFER
J = POLISHED
(W)= WIPER
(WC)= WIPER CROWN
R = RIGHT HAND
L = LEFT HAND
SEVENTH POSITION
64
EIGHTH POSITION
MILLING INSERTS
GENERAL INSERT
DESCRIPTION
SHC-K
SHC-C
SHC-L
SQUARE 0°
Neg./11° Pos.
EXTRA
PRECISION 30°
FLATS
INSERT
NUMBER
SHC-43-K4
SHC-43-L4
IC
T
R
BP20
BP52
BP516
0.500
0.187
0.062
11.13
12.11
12.89
15.23
16.92
18.85
16.40
18.02
20.55
27.94
31.82
37.03
SHC-63-K8
SHC-63-L8
BASE PRICE
INSERT DIMENSIONS
0.750
0.187
0.125
SHC-63-M8
SHC-84-K8
SHC-84-L8
(SHC-L SHOWN)
GENERAL INSERT
DESCRIPTION
SP
R
C
SQUARE 11°
POSITIVE
EXTRA
PRECISION
RADII
1.000
0.250
0.125
SHC-84-M8
INSERT
NUMBER
IC
T
SPC-42-R2
SPC-42-R3
R
0.500
0.125
0.047
0.062
SPC-43-R2
0.031
0.500
0.187
0.047
SPC-43-R4
0.062
SPC-53-R3
0.047
SPC-53-R4
0.625
0.187
SPC-63-R2
SPC-63-R3
0.062
BP52
BP652
9.53
10.19
10.92
10.63
11.58
12.41
12.46
13.71
14.85
14.67
16.32
18.63
QUOTE
QUOTE
QUOTE
0.031
0.750
0.187
0.047
SPC-63-R4
0.062
SPC-84-R3
0.047
SPC-84-R4
BP20
0.031
SPC-42-R4
SPC-43-R3
BASE PRICE
INSERT DIMENSIONS
1.000
65
0.250
0.062
MILLING INSERTS
GENERAL INSERT
DESCRIPTION
R
E
P
S
SQUARE 11°
POSITIVE
PRECISION
RADII
INSERT
NUMBER
IC
T
SPE-42-R
SPE-42-R3
0.500
0.125
0.031
0.500
0.187
0.062
SPE-53-R3
0.047
0.625
0.187
0.062
0.750
0.187
0.047
0.062
SPE-84-R3
0.047
INSERT
NUMBER
1.000
0.250
0.062
IC
T
R
0.062
SKC-53-Q4
0.062
0.625
0.187
0.125
SKC-53-Q8
0.125
SKC-63-J4
0.062
SKC-63-Q4
0.062
SKC-63-J8
BP652
9.42
10.06
10.81
10.51
11.45
12.30
12.36
13.61
14.74
14.55
16.19
18.18
25.84
29.61
32.07
BASE PRICE
INSERT DIMENSIONS
SKC-53-J4
SKC-53-J8
BP52
0.031
SPE-63-R4
SPE-84-R4
SKC-J
SKC-Q
0.047
SPE-42-R4
SPE-63-R2
SQUARE 11°
Pos./17° Pos.
EXTRA
PRECISION
15° FLATS
0.047
SPE-42-R2
SPE-63-R3
BP20
0.031
0.062
SPE-53-R4
GENERAL INSERT
DESCRIPTION
R
SPE-42-R4
SPE-42-R3
BASE PRICE
INSERT DIMENSIONS
0.750
0.187
SKC-63-Q8
0.125
0.125
66
BP20
BP52
BP652
13.32
14.64
15.67
13.58
14.89
15.95
15.47
17.15
19.09
15.77
17.46
19.39
MILLING INSERTS
GENERAL INSERT
DESCRIPTION
R
C
SE
SQUARE
20°
POSITIVE
EXTRA
PRECISION
RADII
GENERAL INSERT
DESCRIPTION
TRIANGLE
TKC-Y
TKC-Z
11° Pos./17° Pos.
EXTRA
PRECISION 88°
FLATS
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
IC
T
R
BP20
BP52
BP652
SEC-42-R2
0.500
0.125
0.031
10.01
10.76
11.44
SEC-43-R2
0.500
0.187
0.031
11.13
12.11
12.87
SEC-63-R4
0.750
0.187
0.062
15.31
17.01
18.94
INSERT
NUMBER
TKC-43-Y4
TKC-43-Z4
IC
T
R
BP20
BP52
BP652
0.500
0.187
0.062
12.33
13.50
14.35
0.062
14.75
15.33
19.11
0.093
15.01
15.64
19.39
TKC-53-Y4
TKC-53-Z4
TKC-53-Y6
BASE PRICE
INSERT DIMENSIONS
0.625
TKC-53-Z6
67
0.187
MILLING INSERTS
GENERAL INSERT
DESCRIPTION
T
-R
C
P
TRIANGLE
11° Pos.
EXTRA
PRECISION
RADII
IC
T
R
BP20
BP52
BP516
TPC-32-R2
0.375
0.125
0.031
8.62
9.23
10.00
12.04
13.15
14.07
QUOTE
QUOTE
QUOTE
TPC-43-R2
0.031
0.500
0.187
TPC-43-R3
TPC-54-R3
GENERAL INSERT
DESCRIPTION
CP
H
R
HEXAGON
11° Pos.. EXTRA
PRECISION
RADII
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
0.047
0.625
0.250
0.047
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
IC
T
R
BP20
BP52
BP516
HPC-53-R2
0.625
0.187
0.031
12.68
13.99
15.18
HPC-63-R3
0.750
0.187
0.047
14.07
15.56
17.44
68
MILLING INSERTS
GENERAL INSERT
DESCRIPTION
87°
-R
C
P
P
PARALLELOGRAM
11° Positve
EXTRA
PRECISION
RADII
INSERT
NUMBER
PPC-33-R1
PPC-33-R2
PPC-43-R1
PPC-43-R2
PPC-53-R1
PPC-53-R2
IC
T
0.355
0.460
0.685
0.156
0.187
0.187
PPC-63-R1
PPC-63-R2
L
CB
TRIANGLE
11° Pos. EXTRA
PRECISION 90°
FLATS
R
0.016
0.031
0.016
0.031
0.016
0.031
BP20
BP52
BP652
9.04
9.51
10.33
10.97
11.87
12.68
14.20
15.71
17.39
15.33
17.57
19.45
0.016
0.750
0.187
PPC-63-R3
GENERAL INSERT
DESCRIPTION
BASE PRICE
INSERT DIMENSIONS
0.031
0.047
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
IC
T
F
BP20
BP52
BP652
LCB-53
0.312
0.093
0.080
8.70
9.20
10.23
LCB-63
0.375
0.093
0.080
9.23
9.86
10.94
LCB-74
0.437
0.125
0.080
10.46
11.42
12.68
69
MILLING INSERTS
GENERAL INSERT
DESCRIPTION
5
P1
B
BC
87° PARALLELOGRAM
11° Pos. EXTRA
PRECISION
RADII
GENERAL INSERT
DESCRIPTION
R
C
AB
85° PARALLELOGRAM
5°/10° Pos.
PRECISION
RADII
GENERAL INSERT
DESCRIPTION
ABL-R
ABE-R
85° PARALLELOGRAM
5°/15° Pos.
PRECISION
RADII
INSERT
NUMBER
BASE PRICE
INSERT DIMENSIONS
IC
W
T
R
BP20 BP52 BP652
BCB-P15
(031)
1.000
0.500
0.125
0.031
13.89
15.23
17.37
BCB-P15
(047)
1.000
0.500
0.125
0.047
13.89
15.23
17.37
BCB-P15
(125)
1.000
0.500
0.125
0.125
14.46
15.79
17.92
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
IC
W
T
R
BP20 BP52 BP652
ABC-2442
1.000
0.250
0.125
0.031
13.06 13.73 16.05
ABC-2448
1.000
0.250
0.125
0.125
13.63 14.35 16.64
INSERT
NUMBER
BASE PRICE
INSERT DIMENSIONS
IC
W
T
R
BP20 BP52 BP652
13.06 13.73 16.05
ABL-2442
1.000
0.250
0.125
0.031
QUOTE
ABE-2442-R
ABL-2442X
1.003
0.281
ABE-2.25-422R
70
0.125
0.031
14.23 14.98 17.39
THREADING INSERTS
GENERAL INSERT
DESCRIPTION
NV
C
M
TN
TRIANGLE 0°
RAKE
PRECISION 60°
"V"
GENERAL INSERT
DESCRIPTION
V
-N
T
C
M
P
TRIANGLE 5°
POSITIVE
PRECISION 60°
"V"
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
IC
T
HOLE
BP20
BP50
BP656
TNMC-32-NV
0.375
0.125
0.150
14.12
14.88
16.13
TNMV-43-NV
0.500
0.187
0.203
17.44
18.67
20.11
TNMC-54-NV
0.625
0.250
0.250
22.76
25.09
27.12
TNMC-64-NV
0.750
0.250
0.312
27.50
30.83
32.92
TNMC-66-NV
0.750
0.375
0.312
34.04
38.56
41.44
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
IC
T
HOLE
BP20
BP50
BP656
TPMC-32-NV
0.375
0.125
0.150
16.32
17.06
18.32
TPMC-43-NV
0.500
0.187
0.203
19.52
20.74
22.29
TPMC-54-NV
0.625
0.250
0.250
25.44
27.75
29.75
TPMC-64-NV
0.750
0.250
0.312
30.13
33.45
35.51
TPMC-66-NV
0.750
0.375
0.312
37.66
42.26
45.16
71
THREADING INSERTS
STANDARD
GENERAL INSERT
DESCRIPTION
NV
A
M
TN
TRIANGLE 0°
RAKE
PRECISION 60°
"V"
GENERAL INSERT
DESCRIPTION
V
-N
T
A
M
P
TRIANGLE 5°
POSITIVE
PRECISION 60°
"V"
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
IC
T
HOLE
BP20
BP50
BP656
TNMA-32-NV
0.375
0.125
0.150
13.39
13.95
15.39
TNMA-43-NV
0.500
0.187
0.203
16.70
17.95
19.50
TNMA-54-NV
0.625
0.250
0.250
22.05
24.36
26.34
TNMA-64-NV
0.750
0.250
0.312
26.76
30.08
32.15
TNMA-66-NV
0.750
0.375
0.312
33.19
37.82
40.67
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
IC
T
HOLE
BP20
BP50
BP656
TPMA-32-NV
0.375
0.125
0.150
15.56
16.13
17.57
TPMA-43-NV
0.500
0.187
0.203
18.80
20.01
21.54
TPMA-54-NV
0.625
0.250
0.250
24.71
27.02
29.11
TPMA-64-NV
0.750
0.250
0.312
29.38
32.71
34.81
TPMA-66-NV
0.750
0.375
0.312
37.05
41.56
44.43
72
GROOVING
INSERTS
GENERAL INSERT
DESCRIPTION
NG
C
M
TN
TRIANGLE
0° RAKE
PRECISION
INSERT
NUMBER
TNMC-32-NGR
TNMC-32-NGL
TNMC-43-NGR
TNMC-43-NGL
TNMC-54-NGR
TNMC-54-NGL
TNMC-64-NGR
TNMC-64-NGL
TNMC-66-NGR
TNMC-66-NGL
GENERAL INSERT
DESCRIPTION
G
-N
TP
MC
TRIANGLE
5° POSITIVE
PRECISION
INSERT
NUMBER
TPMC-32-NGR
TPMC-32-NGL
TPMC-43-NGR
TPMC-43-NGL
TPMC-54-NGR
TPMC-54-NGL
TPMC-64-NGR
TPMC-64-NGL
TPMC-66-NGR
TPMC-66-NGL
BASE PRICE
INSERT DIMENSIONS
HOLE
BP20
BP50
BP656
0.375
0.125 0.171 0.062 0.125 0.150
16.32
17.06
18.32
0.500
0.187 0.234 0.125 0.187 0.203
19.52
20.74
22.29
0.625
0.250 0.296 0.187 0.250 0.250
26.06
28.39
30.39
0.750
0.250 0.375 0.187 0.250 0.312
32.41
35.74
37.81
0.750
0.312 0.375 0.187 0.375 0.312
41.45
46.08
48.97
IC
T
L
Wmn
Wmx
BASE PRICE
INSERT DIMENSIONS
HOLE
BP20
BP50
BP656
0.375
0.125 0.171 0.062 0.125 0.150
17.98
18.71
19.95
0.500
0.187 0.234 0.125 0.187 0.203
21.95
23.18
24.75
0.625
0.250 0.296 0.187 0.250 0.250
28.82
31.12
33.12
0.750
0.250 0.375 0.187 0.250 0.312
34.50
37.82
39.91
0.750
0.312 0.375 0.187 0.375 0.312
44.25
48.84
51.73
IC
T
73
L
Wmn
Wmx
GROOVING INSERTS
GENERAL INSERT
DESCRIPTION
NG
A
M
TN
TRIANGLE
0° RAKE
PRECISION
INSERT
NUMBER
TNMA-32-NGR
TNMA-32-NGL
TNMA-43-NGR
TNMA-43-NGL
TNMA-54-NGR
TNMA-54-NGL
TNMA-64-NGR
TNAM-64-NGL
TNMA-66-NGR
TNMA-66-NGL
GENERAL INSERT
DESCRIPTION
G
-N
TP
MA
TRIANGLE
5° POSITIVE
PRECISION
INSERT
NUMBER
TPMA-32-NGR
TPMA-32-NGL
TPMA-43-NGR
TPMA-43-NGL
TPMA-54-NGR
TPMA-54-NGL
TPMA-64-NGR
TPMA-64-NGL
TPMA-66-NGR
TPMA-66-NGL
INSERT DIMENSIONS
BASE PRICE
Wmx HOLE
BP20
BP50 BP656
0.375
0.125 0.171 0.062 0.125 0.150
15.24
16.13
17.57
0.500
0.187 0.234 0.125 0.187 0.203
18.80
20.01
21.54
0.625
0.250 0.296 0.187 0.250 0.250
25.31
27.64
29.64
0.750
0.250 0.375 0.187 0.250 0.312
31.70
35.02
37.05
0.750
0.312 0.375 0.187 0.375 0.312
40.71
45.35
48.22
IC
T
L
Wmn
INSERT DIMENSIONS
BASE PRICE
Wmx HOLE
BP20
BP50 BP656
0.375
0.125 0.171 0.062 0.125 0.150
17.23
17.77
19.24
0.500
0.187 0.234 0.125 0.187 0.203
21.20
22.43
24.00
0.625
0.250 0.296 0.187 0.250 0.250
28.07
30.39
32.36
0.750
0.250 0.375 0.187 0.250 0.312
33.78
37.12
39.16
0.750
0.312 0.375 0.187 0.375 0.312
40.64
48.11
50.98
IC
T
74
L
Wmn
GROOVING INSERTS
GENERAL INSERT
DESCRIPTION
VDB-A
VDB-B
DOGBONE
RAKE
PRECISION
0°
GENERAL INSERT
DESCRIPTION
VDB-RA
VDB-RB
DOGBONE
RAKE
PRECISION
0°
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
W
VDB-125-A-015
0.125
VDB-156-A-015
0.156
VDB-188-A-015
0.188
VDB-218-A-015
0.218
VDB-250-A-015
0.250
VDB-250-B-015
0.250
VDB-281-B-015
0.281
VDB-312-B-015
0.312
VDB-344-B-015
0.344
VDB-375-B-015
0.375
T
L
S
0.106
0.250
1.125
0.144
0.144
0.337
1.125
0.202
0.276
W
VDB-125-R-A
0.125
VDB-156-R-A
0.156
VDB-188-R-A
0.188
VDB-218-R-A
0.218
VDB-250-R-A
0.250
VDB-250-R-B
0.250
VDB-281-R-B
0.281
VDB-312-R-B
0.312
VDB-344-R-B
0.344
VDB-375-R-B
0.375
T
75
L
S
0.106
0.250
BP50 BP656
17.57
18.29
20.06
17.71
18.44
20.33
17.88
18.67
20.74
18.44
19.27
21.49
20.02
21.25
23.63
20.06
21.26
23.64
20.55
21.89
24.32
21.61
23.08
25.61
23.20
24.81
27.50
24.11
25.84
28.61
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
BP20
1.125
BP20
BP50 BP656
QUOTE
QUOTE
QUOTE
0.144
QUOTE
QUOTE
0.144
0.337
1.125
0.202
0.276
QUOTE
QUOTE
QUOTE
QUOTE
QUOTE
GROOVING INSERTS
GENERAL INSERT
DESCRIPTION
DGC-A
DGC-B
DOGBONE
0° RAKE
PRECISION
BASE PRICE
INSERT DIMENSIONS
INSERT
NUMBER
W
T
DGC-125-A
0.125
0.188
DGC-187-A
0.187
DGC-250-A
0.250
DGC-312-A
0.312
DGC-375-A
0.375
DGC-187-B
0.187
DGC-250-B
0.250
DGC-312-B
0.312
DGC-375-B
0.375
0.327
L
1.000
S
BP20
BP50 BP656
0.093
18.87
19.86
21.04
23.63
25.37
26.63
26.32
28.50
30.01
0.202
28.64
31.19
33.27
0.275
31.19
34.15
36.07
31.74
34.15
36.07
34.90
37.82
39.84
0.202
38.26
41.79
44.04
0.275
41.56
45.66
48.09
0.144
0.144
0.327
76
1.500
BELCAR PRODUCTS
SPARE
PARTS
77
SHIM SEATS
DSN
PART NUMBER
INSERT I.C.
THICKNESS
RADIUS
B SSQ-16-3
0.500
0.125
0.063
BR 16-2
0.500
0.125
-
CSN-332
CSN-432
*CSN-432(CAM STYLE)
CSN-433
*CSN-433(CAM STYLE)
CSN-434
CSN-443
CSN-444
CSN-533
CSN-543
CSN-633
CSN-642
CSN-643
CSN-846
DSN-322
DSN-432
DSN-433
DSN-443
DSN-533
DSN-534
DSN-543
ICSN-322
ICSN-332
ICSN-422
ICSN-423
ICSN-432
ICSN-433
ICSN-443
ICSN-444
ICSN-532
ICSN-533
ICSN-543
ICSN-633
ICSN-634
ICSN-643
ICSN-644
ICSN-846
IDSN-322
IDSN-423
IDSN-432
IDSN-433
IDSN-434
IDSN-442
IDSN-443
IDSN-533
IDSN-534
IDSN-538
IDSN-543
IRSN-32
IRSN-33
IRSN-42
IRSN-43
IRSN-44
IRSN-53
IRSN-62
IRSN-63
0.375
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.625
0.625
0.750
0.750
0.750
1.000
0.375
0.500
0.500
0.500
0.625
0.625
0.625
0.375
0.375
0.500
0.500
0.500
0.500
0.500
0.500
0.625
0.625
0.625
0.750
0.750
0.750
0.750
1.000
0.375
0.500
0.500
0.500
0.500
0.500
0.500
0.625
0.625
0.625
0.625
0.375
0.375
0.500
0.500
0.500
0.625
0.750
0.750
0.188
0.188
0.188
0.188
0.188
0.188
0.250
0.250
0.188
0.250
0.188
0.250
0.250
0.250
0.125
0.188
0.188
0.250
0.188
0.188
0.250
0.125
0.188
0.125
0.125
0.188
0.188
0.250
0.250
0.188
0.188
0.250
0.188
0.188
0.250
0.250
0.250
0.125
0.125
0.188
0.188
0.188
0.250
0.250
0.188
0.188
0.188
0.250
0.125
0.188
0.125
0.188
0.250
0.188
0.125
0.188
0.031
0.031
0.031
0.047
0.047
0.063
0.047
0.063
0.047
0.047
0.047
0.031
0.047
0.094
0.031
0.031
0.047
0.047
0.047
0.063
0.047
0.031
0.031
0.031
0.047
0.031
0.047
0.047
0.063
0.031
0.047
0.047
0.047
0.063
0.047
0.063
0.094
0.031
0.047
0.031
0.047
0.063
0.031
0.047
0.047
0.063
0.125
0.047
-
78
SHIM SEATS
PART NUMBER
INSERT I.C.
THICKNESS
RADIUS
ISSN-322
ISSN-323
ISSN-332
ISSN-333
ISSN-422
ISSN-423
ISSN-432
ISSN-433
ISSN-434
ISSN-436
ISSN-442
ISSN-443
ISSN-532
ISSN-533
ISSN-534
ISSN-543
ISSN-623
ISSN-632
ISSN-633
ISSN-634
ISSN-643
ISSN-644
ISSN-844
ISSN-846
ITSN-322
ITSN-323
ITSN-324
ITSN-332
ITSN-333
ITSN-334
ITSN-423
ITSN-424
ITSN-432
ITSN-433
ITSN-434
ITSN-436
ITSN-438
ITSN-443
ITSN-532
ITSN-533
ITSN-534
ITSN-535
ITSN-538
ITSN-539
ITSN-543
ITSN-553
ITSN-633
ITSN-636
ITSN-637
IVSN-322
IVSN-324
IVSN-432
IVSN-433
IVSN-436
IWSN-322
IWSN-323
IWSN-423
IWSN-432
IWSN-433
IWSN-434
IWSN-533
0.375
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.625
0.625
0.625
0.625
0.750
0.750
0.750
0.750
0.750
0.750
1.000
1.000
0.375
0.375
0.375
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.188
0.500
0.500
0.500
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.750
0.750
0.750
0.375
0.375
0.500
0.500
0.500
0.375
0.375
0.500
0.500
0.500
0.500
0.625
0.125
0.125
0.188
0.188
0.125
0.125
0.188
0.188
0.188
0.188
0.250
0.250
0.188
0.188
0.188
0.250
0.125
0.188
0.188
0.188
0.250
0.250
0.250
0.250
0.125
0.125
0.125
0.188
0.188
0.188
0.125
0.125
0.188
0.188
0.188
0.188
0.188
0.250
0.188
0.188
0.188
0.188
0.188
0.188
0.250
0.313
0.188
0.188
0.188
0.125
0.125
0.188
0.188
0.188
0.125
0.125
0.125
0.188
0.188
0.188
0.188
0.031
0.047
0.031
0.047
0.031
0.047
0.031
0.047
0.063
0.094
0.031
0.047
0.031
0.047
0.063
0.047
0.047
0.031
0.047
0.063
0.047
0.063
0.063
0.094
0.031
0.047
0.063
0.031
0.047
0.063
0.031
0.063
0.031
0.047
0.063
0.094
0.125
0.047
0.031
0.047
0.063
0.078
0.125
0.141
0.047
0.047
0.047
0.094
0.109
0.031
0.063
0.031
0.047
0.094
0.031
0.047
0.047
0.031
0.047
0.063
0.047
79
SHIM SEATS
PART NUMBER
INSERT I.C.
THICKNESS
0.500
0.188
0.625
0.188
0.500
0.188
MCN-322
MCN-432
MCN-433
MCN-434
MCN-443
MCN-444
MCN-533
MCN-534
MCN-543
MCN-544
MCN-633
MCN-634
MCN-644
MDN-322
MDN-422
MDN-432
MDN-434
MDN-442
MDN-444
MDN-534
MDN-542
MRN-32
MRN-33
MRN-43
MRN-44
MRN-53
MRN-63
MRN-84
MSN-323
MSN-433
MSN-436
MSN-442
MSN-443
MSN-533
MSN-543
MSN-634
MSN-644
MSN-846
MTN-322
MTN-323
MTN-324
MTN-332
MTN-334
MTN-432
MTN-434
MTN-436
MTN-438
MTN-443
MTN--534
MTN-538
MTN-543
MTN-637
0.625
0.375
0.500
0.500
0.500
0.500
0.500
0.625
0.625
0.625
0.625
0.750
0.750
0.750
0.375
0.500
0.500
0.500
0.500
0.500
0.625
0.625
0.375
0.375
0.500
0.500
0.625
0.750
1.000
0.375
0.500
0.500
0.500
0.500
0.625
0.625
0.750
0.750
1.000
0.375
0.375
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.500
0.625
0.625
0.625
0.750
0.188
0.125
0.188
0.188
0.188
0.250
0.250
0.188
0.188
0.250
0.250
0.188
0.188
0.250
0.125
0.125
0.188
0.188
0.250
0.250
0.188
0.250
0.125
0.188
0.188
0.250
0.188
0.188
0.250
0.125
0.188
0.188
0.250
0.250
0.188
0.250
0.188
0.250
0.250
0.125
0.125
0.125
0.188
0.188
0.188
0.188
0.188
0.188
0.250
0.188
0.188
0.250
0.188
0.031
0.031
0.047
0.063
0.047
0.063
0.047
0.063
0.047
0.063
0.047
0.063
0.063
0.031
0.031
0.031
0.063
0.031
0.063
0.063
0.031
0.047
0.047
0.094
0.031
0.047
0.047
0.047
0.063
0.063
0.094
0.031
0.047
0.063
0.031
0.063
0.031
0.063
0.094
0.125
0.047
0.063
0.125
0.047
0.109
MVN-322
0.375
0.125
0.031
MVN-433
0.500
0.188
0.047
LS-43-API-E
LS-53-API-E
LS-43-API-I
LS-53-API-I
80
RADIUS
SHIM SEATS
PART NUMBER
INSERT I.C.
THICKNESS
RADIUS
PSQ-3
0.500
0.125
0.016
PSQ-4
0.750
0.125
0.047
PTP-3
0.375
0.125
0.016
PTP-4
0.500
0.125
0.047
PTP-4S
0.500
0.125
0.031
RS-43P
0.500
0.188
-
RS-53P
0.625
0.188
-
RS-63P
0.750
0.188
-
RS-83P
1.000
0.188
-
RSN-32
RSN-33
RNS-43
*RSN-43 (CAM STYLE)
RSN-53
RSN-63
RSN-84
0.375
0.375
0.500
0.500
0.625
0.125
0.188
0.188
0.188
0.188
0.750
1.000
0.188
0.250
-
SCN-43
0.500
0.125
0.031
SCN-54C
0.625
0.188
0.047
SDNA-43T
(NOT SHOWN)
0.500
0.125
0.047
SM-182
SM-303
SM-304
SM-305
SM-319
SM-385
SM-390
0.500
0.500
0.750
0.750
1.000
0.750
0.625
0.125
0.188
0.188
0.250
0.250
0.250
0.188
0.031
0.031
0.047
0.047
0.094
0.047
0.047
SM-396
0.500
0.188
0.031
SM-306
0.500
0.188
0.031
SM-307
0.625
0.188
0.047
SM-308
0.625
0.250
0.031
SM-312
0.500
0.188
-
SM-313
0.625
0.188
-
SM-45
0.500
0.125
-
SM-218
0.500
0.188
-
SM-403
0.500
0.313
-
SM-404
0.500
0.250
-
81
SHIM SEATS
PART NUMBER
INSERT I.C.
THICKNESS
RADIUS
SM-297
SM-298
SM-299
SM-300
0.500
0.625
0.750
0.750
0.188
0.188
0.188
0.250
0.031
0.047
0.047
0.047
SM-27
SM-43
SM-47
SM-216
0.750
0.500
0.500
0.750
0.125
0.125
0.188
0.188
0.047
0.063
0.063
0.047
SM-36
0.750
0.125
0.047
SM-40
0.500
0.125
0.031
SM-290
SM-291
SM-292
SM-293
SM-294
SM-391
0.375
0.375
0.500
0.625
0.750
0.500
0.125
0.188
0.188
0.188
0.188
0.250
0.031
0.031
0.047
0.063
0.094
0.047
SM-26
SM-42
SM-48
SM-72
0.500
0.375
0.375
0.625
0.125
0.125
0.188
0.188
0.047
0.031
0.031
0.047
SM-37
0.500
0.125
0.047
SM-41
0.375
0.125
0.016
SM-310
0.375
0.125
0.031
SM-386
0.500
0.188
0.031
SM-416
0.813
0.375
0.188
SM-419
0.734
0.422
0.188
SM-420
0.875
0.250
0.188
SRN-33
SRN-33C
SRN-33CH
SSRN-44
SRN-44C
SRN-44CH
SRN-65
SRN-65C
SRN-108C
0.375
0.375
0.375
0.500
0.500
0.500
0.750
0.750
1.250
0.125
0.188
0.188
0.125
0.188
0.188
0.125
0.188
0.375
-
SS-4
0.750
0.125
0.047
82
SHIM SEATS
PART NUMBER
INSERT I.C.
THICKNESS
E.W.
CB-1450
1.000
0.094
0.177
CB-1510
1.000
0.094
0.218
C6BE
0.750
0.094
0.091
CBD-6N
0.750
0.094
0.115
C43CC
0.500
0.094
0.580
C43DC
0.500
0.094
0.580
CBS-3L
CBS-43
CBS-4H
CBS-4L
CBS-4LM
CBS-5LM
CBS-6C
CBS-6G
CBS-6H
CBS-6L
CBS-6LM
CBS-12
CBS-16
CBS-16F
CBS-16N
CBS-24
CBS-24F
CBS-24N
0.375
0.500
0.500
0.500
0.500
0.625
0.750
0.750
0.750
0.750
0.750
0.375
0.500
0.500
0.500
0.750
0.750
0.750
0.094
0.094
0.094
0.094
0.085
0.085
0.094
0.094
0.094
0.094
0.085
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.063
0.094
0.156
0.063
0.060
0.060
0.200
0.125
0.188
0.063
0.060
0.062
0.157
0.062
0.101
0.188
0.062
0.101
CBS-12D
CBS-16D
CBS-24D
0.375
0.500
0.750
0.062
0.094
0.094
0.062
0.093
0.125
CBT-2
CBT-3G
CBT-3H
CBT-3L
CBT-4C
CBT-4G
CBT-4H
CBT-4L
CBT-5G
CBT-6H
CBT-6L
CBT-8
CBT-12
CBT-12F
CBT-12N
CBT-16
CBT-16F
CBT-16N
CBT-20
CBT-20N
CBT-24
0.250
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.625
0.750
0.750
0.250
0.375
0.375
0.375
0.500
0.500
0.500
0.625
0.625
0.750
0.062
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.125
0.094
0.062
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.125
0.062
0.094
0.125
0.063
0.215
0.094
0.156
0.063
0.156
0.345
0.156
0.062
0.129
0.057
0.081
0.191
0.054
0.101
0.191
0.101
0.312
83
SHIM SEATS
PART NUMBER
INSERT I.C.
THICKNESS
E.W.
CBD-6C
0.750
0.094
0.125
K63BG
0.750
0.094
0.131
S4AC
S4AG
S6AE
S6AG
S43AD
S43AG
S43AI
S63AD
S63AE
S63AF
S63AG
S63AK
0.500
0.500
0.750
0.750
0.500
0.500
0.500
0.750
0.750
0.750
0.750
0.750
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.061
0.125
0.101
0.141
0.078
0.124
0.171
0.071
0.091
0.101
0.141
0.203
S3BC
S32BC
S4BE
S6BG
S43BD
S43BG
S63BG
0.375
0.375
0.500
0.750
0.500
0.500
0.750
0.062
0.062
0.094
0.094
0.094
0.094
0.094
0.062
0.062
0.093
0.141
0.071
0.093
0.141
T2AC
T3AC
T3AE
T3AG
T4AC
T4AE
T4AG
T5AG
T5AJ
T22AD
T33AC
T33AD
T33AF
T33AG
T33AH
T43AC
T43AD
T43AE
T43AF
T43AG
T43AK
T53AG
T53AH
T53AJ
0.250
0.375
0.375
0.375
0.500
0.500
0.500
0.625
0.625
0.250
0.375
0.375
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.500
0.500
0.625
0.625
0.625
0.062
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.062
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.094
0.061
0.061
0.091
0.125
0.061
0.091
0.125
0.141
0.181
0.071
0.047
0.071
0.108
0.131
0.155
0.051
0.054
0.093
0.101
0.131
0.217
0.123
0.151
0.188
84
LOCK PINS
PART NUMBER
INSERT I.C.
L
H
T
NL-2.52
NL-23
NL-33
NL-33L
NL-34
NL-34L
NL-43
NL-44
NL-46
NL-46L
NL-55
NL-56
NL-56L
NL-57
NL-58
NL-58L
NL-66
NL-66L
NL-68
NL-68L
NL-808
NL-810
NL-1010
NLC-23
NLC-33
NLC-33L
NLC-43L
NLC-46
NLC-46S
NLC-54
NLC-58
NLC-68
NLM-23
NLM-23
NLM-33
NLM-33L
NLM-34L
NLM-43
NLM-44
NLM-36
NLM-46L
NLM-46S
NLM-54
NLM-56
NLM-58
NLM-58L
NLM-66
NLM-68
053-0231
053-0321
053-0331
053-0431
053-0441
053-0541
053-0641
KL-23
KL-33
KL-33L
KL-34
KL-34L
KL-44
KL-46
KL-46L
KL-58
KL-68
KL-68L
0.313
0.250
0.375
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.625
0.625
0.625
0.625
0.625
0.625
0.750
0.750
0.750
0.750
1.000
1.000
1.250
0.250
0.375
0.375
0.375
0.500
0.500
0.500
0.625
0.625
0.750
0.250
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.500
0.625
0.625
0.625
0.625
0.750
0.750
0.250
0.375
0.375
0.500
0.500
0.625
0.750
0.250
0.375
0.375
0.375
0.375
0.500
0.500
0.500
0.625
0.750
0.750
0.320
0.320
0.340
0.410
0.450
0.510
0.420
0.510
0.670
0.730
0.640
0.700
0.850
0.810
0.860
0.890
0.700
0.830
0.860
0.950
0.940
1.170
1.170
8.2mm
8.8mm
10.4mm
13.0mm
10.8mm
17.2mm
15.6mm
18.6mm
21.8mm
21.8mm
8.2mm
8.8mm
10.4mm
13.0mm
10.8mm
13.2mm
17.2mm
18.6mm
15.6mm
18.6mm
17.8mm
21.8mm
22.6mm
17.8mm
21.8mm
0.320
0.340
0.400
0.420
0.510
0.700
0.700
0.320
0.340
0.410
0.450
0.510
0.510
0.670
0.730
0.860
0.860
0.950
0.063
0.063
0.078
0.078
0.078
0.078
0.078
0.094
0.094
0.094
0.125
0.125
0.125
0.125
0.125
0.125
0.141
0.141
0.141
0.141
0.156
0.156
0.219
0.063
0.078
0.078
0.078
0.078
0.094
0.094
0.125
0.125
0.141
1.5mm
2.0mm
2.0mm
2.0mm
2.0mm
2.5mm
2.5mm
2.5mm
2.5mm
2.5mm
3.0mm
3.0mm
3.0mm
4.0mm
4.0mm
0.063
0.078
0.078
0.078
0.094
0.125
0.141
0.063
0.078
0.078
0.078
0.078
0.094
0.094
0.094
0.125
0.141
0.141
8-32
8-32
10-32
10-32
10-32
10-32
10-32
1/4-28
1/4-28
1/4-28
5/16-24
5/16-24
5/16-24
5/16-24
5/16-24
5/16-24
3/8-24
3/8-24
3/8-24
3/8-24
7/16-20
7/16-20
9/16-18
M4 x 0, 7
M5 x 0, 8
M5 x 0, 8
M5 x 0, 8
M5 x 0, 8
M6, 3 x 1
M6, 3 x 1
M6, 3 x 1
M8 x 1
M10 x 1
M4 x 0, 7
M5 x 0, 8
M5 x 0, 8
M5 x 0, 8
M5 x 0, 8
M6, 3 x 1
M6, 3 x 1
M6, 3 x 1
M6, 3 x 1
M6, 3 x 1
M8 x 1
M8 x 1
M8 x 1
M10 x 1
M10 x 1
8-32
10-32
10-32
10-32
1/4-28
5/16-24
3/8-24
8-32
10-32
10-32
10-32
10-32
1/4-28
1/4-28
1/4-28
5/16-24
3/8-24
3/8-24
85
LOCK PINS
PART NUMBER
INSERT I.C.
L
H
T
KLC-23
KLC-33
KLC-33L
KLC-34L
KLC-43
KLC-46
KLC-46L
KLC-46S
KLC-54
KLC-58
KLC-68
KLM-23
KLM-33
KLM-33L
KLM-34L
KLM-43
KLM-44
KLM-46
KLM-46 T15
KLM-46L
KLM-46S
KLM-54
KLM-56
KLM-58
KLM-66
KLM-68
MN-23
MN-33
MN-33L
MN-34
MN-34L
MN-43
MN-44
MN-46
MN-46L
MN-56
MN-58
MN-66
MN-66L
MN-68
MN-68L
MN-810
PL-2.53
PL-33
PL-34
PL-44
PL-46
PL-58
PL-68
I-H-304-1A
I-H-310-1
I-H-310-1C
H-404-1B
H-405-1C
H-407-1C
H-410-1C
H-413-1C
H-414-1CA
H-417-1C
H-418-1C
H-419-1C
H-508-1C
H-510-1C
H-512-1C
0.250
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.625
0.625
0.750
0.250
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.500
0.500
0.625
0.625
0.625
0.750
0.750
0.250
0.375
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.625
0.625
0.750
0.750
0.750
0.750
1.000
0.313
0.375
0.375
0.500
0.500
0.625
0.750
0.375
0.625
0.625
0.375
0.625
0.500
0.625
0.500
1.000
0.750
0.375
0.500
0.500
0.625
0.750
8.2mm
8.8mm
10.4mm
11.5mm
10.8mm
17.2mm
18.6mm
15.6mm
18.6mm
21.8mm
21.8mm
8.2mm
8.8mm
10.4mm
13.0mm
10.8mm
13.2mm
17.2mm
17.2mm
18.6mm
15.6mm
18.6mm
17.8mm
21.8mm
17.8mm
21.8mm
0.300
0.320
0.370
0.420
0.480
0.400
0.490
0.650
0.690
0.700
0.830
0.700
0.830
0.830
0.950
1.140
0.320
0.340
0.450
0.520
0.670
0.860
0.860
0.470
0.670
0.780
0.320
0.680
0.720
0.750
0.590
1.070
1.060
0.590
0.730
0.580
0.750
0.830
0.063
0.078
0.078
0.078
0.078
0.094
0.094
0.094
0.125
0.125
0.141
1.5mm
2.0mm
2.0mm
2.0mm
2.0mm
2.5mm
2.5mm
T-15
2.5mm
2.5mm
2.5mm
3.0mm
3.0mm
4.0mm
4.0mm
0.063
0.078
0.078
0.078
0.078
0.078
0.094
0.094
0.094
0.125
0.125
0.141
0.141
0.141
0.141
0.156
0.063
0.078
0.078
0.094
0.094
0.125
0.141
0.078
0.109
0.125
0.078
0.094
0.094
0.125
0.078
0.156
0.156
0.078
0.094
0.094
0.125
0.156
M4 x 0,7
M5 x 0,8
M5 x 0,8
M5 x 0,8
M5 x 0,8
M6,3 x 1
M6,3 x 1
M6,3 x 1
M6,3 x 1
M8 x 1
M10 x 1
M4 x 0,7
M5 x 0,8
M5 x 0,8
M5 x 0,8
M5 x 0,8
M6,3 x 1
M6,3 x 1
M6,3 x 1
M6,3 x 1
M6,3 x 1
M6,3 x 1
M8 x 1
M8 x 1
M10 x 1
M10 x 1
8-32
10-32
10-32
10-32
10-32
10-32
1/4-28
1/4-28
1/4-28
5/16-24
5/16-24
3/8-24
3/8-24
3/8-24
3/8-24
7/16-20
8-32
10-32
10-32
1/4-28
1/4-28
5/16-24
3/8-24
M4
M5
M6
5-40
8-32
8-32
10-24
6-32
1/4-20
1/4-20
6-32
8-32
8-32
10-24
1/4-20
86
LOCK PINS & CLAMPS
PART NUMBER
INSERT I.C.
L
B
H
CLP-24
CLP-25
CLP-28
CLP-36
CLP-38
CLP-310
CLP-312
CLP-48
CLP-410
CLP-412
CLP-58
CLP-510
CLP-512S
CLP-512T
CLP-612
CLP-616
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.625
0.625
0.625
0.750
0.750
0.750
0.750
1.000
1.000
0.500
0.620
1.000
0.750
1.000
1.250
1.500
1.000
1.250
1.500
1.000
1.250
1.500
1.500
1.500
2.000
0.350
0.480
0.850
0.530
0.800
1.030
1.280
0.730
0.980
1.250
0.730
0.980
1.230
1.100
1.100
1.600
0.094
0.094
0.094
0.125
0.125
0.125
0.125
0.156
0.156
0.156
0.156
0.156
0.156
0.156
0.219
0.219
TCLP-24
TCLP-26
TCLP-48
TCLP-310
TCLP-410
TCLP-512T
0.375
0.375
0.625
0.500
0.625
0.750
0.500
0.750
1.000
1.250
1.250
1.500
0.350
0.600
0.730
1.030
0.980
1.100
PART NUMBER
INSERT I.C.
L
HT
HB
LP-30
LP-31
LP-32
LP-53
LP-55
LP-56
LP-57
LP-58
LP-59
LP-65
LP-66
LP-67
LP-68
LP-70
LP-71
LP-72
LP-73
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.500
0.375
0.625
0.625
0.625
0.625
0.750
0.750
0.750
0.750
0.530
0.590
0.970
0.630
0.710
0.960
1.210
1.460
0.450
0.970
1.220
1.470
0.720
0.970
1.220
1.470
1.470
0.047
0.047
0.047
0.094
0.094
0.094
0.094
0.094
0.094
0.109
0.109
0.109
0.109
0.156
0.156
0.156
0.156
0.094
0.094
0.094
0.125
0.125
0.125
0.125
0.125
0.125
0.156
0.156
0.156
0.156
0.156
0.156
0.156
0.156
87
HT
0.078
0.078
0.125
0.109
0.125
0.141
HB
0.094
0.094
0.125
0.125
0.125
0.141
CLAMPS
PART NUMBER
A
C
D
T
CL-5
CL-6
CL-7
CL-9
CL-12
CL-19
CL-20
CL-21
CL-22
CL-23
CL-24
CL-30
CL-41
CL-42
CL-43
CL-44
CL-45
CL-46
CL-48
TC-251
CLI-6
CLI-7
CLI-9
CLI-12
CLI-19
CLI-20
CLI-22
CLI-24
CLI-30
CLM-5
CLM-6
CLM-7
CLM-9
CLM-12
CLM-20
CLM-22
CLM-24
CLM-30
0.280
0.310
0.310
0.430
0.430
0.310
0.370
0.370
0.370
0.370
0.490
0.430
0.430
0.430
0.370
0.370
0.490
0.430
0.310
0.370
0.310
0.310
0.430
0.430
0.310
0.37
0.37
0.490
0.430
0.280
0.310
0.310
0.430
0.430
0.370
0.370
0.490
0.430
0.520
0.580
0.640
0.750
0.880
0.550
0.730
0.730
0.560
0.850
1.000
1.000
0.750
0.880
0.730
0.850
1.000
1.000
0.640
0.860
0.580
0.640
0.750
0.880
0.550
0.730
0.850
1.000
1.000
0.520
0.580
0.640
0.750
0.880
0.730
0.850
1.000
1.000
0.335
0.440
0.310
0.660
0.660
0.310
0.380
0.530
0.530
0.400
0.780
0.660
0.660
0.660
0.530
0.530
0.780
0.660
0.310
0.380
0.440
0.310
0.660
0.660
0.310
0.380
0.530
0.780
0.660
0.350
0.440
0.310
0.660
0.660
0.380
0.530
0.780
0.660
10-32
10-32
10-32
5/16-24
5/16-24
10-32
1/4-28
1/4-28
1/4-28
1/4-28
3/8-24
5/16-24
5/16-24
5/16-24
1/4-28
1/4-28
3/8-24
5/16-24
10-32
10-32
10-32
10-32
5/16-24
5/16-24
10-32
1/4-28
1/4-28
3/8-224
5/16-24
M5 X 0.8
M5 X 0.8
M5 X 0.8
M8 X 1.0
M8 X 1.0
M6 X 1.0
M6 X 1.0
M10 X 1.125
M8 X 1.0
STYLE
A
B
C
E
CM-72 (RH)
CM-73 (LH)
CM-74 (RH)
CM-75 (LH)
CM-120 (RH)
CM-121 (LH)
TF-72 (RH)
TF-73 (LH)
TF-74 (RH)
TF-75 (LH)
0.860
0.860
0.530
0.530
0.860
0.860
0.860
0.860
0.530
0.530
0.430
0.430
0.340
0.340
0.390
0.390
0.430
0.430
0.340
0.340
0.370
0.370
0.280
0.280
0.370
0.370
0.370
0.370
0.280
0.280
0.310
0.310
0.240
0.240
0.310
0.310
0.310
0.310
0.240
0.240
88
CLAMPS
PART NUMBER
A
C
D
T
CK-6
CK-7
CK-7LP
CK-9
CK-10
CK-12
CK-13
CK-19
CK-20
CK-21
CK-22
CK-23
CK-24
CK-27
CK-28
CK-30
CK-43
CKM-6
CKM-7
CKM-7LP
CKM-9
CKM--10
CKM-12
CKM-13
CKM-19
CKM-20
CKM-20LP
CKM-21
CKM-22
CKM-23
CKM-23LP
CKM-24
CKM-34
CKM-35
CKM-36
CKM-37
CKM-38
CKM-41
MC-5
MC-6
MC-9
MC-12
MC-19
MC-20
MC-24
MC-30
0.310
0.310
0.310
0.430
0.430
0.430
0.430
0.310
0.370
0.370
0.370
0.370
0.490
0.250
0.430
0.430
0.430
0.310
0.310
0.310
0.430
0.430
0.430
0.430
0.310
0.370
0.370
0.370
0.370
0.370
0.370
0.490
0.310
0.430
0.310
0.370
0.490
0.370
0.280
0.310
0.430
0.430
0.310
0.370
0.490
0.430
0.580
0.640
0.640
0.750
0.750
0.880
0.880
0.550
0.730
0.730
0.850
0.850
1.000
0.520
1.000
1.000
1.000
0.580
0.640
0.640
0.750
0.750
0.880
0.880
0.550
0.730
0.730
0.730
0.850
0.850
0.850
1.000
0.640
0.880
0.550
0.730
1.000
0.850
0.520
0.580
0.750
0.880
0.550
0.730
1.000
1.000
0.440
0.310
0.270
0.660
0.440
0.690
0.470
0.280
0.400
0.530
0.530
0.400
0.780
0.150
0.740
0.660
0.660
0.440
0.310
0.270
0.660
0.440
0.690
0.470
0.280
0.400
0.360
0.530
0.530
0.400
0.360
0.780
0.310
0.470
0.290
0.400
0.440
0.530
0.350
0.440
0.660
0.660
0.310
0.380
0.780
0.660
10-32
10-32
10-32
5/16-24
5/16-24
5/16-24
5/16-24
10-32
1/4-28
1/4-28
1/4-28
1/4-28
3/8-24
8-36
5/16-24
5/16-24
5/16-24
M5 X 0.8
M5 X 0.8
M5 X 0.8
M8 X 1.0
M8 X 1.0
M8 X 1.0
M8 X 1.0
M5 X 0.8
M6 X 1.0
M6 X 1.0
M6 X 1.0
M6 X 1.0
M6 X 1.0
M6 X 1.0
M10 X 1.25
M5 X 0.8
M8 X 1.0
M5 X 0.8
M6 X 1.0
M10 X 1.25
M6 X 1.0
10-32
10-32
5/16-24
5/16-24
10-32
1/4-28
3/8-24
5/16-24
STYLE
A
B
C
D
HC-7
HC-9
HC-9L
HC-12
HC-12L
0.313
0.375
0.375
0.500
0.500
0.469
0.625
0.750
0.813
0.938
0.150
0.280
0.280
0.350
0.350
0.150
0.170
0.170
0.250
0.250
89
90
BELCAR PRODUCTS
TECHNICAL
DATA
91
CUTOFF FEED/SPEED/GRADE RECOMMENDATION
CARBIDE GRADE
UNCOATED COATED
SPEED (SFM)
800
N/A
ALUMINUM
1200
BRASS & BRONZE
250
350
400
700
HALF HARD
1000
N/A
MAGNESIUM
1500
NON-METALLIC
200
400
500
600
LAMINATES
CAST IRON - 180/220
300
400
450
550
BHN
CAST IRON - 220/300
250
300
350
450
BHN
250
375
LOW CARBON STEEL
400
600
MEDIUM CARBON
225
345
350
550
STEEL
200
300
HIGH CARBON STEEL
325
475
ALLOY STEEL - 180/220 180
260
300
475
BHN
240
275
400
BHN
175
200
300
BHN
STAINLESS STEEL 200
300
350
500
AUSTENITIC
STAINLESS STEEL 250
350
400
525
FERRITIC
STAINLESS STEEL 175
250
300
400
MARTENSITIC
CAST STEEL - 100/200
200
275
325
400
BHN
CAST STEEL - 200 300
150
200
275
325
BHN
55
N/A
RENE 41 & ASTROLOY
85
60
N/A
INCONEL
110
50
N/A
WASPALLOY
75
90
N/A
HASTOLOY
150
50
N/A
UDIMET
75
110
N/A
TITANIUM ALLOYS
160
50
N/A
STELLITE
75
50
N/A
INCOLOY
100
250
350
17-4 PH - 275/325 BHN
400
525
150
250
17-4 PH - 325/375 BHN
300
425
0.087
0.002
0.004
0.002
0.004
0.002
0.004
0.002
0.004
0.002
0.006
0.002
0.004
0.002
0.008
0.002
0.006
0.002
0.005
0.002
0.006
0.002
0.004
0.002
0.004
0.002
0.006
0.002
0.006
0.002
0.005
0.002
0.006
0.002
0.004
0.002
0.004
0.002
0.004
0.002
0.003
0.002
0.004
0.002
0.003
0.002
0.004
0.002
0.003
0.002
0.004
0.002
0.006
0.002
0.004
92
WIDTH OF CUT
.120/.160
.187/.250
FEED (IPR)
0.004
0.005
0.008
0.010
0.003
0.004
0.007
0.008
0.003
0.004
0.007
0.008
0.004
0.006
0.006
0.008
0.003
0.004
0.008
0.010
0.003
0.004
0.005
0.006
0.004
0.006
0.012
0.014
0.004
0.006
0.010
0.012
0.004
0.006
0.080
0.010
0.004
0.006
0.010
0.012
0.004
0.005
0.008
0.010
0.004
0.004
0.006
0.008
0.004
0.005
0.008
0.010
0.004
0.005
0.008
0.010
0.004
0.004
0.007
0.009
0.004
0.005
0.007
0.008
0.004
0.005
0.005
0.007
0.002
0.002
0.005
0.006
0.002
0.002
0.005
0.006
0.002
0.002
0.004
0.005
0.003
0.004
0.006
0.008
0.002
0.002
0.004
0.005
0.003
0.004
0.005
0.006
0.002
0.002
0.004
0.005
0.003
0.004
0.005
0.006
0.004
0.005
0.008
0.010
0.003
0.004
0.006
0.008
0.375
0.006
0.012
0.005
0.010
0.005
0.009
0.008
0.012
0.005
0.012
0.005
0.008
0.010
0.018
0.010
0.016
0.009
0.014
0.008
0.016
0.006
0.014
0.005
0.010
0.006
0.012
0.006
0.012
0.005
0.011
0.008
0.010
0.007
0.009
0.002
0.008
0.002
0.008
0.002
0.006
0.005
0.010
0.002
0.006
0.005
0.008
0.002
0.006
0.005
0.008
0.006
0.012
0.005
0.010
CARIDE GRADE
RECOMMENDATION
UNCOATED COATED
BP20
N/A
BP22
BP20
BP656
BP22
BP20
N/A
BP22
BP655
BP22
BP713
BP20
BP655
BP22
BP713
BP20
BP655
BP22
BP713
BP54
BP656
BP52
BP655
BP54
BP656
BP52
BP655
BP54
BP656
BP52
BP655
BP54
BP656
BP52
BP655
BP54
BP656
BP52
BP655
BP656
BP54
BP712
BP52
BP656
BP20
BP655
BP656
BP54
BP712
BP54
BP656
BP20
BP711
BP54
BP656
BP52
BP655
BP54
BP656
BP52
BP655
BP1
N/A
BP20
BP1
N/A
BP20
BP1
N/A
BP20
BP1
N/A
BP20
BP1
N/A
BP20
BP1
N/A
BP20
BP1
N/A
BP20
BP1
N/A
BP20
BP656
BP54
BP712
BP656
BP54
BP712
MILLING
FEED/SPEED/GRADE RECOMMENDATIONS
MATERIAL TO BE
MILLED
ALUMINUM AND
ALLOYS
BRASS AND BRONZE
- HALF HARD
CAST IRON - 180/220
B.H.
CAST IRON - 220/300
B.H
STARTING FEED i.p.t.
BELCAR
CARBIDE
GRADE
CUTTER GEOMETRY
NEGATIVE NEG.-POS. POSITIVE NEGATIVE NEG.-POS. POSITIVE
STARTING SPEED s.f./m
―
1200
1000
―
0.012
0.010
BP20 BP750
―
900
600
―
0.010
0.008
BP20 BP750
450
400
300
0.012
0.010
0.010
BP20 BP648
350
300
250
0.010
0.008
0.008
BP20 BP648
MEEHANITE
400
350
300
0.010
0.008
0.008
BP20 BP648
MALLEABLE IRON
400
350
300
0.012
0.010
0.010
BP20 BP648
CAST STEEL
450
400
300
0.010
0.010
0.008
BP52 BP516
BP738
LOW CARBON STEEL
550
450
400
0.012
0.010
0.008
BP52 BP516
BP738
500
400
300
0.010
0.010
0.008
BP52 BP516
BP738
500
450
400
0.012
0.010
0.010
BP52 BP516
BP738
450
400
350
0.010
0.008
0.008
BP52 BP516
BP738
400
350
300
0.008
0.006
0.006
BP52 BP516
BP738
―
550
400
―
0.008
0.006
BP710
―
450
300
―
0.008
0.006
BP710
―
―
50 - 100
―
―
0.004
BP710
MEDIUM CARBON
STEEL
ALLOY STEEL 180/220
B.H.
ALLOY STEEL 220/300
B.H.
ALLOY STEEL 300/400
B.H.
STAINLESS STEEL- 300
SERIES
STAINLESS STEEL - 400
SERIES
EXOTIC METALS
NOTE: The above information is based on using a 6" Cutter. As Cutter diameter and width of cut increases, decrease surface
speed. As Cutter diameter and width of cut decreases, increase surface speed.
93
TURNING
FEED/SPEED/GRADE RECOMMENDATION
WORK
MATERIAL
HEAVY ROUGHING
DEPTH 3/8 & UP
FEED .030" - .050"
ROUGHING
DEPTH 1/8" - 1/2"
FEED .010" - .030"
FINISHING
DEPTH .010" - 3/16"
FEED .005" - .015"
SPEED (SFM)
SPEED (SFM)
SPEED (SFM)
ALLOY STEEL 180/220 BHN
STAINLESS STEEL AUSTENITIC
STAINLESS STEEL FERRITIC
STAINLESS STEEL MARTENSITIC
CAST STEEL - 100/200
BHN
CAST STEEL - 200 300
BHN
UNCOATED
750 −
1000
500 −
750
200 −
300
175 −
225
150 −
200
275 −
350
200 −
275
175 −
250
225 −
300
175 −
250
150 −
225
175 −
200
200 −
250
150 −
175
200 −
250
175 −
225
RENE 41 & ASTROLOY
―
INCONEL
―
WASPALLOY
―
HASTOLOY
―
UDIMET
―
TITANIUM ALLOYS
―
STELLITE
―
INCOLOY
―
ALUMINUM
BRASS & BRONZE
HALF HARD
NON-METALLIC
LAMINATES
CAST IRON - 180/220
BHN
CAST IRON - 220/300
BHN
LOW CARBON STEEL
MEDIUM CARBON
STEEL
HIGH CARBON STEEL
17-4 PH - 275/325 BHN
17-4 PH - 325/375 BHN
175 −
200
150 −
175
CARIDE GRADE
RECOMMENDATION
COATED UNCOATED COATED UNCOATED COATED UNCOATED
COATED
1000 −
1500 −
—
—
—
BP20
BP750
1500
2000
750 −
750 −
900 −
900 −
1200 −
BP20
BP750
900
900
1200
1200
1500
300 −
300 −
400 −
400
500 −
BP22
—
400
400
500
500
600
225 −
225 −
275 −
275 −
350 −
BP648
BP20
275
275
350
350
425
200 −
200 −
250 −
250 −
300 −
BP648
BP20
250
250
300
300
375
BP200 BP300
350 −
350 −
450 −
450 −
550 −
BP50
BP656
550
550
650
450
450
BP54
BP200 BP300
275 −
275 −
375 −
375 −
475 −
BP50
BP656
375
375
475
475
575
BP54
BP200 BP300
250 −
250 −
350 −
350 −
450 −
BP50
BP656
350
350
450
450
475
BP54
BP200 BP300
300 −
300 −
400 −
400 −
500 −
BP50
BP656
400
400
500
500
600
BP54
BP200 BP300
250 −
250 −
350 −
350 −
450 −
BP50
BP656
350
350
450
450
550
BP54
BP200 BP300
225 −
225 −
325 −
325 −
425 −
BP50
BP656
325
325
425
425
525
BP54
200 −
200 −
300 −
300 −
400 −
BP355
BP54
500
BP656
300
300
400
400
250 −
250 −
300 −
300 −
350 −
BP355
BP54
300
300
350
350
450
BP656
175 −
175 −
250 −
250 −
350 −
BP355
BP54
250
250
350
350
450
BP656
250 −
250 −
325 −
325 −
400 −
BP300
BP50
325
325
400
400
475
BP400
BP54
225 −
225 −
300 −
300 −
375 −
BP300
BP50
300
300
375
375
450
BP400
BP54
50 −
60 −
BP1
—
―
―
―
60
85
BP20
50 −
70 −
BP1
—
―
―
―
70
100
BP20
50 −
60 −
BP1
―
—
―
―
60
75
BP20
75 −
90 −
BP1
—
―
―
―
90
125
BP20
50 −
60 −
BP1
―
—
―
―
60
75
BP20
75 −
125 −
BP1
―
―
—
―
125
175
BP20
50 −
60 −
BP1
―
―
—
―
60
75
BP20
50 −
75 −
BP1
―
―
—
―
75
100
BP20
200 −
200 −
300 −
300 −
400 −
BP355
—
300
300
400
400
500
BP656
175 −
250 −
250 −
350 −
BP355
175 −
—
250
250 94
350
350
450
BP656
SFM TO RPM CONVERSION CHART
SFM
DIA.
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9
9.5
10
10.5
11
11.5
12
12.5
13
13.5
14
14.5
15
15.5
16
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM
38
34
31
28
25
23
22
20
19
18
17
16
15
15
14
13
13
12
12
11
11
11
10
9.8
9.5
48
42
38
35
32
29
27
25
24
22
21
20
19
18
17
17
16
15
15
14
14
13
13
12
12
57
51
46
42
38
35
33
31
29
27
25
24
23
22
21
20
19
18
18
17
16
16
15
15
14
67
59
53
49
45
41
38
36
33
31
30
28
27
25
24
23
22
21
21
20
19
18
18
17
17
76
68
61
56
51
47
44
41
38
36
34
32
31
29
28
27
25
24
23
23
22
21
20
20
19
86
76
69
62
57
53
49
46
43
40
38
36
34
33
31
30
29
27
26
25
25
24
23
22
21
95
85
76
69
64
59
55
51
48
45
42
40
38
36
35
33
32
31
29
28
27
26
25
25
24
105 115 124 134 143 153 162
93 102 110 119 127 136 144
84 92 99 107 115 122 130
76 83 90 97 104 111 118
70 76 83 89 95 102 108
65 70 76 82 88 94 100
60 65 71 76 82 87 93
56 61 66 71 76 81 87
52 57 62 67 72 76 81
49 54 58 63 67 72 76
47 51 55 59 64 68 72
44 48 52 56 60 64 68
42 46 50 53 57 61 65
40 44 47 51 55 58 62
38 42 45 49 52 56 59
37 40 43 46 50 53 56
35 38 41 45 48 51 54
34 37 40 43 46 49 52
32 35 38 41 44 47 50
31 34 37 40 42 45 48
30 33 35 38 41 44 46
29 32 34 37 39 42 45
28 31 33 36 38 41 43
27 30 32 34 37 39 42
26 29 31 33 36 38 41
172
153
137
125
115
106
98
92
86
81
76
72
69
65
62
60
57
55
53
51
49
47
46
44
43
181
161
145
132
121
112
104
97
91
85
81
76
73
69
66
63
60
58
56
54
52
50
48
47
45
191
170
153
139
127
117
109
102
95
90
85
80
76
73
69
66
64
61
59
57
55
53
51
49
48
200
178
160
146
134
123
115
107
100
94
89
84
80
76
73
70
67
64
62
59
57
55
53
52
50
BELCAR PRODUCTS
95
210
187
168
153
140
129
120
112
105
99
93
88
84
80
76
73
70
67
65
62
60
58
56
54
52
219
195
176
160
146
135
125
117
110
103
98
92
88
84
80
76
73
70
68
65
63
61
59
57
55
229
204
183
167
153
141
131
122
115
108
102
96
92
87
83
80
76
73
70
68
65
63
61
59
57
239
212
191
173
159
147
136
127
119
112
106
100
95
91
87
83
80
76
73
71
68
66
64
62
60
TURNING TROUBLE SHOOTING
PROBLEMS
INSERT
FRACTURE
EDGE BUILD-UP
CHATTER
POOR CHIP
BREAKAGE
CAUSES
SOLUTIONS
TOO HIGH FEEDRATE
EXCESSIVE DEPTH OF CUT
LACK OF RIGIDITY
CHIPBREAKER TOO NARROW
DULL OR WORN INSERT
SPEED & FEED TOO SLOW
TOO LOW OR TOO HIGH FEED RATE
TOO LARGE NOSE RADIUS ON INSERT
LACK OF RIGIDITY
IMPROPER CUTTING ANGLES
IMPROPER CLEARANCE ANGLES
TOO WIDE OF CHIPBREAKER
TOO LOW OF FEED RATE
TOO NARROW OF CHIPBREAKER
IMPROPER CUTTING GEOMETRIES
EXCESSIVE SPEED
EXCESSIVE FEED
HIGH TEMPERATURE AT CUT EDGE
SPEED TOO HIGH
FEED TOO LOW
IMPROPER EDGE PREPERATION
INCREASE FEED RATE
USE WIDER CHIPBREAKER
USE LARGER INSERT NOSE RADIUS
USE LARGER LEAD ANGLE
REDUCE FEED
CHECK TOOLHOLDER OR WORK FOR RIGIDITY
CHECK FIXTURE,SPINDLES,SLIDES AND H.P.
INCREASE SPEED
REDUCE SPEED
REDUCE FEED
REDUCE SPEED AND/OR FEED
USE LOW ALLOY CARBIDE GRADE
REDUCE SPEED
INCREASE FEED
USE COATED CARBIDE GRADE
TOO HIGH FEEDRATE
TOO LOW SPEED
LACK OF RIGIDITY
WORN INSERT
TOO SMALL INSERT NOSE RADIUS
USE COATED OR HIGHER ALLOYED GRADE
REDUCE FEED RATE
INCREASE SPEED
INCREASE NOSE RADIUS
EXCESSIVE FEED
INSERT CHIPPING LACK OF RIGIDITY
SCALE OR VOIDS IN WORKPIECE
INSERT
CRATERING
INSERT
DEFORMATION
EXCESSIVE EDGE
WEAR
INSERT EDGE
NOTCHING
POOR PART
FINISH
REDUCE FEE RATE
REDUCE DEPTH OF CUT
MAKE TOOL OR WORKPIECE RIGID
CHANGE TO WIDER CHIPBREAKER
INCREASE SPEED AND/OR FEED
USE TIN COATED CARBIDE
CHANGE FEED RATE ACCORDINGLY
REDUCE NOSE RADIUS
CHECK FIXTURES,SPINDLES,SLIDES AND H.P.
DECREASE LEAD ANGLE
INCREASE RELIEF & CLEARANCE ANGLES
USE NARROW CHIPBREAKER
96
Troubleshooting Tool Wear When Milling
While all inserts eventually wear if any type of metal is milled long enough, tool wear is more pronounced when
milling difficult-to-machine materials, such as high temperature alloys. Presented here are some of the common
problems carbide inserts experience, as well as the possible causes and solutions. To look for these typical
faliure modes on your milling inserts, use a 10x magnifer.
PROBLEMS
FLANK
WEAR
CAUSES
● Reduce the cutting speed.
● Excessive heat.
● Increase chip load to carry away heat.
● Incorrect carbide grade.
CRATER
WEAR
● Apply coolant.
● Select a more wear-resistant coated
grade.
● Select a more heat resistant grade
coated with Al2O3
● Excessive heat.
● Excessive cutting forces.
BUILT-UP
EDGE
SOLUTIONS
● Insufficient cutting temperature
causes chips to adhere to the insert.
● Reduce the cutting speed
● Flush with coolant.
● Reduce the feed rate.
● Increase the cutting speed.
● Apply coolant to aid lubricity.
● Use inserts with sharp edges.
● Select a high-lubricity grade.
● Insufficient edge prep.
CHIPPING
DOC
NOTCHING
THERMAL
CRACKING
● Use a tool with a hone or T-land.
● Select a tougher grade.
● Grade not tough enough.
● Decrease the feed per tooth.
● Apply a cutter with chip gullets large
● Excessive cutting forces.
enough for adequate chip clearance.
● Remove chips using high pressure air
● Recutting of chips.
or coolant.
● Avoid cutters with a 0º lead angle;
choose tools with a larger lead angle.
● Milling high-workhardening materials.
● Apply a more wear resistant grade.
● Reduce the feed per tooth.
● Use a tool with a T-land.
● Vary the DOC.
● Heat stresses due to temperature
variations.
97
● Select a cutter with a positive
geometry.
● Discontinue coolant application.
PROPERTIES CAUSING POOR MACHINABILITY
98
ASSISTANCE
PROBLEM
CAUSE
REMEDY
1. CHIPS STICKING ( SOFTER MATERIAL )
1. FEED TOO LOW
2. WIDTH OF CUT
3. SPEED TO HIGH
1. DECREASE TO 1/2 DIAMETER
2. INCREASE FEED
3. DECREASE SPEED
2. POOR FINISH
1. INSERT MISALIGNED
2. BAD (PEENED) BUTTONS
3 SPINDLE HEELING/TOEING
1. REPLACE IN CRIB-RESET
2. RESET HIGH TOOTH
3. CALL FOREMAN
3. INSERTS CRACKING
1. BAD WEDGES
2. SET-UP NOT RIGID
3. RADIAL LOCATORS BAD
4. MACHINABILITY/ MATERIAL LOW
1. REPLACE
2. FIX IN CRIB/SEND TO REPAIR
3. CHECK SET-UP
4. LOWER SPEED/FEED (WHEN NECESSARY)
4. SAME POCKET PROBLEMS (2x MAXIMUM)
1. BUTTONS BAD
2. RADIAL LOCATOR BAD
1. RESET/REPAIR IN CRIB
5. WIPING FLATS/CORNER BREAK BURNING
1. CUTTING THROUGH SCALE
1. CUTTER BELOW SCALE
2. FEED TOO LIGHT AT SMALL DEPTHS OF CUT 2. INCREASE FEED AND OR DEPTH
6. DEPTH OF CUT NOTCHING
1. LOW FEED
2. HEAVY SCALE
3. MATERIAL MACHINABILITY IS LOW
1. INCREASE FEED
2. LOWER SPEED
3. LOWER SPEED/FEED. CONTACT FOREMAN
"REMEMBER"
•
•
•
•
•
•
DO SET-UPS RIGHT. Take the extra few minutes
GET YOUR IPM UP! When cutting low feed, you do nothing but thermal crack, ( microscopically ), the inserts.
CHECK BUTTONS for peened edges.
CLEAN YOUR INSERTS when changing edges.
"BLOW OUT POCKETS" when changing inserts
REPLACE WEDGES as necessary.
99
500 RANDY ROAD ● CAROL STREAM, ILLINOIS 60188 ●
TEL: (630) 462-1950 ● FAX: (630) 462-1965 ● www.belcarproducts.com
CARBIDE INSERT GRADE DESCRIPTION
COATED CARBIDE
MATERIAL TO BE
MACHINED
BELCAR
GRADE
BP100
CVD MULTILAYERED TiCN ALUMINUM OXIDE GRADE FOR MACHINING OF
CAST IRONS. PROVIDES MAXIMUM WEAR RESISTANCE IN HIGH
TEMPERATURE MACHINING AND IRREGULAR CUTTING DEPTHS.
BP712
CVD COATED - TO BE USED IN THE SEVEREST LOADING APPLICATIONS
WHERE EDGE BUILDUP OR CRATERING IS A PROBLEM.
BP750
PVD COATED - A premium substrate and a non-aluminum based coating give
BP750 great wear resistance and reduced edge build up when machining aluminum
and other non-ferrous materials.
BP230
CVD COATED GRADE FOR SEMI-FINISHING AND FINISHING OF STAINLESS
STEELS, ALUMINUM AND NON-METALICS.
BP726
PVD TiN GRADE FOR CAST IRON AND STAINLESS STEELS. MODERATELY
HIGH SPEEDS AND NORMAL FEED RATES.
BP725
CVD ALUMINUM OXIDE COATED GRADE FOR CAST IRONS AND STEEL AT
ELEVATED SPEEDS AND MODERATE FEEDS.
BP115
CVD COATED GRADE FOR ROUGHING AND FINSHING OF STEEL AND STEEL
CASTINGS.
BP456
CVD COATED - FOR USE IN STEELS AND CAST IRON WHERE MAXIMUM
EDGE STRENGTH AND EDGE WEAR IS REQUIRED.
BP652
PVD COATED - FOR MILLING OF SOFT, GUMMY MATERIALS INCLUDING LOW
CARBON STEEL.
BP656
CVD COATED - PROVIDES A UNIQUE COMBINATION OF GOOD SHOCK
RESISTANCE WITH EXCELLENT CRATER AND EDGE BUILDUP RESISTANCE.
BP710
CVD COATED - THIS GRADE IS ESPECIALLY SUITED FOR ALL TYPES OF
STEEL AND CAST IRON MILLING.
BP738
PVD TITANIUM ALUMINUM OXIDE GRADE FOR HEAVY ROUGHING AT
MODERATELY HIGH SPEED TO MILL ALL TYPES OF STEEL.
BP855
PVD MULTILAYERED STRUCTURE OF TiN AND AL2O3 FOR EXCELLENT
MILLING OF STAINLESS STEEL AND EXOTICS. MODERATE SPEEDS WITH
HEAVY FEEDS.
BP517
CVD COATED - THIS SUBSTRATE AND COATING PRODUCE UNIQUE
PROPERTIES OF SHOCK RESISTANCE AND WEAR CAPABILITIES FOR USE IN
STEEL AND CAST IRON.
BP648
CVD COATED - WIDE RANGE OF TURNING APPLICATIONS AND MATERIALS
WHERE WEAR RESISTANCE IS REQUIRED.
CAST IRON
NON-FERROUS
NON-METALLIC
EXOTICS
STEEL
AND
DESCRIPTION / APPLICATION
STEEL ALLOYS
100
500 RANDY ROAD ● CAROL STREAM, ILLINOIS 60188 ●
TEL: (630) 462-1950 ● FAX: (630) 462-1965 ● www.belcarproducts.com
CARBIDE INSERT GRADE DESCRIPTION
UNCOATED CARBIDE
MATERIAL TO BE
MACHINED
BELCAR
GRADE
DESCRIPTION / APPLICATION
BP1
FINE GRAIN, HIGH STRENGTH CARBIDE TO BE RUN AT LOW SURFACE
FOOTAGE FOR EXOTICS, SMALL DIAMETERS OR CUT TO CENTER WHERE
BREAKAGE IS A PROBLEM
BP15
STANDARD NON-FERROUS GRADE FOR A WIDE RANGE OF CUTTING AND
WEAR APPLICATIONS
BP20
PREMIUM GRADE FOR MOST CAST IRON APPLICATIONS. ALSO EXCELLENT
FOR ALUMINUM AND COPPER ALLOYS.
BP30
FINE GRAIN GRADE FOR SEMI-FINISHING AND FINISHING OF CAST IRON,
ALUMINUM AND NON-METALLIC MATERIALS. USED IN TURNING AND BORING
WITH RIGID SETUP.
BP40
HARDER GRADE THAN BP30 FOR FINE FINISHES IN CAST IRON, ALUMINUM AND
NON-METALLIC MATERIALS. HIGH SPEEDS WITH MODERATE TO LOW FEED
RATES. WORK PIECE MUST BE FIXTURED SOLIDLY.
BP50
PREMIUM TURNING GRADE USED FOR ROUGHING AND GENERAL PURPOSE
WITH GOOD CRATER RESISTANCE.
BP52
PREMIUM STEEL MILLING GRADE ESPECIALLY RESISTANT TO THERMAL
CRACKING. FOR HEAVY FEEDS AND HEAVY SHOCK LOADING. USE MODERATE
SPEED.
BP54
GENERAL PURPOSE TURNING GRADE FOR STEEL, STEEL ALLOYS AND
STAINLESS STEELS.
BP60
INTERMEDIATE FEEDS FOR TURNING, BORING WITH MODERATE SPEEDS. USE
WITH STEELS AND MALLEABLE CAST IRONS.
BP70
FINISHING GRADE FOR CAST IRON AND STEELS WITH HIGH SPEEDS AND
MODERATE FEEDS.
BP72
OUTSTANDING MILLING GRADE FOR ROUGHING AND FINISHING OF CAST IRON.
ALSO AN EXCELLENT GRADE FOR SEMI-FINISHING AND FINISHING OF STEEL.
CAST IRON
NON-FERROUS
NON-METALLIC
EXOTICS
STEEL
AND
STEEL ALLOY
BELCAR PRODUCTS, INC.
PROVIDING QUALITY PRODUCTS
SINCE 1973
101
COATED CARBIDE
MATERIAL
CAST IRON/NON-FERROUS
STEEL/STEEL ALLOYS
APPLICATION
GRADE CLASS
BELCAR
C-2
C-3
BP100
BP230
BP712
BP726
BP713
BP730
C-4
C-5
C-6
BP115
BP516
BP724
BP456
BP652
BP517
BP725
BP652
BP710
BP644
BP656
BP738
T25M. TP200
T25M, F20M
TP300
TP100
MP15, MP77
NL26, MP51
NL92
NL92
GA515, GA56
GA60, GA335
GA915
GA935
BP750
SECO
STELLRAM
GREENLEAF
ISCAR
KENNAMETAL
NEWCOMER
F30M, F40M
T10M, T15M
T15M, SD100
CP20, CP200
NL25
SP4036, TP2
NL30
SC1519
GA56
G925
G920
G2
IC907, IC908
IC428
IC848
IC354
IC220
IC848
IC424
IC308
───
MP733
MP37
G6
───
IC450
IC530N
IC848
IC656
IC950
IC570
IC520N
IC910
IC825
IC9015
KC7020
KC720
KC800
KC710
KC850
KC5025
KC730
KC850
KC810
KC950
KC910
KC9120
KC5010
KC9125
KC835
KC9110
KC950
KC9325
KC850
NN51
NN60, NK94
NN55
NE4000
NP1000,NK4000
NP4000
NP4001
GC310
GC1040,GC2025
GC2025
GC1015
GC320
GC4015
GC4025
GC4040
GC4125
NN21
NE02
NN22
NA02
───
───
KC210
NE02
GC1120
GC1005
GC2030
MITSUBISHI
RTW
BP648
TP05
GC1025
VALENITE
C8
TP15
NP1000
SANDVIK
C-7
NE02
NK710
GC3115
NA07
GC015
V1N
VC901
VC903
VN5, V90
SV235, SV305
V88
SM327
VC902
XC3200
VN8, SV4
SV325
VC907
XL8
VC928
SV415
SV927
F515
U510
UC6010
UE6005
U505
U610
U410
F5010
UC6025
UE6020
UC5005
U66
UC5015
UP10H
UE6025
US7020
027
R201
715, 717
718, 955
RC8010
918
289
R202
725, CX37
RC8015, RC 8025
931
925
───
037
THESE CHARTS ARE FOR INFORMATION ONLY. NO QUALITY OR PERFORMANCE EQUIVALENCY IS
IMPLIED OR INTENDED. SPECIFIC USE OR APPLICATION SHOULD COME FROM THE
MANUFACTURER.
102
UNCOATED CARBIDE
CAST IRON/NON-FERROUS
NON-METALLIC MATERIALS
ROUGHING
GENERAL
PURPOSE
GENERAL
PURPOSE
FINISHING
PRECISION
BORING
GRADE CLASS
C-1
C-2
C-20
C-3
C-4
BELCAR
BP1
BP15
BP20
BP30
BP40
SECO
883
HX
890
890/895 /H15
999/320
H17/H91
H21
GH1
HA/HU6
HF
G10/G01M
G02/G01M
G23/G25
G20M/G30
G40/G25
IC28
IC2
IC20
IC3
IC4
K1/K9/K14
K6
K68/K313
K8735
K11
NEWCOMER
N10
N20/N21
N22/N25/
NP32
N30
N40
SANDVIK
R4
H13A
H10F
H1P
H1P
CAROL STREAM, IL 60188
VALENITE
VC1
VC2
VC28/VC29
VC3
VC4
TEL: (630) 462-1950
GTi15
HTi20T
CQ12/CQ22
CQ2
APPLICATION
STELLRAM
GREENLEAF
ISCAR
KENNAMETAL
MITSUBISHI
RTW
HTi10/UF20 GTi05/HTi10 MF10/HTi05
BELCAR
PRODUCTS
500 RANDY ROAD
FAX: (630) 462-1965
CQ23
CQ3
CQ4
GENERAL
PURPOSE
GENERAL
PURPOSE
FINISHING
SEMI-FINISH
FINISHING
HI-SPEED
FINISHING
www.belcarproducts.com
STEEL/ALLOY STEEL
APPLICATION
HEAVY
ROUGHING
ROUGHING
C-5
C-50
C-6
C-60
C-7
C-70
C-8
BP52
BP54
BP50
BP50
BP53
BP60
BP70
BP70
BP72
BP8
BP80T
S25M/395
/S10M
370/375
S2
S2
S1F
S1F
320/210
T14
S3X7
T22/TXH
T22/T25
T25/T24
TXL
SD3
G50/G52
G52
G53/G54/G60
G54/G60
G74/G70
G74/G70
HG80
IC54
IC50
IC50M
IC50M
IC70
IC70
IC80T
K21/K420
K420
K40/K25
/K216
K21/K4H
K45
K45
K7H
N52
N55
N60
N60
N70
N72/N80
N93/N95
SANDVIK
S6
S30
H10F
SM/SH
SMA/HM
/S20
S1P/S10
F02
VALENITE
VC56
VC135
VC5
VC55
VC6
VC125
VC125
VC7
VC8
MITSUBISHI
UTi20T
UTi20T
STi20
STi20
STi10T
SU41
UTi10T
RTW
CY-12
CY-17
CY-16
CY-5
CY-5
CY-2
CY-14
CY-31
T-18
GRADE CLASS
BELCAR
SECO
STELLRAM
GREENLEAF
ISCAR
KENNAMETAL
NEWCOMER
103

- Belcar Products

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