2016 Product Catalogue PDF
Transcription
2016 Product Catalogue PDF
CONTACT P 0800 WELDWELL F 06 8341 604 E [email protected] Welding Product Range 2016 0800 WELDWELL E [email protected] ITW Welding Group CONTACT P 0800 WELDWELL F 06 8341 604 E [email protected] Welding Product Range 2016 0800 WELDWELL E [email protected] ITW Welding Group CONSUMABLES Global Brands. Local Support. 19 47 WHERE WE STARTED Weldwell was established in 1947 by Wilf Nuttall, a sheet metal worker and welder who developed an innovative electrode range for a new Eutectic Low Temperature welding process. Today we are a leading welding supplier because of our innovation and expertise. 65 YEARS OUR PRODUCTS 65 years of experience gives us the expertise to develop products that deliver! Our Weldwell arc electrodes are manufactured in New Zealand, and are preferred by welding professionals and enthusiasts world over. OUR GLOBAL PARTNERSHIPS OUR INDUSTRY EXPERTISE Weldwell is part of the ITW (Illinois Tool Works), a diversified manufacturing company. Both locally and globally our products are developed, delivered and supported by a team of industry experts who understand the needs of our customers. Our global partnerships give us access to the world’s leading welding brands. OUR APPROACH We work with our customers to develop the best solutions. Our customers have trust in our products and our people because of the way we do things. Gas Welding Rods PANEL WIRE - GENERAL PURPOSE MILD STEEL AS 1167.2: RG, AWS A5.2: R45 Low carbon steel filler rod suitable for fusion welding of mild and low carbon steels and wrought irons. For butt or fillet welding applications such as vehicle body and exhaust repairs, steel furniture, pipe, tubing, etc.. SIZE MM SOLD PER PART NO. 1.6 Kg 121004 2.5 Kg 121010 3.2 Kg 121014 Copper & Copper Alloys NICKEL BRONZE WORK HARDENING NICKEL BRONZE BRAZING ROD AS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-D For wear resistant overlays. Excellent for metal to metal sliding wear applications – worn or broken gear teeth, worn bearings, shafts, etc. Hardness 110-200 Brinell. Use Steelbraze Flux see page 109 SIZE MM SOLD PER PART NO. 1.6 Kg 127120 Silver Brazing Alloys SILVALOY RANGE OUR BRANDS Our brands include Weldwell electrodes; WIA equipment and filler metals; Miller industrial equipment; Hobart flux-cored wires and Bernard™ consumables. USED BY THE BEST WE KNOW THE MARKET Our brands are selected by welding professionals and companies who demand the most reliable products, in depth knowledge and cost effective solutions. We work hard to build our knowledge and understand what our market needs. Whether it’s heavy engineering, mining, oil and gas or pipelines, we know the market. SUPER STAFOS In addition to Copper and its alloys, Super Stafos - 15% Silver content - may be used with flux to braze brass. Melting Temperature – 650 – 800ºC DESCRIPTION PKT SIZE SOLD PER PART NO. Super Stafos x 1.6mm 1 Stick 125305 Super Stafos x 2.4mm 1 Kg 125308 Super Stafos x 3.2mm 1 Stick 125309 SIZE MM MELTING TEMP PKT SOLD PER SIZE PART NO. 40 x 1.6 610 - 620ºC 1 Stick 124104 42 x 2.0 610 - 620ºC 1 Part Kg 124106 42 x 3.2 610 - 620ºC 1 Part Kg 124114 55 x 1.6 630 - 660ºC 1 Part Kg 124405 151 Delivering Success. FOR OVER 65 YEARS WELDWELL HAVE BEEN THE MARKET LEADER AND MANUFACTURER OF ARC WELDING ELECTRODES. We take pride in the products we supply and that’s why we also partner with the world’s leading welding brands, including WIA for equipment and filler metals, Miller for industrial equipment, Hobart for flux cored wires and Bernard for consumables. We support and advise the New Zealand industry with expertise that can be relied on to deliver success. 1 Our Brands & Products Welding Electrodes Welding Equipment Filler Metals Welding Safety Industrial Welding Equipment Welding Safety Welding Accessories Flux-Cored Wires Welding Consumables 2 Contents Filler Metals ........................... 3 Welding Safety .. . . . . . . . . . . . . . . . . 117 Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21 Welding Helmets . . . . . . . . . . . . . . . . . . . . 119 - 123 MIG, Flux-Cored & Subarc Wires .. . . . . . . . . . . . . . . . . . . . . . . . . Vortex PAPR System .. . . . . . . . . . . . . 124 - 125 23 - 33 TIG Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 - 38 Welding Equipment ....... 39 MIG Welders Light Industrial . . . . . . . . . . . . . . . . . . . . . . . . . . 41 - 53 Engine Driven . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 - 67 Arc & TIG .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 - 86 Water Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 - 88 MIG & Multi-Process .. . . . . . . . . . . . . . . . 89 - 99 Induction Heating .. . . . . . . . . . . . . . . . . . 101 - 105 Wirefeeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 - 112 MIG Guns & TIG Torches . . . . . . . 113 - 115 Accessories .. . . . . . . . . . . . . . . . . . . . . . . . 126 Drive Rollers & Inlet Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Remote Controls . . . . . . . . . . . . . . . . . . . . 128 - 129 MIG, TIG & Arc Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 - 133 MIG & TIG Consumables 135 - 151 .. . . . . . . . . . . . . KEY TO SYMBOLS Phase 1 Requires Single Phase Supply Phase 3 Requires Three Phase Supply CC Constant Current Output DC Direct Current Output AC DC CC CV Alternating, Direct Current Output CV Constant Voltage Output Constant Current and Constant Voltage Output 1 2 Filler Metals WELDING ELECTRODES, WIRES & HARDFACING PRODUCTS. 3 4 Electrodes HIGH PERFORMING WELDING ELECTRODES DESIGNED FOR THE NEEDS OF THE INDUSTRIAL USER. 5 Arc Welding - The Process FUSION WELDING IS A MELTING & CASTING PROCESS IN MINIATURE, THE VARIOUS COMPONENTS OF THE WELDING PROCESS (BASE METAL, WELD METAL SLAG, ETC.) FORMING THE CRUCIBLE AND CONTENTS OF A TINY ELECTRIC FURNACE. The electric arc, with a temperature of the order of 6,000oC, is a concentrated and efficient source of heat. This heat is utilised in the metal arc welding process by employing a flux-coated electrode to provide filler metal. The electrode and parent metal act as poles of the arc, the core wire of the electrode melting and being transferred across the arc to coalesce with the molten parent metal and form a bond which in most cases, is stronger than the parent metal. The flux covering melts more slowly than the core wire and a cup is formed at the electrode tip which assists in directing the molten droplets to the required spot. The weld metal itself, as deposited, has a cast structure. Its composition is determined by the core wire and coating of the electrode, and by the amount of pick-up of parent metal during welding. 6 For example, a deposit of alloy steel, (eg stainless steel on mild steel), no longer has just the properties expected of that alloy, due to dilution with the parent metal. This effect, in many cases, is not important, but, if desired, it may be eliminated by using multi-layer welds. Welding on materials that have been strengthened by heat-treatment or cold-working generally creates a zone of lower strength along the weld boundary. This may not affect the serviceability of the welded joint, but sometimes it is necessary to restore this strength by further heat-treatment or cold-work. Classification Reference List (Nearest Equivalents) ELECTRODES FOR WELDING MILD STEEL Weldwell AWS A5.1:2004 AS/NZS4855B:2007 PH 28 E6013 E4313A PH 48A E6013 E4313A PH 68 E6013 E4313A PH 7024 E7024 E4924A Austarc 12P E6013 E4313A PH31A E6011 E4311A ELECTRODES FOR WELDING MILD AND MEDIUM TENSILE STEELS PH 27 E7048 H4 E4948AU H5 PH 56S E7016 H8 E4916AU H5 PH 16TC E7016 H8 E4916AU H10 PH 77 E7018-1 H8 E4918-1AU H5 PH C6H E7028 H8 E4928AU H5 ELECTRODES FOR WELDING HIGH TENSILE STEEL Weldwell AWS A5.5:2006 AS/NZS4857B:2006 PH 118 E11018-G H4 E7618-GA H5 ELECTRODES FOR WELDING STAINLESS STEEL Weldwell AWS A5.4:2006 AS/NZS4854B:2006 PH RM318LC E318-16 ES318-16 PH RM316LC E316L-17 ES316L-17 PH RS309MoLC E309LMo-17 ES309LMo-17 PH RS309LC E309L-17 ES309L-17 Weldwell AWS A5.13:2000 AS/NZS2576 PH 400 E Fe2 1435-A4 PH 600 E Fe3 1855-A4 ELECTRODES FOR WELDING HARD FACING PH 700 2360-A4 Abrasocord 43 2465-A4 ELECTRODES FOR CREEP RESISTING STEELS Weldwell AWS A5.5:2006 AS/NZS 4856B:2006 AS/NZS4857B:2006 KV3 E8015-B3L H4 E5515-2C1ML H5 E6215-GP H5 KV5 E7015-B2L H4 E5215-1CML H5 7 MILD STEEL ELECTRODES PH28 STICK 28 CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 50V OR DC- The weld appearance is very good for all positions. PH 28 has excellent X-Ray properties. DESCRIPTION: A universal electrode which has mediumheavy rutile coating, which yields a fairly rapid solidifying slag. It is very easy to apply in the vertical up and overhead positions, where a short arc length is beneficial. TYPICAL APPLICATIONS: Pipe welding on-site, pressure vessels, general construction, hydro installations, ship building and storage tanks. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si 0.04 0.47 0.40 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 448 MPa Tensile Strength 500 MPa Elongation 26 % CVN Impact Values 52J @ 0ºC ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE 2.5 3.2 PKT PER CTN 70-100 2.5 5 159 101503 85-135 5.0 3 164 101504 4.0 130-170 5.0 3 104 101505 5.0 190-230 5.0 3 53 101506 DESCRIPTION: This is a conventional type of electrode which welds in all positions. It is good for low open circuit voltage machines and has easy starting and restarting properties. 8 STICK 48A CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 45V OR DC- PART NO. KG'S PER PKT MILD STEEL ELECTRODES PH48A APPROX NO. OF RODS PER PKT TYPICAL ALL WELD METAL CHEMICAL ANALYSIS In addition it exhibits very quiet running with reasonably smooth deposits. A very useful electrode for welding galvanised steel. TYPICAL APPLICATIONS: Galvanised steel and pipe. C Mn Si 0.04 0.50 0.40 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 467 MPa Tensile Strength 521 Mpa Elongation 31% CVN Impact Values 59J 0ºC ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 2.5 70-100 2.5 5 158 101547 3.2 90-135 5.0 3 158 101548 4.0 130-180 5.0 3 105 101549 MILD STEEL ELECTRODES PH68 STICK 68 CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 50V OR DCDESCRIPTION: This medium-heavy coated rutile electrode produces a rapid freezing slag. Its large droplet type of arc makes it ideal for poor fitting work or where large gaps have to be bridged. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS It is perfect for site work because with one current setting welds can be done in all positions. Excellent for galvanised steel. TYPICAL APPLICATIONS: Galvanized steel and pipe. C Mn Si 0.06 0.43 0.46 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 443 MPa Tensile Strength 495 MPa Elongation 29% CVN Impact Values 87J @ +20ºC ºORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 2.5 60-95 2.5 5 172 101561 3.2 70-125 5.0 3 163 101562 4.0 130-170 5.0 3 109 101563 5.0 170-240 5.0 3 72 101564 MILD STEEL ELECTRODES PH7024 7024 CLASSIFICATIONS: AS/NZS4855B:2007 E4924A AWS A5.1:2004 E7024 OUTPUT: AC 50V OR DCDESCRIPTION: The PH 7024 is a heavy coated rutile contact type electrode developed for high speed welding of mild steel in flat and horizontal positions using AC or DC straight polarity. STICK The iron powder content in the flux coating gives high efficiency combined with excellent mechanical properties. TYPICAL APPLICATIONS: Dozers, buckets, ship building, roof trusses, rolling stock, bridge grinders, crusher frames, pressure vessels, heavy machinery frames, beams. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si 0.05 0.59 0.36 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 447 MPa Tensile Strength 507 MPa Elongation 31% CVN Impact Values 71J @ 0ºC ORDERING INFORMATION PACKAGING PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 2.5 5 97 101671 5.0 3 91 101672 180-210 5.0 3 54 101673 260-320 5.0 3 32 101674 ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT 2.5 90-140 3.2 130-160 4.0 5.0 9 MILD STEEL ELECTRODES STICK Austarc 12P CLASSIFICATIONS: AS/NZS4855B:2007 E4313A AWS A5.1:2004 E6013 OUTPUT: AC 45V or DC+/DESCRIPTION: A smooth running, rutile type electrode for all positional welding of mild steel. It is characterised by a moderately forceful and extremely stable arc, and produces excellent penetration with low spatter losses. Specially recommended for the fillet welding of pipe or rectangular framed sections using the vertical down technique to minimise distortion and the risk of burn through. TYPICAL APPLICATIONS: Welding of general purpose structural steel, galvanised gates and fences, trailers, and wrought iron. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si 0.05 0.48 0.29 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 447 MPa Tensile Strength 480 MPa Elongation 31% CVN Impact Values 108J @ 0ºC ORDERING INFORMATION PACKAGING ELECTRODE AMPS KG'S SIZE (MM) RANGE PER PKT PKT PER CTN APPROX PART PER PKT NO. 2.0 40-60 2.5 5 250 2.5 60-95 2.5 5 160 101575 3.2 90-140 5.0 3 159 101576 4.0 120-190 5.0 3 105 101577 MILD STEEL ELECTRODES PH31A DESCRIPTION: This type is formulated for a deeply penetrating arc with fast burn-off rate. It is used primarily for welding pipe, using the stove-pipe technique. PH31A has good mechanical and X-ray characteristics. 10 STICK 31A CLASSIFICATIONS: AS/NZS4855B:2007 E4311A AWS A5.1:2004 E6011 OUTPUT: AC 70V OR DC+ 101578 A touch technique or a short arc are the main requisites, depending upon the welding conditions. TYPICAL APPLICATIONS: Deep penetrating arc and vertical down welding. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si 0.12 0.60 0.16 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 410 MPa Tensile Strength 510 MPa Elongation 31% CVN Impact Values 89J @ -30ºC ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 2.5 60-95 2.5 5 166 101617 3.2 90-125 5.0 3 166 101618 4.0 115-175 5.0 3 107 101619 LOW HYDROGEN ELECTRODES PH27 STICK 27 CLASSIFICATIONS: AS/NZS4855B:2007 E7048 H4 AWS A5.1:2004 E4948AU H5 OUTPUT: AC 70V or DC+ DESCRIPTION: A vertical down low hydrogen electrode which bridges gaps with remarkable ease. Welding is very fast, using high currents and a short arc. The welds are flat in profile and insensitive to cracking. TYPICAL APPLICATIONS: Vertical down welding and bridging gaps. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si 0.04 1.15 0.45 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 439 MPa Tensile Strength 507 MPa Elongation 32% CVN Impact Values 183J @ -30ºC ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 3.2 150 Max 5.0 3 148 102515 4.0 200 Max 5.0 3 105 102516 LOW HYDROGEN ELECTRODES PH56S 56S CLASSIFICATIONS: AWS A5.1:2004 E4916AU H5 AS/NZS4855B:2007 E7016-H8 OUTPUT: AC 70V or DC+/DESCRIPTION: An all-positional low hydrogen electrode which deposits very pure weld metal with exceptional mechanical and X-ray properties. STICK For use on mild, unalloyed micro alloyed and low alloy steels, also for steels to LT 40 spec. Used with a short arc and reasonably slow travel speeds. TYPICAL APPLICATIONS: All position welding of mild and low alloy steels. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si 0.05 1.11 0.34 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 497 MPa Tensile Strength 589 MPa Elongation 28% CVN Impact Values 107J @ -40ºC ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 2.5 60-100 2.2 5 131 102554 3.2 85-140 5.0 3 151 102555 4.0 100-180 5.0 3 99 102556 11 LOW HYDROGEN ELECTRODES PH16TC 16TC CLASSIFICATIONS: AWS A5.1:2004 E4916AU H10 AS/NZS4855B:2007 E7016 H8 OUTPUT: AC 45 (2.5, 3.2) AC 55 (4.0) DC+ DESCRIPTION: APH16TC is a smooth running, easy to use, all position twin coated, low hydrogen electrode, for mild and low alloy steel applications. STICK TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si 0.05 1.18 0.52 Provides high quality notch tough weld metal. Easy re-strike. Can be operated on low OCV AC machines. TYPICAL ALL WELD METAL MECHANICAL ANALYSIS TYPICAL APPLICATIONS: Heavy wall joints, maintenance. Yield Stress 426 MPa Tensile Strength 518 MPa Elongation 33% CVN Impact Values 118J @ -40ºC ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN 2.5 60-90 2.5 5 147 102565 90-135 5.0 3 148 102566 4.0 140-190 5.0 3 90 102567 STICK 77 CLASSIFICATIONS: AWS A5.1:2004 E4918-1AU H5 AS/NZS4855B:2007 E7018-1 H8 OUTPUT: AC 70V or DC+ DESCRIPTION: An iron powder-bearing low hydrogen electrode for welding steel, low alloy, medium tensile steels and for steels to LT 40 spec in all positions. The metal recovery is approx 115% and the deposited welds are first class for X-ray. 12 PART NO. 3.2 LOW HYDROGEN ELECTRODES PH77 APPROX NO. OF RODS PER PKT PH77 is welded with a short arc and due to it’s higher current characteristics welding is much faster than normal. TYPICAL APPLICATIONS: Penstocks, turbines, class 1 pressure vessels, tanks, earthmoving plant, repair and maintenance. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si 0.04 1.47 0.31 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 483 MPa Tensile Strength 563 MPa Elongation 29% CVN Impact Values 123 J @ -50ºC ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 2.5 60-105 2.2 5 107 102584 3.2 90-145 5.0 3 126 102585 4.0 140-200 5.0 3 87 102586 5.0 180-300 5.0 3 48 102587 LOW HYDROGEN ELECTRODES PHC6H C6H CLASSIFICATIONS: AWS A5.1:2004 E4928AU H5 AS/NZS4855B:2007 E7028 H4 OUTPUT: AC 70V or DC+ DESCRIPTION: This is a 195% efficiency iron powder low hydrogen type electrode for clean smooth welds in the down-hand position on heavy plate and joints in restraint. STICK TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si 0.02 1.26 0.62 It has excellent mechanical and X-ray properties and is very suited for welds in narrow Vee joints. The zircon-based coating leaves a very readily removable slag. TYPICAL ALL WELD METAL MECHANICAL ANALYSIS TYPICAL APPLICATIONS: High deposition fast fill applications. ORDERING INFORMATION Yield Stress 424 MPa Tensile Strength 513 MPa Elongation 34% CVN Impact Values 108J @ -20ºC PACKAGING ELECTRODE SIZE (MM) AMPS RANGE PKT PER CTN KG'S PER PKT PART NO. 4.0 200-230 5.0 3 42 102598 5.0 260-340 5.0 3 28 102599 LOW HYDROGEN ELECTRODES PH118 APPROX NO. OF RODS PER PKT STICK 118 CLASSIFICATIONS: AWS A5.5:2006 E7618-GA H5 AS/NZS4857B:2007 E11018-G H4 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS OUTPUT: AC 70V or DC+ These electrodes must be kept very dry. TYPICAL ALL WELD METAL MECHANICAL ANALYSIS DESCRIPTION: Type PH 118 is designed for welding low alloy high strength steels with tensiles up to 120,000 psi, ie: Bisalloy 80, Sumiten 80S, T1 and 4140. In addition 118 is ideal for many repair welds on high strength steels, ie: forklift prongs, axles, shafts etc. ABS approved. TYPICAL APPLICATIONS: For repairing part of machinery made of low-alloy, high strength steels such as shafts, axles, fork lift arms ect. C Mn Si Cr Ni Mo 0.05 1.30 0.30 0.02 1.60 0.50 Yield Stress 775 MPa Tensile Strength 821 MPa Elongation 24% CVN Impact Values 81J @ -51ºC ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 3.2 90-140 5.0 3 122 102611 4.0 110-180 5.0 3 86 102612 13 LOW HYDROGEN ELECTRODES PHKV3 STICK KV3 CLASSIFICATIONS: AS/NZS4856B:2006 E5515-2C1ML H5 AS/NZS 4857B:2006 E6215-GP H5 AWS A5.5:2006 E8015-B3L H4 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Mo P S 0.05 0.77 0.22 2.10 0.95 0.03 0.01 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS OUTPUT: DC + DESCRIPTION: For welding steels alloyed with 2.25% Cr/1.0% Mo and is recommended for welding 0.5% Cr/0.5% Mo/0.25% V steel. As with all creep resisting steel welding, correct preheat and interpass temperature control must be used. PH KV3 exhibits excellent X-ray quality welds. Also suitable for welding other low alloy, medium tensile steels, where matching or improved strength and toughness are desired. TYPICAL APPLICATIONS: Welding chrome moly steels and for seismic grade reinforcing bar. Yield Stress 638 MPa Tensile Strength 726 MPa Elongation 25% ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE 2.5 3.2 4.0 PKT PER CTN 65-95 2.2 5 115 102624 75-130 5.0 3 131 102625 115-165 5.0 3 91 102626 DESCRIPTION: For welding steels alloyed with 1.25% Cr/0.5% Mo. It can also be used to weld 0.9% Cr/0.5% Mo steels. 14 STICK KV5 CLASSIFICATIONS: AS/NZS4856B:2006 E5215-1CML H5 AWS A5.5:2006 E7015-B2L H4 OUTPUT: DC + PART NO. KG'S PER PKT LOW HYDROGEN ELECTRODES PHKV5 APPROX NO. OF RODS PER PKT TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si P S Cr Mo 0.04 0.86 0.23 0.02 0.01 1.20 0.46 PH KV5 is very good in all positions. The weld metal is insensitive to solidification cracking. TYPICAL ALL WELD METAL MECHANICAL ANALYSIS TYPICAL APPLICATIONS: For welding matching chrome moly steels. Yield Stress 504 MPa Tensile Strength 579 MPa Elongation 30% ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 2.5 65-95 2.2 5 111 102638 3.2 75-130 5.0 3 130 102639 4.0 115-165 5.0 3 91 102640 HARD FACING ELECTRODES PH400 400 CLASSIFICATIONS: AS/NZS2576 E Fe2 AWS A5.13: 1435-A4 OUTPUT: AC 50V or DC+/DESCRIPTION: Tough chromiummanganese alloy used for worn rails, shafts, grouser plates, shovel pads, track links, idler wheels, dragline pins etc. Typical undiluted hardness 38Rc. STICK TYPICAL ALL WELD METAL CHEMICAL ANALYSIS TYPICAL APPLICATIONS: Idler shafts and wheels, crane hooks, top rollers and hooks, shovel pads, drive sprockets and wheel hangers. C Mn Si Cr 0.14 0.60 0.40 2.90 ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN 3.2 95-145 5.0 5 127 103514 125-200 5.0 5 68 103515 DESCRIPTION: Versatile, low cost hard facing deposit for straight carbon, low alloy or manganese steel. The self hardening deposit has high abrasion resistance. STICK 600 CLASSIFICATIONS: AS/NZS2576 E Fe3 AWS A5.13: 1855-A4 OUTPUT: AC 50V or DC+/- PART NO. 4.0 HARD FACING ELECTRODES PH600 APPROX NO. OF RODS PER PKT TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Deposit is malleable and forgeable when hot. Typical undiluted hardness 59Rc. TYPICAL APPLICATIONS: Bull dozer blades, excavator teeth, plough shears, bucket teeth and lips. C Mn Si P 0.40 0.74 0.41 5.30 ORDERING INFORMATION PACKAGING ELECTRODE AMPS PKT KG'S SIZE (MM) RANGE PER PER CTN PKT APPROX RODS PER PKT PART NO. 3.2 95-145 5.0 3 133 103529 4.0 125-280 5.0 3 67 103530 15 HARD FACING ELECTRODES PH700 700 CLASSIFICATIONS: AS/NZS2576 2360-A4 OUTPUT: AC 50V or DC+/DESCRIPTION: PH 700 is a high carbon-chrome type for impact and severe abrasion and has good resistance to scaling and corrosion in high temperatures. It can be deposited directly on to mild steel, low alloy steel or austenitic manganese steel. STICK TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Cr 3.00 18.00 However, when the base metal is hardenable or high alloy, a buffer layer of PH 56S, PH 77 or the stainless alloy RSP may be necessary. Typical undiluted hardness 62Rc. ORDERING INFORMATION TYPICAL APPLICATIONS: Furnace parts, rolling mill guides, conveyor screws, dozer blades, ripper teeth etc. PACKAGING ELECTRODE SIZE (MM) AMPS RANGE 3.2 4.0 APPROX NO. OF RODS PER PKT PART NO. KG'S PER PKT PKT PER CTN 110-130 5.0 3 86 103542 130-180 5.0 3 57 103543 HARD FACING ELECTRODES STICK Abrasocord 43 CLASSIFICATIONS: AS/NZS2576 2465-A4 OUTPUT: AC 55V or DC+ DESCRIPTION: Abrasocord 43 deposits extremely abrasionresistant chromium/ niobium carbides, which also have moderate to heavy impact resistance. The electrode has a very high deposition efficiency of 190%. 16 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Cr Nb Fe A buffer layer of RSP or 56S or 77 is recommended. Typical undiluted hardness of 64-69Rc. 5.0 0.7 22.0 7.0 Bal TYPICAL APPLICATIONS: For applications where resistance to extreme abrasion and moderate to heavy impact are required such as press screws, grizzly bars, crusher hammers, ripper teeth and shovel teeth. ORDERING INFORMATION TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Single Layer onto Mild Steel Typical Hardness 60-65 HRc Multi Layer Typical Hardness 64-69 HRc PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 3.2 115-140 5.0 3 87 103560 4.0 140-185 5.0 3 56 103561 STAINLESS STEEL ELECTRODES PHRS309LC RS 309 LC CLASSIFICATION AS/NZS 4854B:2006 ES 309L-17 AWS A5.4 2012 E309L-17 OUTPUT: AC 70V or DC+ DESCRIPTION: PH RS309LC is a rutile coated all position electrode for welding stainless steel containing 22-25% Cr and 12-14% Ni. RS309LC may be used for welding dissimilar metals, eg; stainless steel type 18/8 to mild steel. STICK Also used for welding the buffer layer of 18/8 clad steels, of which the final run is made with PH RS308LC. TYPICAL APPLICATIONS: Dissimilar metals. Buffer layers. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Ni Mo 0.03 1.00 0.9 23.9 13.1 0.06 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Tensile Strength 520 MPa Elongation 30% Typical Ferrite 12.4% ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN 2.5 45-70 2.5 5 130 104290 70-110 2.5 5 78 104291 STICK RS309 MoLC CLASSIFICATION AS/NZS 4854B:2006 ES309L Mo-17 AWS A5.4:2012 E309LMo-17 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS OUTPUT: AC 70V or DC+ TYPICAL ALL WELD METAL MECHANICAL ANALYSIS DESCRIPTION: PH RS309MoLC is an all position, rutile coated electrode which is extremely suitable for welding austenitic stainless steels containing molybdenum to carbon steels, and for the welding of buffer layers of AISI 316 clad steels of which the final run is made with PH RM316LC. TYPICAL APPLICATIONS: Dissimilar metals joints particularly 316 grade stainless. Buffer layers. PART NO. 3.2 STAINLESS STEEL ELECTRODES PHRS309MOLC APPROX NO. OF RODS PER PKT C Mn Si Cr Ni Mo 0.3 0.81 0.6 22.2 12.6 2.70 Tensile Strength 787 MPa Elongation 30% Typical Ferrite 18% ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 2.5 45-70 2.5 5 118 104276 3.2 70-110 2.5 5 76 104277 17 STAINLESS STEEL ELECTRODES PHRM316LC RM 316LC CLASSIFICATIONS: AS/NZS4854B:2012 ES316L-17 AWS A5.4:2012 E316L-17 OUTPUT: AC 70OCV or DC+ DESCRIPTION: PH RM316LC is a low carbon electrode for welding Molybdenum bearing 316 and 316L steels. The weld metal has superior resistance to pitting and most types of corrosion. STICK TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Also suitable for the general purpose welding of 301, 302, 304 and 304L stainless steels. Weld with a short arc. TYPICAL APPLICATIONS: Molybdenum bearing 316 and 316L general purpose welding of 301, 302, 304 and 304L stainless steels. C Mn Si Cr Ni Mo 0.02 0.72 0.67 17.8 11.4 2.5 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Tensile Strength 600 MPa Elongation 41% Typical Ferrite 6.3% ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE 2.5 3.2 4.0 DESCRIPTION: PH RM318LC deposits a stabilised weld metal suitable for welding AISI types 318 and 316. The deposit is highly resistant to corrosion by strong acids. 18 5 141 104236 5 76 104237 5 51 104238 40-80 2.5 60-100 2.5 90-140 2.5 STICK RM 318LC CLASSIFICATION AS/NZS4854B:2006 ES318-16 AWS A5.4:2012 E318-16 OUTPUT: AC 70V or DC+ PART NO. PKT PER CTN STAINLESS STEEL ELECTRODES PHRM318LC APPROX NO. OF RODS PER PKT KG'S PER PKT TYPICAL APPLICATIONS: Suitable for welding AISI types 318 and 316. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Niobium Cr Ni Mo 0.02 0.77 0.72 0.24 18 11.3 2.5 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Tensile Strength Min 550 MPa Elongation Min 25% CVN Impact Values 7.2% ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE 2.5 3.2 APPROX NO. OF RODS PER PKT PART NO. KG'S PER PKT PKT PER CTN 40-80 2.5 5 138 104186 60-100 2.5 5 78 104187 REPAIR & MAINTENANCE ELECTRODES WWRSP OUTPUT: AC 75V or DC+ DESCRIPTION: RSP deposits a weld metal of an austeniticferritic structure which is highly resistant to cracking. Hence its use where combinations of metals could cause cracks by other methods. STICK RSP Weldwell RSP is also used to weld creep resistant steel such as 5% Cr-0.5% Mo, where no post work heat treatment can be applied. For joining mild to stainless steel. Very good for repair welding. TYPICAL APPLICATIONS: Dissimilar metals. Buffer layers and crack resistant welds. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Ni Mo 0.04 2.50 1.0 17-20 10-14 2.0-3.5 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Tensile Strength 640 - 750 MPa Elongation Min. 25% ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE 2.5 3.2 4.0 OUTPUT: AC 50V or DC+ DESCRIPTION: Hi Ten 8 was developed to give very high strengths at elevated temperatures combined with corrosion resistance, high toughness and wear resistance. The special coating gives porosity free, dense deposits with little or no spatter. PART NO. KG'S PER PKT PKT PER CTN 40-75 2.5 5 143 104199 60-100 2.5 5 78 104200 90-140 2.5 5 51 104201 REPAIR & MAINTENANCE ELECTRODES WWHi Ten 8 APPROX NO. OF RODS PER PKT STICK HI TEN 8 Welds are deposited at highest possible speed with least amount of base metal heat, using very low amperages. Tensile strength 825 MPa with high anticracking properties. TYPICAL APPLICATIONS: General engineering welding, including spring steels, dies, gears, pumps, and shafts. Ideal to repair petrol engine exhaust valves. TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress Up to 625 MPa Tensile Strength Up to 825 MPa Up to 1200 MPa (work hardened) Elongation Min. 22% ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 2.5 40-75 2.5 5 151 104144 3.2 75-125 2.5 5 74 104145 19 CAST IRON ELECTRODES STICK Supercast Ni CLASSIFICATIONS: AWS A5.15: ENi-C1 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Mn S Ni OUTPUT: AC 45V or DC +/- 0.03 0.006 97% DESCRIPTION: Supercast Ni is a basic, graphite-coated AC/DC electrode for the lower strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a feature of Supercast Ni and it also has a particularly good wetting action resulting in well bonded welds of regular contour and attractive appearance. TYPICAL APPLICATIONS: For repair and build-up of all standard grades of grey cast iron, malleable iron, austenitic cast iron and some grades of meehanite cast iron. TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 200 MPa Tensile Strength 400 MPa Deposit Hardness 150-170 HV (30) ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT 3.2 50-100 2.5 CAST IRON ELECTRODES PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 5 83 104110 STICK Supercast Ni/Fe CLASSIFICATIONS: AWS A5.15: ENiFe-C1 OUTPUT: AC 45V or DC +/DESCRIPTION: Supercast Ni Fe is a “basic, graphite-coated AC/DC electrode for the higher strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a feature of Supercast Ni Fe. 20 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS TYPICAL APPLICATIONS: For repair and build up of SG irons and all standard grades of grey cast iron , malleable iron, austenitic cast iron and some grades of meehanite cast iron. Also suited to welding these cast irons to steel. Mn Ni Fe 0.85 57.8 Bal TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 300 MPa Tensile Strength 500 MPa Deposit Hardness 200-220 HV (30) ORDERING INFORMATION PACKAGING ELECTRODE SIZE (MM) AMPS RANGE KG'S PER PKT 3.2 50-100 2.5 PKT PER CTN APPROX NO. OF RODS PER PKT PART NO. 5 89 104122 Electrode Quantities Per Packet TYPE ELECTRODE SIZE (MM) APPROX NO. OF RODS PER PKT KG'S PER PKT TYPE PH28 2.5 159 2.5 PH118 3.2 164 5.0 4.0 104 5.0 5.0 53 5.0 2.5 158 2.5 3.2 158 5.0 4.0 105 5.0 2.5 172 2.5 3.2 163 5.0 4.0 109 5.0 5.0 72 5.0 2.5 97 2.5 3.2 91 5.0 4.0 54 5.0 5.0 32 5.0 2.0 250 2.5 2.5 160 2.5 3.2 159 5.0 4.0 105 5.0 2.5 166 2.5 3.2 166 5.0 4.0 107 5.0 3.2 148 5.0 4.0 105 5.0 2.5 131 3.2 151 4.0 99 5.0 2.5 147 2.5 3.2 148 5.0 4.0 90 2.5 107 3.2 126 5.0 4.0 87 5.0 5.0 48 5.0 4.0 42 5.0 5.0 28 5.0 PH48A PH68 PH7024 Austarc 12P PH31A PH27 PH56S PH16TC PH77 PHC6H ELECTRODE SIZE (MM) APPROX NO. OF RODS PER PKT KG'S PER PKT 3.2 122 5.0 4.0 86 5.0 2.5 115 2.2 3.2 131 5.0 4.0 91 5.0 2.5 118 5.0 3.2 130 5.0 4.0 91 5.0 3.2 127 5.0 4.0 68 5.0 3.2 133 5.0 4.0 67 5.0 3.2 86 5.0 4.0 57 5.0 3.2 87 5.0 4.0 56 5.0 2.5 130 2.5 3.2 78 2.5 2.5 138 2.5 3.2 76 2.5 2.5 148 2.5 3.2 81 2.5 4.0 51 2.5 2.5 141 2.5 2.2 3.2 76 2.5 5.0 4.0 51 2.5 2.5 138 2.5 3.2 78 2.5 2.5 143 2.5 5.0 3.2 78 2.5 2.2 4.0 51 2.5 2.5 151 2.5 3.2 81 2.5 Supercast Ni 3.2 83 2.5 Supercast NiFe 3.2 89 2.5 PHKV3 PHKV5 PH400 PH600 PH700 Abrasocord 43 PHRS309LC PHRS309MoLC PH22.9.3LR PHRM316LC PHRM318LC WWRSP WWHi Ten 8 21 22 MIG, Flux-Cored & Subarc Wires HIGH QUALITY WELDING WIRES FOR THE TOUGHEST APPLICATIONS. 23 MIG WIRE MIG PZ6000 CLASSIFICATIONS: AS/NZS14341-B-G49A 3U M/C S6 AWS A5.18: ER70S-6 SHIELDING GAS: CO², ARGON/CO² POLARITY: DC + TYPICAL ALL WELD METAL CHEMICAL ANALYSIS TYPICAL APPLICATIONS: General purpose welding of carbon steels. DESCRIPTION: Precision layer wound spools are more suitable for automatic and robotic welding applications where equipment is less tolerant of feed irregularities. C Mn Si P S Cu 0.07 1.44 0.84 0.012 0.014 0.07 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 450 MPa Tensile Strength 580 MPa Elongation 26% CVN Impact Values 103J @ -30°C ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE SPOOLS PER PALLET PART NO. 0.8 15kg Spool 78 180055 0.9 15k Spool 78 180056 1.0 15kg Spool 78 180057 1.2 15kg Spool 78 180058 MIG WIRE MIG Austmig ES6 This product will replace Elite Solid Wire early 2016 CLASSIFICATIONS: AS/NZS 14341-B G49A 3U M/C S6 AWS A5.18: ER70S-6 SHIELDING GAS: 100% CO² or Ar/CO² Mixture POLARITY: Electrode positive DESCRIPTION: Copper coated, low carbon steel MIG wire specifically formulated for optimum performance under CO² and Ar/CO² mixed gases. 24 TYPICAL APPLICATIONS: Suitable for welding mild and medium strength steels. Ideal for positional welding of sheet steel and steel pipes and tubes where the high silicon content promotes smooth even weld beads with excellent edge wetting and contour. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si P S Fe 0.1 1.45 0.88 0.02 0.022 Bal TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Gas Type CO² Ar+18% CO² Yield Stress 462 MPa 450 Mpa Tensile Strength 570 MPa 560 MPa Elongation 27% 27% CVN Impact Values 96J @ -30°C 86J @ -30°C ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 0.8 15kg Spool ES608S 0.9 15kg Spool ES609S 1.0 15kg Spool ES610S 1.2 15kg Spool ES612S GAS SHIELDED FLUX-CORED WIRE Austfil 71T This product will replace Elite 71-T early 2016 CLASSIFICATIONS: AS/NZS ISO 17632-B - T492T1-1CA-UH10 AWS A5.20: E71T-1 H8 SHIELDING GAS: 100% CO² POLARITY: DC + DESCRIPTION: Austfil 71T is a rutile flux cored wire designed for excellent performance in all positional fillet and buttwelding applications. Austfil 71T is formulated exclusively for use with cost effective CO2 shielding gas. FC TYPICAL APPLICATIONS: Suitable for applications such as storage tanks, structural fabrication, bridge construction, machinery and earthmoving equipment. Suitable for AS/NZS 1554.5 of the structural code; Part 5: Welding of the steel structures subject to high levels of fatigue loading. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si S P Fe 0.03 1.28 0.44 0.01 0.013 Bal ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 1.2 15kg Spool 71T112S TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Gas Type CO² Yield Stress 531 MPa Tensile Strength 580 MPa Elongation 26% CVN Impact Values 93J @ -20°C GAS SHIELDED FLUX-CORED WIRE FC FabCo Hornet CLASSIFICATIONS: AS/NZS ISO 17632-B-T493T1-1CMA-U-H10 AWS A5.20 Class E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8 SHIELDING GAS: 100% CO² OR 75% AR/25% CO² POLARITY: DC + DESCRIPTION: The wire has good weldability, good impact strength at low temperatures, low spatter levels and easy slag removal. Fully tested to meet the requirements of the AWS Structural Welding Code - Seismic Supplement D1.8. TYPICAL APPLICATIONS: An all position tubular flux cored wire designed to be used with CO² or mixed gas shielding, for general purpose fabrication where penetration requirements are stringent. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si P S 0.02 1.54 0.38 0.003 0.005 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 556 MPa Tensile Strength 611 MPa Elongation 26% CVN Impact Values 102J @ -30°C Note: When used with 75% AR/25%CO² ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 1.2 15kg Spool 182660 1.6 15k Spool 182661 25 GAS SHIELDED FLUX-CORED WIRE FC Hobart 71T CLASSIFICATIONS: AS/NZS ISO 17632-B-T492T1-1CA-U-H10 AWS A5.20, Class E71T-1C SHIELDING GAS: 100% CO² POLARITY: DC + TYPICAL APPLICATIONS: General purpose welding of carbon steels in all positions. DESCRIPTION: Hobart 71T is an all position flux-cored wire designed to be used with 100% CO². It can be used on allposition welds with both single and multiple pass welds on mild and some low alloy steels. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si P S 0.049 1.27 0.50 0.022 0.003 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 628 MPa Tensile Strength 647 MPa Elongation 28% CVN Impact Values 87J @ -20°C ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE SPOOLS PER PALLET PART NO. 1.2 15kg Spool 72 182012 1.6 5kg Spool 72 182016 GAS SHIELDED FLUX-CORED WIRE FC FabCo 110 CLASSIFICATIONS: AS/NZS ISO 18276-BT765T1-1MA-N3M2 H5 AWS A5.29 E111T1-K3 MJ H4 SHIELDING GAS: 75-80% Ar/Bal CO² POLARITY: DC + DESCRIPTION: TM-1101K3-M offers excellent arc stability and low spatter with 75-80% Ar/20-25% CO² mixtures It also has a fastfreezing slag for all-position welding. These features, along with relatively low diffusible hydrogen levels, excellent slag removal, 26 good impact values and high strength levels, make a superior choice for welding higherstrength steels. TYPICAL APPLICATIONS: For welding of high strength steel. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si P S Cr Ni Mo V 0.06 1.60 0.40 0.08 0.01 0.05 1.90 0.30 0.02 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 772 MPa Tensile Strength 827 MPa Elongation 21% CVN Impact Values 41J @ -29ºC ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 1.2 15kg Spool 182655 GAS SHIELDED FLUX-CORED WIRE FC TM-910 CLASSIFICATIONS: AS/NZS ISO 17632-BT494T1-1MA-U-H10, T494T12-1MA-U-H10 AWS E71T-1 M, E71T-12 MJ, AS/NZS ISO SHIELDING GAS: 95% Ar / 5% CO², 75% Ar / 25% CO² POLARITY: DC + DESCRIPTION: Welding can be done in all positions without the need to change the parameters. In addition, vertical up welding can be done without the need to weave. TYPICAL APPLICATIONS: TM-910 has been specially designed to be used with high argon shielding gas mixes. It is also suited for high heat input, slow cooling rate and low heat input high cooling rate welding conditions. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si P S Ni 0.052 0.84 0.39 0.008 0.009 0.40 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 494 MPa Tensile Strength 554 MPa Elongation 29% CVN Impact Values 97J @ -40°C ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 1.2 15kg Spool 182195 GAS SHIELDED METAL-CORED WIRE MC FabCor 1100 CLASSIFICATIONS: AS/NZS ISO 18276-B-T765T15-0MA-N4CiM2 AWS A5.28 E110C-K4 SHIELDING GAS: 75% Ar / 25% CO² POLARITY: DC + DESCRIPTION: FabCor 1100 is a metal-cored, gas shielded wire that is designed for the single and multi-pass welding of quenched and tempered steels including T1-type, HY80 and HY100. It is also highly recommended for welding high-strength steels and can be used for welding castings, heavy equipment, and shipbuilding projects. TYPICAL APPLICATIONS: For welding high strength steels in the down hand position. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si P S Ni Cr Mo 0.06 1.60 0.56 0.014 0.009 1.96 0.20 0.54 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 834 MPa Tensile Strength 862 MPa Elongation 19% CVN Impact Values 42J @ -50°C ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE SPOOLS PER PALLET PART NO. 1.2 15kg Spool - 182200 27 GAS SHIELDED METAL-CORED WIRE MC FabCor 86R CLASSIFICATIONS: AS/NZS ISO 17632 -B-T 493T15-OMA-U H5 AWS A5.18 E70C-6M K4 SHIELDING GAS: 75-95% Ar/BAL CO² POLARITY: DC + DESCRIPTION: FabCor 86R has superior operator appeal due to almost non existent spatter. It also produces essentially slag-free welds and offers relatively low fume levels, good penetration, low hydrogen levels, and 94-97% efficiency. Recommended for single and multiple pass welding in all position. (Positional welding possible with short arc or pulse mode only.) TYPICAL APPLICATIONS: High deposition welding of carbon steels suitable for seismic applications. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si P S 0.03 1.44 0.67 0.008 0.015 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 476 MPa Tensile Strength 558 MPa Elongation 30% CVN Impact Values 56 J @-40°C ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 1.2 15kg Spool 182215 SELF SHIELDED FLUX-CORED WIRE FC Fabshield 21B CLASSIFICATIONS: AS/NZS ISO 17632-B-T49ZT11-1NA AWS A5.20, Class E71T-11 SHIELDING GAS: None POLARITY: DC + DESCRIPTION: An all positional general purpose, self-shielding flux-cored wire, designed specifically for single and multi-pass welding of mild steel and galvanised steel up to a maximum of 20mm in thickness. 28 TYPICAL APPLICATIONS: For on-site welding applications including farm and rural fabrication, fences, frames and sheds, etc. Other uses include prefabricated steel frame construction, galvanised tank fabrication, repair of trucks, tractors and earth moving equipment. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si P S AL 0.28 0.34 0.15 0.008 0.003 1.72 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 427 MPa Tensile Strength 627 MPa Elongation 22% ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 0.9 4.5kg Spool 182696 1.2 4.5kg Spool 182700 1.2 15kg Spool 182701 1.7 15kg Spool 182702 SELF SHIELDED FLUX-CORED WIRE FC Fabshield XLR-8 CLASSIFICATIONS: AS/NZS ISO 17632-B-T494T8-1NA-H10 AWS A5.20, Class E71T-8JD H8 SHIELDING GAS: None POLARITY: DC + DESCRIPTION: Fabshield XLR-8 has been specifically designed for the demanding application of structural steel erection. This outstanding self-shielded, flux-cored wire produces a stable arc within a wide range of parameters. Designed to be used with constant voltage (CV) power sources. Usable under AWS D1.8 for use on Demand Critical Welds. Low Hydrogen Weld Deposit. TYPICAL APPLICATIONS: For use on structural steel erection, heavy equipment repair, bridge construction, ship and barge construction. Suits seismic applications. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si P S AL 0.19 0.51 0.17 0.009 0.006 0.51 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 469 MPa Tensile Strength 579 MPa Elongation 28% CVN Impact Values 42J @ -40°C ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 1.6 15kg Spool 182729 1.8 15kg Spool 182730 STAINLESS FLUX-CORED WIRE FC Tientai 309LT1-1 CLASSIFICATIONS: AS/NZS ISO 17633-BTS309L-FC1 AWS A5.22 E309LT1-1 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS SHIELDING GAS: CO² TYPICAL ALL WELD METAL MECHANICAL ANALYSIS POLARITY: DC + DESCRIPTION: Designed for 100% CO² gas shielding and all-position welding. It is commonly used for welding similar alloys in wrought or cast forms, or used in dissimilar welding, such as low alloy steel, heat-resistant steel and clad steel. TYPICAL APPLICATIONS: For dissimilar metals. Buffer layers. C Mo Cr Cu S Ni 0.026 0.06 24.07 0.07 0.009 12.78 Tensile Strength 586 MPa Elongation 39% ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 1.2 12.5kg Spool 184225 29 STAINLESS FLUX-CORED WIRE FC Tientai 316LT1-1 CLASSIFICATIONS: AS/NZS ISO 17633-BTS316L-FC1 AWS A5.22 E316LT1-1 SHIELDING GAS: CO² POLARITY: DC + DESCRIPTION: Designed for 100% CO² gas shielding and all-position welding. It exhibits very excellent slag release and almost spatter-free operating features. It can be used for joining types of 316, 316L, CF-8M and CF-3M stainless steels. It provides a high inter-granular corrosion resistance to pressure vessel application due to the low carbon content. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si P 0.027 1.55 0.025 0.025 S Mo Ni Cr 0.011 2.68 12.63 19.3 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Tensile Strength Elongation 560 MPa 42% ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 1.2 12.5kg Spool 184230 TYPICAL APPLICATIONS: For joining 316,316L grades. Suitable for 301,302,304,304L stainless steels. STAINLESS SOLID MIG WIRE MIG 316LSI CLASSIFICATIONS: AS/NZS ISO 14343-BSS316LSi AWS A5.9: ER316LSi TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Ni Mo 0.01 2.60 SHIELDING GAS: Argon/CO²* or Argon/ Oxygen 2% TYPICAL ALL WELD METAL MECHANICAL ANALYSIS POLARITY: DC + DESCRIPTION: Precision layer wound stainless steel welding wire depositing 19Cr/12Ni/2.5Mo type extra low carbon type weld metal. 30 For welding 316 and 316L plates, forgings, pipes, castings and bars in critical applications. Also suitable for general purpose welding of common stainless steels such as 301, 302, 304 and 304L. TYPICAL APPLICATIONS: For joining 316, 316L grades. Suitable for 301, 302, 304, 304L stainless steels. 1.50 0.92 18.60 Tensile Strength 600 MPa Elongation 38% 11.60 ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 0.8 5kg Spool 184113 0.8 15kg Spool 184130 0.9 5kg Spool 184105 0.9 15kg Spool 184132 1.0 15kg Spool 184136 1.2 15kg Spool 184138 STAINLESS SOLID MIG WIRE MIG 309LSI CLASSIFICATIONS: AS/NZS ISO 14343-BSS309LSi AWS A5.9: ER309LSi SHIELDING GAS: Argon/CO²* or Argon/ Oxygen 2% POLARITY: DC + DESCRIPTION: Precision layer wound stainless steel welding wire depositing 25Cr/13Ni type low carbon weld metal. Recommended for welding 309, 309Mo and 309L base materials, also stainless steel to mild and low alloy steels, stainless steel overlays and other dissimilar ferrous metals. TYPICAL APPLICATIONS: For dissimilar metals. Buffer layers. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Ni Mo 0.03 1.90 0.92 23.30 13.6 0.10 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Tensile Strength 630 MPa Elongation 31% ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 0.9 15kg Spool 184048 ALUMINIUM SOLID MIG WIRE MIG Safra 5356 CLASSIFICATIONS: AS/NZS ISO 18273-S Al5356 AWS A5.10: ER5356 SHIELDING GAS: Pure Argon, Argon/Helium POLARITY: DC + DESCRIPTION: Precision layer wound Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element. Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456. Has marine approvals. TYPICAL APPLICATIONS: For higher tensile strengths and marine applications. TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress Tensile Strength Elongation 110 MPa 240 MPa 17% TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Si Fe Cu Mn Mg Cr 0.034 0.111 0.008 0.145 4.75 0.128 Ti Be B Zn 0.106 0.001 0.0023 0.002 ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 0.8 0.5kg Spool 183200 1.0 0.5kg Spool 183204 1.0 6kg Spool 183309 1.2 0.5kg Spool 183208 1.2 6kg Spool 183311 31 HARDFACING FLUX-CORED WIRE FC Tube Alloy 255-G SHIELDING GAS: 98% Ar/2% O2, 90% Ar/10% CO² POLARITY: DC + DESCRIPTION: Tube- Alloy 255-G is a small diameter, gas shielded hard surfacing wire that deposits an extremely wear resistant chromium-carbide overlay. It is designed for overlay on carbon, low alloy, cast iron and austenitic manganese base metals. Stress-relief cracking will readily occur with this product. This cracking is not detrimental to the wear properties of the deposit and provides some degree of stress relief for the weld metal. TYPICAL APPLICATIONS: For high abrasion applications. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Fe 5.30 1.00 0.40 18 Bal TYPICAL ALL WELD METAL MECHANICAL ANALYSIS HARDNESS NUMBER OF LAYERS 1020 STEEL 1 2 2 58RC 61RC 65RC ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 1.2 11.34kg Spool 185101 HARDFACING FLUX-CORED WIRE FC Tube Alloy 255-O SHIELDING GAS: None POLARITY: DC + DESCRIPTION: Tube-Alloy 255-0 is a self-shielded, flux-cored wire that deposits an extra high chromium carbide alloy steel. It can be used to overlay surfaces subjected to extremely severe abrasion. It can also be used where high temperature (up to 617°C) wear resistance is required. It is designed for use as an overlay. 32 TYPICAL APPLICATIONS: For high abrasion applications. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Fe 4.50 Bal 0.90 0.50 26.50 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS HARDNESS NUMBER OF LAYERS 1020 STEEL 1 2 2 54RC 56RC 58RC ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 1.6 11.34kg Spool 185099 SUBMERGED ARC WIRE SA TF-565 Flux withTSW-12KM Wire CLASSIFICATIONS: AS/NZS ISO 14171-B-S49A4U ABS SU21 AWS A5.17-97, F7A-4-EM12K SHIELDING GAS: None POLARITY: DC DESCRIPTION: Designed for welding on AC and DC and suitable for two-run or multiple layer technique with excellent slag release and good operability. TYPICAL APPLICATIONS: For use in shipbuilding, boiler and pressure vessel, pipe steels up to API-5L-X70 and low alloyed and fine grain structural steels TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si S P Cu 0.07 1.11 0.28 0.007 0.012 0.010 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress 460 MPa Tensile Strength 530 MPa Elongation 33% CVN Impact Values 40J @ -40ºC ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 2.4 25kg Spool 182005 3.2 25kg Spool 182006 TF565 25kg Bag 121160 HIGH TENSILE MIG WIRE MIG PZ6048 CLASSIFICATIONS: AS/NZS16834 -B-G76A4U M G AWS A5.28:ER110S-G TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Si Mn Cr Mo Ni V 0.09 0.56 1.61 0.27 0.24 1.32 0.081 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS SHIELDING GAS: Argon / CO² / O² POLARITY: DC + DESCRIPTION: PZ6048 is suitable for welding high tensile steels such as T1, Bisalloy 80, AISI 4140. It is important that the correct welding procedures for the particular steel and thickness are followed. With attention being paid to preheat and interpass temperatures, and arc energy values. Yield Stress Tensile Strength Elongation CVN Impact Values 735 MPa 799 MPa 18% 55J @ -40°C ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 1.0 15kg Spool 186620 1.2 15kg Spool 186621 TYPICAL APPLICATIONS: High tensile steels. 33 34 TIG Wires HIGH QUALITY TIG WIRES FOR PROFESSIONAL APPLICATIONS. 35 ALUMINIUM TIG WIRE TIG Maxal TIG 5356 CLASSIFICATIONS: AS/NZS ISO 18273-S Al 5356 AWS A5.10: ER5356 SHIELDING GAS: Argon CURRENT TYPE: AC DESCRIPTION: Maxal 5356 is designed to weld 5xxx series structural alloys and 6xxx series extrusions. It is mainly used where higher weld strength and greater ductility is required. TYPICAL APPLICATIONS: It is mainly used where higher weld strength and greater ductility is required. Marine applications. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Si Fe Cu Mn Mg 0.25 0.40 0.10 0.05 - 0.20 4.5 - 5.5 Cr Zn Ti Be 0.05 - 0.20 0.10 0.06 - 0.20 <0.003 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Tensile Strength 262 MPa ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE AND TYPE PART NO. 1.6 4.5kg Packet 182747 2.5 4.5kg Packet 182748 3.2 4.5kg Packet 182749 STAINLESS TIG WIRE TIG 309LSI CLASSIFICATIONS: AS/NZS ISO 14343-B-SS309LSI AWS A5.9: ER309LSI SHIELDING GAS: Argon CURRENT TYPE: DC DESCRIPTION: Low carbon 24Cr/13Ni type filler rod recommended for TIG and oxy-acetylene welding of 309 and 309L stainless steels. Also suitable for joining dissimilar steels such as stainless steel to mild or low alloy steels and for stainless surfacing of mild steel, carbon and low alloy steels. This TIG wire has low carbon and higher silicon content which improves the fluidity of the filler metal during welding. TYPICAL APPLICATIONS: For dissimilar metals. Buffer layers. 36 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Ni Mo 0.03 0.10 1.90 0.92 23.20 13.6 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Tensile Strength 630 MPa Elongation 31% ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE PART NO. 1.5 1kg 188210 2.5 1kg 188214 STAINLESS TIG WIRE TIG 316LSI CLASSIFICATIONS: AS/NZS ISO 14343-B-SS316LSI AWS A5.9: ER316LSI SHIELDING GAS: Argon POLARITY: DC DESCRIPTION: Low carbon 19Cr/12Ni/2.5Mo type filler rod recommended for TIG or oxy-acetylene welding of 316 and 316L stainless steels. Recommended for general purpose welding of common 300 series stainless steels such as TYPICAL ALL WELD METAL CHEMICAL ANALYSIS C Mn Si Cr Ni Mo 0.01 1.50 0.92 18.60 11.60 2.60 302, 304 and 304L and ferritic stainless alloys including 410 and 430. This TIG wire is ultra low carbon and higher silicon content which improves the fluidity of the filler metal during welding. TYPICAL ALL WELD METAL MECHANICAL ANALYSIS TYPICAL APPLICATIONS: For joining 316,316L grades. Suitable for 301,302,304,304L stainless steels. Tensile Strength Elongation 600 MPa 38% ORDERING INFORMATION WIRE SIZE (MM) SOLD PER PART NO. 0.9 1kg 188421 1.2 1kg 188428 1.6 1kg 188432 2.0 1kg 188436 2.4 1kg 188440 3.2 1kg 188443 STEEL TIG WIRE - MEDIUM TENSILE TIG PZ6500 CLASSIFICATIONS: AS/NZS 1167.2 R6 AWS A5.18:ER70S-6 SHIELDING GAS: Argon POLARITY: DC DESCRIPTION: Weldwell PZ6500 TIG wire is a double deoxidised copper coated wire eminently suited for welding in all positions. Under satisfactory conditions will provide less than 4 ml of hydrogen per 100g of weld metal. TYPICAL ALL WELD METAL CHEMICAL ANALYSIS Can be used for welding mild to medium tensile steels, unalloyed and low alloyed steels and produces welds with excellent x-ray qualities. TYPICAL APPLICATIONS: For carbon steels, pipe root runs and high quality application. C Mn Si 0.08 1.49 0.89 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Yield Stress Tensile Strength Elongation CVN Impact Values 443 MPa 542 MPa 32% 60J @ -50°C ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE PART NO. 1.6 5kg 189000 2.4 5kg 189004 3.2 5kg 189008 37 SPECIALIST TIG WIRE TIG STICK Silicon Bronze CLASSIFICATIONS: AS/NZS 1167.1 RCuSi-A AWS A5.7 ERCuSi-A, SHIELDING GAS: Argon CURRENT TYPE: DC DESCRIPTION: Silicon Bronze is best known for welding plain or galvanised steel sheet metal. Principal applications include TIG welding of copper, copper-silicon and copper-zinc base metals to themselves and to steel. 38 TYPICAL ALL WELD METAL CHEMICAL ANALYSIS TYPICAL APPLICATIONS: For sheet metals and dissimilar metals. Cn Zn Fe Si Al Bal 1.00 0.50 2.80 - 4.00 0..01 Pb Mn Sn 0.02 1.50 1.0 TYPICAL ALL WELD METAL MECHANICAL ANALYSIS Tensile Strength 345 MPa ORDERING INFORMATION WIRE SIZE (MM) PKT SIZE PART NO. 2.5 1kg 189805 Welding Equipment HEAVY DUTY WELDING EQUIPMENT BUILT TO WITHSTAND THE HARSHEST ENVIRONMENTS & CONDITIONS. 39 40 MIG MIG Welders Light Industrial Light Industrial, Medium Fabrication, Rural Workshops, Hire Fleets, Body Shops & Maintenance Weldmatic 270C 270 Amps @ 27.5 Volts, 20% Duty Cycle Light Industrial, Workshops, Body Shops & Maintenance Weldmatic 200i 200 Amps @ 24 Volts, 15% Duty Cycle 77 Amps @ 17.9 Volts, 100% Duty Cycle Maintenance, DIY, Auto Panel, Rural Weldmatic 356 355 Amps @ 32 Volts, 40% Duty Cycle 225 Amps @ 23.5 Volts, 100% Duty Cycle Light to Medium Industrial Fabrication, Sheet Metal, Boat Building, Service, Repair, Maintenance & Training Centres/Schools, & Stainless Steel & Aluminium Weldmatic 396 395 Amps @ 34 Volts, 30% Duty Cycle 250 Amps @ 26 Volts, 100% Duty Cycle Medium to Heavy Fabrication, Training Centres/ Schools, Stainless Steel & Aluminium Weldmatic Fabricator 400 Amps @ 34 Volts, 45% Duty Cycle 270 Amps @ 27.5 Volts, 100% Duty Cycle Medium to Heavy Fabrication Including Vehicle Manufacture, Ship Building, Aluminium & Stainless Steel Construction, & the Full Range of Steel Fabrication MULTI-PASS 12MM PLUS 270 Amps @ 27.5 Volts, 20% Duty Cycle 12MM Weldmatic 270 10MM APPLICATIONS 8MM WELDING OUTPUT 6MM THICKNESS OF MATERIAL TO BE WELDED THIN GAUGE PRODUCT SINGLE PHASE THREE PHASE 41 Weldmatic -Transformer Range Built to Perform WELDMATIC IS KNOWN FOR ITS EXTREME RELIABILITY & PROFESSIONAL PERFORMANCE. FROM THE HEAVY DUTY DRIVE SYSTEMS TO THE INDUSTRIAL QUALITY GUNS, EVERY COMPONENT IS SELECTED & ENGINEERED TO ENSURE EACH WELDMATIC MACHINE PERFORMS. 42 FEATURE PACKED 4RD WIREFEEDER W64 wirefeeder enables custom set-up to suit the job – including arc start, low wire speed, burnback, spot time, trigger latch, inch, purge, and pre and post gas. QUICK & EASY GUN CABLE CONNECTION All Weldmatic machines are supplied with an industrial quality gun and cable, complete with euro connector for easy fitting and removal. FAN-ON-DEMAND COOLING By only operating when needed, the fan uses less power and generates less noise. The result is a reduction in dust build-up inside the machine, meaning less maintenance time and longer component life. GAS OR GASLESS Suited to both gas shielded solid wires and gasless (self-shielding) flux-cored wires. Industrial front mount strength connectors make the switch between shielded and gasless wires quick and easy. HEAVY DUTY 4 ROLL DRIVE SYSTEM Now with larger, stronger gears and ball bearings to further enhance the reliability and performance of Weldmatic machines. EASY SCREW SPOOL HUB Every Weldmatic features the easy screw spool hub, allowing quick installation of 5 and 15kg spools. HEAVY DUTY TRANSFORMER Engineered for reliability, the heavy duty transformer delivers a smooth, consistent weld performance. DUAL FRONT HANDLES Dual handles make it easy to move your Weldmatic around the workshop, plus provide handy storage for interconnecting work leads. 3 YEAR 3 YEAR GOLD SHIELD WARRANTY Every Weldmatic machine is backed by WIA’s industry leading ‘Gold Shield 3 Year Warranty’, covering parts and labour, and supported by an Australia wide service network. You can be guaranteed you’re buying reliability and performance. LOW GAS CYLINDER TRAY The low, easy to access rear tray, allows the gas bottle to be rolled on and off with ease, eliminating the need for lifting. SUPERIOR INDUCTANCE TECHNOLOGY Weldmatic machines have been engineered to deliver smooth arc performance right across the welding range. TOOL TRAY Fold down tool tray provides storage for gun contact tips and nozzles. 43 44 1 MIG Phase Weldmatic Workshop™ Part No: WIAAM357 [Mobile Welding Trolley for Weldmatic 190 and 200i] STORAGE AND CONVENIENCE. CUSTOMISED SUPPORT PLATE Designed to secure the Weldmatic 190 or 200i to the trolley for maximum stability. CABLE HANGERS Use the cable hangers to keep the work lead, gun cable and supply lead tidy. HEAVY DUTY WHEELS Industrial quality wheels and castors deliver smooth operation and durable performance to move your Weldmatic 190 where it’s needed. SHIPPING INFORMATION Weight: 29kg Dimensions: 68cm long, 43cm wide & 58cm high. EASY SLIDING STORAGE DRAWERS With two drawers, the deep drawer is perfect for storing your welding helmet and gloves, while the top partitioned tray allows for easy storage and organisation of tips and nozzles. GAS BOTTLE TRAY For easy storage of a gas cylinder, making it easier to move around the workshop. Suits E or D cylinders. GAS CYLINDER CHAINS Double chains to secure gas bottle and keep it stable and safe when being moved. POWDER COATED EXTERIOR PANELS Powder coated panels for long-lasting performance to resist harsh workshop environments. * Weldmatic 190, gas cylinder and other accessories not included. 45 1 MIG Phase Weldmatic 270 Part No: WIA270PKG [With W64 4 Roll Drive Wirefeeder] BIG ON POWER. BIG ON PERFORMANCE. BIG ON POWER! BIG ON PERFORMANCE! The Weldmatic 270 has the advantage when it comes to both power and performance. Pumping out a huge 270 Amps of genuine welding power, this machine outperforms the competition when it comes to welding performance. WIDE RANGE OF APPLICATIONS This heavy weight MIG suits light to medium fabrication, rural maintenance and hire fleets. PACKED WITH PROFESSIONAL FEATURES Packed with all the features you’d expect in an industrial three phase MIG machine, the single phase Weldmatic 270 is for the serious welder who wants results. GAS OR GASLESS Suits gas shielded and gasless flux cored wires. SPOOL CAPACITY 5kg & 15kg. PACKAGE INCLUDES W64 4 Roll Drive Wirefeeder WELDS UP 12MM TO 12MM Fillet weld up to 12mm of mild steel, stainless steel or aluminium. LOW GAS BOTTLE TRAY The low, easy to access rear tray, allows the gas bottle to be rolled on and off with ease, eliminating the need for lifting. 3m Euro Gun Cable 5m Work Lead 10m Interconnecting Leads Gas Regulator/Flowmeter Drive Rollers: 0.9/1.2mm “V” groove; 0.9/1.2mm knurled (gasless) Tips: 0.6/0.8/0.9/1.2 REDUCED POWER CONSUMPTION The Fan-on-Demand™ cooling system uses less power and generates less noise by only operating when needed, meaning improved efficiency, less maintenance and a safer working environment. BUILT-IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone. FINE ARC CONTROL 16 SETTINGS PRIMARY VOLTAGE RATED PRIMARY CURRENT MAX. PRIMARY CURRENT RECOMMENDED GENERATOR kVA RATED OUTPUT @ 40C (10 MIN) WELDING CURRENT RANGE WIRE SIZE RANGE (MM) SHIPPING WEIGHT 240 Vac 50Hz 25 Amps 56 Amps 13.5 kVA 270 A, 27.5 V, 20% Duty Cycle 30 - 270 Amps 0.6 - 1.2 solid 0.8 - 1.2 cored 142kg 240 Vac 50Hz 15 Amps 32 Amps 8 kVA 200 A, 24 V, 22% Duty Cycle Setting D-1 Max. 30 - 200 Amps 0.6 - 1.2 solid 0.8 - 1.2 cored 15 Amp plug fitted for commissioning purposes only. 32 Amp plug to be installed by user to obtain full output. 46 1 MIG Phase Weldmatic 270C Part No: WIA270CPKG [Compact Package] COMPACT MIG WITH INTEGRATED WIREFEEDER. IDEAL FOR WORKSHOPS. COMPACT MIG PACKAGE Compact MIG with feature packed integrated wirefeeder, enabling custom set-up to suit the job - including arc start, low wire speed, burnback, spot time, trigger latch, inch, purge and pre and post gas. IDEAL FOR THE WORKSHOP ENVIRONMENT Economical option for workshops where a separate wirefeeder isn’t required. Works well under a bench. PORTABLE Easy to move around the workshop, with no messy leads between the power source and wirefeeder. EASY TO ACCESS CONTROLS All controls are located on the front panel – easy access to all wirefeeder features. GAS OR GASLESS Suits gas shielded and gasless flux-cored wires. BUILT-IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone. SPOOL CAPACITY 5kg & 15kg. PACKAGE INCLUDES 3.6m Euro Gun Cable WELDS UP 12MM TO 12MM Fillet weld up to 12mm of mild steel, stainless steel or aluminium. 5m Work Lead Gas Regulator/Flowmeter Drive Rollers: 0.9/1.2mm “V”; 0.9/1.2mm knurled (gasless) Tips: 0.6/0.8/0.9/1.2 REDUCED POWER CONSUMPTION The Fan-on-Demand™ cooling system uses less power and generates less noise by only operating when needed, meaning improved efficiency, less maintenance and a safer working environment. LOW GAS BOTTLE TRAY The low, easy to access rear tray, allows the gas bottle to be rolled on and off with ease, eliminating the need for lifting. FINE ARC CONTROL 16 SETTINGS & INTEGRATED WIREDEEDER PRIMARY VOLTAGE RATED PRIMARY CURRENT MAX. PRIMARY CURRENT RECOMMENDED GENERATOR kVA RATED OUTPUT @ 40C (10 MIN) WELDING CURRENT RANGE WIRE SIZE RANGE (MM) PRODUCT HEIGHT SHIPPING WEIGHT 240 Vac 50Hz 25 Amps 56 Amps 13.5 kVA 270 A, 27.5 V, 20% Duty Cycle 30 - 270 Amps 0.6 - 1.2 solid 0.8 - 1.2 cored 127kg 240 Vac 50Hz 15 Amps 32 Amps 8 kVA 200 A, 24 V, 22% Duty Cycle Setting D-1 Max. 30 - 200 Amps 0.6 - 1.2 solid 0.8 - 1.2 cored 760mm 810mm (to top of handles) 15 Amp plug fitted for commissioning purposes only. 32 Amp plug to be installed by user to obtain full output. 47 3 MIG Phase Weldmatic 356 Part No: WIA356PKG [With W64 4 Roll Drive Wirefeeder] THE CHOICE OF MEDIUM FABRICATION WORKSHOPS. PURE POWER This industrial strength MIG delivers 356 Amps of pure power, plus all the features needed to maximise your productivity in one complete package. PRODUCTIVITY ON DEMAND Experience a boost in productivity thanks to the impressive 40% duty cycle at the rated output of 32 Volts. INDUSTRIAL STRENGTH The Weldmatic 356 is the ideal choice for medium industrial fabrication workshops, sheet metal, boat building, service, repair, maintenance and training centres/schools. RELIABILITY Fitted with an industrial standard 3.6m gun and cable for reliable welding performance and long operating life. FINE ARC CONTROL 30 Voltage steps provide fine arc control over the whole operating range, from short arc to full spray transfer. 48 FLEXIBILITY Reach around those awkward jobs with the fully enclosed separate wirefeeder. PACKAGE INCLUDES W64 4 Roll Drive Wirefeeder 3.6m Euro Gun Cable Bernard™ Centerfire™ Tip 0.9mm DUAL FRONT HANDLES Exclusive split handles with rubber grips designed to move the machine easily and allow composite work lead and MIG gun to be stored independently. FAN ON DEMAND The Fan-on-Demand™ uses less power and generates less noise by only operating fan when needed. This reduces dust build up inside the machine, meaning less maintenance time and increasing the life of components. 10m Work Lead 10m Interconnecting Leads Gas Regulator/Flowmeter Drive Rollers: 0.9/1.2mm “V” groove; 0.9/1.2mm knurled (gasless, flux cored) SPOOL CAPACITY 5kg & 15kg. GAS OR GASLESS Suits gas shielded and flux-cored wires. BUILT-IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone. COMES WITH BERNARD™ CENTERFIRE™ CONSUMABLES PRIMARY VOLTAGE RATED PRIMARY CURRENT MAX. PRIMARY CURRENT RECOMMENDED GENERATOR kVA RATED OUTPUT @ 40C (10 MIN) WELDING CURRENT RANGE WIRE SIZE RANGE (MM) SHIPPING WEIGHT 380/415 Vac 50Hz 3 Phase 15 Amps 23 Amps 16.5 kVA 355 A, 32 V, 40% Duty Cycle 225 A, 25.3 V, 100% Duty Cycle 30 - 355 Amps 0.6 - 1.2 solid 0.8 - 1.6 cored 168kg 3 MIG Phase Weldmatic 396 Part No: WIA396PKG [With W64 4 Roll Drive Wirefeeder] COMPLETE INDUSTRIAL MIG WELDING PACKAGE. COMPLETE INDUSTRIAL MIG WELDING PACKAGE This 396 Amp three phase MIG welder is ideal for medium to heavy fabrication, and all general industrial fabrication applications. DUAL FRONT HANDLES Exclusive split handles with rubber grips designed to move the machine easily and allow the composite work lead and MIG gun to be stored independently. FLEXIBILITY & POWER Optimal weld characteristics provide high quality results on steel, stainless steel and aluminium, plus the power to comfortably run all popular sizes of solid and flux-cored wires. With the capacity to run 1.6mm flux-cored wire, the 396 can handle a wide range of applications. DIGITAL METERS Digital Volt and Amp meters retain last weld information and allow precise set-up. BUILT-IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone. FINE ARC CONTROL 30 Voltage steps for fine arc control over the whole operating range, from short arc to full spray transfer. PACKAGE INCLUDES W64 4 Roll Drive Wirefeeder 3.6m Euro Gun Cable Bernard™ Centerfire™ Tip 0.9mm 10m Work Lead 10m Interconnecting Leads Gas Regulator/Flowmeter Drive Rollers: 0.9/1.2mm “V”, 0.9/1.2 knurled (gasless, flux cored, metal cored) ULTRA-FAST WIRE BRAKING FEATURE Featured on the 4RD wirefeeder - leaves the wire tip extra clean at the end of the weld. Features include: ‘Normal’ and Creep’ start speed modes. Cold wire inch/ gas purge controls. Pre/post gas timer controls. GAS OR GASLESS Suits gas shielded and flux cored wires. SPOOL CAPACITY 5kg & 15kg. COMES WITH BERNARD™ CENTERFIRE™ CONSUMABLES PRIMARY VOLTAGE RATED PRIMARY CURRENT MAX. PRIMARY CURRENT RECOMMENDED GENERATOR kVA RATED OUTPUT @ 40C (10 MIN) WELDING CURRENT RANGE WIRE SIZE RANGE (MM) SHIPPING WEIGHT 380/415 Vac 50Hz 3 Phase 15 Amps 27 Amps 20 kVA 395 A, 34 V, 30% Duty Cycle 250 A, 26 V, 100% Duty Cycle 19 - 395 Amps 0.8 - 1.6 solid 0.8 - 1.6 cored 172kg 49 MIG 3 Phase Weldmatic Fabricator Part No: WIAFABPKG [W64 4 Roll Drive Wirefeeder] The Complete Industrial Welding MIG Solution. THE WELDMATIC FABRICATOR HAS BEEN THE INDUSTRY STANDARD FOR OVER 30 YEARS WITH PROVEN PERFORMANCE & RELIABILITY THAT IS SECOND TO NONE. 50 THE COMPLETE INDUSTRIAL WELDING SOLUTION. SETTING THE INDUSTRY STANDARD FOR OVER 30 YEARS PRECISE SET-UP & CONTROL Digital Volt and Amp meters with last weld displayed for 30 seconds for precise set-up. The separate ON/OFF switch enables weld settings to be retained. 30 step Voltage controls enable fine tuning of weld settings for precise welding control. APPLICATIONS A complete industrial welding solution for medium and heavy industrial fabrication, including: Vehicle manufacture. Ship building. Aluminium and stainless steel construction. Full range of steel fabrication. RUGGED & RELIABLE This compact MIG has the power to comfortably run all popular sizes of solid and flux cored wires. BUILT-IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone. PACKAGE INCLUDES W64 4 Roll Drive Wirefeeder 3.6m Euro Gun Cable Bernard™ Centerfire™ Tip 0.9mm 10m Work Lead 10m Interconnecting Leads Gas Regulator/Flowmeter Drive Rollers: 0.9/1.2mm “V”; 0.9/1.2mm knurled (gasless, flux cored, metal cored) REDUCED POWER CONSUMPTION & LESS NOISE Fan-on-Demand™ cooling system uses less power and generates less noise by only operating when needed, meaning improved efficiency, less maintenance and a safer working environment. GAS OR GASLESS Suits gas shielded and flux cored wires. SPOOL CAPACITY Accommodates 5kg & 15kg spools – meaning greater flexibility across a range of applications. COMES WITH BERNARD™ CENTERFIRE™ CONSUMABLES PRIMARY VOLTAGE RATED PRIMARY CURRENT MAX. PRIMARY CURRENT RECOMMENDED GENERATOR kVA RATED OUTPUT @ 40C (10 MIN) WELDING CURRENT RANGE WIRE SIZE RANGE (MM) SHIPPING WEIGHT 415 Vac 50Hz 3 Phase 18 Amps 30 Amps 20 kVA 400 A, 34 V, 45% Duty Cycle 270 A, 27.5 V, 100% Duty Cycle 40 - 400 Amps 0.6 - 1.6 solid 0.8 - 2.0 cored 200kg 51 MIG 1 Phase Weldmatic 200i Part No: WIA200i Versatile, Portable Multi-process Inverter 52 GASLESS VERSATILE, PORTABLE, MULTI-PROCESS INVERTER WITH VRD Single phase, multi-process inverter capable of handling MIG, Stick and Lift-TIG processes, plus VRD operates in Stick and Lift-TIG mode. With 200A of MIG, 170A of Stick and 200A of Lift-Arc capability, the Weldmatic 200i suits a wide range of applications – from fencing jobs to construction sites. VRD Built in VRD delivers added safety when operating in Stick or Lift-TIG mode and meets the requirements of site work. Fully compliant to Australian Standards AS 60974.1 & AS1674.2 CAT C. PORTABLE At only 13kg, the Weldmatic 200i is lightweight and portable, making it suitable for onsite maintenance. ALUMINIUM QUICK & EASY GUN CABLE ASSEMBLY Supplied with a tradesman quality gun and cable complete with euro connector for easy fitting and removal. EASY SET-UP & ADJUSTMENT The control panel allows easy selection for gas and wire type, with infinitely variable Voltage and wire speed, indicated on the digital display. A suggested setting chart allows the Weldmatic 200i to be setup quickly and easily. BUILT IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone. MILD STEEL PACKAGE INCLUDES 3m Euro Gun Cable 3m Work Lead 3m Industrial Twist Lock Electrode Holder Gas Regulator Drive Rollers: 0.6/0.8mm ‘V’groove; 0.9/1.2mm knurled (gasless) Tips (0.6/0.8/0.9/1.2mm) ES6 Sample Wire (0.8mm) WELDMATIC WORKSHOP [OPTIONAL] P/N WIAAM357. 2 YEAR WARRANTY 2 year unlimited warranty,* covering parts and labour. * Power source only. GAS OR GASLESS Suits gas shielded and flux-cored wires. PRIMARY VOLTAGE RATED PRIMARY CURRENT MAX. PRIMARY CURRENT RECOMMENDED GENERATOR kVA SUPPLY PLUG RATED OUTPUT @ 40C (10 MIN) WELDING CURRENT RANGE WIRE SIZE RANGE (MM) SHIPPING WEIGHT MACHINE WEIGHT 240 Vac 50/60 Hz 14 Amps 36 Amps 10 kVA 15 Amps 200 A at 24.5 V, 15% Duty Cycle 77 A at 17.9 V, 100% Duty Cycle 30 - 200 Amps 0.6 - 0.9 solid 0.8 - 1.2 cored 1.0 aluminium 20kg 13kg 53 54 ENGINE DRIVEN Engine Driven CAC-A DC PULSE TIG AUXILIARY OUTPUT DC TIG FLUX CORED* MIG* PROCESS STICK PRODUCT STD. GENERATOR POWER WATTS (PEAK) WELDING OUTPUT RANGE ENGINE VRD RCD AUX POWER OUTLETS TYPICAL APPLICATIONS Bobcat 250 EFI Petrol Kohler Engine 3/16" (4.8 mm) 11,000 40 - 250 AC 40 - 250 DC 17 - 28 CV Kohler Petrol 2 x 15 Amp 1 x 32 Amp (All 240V) Fabrication, Maintenance, Rural, Construction Bobcat 250 [Diesel] 3/16" (4.8 mm) 11,000 40 - 250 AC 40 - 250 DC 17 - 28 CV Kubota Diesel 2 x 15 Amp 1 x 32 Amp (All 240V) Fabrication, Structural, Maintenance, Repair, Piping Trailblazer 325 EFI Petrol Kohler Engine 3/16" (4.8 mm) 12,000 10 - 325 DC 10 - 35 CV Kohler Petrol 2 x 15 Amp Sockets (All 240V) Fabrication, Maintenance, Rural, Construction Trailblazer 325 [Diesel] 3/16” (4.8 mm) 12,000 10 - 325 DC 10 - 35 CV Kubota Diesel 2 x 15 Amp Sockets (All 240V) Fabrication, Structural, Maintenance, Repair, Piping Big Blue 400X Pro 1/4" (6 mm) 12,000 20 - 400A CC CAT 14 - 40V CV Diesel 2 x 15 Amp 1 x 32 Amp (All 240V) Fabrication, Maintenance, Structural, Construction Big Blue 700X Duo Pro 1/2” (13 mm) 5,500 3P 4,000 1P Paralleled 40 Deutz - 800A Turbo Each Side Diesel 20 - 400A 2 x 15 Amp 240V 1PH 1 x 32 Amp 380V 3PH Construction, Pipeline, Mining, Maintenance, Railroad Big Blue 800X Duo Air Pak 1/2” (13 mm) 1PH=15kW 3PH=27kW 20 - 800 CC 14 - 40 CV 2 x 15 Amp 240V 1PH 1 x 32 Amp 400V 3PH Construction, Structural, Maintenance, Mining = Deutz Turbo Diesel * Optional wirefeeder required Designed for this process 55 ENGINE DRIVEN Engine Specs BOBCAT 250 EFI ENGINE BRAND & WARRANTY HP TYPE WELD SPEED IDLE SPEED FUEL CAPACITY OIL CAPACITY STANDARD SHUTDOWNS Kohler: 3-year Manufacturer’s Warranty 23 HP Twin-cylinder, four-cycle overhead valve, industrial air-cooled, gasoline (carburettor) 3600 RPM 2300 RPM 45 L 1.4 L Low Oil Pressure BOBCAT 250 DIESEL ENGINE BRAND & WARRANTY HP TYPE WELD SPEED IDLE SPEED FUEL CAPACITY OIL CAPACITY STANDARD SHUTDOWNS Kubota: 2-year 2000 hours one year minor components 19 HP at 3600 RPM Three-cylinder, industrial liquid-cooled, diesel 3600 RPM 2450 RPM 45 L 3.2 L High Coolant Temperature, Low Oil Pressure, Low Fuel TRAILBLAZER 325 EFI ENGINE BRAND & WARRANTY HP TYPE WELD SPEED IDLE SPEED FUEL CAPACITY OIL CAPACITY STANDARD SHUTDOWNS Kohler: 3-year Manufacturer’s Warranty 25 HP at 3600 RPM Twin-cylinder, four-cycle overhead valve, industrial air-cooled, gasoline (carburettor) Auto-Speed™ 2400, 2800, 3200 or 3600 RPM 2400 RPM 45 L 1.4 L Low Oil Pressure TRAILBLAZER 325 (DIESEL) 56 ENGINE BRAND & WARRANTY HP TYPE WELD SPEED IDLE SPEED FUEL CAPACITY OIL CAPACITY STANDARD SHUTDOWNS Kubota: 2-year 2000 hours one year minor components 24.8 HP at 3600 RPM 3-cylinder, industrial liquid-cooled, diesel Auto-Speed™ 2400, 2800, 3200 or 3600 RPM 2400 RPM 45 L 3.7 L High Coolant Temperature, Low Oil Pressure, Low Fuel BIG BLUE 400X PRO ENGINE BRAND HP TYPE FEATURES ENGINE SPEEDS CAPACITIES AUTOMATIC ENGINE SHUTDOWN Caterpillar C1.5 21.7 3-cylinder, industrial liquid-cooled, diesel EPA Tier 4i compliant, indirectinjected, liquid-cooled engine. 1800 RPM weld Fuel: 43.5 L Low Oil Pressure, High Coolant Temperature, Low Fuel Level Right-side service access with intervals of 250 hrs for oil and filters. Oil: 5.7 L Coolant: 5.7 L BIG BLUE 700X DUO PRO ENGINE BRAND HP TYPE FEATURES ENGINE SPEEDS CAPACITIES AUTOMATIC ENGINE SHUTDOWN Deutz TD2011L04o 63.4 Turbo-charged four-cylinder, liquid-cooled industrial diesel EPA Tier 4i compliant Idle: 1350 RPM Fuel: 95 L Weld: 1800 RPM Coolant: Integrated Oil Low Oil Pressure, High Coolant Temperature, Low Fuel Level Oil: 10.4 L BIG BLUE 800X DUO AIR PAK - COMPRESSOR COMPRESSOR BRAND FEATURES FREE AIR DELIVERY AT 1800 RPM FREE AIR DELIVERY AT 1350 RPM WORKING PRESSURE CONSTANT DUTY CYCLE OIL CAPACITY AUTOMATIC COMPRESSOR SHUTDOWNS Ingersoll Rand CE55 G1 Rotary screw with electric clutch for on/off. 60 cfm 40 cfm 3.79 L Oil Temperature (1.13 m³ / min) Idle 100 PSIG 7 bar 100% (1.70 m³ / min) Oil change intervals 500 hrs (same as engine). Life expectancy 30,000 hrs. 57 CC CV ENGINE DRIVEN AC DC Bobcat 250 EFI Part No: MILBOBCAT250EFI [Kohler Petrol Engine] Quieter. Smaller. Lighter. REDESIGNED 12 cm Shorter Up to 33% Sound Up to 24kg Reduction IMPROVED! UP TO 33% QUIETER Significant improvements in sound level and quality offer better jobsite communication, making for a safer work environment. The engine has been rotated toward the front to create efficient airflow and quieter operation. Now you can start the job earlier and work around hospitals, businesses and residential areas. Lighter IMPROVED! SMALLER & LIGHTER DESIGN Takes up less space on trucks and trailers leaving more room on your truck for other equipment and tools. REVERSED GENERATOR AIRFLOW Exclusive engine and generator packaging design operates cooler and more efficiently. The engine is rotated towards the front to create more efficient airflow. More efficient airflow and exclusive engine location are significant contributors to reduced sound level and size. Hot air recirculation is eliminated when machine is mounted in tight spots, and internal parts are kept cool for optimal performance. 58 IMPROVED! EASIER MAINTENANCE Maintenance is now faster and easier. With front panel maintenance displays, you know when your equipment needs to be serviced. Oil checks can be performed from the top by the front panel. Single-side fuel fill and oil drain/filter. Tool-less panels that allow for quick access. APPLICATIONS PROCESSES Maintenance Stick (SMAW) Repair Flux-Cored (FCAW) Rural MIG (GMAW) Fabrication DC TIG (GTAW) Structural Steel Work Air Carbon Arc (CAC-A) Stand-Alone Generator Cutting and Gouging (4.8mm carbons) Air Plasma Cutting and Gouging with Optional Spectrum Models Air filter LONG RUNTIMES Large 45L fuel capacity means many hours of run time before refuelling. Oil fill Oil level check Fuel fill VERSATILE AC AND DC WELD OUTPUT Provides quality welds on all types of metals. DC is smooth and easy to run while AC Stick is used when arc blow occurs. MULTI-PROCESS CAPABILITY MIG, STICK, DC, AC, TIG AUXILIARY OUTPUT* 2 X 15 Amp Sockets. RCD. 1 X 32 A 240 V 1PH 60Hz. Oil filter Oil drain Fuel filter SMOOTH GENERATOR POWER Revolutionary ten degree skewed rotor design optimises generator performance. Typical equipment which can be run includes hand tools, circular saw, air compressor and flood lights. 3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer. *Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability. WELDING MODE PROCESS AMP/VOLT RANGE RATED OUTPUT GENERATOR POWER DIMENSIONS (MM) WEIGHT (WITHOUT FUEL) CC/AC Stick/TIG 40 - 140 A 60 - 160 A 80 - 225 A 225 A at 25 V, 100% Duty Cycle Stick/TIG 100 - 250 A 250 A at 25 V, 100% Duty Cycle H: 711 H: 832 (to top of exhaust) W: 508 D: 1029 227kg CC/DC Peak: 11,000 Watts Continuous: 9,500 Watts 44 A, 240 VAC, 60 Hz CV/DC MIG/FCAW 17 - 22 V 20 - 28 V 250 A at 25 V, 100% Duty Cycle 59 CC CV ENGINE DRIVEN AC DC Bobcat 250 Diesel Part No: MILBOBCAT250D [Kubota Diesel Engine] * Indent only IMPROVED DESIGN. NOW SMALLER & LIGHTER. Up to 24kg Lighter IMPROVED! SMALLER & LIGHTER DESIGN Takes up less space on trucks and trailers leaving more room on your truck for other equipment and tools. IMPROVED! EASIER MAINTENANCE With front panel maintenance displays, you know when your equipment needs to be serviced. LONG RUNTIMES Large 45L fuel capacity means many hours of run time before refuelling. VERSATILE AC AND DC WELD OUTPUT Provides quality welds on all types of metals. DC is smooth and easy to run while AC Stick is used when arc blow occurs. 60 DESIGNED FOR RELIABILITY Copper windings and iron generator components for a quality built machine. Lugged - not soldered - heavy internal leads for better field durability. Superior cooling technology for maximum performance and engine life. Super-tough armour to protect the welder/ generator from accidental impact. Lift hook integrated into the centre frame, which bolts to the machine’s base for greater durability. MULTI-PROCESS CAPABILITY MIG, Stick, DC, AC, TIG. SMOOTH GENERATOR POWER Revolutionary ten degree skewed rotor design optimises generator performance. Typical equipment which can be run includes hand tools, circular saw, air compressor and flood lights. APPLICATIONS PROCESSES Maintenance Stick (SMAW) Repair Flux-Cored (FCAW) Rural MIG (GMAW) Fabrication DC TIG (GTAW) Structural Steel Work Non-Critical (GTAW) Stand-Alone Generator Air Carbon Arc (CAC-A) Cutting and Gouging (4.8mm Carbons) Air Plasma Cutting and Gouging with Optional Spectrum Models AUXILIARY OUTPUT* 2 X 15 Amp Sockets. RCD. 1 X 32 A 240 V 1PH 60Hz. 3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer. *Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability. WELDING MODE PROCESS AMP/VOLT RANGE RATED OUTPUT GENERATOR POWER DIMENSIONS (MM) WEIGHT (WITHOUT FUEL) CC/AC CC/DC Stick/TIG 40 - 130 A 60 - 160 A 80 - 225 A 100 - 250 A 250 A at 25 V, 100% Duty Cycle H: 711 H: 873 (to top of exhaust) W: 508 D: 1153 289kg CV/DC MIG/FCAW 17 - 22 V 20 - 28 V 250 A at 28 V, 100% Duty Cycle Peak: 11,000 Watts Continuous: 9,500 Watts 44 A, 240 VAC, 60 Hz 61 CC CV ENGINE DRIVEN AC DC DC Trailblazer 325 Part No: MILTRAIL325EFI [Kohler Petrol Engine] Part No: MILTRAIL325D [Kubota Diesel Engine] NEW PETROL MODEL - NOW 49KG LIGHTER. NEW DIESEL MODEL - NOW 46KG LIGHTER. DUAL GENERATOR SYSTEM One for welding and one for generating power meaning no interaction between tools and the welding arc. 4-POLE 3 PHASE WELDING GENERATOR Utilises a 4-pole, 3-phase generator to produce the best welding arc. ACCU-RATED™ 12,000 WATTS OF USABLE PEAK POWER Separate 12,000 Watt single phase generator cranks out enough power for most applications. SUPERIOR ARC PERFORMANCE Three Stick modes – XX10, XX18 and Gouge. Two wire modes – solid & flux-cored. Excellent MIG/FCAW arc performance. Lift-Arc™ TIG with Auto-Crater™ and Auto-Stop™ and Pulse. 62 SELF-CALIBRATING DIGITAL METERS Preset and actual Amperage/Voltage. Process settings. Maintenance functions: hour meter, oil change interval and RPMs. AUTO-SPEED™ TECHNOLOGY Traditional high speed welder/generators always run at maximum speed (3600 RPM) while welding. Auto-Speed technology automatically adjusts the engine speed to match your actual weld load requirements. When more power is needed, the engine will automatically ramp up. By automatically varying the engine speed, fuel consumption and costs are reduced. SUPER-TOUGH PROTECTIVE ARMOUR WITH COVERS High-impact resistance in all temperatures and is chemical-resistant. APPLICATIONS PROCESSES Structural Steel Work Stick (SMAW) Sheet Metal MIG (GMAW) Repair Flux Cored (FCAW) Rental DC TIG/Pulsed TIG (GTAW-P) Pipe Air Carbon Arc (CAC-A) Fabrication Air Plasma Cutting and Gouging with Optional Spectrum Models Maintenance INNOVATIVE DESIGN For quieter operation, reduced size and weight and easier maintenance. AUXILIARY POWER (MILTRAIL325EFI)* 2 X 15 Amp 240 Volt Sockets. 50 Amps 240 Volt Sockets. RCD Protected. 3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer. *Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability. WELDING MODE PROCESS AMP/VOLT RANGE RATED OUTPUT GENERATOR POWER DIMENSIONS (MM) WEIGHT (WITHOUT FUEL) CC/DC Stick/TIG 10 - 325 A 325 A at 28 V (Petrol) 325 A at 33 V (Diesel), 100% Duty Cycle CV/DC MIG/FCAW 10 - 325 V 325 A at 28 V (Petrol) 325 A at 33 V (Diesel), 100% Duty Cycle Peak: 12,000 Watts Continuous: 10,500 Watts 240V, 60Hz H: 711 H: 832 (to top of exhaust) W: 508 D: 1029 209kg (Petrol model) 281kg (Diesel model) CC CV ENGINE DRIVEN DC Big Blue® 400X Pro Part No: MILBB400XPRO [CAT Diesel Engine] SUPERIOR ARC PERFORMANCE Four pre-set DIG settings (Stick). Hot Start™ (Stick). Lift-Arc™ TIG with Auto-Stop™ and Crater-out. MIG/FCAW arc performance. AUTO REMOTE SENSE™ Detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/ panel switch. QUIET OPERATION Improves work site communication. SIMPLE-TO-SET CONTROLS No elaborate procedure, just select process and weld! THE VAULT Ultimate control board reliability. Solid-state control technology, housed in a sealed vault. The vault's sealed connections are made through watertight plugs that make these components impenetrable to dust and moisture. CATERPILLAR HEAVY DUTY LOW-SPEED INDUSTRIAL ENGINE Designed to operate for 10,000 hours before the first basic overhaul. METER MAINTENANCE DISPLAYS Fuel gauge. Hour meter function. Oil change interval. High coolant temperature low oil pressure shut downs. Low fuel shutdown engine shuts down before system runs out of fuel, making restarts easy. APPLICATIONS PROCESSES Mechanical Contractors Stick (SMAW) Structural Steelwork MIG (GMAW) Fabrication Flux-Cored (FCAW) Maintenance DC TIG (GTAW) Repair Air Carbon Arc (CAC-A) Rental Rated: 4.8mm (3/16 in) Carbons, Capable: 6.4mm (1/4 in) Carbons Construction Air Plasma Cutting and Gouging with Optional Spectrum Models AUXILIARY POWER* 2 X 15 Amp Sockets. 1 X 32 Amp Socket. RCD. VRD TO CAT C AS1674.2 3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer. *Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability. WELDING MODE AMP/VOLT RANGE RATED OUTPUT GENERATOR POWER DIMENSIONS (MM) WEIGHT* (WITHOUT FUEL) CC/DC 20 - 400 A CV/DC 14 - 40 V 300A at 32 VDC, 100% Duty Cycle 350A at 27 VDC, 100% Duty Cycle 400A at 24 VDC, 100% Duty Cycle Peak: 12,000 Watts Continuous: 10,000 Watts 42 A, 240 VAC, 60 Hz H: 813 W: 667 D: 1422 Net: 458kg Shipping: 481kg *Additional 37kg when fuel tank is full 63 ENGINE DRIVEN CC CV AC DC 1 Phase 3 Phase Big Blue® 700X Duo Pro Part No: MILBB700XDP (with dual VRD) [Deutz Diesel Engine] Dual Operator Engine Drive with 3 Phase Power. MULTI-ARC WELDING IS NOW SIMPLER & MORE VERSATILE. 3 PHASE POWER INDEPENDENT AUXILIARY GENERATOR One 5500 Watt peak/ 4000 Watt continuous 240V single phase generator, regardless of weld output. Second generator provides 27,000 Watts peak/20,000 Watts continuous 3 phase power (380 - 415V). 700A Single Arc Capability. Two outputs can be paralleled, providing a single 700A output. Suitable for Arc Air Gouging or Sub Arc Process. 64 2 ARCS ENCLOSED ROBUST CASE DESIGN Protects internal components from impact and allows air flow to cool and prolong the life of the engine, while reducing sound levels. HOT-START™ Provides positive Stick electrode starts making it easy to start all types of electrodes, plus it works well for bead tie-ins. QUICK AND EASY MAINTENANCE Single-side access to oil level check, oil fill, oil filter, fuel filter and air cleaner. REMOTE TOOL-LESS OIL DRAIN Allows oil to be drained without getting under the engine and reduces the chance of oil spillage. HEAVY-DUTY LOW SPEED INDUSTRIAL DIESEL ENGINE Designed, built and proven to operate over 10,000 hours before the first basic overhaul. WEATHERPROOF LEXAN® NAMEPLATE Resists cracking and fading, and is color-coded for ease of operation. METER MAINTENANCE DISPLAYS Fuel gauge. Hour meter function. Oil change interval. High coolant temperature and low oil pressure shutdowns. Low fuel shutdown – engine shuts down before system runs out of fuel, making restarts easy. STANDARD FEATURES INCLUDE: Stick, MIG, flux-cored, Lift-Arc™ TIG and digital preset weld meters, output contactor control and automatic idle. AUXILIARY POWER* 1 X 380 V 32 Amp Socket. 2 X 240 V 15 Amp Sockets. RCD. APPLICATIONS PROCESSES Mining Maintenance Stick (SMAW) Cross Country Pipelines Flux-Cored (FCAW) Process Piping Structural Steel Heavy Construction MIG (GMAW) DC TIG (GTAW) Air Carbon Arc (CAC-A) *Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability. VRD TO CAT C AS1674.2. 3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer. WELDING MODE AMP/VOLT RANGE RATED OUTPUT GENERATOR POWER DIMENSIONS (MM) WEIGHT* (WITHOUT FUEL) CC/DC 40 – 800 A (Paralleled) 500 A at 40 VDC, 100% Duty Cycle 700 A at 28 VDC, 60% Duty Cycle 20 – 400 A (Each Side) 300 A at 32 VDC, 100% Duty Cycle (Each Side) 400 A at 36 VDC, 40% Duty Cycle (One Side only) H: 1092 mm H: 1270 mm (to top of exhaust) W: 724 mm D: 1654 mm Net: 784kg Shipping: 799kg *Additional 86kg when fuel tank is full 14 – 40 V (Paralleled) 500 A at 39 VDC, 100% Duty Cycle 700 A at 28 VDC, 60% Duty Cycle Peak: 5500 Watts Continuous: 4000 Watts Three-phase: 27 kW Peak/20 kW Continuous or Single-Phase: 19 kW Peak/12 kW Continuous 14 – 40 V (Each Side) 300 A at 29 VDC, 100% Duty Cycle (Each Side) 400 A at 34 VDC, 40% Duty Cycle (One Side only) CV/DC 65 ENGINE DRIVEN CC CV DC 1 Phase 3 Phase Big Blue® 800X Duo Air Pak™ Part No: MILBB800XDAP [with VRD] Weld. Air. Power. A COMPLETE MOBILE WELDING, AIR & POWER WORKSHOP FOR ON-SITE MAINTENANCE & FABRICATION. 3 PHASE POWER MULTI-ARC WELDING 3 PHASE POWER 2 ARCS MORE POWER 33 percent increase in rated output equals 800 Amps of weld power and 27,000 watts of generator power. MULTI-ARC WELDING One dependable engine — two independent arcs with up to 400 Amps each. Or plug in an additional inverter for a true multi operator work platform! Example: One additional XMT equals 3 operators, up to 240 Amps each. Premium quality arcs allow operators to work independently with no arc interaction. Multi operator welding has never been easier or more versatile. 66 AIR INCREASED EFFICIENCY More arcs and better fuel economy equal increased profits for your business. Estimated savings are 34 percent with a dual-operator unit versus two single-operator units. Remote oil drain for engine and compressor prevents spills and makes servicing easy. Electronic engine display simultaneously displays fuel level, engine hours, coolant temperature, oil pressure, battery Volts, engine RPM, air pressure, and compressor hours. Tracks oil change intervals and displays engine diagnostics for quick and easy servicing. DEUTZ 2011 L04I HEAVY-DUTY LOW SPEED INDUSTRIAL DIESEL ENGINE Designed, built and proven to operate over 10,000 hours before the first basic overhaul. INGERSOLL RAND Ultra-reliable industrial rotary screw compressor. 30,000-hour life expectancy. Independent on/off control for applications not requiring compressed air — allows greater fuel savings and longer compressor service intervals. 100PSI, 60CFM, 100% Duty Cycle. VRD STANDARD (CAT.C AS1674.2) Reduces the open-circuit Voltage to 15 Volts when the welding power source is not in use, increasing operator safety without compromising arc starts. Infinite arc control allows the arc characteristics to be changed for specific applications in Stick, MIG and FCAW. AUTO REMOTE SENSE™ (ARS) detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/panel switch. AUXILIARY POWER* 1 X 380 V 32 Amp Socket. 2 X 240 V 15 Amp Sockets. RCD. THERMAL OVERLOAD PROTECTION Prevents machine damage if the duty cycle is exceeded or airflow is blocked. STANDARD FEATURES Digital weld meters. Automatic idle. 120 V block heater. Lockout/tagout battery disconnect switch. APPLICATIONS Mining Maintenance Railroad Maintenance Maintenance and Repair PROCESSES Stick (SMAW) MIG (GMAW) Flux-Cored (FCAW) DC TIG (GTAW) Submerged Arc (SAW) Air Carbon Arc (CAC-A) Air Plasma Cutting and Gouging Compressed Air *Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability. WELDING MODE OUTPUT MODE WELD OUTPUT RANGE WELD OUTPUT RATED AT 104° F (40° C) MAX OPEN CIRCUIT VOLTAGE GENERATOR POWER OUTPUT RATED AT 104° F (40° C) SOUND LEVELS AT 23 FT. (7 M) DIMENSIONS (MM) WEIGHT* (WITHOUT FUEL) CC/DC (Stick/ TIG) Separate (Dual Outputs) 20 – 400 A 400 A at 36 V, 100% Duty Cycle (Each Side) 85 VDC 15 VDC (VRD) Idle: Paralleled (Combined) 40 – 800 A 700 A at 44 V, 100% Duty Cycle 800 A at 38 V, 100% Duty Cycle H: 1194 H: 1397 (top of exhaust) W: 724 D: 1765 Net: 968.4kg Ship: 991.6kg *Additional: 75kg when fuel tank is full Separate (Dual Outputs) 14 – 40 V 400 A at 34 V, 100% Duty Cycle (Each Side) 3 phase: 27,000 watts peak, 20,000 watts continuous 1 Phase: 5,500 watts peak, 4,000 watts continuous Paralleled (Combined) 14 – 40 V 750 A at 40 V, 100% Duty Cycle 800 A at 38 V, 100% Duty Cycle CV/DC (MIG/ FCAW) 73.0 dB (97.8 Lwa), 77.2 dB at one meter from front panel Weld (800 A Load): 81.7 dB (106.5 Lwa), 84.4 dB at one meter from front panel 67 68 ARC & TIG Arc & TIG PRODUCT PROCESS Welarc 140i Steel, Stainless Steel 140 Amps @ 25.6 Volts, 20% Duty Cycle 240 V Maintenance, Rural, DIY Weldarc 180i Steel, Stainless Steel 180 Amps @ 27.2 Volts, 18% Duty Cycle 76 Amps @ 23.2 Volts, 100% Duty Cycle 20-180 Amps 240 V Maintenance, Rural, DIY LOW OCV PULSE LIFT ARC HIGH FREQ TYPICAL APPLICATIONS DC TIG INPUT VOLTAGE AC TIG WELDING AMPERAGE RANGE STICK WELDABLE MATERIALS CAC-A 160STH N/A Steel, Stainless Steel 160 Amps @ 20% 230 V Maintenance, Sheet Metal, DIY Maxstar 210DX N/A Steel, Stainless Steel 210 Amps @60% 230 V or 415 V Pipe, Sheet, Maintenance Maxstar 280DX 6mm Steel, Stainless Steel 235 Amps @ 60% 230 V or 415 V Pipe, Fabrication, Steel, Stainless Steel Maxstar 350DX 1/4” (6mm) Steel, Stainless Steel 3 - 350 DC 415 V Sheet Metal, Marine, Maintenance Dynasty 210DX N/A Steel, Aluminium, 210 Amps @ 60% Stainless Steel 230 V or 415 V Pipe, Sheet, Aluminium, Maintenance Dynasty 280DX 6mm Steel, Aluminium, 235 Amps @ 60% Stainless Steel 230 V or 415 V Stainless Steel, Aluminium Dynasty 350DX 1/4” (6mm) Steel, Aluminium, 3 - 350 AC/DC Stainless Steel 415 V Sheet Metal, Marine, Maintenance Designed for this process * * * Autoline 69 ARC & TIG 1 Phase Weldarc 140i Part No: WIA140IPKG Portable for Onsite & Field Maintenance COMPACT & PORTABLE FOR ONSITE & FIELD MAINTENANCE. STICK WELDING TIG WELDING LIFT ARC START 70 WELDARC 140i KEY FEATURES 140 Amp arc & TIG welder Compact, lightweight design Suits 2.5 - 3.2mm electrodes OPTIONAL VRD The Weldarc 140i is supplied with the VRD (Voltage Reduction Device) option disabled. If VRD is required, it can be enabled by an authorised WIA Service Agent. When activated, VRD delivers added safety when operating in Stick mode and meets the requirements of site work. Fully compliant to Australian Standards AS 60974.1 & AS1674.2 CAT C. PORTABLE At only 4.8kg, the Weldarc 140i can go wherever the job takes you, making it ideal for onsite maintenance. HOT START FOR MANUAL ARC Built-in 'hot start' feature in manual arc mode for even better arc starting. GENERATOR COMPATIBLE The Weldarc 140i is tolerant to unconditioned power from generators. 10A supply plug Suits long extension leads Includes added shoulder strap 10 AMP PLUG Comes with a 10 Amp plug to suit common power supply outlets, making on-site maintenance easy and convenient. PACKAGE INCLUDES APPLICATIONS Heavy Duty Work Clamp (2m) Mine Maintenance Industrial Twist Lock Electrode Holder (3m) Motor Sports Fabrication Food and Wine Shipyards Padded Shoulder Strap Welding Contractors BUILT- IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone. Rural Workshops ARC FORCE Built in Arc Force, constantly monitors arc voltage and will boost output if low arc voltage occurs. CELLULOSE ELECTRODES The combined feature of 'Arc Force', 'Hot Start' and high open circuit voltage capability allows the use of Cellulose electrodes. LIFT ARC TIG START Easy to use lift arc starting for TIG welding. Eliminates scratch starting and tungsten electrode damage. WARRANTY* With a 2 year unlimited warranty, covering parts and labour, and supported by an Australia wide service network, you can be guaranteed you’re buying reliability and performance. *Power source only. PRIMARY VOLTAGE RATED PRIMARY CURRENT MAX. PRIMARY CURRENT RECOMMENDED GENERATOR kVA SUPPLY PLUG RATED OUTPUT @ 40C (10 MIN) WELDING CURRENT RANGE ELECTRODE SIZE RANGE (MM) SHIP. INFO MACHINE WEIGHT 240 Vac 50/60 Hz 10 Amps 22 Amps 6 kVA 10 Amps 140 Amps @ 25.6 Volts 20% 62 Amps @ 22.5 Volts 100% 20 - 140 Amps 2.5 - 3.2 7kg 4.8kg 71 1 ARC & TIG Phase Weldarc 180i Part No: WIA180IPKG Lightweight Portable Arc & TIG Welder PORTABILITY FOR ONSITE & FIELD MAINTENANCE. STICK WELDING TIG WELDING 72 WELDARC 180i KEY FEATURES 180 Amp Arc & TIG welder Compact, lightweight design Suits 2-4.0mm electrodes PORTABLE At only 6.5kg, the Weldarc 180i can go wherever the job takes you, making it ideal for onsite maintenance. GENERATOR COMPATIBLE The Weldarc 180i is tolerant to unconditioned power from generators. It has been optimised and tested for compatibility with appropriate portable generators. LIFT ARC TIG Easy to use Lift-Arc starting for TIG welding. Eliminates scratch starting and tungsten electrode damage. VRD Built in VRD delivers added safety when operating in Stick or Lift-TIG mode and meets the requirements of site work. Fully compliant to Australian Standards AS 60974.1 & AS1674.2 CAT C. 15A 240 VAC supply Suits long extension leads Includes padded shoulder strap and carry case BUILT IN OPERATOR SAFETY The power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone. PACKAGE INCLUDES APPLICATIONS 2m Heavy Duty Work Clamp Mine Maintenance 3m Industrial Twist Lock Electrode Holder Food & Wine Padded Shoulder Strap Shipyards Carry Case Welding Contractors Motor Sports Fabrication Rural Workshops HOT START FOR MANUAL ARC Built-in 'Hot Start' feature in manual arc mode for even better arc starting. ARC FORCE Built in “Arc Force”, constantly monitors arc Voltage and will boost output if low arc Voltage occurs. CELLULOSE ELECTRODES The combined feature of 'Arc Force', 'Hot Start' and high open circuit Voltage capability allows the use of Cellulose electrodes. 2 YEAR WARRANTY 2 year unlimited warranty,* covering parts and labour. * Power source only. PRIMARY VOLTAGE RATED PRIMARY CURRENT MAX. PRIMARY CURRENT RECOMMENDED GENERATOR kVA SUPPLY PLUG RATED OUTPUT @ 40C (10 MIN) WELDING CURRENT RANGE ELECTRODE SIZE RANGE (MM) SHIPPING WEIGHT MACHINE WEIGHT 240 Vac 50/60 Hz 15 Amps 35 Amps 10 kVA 15 Amps 180 A at 27.2 V, 18% Duty Cycle 20 - 180 Amps 2.5 11kg 6.5kg 3.2 4.0 76 A at 23.2 V, 100% Duty Cycle 73 Global Brands. Local Support. 74 CC DC ARC & TIG 1 Phase 160STH Part No: MILSTH160 LIGHTWEIGHT & PORTABLE DC OUTPUT TIG/STICK MACHINE. AUTO-LINE™ POWER MANAGEMENT Automatically compensates for various input Voltage. Suits jobsite and generator power. LIGHTWEIGHT & PORTABLE Easy to move around the workshop or jobsite – only 6.2kg. BUILT-IN PULSING CAPABILITIES Allows the operator to select from four fixed pulse frequencies to satisfy the application. SELECTABLE TRIGGER CONFIGURATION The operator can choose standard or 2T trigger method to meet the application. LIFT-ARC™ STARTING Provides TIG arc starting without the use of high frequency. HF START Non-contact arc starting to eliminate tungsten or material contamination. BUILT-IN GAS SOLENOID Eliminates the need for a bulky torch with a gas valve. ADAPTIVE HOT START™ Automatically increases the output Amperage at the start of a weld should the start require it. Prevents the electrode from sticking and creating an inclusion. FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. APPLICATIONS Process Pipe Dairy Industry Food/Beverage Industry Shipboard Installation/ Repair Maintenance Repair PROCESSES TIG (GTAW) Pulsed TIG (GTAW-P) Stick (SMAW) LOW OCV STICK Reduces the open-circuit Voltage to 12–16 Volts when the welding power source is not in use. In accordance with CAT C AS 1674.2. (Nb: does not have a VRD indicator). THERMAL OVERLOAD PROTECTION Helps prevent machine damage if the duty cycle is exceeded or airflow is blocked. INPUT POWER WELDING AMP RANGE RATED OUTPUT AMPS INPUT AT RATED OUTPUT 50/60 HZ KVA AT DUTY CYCLE DIMENSIONS (MM) WEIGHT 230 VAC Stick 20 - 150 A 100 A at 24.0 VCD, 100% Duty Cycle 13.1 3.0 6.2kg 150 A at 26.0 VCD, 30% Duty Cycle 21.6 4.9 H: 229 W: 140 D: 337 100 A at 14.0 VCD, 100% Duty Cycle 8.3 2.0 150 A at 16.0 VCD, 30% Duty Cycle 14.2 3.2 230 VAC TIG 5 - 150 A 75 CC DC ARC & TIG 1 Phase 3 Phase Maxstar 210DX Part No: MMAXSTAR210DX Auto-Line Technology FOR DC TIG & STICK WELDING. FOR WELDING STEEL, STAINLESS STEEL, COPPER, TITANIUM. TIG PULSE TO CONTROL HEAT INPUT & DISTORTION. DC TIG FEATURES Pulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. DX models provide extended ranges. Exceptionally smooth and precise arc for welding exotic materials. DC STICK FEATURES Dual schedule allows operators to switch welding parameters for specific electrodes without readjusting the machine, minimising downtime and enhancing quality, base model only (not DX). 76 DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010. Hot Start™ adaptive control provides positive arc starts without striking. Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safety and easily remove the electrode. Menu selectable. UPDATE AND EXPAND Front panel memory data card port provides the ability to easily update software and expand product features. PRO SET™ Eliminates the guesswork when setting weld parameters. Use ProSet when you want the speed, convenience and confidence of preset controls. Simple select the feature and adjust until Pr-Set appears on display. SLEEP TIMER The sleep times conserves electricity. This programmable feature will power down the machine if it sits idle for a specified time. WELDING MODE TIG (GTAW) INPUT POWER 208 480 V 120 V Stick (SMAW) WELDING AMP RANGE 1 - 210 A 1 - 210 A 208 480 V 5 - 210 A 120 V 5 - 100 A AUTO-LINE POWER MANAGEMENT TECHNOLOGY Allows for any input Voltage hookup (208-575 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power. Precision Fabrication TIG (GTAW) Petro Chemical Pulsed TIG (GTAW-P) Food & Beverage Industry Stick (SMAW) Shipboard Aerospace FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine. AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ 120 V 208 V 240 V 400 V 480 V KVA KW 14 12 7 6 5.2 4.9 210 A at 18.4 V, 60% Duty Cycle 3 Phase - 1 Phase - 24 20 12 10 4.9 4.9 125 A at 15 V, 60% Duty Cycle 1 Phase - 24 20 12 10 4.9 4.9 3 Phase - 15 13 8 6 5.5 5.2 1 Phase - 26 22 13 11 5.3 5.3 1 Phase 23 - - - - 2.8 2.8 160 A at 26.4 V, 60% Duty Cycle 90 A at 23.6 V, 60% Duty Cycle 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. WIND TUNNEL TECHNOLOGY™ Protects internal components from airborne contaminates, extending product life. METER CALIBRATION Allows digital meters to be calibrated for certification. PHASE PROCESSES Dairy BLUE LIGHTING™ Blue lighting™ highfrequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only. RATED OUTPUT APPLICATIONS MAX. OPEN CIRCUIT VOLTAGE DIM. (MM) WEIGHT 80 VCD (11 VCD*) H: 346 16.3kg W: 219 (17.2kg with CPS) D: 495 77 CC DC ARC & TIG 1 Phase 3 Phase Maxstar 280DX Part No: MMAXSTAR280DX For DC TIG & Stick Welding WITH AUTO-LINE TECHNOLOGY. FOR WELDING STEEL, STAINLESS STEEL, COPPER, TITANIUM. TIG PULSE TO CONTROL HEAT INPUT & DISTORTION. DC TIG FEATURES Pulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. DX models provide extended ranges. Exceptionally smooth and precise arc for welding exotic materials. DC STICK FEATURES Dual schedule allows operators to switch welding parameters for specific electrodes without readjusting the machine, minimising downtime and enhancing quality, Base model only. (not DX). 78 DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010. Hot Start™ adaptive control provides positive arc starts without striking. Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safety and easily remove the electrode. Menu selectable. UPDATE AND EXPAND Front panel memory data card port provides the ability to easily update software and expand product features. PRO SET™ Eliminates the guesswork when setting weld parameters. Use ProSet when you want the speed, convenience and confidence of preset controls. Simple select the feature and adjust until Pr-Set appears on display. SLEEP TIMER The sleep times conserves electricity. This programmable feature will power down the machine if it sits idle for a specified time. WELDING MODE TIG (GTAW) INPUT POWER 3 Phase WELDING AMP RANGE 1 - 280 A AUTO-LINE POWER MANAGEMENT TECHNOLOGY Allows for any input Voltage hookup (208-575 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power. PROCESSES Precision Fabrication TIG (GTAW) Petro Chemical Pulsed TIG (GTAW-P) Food & Beverage Industry Stick (SMAW) Dairy Air Carbon Arc (CAC-A) Shipboard Aerospace COOLER POWER SUPPLY Integrated 120 Volt dedicated use receptacle to power the Coolmate™ 1.3. The power switch on the Maxstar also activates the receptacle to help prevent torch failure. BLUE LIGHTING™ Blue lighting™ highfrequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only. RATED OUTPUT APPLICATIONS METER CALIBRATION Allows digital meters to be calibrated for certification. FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine. WIND TUNNEL TECHNOLOGY™ Protects internal components from airborne contaminates, extending product life. AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ 208 V 230 V 400 V 460 V 575 V KVA KW 235 A at 19.4 V, 60% Duty Cycle 17 15 9 7 6 6.2 6.0 235 A at 19.4 V, 60% Duty Cycle 28 26 15 13 10 6.0 6.0 1 Phase 1 - 280 A 3 Phase 5 - 280 A 200 A at 28 V, 60% Duty Cycle 20 18 10 9 7 7.2 7.0 1 Phase 5 - 280 A 180 A at 27.2 V, 60% Duty Cycle 30 27 15 13 10 6.2 6.2 Stick (SMAW) 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. MAX. OPEN CIRCUIT VOLTAGE DIM. (MM) WEIGHT 60 VCD (11 VCD*) H: 346 21.3kg W: 219 (22.7kg with CPS) D: 569 79 CC DC ARC & TIG 3 Phase Maxstar 350DX Part No: MMAXSTAR350 For TIG & Stick Welding ALLOWS FOR ANY INPUT VOLTAGE HOOKUP (208–575 V) WITH NO MANUAL LINKING. IDEAL SOLUTION FOR DIRTY OR UNRELIABLE POWER. DC TIG FEATURES Pulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. DX models provide extended ranges. Exceptionally smooth and precise arc for welding exotic materials. 80 DC STICK FEATURES DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010. Hot Start™ adaptive control provides positive arc starts without striking. METER CALIBRATION Allows digital meters to be calibrated for certification. 120-VOLT AUXILIARY POWER Receptacle for cooling system or small tools. WIND TUNNEL TECHNOLOGY™ Protects internal components from airborne contaminates, extending product life. FAN-ON-DEMAND™ Power source cooling system operates only when needed reducing noise, energy use and the amount of contaminants pulled through the machine. BLUE LIGHTING™ Blue lighting™ highfrequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. APPLICATIONS PROCESSES Precision Metal Fabrication TIG (GTAW) Tube Mills Pulsed TIG (GTAW-P) Pipe & Tube Fabrication Stick (SMAW) Tool & Die Air Carbon Arc (CAC-A) Exotic Material Fabrication Pressure Vessel Fabrication PROGRAM MEMORY Features nine independent program memories that maintain/save your parameters. AUTO-POSTFLOW Adjusts the length of postflow time based on the amperage setting, shielding your tungsten and eliminating the need to set the postflow time. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. LIFT-ARC™ Provides DC arc initiation without the use of high frequency. INPUT POWER 3 Phase 1 Phase WELDING AMP RANGE 3 - 350 A 3 - 350 A RATED OUTPUT AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ 208 V 230 V 400 V 460 V 575 V KVA KW 250 A at 30 V, 100% Duty Cycle 27 24 14 12 9 9.7 9.3 300 A at 32 V, 60% Duty Cycle 33 30 17 15 12 12 11.5 MAX. OPEN CIRCUIT VOLTAGE DIMENSIONS (MM) WEIGHT 75 VCD (10-15 VCD*) H: 629 61kg W: 349 with TIGRunner® D: 559 with TIGRunner® 180 A at 27.2 V, 60% Duty Cycle 32 32 - 14 11 6.4 6 225 A at 29 V, 60% Duty Cycle 41 37 - 19 15 8.6 8.2 140kg H: 1095 W: 587 D: 1111 81 ARC & TIG CC AC DC 1 Phase 3 Phase Dynasty 210DX Part No: MDYNASTY210DX Auto-Line Technology FOR DC TIG & STICK WELDING. AC TIG FEATURES Balance control provides adjustable oxide removal which is essential for creating the highest quality aluminium welds. DX models provide extended ranges. Frequency controls the width of the arc cone and can improve directional control of the arc. AC WAVES Advanced Squarewave fast freezing puddle, deep penetration and fast travel speeds. Soft Squarewave for a soft buttery arc with maximum puddle control and good wetting action. Sine Wave for customers that like a traditional arc. Quiet with good wetting. Triangular Wave reduces the heat input and is good on thin aluminium. Fast travel speeds. 82 DC TIG FEATURES Exceptionally smooth and precise arc for welding exotic materials. AC/DC STICK FEATURES DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower the DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010 Hot Start™ adaptive control provides positive arc starts without striking. AC Frequency control ads stability for smoother welds when AC Stick welding. Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safety and easily remove the electrode. Menu selectable. SLEEP TIMER The sleep times conserves electricity. This programmable feature will power down the machine if it sits idle for a specified time. PRO SET™ Eliminates the guesswork when setting weld parameters. Use ProSet when you want the speed, convenience and confidence of preset controls. Simple select the feature and adjust until PrSet appears on display. AUTO-LINE POWER MANAGEMENT TECHNOLOGY Allows for any input Voltage hookup (208-575 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power. WELDING MODE TIG (GTAW) INPUT POWER 3 Phase 1 Phase Stick (SMAW) 3 Phase 1 Phase WELDING AMP RANGE 1 - 280 A 1 - 280 A 5 - 280 A UPDATE AND EXPAND Front panel memory data card port provides the ability to easily update software and expand product features. PROCESSES Precision Fabrication DC TIG (GTAW) Heavy Fabrication Pulsed TIG (GTAW-P) Pipe and Tube Fabrication Stick (SMAW) Aerospace COOLER POWER SUPPLY Integrated 120 Volt dedicated use receptacle to power the Coolmate™ 1.3. The power switch on the Maxstar also activates the receptacle to help prevent torch failure. COOLER-ON-DEMAND This feature operates the auxiliary cooling system only when needed, reducing noise, energy use, and airborne contaminations pulled through the cooler. NOTE: Cooler-On-Demand is only available on CPS models. RATED OUTPUT APPLICATIONS Aluminium Ship Repair Anodized Aluminium Fabrication BLUE LIGHTING™ Blue lighting™ highfrequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only. WIND TUNNEL TECHNOLOGY™ Protects internal components from airborne contaminates, extending product life. AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ 208 V 230 V 400 V 460 V 575 V KVA KW 235 A at 19.4 V, 60% Duty Cycle 17 15 9 7 6 6.2 6.0 235 A at 19.4 V, 60% Duty Cycle 28 26 15 13 10 6.0 6.0 200 A at 28 V, 60% Duty Cycle 20 18 10 9 7 7.2 7.0 180 A at 27.2 V, 60% Duty Cycle 30 27 15 13 10 6.2 6.2 METER CALIBRATION Allows digital meters to be calibrated for certification. FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. MAX. OPEN CIRCUIT VOLTAGE DIM. (MM) WEIGHT 80 VCD (11 VCD) H: 346 21.3kg W: 219 (22.7kg with CPS) D: 569 83 ARC & TIG CC AC DC 1 Phase 3 Phase Dynasty 280DX Part No: MDYNASTY280DX Auto-Line Technology OPERATES ON 1 OR 3 PHASE SUPPLY. AC TIG FEATURES Balance control provides adjustable oxide removal which is essential for creating the highest quality aluminium welds. DX models provide extended ranges. Frequency controls the width of the arc cone and can improve directional control of the arc. AC WAVES Advanced Squarewave fast freezing puddle, deep penetration and fast travel speeds. Soft Squarewave for a soft buttery arc with maximum puddle control and good wetting action. Sine Wave for customers that like a traditional arc. Quiet with good wetting. Triangular Wave reduces the heat input and is good on thin aluminium. Fast travel speeds. 84 DC TIG FEATURES Exceptionally smooth and precise arc for welding exotic materials. AC/DC STICK FEATURES DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower the DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010 Hot Start™ adaptive control provides positive arc starts without striking. AC Frequency control ads stability for smoother welds when AC Stick welding. Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safety and easily remove the electrode. Menu selectable. UPGRADABLE & EXPANDABLE Front panel memory card data port provides the ability to easily upgrade software and expand product features. PRO SET™ Eliminates the guesswork when setting weld parameters. Use ProSet when you want the speed, convenience and confidence of preset controls. Simple select the feature and adjust until Pr-Set appears on display. SLEEP TIMER The sleep times conserves electricity. This programmable feature will power down the machine if it sits idle for a specified time. WELDING MODE TIG (GTAW) INPUT POWER AUTO-LINE POWER MANAGEMENT TECHNOLOGY Allows for any input Voltage hookup (208-575 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power. Precision Fabrication AC/DC TIG (GTAW) Heavy Fabrication Pulsed TIG (GTAW-P) Pipe and Tube Fabrication Stick (SMAW) Aerospace Air Carbon Arc (CAC-A) Anodized Aluminium Fabrication BLUE LIGHTING™ Blue lighting™ highfrequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only. RATED OUTPUT PROCESSES Aluminium Ship Repair COOLER POWER SUPPLY Integrated 120 Volt dedicated use receptacle to power the Coolmate™ 1.3. The power switch on the Maxstar also activates the receptacle to help prevent torch failure. WELDING AMP RANGE APPLICATIONS METER CALIBRATION Allows digital meters to be calibrated for certification. FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine. AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ 208 V 230 V 400 V 460 V 575 V KVA KW 17 10 9 7 7.0 6.7 1 - 280 A (DC) 2 - 280 (AC) 235 A at 19.4 V, 60% Duty Cycle 19 1 Phase 1 - 280 A (DC) 2 - 280 (AC) 235 A at 19.4 V, 60% Duty Cycle 33 30 17 15 12 6.9 6.8 3 Phase 5 - 280 A 200 A at 28 V, 60% Duty Cycle 22 20 11 10 8 8.2 79 1 Phase 5 - 280 A 180 A at 27.2 V, 60% Duty Cycle 34 31 17 15 12 7.1 7.0 3 Phase Stick (SMAW) WIND TUNNEL TECHNOLOGY™ Protects internal components from airborne contaminates, extending product life. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. MAX. OPEN CIRCUIT VOLTAGE DIM. (MM) 60 VCD (11 VCD*) H: 346 23.6kg W: 219 (25kg with CPS) D: 569 WEIGHT 85 CC ARC & TIG AC DC 3 Phase Dynasty 350DX Part No: MILDYN350CE EXCEPTIONALLY SMOOTH & PRECISE ARC. FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine. LIFT-ARC™ STARTING Provides X-Ray clean welds without the use of high frequency. BLUE LIGHTNING™ High-frequency arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability. METER CALIBRATION Allows meters to be calibrated for certification. PROGRAM MEMORY Features 9 independent program memories that maintain/save your parameters. AUTO-POSTFLOW Calculates the length of postflow time based on the Amperage setting. This eliminates the need to independently set the postflow time for different Amperages. This feature preserves your tungsten and prevents porosity. APPLICATIONS PROCESSES Precision Fabrication TIG (GTAW) Heavy Fabrication Pulsed TIG (GTAW-P) Pipe and Tube Fabrication Stick (SMAW) Aluminium Ship Repair Anodized Aluminium Fabrication VRD TO CAT C AS 1674.2 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. WIND TUNNEL TECHNOLOGY™ Protects internal electrical components from airborne contaminants, extending the product life. AMP RANGE 3 - 350 A 86 RATED OUTPUT AMPS INPUT AT RATED OUTPUT, 50/60 HZ 400 V KVA 250 A at 30 V, 100% Duty Cycle 15 A 10.3 300 A at 32 V, 60% Duty Cycle 18 A 12.7 DIMENSIONS (MM) WEIGHT H: 629 W: 349 D: 559 61kg WATER COOLERS Water Coolers Coolmate 3 Part No: MILCOOLMATE115 Part No: MILCOOLMATE230 ECONOMICAL 3-GALLON COOLER Designed for water-cooled torches rated up to 500 Amps.* COMPACT HORIZONTAL DESIGN Allows stacking and convenient mounting. MID-SIZE COOLER WEIGHS 18 KG DRY RUSTPROOF Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof. POWER SWITCH & SETTINGS CONVENIENTLY LOCATED On/off power switch, “paddle wheel” coolant flow indicator, filter and coolant filling spout are all conveniently located on front panel. CONSISTENT PRESSURE DURING OPERATION Factory-set pressure-relief valve (55 PSI) maintains consistent pressure during operation. EFFICIENT FIN-AND-TUBE HEAT EXCHANGER THERMALLY PROTECTED 1/4-HP MOTOR GUARDS AGAINST OVERHEATING CONSISTENT COOLANT FLOW Brass-body positivedisplacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy. 87 WATER COOLERS Coolmate 3.5 Part No: MILCOOLMATE35 INDUSTRIAL 3.5-GALLON COOLER Designed for watercooled torches rated up to 600 Amps.* RUSTPROOF Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof. DESIGNED TO INTEGRATE WITH DYNASTY 350/700 & MAXSTAR 350/700 CONSISTENT PRESSURE DURING OPERATION Factory-set pressure-relief valve (55 PSI) maintains consistent pressure during operation. HORIZONTAL DESIGN Allows stacking or convenient mounting onto a MIGRunner™ cart. WEIGHS ONLY 29 KG DRY THERMALLY PROTECTED 1/4-HP MOTOR GUARDS AGAINST OVERHEATING EFFICIENT FIN-AND-TUBE HEAT EXCHANGER INTERNAL CHECK VALVES Equipped with internal check valves to prevent coolant flow when torch is disconnected. CONSISTENT COOLANT FLOW AND PRESSURE Brass-body positivedisplacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy. Coolmate 1.3 Part No: MILCOOLMATE13 LIGHT-INDUSTRIAL 1.3-GALLON COOLER Designed for water-cooled torches on power sources rated up to 280 Amps.* DESIGNED TO INTEGRATE WITH DYNASTY 280 & MAXSTAR 280 MODELS COMPACT HORIZONTAL DESIGN Allows stacking and convenient mounting. WEIGHS ONLY 20 KG DRY EQUIPPED WITH POWER-ON INDICATOR LIGHT ON FRONT PANEL 88 EASY ACCESS Filter and coolant filling spout are conveniently located for easy acess. THERMALLY PROTECTED 1/4-HP MOTOR GUARDS AGAINST OVERHEATING FLUID LEVEL SIGHT WINDOW EFFICIENT FIN-AND-TUBE HEAT EXCHANGER RUSTPROOF Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof. CONSISTENT PRESSURE DURING OPERATION Factory-set pressure-relief valve (55 PSI) maintains consistent pressure during operation. CONSISTENT COOLANT FLOW AND PRESSURE Brass-body positivedisplacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy. MIG & MULTI-PROCESS MIG & Multi-Process PRODUCT PROCESS 10 - 38 V CV 415 V 25 kVA Construction, Fabrication, Mining, Maintenance 1/4" (6 mm) Steel, Aluminium, Stainless 5 - 425 A CC 10 - 38 A CV 240/ 415 V 15 kVA Construction, Fabrication, Mining, Maintenance 1/4" (6 mm) Steel, Aluminium, Stainless 5 - 425 A CC 10 - 38 A CV 15 kVA Construction, Marine, Maintenance 3/8" (9.5 mm) Steel, Aluminium, Stainless 15 - 600 A CC 10 - 38 V CV 415 V 22 kVA Construction, Fabrication, Mining, Maintenance XMT 450 MPa 3/8” (9.5 mm) Steel, Aluminium, Stainless 15 - 600 A CC 10 - 38 V CV 415 V 22 kVA Construction, Fabrication, Mining, Maintenance Dimension 562 5/16" (8 mm) Steel, Aluminium, Stainless 20 - 565 A CC 10 - 38 V CV 415 V 36 kVA Construction, Fabrication, Mining, Maintenance 3/8" (9.5 mm) Steel, Stainless 40 - 350 A CC 10 - 44 V CV 415 V 20 kVA Pipeline, Pipe Spooling Aluminium 10 - 38 V CV 415 V 15 kVA Aluminium Fabrication, Boat Building, Maintenance LOW OCV Steel, Aluminium, Stainless PULSE 5/16" (8 mm) FC TYPICAL APPLICATIONS MIG GENERATOR POWER REQUIRED LIFT ARC INPUT VOLTAGE HIGH FREQ WELDING OUTPUT RANGE DC TIG WELDABLE MATERIALS STICK CAC-A Deltaweld 602 XMT 350 Opt XMT 350 MPa XMT 450 PipeWorx Welding System Aluma System Designed for this process Opt Opt Capable of this process * 240/ 415 V * * Autoline 89 CV DC MIG & MULTI-PROCESS 3 Phase Deltaweld 602 Part No: MILDW602 * Indent only SUPERIOR ARC WELDING PERFORMANCE With MIG welding. INTERNAL DIGITAL VOLTAGE CONTROL (DVC) Enables operator to preset weld Voltage before striking an arc. LINE VOLTAGE COMPENSATION Ensures consistent weld performance by keeping output power constant even if primary input power varies by ± 10%. POWER EFFICIENT For exceptional value and return on your investment. THERMAL OVERLOAD PROTECTION Light indicates power shutdown. Helps prevent machine damage if the duty cycle is exceeded or airflow is blocked. FAN ON DEMAND™ Operates only when needed reducing noise, power consumption, and the amount of airborne contaminants pulled though the machine. RATED OUTPUT 450 A at 38 VDC, 100% Duty Cycle 90 VOLTAGE RANGE 10 - 38 V DIGITAL VOLTMETER AND AMMETER Easy to read, even at 9.2m. 14 PIN RECEPTACLE Provides quick, direct connection to Miller 14-pin wirefeeders and accessories. APPLICATIONS PROCESSES Heavy Equipment Manufacturing MIG (GMAW) Ship and Boat Building Air Carbon Arc Cutting and Gouging (CAC-A) Tank/Pressure Vessel Fabrication Flux-Cored (FCAW) Submerged Arc (SAW) Railcar/Locomotive Fabrication and Repair Structural Steel Fabrication REMOTE VOLTAGE CONTROL Allows operator to change Voltage from wirefeeder. Sheet Metal Fabrication Maintenance ENCLOSED CIRCUIT BOARDS Provide additional protection from contaminants resulting in longer service life. PC BOARD PROTECTION Prevents the wirefeeder power or other stray Voltages (less than 115 VAC) from harming the power source PC board. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. RECOMMENDED WELDING RANGE 15 - 38 V INPUT AT RATED LOAD OUTPUT, 50/60Hz 400 V 3P kVA kW 37 25.1 21.1 MAX OPEN CIRCUIT VOLTAGE DIMENSIONS (MM) WEIGHT 48 VDC H: 762 W: 585 D: 966 174kg CC CV MIG & MULTI-PROCESS DC 3 Phase XMT 350 Part No: MILXMT350CCCVIE AUTO-LINE™ POWER MANAGEMENT Automatically compensates for various input Voltage. Suits jobsite and generator power. Keeps welding output constant even if input power varies by ±10%. WIND TUNNEL TECHNOLOGY™ Protects electrical components and PC boards from contamination. FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine. LIFT-ARC™ Allows TIG starting without the use of high-frequency. Starts the arc without contaminating the weld with tungsten. ADAPTIVE HOT START™ Increases the output Amperage at the start of a weld if necessary, eliminating electrode sticking. LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM CASE Offers heavy-duty protection with the benefit of reduced weight. INVERTER ARC CONTROL TECHNOLOGY Provides greater puddle control for superior 6010 Stick electrode performance, and outstanding MIG weld performance. PROCESS SELECTOR SWITCH Reduces the number of control setup combinations without reducing any features. APPLICATIONS PROCESSES Construction MIG (GMAW) Shipbuilding Pulsed MIG (GMAW-P) Railroad Stick (SMAW) Truck/Trailer Manufacturing TIG (GTAW) Fabrication Air Carbon Arc Cutting and Gouging (CAC-A) Flux-Cored (FCAW) Repair Shops Rental Fleets Power Generation Plants 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. LARGE, DUAL DIGITAL METERS Easy to view and can be pre-set. PULSED MIG (GMAW-P) CAPABILITIES With optional Optima™ control reduces spatter and distortion, allows better out-of-position puddle control, and provides potential reduction of fume particle emission. VRD TO CAT C AS 1674.2 INPUT POWER 3 Phase Single Phase RATED OUTPUT 350 A at 34 VDC, 60% Duty Cycle 300 A at 32 VDC, 60% Duty Cycle VOLTAGE RANGE CV MODE AMPERAGE RANGE IN CC MODE INPUT AT RATED LOAD OUTPUT, 50/60Hz 230 V 1P 400 V kVA kW 10 - 38 V 15 - 425 A N/A 20.6 14.2 13.6 10 - 38 V 15 - 425 A 54.6 29.7 11.7 11.2 DIMENSIONS (MM) WEIGHT H: 432 W: 318 D: 610 36.3kg 91 CC CV MIG & MULTI-PROCESS DC 3 Phase XMT 350 MPa Part No: MILXMT350MPACE * Indent only AUTO-LINE™ POWER MANAGEMENT Automatically compensates for various input Voltage. Suits jobsite and generator power. Keeps welding output constant even if input power varies by ±10%. Single or 3 phase. DINSE STYLE WELD DISCONNECTS Provides high-quality weld cable connections. FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine. INVERTER ARC CONTROL TECHNOLOGY Provides greater puddle control for superior 6010 Stick electrode performance, and outstanding MIG weld performance. ADAPTIVE HOT START™ Increases the output Amperage at the start of a weld if necessary, eliminating electrode sticking. LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM CASE Offers heavy-duty protection with the benefit of reduced weight. LIFT-ARC™ Allows TIG starting without the use of high-frequency. Starts the arc without contaminating the weld with tungsten. PROCESS SELECTOR SWITCH Reduces the number of control setup combinations without reducing any features. WIND TUNNEL TECHNOLOGY™ Protects electrical components and PC boards from contamination. LARGE, DUAL DIGITAL METERS Easy to view and can be pre-set. APPLICATIONS PROCESSES Construction MIG (GMAW) Shipbuilding Pulsed MIG (GMAW-P) Railroad Stick (SMAW) Truck/Trailer Manufacturing TIG (GTAW) Fabrication Air Carbon Arc Cutting and Gouging (CAC-A) Flux-Cored (FCAW) Repair Shops Rental Fleets Power Generation Plants 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. BUILT-IN PULSED MIG PROGRAMS WITH SYNERGIC CAPABILITY VRD TO CAT C AS 1674.2 INPUT POWER 3 Phase Single Phase 92 RATED OUTPUT 350 A at 34 VDC, 60% Duty Cycle 300 A at 32 VDC, 60% Duty Cycle VOLTAGE RANGE CV MODE 10 - 38 V AMPERAGE RANGE IN CC MODE 15 - 425 A INPUT AT RATED LOAD OUTPUT, 50/60Hz 230 V 1P 400 V 3P kVA kW N/A 20.6 14.2 13.6 DIMENSIONS (MM) WEIGHT H: 432 36.3kg W: 318 10 - 38 V 15 - 425 A 54.6 29.7 11.7 11.2 D: 610 CC CV MIG & MULTI-PROCESS DC 3 Phase XMT 450 Part No: MILXMT450 EXCEPTIONALLY SMOOTH & PRECISE ARC. WIND TUNNEL TECHNOLOGY™ Protects electrical components and PC boards from contamination. FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine. LIFT-ARC™ Allows TIG starting without the use of high-frequency. Starts the arc without contaminating the weld with tungsten. ADAPTIVE HOT START™ Increases the output Amperage at the start of a weld if necessary, eliminating electrode sticking. LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM CASE Offers heavy-duty protection with the benefit of reduced weight. INPUT POWER 3 Phase LARGE, DUAL DIGITAL METERS Easy to view and can be pre-set. INVERTER ARC CONTROL TECHNOLOGY Provides greater puddle control for superior 6010 Stick electrode performance, and outstanding MIG weld performance. LINE VOLTAGE COMPENSATION Keeps welding output constant even if input power varies by ±10%. PULSED MIG (GMAW-P) CAPABILITIES With optional Optima™ control reduces spatter and distortion, allows better out-of-position puddle control, and provides potential reduction of fume particle emission. APPLICATIONS PROCESSES Construction Shipbuilding MIG (GMAW)/Pulsed MIG (GMAW-P) Railroad Stick (SMAW) Truck/Trailer Manufacturing TIG (GTAW) Fabrication Air Carbon Arc Cutting and Gouging (CAC-A) Flux-Cored (FCAW) Repair Shops Rental Fleets Power Generation Plants VRD TO CAT C AS 1674.2 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. PROCESS SELECTOR SWITCH Reduces the number of control setup combinations without reducing any features. RATED OUTPUT 450 A at 38 VDC, 100% Duty Cycle VOLTAGE RANGE CV MODE 10 - 38 V AMPERAGE RANGE IN CC MODE 15 - 600 A INPUT AT RATED LOAD OUTPUT, 50/60Hz 400 V 3P kVA kW 27.6 22 18.9 DIMENSIONS (MM) WEIGHT H: 438 W: 368 D: 689 55.3kg 93 CC CV MIG & MULTI-PROCESS DC 3 Phase XMT 450 MPa Part No: MILXMT450MPA * Indent only BEST IN CLASS OUTPUT POWER FOR THE TOUGHEST APPLICATIONS. DINSE STYLE WELD DISCONNECTS Provides high-quality weld cable connections. FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine. LIFT-ARC™ Allows TIG starting without the use of high-frequency. Starts the arc without contaminating the weld with tungsten. WIND TUNNEL TECHNOLOGY™ Protects electrical components and PC boards from contamination. INVERTER ARC CONTROL TECHNOLOGY Provides greater puddle control for superior 6010 Stick electrode performance, and outstanding MIG weld performance. INPUT POWER 3 Phase 94 RATED OUTPUT 450 A at 38 VDC, 100% Duty Cycle ADAPTIVE HOT START™ Increases the output Amperage at the start of a weld if necessary, eliminating electrode sticking. LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM CASE Offers heavy-duty protection with the benefit of reduced weight. APPLICATIONS PROCESSES Construction MIG (GMAW) Shipbuilding Pulsed MIG (GMAW-P) Railroad Stick (SMAW) Truck/Trailer Manufacturing TIG (GTAW) Fabrication Air Carbon Arc Cutting and Gouging (CAC-A) Flux-Cored (FCAW) Repair Shops Rental Fleets Power Generation Plants PROCESS SELECTOR SWITCH Reduces the number of control setup combinations without reducing any features. LARGE, DUAL DIGITAL METERS Easy to view and can be pre-set. BUILT-IN PULSED MIG PROGRAMS WITH SYNERGIC CAPABILITY VRD TO CAT C AS 1674.2 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. VOLTAGE RANGE CV MODE 10 - 38 V AMPERAGE RANGE IN CC MODE 15 - 600 A MAX. OPENCIRCUIT VOLTAGE 90 VDC INPUT AT RATED LOAD OUTPUT, 50/60Hz 400 V 3P kVA kW 27.6 A 22 18.9 DIMENSIONS (MM) WEIGHT H: 438 W: 368 D: 689 55.3kg CC CV MIG & MULTI-PROCESS DC 3 Phase Dimension 562 Part No: MILDIM562 * Indent only DELIVERS EXCEPTIONAL PERFORMANCE FOR A RANGE OF PROCESSES. DC MULTI-PROCESS CAPABILITY Provides versatility and outstanding arc performance in CV (MIG) and CC (Stick, TIG, CAC-A). INTERNAL DIGITAL VOLTAGE CONTROL (DVC) Enables operator to preset weld Voltage in the CV mode prior to welding. BUILT-IN ARC CONTROL Allows the operator to get in tight without sticking the electrode. An electrode compensation circuit ensures consistent arc control performance regardless of the electrode size. LINE VOLTAGE COMPENSATION Ensures consistent weld performance by keeping output power constant even if primary input power varies by ±10%. RATED OUTPUT 450 A at 38 VDC, (36.5 VDC for CE Model) 100% Duty Cycle 450 A at 38 VDC, (36.5 VDC for CE Model) 100% Duty Cycle REMOTE VOLTAGE CONTROL Allows operator to change Voltage from feeder. 14-PIN RECEPTACLE Provides quick, direct connection to Miller 14-pin wirefeeders and accessories. ENCLOSED CIRCUIT BOARDS Provides additional protection from contaminants resulting in longer service life. PROCESSES Fabrication and Construction MIG (GMAW) Heavy Manufacturing Stick (SMAW) Maintenance/Repair TIG (GTAW) Pressure Tank/Vessel Fabrication Flux Cored (FCAW) Pipe Welding Air Carbon Arc Cutting and Gouging (CAC-A) Shipbuilding Submerged Arc (SAW) Refineries and Foundries Railcar Manufacturing Earth-Moving Equipment Manufacturing PC BOARD PROTECTION Prevents the wire feeder power or other stray Voltages (less than 115 VAC) from harming the power source PC board. FAN-ON-DEMAND™ Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine. AMP/VOLT RANGE APPLICATIONS HOT-START™ Easy to start difficult Stick electrodes such as E-6010 and E-7018. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. INPUT AT RATED OUTPUT, 50/60 Hz 400 V 3P kVA kW 20 - 565 A in CC mode 46 31.4 22 10 - 38 V in CV mode 51 35.3 22.3 DIMENSIONS (MM) WEIGHT H: 762 including lift eye W: 585 D: 966 including strain relief 192kg 95 CC CV MIG & MULTI-PROCESS DC 3 Phase PipeWorx Welding System Part No: MILPIPEWORX Designed & Optimised for Pipe Fabrication Shops. SINGLE SYSTEM DESIGN One machine designed to perform all your pipe welding needs. WIND TUNNEL TECHNOLOGY™ Protects electrical components and PC boards from contamination. FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine. 96 MULTI-PROCESS MACHINE Weld processes are optimised to deliver superior arc performance and stability specifically for root pass, fill and cap pipe welding. Includes conventional Stick, DC TIG (Lift-Arc or HF Start), Flux-Cored and MIG welding processes. Advanced RMD® and Pulsed MIG processes deliver superior quality welds, increase productivity, and reduce rework and training. SIMPLE PROCESS SET-UP Clearly labelled controls in easy-to-understand welder terminology. Requires just a few basic steps to set up a new weld process, resulting in less training time and minimizing errors from incorrect setups. The front panel was designed by welders for welders. Only backlit controls are adjustable to eliminate confusion. Memory feature stores four programs for each selection: Stick, DC TIG, and MIG (left and right side of feeder). Beneficial when using multiple procedures, multiple process parameters or multiple welders and eliminates the need to remember parameters. WELDING MODE RATED OUTPUT SINGLE OR DUAL WIREFEEDER AVAILABLE With simple operator interface. Wirefeed speeds up to 780 IPM. STREAMLINED SYSTEM Wind Tunnel Technology™ and FanOn-Demand™ provide system protection in the dusty shop environment. Innovative cable and gun storage manages clutter for a cleaner, organised weld-cell area. Cables remain connected to the power source and do not need to be switched for the different welding processes. All system components have been selected to meet the needs of a pipe fabrication shop. AMPERAGE VOLTAGE RANGE INPUT AT RATED LOAD OUTPUT, 50/60Hz QUICK PROCESS CHANGEOVER No need to manually switch polarity or cables and hoses between processes. Simply push a process selection button to choose a welding process. PipeWorx ‘Quick-Select’ technology automatically selects the welding process, the correct polarity, cable outputs and welding parameters. Quick process changeover eliminates set-up time for switching cables and gas hoses. Also, reduces the risk of weld reworks due to incorrect cable connection. APPLICATIONS Process Piping Refinery Petrochemical Power HVAC and Water Pipe PROCESSES Stick (SMAW) DC TIG (GTAW) MIG (GMAW) MIG RMD® (GMAW MSC) Pulsed MIG (GMAW-P) Flux-Cored (FCAW) 3 YEAR WARRANTY For details, refer to Miller’s True Blue warranty statement. kVA (400 V) kW (400 V) DIMENSIONS (MM) WEIGHT 17.8 16.5 H: 711 102kg W: 495 (Power Source Only) 400 V 3P 350 A at 36 VDC, 100% Duty Cycle 40 - 350 A CC: DC TIG 350 A at 24 VDC, 100% Duty Cycle 10 - 350 A 18.1 12.5 9.8 CV: MIG/ Flux Cored 400 A at 34 VDC, 100% Duty Cycle 10 - 44 V 25.7 18.0 15.6 CC: Stick 25.5 D: 806 (Power Source Only) 97 CC CV MIG & MULTI-PROCESS DC 3 Phase AlumaFeed Synergic System Part No: MILALUMPOWER [Aluma Power 350 MPa Source] Part No: MILXRA FEEDER [XR-AlumaFeed Wirefeeder] Simplifies & Improves MIG & Pulse MIG Applications FOR ALUMINIUM WELDING ULTRA PORTABLE & VERSATILE SYNERGIC PULSED WELDING MODE The Synergic pulsed welding mode offers the simplicity of a single knob control. The machine will select the correct pulse power based on the wire feed speed set by the operator. PROFILE PULSE™ Achieve 'Stacked Dime' weld bead appearance without back-stepping (Double pulse). 98 PARAMETER & SYSTEM LOCK Provides three levels of protection to prevent accidental modification of welding parameters or manipulation of setup menu items. TRUE PUSH-PULL WIRE FEED SYSTEM The slave/torque motor ensures smooth, consistent, feeding and improved arc performance while reducing the problems normally associated with feeding aluminium. Aluma Power 350 MPa Source AUTO-LINE™ Power Management Technology allows for any input Voltage hook-up (208-575V) with no manual linking required, providing convenience in any job setting. Ideal solution for dirty or unreliable input power LARGE DUAL DIGITAL METERS Easy to view and are pre-settable to ease setting weld output. INVERTER ARC CONTROL TECHNOLOGY Created greater puddle control for outstanding MIG and Puled MIG weld performances. FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine. LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM Offers protection and the benefit of reduced weight. LINE VOLTAGE COMPENSATION Keeps welding output constant even if input power varies by +/-10%. XMT 350 models further expand line voltage compensation on 460 VAC to an amazing +37%, -59%. ULTRA-TOUGH, POLYCARBONATE-BLENDED COVER FOR CONTROL PANEL PROTECTS FRONT CONTROLS FROM DAMAGE EASY SET UP For MIG and Pulsed MIG applications SHARPARC™ Controls the arc in Pulsed MIG mode and gives control over the arc cone shape, puddle fluidity, and bead profile. If a gas is used other than A4 100% (Argon), SharpArc™ can be adjusted to help customise your arc to the gas being used. INPUT POWER RATED OUTPUT VOLTAGE RANGE -CV MODE AMPERAGE RANGE IN CC MODE MAX. OPENCIRCUIT VOLTAGE DIMENSIONS (MM) WEIGHT 3 Phase 350 A, 60% Duty Cycle 10 - 38 V 5 - 425 A 75 Volts H: 610 W: 318 D: 432 36.3kg XR-AlumaFeed Wirefeeder GUN CALIBRATION Allows control box to sync with the welding gun for precise wire feed control that is critical for reducing weld defects and providing flawless synergic operation. ADVANCED TRIGGER Provides 'Trigger Interlock' capability and the ability to control the amount of time spent in the arc start and arc crater steps. BRIGHT DIGITAL DISPLAYS Bright digital displays are east to read and display Voltage or arc length and wire feed speed or Amperage Also have indicators for start and crater, setup, schedule select and advanced trigger operations. Two-knob, three button panel layout makes it simple to change parameters and reduced training time. SET-UP GUIDE The set-up guide on inner panel of feeder has quick tips to get your system up and running quickly. Also provides a good reference that won't get misplaced like an owner's manual. RUGGED STEEL CASE The rugged steel case holds up in the harshest environments and protects wire from dirt and moisture. Also has a large carrying handle for improved durability. TRIGGER SCHEDULE SELECT (SCHD) Allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding. Useful when switching between two welding parameters is needed. INPUT POWER RATED OUTPUT WIRE SPEED WIRE DIAMETER MAX SPOOL SIZE CAPACITY DIMENSIONS (MM) WEIGHT 24 VAC, 5A 50/60 Hz 400 A, 100% Duty Cycle 1.8 - 22.2 m/min Solid 0.9 - 1.6mm Aluminium 0.9 - 1.2mm 305mm L: 540 W: 241 H: 406 19.2kg 99 100 INDUCTION HEATING Induction Heating APPLICATIONS THAT WOULD TYPICALLY REQUIRE HOURS TO HEAT CAN BE DONE IN MINUTES WITH INDUCTION HEATING. 101 INDUCTION HEATING Induction Heating Explained INDUCTION HEATING INDUCES HEAT ELECTROMAGNETICALLY INSTEAD OF USING CONVENTIONAL HEATING ELEMENTS. Heat is induced in the part by subjecting it to a high frequency magnetic field, creating eddy currents, activating the parts molecules and generating heat. While resistance heating heats the surface of the part, the induction heating process heats within the part. The depth of heating depends on the frequency used. High frequency heats closer to the surface, while a lower frequency penetrates deeper into the part – allowing efficient heating of thicker parts. Applications typically requiring hours to heat can be done in minutes with induction heating. 102 REDUCE PRE-HEATING TIME BY UP TO 400% With the Miller Pro-Heat™, a part can be brought to temperature in a faction of the time, compared to traditional flame and resistance heating processes. It also holds the part at the specified temperature. It can be programmed to hold and soak for a specified period of time. Pre-heat time can be reduced by up to 400%. To put this in perspective, companies using the Pro-Heat™ have reduced pre-heating time from over two hours to just 30 minutes. Benefits of Induction Heating 1. BOOSTS PRODUCTIVITY 4. UNIFORM HEATING Induction heating offers a much faster time to temperature. The part reaches the desired temperature in a significantly shorter time compared to traditional flame and resistance heating processes, allowing the job to get done faster. Heating is maintained along and through the heat zone by using induction to heat within the material. 2. IMPROVED SAFETY Induction heating is a much safer heating process as there is no exposure to open flames or electrical resistance wires and less exposure to fumes compared to flame heating. Compared to resistance heating, induction heating is easy to set up and pull down, making it versatile to go from job to job. Plus, it offers the flexibility to fit a variety of pipe diameters and plate lengths. Various Induction cable configurations can be adapted to suit your specific application. 3. REDUCE COSTS 6. ON-BOARD DIAGNOSTICS The faster heating time reduces costs due to less labour time, Plus there is no fuel costs or expensive ongoing inspection or audit costs associated with the Induction heating process. In-built diagnostics enables operating parameters to be available at the touch of a button and offers operator tutoring. On-board temperature control provides for manual or temperature based programming in a simple-to-learn operator interface. 5. EASY TO SET UP 103 3 INDUCTION HEATING Phase Pro-Heat™ 35 Part No: MILPROHEAT35 Weld Pre-Heating & Stress Relieving. TIME-TOTEMPERATURE Faster than conventional processes due to the method of applying the heat, reducing heating cycle time. IMPROVED AND SAFER WORKING ENVIRONMENT Welders are not exposed to open flame, explosive gases and hot elements associated with fuel gas heating and resistance heating. MULTIPLE OUTPUTS Provides two insulated connectors for aircooled blankets or liquid-cooled cables. LOW CONSUMABLE COSTS No fuel costs and minimal insulation costs. Insulation is reusable and may be used 50 times or more, reducing cost of disposal and replacement. ON-BOARD TEMPERATURE CONTROL Provides for manual or temperature-based programming in a simpleto-learn operator interface. MULTIPLE CONTROL THERMOCOUPLE INPUTS Control on the hottest TC during heating and coolest TC during cooling for uniform heating and quality. OPEN OUTPUT DETECTION Prevents system operation without a covered output receptacle (cable or protective plug). CABLE IDENTIFICATION SYSTEM Knows the type of cable attached and limits output to protect cables and blankets. EASY SET-UP Achieved using preheat blankets or flexible heating cables combined with user-friendly insulation blankets. Easy to install primary power through panel that does not require removal of sheet metal. 1 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. *Image shows Water Cooled set up example. 104 APPLICATIONS APPLICATIONS Transmission Pipeline – Construction/Repair Pipe Fabrication Shops Power Piping – Construction/Repair Petrochemical – Construction/Repair Shipbuilding Mining Equipment Maintenance Drill Pipe Manufacturing Shrink Fit LIQUID COOLED PACKAGE OPTION AIR COOLED PACKAGE OPTION The Pro-Heat™ 35 Liquid- Cooled Induction Heating System provides a highly versatile tool for preheating, stress relieving, hydrogen bake out, and post weld heat treat in a variety of pipe diameters and even flat plate. The Pro-Heat™ 35 Air-Cooled Induction Heating System is specifically designed for preheating applications up to 400° Fahrenheit (204°C). In general, shorter cables are used for smaller diameter pipe and are easier to handle and set-up. Longer cables are used for larger diameter pipe or small pressure vessels and tanks. Great for pre-heat application on geometrics that prevent use of air-cooled blankets. Air-cooled blankets are available for pipe diameters from 8-60 inches (20-152 cm) or in the case of plate, the lengths are 41-205 (1-5.2m). The blankets easily conform to circular and flat parts and install in a matter of seconds. Manufactured from durable high-temperature materials, flexible induction blankets are designed to withstand the tough conditions in both industrial and construction applications. INPUT POWER OUTPUT FREQUENCY RATED OUTPUT INPUT AMPS AT RATED OUTPUT KVA/KW AT RATED OUTPUT DIMENSIONS (MM) WEIGHT 400 - 460 V, 3 Phase 50/60 Hz CE 5 - 30 kHz 35 kW at 100% Duty Cycle 60 A, 400 V 39/37 H: 669 103kg W: 552 D: 933 105 WIREFEEDERS Wirefeeders 4 ROLL FEED 2 ROLL FEED METERS ALUM FLUX CORED WIRE SIZE SOLID WIRE SIZE FLUX CORED TYPICAL APPLICATIONS Weldmatic W64 CV 0.6 - 1.6mm 0.8 - 1.6mm Construction, Fabrication, Mining, Maintenance Suitcase X-Treme 12VS CC/ CV 0.6 - 1.6mm 0.9 - 2.0mm Construction, Fabrication, Mining, Maintenance Suitcase 12RC CV 0.6 - 1.6mm 0.9 - 2.0mm Construction, Fabrication, Mining, Maintenance 70 Series CV 0.9 - 1.6mm 1.2 - 2.8mm Construction, Fabrication, Mining, Maintenance 74 MPa Plus CV 0.9 - 1.6mm 1.2 - 2.8mm Construction, Marine, Fabrication, Mining, Maintenance Designed for this process 106 SOLID WIRE POWER REQ PORTABLE MIG PULSE PROCESS MIG PRODUCT * Capable of this process * Optional WIREFEEDERS Weldmatic W64 Wirefeeder 4 ROLL DRIVE WIREFEEDER. SUITS WELDMATIC 270, 356, 396 & FABRICATOR. 4 ROLL DRIVE 50W MOTOR Provides a consistent, strong drive for a variety of wires. HEAVY DUTY 4 ROLL DRIVE System has larger, stronger drive gears and ball bearings on drive rollers and shafts. HIGH & LOW SPEED RANGE Provides 1 to 10m/min or 8 to 20m/min speed, giving finer control of wire speed – particularly useful at lower Voltage settings. ARC START CONTROL Allows starting response to be fine-tuned to weld conditions. CREEP START MODE Provides slow wire speed until weld starts - ideal for aluminium starts. INCH Allows wire to be fed without wasting gas. LATCH Provides gun switch trigger to start and then again to stop, reducing operator fatigue on long welds. PRE GAS Allows gas to flow before weld starts. POST GAS Allows gas to continue flowing after weld has finished. SPOT TIME Provides short weld times for repetitive spot welds. BURNBACK Controls how far the wire burns back to the tip on completion of the welding operation. PURGE Allows gas line to be purged, without feeding wire. SUPPLY VOLTAGE RATED SUPPLY CURRENT CIRCUIT BREAKER CURRENT PRE-GAS RANGE START SPEED SPOOL SIZES WIRE SPEED RANGE WIRE SIZE RANGE 32 Vac - (from welding source) 5 Amps 5 Amps 0-2 Seconds Start or creep (switchable) 5kg, 15kg 0 - 10 metres per min low speed range 8 - 20 metres per min high speed range 0.6mm 1.6mm diameter 107 WIREFEEDERS Suitcase® X-Treme™ 12VS Part No: MIL12VSSCFDRXT Taking Portable Welding to the Extreme! SCALED WIRE PRESSURE KNOB Provides easy adjustment and consistent pressure on the drive rolls and wire. The wire drive and motor assembly is specifically designed for mobile welding applications to provide smooth and consistent wire delivery. NEW WIRE DELIVERY SYSTEM Bends wire over a large radius and applies just the right amount of force to ensure consistent feeding. 108 ULTRA-LOW DRAG INLET GUIDE PINS Makes loading the wire easy and does not deform the wire on the way into the drive rolls. Simply thread the wire through the pins and into drive rolls. There are two ways to advance the wire through the drive roll and into the gun. Either open the pressure arm and thread the wire into the grooves in the drive roll and on into the gun inlet or place the wire between the pins and use the jog/purge switch to advance the wire through the drive roll. CONSISTENT WIREFEED Provides wire feed speed that is accurate and consistent from the start of the weld to the finish, and from one weld to the next. Consistent wire feed speed is very important with large-diameter cored wire, because small changes in wire feed speed make large changes in deposition rates. EXCELLENT STARTS Superior arc performance for all types and sizes of wires, whether using CV or CC power supply. HIGHER DUTY CYCLE Longer welding periods suitable for higher Amperage applications due to the heavy duty contactor rated at 425 Amps at 60%. OPERATOR CONVENIENCE Packed with features at your fingertips - including emergency isolation on/ off switch, trigger hold, gas purge and wire inch. QUICK CHANGE ROLLERS No tools required due to Miller’s patented quick lock hub system providing the operator quick and easy drive roller change when switching between wire sizes. BUILT TO LAST IN HARSH ENVIRONMENTS The plastic case design, potted PC board and double-filtered gas value ensure Suitcase withstands the harshest industrial environments. APPLICATIONS PROCESSES Construction MIG (GMAW) Shipbuilding Flux-Cored (FCAW) Heavy Manufacturing Pulsed MIG (GMAW-P) Rental IMPROVED WELD QUALITY Wire drive with tachometer control improves weld feed speed accuracy and consistency to make it easier to produce quality welds. 3 YEAR WARRANTY For details, refer to Miller's True Blue warranty statement. SUPERIOR LOW END PERFORMANCE Excellent arc performance and welding characteristics when welding at lower currents, either with small wire sizes or out of position applications. QUICK SET-UP & REVIEW Operator friendly adjustments including easy to read digital Amp & Volt meters. WELDING MODE INPUT WELDING CIRCUIT RATING WIRE SPEED ELECTRODE WIRE DIAMETER CAPACITY MAX SPOOL SIZE CAPACITY DIMENSIONS (MM) WEIGHT CC or CV/DC 425 A at 60% Duty Cycle 1.3 - 19.8 m/min Solid Wire: 0.6 - 1.4mm Flux Cored: 0.8 - 2.0mm 305mm diameter up to 20kg H: 394 W: 229 D: 533 15.9kg 109 WIREFEEDERS Suitcase 12RC Part No: MIL12RCSCFEEDER REMOTE VOLTAGE CONTROL Saves the operator a trip back to the power supply for welding adjustments. For applications where the feeder is within 100 feet of the power source and control cords are acceptable. SETTING THE STANDARD FOR PERFORMANCE Heavy-duty drive motor with tachometer control provides wire feed speed that is accurate and consistent from the start of the weld to the finish and from one weld to the next, which provides consistent arc quality. Wide voltage range for small and large wires with no contractor chatter or arc outages. 110 UNIQUE AND DURABLE CASE Impact-resistant, flameretardant case provides strength and durability, and protects components and welding wire from moisture, dust and other contaminants. Built-in slide rails allow you to drag the feeder into position for welding. Innovative feeder door design allows you can change wire while feeder is standing upright or laying down. EXTREME RELIABILITY Potted and trayed main printed circuit board for the harshest environment adds exceptional reliability. Board has full-trigger isolation so a shorted gun trigger will not affect feeder operation. Gun locking tab works with guns having corresponding locking grooves to prevent gun from being pulled out if the feeder is dragged by the gun. Gas inlet recessed into back of case is protected from incidental contact by the weld cable, ensuring consistent and contaminant-free shielding gas delivery to the gun. Double-filtered gas valve helps keep dirt from clogging and affecting gas flow. ULTRA-LOW DRAG INLET GUIDE PINS Make loading the wire easy and does not deform the wire on the way into the drive rolls improving wire feeding performance. SCALED WIRE PRESSURE KNOB Provides easy adjustment and consistent pressure on the drive rolls and wire. DIGITAL METERS WITH SUNVISION™ TECHNOLOGY Display voltage, wire feed speed, and also amperage if desired. Meters can be seen clearly even in direct sunlight. WELDING MODE INPUT POWER WIRE SPEED CV/DC 24 VAC, 10 A, 50/60 Hz 1.9 - 17.8m/min ELECTRODE WIRE DIAMETER CAPACITY DIMENSIONS (MM) WEIGHT Solid Wire: 0.6 - 1.6mm Flux Cored: 0.9 - 2.0mm H: 394 W: 229 D: 533 11.6kg WIREFEEDERS 70 Series Part No: MILS74SCE [S-74S Standard] Part No: MILS74D [S-74D Digital] Part No: MILS74DXCE [S-74DX Digital]* Part No: MILD74D [D-74D Digital Dual]* S MODELS (BASIC 70 SERIES FEEDERS) Wire speed control. Factory-set run-in control for improved arc starts. 24 VDC high-torque, permanent-magnet motor. Quick-release, drive-roll pressure adjustment arm allows drive roll change without losing spring preload setting. Solid-state speed control and brake circuit for increased service life. Floating positive drive systems provide troublefree feeding on a variety of wires. D MODELS ADD THE FOLLOWING FEATURES Digital meters for easy viewing of the wire feed speed and Voltage. Remote Voltage control allows operator to set Voltage at the wire feeder without having to go back to the power source. Tachometer feedback to help keep wire feed speed accurate. DX MODELS ADD THE FOLLOWING FEATURES Four weld programs allow the operators to store four independent welding parameters reducing welding setup time (four programs available per side on dual feeder). Adjustable run-in control for improved arc starts. Adjustable weld sequence control gives operator complete control of the welding parameters: pre-flow, run-in, weld time, crater, burn-back and post-flow. Welding process range control locks parameters at a set percentage of welding parameters to ensure welding procedures and quality standards are maintained on the shop floor. Dual schedule allows operator to switch between two welding parameters without readjusting the machine, eliminating downtime and enhancing quality. * Indent only WELDING MODE INPUT POWER WIRE SPEED ELECTRODE WIRE DIAMETER CAPACITY DIMENSIONS (MM) WEIGHT CV/DC 24 VAC, 10 A, 50/60 Hz 1.3 - 19.8m/min Solid Wire: 0.9 - 1.6mm Flux Cored: 1.2 - 2.8mm S-74 Single: H: 356 W: 318 D: 711 D-74 Dual: H: 356 W: 533 D: 889 S-74 Single: 26kg S-74 D-74 Dual: 39.5kg 111 WIREFEEDERS 74 MPa Plus Part No: MILS74MPA MPA PLUS WIREFEEDERS OFFER THE BENEFITS OF THE STANDARD S, D AND DX MODELS, PLUS EVEN MORE. ALUMINATION™ TECHNOLOGY Alumination™ technology gives you the ability to use the extended reach of a push-pull system for consistent, versatile and dependable aluminium wire feeding. Alumination™ gives you the versatility to handle whatever aluminium welding job you want to tackle. 112 SYNERGIC PULSED MIG Synergic Pulsed MIG operation when optimized with the XMT MPa power supplies. Provides communication between the power source, feeder and gun. As wire speed increases/decreases, the pulse parameters also increase/decrease to match the right amount of power needed. TRIGGER SCHEDULE SELECT Trigger schedule select allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding. When optimized with the XMT MPa power supply the operator can also switch from MIG to Pulsed MIG. PROFILE PULSE™ Profile Pulse™ provides TIG appearance with MIG simplicity and productivity. Achieve “stacked dime” weld bead appearance without back-stepping. Profile Pulse™ frequency can be changed to increase or decrease the spacing between the ripple pattern to achieve the desired weld appearance. INPUT POWER WIRE SPEED ELECTRODE WIRE DIAMETER CAPACITY DIMENSIONS (MM) WEIGHT CV/DC 1.3 - 19.8m/min Solid Wire: 0.9 - 1.6mm Flux Cored: 1.2 - 2.8mm H: 356 W: 533 D: 889 39.5kg MIG FEED GUNS & TIG TORCHES MIG Guns & TIG Torches FOR QUALITY WELDS & INCREASED PRODUCTIVITY 113 MIG FEED GUNS & TIG TORCHES Spoolmatic 30A Part No: MILSP30A Air cooled spool gun for exceptional aluminium welding results in industrial or commercial applications. Engineered for operator comfort the Spoolmatic 30A gives you portability and with the 9m cable assembly allows access to those hard to reach welds. Use with the WC-24 Control or connect directly to applicable machines. May require the Miller WC-24 Control Part No. 293455 WELDING OUTPUT RATING WIRE SPEED WIRE DIAMETER CAPACITY MAX SPOOL SIZE CAPACITY DIMENSIONS (MM) WEIGHT 200 A @ 100% Duty Cycle 1.8 - 22.2m/min 0.6 - 1.6mm Ali Wire up to 1.1mm Hard Wire 102mm L: 384 W: 64 H: 260 6.4kg XR-A Pistol Gun Part No: MILXRAGUN Air cooled push pull gun which with the XR Control is ideal for aluminium and other soft alloy wires. Accepts patented, single turn, quick range FasTip contact tips, and has a replaceable feed cable and head tube liner which reduces service time. WELDING CURRENT CAPACITY WIRE SPEED WIRE DIAMETER CAPACITY DIMENSIONS (MM) WEIGHT 200 A @ 100% Duty Cycle 1.8 - 22.2m/min 0.8 - 1.6mm aluminium wire L: 270 W: 64 H: 187 9.6kg XR-A Aluma Pro Gun Part No: MILXRAGUN25 True push-pull wire feed system (when coupled to the XR-Aluma Feeder) Slave torque motor ensures smooth, 114 consistent feeding and improved arc performance, while reducing the problems normally associated with feeding aluminium. WELDING OUTPUT RATING WIRE SPEED WIRE DIAMETER CAPACITY DIMENSIONS (MM) WEIGHT 300 A @ 100% Duty Cycle 1.8 - 23m/min 0.8 - 1.6mm Ali L: 432 W: 64 H: 127 1.1kg MIG GUNS MIG Guns GUNS TO SUIT ALL MIG APPLICATIONS Treggun40012fl Bernard 400 Amp 12ft (3.6M) MIG gun 231050 Treggun40015fl Bernard 400 Amp 15ft (4.5M) MIG gun 231053 Treggun40012mfl Bernard 450 amp 12ft Miller gun 231058 Treggun35012fl Bernard 350 Amp 12ft (3.6M) MIG gun 231029 Treggun40015mfl Bernard 450 Amp 15ft Miller MIG 231056 Bernflx3515am Bernard dura-flux 350 Amp 15ft MIG gun Miller end 233010 MA7444gun MA7444 Ergoplus 36/4M euro gun 232010 MA7144gun MA7144 Ergoplus 24/4M euro gun 232008 Replacement 200A MIG gun to suit 190, 270, 270C, 200i 430250 Replacement 350A MIG gun to suit 356, 396 430251 Replacement 400A MIG gun to suit Fabricator. 430252 TIG TORCHES TIG Torches TORCHES TO SUIT ALL TIG APPLICATIONS TT30025T TL300 25FT 300A trimline torch 243426 TT20025NT TL210 25FT 200A 2pc trimline torch 243326 TT20025VNT TL210 25FT 200A 2pc trim torch cw valve 243330 TT15025VN CK150 25FT 150A 2pc torch cw valve 243255 115 116 Welding Safety PROTECTION, PERFORMANCE & COMFORT. When it comes to welding safety equipment, it’s important to select a high quality welding helmet that is compliant with Australian/New Zealand standards, to ensure protection of both the eyes and face during welding. All WIA and Miller helmets have been tested to and comply with Australian and New Zealand standards AS/NZS 1337.1 B (High Impact) and AS/NZ 1338.1 (Auto-Darkening). When you select a WIA or Miller brand of Auto-Darkening helmet, you can be confident that you are using a high quality product that has undergone stringent testing to Australian and New Zealand standards. 117 118 WELDING SAFETY Auto-Darkening Helmet Selection Chart MODEL SHADE ARC SENSORS SWITCHING SPEED VIEWING AREA GRIND MODE WARRANTY WIA Blue 9-13 2 1/10,000 Sec 97 x 46mm Yes 1 Year (AutoDarkening Lens Only) AUSTRALIAN & NEW ZEALAND STANDARDS AS/NZS 1338.1 (Auto-Darkening) Miller Digital Elite™ 9-13 4 Independent Sensors Plus X-Mode 1/20,000 Sec 97 x 60mm Yes 3 Years (AutoDarkening Lens Only) AS/NZS 1337.1 B (High Impact) 119 WELDING SAFETY WIA Blue Helmet Part No: 153042 DESIGNED FOR THE WELDER WHO WANTS PROTECTION, PERFORMANCE & COMFORT AT AN AFFORDABLE PRICE. M AUSTRALIAN & NEW ZEALAND STANDARDS VARIABLE SHADE CONTROL Variable control for adjustment of shade, lens sensitivity and delay for maximum control when welding. Shade 9-13. CONVENIENT EXTERNAL SHADE CONTROL Provides flexibility to adjust shade control while welding. BIG VIEWING AREA With a viewing area larger than most helmets in its class, the operator gets a better visual of the working area. MAGNIFYING LENS HOLDER Built-in provision for magnifying lens*, if required. *Magnifying lens not included. OPERATOR COMFORT High quality headgear comfortable, lightweight and fully adjustable for easy adjustment to provide maximum face and neck protection. Weighs only 515g. E FOR AD M NG I D L E W E FO R AD 120 AUSTRALIAN & NEW ZEALAND STANDARDS Tested in Australia, the lens and helmet comply with Australian Standards AS/NZS 1338.1 (Auto-Darkening) and AS/NZS 1337.1 B (High Impact). YEAR 1 BATTERY POWERED WITH SOLAR-ASSIST For exceptionally long life and no charging required! Features auto on/off function and low battery indicator. Delivers up to 1500 hours of interruption free welding with MIG, Stick and Inverter power sources - meaning your helmet will always be ready to go when you are. Replaceable battery. GRIND MODE Comes standard with Grind Mode, meaning you can use one helmet for all your welding requirements - including weld preparation and clean-up. PRODUCT SPECIFICATIONS DUAL ARC SENSORS Provides continuous arc sensing capability. Lens automatically switches from light state 4 to adjustable welding shades 9-13 when an arc is struck. Lens darkening reaction time 1/10,000 sec. 1 YEAR WARRANTY Like all WIA products, this product is manufactured with quality in mind. Tested under stringent conditions, we provide a 1 year warranty for your peace of mind. STANDARDS Part Number 153042 AS/NZS 1338.1 (Auto-Darkening) Viewing Area 97 X 46mm AS/NZS 1337.1 B (High Impact) Cartridge Size 110 X 90mm ANSI Z87.1-2003 (High Impact) Variable Shades 9 to 13 DIN/TUV/CSA Light State 4 Grind Mode Yes Switching Speed (Light to Dark) 1/10,000 Sec Delay Speed (Dark to Light) Arc Sensors PARTS AND ACCESSORIES Front Lens Gasket 153449 Front Cover Lens (pkt 5) 153441 0.1 – 1.0 Sec Inside Cover Lens (pkt 5) 153440 2 Ratchet Headgear Assembly 153450 Weight 515g Replaceable Battery 153461 Power Lithium Battery & Solar-Assist On/Off Control Automatic Operating Temperature -5°C to +55°C Warranty 1 Year (Auto-Darkening Lens Only) Not suitable for low current TIG applications. 121 WELDING SAFETY Digital Elite™ Series Part No: Black - 153052, Inferno - 153012, Hot Rod Garage - 153019, Lucky’s Speed Shop - 153015, Blue Flame - 153020, Stars and Stripes - 153011, Camouflage - 153013, Four Modes - Weld, Cut, Grind & X-Mode. BLACK INFERNO HOT ROD GARAGE LUCKY'S SPEED SHOP BLUE FLAME STARS AND CAMOUFLAGE STRIPES 3 AUSTRALIAN & NEW ZEALAND STANDARDS Tested in Australia, the lens and helmet comply with Australian Standards AS/NZS 1338.1 (Auto-Darkening) and AS/NZS 1337.1 B (High Impact). MAGNIFYING LENS COMPATIBLE Add a magnifying lens if required. *Magnifying lens not included. 122 YEAR AUSTRALIAN & NEW ZEALAND STANDARDS IMPROVED DIGITAL CONTROLS Allows the user to easily adjust mode, shade, delay and sensitivity. BATTERY POWERED WITH SOLAR ASSIST Two replaceable lithium batteries, with solar assist, deliver up to 3000 hours of use. LIGHTWEIGHT At only 510g, the helmet can be worn for long periods, keeping operator fatigue to a minimum. LIGHTWEIGHT HEADGEAR The lightweight headgear has multiple settings to achieve the best fit and comfort. 3 YEAR WARRANTY Designed to withstand industrial environments, Miller helmets now come with a 3 year warranty (Auto-Darkening lens only). FOUR INDEPENDENT ARC SENSORS Provide continuous arc sensing for the most demanding applications plus superior lens response. BONUS ACCESSORIES INCLUDED: 5 outside cover lenses. 2 inside cover lenses. Helmet bag. SUITS A WIDE RANGE OF WELDING PROCESSES MIG, Stick, TIG, Flux Cored and Pulse. WHAT IS X-MODE? Sensors are normally triggered by the light when you strike an arc. In X-Mode, the sensors are triggered by the electromagnetic field that is created when you start a weld. X-Mode overcomes instances where obstructions block a sensor when welding out-of-position. Even when there is an obstruction, the sensor will still trigger because of the electromagnetic field. For outside work, X-Mode will stop the lens constantly lightening and darkening because of the light triggering the sensors. The sensors will only trigger the lens to darken when you start to weld. PRODUCT SPECIFICATIONS DIGITAL LENS TECHNOLOGY Viewing Area 97 x 60mm Operating Modes 4 Modes: Weld, Cut, Grind, X-Mode WELD Suits MIG, Stick, TIG, Flux Cored and Pulse welding processes. Shades 9-13. Arc Sensors 4 Independent Sensors Plus X-Mode CUT Suits Plasma, Laser, Gas welding and cutting applications. Shades 5-9. Variable Shades 9-13 GRIND Suits weld preparation and clean-up. Fixed shade 3. Light State 4 (All Modes) Grind Mode Shade 4 X-MODE Cut Mode Shade 5-9 X-Mode Shade 9-13 Electromagnetic arc sensing technology eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) & obstructed sensors. Shades 9-13. TIG Rating 5 Amps and Below Power Replaceable Lithium Battery up to 3000 Hours Switching Speed (Light - Dark) 1/20,000 Sec Delay Speed (Dark - Light) 0.10-1.0 Sec On/Off Control PARTS AND ACCESSORIES Front Lens Gasket Graphic Helmet/Non QR M216337 Filter Lens Gasket Graphic Helmet/Non QR M234758 Front Lens Cover (5 Pk) 153457 Automatic Inside Lens Cover 153458 Magnifying Lens Holder Yes Lens Holder QR M241978 Weight 510g Gasket, Lens Assembly QR M241977 Warranty 3 Years (Auto-Darkening Lens Only) Replacement Lithium Battery (X2) 153460 Rec. Amps GMAW (MIG) MMAW (Stick) Ratchet Headgear 153451 Up to 400 Amps* Comfort Cushion M216336 Rec Amps GTAW (TIG) 5-350 Amps** Lens Holder (External) M241978 Magnifying Diopter Lens 1.0 153740 Magnifying Diopter Lens 1.5 153741 Magnifying Diopter Lens 2.0 153742 Magnifying Diopter Lens 2.5 153743 STANDARDS AS/NZS 1338.1 (Auto-Darkening) AS/NZS 1337.1 B (High Impact) ANSI Z87.1-2003 (High Impact) DIN/TUV/CSA *X-Mode eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) and obstructed sensors. **Amperage ratings may vary for processes involving aluminium and stainless steel. 123 WELDING SAFETY Vortex PAPR System Part No: Black - 153060 Powered Air Purifying Respirator. OFFERS RESPIRATORY PROTECTION WHEN WELDING, GOUGING OR CUTTING. AUSTRALIAN & NEW ZEALAND STANDARDS AUSTRALIAN & NEW ZEALAND STANDARDS Tested in Australia, the lens and helmet comply with Australian Standards AS/NZS 1338.1 (Auto-Darkening) and AS/NZS 1337.1 B (High Impact). 124 DUAL AIR SPEEDS Allows the user to adjust the air volume for a variety of working conditions – 160 and 200 litres/minute. LIGHTWEIGHT LITHIUM ION BATTERY Delivers 8 hours of operation on low setting and 6 hours on high setting. No memory retention from frequent charging. 3 hours to charge. LIGHTWEIGHT BLOWER UNIT DESIGN For operator comfort. AUDIBLE AND VIBRATING ALARMS Notify the operator of blocked filters or air blockages. BACK HARNESS Evenly distributes the weight of the unit over the entire upper body, keeping operator fatigue to a minimum when welding for long periods. TWIST LOCK HOSE CONNECTION DESIGN Eliminates air leaks and makes connecting and disconnecting quick and easy. HOSE COVER Protects from sparks and abrasion for extended life. LED BATTERY METER Allows the operator to keep track of remaining power. FLOW METER Allows the operator to check air volume output. This ensures the life of every filter is maximised. MILLER’S DIGITAL ELITE AUTODARKENING LENS Combined with Miller’s Digital Elite™ for maximum performance - weld, cut and grind. REPLACEABLE FILTER CARTRIDGE OPTIONAL MAGNIFYING LENS AVAILABLE REINFORCED HEAD SEAL For durability. Fully washable. TOOL BAG Holds PAPR and other welding accessories. DIGITAL LENS TECHNOLOGY WELD Suits MIG, Stick, TIG, Flux Cored and Pulse welding processes. Shades 9-13. CUT Suits Plasma, Laser, Gas welding and cutting applications. Shades 5-9. GRIND Suits weld preparation and clean-up. Fixed shade 3. X-MODE Electromagnetic arc sensing technology eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) & obstructed sensors. Shades 9-13. MILLER HELMET STANDARDS AS/NZS 1338.1 (Auto-Darkening) INDUSTRIAL APPLICATIONS Manufacturing. Fabrication. Stainless Steel. Flux cored. COMES COMPLETE WITH Compact Blower Unit. Miller Digital Elite™ Helmet with Head Seal. Particle Filter. Belt & Back Harness. Battery. Battery Charger. Air Flow Meter. Tool Bag. PARTS AND ACCESSORIES Battery Charger 153061 Replacement Battery 153062 Replacement Hose 153063 Replacement Head Seal 153064 Replacement Filter Cover 153065 Pre-Filter (Pack 10) 153066 Replacement Particle Filter 153067 Replacement Belt 153073 VORTEX PAPR STANDARDS AS/NZS 1716:2003 PAPR-P2 AS/NZS 1337.1 B (High Impact) ANSI Z87.1-2003 (High Impact) DIN/TUV/CSA The Vortex complies with AS/NZS 1716:2003 PAPR-P2. WIA will not take responsibility for respiratory protective equipment that is chosen incorrectly. Some welding environments may contain dangerous levels of poisonous gases that are not suitably filtered by a particle filter. Vortex is not suitable for environments that contain poisonous gases or have an oxygen deficiency. It is the purchasers’ responsibility to ensure their workplace is tested adequately for fume hazards and adequate extraction and ventilation is used in confined space applications. 125 Accessories HIGH QUALITY WELDING SOLUTIONS TO BOOST PRODUCTIVITY. 126 ACCESSORIES Drive Rollers & Inlet Guides MILLER ALUMA-PRO MILLER SPOOLMATIC 30A SIZE (MM) ALI DRIVE ROLL SIZE (MM) ALI DRIVE ROLL ALL WIRE DUAL DRIVE ROLL 0.8 0.9 1.0 1.2 1.6 M227434 M227434 M227434 M227434 M227434 0.8 1.0 1.2 M183357 - M136135 M136135 M136135 MILLER 2 ROLL KITS To suit 60 and 70 Series and 12vs Feeders SIZE (MM) STEEL ('V' GROOVE) ALI ('U' GROOVE) F/C WIRE ('V' KNURLED) SOFT F/C WIRE ('U' COGGED) 0.6 0.8 1.0 1.2 1.6 2.0 M151030 M151031 M161189 M151033 M151035 - M151045 M151047 M151048 M151062 M151064 M151066 M151077 M151079 - MILLER 4 ROLL KITS To suit 60 and 70 Series Feeders SIZE (MM) STEEL ('V' GROOVE) ALI ('U' GROOVE) F/C WIRE ('V' KNURLED) SOFT F/C WIRE ('U' COGGED) 0.6 0.9 1.0 1.2 2.0 M151024 M151026 M161190 M151027 M151040 M151036 M151037 M151057 M151052 M151053 M151073 M151070 ACCESSORIES DRIVE ROLLERS To suit WIA 190, WIA 200i DRIVE ROLLERS To suit W64, W60 & W61 Wirefeeders (37mm dia) CP124, CP125, CP126, CP127, CP130, CP132, CP133, CP134 & CP135 SIZE (MM) PART NO. SIZE (MM) PART NO. 0.6 / 0.8 0.8 / 1.0 0.9 / 1.2 0.9 / 1.2 knurled 1.2 / 1.6 1.0 / 1.2 aluminium 1.0 / 1.2 knurled 1.2 / 1.6 knurled 0.8 / 0.9 ‘V’ groove 430805 430810 430830 430838 0.6 / 0.8 ‘V’ groove 0.9 / 1.2 ‘V’ groove 1.2 / 1.6 ‘V’ groove 1.0 / 1.2 aluminium 0.9 / 1.2 knurled 1.2 / 1.6 knurled WF026 WF027 WF028 WF029 WF030 WF031 INLET GUIDES 430837 SIZE (MM) PART NO. 2.0 I.D. brass W26-0/13 127 ACCESSORIES Remote Controls Remote Hand Control Part No: MR300430 [Includes 14-Pin Receiver] NO CORDS – IMPROVES SAFETY AND REDUCES MAINTENANCE TIME IMPROVES PRODUCTIVITY Allows parameter adjustments up to 91 metres away from welder without returning to the machine or calling for assistance. SMART™ TOUCH BUTTONS Increases or decreases machine parameters in one or five percent increments, for quick and accurate adjustments. EASY TO INSTALL RECEIVER Plugs directly into the 14-pin receptacle of Miller machines. EXTENDS WELDING RANGE TO 91M IMPROVES WELD QUALITY WITH PRECISE OPERATOR CONTROL DIGITAL METER DISPLAY EASY TO USE LONG BATTERY LIFE 1 YEAR WARRANTY Remote Foot Control Part No: MR300429 [Includes 14-Pin Receiver] NO CORDS – IMPROVES SAFETY Eliminates control cord and reduces potential trip hazard. IMPROVES PRODUCTIVITY & MANOEUVRABILITY Eliminates cord tangles, reduces clean up time and work area cord clutter. EASILY PROGRAMMABLE Control can be quickly and easily paired with any other Miller 14-pin wireless receiver. (Control is pre-programmed when purchased with the receiver). 128 MULTIPLE FREQUENCY SHARING Allows up to 20 systems to operate in a 27.4m radius with accuracy and precision - and without delay or system interference. IMPROVES RELIABILITY Eliminates control cord failure. EXTENDS WELDING RANGE TO 27.4M IMPROVES WELD QUALITY WITH PRECISE OPERATOR CONTROL AUTO ON TO MAXIMISE BATTERY LIFE UP TO 250 HOURS 1 YEAR WARRANTY ACCESSORIES Remote Controls RCC -14 Finger RFCS -14 Tip Control Foot Control Part No: M043554 Part No: M151086 Side-to-side (east/west) rotary motion fingertip current/ contactor control fastens to TIG torch using industrial quality velcro straps. Includes 8m cord and 14 pin plug. Foot pedal current contactor control, includes 6m cord and 14 pin plug. ACCESSORIES MIG Accessories Antispatter Lube-Matic WELD-KLEEN HEAVY DUTY A convenient solvent-based, quick drying aerosol that allows for pre-heat, higher duty cycles and high temperature applications. Excellent for fixture and tooling protection. Paintable, non-flammable no fluorocarbons. LUBE-MATIC LIQUID Helps feed all mild steel, fabricated and core wires. Cuts rust and reduces wire drag by 60%. Great for distance feed over 3m. NOZZLEKLEEN 2 Highest quality for most applications. Non-flammable and paintable. No fluorocarbons. Prevents spatter build-up on nozzles. PKT SIZE PART NO. Spray Can 186805 PKT SIZE PART NO. 5oz Container 186930 LUBE-MATIC LUBE PADS Black lube pads are pre-treated with Lube Matic liquid. Lubrication allows smooth feeding of wires with poor cast, helix, rust and long feeding liners. PKT SIZE PART NO. PKT SIZE PART NO. Spray Can 186810 Per packet of 6 186935 LUBE-MATIC WIRE KLEENER PADS Helps feed all mild steel, fabricated and core wires. Cuts rust and reduces wire drag by 60%. Great for distance feed over 3m. PKT SIZE PART NO. Per packet of 6 186938 129 ACCESSORIES TIG Accessories Accessories ARGON HOSE AND CLAMPS TUNGSTENS - THORIATED - MILD & STAINLESS STEEL 2% Thoriated, red tip tungstens suited for DC current, electrode negative for welding mild and stainless steel. SIZE PKT SIZE SOLD PER PART NO. 1.6 10 Packet 106102 2.4 10 Packet 106103 3.2 10 Packet 106104 TUNGSTENS - LANTHANATED MILD & STAINLESS STEEL Black tip tungstens with an electrical conductivity that is close to that of thoriated tungstens. Thoriated tungstens can be replaced by lanthanated tungstens avoiding the radioactivity of thorium oxide. Lanthanated tungstens can be used with either AC or DC current. SIZE PART NO. Argon hose 4.0mm 242926 1. Hose Clamp S/S 13.8 OET 242111 2. L11 Hose Clamp S/S 10.9 OET 242109 3. 11725 Hose Clamp S/S 10.5 OET 242108 HOSE COVERS Protects TIG torch cable assemblies from dirt and damage. SIZE PKT SIZE SOLD PER PART NO. DESCRIPTION FITS PART NO. 1.6 10 Packet 106141 2.4 10 Packet 106142 225HCLV Leather Velcro 7.01m CK150, TL210, CK200, TL300 246105 TUNGSTENS - ZIRCONIATED ALI & MAGNESIUM ALLOYS 0.8% Zirconiated, white tip tungstens for AC current welding of non ferrous materials including aluminium and magnesium alloys. 130 DESCRIPTION SIZE PKT SIZE SOLD PER PART NO. 1.6 10 Packet 106118 2.4 10 Packet 106119 3.2 10 Packet 106120 ACCESSORIES Arc Accessories Electrode Holders SCREW TYPE We have a range of robust quality electrode holders. TYPE AMPERAGE PART NO. Yellow Handle 400 Amp 111006 Yellow Handle 600 Amp 111020 Earth Clamps TONG TYPE We have a range of light and heavy duty earth clamps. G CLAMP TYPE Heavy Duty G Clamp Earth. TYPE AMPERAGE PART NO. TYPE AMPERAGE PART NO. Type ND 2193 300 Amp 112000 Nu Weld 400 Amp 112055 Type EC400CC 400 Amp 112001 Welding Cable Fittings CABLE CONNECTORS - TAPERED PIN TYPE In-line cable connectors with rubber insulation. Tapered pin twistlock for reliable electrical connection when extending work and welding cables. TYPE SOLD PER PART NO. Cable Connector ND3025 Pair 114001 131 ACCESSORIES Arc Accessories Welding Cable & Fittings WELDING CABLE Our cable is double insulated, very flexible, heat and chemical resistant. Talk to your local representative about personalised cable. SIZE MM² CURRENT RATING AMP 60% DUTY CYCLE CURRENT RATING AMP 100% DUTY CYCLE PKT SIZE SOLD PER PART NO. 16mm 160 125 100 m 113001 25mm 210 165 100 m 113002 35mm 265 205 100 m 113003 50mm 335 260 100 m 113004 70mm 415 325 100 m 113005 232970 232974 232971 50mm 232972 232975 232973 114305 CABLE CONNECTORS - DINSE TYPE Dinse style connectors for quick and reliable connection to welding power sources or extending welding cables. Tapered twist lock action. 132 70mm 16mm 25mm 35mm TYPE - 10/25 SOLD PER PART NO. CX520 Jack Plug BSB Ea 232970 CX540 Female Connector BB Ea 232974 CX530 Panel Receptacle BEB Ea 232972 TYPE - 35/50 SOLD PER PART NO. CX522 Jack Plug BSB Ea 232971 CX542 Female Connector BB Ea 232975 CX558 Panel Receptacle BEB Ea 232973 114300 114312 114313 CABLE LUGS - LUGS FOR WELDING CABLES. TYPE SIZE SOLD PER PART NO. Crimp H1416/50 25mm/M10 Ea 114305 Crimp 250 Amp 50mm/M12 Ea 114300 Crimp H1425 70mm/M12 Ea 114312 Crimp H1312 95mm/M12 Ea 114313 ACCESSORIES Arc Accessories Arc Air Gouging DC Unjointed ARC AIR GOUGING TORCHES For gouging, cutting and piercing of metal using Air Carbon Arc Cutting and Gouging. Use with any constant current power source of the appropriate rating. ARC AIR GOUGING CARBONS Copper coated carbon electrodes used for arc air gouging of most metals with AC or DC current. SIZE MM PKT SIZE SOLD PER PART NO. TYPE PART NO. TYPE 5.0 100 Pkt 107202 K4000 Gouging Torch c/w 7 ft Cable 116015 6.5 50 Pkt 107203 8.0 50 Pkt 107204 9.5 50 Pkt 107205 DC Unjointed 116220 116210 SPARES FOR K4000 TORCH 116224 TYPE PART NO. Torch Only 116206 Cable only 7ft 116208 Insulator c/w Screw (pair) 116210 Bonnet 116216 Spool 116220 Head Assembly 116224 133 134 MIG & TIG Consumables FOR QUALITY WELDS & INCREASED PRODUCTIVITY. 135 CONSUMABLES Parts & Consumables Tregaskiss - Light Duty (LD) CONTACT TIPS - 10 PKT Light Duty Tough Lock (LD) – To suit the following Tregaskiss Guns: 150amp, 180amp and some 200 Amp. NOZZLES - 2 PKT LD Nozzle – To suit the following Tregaskiss Guns: 150 Amp, 180 Amp. WIRE SIZE GUN TYPE TREG NO. PART NO. 0.6 A/B* 403 14 23 231105 0.8 A/B* 403 14 30 231106 0.9 A/B* 403 14 35 231107 OFFICE RECESS TREG NO. PART NO. 1.0 A/B* 403 14 10 231108 13mm 3mm 151 1 50 231102 1.2 A/B* 403 14 45 231109 * Type B Guns may have HD tips - check tip holder SHOCK WASHERS - 2 PKT Fits between Ret head and gooseneck 136 RETAINING HEADS - 2 PKT DESCRIPTION GUN TYPE TREG NO. PART NO. DESCRIPTION GUN TYPE TREG NO. PART NO. Plastic A 152 231122 Ret Head T/lock tip (LD) A 154 - 14 231123 CONSUMABLES Parts & Consumables Tregaskiss - Heavy Duty (HD) NOZZLES - 2 PKT HD Nozzle – To suit the following Tregaskiss Guns: 200 Amp, 300 Amp, 400 Amp, 500 Amp. NOZZLES - 2 PKT Std Nozzle – To suit the following Tregaskiss Guns: 200 Amp, 300 Amp. OFFICE RECESS TREG NO. PART NO. OFFICE RECESS TREG NO. PART NO. 16mm 6mm 401 5 62 231303 10mm Flush 401 4 38 231203 19mm 6mm 401 5 75 231304 13mm 3mm 401 5 50 231204 13mm 3mm 401 6 50 231305 16mm 3mm 401 6 62 231306 16mm 3mm 401 4 62 231205 19mm 3mm 401 6 75 231307 231225 Prevent early, unexpected burnbacks and reduce arc start failures by UP TO 50%* by using a SURESTART Contact Tip on your MIG guns. These tips are especially beneficial for applications with a high volume of tacking and short welds using solid wire in CV (Constant Voltage) welding modes. 231437 SURESTART Contact Tips utilize the TOUGH LOCK™ Technology and are fully compatible with TOUGH LOCK Retaining Heads GOOSENECKS Fits between Ret head and gooseneck DESCRIPTION GUN TYPE TREG NO. PART NO. Gooseneck 60º B 205 60 231225 Gooseneck 45º D 405 45 231436 Gooseneck 60º D 405 60 231437 HEAVY DUTY TOUGH LOCK – TO SUIT THE ABOVE GUNS CONTACT TIPS - 10 PKT Heavy Duty Surestart – To suit to the following Tregaskiss Guns: 300 Amp, 400 Amp, 500 Amp, 650 Amp and some 200 Amp guns. WIRE SIZE GUN TYPE TREG NO. PART NO. 1.2 Ali B*/C/D 403 20 364 231340 WIRE SIZE GUN TYPE TREG NO. PART NO. 1.6 B*/C/D 403 20 116 231328 0.8 B*/C/D 403 22 30 231363 1.8 B*/C/D 403 20 18 231343 0.9 B*/C/D 403 22 35 231327 2.0 B*/C/D 403 20 564 231338 1.0 B*/C/D 403 22 10 231365 2.4 B*/C/D 403 20 332 231331 1.2 B*/C/D 403 22 364 231366 137 CONSUMABLES Parts & Consumables Tregaskiss - Heavy Duty (HD) 231375 231165 231167 RETAINING HEADS - 2 PKT 231659 LINERS - 1 PKT SIZE GUN TYPE WIRE TYPE PART NO. 0.9 B*/C/D º Steel 231158 1.2 - 1.6 B*/C/D º Steel 231164 1.2 - 1.6 Ali B*/C/D Aluminium 231165 2.0 - 2.4 Flat B*/C/D Steel 231371 1.6 - 2.0 Gasless Steel 231659 All º Retainer 231168 º Front Load Liner DESCRIPTION GUN TYPE TREG NO. PART NO. 2. HD Ret Head T/lock B*/C/D 404 20 231375 231119 231224 SHOCK WASHERS - 2 PKT Fits between Ret head and gooseneck DESCRIPTION PART NO. Gooseneck Shock Washer 231119 Std Plastic HD B/C/D 231224 231130 231344 TRIGGER SWITCHES 138 DESCRIPTION GUN TYPE TREG NO. PART NO. Switch Assembly A/B 211 5 231130 Trigger Switch C/D 411 1 231344 CONSUMABLES Parts & Consumables Compatible with Binzel CONTACT TIPS - 10 PKT Heavy Duty – suitable for use with SP380, and SP360 guns. * = SP360 requires a 232407 tip holder. 232151 NOZZLES - 2 PKT - TO SUIT SP150 DESCRIPTION GUN TYPE PART NO. Conical K 232151 232271 WIRE SIZE GUN TYPE TIP THREAD PART NO. 0.8 M*/N M8 232501 0.9 M*/N M8 232502 1.0 M*/N M8 232503 1.2 M*/N M8 232504 1.6 M*/N M8 232505 1.2 Ali M*/N M8 232524 232272 NOZZLES - 2 PKT - TO SUIT SP240 GUNS DESCRIPTION GUN TYPE PART NO. Conical L 232271 Tapered L 232272 232440 232441 CONTACT TIPS - 10 PKT Light Duty – suitable for use with SP150, SP240, guns. WIRE SIZE GUN TYPE TIP THREAD PART NO. 0.6 KL M6 232120 0.8 KL M6 232121 0.9 KL M6 232122 232442 NOZZLES - 2 PKT - TO SUIT SP360/380 GUNS DESCRIPTION GUN TYPE PART NO. Cylinder M 232440 Conical M 232441 Tapered M 232442 Conical N 232531 139 CONSUMABLES Parts & Consumables Compatible with Binzel CONTACT TIPS - 10 PKT Medium Duty – suitable for use with SP240, SP360, PP36D guns. WIRE SIZE GUN TYPE TIP THREAD PART NO. 0.8 LMN M6 232241 0.9 LMN M6 232242 1.0 LMN M6 232243 1.2 LMN M6 232244 1.0 Ali LMN M6 232263 1.2 Ali LMN M6 232264 232054 232355 232205 TIP HEADERS - 2 PKT * = Requires a 232060 spring TYPE GUN TYPE TIP THREAD PART NO. 1 SP150 LH* K M6 232054 2 SP240 L M6 232205 3 SP250 BINZEL TYPE LINERS WIRE TYPE LENGTH WIRE SIZE PART NO. Steel 4m 0.6 - 0.9 232161 Steel 4m 1.0 - 1.2 232165 Steel 5m 1.0 - 1.2 232166 Steel 4m 1.4 - 1.6 232542 Ali 4m 0.6 - 1.0 232171 Ali 4m 1.0 - 1.4 232174 M6 232355 3 SP250 M M6 232405 4 SP360 M M8 232407 232208 232410 232458 DIFFUSERS - 2 PKT 140 DESCRIPTION GUN TYPE COLOUR PART NO. SP2458W L White 232208 SP3658W M White 232410 SP3858W N White 232458 CONSUMABLES Parts & Consumables Bernard 233500 233503 CONTACT TIPS SHORT - 10 PKT Suits WIA190, 270, 270C and 200i NOZZLES - 2 PKT Suits WIA 190,270, 270c and 200i WIRE SIZE GUN TYPE BERN NO. PART NO. TYPE GUN TYPE BERN NO. PART NO. 0.6 Y/Z 7497 233779 Brass Y 4391 233500 0.8 Y/Z 7488 233755 Brass TA Y 4392 233503 0.9 Y/Z 7489 233758 1.0 Y/Z 7496 233776 1.2 Y/Z 7490 233761 1.4 Y/Z 7498 233781 1.6 Y/Z 7491 233767 233599 233602 233631 NOZZLES - 2 PKT To suit 400 Amp guns CONTACT TIPS (CENTERFIRE) - 10 PKT Suits WIA 356, 396 and Fabricator TYPE BERN NO. PART NO. Nozzle Insulator Brass 4491 233599 WIRE SIZE BERN NO. PART NO. T-035 233879 Nozzle Insulator Brass 4492 233602 0.9 Nozzle Insulator Copper 4592 233631 1.2 T-045 233881 1.4 T-052 233887 1.6 T-062 233883 2.0 T-078 233882 LINERS To suit 200 Amp & 300 Amp guns NOZZLES (CENTERFIRE) - 2 PKT Suits WIA 356, 396 and Fabricator TYPE BERN NO. PART NO. Copper Small NS-5818C 233867 Copper N-5818C 233876 Brass NS-1200B 233875 Centerfire consumables are compatible with all standard air-cooled Bernard guns WIRE TYPE GUN BERN NO. LNG WIRE SIZE PART NO. Steel Y 0.9 - 1.2 233443 43115 15ft Steel Y 44215 15ft 0.9 - 1.6 233533 Ali Y 43115X 15ft 0.9 - 1.2 233455 CENTERFIRE MISC To suit 200 Amp & 300 Amp guns DESCRIPTION BERN NO. PART NO. Heatshield 10012 233870 Difuser Large D-1 233873 HEAD ASSEMBLIES - 2 PKT TYPE GUN TYPE BERN NO. PART NO. Std Y 4335 233482 Std Y/Z 4435 233596 141 CONSUMABLES Centerfire™ Consumables A CLEAR CUT DIFFERENCE Less expensive consumables don’t necessarily add up to cost savings. It’s important to choose longer lasting consumables. They can make the difference between repeated consumable replacement and rework, or more arc time and a better bottom line. Centerfire™ contact tips, nozzles and diffusers are easy-to-use and high performing - they provide better arc starts, less spatter and more consistent welds - and also last up to three times longer than competitor brands. No tools required to replace tip or nozzle. “Drop-In” tip with no threads means quick change after burnback, reducing down time. 142 Large diameter tip base and tapered seat provides better electrical conductivity and heat transfer. Spatter shield within nozzle protects diffuser and gives smoother, less turbulent gas flow. Solid, concentric relationship between tip and nozzle keeps tip centred even after hard use... and abuse. Threaded nozzle holds tip fixed at 1/4” or 1/8” recess, flush, or 1/8” stick out. Compatible with all standard air-cooled Bernard™ Q-Gun and S-Gun series. Complete family of tips and nozzles is available to meet most of your welding needs. CONSUMABLES TIG Parts & Consumables 244320 244325 244260 TORCH BODIES To suit CK Tig Torches TYPE PART NO. CK150 Flexi Torch Body 244260 CK210 Flexi Torch Body 244320 CK210V Flexi Torch Body c/w Valve 244321 TL210 Flexi Torch Body 244323 TL210 Torch Body 245936 245945 HANDS & SWITCHES Amp controls TYPE FITS PART NO. 244325 Amptrak Handle Med 28ft M14 Remote TL210, TL310 245936 CK300 Torch Body 244450 SWITCHES FITS PART NO. TL300FX Flexi Torch Body 244428 230HES25 Handle Contact Med 26ft Moment TL210, TL300 245945 PARTS FITS PART NO. Miller 14-pin Plug Kit metal Miller M235950 CABLE FITTINGS TYPE FITS PART NO. 425PCSF 25ft 1pc Power Cable CK210, TL210 244306 225TF 25ft Tri Flex Cable Assembly CK200 244357 2325TF 25ft Tri Flex Cable Assembly CK230, TL300 244404 325TF 25ft Tri Flex Cable Assembly CK300 244453 15PFN 2PC Power Cable Fitting 4PF 2PC Power Cable Fitting CK130, CK150 CK210, TL210 Miller Torch Adaptor #195 377 All Watercooled M195377 244208 244311 143 CONSUMABLES CK 2 Series Consumables NOZZLES - ALUMINA & CERAMIC COLLETS DESCRIPTION SIZE PART NO. DESCRIPTION SIZE PART NO. TTCUP2A4 6.3mm 245200 TTCOL2C116 Std 1.6mm 245234 TTCUP2A5 8.0mm 245201 TTCOL2C332 Std 2.4mm 245235 TTCUP2A6 9.5mm 245202 TTCUP2A7 11.0mm 245203 TTCUP2A10 15.8mm 245205 NOZZLES - GAS LENS COLLET BODIES DESCRIPTION SIZE TTCOLBOD2CB116 Std PART NO. 1.6mm 245222 TTCOLBOD2CB332 2.4mm 245223 DESCRIPTION SIZE PART NO. TTCUP2AG4 6.3mm 245216 TTCUP2AG5 8.0mm 245217 TTCUP2AG6 9.5mm 245218 DESCRIPTION PART NO. TTSHIELD2GHS 245244 TTCUP2AG7 11.0mm 245219 TTCUP2AG8 12.7mm 245220 HEADSHIELD CK 3 Series Consumables NOZZLES – ALUMINA & CERAMIC DESCRIPTION SIZE PART NO. DESCRIPTION SIZE PART NO. TTCUP3A4 6.3mm 245300 TTCOL3C116 1.6mm 245354 TTCUP3A5 8.0mm 245301 TTCOL3C332 2.4mm 245355 TTCUP3A6 9.5mm 245302 TTCOL3C418 3.2mm 245356 TTCUP3A7 11.0mm 245303 TTCOL3C532 4.0mm 245357 TTCUP3A8 12.7mm 245304 TTCUP3A10 15.8mm 245305 TTCUP3A12 19.0mm 245306 DESCRIPTION SIZE COLLET BODIES DESCRIPTION SIZE TTCOLBOD3CB116 1.6mm 245338 TTCOLBOD3CB332 2.4mm 245339 PART NO. TTCOLBOD3CB418 3.2mm 245340 TTCOLBOD3CB532 4.0mm 245341 NOZZLES - GAS LENS & GAS SAVER 144 COLLETS TTCUP3AG6 9.5mm 245320 TTCUP3AG7 11.0mm 245321 TTCUP3AG8 12.7mm 245322 PART NO. HEADSHIELD DESCRIPTION PART NO. TTSHIELD300HS 245363 TTSHIELD3GHS 245364 TTSHIELD3GHSLD 245365 CONSUMABLES CK 3 Series Short Consumables NOZZLES – GAS LENS & GAS SAVER GAS LENS DESCRIPTION SIZE PART NO. DESCRIPTION SIZE PART NO. TTCUP2AG4 6.3mm 245216 TTLENS4GL116 1.6mm 245438 TTCUP2AG5 8.0mm 245217 TTLENS4GL332 2.4mm 245439 TTCUP2AG6 9.5mm 245218 TTCUP2AG7 11.0mm 245219 TTCUP2AG8 12.7mm 245220 COLLETS DESCRIPTION SIZE PART NO. TTCOL4C116 1.6mm 245444 TTCOL4C332 2.4mm 245445 HEADSHIELD DESCRIPTION PART NO. TTSHIELD4GHS 245453 Gas Cutting & Welding Consumables INDUSTRIAL KIT Industry compatible fittings and built-in safety features. The practical choice for industry, trade, rural and domestic applications. Complete with all parts required for brazing, fusion welding, silver soldering and oxy cutting (gas bottles not included). Housed in a sturdy plastic carry case. Gemini Gas Kit NDCW-7225 – c/w standard torch. Includes flashback arrestors. Part No: 139010 145 CONSUMABLES Gas Welding & Cutting Torches & Attachments GAS WELDING TORCH Manufactured from high quality materials for safe and reliable operation. Industry compatible fittings. Mixers must be ordered separately. Includes flashback DESCRIPTION FBA PART NO. TH-7225 Industrial Torch Handle No 131004 ELITE CUTTING TORCH DESCRIPTION TIP TYPE LENGTH PART NO. HD G02-250P-3 3 Seat 131016 Std GAS CUTTING ATTACHMENT Manufactured from high quality materials for safe and reliable operation. Industry compatible fittings. STANDARD MIXERS DESCRIPTION PART NO. MX-7225 Industrial Mixer Compatible with Comet 3 131054 DESCRIPTION TIP TYPE PART NO. CA-7225 Industrial Cutting Attachment 2 Seat Gas Welding & Cutting Heating Equipment LARGE MIXERS DESCRIPTION PART NO. 55340 Mixer Assembly – LPG for Large Barrel 131052 55330 Mixer Assembly – Acet for Large Barrel 131053 Acet LPG HEATING TIPS LARGE BARREL 146 SIZE FUEL PART NO. 4 Acet 135904 DESCRIPTION LENGTH PART NO. 4H LPG 135953 GN18 LPG Barrel 450 133908 5H LPG 135954 131033 CONSUMABLES Gas Welding & Cutting Regulators 136045 136044 WELDWELL - OXY / FUEL REGULATORS DRAGON - CO² REGULATOR DESCRIPTION PART NO. SIZE PART NO. Oxygen Elite 136045 CO2 DR60 136052 Acetylene Elite 136044 Propane Elite 136043 WELDWELL - ARGON REGULATOR No heater required WELDWELL - ARGON REGULATOR DESCRIPTION PART NO. SIZE PART NO. Argon Elite Single Flow 136047 Argon Elite Twin Flow 136048 147 CONSUMABLES Gas Welding & Cutting Flashback Arrestors FLASHBACK ARRESTORS DESCRIPTION PART NO. Oxygen Reg End 143000 Acetylene/ Propane Reg End 143001 Oxygen Torch End 143005 Acetylene Torch End 143006 Gas Welding & Cutting - Hoses TAILS, SPLICERS & COUPLINGS HOSE SETS DESCRIPTION LENGTH PART NO. DESCRIPTION PART NO. Oxy/Acet twin x Ø6mm 5m 142125 Tailpiece x 5.0mm 141010 Oxy/Acet twin x Ø6mm 10m 142126 Tailpiece x 6.25mm 141016 Oxy/Acet twin x Ø10mm 20m 142145 Hose Coupling RH 141200 Hose Coupling LH 141201 GAS NUTS 148 DESCRIPTION PART NO. GA5 Nut - RH 141001 GA5 Nut - LH 141002 CONSUMABLES Gas Welding Tips INDUSTRIAL WELDING TIP To suit industrial mixer MX-7225 (131054) TIP SIZE FUEL GAS PART NO. No 6 Acetylene 134200 No 8 Acetylene 134202 No 10 Acetylene 134204 No 12 Acetylene 134206 No 15 Acetylene 134208 Gas Cutting Tips OXY / ACETYLENE - 2 SEAT OXY / ACETYLENE - 3 SEAT To suit industrial mixer MX-7225 (131054) DESCRIPTION CUTTING THICKNESS FUEL GAS TIP STYLE PART NO. DESCRIPTION CUTTING THICKNESS FUEL GAS TIP STYLE PART NO. OA - 0.8 0 - 5mm Acetylene 2 Seat 134402 102HC-00 0 - 5mm Acetylene 3 Seat 134500 OA - 1.2 5 - 15mm Acetylene 2 Seat 134404 102HC-0 5 - 10mm Acetylene 3 Seat 134501 OA - 1.5 15 - 30mm Acetylene 2 Seat 134406 102HC-1 10 - 15mm Acetylene 3 Seat 134502 OA - 2.0 30 - 100mm Acetylene 2 Seat 134408 102HC-2 15 - 30mm Acetylene 3 Seat 134503 102HC-3 30 - 40mm Acetylene 3 Seat 134504 102HC-4 102HC-5 40 - 50mm 50 - 100mm Acetylene Acetylene 3 Seat 3 Seat 134505 134506 149 CONSUMABLES Gas Cutting Tips Propane/LPG & Natural Gas OXY/PROPANE STD - 2 SEAT OXY/PROPANE STD - 3 SEAT DESCRIPTION CUTTING THICKNESS FUEL GAS TIP STYLE Std Propane 6 - 12mm LPG/Propane Std Propane 12 – 19mm LPG/Propane PART NO. DESCRIPTION CUTTING THICKNESS FUEL GAS TIP STYLE PART NO. 2 Seat 135064 106HC-00 0 - 5mm LPG/Propane 3 Seat 135200 2 Seat 135066 106HC-0 5 - 10mm LPG/Propane 3 Seat 135201 106HC-1 10 - 15mm LPG/Propane 3 Seat 135202 106HC-2 15 - 30mm LPG/Propane 3 Seat 135203 106HC-3 30 - 40mm LPG/Propane 3 Seat 135204 106HC-4 40 - 50mm LPG/Propane 3 Seat 135205 106HC-5 50 - 100mm LPG/Propane 3 Seat 135206 Gas Welding Rods LO-FUMING BRONZE GENERAL PURPOSE WELDING ROD AS 1167.1/2: RCuZn-C, AWS A5.8:RBCuZn-C Bare, Cu-Zn filler rod for braze welding. For optimum results should be used with Bronzecraft Flux (Cast Iron Tinning Flux for cast iron) see page 109, and a neutral or slightly oxidising flame. Recommended for braze welding of steels, malleable irons and cast irons. 150 SIZE MM SOLD PER PART NO. 1.6 Kg 121104 2.5 Kg 12110 3.2 Kg 12114 FLUXCOTE NICKEL BRONZE REPLACEMENT FOR STEELBRAZE & WEARBRAZE A fluxcoted welding alloy used to braze steel, steel alloys, copper, brass, bronze and cast iron. Sometimes used to join galvanized sheets of duct work. Used for repair work on steel and other copper, brass and bronze alloys. SIZE MM SOLD PER PART NO. 3.2 Kg 127120 CONSUMABLES Global Brands. Local Support. 19 47 WHERE WE STARTED Weldwell was established in 1947 by Wilf Nuttall, a sheet metal worker and welder who developed an innovative electrode range for a new Eutectic Low Temperature welding process. Today we are a leading welding supplier because of our innovation and expertise. 65 YEARS OUR PRODUCTS 65 years of experience gives us the expertise to develop products that deliver! Our Weldwell arc electrodes are manufactured in New Zealand, and are preferred by welding professionals and enthusiasts world over. OUR GLOBAL PARTNERSHIPS OUR INDUSTRY EXPERTISE Weldwell is part of the ITW (Illinois Tool Works), a diversified manufacturing company. Both locally and globally our products are developed, delivered and supported by a team of industry experts who understand the needs of our customers. Our global partnerships give us access to the world’s leading welding brands. OUR APPROACH We work with our customers to develop the best solutions. Our customers have trust in our products and our people because of the way we do things. Gas Welding Rods PANEL WIRE - GENERAL PURPOSE MILD STEEL AS 1167.2: RG, AWS A5.2: R45 Low carbon steel filler rod suitable for fusion welding of mild and low carbon steels and wrought irons. For butt or fillet welding applications such as vehicle body and exhaust repairs, steel furniture, pipe, tubing, etc.. SIZE MM SOLD PER PART NO. 1.6 Kg 121004 2.5 Kg 121010 3.2 Kg 121014 Copper & Copper Alloys NICKEL BRONZE WORK HARDENING NICKEL BRONZE BRAZING ROD AS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-D For wear resistant overlays. Excellent for metal to metal sliding wear applications – worn or broken gear teeth, worn bearings, shafts, etc. Hardness 110-200 Brinell. Use Steelbraze Flux see page 109 SIZE MM SOLD PER PART NO. 1.6 Kg 127120 Silver Brazing Alloys SILVALOY RANGE OUR BRANDS Our brands include Weldwell electrodes; WIA equipment and filler metals; Miller industrial equipment; Hobart flux-cored wires and Bernard™ consumables. USED BY THE BEST WE KNOW THE MARKET Our brands are selected by welding professionals and companies who demand the most reliable products, in depth knowledge and cost effective solutions. We work hard to build our knowledge and understand what our market needs. Whether it’s heavy engineering, mining, oil and gas or pipelines, we know the market. SUPER STAFOS In addition to Copper and its alloys, Super Stafos - 15% Silver content - may be used with flux to braze brass. Melting Temperature – 650 – 800ºC DESCRIPTION PKT SIZE SOLD PER PART NO. Super Stafos x 1.6mm 1 Stick 125305 Super Stafos x 2.4mm 1 Kg 125308 Super Stafos x 3.2mm 1 Stick 125309 SIZE MM MELTING TEMP PKT SOLD PER SIZE PART NO. 40 x 1.6 610 - 620ºC 1 Stick 124104 42 x 2.0 610 - 620ºC 1 Part Kg 124106 42 x 3.2 610 - 620ºC 1 Part Kg 124114 55 x 1.6 630 - 660ºC 1 Part Kg 124405 151 CONTACT P 0800 WELDWELL F 06 8341 604 E [email protected] Welding Product Range 2016 0800 WELDWELL E [email protected] ITW Welding Group