5006027 — 2005 Evinrude E
Transcription
5006027 — 2005 Evinrude E
2005 ™ Parts Catalog 40, 50 & 60HP Commercial (864 cc) Evinrude E-TEC Models © 2004 BRP US Inc. All rights reserved. TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates. 40,50,60 COMM E-TEC E40DRLSOR E40DELSOR E40DPLSOR E50DPLSOR E60WDRLSOS E60WDRYSOS ABOUT THIS CATALOG Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication. For the latest service part number information visit EPC (Electronic Parts Catalogs) on the DealerPort™ website. www.dealerport.com Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features, equipment or accessories shown in this catalog might not be found on or included with all models in all marketing areas. IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. Use exact engine model number, including any suffix letter, when indentifying parts in this catalog. The continuing accuracy of this catalog cannot be guaranteed. PARTS LIST REFERENCE d Following Example for Reference Only a b c a 1 2 3 584348 351839 586774 4 5 6 N/A 586103 341512 BATTERY CABLE, 10ft. (3.M) (DR Models Only) SCREW, Starter to C/C New STARTER SOLENOID Assy (Solenoid Assy. included on DR, DE & DP models) *DRIVE KIT NS **GROMMET, Starter solenoid mount Opt. BOLT, Double ended-Harness ground A 1 2 1 1 2 1 e f g c A Only used on WR, WPR Models "N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually. "*" Indicates parts are included in the preceding assembly. b EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) P/N 586101 includes (Ref # 5) - "GROMMET". c d e f g "A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list. Additional part information. "New" Indicates part and/or part number has been added or changed from previous model year. "NS" Indicates part is Not Shown in illustration. "Opt." Indicates part is an OPTIONAL or ACCESSORY part. WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material. Using substandard parts could result in injury or product malfunction. PAINT .................................................................................................................. 2 MODEL FEATURES ........................................................................................... 3 PARTS SHIPPED WITH ENGINE “IN BOX” ....................................................... 3 PROFILE DRAWING ........................................................................................... 4 2005 LITERATURE - ALL MODELS ................................................................... 5 DECALS .............................................................................................................. 6 ENGINE COVER ................................................................................................. 6 LOWER ENGINE COVER .................................................................................. 7 FUEL INJECTOR & IGNITION COIL .................................................................. 7 FUEL VAPOR SEPARATOR & PUMP ............................................................... 8 COOLING HOSES .............................................................................................. 8 OIL TANK & PUMP ............................................................................................. 9 FUEL LIFT PUMP ............................................................................................... 9 EMM, STATOR, & FLYWHEEL ........................................................................ 10 STARTER & SOLENOID (DE & DP MODELS) ................................................ 10 THROTTLE BODY & INTAKE MANIFOLD ....................................................... 11 CYLINDER/CRANKCASE GASKET KIT .......................................................... 11 SHIFT LEVER & LINKAGE (DR & W MODELS) .............................................. 12 THROTTLE & SHIFT LINKAGE ........................................................................ 12 CYLINDER/CRANKCASE ................................................................................. 13 CYLINDER/CRANKCASE FITTINGS & OIL RECIRCULATION HOSES ......... 13 CYLINDER HEAD & THERMOSTAT ................................................................ 14 CRANKSHAFT & PISTONS .............................................................................. 14 TRIM & TILT RELAY ......................................................................................... 15 TRIM & TILT HYDRAULIC ASSEMBLY ........................................................... 15 ENGINE ELECTRICAL HARNESS .............................................................. 16-17 STEERING ARM ............................................................................................... 18 REMOTE STEERING LINK (ACCESSORY) .................................................... 18 SWIVEL & STERN BRACKET (DE, DR & W MODELS) .................................. 19 SWIVEL & STERN BRACKET (DP MODEL) .................................................... 20 EXHAUST ADAPTER & INNER HOUSING ...................................................... 21 EXHAUST HOUSING ....................................................................................... 22 TILLER ARM (DR & W MODELS) .................................................................... 23 GEARCASE ................................................................................................. 24-25 RECOIL STARTER (DR & W MODELS) .......................................................... 26 ELECTRIC START KIT (ACCESSORY) ........................................................... 27 FUEL HOSE & PRIMER (ACCESSORY) ......................................................... 27 FUEL TANK - 6 GALLON - (ACCESSORY) ..................................................... 27 TILLER UPGRADE KIT (ACCESSORY)...................................................... 28-29 TILLER UPGRADE SYSTEMCHECK™ HARNESS KIT (ACCESSORY) ........ 30 PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY) ........................ 31 PROPELLERS & HARDWARE (STAINLESS STEEL) (ACCESSORY) ........... 32 QUICK REFERENCE - SERVICE PARTS & ACCESSORIES ......................... 33 1 40,50,60 COMM E-TEC TABLE OF CONTENTS LITERATURE 5005968 5005969 215639 215641 215658 215659 5005924 SERVICE MANUAL – ENGLISH SERVICE MANUAL – FRENCH OPERATOR’S GUIDE 40/50HP – ENGLISH OPERATOR’S GUIDE 40/50HP – FRENCH OPERATOR’S GUIDE 60HP Commercial – ENGLISH OPERATOR’S GUIDE 60HP Commercial – FRENCH SPECIAL TOOLS CATALOG PAINT COLOR SPRAY CAN P/N PPG # APPLICATION PRIMER BLACK 771172 771179 DP40401 9696 BLUE 351907 (New for 2005) SAC61243 Primer used on midsection and gearcase. Paint used on engine cylinder/crankcase. Upper & Lower Engine Cover color is molded into the part. These parts require no paint. Paint used on midsection and gearcase.. 2 MODEL FEATURES All Models Cylinder Configuration Fuel Induction Charging Color 2 Cylinder E-TEC 25 Amp Blue Model Specific Model Number Shaft Length E40DRLSOR E40DELSOR E40DPLSOR E50DPLSOR 20 in. 20 in. 20 in. 20 in. Starting Steering Rope Electric Electric Electric Tiller Remote Remote Remote Manual Tilt Manual Tilt Power Tilt Power Tilt Tiller Tiller Manual Tilt Manual Tilt Commercial Models, Chrome Water Pump E60WDRLSOS 20 in. Rope E60WDRYSOS 22.5 in. Rope Trim/Tilt P/N Name of Part Qty Application P/N 215639 215638 215658 318572 328702 328702 333774 333774 337586 346150 173699 378347 OPERATOR'S GUIDE - ENGLISH OPERATOR'S GUIDE - ENGLISH OPERATOR'S GUIDE - ENGLISH CAP, TRANSOM SCREW WASHER, THROTTLE CABLE WASHER, SHIFT CABLE CLIP, THROTTLE CABLE CLIP, SHIFT CABLE NUT,STEERING CABLE WIPER CLAMP, FUEL HOSE INLET (18.5mm) STEERING CONNECTOR KIT ROPE AY,STARTER - EMERGENCY 1 1 4 1 1 1 1 1 1 1 1 All Models Except 40DR & 60W 40DR Model 60W Models All Models All Models All Models All Models All Models All Models All Models All Models Except 40DR & 60W All Models 5006139 122877 172908 308688 329904 351272 552906 5005034 127084 314502 315810 314503 PROPELLER HARDWARE KIT *BUSHING,THRUST *PIN,COTTER *SPACER,PROPELLER NUT *NUT, PROPELLER 1 1 1 1 1 394219 310702 315774 328594 303776 334427 203360 309192 315776 TRANSOM MOUNT KIT *NUT,LOCK *PAD *PLATE,TRANSOM *SCREW *SCREW *TIE STRAP *WASHER,FLAT *WASHER 4 2 1 4 4 1 2 2 307551 311598 314502 314503 315810 318544 324981 775635 177001 332089 334897 N/A 396723 438017 177151 40DR, 40DR, 40DR, 40DR, 40DR, 40DR, 40DR, 40DR, 40DR, All All All All All Models Models Models Models Models DE DE DE DE DE DE DE DE DE & & & & & & & & & 60W Models 60W Models 60W Models 60W Models 60W Models 60W Models 60W Models 60W Models 60W Models 3 Name of Part Qty Application TILT ASSIST KIT *PIN *CYLINDER AY *WASHER *BUSHING *PIN *PIN,COTTER 1 1 1 2 2 1 2 60W Models 60W Models 60W Models 60W Models 60W Models 60W Models 60W Models SCREW, GEARCASE OIL WASHER, GEARCASE SCREW PIN, PROPELLER NUT NUT, PROPELLER SPACER, PROPELLER NUT SCREW, GEARCASE OIL SEAL, IMPELLER HOUSING FUEL HOSE & PRIMER BULB FUEL TANK 6 GALLON CLIP,RETAINER - THROTTLE CABLE KEY, IMPELLER EMERGENCY TOOL KIT IMPELLER, WATER PUMP BOWL & HSG, FUEL FILTER PROPELLER 13.75 X 15 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 60W Models 60W Models 60W Models 60W Models 60W Models 60W Models 60W Models 40DR & 60W Models 60W Models 60W Models 60W Models 60W Models 60W Models 60W Models 60W Models 40,50,60 COMM E-TEC PARTS SHIPPED WITH ENGINE “IN BOX” PROFILE DRAWING 26 5/8 in. (675.64mm) 51 1/2 in. (1308.1mm) 26 1/4 in. (665.48mm) 60° 16 1/2 in. (419.1mm) Manual Tilt Models 15 1/4 in. (386.08mm) 14 in . (355 .6mm ) 24 5/8 in. (624.84mm) 63° Maximum Tilt 5° TILT UNDER 68° Total Tilt Range All Evinrude® / Johnson® outboards are designed to function within the minimum clearances outlined in ABYC transom and motor well Standard S-12-83. 15 1/4 in. (368.08mm) 26 5/8 in.(675.64mm) 51 1/2 in. (1308.1mm) 26 1/4 in. (665.48mm) 72° 16 1/2 in. (419.1mm) Power Trim & Tilt Models 14 in . (355 .6mm ) 24 5/8 in. (624.84mm) 61° Maximum Tilt 4° TILT UNDER 65° Total Tilt Range ALL MEASURMENTS BASED ON: TRANSOM ANGLE 14° TRANSOM THICKNESS 2 3/8 in. (60.32mm) MAXIMUM 4 GRAPHICAL REPRESENTATION ONLY: ALL DIMENSIONS ± 1/4 in. (6.35mm) 2005 LITERATURE - ALL MODELS 2 Stroke Models 3.5 HP 6 & 8 HP 9.9/15 HP 15 HP Commercial 25/30 HP Rope 25/30 HP Tiller Electric 25/30 HP Remote 25 HP Commercial 40 HP Rope 50 HP Remote 40 HP E-TEC Rope 40-50 HP ETEC Remote 60 HP E-TEC Commercial 75/90 HP E-TEC 55 HP Commercial 20 in. 55 HP Commercial 22.5 in. 115 HP Commercial 90 - 115 HP Carbureted 135 - 175 HP Carbureted 100 - 115 HP D.I. 135 - 175 HP D.I. 200 - 250 HP D.I. 200 - 250 HP E-TEC French Operator's Guide 215587 215589 215597 215597 215593 215593 215595 215593 215599 215601 215638 215639 215568 215642 215603 215603 215605 215605 215605 215610 215610 215610 215645 215588 215590 215598 215598 215594 215594 215596 215594 215600 215602 215640 215641 215659 215643 215604 215604 215606 215606 215606 215611 215611 215611 215647 4 Stroke Models Part Catalog English Service Manual French Service Manual 5006019 5006020 5006021 5006021 5006022 5006023 5006024 5006022 5006025 5006025 5006027 5006027 5006027 5006028 5006029 5006029 5006030 5006030 5006031 5006032 5006033 5006035 5006061 5005962 5005962 5005964 5005964 5005964 5005964 5005964 5005964 5005966 5005966 5005968 5005968 5005968 5005970 5005972 5005972 5005974 5005974 5005974 5005976 5005976 5005978 5006059 5005963 5005963 5005965 5005965 5005965 5005965 5005965 5005965 5005967 5005967 5005969 5005969 5005969 5005971 5005973 5005973 5005975 5005975 5005975 5005977 5005977 5005979 5006060 English French Operator's Operator's Guide Guide Description 4/5/6 HP 9.9/15 HP Rope 9.9/15 HP Remote 25 HP Rope & Tiller Electric 25 HP Remote 30 HP Rope & Tiller Electric 30 HP Remote 40/50 HP 60/70 HP 90/115 HP 140 HP 200/225 HP 5035751 5035753 5035755 5035769 5035771 5035757 5035759 5035761 5035763 5035765 5035765 5035767 5035752 5035754 5035756 5035770 5035772 5035758 5035760 5035762 5035764 5035766 5035766 5035768 Part Catalog English Service Manual French Service Manual 5006036 5006037 5006037 5006038 5006038 5006038 5006038 5006039 5006040 5006041 5006042 5006043 5005988 5005990 5005990 5005992 5005992 5005992 5005992 5005994 5005996 5005998 5005998 5006000 5005989 5005991 5005991 5005993 5005993 5005993 5005993 5005995 5005997 5005999 5005999 5006001 Literature Sets Description P/N 2005 Part Catalog Set - Paper 2005 Part Catalog Microfiche Set Illustrated Parts & Accessory Catalog 2005 Genuine Parts Accessory Parts Dealer Catalog 2004 Part Catalog CD (PDF Set) 2005 Part Catalog CD (PDF Set) 2005 English Service Manual Set - 2 Stroke 2005 French Service Manual Set - 2 Stroke 2005 English Service Manual Set - 2 Stroke D.I. & E-TEC 2005 French Service Manual Set - 2 Stroke D.I. & E-TEC 2005 English Service Manual Set - 4 Stroke 2005 French Service Manual Set - 4 Stroke 5006044 5006045 5006046 778880 5006072 5006075 5005980 5005981 5005982 5005983 5005984 5005985 Shop Catalogs Description P/N 2004 Special Tools Catalog 1913-2005 Model Number Reference Guide 2005 Warranty Procedures & Flat Rate Guide - English 2005 Warranty Procedures & Flat Rate Guide - French Predelivery & Installation Guide - All Models - English Predelivery & Installation Guide - All Models - French 5 5005924 5006145 5006217 5006218 5006079 5006121 40,50,60 COMM E-TEC Description English Operator's Guide DECALS EPC3695 2 1 Ref P/N 1 215536 Name of Part EVINRUDE - Front/Rear Qty 2 Included with "ENGINE COVER Assy" 2 3 215331 LENS, BOMBARDIER logo 2 Included with "ENGINE COVER Assy" 3 215537 EVINRUDE E-TEC - Port 1 Included with "ENGINE COVER Assy" 4 215538 EVINRUDE E-TEC - Starboard 1 Included with "ENGINE COVER Assy" 5 215559 4 STRIPE, - Port 1 Included with "ENGINE COVER Assy" 6 215560 STRIPE - Starboard 1 Included with "ENGINE COVER Assy" 7 8 9 10 11 12 13 5 6 7 "40" HP Front/Rear "50" HP Front/Rear EVINRUDE "EU" 2006 (Not W models) SHIFT, Instruction - (DR & W Models) OWNER, Attention "60" HP Front/Rear (W Models only) "Commercial", Decal (W Models only) 2 2 1 1 1 2 2 10 9 8 215532 215533 215558 333979 334435 215534 215652 11 12 13 ENGINE COVER EPC3696 1 Re P/N Name of Part Qty 1 285603 ENGINE COVER Assy - (DR & W Models) NS 1 4 2 1 2 3 4 5 350664 350665 350667 351127 1 1 1 1 *HOOK, Latch-Starboard *HOOK, Latch-Port *SEAL *INSULATION, Sound - (DR & W Models) Not Shown 7 6 1 When ordering "ENGINE COVER Assy" also order appropriate "HP" decals. 285604 ENGINE COVER Assy - (DE, DP Models) When ordering "ENGINE COVER Assy" also order appropriate "HP" decals. 6 5 3 350668 *INSULATION, Sound - (DE, DP Models) 6 350966 *BRACKET, Latch 7 351033 *SCREW, Bracket 8 351993 *SEAL, Rear edge guard 5 Used on P/N 285603 Cover Only. 6 1 NS 2 4 1 LOWER ENGINE COVER EPC3697 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 P/N 5005165 330234 342191 350770 5004576 5005290 5005291 351029 5005166 330234 342191 350772 351195 5005290 5005291 351232 331896 Name of Part LOWER COVER Assy, Port *WASHER, Spring *SCREW, Latch *INSULATION, Sound-Port *VALVE, Drain *LATCH *LATCH HANDLE *PLATE, Valve LOWER COVER Assy, Starboard *WASHER, Spring *SCREW, Latch *INSULATION, Sound - Starboard *INSERT, Nut *LATCH *LATCH HANDLE GROMMET, Water exit SEAL, Trim & tilt leads plug 18 Qty 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 1 1 26,27,28 25 23 351376 350501 350771 332413 335694 351152 586789 26 27 28 29 30 3011148 3011149 3011156 334656 321452 GROMMET, Control cable (DR & W Models) GROMMET, Steering arm GROMMET, Trim & tilt leads (DP Models) MOUNT, Lower cover PLUG, Trim & tilt switch (DE, DR & W Models) SCREW, Port cover to starboard cover SWITCH, Trim and tilt lower cover 14 10 11 29 30 17 1 15 13 21 20 24 13 21 6 7 2 16 3 24 1 (DE, DP Models) 18 19 20 21 23 24 25 13 19 (DE, DR & W Models) 18 350500 GROMMET, Control cable 9 13 24 1 1 1 4 1 8 1 12 5 8 4 (DP Models) *CONTACT, Tab (DP Models) *SEAL, Wire (DP Models) CONNECTOR, 3 Terminal (DP Models) NUT, Switch (DP Models) GROMMET, Shift rod 3 3 1 1 1 FUEL INJECTOR & IGNITION COIL EPC3698 22 P/N Name of Part Qty 500620 FUEL INJECTOR Assy New 2 1 3011156 *HOUSING, 3 pin terminal 3011148 *TERMINAL, Pin 3 3011149 *SEAL, Lead 3 5005803 *INJECTOR SEAL KIT 1 350361 **RING, Crush 1 1 349291 **O-RING, Outer injector 1 349292 **O-RING, Inner injector 350779 **O-RING, Fuel rail 2 2 351125 INSULATOR, Fuel injector to cyl head 2 350775 BRACKET, Fuel rail to housing 2 315287 SCREW, Bracket to housing 3011292 ANCHOR, Elec connector to bracket 2 4 350995 SCREW, Injector to cylinder head 4 328708 WASHER, Injector screw 586817 IGNITION COIL 2 3011149 *SEAL, Lead 1 3011148 *TERMINAL, Pin 1 8 328703 WASHER, Ignition coil screw 2 328701 LOCK WASHER, Ignition coil screw 4 331025 SCREW, Ignition coil 2 5005783 HIGH TENSION LEAD Assy 2 3011345 RETAINER, High tension lead to hose 17 18 19 21 19 20 16 23 10 1 2,3,4 5 6 7 8 13 15 9 12 7 11 14 40,50,60 COMM E-TEC Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 FUEL VAPOR SEPARATOR & PUMP 10 9 11 1 EPC3699 Ref P/N 1 5005177 2 329518 3 510487 4 344848 5 317893 6 348562 7 5005344 8 350779 9 5005343 10 350779 11 302325 12 328700 13 329518 14 335328 15 320107 16 320107 17 350792 18 348561 19 772572 7 8 5 6 5 12 12 13 14 4 3 2 15 25 23 22 26 20 350998 21 351226 22 5005266 23 351009 24 312455 25 907833 26 346150 26 346150 26 346150 26 346150 27 346785 28 345701 29 348939 30 5005459 31 331649 32 438793 26 24 17 18 26 26 27 26 19 30 16 32 21 20 26 28 26 26 29 31 Name of Part Qty FUEL VAPOR SEPARATOR/ PUMP Assy 1 *GROMMET , Vapor separator mount 1 RING RETAINING, Stud 1 1 STUD MOUNT, Vapor separator to C/C TIE STRAP, Vapor separator vent hose 2 HOSE, Vapor separator to reed plate vent 1 1 FUEL RAIL Assy, Supply *O-RING, Fuel rail 3 FUEL RAIL Assy, Return 1 *O-RING, Fuel rail 3 SCREW, Vapor separator to C/C 2 4 WASHER, Vapor separator to C/C GROMMET, Vapor separator to C/C 2 SPACER, Vapor separator to C/C grommet 2 TIE STRAP, Fuel rail 2 TIE STRAP, Fuel pump pulse hose 1 1 HOSE, Fuel pump to fuel filter 1 HOSE, Fuel filter to vapor separator HOSE, Fuel pulse (1/4in. - Bulk Roll 25 ft.) AR (Qty 1) - length 4.0in.(101.6mm) HOSE, Oil tee to fuel pump 1 HOSE, Fuel inlet to tee 1 FILTER, Fuel 1 CLAMP, Fuel filter to C/C 1 1 SCREW, Fuel filter clamp to C/C 1 TIE STRAP, Fuel filter to clamp HOSE CLAMP, Tee to fuel Inlet (18.5mm) 2 2 HOSE CLAMP, Filter (18.5mm) 2 HOSE CLAMP, Pump to filter (18.5mm) HOSE CLAMP, Inlet hose to tee (18.5mm) 2 1 HOSE CLAMP, Pump pulse (14.5mm) FITTING. Oil check valve to fuel inlet tee 1 CONNECTOR, Fuel inlet to hose 1 1 CONNECTOR, Hose to vapor separator CAP, Fuel connector storage 1 CONNECTOR, Fuel inlet to hose 1 DR, WDR Models COOLING HOSES EPC3703 10 Ref 1 2 3 4 5 6 7 8 9 10 9 3 9 9 9 4 9 1 6 9 9 9 1 7 8 9 9 5 2 9 9 8 P/N 338896 333390 350999 351265 351266 351267 351268 350819 320107 330272 Name of Part FITTING, Water hose tee HOSE, Tee to tee water exit HOSE, C/C water to EMM HOSE, EMM water outlet to tee HOSE, Tee to separator water inlet HOSE, Separator outlet water to tee HOSE, Tee to water exit fitting FITTING, Water exit TIE STRAP FITTING, Water Qty 2 1 1 1 1 1 1 1 12 1 OIL TANK & PUMP EPC3701 Ref P/N 1 5005175 2 351416 3 351159 4 5005179 5 351037 6 512937 7 350323 8 776892 3 Name of Part Qty OIL TANK & PUMP Assy 1 1 *SEAL, Pump to tank 1 *CLAMP, Pump to tank - 60.5mm *OIL CAP Assy 1 1 **O-Ring *SLEEVE, Braided oil to manifold 2 *SLEEVE, Braided oil to check valve 1 AR *HOSE, Oil (.093in. - Bulk Roll 25 ft.) (Qty 2) - length 20.0in. (508mm) 8A 776892 *HOSE, Oil (.093in. - Bulk Roll 25 ft.) AR (Qty 1) - length 23.0in. (584mm) 9 351578 *HOSE, Support 5 10 5001110 *VALVE, Oil check 1 11 349516 *CLAMP, Hose to check valve - (11.3mm) 1 AR 12 772571 *HOSE, Oil (5/32in. - Bulk Roll 25 ft.) (Qty 1) - length 3.0in. (76mm) 13 351411 *RETAINER, Oil tank hose 1 14 343245 *SCREW, Oil tank retainer 3 1 15 348838 CLAMP, Hose to fuel tee - (10.5mm) 16 317893 TIE STRAP, Oil hose to manifold 3 4 17 338558 SPACER, Flanged 18 333040 GROMMET 4 19 328703 WASHER, Oil tank mount 4 20 337710 SCREW, Oil tank 1 21 325115 SCREW, Oil tank/EMM mount 2 22 341011 SCREW, Oil tank/EMM mount 1 1 23 350990 BRACKET, Oil tank mount to injector 24 3011347 CLIP, Oil tank elec. connector to flywheel 1 cover 25 26 351520 351519 2 24 6 8 25 16 26 *IMPORTANT* *IMPORTANT* This outboard has been programmed ® for use of Evinrude®/Johnson TCW3RL OIL is outboard has Th been programmed for use of rude®/Johnson® Evi XD100™ oil. n your Dealer if See See your Dealer if you decide to discontinue using Evinrude/Johnson TCW3RL OIL Refer to the Operator’s Guide for Oil Requirements. P/N 351520 8A 8 4 you decide to discontinue using Evinrude/Johnson XD100 oil. Refer to the Operator’s Guide for Oil Requirements. 9 10 11 15 P/N 351520 7 12 13 1 5 14 1 1817 19 17 18 19 (DE, DP Models) EMM Oil program tag, XD100 oil EMM Oil program tag, TCW3RL oils 23 20 22 21 1 1 FUEL LIFT PUMP A A A A A A A Qty 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 9 5 3 22 2 8 6 4 7 21 13 1 20 10 17 18 19 16 16 11 12 9 15 14 23 Fuel Pump Repair Kit 40,50,60 COMM E-TEC EPC3700 Ref P/N Name of Part 1 5005462 FUEL LIFT PUMP Assy 2 330061 *SCREW, Inlet cap 3 335335 *CAP, Inlet 4 324660 *O-RING, Inlet screw 5 319528 *O-RING, Cap 6 312675 *SCREEN, Filter 7 329892 *SCREW, Housing 8 N/A *COVER, Fuel pump 9 N/A *GASKET, Cover 10 N/A *HOUSING, Valve 11 305739 *O-RING, Outlet fitting 12 350971 *FITTING, Outlet 13 332678 *DIAPHRAGM 14 N/A *GASKET, Diaphragm to outer hsg 15 N/A *HOUSING & FITTING Assy 16 335334 *VALVE, Check 17 312676 *NUT, Tee 18 315255 *SPRING, Diaphragm 19 304094 *SUPPORT, Diaphragm spring 20 N/A *SUPPORT, Air dome spring 21 N/A *SPRING, Air dome 22 314417 SCREW, Pump to C/C 23 438616 REPAIR KIT, Fuel lift pump A Included in "FUEL PUMP REPAIR KIT" P/N 438616 EMM, STATOR, & FLYWHEEL 11 10 EPC3706 10A Ref 1 2 3 4 5 6 7 8 8A 9 10A 10 10 11 12 12 13 14 15 16 17 18 19 12 10 15 6 13 14 8 8A 9 1 7 2 3 16 333040 338558 333710 328703 514022 350992 329267 330441 586765 351618 315656 315656 350854 351254 350556 350973 351002 967545 586766 3011148 3011149 3011158 Name of Part Qty EMM (Call Dealer Support Services) 1 3 ISOLATOR, EMM to water cover 3 SPACER, Isolator-EMM mounting SCREW, Lower-EMM to cover 1 WASHER, EMM mounting 1 1 RETAINER, Spare fuse SCREW, Stator to C/C 3 1 NUT, Flywheel WASHER, Flywheel nut New 1 FLYWHEEL 1 SCREW, Elec.cover (DR & W Models only) 2 SCREW, Elec.cover (DR & W Models only) 2 4 SCREW, Elec.cover (DE, DP Models) COVER , Electrical connectors 1 FLYWHEEL COVER (DR & W Models only) 1 FLYWHEEL COVER 1 3 GROMMET, Cover 3 SCREW, Cover (DE, DP Models) 1 FUSE, Spare 10 AMP STATOR Assy 1 6 *CONTACT, Tab *SEAL , Lead 6 1 *CONNECTOR, 6 position 3 5 2 4 17,18,19 P/N STARTER & SOLENOID (DE & DP MODELS) EPC3705 1 Ref P/N 1 586768 342721 385952 387937 585264 585266 585270 586101 2 584348 3 351839 4 321465 5 328740 6 328701 7 351827 8 341512 9 328740 10 394925 11 586774 10 5 6 8 15 11 3 4 56 12 13 74 3 4 14 15 2 6 9 Name of Part Qty STARTER MOTOR Assy 1 **RING, Starter drive (Not Shown) 1 **BRUSH & SPRING SET (Not Shown) 1 **BOLT, Housing (Not Shown) 2 **CAP, Drive end (Not Shown) 1 **CAP, Commutator (Not Shown) 1 **ARMATURE Assy (Not Shown) 1 **DRIVE KIT (Not Shown) 1 BATTERY CABLE, 10ft. (3.M) 1 SCREW, Starter to C/C New 2 LOCK WASHER, Starter screw to C/C New 3 NUT, Double ended bolt 2 LOCK WASHER, Double ended bolt 3 BOLT, Double ended-Battery ground New 1 BOLT, Double ended-Harness ground 1 NUT, Starter cable 1 CABLE, Starter to solenoid 1 STARTER SOLENOID Assy 1 Included on ALL models. 12 13 14 15 10 N/A N/A 321472 331259 331979 328703 *GROMMET, Starter solenoid mount *SPACER, Starter solenoid mount NUT, Starter solenoid cable WASHER LOCK, Starter solenoid cable SCREW, Starter solenoid to C/C WASHER, Starter solenoid mount 2 2 3 3 1 2 THROTTLE BODY & INTAKE MANIFOLD EPC3704 Ref P/N 1 5005149 2 328765 3 350649 4 332226 5 332226 6 351752 7 350805 8 309776 9 586785 10 3011148 11 3011149 12 3011156 13 3010673 14 332226 15 397336 16 333677 17 350553 18 5005279 19 348471 20 349181 21 351216 22 324334 23 350552 24 908045 25 586671 26 5005188 27 351970 28 329110 29 350548 30 314021 31 5005193 32 340840 33 439922 34 328701 35 310441 36 350657 37 328724 38 351708 Name of Part Qty THROTTLE BODY Assy 1 1 *CLIP, Throttle shaft to throttle body 1 *POINTER, Timing 1 *SCREW, Timing pointer *SCREW, CPS 1 *SPRING, Throttle return New 1 1 *GASKET, Air temperature sensor *LOCK WASHER, TPS screw 2 1 *SENSOR, Crankshaft position (CPS) **CONTACT TAB 1 **SEAL, Wire 2 1 **CONNECTOR, 3 position 1 *SENSOR, Air temperature 2 *SCREW, Air temperature sensor 2 REED VALVE Assy 4 SCREW, Reed valve to reed plate GASKET, Reed valve to C/C 2 1 REED PLATE Assy 1 FITTING, Upper C/C vent to reed plate FITTING, Reed plate vent to Vap. Sep. 1 1 FITTING, Reed plate-idle air inlet 2 SCREW, Reed plate to C/C 1 GASKET, Throttle body to reed plate 2 SCREW, Throttle position sensor SENSOR, Throttle position (TPS) 1 THROTTLE LEVER 1 THROTTLE LEVER & BUSHING 1 10 SCREW, Trottle body/reed plate to C/C 2 SEAL, Air silencer to throttle body BUMPER, Air silencer 2 1 AIR SILENCER Assy SEAL, Air silencer fastener 1 FASTENER, Air silencer 1 1 LOCK WASHER, Clamp CLAMP, CPS lead 1 RETAINER, Trunnion 1 1 SCREW TPS GASKET New 1 19 15 18 16 23 17 21 20 24 8 3 4 22 25 38 26 27 9 5 10,11,12 30 35 14 13 7 37 1 36 2 6 34 31 28 29 32 33 EPC3773 Ref P/N 1 5005907 5005803 350361 349291 349292 350779 350553 350552 350805 350629 314728 347245 335523 331188 335981 339044 350630 337085 338518 351082 351018 337030 Name of Part Qty POWERHEAD GASKET & SEAL KIT 1 *INJECTOR SEAL KIT 2 **RING, Crush 1 **O-RING, Outer injector 1 **O-RING, Inner injector 1 **O-RING, Fuel rail 2 *GASKET, Reed valve to C/C 2 *GASKET, Throttle body to reed plate 1 *GASKET, Air temperature sensor 1 *GASKET, Cylinder water cover 1 *O-RING, Pressure relief valve to C/C 1 *SEAL, Pressure relief valve plunger 1 *O-RING, Cylinder head 2 *O-RING, Thermostat cover 1 *SEAL, T-Stat cylinder head to C/C 1 *GASKET, T-Stat to cylinder head 1 *O-RING, Sleeve to crankshaft 1 *SEAL, Lower crankshaft seal housing 1 *O-RING, Seal housing-lower-cyl block 1 *SEAL OIL, Crankshaft-upper 1 *GASKET, Adapter to powerhead 1 *SLEEVE, Lower crankshaft 1 CYLINDER/CRANKCASE GASKET AND SEAL KIT 1 11 40,50,60 COMM E-TEC CYLINDER/CRANKCASE GASKET KIT SHIFT LEVER & LINKAGE (DR & W MODELS) EPC3721 6 9 7 2 10 8 1 3 2 4 5 Commercial Models 13 7 6 Ref 1 2 3 4 5 6 7 P/N 334814 327400 334815 330266 318611 313022 328703 8 9 10 11 12 13 350488 334119 334373 340532 313607 314125 Name of Part *LEVER, Shift *WASHER *BUSHING, Shift lever *WASHER *SCREW, Shift lever *LOCK NUT *WASHER Qty: 1 for "W" Models *SHIFT ROD *CONNECTOR, Shift rod *BUSHING, Shift rod trunnion LEVER, Shift ("W" Models) FITTING ("W" Models) BUSHING ("W" Models) Qty 1 2 1 1 1 1 2 1 1 1 1 1 2 11 12 THROTTLE & SHIFT LINKAGE 3 7 8 13 2 1 9 EPC3708 Ref P/N 1 347338 2 553766 3 5005239 4 908398 5 5005625 7 347338 8 127386 9 324678 10 432639 11 5005187 12 908398 13 350600 14 333774 15 350895 16 553766 17 5005230 18 331224 19 330265 20 315081 21 332226 22 350611 23 328724 24 5005238 25 340955 26 315164 27 334241 28 334338 30 312708 31 350614 32 328695 33 302290 34 327590 35 586780 36 334192 37 303851 38 202026 39 330145 11 12 10 5 4 14 15 16 20 18 14 14 17 22 35 25 28 26 27 21 23 36 37 30 24 31 33 34 38 39 32 19 12 Name of Part SCREW, Cam to intake WASHER, Screw to throttle cam THROTTLE CAM WASHER, Throttle cam to C/C LINK, Cam to shaft-TPS SCREW, Throttle lever to C/C WASHER, Screw to throttle lever O-RING, Roller sleeve ROLLER, Cam THROTTLE LEVER WASHER, Throttle lever to C/C SPRING, Throttle lever return CLIP SCREW, Shift arm to C/C WASHER, Screw to shift lever SHIFT LEVER LINK, Shift shaft to shift lever WASHER, Lever to C/C BUSHING, Shift lever SCREW, Safety switch mount BRACKET, Safety switch SCREW, Detent to shift lever LEVER & SHAFT Assy, Shift DETENT, Shift lever BALL, Shift detent GUIDE, Shift detent ball SPRING, Detent guide BUSHING, Shift shaft lever LEVER, Shift shaft to rod SCREW, Shift lever C/C WASHER, Shift lever to rod SCREW PIN, Shift lever to rod SWITCH, Neutral safety SCREW, Switch to bracket WASHER, Safety switch to bracket WASHER, Shift shaft to C/C PIN, Shift lever to C/C Qty 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 CYLINDER/CRANKCASE EPC3710 Ref P/N 1 5005507 2 305070 3 314616 4 330272 5 331450 6 332406 7 346237 8 350836 9 552938 10 308688 11 12 13 14 15 16 17 18 19 A 324334 351329 310439 350629 350628 302325 328701 316355 316487 12 1 Name of Part Qty CYLINDER/CRANKCASE Assy 1 *TAPER PIN, Crankcase to cyl assy 1 *STUD, C/C mount 1 *FITTING, Cyl water hose to EMM 1 *DOWEL PIN, Main crankshaft bearing 2 *PIN, Lower cover mount 4 *WATER DAM, Cylinder assy 1 *STUD, Cyl to C/C 6 *NUT, C/C Stud 6 *WASHER, C/C Stud nut 6 *FITTING, Oil recirculation elbow A 3 *FITTING, Oil inlet A 2 *FITTING, Oil recirculation-upper A 1 *FITTING, Oil recirculation elbow A 2 *FITTING, Oil recirculation-upper vent A 1 *PLUG, Water pressure A 1 *FITTING, Fuel pulse A 1 SCREW, Crankcase to cylinder assy 8 CAP, Protective 1 CLAMP, Harness 3 GASKET, Water cover 1 WATER COVER 1 SCREW, Water cover 13 LOCKWASHER 2 NUT, Cylinder stud 1 RETAINER, Harness clamp New 1 7 8 4 2 10 5 9 6 11 3 18 6 19 14 17 15 13 17 16 13 13 See "CYLINDER/CRANKCASE FITTINGS & OIL RECIRCULATION HOSES" CYLINDER/CRANKCASE FITTINGS & OIL RECIRCULATION HOSES EPC3702 2 3 4 5 6 7 8 9 10 11 9 Qty AR 348478 348471 344821 328932 346137 348471 332135 320107 345854 CHECK VALVE, In line oil recirculation FITTING, Oil recirculation elbow FITTING, Oil inlet FITTING, Oil recirculation-upper FITTING, Oil recirculation elbow FITTING, Oil recirculation-upper vent New PLUG, Water pressure TIE STRAP FITTING, Fuel pulse 10 7 1 (Qty 2) upper - length 7.5in. (190mm) (Qty 1) lower transfer - length 6.0in. (152mm) 772571 HOSE, Oil (5/32in. - Bulk Roll 25 ft.) AR (Qty 1) upper transfer - length 1.5in. (38mm) (Qty 2) lower - length 2.6in. (66mm) (Qty 1) vent - length 3.75in. (95.2mm) 10 3 4 10 11 3 3 2 1 2 1 1 14 1 2 10 4 10 2 10 3 10 10 2 8 6 10 10 1 5 10 3 10 1 10 7 13 4 10 2 40,50,60 COMM E-TEC Ref P/N Name of Part 1 776892 HOSE, Oil (.093in. - Bulk Roll 25 ft.) CYLINDER HEAD & THERMOSTAT EPC3709 9 8 4 2 3 5 7 10 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 11 6 1 15 12 22 13 20 17 19 21 18 16 14 P/N 5005457 328649 347243 352328 347240 351089 347238 909533 347241 314728 347245 335523 350508 351081 3010674 5001866 338632 331188 339044 351145 5005440 335981 Name of Part VALVE Assy, Cooling pressure relief *SCREW, Pressure relief valve cover *SUPPORT, Diaphragm *DIAPHRAGM New *PLATE, Housing *SPRING, Valve *PLUNGER, Valve SCREW, Pressure relief valve cover COVER, Pressure relief valve O-RING, Valve to C/C SEAL, Plunger to C/C O-RING, Cylinder head CYLINDER HEAD SCREW, Cylinder head ENGINE TEMPERATURE SENSOR SPARK PLUG (QC12PEP) THERMOSTAT COVER O-RING, Thermostat cover GASKET, T-Stat to cylinder head SPRING, T-Stat cover to T-Stat THERMOSTAT Assy SEAL, T-Stat cylinder head to C/C Qty 1 1 1 1 1 1 1 2 1 1 1 2 1 14 1 2 1 1 1 1 1 1 CRANKSHAFT & PISTONS EPC3711 13 19 14 6 18 21 20 17 15 20 7 1 16 9 8 9 2 3 10 12 11 4 5 14 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 19 20 21 P/N 5005189 433503 326047 350630 337030 307480 5005268 320499 387041 337085 340559 338518 351082 387787 5005510 308186 395627 5005733 5005734 5000819 5000820 317831 327861 Name of Part Qty CRANKSHAFT & BEARING Assy 1 *BEARING, Lower crankshaft 1 1 *RETAINING RING, Brg to crank-lower *O-RING, Sleeve to crankshaft 1 *SLEEVE, Crankshaft 1 1 KEY , Flywheel to crankshaft 1 BEARING, Upper crankshaft BEARING RACE, Center main clip and 1 BEARING, Center main 1 1 SEAL, Lower crankshaft seal housing HOUSING, Lower seal 1 1 O-RING, Seal housing-lower-cyl block 1 SEAL OIL, Crankshaft-upper 2 BEARING, Connecting rod CONNECTING ROD 2 2 *SCREW, Connecting rod 2 BEARING, Wrist pin 2 PISTON & RING Assy-(Standard) 2 PISTON & RING Assy- (OS .030) 2 *PISTON RING-(Standard) 2 *PISTON RING- (OS .030) 4 *RING RETAINING, Wrist pin to piston PIN WRIST, Piston 2 TRIM & TILT RELAY EPC3716 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 P/N 586767 204053 317893 320107 600138 3010023 3010484 3010485 3011148 3011149 3011154 586804 3011290 3011291 312241 3011292 351486 Name of Part RELAY Assy, Trim and tilt *TERMINAL, Ring .312 in. dia (79mm) *TIE STRAP *TIE STRAP *TERMINAL, Ring .250 in. dia (63mm) *SEAL, Terminal *CONNECTOR, 2 Pin receptacle *TERMINAL *CONTACT, Tab-trim switch *SEAL, Wire-Trim Switch *CONNECTOR, 2 terminal-trim switch BRACKET & GROMMET Assy *GROMMET *BUMPER SCREW, Relay bracket to C/C CLIP, Relay to bracket SPACER Qty 1 1 2 1 1 2 1 2 2 2 1 1 2 2 2 2 2 17 15 16 6,7,8 14 13 12 5 2 3 9,10,11 4 1 TRIM & TILT HYDRAULIC ASSEMBLY EPC3717 10 P/N 5005441 5006345 5005830 5005876 5005831 5005822 5005875 Name of Part Qty HYDRAULIC LIFT Assy 1 *FILL PLUG & O-RING 1 *VALVE Assy, Manual release 1 **O-RING & RETAINING RING SET 1 **MOTOR Assy 1 ***MOTOR 1 ***O-RING & SCREW KIT, Motor 1 (Includes 4 screws & washers, 1 O-Ring) 7 321163 ****O-RING, Motor 1 8 512259 ***SLEEVE, Motor cable/sending unit 1 9 3010023 ***SEAL, Terminal 2 10 514823 ***TERMINAL 2 11 3010049 *CONNECTOR, 2 Position, Motor lead 1 12 582499 *LEAD, Ground 1 13 332434 *BUSHING, Cylinder to pin 2 14 332436 *BUSHING, Cylinder to bracket 2 11 9 8 4 6 5 7 1 13 1A 2 12 14 3 15 40,50,60 COMM E-TEC Ref 1 1A 2 3 4 5 6 ENGINE ELECTRICAL HARNESS 66,67,68,69 SEAL Assy. 62,63,64,65 9,10,31 4,23,38 OIL TANK KEY SWITCH 5,24,37 58,59,60 SEAL Assy. SEAL Assy. 3,22,37 SYSTEM CHECK 38,40,52 TILT/TRIM SWITCH DIAGNOSTIC CONNECTOR 8,39 20,28,42 CYLINDER HEAD TEMP SENSOR 57 46 EMM J1-A TO CYLINDER CRANKCASE GROUND 7,39 2,21,36 STARTER SOLENIOD FUSE HOLDER 19,28,42 EMM J1-B 53 BATTERY POSITVE TO STARTER SOLENOID 8,39 AIR TEMP SENSOR 10,14,31 CRANKSHAFT POSITION SENSOR 10,15,31,25 STATOR 1A 18,35 THROTTLE POSITION SENSOR 6 1 CAPACITOR 17,32,33,41,43 61 EMM J2 10,14,31 TRIM/TILT SWITCH 29,34,44 76,77,78 SEAL Assy. 73,74,75 SEAL Assy. 11,16,31 TRIM SENDER 45 70,71,72 IGNITION GROUND TO CYLINDER CRANKCASE SEAL Assy. 10,13,31 TILT/TRIM RELAY 10,13,31 10,14, 31 FUEL INJECTOR AND IGNITION # 2 CYLINDER FUEL PUMP 10,14, 31 FUEL INJECTOR AND IGNITION # 1 CYLINDER TERMINAL SERVICE KIT 81 FEMALE TERMINAL REPAIR LEAD Assy 10,79 16 11,12,31 NEUTRAL SWITCH MALE TERMINAL REPAIR LEAD Assy 11,80 ENGINE ELECTRICAL HARNESS EPC3707 Ref 1A 1 2 3 4 5 6 7 8 9 10 P/N 586603 3010449 3011258 514686 514687 514688 351001 3010123 3010124 3011266 3011147 11 3011148 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 29 31 32 33 34 35 36 37 38 39 40 3011154 3011153 3011155 3011157 3011156 3011161 3011162 3011169 3011170 967545 514682 514683 514684 316487 3011173 332067 3011149 3011350 3011175 512550 513439 514035 514679 514680 3010125 514681 Name of Part Qty Ref P/N Name of Part ENGINE HARNESS Assy 1 41 3011166 *TERMINAL - 14 Gauge *CAPACITOR 1 42 3011171 *TERMINAL *CONNECTOR, Fuse 1 43 3011174 *TERMINAL - 18 Gauge *CONNECTOR, 3 Pin receptacle 2 44 327283 *LOCKWASHER 1 45 600138 *TERMINAL, Ring -.250 in. dia. (63mm) *CONNECTOR & SEAL, 6 Socket plug *CONNECTOR, 6 Pin receptacle 1 46 204363 *TERMINAL, Ring -.250 in. dia. (63mm) *COVER 1 52 514685 *CONNECTOR & SEAL, 3 Socket plug *CONNECTOR & SEAL, 2-Socket plug 1 53 204053 *TERMINAL, Ring -.312 in. dia. (79mm) *CONNECTOR & SEAL, 2-Pin plug 2 57 320107 *TIE STRAP *CONNECTOR & SEAL, 5 Position plug 1 58 586072 *CONNECTOR Assy, Diagnostic cover *CONTACT, Female - receptacle 29 59 514686 **CONNECTOR, 3 Pin receptacle See reference number 79. 60 514690 **PLUG, Sealing *CONTACT, Male - tab 3 61 907833 *TIE STRAP See reference number 80. 62 586111 SEAL Assy, Trim/tilt switch *CONNECTOR & SEAL, 2 Position cap 1 63 514681 *LOCK WEDGE, 3 Socket plug *CONNECTOR & SEAL, 2 Position plug 3 64 514685 *CONNECTOR & SEAL, 3 Socket plug *CONNECTOR & SEAL, 3 Position plug 4 65 514690 *SEAL, Plug *CONNECTOR & SEAL, 6 Position plug 1 66 586076 SEAL Assy, System check *CONNECTOR, 6 Position cap 1 67 514683 *LOCKWEDGE, 6 Socket plug *CONNECTOR & SEAL, 16 Position plug 1 68 514687 *CONNECTOR & SEAL, 6 Socket plug *CONNECTOR & SEAL, 3 Position plug 1 69 514690 *SEAL, Plug *CONNECTOR & SEAL, 26 Position plug 1 70 586812 SEAL Assy, Trim & tilt relay *CONNECTOR & SEAL, 34 Position plug 1 71 3011150 *PLUG, Sealing *FUSE, 10 AMP 1 72 3011154 *CONNECTOR & SEAL, 2 Position cap *LOCKWEDGE-3 Pin receptacle 1 73 586813 SEAL Assy, Trim sender *LOCKWEDGE-6 Socket plug 1 74 3011150 *PLUG, Sealing *LOCK,WEDGE-6 Pin receptacle 1 75 3011155 *CONNECTOR & SEAL, 3 Position cap *RETAINER 1 76 586811 SEAL Assy, Trim & tilt *PLUG, Cavity 25 77 3011150 *PLUG, Sealing *SCREW 2 78 3011156 *CONNECTOR & SEAL, 3 Position cap *SEAL,WIRE 32 79 777076 TERMINAL & LEAD Assy., Female *SEAL,WIRE-12 Gauge 4 3011147 *CONTACT, Female *SEAL,WIRE - 18 Gauge 12 3011225 *SEAL, Wire *TERMINAL, Ring-#10 2 N/A *LEAD, Wire *TERMINAL, Socket 3 80 777075 TERMINAL & LEAD Assy., Male *TERMINAL, Receptacle 2 3011148 *CONTACT, Male *TERMINAL, Pin 10 3011225 *SEAL, Wire *TERMINAL, Socket 9 N/A *LEAD, Wire *TERMINAL, Socket 6 81 777283 TERMINAL SERVICE KIT (AMP Style) 1 *LOCK WEDGE, 3 Socket plug A A A A A A A A A A A A A A A A A B B Qty 4 35 12 4 1 1 1 1 1 1 1 3 2 1 1 1 3 1 1 1 6 1 2 1 1 3 1 1 3 1 1 1 1 1 1 1 1 1 1 A Only DR & W models. B Not Shown - Alternative service connector assembly, includes pre-crimped terminal and seal to length of wire. Lead assembly may be 40,50,60 COMM E-TEC butt spliced to existing harness. Included in accessory (AMP Style) Terminal Service Kit P/N 777283, see Evinrude/Johnson Genuine Parts & Accessories Catalog for complete description of kit. 17 STEERING ARM 1 2 3 10 4 6 5 7 "DP" Models "DR, DE, W" Models 8 9 EPC3718 Ref 1 2 3 4 5 P/N 5005161 318295 317776 350539 121957 Name of Part STEERING ARM & SHAFT Assy THRUST WASHER, Upper SEAL, Upper BUSHING, Upper (DP Models only) WASHER (DP Models only) Qty 1 1 1 1 1 Ref 6 7 8 9 10 P/N 317415 317412 318298 318296 317419 Name of Part THRUST RING, Steering friction BUSHING, Upper SEAL, Lower THRUST WASHER, Lower SCREW, Bushing (DP Models only) Qty 1 1 1 1 1 REMOTE STEERING LINK (ACCESSORY) 1 4 7 6 2 3 5 4 EPC3119 Ref 1 2 3 4 P/N 173699 122841 344327 315077 Name of Part STEERING LINK KIT *SPACER, Pivot *BOLT, Steering link *LOCKNUT IN Qty 1 1 1 2 Ref P/N 5 319453 6 174244 7 122840 18 Name of Part *WASHER *STEERING LINK *NUT, Pivot Qty 2 1 1 SWIVEL & STERN BRACKET (DE, DR & W MODELS) 38 59 54 60 57 56 56 58 62 40 9 10 62 30 46 10 48 43 3 61 32 55 14 2 19 29 62 10 46 32 6 15 6 31 33 34 65 2 4 8 64 44 1 42 47 63 11 17 18 36 41 35 21 12 13 16 66 22 22 20 26 44 67 27 39 7 53 23 25 5 24 26A 37 28 24 23 P/N 351319 313607 303864 317419 387531 317782 436212 307068 5005691 313990 350624 350988 326956 352294 352207 351264 315961 351269 351271 351270 304013 314007 313817 315964 315962 315965 333774 305650 321234 333871 351218 351217 315967 Name of Part SWIVEL BRACKET FITTING, Lube WASHER, Stop link, starboard SCREW, Bushing to bracket ROD & BRACKET Assy THRUST WASHER, Stern bracket THRUST ROD Assy SPRING, Thrust rod LEVER, SHAFT & PIN Assy NUT, Stop link screw STERN BRACKET, Port SCREW, Steering friction O-RING, Steering friction STERN BRACKET, Starboard New *SET SCREW, Tilt pin retension NS BUSHING PIN, Link to bracket SCREW, Stop link SCREW, Stop link to swivel bracket SCREW, Stop link to stern bracket SET SCREW CUP, Reverse lock spring SPRING, Reverse lock LINK, Reverse lock PIN, Link to lever RETAINER, Spring CLIP, Stop link COTTER PIN PLATE, Reverse lock LEVER, Locking STOP LINK, Starboard STOP LINK & Assy, Port SPRING, Link Qty 1 AR 1 1 1 2 1 1 1 3 1 1 1 1 1 2 1 1 1 1 2 2 2 2 2 2 2 1 2 1 1 2 Ref 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 19 P/N 553766 552940 306470 351321 351320 321426 329012 351248 318238 317418 317416 351896 319787 335554 317894 337586 125545 394219 Name of Part SPRING WASHER, Stop link SCREW, Stern bracket LOCK WASHER WASHER, Lever & shaft assy. SPRING WASHER, Lever & shaft SPRING, Reverse lock KNOB, Tilt & reverse lock handle BELLCRANK SCREW, Knob PIN, Steering friction SCREW, Thrust ring TUBE, Tilt New BUSHING, Swivel bracket to tilt tube NUT, Tilting tube CAP WIPER NUT WASHER, Pin TRANSOM MOUNT KIT Included with DR, DE & W models only. 334427 *SCREW 310702 *NUT 309192 *WASHER 315776 *WASHER 303776 *SCREW 328594 *PLATE 315774 *PAD, Bracket 330179 WASHER 5005731 HANDLE CLAMP SCREW Assy (S.S) 121470 *LOCKNUT, Handle screw 333724 *SCREW, Handle 337018 *SWIVEL PLATE 334003 *SCREW, Plate Qty 2 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 4 4 2 2 4 1 2 3 2 2 2 2 2 40,50,60 COMM E-TEC EPC3712 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14A 15 16 17 18 19 20 21 22 23 24 25 26 26A 27 28 29 30 31 SWIVEL & STERN BRACKET (DP MODEL) 6 8 11 7 9 10 15 12 17 18 19 13 14 25 24 11 37 39 40 16 46 20 38 21 22 26 28 5 41 33,34,35 42 25 23 27 3 4 24 32 31 30 1 29 45 44 2 43 36 22 EPC3713 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 P/N 333624 351247 334884 350484 313607 334438 318238 398875 321863 333765 315081 308825 334341 310442 321243 337586 335554 352105 344104 333674 327283 122890 332447 Name of Part STERN BRACKET, Starboard TIE BAR SCREW, Sending unit SWIVEL BRACKET LUBRICATION FITTING KNOB, Tilt and reverse lock SCREW, Knob LEVER & SHAFT WASHER, Tilt lever SPRING, Tilt lever BUSHING, Lever to bracket SCREW, Roller ROLLER, Sending unit CLAMP, Cable BUSHING, Tilt wiring lead WIPER NUT NUT, Tilting tube CLAMP, Cable STERN BRACKET, Port SCREW, Anode WASHER, Anode screw NUT, Tilt pin TILT PIN Qty 1 1 2 1 4 1 1 1 1 1 2 1 1 1 1 1 2 New 1 1 2 2 2 1 Ref 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 20 P/N 317782 319787 173029 341549 334259 586822 334885 334342 511527 3011148 3011149 3011155 317894 314390 432293 328703 908158 332435 351896 908158 328701 335554 320107 Name of Part Qty THRUST WASHER, Stern bracket 2 BUSHING, Swivel bracket to tilt tube 2 ANODE KIT 1 SHIELD, Tilt tube 1 CLIP, Tilt pin 1 SENDING UNIT 1 *SPRING, Arm return 1 *ARM, Sending unit 1 *RETAINER, Arm 1 *CONTACT, Tab 3 *SEAL, Lead 3 CONNECTOR & SEAL, 3 plug 1 CAP 1 WASHER, Trail lock 1 LEVER Assy, Trail lock 1 WASHER, Trail lock 1 SCREW, Trail lock 1 PIN, Tilt cylinder 1 TUBE, Tilt New 1 SCREW, Tie bar 2 WASHER, Screw, tie bar 1 NUT, Tilt tube 1 TIE STRAP 1 EXHAUST ADAPTER & INNER HOUSING 6 2 3 4 5 8 13 7 1 10 12 14 11 9 15 18 17 16 21 22 18 19 20 EPC3714 P/N 351018 313581 317648 321232 313580 306423 306470 582494 351019 436470 436471 5005506 Name of Part GASKET, Adapter to powerhead BUMPER, Mount screw SCREW, Upper mount RETAINING WASHER WASHER, Upper mount SCREW, Upper mount anchor LOCK WASHER, Upper mount LEAD Assy, Steering arm to adapter GASKET, Adapter to housing RUBBER MOUNT, Upper RUBBER MOUNT, Upper ("WDRY" Model) ADAPTER Assy, Exhaust housing Qty 1 2 2 2 2 3 2 1 1 1 1 1 Ref 12 13 14 15 16 17 17 18 19 20 21 22 P/N 350942 332205 309705 351257 351491 341552 341533 332363 315860 908158 351484 328742 Name of Part *PIN, Alignment *SEAL, Shift rod SCREW, Adapter to housing EXHAUST HOUSING, Inner STUD, Exhaust hsg. to adapter WATER TUBE WATER TUBE ("WDRY" Model) O-RING, Tube to adapter COVER, Water tube SCREW, Cover to adapter SPACER NUT Qty 2 1 2 1 4 1 1 2 1 2 4 4 40,50,60 COMM E-TEC Ref 1 2 3 4 5 6 7 8 9 10 10 11 21 EXHAUST HOUSING 12 13 14 8 15 11 2 4 16 1 3 5 10 6 9 5 7 17 18 17 21 19 20 EPC3715 Ref 1 2 3 4 5 6 7 8 9 10 11 P/N 306470 339822 339823 351316 333764 332421 5005505 350942 351317 324812 309192 Name of Part Qty Ref P/N Name of Part Qty LOCK WASHER, Bracket screw 3 12 335221 SCREW, Cover to housing 6 SCREW, Mount bracket 2 13 351031 COVER, Exhaust relief 1 SCREW, Mount bracket 1 14 351243 FILTER, Exhaust relief 1 MOUNT BRACKET, Port 1 15 351323 GASKET, Exhaust relief cover 1 MOUNT, Lower 2 16 330151 CLAMP, Hose to cover screw 1 MOUNT, Bracket, front 1 17 350943 PIN, Exhaust hsg. to ext. ("WDRY" Model Only) 4 EXHAUST HOUSING, Outer 1 18 351395 EXTENSION, Gearcase ("WDRY" Model Only) 1 *PIN, Alignment 2 19 333270 STUD, Extension to g/c ("WDRY" Model Only) New 4 MOUNT BRACKET, Starboard 1 20 307160 LOCKNUT, Ext stud ("WDRY" Model Only) 4 SCREW, Exhaust hsg. to powerhead 8 21 329234 SEAL, Ext. to impeller hsg. ("WDRY" Model Only) 1 LOCK WASHER, Exhaust housing 8 22 TILLER ARM (DR & W MODELS) 17 18 16 25 23 22 38 15 35 36 24 21 34 11 1 4 14 3 37 29 30 31 26 13 19 20 2 10 28 5 8 32 12 27 7 10 33 9 6 EPC3720 P/N 437144 397001 332089 334960 336481 336347 329880 339722 436544 436216 329881 174741 342803 434877 323912 329063 334153 334083 328739 329160 Name of Part HANDLE Assy, Tiller steering *INNER HANDLE & CLIP **CLIP, Retainer *PIN, Inner steering handle *SCREW PLUG, Idle adjustment PIN HELIX TWIST GRIP (W Models only) TWIST GRIP ROLLER THROTTLE FRICTION Assy SLEEVE, Stop switch leads THROTTLE CABLE TUBING, Cable SEAL, Throttle cable CONNECTOR, Throttle cable ANCHOR, Throttle cable WASHER, Anchor SCREW, Shoulder anchor P/N Qty Ref 1 20 350989 1 21 307160 1 22 325452 1 23 340779 3 24 313607 1 25 315077 1 26 325729 2 27 586792 1 28 514679 1 29 514688 2 30 514684 1 31 514690 1 32 329879 1 33 398602 1 34 320107 1 35 333499 1 36 333978 1 37 335299 1 38 333979 1 23 Name of Part SCREW LOCK NUT BUSHING STEERING ARM BRACKET, Tiller FITTING, Lube LOCK NUT SCREW STOP SWITCH Assy *TERMINAL *CONNECTOR, 6 Pin *LOCKWEDGE, 6 Pin *PLUG, Sealing GUIDE CLIP & LANYARD Assy TIE STRAP CLIP, Emergency start DECAL, Start warning DECAL, Emergency clip DECAL, Gearshift Qty 1 1 2 1 1 2 2 1 2 1 1 4 2 1 4 1 1 1 1 40,50,60 COMM E-TEC Ref 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 GEARCASE 1A 100 101 39 CHROME CUP & PLATE KIT 56 62 WATER PUMP REPAIR KIT 64 38 37 97 36 63 35 61 60 59 96 4 44 58 40 1 102 99 57 103 33 52 83 87 94 95 49 45 104 105 69 68 48 71 70 81 51 67 80 76 82 79 3A 2 42 15 19 32 41 18 65 29 28 66 3 77 17 15 54 53 10 98 16 46 30 55 12 27 25 GEARCASE SEAL KIT 11 50 26 24 5 8 7 23 22 31 9 13 6 14 21 47 20 24 GEARCASE EPC3719 P/N 5006125 5006126 5005742 5005458 382343 324852 332584 314175 391365 331880 327345 911961 908158 318544 311598 334163 313447 382408 398522 326668 318303 313448 324369 439153 318353 313453 313445 313446 25 26 27 28 434391 382407 379504 330137 29 320041 Name of Part Qty GEARCASE Assy - BLUE (WDRL Model) 1 GEARCASE Assy - BLUE (WDRY Model) 1 GEARCASE Assy - BLUE 1 *GEARCASE & BEARING Assy 1 **BEARING, Pinion 1 **RETAINING SCREW & SEAL 1 ***WASHER, Seal ring 1 **SCREEN, Water intake 1 1 *BEARING HOUSING Assy, Forward **PIN, Housing to gearcase 1 **BALL, Detent 1 **SPRING, Detent 1 *SCREW, Anode 2 1 *SCREW, Fill & drain plug, lower **WASHER 1 *CRADLE, Shifter 1 *THRUST WASHER 1 *THRUST BEARING 1 *GEAR SET, Forward. (0.375 Ratio(12/32)) 1 *SHAFT, Shift dog 1 1 *SHIFTER, Clutch dog *PIN, Clutch dog 1 *SPRING, Clutch dog pin 1 *PROPELLER SHAFT Assy 1 *GEAR, Reverse 1 *RETAINER PLATE, Bearing housing 1 *RETAINING RING 2 *O-RING, Bearing housing 1 Contents of Gearcase Seal Kit *BEARING HOUSING Assy **REVERSE GEAR BEARING Assy **PROPSHAFT BEARING Assy **SEAL 1 1 1 2 Contents of Gearcase Seal Kit *SCREW, Housing to gearcase 1 1 1 1 1 1 1 AR AR AR 1 Contents of Gearcase Seal Kit 38 39 385087 342786 *BEARING HOUSING Assy **SEAL, Driveshaft 320107 307551 42 44 311598 324937 45 46 47 48 49 328725 324037 316484 387336 318372 50 320145 *TIE STRAP, Seal to rod *SCREW, Fill & drain plug, upper 1 1 Contents of Gearcase Seal Kit **WASHER *SEAL, Gearcase to inner exh. hsg. 1 1 Contents of Gearcase Seal Kit *SCREW, Cover to gearcase *LEVER, Shift *THRUST WASHER, Shifter *COVER Assy **O-RING, Shift rod 52 52 53 54 55 56 57 58 59 350622 351910 324766 385043 330701 909386 317922 385068 438545 60 333758 4 1 1 1 1 Qty 1 *SHIFT ROD *SHIFT ROD (WDRY Model only) *THRUST WASHER, Forward gear *THRUST BEARING, Forward gear *DETENT, Shifter *SCREW, Housing to gearcase *SEAL, Shift rod *THRUST BEARING Assy IMPELLER HOUSING 1 1 1 1 1 4 1 1 1 Contents of Water Pump Repair Kit GROMMET, Water tube 1 Contents of Water Pump Repair Kit 61 328725 SCREW, Impeller housing, short 2 Contents of Water Pump Repair Kit 62 337574 SCREW, Impeller housing, long 2 Contents of Water Pump Repair Kit 63 64 438424 341732 65 336530 BRACKET, Water tube GROMMET, Housing 1 1 Contents of Water Pump Repair Kit GASKET, Water pump 1 Contents of Water Pump Repair Kit 66 67 68 68 69 70 70 71 76 77 79 552968 330266 306503 328561 306470 313697 329022 306314 127466 313715 341038 SCREW, Gearcase to housing LOCK WASHER SCREW, Short SCREW, Short - (WDRY Model) LOCK WASHER, Short screw SCREW, Long SCREW, Long - (WDRY Model) LOCK WASHER, Long screw TRIM TAB, Gearcase SCREW, Trim tab PLATE, Impeller housing 79 341187 80 334897 PLATE, Chrome impeller housing (Included on W models) KEY, Impeller to driveshaft 4 4 1 1 1 1 1 1 1 1 1 Contents of Water Pump Repair Kit Opt. 1 1 Contents of Water Pump Repair Kit 81 396725 IMPELLER & KEY Assy 1 Contents of Water Pump Repair Kit 82 324981 SEAL, Impeller housing 1 Contents of Water Pump Repair Kit 83 331188 O-RING, Cup to housing 1 Contents of Water Pump Repair Kit 87 340619 CUP, Impeller housing 1 Contents of Water Pump Repair Kit CUP, Chrome impeller hsg Opt. (Included on W models) 94 436745 ANODE & INSERT, Gearcase 95 328096 SCREW 96 5000308 WATER PUMP REPAIR KIT 97 389145 CHROME CUP & PLATE KIT Opt. 98 5000309 GEARCASE SEAL KIT 99 350943 PIN, Alignment 100 329171 SEAL, Spacer to exh hsg (WDRY Model) 101 330205 SPACER, Impeller hsg (WDRY Model) 102 324430 *SCREW, Anode (W Models) 103 392462 *ANODE AND INSERT (W Models) 104 307555 *LOCK WASHER, Anode (W Models) 105 313022 *NUT, Anode (W Models ) Contents of Gearcase Seal Kit *PIN, Lever to housing Name of Part *GASKET, Cover to gearcase Contents of Gearcase Seal Kit 87 1 1 Contents of Gearcase Seal Kit 40 41 P/N 314082 4 Contents of Gearcase Seal Kit 30 332584 **SEAL 31 431708 *ANODE, Bearing housing 32 313339 *NUT, Pinion to driveshaft 33 5006068 *DRIVESHAFT Assy (WDRY Model only) 33 5006123 *DRIVESHAFT Assy (WDRL Model only) 33 5005342 *DRIVESHAFT Assy 35 317230 *THRUST WASHER 36 317232 *SHIM, 0.005 in. (0.12mm) 36 323889 *SHIM, 0.003 in. (0.07mm) 36 323890 *SHIM, 0.004 in. (0.10mm) 37 313754 *O-RING, Bearing housing Ref 51 1 25 341186 1 1 1 1 1 1 2 1 1 2 1 2 2 40,50,60 COMM E-TEC Ref 1A 1A 1A 1 2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 RECOIL STARTER (DR & W MODELS) 35 36 40 42 44 49 4 47 1 13 12 10 37 45 17 20 17 23 15 19 43 34 32 27 26 29 1A 3 41 11 29 28 26 46 48 24 6 16 8 14 18 25 2 30 31 33 22 38 5 7 21 9 EPC3723 Ref 1A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 P/N Name of Part Qty 438104 RECOIL STARTER Assy 1 332910 *HOUSING STARTER 1 331979 *SCREW, Pawl plate to hsg 1 341063 *BUSHING, Pulley 1 328741 *NUT, Pawl plate 1 772578 *ROPE, Starter (7/32in. - Bulk Roll 100') AR (Qty 1) - length 92 1/2 in. (2.4M) 325431 *SPRING, Starter 1 394604 *PULLEY, Starter 1 326120 *SPRING, Pawl plate to housing 1 398228 *PAWL, Starter pulley 1 121266 *GLIDER, Housing to pulley 6 327768 *SCREW, Rope guide pulley 1 342909 **PULLEY & O-RING ASSY. 1 339543 *O-RING, Rope guide 1 326131 *SHIELD, Pulley spring 1 326132 *SPRING, Pawl plate return 1 326119 *RING RETAINING, Pulley 1 340817 *WASHER, Pulley retaining 2 432111 *PULLEY PLATE & SLEEVE Assy 1 334350 **SLEEVE, Plate 1 309515 *WASHER, Retaining washer to pulley 1 311015 *BUSHING, Pawl 1 326964 *WASHER, Pawl bushing to pawl 1 331929 *BUMPER, Pawl plate 1 Ref 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 26 P/N 325429 328700 321465 351517 326129 326130 307718 301250 304325 329245 334633 329217 331249 341171 910095 351347 204913 204911 208424 312241 908158 351299 310439 350973 321243 Name of Part Qty *SHIELD, Housing spring 1 *WASHER, Pawl plate to housing 1 WASHER, Starter housing 6 SCREW, Starter hsg to C/C 3 SLEEVE, Housing to C/C 3 GROMMET, Starter housing screw 6 SCREW, Ratchet 3 WASHER, Ratchet to flywheel 3 ANCHOR, Rope 1 RATCHET, Flywheel 1 HANDLE, Starter 1 SCREW, Handle plate 1 WASHER, Handle bracket to housing 2 SUPPORT, Pulley 1 SPACER, Ratchet to flywheel 6 BRACKET, Handle support 1 SPRING, Handle grommet 1 GROMMET, Handle to cover 1 PLATE, Handle support 1 SCREW, Clamp 1 SCREW, Support 1 BUSHING, Flywheel cover 3 CLAMP, Oil tank harness 1 GROMMET, Flywheel cover 3 BUSHING, Cover grommet to bracket New 1 ELECTRIC START KIT (ACCESSORY) EPC3724 Ref 1A 1 2 3 4 5A 5 6 7 8 9 10 11 12 13 14 15 16 P/N 5005580 586768 394925 584348 586827 514679 327805 317893 320107 351839 351827 321465 328740 328701 335778 321472 331259 123739 1A Name of Part Qty ELECTRIC START KIT 1 *MOTOR, Starter 1 *CABLE, Starter 1 1 *CABLE, Battery 10 ft. *SWITCH, Start 1 **PIN, Terminal 2 1 *NUT, Switch mounting *TIE STRAP 2 *TIE STRAP 1 *SCREW, Starter mounting New 2 *BOLT, Double ended New 1 *WASHER, Starter mounting New 3 *NUT, Ground stud 1 2 *WASHER, Starter nut ground stud *NUT, Starter 1 *NUT, Solenoid 2 *WASHER, Solenoid 2 1 *DECAL, Start 16 9 12 11 10 7 6 1 3 8 12 13 2 4 5A 14 15 5 FUEL HOSE & PRIMER (ACCESSORY) EPC3369 Ref 1 2 3 4 5 6 7 8 9 10 10 A B C D E P/N 775635 775636 176740 176745 322652 334913 174511 322652 397525 553166 396462 Name of Part FUEL HOSE & PRIMER BULB FUEL HOSE & PRIMER BULB FUEL HOSE & PRIMER BULB *FUEL HOSE CONNECTOR KIT **CLAMP, Snap **O-RING *HOSE, Inlet *PRIMER BULB KIT **CLAMP, Snap **NIPPLE & VALVE Assy. **CLAMP, Band, large **NIPPLE & VALVE Assy. *HOSE, Outlet *HOSE, Outlet Qty 1 1 1 2 1 1 1 B 1 2 1 2 1 1 B B,E 1 A,C A,D A,E Not Shown Cut to length from P/N 333341 - 5/16 in. I.D. Quick Disconnect at Motor & Tank - 8 ft. (2.43m) Quick Disconnect at Motor End Only - 8 ft. (2.43m) Quick Disconnect at Motor End Only - 3 ft. (914mm) FUEL TANK - 6 GALLON - (ACCESSORY) EPC3637 P/N 177001 177003 338513 177004 772681 Name of Part FUEL TANK *FITTING ASSY, Elbow **O-RING, Fitting *CAP, Gas *FITTING Qty 1 1 1 1 1 40,50,60 COMM E-TEC Ref 1 2 3 4 5 27 TILLER UPGRADE KIT (ACCESSORY) 1A 47 17 18 16 25 23 22 13 19 20 15 51 52 11 1 4 14 53 24 21 26 28 29 30 2 3 46 10 8 50 31 5 33 12 7 27 10 9 32 6 39 48 54 42 40 45 35 41 49 35 43 34 36 37 38 44 Steering Friction 28 TILLER UPGRADE KIT (ACCESSORY) EPC3722 P/N 5005543 437144 397001 332089 334960 336481 342933 329880 339722 436216 329881 174741 342803 434877 323912 329063 334153 334083 328739 329160 350989 307160 325452 340779 313607 315077 325729 Name of Part TILLER UPGRADE KIT HANDLE Assy, STEERING **HANDLE, Inner **CLIP, Retainer **PIN, Inner steering handle **SCREW, Stop switch mount *PLUG, Idle adjustment *PIN *HELIX *TWIST GRIP *ROLLER *THROTTLE FRICTION Assy *SLEEVE, Stop switch leads *THROTTLE CABLE *TUBING, Cable *SEAL, Throttle cable *SHELL, Throttle cable *ANCHOR, Throttle cable *WASHER, Anchor *SCREW, Shoulder *SCREW *LOCK NUT *BUSHING *STEERING ARM BRACKET *FITTING, Lube *LOCK NUT *SCREW Qty 1 1 1 1 1 3 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 Ref 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 P/N 586792 514688 514684 514690 514679 398602 320107 334814 327400 334815 330266 318611 313022 328703 350488 334119 551113 332945 334373 333978 351376 586827 514679 329879 333499 335299 333979 327805 Name of Part *STOP SWITCH Assy **CONNECTOR, 6 Pin **LOCKWEDGE, 6 Pin **PLUG, Sealing **PIN, Connector *CLIP & LANYARD Assy *TIE STRAP *LEVER,SHIFT *WASHER *BUSHING *WASHER *SCREW *LOCK NUT *WASHER *SHIFT ROD *CONNECTOR *SPRING, Steering friction *SCREW, Steering friction *BUSHING, Shift rod *DECAL, Start warning *GROMMET, Cable *START SWITCH Assy **PIN, Connector *GUIDE *CLIP, Emergency start *DECAL, Emergency clip *DECAL, Gearshift *NUT, Switch Qty 1 1 1 4 2 1 4 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 40,50,60 COMM E-TEC Ref 1A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 29 TILLER UPGRADE SystemCheck™ HARNESS KIT (ACCESSORY) 1 BOW STERN 23,25,29 KEY SWITCH 23,25,29,31 TILLER HANDLE 15 23,24,27 TRIM SWITCH 23,25,29 SYSTEM CHECK 16,20,21 TRIM GUAGE 22,26,30 KEY SWITCH 19,23,28 32 SYSTEM CHECK GAUGE 17,18,23 23,24,27 TRIM / TILT 10,11,12,13 8 KEY SWITCH HARNESS WARNING HORN 9,14 6 16,20,21 3 TACHOMETER 2 5 4 7 EPC3726 Allows connection of SystemCheck™ gauge, remote key switch & remote trim/tilt switch. If needed, order remote trim/tilt switch P/N 176539 & SystemCheck gauge separately. Ref 1 2 3 4 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 14 P/N 586853 125308 127083 127274 176288 5005800 176287 127279 127280 127281 127591 127592 127593 127595 586262 126908 514679 514684 514688 514690 910446 Name of Part HARNESS KIT, Tiller upgrade *SCREW, Bezel *BEZEL *NUT, Key Switch *LANYARD *KEY SWITCH **KEY SET ***KEY, Ignition # 70 ***KEY, Ignition # 71 ***KEY, Ignition # 72 ***KEY, Ignition # 75 ***KEY, Ignition # 76 ***KEY, Ignition # 77 ***KEY, Ignition # 79 *HARNESS, Key switch **SLEEVE, Lead **TERMINAL, Pin **LOCKWEDGE **CONNECTOR, 6-Pin **PLUG, Seal **TERMINAL, Socket P/N Qty Ref 1 15 586843 2 16 126663 1 17 127287 1 18 176295 1 19 3011030 1 20 512136 1 21 513186 1 22 514679 1 23 514680 1 24 514681 1 25 514683 1 26 514684 1 27 514685 1 28 3011031 1 29 514687 5 30 514688 5 31 514690 1 32 315072 1 33 176361 1 34 127237 5 35 127251 30 Name of Part Qty *HARNESS Assy, Tiller conversion 1 **TERMINAL, Ring-#8 6 **LOCKWEDGE, 2 Socket plug 1 **CONNECTOR, 2 Socket plug 1 **CONNECTOR, 8 Pin 1 **TUBING, Seal 6 **SLEEVE, Seal 4 **TERMINAL, Pin 6 **TERMINAL, Socket 32 **LOCKWEDGE, 3 Socket plug 2 **LOCKWEDGE, 6 Socket plug 3 **LOCKWEDGE, 6 Pin receptacle 1 **CONNECTOR, 3 Socket plug 2 **LOCKWEDGE, 8 Pin 1 **CONNECTOR, 6 Socket plug 3 1 **CONNECTOR, 6 Pin receptacle **PLUG, Sealing 2 **SPLICE CONNECTOR 5 *HORN KIT NS 1 *NUT, Key Switch NS 1 *SPACER, Key Switch NS 1 PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY) EPC3853 Propellers listed for common reference. Propellers may not be applicable with all models in every application. Blades 3 Design Prop Size Std. HYDRUS Std. HYDRUS Std. HYDRUS Std. 14 x 9 13 7/8 x 9 14 x 11 13 7/8 x 11 14 x 13 13 7/8 x 13 13 3/4 x 15 14 x 17 14 x 19 14 x 21 12 3/4 x 23 Swept Blade Std. Right Hand Propeller Converging Propeller Hub Propeller Hub Sleeve Ring 177147 177201 177148 177202 177149 177203 177151 177131 177139 177140 390895 384977 313926 Converging Ring Nut Spacer 332393 Aluminum Propeller Cotter Pin Prop Hardware Propeller Hub Propeller Hub Sleeve Thrust Washer 40,50,60 COMM E-TEC Propeller Hardware Kit with Thrust Washer 5005034 127084 *Thrust Washer **Propeller Nut Kit 175267 314503 **Nut 314502 **Cotter Pin **Spacer 315810 Spacer reference information Material - Plastic composite Splines - 13 O.D. - 1 7/8 in. Shaft diameter at spline - 3/4 in. 31 PROPELLERS & HARDWARE (STAINLESS STEEL) (ACCESSORY) EPC3854 Propellers listed for common reference. Propellers may not be applicable with all models in every application. Blades Design SST 3 Prop Size Cupping/Blade Design 13 3/4 x 11 13 3/4 x 13 13 3/4 x 13 13 7/8 x 15 13 3/4 x 15 13 7/8 x 17 13 3/8 x 17 13 7/8 x 19 13 x 19 13 7/8 x 21 Triple cup Swept Triple cup Swept Non-swept Swept Non-swept Swept Non-swept Swept 175294 392261 175013 176571 177034 176572 177035 176573 177036 176574 Double 394758 394759 394760 394761 Single 177042 176623 176624 176625 RAKER 13 1/2 x 18 13 1/2 x 20 13 1/2 x 22 13 1/2 x 24 VIPER 13 7/8 x 15 13 7/8 x 17 13 7/8 x 19 13 7/8 x 21 Nut Right Hand Propeller Propeller Propeller Hub Hub Sleeve 384977 313926 Spacer Cotter Pin Prop Hardware Propeller Hub Propeller Hardware Kit with Thrust Washer 5005034 127084 *Thrust Washer **Propeller Nut Kit 175267 314503 **Nut 314502 **Cotter Pin **Spacer 315810 Spacer reference information Material - Plastic composite Splines - 13 O.D. - 1 7/8 in. Shaft diameter at spline - 3/4 in. 32 Propeller Hub Sleeve Thrust Washer QUICK REFERENCE - SERVICE PARTS & ACCESSORIES EPC3775 Refer to related page number for additional part information. Literature Trim & Tilt 5005968 5005969 215639 215641 215658 215659 5005924 5005441 5005830 5005831 586767 586822 5006345 SERVICE MANUAL – ENGLISH SERVICE MANUAL – FRENCH OPERATOR’S GUIDE 40/50HP – ENGLISH OPERATOR’S GUIDE 40/50HP – FRENCH OPERATOR’S GUIDE 60HP Comm. – ENGLISH OPERATOR’S GUIDE 60HP Comm. – FRENCH SPECIAL TOOLS CATALOG TRIM & TILT HYDRAULIC Assy MANUAL RELEASE VALVE Assy MOTOR & O-RING Assy RELAY Assy, Trim and tilt SENDING UNIT Assy, Trim & Tilt FILL PLUG & O-RING Cylinder/Crankcase Engine Covers 285603 285604 5005165 5005166 5005733 5005734 5000819 5000820 5005440 335523 351018 5005907 UPPER ENGINE COVER Assy - DR & W Models UPPER ENGINE COVER Assy - DE, DP Models LOWER COVER Assy, Port - BLUE LOWER COVER Assy, Starboard - BLUE Fuel System 5006220 5005177 5005266 5005462 312675 438616 5005803 772572 FUEL INJECTOR Assy FUEL VAPOR SEPARATOR/PUMP Assy FILTER, Fuel FUEL LIFT PUMP Assy SCREEN, Fuel lift pump filter REPAIR KIT, Fuel lift pump FUEL INJECTOR SEAL KIT HOSE, Fuel (1/4in. - Bulk Roll 25 ft.) PISTON & RING Assy-(Standard) PISTON & RING Assy-(OS .030) PISTON RING-(Standard) PISTON RING-(OS .030) THERMOSTAT Assy O-RING, Cylinder head GASKET, C/C to exhaust adapter GASKET & SEAL KIT, Cylinder/Crankcase Engine Mounts 436470 436471 333764 394219 UPPER MOUNT UPPER MOUNT (WDRY Model only) LOWER MOUNT ENGINE MOUNTING HARDWARE KIT DE, DR & W Models only Oil System Steering/Tiller Conversion 5005175 348478 772571 776892 174741 437144 173699 5005543 586843 OIL TANK & PUMP Assy CHECK VALVE, In-line oil recirculation HOSE, Oil (5/32in. - Bulk Roll 25 ft.) HOSE, Oil (.093in. - Bulk Roll 25 ft.) THROTTLE FRICTION Assy TILLER HANDLE Assy REMOTE STEERING LINK KIT TILLER UPGRADE KIT - BLUE HARNESS Assy, Tiller upgrade Ignition/Electrical Gearcase SPARK PLUG (QC12PEP) IGNITION COIL FUSE, 10 AMP SENSOR, Crankshaft position (CPS) SENSOR, Air temperature SENSOR, Throttle position (TPS) SENSOR, Engine temperature SWITCH, Neutral start safety STARTER MOTOR Assy BATTERY CABLE, 10ft. (3M) STARTER SOLENOID Assy STARTER BRUSH & SPRING SET STARTER DRIVE KIT ELECTRIC START KIT TERMINAL SERVICE KIT (AMP Style) - See 5006125 5006126 5005742 5005342 5006068 398522 318353 315810 127084 314503 5000308 389145 5000309 Evinrude/Johnson Genuine Parts & Accessories Catalog 33 GEARCASE Assy - BLUE (WDRL Model) GEARCASE Assy - BLUE (WDRY Model) GEARCASE Assy - BLUE DRIVESHAFT Assy, Upper *DRIVESHAFT Assy (WDRY Model only) GEAR SET, Pinion & forward gear Gearset ( 0.375 RATIO (12/32)) GEAR, Reverse SPACER, Propeller nut THRUST BUSHING NUT, Propeller WATER PUMP REPAIR KIT CHROME CUP & PLATE KIT (Optional) GEARCASE SEAL KIT 40,50,60 COMM E-TEC 5000547 586817 600915 586785 3010673 586671 3010674 586780 586768 584348 586774 385952 586101 5005580 777283 2005 Parts Catalog *5006027*
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