PCD Inserts with Chipformers and Boring Bars for VCGT 22.. Inserts

PCD Inserts with Chipformers and Boring Bars for VCGT 22.. Inserts

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14-2007
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PCD Inserts with Chipformers
and Boring Bars for
VCGT 22.. Inserts
ISCAR is introducing a new range of PCD (ID5) inserts with chipformers for turning, profiling and
grooving.
A. The PCD chipformer tips are available on the CUT-GRIP GIPA/GIDA/FGPA full radius, 35° and on
VCGT 16.. and 22.. ISO standard inserts.
Marketing and Application:
The new inserts were designed for the finishing and semi-finishing cut on aluminum wheels. They
may be used also for machining other aluminum parts when better chip control is required.
The new inserts improve chipbreaking, when compared with flat top PCD inserts. In addition, they
provide better surface finish at high cutting speeds.
The new inserts can be used on our standard external and internal toolholders/bars for external,
internal and facing operations on aluminum wheels.
It is recoinchended to use the VCGT inserts mainly for boring applications.
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14-2007
Market Competition:
Our main competitor for the new inserts is CERATIZIT who provides PCD (CTD 4110 grade) inserts
with chipbreakers.
Availability:
CUT-GRIP Inserts:
6404005 GIPA 3.00-1.50YZ
6404004 GIPA 4.00-2.00YZ
6404003 GIPA 5.00-2.50YZ
6404002 GIPA 6.00-3.00YZ
ID5 – On request
ID5 – In stock
ID5 – In stock
ID5 – In stock
6404001 GIDA 80-40YZ
ID5 – In stock
6404025 FGPA 6.00-3.00 YZ ID5 – In stock
6403935 FGPA 80-40YZ
ID5 – In stock
6404000 GIPA 8YZ-35V-1.20 ID5 – In stock
ISO Inserts:
5700644 VCGT 160404-DW
5700622 VCGT 160408-DW
5700645 VCGT 160412-DW
VCGT 220512-DW
5700646 VCGT 220516-DW
VCGT 220520-DW
5798836 VCGT 220530-DW
ID5 – In stock
ID5 – In stock
ID5 – In stock
ID5 – On request
ID5 – Week 22
ID5 – On request
ID5 – In stock
Prices: Your price list will be sent to you by the pricing department and it is available in the GAL
system.
B. ISCAR is introducing new boring bars for VCG/MT inserts:
1. A SVLFCR/L 24-4 and A SVQCR/L 24-4
A40U SVLFCR/L-22 and A40U SVQCR/L-22 (metric tools)
which were design primarily for machining aluminum wheels.
2. S-..R-SVJCR/L-11 boring bars (metric tools), designed predominantly for machining the
bottom of holes or for concave spherical surfaces.
Availability: In stock.
Prices: Your price list will be sent to you by the pricing department and it is available in the GAL
system.
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14-2007
GIPA / GIDA
Repeatability ±.001
1.18 Ref.
● PCD Insert with
chipformer
10°
W
m
R.157
35°
● Precision ground
GIDA 80-40YZ ID5
GIPA 8YZ-35V-1.2
R
GIPA / GIDA
(1)
W±.0008
Designation
R±.002
M
.315
GIDA 80-40YZ
.157
.220
.315
GIPA 8YZ-35V-1.20
.047
.236
ID5
Full Radius and V-Shaped Inserts .315” Width
ap
(inch)
f(1)
(IPR)
●
.012-.118
.008-.020
●
.012-.118
.006-.016
For grooving, reduce cutting speed by 30% and feed by 50%.
PCD inserts are single-ended.
FGPA
Repeatability
±.001
l Ref.
● PCD inserts with
chipformer
h
● Precision ground
m
FGPA
Full Radius Inserts
h
M
l Ref
ID5
.167
.154
.98
●
.008-.100
.008-.018
FGPA 80-40YZ
.315
.157
.248
.220
1.17
For grooving, reduce cutting speed by 30% and feed by 50%.
PCD inserts with chipformer are single-ended.
●
.012-.118
.008-.020
W
.236
(1)
f(1)
(IPR)
ap
(inch)
±.0008
Designation
FGPA 6.00-3.00YZ
R
±.002
.118
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14-2007
GIPA
Repeatability ±.001
7°
.59 Ref.
W
.197
● Precision ground
GIPA 3/4/5/6
m
R
GIPA
Designation
R±.002
M
ID5
Inserts for Machining Aluminum Wheels
W±.0008
f (1)
(IPR)
GIPA 3.00-1.50YZ
GIPA 4.00-2.00YZ
.059
.079
.095
.126
.008-.04
.008-.06
.005-.012
●
.197
GIPA 5.00-2.50YZ
.098
.154
●
.008-.08
.008-.016
.236
GIPA 6.00-3.00YZ
.118
.189
●
.008-.10
.008-.018
For grooving, reduce cutting speed by 30% and feed by 50%.
PCD inserts are single-ended.
o -On request.
(1)
ap
(inch)
.118
.157
o
● PCD inserts with
chipformer
.006-.014
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VCGT
35˚
7°
d1
d
r
l
s
r
ID5
VCGT-DW PCD Tip with a Chipformer for
Machining Aluminum
.016
●
.031
●
VCGT 160412-DW
.047
VCGT 220512-DW
VCGT 220516-DW
.047
●
o
I
Designation
d
s
d1
VCGT 160404-DW
VCGT 160408-DW
.653
.870
VCGT 220520-DW
VCGT 220530-DW
.375
.187
.500
.219
.173
.063
.217
.079
●
o
.118
●
o -On request.
S/A-SVLFCR
95°
48°
max
D
A-SVQCR/L
h1
107.5°
A-SVQCR
h
A/S-SVLFCR
95°
107.5°
f
d
l2
l1
A/S-SVLFCR/L, A-SVQCR/L
Designation
d
l 1
l 2 h
h 1
f
γ a γ r D min Inserts
Seat
NEW
NEW
NEW
NEW
A SVLFCR/L-24-4
A SVQCR/L-24-4
Metric Tools
S32T SVLFCR/L-16
S40U SVLFCR/L-16
A40U SVLFCR/L-22
A40U SVQCR/L-22
For VCGT 220508
For VCGT 220512
For VCGT 220516
For VCGT 220530
(1)
Seat
Screw
Hex
Key
Insert
Screw
Torx
Key
1.50 13.782.8 1.417.709
1.50 13.782.52 1.417.709
1.00 0º
1.00 0º
-8º 1.77 VC : : 2205..
-8° 1.77 VC : : 2205..
TVC 22T330(1) SR TC-3
TVC 22T330(1) SR TC-3
HW 2.5/5 SR 14-536
HW 2.5/5 SR 14-536
T-20/5
T-20/5
32
40
40
40
22
27
27
27
-8º
-5º
-8º
-8°
TVC 3-1P
TVC 3-1P
TVC 22T330(1)
TVC 22T330(1)
HW 4
HW 4
HW 2.5/5
HW 2.5/5
T-15/5
T-15/5
T-20/5
T-20/5
300
350
350
350
70
—
70
64
29
36
36
36
14.5
18.0
18.0
18.0
0º
0º
0º
0º
change to TVC 22T308 seat.
change to TVC 22T312 seat.
change to TVC 22T316 seat.
use TVC 22T330 seat (supplied with the tool).
39.5
VC : : 1604..
49
48
VC : : 2205..
47.5 VC : : 2205..
SR TC-3P
SR TC-3P
SR TC-3
SR TC-3
SR 16-236P
SR 16-236P
SR 14-536
SR 14-536
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14-2007
Tools for Hip Joints (Medical Parts)
S20R SVJCL-11
93°
S16R-SVJCR
Ø25
52°
S-SVJCR/L-11 (Metric Tools)
NEW
NEW
Designation
d
l 1
l 2
h
h 1
f
γ a
γ r
D min
Inserts
Insert
Screw
Torx
Key
S16R SVJCR-11
S20R SVJCL-11
SR 14-560/S
SR 14-560
T-8/5
T-8/5
16
20
200
200
20
37
15
19
7.5
9.5
7.0
2.0
These boring bars were designed
predominantly for machining the bottom of
holes or for concave spherical surfaces
such as medical hip joints.
-5
-7
-4
-3
19
VC : : 1103..
25