5006035 — 2005 Evinrude 200, 225, 250 D.I.
Transcription
2005 Parts Catalog 200,225,250 HP (3279 cc) Direct Injection Models E225FPLSOE E250FPLSOM E225FPXSOE E250FPXSOB E225FPZSOE E250FPZSOB E225FCXSOE E250FCXSOB E225FCZSOE E250FCZSOB E225FHLSOB E225FHXSOC 200 - 250 D.I. 90° V6 E200FPLSOE E200FPXSOE E200FCXSOE E200FSLSOE E200FHLSOR © 2004 BRP US Inc. All rights reserved. TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates. ABOUT THIS CATALOG Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication. For the latest service part number information visit EPC (Electronic Parts Catalogs) on the DealerPort™ website. www.dealerport.com Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features, equipment or accessories shown in this catalog might not be found on or included with all models in all marketing areas. IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. Use exact engine model number, including any suffix letter, when indentifying parts in this catalog. The continuing accuracy of this catalog cannot be guaranteed. PARTS LIST REFERENCE d Following Example for Reference Only a b c a 1 2 3 584348 351839 586774 4 5 6 N/A 586103 341512 BATTERY CABLE, 10ft. (3.M) (DR Models Only) SCREW, Starter to C/C New STARTER SOLENOID Assy (Solenoid Assy. included on DR, DE & DP models) *DRIVE KIT NS **GROMMET, Starter solenoid mount Opt. BOLT, Double ended-Harness ground A 1 2 1 1 2 1 e f g c A Only used on WR, WPR Models "N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually. "*" Indicates parts are included in the preceding assembly. b EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) P/N 586101 includes (Ref # 5) - "GROMMET". c d e f g "A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list. Additional part information. "New" Indicates part and/or part number has been added or changed from previous model year. "NS" Indicates part is Not Shown in illustration. "Opt." Indicates part is an OPTIONAL or ACCESSORY part. WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material. Using substandard parts could result in injury or product malfunction. LITERATURE .................................................................................................................. 2 PAINT ............................................................................................................................... 2 MODEL FEATURES ........................................................................................................ 3 PARTS SHIPPED WITH ENGINE “IN BOX” ................................................................... 3 PROFILE DRAWING ....................................................................................................... 4 2005 LITERATURE - ALL MODELS ................................................................................ 5 DECALS - “BLUE” MODELS ............................................................................................ 6 DECALS - “WHITE” MODELS ......................................................................................... 7 DECALS - FHL & FHX MODELS ..................................................................................... 8 DECAL SET - “BLUE” MODELS (ACCESSORY) ............................................................ 9 DECAL SET - “WHITE” MODELS (ACCESSORY) ....................................................... 10 ENGINE COVER ........................................................................................................... 11 LOWER ENGINE COVER ........................................................................................ 12-13 ENGINE ELECTRICAL HARNESS ASSEMBLY ...................................................... 14-15 ELECTRICAL SYSTEM............................................................................................. 16-17 FUEL COMPONENTS .............................................................................................. 18-19 OIL COMPONENTS ...................................................................................................... 20 OIL TANK (ACCESSORY) ............................................................................................ 21 INTAKE MANIFOLD ...................................................................................................... 22 CRANKSHAFT & PISTONS .......................................................................................... 23 CYLINDER & CRANKCASE ..................................................................................... 24-25 ELECTRIC STARTER ................................................................................................... 26 POWER TRIM/TILT HYDRAULIC ASSEMBLY ............................................................. 27 EXHAUST HOUSING ............................................................................................... 28-29 MIDSECTION ........................................................................................................... 30-31 STEERING LINK KIT (ACCESSORY) ........................................................................... 32 DUAL STEERING CONNECTOR KIT (ACCESSORY) ................................................. 33 GEARCASE - FHL & FHX MODELS (“L” TYPE GEARCASE) ................................. 34-35 GEARCASE - FPL, FSL, FPX & FPZ MODELS (“M” TYPE GEARCASE) ............... 36-37 GEARCASE - FCX & FCZ MODELS (“M” TYPE GEARCASE) ................................ 38-39 PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY) ..................................... 40 PROPELLERS & HARDWARE (STAINLESS STEEL 3 BLADE) (ACCESSORY) ........ 41 PROPELLERS & HARDWARE (STAINLESS STEEL 4 BLADE) (ACCESSORY) ........ 42 PROPELLERS & HARDWARE (HIGH PERFORMANCE) (ACCESSORY) .................. 43 1 200 - 250 D.I. 90° V6 TABLE OF CONTENTS LITERATURE 5005978 5005979 215610 215611 5005924 SERVICE MANUAL – ENGLISH SERVICE MANUAL – FRENCH OPERATOR’S GUIDE – ENGLISH OPERATOR’S GUIDE – FRENCH SPECIAL TOOLS CATALOG PAINT COLOR NAME PRIMER 3 BLACK BLUE WHITE CLEARCOAT SPRAY CAN PPG # 1 PPG # 2 777172 777179 777175 777171 772414 DP40401 9696 18319 90538 – – – 18320 – – 1. ONE COAT FINISH FOR MIDSECTION & GEARCASE 2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER ENGINE COVERS 3. USED ON ENGINE CRANKCASE ASSEMBLY. 2 MODEL FEATURES All Models Cylinder Configuration Fuel Induction Charging Steering Starting 90° V-6 Direct Injection 35 Amp Remote Electric Model Specific Shaft Length Color E200FPLSOE E200FPXSOE E200FCXSOE E200FSLSOE E200FHLSOR E225FPLSOE E225FPXSOE E225FPZSOE E225FCXSOE E225FCZSOE E225FHLSOB E225FHXSOC E250FPLSOM E250FPXSOB E250FPZSOB E250FCXSOB E250FCZSOB 20" 25" 25" 20" 20" 20" 25" 30" 25" 30" 20" 25" 20" 25" 30" 25" 30" Blue White White White Blue Blue White White White White Blue Blue Blue White White White White Steering Arm Type Standard Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Standard Steering Arm Standard Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Standard Steering Arm Stainless Steel Steering Arm Standard Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Stainless Steel Steering Arm Gearcase "M" Type Gearcase "M" Type Gearcase Counter Rotation "M" Type Gearcase "M" Type Gearcase "L" Type Gearcase "M" Type Gearcase "M" Type Gearcase "M" Type Gearcase Counter Rotation "M" Type Gearcase Counter Rotation "M" Type Gearcase "L" Type Gearcase "L" Type Gearcase "M" Type Gearcase "M" Type Gearcase "M" Type Gearcase Counter Rotation "M" Type Gearcase Counter Rotation "M" Type Gearcase PARTS SHIPPED WITH ENGINE “IN BOX” P/N Name of Part Qty 215610 OPERATOR'S GUIDE - ENGLISH 1 434153 126870 306394 320570 398042 PROPELLER HARDWARE KIT *BUSHING,THRUST *PIN,COTTER *SPACER,PROPELLER NUT *NUT, PROPELLER 1 1 1 1 1 318572 318572 328064 328725 328737 329271 337586 346150 346786 347108 778711 CAP, TRANSOM SCREW CAP NUT, SHIFT & THROTTLE LEVER SCREW, SHIFT COVER & THROTTLE CABLE WASHER, SHIFT & THROTTLE LEVER COVER, TRUNNION NUT,STEERING CABLE WIPER CLAMP, FUEL HOSE INLET (18.5mm) CLAMP, OIL RETURN HOSE(15.7mm) CLAMP, OIL INLET HOSE (13.8mm) HOSE, OIL RETURN (15 ft.) 4 4 2 2 2 2 1 1 1 1 1 3 200 - 250 D.I. 90° V6 Model Number PROFILE DRAWING 39 5/8 in. (1006.47mm) - 20 in. (508mm) model 44 5/8 in. (1133.47mm) - 25 in. (635mm) model 49 5/8 in. (1260.47mm) - 30 in. (762mm) model 26 3/8 in. (668.02mm) 37 1/8 in. (942.34mm) 33 5/8 in. (853.4mm) 13 7/8 in. (350.01mm) 38 3/16 in. (967.74mm) - 20 in. (508mm) model 43 3/16 in. (1094.74mm) - 25 in. (635mm) model 48 3/16 in. (1221.74mm) - 30 in. (762mm) model 54° 38˚ 38˚ 75° TOTAL 21˚ All Evinrude® / Johnson® outboards are designed to function within the minimum clearances outlined in ABYC transom and motor well Standard S-12-83. 21 5/8 in. (548.64mm) 16 5/8 in. (421.64mm)16 5/8 in. (421.64mm) ALL MEASURMENTS BASED ON: TRANSOM ANGLE 14° TRANSOM THICKNESS 2 3/4 in. (68.58mm) MAXIMUM GRAPHICAL REPRESENTATION ONLY: ALL DIMENSIONS ± 1/4 in. (6.35mm) 4 POWER TRIM & TILT: TRIM RANGE 21° TOTAL RANGE 75° 2005 LITERATURE - ALL MODELS 2 Stroke Models 3.5 HP 6 & 8 HP 9.9/15 HP 15 HP Commercial 25/30 HP Rope 25/30 HP Tiller Electric 25/30 HP Remote 25 HP Commercial 40 HP Rope 50 HP Remote 40 HP E-TEC Rope 40-50 HP ETEC Remote 60 HP E-TEC Commercial 75/90 HP E-TEC 55 HP Commercial 20 in. 55 HP Commercial 22.5 in. 115 HP Commercial 90 - 115 HP Carbureted 135 - 175 HP Carbureted 100 - 115 HP D.I. 135 - 175 HP D.I. 200 - 250 HP D.I. 200 - 250 HP E-TEC French Operator's Guide 215587 215589 215597 215597 215593 215593 215595 215593 215599 215601 215638 215639 215568 215642 215603 215603 215605 215605 215605 215610 215610 215610 215645 215588 215590 215598 215598 215594 215594 215596 215594 215600 215602 215640 215641 215659 215643 215604 215604 215606 215606 215606 215611 215611 215611 215647 4 Stroke Models Part Catalog English Service Manual French Service Manual 5006019 5006020 5006021 5006021 5006022 5006023 5006024 5006022 5006025 5006025 5006027 5006027 5006027 5006028 5006029 5006029 5006030 5006030 5006031 5006032 5006033 5006035 5006061 5005962 5005962 5005964 5005964 5005964 5005964 5005964 5005964 5005966 5005966 5005968 5005968 5005968 5005970 5005972 5005972 5005974 5005974 5005974 5005976 5005976 5005978 5006059 5005963 5005963 5005965 5005965 5005965 5005965 5005965 5005965 5005967 5005967 5005969 5005969 5005969 5005971 5005973 5005973 5005975 5005975 5005975 5005977 5005977 5005979 5006060 English French Operator's Operator's Guide Guide Description 4/5/6 HP 9.9/15 HP Rope 9.9/15 HP Remote 25 HP Rope & Tiller Electric 25 HP Remote 30 HP Rope & Tiller Electric 30 HP Remote 40/50 HP 60/70 HP 90/115 HP 140 HP 200/225 HP 5035751 5035753 5035755 5035769 5035771 5035757 5035759 5035761 5035763 5035765 5035765 5035767 5035752 5035754 5035756 5035770 5035772 5035758 5035760 5035762 5035764 5035766 5035766 5035768 Part Catalog English Service Manual French Service Manual 5006036 5006037 5006037 5006038 5006038 5006038 5006038 5006039 5006040 5006041 5006042 5006043 5005988 5005990 5005990 5005992 5005992 5005992 5005992 5005994 5005996 5005998 5005998 5006000 5005989 5005991 5005991 5005993 5005993 5005993 5005993 5005995 5005997 5005999 5005999 5006001 Literature Sets Description P/N 2005 Part Catalog Set - Paper 2005 Part Catalog Microfiche Set Illustrated Parts & Accessory Catalog 2005 Genuine Parts Accessory Parts Dealer Catalog 2004 Part Catalog CD (PDF Set) 2005 Part Catalog CD (PDF Set) 2005 English Service Manual Set - 2 Stroke 2005 French Service Manual Set - 2 Stroke 2005 English Service Manual Set - 2 Stroke D.I. & E-TEC 2005 French Service Manual Set - 2 Stroke D.I. & E-TEC 2005 English Service Manual Set - 4 Stroke 2005 French Service Manual Set - 4 Stroke 5006044 5006045 5006046 778880 5006072 5006075 5005980 5005981 5005982 5005983 5005984 5005985 Shop Catalogs Description P/N 2004 Special Tools Catalog 1913-2005 Model Number Reference Guide 2005 Warranty Procedures & Flat Rate Guide - English 2005 Warranty Procedures & Flat Rate Guide - French Predelivery & Installation Guide - All Models - English Predelivery & Installation Guide - All Models - French 5 5005924 5006145 5006217 5006218 5006079 5006121 200 - 250 D.I. 90° V6 Description English Operator's Guide DECALS - “BLUE” MODELS 2 1 3 4 7 6 5 14 12 9 8 13 11 10 EPC3411 Ref 1 2 3 4 5 6 7 A P/N 215238 215237 215241 215242 215555 215244 215243 Name of Part "BOMBARDIER" - Front/Rear "EVINRUDE" - Port/Stbd STRIPE - Stbd STRIPE - Port "DIRECT INJECTION" Port/Stbd "EVINRUDE" - Rear "EVINRUDE" - Front A A A A A A A Qty 2 2 1 1 2 1 1 Ref 8 9 10 11 12 13 14 Included with "ENGINE COVER Assy" 6 P/N 215232 215230 215233 215234 215341 215342 215558 Name of Part "200" - Front "225" - Front "200" - Rear "225" - Rear "250" - Front "250" - Rear "EVINRUDE EU2006" Qty 1 1 1 1 1 1 1 DECALS - “WHITE” MODELS 2 1 3 4 5 7 200 - 250 D.I. 90° V6 16 6 8 9 11 10 13 12 14 EPC3412 Ref P/N 1 215287 2 215275 3 215278 4 215277 5 215554 6 215280 7 215279 8 215281 A Name of Part "BOMBARDIER" - Front/Rear "EVINRUDE" - Port/Stbd STRIPE - Stbd STRIPE - Port "DIRECT INJECTION" Port/Stbd "EVINRUDE" - Rear "EVINRUDE" - Front "200" - Front 15 A A A A A A A Qty 2 2 1 1 2 1 1 1 Ref 9 10 11 12 13 14 15 16 Included with "ENGINE COVER Assy" 7 P/N 215283 215285 215282 215284 215286 351237 351222 215558 Name of Part "225" - Front "250" - Front "200" - Rear "225" - Rear "250" - Rear "SALTWATER EDITION" - Stbd "SALTWATER EDITION" - Port "EVINRUDE EU2006" Qty 1 1 1 1 1 1 1 1 DECALS - FHL & FHX MODELS 1 2 3 4 7 6 5 EPC3624 Ref 1 2 3 4 A P/N 215317 215320 215319 215556 Name of Part "BOMBARDIER" - Front/Rear "EVINRUDE" - Port "EVINRUDE" - Stbd "DIRECT INJECTION" Port/Stbd A A A A Qty 2 1 1 2 Ref 5 6 7 Included with "ENGINE COVER Assy" 8 P/N 215322 215318 215558 Name of Part "200 H.O." Front/Rear "225 H.O." Front/Rear "EVINRUDE EU2006" Qty 2 2 1 DECAL SET - “BLUE” MODELS (ACCESSORY) 2 3 5 4 EPC3646 Ref 1 2 3 4 5 P/N 776290 215320 215319 215317 215556 776304 Name of Part Qty DECAL SET, Flag 1 *DECAL, Flag and logo - Port 1 *DECAL, Flag and logo - Stbd 1 *"BOMBARDIER", Front/Rear 2 "DIRECT INJECTION" Port/Stbd 2 *SQUEEGE, Application - Not Shown 1 9 200 - 250 D.I. 90° V6 1 DECAL SET - “WHITE” MODELS (ACCESSORY) 1 EPC 3647 R ef 1 P/N 776293 N am e of Part D EC AL SET, Flag Qty 1 Available as set only . 776304 *SQU EEGE, Application - N ot Show n 10 1 ENGINE COVER 1 7 5 2 9 6 10 ADHESIVE KIT LOCATING BRACKETS 3 4 2 6 EPC3413 Ref 1 1 1 P/N 285613 285625 285624 2 3 4 328744 344813 346780 Name of Part ENGINE COVER Assy, "WHITE" ENGINE COVER Assy, "BLUE" ENGINE COVER Assy, "BLUE" A A A Qty 1 1 1 FHL, FHX Models only A *SCREW *SEAL *LATCH BRACKET, Front 4 1 1 Ref 5 6 7 8 9 10 P/N 437393 435716 349280 348872 349279 431929 Name of Part *LATCH BRACKET, Rear *HOOK Assy *SOUND BLANKET, Port *SOUND BLANKET, Stbd *SOUND BLANKET, Front ADHESIVE KIT, Locating brackets IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals. 11 Qty 1 2 1 1 1 AR 200 - 250 D.I. 90° V6 28 LOWER ENGINE COVER 13 11 12 8 38 40 39 4 44 1 24 42 42 43 41 2 15 31 3 9 17 18 21 22 19 25 14 46 37 30 19 20 26 45 10 6 7 5 3 47 23 16 Trim/Tilt Switch 32 34 33 36 29 35 27 28 12 49 48 LOWER ENGINE COVER EPC3058 P/N 5004979 5004997 307256 308532 309485 330234 330651 337784 339575 341240 342191 349434 349438 349649 435026 5004576 5004980 5004998 202893 307256 308532 309485 330234 337784 339575 341015 Name of Part COVER, Lower Assy-Port - BLUE COVER, Lower Assy-Port - WHITE *FITTING, Lubrication *BUSHING, Latch handle *NUT, Screw, ball joint *WASHER, Spring - latch handle *BUMPER *HOOK, Latch *SCREW, Ball joint *GROMMET, Trim and Tilt leads *SCREW, Latch to handle *FOAM BARRIER, Front - Port *FOAM BARRIER, Center - Port *FOAM BARRIER, Rear - Port *LATCH HANDLE *VALVE, Drain COVER, Lower Assy-Stbd - BLUE COVER, Lower Assy-Stbd - WHITE *O-RING, Check valve *FITTING, Lubrication *BUSHING, Latch handle *NUT, Screw, ball joint *WASHER, Spring - latch handle *HOOK, Latch *SCREW, Ball joint *SEAL,LOWER - Rear upper Qty 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 Ref P/N Name of Part 25 341016 *SEAL,LOWER - Rear lower 26 342191 *SCREW, Latch to handle 27 349435 *FOAM BARRIER. Front - Stbd 28 349439 *FOAM BARRIER, Center - Stbd 29 349650 *FOAM BARRIER, Rear - Stbd 30 435026 *LATCH HANDLE 31 436048 *CHECK VALVE Assy 32 586074 *SWITCH, Trim and Tilt 33 514679 **TERMINAL, Pin 34 514686 **CONNECTOR, 3-pin 35 514682 **LOCK WEDGE 36 334656 *NUT, Switch 37 5004576 *VALVE, Drain 38 436726 PLUG, Overboard indicator 39 301967 O-RING, Overboard indicator 40 345586 GROMMET Assy 41 349759 CLAMP, 31.6mm 42 349729 CLAMP, 41.0mm 43 337574 SCREW, Lower cover, lower 44 325115 SCREW, Lower cover, upper 45 349556 WASHER, Mount 46 349557 MOUNT, Lower cover 47 308743 SCREW, Bracket, grommet 48 342290 GROMMET, Control cable entry 49 341099 BRACKET, Grommet to cover Qty 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 2 2 4 4 2 1 1 200 - 250 D.I. 90° V6 Ref 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 13 ENGINE ELECTRICAL HARNESS ASSEMBLY 23,36,37 CAPACITOR ASSY OIL PRESSURE SWITCH TRIM AND TILT MOTOR TO PDP 5,6,11,44 14,16,38,48 CAPACITOR COVER 42 PDP 38,39,48 SHIFT INTERRUPT SWITCH TRIM AND TILT SWITCH 1,2,3,24 24,25,29,30 PDP 17 1,2,3,24 OIL INJECTOR 1,2,3,24 FUEL INJECTORS # 1,3,5 1,2,3,24 FUEL INJECTORS # 2,4,6 DIAGNOSTIC PLUG COVER FUSE 56 23,26,31,35 CRANKSHAFT POSITION SENSOR 40,46,47 20 65 TEMP SWITCH IGNITION COILS GROUND 12,43 IGNITION COILS 24,25,29,30 EMM GROUND 9 66 IGNITION COILS FUEL INJECTOR GROUND 20 EMM DIAGNOSTIC 40,63 24,25,29,30 41 in position 20 70 AMP RELAY START DELAY RELAY CONNECTOR 45 65 START DELAY RELAY 60 15,59,61 70 AMP RELAY CONNECTOR 64 24,25,29,30 20 WATER TEMP SENSOR 52,53,54 50,51 55 EMM 49,57,58 DIODE 62 TRIM AND TILT STARTER SOLENOID SAC CIRCUIT OIL TANK FILTER MODULE 23,36,37 1,2,3,24 10 4 STARTER SOLENOID START DELAY CIRCUIT 10 23,26,31 TPS STARTER SOLENOID BAT + 18,19,21,22 13 STARTER SOLENOID GROUND TRIM SENDER 24,25,29,30 SYSTEM CHECK 23,28,34 TILT MOTOR 7,8,48 KEY SWITCH 24,27,32,33 1,2,3,24 WATER IN FUEL SENSOR 1,2,3,24 TILT LIMIT FUEL PUMP 1,2,3,24 50,51 AIR TEMP SENSOR 14 IGNITION COILS GROUND ENGINE ELECTRICAL HARNESS ASSEMBLY Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 P/N 586727 127287 176295 514788 204053 327283 332067 3010484 3010485 510818 511829 512550 513356 204363 3010049 511866 3010050 513439 513773 514485 600138 514591 3010398 514679 514680 514681 514682 514683 514684 514685 514789 514686 514687 514790 Name of Part ENGINE HARNESS Assy *LOCK WEDGE, 2-socket *CONNECTOR, 2-Socket **SEAL, 2-Socket *RING TERMINAL, Solenoid Bat + *LOCK WASHER, Capacitor screw *SCREW, Capacitor *CONNECTOR, Trim motor *TERMINAL *RING TERMINAL, EMM Ground *RING TERMINAL *RING TERMINAL, Capacitor *CONNECTOR, Temperature switch *RING TERMINAL, Str solenoid grd *CONNECTOR, TNT motor to PDP *CONNECTOR, Start delay *SECONDARY LOCK *TERMINAL, Socket *TERMINAL, Pin-TPS *SEAL, Wire *RING TERMINAL-Ground *CONNECTOR, TPS **SEAL, TPS connector *TERMINAL, Pin *TERMINAL, Socket *LOCK WEDGE, 3-socket *LOCK WEDGE, 3-pin *LOCK WEDGE, 6-socket *LOCK WEDGE, 6-pin *CONNECTOR, 3 Socket **SEAL *CONNECTOR, 3 Pin *CONNECTOR, 6-socket **SEAL, 6-Socket Qty 1 12 12 12 1 4 2 1 2 1 2 2 1 1 1 1 1 14 3 3 3 1 1 14 45 5 2 1 1 5 5 2 1 1 Ref 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 P/N 514688 514690 514696 514697 514823 514824 514856 514858 514889 581656 3010206 586397 3010593 3010594 3010023 513667 3010124 3010125 3010126 3010128 3010129 317893 514768 513664 513665 513166 586224 513167 583898 514740 Name of Part *CONNECTOR, 6-pin *PLUG, Vacant hole *CONNECTOR, 2-pin *LOCK WEDGE, 2-pin *TERMINAL *CONNECTOR, 4-socket *TERMINAL *PLUG, Vacant hole *COVER, Capacitor *TERMINAL, Socket *CAPACITOR *RELAY, 70 AMP *CONNECTOR, CPS *LOCK WEDGE, CPS *SEAL, Terminal *TERMINAL, Receptacle *CONNECTOR, 2-Pin *TERMINAL, Socket *CONNECTOR, Relay *TERMINAL, Receptacle *TERMINAL, Receptacle TIE STRAP *FUSE, 20 AMP *CONNECTOR, 2 Connector, EMM *SEAL *TERMINAL, Receptacle *RELAY, Start delay *TERMINAL, Receptacle *DIODE KIT *CONNECTOR - 24 pin *TUBING, Convoluted Qty 1 2 2 2 6 1 49 1 1 1 1 1 1 1 8 2 2 4 1 2 2 4 1 1 1 2 1 2 3 2 Cut to length from, P/N 3010592 65 *TUBING, Convoluted Cut to length from, P/N 3010608 66 15 335200 SCREW, Ground leads to c/c 1 200 - 250 D.I. 90° V6 EPC3059 ELECTRICAL SYSTEM 20 26 29 100 109 16 1 108 28 6 2 27 12 17 40 41 11 43 4 24 39 5 22 10 32 21 25 7 23 38 3 105 100 19 68,69,70 75 65 94 76 48 47 46 95 88 82 49 96 98 81 50 96 45 72 59 71 61 62 101 85 93 87 86 89 80 67 44 106 107 33 91 84 83 77 79 78 66 35 91 92 97 90 64 60 55 73 74 67 53 68,69,70 54 102 104 51 99 63 71 61 62 30 36 92 100 31 32 42 92 91 18 15 34 37 14 13 8 9 33 103 57 102 58 52 56 16 ELECTRICAL SYSTEM EPC3060 P/N Name of Part Qty 586653 FLYWHEEL Assy 1 1 326042 NUT, Flywheel EMM, 200HP - Call Dealer Support Services 1 EMM, 225HP - Call Dealer Support Services 1 EMM, 250HP - Call Dealer Support Services 1 316245 *CLAMP, leads to case 1 1 328714 *SCREW, Clamp to EMM 330272 *FITTING, EMM water 2 1 204363 *TERMINAL, Ring - ground 317893 *TIE STRAP 3 320107 *TIE STRAP 1 513663 *CONNECTOR, 2 Socket 1 513665 *PLUG, Seal 1 513666 *TERMINAL, Blade 2 514158 *TERMINAL, Ring 1 5004456 *FUSIBLE LINK KIT, AUX BATTERY 1 4 338558 SPACER, Flanged, EMM mount 333710 SCREW, EMM 4 328703 WASHER, EMM 4 333040 ISOLATOR, EMM 4 1 347034 HOSE, Vapor separator to EMM 1 350136 HOSE, EMM to cover plate 1 5001347 DIAPHRAGM & HOSE Assy, Exhaust 339746 *HOSE, Diaphragm to EMM 1 1 350338 *HOSE, Exh pressure to diaphragm 346930 *CLAMP, 9.5mm 1 346931 *CLAMP, 14mm 1 1 586452 SENSOR Assy, Crank position 346466 BRACKET, CPS 1 328725 SCREW, CPS mount 1 329217 SCREW, CPS to bracket 1 1 586571 STATOR Assy 317893 *TIE STRAP 3 320107 TIE STRAP 8 514680 *TERMINAL, Socket 18 514690 *PLUG, Seal 2 3010861 *SLEEVE 1 3010885 *CONNECTOR, 12 Pin 1 3011034 **SEAL 1 3010959 *LOCKWEDGE, 12 Pin 1 3011030 *CONNECTOR, 8 Pin 1 3011033 **SEAL 1 3011031 *LOCKWEDGE, 8 Pin 1 306311 LOCK WASHER, Stator screw 6 6 343525 SCREW, Stator mounting 1 347236 BRACKET, Capacitor 1 332226 SCREW, Clamp to bracket 1 333710 SCREW, Capacitor mount bracket 328703 WASHER 1 333040 ISOLATOR 1 1 338558 SPACER, Flanged 1 514891 CLAMP, Capacitor 586754 POWER DISTRIBUTION PANEL 1 345004 *SEAL, Cover 1 3853299 *GASKET, Connector 1 1 586300 *COVER Assy Ref 55 56 57 58 59 60 61 62 63 64 65 66 67 P/N 514766 345005 344233 586224 514766 328649 328701 328703 586749 514679 586745 514679 Name of Part **FUSE, 10 AMP, spare **FUSE, Puller **SCREW *RELAY Assy *FUSE, 10 AMP SCREW, Fuse & relay to bracket LOCK WASHER, Coil FLAT WASHER, Coil mounting COIL Assy, Single *TERMINAL, Pin COIL Assy, Dual *TERMINAL, Pin **TUBING, Sleeve - Primary leads Qty 2 1 2 4 7 5 8 8 2 2 2 4 Cut to length from P/N 3011044 68 514682 LOCKWEDGE 69 514686 CONNECTOR, 3 Pin 70 514789 *SEAL 71 331025 SCREW, Coil mounting 72 5004960 LEAD Assy, Spark plug 73 350056 RETAINER, High tension leads / injector 74 350055 RETAINER, High tension leads 75 318322 TIE STRAP 76 586546 MODULE, Filter 77 317893 *TIE STRAP 78 514679 *TERMINAL, Pin 79 514696 *CONNECTOR, 2 Pin 80 514697 *LOCKWEDGE, 2 Pin 81 510818 *TERMINAL, Ring 82 349993 BRACKET, Filter assy to c/c 83 324334 SCREW, Filter assy to bracket 84 586842 SOLENOID 85 306556 NUT, Small 86 328701 LOCK WASHER 87 335200 SCREW, Solenoid 88 338558 SPACER, Solenoid bracket 89 328703 WASHER, Solenoid bracket 90 328701 WASHER, Solenoid 91 321472 NUT, Large 92 331259 LOCK WASHER, Large 93 304454 LOCK WASHER, Small 94 333040 ISOLATOR, Solenoid bracket 95 376349 LEAD, Solenoid ground 96 514158 *TERMINAL, Ring 97 324334 SCREW, Solenoid bracket 98 346784 BRACKET, Solenoid 99 335200 SCREW, Auxiliary battery lead 100 320107 TIE STRAP 101 386721 LEAD, Solenoid to starter 102 303701 LOCK WASHER 103 332226 SCREW, Neg bat lead to PDP brkt 104 584348 BATTERY CABLE 105 330151 CLAMP, EMM hose & wires 106 303701 LOCKWASHER 107 332226 SCREW, Bracket to c/c 108 350936 BRACE, CPS 109 328725 SCREW, Brace to bracket 17 2 2 2 8 6 12 6 AR 1 1 2 1 1 1 1 2 1 2 1 2 2 2 2 3 3 2 1 1 2 2 1 1 AR 1 2 1 1 1 1 1 1 1 200 - 250 D.I. 90° V6 Ref 1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 FUEL COMPONENTS 5 15 8 11 10 12 13 1 76 16 50 14 9 51 53 52 63 15 66 55 69 58 59 61 60 2 59 56 12 13 54 57 49 71 70 18 36 64 19 22 31 28 29 70 39 54 72 30 73 40 65 70 32 42 19 46 19A 20 43 44 47 38 44 36 70 37 46 24 19 20 61 62 25 17 45 21 67 41 27 33 68 67 35 26 67 18 45 47 FUEL COMPONENTS EPC3061 P/N 5005196 5005197 5001911 348496 5001901 5004270 348107 349870 348224 349272 318941 349090 349080 349424 5001513 5004687 18 349511 19 348839 19A 5005459 20 346786 21 345714 22 345612 24 331683 25 439947 26 27 28 29 30 31 32 33 35 36 333040 338558 313022 328703 345707 345701 348939 345702 Name of Part Qty INJECTOR Assy, Port 3 INJECTOR Assy, Stbd 3 *SPRING, BUTTON O-RING Assy 6 **O-RING 1 1 **SPRING & BUTTON Assy *CAP & Sleeve Assy 6 *O-RING 6 12 *SCREW, Injector to adaptor *WASHER, Injector to adaptor 24 *SCREW, Injector to cyl head 12 12 *WASHER, Injector to cyl head *SCREW 12 RETAINER, Fuel line to injector 6 1 SLEEVE, #1 Injector LIFT PUMP Assy, Fuel 1 *HOSE Assy, Pump to filter - Not Shown 1 **HOSE, Pump to filter **CLAMP, 17.0mm 2 **CONNECTOR Assy *CLAMP, 15.7mm 2 1 *HOSE, Tee to pump *HOSE, Upper c/c pulse 1 1 *HOSE, Lower c/c pulse CONNECTOR & TUBE Assy, Filter 1 HOSE, Fuel in to tee 26 in. (66cm) Cut to length from P/N 125115 HOSE, Oil outlet to tee 1 Cut to length from P/N 772571 ISOLATOR, Bracket mounting 3 3 SPACER, Fuel bracket LOCKNUT 3 WASHER, Lift pump bracket 3 STUD 3 1 TEE, Fuel inlet CONNECTOR, Fuel 1 FITTING, Pulse hoses to c/c 2 Ref 37 38 39 40 41 42 43 44 45 46 47 49 50 51 52 53 54 P/N 5001252 345169 336481 344609 502906 5001502 3850819 332026 313022 345756 333710 320107 5004986 344828 5005413 343585 Name of Part FILTER HOUSING Assy, Fuel BRACKET, Filter housing to c/c *SCREW, Sensor retainer *RETAINER, Sensor *FILTER, Fuel *WATER SENSOR Assy **O-RING, Water sensor SCREW, Filter housing to bracket LOCKNUT SPACER, Bracket lift pump to c/c SCREW, Bracket lift pump to c/c TIE STRAP *MANIFOLD Assy., Fuel feed **O-RING, Black *MANIFOLD Assy., Fuel return **O-RING, Brown TUBING, Convoluted 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 5004429 510487 302325 328700 335328 329518 344848 324005 347034 333395 345529 346150 348838 318322 320107 350055 350056 314253 RESERVOIR & PUMP RETAINING RING SCREW, Vapor separator to block WASHER, Vapor separator mounting SPACER, Vapor separator GROMMET, Vapor separator mtng STUD, Vapor separator to block RESTRICTOR, 0.020" in. vent hose HOSE, Water in-separator HOSE, Water out-separator HOSE, Vapor sep- to intake, #4 vent CLAMP, 18.5mm CLAMP, 10.5mm TIE STRAP TIE STRAP RETAINER, High tension leads RETAINER, High tension leads / injector CLAMP, Fuel rail Qty 1 1 2 1 1 1 1 2 2 2 2 1 1 12 1 12 Cut to length from P/N 348472 19 1 1 2 4 2 3 1 1 1 1 1 3 1 AR AR 6 12 1 200 - 250 D.I. 90° V6 Ref 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 OIL COMPONENTS 51 15 16 52 21 5 50 4 1 18 20 17 54 2 4 22 19 6 23 52 5 13 13 6 5 50 51 51 50 6 3 7 10 11 12 12 6 6 38 14 46 39 7 37 25 9 45 38 37 8 48 53 48 26 29 27 28 31 47 40 51 35 50 51 30 43 42 17 41 34 33 36 32 51 44 EPC3062 Ref P/N Name of Part 1 344636 BRACKET, Oil pump assy to c/c 2 328649 SCREW, Power distribution panel 3 348737 CLAMP, Oil hoses 4 348736 CLAMP, Oil hoses 5 328735 WASHER, Clamp screw 6 307999 NUT, Oil pump screw to bracket 7 331249 WASHER, Bracket grommet mount 8 329518 GROMMET, Bracket to c/c 9 335328 SPACER, Bracket grommet c/c 10 328700 WASHER, Bracket grommet mount 11 333710 SCREW, Bracket grommet mount 12 324334 SCREW, Injector to bracket 13 313022 NUT, Bracket to injector 14 346433 BRACKET, Oil pump to oil injector 15 5001222 OIL LIFT PUMP Assy 16 333675 SCREW, Pump to bracket 17 350266 HOSE, Pump to injector 18 HOSE, Oil to pump (6 in.) 152.4mm Ref P/N Name of Part 30 345468 RETAINER, Injector fittings 31 5001234 SWITCH, Oil Pressure 32 127287 *LOCKWEDGE 33 176295 *CONNECTOR-2 Socket 34 514788 *SEAL 35 514680 *TERMINAL, Socket 36 346889 RETAINER, Switch 37 349898 SUPPORT, Hose 38 HOSE, Oil - blue translucent Qty 1 4 1 2 4 6 6 3 3 3 3 2 2 1 1 4 1 Cut to length from P/N 344249 ( IMPORTANT - See service manual for proper installation ) 20 21 22 23 25 26 27 28 332911 5004958 349008 5004920 5000911 344828 5000912 HOSE, Oil pulse, upper FILTER, Oil CONNECTOR, Oil supply OIL INJECTOR & MANIFOLD Assy FITTING, Oil injector inlet *O-RING, Inlet fitting FITTING, Oil injector outlet 29 343585 *O-RING, Outlet fitting l d d 5001110 CHECK VALVE HOSE, Check valve to tee fitting 41 5001054 PRESSURE REGULATOR 1 1 Included with P/N 5004920 42 333407 HOSE, Injector to regulator 1 Included with P/N 5004920 43 HOSE, Regulator to connector Cut to length from P/N 349105 44 45 46 47 48 50 51 52 53 54 1 1 1 1 1 2 1 Included with P/N 5004920 I 39 40 Cut to length from P/N 327228 (13 in.) 330mm Cut to length from P/N 345448 HOSE, Oil to filter (16 in.) 406.4mm Cut to length from P/N 345448 HOSE, Oil pulse, lwr (9.4 in.) 239mm Cut to length from P/N 333341 19 Qty 2 1 1 1 1 2 1 8 2 ith P/N 5004920 20 348841 336269 345701 513817 348838 346785 346786 317893 317893 345356 CONNECTOR, Oil return BRAIDED SLEEVE, Port & Stbd FITTING, Tee BRAIDED SLEEVE CLAMP, 10.5mm CLAMP, 14.5mm CLAMP, 15.7mm TIE STRAP TIE STRAP SCREW, Oil pump to bracket 1 2 1 1 2 5 7 2 6 2 OIL TANK (ACCESSORY) 1A 30 3 16 2 4 12 14 15 15 1 8 27 9 18 26 5A 16 17 10 31 23 19 24 29 28 7 13 22 25 6 21 5 20 Ref 1A 1 2 3 4 5A 5 6 7 8 9 10 12 13 14 15 16 P/N 176995 176712 127670 176217 123231 000862 175001 124292 124073 322654 176362 124485 175985 436145 436191 553166 126945 Name of Part Qty OIL TANK. Assy, 1.8 Gallon A 1 *OIL TANK 1 *COVER, Oil tank 1 *CAP ASSEMBLY 1 1 **GASKET, Cap *MOUNT KIT 1 **ROD ASSEMBLY, Cover to bracket 2 **MOUNTING BRACKET 1 **LAG SCREW 2 *CLAMP, Snap 1 *OIL PICKUP ASSEMBLY 1 4 **SCREW, Pickup Assy. to tank **PRIMER BULB ASSEMBLY 1 ***NIPPLE & VALVE Assy., Outlet 1 ***NIPPLE & VALVE Assy., Inlet 1 2 ***CLAMP, Band, Large **CLAMP, Band, small 2 Ref 17 P/N 18 19 20 21 22 23 24 25 26 27 28 29 30 31 329661 322654 174377 126793 514680 176295 514788 127287 176724 125529 315391 320107 176362 Name of Part Qty **HOSE, 180 in. (4.6m) 1 Cut to Length from P/N 345448 - 1/4 in. I.D. 1 **HOLDER, Plug **CLAMP, Snap 1 **FILTER ASSEMBLY, Oil 1 **SEAL, Pickup Assy. to tank 1 **TERMINAL, Pin 2 **CONNECTOR, 2-pin 1 1 ***SEAL, 2-socket **LOCK WEDGE, 2-socket 1 *OIL RETURN ASSEMBLY 1 **SCREW 5 *PLUG 1 *TIE STRAP 1 OIL TANK PICKUP KIT 1 HOSE, OIL RETURN AR Cut to Length from P/N 778711 - 5/16 in. I.D. A Additional tanks available 3.0 Gallon P/N 176996, 10 Gallon Tank P/N 776580 21 200 - 250 D.I. 90° V6 EPC3374 INTAKE MANIFOLD 47 9 10 8 7 42 27 48 56 1 4 49 34 55 5 13 23 17 22 38 2 35 46 45 39 53 43 26 5 23 29 24 25 36 40 38 15 37 Qty 1 1 2 6 6 1 1 1 1 1 6 2 1 5004642 5004643 303261 346785 346786 348995 335075 332254 344565 349724 348994 332265 335200 332266 29 316355 THROTTLE BODY, Upper THROTTLE BODY, Lower *ROLL PIN *CLAMP, 14.5mm *CLAMP, 15.7mm *HOSE, Shaft connection *SPRING, Lower *SPRING, Upper *ADAPTER, Air silencer *SCREW, Coupler upper to lower *COUPLER, Upper to lower SCREW, Reed box SCREW, Throttle cam bracket GASKET, Leaf plate 2 2 4 2 2 2 2 2 6 2 2 12 1 6 Included in POWERHEAD GASKET SET NUT, Throttle body to manifold 21 Ref 30 31 P/N 324678 332319 Name of Part O-RING, Roller GASKET, Throttle body 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 341622 3010673 432639 341898 344783 324430 319126 335200 340840 329271 347338 5000727 437687 5004319 349064 332609 339083 343985 317624 306644 439767 339581 439922 310379 347106 328622 LINK, Shell SENSOR, Air temperature ROLLER, Cam follower TRUNNION BLOCK HOSE, Air silencer drain SCREW, Block to manifold SCREW, Manifold, short SCREW, Bracket SEAL, Knob to air silencer COVER, Trunnion SCREW, Throttle cam BRACKET, Air silencer LEVER Assy, Port LEVER Assy, Starboard *SCREW *WASHER *BALL JOINT POINTER, Timing SCREW, Throttle body to manifold SCREW, Throttle sensor AIR SILENCER & SEAL *SEAL, Air silencer to throttle body KNOB Assy, Cover to throttle body SCREW, Timing pointer BRACKET, Throttle cam GASKET, Manifold upper to c/c Qty 1 3 Included in POWERHEAD GASKET SET Included in POWERHEAD GASKET SET 14 15 17 18 19 20 21 22 23 24 25 26 27 28 54 23 17 Name of Part INTAKE MANIFOLD Assy, Upper INTAKE MANIFOLD Assy, Lower *FITTING *STUD *FITTING, Recirc to intake manifold FITTING, Upper mfld to vap sep THROTTLE CAM SENSOR, Throttle position *CAP, Throttle position WASHER, Throttle cam REED BOX Assy SCREW, Trunnion cover GASKET, Lower intake manifold 33 20 18 19 3 52 50 31 41 12 EPC3063 Ref P/N 1 5000886 2 5000887 3 325659 4 314616 5 345705 6 349181 7 347254 8 5001770 9 346040 10 127386 11 5000323 12 328725 13 331532 48 47 14 6 28 32 30 57 11 46 44 51 Included in POWERHEAD GASKET SET 6 22 1 1 1 1 1 2 18 2 2 2 1 2 1 1 2 2 1 1 6 2 1 6 2 1 1 1 CRANKSHAFT & PISTONS 27 4 2 3 6 21 6 10 11 7 9 12 16 13 24 1 5 17 26 20 25 8 2 17 22 14 15 24 EPC3064 Ref P/N Name of Part 1 387041 RETAINER & NEEDLE SET 2 344020 SCREW, Crankcase head 3 5001115 HEAD Assy, Upper 4 339620 *SEAL, Upper Qty 2 16 1 1 Included in POWERHEAD GASKET SET 5 6 326764 326741 7 8 9 10 11 12 307480 434771 326047 326748 390641 337087 13 14 15 336988 332590 332585 WRIST PIN O-RING, Bearing housing 6 4 Included in POWERHEAD GASKET SET KEY, Flywheel CRANKSHAFT Assy *RING, Retaining, bearing *PLATE, Lower bearing *BEARING, Ball *O-RING, Sleeve 1 1 1 1 1 1 Included in POWERHEAD GASKET SET *SLEEVE, Crankshaft SCREW, Lower bearing retainer *SEAL 1 4 4 Ref 16 17 18 19 20 21 22 22 23 22 22 23 24 25 26 P/N 326749 348495 5000643 346044 396041 320499 5005243 5005244 5005046 5005247 5005248 5004935 326765 434792 332942 Name of Part SEAL RING BEARING, Wrist pin ROD Assy, Connecting *SCREW, Rod cap RETAINER SET SPLIT SLEEVE, Center bearing PISTON & RING Assy, Port - Standard PISTON & RING Assy, Stbd - Standard *RING SET, Standard PISTON & RING Assy, Port - OS 0.020in. PISTON & RING Assy, Stbd - OS 0.020in. *RING SET, Oversize - 0.020in. *RETAINING RING CRANKCASE HEAD Assy, Lower *SEAL 27 316487 RETAINER, Throttle sensor lead Qty 9 6 6 2 6 2 3 3 6 3 3 6 12 1 1 Included in POWERHEAD GASKET SET 23 1 200 - 250 D.I. 90° V6 23 19 18 CYLINDER & CRANKCASE 115 109 105 111 112 108 102 101 99 100 103 114 113 101 99 107 101 101 58 97 115 57 59 104 24 106 110 93 47 45 94 60 101 61 91 117 96 64 100 116 32 25 89 78 120 46 98 62 90 23 63 48 6 95 27 9 7 18 12 13 14 15 25 11 22 26 5 1 3 50 17 16 35 11 29 30 28 21 31 15 20 74 73 76 75 119 22 4 33 33 42 70 68 66 2 71 121 65 69 72 43 38 POWERHEAD GASKET SET 55 36 36 67 86 85 39 80 41 24 81 56 54 36 40 43 34 83 87 79 118 41 19 82 88 44 92 8 34 77 116 84 37 53 51 49 56 10 52 117 52 CYLINDER & CRANKCASE Name of Part Qty 200 HP CYL & CRANKCASE Assy 1 225/250 HP CYL & CRANKCASE Assy 1 2 *PIN, Dowel bearing 2 *STUD, Crankcase to adapter 2 *PIN, Taper *STUD, Shift & throttle levers 3 6 *SCREW, Cylinder to crankcase 2 *STUD, Cylinder to crankcase *WASHER, Stud c/c 2 *WASHER, Stud, shift & throttle levers 3 1 *FITTING, Drain, Upper Main *FITTING Drain, Lower Main 1 *CHECK VALVE, Recirculation 6 6 *CHECK VALVE Assy 1 **O-RING, Large **O-RING, Small 1 *WATER DAM 6 *FITTING, Oil pump pulse 2 2 *FITTING, Fuel pump pulse *NUT, Stud c/c 2 *GREASE FITTING, Shift lever 1 *CHECK VALVE, Recirculation 6 1 *TEE, Lower Bearing vent *NIPPLE, Oil inlet 6 *PLUG, Water Pressure 1 2 STUD, Water pressure relief valve 2 GASKET, Cylinder head 40 SCREW, Cylinder head 6 SPARK PLUG Champion QC12PEP TEMPERATURE SWITCH, Starboard 1 *TERMINAL, Pin 1 *CONNECTOR 1 1 *COVER, Temperature switch TEMPERATURE SENSOR, Port 1 BUSHING, Shift arm 2 COTTER PIN 2 RETAINER, Temp switch connector 1 BUSHING, Throttle levers 4 PIN, Shift rod lever screw 1 LOCKNUT, Throttle levers 2 1 BRACKET, Shift assist 1 BUMPER, Screw, throttle stop WASHER, Shift & throttle lever 2 SHIFT ARM 1 NUT, Throttle arm & shift lever 2 LINK, Throttle levers 1 1 COVER, Water plenum 1 GASKET, Water plenum cover CYLINDER HEAD, Port, 200 1 CYLINDER HEAD, Port, 225, 250 1 CYLINDER HEAD, Stbd, 200 1 CYLINDER HEAD, Stbd, 225, 250 1 LEVER, Shift rod 1 12 SCREW, Cylinder to crankcase SCREW, Lever shift rod 1 BUSHING, Shift lever 2 WASHER, Screw, shift lever 1 COTTER PIN, Shift lever 1 LOCKNUT, Shift arm 1 WASHER, Shift lever 2 2 ISOLATOR, Wtr pressure relief mount 2 LOCK NUT, Wtr pressure relief mount 2 SPACER, Flanged 2 COVER, Thermostat O-RING, Thermostat cover 2 2 THERMOSTAT Assy Ref P/N Name of Part 63 339299 SEAL, Thermostat to cyl head 64 345171 SPRING, Thermostat 65 331737 LINK, Shift lever 66 5001497 THROTTLE LEVER, Upper 67 328737 WASHER, Link 68 318660 CAP, Throttle stop, upper 69 328702 WASHER, Shift lever to link 70 330266 WASHER, Shift arm 71 328702 WASHER, Link to shift arm 72 330266 WASHER, Throttle levers 73 346912 LINK, Throttle 74 325569 TEE, Recirculation 75 345364 HOSE, Check valve to tee 76 HOSE, Tee to check valve Qty 2 2 1 1 2 1 1 1 1 2 1 4 4 Cut to length from, P/N 332219 77 HOSE, Mfld to tee, 1.5 in. (38mm) Cut to length from, P/N 332219 78 HOSE, #2 Check valve to #1 intake, 17 in. (432mm) Cut to length from, P/N 332219 79 80 81 82 83 84 85 86 87 88 89 90 5005094 586437 514679 514696 514697 334169 513811 331404 431908 333749 348478 THROTTLE LEVER, Lower SWITCH & CABLE *TERMINAL *CONNECTOR, 2-pin *LOCK WEDGE, 2-pin RETAINER BRACKET, Slider PIN SHIFT LEVER & SHAFT SPRING CHECK VALVE, Main bearing HOSE, Lwr brg, 1.5 in. (38mm) 1 1 2 1 1 1 1 1 1 1 1 1 Cut to length from, P/N 327228 91 HOSE, Check valve to upper brg hsg, 21.5 in. (546mm) 2 Cut to length from, P/N 344249 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 25 328064 335687 513816 511411 345702 328703 335200 5001495 347248 347247 346152 124341 314728 352322 328649 347238 347239 347240 347241 347242 347243 352328 347245 348820 900402 317893 320107 787131 350368 335200 329743 NUT, Link to throttle lever 2 SCREW, Plate to c/c 3 BRAIDED SLEEVE 1 LOOP CLAMP, Harness wires 1 FITTING, Elbow 1 WASHER 2 1 SCREW, Clamp VALVE, Pressure relief - Not Shown 1 *HOSE, Head to valve 2 *HOSE, Valve to head 2 *CLAMP, 25.6mm 8 *SCREW, Cover 2 2 *O-RING, Housing cover *SCREW, Bracket cover New 2 2 *SCREW, Plunger *PLUNGER 1 *HOUSING 1 *PLATE, Housing 1 1 *COVER, Housing *BRACKET, Mount 1 1 *SUPPORT, Diaphragm *DIAPHRAGM New 1 *SEAL,BLOW-OFF 1 *SPRING 1 *NUT,LOCK 4 TIE STRAP AR TIE STRAP AR POWERHEAD GASKET SET 1 CLAMP, Oil hose 1 SCREW, Ground leads to c/c 1 2 STUD, Lower cover mount 200 - 250 D.I. 90° V6 EPC3065 Ref P/N 5004930 5001488 1 304178 2 314616 3 331095 4 338653 5 914024 6 348843 7 330265 8 320744 9 321598 10 348471 11 436194 12 436385 13 324660 14 340052 15 346237 16 345702 17 345702 18 332291 19 319253 20 5000477 21 345207 22 344821 23 332135 24 344402 25 346007 26 345943 27 5001866 28 585038 29 511469 30 513357 31 329562 32 3010674 33 308532 34 305650 35 512741 36 308532 37 327590 38 315077 39 513134 40 318660 41 328737 42 433481 43 328064 44 331224 45 347318 46 344472 47 5004931 47 5001486 48 5004932 48 5001487 49 335191 50 324334 51 328695 52 312708 53 302290 54 330145 55 315077 56 202026 57 333040 58 313022 59 338558 60 344771 61 301917 62 5001036 ELECTRIC STARTER 3 5 2 4 7 6 1 7 9 8 EPC3066 Ref 1 2 3 4 5 P/N 586731 433850 5000369 328740 302290 Name of Part STARTER MOTOR ASSEMBLY *BRUSH & SPRING SET *KIT, Drive & shaft NUT, Ground LOCK WASHER, Ground wires Qty 1 1 1 1 1 Ref 6 7 8 9 26 P/N 331644 309543 552940 330143 Name of Part SCREW, Starter, mounting LOCK WASHER, Support bracket SCREW, Support bracket BOLT, Double end Qty 2 4 2 1 EPC3072 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 P/N 5005115 435340 337494 435341 435342 336746 435343 337495 337517 337530 337496 435345 337497 439937 321163 914053 3010063 514823 Name of Part HYDRAULIC Assy *VALVE, Manual release & seal *SCREW, Motor to manifold *RESERVOIR & CAP Assy **CAP & O-RING Assy *SCREW, Reservoir to manifold *VALVE BODY Assy *SCREW, Valve body, long *SCREW, Valve body, short *PLUG & SCREEN *THRUST PAD *TRIM ROD END CAP & SEAL Assy *FILTER Assy *MOTOR & O-RING Assy **O-RING **DRIVE, Pump **SEAL, Wire *TERMINAL Qty 1 1 4 1 1 3 1 1 2 1 2 2 1 1 1 1 2 2 Ref P/N Name of Part 18 324385 *WASHER 19 435261 *CLAMP & SCREW Assy 20 914069 *RETAINING RING 21 390006 *CAP Assy 22 436389 *TRIM ROD 23 436390 *ROD & EYE 24 435264 *PISTON Assy 25 324390 *NUT 26 513816 SLEEVE, Trim mtr/sending unit leads 27 335479 BUSHING, Upper & lower mount 28 336534 RETAINING RING 29 513817 SLEEVE, Motor leads 30 3010049 CONNECTOR, Motor 31 3010050 LOCK, Connector 32 335480 PIN, Tilt cylinder 33 335463 ROD, Lower mount 34 585229 BRUSH & SEAL KIT, Trim motor 35 434519 O-RING & SEAL KIT 27 Qty 1 1 1 1 2 1 1 1 1 4 4 1 1 1 1 1 1 1 200 - 250 D.I. 90° V6 POWER TRIM/TILT HYDRAULIC ASSEMBLY EXHAUST HOUSING 39 69 31 65 73 72 43 40 19 62 63 61 65 38 50 38 15 66 34 68 52 67 58 64 38 16 35 32 48 53 58 17 45 74 30 37 54 58 41 38 25 14 22 20 49 33 46 44 19 51 29 8 56 11 10 12 59 13 59 7 9 23 18 55 57 47 21 24 67 42 28 3 26 4 27 6 55 28 2 1 EXHAUST HOUSING EPC3414 7 8 9 10 11 12 13 14 15 P/N Name of Part 910736 SCREW, Plate & deflector 25 in. & 30 in. Models 301250 WASHER, Spray deflector 25 in. & 30 in. Models 345776 SPRAY DEFLECTOR 25 in. & 30 in. Models 911201 WASHER, Spray plate 25 in. & 30 in. Models 910741 SCREW, Spray plate 25 in. & 30 in. Models 124341 SCREW, Cover, short 301250 WASHER, Screw, mount cover 312978 SCREW, Plate to adapter 338741 COVER, Mount bracket lower 341013 SCREW, Cover 333565 COVER, Water plate 302290 LOCK WASHER, Plate to adapter 308688 LOCK WASHER, Cylinder to adapter 5004215 EXHAUST HOUSING 15 435479 EXHAUST HOUSING 2 3 4 6 1 6 2 Ref P/N Name of Part 30 5001496 ADAPTER, Exhaust housing 31 314616 *STUD, Adapter 32 339717 *GROMMET, Shift rod 33 321164 *PLUG, Starboard, front 34 321164 *PLUG, Port, rear 35 345702 *NIPPLE, Vap sep to adapter 37 5001298 *NIPPLE, Exhaust back pressure 38 346151 CLAMP, 21mm, Adpt hoses 39 330930 SCREW, Upper mount 40 306422 NUT, Crankcase to adapter 41 329743 STUD, Cover mount 42 341010 SCREW, Inner housing to adapter 43 330929 PLATE, Upper mount 44 306503 SCREW, Adapter to crankcase 45 332128 SCREW, Exhaust housing to c/c 46 306470 LOCK WASHER 47 334113 GASKET, Inner exh hsg to water plate 48 333434 SEAL, Cover to adapter 49 911042 SCREW, Adapter to cylinder, long 50 330931 SCREW, Upper mount 51 306422 NUT, Powerhead to adapter 52 328742 NUT, Adapter to outer housing 53 341009 SCREW, Adapter to outer housing 54 341011 SCREW, Adapter to housing, outer 55 320936 SEAL, Exhaust housing 56 347251 WATER PLATE 57 341197 HOUSING, Exhaust lower inner 2 57 3 4 1 2 2 1 2 1 1 58 59 61 62 63 64 65 66 67 68 338664 HOUSING, Exhaust lower inner 25 in. & 30 in. Models 329241 WASHER 302290 LOCK WASHER, Cover 345586 GROMMET Assy 436726 PLUG, Overboard indicator 301967 O-RING, Overboard indicator 352335 CLAMP, Grommet to adapter 33.1mm New 349729 CLAMP, Grommet to adapter 41.0mm 341010 SCREW, Adapter to inner housing 302290 LOCK WASHER 351535 GASKET, Adapter to powerhead New 69 72 73 74 432017 RUBBER MOUNT Assy 347233 HOSE, Adapter to c/c Port 347234 HOSE, Adapter to c/c Stbd TUBING, Convoluted Qty 2 2 1 2 2 2 8 4 2 8 1 4 6 1 20 in. Models 1 25 in. Models 15 435130 EXHAUST HOUSING 1 30 in. Models 16 17 18 316040 *STUD, Exhaust housing 308688 WASHER, Exhaust housing 434629 RUBBER MOUNT, Lower 18 19 20 21 22 23 24 25 26 27 434632 RUBBER MOUNT, Lower 25 in. & 30 in. Models 301250 WASHER, Crankcase mounting 309484 SCREW, Cylinder to adapter, short 320961 SEAL, Gearcase to inner housing 349557 MOUNT, Engine cover 333165 SCREW, Cover, long 334118 SEAL, Exhaust housing, front 349556 WASHER, Mount 338597 EXHAUST HOUSING, Inner, upper 346897 WATER TUBE 27 346898 WATER TUBE 20 in. Models 20 in. Models 20 in. Models 346899 WATER TUBE 28 29 305145 GROMMET, Water tube 343809 GASKET, Plate to adapter 1 30 in. Models 1 1 1 5 2 1 1 1 1 2 3 6 1 Included in POWERHEAD GASKET SET 1 25 in. Models 27 Qty 1 1 1 1 1 1 1 4 2 1 2 3 1 2 6 2 1 1 2 2 2 1 2 2 2 1 1 Cut to length from, P/N 3010591 29 1 1 1 200 - 250 D.I. 90° V6 Ref 1 MIDSECTION 27 63 36 21 10 47 64 83 78 16 24 25 77 84 40 80 81 82 71 79 58 42 52 23 38 41 20 12 73 48 43 1 4 5 6 3 29 65 72 46 61 10 18 71 37 28 45 67 51 2 74 39 22 44 11 26 66 5 69 62 32 50 9 11 76 70 34 35 75 7 30 53 55 4 54 56 8 59 13 33 68 19 15 49 57 53 55 60 59 14 31 30 17 MIDSECTION EPC3415 P/N 434691 Name of Part SWIVEL BRACKET 1 434724 SWIVEL BRACKET Qty 1 20 in. Models 1 25 in. Models 1 438084 SWIVEL BRACKET 1 30 in. Models 2 3 4 5 6 7 8 9 10 11 12 13 313607 320962 335686 337579 910992 336819 327696 336210 335200 335200 335200 340006 *FITTING, Lubrication *BUSHING *SEAL *BUSHING, Swivel bracket *THRUST WASHER, Tilt tube *BUSHING, Lower pivot shaft KEEPER, Pivot shaft SPRING, Trail lock to bracket SCREW, Ground lead SCREW, Retainer SCREW, Bracket, tilt limit MOUNT BRACKET 13 338744 MOUNT BRACKET 3 1 2 2 2 1 1 1 2 2 1 1 20 in. Models 1 25 in. & 30 in. Models 14 15 320746 912233 NUT, Mount bracket RETAINER, Pivot shaft seal Ref 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 P/N 335485 912345 514696 336525 584262 335554 336506 336209 435007 336171 324816 337593 337591 514697 313623 307238 320248 335487 318572 328744 327053 59 318573 59 336676 59 331578 59 321577 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 318272 335200 336853 514682 336505 513787 335487 317894 318273 335949 336172 337580 586405 514679 334241 342191 335814 586408 513871 511527 511528 320689 342386 514679 913927 1 1 25 in. & 30 in. Models 16 17 313169 911312 LOCK WASHER, Mount bolt SEAL, Steering tube 18 19 20 21 22 23 24 336230 334936 320866 514686 335474 335475 439471 SPRING, Detent, tilt lock SCREW, Mount THRUST WASHER, Pivot shaft CONNECTOR, Sending unit, 3-pin COVER, Stern bracket, Stbd Opt. COVER, Stern bracket, Port Opt. STEERING ARM Assy 24 437698 2 1 25 in. & 30 in. Models 1 4 1 1 1 1 1 FSL Model STEERING ARM Assy 1 25 in. Models 24 437699 STEERING ARM Assy 1 30 in. Models 24 434164 STEERING ARM Assy 1 FPL, FHL Models 25 123692 CONNECTOR, Speedo hose 1 20 in. Models 26 27 28 29 30 31 32 33 34 35 36 37 38 335481 337586 335486 512937 335701 319886 337592 433580 328702 336467 513817 335470 336529 SCREW, Tilt lever to bracket WIPER, Tilt tube BUSHING, Tilt lever SLEEVE, Tilt limit lead BUSHING, Trail arm SCREW, Transom screw retainer COLLAR, Tilt limit, top ANODE, Stern bracket WASHER, Clip SUPPORT, Trail lock SLEEVE, Sending unit leads ARM, Trail lock RETAINING RING, Rod 1 1 1 1 2 4 1 1 1 1 1 1 2 31 Name of Part LEVER, Tilt lock SCREW, Upper mount CONNECTOR, 2-pin ROD, Trim limiter LEAD Assy, Ground NUT, Tilt tube STERN BRACKET, Starboard BALL, Detent, tilt lock TILT TUBE Assy BRACKET, Tilt limit switch SCREW, Anode COLLAR, Tilt limit, tilt tube CAM, Tilt limit switch WEDGE, 2-pin NUT, Stern bracket screw WASHER, Mounting screws WASHER, Mounting screws SCREW, Trail arm to bracket CAP, Mounting screws SCREW, Sending unit SCREW, Bracket to transom, 3 in. (76mm) SCREW, Bracket to transom 3½ in. (82mm) SCREW, Bracket to transom, 4 3/4 in. (121mm), standard SCREW, Bracket to transom, 5 in. (127mm) SCREW, Bracket to transom, 6 in. (152mm) PLATE, Mounting screws SCREW, Swivel bracket CLIP, Support WEDGE, 3-pin STERN BRACKET, Port RETAINER, Limit switch leads SCREW, Thrust roller, swivel bracket CAP, Tilt tube RETAINER, Mounting screws THRUST ROLLER RETAINER, Trail arm SCREW, Cover to stern bracket Opt. SWITCH Assy., Tilt limit *TERMINAL, Pin GUIDE, Ball detent, tilt lock SCREW, Retainer to bracket RETAINER, Trail lock spring SENDING UNIT Assy *TERMINAL, Ring *RETAINER *SPRING *NUT *ARM *TERMINAL, Pin *TERMINAL, Ring Qty 1 2 1 1 1 1 1 1 1 1 2 1 1 1 4 2 4 2 4 2 4 4 4 4 4 2 2 2 1 1 1 2 1 2 2 1 4 1 2 1 1 2 1 1 1 1 1 1 3 1 200 - 250 D.I. 90° V6 Ref 1 STEERING LINK KIT (ACCESSORY) EPC3016 1 Ref 2 1 2 3 3 1 32 P/N 175125 315077 175110 319453 Name of Part STEERING LINK KIT *LOCKNUT *ROD Assy *WASHER Qty 1 2 1 2 DUAL STEERING CONNECTOR KIT (ACCESSORY) EPC3017 1 2 3 4 5 6 7 8 9 10 11 P/N 175322 123077 126296 123204 126299 315077 319453 328694 126617 319316 319253 337586 Name of Part DUAL CABLE STEERING KIT *SCREW, Cable to connector *BRACKET, Steering tube *NUT, Steering tube *CONNECTOR, Cables to rod *LOCKNUT *WASHER *SCREW, Bracket *STEERING TUBE *WASHER, Steering tube *LUBE FITTING, 45° *WIPER NUT Qty 1 2 1 2 1 4 2 4 1 2 2 1 1 4 3 2 5 9 7 8 9 3 10 11 200 - 250 D.I. 90° V6 Ref 6 33 GEARCASE - FHL & FHX MODELS (“L” TYPE GEARCASE) 93 92 12 13 84 89 11 87 77 63 14 94 74 85 54 27 88 51 1 60 7 43 83 59 64 79 8 65 81 69 66 10 67 78 6 5 70 71 9 80 82 3 2 38 39 69 61 75 62A 4 49 47 62 50 46 26 49 55 52 25 50 72 73 40,41 68 37 35 57 45 76 86 95 58 56 18 21 48 20 15 29 44 23 33 34 30 40,42 17 32 31 36 24 19 22 16 53 28 34 90 91 GEARCASE - FHL & FHX MODELS (“L” TYPE GEARCASE) Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 51 51 A P/N 5005553 5004912 387817 324852 332584 336535 305749 350039 307161 341219 436745 439476 329922 329923 317624 389455 331880 389039 915954 911962 334163 322938 322941 328825 160084 350271 5004765 314728 382408 333957 5004257 908158 431708 382407 436752 334950 305123 349001 916070 345998 5004218 5004938 336561 327656 328743 387656 337774 313448 324369 318544 311598 323362 323361 314745 Name of Part Qty GEARCASE Assy, Complete - Blue 1 *GEARCASE & BEARING Assy 1 **BEARING, Pinion 1 **RETAINING SCREW 1 ***SEAL, Pinion brg screw A 1 **FITTING, Pitot tube 1 **CAP, Pitot tube fitting 1 **SCREEN, Water inlet 1 **LOCK WASHER, Anode 1 **SCREW, Anode 1 **ANODE, Gearcase 1 1 *BEARING HSG Assy, Drive shaft **SEAL, Upper A 1 **SEAL, Lower A 1 *SCREW, Housing to gearcase 4 *BEARING HSG Assy, Fwd gear 1 1 **PIN, Housing **BEARING, Fwd gear 1 *DETENT, Shifter 1 *SPRING, Detent 1 *CRADLE, Shifter 1 *LEVER, Shift 1 *SHAFT, Shift 1 *PIN, Shift lever 1 *BALL, Detent 1 *SCREW, Retainer tab 2 *PROPELLER SHAFT 1 *O-RING, Driveshaft bearing hsg A 1 *THRUST BEARING, Reverse gear 1 *TAB, Retainer 2 *BEARING HSG Assy, Propshaft 1 **SCREW, Anode 2 **ANODE, Bearing housing 1 **NEEDLE BEARING Assy, Front 1 **NEEDLE BEARING Assy, Rear 1 **SEAL, Prop shaft A 2 **O-RING, Propeller shaft housing A 1 **WEDGE, Propshaft hsg to GC 1 1 **SCREW, Wedge **WASHER, Wedge screw 1 *GEAR SET, Fwd, Rev, Pinion 1 **GEARSET, Pinion, & forward gear 1 **GEAR, Reverse 1 *THRUST WASHER, Driveshaft 1 *WASHER, Tab screw 2 *THRUST BEARING, Driveshaft 1 1 *SHIFTER, Clutch dog *PIN, Clutch dog 1 *SPRING, Clutch dog pin 1 *SCREW, Fill & drain A 2 **SEAL, Fill & drain screw 1 *SHIM, 0.003 in. (0,07mm) AR *SHIM, 0.004 in. (0,10mm) AR AR *SHIM, 0.005 in. (0,12mm) Ref 52 53 54 55 56 57 58 59 60 61 62A 62 63 63 64 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 P/N 327669 314731 321008 389042 5006241 318372 302325 352165 328702 345905 350038 314730 329864 329865 5000614 5000623 338504 311538 330263 313715 330266 330265 331998 331999 336284 5001595 338484 338486 306643 331353 5001593 331107 302035 338485 435959 349354 302325 331188 338893 314008 320943 435526 338551 Name of Part Qty *THRUST WASHER, Forward gear 1 *THRUST WASHER, Reverse gear 1 1 *GROMMET, Exh hsg to shift rod *THRUST BRG, Fwd gear 1 *COVER & SEAL Assy, Shift rod New 1 **O-RING, Shift rod 1 A *SCREW, Shift rod cover 6 *GASKET, Shift rod cover 1 New A *WASHER, Shift rod cover screw 6 *DRIVESHAFT, Lower 1 *WASHER, Pinion nut New 1 *NUT, Pinion to driveshaft 1 SHIFT ROD - 20in. Model 1 SHIFT ROD - 25in. Model 1 DRIVESHAFT, Upper - 20in. Model 1 DRIVESHAFT, Upper - 25in. Model 1 *RETAINER, Driveshaft 1 *ROLL PIN, Driveshaft 1 SCREW, Mounting, 3/8 in. X 3.50 in. 1 SCREW, Trim tab cover 1 WASHER, Mounting screw, 3/8 in. 5 WASHER, Mounting screw, 7/16 in. 1 SCREW, Mounting, 7/16 in. X 3.50 in. 1 SCREW, Mounting, 3/8 in. X 1.75 in. 4 1 COVER, Trim tab opening WATER PUMP REPAIR KIT 1 *GASKET, Impeller plate 1 A *CUP, Impeller-(Stainless ) 1 *SCREW, Cover to impeller hsg 2 *SEAL, Impeller housing plate 1 *IMPELLER Assy 1 1 *KEY, Impeller *O-RING, Impeller to plate 1 *PLATE, Impeller hsg-(Stainless) 1 *IMPELLER HOUSING 1 *SEAL, Pump to exh hsg - 20in. Model 1 *SCREW, Impeller housing 4 *O-RING, Cup to housing 1 *COVER, Impeller housing 1 *GROMMET, Water tube to cover 1 *GROMMET, Pump to exh hsg 1 CHROME CUP & PLATE KIT Opt. 1 *CUP, Impeller-(Chrome) 1 Not shown 338552 91 92 93 94 95 Contents of GEARCASE SEAL KIT 35 *PLATE, Impeller hsg-(Chrome) Not shown 5000411 GEARCASE SEAL KIT 338636 SLEEVE, Water pump - 25in. Model 338601 GROMMET, Sleeve - 25in. Model 321122 SPACER, Shift rod cvr. - 25in. Model 126669 RING, Propeller seal Opt. (4-blade Renegade) 1 1 1 1 1 1 200 - 250 D.I. 90° V6 EPC3069 GEARCASE - FPL, FSL, FPX & FPZ MODELS (“M” TYPE GEARCASE) 82 WATER PUMP REPAIR KIT 97 58 73 99 103 83 59 93 85 95 19 72 57 46 18 53 91 102 61 17 55 1 10 94 45 44 92 34 7 8 56 84 81 77 71 74 63 87 89 9 75 60 3 68 67 69 51 80 2 12 62 76 47 42 13 81 52 86 88 90 96 15 5 6 78 11 4 79 52 51 43 49 48 25 31 65 54 14 28 29 64 38 32 50 24 20 35 27 16 23 36 39 37 26 21 22 40 41 OPTIONAL WATER SCREEN KIT HIGH PERFORMANCE 70 WATER SCREEN KIT HIGH FLOW OPTIONAL WATER SCREEN KIT ULTRA HIGH FLOW 70A 33 30 66 36 101 43 GEARCASE SEAL KIT 100 CHROME CUP & PLATE KIT GEARCASE - FPL, FSL, FPX & FPZ MODELS (“M” TYPE GEARCASE) A Qty 1 1 1 1 1 1 1 1 1 1 A 1 1 1 1 Opt. 1 1 1 1 1 6 1 A 4 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 A 1 1 1 2 A 1 A 1 2 1 1 1 1 1 1 1 1 1 2 A 2 AR AR AR 1 New 1 1 A 1 1 A 1 A 1 6 1 Contents of GEARCASE SEAL KIT 37 Ref P/N Name of Part 63 311538 *ROLL PIN, Driveshaft 64 328743 *WASHER, Tab screw 65 347377 *DETENT, Shifter 66 5005063 *WATER SCREEN KIT, High flow 67 337061 **SCREW, Water intake screens 68 350264 **SCREEN, Wtr intake-high flow, Port 69 350265 **SCREEN, Wtr intake-high flow, Stbd 70 5005124 WATER SCREEN KIT, High Perf. 337061 *SCREW, Water intake screens 348479 *SCREEN, Wtr intake-high perf, Port 348480 *SCREEN, Wtr intake-high perf, Stbd 70A 5006337 WATER SCREEN KIT, Ultra High Flow 337061 *SCREW, Water intake screens 350946 *SCREEN, Wtr intake-Port 350945 *SCREEN, Wtr intake-Stbd. 71 5000614 DRIVESHAFT Assy, Upper Qty 1 2 1 1 2 1 1 Opt. 1 2 NS 1 NS 1 NS Opt. 1 2 NS 1 NS 1 NS 1 20 in. Models 71 5000623 DRIVESHAFT Assy, Upper 1 25 in. Models 71 5000628 DRIVESHAFT Assy, Upper 1 30 in. Models 72 347300 SHIFT ROD 1 20 in. Models 72 347301 SHIFT ROD 1 25 in. Models 72 347391 SHIFT ROD 1 30 in. Models 73 321122 SPACER, Shift rod cover 1 25 in. & 30 in. Models 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 331409 338742 313715 330263 330265 331998 331999 330266 5001595 320943 338486 306643 331353 5001593 331107 302035 338485 314008 435959 302325 331188 338893 338484 338601 SEAL, Trim tab TRIM TAB SCREW, Trim tab SCREW, Mounting, 3/8 in. X 3.50 in. WASHER, Mounting screw, 7/16 in. SCREW, Mounting, 7/16 in. X 3.50 in. SCREW, Mounting, 3/8 in. X 1.75 in. WASHER, Mounting screw, 3/8 in. WATER PUMP REPAIR KIT, *GROMMET, Pump to exh housing *CUP, Impeller-(Stainless ) *SCREW, Cover to impeller hsg *SEAL, Impeller housing plate *IMPELLER Assy *KEY, Impeller *O-RING, Impeller to plate *PLATE, Impeller hsg-(Stainless) *GROMMET, Water tube to cover *IMPELLER HOUSING *SCREW, Impeller housing *O-RING, Cup to housing *COVER, Impeller housing *GASKET, Impeller plate A *GROMMET, Sleeve to exh hsg 99 338636 *SLEEVE, Pump cover extension 1 1 1 1 1 1 4 5 1 1 1 2 1 1 1 1 1 1 1 4 1 1 1 1 25 in. & 30 in. Models 1 25 in. Models 99 338667 *SLEEVE, Pump cover extension 1 30 in. Models 100 435526 CHROME CUP & PLATE KIT 338551 *CUP, Impeller-(Chrome) Opt. 1 1 Not shown 338552 *PLATE, Impeller hsg-(Chrome) 1 Not shown 101 5000411 GEARCASE SEAL KIT 102 339346 EXTENSION, Shift rod spacer 1 1 30 in. Models 103 349354 SEAL, Impeller hsg to exh hsg 20 in. Models 1 200 - 250 D.I. 90° V6 EPC3416 Ref P/N Name of Part 5005548 GEARCASE Assy, Complete, BLUE Less Driveshaft & Shift Shaft 5005549 GEARCASE Assy, Complete, WHITE Less Driveshaft & Shift Shaft 1 5001589 *GEARCASE & BEARING Assy 2 387817 **BEARING, Pinion 3 324852 **SCREW, Pinion bearing 4 332584 ***SEAL, Pinion brg screw 5 305749 **CAP, Pitot tube fitting 6 336535 **NIPPLE, Pitot tube 7 341220 **SCREW, Pitot seal 8 437330 **WASHER & SEAL Assy, Pitot 9 341219 **SCREW, Anode 10 436745 **ANODE, Gearcase 11 307161 **LOCK WASHER, Anode 12 346462 *RING, Propeller seal (3-blade) 12 350626 RING, Propeller seal (4-blade Renegade) 13 345998 *WASHER, Wedge screw 14 349001 *WEDGE, Propshaft hsg to GC 15 916070 *SCREW, Wedge 16 160084 *BALL, Detent 17 328702 *WASHER, Shift rod cover screw 18 314728 *O-RING, Driveshaft bearing hsg 19 317624 *SCREW, Housing to gearcase 20 5001601 *BEARING HSG Assy, Fwd Gear 21 389039 ** BEARING, Fwd Gear 22 331880 **PIN, Housing 23 911962 *SPRING, Detent 24 334163 *CRADLE, Shifter 25 322938 *LEVER, Shift 26 348483 *SHAFT, Shift 27 317274 *PIN, Shift lever 28 350271 *SCREW, Retainer tab 29 5004765 *PROPELLER SHAFT 30 389042 *THRUST BEARING, Reverse gear 31 389042 *THRUST BEARING, Fwd gear 32 333957 *TAB, Retainer 33 349193 *THRUST WASHER, Reverse gear 34 352165 *GASKET, Shift rod cover New 35 5001587 *BEARING HSG Assy, Propshaft 36 382407 **NEEDLE BEARING Assy, Front 37 436752 **NEEDLE BEARING Assy, Rear 38 334950 **SEAL, Propshaft 39 326849 ** O-RING, Propshaft housing 40 431708 **ANODE, Bearing housing 41 908158 **SCREW, Anode 42 314730 *NUT, Pinion to driveshaft 43 5001582 *GEAR SET, Fwd, Rev, Pinion 44 387656 *THRUST BEARING, Driveshaft 45 327656 *THRUST WASHER, Driveshaft 46 321008 *GROMMET, Exh hsg to shift rod 47 350038 *WASHER, Pinion nut 48 337774 *SHIFTER, Clutch dog 49 313448 *PIN, Clutch dog 50 324369 *SPRING, Clutch dog pin 51 318544 *SCREW, Fill & drain 52 311598 **SEAL, Fill & drain screw 53 323362 *SHIM, 0.003 in. (0.07mm) 53 323361 *SHIM, 0.004 in. (0.10mm) 53 314745 *SHIM, 0.005 in. (0.12mm) 54 327669 *THRUST WASHER, Forward gear 55 5006241 *COVER & SEAL Assy, Shift rod 56 318372 **O-RING, Shift rod 57 439476 *BEARING HSG Assy, Driveshaft 58 329922 **SEAL, Upper 59 329923 **SEAL, Lower 60 347371 *DRIVESHAFT, Lower 61 302325 *SCREW, Shift rod cover 62 338504 *RETAINER, Driveshaft GEARCASE - FCX & FCZ MODELS (“M” TYPE GEARCASE) 17 14 15 105 101 78 103 95 94 13 27 102 48 96 106 57 59 69 66 33 67 87 104 110 34 10 11 79 80 93 6 98 81 100 85 5 86 4 3 61 99 92 89 58 9 8 82 7 83 86 97 108 107 74 76 75 65 64 84 53 55 50 91 51 56 52 51 49 12 47 46 88 87 65 64 62 63 68 38 54 24 31 56 37 72 71 45 70 32 35 42 111 109 21 30 23 26 36 60 39 16 44 43 29 25 19 28 40 41 22 18 20 90 OPTIONAL WATER SCREEN KIT HIGH PERFORMANCE 77 WATER SCREEN KIT HIGH FLOW OPTIONAL WATER SCREEN KIT ULTRA HIGH FLOW 77A 73 38 GEARCASE - FCX & FCZ MODELS (“M” TYPE GEARCASE) A Name of Part GEARCASE Assy, Complete, White *GEARCASE & BEARING Assy **BEARING, Pinion **SCREW, Pinion bearing ***SEAL, Pinion brg screw **SCREW, Anode **ANODE **LOCKWASHER, Anode *NIPPLE, Pitot tube *CAP, Pitot tube fitting *SCREW, Pitot seal A *WASHER & SEAL Assy, Pitot tube *RING, Propeller seal (3 blade) *BEARING HSG Assy, Driveshaft **SEAL, Upper A **SEAL, Lower A *THRUST WASHER, Propshaft *SCREW, Housing to gearcase *BEARING HSG Assy, Rev Gear **BEARING, Rev gear **PIN, Housing *DETENT, Shift *SPRING, Detent *CRADLE, Shift *LEVER, Shift *SHAFT, Shift *PIN, Shift lever *O-RING, Driveshaft bearing hsg A *PROPELLER SHAFT *THRUST BEARING, Propshaft *THRUST BEARING, Reverse gear *CLUTCH SHAFT Assy **KIT, Clutch Shaft Retainer *THRUST WASHER, Driveshaft *GASKET, Shift rod cover New A *BEARING HSG Assy, Propshaft **NEEDLE BEARING Assy, Front **NEEDLE BEARING Assy, Rear **SEAL, Propshaft A **O-RING, Propshaft shaft hsg A **ANODE, Bearing housing **SCREW, Anode *SCREW, Wedge *WEDGE, Propshaft hsg to GC *WASHER, Wedge screw *THRUST WASHER, Reverse gear *NUT, Pinion to driveshaft *WASHER, Pinion nut *SHIM, 0.003 in. (0,07mm) *SHIM, 0.004 in. (0,10mm) *SHIM, 0.005 in. (0,12mm) *GEAR SET Assy **SHIM, 0.003 in. (0,07mm) **SHIM, 0.004 in. (0,10mm) **SHIM, 0.005 in. (0,12mm) **THRUST BEARING, Fwd gear **BEARING, Fwd gear **SET SCREW, Thrust flange **HOUSING, Fwd gear **THRUST FLANGE, Fwd gear **GEAR SET, Fwd, Rev, Pinion *COVER & SEAL ASSY, Shift rod New **O-RING, Shift rod A *SCREW, Shift rod cover *BALL, Detent *DRIVESHAFT, Lower *PIN, Clutch dog *SPRING, Clutch dog pin Contents of GEARCASE SEAL KIT Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 AR AR AR 1 AR AR AR 2 1 4 1 1 1 1 1 6 1 1 1 1 Ref P/N Name of Part 64 318544 *SCREW, Fill & drain 65 311598 **SEAL, Fill & drain screw 66 321122 *SPACER, Shift rod cover 67 387656 *THRUST BEARING, Driveshaft 68 337774 *SHIFTER, Clutch dog 69 328702 *WASHER, Shift rod cover screw 70 333957 *TAB, Retainer 71 328743 *WASHER, Tab screw 72 350271 *SCREW, Retainer tab 73 5005063 *WATER SCREEN KIT, High flow 74 337061 **SCREW, Water intake screens 75 350264 **SCREEN, Wtr intake-high flow, Port 76 350265 **SCREEN, Wtr intake-high flow, Stbd 77 5005124 WATER SCREEN KIT, High Perf. 337061 *SCREW, Water intake screens 348479 *SCREEN, Wtr intake-high perf, Port 348480 *SCREEN, Wtr intake-high perf, Stbd 77A 5006337 WATER SCREEN KIT, Ultra High Flow 337061 *SCREW, Water intake screens 350946 *SCREEN, Wtr intake-Port 350945 *SCREEN, Wtr intake-Stbd. 78 347301 SHIFT ROD Qty 2 1 1 1 1 6 2 2 2 1 2 1 1 Opt. 1 2 NS 1 NS 1 NS Opt. 1 2 NS 1 NS 1 NS 1 A 25 in. Models 78 347391 SHIFT ROD 1 30 in. Models 79 5000623 DRIVESHAFT Assy, Upper 1 25 in. Models 79 5000628 DRIVESHAFT Assy, Upper 1 30 in. Models 80 311538 *ROLL PIN, Driveshaft 81 338504 *RETAINER, Driveshaft 82 330265 WASHER, Mounting screw, 7/16 in. 83 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 84 331999 SCREW, Mounting, 3/8 in. X 1.75 in. 85 330263 SCREW, Mounting, 3/8 in. X 3.50 in. 86 330266 WASHER, Mounting screw, 3/8 in. 87 313715 SCREW, Trim tab 88 338743 TRIM TAB 89 331409 SEAL, Trim tab 90 5001595 WATER PUMP REPAIR KIT 91 338484 *GASKET, Impeller plate A 92 338485 *PLATE, Impeller hsg-(Stainless) 93 338486 *CUP, Impeller-(Stainless) 94 306643 *SCREW, Cover to impeller hsg 95 320943 *GROMMET, Pump to exh hsg 96 314008 *GROMMET, Water tube to cover 97 331353 *SEAL, Impeller housing plate 98 5001593 *IMPELLER Assy 99 331107 *KEY, Impeller 100 302035 *O-RING, Impeller to plate 101 338893 *COVER, Impeller housing 102 302325 *SCREW, Impeller housing 103 338601 *GROMMET, Sleeve to exh hsg 104 435959 *IMPELLER HOUSING 105 338636 *SLEEVE, Pump cover extension 1 1 1 1 4 1 5 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 1 1 1 25 in. Models 105 338667 *SLEEVE, Pump cover extension 1 30 in. Models 106 107 108 331188 321008 435526 338551 *O-RING, Cup to housing GROMMET, Exh hsg to shift rod CHROME, CUP & PLATE KIT *CUP, Impeller-(Chrome) Opt. 1 1 1 1 Not shown 338552 *PLATE, Impeller hsg-(Chrome) 1 Not shown 109 5000411 GEARCASE SEAL KIT 110 339346 *EXTENSION, Shift rod spacer 1 1 30 in. Models 111 39 350228 RETAINER, Ring 1 200 - 250 D.I. 90° V6 EPC3071 Ref P/N 5005550 1 5001589 2 387817 3 324852 4 332584 5 341219 6 436745 7 307161 8 336535 9 305749 10 341220 11 437330 12 346462 13 439476 14 329922 15 329923 16 313447 17 317624 18 5001602 19 389039 20 331880 21 347378 22 911962 23 334163 24 322938 25 348484 26 328825 27 314728 28 5001578 29 382408 30 389042 31 5000249 32 5005096 33 327656 34 352165 35 5001588 36 431926 37 436752 38 334950 39 326849 40 431708 41 908158 42 916070 43 349001 44 345998 45 327669 46 314730 47 350038 48 323362 48 323361 48 314745 49 5001586 50 338717 50 338718 50 338719 51 385043 52 389039 53 338716 54 333885 55 337796 56 5001585 57 5006241 58 318372 59 302325 60 160084 61 347371 62 313448 63 324369 PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY) EPC4001 Propellers listed for common reference. Propellers may not be applicable with all models in every application. Blades 3 Material or Design Prop Size Std. 15 1/2 x 13 15 1/2 x 15 15 x 17 14 1/2 x 19 14 1/4 x 21 14 1/4 x 23 EPC4001 Right Hand Converging Propeller Propeller Hub Propeller Ring Hub Sleeve 177132 177133 177134 177135 177136 177137 387157 332394 313926 Ventilation Ring - ("M" Type G/C Only) uses P/N 346462 Converging Ring (See Parts and Accessories Bulletin 2000-01 (P) for additional information on the use of Ventilation (weed) Rings.) Nut Spacer Aluminum Propeller Cotter Pin Propeller Hub Prop Hardware Propeller Hardware Kit with Thrust Washer 434153 126870 *Thrust washer 175266 **Propeller Nut Kit 398042 **Nut 306394 **Cotter Pin **Spacer 320570 Material - Brass Splines - 15 O.D. - 1 7/8 in. Shaft diameter at spline - 0.890 in. 40 Propeller Hub Sleeve Thrust Washer PROPELLERS & HARDWARE (STAINLESS STEEL 3 BLADE) (ACCESSORY) EPC4002 Propellers listed for common reference. Propellers may not be applicable with all models in every application. Design Prop Size SST 15 1/2 x 14 15 x 15 15 x 16 14 3/4 x 17 14 3/4 x 19 14 3/4 x 21 14 1/4 x 23 RAKER 14 1/2 x 18 14 1/2 x 20 14 1/2 x 22 14 1/2 x 24 14 1/2 x 26 14 1/2 x 28 14 1/2 x 30 VIPER 14 3/4 x 17 14 3/4 x 19 14 3/4 x 21 14 1/4 x 23 3 Cupping Right Hand Propeller Single 390831 174926 389925 176615 176617 176619 N/A Double 394752 394753 394754 394755 394756 177009 177010 398503 398504 N/A N/A N/A Single 176626 176627 176628 174816 176629 176630 176902 N/A Ventilation Ring - ("M" Type G/C Only) uses P/N 346462 Nut (See Parts and Accessories Bulletin 2000-01 (P) for additional information on the use of Ventilation (weed) Rings.) Left Hand Propeller Propeller Propeller Hub Hub Sleeve N/A 174927 N/A 176616 176618 176620 N/A N/A 175401 313926 Spacer Cotter Pin Propeller Hub Prop Hardware Propeller Hardware Kit with Thrust Washer 434153 126870 *Thrust washer 175266 **Propeller Nut Kit 398042 **Nut 306394 **Cotter Pin **Spacer 320570 Material - Brass Splines - 15 O.D. - 1 7/8 in. Shaft diameter at spline - 0.890 in. 41 Propeller Hub Sleeve Thrust Washer 200 - 250 D.I. 90° V6 Blades EPC4002 PROPELLERS & HARDWARE (STAINLESS STEEL 4 BLADE) (ACCESSORY) EPC4003 Propellers listed for common reference. Propellers may not be applicable with all models in every application. Design Blades Cyclone Prop Size 14 1/2 x 17 14 1/4 x 19 14 1/8 x 21 14 1/8 x 23 Right Hand Left Hand Propeller Propeller 177189 177191 177193 176999 177190 177192 177194 177000 EPC4003 Propeller Propeller Weed ring Hub Hub Sleeve 175401 N/A 313926 4 Renegade Bass 13 1/2 x 23 13 1/2 x 25 13 1/2 x 27 176058 175738 177126 Cotter Pin 431730 126669 & 350626 "O" & "L" Type G/C uses P/N 126669 "M" Type G/C uses P/N 350626 Spacer (See Parts and Accessories Bulletin 2000-01 (P) for additional information on the use of Ventilation (weed) Rings.) Nut Propeller Hub Prop Hardware Propeller Hub Sleeve Thrust Washer Thrust washer - CYCLONE PROPS 126870 Thrust washer - RENEGADE BASS PROPS 126869 Nut 398042 Cotter Pin 306394 Spacer 320570 Spacer reference information Material - Brass Splines - 15 O.D. - 1 7/8 in. Shaft diameter at spline - 0.890 in. 42 PROPELLERS & HARDWARE (HIGH PERFORMANCE) (ACCESSORY) EPC4004 Blades 3 Design Prop Size SRX 14 1/2 x 27 Right Hand Propeller Left Hand Propeller Propeller Hub N/A 391863 175401 Propeller Hub Sleeve 313926 Thrust Washer Propeller Hub Sleeve Propeller Hub Cotter Pin Prop Hardware 43 Spacer Nut 200 - 250 D.I. 90° V6 Propeller Hardware Kit with Thrust Bushing 434153 126870 *Thrust bushing 175266 **Propeller Nut Kit 398042 **Nut 306394 **Cotter Pin **Spacer 320570 Material - Brass Splines - 15 O.D. - 1 7/8 in. Shaft diamter at spline - 0.890 in. 44 45 200 - 250 D.I. 90° V6 2005 Parts Catalog *5006035*
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