Olympus M1200 Manual - Barker

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PUMP CIRCUIT
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Troubleshooting –
Olympus M1200
Problem
Cause
Solution
Machine not
turning on No power
Building circuit breaker tripped.
Faulty power cord
Faulty switches or internal wiring
Reset breakers or move cords to other outlets
Replace cord (AX33)
Check wiring & test switches - Repair as needed *
Building circuit breaker tripped.
Pump circuit breaker tripped
Faulty power cord
Faulty switches or internal wiring
Pump motor breaker tripped
Pump motor faulty
Pump seized - trips breaker
Reset breakers or move cords to other outlets
Reset breaker – Check available circuit power & pump
Replace cord (AX33)
Check wiring & test switches - Repair as needed *
Push in reset button on pump motor &/or external breaker
Replace pump motor (PT059)
Repair or replace pump head & bearing (PT058) - Check
motor and/or replace complete pump & motor assy. (AP48)
Jets too large for pressure desired
Check jets size & flow rates use smaller jets or lower
pressure
Solution
Pump
not running
Low Solution
Pressure
and/or
Pulsation
Can'
t connect
solution hose
to machine
*
Jets worn allowing too much flow
Solution inlet filter plugged
Hose from solution tank restricted
Pump intake hose or fittings
leaking
Pressure regulator sticking
Pressure regulator faulty
Filter screen or jets plugged on
tool
Solution tank empty
Pump not primed
Pump faulty
Pressure Gauge faulty
Tool valve faulty
Quick connects or hoses restricted
Replace jets
Clean or replace filter
Repair or replace hose
Pressure in lines
Quick connects faulty
Wrong style/size quick connects
Release pressure
Replace quick connects (AH101B, AH102B)
Replace quick connects to match connects on machine
Repair or replace hose. Tighten clamps or replace fittings
Lube o-rings on regulator shaft
Repair or replace pressure regulator (PT019A or PT019)
Clean out filter or jets
Add water to tank - Check & repair auto fill assembly
Perform pump priming procedure
Repair or replace pump (PT059 or AP48)
Replace gauge (PT063)
Repair or replace valve
Clean out or replace quick connects and/or hoses
To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by
experienced service technicians.
If you are not experienced in checking electrical wiring contact your nearest authorized service
center to perform tests and repairs to wiring and switches.
!
Problem
Cause
Solution
Pump-out
not working
Building circuit breaker tripped.
Faulty power cord
Pump-out pump clogged
Outlet check valve stuck
Discharge hose restricted
Float switch stuck
Float switch faulty
Reset breakers or move cords to other outlets
Replace cord (AX33)
Check wiring & test switches - Repair as needed *
(NM5008)
Replace pump-out pump (NM5053)
Clean pump-out - Keep recovery tank clean - Use HydroFilter
Clean or replace check valve
Un-kink, clean out or replace hose
Clean switch make sure float slides up & down easily
Replace float switch (NM5054)
Vacuum
Motor
not running
Building circuit breaker tripped.
Faulty power cord
Faulty switches or internal wiring
Vacuum motor faulty
Reset breakers or move cords to other outlets
Replace cord (AX33)
Check wiring & test switches - Repair as needed *
Replace vacuum motor (AV010, AV14)
Loss of
Vacuum
Vacuum motor faulty
Vacuum motor gasket damaged
Recovery tank lid gasket damaged
Drain valve open
Drain valve leaking
Vacuum motor hoses loose /
leaking
Vacuum hose or tool clogged
Vacuum hoses or cuffs leaking
Recovery tank full
Float shutoff filter clogged
Ball stuck in float shutoff
Pump-out Check Valve stuck open
Recovery tank damaged
Replace vacuum motor (AV010, AV14)
Replace gasket (PA010)
Replace gasket (NM5059)
Close valve
Repair or replace drain valve (PEA11)
Faulty switches or internal wiring
Pump-out pump faulty
Chemical not
feeding
Solution tank not filling
Chemical hose restricted
Filter screen plugged
Tool won'
t
spray - low or
uneven spray
*
Reconnect or replace vacuum motor hoses
Clean out vacuum hoses and tool
Replace vacuum hoses, cuffs & connectors as needed
Drain tank
Clean float shutoff filter
Repair or replace float shutoff (NM5037)
Clean out or replace check valve (NM5052)
Replace recovery tank
Low Incoming Water Pressure
Wrong size metering tip
Chemical proportioner faulty
Check valve in filter faulty
Check & repair auto fill assembly
Un-kink, shorten, clean out or replace hose
Clean or replace filter (PDE100-11P)
Set chemical bottle on top of machine – Shorten Chemical
hose – Find other water source.
Change metering tip
Replace chemical proportioner (PDE61-22-3)
Replace filter (PDE100-11P)
Jets clogged
Inline filter clogged
Jets worn
Jets not aligned properly
Tool valve faulty
Quick connects or hoses restricted
Clean out or replace jets
Clean out or replace filter
Replace jets
Re-align jets
Repair or replace valve
Clean out or replace quick connects and/or hoses
To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by
experienced service technicians.
If you are not experienced in checking electrical wiring contact your nearest authorized service
center to perform tests and repairs to wiring and switches.
Problem
Solution Tank
not filling
Cause
Water source turned off
Float not on valve arm
Float valve faulty
Water hose restricted
Quick connects faulty
Solution
Turn on faucet or find other water source
Reconnect float to valve arm - Adjust to proper height/level
Repair or replace float valve (NM5055)
Un-kink, clean out or replace hose
Clean out or replace quick connects (AH101B, AH102B)
Solution tank
overflowing
Float too heavy/ Filled with water
Float & chain tangled
Float too high
Float valve faulty
Replace float (PHY005-003)
Make sure float chain free & hanging properly
Adjust chain to set float at proper level
Repair or replace float valve (NM5055)
Chemical Jug
Filling with
water Overflowing
Foot valve in Filter stuck
Foot valve in Filter faulty
Clean out foot valve and filter
Replace foot valve and filter (PDE100-11P)
*
To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by
experienced service technicians.
If you are not experienced in checking electrical wiring contact your nearest authorized service
center to perform tests and repairs to wiring and switches.
• Contact your distributor for additional troubleshooting
assistance, to order parts, or for advice and assistance in
performing necessary repairs.
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NM5086
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PP14-806504
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Remove four bolts holding valve
assembly to flange fitting
VALVE BODY
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DRAIN VALVE – PEA11
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NS
DESCRIPTION
REGULATOR BODY
REGULATOR KNOB
SPRING
SPRING PLATE
SPRING WASHER
CAP / RETAINER O-RING (QTY 3)
POPPET O-RING
POPPET
POPPET SPRING
RETAINING RING
SPRING – BALL SEAT
BALL
STEM NUT
OUTLET ADAPTER CAP
INLET ADAPTER CAP
STEM RETAINER
SEAT
STEM
NUT – SET POINT LOCK (QTY 2)
STEM O-RING
STEM SPACER (QTY 2)
SMALL STEM O-RING
SMALL STEM SPACER (QTY 2)
ROLL PIN
PT019A - REGULATOR REPAIR KIT
(Includes: 4, 5, 6, 7, 8, 9, 10, 15, 18, 19,
20 & 21)
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