APKT T-F Line - Utensileria Schneider Srl

APKT LINE
2015
www.utesch.com
APKT 2015
F-Line or T-Line Style
Introducing F-Line/T-Line series.
The very same Schneider quality for different purposes!
Since spring 2015 Schneider cutters have been offered in 2 different styles “F” and “T”. Both
styles represent the state of art in quality tools but their purpose is significantly different. While
“T-Line” is offered for extreme milling operations, “F-Line” is offered for standard roughing
operations.
Following a table sheet is showing main difference:
Technical Specs
F-Line
A
P
K
T
S
E
R
I
E
S
T-Line
Surface Finishing
Glass Sand Blasting Style
Nickel Plating Style
Coolant Style
Non Coolant Style
Through Coolant Style
Steel
Uddeholm Bure
Uddeholm Bure
Pocket Design Style
Standard Style
Heavy Duty Style
Screw Style
Original SFS TORX STYLE
Original SFS TORX PLUS STYLE
MACHINING APPLICATIONS
HELICAL MILLING
3
www.utesch.com
A
P
K
T
S
E
R
I
E
S
APKT1003: helical insert
Code
D
L
S
R
APKT1003PDER
SHS100
6,7
10,6
3,5
0,4
APKT1003PDER
SGP200
6,7
10,6
3,5
0,4
APKT1003PDER
SMD300
6,7
10,6
3,5
0,4
APKT1003PDER
SSA300
6,7
10,6
3,5
0,4
D
L
S
R
APKT1604: helical insert
Code
4
APKT1604PDER
SHS100
9,5
16,3
5,3
0,8
APKT1604PDER
SGP200
9,5
16,3
5,3
0,8
APKT1604PDER
SMD300
9,5
16,3
5,3
0,8
APKT1604PDER
SSA300
9,5
16,3
5,3
0,8
www.utesch.com
APKT: helical insert for aluminium
Code
D
L
S
R
APKT1003PDER
SAL304
6,7
10,4
3,5
0,4
APKT1604PDER
SAL304
9,50
16,3
5,3
0,4
ISO Grade
P10
P20
P30
P40
Grade
K10
Applications
General steel;
K20 K30 SHS100 High speed
finishing;
Light cutting
SHS100
SGP200
SMD300
SSA300
SAL304
Specifications
Finishing - Light cutting
CVD coated grade with tough substrate for
better wear and thermal cracking resistance.
Fine-grained with high percentage of
Titanium
General steel
and alloyed steel;
Hardened steel
SGP200 below 45HRC;
Stainless steel
applications
General Purpose grade with a new PVD-Cr
coating for excellent balance of fracture and
wear resistance.
It guarentees “cutting edge long life” on
general steel and stainless steel.
Alloyed steel and
hardened steel
SMD300 below 48HRC;
Interrupted cutting
applications
Tough grade with extra fine-grade substrated.
PVD- Cr coating.
Suggested for Interrupted machining and
mould and die industries.
Hardened steel
below HRC50;
SSA300
Cast Iron,
GG, GGG
“Hybrid grade” with highly tough substrate
added with Tantalium component.
Useful for hard roughing operations on
Hardened steel and Cast Irons.
Special PVD-antioxidant coating.
SAL304
Aluminium Aluminiun alloys
A
P
K
T
S
E
R
I
E
S
Aluminium substrate and grade.
No coated with sharp edge for all Aluminium
applications
* Materials group at page no. 19
5
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A
P
K
T
1
0
0
3
AP10: 90° end mills for APKT10 inserts
Through
Coolant
Code
D
Z
d
H
h
h1
Screw
Torx
Nm
T-AP10012WC
12
1
16
80
10
32
VBTL25IP
T8 Plus
1,2
APKT10
T-AP10016WC
16
2
16
85
10
37
VBTL25IP
T8 Plus
1,2
APKT10
F-AP10016W
16
2
16
85
10
37
VBTL25
T8
1,2
APKT10
T-AP10020/3WC
20
3
20
90
10
40
VBTL25IP
T8 Plus
1,2
APKT10
F-AP10020/3W
20
3
20
90
10
40
VBTL25
T8
1,2
APKT10
T-AP10025/4WC
25
4
25
105
10
49
VBTL25IP
T8 Plus
1,2
APKT10
F-AP10025/4W
25
4
25
105
10
49
VBTL25
T8
1,2
APKT10
T-AP10032/5WC
32
5
25
110
10
54
VBTL25IP
T8 Plus
1,2
APKT10
F-AP10032/5W
32
5
25
110
10
54
VBTL25
T8
1,2
APKT10
NO
NO
NO
NO
Technical Parameters
Feed Rate - fz [mm]
S
H
M
N
K
P
0,04÷0,14
---
0,06÷0,17
0,8÷0,23
0,06÷0,19
0,06÷0,19
S
H
M
N
K
P
Coated Grades
50÷100
---
140÷180
---
150÷400
150÷300
Uncoated Grades
40÷70
---
100÷140
400÷1500
120÷150
80÷140
APKT 1003
Cutting Speed (m/min)
ap max 4,80 mm
Technical data at page no.16
Materials Group is available at page no. 19
6
www.utesch.com
A
P
K
T
1
0
0
3
AP10: 90° extended lenght series end mills for APKT10 inserts
Through
Coolant
Code
D
Z
H
d
h
h1
Screw
Torx
Nm
T-AP10016/130LC
16
2
130
16
10
35
VBTL25IP
T8 Plus
1,2
APKT10
F-AP10016/130L
16
2
130
16
10
35
VBTL25
T8
1,2
APKT10
T-AP10020/150LC
20
2
150
20
10
50
VBTL25IP
T8 Plus
1,2
APKT10
F-AP10020/150L
20
2
150
20
10
50
VBTL25
T8
1,2
APKT10
T-AP10025/170LC
25
3
170
20
10
50
VBTL25IP
T8 Plus
1,2
APKT10
F-AP10025/170L
25
2
170
20
10
50
VBTL25
T8
1,2
APKT10
T-AP10032/195LC
32
4
195
25
10
50
VBTL25IP
T8 Plus
1,2
APKT10
F-AP10032/195L
32
4
195
25
10
50
VBTL25
T8
1,2
APKT10
NO
NO
NO
NO
Technical Parameters
Feed Rate - fz [mm]
S
H
M
N
K
P
0,04÷0,14
---
0,06÷0,17
0,8÷0,23
0,06÷0,19
0,06÷0,19
S
H
M
N
K
P
Coated Grades
50÷100
---
140÷180
---
150÷400
150÷300
Uncoated Grades
40÷70
---
100÷140
400÷1500
120÷150
80÷140
APKT 1003
Cutting Speed (m/min)
ap max 4,80 mm
Technical data at page no.16
Materials Group is available at page no. 19
7
www.utesch.com
A
P
K
T
1
0
0
3
AP10: 90° screw-in milling head for APKT10 inserts
Through
Coolant
D
Z
M
d
H
h
Screw
Torx
Nm
T-AP10016HC/2M8
16
2
8
12,7
23
10
VBTL25IP
T8 Plus
1,2
APKT10
T-AP10020HC/3M10
20
3
10
17,7
30
10
VBTL25IP
T8 Plus
1,2
APKT10
T-AP10025HC/4M12
25
4
12
20,7
35
10
VBTL25IP
T8 Plus
1,2
APKT10
T-AP10032HC/5M16
32
5
16
28,7
43
10
VBTL25IP
T8 Plus
1,2
APKT10
Code
Technical Parameters
Feed Rate - fz [mm]
S
H
M
N
K
P
0,04÷0,14
---
0,06÷0,17
0,8÷0,23
0,06÷0,19
0,06÷0,19
S
H
M
N
K
P
Coated Grades
50÷100
---
140÷180
---
150÷400
150÷300
Uncoated Grades
40÷70
---
100÷140
400÷1500
120÷150
80÷140
APKT 1003
Cutting Speed (m/min)
ap max 4,80 mm
Technical data at page no.16
Materials Group is available at page no. 19
8
www.utesch.com
A
P
K
T
1
0
0
3
AP10..M: 90° milling cutters for APKT10 inserts
Code
Through
Coolant
D
Z
H
d
h
Screw
Torx
Nm
T-AP10040/4MC
40
4
40
16
10
VBTL25IP
T8 Plus
1,2
APKT10
T-AP10040/6MC
40
6
40
16
10
VBTL25IP
T8 Plus
1,2
APKT10
F-AP10040/4MC
40
6
40
16
10
VBTL25
T8
1,2
APKT10
T-AP10050/6MC
50
6
40
22
10
VBTL25IP
T8 Plus
1,2
APKT10
T-AP10050/7MC
50
7
40
22
10
VBTL25IP
T8 Plus
1,2
APKT10
F-AP10050/7M
50
7
40
22
10
VBTL25
T8
1,2
APKT10
T-AP10063/8MC
63
8
40
22
10
VBTL25IP
T8 Plus
1,2
APKT10
T-AP10063/9MC
63
9
40
22
10
VBTL25IP
T8 Plus
1,2
APKT10
T-AP10080/10MC
80
10
50
27
10
VBTL25IP
T8 Plus
1,2
APKT10
NO
NO
Technical Parameters
Feed Rate - fz [mm]
S
H
M
N
K
P
0,04÷0,14
---
0,06÷0,17
0,8÷0,23
0,06÷0,19
0,06÷0,19
S
H
M
N
K
P
Coated Grades
50÷100
---
140÷180
---
150÷400
150÷300
Uncoated Grades
40÷70
---
100÷140
400÷1500
120÷150
80÷140
APKT 1003
Cutting Speed (m/min)
ap max 4,80 mm
Technical data at page no.16
Materials Group is available at page no. 19
9
www.utesch.com
A
P
K
T
1
6
0
4
AP16: 90° end mills for APKT16 inserts
Through
Coolant
D
Z
H
d
h
h1
Screw
Torx
Nm
T-AP16022WC
22
2
95
20
16
40
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16025WC
25
2
100
20
16
40
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16032WC
32
3
110
25
16
50
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16040WC
40
4
115
32
16
55
VBT0409IP
T15 Plus
3,8
APKT16
Code
Technical Parameters
S
H
M
N
K
P
0,08÷0,20
---
0,09÷0,28
0,10÷0,31
0,08÷0,32
0,08÷0,31
S
H
M
N
K
P
Coated Grades
35÷45
---
130÷210
---
150÷240
140÷280
Uncoated Grades
25÷35
---
70÷130
200÷700
100÷140
90÷140
Feed Rate - fz [mm]
APKT 1604
Cutting Speed (m/min)
ap max 8,00 mm
Technical data at page no.17
Materials Group is available at page no. 19
10
www.utesch.com
A
P
K
T
1
6
0
4
AP16..L: 90° extended lenght series end mills for APKT16 inserts
Through
Coolant
Code
D
Z
H
d
h
h1
Screw
Torx
Nm
T-AP16022/200LC
22
2
20
200
16
60
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16025/200LC
25
2
20
200
16
60
VBT0409IP
T15 Plus
3,8
APKT16
F-AP16025/200L
25
2
20
200
16
60
VBT0409
T15
3,8
APKT16
T-AP16032/200LC
32
3
25
200
16
60
VBT0409IP
T15 Plus
3,8
APKT16
F-AP16032/200L
32
3
25
200
16
60
VBT0409
T15
3,8
APKT16
T-AP16040/250LC
40
4
32
250
16
60
VBT0409IP
T15 Plus
3,8
APKT16
F-AP16040/250L
40
4
32
250
16
60
VBT0409
T15
3,8
APKT16
NO
NO
NO
Technical Parameters
S
H
M
N
K
P
0,08÷0,20
---
0,09÷0,28
0,10÷0,31
0,08÷0,32
0,08÷0,31
S
H
M
N
K
P
Coated Grades
35÷45
---
130÷210
---
150÷240
140÷280
Uncoated Grades
25÷35
---
70÷130
200÷700
100÷140
90÷140
Feed Rate - fz [mm]
APKT 1604
Cutting Speed (m/min)
ap max 8,00 mm
Technical data at page no.17
Materials Group is available at page no. 19
11
www.utesch.com
A
P
K
T
1
6
0
4
AP16..M: 90° milling cutters for APKT16 inserts
Code
Through
Coolant
D
Z
d
H
h
Screw
Torx
Nm
T-AP16040/3MC
40
3
16
40
16
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16040/4MC
40
4
16
40
16
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16050/4MC
50
4
22
40
16
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16050/5MC
50
5
22
40
16
VBT0409IP
T15 Plus
3,8
APKT16
F-AP16050/5M
50
5
22
40
16
VBT0409
T15
3,8
APKT16
T-AP16063/5MC
63
5
22
40
16
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16063/6MC
63
6
22
40
16
VBT0409IP
T15 Plus
3,8
APKT16
F-AP16063/6M
63
6
22
40
16
VBT0409
T15
3,8
APKT16
T-AP16080/6MC
80
6
27
50
16
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16080/7MC
80
7
27
50
16
VBT0409IP
T15 Plus
3,8
APKT16
F-AP16080/7M
80
7
27
50
16
VBT0409
T15
3,8
APKT16
T-AP16100/7MC
100
7
32
50
16
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16100/8MC
100
8
32
50
16
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16125/8MC
125
8
40
63
16
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16125/9MC
125
9
40
63
16
VBT0409IP
T15 Plus
3,8
APKT16
T-AP16160/10M
160
10
40
63
16
VBT0409IP
T15 Plus
3,8
APKT16
NO
NO
NO
Technical Parameters
S
H
M
N
K
P
0,08÷0,20
---
0,09÷0,28
0,10÷0,31
0,08÷0,32
0,08÷0,31
S
H
M
N
K
P
Coated Grades
35÷45
---
130÷210
---
150÷240
140÷280
Uncoated Grades
25÷35
---
70÷130
200÷700
100÷140
90÷140
Feed Rate - fz [mm]
APKT 1604
Cutting Speed (m/min)
ap max 8,00 mm
Technical data at page no.17
Materials Group is available at page no. 19
12
www.utesch.com
A
P
K
T
1
0
0
3
75GAP10..M: 75° face milling cutters for APKT10 inserts
Through
Coolant
Code
D
Z
H
d
Screw
Torx
Nm
F-75GAP10050/5M
50
5
40
22
VBTL25
T8
1,2
APKT10
NO
F-75GAP10063/6M
63
6
40
22
VBTL25
T8
1,2
APKT10
NO
Technical Parameters
Feed Rate - fz [mm]
S
H
M
N
K
P
0,04÷0,14
---
0,06÷0,17
0,8÷0,23
0,06÷0,19
0,06÷0,19
S
H
M
N
K
P
Coated Grades
50÷100
---
140÷180
---
150÷400
150÷300
Uncoated Grades
40÷70
---
100÷140
400÷1500
120÷150
80÷140
APKT 1003
Cutting Speed (m/min)
ap max 2,0 mm
Technical data at page no.18
Materials Group is available at page no. 19
13
www.utesch.com
A
P
K
T
1
6
0
4
75GAP16..M: 75° face milling cutters for APKT16 inserts
Through
Coolant
Code
D
Z
H
d
Screw
Torx
Nm
F-75GAP16063/4M
63
4
40
22
VBT0409
T15
3,8
APKT16
NO
F-75GAP16080/5M
80
5
50
27
VBT0409
T15
3,8
APKT16
NO
Technical Parameters
S
H
M
N
K
P
0,08÷0,20
---
0,09÷0,28
0,10÷0,31
0,08÷0,32
0,08÷0,31
S
H
M
N
K
P
Coated Grades
35÷45
---
130÷210
---
150÷240
140÷280
Uncoated Grades
25÷35
---
70÷130
200÷700
100÷140
90÷140
Feed Rate - fz [mm]
APKT 1604
Cutting Speed (m/min)
ap max 3,5 mm
Technical informations at page no.18
Materials Group is available at page no. 19
14
www.utesch.com
PCI..C: straight shank steel extensions for modular screw-in milling cutters
Code
D
d
H
h1
M
PCI1515030M8C
15
9,7
150
30
8
PCI169020M8C
16
12,7
90
20
8
PCI1615030M8C
16
12,7
150
30
8
PCI1915040M10C
19
17,7
150
40
10
PCI209020M10C
20
17,7
90
20
10
PCI2015040M10C
20
17,7
150
40
10
PCI2415040M12C
24
20,7
150
40
12
PCI2515040M12C
25
20,7
150
40
12
PCI3217040M16C
32
28,7
170
40
16
PCI3222060M16C
32
28,7
220
60
16
E
X
T
E
N
S
I
O
N
S
15
www.utesch.com
T
E
C
H
D
A
T
A
TECHNICAL DATA
APKT10..CUTTERS
90° APKT 10/16 Series - Multi Propose Roughers
D
De-min
De-Max
D
α°
L
16
20,1
31,0
16
4,5°
61
20
28,0
39,0
20
3,8°
72,4
25
38,0
49,0
25
2,5°
108,4
32
51,9
62,9
32
1,7°
160,3
40
67,9
78,9
40
1,3°
215,0
40
87,9
98,9
50
0,9°
305,6
40
113,9
124,9
63
0,7°
406,0
40
147,9
158,9
80
0,5°
595,5
Maximum Depth of Cut: 4,8 mm
16
www.utesch.com
T
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H
TECHNICAL DATA
APKT16..CUTTERS
90° APKT 10/16 Series - Multi Propose Roughers
D
De-min
De-Max
D
α°
L
22
27,7
42,5
22
6,3°
63,4
25
33,2
48,5
25
5,2°
76,9
32
46,3
62,4
32
3,4°
117,8
40
62,1
78,4
40
2,5°
160,3
50
82,0
98,4
50
1,8°
222,7
63
107,9
124,4
63
1,3°
308,5
80
141,9
158,4
80
1,0°
401,0
100
181,9
198,4
100
0,7°
572,9
125
198,4
248,4
125
0,6°
668,4
160
301,8
318,4
160
0,4°
1002,7
D
A
T
A
Maximum Depth of Cut: 8,0 mm
17
www.utesch.com
T
E
C
H
D
A
T
A
TECHNICAL INFORMATION
75GAP10/16.. CUTTERS
90° APKT 10/16 Series - Multi Propose Roughers
75GAP Series cutter were specifically designed to streamline every milling operations with
APKT insert. They allow every user to extend insert lifetime converting the third and the
fourth corner of every APKT insert (are normally considered as non cutting edges) in effective
cutting edges.
They grant any user a good metal removal and a soft easy cutting performance.
18
Insert Style
ap
APKT 1003 PDTR
2,0
APKT 1604 PDTR
3,5
www.utesch.com
DIN
ISO
513
Materials Group
MATERIAL
Not-Alloyed Steel
ALLOY TYPE
STATE
HB
HRC (1)
N/mm (2)
C < 0,15%
Annealed (soft)
VDI
3323
GR.
125
1
Annealed (soft)
190
2
Quenched and Tempered
250
3
Annealed (soft)
220
4
Quenched and Tempered
300
5
C < 0,15%-0,55%
Cast Steel
C > 0,55%
P
Annealed (soft)
Low Alloyed Steel
High Alloyed Steel, Tool Steel
Stainless Steel
M
K
Stainless Steel
Gray Iron
G, GG
Nodular Cast Iron
GS, GGG
Malleable Cast Iron
GMN,GTS/GTW
N
Copper, Copper Alloys
Non Metallic Materials
Hardened Steel
H
Chill Cast Iron
Hardened Cast Iron
350
Annealed (soft)
200
9
10
Quenched and Tempered
325
Ferritic/Martensitic
200
Martensitic/Precipitation Hardened
240
13
Austenitic
180
14.1
Duplex (Austnitic/Ferritic)
230-260
14.2
Ferritic/Pearlitic
180
15
Pearlitic
260
16
17
11
12
160
250
18
Ferritic
130
19
Pearlitic
230
20
Not Aged
60
21
Aged
100
22
Not Aged
75
23
Aged
90
24
Si > 12%
Not Aged
130
25
Free Cutting Brass
---
110
26
Brass
---
90
27
Electronic Copper
---
100
Thermosetting, Fiber Reinf.
---
28
---
Si <= 12%
Hard Rubber
High Temperature Alloys
Titanium, Titanium Alloys
7/8
Quenched and Tempered
Ferritic
Fe-Basis
S
6
250/300
Pearlitic
Alluminium Alloys
Cast Alluminium Alloys
180
Quenched and Tempered
Alpha+Beta Alloys
---
--200
31
30
Aged
280
32
Annealed (soft)
250
33
Aged
350
34
Cast
320
35
3202
Cast
1050
Hardened
451
Hardened
2
36
37
38.1
38.2
551
39.1
Hardened
601
Hardened
> 62
Cast
400
1
39.2
40.1
Cast
> 440
40.2
Hardened
551
41.1
Hardened
57
41.2
1
G
R
O
U
P
29
Annealed (soft)
Pure Titan
M
A
T
E
R
I
A
L
S
19
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N
O
T
E
S
20
NOTES
Utensileria Schneider S.p.A.
Via Ponte Gadovere, 1 25064 Gussago (BS) Italia
Tel. +39 030 31 52 411 • Fax +39 030 37 30 365
www.utesch.com • [email protected]