MITSUBISHI

Transcription

MITSUBISHI
MITSUBISHI
Upgraded Gas Turbine Performance
GAS TURBINE SERVICE
Mitsubishi Gas Turbine Upgrades
One of Mitsubishi’s top priorities has been continuous investment in improvements and innovative new designs. The result
of a disciplined Mitsubishi program to advance gas turbine technology is a steadily growing menu of proven upgrades that
can be applied to existing gas turbines.
Upgrades to Increase Output and Efficiency
Upgrades to Increase Operational Flexibility
Higher Firing Temperatures
Reduced Startup Times
Reduced Cooling Air Flow
Increased Load Ramp Rates
Advanced Aerodynamics
Retention of Compressor Efficiency
Upgrades to Reduce Emissions
Increased Availability and Reliability
Extended Inspection Intervals
Longer life hot parts
NOx Reduction
Control System Upgrades
CO Reduction
Improved Sensors and Protection Systems
Increased combustion tuning margin
Remote Monitoring Services
Adaptive Combustor Tuning
Enhancements of blades, vanes, seals, blade rings and airflow optimization allow for increases in performance and
efficiency. Controls modification has facilitated improvements in performance, flexibility, and usability. Advances in cooling,
coating techniques, and material formation have allowed Mitsubishi to extend parts life and reduce maintenance. Building
on a history of reliability, Mitsubishi’s gas turbine upgrade program takes already robust technology and continually updates
it to keep pace with the industry’s needs for increased output, consistent availability, environmental responsibility, and
performance. Let Mitsubishi help you take your gas turbine into the future of power generation.
Gas Turbine Control System
HEPA Filtration
Pre-Swirl Nozzle
Compressor
Please contact your Mitsubishi Representative for a customized plan of upgrade options for your machine.
Power Systems
Power Systems Service Division
Takasago Power Systems Service Dept.
2-1-1 Shinhama Arai-cho Takasago, Hyogo 676-8686, Japan
Telephone: +81-79-445-9653 Facsimile: +81-79-445-9958
URL: http://www.mhi.co.jp
Mitsubishi Power Systems Americas, Inc. (MPSA)
Mitsubishi Power Systems Europe, Ltd. (MPSE)
100 Colonial Center Parkway, Lake Mary, FL. 32746, U.S.A.
Telephone: 1-407-688-6100 Facsimile: 1-407-688-6495
20 North Audley Street, London, W1K 6WL, United Kingdom
Telephone: 44-20-7647-0820 Facsimile: 44-20-7491-4558
URL: http://www.mpshq.com
URL: http://www.mhips.com
This document contains information proprietary to MITSUBISHI HEAVY INDUSTRIES, LTD. It is submitted in confidence and is to be used solely for the purpose for which it is furnished and returned upon request. This document and such information is not to be reproduced transmitted,
disclosed or used otherwise in whole or in part without the written authorization of MITSUBISHI HEAVY INDUSTRIES, LTD.
H4Q0-GT1101E1-B-0
MITSUBISHI
GAS TURBINE SERVICE
Upgraded Gas Turbine Performance
MITSUBISHI
Upgraded Gas Turbine Performance
GAS TURBINE SERVICE
Upgraded Performance from highly-proven, experience-based
Gas Turbine upgrades
Development, Design and Verification
Mitsubishi believes achieving high reliability for long-term operation while at the same time pursuing targets such as
higher power generation capacity, greater efficiency and lower cost is one of the most important missions for the power
generation industry. Therefore, unproven design changes, which may involve high risks, should be avoided as much as
possible. Mitsubishi has a strong policy of undertaking thorough verification of new technologies prior to application. A
succession of proven design enhancements along with continual verification of new technologies represents the
fundamental basis of Mitsubishi Gas Turbines’ superior reliability.
Mitsubishi Gas Turbine Evolution & Verification
Development History of Mitsubishi Gas Turbines
Combustion
1500
1300
Material
MHI Development Machine
Current Production
1200
More Phonon Scattering
Scaled
Advanced
1100
1000
900
800
5
10
20
40
80
160
320
Power Output, MW [ISO, N. Gas]
640
Component
Design
Verification
Plasma Spray Gun
High Pressure
Combustion Test Rig
Combustor (Exhaust Gas Recirculation)
Advanced Turbine Aero Dynamics
Advanced Cooling Technologies
Compressor technologies
Advanced TBC (Thermal Barrier Coating)
High temperature Material (including single crystal)
Mitsubishi Gas Turbines: The Best Technology Available
Mitsubishi developed and put into operation the 1,200°C
class D-series gas turbines, the 1,400°C class F-series gas
turbines and the 1,500°C class G-series gas turbines.
Mitsubishi’s state-of-the-art proven technologies from the G
and J-series gas turbines are now being applied to upgrade
F series gas turbines. Technologies established through the
national project for a 1,700℃ class gas turbine are also being
incorporated into gas turbine upgrades. Additionally,
Mitsubishi’s advanced technologies can be tailored to meet the
needs of non-Mitsubishi gas turbine owners andoperators.
Aerodynamics
Advanced
Technology
1400
Japanese National Project (1,700 deg C)
While maintaining proven features from the D-series,
F-series and G-series evolution, the most advanced
technologies in aerodynamics, efficient cooling air-flow and
metallurgy have been introduced into the J-series to increase
efficiency and reliability.
Cooling
M701J
1600
Turbine Inlet Temperature,ºC
Mitsubishi provides a wide range of gas turbines, from 6MW
class to 400MW class, to meet the broad requirements of
customers around the world. We have designed,
manufactured and delivered more than 500 gas turbines.
Mitsubishi was the first to develop the world's most advanced
gas turbine, the J-series, with an inlet temperature of
1,600°C. Furthermore, Mitsubishi is pursuing a 1,700°C gas
turbine as part of the Japanese National Project, an initiative
supported by the Japanese government with the goal of
developing the most fuel efficient and highest output gas
turbine in the world. These state-of-the-art advances are not
just applied to new units, but are implemented at existing
plants to upgrade their operating capabilities.
Mitsubishi’s in-house plant combined with our Research & Development Center, allows for thorough, step by step testing
and verification. This is shown with our combustion system design, application, and verification. Today’s advanced
combustion systems rely on increasing temperature to achieve higher output and efficiency. Therefore, durable and
reliable hot parts such as turbine blades are essential. Mitsubishi has met this challenge by using innovative material
and structural designs. Reduction of metal surface temperature with the latest efficient cooling air-flow technology and
the introduction of new heat resistant materials allow the application of hot parts in this elevated operating temperature
environment. These applications are tested using a plasma spray coating test rig, high pressure combustion rig, low
speed research turbine, and a compressor rotor rig test before implementation in our in-house power plant, ensuring
verification in the lab and in the field.
Combustor
Turbine
Low Speed
Research Turbine
Compressor Rotor
for Rig Test
Test Specimen
Plasma Spray Coating Test Rig
Full Scale Verification and Operational Experience (T-Point)
Mitsubishi's in-house combined cycle plant, T-Point, enables real world application and testing of parts and systems.
Our gas turbine designs, including the J-series, are launched into the market only after concluding in-depth operational
verification at our facilities. Component tests and special measurements are performed at T-Point to ensure maximum
durability. Mitsubishi's commitment to thorough testing and verification of our products has made us an industry leader
in reliability.