Crumb Rubber Powder

Waste Rubber (tyre)
Process Expert
(Crumb Rubber Powder)
Project Report
Regd.office:
304,, 3rd floor, Deepkamal Commercial Hub,
Near Zoo, Sarthana Jakatnaka, Varachha Road
Surat-395 006 (Guj). India.
Communication
Web : www.epsenergy.in
Email : [email protected]
[email protected]
Mob No. : +91-7600024382
Company Profile :
EPS international provides unique commercially proven technologies and solutions for
environmental waste recycling, green commodity and clean energy production. We are a
leading supplier of commercial grade solutions for institutional and industrial customers.
With customers, representatives and affiliates all over the world, EPS international always
puts the needs and interests of its customers first. Through a combination of traditionally
successful business practices and the use of a technology, EPS international is able to offer
its customers the best solutions on the market today. Our flexibility, combined with
years of experience, makes EPS international one of the most technologically innovative
companies in the world.
EPS international offers a number of investment opportunities within the tire recycling
market. Our approach is unique in the market place due in part of large amount of deal
flow we review on a yearly basis. Our scope is global and we are first movers and proud
leaders in developing recycling system.
Producing valuable and high-grade green commodities from waste and alternative
feedstock is our primary business. Depending on which technology we apply and which
feedstock we process, the commodities produced include renewable energy for rubber and
plastic.
Our key strengths and assets are our highly trained personnel who specialize in
environmental and energy related solutions and who work with you, on-site, to optimize
your operations. We will bring you new ways to increase your company's performance and
profitability. EPS operates in accordance with the highest standards in all its relationships
with customers, suppliers, the communities in which it operates and their environment.
Moreover, the Company fosters a climate which encourages innovation, honest business
practices and a commitment to excellence.
Regd.office:
304,, 3rd floor, Deepkamal Commercial Hub,
Near Zoo, Sarthana Jakatnaka, Varachha Road
Surat-395 006 (Guj). India.
Communication
Web : www.epsenergy.in
Email : [email protected]
[email protected]
Mob No. : +91-7600024382
Introduction to rubber scrap problems and their sollution :
Waste rubber comes from waste tyres, rubber overshoes, vee belts, conveyer belts, tailings and other rubber products, and waste
tyres account of the biggest proportion among waste rubber. With the rapid development of automotive industry and highway, more
and more "black pollution", which are formed by waste tyres, are threatening us. They occupy large quantity of land; they can be
depredated only after 500 years' land filling, they impair the growth of vegetation, propagate mosquitoes, spread diseases; they are
easily to cause fire, the thick black smoke, sulfur dioxide and other harmful gas produced after burning will pollute the atmosphere
seriously, and they will damage people's health. Even if invested heavily to landfill and incineration, they can also bring secondary
pollution which cannot be eliminated, and they will destroy the natural environment, at last they have become black rubbish which
seriously prevent the sustainable development of the modern society.Waste tyres (rubber) is a kind of renewable resources, and it is
a treasure in the field of new materials, if waste tyres are processed well, it will be a bottomless gold mine, and it will be wealth to
benefit mankind. The children can play on the recreation grounds which are produced from waste tyres (rubber), the youth can run
on the sports field which are produced from waste tyres (rubber), and the old can take a walk on the roads which are produced
from waste tyres (rubber), and they can be used toretread tyres, produce rubber powder and rubber granule, reclaimed rubber,
modified asphalt, waterproof rolls,floring and carbon sheet... Especially under the circumstance of short of rubber resources in India,
the recycling of waste rubber has eased the shortage of rubber resources greatly, and it has saved resources for our country and
reduced environment pollution, and it has create wealth for enterprises, so the recycling of waste rubber products has more positive
significance.
The brief introduction of rubber crumb equipment :
EPS international people have being devoted to the technology and research on waste tire recycling. The rubber
fine powder large- scaled production line and small scale production line with shredding -cutting rubber granule production
line for recycling waste tire .we designed is assembly controlled by controlling panel Equipment has the reasonable
structure, convenient operation and maintenance, reliable operation, high efficiency, high quality. e c o n o m i c a l .
Regd.office:
304,, 3rd floor, Deepkamal Commercial Hub,
Near Zoo, Sarthana Jakatnaka, Varachha Road
Surat-395 006 (Guj). India.
Communication
Web : www.epsenergy.in
Email : [email protected]
[email protected]
Mob No. : +91-7600024382
Rubber crumb (semi automatic) equipment :
Ring Cutter
Thread rolling machine
Fiber separator
Whole tyre crusher
Bar Cutter
main cracker
Rubber grinder
Block Cutter
vibrating sieve
packing machine
Rubber crusher.
Equipment according to customer requirement like tyre cutter, de beader ,and many more according to plant
set up we can change the configuration and capacity. All equipment design according to customer demand.
Regd.office:
304,, 3rd floor, Deepkamal Commercial Hub,
Near Zoo, Sarthana Jakatnaka, Varachha Road
Surat-395 006 (Guj). India.
Communication
Web : www.epsenergy.in
Email : [email protected]
[email protected]
Mob No. : +91-7600024382
Rubber crumb (fully automatic) equipment :
Heavy duty crusher
Crumb rubber production line
Regd.office:
304,, 3rd floor, Deepkamal Commercial Hub,
Near Zoo, Sarthana Jakatnaka, Varachha Road
Surat-395 006 (Guj). India.
Communication
Web : www.epsenergy.in
Email : [email protected]
[email protected]
Mob No. : +91-7600024382
Regd.office:
304,, 3rd floor, Deepkamal Commercial Hub,
Near Zoo, Sarthana Jakatnaka, Varachha Road
Surat-395 006 (Guj). India.
Communication
Web : www.epsenergy.in
Email : [email protected]
[email protected]
Mob No. : +91-7600024382
Process flow chart :
Rubber powder or granule
Regd.office:
304,, 3rd floor, Deepkamal Commercial Hub,
Near Zoo, Sarthana Jakatnaka, Varachha Road
Surat-395 006 (Guj). India.
Communication
Web : www.epsenergy.in
Email : [email protected]
[email protected]
Mob No. : +91-7600024382
Uses and application of crumb rubber :
Crumb rubber is a term usually applied to recycled rubber from automotive and truck scrap tires. During the recycling process
steel and fluff is removed leaving tire rubber with a granular consistency. Continued processing with a granulator and/or cracker mill, possibly
with the aid of cryogenics or mechanical means, reduces the size of the particles further. The particles are sized and classified based on various
criteria including color (black only or black and white). The granulate is sized by passing through a screen, the size based on a dimension i n
m m or mesh (holes per inch : 10, 20, etc.).
1. Sports venues
Rubber runway Recreation ground School stadium Tennis and basketball courts Sidewalks and etc..
2. Traffic
Tyre Modified asphalt Railway track pillow Speed-down places Raft and etc…
3. Daily life things
Elastic Rubber shoes Hot water bags Tarpaulin Raincoat and etc…
4. Recreation and sports goods
Table tennis bat Rubber rolls of printers Eraser Swim ring Basketball, football and etc…
5. Construction and building materials
Rubber tiles Waterproof rolls Draught excluder strips Rubber flooring Mud barrel and etc…
6. Industrial products
Reclaimed rubber Vee belt Gasket rings for doors and windows Rubber sac conveyor belt and etc…
Regd.office:
304,, 3rd floor, Deepkamal Commercial Hub,
Near Zoo, Sarthana Jakatnaka, Varachha Road
Surat-395 006 (Guj). India.
Communication
Web : www.epsenergy.in
Email : [email protected]
[email protected]
Mob No. : +91-7600024382
Estimated operational cost and return on investment analysis
The analysis is based on the consumption of 10 tons / day capacity until operating for
300 working day in a year. Raw material waste rubber tyre 10 tons per day x 300 days =
3000 ton per year
Approximate raw material and Input for one year
Item
App. Quantity
Raw material tyre
3000 ton
App. Total Amount
13,000/
3,000/-
3,90,00,000/-
1 x 12 month
15,000/-
1,80,000/-
6 x 12 month
9,000/-
6,48,000/-
2,000/-
7,20,000/-
1% x 30 x 12
2,000/-
9,00,000/-
telephone + office + etc. x 30 x 12
1,000/-
3,60,000/-
Total
5,08,08,000/-
Electricity
3000
Supervision
labor
Depreciation
15 % annual
Interest
Other expenses
App. Rate
Remark
90,00,000/-
Approximate finished product extracted
Rubber powder ( 75%)
Scrap steel (15 %)
Fiber (5 %)
2250 ton
22,000/-
4,95,00,000/-
450 ton
20,000/-
90,00,000/-
–
–
Total
5,85,00,000/-
Approximate
profit
Total Income
5,85,00,000/-
Total Expense
5,08,08,000/-
Gross Profit
Regd.office:
304,, 3rd floor, Deepkamal Commercial Hub,
Near Zoo, Sarthana Jakatnaka, Varachha Road
Surat-395 006 (Guj). India.
–
76,92,000/-
Communication
Web : www.epsenergy.in
Email : [email protected]
[email protected]
Mob No. : +91-7600024382
Regd.office:
304,, 3rd floor, Deepkamal Commercial Hub,
Near Zoo, Sarthana Jakatnaka, Varachha Road
Surat-395 006 (Guj). India.
Communication
Web : www.epsenergy.in
Email : [email protected]
[email protected]
Mob No. : +91-7600024382