HIGH POSITIVE GEOMETRIES

Transcription

HIGH POSITIVE GEOMETRIES
HIGH POSITIVE GEOMETRIES
TURNING
Ideal for application areas within:
www.arnousa.com
• Pharmaceutical
• Automotive
• Aerospace
• Measuring equipment
• Machine building
• Instrument building
04/2015
High Positive Geometries
Geometries and Grades
High positive geometry
- ALU
Geometry for machining aluminum,
aluminum alloys and non-ferrous
materials. Also suitable for finishing
stainless steel. Very low cutting forces due
to sharp cutting edge and special chipbreaker. Excellent machining of unstable
and thin-walled workpieces. Precision
ground insert.
Medium machining
single sided
Base insert
ap
CC.. 09T308
[“]
.240
.160
.080
0 .008.016.024 f
[“/rev]
High positive geometry
- ACB Same application as “-ALU” geometry,
however with optimized chipbreaker.
Special chipbreaker for small chips.
Precision ground insert.
Medium machining
single sided
Base insert
ap
CC.. 09T308
[“]
.240
.160
.080
0 .008.016.024 f
[“/rev]
High positive geometry
- ASF Finishing geometry for machining
Finishing
aluminum, aluminum alloys and nonferrous materials. Also suitable for
finishing stainless steel. Very low cutting
forces due to sharp cutting edges and
special chip breaker. Precision ground
insert.
single sided
Base insert
ap
CC.. 09T308
[“]
.240
.160
.080
0 .008.016.024 f
[“/rev]
High positive geometry
- AWI iper geometry for finishing to roughing
W
of aluminum and aluminum alloys. Also
suitable for finishing stainless steel and
exotic materials. Optimum chip breaking
because of increased feed rates. Precision
ground insert.
Finishing to roughing
single sided
Base insert
ap
CC.. 09T308
[“]
.240
.160
.080
0 .008.016.024 f
[“/rev]
Grades
AM5015
Wear resistant grade for machining steel, cast steel, stainless steel
and high temperature alloys (super alloys).
AM5025
Suitable for medium machining and roughing of tough exotic
materials such as E-cu, molybdenum, nickel, pure iron, Inconel and
stainless steel.
Ideal grade for finish to medium machining of stainless steel,
temperature resistant steel and titanium (alloys). AM5025 has
very good toughness and good wear resistance and can be used
both at varied cutting depth and interupted cutting.
AM5220
AM5110
AP5210
Grade for finish machining of stainless steel, nickel –, titanium
alloys and exotic materials. Also for abrasive and hard materials
such as CoCrMo and chilled cast iron.
AM5120
The grade for roughing stainless steel and machining of exotic
materials, heat resistant and titanium alloys.
2
AM5120+
ARNO®-Werkzeuge | High Positive Geometries
PVD multilayer coating and high wear resistance grade for
machining steel, cast steel, stainless steel and high temperature
super alloys.
Medium to light machining of exotic materials, titanium, titanium
alloys, nickel alloys, machining of abrasive and hard materials
such as CoCrMo or chilled cast iron. Finishing of steel and
stainless steel.
High Positive Geometries
Inserts
CCGT
r
AP5210
d1
AM5220
s
AM5120+
d
AM5120
I
AM5110
Designation ISO
AM5025
Designation ANSI
AM5015
Pricegroup 22
CCGT 21.51FN-ALU
CCGT 060204FN-ALU
.254
.250
.094
.110
.016
l
CCGT 32.51FN-ALU
CCGT 09T304FN-ALU
.381
.375
.156
.173
.016
l
CCGT 431FN-ALU
CCGT 120404FN-ALU
.508
.500
.187
.217
.016
l
CCGT 21.51FN-ACB
CCGT 060204FN-ACB
.254
.250
.094
.110
.016
CCGT 32.51EN-ACB
CCGT 09T304EN-ACB
.381
.375
.156
.173
.016
CCGT 32.51FN-ACB
CCGT 09T304FN-ACB
.381
.375
.156
.173
.016
CCGT 32.52EN-ACB
CCGT 09T308EN-ACB
.381
.375
.156
.173
.031
CCGT 32.52FN-ACB
CCGT 09T308FN-ACB
.381
.375
.156
.173
.031
CCGT 431EN-ACB
CCGT 120404EN-ACB
.508
.500
.187
.217
.016
l
CCGT 432EN-ACB
CCGT 120408EN-ACB
.508
.500
.187
.217
.031
l
CCGT 21.50(4)EN-ASF
CCGT 060201EN-ASF
.254
.250
.094
.110
.004
l
CCGT 21.50.5EN-ASF
CCGT 060202EN-ASF
.254
.250
.094
.110
.008
l
l
CCGT 21.50.5FN-ASF
CCGT 060202FN-ASF
.254
.250
.094
.110
.008
CCGT 21.51EN-ASF
CCGT 060204EN-ASF
.254
.250
.094
.110
.016
l
l
CCGT 21.51FN-ASF
CCGT 060204FN-ASF
.254
.250
.094
.110
.016
CCGT 32.50.5EN-ASF
CCGT 09T302EN-ASF
.381
.375
.156
.173
.008
l
l
CCGT 32.51EN-ASF
CCGT 09T304EN-ASF
.381
.375
.156
.173
.016
l
l
CCGT 32.51FN-ASF
CCGT 09T304FN-ASF
.381
.375
.156
.173
.016
l
CCGT 32.52FN-ASF
CCGT 09T308FN-ASF
.381
.375
.156
.173
.031
l
l
l
l
l
l
l
l
P
l
M
l
K


l
S
l

l


N
H
l
l

l

l
l
l
l

For our complete catalog please call 800-943-4426.
All dimensions in inches
 = Main application  = Secondary application
ARNO®-Werkzeuge | High Positive Geometries
3
High Positive Geometries
Inserts
CPGT
CPGT 1.81.50.5EN-ASF
CPGT 05T102EN-ASF
.220
.219
.078
.098
.008
l
CPGT 05T104EN-ASF
.220
.219
.078
.098
.016
l
AP5210
CPGT 1.81.50.5EN-ASF
AP5210
r
AM5220
d1
AM5220
s
AM5120+
d
AM5120
I
AM5110
Designation ISO
AM5025
Designation ANSI
AM5015
Pricegroup 22
P
M
l
K
N
S
l
H
DCGT
s
DCGT 21.51FN-ALU
DCGT 32.51FN-ALU
DCGT 070204FN-ALU
.305
.250
DCGT 11T304FN-ALU
.457
.375
DCGT 21.51FN-ACB
DCGT 070204FN-ACB
.305
.250
DCGT 32.51EN-ACB
DCGT 11T304EN-ACB
.457
.375
DCGT 32.51FN-ACB
DCGT 11T304FN-ACB
.457
DCGT 32.52EN-ACB
DCGT 11T308EN-ACB
.457
DCGT 32.52FN-ACB
DCGT 11T308FN-ACB
DCGT 21.50(4)EN-ASF
DCGT 21.50.5EN-ASF
d1
r
.094
.110
.016
l
.156
.173
.016
l
.094
.110
.016
.156
.173
.016
.375
.156
.173
.016
.375
.156
.173
.031
.457
.375
.156
.173
.031
DCGT 070201EN-ASF
.305
.250
.094
.110
.004
l
DCGT 070202EN-ASF
.305
.250
.094
.110
.008
l
l
DCGT 21.50.5FN-ASF
DCGT 070202FN-ASF
.305
.250
.094
.110
.008
DCGT 21.51EN-ASF
DCGT 070204EN-ASF
.305
.250
.094
.110
.016
l
l
DCGT 21.51FN-ASF
DCGT 070204FN-ASF
.305
.250
.094
.110
.016
DCGT 32.50(4)EN-ASF
DCGT 11T301EN-ASF
.457
.375
.156
.173
.004
l
DCGT 32.50.5EN-ASF
DCGT 11T302EN-ASF
.457
.375
.156
.173
.008
l
l
DCGT 32.51EN-ASF
DCGT 11T304EN-ASF
.457
.375
.156
.173
.016
l
l
DCGT 32.51FN-ASF
DCGT 11T304FN-ASF
.457
.375
.156
.173
.016
DCGT 32.52EN-ASF
DCGT 11T308EN-ASF
.457
.375
.156
.173
.031
l
l
DCGT 32.52FN-ASF
DCGT 11T308FN-ASF
.457
.375
.156
.173
.031
DCGT 32.52FN-AWI
DCGT 11T308FN-AWI
.457
.375
.156
.173
.031
l
l
l
l
l
l
l
l
l
l
P
l
M
l
K


l
ARNO®-Werkzeuge | High Positive Geometries
S
l
H

l
l


N
4
AM5120+
d
AM5120
I
AM5110
Designation ISO
AM5025
Designation ANSI
AM5015
Pricegroup 22
l

l

l
l
l
l

 = Main application  = Secondary application
All dimensions in inches
High Positive Geometries
Inserts
RCGT
RCGT 10T3MOEN-ALU
r
–
.394
.156
.173
–
AP5210
d1
AM5220
s
AM5120+
d
AM5120
I
AM5110
Designation ISO
AM5025
Designation ANSI
AM5015
Pricegroup 22
l
P
l
M

K
l
N
S
l
H
TCGT
TCGT 1.81.50.5EN-ASF TCGT 090202EN-ASF
r
.387
.394
.156
.173
.008
AP5210
d1
AM5220
s
AM5120+
d
AM5120
I
AM5110
Designation ISO
AM5025
Designation ANSI
AM5015
Pricegroup 22
l
P
l
M

K
l
N
S
l
H
All dimensions in inches
 = Main application  = Secondary application
ARNO®-Werkzeuge | High Positive Geometries
5
High Positive Geometries
Inserts
VCGT
AP5210
AM5220
AM5120+
VCGT 220.5FN-ALU
AM5120
VCGT 220(4)FN-ALU
AM5110
Designation ISO
AM5025
Designation ANSI
AM5015
Pricegroup 22
I
d
s
d1
r
VCGT 110301FN-ALU
.437
.250
.125
.110
.004
l
VCGT 110302FN-ALU
.437
.250
.125
.110
.008
l
VCGT 221FN-ALU
VCGT 110304FN-ALU
.437
.250
.125
.110
.016
l
VCGT 2.520.5FN-ALU
VCGT 130302FN-ALU
.516
.313
.125
.126
.008
l
VCGT 2.521FN-ALU
VCGT 130304FN-ALU
.516
.313
.125
.126
.016
l
VCGT 330.5FN-ALU
VCGT 160402FN-ALU
.650
.375
.187
.173
.008
l
VCGT 331FN-ALU
VCGT 160404FN-ALU
.650
.375
.187
.173
.016
l
VCGT 332FN-ALU
VCGT 160408FN-ALU
.650
.375
.187
.173
.032
l
VCGT 221FN-ACB
VCGT 110304FN-ACB
.437
.250
.125
.110
.016
l
VCGT 1.31.50.5EN-ASF
VCGT 070202EN-ASF
.272
.156
.094
.087
.008
l
VCGT 1.31.51EN-ASF
VCGT 070204EN-ASF
.272
.156
.094
.087
.016
l
VCGT 1.31.51FN-ASF
VCGT 070204FN-ASF
.272
.156
.094
.087
.016
VCGT 220(2)FN-ASF
VCGT 1103005FN-ASF
.437
.250
.125
.110
.002
VCGT 220(4)EN-ASF
VCGT 110301EN-ASF
.437
.250
.125
.110
.004
VCGT 220(4)FN-ASF
VCGT 110301FN-ASF
.437
.250
.125
.110
.004
VCGT 220.5EN-ASF
VCGT 110302EN-ASF
.437
.250
.125
.110
.008
VCGT 220.5FN-ASF
VCGT 110302FN-ASF
.437
.250
.125
.110
.008
VCGT 221EN-ASF
VCGT 110304EN-ASF
.437
.250
.125
.110
.016
VCGT 221FN-ASF
VCGT 110304FN-ASF
.437
.250
.125
.110
.016
VCGT 2.520.5EN-ASF
VCGT 130302EN-ASF
.516
.313
.125
.126
.008
l
VCGT 2.521EN-ASF
VCGT 130304EN-ASF
.516
.313
.125
.126
.016
l
VCGT 330.5EN-ASF
VCGT 160402EN-ASF
.650
.375
.187
.173
.008
l
l
VCGT 331EN-ASF
VCGT 160404EN-ASF
.650
.375
.187
.173
.016
l
l
VCGT 332EN-ASF
VCGT 160408EN-ASF
.650
.375
.187
.173
.031
l
l
l
l
l
l
l
l
l
P
l
M
l
K

l
N
S
l
H

l
l
l
l
l


l
l
l
l
l




l


l
l
l
l



For our complete catalog please call 800-943-4426.
6
ARNO®-Werkzeuge | High Positive Geometries
 = Main application  = Secondary application
All dimensions in inches
High Positive Geometries
Cutting Speeds
M
AM5110
AM5120
AM5120+
AM5220
590–920
720–1150
720–1050
590–920
590–920
720–1210
590–950
520–820
590–1020
590–950
520–820
520–820
590–1080
0,75% C
1000
490–820
390–720
490–890
490–820
390–720
390–720
490–950
600
590–920
520–820
590–980
590–920
–
520–820
590–1050
900
560–820
460–750
560–890
560–820
–
460–750
560–950
490–720
390–660
490–790
490–720
–
390–660
490–850
High alloy steel, tool steel and
cast steel
annealed
700
260–520
230–490
260–590
260–520
–
230–490
260–590
hardened and tempered
1100
130–430
110–390
130–460
130–430
–
110–390
130–490
Stainless steel
ferritic/martensitic, annealed
700
200–590
160–520
130–590
130–490
160–520
160–520
130–460
Cast steel
martensitic, tempered
1000
130–460
130–460
130–520
130–430
130–460
130–460
130–390
austenitic and
450-600
260–520
230–490
260–590
260–520
230–490
230–490
230–490
austenitic/ferritic, chilled
600-900
130–430
110–390
130–460
130–430
110–390
110–390
110–390
pearlitic/ferritic
500-700
590–980
590–980
590–1150
590–980
590–980
590–980
590–1150
pearlitic/martensitic
700-850
520–920
520–920
520–980
520–920
520–920
520–920
520–980
pearlitic/martensitic
800-1100
390–790
390–790
390–890
390–790
390–790
390–790
390–890
ferritic
550
460–750
430–690
460–750
460–750
–
460–750
460–750
pearlitic
800
390–560
360–490
390–560
390–560
–
390–560
390–560
ferritic
450
490–690
430–660
490–690
490–690
–
490–690
490–690
pearlitic
750
490–690
430–660
490–690
490–690
–
490–690
490–690
not heat treatable
200
–
–
–
–
–
–
–
heat treatable, heat treated
350
–
–
–
–
–
–
–
≤ 12% Si, heat treated
250
–
–
–
–
–
–
–
≤ 12% Si, heat treatable, heat treated
300
–
–
–
–
–
–
–
≤ 12% Si, not heat treatable
450
–
–
–
–
–
–
–
Lead alloys, Pb > 1%
400
660–1640
660–1310
660–2130
660–1640
490–1640
–
–
Brass, Bronze
300
660–1640
660–1310
660–2130
660–1640
490–1640
–
–
Aluminum bronze
500
520–1480
520–1310
520–1150
520–1480
390–1310
–
–
Copper and electrolyte copper
200
330–1050
330–980
390–720
330–1050
390–820
–
–
Duroplastice
520–1970
–
520–1970
520–1970
–
–
–
Re-inforced plastics
330–980
–
330–980
330–980
330–980
–
–
–
–
–
260–820
–
–
–
Stainless steel
Cast iron with nodular graphite
Aluminum alloys
(long chipping)
Casted aluminum alloys
Copper and copper alloys
(Brass / Bronze)
Non ferrous materials
Hard rubber
S
H
AP5210
AM5025
720–1050
650
1200
Malleable cast iron
N
350
0,45% C
Low alloy steel and
cast steel
Cast iron
K
0,15% C
Material
Non alloy steel and
cast steel
P
AM5015
ISO
Toughness
[N/mm2]
Cutting speed Vc (f/min)
High temperature
resistant alloys
Fe-alloyed, annealed
700
70–200
70–200
70–230
70–200
70–200
70–200
70–230
Fe-alloyed, heat treated
950
70–200
70–200
70–230
70–200
70–200
70–200
70–230
Ni- or Co-alloyed, annealed
800
50–160
50–160
50–200
50–160
50–160
50–160
50–200
Ni- or Co-alloyed, casting
1100
50–130
50–130
50–160
50–130
50–130
50–130
50–160
Ni- or Co-alloyed, heat treated
1200
50–130
50–130
50–160
50–130
50–130
50–130
50–160
Titanium alloys
pure titanium
500-700
300–590
300–560
330–690
300–590
–
–
–
Alpha- and Beta-alloys
heat treated
700-1000
130–260
110–230
130–300
130–260
–
–
–
hardened and tempered
1000-1350
100–160
100–160
–
100–160
–
–
–
hardened and tempered
1350-1700
30–80
30–80
–
30–80
–
–
–
Hardened steel
Hard cast iron
casting
1350
130–230
130–230
–
130–230
–
–
–
Hardened cast iron
hardened and tempered
1900
30–80
30–80
–
30–80
–
–
–
The given data represents estimated values. It can be necessary to adjust this data to the individual machining operation.
ARNO®-Werkzeuge | High Positive Geometries
7
© agencyteam · ARNO-12050-US
ARNO®-Werkzeuge
Tools and Inserts for
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Milling and Thread Milling
Tools and Inserts for
Drilling
We have a passion for precision.
We approach the challenges of our customers with passion and enthusiasm to research, develop
and precisely manufacture our tools. 70+ years of experience goes into each of our tools.
ARNO is certified quality and precision at its best.
To order more brochures
or our complete catalog set
please call 800-943-4426.
Order Hotline: 800-943-4426
Monday - Friday: 8AM to 5PM Central Time
ARNO-Werkzeuge USA, LLC
1101 W DIGGINS ST
HARVARD, IL 60033
Karl-Heinz Arnold GmbH | Karlsbader Str. 4 | D-73760 Ostfildern
( +49 711 34 802-0 | 7 +49 711 34 802-130 | [email protected] | www.arno.de
Tel.: 815 943 4426
Fax: 815 943 7156
[email protected]
www.arnousa.com
ARNO Italia S.r.l | Via J. F. Kennedy 19 | 20871 Vimercate (MB)
( +39 039 68 52 101 | 7 +39 039 60 83 724 | [email protected] | www.arno-italia.it
ARNO (UK) Limited | Unit 3, Sugnall Business Centre | Sugnall, Eccleshall | Staffordshire | ST21 6NF
( +44 01785 850 072 | 7 +44 01785 850 076 | [email protected] | www.arno-tools.co.uk
ARNO RU Ltd. | Krassnaja Ul. 38 | RU-600015 Vladimir
( / 7 +7 4922 541125 | COT +7 4922 541135 | [email protected] | www.arnoru.ru