MITSUBISHI
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MITSUBISHI
MITSUBISHI Upgraded Gas Turbine Performance GAS TURBINE SERVICE Mitsubishi Gas Turbine Upgrades One of Mitsubishi’s top priorities has been continuous investment in improvements and innovative new designs. The result of a disciplined Mitsubishi program to advance gas turbine technology is a steadily growing menu of proven upgrades that can be applied to existing gas turbines. Upgrades to Increase Output and Efficiency Upgrades to Increase Operational Flexibility Higher Firing Temperatures Reduced Startup Times Reduced Cooling Air Flow Increased Load Ramp Rates Advanced Aerodynamics Retention of Compressor Efficiency Upgrades to Reduce Emissions Increased Availability and Reliability Extended Inspection Intervals Longer life hot parts NOx Reduction Control System Upgrades CO Reduction Improved Sensors and Protection Systems Increased combustion tuning margin Remote Monitoring Services Adaptive Combustor Tuning Enhancements of blades, vanes, seals, blade rings and airflow optimization allow for increases in performance and efficiency. Controls modification has facilitated improvements in performance, flexibility, and usability. Advances in cooling, coating techniques, and material formation have allowed Mitsubishi to extend parts life and reduce maintenance. Building on a history of reliability, Mitsubishi’s gas turbine upgrade program takes already robust technology and continually updates it to keep pace with the industry’s needs for increased output, consistent availability, environmental responsibility, and performance. Let Mitsubishi help you take your gas turbine into the future of power generation. Gas Turbine Control System HEPA Filtration Pre-Swirl Nozzle Compressor Please contact your Mitsubishi Representative for a customized plan of upgrade options for your machine. Power Systems Power Systems Service Division Takasago Power Systems Service Dept. 2-1-1 Shinhama Arai-cho Takasago, Hyogo 676-8686, Japan Telephone: +81-79-445-9653 Facsimile: +81-79-445-9958 URL: http://www.mhi.co.jp Mitsubishi Power Systems Americas, Inc. (MPSA) Mitsubishi Power Systems Europe, Ltd. (MPSE) 100 Colonial Center Parkway, Lake Mary, FL. 32746, U.S.A. Telephone: 1-407-688-6100 Facsimile: 1-407-688-6495 20 North Audley Street, London, W1K 6WL, United Kingdom Telephone: 44-20-7647-0820 Facsimile: 44-20-7491-4558 URL: http://www.mpshq.com URL: http://www.mhips.com This document contains information proprietary to MITSUBISHI HEAVY INDUSTRIES, LTD. It is submitted in confidence and is to be used solely for the purpose for which it is furnished and returned upon request. This document and such information is not to be reproduced transmitted, disclosed or used otherwise in whole or in part without the written authorization of MITSUBISHI HEAVY INDUSTRIES, LTD. H4Q0-GT1101E1-B-0 MITSUBISHI GAS TURBINE SERVICE Upgraded Gas Turbine Performance MITSUBISHI Upgraded Gas Turbine Performance GAS TURBINE SERVICE Upgraded Performance from highly-proven, experience-based Gas Turbine upgrades Development, Design and Verification Mitsubishi believes achieving high reliability for long-term operation while at the same time pursuing targets such as higher power generation capacity, greater efficiency and lower cost is one of the most important missions for the power generation industry. Therefore, unproven design changes, which may involve high risks, should be avoided as much as possible. Mitsubishi has a strong policy of undertaking thorough verification of new technologies prior to application. A succession of proven design enhancements along with continual verification of new technologies represents the fundamental basis of Mitsubishi Gas Turbines’ superior reliability. Mitsubishi Gas Turbine Evolution & Verification Development History of Mitsubishi Gas Turbines Combustion 1500 1300 Material MHI Development Machine Current Production 1200 More Phonon Scattering Scaled Advanced 1100 1000 900 800 5 10 20 40 80 160 320 Power Output, MW [ISO, N. Gas] 640 Component Design Verification Plasma Spray Gun High Pressure Combustion Test Rig Combustor (Exhaust Gas Recirculation) Advanced Turbine Aero Dynamics Advanced Cooling Technologies Compressor technologies Advanced TBC (Thermal Barrier Coating) High temperature Material (including single crystal) Mitsubishi Gas Turbines: The Best Technology Available Mitsubishi developed and put into operation the 1,200°C class D-series gas turbines, the 1,400°C class F-series gas turbines and the 1,500°C class G-series gas turbines. Mitsubishi’s state-of-the-art proven technologies from the G and J-series gas turbines are now being applied to upgrade F series gas turbines. Technologies established through the national project for a 1,700℃ class gas turbine are also being incorporated into gas turbine upgrades. Additionally, Mitsubishi’s advanced technologies can be tailored to meet the needs of non-Mitsubishi gas turbine owners andoperators. Aerodynamics Advanced Technology 1400 Japanese National Project (1,700 deg C) While maintaining proven features from the D-series, F-series and G-series evolution, the most advanced technologies in aerodynamics, efficient cooling air-flow and metallurgy have been introduced into the J-series to increase efficiency and reliability. Cooling M701J 1600 Turbine Inlet Temperature,ºC Mitsubishi provides a wide range of gas turbines, from 6MW class to 400MW class, to meet the broad requirements of customers around the world. We have designed, manufactured and delivered more than 500 gas turbines. Mitsubishi was the first to develop the world's most advanced gas turbine, the J-series, with an inlet temperature of 1,600°C. Furthermore, Mitsubishi is pursuing a 1,700°C gas turbine as part of the Japanese National Project, an initiative supported by the Japanese government with the goal of developing the most fuel efficient and highest output gas turbine in the world. These state-of-the-art advances are not just applied to new units, but are implemented at existing plants to upgrade their operating capabilities. Mitsubishi’s in-house plant combined with our Research & Development Center, allows for thorough, step by step testing and verification. This is shown with our combustion system design, application, and verification. Today’s advanced combustion systems rely on increasing temperature to achieve higher output and efficiency. Therefore, durable and reliable hot parts such as turbine blades are essential. Mitsubishi has met this challenge by using innovative material and structural designs. Reduction of metal surface temperature with the latest efficient cooling air-flow technology and the introduction of new heat resistant materials allow the application of hot parts in this elevated operating temperature environment. These applications are tested using a plasma spray coating test rig, high pressure combustion rig, low speed research turbine, and a compressor rotor rig test before implementation in our in-house power plant, ensuring verification in the lab and in the field. Combustor Turbine Low Speed Research Turbine Compressor Rotor for Rig Test Test Specimen Plasma Spray Coating Test Rig Full Scale Verification and Operational Experience (T-Point) Mitsubishi's in-house combined cycle plant, T-Point, enables real world application and testing of parts and systems. Our gas turbine designs, including the J-series, are launched into the market only after concluding in-depth operational verification at our facilities. Component tests and special measurements are performed at T-Point to ensure maximum durability. Mitsubishi's commitment to thorough testing and verification of our products has made us an industry leader in reliability.
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Power Systems Power Systems Service Division Takasago Power Systems Service Dept. 2-1-1 Shinhama Arai-cho Takasago, Hyogo 676-8686, Japan Telephone: +81-79-445-9653 Facsimile: +81-79-445-9958 URL: ...
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