PRODUCT CATALOGUE 2013
Transcription
PRODUCT CATALOGUE 2013
CARBOLOY PRODUCT CATALOGUE 2013 distributed by Dormer Tools India Pvt Ltd B64-65 , Sushant Lok - 1 Gurgaon - 122001 India Telephone: +91 124 470 3825 PRODUCT CATALOGUE 2013 SIMPLY THE RIGHT CHOICE Welcome to the new Carboloy catalogue! We believe you made the right choice, if you seek for a wide range of products with a consistent performance and quality at an attractive price. Thanks to their long and predictable tool life and their broad range of applications, Carboloy products are the clear number one choice particularly for small and medium sized batch production. WWW.CARBOLOY.COM turning holders page 32 milling cutters page 54 technical info page 80 milling inserts page 20 turning holders milling inserts milling cutters page 6 techNICAL info turning inserts turning inserts content 1 inserts alphabetical list turning inserts ccgt ccMt 28 dcmt 28 dnmg 2 12 tcgt knux tcmt wcmt cnmg 29 2 12 2 15 inserts - alphabetical list cnma 2 10 scmt 2 13 tnma 2 16 cnmm 2 11 snmg 2 14 tnmg 2 16 dcgt 2 11 snmm 2 14 vcgt 2 17 2 15 vcmt 2 17 2 18 wnmg 2 18 2 19 parting and grooving npg 2 15 milling inserts adkt apkt10 2 22 rdhx 2 22 seen 2 25 spkr odmt05 2 23 seer 2 25 spun 2 28 4 apkt16 2 23 seet 2 26 tpkn 2 28 odmt06 2 24 spet 2 26 tpkr 2 29 odmx spkn 2 27 tpun 2 29 2 24 2 30 2 27 TOOLS alphabetical list turning holders - external ckjn pcln 2 34 pwln pdjn 2 35 2 36 sclc 2 40 svvc psbn 2 37 sdjc 2 41 pssn 2 38 ssbc 2 42 ptgn 2 39 stjc 2 43 svjc 2 44 2 45 swlc 2 46 2 47 sclc sduc 2 48 sssc 2 49 tools - alphabetical list turning holders - internal stfc 2 50 2 51 turning holders - parting and grooving du s2cfn 2 53 2 52 milling cutters shoulder shoulder sap10d 2 56 face face sap16d 2 58 shoulder wsp15d 2 68 2 70 2 72 wse123f 2 62 end sap10d face sod06d 2 60 end wtp22d face sod05d 2 74 wsp12d 2 64 copy sap16d face 2 66 copy srd10 2 76 srd12 2 78 5 TURNING INSERTS SIMPLY GOOD 6 turning inserts turning inserts ccgt Size (l) d d1 s 1204 12,900 12,700 5,50 4,76 turning holders ISO Grade Cutting speed Radius milling inserts Chipbreaker Tools - see page: 41, 48 Cutting depth re vc min vc max f min f max ap min ap max CCGT120404-AL U10 0,4 120 610 0,10 0,30 0,4 7,0 CCGT120408-AL U10 0,8 110 575 0,15 0,60 0,8 7,0 ccmt milling cutters Feed per tooth N Size (l) d d1 s 0602 6,400 6,350 2,80 2,38 09T3 9,700 9,525 4,40 3,97 1204 12,900 12,700 5,50 4,76 ISO techNICAL info P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max PU20 0,4 110 165 65 95 100 155 0,10 0,30 1,0 3,0 CCMT09T304-MU PU20 0,4 105 165 60 95 95 155 0,10 0,30 0,8 4,0 CCMT09T308-MU CU25 0,8 165 280 95 165 155 265 0,15 0,40 0,8 4,0 CCMT120404-MU PU20 0,4 100 135 60 80 95 125 0,20 0,30 1,0 8,0 CCMT120408-MU CU25 0,8 135 250 80 150 125 235 0,20 0,60 1,0 8,0 CCMT120412-MU CU25 1,2 135 255 80 150 125 240 0,20 0,70 1,2 8,0 CCMT060204-MU All dimensions [mm] 8 Grade Cutting speed Radius Chipbreaker Tools - see page: 41, 48 cnma Size (l) d d1 s 1204 12,900 12,700 5,16 4,76 turning inserts turning inserts Grade P M Feed per tooth K milling inserts ISO Cutting speed Radius Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max CU15 0,8 - - - - 90 245 0,10 0,60 0,3 8,4 CNMA120412 CU15 1,2 - - - - 95 250 0,10 0,60 0,3 8,4 CNMA120416 CU15 1,6 - - - - 95 255 0,10 0,60 0,3 8,4 milling cutters turning holders CNMA120408 techNICAL info Chipbreaker Tools - see page: 35 All dimensions [mm] 9 turning inserts turning inserts cnmg Size (l) d d1 s 1204 12,900 12,700 5,16 4,76 1606 16,100 15,875 6,35 6,35 1906 19,300 19,050 7,94 6,35 P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max CNMG120404-FU PU20 0,4 135 230 80 135 125 215 0,08 0,30 0,5 3,0 CNMG120408-FU PU20 0,8 155 260 90 155 145 245 0,08 0,35 0,8 3,0 CNMG120408-MU CU25 0,8 185 375 110 225 175 355 0,15 0,60 1,0 7,0 CNMG120412-MU CU25 1,2 185 385 110 230 175 365 0,15 0,70 1,2 7,0 CNMG160608-MU CU25 0,8 185 375 110 225 175 355 0,15 0,60 1,0 7,0 CNMG190608-MU CU25 0,8 185 375 110 225 175 355 0,15 0,60 1,0 7,0 CNMG120408-RU CU25 0,8 170 325 100 195 160 305 0,25 0,60 2,0 6,0 CNMG120412-RU CU25 1,2 175 280 105 165 165 265 0,25 0,70 2,0 6,0 CNMG120416-RU CU25 1,6 175 275 105 165 165 260 0,30 0,80 2,0 6,0 CNMG160612-RU CU25 1,2 170 265 100 155 160 250 0,25 0,70 3,0 7,0 CNMG190612-RU CU25 1,2 170 265 100 155 160 250 0,25 0,70 3,0 8,0 CNMG190616-RU CU25 1,6 165 260 95 155 155 245 0,30 0,80 3,0 9,0 CNMG120408-WM CU25 0,8 185 345 - - 175 325 0,15 0,60 0,8 4,0 CNMG120412-WM CU25 1,2 170 320 - - 160 300 0,20 0,90 1,2 4,0 techNICAL info All dimensions [mm] 10 Grade Cutting speed Radius ISO milling cutters turning holders milling inserts Chipbreaker Tools - see page: 35 cnmM Size (l) d d1 s 1204 12,900 12,700 5,16 4,76 1606 16,100 15,875 6,35 6,35 1906 19,300 19,050 7,94 6,35 turning inserts turning inserts P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max 8,0 CU25 1,2 185 280 110 165 175 265 0,30 0,70 2,5 CNMM120416-RU CU25 1,6 180 285 105 170 170 270 0,35 0,80 2,0 8,0 CNMM160612-RU CU25 1,2 165 260 95 155 155 245 0,35 0,90 3,0 10,0 CNMM160616-RU CU25 1,6 165 270 95 160 155 255 0,36 1,00 3,0 10,0 CNMM190612-RU CU25 1,2 165 260 95 155 155 245 0,35 0,90 3,0 10,0 CNMM190616-RU CU25 1,6 160 270 95 160 150 255 0,37 1,20 3,0 10,0 Size (l) d d1 s 11T3 11,600 9,525 4,40 3,97 turning holders CNMM120412-RU dcgt milling inserts Grade milling cutters ISO Cutting speed Radius Chipbreaker Tools - see page: 35 Grade Feed per tooth N Cutting depth re vc min vc max f min f max ap min ap max DCGT11T304-AL U10 0,4 120 490 0,10 0,24 0,4 3,3 DCGT11T308-AL U10 0,8 105 455 0,15 0,48 0,8 3,3 techNICAL info ISO Cutting speed Radius Chipbreaker Tools - see page: 42, 49 All dimensions [mm] 11 turning inserts turning inserts dcmt Size (l) d d1 s 0702 7,800 6,350 2,80 2,38 11T3 11,600 9,525 4,40 3,97 turning holders ISO Grade Cutting speed Radius milling inserts Chipbreaker Tools - see page: 42, 49 P Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max DCMT070204-FU CU25 0,4 145 195 85 115 135 185 0,15 0,24 0,5 2,1 DCMT11T304-FU CU25 0,4 135 195 80 115 125 185 0,15 0,24 0,5 3,0 DCMT11T308-FU CU25 0,8 160 220 95 130 150 205 0,15 0,25 0,8 3,0 dnmg milling cutters M Size (l) d d1 s 1104 11,600 9,525 3,81 4,76 1506 15,500 12,700 5,16 4,76 techNICAL info ISO P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max DNMG110404-FU CU25 0,4 170 245 100 145 160 230 0,15 0,24 0,5 3,0 DNMG110408-FU CU25 0,8 180 275 105 165 170 260 0,15 0,35 0,8 3,0 DNMG150604-FU CU25 0,4 170 245 100 145 160 230 0,15 0,24 0,5 3,0 DNMG150608-FU CU25 0,8 180 275 105 165 170 260 0,15 0,35 0,8 3,0 DNMG150604L-SI CU25 0,4 205 265 120 155 190 250 0,20 0,24 0,8 4,5 DNMG150604R-SI CU25 0,4 205 265 120 155 190 250 0,20 0,24 0,8 4,5 DNMG150608L-SI CU25 0,8 190 315 110 185 180 295 0,20 0,48 0,8 4,5 DNMG150608R-SI CU25 0,8 190 315 110 185 180 295 0,20 0,48 0,8 4,5 All dimensions [mm] 12 Grade Cutting speed Radius Chipbreaker Tools - see page: 36 knux Size (l) l1 d s 1604 16,000 16,150 9,53 4,76 turning inserts turning inserts P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max CU25 0,5 165 220 95 130 155 205 0,15 0,23 0,5 4,0 KNUX160405R-72 CU25 0,5 165 220 95 130 155 205 0,15 0,23 0,5 4,0 turning holders KNUX160405L-72 npg milling inserts Grade Size a tol. a b 3.10 3,100 ±0,04 2,60 4.10 4,100 ±0,04 3,60 milling cutters ISO Cutting speed Radius Chipbreaker Tools - see page: 34 Grade P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max NPG1-3.10-0.20S-FU PU20 0,2 105 200 60 115 100 190 0,08 0,17 - - NPG1-4.10-0.20S-FU PU20 0,2 105 200 60 115 100 190 0,08 0,22 - - NPG1-3.10-0.20S-MU PU20 0,2 105 200 60 115 100 190 0,08 0,20 - - NPG1-4.10-0.20S-MU PU20 0,2 105 200 60 115 100 190 0,08 0,25 - - techNICAL info Parting and Grooving Cutting speed Radius Chipbreaker Tools - see page: 52 All dimensions [mm] 13 turning inserts turning inserts scmt Size l d d1 s 09T3 9,525 9,525 4,40 3,97 1204 12,700 12,700 5,50 4,76 turning holders ISO Grade Cutting speed Radius milling inserts Chipbreaker Tools - see page: 43, 50 P Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max SCMT09T304-FU CU25 0,4 180 260 105 155 170 245 0,15 0,25 0,5 3,0 SCMT09T308-MU CU25 0,8 175 290 105 170 165 275 0,15 0,40 0,8 4,0 SCMT120408-MU CU25 0,8 135 260 80 155 125 245 0,20 0,68 1,0 8,0 snmg milling cutters M Size l d d1 s 1204 12,700 12,700 5,16 4,76 1506 15,875 15,875 6,35 6,35 1906 19,050 19,050 7,94 6,35 techNICAL info ISO P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max SNMG120408-MU CU25 0,8 190 395 110 235 180 375 0,15 0,68 1,0 7,0 SNMG120412-MU CU25 1,2 195 400 115 240 185 380 0,15 0,70 1,2 7,0 SNMG120408-RU CU25 0,8 180 275 105 165 170 260 0,25 0,60 2,0 6,0 SNMG120412-RU CU25 1,2 180 290 105 170 170 275 0,25 0,70 2,0 6,0 SNMG150612-RU CU25 1,2 175 290 105 170 165 275 0,25 0,70 2,0 7,0 SNMG150616-RU CU25 1,6 180 290 105 170 170 275 0,30 0,80 2,0 7,0 SNMG190612-RU CU25 1,2 180 290 105 170 170 275 0,25 0,70 2,0 6,0 SNMG190616-RU CU25 1,6 190 305 110 180 180 285 0,25 0,70 2,0 6,0 All dimensions [mm] 14 Grade Cutting speed Radius Chipbreaker Tools - see page: 37, 38 snmm Size l d d1 s 1906 19,050 19,050 7,94 6,35 2507 25,400 25,400 9,12 7,94 turning inserts turning inserts P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max CU25 1,2 165 275 95 165 155 260 0,35 1,00 3,0 10,0 SNMM190616-RU CU25 1,6 165 295 95 175 155 280 0,38 1,20 2,0 10,0 SNMM250724-RU CU25 2,4 110 205 65 120 100 190 0,45 1,70 4,0 16,0 Size (l) d d1 s 1102 11,000 6,350 2,80 2,38 turning holders SNMM190612-RU tcgt milling inserts Grade milling cutters ISO Cutting speed Radius Chipbreaker Tools - see page: 37, 38 TCGT110204-AL Grade U10 Feed per tooth N Cutting depth re vc min vc max f min f max ap min ap max 0,4 125 525 0,10 0,24 0,4 3,6 techNICAL info ISO Cutting speed Radius Chipbreaker Tools - see page: 44, 51 All dimensions [mm] 15 turning inserts turning inserts tcmt Size (l) d d1 s 1102 11,000 6,350 2,80 2,38 16T3 16,500 9,525 4,40 3,97 turning holders ISO Grade Cutting speed Radius milling inserts Chipbreaker Tools - see page: 44, 51 P Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max TCMT110204-FU CU25 0,4 145 210 85 125 135 195 0,15 0,24 0,5 3,0 TCMT16T304-FU PU20 0,4 95 155 55 90 90 145 0,08 0,24 0,5 3,0 TCMT16T308-MU PU20 0,8 100 150 60 90 95 140 0,15 0,40 1,0 4,0 tnma milling cutters M Size (l) d d1 s 1604 16,500 9,525 3,81 4,76 techNICAL info ISO P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max TNMA160408 CU15 0,8 - - - - 95 205 0,10 0,40 0,3 4,8 TNMA160412 CU15 1,2 - - - - 95 210 0,10 0,40 0,3 4,8 All dimensions [mm] 16 Grade Cutting speed Radius Chipbreaker Tools - see page: 39 tnmg Size (l) d d1 s 1604 16,500 9,525 3,81 4,76 2204 22,000 12,700 5,16 4,76 turning inserts turning inserts P M Feed K Cutting depth re f min f max f min f max f min f max f min f max ap min ap max CU25 0,4 180 260 105 155 170 245 0,15 0,24 0,5 3,0 TNMG160408-FU CU25 0,8 190 290 110 170 180 275 0,15 0,35 0,8 3,0 TNMG160408-MU CU25 0,8 175 315 105 185 165 295 0,15 0,48 1,0 5,3 TNMG160412-MU CU25 1,2 165 315 95 185 155 295 0,15 0,70 1,5 5,3 TNMG220408-MU CU25 0,8 170 300 100 180 160 285 0,15 0,48 1,5 7,3 TNMG220412-MU CU25 1,2 155 325 90 195 145 305 0,15 0,70 1,2 7,3 TNMG160404L-SI CU25 0,4 215 280 125 165 200 265 0,20 0,24 0,8 5,0 TNMG160404R-SI CU25 0,4 215 280 125 165 200 265 0,20 0,24 0,8 5,0 TNMG160408L-SI CU25 0,8 205 335 120 200 190 315 0,20 0,48 0,8 5,0 TNMG160408R-SI CU25 0,8 205 335 120 200 190 315 0,20 0,48 0,8 5,0 Size (l) d d1 s 1604 16,600 9,525 4,40 4,76 milling cutters TNMG160404-FU vcgt milling inserts Grade turning holders ISO Cutting speed Radius Chipbreaker Tools - see page: 39 Grade Feed per tooth N Cutting depth re vc min vc max f min f max ap min ap max VCGT160404-AL U10 0,4 105 420 0,10 0,20 0,4 4,0 VCGT160408-AL U10 0,8 95 400 0,15 0,40 0,8 4,0 techNICAL info ISO Cutting speed Radius Chipbreaker Tools - see page: 45, 46 All dimensions [mm] 17 turning inserts turning inserts vcmt Size (l) d d1 s 1604 16,600 9,525 4,40 4,76 turning holders ISO Grade Cutting speed Radius milling inserts Chipbreaker Tools - see page: 45, 46 P Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max VCMT160404-MU PU20 0,4 80 120 45 70 75 110 0,10 0,20 0,5 4,0 VCMT160408-MU CU25 0,8 115 195 65 115 105 185 0,15 0,40 0,8 4,0 wcmt milling cutters M Size (l) d d1 s 06T3 6,500 9,525 4,40 3,97 techNICAL info ISO P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max WCMT06T304-FU CU25 0,4 165 280 95 165 155 265 0,15 0,40 0,8 4,0 WCMT06T308-MU CU25 0,8 170 245 100 145 160 230 0,15 0,25 0,5 3,0 All dimensions [mm] 18 Grade Cutting speed Radius Chipbreaker Tools - see page: 47 wnmg Size (l) d d1 s 0604 8,700 12,700 5,16 4,76 0804 8,700 12,700 5,16 4,76 turning inserts turning inserts P M Feed per tooth K milling inserts Grade Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max PU20 0,4 135 230 80 135 125 215 0,08 0,30 0,5 3,0 WNMG080404-FU CU25 0,4 200 290 120 170 190 275 0,15 0,30 0,5 3,0 WNMG080408-FU CU25 0,8 225 345 135 205 210 325 0,15 0,35 0,8 3,0 WNMG080408-MU CU25 0,8 190 375 110 225 180 355 0,15 0,60 1,0 5,6 WNMG080412-MU CU25 1,2 190 385 110 230 180 365 0,15 0,70 1,2 5,6 WNMG080408-RU CU25 0,8 175 265 105 155 165 250 0,25 0,60 2,0 5,6 WNMG080412-RU CU25 1,2 175 280 105 165 165 265 0,25 0,70 2,0 5,6 WNMG080408-WM CU25 0,8 185 345 - - 175 325 0,15 0,60 0,8 4,0 techNICAL info milling cutters WNMG060404-FU turning holders ISO Cutting speed Radius Chipbreaker Tools - see page: 40 All dimensions [mm] 19 techNICAL info milling cutters turning holders milling inserts turning inserts milling inserts MILLING INSERTS AN EASY CHOICE All dimensions [mm] 20 techNICAL info milling cutters turning holders milling inserts turning inserts milling inserts All dimensions [mm] 21 milling inserts turning holders ISO Grade l d s d1 re 1505 15,550 9,525 5,60 4,40 0,8 P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max ADKT1505PDER-M PU30 0,8 180 270 105 160 170 255 0,15 0,30 1,0 13,0 ADKT1505PDER-M PU40 0,8 165 235 95 140 155 220 0,15 0,30 1,0 13,0 APKT10 milling cutters Size Cutting speed Radius milling inserts Chipbreaker turning inserts ADKT Size l d s d1 re 1003 11,000 6,700 3,50 2,88 0,5 techNICAL info ISO P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max APKT1003PDER-MU PU30 0,5 205 305 120 180 190 285 0,10 0,25 1,0 9,0 APKT1003PDER-MU PU40 0,5 185 255 110 150 175 240 0,10 0,25 1,0 9,0 All dimensions [mm] 22 Grade Cutting speed Radius Chipbreaker Tools - see page: 56, 72 APKT16 Size l d s d1 re 1604 17,000 9,440 5,67 4,60 0,8 turning inserts milling inserts P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max PU30 0,8 190 285 110 170 180 270 0,15 0,30 1,0 13,0 APKT1604PDR-MU PU40 0,8 175 250 105 150 165 235 0,15 0,30 1,0 13,0 APKT1604PDR-RU PU30 0,8 185 270 110 160 175 255 0,20 0,35 1,0 13,0 APKT1604PDR-RU PU40 0,8 175 245 105 145 165 230 0,20 0,35 1,0 13,0 turning holders APKT1604PDR-MU odmt05 milling inserts Grade Size d s d1 0504 12,700 4,760 4,40 milling cutters ISO Cutting speed Radius Chipbreaker Tools - see page: 58, 74 Grade re ODMT0504ZZN PU40 P M Feed per tooth K Cutting depth vc min vc max vc min vc max vc min vc max f min f max ap min ap max 170 230 100 135 160 215 0,12 0,40 1,0 7,3 techNICAL info ISO Cutting speed Radius Chipbreaker Tools - see page: 60 All dimensions [mm] 23 milling inserts turning inserts odmt06 Size d s d1 0605 15,875 5,560 5,50 turning holders ISO Grade Cutting speed Radius milling inserts Chipbreaker Tools - see page: 62 re P Feed per tooth K Cutting depth vc min vc max vc min vc max vc min vc max f min f max ap min ap max ODMT0605ZZN PU30 170 265 100 155 160 250 0,15 0,45 1,0 8,6 ODMT0605ZZN PU40 170 230 100 135 160 215 0,15 0,45 1,0 8,6 odmX milling cutters M Size d s d1 0605 15,875 5,560 5,50 ISO re techNICAL info ODMX0605ZZ All dimensions [mm] 24 Grade PU30 Cutting speed Radius Chipbreaker Tools - see page: 62 P M Feed per tooth K Cutting depth vc min vc max vc min vc max vc min vc max f min f max ap min ap max 180 280 - - 170 265 0,15 0,45 1,0 8,6 rdhx Size d s d1 1003 10,000 3,180 3,90 12T3 12,000 3,970 3,90 turning inserts milling inserts re P M Feed per tooth K Cutting depth vc min vc max vc min vc max vc min vc max f min f max ap min ap max PU30 185 295 110 175 175 280 0,10 0,30 0,5 2,5 RDHX1003MOT PU40 180 275 105 165 170 260 0,10 0,30 0,5 2,5 RDHX12T3MOT PU30 175 275 105 165 165 260 0,10 0,35 1,0 3,0 RDHX12T3MOT PU40 170 255 100 150 160 240 0,10 0,35 1,0 3,0 Size l d s m 1203 12,700 12,700 3,18 1,60 turning holders RDHX1003MOT seen milling inserts Grade milling cutters ISO Cutting speed Radius Chipbreaker Tools - see page: 76, 78 Grade re SEEN1203AFSN PU30 P M Feed per tooth K Cutting depth vc min vc max vc min vc max vc min vc max f min f max ap min ap max 190 265 110 155 180 250 0,15 0,40 1,0 6,5 techNICAL info ISO Cutting speed Radius Chipbreaker Tools - see page: 64 All dimensions [mm] 25 milling inserts turning inserts seer Size l d s m 1203 12,700 12,700 3,18 1,60 ISO re SEER1203AFSN turning holders Grade Cutting speed Radius milling inserts Chipbreaker Tools - see page: 64 PU30 P techNICAL info All dimensions [mm] PU40 Cutting depth vc max vc min vc max vc min vc max f min f max ap min ap max 205 280 120 165 190 265 0,20 0,40 1,0 6,5 Size l d s d1 12T3 13,400 13,400 3,97 4,20 Cutting speed Radius milling cutters Chipbreaker re SEET12T3M-MU 26 Grade Feed per tooth K vc min seet ISO M P M Feed per tooth K Cutting depth vc min vc max vc min vc max vc min vc max f min f max ap min ap max 180 230 105 135 170 215 0,20 0,35 1,0 6,5 s d1 1204 12,700 12,700 4,76 5,50 P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max 0,8 175 265 105 155 165 250 0,17 0,40 1,0 12,0 spkn Size l d s m 1203 12,700 12,700 3,18 0,88 1504 15,875 15,875 4,76 1,26 milling inserts PU30 d turning holders SPET120408S Grade l milling cutters ISO Size Cutting speed Radius Chipbreaker spet turning inserts milling inserts Grade re P M Feed per tooth K Cutting depth vc min vc max vc min vc max vc min vc max f min f max ap min ap max SPKN1203EDSR PU30 185 270 110 160 175 255 0,15 0,30 1,0 9,0 SPKN1504EDSR PU30 170 255 100 150 160 240 0,20 0,40 1,0 13,0 SPKN1504EDSR PU40 165 230 95 135 155 215 0,20 0,40 1,0 13,0 techNICAL info ISO Cutting speed Radius Chipbreaker Tools - see page: 66 All dimensions [mm] 27 milling inserts turning inserts spkr Size l d s m 1203 12,700 12,700 3,18 0,90 turning holders ISO Grade Cutting speed Radius milling inserts Chipbreaker Tools - see page: 66 re P Feed K Cutting depth f min f max f min f max f min f max f min f max ap min ap max SPKR1203EDSR PU30 205 300 120 180 190 285 0,15 0,30 1,0 9,0 SPKR1203EDSR PU40 195 260 115 155 185 245 0,15 0,30 1,0 9,0 spun milling cutters M Size (l) d s m 1203 12,700 12,700 3,18 2,30 1504 15,875 15,875 4,76 2,80 techNICAL info ISO P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max SPUN120308 PU30 0,8 165 260 95 155 155 245 0,10 0,30 1,0 9,0 SPUN150412 PU30 1,2 165 270 95 160 155 255 0,10 0,40 1,2 13,0 All dimensions [mm] 28 Grade Cutting speed Radius Chipbreaker Tools - see page: 66, 68 tpkn Size (l) d s m 1603 16,500 9,525 3,18 2,45 2204 22,000 12,700 4,76 3,55 turning inserts milling inserts re P M Feed per tooth K Cutting depth vc min vc max vc min vc max vc min vc max f min f max ap min ap max PU30 140 195 80 115 130 185 0,20 0,25 1,0 16,0 TPKN2204PDSR PU30 130 195 75 115 120 185 0,20 0,30 1,0 22,0 Size (l) d s m 1603 16,500 9,525 3,18 2,45 2204 22,000 12,700 4,76 3,55 turning holders TPKN1603PDSR tpkr milling inserts Grade milling cutters ISO Cutting speed Radius Chipbreaker Tools - see page: 70 Grade re P M Feed per tooth K Cutting depth vc min vc max vc min vc max vc min vc max f min f max ap min ap max TPKR1603PDSR PU30 135 220 80 130 125 205 0,10 0,30 1,0 16,0 TPKR2204PDSR PU30 120 220 70 130 110 205 0,10 0,40 1,0 22,0 techNICAL info ISO Cutting speed Radius Chipbreaker Tools - see page: 70 All dimensions [mm] 29 milling inserts turning inserts tpun Size (l) d s 1603 16,500 9,525 3,18 2204 22,000 12,700 4,76 P M Feed per tooth K Cutting depth re vc min vc max vc min vc max vc min vc max f min f max ap min ap max TPUN160308 PU30 0,8 140 210 80 125 130 195 0,10 0,20 1,0 16,0 TPUN220408 PU30 0,8 130 210 75 125 120 195 0,10 0,25 1,0 22,0 milling cutters techNICAL info All dimensions [mm] 30 Grade Cutting speed Radius ISO turning holders milling inserts Chipbreaker Tools - see page: 70 techNICAL info milling cutters turning holders holders spare parts All dimensions [mm] 31 milling inserts turning inserts techNICAL info milling cutters turning holders milling inserts TURNING HOLDERS TRUSTED FOR SURE holders spare parts All dimensions [mm] 32 turning inserts CKJN turning holders milling inserts turning inserts external turning ls° - tool cutting edge inclination go°- tool orthogonal rake text holders Dimensions ISO kg Spare parts Insert -5 1,00 L KNUX 1604.. -5 1,00 R KNUX 1604.. b f l1 l2 max ls° go° CKJNL 3225 P 16 32 25 32 170 34 +1 CKJNR 3225 P 16 32 25 32 170 34 +1 milling cutters h=h1 techNICAL info spare parts Spring Pin+Spring Shim Tubular rivet Clamp Clamp. Screw Key L PR 07 R PR 07 K 23 KNN 190412 L NT 03 UP 26 US 83 HXK 4 K 23 KNN 190412 R NT 03 UP 25 US 83 HXK 4 Type All dimensions [mm] 34 pcln ls° - tool cutting edge inclination turning holders milling inserts turning inserts external turning go°- tool orthogonal rake holders ISO kg Spare parts Inserts -6 0,68 PC20 CNM. 1204..-E -6 -6 0,68 PC20 CNM. 1204..-E -6 -6 0,85 PC20 CNM. 1204..-E 36 -6 -6 0,85 PC20 CNM. 1204..-E 170 40 -6 -6 1,10 PC40 CNM. 1606..-E 170 40 -6 -6 1,10 PC40 CNM. 1606..-E 40 170 45 -6 -6 1,40 PC50 CNM. 1906..-E 40 170 45 -6 -6 1,40 PC50 CNM. 1906..-E h=h1 b f l1 l2 max ls° go° PCLNL 2525 M 12 25 25 32 150 36 -6 PCLNR 2525 M 12 25 25 32 150 36 PCLNL 3225 P 12 32 25 32 170 36 PCLNR 3225 P 12 32 25 32 170 PCLNL 3225 P 16 32 25 32 PCLNR 3225 P 16 32 25 32 PCLNL 3232 P 19 32 32 PCLNR 3232 P 19 32 32 milling cutters Dimensions Shim Clamping lever Clamping screw Tubular rivet Mount. taper plug Key PC20 CNU 120312 PU 02 US 35 (M8x22,5) NT 05 MT 05 HXK 4 PC40 CNU 150312 PU 04 US 36 (M8x26,0) NT 07 MT 07 HXK 4 PC50 CNU 190416 PU 05 US 38 (M10x29,0) NT 06 MT 06 HXK 5 techNICAL info spare parts Type All dimensions [mm] 35 pdjn turning holders milling inserts turning inserts external turning ls° - tool cutting edge inclination go°- tool orthogonal rake holders Dimensions milling cutters ISO kg Spare parts Inserts -6 0,68 PD60 DNM. 1104..-E -6 -6 0,68 PD60 DNM. 1104..-E -6 -6 0,68 PD30 DNM. 1506..-E 40 -6 -6 0,68 PD30 DNM. 1506..-E 170 40 -6 -6 0,82 PD30 DNM. 1506..-E 170 40 -6 -6 0,82 PD30 DNM. 1506..-E h=h1 b f l1 l2 max ls° go° PDJNL 2525 M 11 25 25 32 150 30 -6 PDJNR 2525 M 11 25 25 32 150 30 PDJNL 2525 M 15 25 25 32 150 40 PDJNR 2525 M 15 25 25 32 150 PDJNL 3225 P 15 32 25 32 PDJNR 3225 P 15 32 25 32 spare parts techNICAL info Shim Clamping lever Clamp. Screw Tubular rivet Mount. taper plug Key Type PD30 DNU 150308 PU 03 US 36 (M8x26,0) NT 05 MT 05 HXK 4 PD60 PDN 110308 PU 3512 PS 0616 NT 5153 MT 0912 HXK 2,5 All dimensions [mm] 36 psbn ls° - tool cutting edge inclination turning holders milling inserts turning inserts external turning go°- tool orthogonal rake holders ISO kg Spare parts Insert -6 0,63 PS20 SNM. 1204..-E -6 -6 0,63 PS20 SNM. 1204..-E -6 -6 0,65 PS40 SNM. 1506..-E 40 -6 -6 0,65 PS40 SNM. 1506..-E 170 45 -6 -6 1,30 PS50 SNM. 1906..-E 170 45 -6 -6 1,30 PS50 SNM. 1906..-E 43 300 50 -6 -6 5,80 PS60 SNM. 2507..-E 43 300 50 -6 -6 5,80 PS60 SNM. 2507..-E h=h1 b f l1 l2 max ls° go° PSBNL 2525 M 12 25 25 22 150 36 -6 PSBNR 2525 M 12 25 25 22 150 36 PSBNL 3225 P 15 32 25 22 170 40 PSBNR 3225 P 15 32 25 22 170 PSBNL 3232 P 19 32 32 27 PSBNR 3232 P 19 32 32 27 PSBNL 5050 T 25 50 50 PSBNR 5050 T 25 50 50 milling cutters Dimensions Shim Clamping lever Clamping screw Tubular rivet Mount. taper plug Key PS20 SNU 120312 PU 02 US 35 (M8x22,5) NT 05 MT 05 HXK 4 PS40 SNU 150312 PU 04 US 36 (M8x26,0) NT 07 MT 07 HXK 4 PS50 SNU 190416 PU 05 US 38 (M10x29,0) NT 06 MT 06 HXK 5 PS60 SNU 250624 PU 06 US 39 (M10x33,0) NT 08 MT 08 HXK 5 techNICAL info spare parts Type All dimensions [mm] 37 pssn turning holders milling inserts turning inserts external turning ls° - tool cutting edge inclination go°- tool orthogonal rake holders Dimensions ISO kg Spare parts Insert -8 1,34 PS50 SNM. 1906..-E -8 1,34 PS50 SNM. 1906..-E b f l1 l2 max a ls° go° PSSNL 3232 P 19 32 32 40 170 45 12,5 0 PSSNR 3232 P 19 32 32 40 170 45 12,5 0 milling cutters h=h1 techNICAL info spare parts Shim Clamping lever Clamping screw Tubular rivet Mount. taper plug Key SNU 190416 PU 05 US 38 (M10x29,0) NT 06 MT 06 HXK 5 Type PS50 All dimensions [mm] 38 ptgn ls° - tool cutting edge inclination turning holders milling inserts turning inserts external turning go°- tool orthogonal rake holders ISO kg Spare parts Insert -6 0,40 PT10 TNM. 1604..-E -6 -6 0,40 PT10 TNM. 1604..-E -6 -6 0,65 PT10 TNM. 1604..-E 32 -6 -6 0,65 PT10 TNM. 1604..-E 150 36 -6 -6 0,65 PT20 TNM. 2204..-E 150 36 -6 -6 0,65 PT20 TNM. 2204..-E 32 170 36 -6 -6 0,80 PT20 TNM. 2204..-E 32 170 36 -6 -6 0,80 PT20 TNM. 2204..-E h=h1 b f l1 l2 max ls° go° PTGNL 2020 K 16 20 20 25 125 32 -6 PTGNR 2020 K 16 20 20 25 125 32 PTGNL 2525 M 16 25 25 32 150 32 PTGNR 2525 M 16 25 25 32 150 PTGNL 2525 M 22 25 25 32 PTGNR 2525 M 22 25 25 32 PTGNL 3225 P 22 32 25 PTGNR 3225 P 22 32 25 milling cutters Dimensions Shim Clamping lever Clampig screw Tubular rivet Mount. taper plug Key PT10 TNU 160308 PU 01 US 34 (M6x19,0) NT 04 MT 04 HXK 3 PT20 TNU 220312 PU 02 US 35 (M8x22,5) NT 05 MT 05 HXK 4 techNICAL info spare parts Type All dimensions [mm] 39 pwln turning holders milling inserts turning inserts external turning ls° - tool cutting edge inclination go°- tool orthogonal rake holders Dimensions milling cutters ISO kg Spare parts Insert -6 0,40 PW10 WNM. 0604..-E -6 -6 0,40 PW10 WNM. 0604..-E -6 -6 0,70 PW10 WNM. 0604..-E 20 -6 -6 0,70 PW10 WNM. 0604..-E 150 22 -6 -6 0,70 PW20 WNM. 0804..-E 150 22 -6 -6 0,70 PW20 WNM. 0804..-E 32 170 22 -6 -6 1,00 PW20 WNM. 0804..-E 32 170 22 -6 -6 1,00 PW20 WNM. 0804..-E h=h1 b f l1 l2 max ls° go° PWLNL 2020 K 0604 20 20 25 125 20 -6 PWLNR 2020 K 0604 20 20 25 125 20 PWLNL 2525 M 0604 25 25 32 150 20 PWLNR 2525 M 0604 25 25 32 150 PWLNL 2525 M 08 25 25 32 PWLNR 2525 M 08 25 25 32 PWLNL 3225 P 08 32 25 PWLNR 3225 P 08 32 25 techNICAL info spare parts Shim Clamping lever Clamping screw Tubular rivet Mount. taper plug Key PW10 WNU 060308 PU 01 US 34 (M6x19,0) NT 04 MT 04 HXK 3 PW20 WNU 080312 PU 02 US 35 (M8x22,5) NT 05 MT 05 HXK 4 Type All dimensions [mm] 40 sclc ls° - tool cutting edge inclination turning holders milling inserts turning inserts external turning go°- tool orthogonal rake holders ISO kg Spare parts Insert 0 0,06 SO1 CC.. 0602.. 0 0 0,06 SO1 CC.. 0602.. 0 0 0,22 SO8 CC.. 09T3.. 16 0 0 0,22 SO8 CC.. 09T3.. 125 20 0 0 0,42 SC20 CC.. 1204.. 125 20 0 0 0,42 SC20 CC.. 1204.. h=h1 b f l1 l2 max ls° go° SCLCL 1010 E 06 10 10 12 70 11 0 SCLCR 1010 E 06 10 10 12 70 11 SCLCL 1616 H 09 16 16 20 100 16 SCLCR 1616 H 09 16 16 20 100 SCLCL 2020 K 12-M-A 20 20 25 SCLCR 2020 K 12-M-A 20 20 25 milling cutters Dimensions Clamping screw Shim Shim screw Screwdriver Key SC20 US 5012-T15P SCN 120304 MS 5008 FLAG T15P HXK 5 SO1 US 2506-T07P - - FLAG T07P - SO8 US 3510-T15P - - FLAG T15P - techNICAL info spare parts Type All dimensions [mm] 41 sdjc turning holders milling inserts turning inserts external turning ls° - tool cutting edge inclination go°- tool orthogonal rake holders Dimensions milling cutters ISO kg Spare parts Insert 0 0,10 SO1 DC.. 0702.. 0 0 0,10 SO1 DC.. 0702.. 0 0 0,20 SO8 DC.. 11T3.. 20 0 0 0,20 SO8 DC.. 11T3.. 125 20 0 0 0,40 SD10 DC.. 11T3.. 125 20 0 0 0,40 SD10 DC.. 11T3.. 32 150 20 0 0 0,75 SD10 DC.. 11T3.. 32 150 20 0 0 0,75 SD10 DC.. 11T3.. h=h1 b f l1 l2 max ls° go° SDJCL 1212 F 07 12 12 16 80 14 0 SDJCR 1212 F 07 12 12 16 80 14 SDJCL 1616 H 11 16 16 20 100 20 SDJCR 1616 H 11 16 16 20 100 SDJCL 2020 K 11-M-A 20 20 25 SDJCR 2020 K 11-M-A 20 20 25 SDJCL 2525 M 11-M-A 25 25 SDJCR 2525 M 11-M-A 25 25 techNICAL info spare parts Clamping screw Shim Shim screw Screwdriver Key SD10 US 3510-T15P SDN 110304 MS 3510 FLAG T15P HXK 3,5 SO1 US 2506-T07P - - FLAG T07P - SO8 US 3510-T15P - - FLAG T15P - Type All dimensions [mm] 42 ssbc ls° - tool cutting edge inclination turning holders milling inserts turning inserts external turning go°- tool orthogonal rake holders ISO kg Spare parts Insert 0 0,20 SO8 SC.. 09T3.. 0 0 0,20 SO8 SC.. 09T3.. 0 0 0,40 SS20 SC.. 1204.. 125 0 0 0,40 SS20 SC.. 1204.. 22 150 0 0 0,75 SS20 SC.. 1204.. 22 150 0 0 0,75 SS20 SC.. 1204.. h=h1 b f l1 ls° go° SSBCL 1616 H 09 16 16 13 100 0 SSBCR 1616 H 09 16 16 13 100 SSBCL 2020 K 12-M-A 20 20 17 125 SSBCR 2020 K 12-M-A 20 20 17 SSBCL 2525 M 12-M-A 25 25 SSBCR 2525 M 12-M-A 25 25 milling cutters Dimensions spare parts Shim Shim screw Screwdriver Key techNICAL info Clamping screw Type SO8 US 3510-T15P - - FLAG T15P - SS20 US 5012-T15P SSN 120304 MS 5008 FLAG T15P HXK 5 All dimensions [mm] 43 stjc turning holders milling inserts turning inserts external turning ls° - tool cutting edge inclination go°- tool orthogonal rake holders Dimensions milling cutters ISO kg Spare parts Insert 0 0,22 SO1 TC.. 1102.. 0 0 0,22 SO1 TC.. 1102.. 0 0 0,40 ST10 TC.. 16T3.. 25 0 0 0,40 ST10 TC.. 16T3.. 150 25 0 0 0,75 ST10 TC.. 16T3.. 150 25 0 0 0,75 ST10 TC.. 16T3.. h=h1 b f l1 l2max ls° go° STJCL 1616 H 11 16 16 20 100 18 0 STJCR 1616 H 11 16 16 20 100 18 STJCL 2020 K 16-M-A 20 20 25 125 25 STJCR 2020 K 16-M-A 20 20 25 125 STJCL 2525 M 16-M-A 25 25 32 STJCR 2525 M 16-M-A 25 25 32 spare parts techNICAL info Clamping screw Shim Shim screw Screwdriver Key Type SO1 US 2506-T07P - - FLAG T07P - ST10 US 3510-T15P STN 160308 MS 3510 FLAG T15P HXK 3,5 All dimensions [mm] 44 svjc ls° - tool cutting edge inclination turning holders milling inserts turning inserts external turning go°- tool orthogonal rake holders ISO kg Spare parts Insert 0 0,40 SV10 VC.. 1604.. 0 0 0,40 SV10 VC.. 1604.. 0 0 0,68 SV10 VC.. 1604.. 32 0 0 0,68 SV10 VC.. 1604.. 170 32 0 0 1,10 SV10 VC.. 1604.. 170 32 0 0 1,10 SV10 VC.. 1604.. h=h1 b f l1 l2 max ls° go° SVJCL 2020 K 16-M-A 20 20 25 125 28 0 SVJCR 2020 K 16-M-A 20 20 25 125 28 SVJCL 2525 M 16-M-A 25 25 32 150 32 SVJCR 2525 M 16-M-A 25 25 32 150 SVJCL 3225 P 16-M-A 32 25 32 SVJCR 3225 P 16-M-A 32 25 32 milling cutters Dimensions spare parts Shim Shim screw Screwdriver Key techNICAL info Clamping screw Type SO1 US 2506-T07P - - FLAG T07P - SV10 US 3512-T15P SVN 160304 MS 3510 FLAG T15P HXK 3,5 All dimensions [mm] 45 svvc turning holders milling inserts turning inserts external turning ls° - tool cutting edge inclination go°- tool orthogonal rake holders Dimensions ISO kg Spare parts Insert 0 0,35 SV10 VC.. 1604.. 0 0 0,70 SV10 VC.. 1604.. 0 0 1,00 SV10 VC.. 1604.. b f l1 ls° go° SVVCN 2020 K 16-M-A 20 20 10 125 0 SVVCN 2525 M 16-M-A 25 25 12,5 150 SVVCN 3225 P 16-M-A 32 25 12,5 170 milling cutters h=h1 techNICAL info spare parts Clamping screw Shim Shim screw Screwdriver Key US 3512-T15P SVN 160304 MS 3510 FLAG T15P HXK 3,5 Type SV10 All dimensions [mm] 46 swlc ls° - tool cutting edge inclination turning holders milling inserts turning inserts external turning go°- tool orthogonal rake holders Dimensions ISO kg Spare parts Insert 0 0,40 SO8 WC.. 06T3.. 0 0,40 SO8 WC.. 06T3.. b f l1 l2 max ls° go° SWLCL 2020 K 06 20 20 25 125 15 0 SWLCR 2020 K 06 20 20 25 125 15 0 milling cutters h=h1 Clamping screw Screwdriver US 3510-T15P FLAG T15P techNICAL info spare parts Type SO8 All dimensions [mm] 47 sclc turning holders milling inserts turning inserts internal turning ls° - tool cutting edge inclination go°- tool orthogonal rake holders Dimensions milling cutters ISO kg Spare parts Insert 0 0,05 SO2 CC.. 0602.. -10 0 0,05 SO2 CC.. 0602.. -8 0 0,10 SO1 CC.. 0602.. 16 -8 0 0,10 SO1 CC.. 0602.. Ø6 20 -8 0 0,22 SO5 CC.. 09T3.. Ø6 20 -8 0 0,22 SO5 CC.. 09T3.. - Ø8 25 -5 0 0,40 SO8 CC.. 09T3.. - Ø8 25 -5 0 0,40 SO8 CC.. 09T3.. 30 30 Ø8 40 -10 0 1,35 SC20 CC.. 1204.. 30 30 Ø8 40 -10 0 1,35 SC20 CC.. 1204.. Ødg7 f l1 h b A ØDmin ls° go° A10H-SCLCL 06 10 7 100 9 - Ø4 13 -10 A10H-SCLCR 06 10 7 100 9 - Ø4 13 A12K-SCLCL 06 12 9 125 11 - Ø5 16 A12K-SCLCR 06 12 9 125 11 - Ø5 A16M-SCLCL 09-A 16 11 150 14,5 - A16M-SCLCR 09-A 16 11 150 14,5 - A20Q-SCLCL 09 20 13 180 18 A20Q-SCLCR 09 20 13 180 18 A32S-SCLCL 12-A 32 22 250 A32S-SCLCR 12-A 32 22 250 techNICAL info spare parts Clamping screw Shim Shim screw Screwdriver Key SC20 US 5012-T15P SCN 120304 MS 5008 FLAG T15P HXK 5 SO1 US 2506-T07P - - FLAG T07P - SO2 US 2505-T07P - - FLAG T07P - SO5 US 4008-T15P - - FLAG T15P - SO8 US 3510-T15P - - FLAG T15P - Type All dimensions [mm] 48 sduc ls° - tool cutting edge inclination turning holders milling inserts turning inserts internal turning go°- tool orthogonal rake holders ISO kg Spare parts Insert 0 0,05 SO2 DC.. 0702.. -10 0 0,05 SO2 DC.. 0702.. -7 0 0,10 SO2 DC.. 0702.. 16 -7 0 0,10 SO2 DC.. 0702.. Ø8 25 -5 0 0,40 SO8 DC.. 11T3.. Ø8 25 -5 0 0,40 SO8 DC.. 11T3.. 23 Ø8 32 -3 0 0,65 SO8 DC.. 11T3.. 23 Ø8 32 -3 0 0,65 SO8 DC.. 11T3.. Ødg7 f l1 h b A ØDmin ls° go° A10H-SDUCL 07 10 7 100 9 - Ø4 13 -10 A10H-SDUCR 07 10 7 100 9 - Ø4 13 A12K-SDUCL 07 12 9 125 11 - Ø5 16 A12K-SDUCR 07 12 9 125 11 - Ø5 A20Q-SDUCL 11 20 13 180 18 - A20Q-SDUCR 11 20 13 180 18 - A25R-SDUCL 11 25 17 200 23 A25R-SDUCR 11 25 17 200 23 milling cutters Dimensions Clamping screw Screwdriver SO2 US 2505-T07P FLAG T07P SO8 US 3510-T15P FLAG T15P techNICAL info spare parts Type All dimensions [mm] 49 sssc turning holders milling inserts turning inserts internal turning ls° - tool cutting edge inclination go°- tool orthogonal rake holders Dimensions ISO kg Spare parts Insert 0 0,60 SO8 SC.. 09T3.. 0 0,60 SO8 SC.. 09T3.. f l1 h b ØDmin ls° go° S20S-SSSCL 09 20 13 250 18 18,5 25 -5 S20S-SSSCR 09 20 13 250 18 18,5 25 -5 milling cutters Ødg7 techNICAL info spare parts Clamping screw Screwdriver US 3510-T15P FLAG T15P Type SO8 All dimensions [mm] 50 stfc ls° - tool cutting edge inclination turning holders milling inserts turning inserts internal turning go°- tool orthogonal rake holders ISO kg Spare parts Insert 0 0,11 SO1 TC.. 1102.. -7 0 0,11 SO1 TC.. 1102.. -7 0 0,25 SO1 TC.. 1102.. 20 -7 0 0,25 SO1 TC.. 1102.. 23 32 -3 0 1,15 SO8 TC.. 16T3.. 23 32 -3 0 1,15 SO8 TC.. 16T3.. Ødg7 f l1 h b ØDmin ls° go° S12K-STFCL 11 12 9 125 11 11,5 16 -7 S12K-STFCR 11 12 9 125 11 11,5 16 S16M-STFCL 11 16 11 150 14,5 15 20 S16M-STFCR 11 16 11 150 14,5 15 S25T-STFCL 16 25 17 300 23 S25T-STFCR 16 25 17 300 23 milling cutters Dimensions Clamping screw Screwdriver SO1 US 2506-T07P FLAG T07P SO8 US 3510-T15P - techNICAL info spare parts Type All dimensions [mm] 51 S2CFN turning holders milling inserts turning inserts parting and grooving holders blades Dimensions milling cutters Parting and grooving kg Spare parts Holder Insert 37,5 0,05 KV 26-DU-2020 NPG 3.10… 4,1 40 0,06 KV 26-DU-2020 NPG 4.10… 150 3,1 50 0,08 KV 32-DU-25.. NPG 3.10… 32 150 4,1 50 0,11 KV 32-DU-25.. NPG 4.10… 32 45 250 3,1 80 0,12 KV 45-DU-3229 NPG 3.10… 32 45 250 4,1 80 0,19 KV 45-DU-3229 NPG 4.10… h1 h2 l1 a tmax S2CFN2602J 3.00 20 26 110 3,1 S2CFN2603J 4.00 20 26 110 S2CFN3202M 3.00 25 32 S2CFN3203M 4.00 25 S2CFN4502S 3.00 S2CFN4503S 4.00 spare parts techNICAL info Extractor Type KV All dimensions [mm] 52 KV 5x70 du blade turning holders milling inserts Tool blocks turning inserts parting and grooving tool blocks Parting and grooving kg Spare parts Blade 90 0,67 ND2 XLCFN 26.... 23 110 1,00 ND2 XLCFN 32.... 32 110 1,22 ND2 XLCFN 32.... 32 29 110 1,28 ND2 XLCFN 32.... 32 29 110 1,48 ND7 XLCFN 45.... h b l2 26-DU 2020 20 20 32-DU 2523 25 32-DU 2532 25 32-DU 3229 45-DU 3229 milling cutters Dimensions Screw Key ND2 HS 0625 HXK 5 ND7 HS 0630 HXK 5 techNICAL info spare parts Type All dimensions [mm] 53 techNICAL info milling cutters turning holders milling inserts MILLING CUTTERS REASSURINGLY GOOD 54 turning inserts 55 techNICAL info milling cutters turning holders milling inserts turning inserts SAP10D turning holders milling inserts turning inserts shoulder milling cutters gp +3° kr gf 0° ap max 90° 9 mm Z* - Number of teeth cutters D dH7 d1 L b t Z R040A06A-SAP10D 40 16 14 40 8,4 5,6 6 0,8 R050A07A-SAP10D 50 22 18 40 10,4 6,3 7 1,1 R063A09A-SAP10D 63 22 18 50 10,4 6,3 9 1,3 All dimensions [mm] 56 Cooling ISO techNICAL info milling cutters Dimensions [kg] SAP10D Size l d s d1 re 1003 11,000 6,700 3,50 2,88 0,5 milling inserts ADKT APKT turning inserts shoulder milling cutters ISO Grade Cutting speed Radius Chipbreaker indexable cutting inserts P M Feed K Cutting depth re f min f max f min f max f min f max f min f max ap min ap max PU30 0,5 205 305 120 180 190 285 0,10 0,25 1,0 9,0 APKT1003PDER-MU PU40 0,5 185 255 110 150 175 240 0,10 0,25 1,0 9,0 milling cutters turning holders APKT1003PDER-MU Clamping screw Screwdriver US 2506-T07P FLAG T07P techNICAL info spare parts Diameter of cutter 40 - 63 All dimensions [mm] 57 SAP16D turning holders gp 0° ÷ +8° gf 0° kr 90° ap max 13 mm ø 160 mm milling inserts ø 40 - 125 mm turning inserts shoulder milling cutters Z* - Number of teeth cutters D dH7 d1 L b t Z R040A04A-SAP16D 40 16 11,0 40 8,4 5,6 4 0,7 R050A05A-SAP16D 50 22 18,0 40 10,4 6,3 5 0,8 R063A06A-SAP16D 63 22 18,0 40 10,4 6,3 6 1,1 R080A05B-SAP16D 80 27 38,0 50 12,4 7,0 5 1,4 R080A07B-SAP16D 80 27 38,0 50 12,4 7,0 7 1,3 R100A08B-SAP16D 100 32 45,0 50 14,4 8,0 8 2,0 R125A09B-SAP16D 125 40 60,0 63 16,4 9,0 9 2,7 R160A10C-SAP16D 160 40 66,7 63 16,4 9,0 10 3,7 All dimensions [mm] 58 Cooling ISO techNICAL info milling cutters Dimensions [kg] SAP16D Size l d s d1 re 1604 17,000 9,440 5,67 4,60 0,8 APKT RU milling inserts APKT MU APKT16 turning inserts shoulder milling cutters Grade turning holders ISO Cutting speed Radius Chipbreaker indexable cutting inserts P M Feed K Cutting depth re f min f max f min f max f min f max f min f max ap min ap max PU30 0,8 190 285 110 170 180 270 0,15 0,30 1,0 13,0 APKT1604PDR-MU PU40 0,8 175 250 105 150 165 235 0,15 0,30 1,0 13,0 APKT1604PDR-RU PU30 0,8 185 270 110 160 175 255 0,20 0,35 1,0 13,0 APKT1604PDR-RU PU40 0,8 175 245 105 145 165 230 0,20 0,35 1,0 13,0 milling cutters APKT1604PDR-MU Clamping screw Screwdriver US 4011-T15P FLAG T15P techNICAL info spare parts Diameter of cutter 40 - 160 All dimensions [mm] 59 SOD05D turning holders milling inserts turning inserts face milling cutters gp +7° kr gf 0° ap max 45° 7,3 mm Z* - Number of teeth cutters Dimensions D1 D dH7 L b t Z* Cooling [kg] R040A04A-SOD05D 48 40 16 40 8,4 5,6 4 + 1,1 R050A05A-SOD05D 58 50 22 40 10,4 6,3 5 + 1,3 R063A06A-SOD05D 71 63 22 40 10,4 6,3 6 + 2,0 techNICAL info milling cutters ISO All dimensions [mm] 60 SOD05D Size d s d1 0504 12,700 4,760 4,40 milling inserts odmt turning inserts face milling cutters ISO Grade re PU40 P M Feed per tooth K Cutting depth vc min vc max vc min vc max vc min vc max f min f max ap min ap max 170 230 100 135 160 215 0,12 0,40 1,0 7,3 milling cutters turning holders ODMT0504ZZN Cutting speed Radius Chipbreaker indexable cutting inserts Clamping screw Screwdriver US 3509-T15 FLAG T15 techNICAL info spare parts Diameter of cutter 40 - 63 All dimensions [mm] 61 SOD06D turning holders milling inserts turning inserts face milling cutters gp +5° kr gf 0° ap max 45° 8,6 mm Z* - Number of teeth cutters ISO dH7 L b t Z* [kg] 72,5 63 22 40 10,4 6,3 5 + 1,1 89,5 80 27 50 12,4 7,0 6 + 1,3 R100A07A-SOD06D 109,5 100 32 50 14,4 8,0 7 + 2,0 R125A08A-SOD06D 134,5 125 40 63 16,4 9,0 8 + 2,7 R160A09C-SOD06D 169,5 160 40 63 16,4 9,0 9 All dimensions [mm] 62 D R080A06A-SOD06D techNICAL info milling cutters R063A05A-SOD06D D1 Cooling Dimesnions 6,0 SOD06D Size d s d1 0605 15,875 5,560 5,50 ODMX milling inserts ODMT ODMT/ODMX turning inserts face milling cutters Grade re turning holders ISO Cutting speed Radius Chipbreaker indexable cutting inserts P M Feed K Cutting depth f min f max f min f max f min f max f min f max ap min ap max PU30 170 265 100 155 160 250 0,15 0,45 1,0 8,6 ODMT0605ZZN PU40 170 230 100 135 160 215 0,15 0,45 1,0 8,6 ODMX0605ZZ PU30 180 280 - - 170 265 0,15 0,45 1,0 8,6 milling cutters ODMT0605ZZN Clamping screw Screwdriver US 4511-T20 FLAG T20 techNICAL info spare parts Diameter of cutter 63 - 160 All dimensions [mm] 63 WSE123F turning holders milling inserts turning inserts face milling cutters gp +18° gf -3° kr ap max 45° 6,5 mm Z* - Number of teeth cutters D dH7 D1 d1 L b t Z* R080A05B-WSE123F 80 27 98 38,0 50 12,4 7,0 5 1,5 R100A06B-WSE123F 100 32 108 45,0 50 14,4 8,0 6 2,0 R125A08B-WSE123F 125 40 139 56,0 63 16,4 9,0 8 3,0 techNICAL info milling cutters ISO All dimensions [mm] 64 Cooling Dimensions [kg] WSE123F Size l d s m 1203 12,700 12,700 3,18 1,60 SEER milling inserts SEEN SEEN/SEER turning inserts face milling cutters Grade re turning holders ISO Cutting speed Radius Chipbreaker indexable cutting inserts P M Feed K Cutting depth f min f max f min f max f min f max f min f max ap min ap max PU30 190 265 110 155 180 250 0,15 0,40 1,0 6,5 SEER1203AFSN PU30 205 280 120 165 190 265 0,20 0,40 1,0 6,5 milling cutters SEEN1203AFSN Clamping wedge Stop Differential screw Key 80 - 100 KU 52 PS 06 DS 01 HXK 4 125 KU 50 PS 06 DS 01 HXK 4 techNICAL info spare parts Diameter of cutter All dimensions [mm] 65 WSP12D turning holders milling inserts turning inserts face milling cutters gp +7° kr gf 0° ap max 75° 9 mm Z* - Number of teeth cutters D dH7 d1 D1 L b t Z* R080A05B-WSP12D 80 27 38,0 90 50 12,4 7 5 1,5 R100A07B-WSP12D 100 32 45,0 110 50 14,4 8 7 2,0 All dimensions [mm] 66 Cooling ISO techNICAL info milling cutters Dimensions [kg] WSP12D Size l d s 1203 12,700 12,700 3,18 turning holders SPUN milling inserts SPKR SPKN SPKN / SPKR / SPUN turning inserts face milling cutters Grade re P M Feed K Cutting depth f min f max f min f max f min f max f min f max ap min ap max SPKN1203EDSR PU30 185 270 110 160 175 255 0,15 0,30 1,0 9,0 SPKR1203EDSR PU30 205 300 120 180 190 285 0,15 0,30 1,0 9,0 SPKR1203EDSR PU40 195 260 115 155 185 245 0,15 0,30 1,0 9,0 SPUN120308 PU30 165 260 95 155 155 245 0,10 0,30 1,0 9,0 0,8 milling cutters ISO Cutting speed Radius Chipbreaker indexable cutting inserts Clamping wedge Clamping wedge Stop Differential screw Key KU 04 KS 04 PS 03 DS 01 HXK 4 techNICAL info spare parts Diameter of cutter 80 - 100 All dimensions [mm] 67 WSP15D turning holders milling inserts turning inserts face milling cutters gp +7° kr gf 0° ap max 75° 13 mm Z* - Number of teeth cutters D dH7 d1 D1 L b t Z* R160A08C-WSP15D 160 40 66,7 176 63 16,4 9 8 6,5 R200A10C-WSP15D 200 60 101,6 216 63 25,7 14 10 10,0 techNICAL info milling cutters ISO All dimensions [mm] 68 Cooling Dimensions [kg] WSP15D Size l d s 1504 15,875 15,875 4,76 SPUN milling inserts SPKN SPKN / SPUN turning inserts face milling cutters Grade re P M Feed K Cutting depth f min f max f min f max f min f max f min f max ap min ap max SPKN1504EDSR PU30 170 255 100 150 160 240 0,20 0,40 1,0 13,0 SPKN1504EDSR PU40 165 230 95 135 155 215 0,20 0,40 1,0 13,0 SPUN150412 PU30 165 270 95 160 155 255 0,10 0,40 1,2 13,0 milling cutters 1,2 turning holders ISO Cutting speed Radius Chipbreaker indexable cutting inserts Clamping wedge Clamping wedge Stop Differential screw Key KU 14 KS 14 PS 02 DS 02 HXK 5 techNICAL info spare parts Diameter of cutter 160 - 200 All dimensions [mm] 69 WTP22D turning holders gp +5° kr gf 0° ap max 90° 18 mm ø 160 mm milling inserts ø 100 - 125 mm turning inserts shoulder milling cutters Z* - Number of teeth cutters D dH7 d1 L b t Z* R100A05B-WTP22D 100 27 38,0 50 12,4 7 5 2,0 R125A07B-WTP22D 125 40 56,0 63 16,4 9 7 3,0 R160A09C-WTP22D 160 40 66,7 63 16,4 9 9 6,5 techNICAL info milling cutters ISO All dimensions [mm] 70 Cooling Dimensions [kg] WTP22D Size (l) d s m 2204 22,000 12,700 4,76 3,55 turning holders TPUN milling inserts TPKR TPKN TPKN / TPKR / TPUN turning inserts shoulder milling cutters Grade re P M Feed K Cutting depth f min f max f min f max f min f max f min f max ap min ap max TPKN2204PDSR PU30 130 195 75 115 120 185 0,20 0,30 1,0 22,0 TPKR2204PDSR PU30 120 220 70 130 110 205 0,10 0,40 1,0 22,0 TPUN220408 PU30 130 210 75 125 120 195 0,10 0,25 1,0 22,0 0,8 milling cutters ISO Cutting speed Radius Chipbreaker indexable cutting inserts Clamping wegde Differential screw Locator Key 100 KU 21 DS 02 PS 20 HXK 5 125 - 160 KU 20 DS 02 PS 20 HXK 5 techNICAL info spare parts Diameter of cutter All dimensions [mm] 71 SAP10D turning holders milling inserts turning inserts end milling cutters gp +4°÷ +10° gf +12° kr 90° ap max 9 mm Z* - Number of teeth cutters Dimensions D L l1 l2 dh6 Z* Cooling [kg] R010A01W-020-SAP10D 10 78 20 30 16 1 + 0,1 R012A01W-027-SAP10D 12 75 - 27 16 1 + 0,2 R014A01W-027-SAP10D 14 75 - 27 16 1 + 0,2 R016A02W-032-SAP10D 16 80 - 32 16 2 + 0,3 R018A02W-032-SAP10D 18 82 - 32 20 2 + 0,4 R020A03W-032-SAP10D 20 82 - 32 20 3 + 0,8 R025A03W-042-SAP10D 25 98 - 42 25 3 + 1,1 R025A04W-042-SAP10D 25 98 - 42 25 4 + 1,1 R032A05W-042-SAP10D 32 102 - 42 32 5 + 1,5 techNICAL info milling cutters ISO All dimensions [mm] 72 SAP10D Size l d s d1 re 1003 11,000 6,700 3,50 2,88 0,5 milling inserts APKT10 turning inserts end milling cutters ISO Grade Cutting speed Radius Chipbreaker indexable cutting inserts P M Feed K Cutting depth re f min f max f min f max f min f max f min f max ap min ap max PU30 0,5 205 305 120 180 190 285 0,10 0,25 1,0 9,0 APKT1003PDER-MU PU40 0,5 185 255 110 150 175 240 0,10 0,25 1,0 9,0 milling cutters turning holders APKT1003PDER-MU Clamping screw Screwdriver US 2506-T07P FLAG T07P techNICAL info spare parts Diameter of cutter 10 - 32 All dimensions [mm] 73 sAP16D turning holders milling inserts turning inserts end milling cutters gp 0° ÷ +8° gf 0° kr 90° ap max 13 mm Z* - Number of teeth cutters Dimensions D L l1 dh6 Z* Cooling [kg] R025A02W-042-SAP16D 25 98 42 25 2 + 0,4 R032A03W-040-SAP16D 32 100 40 32 3 + 0,6 techNICAL info milling cutters ISO All dimensions [mm] 74 - - - - - sAP16D Size l d s d1 re 1604 17,000 9,440 5,67 4,60 0,8 APKT RU milling inserts APKT MU APKT16 turning inserts end milling cutters Grade turning holders ISO Cutting speed Radius Chipbreaker indexable cutting inserts P M Feed K Cutting depth re f min f max f min f max f min f max f min f max ap min ap max PU30 0,8 190 285 110 170 180 270 0,15 0,30 1,0 13,0 APKT1604PDR-MU PU40 0,8 175 250 105 150 165 235 0,15 0,30 1,0 13,0 APKT1604PDR-RU PU30 0,8 185 270 110 160 175 255 0,20 0,35 1,0 13,0 APKT1604PDR-RU PU40 0,8 175 245 105 145 165 230 0,20 0,35 1,0 13,0 milling cutters APKT1604PDR-MU Clamping screw Screwdriver 25 US 4008-T15P FLAG T15P 32 US 4011-T15P FLAG T15P techNICAL info spare parts Diameter of cutter All dimensions [mm] 75 SRD10 turning holders milling inserts turning inserts copy milling cutters gp +3° kr gf 0° ap max 2,5 mm Z* - Number of teeth cutters [kg] 2 RD.. 1003 + 0,20 20 2 RD.. 1003 + 0,30 25 2 RD.. 1003 + 0,60 25 2 RD.. 1003 + 0,80 d L l1 l2 dh6 Z* R020E02W-040-SRD10 20 10 90 40 20 20 R020E02W-060-SRD10 20 10 110 60 22 R020E02W-080-SRD10 20 10 136 80 25 R020E02W-100-SRD10 20 10 156 100 25 All dimensions [mm] 76 Inserts D techNICAL info milling cutters ISO Cooling Dimensions SRD10 Size d s d1 1003 10,000 3,180 3,90 milling inserts RDHX turning inserts copy milling cutters ISO Grade Cutting speed Radius Chipbreaker indexable cutting inserts re P M Feed K Cutting depth f min f max f min f max f min f max f min f max ap min ap max PU30 185 295 110 175 175 280 0,10 0,30 0,5 2,5 RDHX1003MOT PU40 180 275 105 165 170 260 0,10 0,30 0,5 2,5 milling cutters turning holders RDHX1003MOT Clamping screw Screwdriver US 3507-T15 FLAG T15 techNICAL info spare parts Diameter of cutter 20 All dimensions [mm] 77 SRD12 turning holders milling inserts turning inserts copy milling cutters gp +5° kr gf 0° ap max 3 mm Z* - Number of teeth cutters [kg] 5 RD.. 12T3 + 0,70 50 6 RD.. 12T3 + 0,90 52 7 RD.. 12T3 + 1,40 d D2 L Z* R052A05A-SRD12 52 12 22 50 R066A06A-SRD12 66 12 27 R080A07B-SRD12 80 12 27 All dimensions [mm] 78 Inserts D techNICAL info milling cutters ISO Cooling Dimensions SRD12 Size d s d1 12T3 12,000 3,970 3,90 milling inserts RDHX turning inserts copy milling cutters ISO Grade Cutting speed Radius Chipbreaker indexable cutting inserts re P M Feed K Cutting depth f min f max f min f max f min f max f min f max ap min ap max PU30 175 275 105 165 165 260 0,10 0,35 1,0 3,0 RDHX12T3MOT PU40 170 255 100 150 160 240 0,10 0,35 1,0 3,0 milling cutters turning holders RDHX12T3MOT Clamping screw Screw Screwdriver US 3507-T15 CS 12 FLAG T15 techNICAL info spare parts Diameter of cutter 52 - 80 All dimensions [mm] 79 techNICAL info milling cutters turning holders milling inserts turning inserts TECHNICAL INFO ALL YOU NEED 80 techNICAL info milling cutters turning holders milling inserts turning inserts technical info 81 techNICAL info milling cutters turning holders milling inserts turning inserts turning inserts 82 iso code techNICAL info milling cutters turning holders milling inserts turning inserts turning inserts iso code 83 techNICAL info milling cutters turning holders milling inserts turning inserts turning holders - External 84 iso code techNICAL info milling cutters turning holders milling inserts turning inserts turning holders - Internal iso code 85 turning classification of machined materials techNICAL info milling cutters turning holders milling inserts turning inserts The identification of machined material is the most important thing for the right solution of cutting tool and cutting conditions. Machined materials are classified into 6 basic groups according to standard ISO 513. In each group are associated materials which cause the same load type of the cutting edge and thus also a similar wear type. 86 P Carbon steels – non-alloyed Carbon cast steels Carbon tool steels Low-alloyed steels Alloyed steels Low and medium alloyed steels Alloyed tool steels Ferritic and martensitic corrosion-resistant steels ASTM A176-74 and cast steels M Austenitic and ferritic – austenitic corrosion-resistant, heat-resistant and creep-resistant steels Furthermore, non-magnetic and abrasive-resistant steels K Grey cast iron non-alloyed and alloyed Nodular cast iron Malleable cast iron N Non-ferrous metals Al alloys Cu alloys S Special creep-resistant Ni, Co, Fe and Ti based alloys NIMONIC 80A – ASTM A637 INCOLOY 800HT – UNS No 8811 INCONEL 617 – No 6617 H Heat-treated steels with hardness 48 – 60 HRC Hardened steels HRC 48 – 60 Hardened ingot-mould iron with hardness 55 – 85 HSh turning turning inserts S 40 Grade description and recommended application H 30 N 20 K 10 Workpiece Material Group P CU15 Application areas M Designation and microstructure grades for turning milling inserts H 40 S 30 N 20 K 10 P CU25 M - Submicron substrate without cubical carbides. - Thick layer of MTCVD coating with main layer of Al2O3. - Finishing up to roughing. - Mainly for materials group K, suitable also for groups P and H. - Medium and higher cutting speeds. - Continuous cut at good cutting conditions. turning holders H 40 S 30 N 20 K 10 P PU20 M - Functional gradient substrate. - Modern medium-thick special MT-CVD coating. - Special adjustment after coating. - For finishing up to roughing. - Versatile grade for machining of material groups P, M, K and contionally for group S. - Medium and higher cutting speeds. - Continuous and interrupted cut. milling cutters H - Submicron grade without cubical carbides with low content of cobalt. - General-purpose grade, suitable for all groups of work piece material except P. - Small up to medium chip cross section. - Steady cutting conditions. techNICAL info 40 S 30 N 20 K 10 P U10 M - Substrate with high content of cubical carbides. - Nano multilayer PVD coating with gradient transitions. - Reduced internal stresses in the coating. - Increases the hardness. - Reducing the notch wear on the main cutting edge. - Good reliability. - Difficult cutting conditions. 87 S Medium Range of cutting conditions: Roughing Medium Medium Roughing RU techNICAL info Profile of cutting edge fz 0,08 ÷ 0,35 [mm.rev-1] ap 0,5 ÷ 3,0 [mm] Description Aplied to inserts: CNMG, SNMG, TNMG, WNMG fz 0,15 ÷ 0,70 [mm.rev-1] ap 1,0 ÷ 7,0 [mm] Description Aplied to inserts: CNMG, SNMG, WNMG H S N K P Workpiece material group Turning Aplied to inserts: CNMG, DNMG, SNMG, TNMG, WNMG Range of cutting conditions: M P, M, D Finishing Chipbreaker Clamping designation Description - finishing to semiroughing - the main area of application – machined materials in group P, M and K - conditional application – machined materials group H - continuous and moderate interrupted cut Roughing MU milling cutters Profile of cutting edge 1,0 ÷ 4,0 [mm] H S N K Turning P Workpiece material group M P, M, D ap Range of cutting conditions: Finishing Chipbreaker Clamping designation 0,15 ÷ 0,23 [mm.rev-1] - fine turning and finishing - the main area of application – machined materials groups P and M - further area of application – machined materials group K - conditional application – machined materials group N and S - continuous and moderate interrupted cut Medium FU turning holders Profile of cutting edge fz H S N K Turning P Workpiece material group M P, M, D Finishing Chipbreaker milling inserts Clamping designation Aplied to inserts: KNUX - universal turning geometry characterized by low cutting force - fine turning and finishing - the main area of application – machined materials groups P and M - further area of application – machined materials group K and S - conditional application – machined materials group N - continuous cut Roughing 72 Profile of cutting edge Description H N Turning K Workpiece material group P C M Clamping designation CHIPBREAKER – NEGATIVE INSERTS Finishing turning inserts Chipbreaker turning - versatile turning geometry applicable for medium up to roughing - the main area of application – machined materials group P, M and K - conditional application – machined materials group S - from continuous up to interrupted cut Range of cutting conditions: fz 0,25 ÷ 1,70 [mm.rev-1] ap 2,0 ÷ 16,0 [mm] Main application 88 Other applications Conditional applications Roughing Medium Other applications fz 0,20 ÷ 0,50 [mm.rev-1] ap 0,8 ÷ 5,0 [mm] Description milling inserts Aplied to inserts: CNMG, WNMG milling cutters Main application Aplied to inserts: DNMG, TNMG - finishing up to roughing - WIPER geometry for high productive turning - the main area of application – machined materials groups P and K - continuous and moderate interrupted cut Range of cutting conditions: Roughing WM Profile of cutting edge Description H S N K P M Workpiece material group Turning 2,0 ÷ 16,0 [mm] Range of cutting conditions: Finishing Chipbreaker P, M, D ap turning holders Rounded cutting edge Clamping designation 0,25 ÷ 1,70 [mm.rev-1] - finishing and semi-roughing - the main area of application – machined materials groups P, M and S - conditional application - machined materials group K and N - continuous cut Medium SI Profile of cutting edge fz H S N K Turning P Workpiece material group M P, M, D turning inserts S Medium Range of cutting conditions: Finishing Chipbreaker Clamping designation Aplied to inserts: CNMm, SNMm - versatile turning geometry applicable for medium up to heavy roughing - the main area of application – machined materials groups P and M - further area of application - machined materials group K - conditional application – machined materials group S - from continuous up to interrupted cut Roughing RU Profile of cutting edge Description H N Turning K Workpiece material group P P, M, D M Clamping designation CHIPBREAKER – NEGATIVE INSERTS Finishing Chipbreaker turning fz 0,17 ÷ 0,80 [mm.rev-1] ap 1,0 ÷ 6,0 [mm] Conditional applications Cutting data recommendations techNICAL info Cutting data presented in this catalogue shall be seen as starting values. Cutting data might need to be adjusted due to conditions in the application. Cutting data are influenced by several parameter i.e. hardness and heat treatment of material, surface conditions (cast/forging skin or not) component design and the stability of setup. In good conditions the cutting data in the higher range can be used and under bad conditions the cutting data should be on the lower side. 89 S Medium Range of cutting conditions: Roughing Main application Medium Other applications Description Aplied to inserts: DCMT, SCMT, TCMT, WCMT fz 0,08 ÷ 0,25 [mm.rev-1] ap 0,5 ÷ 3,0 [mm] Description Aplied to inserts: CCMT, SCMT, TCMT, VCMT, WCMT - for finishing and semi-roughing - the main area of application – machined materials groups P, M and K - continuous and interrupted cut Range of cutting conditions: Roughing MU milling cutters Profile of cutting edge 0,2 ÷ 7,0 [mm] H S N K Turning P Workpiece material group M S ap Range of cutting conditions: Finishing Chipbreaker Clamping designation 0,05 ÷ 0,60 [mm.rev-1] - fine turning and finishing - the main area of application – machined materials groups P and K - further area of application – machined materials group M - continuous cut Medium FU turning holders Profile of cutting edge fz H S N K Turning P Workpiece material group M S Finishing Chipbreaker milling inserts Clamping designation Aplied to inserts: ccgt , dcgt , tcgt , vcgt - high positive turning geometry with the sharp cutting edge - from fine turning up to roughing of AL and AL alloys - the main area of application – machined materials groups N - continuous cut Roughing AL Profile of cutting edge Description H N Turning K Workpiece material group P S M Clamping designation CHIPBREAKER – POSITIVE INSERTS Finishing turning inserts Chipbreaker turning fz 0,10 ÷ 0,60 [mm.rev-1] ap 0,8 ÷ 8,0 [mm] Conditional applications Cutting data recommendations techNICAL info Cutting data presented in this catalogue shall be seen as starting values. Cutting data might need to be adjusted due to conditions in the application. Cutting data are influenced by several parameter i.e. hardness and heat treatment of material, surface conditions (cast/forging skin or not) component design and the stability of setup. In good conditions the cutting data in the higher range can be used and under bad conditions the cutting data should be on the lower side. 90 Medium Other applications - Description milling inserts ap Aplied to inserts: NPG turning holders Main application 0,08 ÷ 0,22 [mm.rev-1] - high universal cutting geometry characterized by very low cutting resistance - parting and grooving - the main area of application – machined materials groups P and M - further area of application - machined materials K and S - the main area of application – machined materials groups N and H - also for moderate interrupted cut Range of cutting conditions: Roughing MU Profile of cutting edge fz H S N K Turning P Workpiece material group M X turning inserts S Medium Range of cutting conditions: Finishing Chipbreaker Clamping designation Aplied to inserts: NPG - high universal cutting geometry characterized by low cutting resistance - parting and grooving - the main area of application – machined materials groups P and K - further area of application - machined materials M - the main area of application – machined materials groups S and H - also continuous cut Roughing FU Profile of cutting edge Description H N Turning K Workpiece material group P X M Clamping designation CHIPBREAKER – PARTING AND GROOVING INSERTS Finishing Chipbreaker turning fz 0,08 ÷ 0,25 [mm.rev-1] ap - Conditional applications Cutting data recommendations techNICAL info milling cutters Cutting data presented in this catalogue shall be seen as starting values. Cutting data might need to be adjusted due to conditions in the application. Cutting data are influenced by several parameter i.e. hardness and heat treatment of material, surface conditions (cast/forging skin or not) component design and the stability of setup. In good conditions the cutting data in the higher range can be used and under bad conditions the cutting data should be on the lower side. 91 turning wear type of turning inserts turning inserts built-up edge milling inserts Description and cause: Sticking of machined material on the cutting edge. Its tearoff can cause the brittle crack of the edge, consequently the surface quality gets worse. Troubleshooting: - increase the cutting speed - increase the feed rate - use coated grade - no coolant - select a more easy cutting chip breaker flank wear turning holders Description and cause: Flank wear is one of the main criteria of tool life. It appears due to friction of insert to the machined material. It is not possible to fully eliminate it, just to reduce. Troubleshooting: - use more wear resistant grade - reduce the cutting speed - increase the feed rate (if it is under 0,1 mm.rev-1) - use coolant or increase the intensity of cooling cratering milling cutters Description and cause: Cratering appears usually on inserts with plain face. Troubleshooting: - use more wear resistant grade - reduce the cutting speed - use coolant or increase the intensity of cooling - reduce the feed rate OXIDATION GROOVE ON THE MINOR EDGE techNICAL info Description and cause: The main criterion which limits the tool life. It usually appears at turning. A combination of oxidation groove and cratering causes worse roughness of the machined surface. 92 Troubleshooting: - if possible use Al2O3 coated inserts - use coolant or increase the intensity of cooling - reduce the cutting speed turning wear type of turning inserts Troubleshooting: - use more wear resistant grade - reduce the cutting speed - reduce the feed rate - use a coolant or increase the intensity of cooling - use cutting inserts with bigger corner radius - use cutting insert with bigger corner angle milling inserts Description and cause: It is caused by high thermal stress of the cutting edge (high feed and cutting speed). turning inserts plastic deformation notch wear Troubleshooting: - if possible use Al2O3 coated inserts - select a tool with a smaller setting angle - reduce the cutting speed - reduce the feed rate turning holders Description and cause: It is created in area of contact of the cutting edge with the surface of the work piece. It is mainly caused by hardening of the surface layer of work piece and burrs. Usually appears at stainless austenitic steels. CHIPPING OF CUTTING EDGE Troubleshooting: - increase the cutting speed - reduce the feed rate - select a stronger chip breaker - minimize the vibrations - select a tougher grade milling cutters Description and cause: It mainly appears together with another type of wear. It is caused by low rigidity of machine-tool-work piece or hard chip forming. CHIPPING OF CUTTING EDGE (OUT OF CUT) Troubleshooting: - change the feed rate - select a tool with a different setting angle - use different geometry of insert - use tougher grade techNICAL info Description and cause: It is caused by inconvenient chip forming. The chips damage the edge. 93 turning wear type of turning inserts turning inserts comb cracks milling inserts Description and cause: It is caused by high thermal stress of the cutting edge at interrupted cut. Troubleshooting: - use an abundant flow of coolant or shut off the coolant - reduce the cutting speed - reduce the feed rate - use tougher grade CRACKS ALONG THE FLANK turning holders Description and cause: It is caused by high dynamic stress of the area behind cutting edge. Troubleshooting: - use tougher grade - change the cutting conditions - change the feed insert fracture techNICAL info milling cutters Description and cause: Causes of this wear type can be various, depends on work piece material, grade, condition and rigidity of machine-tool-work piece, extend and type of wear, cutting conditions. 94 Troubleshooting: - use the tougher grade - reduce the feed and depth of cut - use the insert with bigger corner radius - use cutting insert with bigger corner angle - select a stronger chip breaker - select a thicker insert turning undesirable phenomena Troubleshooting: - use wiper insert - use cutting insert with the right geometry - reduce the feed rate - change (usually increase) the cutting speed - use a coolant - improve the stability of the tool and work piece - change the chip cross section - select a more easy cutting chip breaker - increase the nose radius milling inserts Description and cause: Causes are various, depend on work piece material, cutting conditions (feed and cutting speed), cutting edge condition, extend and type of wear, condition and rigidity of machine-tool-work piece. - wrong choice of tool - wrong chip thickness - wrong cutting speed - coolant is needed - high feed rate turning inserts poor surface quality vibrations Troubleshooting: - improve the stability of the tool and work piece - reduce the depth of cut - minimize tool overhang - reduce the cutting speed - use the tool with smaller setting angle - reduce the chip cross section - use the tool with low cutting resistance - increase the feed rate - select a more easy cutting chipbreaker - increase the nose radius turning holders Description and cause: It is very frequent. The main reasons are an unbalanced work piece or tool, pure stability of work piece, high rate of cutting forces, tool overhang. burr Troubleshooting: - use cutting insert with sharp cutting edge - use cutting insert with positive geometry - use tool with smaller setting angle milling cutters Description and cause: It usually appears at machining of soft steels and plastic materials. DIMENSIONAL AND SHAPE INACCURACY OF WORK PIECE Troubleshooting: - use wear resistant cutting insert - improve the stability of the tool and work piece, minimize tool overhang - use work piece with suitable machining allowance techNICAL info Description and cause: Depends on a number of factors. 95 turning undesirable phenomena / general principles / screw torques turning inserts UNACCEPTABLE CHIP CONTROL milling inserts Description and cause: A suitable shape of chip is an important criterion, such as durability (tool life). Work piece material, feed, depth of cut, suitable cutting geometry (chip breaker) effect on the right chip forming. Long chip is unacceptable however too short chip (crushed) is unwanted, is indicative of overloaded edge and causes vibrations. Troubleshooting: - change feed and depth of cut - use more suitable cutting geometry - change cutting conditions general principles Check of cutting insert seat condition: Before clamping of new cutting insert or change of edge (rotation of cutting insert) is necessary to purge the seat, check its condition or condition of anvil and wedge (especially the damage under the corner of cutting insert). Check of tightening: At tightening check the fitting of cutting insert on the whole binding surface and fitting in radial and axial direction. Cutting inserts and tools must be always clean and undamaged. turning holders Check and maintenance of clamping parts: The checking of clamping parts – clamping levers, screws, wedges, clamps. Use only undamaged parts, use the original parts only – you find them in the catalogue. Regularly lubricate the threads and binding surface of screws, for example by heat-resistant lubricant (Molyko G). For mounting and disassembling, use only screw drivers and wrenches as per our catalogue or recommended by the tool producer. Pay attention to the right tightening (proportional), we recommend to use torque wrench. milling cutters recommended screw torques techNICAL info TorquE (Nm) 96 Clamping screw Key Flag US 83 HXK 4 – 6,0 US 35 HXK 4 – 6,0 US 36 HXK 4 – 6,0 US 38 HXK 5 – 8,0 US 39 HXK 5 – 8,0 US 34 HXK 3 – 5,0 HS 0825 HXK 6 – 10,0 HS 0830 HXK 6 – 10,0 US 2505-T07P – FLAG T07P 0,9 US 2506-T07P – FLAG T07P 0,9 US 3510-T15P – FLAG T15P 3,0 US 3512-T15P – FLAG T15P 3,0 US 4008-T15P – FLAG T15P 3,5 US 5012-T15P – FLAG T15P 5,0 turning formulae for calculation of cutting parameters π.D.n 1000 [m.min-1] fmin n [mm.rev-1] fot = Feed per revolution Feed per minute (Linear Feedrate) fmin = v f = fot . n Max. height of profile Rmax Rmax = Surface finish Ra Ra = 125 . fot2 re 43,9 . fot1,88 re0,97 [µm] Chip thickness (For insert with straight edge) h = frev . sin κr [mm] Q = ap . frev . vc Metal removal rate Power demand Approximate power demand D Pc = ap . frev1-c . kc1 . vc . κr 6 . 104 . η Pc = ap . frev . vc x [m.min-1] [mm.rev-1] [mm.min-1] Rmax Ra frev re max. height of profile surface finish feed per revolution nose radius [mm] [mm] [mm.rev-1] [mm] A frev ap κr h vc fmin [mm2] [mm.rev-1] [mm] [°] [mm] [m.min-1] [mm.min-1] Q Chip cross section Feed per revolution Axial depth of cut Primary edge setting angle Chip thickness Cutting speed Feed per minute (Linear Feedrate) Material removal rate per minute Pc ap frev c kc kκr η x Power demand Depth of cut Feed Constant KTV Specific cutting force κr angle constant Efficiency (usually η = 0,75) Machined material constant [kW] [mm] [mm.rev-1] [1] [MPa] [1] [1] [1] [µm] [mm2] ap [1.min-1] [mm] [mm.min-1] A = frev . ap h = frev . Number of revolutions Diameter (of tool or workpiece) Cutting speed Feed per revolution Feed per minute (Linear Feedrate) vc frev fmin Chip cross section Chip thickness (For round cutting insert) n D turning inserts vc = Cutting speed [rev.min-1] milling inserts Number of revolutions vc . 1000 D.π Note turning holders n= Unit milling cutters Formula [cm3.min-1] [mm] [cm3.min-1] [kW] [kW] Material Steel Cast iron Al Coefficient x 24 000 30 000 120 000 techNICAL info Quantity 97 techNICAL info milling cutters turning holders milling inserts turning inserts milling inserts 98 iso code techNICAL info milling cutters turning holders milling inserts turning inserts milling inserts iso code 99 techNICAL info milling cutters turning holders milling inserts turning inserts milling cutters 100 iso code Milling classification of machined materials S Special creep-resistant Ni, Co, Fe and Ti based alloys NIMONIC 80A – ASTM A637 INCOLOY 800HT – UNS No 8811 INCONEL 617 – No 6617 H Heat-treated steels with hardness 48 – 60 HRC Hardened steels HRC 48 – 60 Hardened ingot-mould iron with hardness 55 – 85 HSh milling inserts N Non-ferrous metals Al alloys Cu alloys turning holders K Grey cast iron non-alloyed and alloyed Nodular cast iron Malleable cast iron milling cutters M Austenitic and ferritic – austenitic corrosion-resistant, heat-resistant and creep-resistant steels Furthermore, non-magnetic and abrasive-resistant steels techNICAL info P Carbon steels – non-alloyed Carbon cast steels Carbon tool steels Low-alloyed steels Alloyed steels Low and medium alloyed steels Alloyed tool steels Ferritic and martensitic corrosion-resistant steels ASTM A176-74 and cast steels turning inserts The identification of machined material is the most important thing for the right solution of cutting tool and cutting conditions. Machined materials are classified into 6 basic groups according to standard ISO 513. In each group are associated materials which cause the same load type of the cutting edge and thus also a similar wear type. 101 Milling S 40 Grade description and recommended application H 30 N 20 K 10 Workpiece Material Group P PU30 Application areas M turning inserts Designation and microstructure grades for milling H 40 S 30 N 20 K 10 P PU40 M milling inserts - Versatile cutting grade. - Submicron substrate type H. - Nanostructural thin PVD coating with high content of Al. - Combines good wear resistance and good operational reliability. - Applicable on all material groups. - Medium cutting speeds. - Suitable for unstable working conditions. turning holders - The toughest grade. - Submicron substrate type H with high content of cobalt. - Nanostructural thin PVD coating with high content of Al. - For operations characterized by high mechanical stress on cutting edge. - Machining of materials groups P, M, S and K. - Low up to medium cutting speeds. - Suitable for unstable working conditions. techNICAL info milling cutters Main application 102 Other applications Conditional applications CHIPBREAKER – MILLING INSERTS Aplied to inserts: ADKT 1505PDER-M turning inserts S Description H N K P Milling M Workpiece material group Photo Range of cutting conditions: ap 1,0 ÷ 13,0 [mm] Description Aplied to inserts: ApKT 1003PDER-MU H S N K P M Milling 0,15 ÷ 0,30 [mm.tooth-1] Range of cutting conditions: 0,10 ÷ 0,25 [mm.tooth-1] ap 1,0 ÷ 9,0 [mm] Description Aplied to inserts: Apkt 1604pder-gm H S N K P M Milling fz Medium Profile of cutting edge Range of cutting conditions: 0,15 ÷ 0,30 [mm.tooth-1] ap 1,0 ÷ 13,0 [mm] Description Aplied to inserts: APKT 1604PDER-RU H S N K P M Milling fz techNICAL info Profile of cutting edge Medium - geometry with positive rake angle - suitable for machining of material groups P, M and K, applicable also for materials group S Roughing apkt16-RU Finishing Chipbreaker Workpiece material group Photo milling cutters - geometry with high positive rake angle - suitable for machining of material groups P, M and K, applicable also for group S Roughing apkt16-MU Finishing Chipbreaker Workpiece material group Photo turning holders Profile of cutting edge Medium - geometry with high positive rake angle - suitable for machining of material groups P, M and K, applicable also for group S Roughing apkt10-MU Finishing Chipbreaker Workpiece material group Photo fz milling inserts Profile of cutting edge Medium - geometry with high positive rake angle - suitable for machining of material groups P, M and K, applicable also for group S Roughing adkt-M Finishing Chipbreaker Milling Main application Other applications Range of cutting conditions: fz 0,20 ÷ 0,35 [mm.tooth-1] ap 1,0 ÷ 13,0 [mm] Conditional applications 103 S Medium Range of cutting conditions: sharp edge Roughing Description Aplied to inserts: odmx 0605zzn fz 0,15 ÷ 0,45 [mm.tooth-1] ap 1,0 ÷ 8,6 [mm] Description Aplied to inserts: RDHX mot - geometry with zero rake - suitable for machining of materials groups K and H, applicable also for group P and conditionally for M Medium rdhx milling cutters Profile of cutting edge 1,0 ÷ 8,6 [mm] H S N K P M Workpiece material group Milling ap Range of cutting conditions: Finishing Chipbreaker Photo 0,12 (0,15) ÷ 0,40 (0,45) [mm.tooth-1] - wiper geometry with zero rake - accessory to indexable cutting inserts ODMT and ODMW - suitable for machining of materials groups K and H, applicable also for group P Medium odmx turning holders Profile of cutting edge fz H S N K P Milling M Workpiece material group Finishing Chipbreaker milling inserts Photo Aplied to inserts: odmt 0504zzn, odmt 0605zzn - cutting geometry with positive rake angle - suitable for machining of materials groups P and K, applicable also for group M and conditionally for S and H - depending on cutting depth up to 8 cutting edges are available Roughing odmt ZZN Profile of cutting edge Description H N K Milling P Workpiece material group M Photo CHIPBREAKER – MILLING INSERTS Finishing turning inserts Chipbreaker Milling rounded cutting edge Medium Roughing seen techNICAL info Profile of cutting edge fz according to dimension of cutting insert ap according to dimension of cutting insert Description Aplied to inserts: seen 1203afFn H S N K Milling P Workpiece material group M Photo Finishing Chipbreaker Roughing Range of cutting conditions: - geometry with zero rake - suitable for machining of materials groups K and H, applicable also for group P and conditionally for M Range of cutting conditions: fz 0,15 ÷ 0,40 [mm.tooth-1] ap 1,0 ÷ 6,5 [mm] Main application 104 Other applications Conditional applications CHIPBREAKER – MILLING INSERTS Main application Other applications milling inserts turning holders fz 0,17 ÷ 0,40 [mm.tooth-1] ap 1,0 ÷ 6,5 [mm] Description Aplied to inserts: spet 120408s milling cutters 0,17 ÷ 0,40 [mm.tooth-1] ap 1,0 ÷ 12,0 [mm] Description Aplied to inserts: spkn 1203edsr, spkn 1504edsr H S N K P M fz techNICAL info Medium Profile of cutting edge Roughing spkn Finishing Chipbreaker Milling Aplied to inserts: seet 12T3m-pm Range of cutting conditions: Workpiece material group Photo Description H S N K P M Medium Profile of cutting edge 1,0 ÷ 6,5 [mm] - geometry with positive rake angle - suitable for machining of materials groups P, M, applicable also for groups K and S and conditionally for H Roughing spet Finishing Chipbreaker Milling ap Range of cutting conditions: Workpiece material group Photo 0,2 ÷ 0,40 [mm.tooth-1] H S N K P M Medium Profile of cutting edge fz - general-purpose geometry with positive rake angle - suitable for machining of materials groups P and M, applicable also for groups K and S and conditionally for H Roughing seet-MU Finishing Chipbreaker Milling turning inserts S Medium Range of cutting conditions: Workpiece material group Photo Aplied to inserts: seer 1203afSn - geometry with positive rake angle - suitable for machining of materials groups P and M, applicable also for groups K and S and conditionally for H Roughing seer Profile of cutting edge Description H N K P Milling M Workpiece material group Photo Finishing Chipbreaker Milling - geometry with zero rake - suitable for machining of materials groups K and H, applicable also for group P and conditionally for M - for milling cutters with setting angle 75° Range of cutting conditions: fz according to cutting edge condition and dimension of cutting insert ap according to cutting edge condition and dimension of cutting insert Conditional applications 105 CHIPBREAKER – MILLING INSERTS S Medium Range of cutting conditions: Roughing Other applications ap 1,0 ÷ 9,0 [mm] Description Aplied to inserts: spun 12.., 15.. Range of cutting conditions: rounded cutting edge Main application 0,15 ÷ 0,30 [mm.tooth-1] - geometry with zero rake - primarilly used for turning - suitable for machining of materials groups K and H, applicable also for group P - different corner radiuses available for each dimension Medium spun turning holders Profile of cutting edge fz H S N K P M Milling Finishing Chipbreaker milling inserts Workpiece material group Photo Aplied to inserts: spkr 1203edsr - geometry with positive rake angle - suitable for machining of materials groups P, M, applicable also for groups K and S and conditionally for H - for milling cutters with setting angle 75° - supplied with cutting edge S for right feed direction Roughing spkr Profile of cutting edge Description H N K P Milling M Workpiece material group Photo Finishing turning inserts Chipbreaker Milling fz according to corner radius and dimension of cutting insert ap according to corner radius and dimension of cutting insert Conditional applications Cutting data recommendations techNICAL info milling cutters Cutting data presented in this catalogue shall be seen as starting values. Cutting data might need to be adjusted due to conditions in the application. Cutting data are influenced by several parameter i.e. hardness and heat treatment of material, surface conditions (cast/forging skin or not) component design and the stability of setup. In good conditions the cutting data in the higher range can be used and under bad conditions the cutting data should be on the lower side. 106 Milling surface quality / toroidal milling cutter Insert APKT 16 SEET 12 SEEN 12 SEER 12 ODMT 06 Width of wiper edge (segment) a [mm] 2,2 2,0 No. of teeth Smoothing insert TPKN 16 TPKR 16 TPKN 22 TPKR 22 1,6 1,4 1,28 0,64 0,43 0,32 0,26 0,21 0,18 0,16 0,14 0,13 0,12 0,11 0,10 0,09 0,09 0,08 0,08 0,07 1,12 0,56 0,37 0,28 0,22 0,19 0,16 0,14 0,12 0,11 0,10 0,09 0,09 0,08 0,07 0,07 0,07 0,06 p . Def . n 1000 [m.min-1] max fz 1,76 0,88 0,59 0,44 0,35 0,29 0,25 0,22 0,20 0,18 0,16 0,15 0,14 0,13 0,12 0,11 0,10 0,10 1,60 0,80 0,53 0,40 0,32 0,27 0,23 0,20 0,18 0,16 0,15 0,13 0,12 0,11 0,11 0,10 0,09 0,09 milling inserts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ODMT 05 SPKN 12 SPKR 12 SPKN 15 turning holders In following table No. 2 you find the maximum values of feed per tooth fz in relation with number of teeth of milling cutter and width of wiper edge a to achieve good roughness of machined surface or keep the precondition frev < 0,8.a for different types of cutting inserts. You can use a special wiper insert to achieve a very good quality of the machined surface. Fit one wiper insert into milling cutter instead of one indexable cutting insert. turning inserts Surface quality toroidal milling cutter Is necessary to calculate cutting speed on effective diameter. vc = Values of „l“ [mm] for different values of ap [mm] 1,0 1,5 2,0 2,5 10 4,4 6,0 7,1 8,0 12 4,8 6,6 7,9 8,9 3,0 3,5 4,0 4,5 5,0 8,7 - - - - - 9,7 10,4 - - - - Def. = D1 + l We find out optimum feed from recommended chip thickness with respect to machined material and depth of cut*. *)Recommended cutting depths you find in product part of catalogue. Diameter of inserts „d“ Thickness of insert „s“ [mm.tooth-1] Recommended chip thickness with respect to group of machined material ap max [mm] d ap fz = hm [mm] techNICAL info 0,5 milling cutters ap [mm] d [mm] P M K N S H 10 03 2,50 0,03 ÷ 0,15 0,05 ÷ 0,10 0,03 ÷ 0,15 0,05 ÷ 0,18 0,05 ÷ 0,10 0,03 ÷ 0,10 12 T3 3,00 0,04 ÷ 0,18 0,07 ÷ 0,13 0,04 ÷ 0,18 0,07 ÷ 0,20 0,07 ÷ 0,13 0,03 ÷ 0,13 107 Milling wear type of milling inserts turning inserts built-up edge milling inserts Description and cause: Sticking of machined material on the cutting edge. Its tearoff can cause the brittle crack of the edge, consequently the surface quality gets worse. Troubleshooting: - increase the cutting speed - increase the feed rate - use coated grade - no coolant - select a more easy cutting chip breaker flank wear turning holders Description and cause: Flank wear is one of the main criteria of tool life. It appears due to friction of insert to the machined material. It is not possible to fully eliminate it, just to reduce. Troubleshooting: - use more wear resistant grade - reduce the cutting speed - increase the feed rate (if it is under 0,1 mm.rev-1) - use coolant or increase the intensity of cooling cratering milling cutters Description and cause: Cratering appears usually on inserts with plain face. Troubleshooting: -use more wear resistant grade -reduce the cutting speed -use different milling geometry - more positive -use coolant or increase the intensity of cooling techNICAL info OXIDATION GROOVE ON THE MINOR EDGE 108 Description and cause: Troubleshooting: The main criterion which limits the tool life. It usually appears at turning. A combination of oxidation groove and cratering causes worse roughness of the machined surface. -use amore wear resistant grade - use coolant or increase the intensity of cooling -reduce the cutting speed Milling wear type of milling inserts Troubleshooting: It is caused by high thermal stress of the cutting edge (high feed and cutting speed). -use more wear resistant grade -reduce the cutting speed -reduce the feed rate -use a coolant or increase the intensity of cooling -use cutting inserts with bigger corner radius -use cutting insert with bigger corner angle milling inserts Description and cause: turning inserts plastic deformation Description and cause: Troubleshooting: It is created in area of contact of the cutting edge with the surface of the work piece. It is mainly caused by hardening of the surface layer of work piece and burrs. Usually appears at stainless austenitic steels. -use amore wear resistant grade -select a tool with a smaller setting angle turning holders notch wear CHIPPING OF CUTTING EDGE Troubleshooting: -increase the cutting speed -reduce the feed rate -conventional milling -improve chip evacuation -change cutter positioning -minimize tool overhang -improve stability milling cutters Description and cause: It mainly appears together with another type of wear. It is caused by low rigidity of machine-tool-work piece or hard chip forming. CHIPPING OF CUTTING EDGE (OUT OF CUT) Troubleshooting: - change the feed rate - select a tool with a different setting angle - use different geometry of insert - use tougher grade techNICAL info Description and cause: It is caused by inconvenient chip forming. The chips damage the edge. 109 Milling wear type of milling inserts milling inserts turning inserts comb cracks Description and cause: Troubleshooting: It is caused by high thermal stress of the cutting edge at interrupted cut. -use an abundant flow of coolant or shut off the coolant -reduce the cutting speed -reduce the feed rate -use tougher grade turning holders CRACKS ALONG THE FLANK Description and cause: Troubleshooting: It is caused by high dynamic stress of the area behind cutting edge. -use tougher grade -change the cutting conditions -use different geometry of milling insert or inserts with different cutting edge condition (...T, ....S, ....K, ....P) -change the feed -change the cutter positioning techNICAL info milling cutters INSERT FRACTURE 110 Description and cause: Troubleshooting: Causes of this wear type can be various, depend on work piece material, grade, condition and rigidity of machine-tool-work piece, extend and type of wear, cutting conditions. -use the tougher grade -reduce the feed and depth of cut -use the insert with bigger corner radius -use cutting insert with bigger corner angle -use the different geometry of milling insert -improve stability -change cutter positioning (reduce the feed) Milling undesirable phenomena Troubleshooting: It is very frequent. The main reasons are an unbalanced work piece or tool, pure stability of work piece, high rate of cutting forces, tool overhang. -improve the stability of cutter and work piece -reduce the depth of cut -minimize tool overhang -reduce the cutting speed -use the tool with smaller setting angle -reduce the chip cross section -use the tool with low cutting resistance milling inserts Description and cause: turning inserts vibrations Description and cause: Troubleshooting: It usually appears at milling of soft steels and plastic materials. -use cutting insert with sharp cutting edge -use cutting insert with positive geometry -use tool with smaller setting angle turning holders burr Description and cause: Troubleshooting: Depends on a number of factors. -use wear resistant cutting insert -improve the stability of the cutter and work piece, minimize tool overhang -use work piece with suitable machining allowance milling cutters Dimensional and shape inaccuracy of work piece Description and cause: Troubleshooting: A suitable shape of chip is an important criterion, such as durability (tool life). Work piece material, feed, depth of cut, suitable cutting geometry (chip breaker) effect on the right chip forming. Long chip is unacceptable however too short chip (crushed) is unwanted, is indicative of overloaded edge and causes vibrations. -change feed and depth of cut -use more suitable cutting geometry -change cutting conditions techNICAL info UNACCEPTABLE CHIP CONTROL 111 Milling general principles / recommended screw torques turning inserts POOR SURFACE QUALITY Description and cause: Troubleshooting: Causes are various, depend on work piece material, cutting conditions (feed and cutting speed), cutting edge condition, extend and type of wear, condition and rigidity of machine-tool-work piece. -use wiper insert -use cutting insert with the right geometry -reduce the feed rate -change (usually increase) the cutting speed -use a coolant -improve the stability of cutter and work piece -change the chip cross section milling inserts -wrong choice of tool -wrong chip thickness -wrong cutting speed -coolant is needed -high feed rate general principles Check of cutting insert seat condition: Before clamping of new cutting insert or change of edge (rotation of cutting insert) is necessary to purge the seat, check its condition or condition of anvil and wedge (especially the damage under the corner of cutting insert). Check and maintenance of clamping parts: turning holders The checking of clamping parts – clamping levers, screws, wedges, clamps. Use only undamaged parts, use the original parts only – you find them in the catalogue. Regularly lubricate the threads and binding surface of screws, for example by heat-resistant lubricant (Molyko G). For mounting and disassembling, use only screw drivers and wrenches as per our catalogue or recommended by the tool producer. Pay attention to the right tightening (proportional), we recommend to use torque wrench. Check of tightening: milling cutters At tightening check the fitting of cutting insert on the whole binding surface and fitting in radial and axial direction. Cutting inserts and tools must be always clean and undamaged. recommended screw torques TorquE (Nm) techNICAL info Marking of cutter 112 Clamping screw Screwdriver Key SAP10D US 2506-T07P FLAG T07P – 1,2 SAP16D US 4011-T15P FLAG T15P – 3,5 SOD05D US 3509-T15 FLAG T15 – 3,0 SOD06D US 4511-T20 FLAG T20 – 5,0 WSE123F DS 01 – HXK 4 6,0 WSP12D DS 01 – HXK 4 6,0 WSP15D DS 02 – HXK 5 8,0 WTP22D DS 02 – HXK 5 8,0 SAP10D US 2506-T07P FLAG T07P – 1,2 SAP16D US 4011-T15P FLAG T15P – 3,5 SRD10 US 3507-T15 FLAG T15 – 3,0 SRD12 US 3507-T15 FLAG T15 – 3,0 Milling formulae for calculation of cutting parameters Feed per revolution Feed per minute (Speed of feed) frev = fmin = fz . z n fmin = v f = frev . n = fz . z .n frev. f = min z n.z fz = Feed per tooth Chip cross section Chip thickness (For insert with straight edge) Chip thickness (For round cutting insert) ap . ae . fmin 1000 ap . ae . fmin . kc . kg 60 . 10 6 . h [mm] vc Cutting speed / Velocidade de corte frev Feed per revolution [mm.rev-1] fmin Feed per minute (sometimes called speed of feed) [mm.min-1] fz Feed per tooth z Number of teeth A frev ap ae kr h vc frev fmin Chip cross section Feed per revolution Axial depth of cut (depth of cut) Radial depth of cut (width of cut) Major edge setting angle Chip thickness Cutting speed Feed per revolution Feed per minute (sometimes called speed of feed) Feed per tooth Material removal rate per minute [mm] fz Q Pc = ap . ae . f x [m.min-1] [mm.tooth-1] [1] [mm2] [mm.rev-1] [mm] [mm] [°] [mm] [m.min-1] [mm.rev-1] [mm.min-1] [mm.tooth-1] [cm3.min-1] [cm3.min-1] [kW] PC ap ae f kc kg h x Approximate power demand turning inserts [rev.min-1] Diameter (of tool or work piece) [mm.tooth-1] [mm] D Number of revolutions D [mm.min-1] h = fz . sin kr ap n [mm.rev-1] [mm2] Q= Pc = [m.min-1] A = fz . ap h = fz . Metal removal rate Power demand p.D.n 1000 [rev.min-1] milling inserts vc = Cutting speed vc . 1000 D.p Note turning holders n= Number of revolutions Unit milling cutters Formula Power demand Axial depth of cut (depth of cut) Radial depth of cut (width of cut) Feed Cutting force per mm2 Coefficient of influence of angle g0 Efficiency of milling machine, usually h = 0,75 Coefficient of influence of work piece material [kW] [mm] [mm] [mm.rev-1] [MPa] [°] [-] [-] Material Steel Cast iron Al Coefficient x 24 000 30 000 120 000 techNICAL info Quantity [kW] 113 appendix hardness conversion table turning inserts Hardness Hardness techNICAL info milling cutters turning holders milling inserts Strength [MPa] 114 Strength [MPa] BRINELL VICKERS ROCKWELL ROCKWELL BRINELL VICKERS ROCKWELL ROCKWELL Rm HB HV HRB HRC Rm HB HV HRB HRC 285 86 90 1190 - 1190 352 370 - 37,7 320 95 100 56,2 - 1220 361 380 - 38,8 350 105 110 62,3 - 1255 371 390 - 39,8 385 114 120 66,7 - 1290 380 400 - 40,8 415 124 130 71,2 - 1320 390 410 - 41,8 450 133 140 75,0 - 1350 399 420 - 42,7 480 143 150 78,7 - 1385 409 430 - 43,6 510 152 160 81,7 - 1420 418 440 - 44,5 545 162 170 85,8 - 1455 428 450 - 45,3 575 171 180 87,1 - 1485 437 460 - 46,1 610 181 190 89,5 - 1520 447 470 - 46,9 640 190 200 91,5 - 1555 456 480 - 47,7 675 199 210 93,5 - 1595 466 490 - 48,4 705 209 220 95 - 1630 475 500 - 49,1 740 219 230 96,7 - 1665 485 510 - 49,8 770 228 240 98,1 - 1700 494 520 - 50,5 800 238 250 99,5 - 1740 504 530 - 51,1 820 242 255 - 23,1 1775 513 540 - 51,7 850 252 265 - 24,8 1810 523 550 - 52,3 880 261 275 - 26,4 1845 532 560 - 53,0 900 266 280 - 27,1 1880 542 570 - 53,6 930 276 290 - 28,5 1920 551 580 - 54,1 950 280 295 - 29,2 1955 561 590 - 54,7 995 295 310 - 31,0 1995 570 600 - 55,2 1030 304 320 - 32,2 2030 580 610 - 55,7 1060 314 330 - 33,3 2070 589 620 - 56,3 1095 323 340 - 34,4 2105 599 630 - 56,8 1125 333 350 - 35,5 2145 608 640 - 57,3 1155 342 360 - 36,6 2180 618 650 - 57,8 CARBOLOY PRODUCT CATALOGUE 2013 distributed by Dormer Tools India Pvt Ltd B64-65 , Sushant Lok - 1 Gurgaon - 122001 India Telephone: +91 124 470 3825 PRODUCT CATALOGUE 2013
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