Removes - Petroferm

Petroferm Cleaning Products
Cleaning Products for MRO
Who is
?
Global manufacturer and supplier of cleaning solutions
Founded in 1981
Gurnee, Illinois, USA
Part of $600M chemical group
Aqueous, solvents, vapor degreasers, manual cleaners, maskants
AEROWAX, AXAREL, BIOACT, CleanSafe, LENIUM, RE-ENTRY
Sold in over 45 countries
Gurnee, Illinois Manufacturing Site
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Petroferm Cleaning Products are used by…
OEMs
• The original equipment manufacturer (i.e. Airbus, GE, Messier)
Manufacturing Supply Chain
• Tier 1 and Tier 2 companies manufacturing components for OEM
• May manufacture components for multiple OEMs
Maintenance, Repair & Overhaul (MRO) Companies
• Service aircraft, aircraft components & assemblies
• OEM, airlines and third party companies that service Boeing aircraft
• May service multiple OEMs
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Customer Example Types
 OEMs
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Boeing
Airbus
Bombardier
Pratt & Whitney
Rolls-Royce
GE Aviation
SNECMA
Honeywell Aerospace
Messier-Dowty
Goodrich
 Manufacturing Supply Chain
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Spirit AeroSystems
Heroux Devtek
Mitsubishi Heavy Industries
Hindustan Aeronautics
Limited (HAL)
 MROs
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Delta TechOps
China Airlines
Coopesa
Lufthansa Technik
Singapore Technologies
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MRO Workshops Using Petroferm Cleaners
Base, Heavy Maintenance
Engine Repair and Overhaul
Landing Gear Teardown, Repair
and Overhaul
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Other Workshops Include
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Avionics
Wheel & Brakes
Interiors/Cabin Repair
Composite Structures
Components
– Seats
– O2 Breathing Systems
– APUs
– Bearings
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Typical Applications
Cleaning of exterior surfaces, underbelly
Cleaning engines and landing gear during
teardown, repair and overhaul
Cleaning prior to and after bonding, sealing,
painting, welding
Cleaning prior to and after NDT or inspection
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Typical Applications
Removing adhesive residues interiors
Wax Masking before selective plating
Removing wax after selective plating
Removing buffing, polishing compounds
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Typical Applications
Removing flux residues from circuit boards
Flushing oxygen breathing systems
Cleaning thermal insulation blankets
Removing CICs from interior fuselage surfaces
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Cleaning Technology
Aqueous
Solvent
Spray
Cleaners
Manual
Cleaners
Immersion
Cleaners
Immersion
Cleaners
Ultrasonic
Cleaners
Vapor
Degreasing
Solvents
Sealed
Cleaning
Systems
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Key Petroferm Products
AXAREL®
BIOACT®
1000
105
2000
108
CleanSafe™
787C
LENIUM®
FHD
GS
BIOACT
280
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Solvent Manual Cleaners
Manual
Handwipe
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BIOACT 105 Solvent Cleaner
Popular manual hand-wipe cleaner & degreaser
(FP: 105ºF/41ºC)
 Strongest Petroferm manual cleaner
 Replaces acetone, IPA, MEK, MPK, mineral spirits
 Controlled evaporation reduces VOC emissions, fire risk,
overexposure and total cost of ownership
 Removes: Adhesive residues, asphalt, buffing compounds,
carbon, CICs, greases, hydraulic fluids, inks, metalworking
fluids, silicones, tar, waxes
 Approvals: Bell, Bombardier, CFM, GE, Gulfstream, IAE,
Honeywell, Lockheed, Pratt, Rolls, United
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BIOACT 105 Solvent Cleaner
5 gallon and 55 gallon drums
Pre-saturated wipes
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AXAREL 1000 Solvent Cleaner
Very low odor Manual hand-wipe cleaner & degreaser
(FP: 127ºF/53ºC)
 Replaces PD-680 solvents, acetone, IPA, mineral spirits
 Low odor, low toxicity and low NVR
 Reduces VOC emissions, fire risk, overexposure and total cost
of ownership
 Removes: Buffing compounds, CICs, greases, hydraulic fluids,
inks, metalworking fluids
 Approvals: Airbus, Boeing, Eurocopter, Goodrich, Honeywell
Lockheed, Messier, Pratt, MIL-PRF-680 Type I
Also have MIL-PRF-680 Types II, III and IV
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AXAREL 1000 Solvent Cleaner
1000
5 gallon and 55 gallon drums
Pre-saturated wipes
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Approvals
AXAREL 1000
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MIL-PRF-680 Type I NSN# 6850-01-474-2302, 6850-01-474-2309, 6850-01-4742313, 6850-00-264-9039
Airbus, Boeing, Honeywell Aerospace, Lockheed Martin, Pratt & Whitney, United
Airlines
BIOACT 105
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Bell Helicopter, Boeing, Bombardier, CFM, GE Aviation, GulfStream Aerospace,
Honeywell Aerospace, International Aero Engines (IAE), Pratt & Whitney, RollsRoyce, United Airlines
ASTM F945, F1110, F502, F519, F485, F483, F2111, D3941, D2879, D1901, D1613,
B117, G46
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BIOACT 108 Solvent Cleaner
Manual hand-wipe cleaner formulated to remove corrosion
inhibiting compounds (CICs) & other soils from aircraft
insulation blankets
 Only Boeing approved product for blanket cleaning
 Flash Point: 120ºF/49ºC
 Does not impact burn profile of thermal & acoustic insulation
blankets
 May be used in immersion cleaning
 Removes: Adhesive residues, greases, hydraulic fluids, oils,
waxes, silicones from metal surfaces
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BIOACT 108 Solvent Cleaner
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Multi-Purpose Solvent Cleaners
Manual
Handwipe
Immersion,
Basin,
Sink-On-ADrum
Sealed
Cleaning
Systems
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AXAREL 2000 Solvent Cleaner
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Type:
Flash Point:
Method:
Application:
 Packages:
 Replaces:
Highly refined hydrocarbon
144ºF (62ºC)
Manual, immersion, sealed cleaning systems
General purpose clean-up, degreasing,
surface preparation
1, 5, 55 gal
Mineral spirits, Safety-Kleen, PD-680 solvents,
acetone, IPA
 Benefits:
-Very low odor
-Reduces VOC emissions
-Low toxicity
-Aerospace Approved
-Reduces fire risk
-Low NVR, surface residue
-Not shipped/stored as flammable
-Distillable
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Approvals
AXAREL 2000
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MIL-PRF-680 Type II NSN# 6850-01-474-2319, 6850-01-474-2317, 6850-01-4742316, 6850-00-637-6135
Airbus, Boeing, Eurocopter, Goodrich Wheels & Brakes, Honeywell Aerospace,
Lockheed Martin, Messier-Bugatti, Pratt & Whitney,
ASTM D1353, D1296, D130, F1110, F483, F945
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Aqueous Cleaners
Spray
Immersion
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CleanSafe 787C Aqueous Cleaner
Non-foaming alkaline cleaner designed for spray &
agitated immersion equipment
 Usage: Conc. 5-15% / Temp. 100-160ºF(38-71ºC)
 Allows operators to maximize agitation which reduces cycle
times and improves turnaround
 Replaces Cee-Bee 300LF, ARDROX 6376, Daraclean 282…
 Safe on all metal alloys & composite structures (CFRP)
 Long bath life
 Approvals: Bell, Boeing, CFM, Engine Alliance, GE, Honeywell,
IAE, Messier, Pratt, Rolls, Spirit, Turbomeca, United
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CleanSafe 787C Aqueous Cleaner
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Solvents For Wax Masking and Removal
Wax
Masking
Wax
Removal
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BIOACT 280E Wax Remover
Biobased immersion cleaner engineered to remove
masking waxes & fixturing compounds
 Common in plating shops at landing gear and engine
OEM/MROs
 Replaces TCE, PERC, petroleum solvents
 Lowest total cost of ownership - up to 2 year bath life
 Non-hazardous; No HAPs, Essentially no odor
 Approvals: CFM, GE, IAE, Honeywell, Lufthansa Technik,
Pratt, Rolls, Messier
 Product Demonstration: http://youtu.be/CppTI7qxa14
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BIOACT 280E Wax Remover
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AEROWAX MT Masking Wax
Highly-refined masking wax designed for selective
plating operations
 Melting Point: 168-180FºF (76-82ºC)
 Common in plating shops at landing
gear and engine OEM/MROs
 Excellent adhesion prevents undercutting
 Softness eliminates concerns with cracking
 Flexibility coats complex geometries
 Resistant to harsh plating bath chemicals
 Approvals: Pratt & Whitney
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Vapor Degreasing Solvents
Vapor
Degreasing
Solvents
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LENIUM FHD Vapor Degreasing Solvent
Vapor degreasing fluid containing hydrofluorocarbons
(HFCs)
 Boiling Point: 99ºF (37ºC)
 Replaces TCE, PERC, Methylene Chloride, HCFCs, nPB
 Features: Low toxicity, Good solvency, No ODP, No HAPs,
Lower utility costs, parts come out of system cooler
 Drawback: Low operating temperature may not remove some
soils
 Removes: CICs, greases, hydraulic fluids, metalworking fluids,
oils, fluorinated soils
 Approvals: Boeing, Rolls, Lockheed, Goodrich
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LENIUM GS Vapor Degreasing Solvent
Stabilized nPB (n-propyl bromide) designed for vapor
degreasing equipment
 Boiling Point: 160ºF (71ºC)
 Replaces TCE, PERC, Methylene Chloride, HCFCs
 Features: No HAPs, Excellent solvency, low GWP and ODP,
lowest cost alternative to chlorinated solvents
 Drawback: Toxicity
 Removes: Adhesives, buffing compounds CICs, greases,
hydraulic fluids, metalworking fluids, silicones, waxes
 Approvals: Bell, Boeing Scott, Lockheed, Praxair, Safran
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Contact Details
Headquarters:
Petroferm Inc.
3938 Porett Drive
Gurnee, Illinois 60031 USA
Customer Service (Direct phone): +1-847-249-6366
Customer Service (Direct fax): +1-847-249-6346
Petroferm Europe: 011-44-1932-895482
Twitter @AdvPrecCleaners
Technical Service Email: [email protected]
Visit www.petroferm.com to view our full list of cleaning
products for aerospace and defense
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Questions
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Background
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Product Recommendation Guideline
Hand Wipe
Immersion
Aqueous
Vapor Degreasing
Exterior Surfaces
AXAREL 1000, BIOACT 108
Landing Gear
BIOACT 105
AXAREL 2000, BIOACT 280E
LENIUM FHD, GS
Engines
BIOACT 105
AXAREL 2000, BIOACT 280E
LENIUM FHD, GS
Surface Prep
AXAREL 1000, BIOACT 105
AXAREL 2000
NDT
AXAREL 1000, BIOACT 105
AXAREL 2000
LENIUM FHD, GS
Adhesives
BIOACT 105, 108, Prepsolv
BIOACT 105, Prepsolv
LENIUM FHD, GS
Wax Masking
CleanSafe 787C
CleanSafe 787C
LENIUM FHD, GS
AEROWAX MT
Wax Removal
BIOACT 105, 108
BIOACT 280E
Buffing
Compounds
BIOACT 105, 108
BIOACT 280E
LENIUM FHD, GS
Flux Residues
AXAREL 2200
BIOACT EC-98
LENIUM FEC
Oxygen Systems
LENIUM GS, FHD
Insulation
Blankets
BIOACT 108
CICs
BIOACT 105, 108
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Very Fast Evaporation is More Costly
• High vapor pressure solvents flash-off or evaporate very quickly.
More solvent is required to clean than solvents with lower vapor
pressures.
Solvent
Acetone
MEK
IPA
MPK
BIOACT 105
BIOACT 108
AXAREL 1000
AXAREL 2000
Vapor Pressure
(mm Hg)
248
70
44
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1.5-2.0
1.0-1.5
0.78
0.49
High Vapor
Pressure Solvents
Yes
Yes
Yes
Yes
No
No
No
No
Evaporation
Rate
Extremely Fast
Very Fast
Very Fast
Very Fast
Fast
Fast
Fast
Moderate
What is the Cost to Clean?
Rate of
Evaporation
Cost Per
8 Hour Shift
(€/kg)
BIOACT
105
AXAREL
1000
Acetone
IPA
MEK
MPK
0.019
kg/hr
0.011
kg/hr
0.782
kg/hr
0.144
kg/hr
0.375
kg/hr
0.175
kg/hr
0.15 kg/
8-hr shift
0.08 kg/
8-hr shift
6.28 kg/
8-hr shift
1.15 kg/
8-hr shift
3.00 kg/
8-hr shift
1.40 kg/
8-hr shift
BIOACT 105
AXAREL 1000
price per kg
x 0.08
Acetone
price per kg
x 6.28
IPA
price per kg
x 1.15
MEK
price per kg
x 3.00
MPK
price per kg
x1.40
price per kg
x 0.15
Input the price/kg for each
product and use this equation
to calculate the cost to clean
over 8 hours
EXAMPLE
• AXAREL 1000 lowers solvent
usage by 91% versus IPA.
• For 10 drums of IPA, you will use
1 drum of AXAREL1000