5005313 — 2003 Evinrude 135, 150, 175

E135FPLSTA
E135FPLSTF
E135FPXSTA
E135FCXSTA
E135FSLSTF
E135FSLSTA
E150FPLSTF
E150FPLSTD
E150FPXSTD
E150FCXSTD
E150FSLSTD
E150FSLSTF
Printed in the United States
© 2003 Bombardier Motor Corporation of America. All rights reserved.
TM, ® Trademarks are registered trademarks of Bombardier Motor Corporation of America or its affiliates.
E175FPLSTF
E175FPLSTB
E175FPXSTB
E175FCXSTB
E175FSLSTM
E175FSLSTF
135, 150, 175 60° V6
135, 150, 175HP
MODELS
ABOUT THIS CATALOG
Bombardier reserves the right to make changes at any time, without notice, to features, specifications,
and model availability. The right is also reserved to change any specification or part, at any time, without
incurring any obligation to update older models. The information in this catalog is based on the latest
specifications available at the time of publication.
Illustrations are for reference only and might not depict the actual equipment described. Specifications
and recommendations are based on the latest information available at the time of publication. The continuing accuracy of this booklet cannot be guaranteed.
Certain features or equipment shown in this catalog might not be found on all models in all marketing
areas.
IMPORTANT: This catalog is a part reference. Refer to the appropriate Service Manual for exact service
and maintenance information.
FEATURES
Indented part names indicate that
the parts are included in the preceding assembly.
1
2
3
4
5
6
582365
581027
510231
580339
510231
328701
LEAD As s y, Spark Plug
*COVER & TERMINAL As s y
**TERMINAL, Spring
*COVER & TERMINAL As s y
**TERMINAL, Spring
LOCK WASHER, COIL & s top s w. grd
Use exact engine model number, including any suffix letter, when indentifying parts in this catalog.
WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
TABLE OF CONTENTS
DECALS - “BLUE” MODELS ......................................................................................................... 2
DECALS - “WHITE” MODELS ....................................................................................................... 3
ENGINE COVER ........................................................................................................................ 4-5
LOWER ENGINE COVER .......................................................................................................... 6-7
ENGINE ELECTRICAL HARNESS ASSEMBLY ........................................................................ 8-9
ELECTRICAL SYSTEM .......................................................................................................... 10-11
FUEL COMPONENTS ............................................................................................................ 12-13
OIL COMPONENTS .................................................................................................................... 14
THROTTLE LINKAGE ................................................................................................................. 15
INTAKE MANIFOLD ............................................................................................................... 16-17
CRANKSHAFT & PISTONS ........................................................................................................ 18
COOLING HOSE ROUTING ....................................................................................................... 19
CYLINDER & CRANKCASE ................................................................................................... 20-21
ELECTRIC STARTER ................................................................................................................. 22
EXHAUST HOUSING .................................................................................................................. 23
MIDSECTION ......................................................................................................................... 24-25
GEARCASE - PL, SL, (‘F’ - SUFFIX MODELS) ..................................................................... 26-27
GEARCASE - PL, SL, PX (‘A’, ‘B’, ‘D’, ‘M’ - SUFFIX MODELS) ............................................ 28-29
GEARCASE - FCX MODELS ................................................................................................. 30-31
POWER TRIM/TILT HYDRAULIC ASSEMBLY ........................................................................... 32
STEERING LINK KIT ................................................................................................................... 33
DUAL CABLE STEERING KIT .................................................................................................... 33
5005259
5005058
215420
215421
215422
215423
SERVICE MANUAL
ENGINE DIAGNOSTIC SOFTWARE
OPERATOR’S GUIDE – ENGLISH
OPERATOR’S GUIDE – FRENCH
OPERATOR’S GUIDE – SPANISH
OPERATOR’S GUIDE – PORTUGUESE
PAINT
COLOR
NAME
PRIMER
3
BLACK
BLUE
WHITE
CLEARCOAT
SPRAY CAN
PPG # 1
PPG # 2
771227
771234
771230
771226
772414
DP40401
9696
18319
90538
–
–
–
18320
–
–
1. ONE COAT FINISH FOR MIDSECTION & GEARCASE
2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
3. USED ON ENGINE CRANKCASE ASSY.
1
135, 150, 175 60° V6
LITERATURE
DECALS - “BLUE” MODELS
2
1
3
4
9
5
6
8
7
EPC3648
Ref
1
2
3
4
5
P/N
215238
215270
215268
215269
215240
Name of Part
DECAL, "BOMBARDIER" F/R
DECAL, "EVINRUDE" Port/Stbd
DECAL, Stripe, Stbd
DECAL, Stripe, Port
DECAL, "FICHT" Port/Stbd
A
A
A
A
A
Qty
2
2
1
1
2
Ref
6
7
8
9
A Included with "ENGINE COVER Assy"
2
P/N
215226
215227
215228
215243
Name of Part
DECAL 135 HP F/R
DECAL 150 HP F/R
DECAL 175 HP F/R
DECAL, "EVINRUDE" F/R
Qty
2
2
2
A 2
DECALS - “WHITE” MODELS
2
1
3
9
5
6
135, 150, 175 60° V6
4
8
7
EPC3649
Ref
1
2
3
4
5
P/N
215287
215288
215291
215292
215276
Name of Part
DECAL, "BOMBARDIER" F/R
DECAL, "EVINRUDE" Port/Stbd
DECAL, Stripe, Stbd
DECAL, Stripe, Port
DECAL, "FICHT" Port/Stbd
A
A
A
A
A
Qty
2
2
1
1
2
Ref
6
7
8
9
A Included with "ENGINE COVER Assy"
3
P/N
215294
215295
215296
215279
Name of Part
DECAL 135 HP F/R
DECAL 150 HP F/R
DECAL 175 HP F/R
DECAL, "EVINRUDE" F/R
Qty
2
2
2
A 2
ENGINE COVER
6
1
8
7
4
2
5
3
2
4
5
4
ENGINE COVER
EPC3040
Ref
1
1
2
3
4
P/N
5004955
285601
328744
344387
346780
Name of Part
ENGINE COVER Assy
ENGINE COVER Assy
*SCREW
*SEAL
*LATCH BRACKET
A,C
B,C
Qty
1
1
4
1
2
Ref
5
6
7
8
P/N
5001931
348865
348864
431929
Name of Part
*HOOK ASSY.
*SOUND BLANKET, Port
*SOUND BLANKET, Stbd
ADHESIVE KIT, Locating brackets
Qty
2
1
1
AR
135, 150, 175 60° V6
A BLUE - Engine Cover
B WHITE - Engine Cover
C IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.
5
LOWER ENGINE COVER
2
3
4
5
6
18
44
7
42
42
8
9
1
42
17
10
16
16
16
11
41
40
43
14 13
12 10
15
34
24
25
23
28
29
26
22
23
27
34
34
30
31
36
32
33
34
21
38
42
20
35
19
37
6
39
LOWER ENGINE COVER
EPC3041
P/N
5004969
5005012
586074
514679
514686
514682
334656
339575
328735
309485
308532
435026
330234
343578
342191
335499
5004576
307256
5004970
5005014
315656
438604
435026
Name of Part
COVER Assy, Lower port
COVER Assy, Lower port
*SWITCH Assy, Trim & tilt
**TERMINAL, Pin
**CONNECTOR, 3-pin
**LOCK WEDGE
*NUT, Switch
*SCREW, Ball joint
*WASHER, Screw, ball joint
*NUT, Screw, ball joint
*BUSHING, Latch lever
*LATCH HANDLE
*SPRING WASHER, Latch handle
*HOOK, Front & rear
*SCREW, Handle to latch
*SEAL, Port
*SEAL, Engine cover
*VALVE Assy
*LUBRICATION FITTING
COVER Assy, Lower Stbd
COVER Assy, Lower Stbd
*SCREW, Access panel
*ACCESS PANEL
*LATCH HANDLE
A Painted BLUE
B Painted WHITE
A
B
D
C
A
B
Qty
1
1
1
3
1
1
1
1
1
1
2
1
1
1
1
1
AR
1
1
1
1
2
1
1
Ref
23
24
25
26
27
28
29
30
31
32
33
34
35
35
36
37
38
39
40
41
42
43
44
P/N
308532
307256
330234
436048
202893
343578
342191
335500
309485
328735
339575
350040
350206
5004576
343505
348811
343912
349556
349557
325115
333676
317972
Name of Part
Qty
*BUSHING, Latch lever
2
*LUBRICATION FITTING
1
*SPRING WASHER, Latch handle
1
*CHECK VALVE Assy, Drain
1
*O-RING
1
1
*HOOK, Front & rear
*SCREW, Handle to latch
1
*SEAL, Stbd
D 1
*NUT, Screw, ball joint
1
*WASHER, Screw, ball joint
1
*SCREW, Ball joint
1
*SEAL, Engine cover
C 1
*COVER, Cable entry
A 1
*COVER, Cable entry
B 1
*VALVE Assy
1
SCREW, Cover
3
GROMMET, Cable entry
1
SLEEVE, Fuel & electrical
1
WASHER, Mount
4
MOUNT, Lower cover
4
SCREW, Lower cover 1 3/4 in. (44.5mm) 4
SCREW, Lower cover 1 1/4 in. (31.8mm) 1
SCREW, Lower cover 4 1/4 in. (172.9mm) 1
C Cut to length from P/N 331018
D Included in POWERHEAD GASKET SET
135, 150, 175 60° V6
Ref
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
7
ENGINE ELECTRICAL HARNESS ASSEMBLY
PDP GROUND
6
3
OIL PRESSURE SWITCH
STARTER SOLENOID
SAC CIRCUIT
STARTER SOLENOID
BAT +
WATER IN
FUEL SENSOR
8
25,36,37
1,2,26
STARTER
SOLENOID
GROUND
OIL INJECTOR
1,2,26
(35 position in "A","C")
47
19
25,28,32
8
TILT LIMIT
SWITCH
1,2,26
DIAGNOSTIC
PLUG COVER
STARTER SOLENOID
START DELAY CIRCUIT
PDP
AIR TEMP SENSOR
50,51
39,40,49
7
EMM GROUND
1,2,26
CRANKSHAFT
POSITION SENSOR
26,27,31
TRIM SENDER
23
(42, position in,20)
38,41
FUSE
12
1,2,26
26,27,31
SHIFT SWITCH
TRIM AND TILT SWITCH
EMM
14,44
WATER TEMP SWITCH
THROTTLE POSITION SENSOR
20,21,24
DIODE
9
FUEL INJECTOR #1
1,2,26
STARBOARD
IGNITION COILS
GROUND, FUEL INJECTORS
47
GROUND, IGNITION COILS
26,27,31
FUEL INJECTOR #5
47
1,2,26
38,41
EMM
26,27,31
FUEL INJECTOR #3
1,2,26
DIAGNOSTIC
DIODE
9
25,29,34
15,16,17
SYSTEM CHECK
EMM
47
GROUND,
IGNITION
COILS
PORT
IGNITION COILS
18,48,22
1,2,26
FILTER MODULE
START DELAY
RELAY CONN
52,53,45
26,30,33
26,27,31
70 AMP RELAY CONN
10
KEY SWITCH
4,5,13
START DELAY
RELAY
FUEL PUMP
CAPACITOR ASSY
1,2,26
46
25,28,32
25,36,37
TRIM AND TILT
OIL TANK
11
70 AMP RELAY
43
50,51
WATER TEMP SENSOR
CAPACITOR COVER
FUEL INJECTOR #2
FUEL INJECTOR #4
1,2,26
1,2,26
FUEL INJECTOR #6
1,2,26
8
ENGINE ELECTRICAL HARNESS ASSEMBLY
EPC3042
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
P/N
586717
127287
176295
204053
327283
332067
204363
510818
511829
583898
586244
586397
320107
512550
513356
513664
513665
513667
511866
513439
513773
514485
513167
514768
514591
514679
514680
Name of Part
Qty
ENGINE HARNESS Assy
1
*LOCKWEDGE, 2 Socket
13
*CONNECTOR, 2 Socket
A 13
1
*TERMINAL, Ring
*WASHER, Lock
4
*SCREW
2
*TERMINAL, Ring
1
1
*TERMINAL, Ring
2
*TERMINAL, Ring
*DIODE KIT
3
*RELAY
1
*RELAY, 70 AMP
1
*TIE STRAP
AR
2
*TERMINAL, Ring
*CONNECTOR, 1 Socket
1
*CONNECTOR, 2 Connector
B 1
*PLUG, Connector seal
1
2
*TERMINAL, Receptacle
*CONNECTOR , 5 Terminal - male
1
*TERMINAL, Socket
14
*TERMINAL, Pin
3
*SEAL
3
2
*TERMINAL, Receptacle
*FUSE, 20 AMP
1
*CONNECTOR, 3 pin
C 1
*TERMINAL, Pin
14
*TERMINAL, Socket
47
Ref
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
A Includes P/N 514788 Seal
B Includes P/N 911729 Seal
C Includes P/N 3010398 Seal
P/N
514681
514682
514684
514683
514685
514686
514687
514688
514690
514696
514697
514740
514823
514824
514856
514858
514889
581656
3010129
3010206
600138
513166
3010023
3010124
3010125
3010126
3010128
Name of Part
*LOCKWEDGE, 3 Socket
*LOCKWEDGE, 3 Pin receptacle
*LOCKWEDGE, 6 Pin receptacle
*LOCKWEDGE, 6 Socket
*CONNECTOR, 3 Socket
*CONNECTOR, 3 Pin receptacle
*CONNECTOR, 6 Socket
*CONNECTOR, 6 Pin receptacle
*PLUG, Sealing
*CONNECTOR, 2 Pin receptacle
*LOCKWEDGE, 2 Pin receptacle
*CONNECTOR, 24 Socket
*TERMINAL
*CONNECTOR, 4 Socket
*TERMINAL
*PLUG, Sealing
*COVER, Capacitor
*TERMINAL Assy, Socket
*TERMINAL, Receptacle
*CAPACITOR
*TERMINAL, Ring
*TERMINAL, Receptacle
*SEAL, Terminal
*CONNECTOR, 2 Pin
*TERMINAL, Socket
*CONNECTOR, Relay
*TERMINAL, Receptacle
D Includes P/N 514789 Seal
E Includes P/N 514790 Seal
9
Qty
5
2
1
1
D 5
2
E 1
1
2
2
2
2
4
1
47
1
1
1
2
1
4
2
4
2
4
1
2
135, 150, 175 60° V6
Ref
ELECTRICAL SYSTEM
25
102
101
99 31
11
100
18
46
13
50 31
39 41
38
29
31 14
51
2
16
30
48
40
19
20
10
37
15
24
21
4
97
96
52
99
98
31
49
71
70
12
5
67
103
7
104
72
45
8
9
31
68
69
35
1
87
23
34
43
42-A,B,C
76
79
74
77
73
55
94
45
89
91
83
36
56
53
60
47
32 17
94
84
85
57
65
92
27
28
80
88
93
26
30
86
79
3
27
28
82
85
75
78
26
6
81
44
54
61
55
64
57
58
45
36
31
22
90
66 63
45
33
62
59
10
31
ELECTRICAL SYSTEM
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42A
42B
42C
43
P/N
586526
336135
328703
5004519
341613
343525
328703
333040
338558
329518
332226
333710
514891
909533
328735
347194
331025
332226
343468
344776
315656
328724
350055
330151
345109
514686
514789
514682
44
45
46
47
48
49
50
350357
328701
336316
328701
5005042
A
B
C
317893
320107
328703
328724
3010815
346547
328700
315656
586523
514679
514696
514697
5004981
5004982
5004983
350071
Name of Part
Qty
FLYWHEEL Assy
1
SCREW, Flywheel
5
1
FLAT WASHER, Filter assy
COVER Assy, Flywheel
1
*BUSHING, Pinion & shaft to cover
1
SCREW, Stator mounting
6
FLAT WASHER, EMM Mount
2
ISOLATOR/MOUNT, EMM, rear
2
FLANGED SPACER, EMM, rear
2
GROMMET, EMM mounting, front
1
SCREW, Capacitor clamp
1
SCREW, EMM Mount
2
1
CLAMP, Capacitor mounting
SCREW, Flywheel cover
11
WASHER, Sensor cover
2
HOSE, Water out EMM
1
SCREW, Coil mounting
8
SCREW, EMM mount to cover
1
COVER, Sensor
1
TIMING POINTER
1
SCREW, Timing pointer
1
SCREW, Auxiliary battery lead
1
2
RETAINER, High tension leads
CLAMP, Vent hose and leads, Port
1
HOSE, Water to EMM from vapor sep 1
CONNECTOR, 3 Pin
2
*SEAL, 3 Pin connector
2
LOCKWEDGE, 3 Pin Connector
2
EMM
G 1
TIE STRAP
7
TIE STRAP
7
FLAT WASHER, Coil mounting
8
1
SCREW, Battery cable ground
BASE PLATE
1
BOLT, Double-ended
3
WASHER, Bracket to block
2
SCREW, Sensor cover
2
SENSOR Assy, Crank position
1
*TERMINAL, Pin
2
*CONNECTOR
1
*LOCK WEDGE
1
LEAD Assy, Ignition coil 5&6
2
LEAD Assy, Ignition coil 3&4
2
LEAD Assy, Ignition coil 1&2
2
RETAINER, High tension leads
(Clip to injectors 1,2,3,4 screw sleeves)
6
GASKET, BASE PLATE
A 1
LOCK WASHER
7
WASHER, EMM to cover
1
LOCK WASHER, Coils
8
DIAPHRAGM & HOSE Assy, Exhaust 1
*HOSE, Exhaust pressure inlet
E 1
*HOSE, Exhaust pressure to EMM F 1
Included in POWERHEAD GASKET SET
Cut to length from P/N 3011044
Included with Ref # 90 & 92
Ref
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
96
97
98
99
100
101
102
103
104
E
F
G
11
P/N
346930
346931
514867
343598
329518
328649
328724
586754
345004
3853299
514766
586224
586300
514766
345005
344233
346538
333040
338558
328703
328740
328695
329110
586546
514696
514679
514697
510818
328701
586514
176296
514791
3010885
3010888
514680
514690
127288
3010959
5004971
586743
514679
586738
514679
Name of Part
Qty
*CLAMP, 9.5mm
1
*CLAMP, 14mm
1
BRACKET, Power distribution panel
1
BUMPER, Bracket to block
1
GROMMET, Bracket to block
2
SCREW, Fuse & relay to bracket
5
SCREW, Bracket to block
2
POWER DISTRIBUTION PANEL Assy 1
*SEAL, Cover
1
*GASKET, Connector
1
FUSE, 10 AMP
7
RELAY Assy
4
*COVER Assy
1
**FUSE, 10 AMP, spare
2
**FUSE, Puller
1
**SCREW
2
BRACKET, Capacitor mounting
1
3
ISOLATOR, Mounting bracket
SPACER
3
WASHER
3
NUT
3
SCREW, Bracket to block
1
SCREW, Filter to base
2
FILTER Assy
1
*CONNECTOR
1
*TERMINAL, Pin
2
*WEDGE
1
*TERMINAL, Ring
1
LOCK WASHER, Filter assy
2
STATOR Assy
1
*CONNECTOR, 8-socket
1
**SEAL
1
*CONNECTOR, 12-pin
1
**SEAL
1
*TERMINAL, Socket
18
*PLUG, Vacant hole
2
*LOCK WEDGE
1
*LOCK WEDGE
1
COIL, Bracket
2
COIL Assy, Single
2
*TERMINAL, Pin
2
COIL Assy, Dual
2
*TERMINAL, Pin
2
TUBING, Sleeve-ignition primary B,C
513663 *CONNECTOR, 2 Terminal
1
513665 *SEAL
1
513666 *TERMINAL
2
330272 *FITTING, water
2
204363 *TERMINAL, Ring, Ground
1
316245 *CLAMP, EMM leads
1
328714 *SCREW, EMM leads clamp
1
5004456 *FUSIBLE LINK KIT, AUX BATTERY
1
514158 **TERMINAL, Ring
1
Cut to length from P/N 772572
Cut to length from P/N 772571
Contact Dealer Support Services
135, 150, 175 60° V6
EPC3043
FUEL COMPONENTS
28
44
54
45
51
29
46
43
47
56
42
49
50
48
52
31
5
7
30
53
8
6
53
27
2
1
33
26
8
4
52
22
55
23
52
11
24
34
19 18 17 16 14
25
52
34
52
52
13
9
20
3
10
12
15
35
35
36
14
37
21
38
35
39
40
12
FUEL COMPONENTS
EPC3044
A Cut to length from P/N 772565
B Quantity of one is included in P/N 5004459 (#9)
C Cut to length from P/N 327228
Ref
28
29
30
31
33
34
35
36
37
38
39
40
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
P/N
5000205
344828
5005407
343585
333710
345702
346150
345701
348838
348790
348939
5005195
346064
349870
348224
5001718
348107
5001911
5001901
348496
318322
320107
317893
907833
349512
Name of Part
Qty
FUEL MANIFOLD Assy, Supply
1
*O-RING
8
FUEL MANIFOLD Assy, Return
N 1
*O-RING
8
SCREW
2
NIPPLE, Pulse
2
CLAMP, 18.5 mm
3
TEE, Fuel
1
CLAMP, 10.5mm
1
HOSE, Oil to check valve
C 1
HOSE, Fuel inlet to tee
1
CONNECTOR, Fuel line
1
FUEL INJECTOR
D 6
*VIBRATION DAMPENER
6
SCREW, Injector to head
12
WASHER, Injector
24
CAP, SLEEVE & O-RING
6
*O-RING
6
6
*SPRING, BUTTON & O-RING Assy
**SPRING & BUTTON
6
**O-RING, Spring
6
TIE STRAP, Manifolds
1
TIE STRAP
10
TIE STRAP, Vent hose
2
TIE STRAP, Manifolds
2
COVER, Fuel manifolds
1
TUBING, Corrugated
E AR
D Includes Ref # 47 & 48
E Cut to length from P/N 348472
N New P/N for 2003
13
135, 150, 175 60° V6
Ref
P/N
Name of Part
Qty
1 5004428 VAPOR SEPARATOR/FUEL PUMP
1
1
2 5000202 FUEL SUPPLY TUBE Assy, Filter to
vapor separator
3
350135 HOSE, Water, block to vapor separator 1
4
345109 HOSE, Water, vapor sep to EMM
1
5
345529 HOSE, Vapor separator to intake, Port 1
1
6
344848 STUD, Vapor separator to block
7
510487 RETAINING RING
1
8
328700 WASHER, Vapor separator mounting 4
1
9 5004459 FUEL, Lift Pump Assy
10
*HOSE, Fuel tee to pump
A 1
1
11 336224 *HOSE, pulse - upper case fitting
1
12 346337 *HOSE, pulse - lower case fitting
13 346786 *CLAMP, 15.7mm
2
14 348839 *CLAMP, 17mm
3
3
15 124341 SCREW, Bracket to pump
16 338558 SPACER, Fuel bracket
B 3
17 333040 ISOLATOR, Bracket mounting
B 3
18 328703 WASHER
3
19 333710 SCREW,
3
20 5001252 HOUSING Assy
1
1
21 502906 *FILTER Assy, FUEL
22 336481 *SCREW
2
23 344609 *RETAINER
1
24 5001502 **SENSOR, Water
1
25 3850819 ***O-RING, Water sensor
1
26 329518 GROMMET, Vapor separator mount
3
3
27 335328 SPACER, Vapor separator
OIL COMPONENTS
1
6
9
38
28
9
7
46 43
41
29
8
31
39
17
5
18
19
20
4
47
28
22
45
30
2
24
45
25
42
32
44
34
45
23
21
33
11
14
12
4
44
15
16
45
45
10
41
40
4
3
13
45
44
44
36
35
45
26
EPC3045
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
P/N
5000838
332026
308743
313022
350014
349898
5001110
5001221
344631
5000911
344828
5000912
343585
345468
5001234
127287
176295
514788
514680
346889
333407
Name of Part
INJECTOR-MANIFOLD Assy, Oil
*SCREW Oil Brkt to Fuel Brkt
*SCREW, Injector to Manifold
*NUT, Lock
*OIL PUMP BRACKET
*HOSE, Support
*CHECK VALVE
*HOSE, Oil to fuel tee
*HOSE, Oil - translucent blue
OIL LIFT PUMP Assy
*SCREW, Oil lift pump housing
FITTING, Oil injector inlet
*O-RING, Inlet fitting, black
FITTING, Oil injector outlet
*O-RING, Outlet fitting, brown
RETAINER, Fitting
PRESSURE SWITCH
*LOCK WEDGE
*CONNECTOR 2 Socket
*SEAL
*TERMINAL, Socket
RETAINER, Switch
HOSE, Oil injector to regulator
Ref
P/N
Name of Part
Qty
24 5001054 PRESSURE REGULATOR
C 1
1
25 349057 HOSE, Regulator to fitting
26 348841 CONNECTOR, Oil return
1
28 345702 NIPPLE, Pulse hose
2
29 344801 HOSE, Oil pump pulse, Port
1
30 333407 HOSE, Oil pump pulse, Stbd
1
4
31 333724 SCREW, Oil pump to bracket
32 350067 HOSE, Oil inlet filter to oil lift pump
1
33 350023 HOSE, Pump to injector
1
34 5004958 FILTER, Oil inline supply
1
35 350068 HOSE, Inlet to filter
1
36 349008 CONNECTOR, Oil supply
1
38 345701 FUEL,Tee
1
39 350323 BRAIDED SLEEVE
6
40 317893 TIE STRAP
4
41 320107 TIE STRAP
2
42 346785 CLAMP, 14.5mm
1
43 349516 CLAMP, 11.3mm
1
44 346785 CLAMP, 14.5mm
4
45 346786 CLAMP, 15.7mm
7
46 348838 CLAMP, 10.5mm
1
47 330151 CLAMP, Oil hose
1
Qty
1
2
2
4
1
7
1
A
B
C
C
C
1
4
1
2
1
2
2
1
1
1
1
2
1
1
A Cut to length from P/N 327228
B Cut to length from P/N 344249 ( IMPORTANT - See service manual for proper installation.)
C Included with P/N 5000838
14
THROTTLE LINKAGE
6
7
10
8
5
9
12
4
10
17
14
135, 150, 175 60° V6
13
16
15
3
1
2
11
EPC3046
Ref
1
2
3
4
5
6
7
8
9
P/N
328702
346838
335544
343749
343086
343877
5001793
344191
335595
Name of Part
WASHER, Clip
CAM, Throttle
SHAFT, Roller arm
LEVER, Throttle arm
RETAINER, Throttle sensor
SCREW, Throttle sensor
SENSOR, Throttle
*CAP, Throttle sensor
LINK, Throttle
Qty
1
1
1
1
1
2
1
1
1
Ref
10
11
12
13
14
15
16
17
15
P/N
315656
5001722
438255
335548
335717
333774
5004519
330151
Name of Part
SCREW, Clamp linkage
THROTTLE ARM & PIN
THROTTLE LEVER
SHAFT, Throttle arm
RETAINER, Linkage to cover
CLIP, Throttle cable
FLYWHEEL, Cover
CLAMP
Qty
4
1
1
1
1
1
1
1
INTAKE MANIFOLD
3 16
13
14
31
4
8
17
30
1
27
32
25
12
10
23
7
11
28
18
24
23
15
6
16
31
26
2
9
29
22 21
20
5
16
19
INTAKE MANIFOLD
EPC3047
Ref
1
2
3
4
5
6
P/N
5000177
5004326
328714
328765
344031
348934
Name of Part
Qty
THROTTLE BODY Assy, Port
1
1
THROTTLE BODY Assy, Stbd
1
*SCREW, Shaft
*CLIP
1
*SEAL, Air silencer
6
*SCREW, Throttle lever to throttle
1
cam lever
7 344347 GASKET, Manifold to block - Stbd A 1
8 344341 GASKET, Manifold to block - Port
A 1
9 326467 NIPPLE, Upper main bearing vent, Stbd 1
10 346148 INTAKE MANIFOLD Assy, Port
1
1
11 5000877 INTAKE MANIFOLD Assy, Stbd
1
12 348947 LINK, Throttle assy - Port to Stbd
6
13 437591 LEAF PLATE Assy
1
14 348934 SCREW, Adjustment
15 347094 ROLLER, Cam follower
1
16 328735 WASHER
1
Ref
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
P/N
335257
328744
5005369
337574
511421
340840
344335
324678
344038
323626
333677
303630
3010673
349182
318165
320107
Name of Part
Qty
LEVER, Linkage adjustment
1
SCREW, Manifold to crankcase
16
AIR SILENCER Assy
1
*SCREW, Air silencer
2
*WASHER, Air silencer
2
*SEAL, screw
2
GASKET, Manifold to throttle assy A 2
O-RING, Roller & sleeve
1
SCREW, Intake manifold
6
SCREW, Throttle body to manifold
16
SCREW, Reed box to manifold
12
WASHER
2
SENSOR Assy., Air temperature
1
NIPPLE, Vapor separator vent, Port
1
RETAINER, Link
2
1
TIE STRAP, Oil hoses to T-Body
135, 150, 175 60° V6
A Included in POWERHEAD GASKET SET
17
CRANKSHAFT & PISTONS
EPC3048
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
P/N
340559
336232
327861
438930
326047
433503
306972
337087
337030
392591
308186
387787
335825
Name of Part
HOUSING, Seal, lower bearing
SEAL, Upper
WRIST PIN
CRANKSHAFT Assy
*RING, Retaining
*BEARING Assy, Ball
*ROLL PIN, Flywheel
*O-RING, Sleeve
*SLEEVE
CONNECTING ROD Assy
*SCREW, Rod cap
NEEDLE & RETAINER SET
SPLIT LINER, Bearing
Qty
1
A 1
6
1
1
1
1
A 1
1
6
12
6
3
Ref
14
14
14
14
15
15
16
17
18
19
20
22
A Included in POWERHEAD GASKET SET
18
P/N
5000812
5000813
5000814
5000815
5000819
5000820
317831
387041
338518
337085
395627
319244
Name of Part
Qty
PISTON & RINGS, Std., Port
3
PISTON & RINGS, Std., Stbd
3
PISTON & RINGS, 0.030 in. O.S., Port 3
PISTON & RINGS, 0.030 in. O.S., Stbd 3
*RING SET, Std.
6
*RING SET, 0.030 in. O.S.
6
*RETAINING RING
12
RETAINER & NEEDLE SET, Main
3
O-RING, Housing
A 1
SEAL, Lower housing
A 1
Bearings and Retainer
6
SEAL RING
9
COOLING HOSE ROUTING
42
23
26 28 29
43
18 30
26
25
48
21 24
22
7 20
48 7 32
6
31
5
45
45
17
8
13
45
9
16
34
38
41
19
14
4
36
35 33
3
45
37
27
26
2
41
47 46
15 46
46
47
1
13
45
45
12
11
46
40
39
40
14
10
EPC3049
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
P/N
321921
346329
346377
346336
335981
5000833
348117
346110
346107
348118
346113
346119
350131
350129
350130
346119
344031
437090
346533
346539
347194
346532
346140
346536
Name of Part
O-RING
SLEEVE, Pressure relief
SPRING, Pressure relief
VALVE, Pressure relief
SEAL, Pressure relief valve
CAP, Pressure relief valve
HOSE, Tee to pressure relief
HOUSING, Thermostat lower
HOSE, Head to tee, Port
HOSE, Head to tee, Stbd
HOSE, Water supply, Stbd
TEE, Water supply, Stbd
HOSE, Fitting to head upper
HOSE, Fitting to head lower
HOSE, Block to head, Port
TEE, Water supply, Port
SLEEVE, Protection
THERMOSTAT
HOSE, Tee to cylinder block, drain
TEE, Thermostat & EMM drain
HOSE, EMM drain
HOSE, Tee to tee
TEE, Thermostat drain
HOSE, Thermostat drain, Stbd
A
A
A
A
Qty
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
Ref
25
26
27
28
29
30
31
P/N
334132
5000832
346534
331188
337067
339044
350135
32
33
34
35
36
37
38
39
40
41
42
43
45
46
47
48
308743
437090
337207
337194
310058
335778
909533
345229
173311
173312
345109
320107
346150
346151
346152
346153
A Use Tie Strap P/N 320107 to secure. (Ref #43)
B Use Tie Strap P/N 317893 to secure. (Ref #42)
C Included in POWERHEAD GASKET SET
19
Name of Part
Qty
HOSE, Thermostat drain, Port
A 1
COVER, Thermostat
2
HOSE, Cylinder block vent
B 1
O-RING, Thermostat
C 2
SPRING, Thermostat
2
2
SEAL, Thermostat upper
HOSE, Water supply to vapor
A 1
separator
SCREW, Pressure relief cap
2
THERMOSTAT Assy, Lower
1
COVER, Thermostat
1
GASKET, Thermostat cover
1
SEAL, Thermostat
1
NUT, Cover to housing
2
SCREW
2
HOSE, Lower thermostat drain
A 1
NIPPLE, 5/16 in. I.D.
2
NIPPLE, 3/8 in. I.D.
2
HOSE, Water Vapor separator to EMM 1
TIE STRAP
16
CLAMP 18.5mm
8
CLAMP 21.0mm
4
CLAMP 25.6mm
4
CLAMP 30.1mm
2
135, 150, 175 60° V6
47
CYLINDER & CRANKCASE
31
17
POWERHEAD
GASKET
SET
19
30
33
28
64
27
7
10
29
32
33
39
14
25 18
26
7
38
1
34
42
34
21
40
22
23
5
24
41
3
11
83
37
84
2
43
8
20
36
14
13
62
82
80
79
78
77
76
15 16
73
41
12
46
45
55
56
58 57
61
63
81
53
54
13
4
35
72
70
69
44
47
65 66
71
69
70
6
67
59
48
50
51
60
75
74
52
9
68
70
69
49
20
CYLINDER & CRANKCASE
Ref
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
P/N
5001965
5000822
304178
305070
336630
336166
335611
335369
343929
437773
332135
345702
5000477
173311
173312
5001551
346527
3010674
5001526
5001525
5001211
585038
511469
329562
513357
5000832
335981
335523
439953
343398
301967
436857
336136
349729
317893
349556
349557
5001769
Name of Part
Qty
CYL & C/C Assy, 175HP
1
1
CYL & C/C Assy, 135 & 150HP
3
*DOWEL PIN, Bearing
1
*PIN, Taper
*PIN, Roll
4
6
*SCREW, Cyl to case, long
2
*SCREW, Cyl to case, short
2
*NIPPLE, Upper main
*SCREW, Emission
2
*CHECK VALVE, #2 & 3 main brg, #6 cyl 3
1
*PLUG, Water pressure
4
*NIPPLE, Pulse hose
*NIPPLE CHECK VALVE, Recirculation 2
*NIPPLE, Water 5/16 in. I.D.
2
2
*NIPPLE, Water 3/8 in. I.D.
1
FITTING, Exhaust pressure
1
GASKET, Exhaust fitting
1
TEMPERATURE SENSOR, Port
CYLINDER HEAD, Stbd
1
CYLINDER HEAD, Port
1
SPARK PLUG, XC12PEPB
B 6
TEMPERATURE SWITCH, Stbd
1
1
*TERMINAL, Pin
*COVER
1
*CONNECTOR
1
2
COVER, Thermostat
SEAL, Thermostat
A 2
O-RING, Cylinder head
A 6
GROMMET & INSERT, Exhaust relief 1
1
HOSE, Exhaust grommet to block
1
O-RING, Overboard indicator
PLUG & NOZZLE, Overboard
1
2
CLAMP, Grommet, water
2
CLAMP, 41.0mm
TIE STRAP
AR
WASHER, Mount
4
MOUNT
4
2
CHECK VALVE, Transfer port drain
HOSE, Upper Stbd brg vent to
C
Stbd intake mfld, 9 in. (229mm)
HOSE, Upper bearing vent to
C
check valve, 9 in. (229mm)
HOSE, Lower bearing vent to
D
check valve, 4 1/2 in. (114mm)
HOSE, Oil - (Secure with #34)
E
A Included in POWERHEAD GASKET SET
B Refer to Emissions Control Information Label
C Cut to length from P/N 340848
Ref
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
P/N
434927
350458
329513
343881
324677
335316
5004323
348449
340418
330263
328725
433817
330935
335521
306012
202026
330941
5000470
340734
349061
310947
328744
787130
345537
328725
349060
343118
333774
328702
311015
338990
439333
330933
328733
513811
333749
513134
586130
514696
514679
514697
339066
345943
Name of Part
Qty
CHECK VALVE
1
SCREW, Cylinder to crankcase
16
SCREW, Nipple
1
NIPPLE, Lower drain
1
O-RING, Nipple, lower drain
A 1
SEAL, Shift rod
1
KIT, Upper mount assy
1
*SCREW, Upper mount
2
1
RETAINER, Upper mount
SCREW, Upper mount
1
SCREW, Shift rod lever
1
LEVER Assy, Shift rod
1
BUSHING, Shift lever
1
BUSHING, Shift lever to block
1
SPRING WASHER, Shift shaft
1
WASHER, Shift arm
1
PIN, Shift arm
1
SHIFT SHAFT & ARM Assy
1
1
BUSHING, Shift shaft assy
TRUNNION BLOCK
1
J CLAMP, Oil Hose
1
SCREW, Trunnion to block
2
POWERHEAD GASKET SET
1
1
J CLAMP, Fuel tube assy
SCREW, Cover, trunnion
1
COVER, Trunnion
1
LINK, Shift lever to shift arm
1
CLIP, Shift lever, shift arm
3
WASHER, Link to shift arm
3
BUSHING, Shift lever
1
PIN, Shift assist
1
SHIFT LEVER
1
SCREW, Shift arm to block
1
SPRING WASHER, Shift lever
1
1
BRACKET, Slider
SPRING, Shift Assist
1
1
BRACKET, Snap
SWITCH, Shift Assist
1
*CONNECTOR
1
*TERMINAL, Pin
1
*LOCK WEDGE
1
SCREW, Cylinder head
34
SCREW, Cylinder head-coil mount
6
D Cut to length from P/N 327228
E Cut to length from P/N 344248
21
135, 150, 175 60° V6
EPC3050
ELECTRIC STARTER
2
1
14
11
6
3
6
6
12
9
8
4
26
6
28
15
16
13
5
18
21
27
22
24
24
7
25
20
19
20
10
21
17
23
EPC3051
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
P/N
586287
5001579
335856
433849
433852
335857
433850
335778
342881
342880
306556
5004518
513398
322000
435294
Name of Part
STARTER MOTOR Assy
*CAP Assy, Drive end
*SEAL, Shaft
*ARMATURE Assy
*CAP Assy, Commutator
*BOLT & LOCK WASHER
*BRUSH & SPRING SET
NUT, Starter cable
GEAR, Drive, starter
GEAR, Pinion & shaft
NUT, Terminal, Yel/Blue lead
PINION & SHAFT Assy
RETAINING RING, Drive gear
SCREW, Starter to crankcase
PINION HARDWARE KIT Assy
Qty
1
1
1
1
1
2
1
1
1
1
1
1
1
3
1
Ref
15
16
17
18
19
20
21
22
23
24
25
26
27
28
22
P/N
321472
341613
586730
306556
321472
331259
327283
328724
586149
328701
584348
349767
328724
310947
Name of Part
NUT, Positive lead to starter
BUSHING, Shaft to cylinder block
SOLENOID Assy
NUT, Terminal, Pink/White lead
NUT, Positive lead from battery
LOCK WASHER
LOCK WASHER, Small
SCREW, Starter solenoid to bracket
CABLE Assy, Solenoid to starter
WASHER
BATTERY CABLE
WASHER, Thrust
SCREW, Clamp
CLAMP, Positive battery cable
Qty
1
2
1
1
2
3
2
2
1
4
1
1
1
1
EXHAUST HOUSING
EPC3052
Ref
1
2
3
3
4
5
6
6
7
7
8
9
10
11
P/N
341910
317624
350964
350965
911042
301161
434629
434632
335520
335519
314008
328725
346354
341197
Name of Part
Qty
COVER, Mount bracket lower
2
SCREW, Cover
8
EXHAUST HOUSING, Outer
B,N 1
EXHAUST HOUSING, Outer
C,N 1
6
SCREW, Exhaust housing
WASHER, Exhaust housing
6
RUBBER MOUNT, Lower
B 2
RUBBER MOUNT, Lower
C 2
WATER TUBE
B 1
WATER TUBE
C 1
GROMMET, Water tube
1
5
SCREW, Inner to outer hsg/block
GASKET, Hsg to powerhead
A 1
EXHAUST HOUSING, Inner, lower B 1
A Included in POWERHEAD GASKET SET
B 20 in. Models
C 25 in. Models
Ref
11
12
13
14
16
17
18
19
20
21
22
23
24
25
P/N
338664
334955
320936
320961
319126
301250
336301
342979
341191
345776
910736
910741
301250
911201
Name of Part
Qty
EXHAUST HOUSING, Inner, lower C 1
EXHAUST HOUSING, Inner, upper
1
SEAL, Exhaust housing, lower
2
SEAL, Gearcase to inner housing
1
SCREW, Housing to block, outer
4
WASHER, Screw, mount
8
ROLL PIN, Housing to block
1
SPACER, Lower cover to exh hsg
1
SEAL, Water tube
B 1
SPRAY DEFLECTOR
C 1
SCREW, Plate & deflector
C 2
SCREW, Spray plate
C 2
WASHER, Spray deflector
C 2
WASHER, Spray plate
C 2
N New P/N for 2003
23
135, 150, 175 60° V6
16
MIDSECTION
78
73
46
71
66
39
60
65
72
69
68
51
70
43
67
56
77
79
76
42
61
47
50
75
45
37
38
36
28
43
44
33
34
35
26
49
62
63
40
80 41
74
57
59
55
54
52
53
64
81
32
48
52
54
58
82
57
24
MIDSECTION
EPC3053
P/N
434691
434724
313607
320962
335686
337579
336819
910992
327696
336210
328724
328724
328724
340006
338744
320746
335814
342191
319886
336230
334936
5001766
5001825
514686
335474
335475
320866
336172
335481
337586
335486
513817
335701
336529
433580
335554
337592
336853
335470
334241
335485
348449
336467
328724
584136
337580
336506
Name of Part
SWIVEL BRACKET
SWIVEL BRACKET
*FITTING, Lubrication
*BUSHING, Upper
*SEAL
*BUSHING, Tilt tube
*BUSHING, Lower pivot shaft
*WASHER, Tilt tube
KEEPER, Pivot shaft
SPRING, Trail lock to bracket
SCREW, Ground lead
SCREW
SCREW, Tilt limit switch
MOUNT BRACKET
MOUNT BRACKET
NUT, Mount bracket
RETAINER, Trail lock spring
SCREW, Retainer to bracket
SCREW
SPRING, Detent, tilt lock
SCREW, Mount
STEERING ARM Assy
STEERING ARM Assy
CONNECTOR, Sending unit, 3-pin
COVER, Stern bracket, Stbd
COVER, Stern bracket, Port
THRUST WASHER, Pivot shaft
RETAINER, Trail arm
SCREW, Tilt lever to bracket
WIPER, Tilt tube
BUSHING, Tilt lever
SLEEVE, Lead
BUSHING, Trail arm
RETAINING RING, Trim rod
ANODE, Stern bracket
NUT, Tilt tube
COLLAR, Upper, tilt limit
CLIP, Screw, retainer
ARM, Trail lock
GUIDE, Ball detent, tilt lock
LEVER, Tilt lock
SCREW, Upper mount
SUPPORT
SCREW, Support
LEAD ASSY, Ground
SCREW, Cover to stern bracket
STERN BRACKET, Starboard
A
B
A
B
A
B
C
C
Qty
1
1
3
1
2
2
1
2
1
1
2
4
1
1
1
1
2
1
4
1
4
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
2
1
2
1
4
1
Ref
45
46
47
48
49
50
51
52
53
54
55
56
57
Name of Part
Qty
BALL, Detent, tilt lock
1
TILT TUBE Assy
1
BRACKET, Tilt limit switch
1
SCREW, Anode
2
COLLAR, Lower, tilt limit switch
1
CAM, Tilt limit switch
1
ROD, Trim limiter
1
NUT, Stern bracket screw
4
WASHER
2
WASHER, Nut
4
SCREW, Trail arm to bracket
2
2
SCREW, Sending unit
SCREW, Bracket to transom, 3 in.
4
(76mm)
57 318573 SCREW, Bracket to transom 3 1/2 in. 4
(89mm)
57 336676 SCREW, Bracket to transom, 4 1/2 in. 4
(114mm)
57 331578 SCREW, Bracket to transom, 5 in.
4
(127mm)
57 321577 SCREW, Bracket to transom, 6 in.
4
(152mm)
58 318272 PLATE
2
59 318572 CAP
4
60 336505 STERN BRACKET, Port
1
61 513787 RETAINER, Limit switch
1
62 335949 THRUST ROLLER
2
63 317894 CAP, Tilt tube
1
64 318273 RETAINER
2
1
65 586160 SENDING UNIT Assy
1
66 513871 *TERMINAL, Ring
67 511527 *RETAINER
1
68 511528 *SPRING
1
69 320689 *NUT
1
70 342386 *ARM
1
71 514679 *TERMINAL, Pin
3
72 3854047 *TERMINAL, Ring
1
1
73 514682 LOCK WEDGE, 3-pin
74 328702 WASHER, Clip
1
75 586156 SWITCH Assy, Tilt limit
1
76 514679 *TERMINAL, Pin
2
77 514697 LOCK WEDGE
1
1
78 123692 CONNECTOR, Speedometer hose
79 514696 CONNECTOR, 2-pin
1
80 335487 SCREW, Thrust roller, swivel bracket 2
81 912233 RETAINER, Pivot shaft seal
B 1
82 911312 SEAL, Pivot shaft
B 1
A 20 in. Models
B 25 in. Models
C Accessory Item
25
P/N
336209
435007
336171
324816
337593
337591
336525
313623
307238
320248
335487
328744
327053
135, 150, 175 60° V6
Ref
1
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
GEARCASE - PL, SL, (‘F’ - SUFFIX MODELS)
96
52
26
EPC3674
Ref
P/N
5005401
1
439972
2
387817
3
324852
3A 332584
4
337061
5
337778
6
439476
7A 329922
7B 329923
8
389042
9
317624
10 389455
10B 331880
11 915954
12 911962
13 334163
14 322938
15 322941
16 328825
17 314728
18 5004765
19 314731
20 382408
21 333957
22 345905
23 324670
24 5004257
25 382407
26 436752
27 334950
28 305123
29 431708
30 908158
31 349001
32 916070
32A 345998
33 5004218
34 336561
34A 327656
36 328743
37 387656
38 337774
39 313448
40 324369
41 318544
42 311598
43 323362
43 323361
43 314745
44 327669
45 5004598
A
B
D
Name of Part
GEARCASE Assy (Primed), Complete
*GEARCASE & BEARING ASSY.
**BEARING, Pinion
**RETAINING SCREW
***SEAL
**SCREW, Screens
**SCREEN
*BEARING HOUSING & SEAL
**SEAL, Upper
**SEAL, Lower
*THRUST BRG. ASSY., Fwd. gear
*SCREW, Housing to gearcase
*HOUSING & BEARING ASSY.
**PIN, Housing
*DETENT, Shifter
*SPRING, Detent
*CRADLE, Shifter
*LEVER, Shift
*SHAFT
*PIN, Shift lever
*O-RING, Driveshaft bearing
*PROPELLER SHAFT ASSY.
*THRUST WASHER, Reverse gear
*THRUST BEARING, Reverse gear
*TAB, Retainer
*DRIVESHAFT, Lower
*GASKET, Shift rod cover
*BEARING HOUSING & SEAL ASSY.
**NEEDLE BEARING ASSY.
**NEEDLE BEARING ASSY.
**SEAL
**O-RING, Bearing housing
**ANODE, Bearing housing
**SCREW, Anode
*WEDGE
*SCREW, Wedge (OMC Ultra Lock)
*SPRING WASHER
*GEAR & PINION ASSY.
**GEAR, Reverse
*THRUST WASHER, Pinion
*WASHER, Screw
*THRUST BEARING, Pinion
*SHIFTER, Clutch dog
*PIN, Clutch dog
*SPRING, Clutch dog pin
*PLUG, Fill & drain
**WASHER
*SHIM, 0.003 in. (0,07mm)
*SHIM, 0.004 in. (0,10mm)
*SHIM, 0.005 in. (0,12mm)
*THRUST WASHER, Forward gear
*COVER & SEAL ASSY.
Not Shown
Refer to Genuine Part s Propeller Chart
Contents of Gearcase Seal Kit
A
D
D
D
D
D
D
D
Qty
1
1
1
1
1
2
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
2
1
1
1
1
2
1
AR
AR
AR
1
1
Ref
46
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
63
64
65
66
66
67
68
69
70
71
72
73
74
75
76
78
78
79
80
83
83A
86
87
88
89
90
91
92
92
92
93
94
95
96
E
F
G
27
P/N
318372
302325
160084
328096
436745
350271
328702
311538
338504
321008
338484
314730
314008
338742
320943
320570
338486
338551
306643
313715
338485
338552
398042
306394
330265
331998
342994
331999
331353
5001593
331107
302035
126870
126869
5000615
330263
435959
338893
331188
302325
330266
Name of Part
Qty
**O-RING, Shift rod
D 1
*SCREW, Cover
6
*BALL, Detent
1
*SCREW, Anode
1
*ANODE
1
*SCREW, Retainer tab
2
*WASHER
6
*ROLL PIN, Driveshaft
1
*RETAINER, Driveshaft
1
*GROMMET, Exh hsg to shift rod
E 1
*GASKET, Impeller hsg. Plate
D,E 1
*NUT, Pinion to driveshaft
1
GROMMET, Water tube
E 1
TRIM TAB, Gearcase
1
GROMMET, Impeller housing
E 1
1
SPACER, Propeller nut
CUP, Impeller housing
E,F 1
CUP, Impeller housing
G 1
SCREW, Cover to impeller
E 2
SCREW, Trim tab
1
PLATE, Impeller housing
E,F 1
PLATE, Impeller housing
G 1
NUT & KEEPER, Propeller
1
COTTER PIN, Propeller nut
1
WASHER, Screw, long
1
SCREW, Gearcase to housing
1
SHIFT ROD
1
4
SCREW, Gearcase to housing
SEAL, Impeller housing plate
E 1
IMPELLER ASSY.
E 1
*KEY, Impeller
E 1
*O-RING, Impeller
E 1
THRUST BUSHING, 3-blade
1
THRUST BUSHING, 4-blade
1
DRIVESHAFT Assy, Upper (Incl.#54-55) 1
SCREW, Gearcase, rear
1
IMPELLER HOUSING, Gearcase
E 1
COVER, Impeller housing
E 1
O-RING, Cup to housing E 1
SCREW, Impeller housing, 1 in.
E 4
WASHER
5
PROPELLER
B AR
332394 *CONVERGING RING, 3-blade
1
313926 *SLEEVE, Bushing
1
387157 *BUSHING Assy, Alum Prop., 3-blade,
1
175401 *BUSHING Assy, SST Prop., 3-blade,
1
431730 *BUSHING Assy, Prop., 4-blade
1
5000411 GEARCASE SEAL KIT
1
5001595 WATER PUMP REPAIR KIT, Includes
1
impeller housing
435526 CHROME CUP & PLATE KIT
1
349354 SEAL, Impeller hsg to exhaust hsg
C 1
Contents of Water Pump Repair Kit
Stainless Steel
Chrome Plated
135, 150, 175 60° V6
GEARCASE - PL, SL, (‘F’ - SUFFIX MODELS)
GEARCASE - PL, SL, PX (‘A’, ‘B’, ‘D’, ‘M’ - SUFFIX MODELS)
WATER
SCREEN KIT
HIGH FLOW
97
WATER
SCREEN KIT
HIGH PERFORMANCE
66
58
70
99
83
59
93
85
95
19
72
57
46
18
53
91
73
61
17
55
1
10
94
45
44
92
34
7
8
56
84
81
77
71
74
63
87
89
9
75
60
3
68
67 69
51
80
2
62
76
47
42
13
81
52
89
88
12 90
96
15
5
6
78
11 4
79
52
51
43
49
48
25
31
65
54
14 28 29
64
38
32
50
24
20
35
27
16
23
36
39
37
26
21
22
107
108
104
40
41
33
106
109
30
43
100
CHROME
CUP & PLATE
KIT
102
105
103
101
28
GEARCASE
SEAL
KIT
82
WATER PUMP
REPAIR
KIT
GEARCASE - PL, SL, PX (‘A’, ‘B’, ‘D’, ‘M’ - SUFFIX MODELS)
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
53
53
54
55
56
57
P/N
5004992
5001589
387817
324852
332584
305749
336535
341220
437330
341219
436745
307161
346462
345998
349001
916070
160084
328702
314728
317624
5001601
389039
331880
911962
334163
322938
348483
317274
350271
5004765
389042
389042
333957
349193
324670
5001587
382407
436752
334950
326849
431708
908158
314730
5001582
387656
327656
321008
350038
337774
313448
324369
318544
311598
323362
323361
314745
327669
5004598
318372
439476
Name of Part
GEARCASE Assy, Complete
*GEARCASE & BEARING Assy
**BEARING, Pinion
**SCREW, Pinion bearing
***SEAL, Pinion brg screw
**CAP, Pitot tube fitting
**NIPPLE, Pitot tube
**SCREW, Pitot seal
**WASHER & SEAL Assy, Pitot
A
**SCREW, Anode
**ANODE, Gearcase
**LOCK WASHER, Anode
*RING, Propeller seal
*WASHER, Wedge screw
*WEDGE, Propshaft hsg to GC
*SCREW, Wedge
*BALL, Detent
*WASHER, Shift rod cover screw
*O-RING, Driveshaft bearing hsg A
*SCREW, Housing to gearcase
*BEARING HSG Assy, Fwd Gear
** BEARING, Fwd Gear
**PIN, Housing
*SPRING, Detent
*CRADLE, Shifter
*LEVER, Shift
*SHAFT, Shift
*PIN, Shift lever
*SCREW, Retainer tab
*PROPELLER SHAFT
*THRUST BEARING, Reverse gear
*THRUST BEARING, Fwd gear
*TAB, Retainer
*THRUST WASHER, Reverse gear
*GASKET, Shift rod cover
A
*BEARING HSG Assy, Propshaft
**NEEDLE BEARING Assy, Front
**NEEDLE BEARING Assy, Rear
**SEAL, Propshaft
A
** O-RING, Propshaft housing
A
**ANODE, Bearing housing
**SCREW, Anode
*NUT, Pinion to driveshaft
*GEAR SET, Fwd, Rev, Pinion
*THRUST BEARING, Driveshaft
*THRUST WASHER, Driveshaft
*GROMMET, Exh hsg to shift rod
*WASHER, Pinion nut
*SHIFTER, Clutch dog
*PIN, Clutch dog
*SPRING, Clutch dog pin
*SCREW, Fill & drain
A
**SEAL, Fill & drain screw
*SHIM, 0.003 in. (0.07mm)
*SHIM, 0.004 in. (0.10mm)
*SHIM, 0.005 in. (0.12mm)
*THRUST WASHER, Forward gear
*COVER & SEAL Assy, Shift rod
**O-RING, Shift rod
A
*BEARING HSG Assy, Driveshaft
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
4
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
2
2
AR
AR
AR
1
1
1
Ref
P/N
Name of Part
Qty
58 329922 **SEAL, Upper
A 1
59 329923 **SEAL, Lower
A 1
60 347371 *DRIVESHAFT, Lower
1
61 302325 *SCREW, Shift rod cover
6
62 338504 *RETAINER, Driveshaft
1
63 311538 *ROLL PIN, Driveshaft
1
64 328743 *WASHER, Tab screw
2
1
65 347377 *DETENT, Shifter
66 5005063 *WATER SCREEN KIT, High flow
1
67 337061 **SCREW, Water intake screens
2
68 350264 **SCREEN, Wtr intake-high flow, Port
1
69 350265 **SCREEN, Wtr intake-high flow, Stbd
1
70 5005124 WATER SCREEN KIT, High Perf
1
337061 *SCREW, Water intake screens
B 2
348479 *SCREEN, Wtr intake-high perf, Port B 1
348480 *SCREEN, Wtr intake-high perf, Stbd B 1
71 5000624 DRIVESHAFT Assy, Upper
D 1
71 5000615 DRIVESHAFT Assy, Upper
E 1
72 349591 SHIFT ROD
D 1
72 349590 SHIFT ROD
E 1
73 321122 SPACER, Shift rod cover
D 1
74 331409 SEAL, Trim tab
1
75 338742 TRIM TAB
1
76 313715 SCREW, Trim tab
1
1
77 330263 SCREW, Mounting, 3/8 in. X 3.50 in.
78 330265 WASHER, Mounting screw, 7/16 in.
1
79 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 1
4
80 331999 SCREW, Mounting, 3/8 in. X 1.75 in.
81 330266 WASHER, Mounting screw, 3/8 in.
5
82 5001595 WATER PUMP REPAIR KIT,
1
83 320943 *GROMMET, Pump to exh housing
1
84 338486 *CUP, Impeller-(Stainless )
1
2
85 306643 *SCREW, Cover to impeller hsg
86 331353 *SEAL, Impeller housing plate
1
87 5001593 *IMPELLER Assy
1
88 331107 *KEY, Impeller
1
89 302035 *O-RING, Impeller to plate
1
90 338485 *PLATE, Impeller hsg-(Stainless)
1
91 314008 *GROMMET, Water tube to cover
1
92 435959 *IMPELLER HOUSING
1
93 302325 *SCREW, Impeller housing
4
94 331188 *O-RING, Cup to housing
1
1
95 338893 *COVER, Impeller housing
96 338484 *GASKET, Impeller plate
A 1
97 338601 *GROMMET, Sleeve to exh hsg
D 1
99 338636 *SLEEVE, Pump cover extension D 1
100 435526 CHROME CUP & PLATE KIT
1
338551 *CUP, Impeller-(Chrome)
B 1
338552 *PLATE, Impeller hsg-(Chrome)
B 1
101 126870 THRUST BUSHING, 3-blade (std)
1
101 126869 THRUST BUSHING, 4-blade
1
102
PROPELLER
C AR
1
103 387157 *BUSHING, Alum. Propeller
103 175401 *BUSHING, S.S.propeller
1
104 332394 *CONVERGING RING, Prop (std)
1
105 313926 *SLEEVE, Propeller bushing
1
106 320570 SPACER, Propeller nut
1
107 398042 NUT & KEEPER, Propeller
1
108 306394 COTTER PIN, Propeller nut
1
109 5000411 GEARCASE SEAL KIT
1
A Contents of GEARCASE SEAL KIT
D
B Not shown
E
C Refer to EVINRUDE / JOHNSON Genuine Part s Propeller Chart
29
25 in. Models
20 in. Models
135, 150, 175 60° V6
EPC3054
GEARCASE - FCX MODELS
17
14
15
105
101
73
13
77
27
102
57 59
69
107
48
96
66
33
67
87
104
106
34
10
11
79
80
93
6
98
81
100
85
5
86
4
3
61
99
92
89
58
9
8
82
7
83
86
97
WATER
SCREEN KIT
HIGH PERFORMANCE
78
103
95
94
WATER
SCREEN KIT
HIGH FLOW
74
76
75
65
64
84
53
55
50
91
51
56
52
51
49
12
47
46
88
87
65
64
62
63
68
38
54
31
24
56
37 72 71
45
70
116
21
30
23
32
35
42
114
117
26
36
60
39
16
44 43
19
22
18
20
108
109
111 113
115
25
28
40
41
112
29
110
30
90
GEARCASE - FCX MODELS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
48
48
49
50
50
50
51
52
53
54
55
56
57
58
59
P/N
5004996
5001589
387817
324852
332584
341219
436745
307161
336535
305749
341220
437330
346462
439476
329922
329923
313447
317624
5001602
389039
331880
347378
911962
334163
322938
348484
328825
314728
5001578
382408
389042
5000249
5005096
327656
324670
5001588
431926
436752
334950
326849
431708
908158
916070
349001
345998
327669
314730
350038
323362
323361
314745
5004995
338717
338718
338719
385043
389039
338716
333885
337796
5001585
5004598
318372
302325
Nam e of Part
Qty
GEARCASE Assy, Complete
1
1
*GEARCASE & BEARING Assy
**BEARING, Pinion
1
**SCREW, Pinion bearing
1
***SEAL, Pinion brg screw
1
**SCREW, Anode
1
**ANODE
1
**LOCKWASHER, Anode
1
*NIPPLE, Pitot tube
1
*CAP, Pitot tube fitting
1
*SCREW, Pitot seal
1
*WASHER & SEAL Assy, Pitot
1
A
*RING, Propeller seal
1
1
*BEARING HSG Assy, Driveshaft
**SEAL, Upper
1
A
**SEAL, Lower
1
A
*THRUST WASHER, Propshaft
1
*SCREW, Housing to gearcase
4
1
*BEARING HSG Assy, Rev Gear
**BEARING, Rev gear
1
**PIN, Housing
1
*DETENT, Shift
1
*SPRING, Detent
1
*CRADLE, Shift
1
*LEVER, Shift
1
*SHAFT, Shift
1
*PIN, Shift lever
1
*O-RING, Driveshaft bearing hsg A
1
*PROPELLER SHAFT
1
*THRUST BEARING, Propshaft
1
*THRUST BEARING, Reverse gear
1
*CLUTCH SHAFT Assy
1
**KIT, Clutch Shaft Retainer
1
*THRUST WASHER, Driveshaft
1
*GASKET, Shift rod cover
1
A
*BEARING HSG Assy, Propshaft
1
1
**NEEDLE BEARING Assy, Front
**NEEDLE BEARING Assy, Rear
1
**SEAL, Propshaft
2
A
**O-RING, Propshaft shaft hsg
1
A
**ANODE, Bearing housing
1
**SCREW, Anode
2
*SCREW, Wedge
1
1
*WEDGE, Propshaft hsg to GC
*WASHER, Wedge screw
1
*THRUST WASHER, Reverse gear
1
*NUT, Pinion to driveshaft
1
*WASHER, Pinion nut
1
AR
*SHIM, 0.003 in. (0,07mm)
*SHIM, 0.004 in. (0,10mm)
AR
*SHIM, 0.005 in. (0,12mm)
AR
*GEAR SET Assy
1
**SHIM, 0.003 in. (0,07mm)
AR
AR
**SHIM, 0.004 in. (0,10mm)
**SHIM, 0.005 in. (0,12mm)
AR
2
**THRUST BEARING, Fwd gear
**BEARING, Fwd gear
1
4
**SET SCREW, Thrust flange
**HOUSING, Fwd gear
1
1
**THRUST FLANGE, Fwd gear
**GEAR SET, Fwd, Rev, Pinion
1
*COVER & SEAL ASSY, Shift rod
1
**O-RING, Shift rod
1
A
*SCREW, Shift rod cover
6
Ref
P/N
Nam e of Part
Qty
60 160084 *BALL, Detent
1
61 347371 *DRIVESHAFT, Lower
1
1
62 313448 *PIN, Clutch dog
63 324369 *SPRING, Clutch dog pin
1
64 318544 *SCREW, Fill & drain
A 2
65 311598 **SEAL, Fill & drain screw
1
66 321122 *SPACER, Shift rod cover
1
67 387656 *THRUST BEARING, Driveshaft
1
68 337774 *SHIFTER, Clutch dog
1
69 328702 *WASHER, Shift rod cover screw
6
70 333957 *TAB, Retainer
2
71 328743 *WASHER, Tab screw
2
72 350271 *SCREW, Retainer tab
2
73 5005063 *WATER SCREEN KIT, High flow
1
74 337061 **SCREW, Water intake screens
2
75 350264 **SCREEN, Wtr intake-high flow, Port
1
76 350265 **SCREEN, Wtr intake-high flow, Stbd
1
77 5005124 WATER SCREEN KIT, High Perf
1
337061 *SCREW, Water intake screens
B 2
348479 *SCREEN, Wtr intake-high perf, Port B 1
348480 *SCREEN, Wtr intake-high perf, Stbd B 1
78 349591 SHIFT ROD
79 5000624 DRIVESHAFT Assy, Upper
1
80 311538 *ROLL PIN, Driveshaft
1
81 338504 *RETAINER, Driveshaft
1
1
82 330265 WASHER, Mounting screw, 7/16 in.
83 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 1
84 331999 SCREW, Mounting, 3/8 in. X 1.75 in.
4
85 330263 SCREW, Mounting, 3/8 in. X 3.50 in.
1
86 330266 WASHER, Mounting screw, 3/8 in.
5
87 313715 SCREW, Trim tab
1
88 338743 TRIM TAB
1
89 331409 SEAL, Trim tab
1
90 5001595 WATER PUMP REPAIR KIT
1
91 338484 *GASKET, Impeller plate
A 1
92 338485 *PLATE, Impeller hsg-(Stainless)
1
93 338486 *CUP, Impeller-(Stainless)
1
94 306643 *SCREW, Cover to impeller hsg
2
95 320943 *GROMMET, Pump to exh hsg
1
96 314008 *GROMMET, Water tube to cover
1
97 331353 *SEAL, Impeller housing plate
1
98 5001593 *IMPELLER Assy
1
99 331107 *KEY, Impeller
1
100 302035 *O-RING, Impeller to plate
1
101 338893 *COVER, Impeller housing
1
102 302325 *SCREW, Impeller housing
4
103 338601 *GROMMET, Sleeve to exh hsg
1
104 435959 *IMPELLER HOUSING
1
105 338636 *SLEEVE, Pump cover extension
1
106 331188 *O-RING, Cup to housing
1
107 321008 GROMMET, Exh hsg to shift rod
1
108 435526 CHROME, CUP & PLATE KIT
1
338551 *CUP, Impeller-(Chrome)
B 1
338552 *PLATE, Impeller hsg-(Chrome)
B 1
109
PROPELLER
C AR
110 313926 *SLEEVE, Propeller bushing
1
111 175401 *BUSHING, S.S. propeller
1
111 387157 *BUSHING, Alum. propeller
1
112 320570 SPACER, Propeller nut
1
113 126870 THRUST BUSHING, Propeller
1
1
114 398042 NUT & KEEPER, Propeller
115 306394 COTTER PIN, Propeller nut
1
116 5000411 GEARCASE SEAL KIT
1
1
117 350228 RETAINER, Ring
A Contents of G EARCASE SEAL KIT
B Not shown
C Refer to EVINRUDE / JO HNSO N G enuine Part s Propeller Chart
31
135, 150, 175 60° V6
EPC3055
Ref
POWER TRIM/TILT HYDRAULIC ASSEMBLY
31
33
34
10
11
35
32
37
36
38
39
EPC3056
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P/N
Name of Part
5005113 HYDRAULIC Assy
435340 *MANUAL RELEASE VALVE &
SEAL Assy
337494 *SCREW, Motor to manifold
435341 *RESERVOIR & CAP Assy
435342 **CAP & O-RING Assy
336746 *SCREW, Reservoir to manifold
435343 *VALVE BODY Assy
337495 *SCREW, Valve body, long
337517 *SCREW, Valve body, short
337530 *PLUG & SCREEN
337496 *THRUST PAD
435345 *TRIM ROD END CAP & SEAL Assy
337497 *FILTER Assy
439937 *MOTOR & O-RING Assy
321163 **O-RING
914053 **DRIVE, Pump
3010063 **SEAL, Wire
514823 **TERMINAL
324385 *WASHER
435261 *CLAMP & SCREW Assy
Qty
1
1
Ref
20
21
22
23
24
25
26
Name of Part
Qty
*RETAINING RING
1
1
*CAP Assy
*TRIM ROD
2
*ROD AND EYE
1
*PISTON Assy
1
*NUT
1
1
SLEEVE, Trim motor & sending
unit leads
27 335479 BUSHING, Upper & lower mount
4
28 336534 RETAINING RING
4
29 512258 SLEEVE, Motor leads
1
30 3010049 CONNECTOR, Motor
1
31 335480 PIN, Tilt cylinder
1
32 335463 ROD, Lower mount
1
33 585229 BRUSH & SEAL KIT, Trim motor
1
34 434519 O-RING & SEAL KIT
1
35 586074 SWITCH Assy, Trim & tilt lower cover 1
1
36 514686 *CONNECTOR, 3-pin
37 514679 *TERMINAL, Pin
3
38 514682 *LOCK WEDGE
1
39 334656 NUT, Switch
1
4
1
1
3
1
1
2
1
2
2
1
1
1
1
2
2
1
1
32
P/N
914069
390006
436389
436390
435263
324390
513816
STEERING LINK KIT
EPC3016
Ref
1
2
3
P/N
175125
315077
175110
319453
Name of Part
STEERING LINK KIT
*LOCKNUT
*ROD Assy
*WASHER
Qty
1
2
1
2
DUAL CABLE STEERING KIT
EPC3017
1
2
3
4
5
6
7
8
9
10
11
P/N
175322
123077
126296
123204
126299
315077
319453
328694
126617
319316
319253
337586
Name of Part
DUAL CABLE STEERING KIT
*SCREW, Cable to connector
*BRACKET, Steering tube
*NUT, Steering tube
*CONNECTOR, Cables to rod
*LOCKNUT
*WASHER
*SCREW, Bracket
*STEERING TUBE
*WASHER, Steering tube
*LUBE FITTING, 45°
*WIPER NUT
A
Qty
1
2
1
2
1
4
2
4
1
2
2
1
135, 150, 175 60° V6
Ref
A Accessory
33