Processing/Machine Shop
Transcription
Processing/Machine Shop
Steel & Machine Shop Handbook Main Branch 2624 Hanson Street Fort Myers, FL 33901 (800) 282-8378 (239) 332-1131 (239) 332-7746 Fax Clewiston Branch 1310 Evercane Road Clewiston, FL 33440 (800) 282-5186 (863) 983-6131 (863) 983-9775 Fax •BDS’s 14,000 square foot warehouse and two acre outdoor storage area stocks domestic steel from Nu-Cor, EXL Tube, Allied Crawford and Cargill Steel. •Founded in 1947, BDS’s Machine Shop has over 20,000 square feet of workspace, a 7.5 ton overhead bridge crane and a 6 ton overhead bridge crane which allows the shop to accommodate even the largest of projects. •All materials are delivered by our trucks on a weekly basis. Please consult your sales associate for an updated delivery schedule. •In this handbook, Stock Items are highlighted in blue. Stock Items are subject to availability. All other listed items are available by special order. Questions? Call us toll free at: (800) 282-8378 Additional information and online catalog: www.bobdeansupply.com Bob Dean Supply, Inc. Bob Dean Supply, Inc. [email protected] / [email protected] (239)332-0374 Steel Department Fax / (239)332-4252 Machine Shop Fax Processing Burning & Cutting Sawing Forming Iron Working Shearing Milling & Turning Hydraulic Roller Welding Waterjet Cutting Structural Steel Angle - Bar Size Angle - Structural Size Junior Beams StandardI Beams Wide Flange Beams Channel - Bar Size Channel - Standard Structural Plate & Sheet Specifications & Grades Universal Mill Plate Hot Rolled Plate HR Pickled & Oiled Plate Floor Plate Galvanized Steel Sheet HR Pickled & Oiled Sheet Hot Rolled Sheet Cold Rolled Sheet Gauge Chart Bars Bar Selection Guide Hot Rolled Square Hot Rolled Rounds Reinforcing Bars (Rebar) Hot Rolled Strip Bar Hot Rolled Flat Bar Cold Finished Round Bar Tubing & Pipe Steel Tubing Selection Guide Pipe Schedule Chart Square Tubing Rectangular Tubing Galvanized Steel Pipe Black Steel Pipe Schedule 80 Steel Pipe 2 / (800) 282-8378 4 6 6 6 6 7 8 9 10 15 16 18 19 20 25 26 27 28 28 31 32 33 33 34 35 36 37 37 38 38 39 40 43 44 45 46 48 50 51 52 Expanded Metal & Grating Expanded Metal Expanded Metal Grating Carbon Steel Grating Stainless Steel Stainless Steel Selection Guide Stainless Steel Plate S.S. Floor Plate Stainless Steel Sheet Stainless Steel Pipe Stainless Steel Angles Stainless Steel Squares Stainless Steel Flat Bar Stainless Steel Rounds Aluminum Aluminum Selection Guide Aluminum Sheet Aluminum Plate Aluminum Angles Aluminum Channel Aluminum Square Tube Aluminum Flat Bar Aluminum Round Tube Aluminum Rectangular Tube Aluminum Mechanical Tube Aluminum Pipe Aluminum Treadbrite Aluminum Expanded Metal Grating Reference Steel Sheet Thickness Tolerances Steel Gauge Chart Identification Systems Decimal Equivalent Chart Inches to Decimals of a Foot Chart Metric Measurments & Conversion Metric to English Conversion Chart Useful Geometric Equations Bob Dean Supply Line Card 53 54 54 55 56 57 58 59 60 60 61 62 64 65 65 67 68 68 68 68 68 68 68 69 69 70 71 72 74 75 76 77 78 79 Processing Processing - Overview Burning & Cutting • LTEC Gas and Plasma Cutting Machine with Computer Controlled Heads Sawing Forming • 3 saws • Mitre cutting • 8” x 14” Horizontal Bandsaw • 18” x 18” Capacity Marvel Bandsaw • 350 Ton x 12’ Cinncinnati CNC Press Brake Milling and Turning • VTC 30 Mazak with 24” x 75” Table x 24” Height • Fadal 4020 with 40” x 20” Table • Haas SL30 Big Bore with 4” Spindle Hole and Bar Feed • Mazak Quick Turn 28” x 36” CNC Lathe • Milwaukee 4B Vertical Mill with 18” x 72” Table • Lucas 2-1/2” Boring Mill • 3 additional Enco Vertical Mills • 3 Summit 19-4 Lathes x 120” Centers • 150 Ton Vertical Hydraulic Press • Summit Radial Drill 8” Column x 36” Reach • Heller 1” x 10 Ft. Four-Roll Hydraulic Plate Roller Iron Working • Ficep Iron Worker - 29 Ton - 6” x 6” x 1/2” Angle Capacity Iron Worker Shearing • HTC “Heavy Half” Hydraulic Shear - up to 3/4” to 120” Mild Steel & 3/8” x 120” Stainless Steel Capacity • Summit Hydraulic Shear - to 1/4” x 120” Mild & Stainless Steel Capacity • Cincinnati 3/8” x 12 Ft. CNC Shear Waterjet Cutting • Ward Jet Water Jet Cutting Table • 6’ x 12’ Table Welding • 3 Heli-Arc • 6 MIG Welders • Mobile Welding Truck with Heli-Arc Trailer www.bobdeansupply.com / 3 Processing Burning & Cutting Gas and Plasma Cutter Standard Shapes LTEC Gas and Plasma Cutting Machine • Burny 5.0 computer controlled heads • 8 F t. x 20 Ft. Table • Accommodates 96” x 240” Steel Plate up to 4” thickness • Accommodates 96” x 240” Stainless Steel Plate up to 3/4” thickness • Accommodates 96 x 240” Aluminum Plate up to 2” thickness • 3 Torch Cutter Heads • 1 Plasma Cutter Head - 200 amps • .dxf File Compatible Computer What is Plasma? Plasma - The fourth state of matter following solid, liquid, and gas. Plasma is an ionized (electrified) form of gas. In plasma cutting, a gas such as Nitrogen is sent under pressure through the torch where it begins to swirl and is forced out a small orifice at which point it passes through an electric arc and the gas is ionized. The electricity “excites” the electrons of the gas atoms. It results in a very quick, clean cut and imparts little heat into the base metal. Plasma is one step down from a laser. File Requirements All computer files for the LTEC Gas and Plasma Cutting Machine must be in either a .dxf or .cad file format.Our machine shop can convert some JPEG and Adobe Photoshop files to .dxf for an additional charge. Files may be submitted via email to [email protected] or on a CD, floppy disk, or USB memory stick. 1* 2* 3* 4 5 8** 9 10 11*** 12 13*** 15 16 17 18 19 20 21 22*** 23*** 24*** 25*** 26*** 27*** 28*** 29*** 30 31 32 33 34 35 36 37 38 39 40 41 42 43** 44** 45*** 46*** 47 48 49*** 6 7 14*** 50*** * Selectable start position, CW/CCW cutting, selectable repeat mode and direction. ** Allows selection of any number of holes. *** Dashed holes are optional. Corner radius values may be set to 0 for sharp corners. All Standard Shapes are scaleable. Dimensions, measurements and diameters must be specified by the customer. www.bobdeansupply.com / 5 Processing Sawing Milling & Turning •Three Saws •Mitre Cutting •8” x 14” Horizontal Bandsaw •18” x 18” Capacity Marvel Bandsaw •VTC 30 Mazak with 24” x 75” Table x 24” Height Forming •Haas SL-30 Big Bore CNC Lathe - 4” Spindle Hole and Bar Feed - Max turning capacity of 17” x 34” - 10” chuck - Bar capacity of up to 3.0” •Fadal VMC 4020 Vertical Machining Center - Working Envelope: 40” x 20” x 20” •Mazak Quick Turn 28” x 36” CNC Lathe •Milwaukee 4B Vertical Mill with 18” x 72” Table •Lucas 2-1/2” Boring Mill •350 CB2 x 12’ Cincinnati CNC Press Brake - 350 Ton Maximum Capacity - 10” Maximum Stroke - Computer Controlled - 1/2” x 120” Mild Steel Capacity - 3/8” x 120” Stainless Steel Capacity - 1/8” x 144” Mild Steel and Stainless Steel Capacity •3 additional Enco Vertical Mills •3 Summit 19-4 Lathes x 120” Centers •150 Ton Vertical Hydraulic Press •Summit Radial Drill 8” Column x 36” Reach Iron Working •Ficep Iron Worker - 29 Ton Maximum Capacity - 6” x 6” x 1/2” Angle Capacity Shearing •HTC “Heavy Half” Hydraulic Shear - 3/4” to 120” Mild Steel - 3/8” x 120” Stainless Steel •Summit Hydraulic Shear - 1/4” x 120” Mild and Stainless Steel Capacity •Cinncinnati S2 375 x 12’ CNC Shear - 3/8” Mild Steel Capacity www.bobdeansupply.com / 7 Hydraulic Roller •Heller Hydraulic 4 Roll Plate Roller -Rolls Sheet, Plate and Flat Bar -1” Mild Steel Plate Capacity x 120” - Length: 122” - Rolling: 1-1/4” - Pre-Bend: 1” x 120” - Top Roll: 16.14” - Center Roll: 14.57” - Side Roll: 11.81” - Working Height: 56” Welding Processing Our Welding Capabilities The machine shop was founded in 1947 and is the oldest operating shop in Southwest Florida. Bob Dean Supply has three TIG welding stations and six MIG welding stations located in its 20,000 square foot shop. A mobile welding truck with Heli-Arc trailer is also available for on location welding jobs and emergency repairs. TIG Welding TIG stands for Tungsten Inert Gas welding. Also called GTAW (Gas Tungsten Arc Welding) and Heliarc® which was Linde’s trade name for the TIG process when it was introduced many years ago. The arc is started with a tungsten electrode shielded by inert gas and filler rod is fed into the weld puddle separately. A slower process than MIG, it produces a more precise weld and can be used at lower amperages for thinner metal and can be used on exotic metals. MIG Welding Gas Metal Arc Welding (GMAW) is frequently referred to as MIG welding. MIG welding is a commonly used high deposition rate welding process. Wire is continuously fed from a spool. MIG welding is therefore referred to as a semiautomatic welding process. The shielding gas forms the arc plasma, stabilizes the arc on the metal being welded, shields the arc and molten weld pool, and allows smooth transfer of metal from the weld wire to the molten weld pool. MIG Welding Benefits include all position capability, higher deposition rates than SMAW, longer welds made without starts and stops, and minimal post weld cleaning. www.bobdeansupply.com / 9 Processing Waterjet Cutting Waterjet In Any Industry The versatility of the waterjet allows it to be used in nearly every industry. There are many different materials that the waterjet can cut. Some of them have unique characteristics that require special attention when cutting. Alloys NiCd Aluminum Brass Ceramic Tile Ceramics Composites Copper Corian Foam - Closed Cell Foam - Open Cell FRP Gaskets Cutting Characteristics of Materials Acrylics What is Waterjet Cutting? Waterjet cutting is best described as an accelerated erosion process that is carefully controlled. For this reason, waterjet can cut or erode through virtually any material known, making it one of the most versatile machines available. The natural erosion process involves no chemicals or heat. Because of this, warping and distortion typically associated with laser, plasma and oxy-fuel cutting is eliminated, therefore minimizing the need for secondary processing. Can be cut with waterjet Y Y Y Y Y Y Y Y Y Y Y Y Y Maximum thickness 4 10 18 10 2 8 6 10 6 20 30 3 2 Advantages of Waterjet Cutting •Tolerances tighter than +/- 0.005” are achievable, especially in thinner materials such as 1/8” stainless steel. Secondary machinery Y Y Y Y Y Y Y Y Y Y Y Y Y Pierce through ? Y Y Y Y Y ? Y Y Y Y Y Y •Materials ranging from 10” stainless steel to 0.010” acrylics can be cut by waterjet, making it a very versatile tool. Stacking of very thin materials to increase productivity is possible. Kerf ranges from 0.020” to 0.050”. Delamination N N N N N N N N N N N N N Frosting on top P N N N N N N N N N N N N Kerf 0.020” - 0.050” Y Y Y Y Y Y Y Y Y •Taper and edge finish are directly related to cut speed. The greater the speed, the more taper and the coarser the edge finish. As the waterjet slows down, taper can be eliminated and the finish of about 120 achieved. Kerf typically < 0.010” Y Y Y Water only cuting Y Y Y Assembly available Titanium Tool Steels Can be cut with waterjet Y Y Y Y Y Y Y Y Y Y Y Y Maximum thickness 7 6 10 6 7 2 10 2 12 6 10 10 Secondary machinery Y Y Y Y Y Y Y Y Y Assembly available Specifications for Z-613 WARDJet Waterjet Machine •Computer controlled heads: Burny Phantom ST CNC Controller. Allows direct networking using Windows® XP technology and software to convert .dxf files. •Cutting Envelope: 73” x 145” X - Y Travel Capacity. •Up to 4” Plate Thickness for Steel and Stainless Steel. •Tolerances: +/- 0.005” Linear Positional Accuracy with +/- 0.002” Repeatability. Y Teflon Y Steel Y Seals Y Rubber Y Porcelain Y Phoenalics Y Marble Y Hastalloy Y Granite Y Y Glass Abrasive cutting Y Y Y Y Y Y Y Y Pierce through Y Y Y Y ? Y Y Y Y Y Y Y Delamination N N N N N ? N N N N N N Frosting on top N N N N N N N N N N N N Kerf 0.020” - 0.050” Y Y Y Y Y Y Y Y Y Y Y Y Y Y Kerf typically < 0.010” Y Y Water only cuting Y Y Abrasive cutting Y Y Y Y Y Y Y www.bobdeansupply.com / 11 Processing Waterjet Cutting Waterjet Standard Shapes 1* 2* 3* 4 5 8** 9 10 11*** 12 13*** 15 16 17 18 19 20 21 22*** 23*** 24*** 25*** 26*** 27*** 28*** 29*** 30 31 32 33 34 35 36 37 38 39 40 41 42 43** 44** 45*** 46*** 47 48 49*** 6 7 14*** 50*** * Selectable start position, CW/CCW cutting, selectable repeat mode and direction. ** Allows selection of any number of holes. *** Dashed holes are optional. Corner radius values may be set to 0 for sharp corners. All Standard Shapes are scaleable. Dimensions, measurements and diameters must be specified by the customer. www.bobdeansupply.com / 13