5006033 — 2005 Evinrude 135, 150, 175 D.I.

2005
135,150,175 HP (2589 cc)
Direct Injection Models
E135FPLSOB
E135FPXSOB
E135FCXSOB
E135FSLSOB
E150FPLSOC
E150FPXSOC
E150FCXSOC
E150FSLSOC
E150FHLSOC
E175FPLSOD
E175FPXSOD
E175FCXSOD
E175FSLSOE
© 2004 BRP US Inc. All rights reserved.
TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.
135 - 175 D.I. 60° V6
Parts Catalog
ABOUT THIS CATALOG
Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to
features, specifications, and model availability. The right is also reserved to change any specification or
part, at any time, without incurring any obligation to update older models. The information in this catalog
is based on the latest specifications available at the time of publication.
For the latest service part number information visit
EPC (Electronic Parts Catalogs) on the DealerPort™ website.
www.dealerport.com
Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features, equipment or accessories shown in this catalog
might not be found on or included with all models in all marketing areas.
IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. Use exact engine model number, including any suffix
letter, when indentifying parts in this catalog.
The continuing accuracy of this catalog cannot be guaranteed.
PARTS LIST REFERENCE
d
Following Example for Reference Only
a
b
c
a
1
2
3
584348
351839
586774
4
5
6
N/A
586103
341512
BATTERY CABLE, 10ft. (3.M) (DR Models Only)
SCREW, Starter to C/C
New
STARTER SOLENOID Assy
(Solenoid Assy. included on DR, DE & DP models)
*DRIVE KIT
NS
**GROMMET, Starter solenoid mount
Opt.
BOLT, Double ended-Harness ground
A
1
2
1
1
2
1
e
f
g
c
A Only used on WR, WPR Models
"N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually.
"*" Indicates parts are included in the preceding assembly.
b
EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) P/N 586101 includes (Ref # 5) - "GROMMET".
c
d
e
f
g
"A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
Additional part information.
"New" Indicates part and/or part number has been added or changed from previous model year.
"NS" Indicates part is Not Shown in illustration.
"Opt." Indicates part is an OPTIONAL or ACCESSORY part.
WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
LITERATURE ................................................................................................................... 2
PAINT ............................................................................................................................... 2
MODEL FEATURES ........................................................................................................ 3
PARTS SHIPPED WITH ENGINE “IN BOX”.................................................................... 3
PROFILE DRAWING ....................................................................................................... 4
2005 LITERATURE - ALL MODELS ................................................................................ 5
DECALS - “BLUE” MODELS ............................................................................................ 6
DECALS - “WHITE” MODELS ......................................................................................... 7
DECALS - FHL MODELS ................................................................................................. 8
ENGINE COVER.............................................................................................................. 9
LOWER ENGINE COVER ........................................................................................ 10-11
ENGINE ELECTRICAL HARNESS ASSEMBLY ...................................................... 12-13
ELECTRICAL SYSTEM ............................................................................................ 14-15
FUEL COMPONENTS .............................................................................................. 16-17
OIL COMPONENTS ....................................................................................................... 18
OIL TANK (ACCESSORY) ............................................................................................. 19
THROTTLE LINKAGE.................................................................................................... 20
INTAKE MANIFOLD ....................................................................................................... 21
CRANKSHAFT & PISTONS ........................................................................................... 22
COOLING HOSE ROUTING .......................................................................................... 23
CYLINDER & CRANKCASE ...................................................................................... 24-25
ELECTRIC STARTER .................................................................................................... 26
EXHAUST HOUSING .................................................................................................... 27
MIDSECTION ............................................................................................................ 28-29
STEERING LINK KIT (ACCESSORY) ........................................................................... 30
DUAL CABLE STEERING KIT (ACCESSORY) ............................................................. 30
POWER TRIM/TILT HYDRAULIC ASSEMBLY ............................................................. 31
GEARCASE - FHL MODELS (“L” TYPE GEARCASE)............................................. 32-33
GEARCASE - PL, SL MODELS (“O” TYPE GEARCASE) ........................................ 34-35
GEARCASE - PX MODELS (“M” TYPE GEARCASE) .............................................. 36-37
GEARCASE - CX MODELS (“M” TYPE GEARCASE) .............................................. 38-39
PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY) ..................................... 40
PROPELLERS & HARDWARE (STAINLESS STEEL 3 BLADE) (ACCESSORY) ........ 41
PROPELLERS & HARDWARE (STAINLESS STEEL 4 BLADE) (ACCESSORY) ........ 42
PROPELLERS & HARDWARE (HIGH PERFORMANCE) (ACCESSORY) .................. 43
1
135 - 175 D.I. 60° V6
TABLE OF CONTENTS
LITERATURE
5005976
5005977
215610
215611
5005924
SERVICE MANUAL – ENGLISH
SERVICE MANUAL – FRENCH
OPERATOR’S GUIDE – ENGLISH
OPERATOR’S GUIDE – FRENCH
SPECIAL TOOLS CATALOG
PAINT
COLOR
NAME
PRIMER
3
BLACK
BLUE
WHITE
CLEARCOAT
SPRAY CAN
PPG # 1
PPG # 2
777172
777179
777175
777171
772414
DP40401
9696
18319
90538
–
–
–
18320
–
–
1. ONE COAT FINISH FOR MIDSECTION & GEARCASE
2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
3. USED ON ENGINE CRANKCASE ASSY.
2
MODEL FEATURES
All Models
Cylinder
Configuration
Fuel
Induction
Charging
Steering
Starting
60° V-6
Direct Injection
35 Amp
Remote
Electric
Model Number Shaft Length
E135FPLSOB
E135FPXSOB
E135FCXSOB
E135FSLSOB
E150FPLSOC
E150FPXSOC
E150FCXSOC
E150FSLSOC
E150FHLSOC
E175FPLSOD
E175FPXSOD
E175FCXSOD
E175FSLSOE
20"
25"
25"
20"
20"
25"
25"
20"
20"
20"
25"
25"
20"
Color
Steering Arm Type
Gearcase
Blue
White
White
White
Blue
White
White
White
Blue
Blue
White
White
White
Standard Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Standard Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Standard Steering Arm
Standard Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
"O" Type Gearcase
"M" Type Gearcase
Counter Rotation "M" Type Gearcase
"O" Type Gearcase
"O" Type Gearcase
"M" Type Gearcase
Counter Rotation "M" Type Gearcase
"O" Type Gearcase
"L" Type Gearcase
"O" Type Gearcase
"M" Type Gearcase
Counter Rotation "M" Type Gearcase
"O" Type Gearcase
PARTS SHIPPED WITH ENGINE “IN BOX”
P/N
Name of Part
Qty
215610
OPERATOR'S GUIDE - ENGLISH
1
434153
126870
306394
320570
398042
PROPELLER HARDWARE KIT
*BUSHING,THRUST
*PIN,COTTER
*SPACER,PROPELLER NUT
*NUT, PROPELLER
1
1
1
1
1
318572
328702
328702
333774
333774
328725
349060
337586
346150
346786
347108
778711
175125
CAP, TRANSOM SCREW
WASHER, THROTTLE CABLE
WASHER, SHIFT CABLE
CLIP, THROTTLE CABLE
CLIP, SHIFT CABLE
SCREW, TRUNION COVER
COVER,TRUNNION
NUT,STEERING CABLE WIPER
CLAMP, FUEL HOSE INLET (18.5mm)
CLAMP, OIL RETURN HOSE(15.7mm)
CLAMP, OIL INLET HOSE (13.8mm)
HOSE, OIL RETURN (15 ft.)
STEERING CONNECTOR KIT
4
1
1
1
1
1
1
1
1
1
1
1
1
3
135 - 175 D.I. 60° V6
Model Specific
PROFILE DRAWING
39 7/8 in. (1010.92mm)
20 in. (508mm) model
44 7/8 in. (1137.92mm)
25 in. (635mm) model
20 5/8 in. (523.24mm)
35 7/8 in. (909.32mm)
25 in. (635mm)
13 7/8 in. (350.01mm)
37 7/16 in. (949.96mm) - 20 in. (508mm) model
42 7/16 in. (1076.96mm) - 25 in. (635mm) model
38˚
38˚
54°
21˚
75° TOTAL
All Evinrude® / Johnson® outboards are designed
to function within the minimum clearances outlined
in ABYC transom and motor well Standard S-12-83.
18 3/4 in. (474.98mm)
16 1/4 in. (411.48mm) 16 1/4 in. (411.48mm)
ALL MEASURMENTS BASED ON:
TRANSOM ANGLE 14°
TRANSOM THICKNESS 2 3/4 in. (68.58mm) MAXIMUM
GRAPHICAL REPRESENTATION ONLY:
ALL DIMENSIONS ± 1/4 in. (6.35mm)
4
POWER TRIM & TILT:
TRIM RANGE 21°
TOTAL RANGE 75°
2005 LITERATURE - ALL MODELS
Description
3.5 HP
6 & 8 HP
9.9/15 HP
15 HP Commercial
25/30 HP Rope
25/30 HP Tiller Electric
25/30 HP Remote
25 HP Commercial
40 HP Rope
50 HP Remote
40 HP E-TEC Rope
40-50 HP ETEC Remote
60 HP E-TEC Commercial
75/90 HP E-TEC
55 HP Commercial 20 in.
55 HP Commercial 22.5 in.
115 HP Commercial
90 - 115 HP Carbureted
135 - 175 HP Carbureted
100 - 115 HP D.I.
135 - 175 HP D.I.
200 - 250 HP D.I.
200 - 250 HP E-TEC
French
Operator's
Guide
215587
215589
215597
215597
215593
215593
215595
215593
215599
215601
215638
215639
215568
215642
215603
215603
215605
215605
215605
215610
215610
215610
215645
215588
215590
215598
215598
215594
215594
215596
215594
215600
215602
215640
215641
215659
215643
215604
215604
215606
215606
215606
215611
215611
215611
215647
4 Stroke Models
Part Catalog
English
Service
Manual
French
Service
Manual
5006019
5006020
5006021
5006021
5006022
5006023
5006024
5006022
5006025
5006025
5006027
5006027
5006027
5006028
5006029
5006029
5006030
5006030
5006031
5006032
5006033
5006035
5006061
5005962
5005962
5005964
5005964
5005964
5005964
5005964
5005964
5005966
5005966
5005968
5005968
5005968
5005970
5005972
5005972
5005974
5005974
5005974
5005976
5005976
5005978
5006059
5005963
5005963
5005965
5005965
5005965
5005965
5005965
5005965
5005967
5005967
5005969
5005969
5005969
5005971
5005973
5005973
5005975
5005975
5005975
5005977
5005977
5005979
5006060
English
French
Operator's Operator's
Guide
Guide
Description
4/5/6 HP
9.9/15 HP Rope
9.9/15 HP Remote
25 HP Rope & Tiller Electric
25 HP Remote
30 HP Rope & Tiller Electric
30 HP Remote
40/50 HP
60/70 HP
90/115 HP
140 HP
200/225 HP
5035751
5035753
5035755
5035769
5035771
5035757
5035759
5035761
5035763
5035765
5035765
5035767
Literature Sets
Description
P/N
2005 Part Catalog Set - Paper
2005 Part Catalog Microfiche Set
Illustrated Parts & Accessory Catalog
2005 Genuine Parts Accessory Parts Dealer Catalog
2004 Part Catalog CD (PDF Set)
2005 Part Catalog CD (PDF Set)
2005 English Service Manual Set - 2 Stroke
2005 French Service Manual Set - 2 Stroke
2005 English Service Manual Set - 2 Stroke D.I. & E-TEC
2005 French Service Manual Set - 2 Stroke D.I. & E-TEC
2005 English Service Manual Set - 4 Stroke
2005 French Service Manual Set - 4 Stroke
5006044
5006045
5006046
778880
5006072
5006075
5005980
5005981
5005982
5005983
5005984
5005985
Shop Catalogs
Description
P/N
2004 Special Tools Catalog
1913-2005 Model Number Reference Guide
2005 Warranty Procedures & Flat Rate Guide - English
2005 Warranty Procedures & Flat Rate Guide - French
Predelivery & Installation Guide - All Models - English
Predelivery & Installation Guide - All Models - French
5
5005924
5006145
5006217
5006218
5006079
5006121
5035752
5035754
5035756
5035770
5035772
5035758
5035760
5035762
5035764
5035766
5035766
5035768
Part
Catalog
English
Service
Manual
French
Service
Manual
5006036
5006037
5006037
5006038
5006038
5006038
5006038
5006039
5006040
5006041
5006042
5006043
5005988
5005990
5005990
5005992
5005992
5005992
5005992
5005994
5005996
5005998
5005998
5006000
5005989
5005991
5005991
5005993
5005993
5005993
5005993
5005995
5005997
5005999
5005999
5006001
135 - 175 D.I. 60° V6
2 Stroke Models
English
Operator's
Guide
DECALS - “BLUE” MODELS
EPC3648
Ref
1
2
3
4
5
P/N
215238
215270
215268
215269
215555
Name of Part
"BOMBARDIER" F/R
"EVINRUDE" Port/Stbd
Stripe, Stbd
Stripe, Port
"DIRECT INJECTION" Port/Stbd
A
A
A
A
A
Qty
2
2
1
1
2
Ref
6
7
8
9
10
A Included with "ENGINE COVER Assy"
6
P/N
215226
215227
215228
215243
215555
Name of Part
"135 HP" F/R
"150 HP" F/R
"175 HP" F/R
"EVINRUDE" F/R
"EVINRUDE EU2006"
Qty
2
2
2
A 2
1
DECALS - “WHITE” MODELS
2
1
135 - 175 D.I. 60° V6
5
3
12
4
9
11
10
6
8
7
EPC3649
Ref
1
2
3
4
5
6
P/N
215287
215288
215291
215292
215554
215294
Name of Part
"BOMBARDIER" F/R
"EVINRUDE" Port/Stbd
Stripe, Stbd
Stripe, Port
"DIRECT INJECTION" Port/Stbd
"135 HP" F/R
A
A
A
A
A
Qty
2
2
1
1
2
2
Ref
7
8
9
10
11
12
A Included with "ENGINE COVER Assy"
7
P/N
215295
215296
215279
315222
315237
215558
Name of Part
"150 HP" F/R
"175 HP" F/R
"EVINRUDE" F/R
"SALTWATER EDITION" Port
"SALTWATER EDITION" Stbd
"EVINRUDE EU2006"
Qty
2
2
A 2
1
1
1
DECALS - FHL MODELS
1
2
3
4
6
5
EPC3693
Ref
1
2
3
P/N
215551
215552
215553
Name of Part
"EVINRUDE" - Port
"EVINRUDE" - Stbd
"150 H.O." Front/Rear
A
A
A
Qty
1
1
2
Ref
P/N
4 215549
5 215555
6 215558
A Included with "ENGINE COVER Assy"
8
Name of Part
"BOMBARDIER" - Front/Rear
"DIRECT INJECTION" Port/Stbd
"EVINRUDE EU2006"
A
A
Qty
2
2
1
ENGINE COVER
6
1
8
135 - 175 D.I. 60° V6
7
4
2
5
3
2
4
5
EPC3040
Ref
1
1
1
2
3
P/N
285614
285623
285612
328744
344387
Name of Part
Qty
ENGINE COVER Assy, BLUE- FH Models A 1
ENGINE COVER Assy, BLUE
A 1
ENGINE COVER Assy, WHITE
A 1
*SCREW
4
*SEAL
1
Ref
4
5
6
7
8
P/N
346780
5001931
348865
348864
431929
Name of Part
*LATCH BRACKET
*HOOK ASSY.
*SOUND BLANKET, Port
*SOUND BLANKET, Stbd
ADHESIVE KIT, Locating brackets
A IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.
9
Qty
2
2
1
1
AR
LOWER ENGINE COVER
2
3
4
5
6
18
44
7
42
42
8
9
1
42
17
10
16
16
16
11
41
40
43
14 13
12 10
15
34
24
25
23
28
29
26
22
23
27
34
34
30
31
36
32
33
34
21
38
42
20
35
19
37
10
39
LOWER ENGINE COVER
EPC3041
P/N
5004969
5005012
586074
514679
514686
514682
334656
339575
328735
309485
308532
435026
330234
343578
342191
335499
Name of Part
COVER Assy, Lower port - BLUE
COVER Assy, Lower port - WHITE
*SWITCH Assy, Trim & tilt
**TERMINAL, Pin
**CONNECTOR, 3-pin
**LOCK WEDGE
*NUT, Switch
*SCREW, Ball joint
*WASHER, Screw, ball joint
*NUT, Screw, ball joint
*BUSHING, Latch lever
*LATCH HANDLE
*SPRING WASHER, Latch handle
*HOOK, Front & rear
*SCREW, Handle to latch
*SEAL, Port
Qty
1
1
1
3
1
1
1
1
1
1
2
1
1
1
1
1
Included in POWERHEAD GASKET SET
16
*SEAL, Engine cover
AR
Cut to length from P/N 331018
17 5004576 *VALVE Assy
18 307256 *LUBRICATION FITTING
19 5004970 COVER Assy, Lower Stbd - BLUE
19 5005014 COVER Assy, Lower Stbd - WHITE
20 315656 *SCREW, Access panel
21 438604 *ACCESS PANEL
22 435026 *LATCH HANDLE
1
1
1
1
2
1
1
Ref
23
24
25
26
27
28
29
30
P/N
308532
307256
330234
436048
202893
343578
342191
335500
31
32
33
34
309485
328735
339575
Name of Part
*BUSHING, Latch lever
*LUBRICATION FITTING
*SPRING WASHER, Latch handle
*CHECK VALVE Assy, Drain
*O-RING
*HOOK, Front & rear
*SCREW, Handle to latch
*SEAL, Stbd
Qty
2
1
1
1
1
1
1
1
Included in POWERHEAD GASKET SET
*NUT, Screw, ball joint
*WASHER, Screw, ball joint
*SCREW, Ball joint
*SEAL, Engine cover
1
1
1
1
Cut to length from P/N 331018
35 350040 *COVER, Cable entry - BLUE
35 350206 *COVER, Cable entry - WHITE
36 5004576 *VALVE Assy
37 343505 SCREW, Cover
38 348811 GROMMET, Cable entry
39 343912 SLEEVE, Fuel & electrical
40 349556 WASHER, Mount
41 349557 MOUNT, Lower cover
42 325115 SCREW, Lower cover 1 3/4 in. (44.5mm)
43 333676 SCREW, Lower cover 1 1/4 in. (31.8mm)
44 317972 SCREW, Lower cover 4 1/4 in. (172.9mm)
11
1
1
1
3
1
1
4
4
4
1
1
135 - 175 D.I. 60° V6
Ref
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
ENGINE ELECTRICAL HARNESS ASSEMBLY
PDP GROUND
6
3
OIL PRESSURE SWITCH
STARTER SOLENOID
SAC CIRCUIT
STARTER SOLENOID
BAT +
WATER IN
FUEL SENSOR
8
STARTER
SOLENOID
GROUND
25,36,37
1,2,26
OIL INJECTOR
1,2,26
(35 position in "A","C")
47
19
25,28,32
8
TILT LIMIT
SWITCH
1,2,26
DIAGNOSTIC
PLUG COVER
STARTER SOLENOID
START DELAY CIRCUIT
PDP
AIR TEMP SENSOR
50,51
39,40,49
7
EMM GROUND
1,2,26
CRANKSHAFT
POSITION SENSOR
26,27,31
TRIM SENDER
23
(42, position in,20)
38,41
FUSE
12
1,2,26
26,27,31
SHIFT SWITCH
EMM
TRIM AND TILT SWITCH
14,44
WATER TEMP SWITCH
THROTTLE POSITION SENSOR
20,21,24
DIODE
9
FUEL INJECTOR #1
1,2,26
STARBOARD
IGNITION COILS
GROUND, FUEL INJECTORS
47
GROUND, IGNITION COILS
26,27,31
FUEL INJECTOR #5
47
1,2,26
38,41
EMM
26,27,31
FUEL INJECTOR #3
1,2,26
DIAGNOSTIC
DIODE
9
25,29,34
15,16,17
SYSTEM CHECK
EMM
47
GROUND,
IGNITION
COILS
PORT
IGNITION COILS
18,48,22
1,2,26
FILTER MODULE
START DELAY
RELAY CONN
52,53,45
26,30,33
26,27,31
70 AMP RELAY CONN
10
KEY SWITCH
4,5,13
START DELAY
RELAY
FUEL PUMP
CAPACITOR ASSY
1,2,26
46
25,28,32
25,36,37
TRIM AND TILT
OIL TANK
11
70 AMP RELAY
43
50,51
WATER TEMP SENSOR
CAPACITOR COVER
FUEL INJECTOR #2
FUEL INJECTOR #4
1,2,26
1,2,26
FUEL INJECTOR #6
1,2,26
12
ENGINE ELECTRICAL HARNESS ASSEMBLY
EPC3042
1
2
P/N
586717
127287
176295
3
4
5
6
7
8
9
10
11
12
13
14
15
204053
327283
332067
204363
510818
511829
583898
586224
586397
320107
512550
513356
513664
16
17
18
19
20
21
22
23
24
513665
513667
511866
513439
513773
514485
513167
514768
514591
25
26
514679
514680
Name of Part
ENGINE HARNESS Assy
*LOCKWEDGE, 2 Socket
*CONNECTOR, 2 Socket
Qty
1
13
13
Includes P/N 514788 Seal
*TERMINAL, Ring
*WASHER, Lock
*SCREW
*TERMINAL, Ring
*TERMINAL, Ring
*TERMINAL, Ring
*DIODE KIT
*RELAY
*RELAY, 70 AMP
*TIE STRAP
*TERMINAL, Ring
*CONNECTOR, 1 Socket
*CONNECTOR, 2 Connector
1
4
2
1
1
2
3
1
1
AR
2
1
1
Includes P/N 911729 Seal
*PLUG, Connector seal
*TERMINAL, Receptacle
*CONNECTOR , 5 Terminal - male
*TERMINAL, Socket
*TERMINAL, Pin
*SEAL
*TERMINAL, Receptacle
*FUSE, 20 AMP
*CONNECTOR, 3 pin
1
2
1
14
3
3
2
1
1
Includes P/N 3010398 Seal
*TERMINAL, Pin
*TERMINAL, Socket
14
47
Ref
27
28
29
30
31
P/N
514681
514682
514684
514683
514685
32
33
514686
514687
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
514688
514690
514696
514697
514740
514823
514824
514856
514858
514889
581656
3010129
3010206
600138
513166
3010023
3010124
3010125
3010126
3010128
Name of Part
*LOCKWEDGE, 3 Socket
*LOCKWEDGE, 3 Pin receptacle
*LOCKWEDGE, 6 Pin receptacle
*LOCKWEDGE, 6 Socket
*CONNECTOR, 3 Socket
Qty
5
2
1
1
5
Includes P/N 514789 Seal
*CONNECTOR, 3 Pin receptacle
*CONNECTOR, 6 Socket
2
1
Includes P/N 514790 Seal
13
*CONNECTOR, 6 Pin receptacle
*PLUG, Sealing
*CONNECTOR, 2 Pin receptacle
*LOCKWEDGE, 2 Pin receptacle
*CONNECTOR, 24 Socket
*TERMINAL
*CONNECTOR, 4 Socket
*TERMINAL
*PLUG, Sealing
*COVER, Capacitor
*TERMINAL Assy, Socket
*TERMINAL, Receptacle
*CAPACITOR
*TERMINAL, Ring
*TERMINAL, Receptacle
*SEAL, Terminal
*CONNECTOR, 2 Pin
*TERMINAL, Socket
*CONNECTOR, Relay
*TERMINAL, Receptacle
1
2
2
2
2
4
1
47
1
1
1
2
1
4
2
4
2
4
1
2
135 - 175 D.I. 60° V6
Ref
ELECTRICAL SYSTEM
25
102
101
99 31
11
100
18
46
13
50 31
39 41
38
29
31 14
51
2
16
30
48
40
19
20
10
37
15
24
21
4
97
96
52
99
98
31
49
71
70
12
5
67
103
7
104
72
45
8
9
31
68
69
35
1
87
23
34
43
42-A,B,C
76
79
74
77
73
55
94
45
89
91
83
36
56
53
60
47
32 17
94
84
85
57
65
92
27
28
80
88
93
26
30
86
79
3
27
28
82
85
75
78
26
6
81
44
54
61
55
64
57
58
45
36
31
22
90
66 63
45
33
62
59
14
31
ELECTRICAL SYSTEM
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
P/N
586526
336135
328703
5004519
341613
343525
328703
333040
338558
329518
332226
333710
514891
909533
328735
347194
331025
332226
343468
344776
315656
328724
350055
330151
345109
514686
514789
514682
30
31
32
33
34
35
36
37
38
39
40
41
42A
42B
42C
43
317893
320107
328703
328724
3010815
346547
328700
315656
586523
514679
514696
514697
5005783
5005808
5005809
350071
44
350357
45
46
47
48
49
328701
336316
328701
5005042
Name of Part
Qty
FLYWHEEL Assy
1
SCREW, Flywheel
5
FLAT WASHER, Filter assy
1
COVER Assy, Flywheel
1
*BUSHING, Pinion & shaft to cover
1
SCREW, Stator mounting
6
FLAT WASHER, EMM Mount
2
ISOLATOR/MOUNT, EMM, rear
2
FLANGED SPACER, EMM, rear
2
GROMMET, EMM mounting, front
1
SCREW, Capacitor clamp
1
SCREW, EMM Mount
2
CLAMP, Capacitor mounting
1
SCREW, Flywheel cover
11
WASHER, Sensor cover
2
HOSE, Water out EMM
1
SCREW, Coil mounting
8
SCREW, EMM mount to cover
1
COVER, Sensor
1
TIMING POINTER
1
SCREW, Timing pointer
1
SCREW, Auxiliary battery lead
1
RETAINER, High tension leads
2
CLAMP, Vent hose and leads, Port
1
HOSE, Water to EMM from vapor sep 1
CONNECTOR, 3 Pin
2
*SEAL, 3 Pin connector
2
LOCKWEDGE, 3 Pin Connector
2
EMM
1
Contact Dealer Support Services
TIE STRAP
TIE STRAP
FLAT WASHER, Coil mounting
SCREW, Battery cable ground
BASE PLATE
BOLT, Double-ended
WASHER, Bracket to block
SCREW, Sensor cover
SENSOR Assy, Crank position
*TERMINAL, Pin
*CONNECTOR
*LOCK WEDGE
LEAD Assy, Ignition coil 5&6
LEAD Assy, Ignition coil 3&4
LEAD Assy, Ignition coil 1&2
RETAINER, High tension leads
7
7
8
1
1
3
2
2
1
2
1
1
2
2
2
(Clip to injectors 1,2,3,4 screw sleeves)
6
1
GASKET, BASE PLATE
Included in POWERHEAD GASKET SET
LOCK WASHER
WASHER, EMM to cover
LOCK WASHER, Coils
DIAPHRAGM & HOSE Assy, Exhaust
*HOSE, Exhaust pressure inlet
7
1
8
1
1
Cut to length from P/N 772572
50
*HOSE, Exhaust pressure to EMM
Ref
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
P/N
346930
346931
514867
343598
329518
328649
328724
586754
345004
3853299
514766
586224
586300
514766
345005
344233
346538
333040
338558
328703
328740
328695
329110
586546
514696
514679
514697
510818
328701
586514
176296
514791
3010885
3010888
514680
514690
127288
3010959
5004971
586743
514679
586738
514679
Name of Part
*CLAMP, 9.5mm
*CLAMP, 14mm
BRACKET, Power distribution panel
BUMPER, Bracket to block
GROMMET, Bracket to block
SCREW, Fuse & relay to bracket
SCREW, Bracket to block
POWER DISTRIBUTION PANEL Assy
*SEAL, Cover
*GASKET, Connector
FUSE, 10 AMP
RELAY Assy
*COVER Assy
**FUSE, 10 AMP, spare
**FUSE, Puller
**SCREW
BRACKET, Capacitor mounting
ISOLATOR, Mounting bracket
SPACER
WASHER
NUT
SCREW, Bracket to block
SCREW, Filter to base
FILTER Assy
*CONNECTOR
*TERMINAL, Pin
*WEDGE
*TERMINAL, Ring
LOCK WASHER, Filter assy
STATOR Assy
*CONNECTOR, 8-socket
**SEAL
*CONNECTOR, 12-pin
**SEAL
*TERMINAL, Socket
*PLUG, Vacant hole
*LOCK WEDGE
*LOCK WEDGE
COIL, Bracket
COIL Assy, Single
*TERMINAL, Pin
COIL Assy, Dual
*TERMINAL, Pin
TUBING, Sleeve-ignition primary
Qty
1
1
1
1
2
5
2
1
1
1
7
4
1
2
1
2
1
3
3
3
3
1
2
1
1
2
1
1
2
1
1
1
1
1
18
2
1
1
2
2
2
2
2
Cut to length from P/N 3011044
Included with Ref # 90 & 92
96 513663 *CONNECTOR, 2 Terminal
97 513665 *SEAL
98 513666 *TERMINAL
99 330272 *FITTING, water
100 204363 *TERMINAL, Ring, Ground
101 316245 *CLAMP, EMM leads
102 328714 *SCREW, EMM leads clamp
103 5004456 *FUSIBLE LINK KIT, AUX BATTERY
104 514158 **TERMINAL, Ring
1
Cut to length from P/N 772571
15
1
1
2
2
1
1
1
1
1
135 - 175 D.I. 60° V6
EPC3043
FUEL COMPONENTS
28
44
54
45
51
29
46
43
47
56
42
49
50
48
52
31
5
7
30
53
8
6
53
27
2
1
33
26
8
4
52
22
55
52
23
17, 17A
16, 16A
11
34
19 18
24
14
25
52
34
52
52
13
9
20
3
10
12
15
35
35
36
14
37
21
38
35
39
40
16
FUEL COMPONENTS
EPC3044
Cut to length from P/N 772565
11
12
13
14
16A
17A
15
16
17
18
19
20
21
22
23
24
25
26
27
336224
346337
346786
348839
338558
333040
124341
338558
333040
328703
333710
5001252
502906
336481
344609
5001502
3850819
329518
335328
*HOSE, pulse - upper case fitting
*HOSE, pulse - lower case fitting
*CLAMP, 15.7mm
*CLAMP, 17mm
*SPACER, Fuel bracket
*ISOLATOR, Bracket mounting
SCREW, Bracket to pump
SPACER, Fuel bracket
ISOLATOR, Bracket mounting
WASHER
SCREW,
HOUSING Assy
*FILTER Assy, FUEL
*SCREW
*RETAINER
**SENSOR, Water
***O-RING, Water sensor
GROMMET, Vapor separator mount
SPACER, Vapor separator
1
1
2
3
1
1
3
2
2
3
3
1
1
2
1
1
1
3
3
Ref
28
29
30
31
33
34
35
36
37
38
P/N
5000205
344828
5005407
343585
333710
345702
346150
345701
348838
Name of Part
FUEL MANIFOLD Assy, Supply
*O-RING
FUEL MANIFOLD Assy, Return
*O-RING
SCREW
NIPPLE, Pulse
CLAMP, 18.5 mm
TEE, Fuel
CLAMP, 10.5mm
HOSE, Oil to check valve
Qty
1
8
1
8
2
2
3
1
1
1
Cut to length from P/N 327228
39 348790 HOSE, Fuel inlet to tee
40 348939 CONNECTOR, Fuel line
42 5005195 FUEL INJECTOR
1
1
6
Includes Ref # 47 & 48
43 346064 *VIBRATION DAMPENER
44 349870 SCREW, Injector to head
45 348224 WASHER, Injector
46 5001718 CAP, SLEEVE & O-RING
47 348107 *O-RING
48 5001911 *SPRING, BUTTON & O-RING Assy
49 5001901 **SPRING & BUTTON
50 348496 **O-RING, Spring
51 318322 TIE STRAP, Manifolds
52 320107 TIE STRAP
53 317893 TIE STRAP, Vent hose
54 907833 TIE STRAP, Manifolds
55 349512 COVER, Fuel manifolds
56
TUBING, Corrugated
Cut to length from P/N 348472
17
6
12
24
6
6
6
6
6
1
10
2
2
1
AR
135 - 175 D.I. 60° V6
Ref
P/N
Name of Part
Qty
1 5004428 VAPOR SEPARATOR/FUEL PUMP
1
1
2 5000202 FUEL SUPPLY TUBE Assy, Filter to
vapor separator
3
350135 HOSE, Water, block to vapor separator 1
4
345109 HOSE, Water, vapor sep to EMM
1
5
345529 HOSE, Vapor separator to intake, Port 1
1
6
344848 STUD, Vapor separator to block
7
510487 RETAINING RING
1
8
328700 WASHER, Vapor separator mounting 4
1
9 5004460 FUEL, Lift Pump Assy
10
*HOSE, Fuel tee to pump
1
OIL COMPONENTS
1
6
9
38
28
9
7
46 43
41
29
8
31
39
48
17
5
18
19
20
4
47
28
22
45
30
2
24
45
25
42
32
44
45
23
21
33
11
14
12
4
44
15
16
45
45
10
41
40
4
3
13
45
34
44
44
36
45
35
26
EPC3045
Ref
1
2
3
4
5
6
7
8
P/N
5000838
332026
308743
313022
350014
349898
5001110
Name of Part
INJECTOR-MANIFOLD Assy, Oil
*SCREW Oil Brkt to Fuel Brkt
*SCREW, Injector to Manifold
*NUT, Lock
*OIL PUMP BRACKET
*HOSE, Support
*CHECK VALVE
*HOSE, Oil to fuel tee
Qty
1
2
2
4
1
7
1
Cut to length from P/N 327228
9
*HOSE, Oil - translucent blue
Cut to length from P/N 344249
( IMPORTANT - See service manual for proper installation.)
10 5001221 OIL LIFT PUMP Assy
11 344631 *SCREW, Oil lift pump housing
12 5000911 FITTING, Oil injector inlet
13 344828 *O-RING, Inlet fitting, black
14 5000912 FITTING, Oil injector outlet
1
4
1
2
1
Included with P/N 5000838
15
343585
*O-RING, Outlet fitting, brown
2
Included with P/N 5000838
16 345468 RETAINER, Fitting
17 5001234 PRESSURE SWITCH
18 127287 *LOCK WEDGE
19 176295 *CONNECTOR 2 Socket
20 514788 *SEAL
21 514680 *TERMINAL, Socket
2
1
1
1
1
2
Ref
22
23
P/N
346889
333407
Name of Part
RETAINER, Switch
HOSE, Oil injector to regulator
24
5001054 PRESSURE REGULATOR
Qty
1
1
Included with P/N 5000838
1
Included with P/N 5000838
25
26
28
29
30
31
32
33
34
35
36
38
39
40
41
42
43
44
45
46
47
48
18
349057
348841
345702
344801
333407
333724
350067
350023
5004958
350068
349008
345701
350323
317893
320107
346785
349516
346785
346786
348838
330151
351967
HOSE, Regulator to fitting
CONNECTOR, Oil return
NIPPLE, Pulse hose
HOSE, Oil pump pulse, Port
HOSE, Oil pump pulse, Stbd
SCREW, Oil pump to bracket
HOSE, Oil inlet filter to oil lift pump
HOSE, Pump to injector
FILTER, Oil inline supply
HOSE, Inlet to filter
CONNECTOR, Oil supply
FUEL,Tee
BRAIDED SLEEVE
TIE STRAP
TIE STRAP
CLAMP, 14.5mm
CLAMP, 11.3mm
CLAMP, 14.5mm
CLAMP, 15.7mm
CLAMP, 10.5mm
CLAMP, Oil hose
RESTRICTOR, Oil Hose(STBD Hoses) New
See Service Bulletin 2004-01
1
1
2
1
1
4
1
1
1
1
1
1
6
4
2
1
1
4
7
1
1
3
OIL TANK (ACCESSORY)
1A
30
16
2
4
12
14 15
15
1
8
27
9
18
26
5A
16
17
10
31
23
19
24
29
28
7
13
22 25
6
21
5
20
EPC3374
Ref
1A
1
2
3
4
5A
5
6
7
8
9
10
12
13
14
15
16
P/N
176995
176712
127670
176217
123231
000862
175001
124292
124073
322654
176362
124485
175985
436145
436191
553166
126945
Name of Part
Qty
OIL TANK. Assy, 1.8 Gallon
A 1
*OIL TANK
1
*COVER, Oil tank
1
*CAP ASSEMBLY
1
1
**GASKET, Cap
*MOUNT KIT
1
**ROD ASSEMBLY, Cover to bracket 2
**MOUNTING BRACKET
1
**LAG SCREW
2
*CLAMP, Snap
1
*OIL PICKUP ASSEMBLY
1
**SCREW, Pickup Assy. to tank
4
**PRIMER BULB ASSEMBLY
1
***NIPPLE & VALVE Assy., Outlet
1
***NIPPLE & VALVE Assy., Inlet
1
2
***CLAMP, Band, Large
**CLAMP, Band, small
2
Ref
17
P/N
18
19
20
21
22
23
24
25
26
27
28
29
30
31
329661
322654
174377
126793
514680
176295
514788
127287
176724
125529
315391
320107
176362
Name of Part
Qty
**HOSE, 180 in. (4.6m)
1
Cut to Length from P/N 345448 - 1/4 in. I.D.
1
**HOLDER, Plug
**CLAMP, Snap
1
**FILTER ASSEMBLY, Oil
1
**SEAL, Pickup Assy. to tank
1
**TERMINAL, Pin
2
**CONNECTOR, 2-pin
1
***SEAL, 2-socket
1
**LOCK WEDGE, 2-socket
1
*OIL RETURN ASSEMBLY
1
**SCREW
5
*PLUG
1
*TIE STRAP
1
OIL TANK PICKUP KIT
1
HOSE, OIL RETURN
AR
Cut to Length from P/N 778711 - 5/16 in. I.D.
A Additional tanks available 3.0 Gallon P/N 176996, 10 Gallon Tank P/N 776580
19
135 - 175 D.I. 60° V6
3
THROTTLE LINKAGE
6
7
10
8
5
9
12
4
10
17
14
13
16
15
3
1
2
11
EPC3046
Ref
1
2
3
4
5
6
7
8
9
P/N
328702
346838
335544
343749
343086
343877
5001793
344191
335595
Name of Part
WASHER, Clip
CAM, Throttle
SHAFT, Roller arm
LEVER, Throttle arm
RETAINER, Throttle sensor
SCREW, Throttle sensor
SENSOR, Throttle
*CAP, Throttle sensor
LINK, Throttle
Qty
1
1
1
1
1
2
1
1
1
Ref
10
11
12
13
14
15
16
17
20
P/N
315656
5001722
438255
335548
335717
333774
5004519
330151
Name of Part
SCREW, Clamp linkage
THROTTLE ARM & PIN
THROTTLE LEVER
SHAFT, Throttle arm
RETAINER, Linkage to cover
CLIP, Throttle cable
FLYWHEEL, Cover
CLAMP
Qty
4
1
1
1
1
1
1
1
INTAKE MANIFOLD
3 16
13
14
31
4
8
17
30
1
27
25
12
10
7
135 - 175 D.I. 60° V6
32
23
11 28
24
18 23 15
6
16
31
26
2
9
29
22
20
5
19
21
EPC3047
Ref
1
2
3
4
5
6
P/N
5000177
5004326
328714
328765
344031
348934
7
336227
Name of Part
THROTTLE BODY Assy, Port
THROTTLE BODY Assy, Stbd
*SCREW, Shaft
*CLIP
*SEAL, Air silencer
*SCREW, Throttle lever to throttle
cam lever
GASKET, Manifold to block - Stbd
Qty
1
1
1
1
6
1
New 1
Ref
16
17
18
19
20
21
22
23
Included in POWERHEAD GASKET SET
8
336226
GASKET, Manifold to block - Port
326467
346148
346149
348947
437591
348934
347094
NIPPLE, Upper main bearing vent, Stbd
INTAKE MANIFOLD Assy, Port
INTAKE MANIFOLD Assy, Stbd
New
LINK, Throttle assy - Port to Stbd
LEAF PLATE Assy
SCREW, Adjustment
ROLLER, Cam follower
Name of Part
WASHER
LEVER, Linkage adjustment
SCREW, Manifold to crankcase
AIR SILENCER Assy
*SCREW, Air silencer
*WASHER, Air silencer
*SEAL, screw
GASKET, Manifold to throttle assy
Qty
1
1
16
1
2
2
2
2
Included in POWERHEAD GASKET SET
New 1
Included in POWERHEAD GASKET SET
9
10
11
12
13
14
15
P/N
328735
335257
328744
5005369
337574
511421
340840
344335
1
1
1
1
6
1
1
24 324678 O-RING, Roller & sleeve
25 344038 SCREW, Intake manifold
26 323626 SCREW, Throttle body to manifold
27 333677 SCREW, Reed box to manifold
28 303630 WASHER
29 3010673 SENSOR Assy., Air temperature
30 349182 NIPPLE, Vapor separator vent, Port
31 318165 RETAINER, Link
32 320107 TIE STRAP, Oil hoses to T-Body
21
1
6
16
12
2
1
1
2
1
CRANKSHAFT & PISTONS
EPC3048
Ref
P/N
1
340559
2
336232
Name of Part
HOUSING, Seal, lower bearing
SEAL, Upper
Qty
1
1
Included in POWERHEAD GASKET SET
3
4
5
6
7
8
327861
438930
326047
433503
306972
337087
WRIST PIN
CRANKSHAFT Assy
*RING, Retaining
*BEARING Assy, Ball
*ROLL PIN, Flywheel
*O-RING, Sleeve
6
1
1
1
1
1
Ref
14
14
14
14
15
15
16
17
18
P/N
5000812
5000813
5000814
5000815
5000819
5000820
317831
387041
338518
19
337085
Included in POWERHEAD GASKET SET
9
337030 *SLEEVE
10 5005510 CONNECTING ROD Assy
11 308186 *SCREW, Rod cap
12 387787 NEEDLE & RETAINER SET
13 335825 SPLIT LINER, Bearing
Name of Part
Qty
PISTON & RINGS, Std., Port
3
PISTON & RINGS, Std., Stbd
3
PISTON & RINGS, 0.030 in. O.S., Port 3
PISTON & RINGS, 0.030 in. O.S., Stbd 3
*RING SET, Std.
6
*RING SET, 0.030 in. O.S.
6
*RETAINING RING
12
RETAINER & NEEDLE SET, Main
3
O-RING, Housing
1
Included in POWERHEAD GASKET SET
1
New 6
12
6
3
SEAL, Lower housing
1
Included in POWERHEAD GASKET SET
20
22
22
395627
319244
Bearings and Retainer
SEAL RING
6
9
COOLING HOSE ROUTING
42
23
43
18 30
26
25
48
21 24
22
7 20
48 7 32
6
31
5
45
45
17
8
13
45
9
16
4
45
34
38
47 46
3
2
41
15 46
46
47
41
19
14
36
35 33
37
27
26
11
1
13
45
45
12
46
40
39
40
14
10
47
EPC3049
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
P/N
321921
346329
346377
346336
335981
5000833
348117
346110
346107
348118
346113
346119
350131
350129
350130
346119
344031
5005440
346533
346539
347194
346532
346140
346536
334132
Name of Part
Qty Ref
P/N
Name of Part
Qty
O-RING
1
26 5000832 COVER, Thermostat
2
SLEEVE, Pressure relief
1
27 346534 HOSE, Cylinder block vent
1
Use Tie Strap P/N 317893 to secure. (Ref #42)
SPRING, Pressure relief
1
VALVE, Pressure relief
1
28 331188 O-RING, Thermostat
2
Included in POWERHEAD GASKET SET
SEAL, Pressure relief valve
1
CAP, Pressure relief valve
1
29 337067 SPRING, Thermostat
2
HOSE, Tee to pressure relief
1
30 339044 SEAL, Thermostat upper
2
HOUSING, Thermostat lower
1
31 350135 HOSE, Water supply to vapor
A 1
HOSE, Head to tee, Port
1
separator
HOSE, Head to tee, Stbd
1
32 308743 SCREW, Pressure relief cap
2
1
33 437090 THERMOSTAT Assy, Lower
1
HOSE, Water supply, Stbd
TEE, Water supply, Stbd
1
34 337207 COVER, Thermostat
1
HOSE, Fitting to head upper
2
35 337194 GASKET, Thermostat cover
1
HOSE, Fitting to head lower
2
36 310058 SEAL, Thermostat
1
HOSE, Block to head, Port
1
37 335778 NUT, Cover to housing
2
TEE, Water supply, Port
1
38 909533 SCREW
2
SLEEVE, Protection
1
39 345229 HOSE, Lower thermostat drain
A 1
THERMOSTAT
40 173311 NIPPLE, 5/16 in. I.D.
2
New 2
HOSE, Tee to cylinder block, drain A
1
41 173312 NIPPLE, 3/8 in. I.D.
2
TEE, Thermostat & EMM drain
1
42 345109 HOSE, Water Vapor separator to EMM 1
HOSE, EMM drain
1
43 320107 TIE STRAP
16
A
HOSE, Tee to tee
1
45 346150 CLAMP 18.5mm
8
A
TEE, Thermostat drain
1
46 346151 CLAMP 21.0mm
4
1
47 346152 CLAMP 25.6mm
4
HOSE, Thermostat drain, Stbd
A
HOSE, Thermostat drain, Port
1
48 346153 CLAMP 30.1mm
2
A
A Use Tie Strap P/N 320107 to secure. (Ref #43)
23
135 - 175 D.I. 60° V6
26 28 29
CYLINDER & CRANKCASE
31
17
POWERHEAD
GASKET
SET
19
30
33
28
64
27
7
10
29
32
33
39
14
25 18
26
7
38
1
34
42
34
21
40
22
23
5
24
41
3
11
83
37
84
2
43
8
20
36
14
13
62
82
80
79
78
77
76
15 16
73
41
12
46
45
55
56
58 57
61
63
81
53
54
13
4
35
72
70
69
44
47
65 66
71
69
70
6
67
59
48
50
51
60
75
74
52
9
68
70
69
49
24
CYLINDER & CRANKCASE
EPC3050
P/N
5001965
5000822
304178
305070
336630
336166
335611
335369
343929
437773
332135
345702
5000477
173311
173312
5001551
346527
3010674
5001526
5001525
5001211
Name of Part
Qty
CYL & C/C Assy, 175HP
1
1
CYL & C/C Assy, 135 & 150HP
*DOWEL PIN, Bearing
3
1
*PIN, Taper
*PIN, Roll
4
6
*SCREW, Cyl to case, long
2
*SCREW, Cyl to case, short
2
*NIPPLE, Upper main
*SCREW, Emission
2
*CHECK VALVE, #2 & 3 main brg, #6 cyl 3
1
*PLUG, Water pressure
4
*NIPPLE, Pulse hose
*NIPPLE CHECK VALVE, Recirculation 2
*NIPPLE, Water 5/16 in. I.D.
2
2
*NIPPLE, Water 3/8 in. I.D.
1
FITTING, Exhaust pressure
1
GASKET, Exhaust fitting
1
TEMPERATURE SENSOR, Port
CYLINDER HEAD, Stbd
1
CYLINDER HEAD, Port
1
SPARK PLUG, XC12PEPB
6
Refer to Emissions Control Information Label
21 585038 TEMPERATURE SWITCH, Stbd
22 511469 *TERMINAL, Pin
23 329562 *COVER
24 513357 *CONNECTOR
25 5000832 COVER, Thermostat
26 335981 SEAL, Thermostat
1
1
1
1
2
2
Included in POWERHEAD GASKET SET
27
335523
O-RING, Cylinder head
6
Included in POWERHEAD GASKET SET
28 439953 GROMMET & INSERT, Exhaust relief 1
1
29 343398 HOSE, Exhaust grommet to block
1
30 301967 O-RING, Overboard indicator
31 436857 PLUG & NOZZLE, Overboard
1
2
32 336136 CLAMP, Grommet, water
2
33 349729 CLAMP, 41.0mm
34 317893 TIE STRAP
AR
35 349556 WASHER, Mount
4
36 349557 MOUNT
4
2
37 5001769 CHECK VALVE, Transfer port drain
AR
38
HOSE, Upper Stbd brg vent to
Stbd intake mfld, 9 in. (229mm)
Cut to length from P/N 340848
39
HOSE, Upper bearing vent to
check valve, 9 in. (229mm)
40
HOSE, Lower bearing vent to
check valve, 4 1/2 in. (114mm)
AR
Ref
41
P/N
42
43
44
45
46
434927
350458
329513
343881
324677
Name of Part
HOSE, Oil - (Secure with #34)
Qty
AR
Cut to length from P/N 344248
CHECK VALVE
SCREW, Cylinder to crankcase
SCREW, Nipple
NIPPLE, Lower drain
O-RING, Nipple, lower drain
1
16
1
1
1
Included in POWERHEAD GASKET SET
47 335316 SEAL, Shift rod
48 5004323 KIT, Upper mount assy
49 348449 *SCREW, Upper mount
50 340418 RETAINER, Upper mount
51 330263 SCREW, Upper mount
52 328725 SCREW, Shift rod lever
53 433817 LEVER Assy, Shift rod
54 330935 BUSHING, Shift lever
55 335521 BUSHING, Shift lever to block
56 306012 SPRING WASHER, Shift shaft
57 202026 WASHER, Shift arm
58 330941 PIN, Shift arm
59 5000470 SHIFT SHAFT & ARM Assy
60 340734 BUSHING, Shift shaft assy
61 349061 TRUNNION BLOCK
62 310947 J CLAMP, Oil Hose
63 328744 SCREW, Trunnion to block
64 787130 POWERHEAD GASKET SET
65 345537 J CLAMP, Fuel tube assy
66 328725 SCREW, Cover, trunnion
67 349060 COVER, Trunnion
68 343118 LINK, Shift lever to shift arm
69 333774 CLIP, Shift lever, shift arm
70 328702 WASHER, Link to shift arm
71 311015 BUSHING, Shift lever
72 338990 PIN, Shift assist
73 439333 SHIFT LEVER
74 330933 SCREW, Shift arm to block
75 328733 SPRING WASHER, Shift lever
76 513811 BRACKET, Slider
77 333749 SPRING, Shift Assist
78 513134 BRACKET, Snap
79 586130 SWITCH, Shift Assist
80 514696 *CONNECTOR
81 514679 *TERMINAL, Pin
82 514697 *LOCK WEDGE
83 339066 SCREW, Cylinder head
84 345943 SCREW, Cylinder head-coil mount
Cut to length from P/N 340848
AR
Cut to length from P/N 327228
25
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
34
6
135 - 175 D.I. 60° V6
Ref
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
ELECTRIC STARTER
2
1
14
11
6
3
6
6
12
9
8
4
26
6
28
15
16
13
5
18
21
27
22
24
24
7
25
20
19
20
10
21
17
23
EPC3051
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
P/N
586287
5001579
335856
433849
433852
335857
433850
335778
342881
342880
306556
5004518
513398
322000
435294
Name of Part
STARTER MOTOR Assy
*CAP Assy, Drive end
*SEAL, Shaft
*ARMATURE Assy
*CAP Assy, Commutator
*BOLT & LOCK WASHER
*BRUSH & SPRING SET
NUT, Starter cable
GEAR, Drive, starter
GEAR, Pinion & shaft
NUT, Terminal, Yel/Blue lead
PINION & SHAFT Assy
RETAINING RING, Drive gear
SCREW, Starter to crankcase
PINION HARDWARE KIT Assy
Qty
1
1
1
1
1
2
1
1
1
1
1
1
1
3
1
Ref
15
16
17
18
19
20
21
22
23
24
25
26
27
28
26
P/N
321472
341613
586842
306556
321472
331259
327283
328724
586149
328701
584348
349767
328724
310947
Name of Part
NUT, Positive lead to starter
BUSHING, Shaft to cylinder block
SOLENOID Assy
NUT, Terminal, Pink/White lead
NUT, Positive lead from battery
LOCK WASHER
LOCK WASHER, Small
SCREW, Starter solenoid to bracket
CABLE Assy, Solenoid to starter
WASHER
BATTERY CABLE
WASHER, Thrust
SCREW, Clamp
CLAMP, Positive battery cable
Qty
1
2
1
1
2
3
2
2
1
4
1
1
1
1
EXHAUST HOUSING
135 - 175 D.I. 60° V6
16
EPC3052
Ref
P/N
1 341910
2 317624
3 350964
3 350965
4 911042
5 301161
6 434629
6 434632
7 335520
7 335519
8 314008
9 328725
10 346354
Name of Part
Qty Ref
P/N
Name of Part
Qty
COVER, Mount bracket lower
2
11 338664 EXHAUST HOUSING, Inner, lower
1
SCREW, Cover
8
25 in. Models
EXHAUST HOUSING, Outer - 20in. Models 1
12 334955 EXHAUST HOUSING, Inner, upper
1
EXHAUST HOUSING, Outer - 25 in. Models 1
13 320936 SEAL, Exhaust housing, lower
2
SCREW, Exhaust housing
6
14 320961 SEAL, Gearcase to inner housing
1
WASHER, Exhaust housing
6
16 319126 SCREW, Housing to block, outer
4
2
17 301250 WASHER, Screw, mount
8
RUBBER MOUNT, Lower - 20 in. Models
RUBBER MOUNT, Lower - 25 in. Models
2
18 336301 ROLL PIN, Housing to block
1
1
19 342979 SPACER, Lower cover to exh hsg
1
WATER TUBE - 20 in. Models
WATER TUBE - 25 in. Models
1
20 341191 SEAL, Water tube - 20 in. Models
1
GROMMET, Water tube
1
21 345776 SPRAY DEFLECTOR - 25 in. Models
1
5
22 910736 SCREW, Plate & deflector - 25 in. Models 2
SCREW, Inner to outer hsg/block
GASKET, Hsg to powerhead
1
23 910741 SCREW, Spray plate - 25 in. Models
2
Included in POWERHEAD GASKET SET
24 301250 WASHER, Spray deflector - 25 in. Models 2
11 341197 EXHAUST HOUSING, Inner, lower
1
25 911201 WASHER, Spray plate - 25 in. Models
2
20 in. Models
27
MIDSECTION
78
73
46
71
66
39
60
65
72
69
68
51
70
43
67
56
77
79
76
42
61
47
50
75
45
37
38
36
28
43
44
33
34
35
26
49
62
63
40
80 41
74
57
59
55
54
52
53
64
81
32
48
52
54
58
82
57
28
MIDSECTION
Ref
1
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20
P/N
434691
434724
313607
320962
335686
337579
336819
910992
327696
336210
328724
328724
328724
340006
338744
320746
335814
342191
319886
336230
334936
5001766
Name of Part
SWIVEL BRACKET - 20 in. Models
SWIVEL BRACKET - 25 in. Models
*FITTING, Lubrication
*BUSHING, Upper
*SEAL
*BUSHING, Tilt tube
*BUSHING, Lower pivot shaft
*WASHER, Tilt tube
KEEPER, Pivot shaft
SPRING, Trail lock to bracket
SCREW, Ground lead
SCREW
SCREW, Tilt limit switch
MOUNT BRACKET - 20 in. Models
MOUNT BRACKET - 25 in. Models
NUT, Mount bracket
RETAINER, Trail lock spring
SCREW, Retainer to bracket
SCREW
SPRING, Detent, tilt lock
SCREW, Mount
STEERING ARM Assy
Qty
1
1
3
1
2
2
1
2
1
1
2
4
1
1
1
1
2
1
4
1
4
1
SL Models
20 5001825 STEERING ARM Assy - 25 in. Models
20 5001908 STEERING ARM Assy
1
1
PL & HL Models
21
22
514686
335474
CONNECTOR, Sending unit, 3-pin
COVER, Stern bracket, Stbd
23
335475
COVER, Stern bracket, Port
1
1
Accessory
1
Accessory
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
320866
336172
335481
337586
335486
513817
335701
336529
433580
335554
337592
336853
335470
334241
335485
348449
336467
328724
584136
THRUST WASHER, Pivot shaft
RETAINER, Trail arm
SCREW, Tilt lever to bracket
WIPER, Tilt tube
BUSHING, Tilt lever
SLEEVE, Lead
BUSHING, Trail arm
RETAINING RING, Trim rod
ANODE, Stern bracket
NUT, Tilt tube
COLLAR, Upper, tilt limit
CLIP, Screw, retainer
ARM, Trail lock
GUIDE, Ball detent, tilt lock
LEVER, Tilt lock
SCREW, Upper mount
SUPPORT
SCREW, Support
LEAD ASSY, Ground
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
2
1
2
1
Ref
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
P/N
337580
336506
336209
435007
336171
324816
337593
337591
336525
313623
307238
320248
335487
328744
327053
57
318573
57
336676
57
331578
57
321577
58 318272
59 318572
60 336505
61 513787
62 335949
63 317894
64 318273
65 586160
66 513871
67 511527
68 511528
69 320689
70 342386
71 514679
72 3854047
73 514682
74 328702
75 586156
76 514679
77 514697
78 123692
79 514696
80 335487
81 912233
82 911312
29
Name of Part
Qty
SCREW, Cover to stern bracket
4
STERN BRACKET, Starboard
1
BALL, Detent, tilt lock
1
TILT TUBE Assy
1
BRACKET, Tilt limit switch
1
SCREW, Anode
2
COLLAR, Lower, tilt limit switch
1
CAM, Tilt limit switch
1
ROD, Trim limiter
1
NUT, Stern bracket screw
4
WASHER
2
WASHER, Nut
4
SCREW, Trail arm to bracket
2
2
SCREW, Sending unit
SCREW, Bracket to transom, 3 in.
4
(76mm)
SCREW, Bracket to transom 3 1/2 in.
4
(89mm)
SCREW, Bracket to transom, 4 1/2 in.
4
(114mm)
SCREW, Bracket to transom, 5 in.
4
(127mm)
SCREW, Bracket to transom, 6 in.
4
(152mm)
PLATE
2
CAP, Screw
4
STERN BRACKET, Port
1
RETAINER, Limit switch
1
THRUST ROLLER
2
CAP, Tilt tube
1
RETAINER
2
SENDING UNIT Assy
1
1
*TERMINAL, Ring
*RETAINER
1
*SPRING
1
*NUT
1
*ARM
1
*TERMINAL, Pin
3
1
*TERMINAL, Ring
1
LOCK WEDGE, 3-pin
1
WASHER, Clip
SWITCH Assy, Tilt limit
1
*TERMINAL, Pin
2
LOCK WEDGE
1
1
CONNECTOR, Speedometer hose
1
CONNECTOR, 2-pin
SCREW, Thrust roller, swivel bracket
2
RETAINER, Pivot shaft seal - 25 in. Models 1
SEAL, Pivot shaft - 25 in. Models
1
135 - 175 D.I. 60° V6
EPC3053
STEERING LINK KIT (ACCESSORY)
EPC3016
Ref
1
2
3
P/N
175125
315077
175110
319453
Name of Part
STEERING LINK KIT
*LOCKNUT
*ROD Assy
*WASHER
Qty
1
2
1
2
Name of Part
DUAL CABLE STEERING KIT
*SCREW, Cable to connector
*BRACKET, Steering tube
*NUT, Steering tube
*CONNECTOR, Cables to rod
*LOCKNUT
*WASHER
*SCREW, Bracket
*STEERING TUBE
*WASHER, Steering tube
*LUBE FITTING, 45°
*WIPER NUT
Qty
1
2
1
2
1
4
2
4
1
2
2
1
DUAL CABLE STEERING KIT (ACCESSORY)
EPC3017
Ref
1
2
3
4
5
6
7
8
9
10
11
30
P/N
175322
123077
126296
123204
126299
315077
319453
328694
126617
319316
319253
337586
POWER TRIM/TILT HYDRAULIC ASSEMBLY
31
33
34
135 - 175 D.I. 60° V6
10
11
35
32
37
36
38
39
EPC3056
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P/N
Name of Part
5005113 HYDRAULIC Assy
435340 *MANUAL RELEASE VALVE &
SEAL Assy
337494 *SCREW, Motor to manifold
435341 *RESERVOIR & CAP Assy
435342 **CAP & O-RING Assy
336746 *SCREW, Reservoir to manifold
435343 *VALVE BODY Assy
337495 *SCREW, Valve body, long
337517 *SCREW, Valve body, short
337530 *PLUG & SCREEN
337496 *THRUST PAD
435345 *TRIM ROD END CAP & SEAL Assy
337497 *FILTER Assy
439937 *MOTOR & O-RING Assy
321163 **O-RING
914053 **DRIVE, Pump
3010063 **SEAL, Wire
514823 **TERMINAL
324385 *WASHER
435261 *CLAMP & SCREW Assy
Qty
1
1
4
1
1
3
1
1
2
1
2
2
1
1
1
1
2
2
1
1
Ref
20
21
22
23
24
25
26
Name of Part
Qty
*RETAINING RING
1
1
*CAP Assy
*TRIM ROD
2
*ROD AND EYE
1
*PISTON Assy
1
*NUT
1
1
SLEEVE, Trim motor & sending
unit leads
27 335479 BUSHING, Upper & lower mount
4
28 336534 RETAINING RING
4
29 512258 SLEEVE, Motor leads
1
30 3010049 CONNECTOR, Motor
1
31 335480 PIN, Tilt cylinder
1
32 335463 ROD, Lower mount
1
33 585229 BRUSH & SEAL KIT, Trim motor
1
34 434519 O-RING & SEAL KIT
1
35 586074 SWITCH Assy, Trim & tilt lower cover
1
1
36 514686 *CONNECTOR, 3-pin
37 514679 *TERMINAL, Pin
3
38 514682 *LOCK WEDGE
1
39 334656 NUT, Switch
1
31
P/N
914069
390006
436389
436390
435263
324390
513816
GEARCASE - FHL MODELS (“L” TYPE GEARCASE)
12
13
88
63
14
11
86
77
74
84
54
58
56
27
87
51
1
60
7
43
83
64
79
8
65
81
69
66 10 67
78
6
5
70
71
9
80
82
3
2
38
39
69
61
75
62A
4
49
50
72
73
40
68
47
62
50
46
26
49
55
37
52
25
35
57
45
76
85
59
18
21
48
20 15
29
44
23
33
34
30
40,42
17
32
31
36
24
19
22
16
53
28
32
89
91
GEARCASE - FHL MODELS (“L” TYPE GEARCASE)
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
P/N
5005553
5004912
387817
324852
332584
336535
305749
350039
307161
341219
436745
439476
329922
329923
317624
389455
331880
389039
915954
911962
334163
322938
322941
328825
160084
350271
5004765
314728
382408
333957
5004257
908158
431708
382407
436752
334950
305123
349001
916070
345998
5004218
42
43
44
45
46
47
336561
327656
328743
387656
337774
313448
Name of Part
Qty Ref
P/N
Name of Part
Qty
GEARCASE Assy, Complete - Blue
1
48 324369 *SPRING, Clutch dog pin
1
*GEARCASE & BEARING Assy
1
49 318544 *SCREW, Fill & drain
A 2
**BEARING, Pinion
1
50 311598 **SEAL, Fill & drain screw
1
**RETAINING SCREW
1
51 323362 *SHIM, 0.003 in. (0,07mm)
AR
***SEAL, Pinion brg screw
51 323361 *SHIM, 0.004 in. (0,10mm)
AR
A 1
**FITTING, Pitot tube
1
51 314745 *SHIM, 0.005 in. (0,12mm)
AR
**CAP, Pitot tube fitting
1
52 327669 *THRUST WASHER, Forward gear
1
**SCREEN, Water inlet
1
53 314731 *THRUST WASHER, Reverse gear
1
**LOCK WASHER, Anode
1
54 321008 *GROMMET, Exh hsg to shift rod
1
**SCREW, Anode
1
55 389042 *THRUST BRG, Fwd gear
1
**ANODE, Gearcase
1
56 5006241 *COVER & SEAL Assy, Shift rod
New 1
*BEARING HSG Assy, Drive shaft
1
57 318372 **O-RING, Shift rod
A 1
**SEAL, Upper
58 302325 *SCREW, Shift rod cover
6
A 1
**SEAL, Lower
59 352165 *GASKET, Shift rod cover
A 1
A 1
New
*SCREW, Housing to gearcase
4
60 328702 *WASHER, Shift rod cover screw
6
*BEARING HSG Assy, Fwd gear
1
61 345905 *DRIVESHAFT, Lower
1
**PIN, Housing
1 62A 350038 *WASHER. Pinion nut
New 1
**BEARING, Fwd gear
1
62 314730 *NUT, Pinion to driveshaft
1
*DETENT, Shifter
1
63 342994 SHIFT ROD
1
*SPRING, Detent
1
64 5000615 DRIVESHAFT Assy, Upper
1
*CRADLE, Shifter
1
65 338504 *RETAINER, Driveshaft
1
*LEVER, Shift
1
66 311538 *ROLL PIN, Driveshaft
1
*SHAFT, Shift
1
67 330263 SCREW, Mounting, 3/8 in. X 3.50 in.
1
*PIN, Shift lever
1
68 313715 SCREW, Trim tab cover
1
*BALL, Detent
1
69 330266 WASHER, Mounting screw, 3/8 in.
5
*SCREW, Retainer tab
2
70 330265 WASHER, Mounting screw, 7/16 in.
1
*PROPELLER SHAFT
1
71 331998 SCREW, Mounting, 7/16 in. X 3.50 in.
1
*O-RING, Driveshaft bearing hsg A 1
72 331999 SCREW, Mounting, 3/8 in. X 1.75 in.
4
*THRUST BEARING, Reverse gear
1
73 336284 COVER, Trim tab opening
1
*TAB, Retainer
2
74 5001595 WATER PUMP REPAIR KIT
1
*BEARING HSG Assy, Propshaft
1
75 338484 *GASKET, Impeller plate
A 1
**SCREW, Anode
2
76 338486 *CUP, Impeller-(Stainless )
1
**ANODE, Bearing housing
1
77 306643 *SCREW, Cover to impeller hsg
2
**NEEDLE BEARING Assy, Front
1
78 331353 *SEAL, Impeller housing plate
1
**NEEDLE BEARING Assy, Rear
1
79 5001593 *IMPELLER Assy
1
**SEAL, Prop shaft
80 331107 *KEY, Impeller
1
A 2
**O-RING, Propeller shaft housing A 1
81 302035 *O-RING, Impeller to plate
1
**WEDGE, Propshaft hsg to GC
1
82 338485 *PLATE, Impeller hsg-(Stainless)
1
**SCREW, Wedge
1
83 435959 *IMPELLER HOUSING
1
**WASHER, Wedge screw
1
84 302325 *SCREW, Impeller housing
4
*GEAR SET, Fwd, Rev, Pinion
1
85 331188 *O-RING, Cup to housing
1
Gearset (0.54 RATIO (14/26)
86 338893 *COVER, Impeller housing
1
**GEAR, Reverse
1
87 314008 *GROMMET, Water tube to cover
1
*THRUST WASHER, Driveshaft
1
88 320943 *GROMMET, Pump to exh hsg
1
*WASHER, Tab screw
2
89 435526 CHROME CUP & PLATE KIT
Opt. 1
*THRUST BEARING, Driveshaft
1
90 338551 *CUP, Impeller-(Chrome) Not Shown
1
*SHIFTER, Clutch dog
1
338552 *PLATE, Impeller hsg-(Chrome) Not Shown 1
*PIN, Clutch dog
1
91 5000411 GEARCASE SEAL KIT
1
A Contents of GEARCASE SEAL KIT
33
135 - 175 D.I. 60° V6
EPC3694
GEARCASE - PL, SL MODELS (“O” TYPE GEARCASE)
78
64
89
92
Gearcase Seal
Kit
22
90
80
53
95
49
82 84
63
Water Pump
Repair Kit
9
10
12
8
41
43
58
51
2
81
28
52
60
83
91
62
86
71
74
72
56
61
88
85
71
55
68
27
70
4
87
93
5
69
3
66
39
67
59A
59
37
38
48
45
36
47
23
57
19
42 26
46
16
18
44
29
32
1
7
6
79
48
47
21
11
50
54
20
31
17
14
13
30
34
35
33 24
25
15
40
Chrome Water Pump
Cup and Plate Kit
94
34
GEARCASE - PL, SL MODELS (“O” TYPE GEARCASE)
Name of Part
GEARCASE Assy, Complete - BLUE
GEARCASE Assy, Complete - (Primed)
*GEARCASE & BEARING Assy.
**BEARING, Pinion
**SCREW, Pinion bearing retaining
***SEAL, Retaining screw
**SCREW, Water screen
**SCREEN, Water intake
*BEARING HOUSING Assy., Driveshaft
**SEAL, Upper
Qty
1
1
1
1
1
1
2
2
1
1
Ref
46
47
48
1
53
54
55
56
57
58
59A
59
60
61
62
63
64
65
66
67
68
69
70
71
72
78
79
P/N
Name of Part
324369 *SPRING, Clutch dog pin
318544 *PLUG, Fill & drain
311598 **WASHER, Seal
Contents of Gearcase Seal Kit P/N 5000411
49 323362 *SHIM, 0.003 in. (0.07mm)
49 323361 *SHIM, 0.004 in. (0.10mm)
49 314745 *SHIM, 0.005 in. (0.12mm)
50 327669 *THRUST WASHER, Forward gear
51 5006241 *COVER & SEAL Assy., Shift rod
52 318372 **O-RING, Shift rod
Contents of Gearcase Seal Kit P/N 5000411
10
329923 **SEAL, Lower
389042
317624
389455
389039
331880
915954
911962
334163
322938
322941
328825
314728
*THRUST BEARING Assy., Foward gear
*SCREW, Housing to gearcase
*HOUSING & BEARING Assy.
**BEARING, Forward gear
**PIN, Housing
*SHAFT, Shifter detent
*SPRING, Detent
*CRADLE, Shifter
*LEVER, Shift
*SHAFT, Shift
*PIN, Shift lever
*O-RING, Driveshaft bearing
1
4
1
1
1
1
1
1
1
1
1
Contents of Gearcase Seal Kit P/N 5000411
23 5004765 *PROPELLER SHAFT Assy.
24 314731 *THRUST WASHER, Reverse gear
25 382408 *THRUST BEARING, Reverse gear
26 333957 *TAB, Retainer
27 345905 *DRIVESHAFT, Lower
28 352165 *GASKET, Shift rod cover
1
1
1
2
1
New 1
Contents of Gearcase Seal Kit P/N 5000411
29 5004257 *BEARING HOUSING Assy., Propshaft
30 382407 **BEARING, Reverse gear
31 436752 **BEARING, Propshaft
32 334950 **SEAL, Propshaft
1
1
1
2
Contents of Gearcase Seal Kit P/N 5000411
33
305123 **O-RING, Bearing housing
1
Contents of Gearcase Seal Kit P/N 5000411
34 431708
35 908158
36 349001
37 916070
38 345998
39 5004218
**ANODE, Bearing housing
**SCREW, Anode
*WEDGE, Retainer
*SCREW, Retainer wedge
*SPRING WASHER
*GEARSET, Forward & pinion gears
40
41
42
43
44
45
**GEAR, Reverse
*THRUST WASHER, Pinion
*WASHER, Retainer screw
*THRUST BEARING, Pinion
*SHIFTER, Clutch dog
*PIN, Clutch dog
1
2
1
1
1
1
Gearset (0.54 RATIO (14/26)
336561
327656
328743
387656
337774
313448
AR
AR
AR
1
New 1
1
Contents of Gearcase Seal Kit P/N 5000411
Contents of Gearcase Seal Kit P/N 5000411
11
12
13
14
15
16
17
18
19
20
21
22
Qty
1
2
1
1
1
2
1
1
1
302325
160084
330437
436745
350271
328702
350038
314730
5000615
311538
338504
342994
349354
321122
338742
313715
330263
331998
331999
330266
330265
5001595
338484
*SCREW, Cover
*BALL, Detent
*SCREW, Anode
*ANODE
*SCREW, Retainer tab
*WASHER, Shift rod cover screw
*WASHER, Pinion nut
New
*NUT, Pinion to driveshaft
DRIVESHAFT Assy, Upper
**ROLL PIN, Driveshaft
**RETAINER, Driveshaft
SHIFT ROD
SEAL, Impeller housing to exhaust housing
SPACER, Shift rod cover
TRIM TAB, Gearcase
SCREW, Trim tab
SCREW, Rear gearcase 3/8 X 3 3/4 in.
SCREW, Mounting, 7/16 in. X 3 1/2 in.
SCREW, Mounting, 3/8 in. X 1 3/4 in.
WASHER, Mounting, 3/8 in.
WASHER, Mounting, 7/16 in.
WATER PUMP REPAIR KIT
*GASKET, Impeller housing plate
6
1
1
1
2
6
1
1
1
1
1
1
1
1
1
1
1
1
4
5
1
1
1
Contents of Gearcase Seal Kit P/N 5000411
80 321008 *GROMMET, Exhaust housing to shift rod
81 435959 *IMPELLER HOUSING, Gearcase
82 338893 *COVER, Impeller housing
83 331188 *O-RING, Cup to housing
84 302325 *SCREW, Impeller housing
85 331353 *SEAL, Impeller housing plate
86 5001593 *IMPELLER, Water
87 331107 *KEY, Impeller
88 302035 *O-RING, Impeller
89 320943 *GROMMET, Impeller housing
90 314008 *GROMMET, Water tube
91 338486 *CUP, Impeller housing (Stainless)
92 306643 *SCREW, Cover to impeller
93 338485 *PLATE, Impeller housing (Stainless)
94 435526 CHROME CUP & PLATE KIT
Opt.
338551 *CUP, Impeller housing (Not Shown)
338552 *PLATE, Impeller housing (Not Shown)
95 5000411 GEARCASE SEAL KIT
35
1
1
1
1
4
1
1
1
1
1
1
1
2
1
1
1
1
1
135 - 175 D.I. 60° V6
EPC3674
Ref
P/N
1 5005552
1 5005401
2
439972
3
387817
4
324852
5
332584
6
337061
7
337778
8
439476
9
329922
GEARCASE - PX MODELS (“M” TYPE GEARCASE)
WATER
SCREEN KIT
HIGH FLOW
97
WATER
SCREEN KIT
HIGH PERFORMANCE
66
58
70
99
83
59
93
85
95
19
72
57
46
18
53
91
73
61
17
55
1
10
94
45
44
92
34
7
8
56
84
81
77
71
74
63
87
89
9
75
60
3
68
67 69
51
80
2
62
76
47
42
13
81
52
89
88
12 90
96
15
5
6
78
11 4
79
52
51
43
49
48
25
31
65
54
14 28 29
64
38
32
50
24
20
35
27
16
23
36
39
37
26
21
22
40
41
33
101
30
43
100
CHROME
CUP & PLATE
KIT
36
GEARCASE
SEAL
KIT
82
WATER PUMP
REPAIR
KIT
GEARCASE - PX MODELS (“M” TYPE GEARCASE)
Ref
1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
P/N
5005549
5001589
387817
324852
332584
305749
336535
341220
437330
341219
436745
307161
346462
350626
345998
349001
916070
160084
328702
314728
317624
5001601
389039
331880
911962
334163
322938
348483
317274
350271
5004765
389042
389042
333957
349193
352165
5001587
382407
436752
334950
326849
431708
908158
314730
5001582
Name of Part
Qty
GEARCASE Assy, Complete - White
1
1
*GEARCASE & BEARING Assy
**BEARING, Pinion
1
**SCREW, Pinion bearing
1
***SEAL, Pinion brg screw
1
1
**CAP, Pitot tube fitting
**NIPPLE, Pitot tube
1
**SCREW, Pitot seal
1
**WASHER & SEAL Assy, Pitot
A 1
**SCREW, Anode
1
**ANODE, Gearcase
1
**LOCK WASHER, Anode
1
1
*RING, Propeller seal (3-Blade)
RING, Propeller seal (4-Blade Renegade)Opt.
1
*WASHER, Wedge screw
*WEDGE, Propshaft hsg to GC
1
1
*SCREW, Wedge
*BALL, Detent
1
*WASHER, Shift rod cover screw
1
*O-RING, Driveshaft bearing hsg
A 6
*SCREW, Housing to gearcase
1
*BEARING HSG Assy, Fwd Gear
4
** BEARING, Fwd Gear
1
**PIN, Housing
1
1
*SPRING, Detent
*CRADLE, Shifter
1
*LEVER, Shift
1
1
*SHAFT, Shift
*PIN, Shift lever
1
*SCREW, Retainer tab
1
*PROPELLER SHAFT
2
*THRUST BEARING, Reverse gear
1
1
*THRUST BEARING, Fwd gear
*TAB, Retainer
1
*THRUST WASHER, Reverse gear
2
*GASKET, Shift rod cover
New A 1
*BEARING HSG Assy, Propshaft
1
**NEEDLE BEARING Assy, Front
1
1
**NEEDLE BEARING Assy, Rear
**SEAL, Propshaft
A 1
** O-RING, Propshaft housing
A 2
1
**ANODE, Bearing housing
**SCREW, Anode
1
2
*NUT, Pinion to driveshaft
*GEAR SET, Fwd, Rev, Pinion
1
44
45
46
47
48
49
50
51
52
53
53
53
387656
327656
321008
350038
337774
313448
324369
318544
311598
323362
323361
314745
*THRUST BEARING, Driveshaft
*THRUST WASHER, Driveshaft
*GROMMET, Exh hsg to shift rod
*WASHER, Pinion nut
*SHIFTER, Clutch dog
*PIN, Clutch dog
*SPRING, Clutch dog pin
*SCREW, Fill & drain
**SEAL, Fill & drain screw
*SHIM, 0.003 in. (0.07mm)
*SHIM, 0.004 in. (0.10mm)
*SHIM, 0.005 in. (0.12mm)
Gearset (0.54 RATIO (13/24)
1
1
1
1
1
1
1
A 1
2
2
AR
AR
Ref
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
P/N
327669
5006241
318372
439476
329922
329923
347371
302325
338504
311538
328743
347377
5005063
337061
350264
350265
5005124
337061
Name of Part
Qty
*THRUST WASHER, Forward gear
AR
*COVER & SEAL Assy, Shift rod New 1
1
**O-RING, Shift rod
A
*BEARING HSG Assy, Driveshaft
1
**SEAL, Upper
1
A
**SEAL, Lower
1
A
*DRIVESHAFT, Lower
1
*SCREW, Shift rod cover
6
*RETAINER, Driveshaft
1
*ROLL PIN, Driveshaft
1
*WASHER, Tab screw
2
*DETENT, Shifter
1
*WATER SCREEN KIT, High flow
1
**SCREW, Water intake screens
2
**SCREEN, Wtr intake-high flow, Port
1
**SCREEN, Wtr intake-high flow, Stbd
1
WATER SCREEN KIT, High Perf Opt. 1
*SCREW, Water intake screens
2
Not shown
348479
*SCREEN, Wtr intake-high perf, Port
1
Not shown
348480
*SCREEN, Wtr intake-high perf, Stbd
1
Not shown
71 5000624 DRIVESHAFT Assy, Upper
72 349591 SHIFT ROD
73 321122 SPACER, Shift rod cover
74 331409 SEAL, Trim tab
75 338742 TRIM TAB
76 313715 SCREW, Trim tab
77 330263 SCREW, Mounting, 3/8 in. X 3.50 in.
78 330265 WASHER, Mounting screw, 7/16 in.
79 331998 SCREW, Mounting, 7/16 in. X 3.50 in.
80 331999 SCREW, Mounting, 3/8 in. X 1.75 in.
81 330266 WASHER, Mounting screw, 3/8 in.
82 5001595 WATER PUMP REPAIR KIT,
83 320943 *GROMMET, Pump to exh housing
84 338486 *CUP, Impeller-(Stainless )
85 306643 *SCREW, Cover to impeller hsg
86 331353 *SEAL, Impeller housing plate
87 5001593 *IMPELLER Assy
88 331107 *KEY, Impeller
89 302035 *O-RING, Impeller to plate
90 338485 *PLATE, Impeller hsg-(Stainless)
91 314008 *GROMMET, Water tube to cover
92 435959 *IMPELLER HOUSING
93 302325 *SCREW, Impeller housing
94 331188 *O-RING, Cup to housing
95 338893 *COVER, Impeller housing
96 338484 *GASKET, Impeller plate
A
97 338601 *GROMMET, Sleeve to exh hsg
99 338636 *SLEEVE, Pump cover extension
100 435526 CHROME CUP & PLATE KIT
Opt.
338551 *CUP, Impeller-(Chrome)
1
1
1
1
1
1
1
1
1
4
5
1
1
1
2
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
Not shown
338552
*PLATE, Impeller hsg-(Chrome)
1
Not shown
101 5000411 GEARCASE SEAL KIT
A Contents of GEARCASE SEAL KIT
37
1
135 - 175 D.I. 60° V6
EPC3054
GEARCASE - CX MODELS (“M” TYPE GEARCASE)
17
14
15
105
101
WATER
SCREEN KIT
HIGH PERFORMANCE
78
103
95
94
WATER
SCREEN KIT
HIGH FLOW
73
13
77
27
102
57 59
69
107
48
96
87
104
66
33
67
106
34
10
11
79
80
93
6
98
81
97 100
85
5
86
4
3
61
99
92
89
9
8
82
7
83
86
58
74
76
75
65
64
84
53
55
50
91
51
56
52
51
49
12
47
46
88
87
65
64
62
63
68
38
54
31
24
56
37 72 71
45
70
109
21
30
23
32
35
42
110
26
36
60
39
16
44 43
29
25
19
28
40
41
22
18
20
108
38
90
GEARCASE - CX MODELS (“M” TYPE GEARCASE)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
48
48
50
50
50
51
52
53
54
55
56
P/N
5005550
5001589
387817
324852
332584
341219
436745
307161
336535
305749
341220
437330
346462
439476
329922
329923
313447
317624
5001602
389039
331880
347378
911962
334163
322938
348484
328825
314728
5001578
382408
389042
5000249
5005096
327656
352165
5001588
431926
436752
334950
326849
431708
908158
916070
349001
345998
327669
314730
350038
323362
323361
314745
338717
338718
338719
385043
389039
338716
333885
337796
5001585
Name of Part
GEARCASE Assy, Complete - White
*GEARCASE & BEARING Assy
**BEARING, Pinion
**SCREW, Pinion bearing
***SEAL, Pinion brg screw
**SCREW, Anode
**ANODE
**LOCKWASHER, Anode
*NIPPLE, Pitot tube
*CAP, Pitot tube fitting
*SCREW, Pitot seal
*WASHER & SEAL Assy, Pitot
*RING, Propeller seal
*BEARING HSG Assy, Driveshaft
**SEAL, Upper
**SEAL, Lower
*THRUST WASHER, Propshaft
*SCREW, Housing to gearcase
*BEARING HSG Assy, Rev Gear
**BEARING, Rev gear
**PIN, Housing
*DETENT, Shift
*SPRING, Detent
*CRADLE, Shift
*LEVER, Shift
*SHAFT, Shift
*PIN, Shift lever
*O-RING, Driveshaft bearing hsg
*PROPELLER SHAFT
*THRUST BEARING, Propshaft
*THRUST BEARING, Reverse gear
*CLUTCH SHAFT Assy
**KIT, Clutch Shaft Retainer
*THRUST WASHER, Driveshaft
*GASKET, Shift rod cover
New
*BEARING HSG Assy, Propshaft
**NEEDLE BEARING Assy, Front
**NEEDLE BEARING Assy, Rear
**SEAL, Propshaft
**O-RING, Propshaft shaft hsg
**ANODE, Bearing housing
**SCREW, Anode
*SCREW, Wedge
*WEDGE, Propshaft hsg to GC
*WASHER, Wedge screw
*THRUST WASHER, Reverse gear
*NUT, Pinion to driveshaft
*WASHER, Pinion nut
*SHIM, 0.003 in. (0,07mm)
*SHIM, 0.004 in. (0,10mm)
*SHIM, 0.005 in. (0,12mm)
*SHIM, 0.003 in. (0,07mm)
*SHIM, 0.004 in. (0,10mm)
*SHIM, 0.005 in. (0,12mm)
*THRUST BEARING, Fwd gear
*BEARING, Fwd gear
*SET SCREW, Thrust flange
*HOUSING, Fwd gear
*THRUST FLANGE, Fwd gear
*GEAR SET, Fwd, Rev, Pinion
A
A
A
A
A
A
A
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
2
1
4
1
1
1
Ref
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
5006241 *COVER & SEAL ASSY, Shift rod
Name of Part
Qty
*O-RING, Shift rod
A 1
*SCREW, Shift rod cover
6
*BALL, Detent
1
*DRIVESHAFT, Lower
1
*PIN, Clutch dog
1
1
*SPRING, Clutch dog pin
*SCREW, Fill & drain
A 2
**SEAL, Fill & drain screw
1
1
*SPACER, Shift rod cover
*THRUST BEARING, Driveshaft
1
1
*SHIFTER, Clutch dog
*WASHER, Shift rod cover screw
6
*TAB, Retainer
2
*WASHER, Tab screw
2
*SCREW, Retainer tab
2
*WATER SCREEN KIT, High flow
1
**SCREW, Water intake screens
2
**SCREEN, Wtr intake-high flow, Port
1
**SCREEN, Wtr intake-high flow, Stbd
1
WATER SCREEN KIT, High Perf Opt. 1
*SCREW, Water intake screens
2
348479
*SCREEN, Wtr intake-high perf, Port
Not shown
1
Not shown
348480
*SCREEN, Wtr intake-high perf, Stbd
1
Not shown
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
349591
5000624
311538
338504
330265
331998
331999
330263
330266
313715
338743
331409
5001595
338484
338485
338486
306643
320943
314008
331353
5001593
331107
302035
338893
302325
338601
435959
338636
331188
321008
435526
338551
SHIFT ROD
DRIVESHAFT Assy, Upper
*ROLL PIN, Driveshaft
*RETAINER, Driveshaft
WASHER, Mounting screw, 7/16 in.
SCREW, Mounting, 7/16 in. X 3.50 in.
SCREW, Mounting, 3/8 in. X 1.75 in.
SCREW, Mounting, 3/8 in. X 3.50 in.
WASHER, Mounting screw, 3/8 in.
SCREW, Trim tab
TRIM TAB
SEAL, Trim tab
WATER PUMP REPAIR KIT
*GASKET, Impeller plate
A
*PLATE, Impeller hsg-(Stainless)
*CUP, Impeller-(Stainless)
*SCREW, Cover to impeller hsg
*GROMMET, Pump to exh hsg
*GROMMET, Water tube to cover
*SEAL, Impeller housing plate
*IMPELLER Assy
*KEY, Impeller
*O-RING, Impeller to plate
*COVER, Impeller housing
*SCREW, Impeller housing
*GROMMET, Sleeve to exh hsg
*IMPELLER HOUSING
*SLEEVE, Pump cover extension
*O-RING, Cup to housing
GROMMET, Exh hsg to shift rod
CHROME, CUP & PLATE KIT
Opt.
*CUP, Impeller-(Chrome)
1
1
1
1
1
4
1
5
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
Not shown
338552
*PLATE, Impeller hsg-(Chrome)
1
Not shown
Gearset (0.54 RATIO (13/24)
57
P/N
318372
302325
160084
347371
313448
324369
318544
311598
321122
387656
337774
328702
333957
328743
350271
5005063
337061
350264
350265
5005124
337061
New 1
109 5000411 GEARCASE SEAL KIT
110 350228 RETAINER, Ring
A Contents of GEARCASE SEAL KIT
39
1
1
135 - 175 D.I. 60° V6
EPC3055
Ref
PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY)
EPC4001
Propellers listed for common reference.
Propellers may not be applicable with all models in every application.
Blades
3
Material or
Design
Prop Size
Std.
15 1/2 x 13
15 1/2 x 15
15 x 17
14 1/2 x 19
14 1/4 x 21
14 1/4 x 23
EPC4001
Right Hand
Converging Propeller
Propeller Hub
Propeller
Ring
Hub Sleeve
177132
177133
177134
177135
177136
177137
387157
332394
313926
Ventilation Ring - ("M" Type G/C Only) uses P/N 346462
Converging
Ring
(See Parts and Accessories Bulletin 2000-01 (P) for additional
information on the use of Ventilation (weed) Rings.)
Nut
Spacer
Aluminum
Propeller
Cotter Pin
Propeller
Hub
Prop Hardware
Propeller Hardware Kit with Thrust Washer
434153
126870
*Thrust washer
175266
**Propeller Nut Kit
398042
**Nut
306394
**Cotter Pin
**Spacer
320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diameter at spline - 0.890 in.
40
Propeller
Hub
Sleeve
Thrust
Washer
PROPELLERS & HARDWARE (STAINLESS STEEL 3 BLADE) (ACCESSORY)
EPC4002
Propellers listed for common reference.
Propellers may not be applicable with all models in every application.
Design
Prop Size
SST
15 1/2 x 14
15 x 15
15 x 16
14 3/4 x 17
14 3/4 x 19
14 3/4 x 21
14 1/4 x 23
RAKER
14 1/2 x 18
14 1/2 x 20
14 1/2 x 22
14 1/2 x 24
14 1/2 x 26
14 1/2 x 28
14 1/2 x 30
VIPER
14 3/4 x 17
14 3/4 x 19
14 3/4 x 21
14 1/4 x 23
3
Cupping
Right Hand
Propeller
Single
390831
174926
389925
176615
176617
176619
N/A
Double
394752
394753
394754
394755
394756
177009
177010
398503
398504
N/A
N/A
N/A
Single
176626
176627
176628
174816
176629
176630
176902
N/A
Ventilation Ring - ("M" Type G/C Only) uses P/N 346462
Nut
(See Parts and Accessories Bulletin 2000-01 (P) for additional
information on the use of Ventilation (weed) Rings.)
Left Hand Propeller Propeller
Propeller
Hub
Hub Sleeve
N/A
174927
N/A
176616
176618
176620
N/A
N/A
175401
313926
Spacer
Cotter Pin
Propeller
Hub
Prop Hardware
Propeller Hardware Kit with Thrust Washer
434153
126870
*Thrust washer
175266
**Propeller Nut Kit
398042
**Nut
306394
**Cotter Pin
**Spacer
320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diameter at spline - 0.890 in.
41
Propeller
Hub
Sleeve
Thrust
Washer
135 - 175 D.I. 60° V6
Blades
EPC4002
PROPELLERS & HARDWARE (STAINLESS STEEL 4 BLADE) (ACCESSORY)
EPC4003
Propellers listed for common reference.
Propellers may not be applicable with all models in every application.
Design
Blades
Cyclone
Prop Size
14 1/2 x 17
14 1/4 x 19
14 1/8 x 21
14 1/8 x 23
EPC4003
Right Hand Left Hand Propeller Propeller
Weed ring
Propeller Propeller
Hub
Hub Sleeve
177189
177191
177193
176999
177190
177192
177194
177000
175401
N/A
313926
4
Renegade 13 1/2 x 23
13 1/2 x 25
Bass
13 1/2 x 27
176058
175738
177126
Cotter
Pin
431730
126669
&
350626
"O" & "L" Type G/C uses P/N 126669
"M" Type G/C uses P/N 350626
Spacer
(See Parts and Accessories Bulletin 2000-01 (P) for additional
information on the use of Ventilation (weed) Rings.)
Nut
Propeller
Hub
Prop Hardware
Propeller
Hub
Sleeve
Thrust
Washer
Thrust washer - CYCLONE PROPS
126870
Thrust washer - RENEGADE BASS PROPS
126869
Nut
398042
Cotter Pin
306394
Spacer
320570
Spacer reference information
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diameter at spline - 0.890 in.
42
PROPELLERS & HARDWARE (HIGH PERFORMANCE) (ACCESSORY)
EPC4004
Blades
3
Design
Prop Size
SRX
14 1/2 x 27
Right Hand
Propeller
Left Hand Propeller
Propeller
Hub
N/A
391863
175401
Propeller Hub Sleeve
313926
Propeller
Hub
Sleeve
Propeller
Hub
Cotter
Pin
Prop Hardware
Propeller Hardware Kit with Thrust Bushing
434153
126870
*Thrust bushing
175266
**Propeller Nut Kit
398042
**Nut
306394
**Cotter Pin
**Spacer
320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diamter at spline - 0.890 in.
43
Spacer
Nut
135 - 175 D.I. 60° V6
Thrust
Washer
44
45
135 - 175 D.I. 60° V6
2005
Parts Catalog
*5006033*