5006061 — 2005 Evinrude E

Transcription

2005
™
Parts Catalog
200-250 HP (3279 cc)
Evinrude E-TEC Models
E225DPLSOC
E225DPXSOC
E225DPZSOC
E225DCXSOC
E225DCZSOC
E225DHLSOC
E225DHXSOC
E225DHXSOG
E225DHLSOF
E225DHLSOG
E250DPLSOC
E250DPXSOC
E250DPZSOC
E250DCXSOC
E250DCZSOC
© 2004 BRP US Inc. All rights reserved.
TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.
200 - 250 E-TEC 90°
E200DPLSOC
E200DPXSOC
E200DCXSOC
E200DSLSOC
E200DHLSOC
E200DHLSOG
ABOUT THIS CATALOG
Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to
features, specifications, and model availability. The right is also reserved to change any specification or
part, at any time, without incurring any obligation to update older models. The information in this catalog
is based on the latest specifications available at the time of publication.
For the latest service part number information visit
EPC (Electronic Parts Catalogs) on the DealerPort™ website.
www.dealerport.com
Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features, equipment or accessories shown in this catalog
might not be found on or included with all models in all marketing areas.
IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. Use exact engine model number, including any suffix
letter, when indentifying parts in this catalog.
The continuing accuracy of this catalog cannot be guaranteed.
PARTS LIST REFERENCE
d
Following Example for Reference Only
a
b
c
a
1
2
3
584348
351839
586774
4
5
6
N/A
586103
341512
BATTERY CABLE, 10ft. (3.M) (DR Models Only)
SCREW, Starter to C/C
New
STARTER SOLENOID Assy
(Solenoid Assy. included on DR, DE & DP models)
*DRIVE KIT
NS
**GROMMET, Starter solenoid mount
Opt.
BOLT, Double ended-Harness ground
A
1
2
1
1
2
1
e
f
g
c
A Only used on WR, WPR Models
"N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually.
b
EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) P/N 586101 includes (Ref # 5) - "GROMMET".
c
d
e
f
g
"A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
Additional part information.
"New" Indicates part and/or part number has been added or changed from previous model year.
"NS" Indicates part is Not Shown in illustration.
"Opt." Indicates part is an OPTIONAL or ACCESSORY part.
WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
0
200 - 250 E-TEC 90°
"*" Indicates parts are included in the preceding assembly.
1
200 - 250 E-TEC 90°
TABLE OF CONTENTS
LITERATURE ........................................................................................................................................... 2
PAINT ....................................................................................................................................................... 2
MODEL FEATURES ................................................................................................................................ 3
PARTS SHIPPED WITH ENGINE “IN BOX” ............................................................................................ 3
PROFILE DRAWING ................................................................................................................................ 4
2005 LITERATURE - ALL MODELS ........................................................................................................ 5
DECALS - “BLUE” MODELS .................................................................................................................... 6
DECALS - “WHITE” MODELS ................................................................................................................. 7
DECALS - (HL, HX MODELS) .................................................................................................................. 8
ENGINE COVER...................................................................................................................................... 9
LOWER ENGINE COVER ................................................................................................................. 10-11
AIR SILENCER ...................................................................................................................................... 12
COOLING HOSES .................................................................................................................................. 12
WATER PRESSURE RELIEF VALVE ................................................................................................... 13
OIL RECIRCULATION HOSES .............................................................................................................. 13
CYLINDER & CRANKCASE ............................................................................................................. 14-15
CYLINDER/CRANKCASE GASKET & SEAL KIT .................................................................................. 15
PISTONS & CRANKSHAFT ................................................................................................................... 16
ELECTRICAL BRACKET & COMPONENTS ......................................................................................... 17
ELECTRICAL HARNESS .................................................................................................................. 18-19
EMM, SENSORS, IGNITION COILS, & SPARK PLUGS ....................................................................... 20
FLYWHEEL & STATOR ......................................................................................................................... 21
STARTER MOTOR ................................................................................................................................ 21
THROTTLE BODY & REED PLATE ...................................................................................................... 22
THROTTLE LINKAGE ............................................................................................................................ 23
SHIFT LINKAGE .................................................................................................................................... 23
OIL PUMP .............................................................................................................................................. 24
FUEL PUMP & VAPOR SEPARATOR................................................................................................... 24
FUEL FILTER......................................................................................................................................... 25
FUEL LIFT PUMP .................................................................................................................................. 25
FUEL INJECTOR & RAILS .................................................................................................................... 26
EXHAUST HOUSING - OUTER............................................................................................................. 27
EXHAUST HOUSING - INNER .............................................................................................................. 28
EXHAUST MUFFLER ............................................................................................................................ 29
STERN & SWIVEL BRACKET .......................................................................................................... 30-31
GEARCASE - PL, SL, PX, PZ & 225DHLSOF MODELS (“M” TYPE GEARCASE) .......................... 32-33
GEARCASE - 200,225(DHLSOG & DHXSOG) MODELS (“XP” TYPE GEARCASE) ..................... 34-35
GEARCASE - CX, CZ MODELS (“M” TYPE GEARCASE) .............................................................. 36-37
GEARCASE - 200,225(DHLSOC & DHXSOC) MODELS (“L” TYPE GEARCASE) ......................... 38-39
TRIM & TILT ASSEMBLY ...................................................................................................................... 40
STEERING LINK KIT (ACCESSORY) ................................................................................................... 41
DUAL STEERING CONNECTOR KIT (ACCESSORY) .......................................................................... 41
PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY) ............................................................. 42
PROPELLERS & HARDWARE (STAINLESS STEEL 3 BLADE) (ACCESSORY) ................................. 43
PROPELLERS & HARDWARE (STAINLESS STEEL 4 BLADE) (ACCESSORY) ................................. 44
PROPELLERS & HARDWARE (HIGH PERFORMANCE) (ACCESSORY) ........................................... 45
LITERATURE
5006059
5006060
215645
215647
5005924
SERVICE MANUAL – ENGLISH
SERVICE MANUAL – FRENCH
OPERATOR’S GUIDE – ENGLISH
OPERATOR’S GUIDE – FRENCH
SPECIAL TOOLS CATALOG
PAINT
COLOR
PRIMER
BLACK
BLUE
WHITE
SPRAY CAN
777172
777179
351907
777171
PPG #
DP40401
9696
SAC61243
90538
APPLICATION
Primer used on midsection and gearcase.
Paint used on engine cylinder/crankcase.
Paint used on upper/lower engine covers, midsection and gearcase.
2
MODEL FEATURES
All Models
Cylinder
Configuration
Fuel
Induction
Charging
Steering
Starting
90° V-6
E-TEC
46 Amp
Remote
Electric
Model Specific
Model
Number
Shaft
Length
Color
E200DPLSOC
E200DPXSOC
E200DCXSOC
E200DSLSOC
E200DHLSOC
E200DHLSOG
E225DPLSOC
E225DPXSOC
E225DPZSOC
E225DCXSOC
E225DCZSOC
E225DHLSOC
E225DHXSOC
E225DHXSOG
E225DHLSOF
E225DHLSOG
E250DPLSOC
E250DPXSOC
E250DPZSOC
E250DCXSOC
E250DCZSOC
20 in.
25 in.
25 in.
20 in.
20 in.
20 in.
20 in.
25 in.
30 in.
25 in.
30 in.
20 in.
25 in.
25 in.
20 in.
20 in.
20 in.
25 in.
30 in.
25 in.
30 in.
Blue
White
White
White
Blue
Blue
Blue
White
White
White
White
Blue
Blue
Blue
Blue
Blue
Blue
White
White
White
White
Steering Arm Type
Standard Steering Arm
Stainless Steel Steering Arm
Gearcase
"M" Type Gearcase
"M" Type Gearcase
Counter Rotation "M" Type Gearcase
"M" Type Gearcase
"L" Type Gearcase
"XP" Type Gearcase
"M" Type Gearcase
"M" Type Gearcase
"M" Type Gearcase
"L" Type Gearcase
"L" Type Gearcase
"XP" Type Gearcase
"M" Type Gearcase
"XP" Type Gearcase
"M" Type Gearcase
"M" Type Gearcase
"M" Type Gearcase
PARTS SHIPPED WITH ENGINE “IN BOX”
Name of Part
Qty
OPERATOR'S GUIDE - ENGLISH
1
434153
126870
306394
320570
398042
PROPELLER HARDWARE KIT
*BUSHING,THRUST
*PIN,COTTER
*SPACER,PROPELLER NUT
*NUT, PROPELLER
1
1
1
1
1
318572
333774
346150
346785
329271
337586
328725
351520
328702
584348
CAP, TRANSOM SCREW
CLIP, Shift & Throttle cable
CLAMP,(18.5mm) Fuel inlet
CLAMP,(14.5mm) Oil supply
COVER, Trunnion
WIPER NUT, Tilt tube
SCREW, Ignition cover
TAG, XD100 Oil
WASHER, Shift & Throttle cable
CABLE, Battery 10 ft.
4
2
1
1
2
1
2
1
2
1
3
200 - 250 E-TEC 90°
P/N
215645
35.10 in. (891.54mm)
PROFILE DRAWING
28.55
in. (72
5.17m
m)
54°
21°
75° TOTAL
28.44 in. (722.38mm)
34.38 in. (873.25mm)
64.86 in. (1647.4mm) - 20 in. (508mm) Model
76°
69.86 in. (1774.4mm) - 25 in. (635mm) Model
74.86 in. (1901.4mm) - 30 in. (762mm) Model
6° TILT UNDER
All Evinrude® / Johnson® outboards are designed
to function within the minimum clearances outlined
in ABYC transom and motor well Standard S-12-83.
22.88 in. (581.15mm)
37.14 in. (943.36mm)
ALL MEASURMENTS BASED ON:
TRANSOM ANGLE 14°
TRANSOM THICKNESS 2 3/4 in. (68.58mm) MAXIMUM
GRAPHICAL REPRESENTATION ONLY:
ALL DIMENSIONS ± 1/4 in. (6.35mm)
4
POWER TRIM & TILT:
TRIM RANGE 21°
TOTAL RANGE 75°
2005 LITERATURE - ALL MODELS
2 Stroke Models
3.5 HP
6 & 8 HP
9.9/15 HP
15 HP Commercial
25/30 HP Rope
25/30 HP Tiller Electric
25/30 HP Remote
25 HP Commercial
40 HP Rope
50 HP Remote
40 HP E-TEC Rope
40-50 HP ETEC Remote
60 HP E-TEC Commercial
75/90 HP E-TEC
55 HP Commercial 20 in.
55 HP Commercial 22.5 in.
115 HP Commercial
90 - 115 HP Carbureted
135 - 175 HP Carbureted
100 - 115 HP D.I.
135 - 175 HP D.I.
200 - 250 HP D.I.
200 - 250 HP E-TEC
French
Operator's
Guide
215587
215589
215597
215597
215593
215593
215595
215593
215599
215601
215638
215639
215568
215642
215603
215603
215605
215605
215605
215610
215610
215610
215645
215588
215590
215598
215598
215594
215594
215596
215594
215600
215602
215640
215641
215659
215643
215604
215604
215606
215606
215606
215611
215611
215611
215647
4 Stroke Models
Part Catalog
English
Service
Manual
French
Service
Manual
5006019
5006020
5006021
5006021
5006022
5006023
5006024
5006022
5006025
5006025
5006027
5006027
5006027
5006028
5006029
5006029
5006030
5006030
5006031
5006032
5006033
5006035
5006061
5005962
5005962
5005964
5005964
5005964
5005964
5005964
5005964
5005966
5005966
5005968
5005968
5005968
5005970
5005972
5005972
5005974
5005974
5005974
5005976
5005976
5005978
5006059
5005963
5005963
5005965
5005965
5005965
5005965
5005965
5005965
5005967
5005967
5005969
5005969
5005969
5005971
5005973
5005973
5005975
5005975
5005975
5005977
5005977
5005979
5006060
English
French
Operator's Operator's
Guide
Guide
Description
4/5/6 HP
9.9/15 HP Rope
9.9/15 HP Remote
25 HP Rope & Tiller Electric
25 HP Remote
30 HP Rope & Tiller Electric
30 HP Remote
40/50 HP
60/70 HP
90/115 HP
140 HP
200/225 HP
5035751
5035753
5035755
5035769
5035771
5035757
5035759
5035761
5035763
5035765
5035765
5035767
5035752
5035754
5035756
5035770
5035772
5035758
5035760
5035762
5035764
5035766
5035766
5035768
Part
Catalog
English
Service
Manual
French
Service
Manual
5006036
5006037
5006037
5006038
5006038
5006038
5006038
5006039
5006040
5006041
5006042
5006043
5005988
5005990
5005990
5005992
5005992
5005992
5005992
5005994
5005996
5005998
5005998
5006000
5005989
5005991
5005991
5005993
5005993
5005993
5005993
5005995
5005997
5005999
5005999
5006001
Literature Sets
Description
P/N
2005 Part Catalog Set - Paper
2005 Part Catalog Microfiche Set
Illustrated Parts & Accessory Catalog
2005 Genuine Parts Accessory Parts Dealer Catalog
2004 Part Catalog CD (PDF Set)
2005 Part Catalog CD (PDF Set)
2005 English Service Manual Set - 2 Stroke
2005 French Service Manual Set - 2 Stroke
2005 English Service Manual Set - 2 Stroke D.I. & E-TEC
2005 French Service Manual Set - 2 Stroke D.I. & E-TEC
2005 English Service Manual Set - 4 Stroke
2005 French Service Manual Set - 4 Stroke
5006044
5006045
5006046
778880
5006072
5006075
5005980
5005981
5005982
5005983
5005984
5005985
Shop Catalogs
Description
P/N
2004 Special Tools Catalog
1913-2005 Model Number Reference Guide
2005 Warranty Procedures & Flat Rate Guide - English
2005 Warranty Procedures & Flat Rate Guide - French
Predelivery & Installation Guide - All Models - English
Predelivery & Installation Guide - All Models - French
5
5005924
5006145
5006217
5006218
5006079
5006121
200 - 250 E-TEC 90°
Description
English
Operator's
Guide
DECALS - “BLUE” MODELS
1
3
4
2
5
7
8
10
6
9
EPC4025
Ref
1
2
3
4
5
6
7
8
9
10
A
P/N
215628
215629
215630
215631
215666
215674
215615
215620
215622
215558
Name of Part
EVINRUDE E-TEC - Port
EVINRUDE E-TEC - Stbd
RED STRIPE - Port
RED STRIPE - Stbd
EVINRUDE - Front & Rear
BOMBARIDER, LENS - Front & Rear
200 - Front & Rear
225 - Front & Rear
250 - Front & Rear
EU 2006 - Lower
Included with Engine Cover Assy.
6
A
A
A
A
A
A
Qty
1
1
1
1
2
2
2
2
2
1
DECALS - “WHITE” MODELS
3
1
2
4
5
6
7
10
8
11
12
9
EPC4027
A
P/N
215630
215631
215633
215634
215667
215674
215281
215283
215285
351222
351237
215558
Name of Part
RED STRIPE - Port
RED STRIPE - Stbd
200 - Front & Rear
225 - Front & Rear
250 - Front & Rear
SALT WATER EDITION - Lower Port
SALT WATER EDITION - Lower Stbd
EU 2006 - Lower
A
A
A
A
A
A
Qty
1
1
1
1
2
2
2
2
2
1
1
1
200 - 250 E-TEC 90°
Ref
1
2
3
4
5
6
7
8
9
10
11
12
7
DECALS - (HL, HX MODELS)
9
1
2
7
10
3, 4
6
5
11
8
EPC4026
Ref
1
2
3
4
5
6
7
8
9
10
11
A
P/N
215630
215631
215653
215653
215654
215655
215666
215674
215657
215656
215558
Name of Part
RED STRIPE - Port
RED STRIPE - Stbd
EVINRUDE FLAG - Port
EVINRUDE FLAG - Stbd
225 H.O. - Front & Rear
200 H.O. - Front & Rear
EU 2006 - Lower
8
A
A
A
A
A
A
A
A
Qty
1
1
1
1
1
1
2
2
2
2
1
ENGINE COVER
1
4
5
5
5
4
4
2
3
EPC4028
1
1
2
3
4
5
P/N
285634
Name of Part
ENGINE COVER Assy, "BLUE"
PL Models only
Includes all decals, except "HP" Decal
285633 ENGINE COVER Assy, "BLUE"
HL, HX Models only
285608 ENGINE COVER Assy, "WHITE"
SL, PX, CX, PZ, CZ Models only
350871 *SEAL, Upper to lower cover
350872 *BLANKET SOUND
5005886 *HOOK, Latch bracket to upper cover
328744 *SCREW, Hook to latch bracket
9
Qty
1
1
1
1
1
3
6
200 - 250 E-TEC 90°
Ref
1
LOWER ENGINE COVER
37
Accessory Port Side
Tilt/Trim Switch Extension Lead.
32
16
19
6
25
3
1
23
29
15
3 6
24
36
34
33
22 17
9
25 23
19
16
36
20
28
26, 27
8 4
5 36 7
35
21
18
31
36
30
12
13
10, 11
10
2
14
LOWER ENGINE COVER
EPC4029
Ref
P/N
Name of Part
Qty
1 5005205 LOWER COVER Assy,, Port "WHITE"
1
PX,CX,PZ,CZ - Models
1 5005716 LOWER COVER Assy,, Port "WHITE"
1
SL- Models
1 5005718 LOWER COVER Assy,, Port "BLUE"
1
PL, HL- Models
1 5005932 LOWER COVER Assy,, Port "BLUE"
1
HX- Models
2
308532 *BUSHING, Latch handle
A 2
3
309485 *NUT, Ball joint
A 2
4
330234 *SPRING WASHER, Latch lever screw A 1
5
335694 *PLUG, Trim/Tilt switch
A 1
6
339575 *SCREW, Ball joint detent
A 2
7
342191 *SCREW, Latch handle
A 1
8
343578 *HOOK, Latch
A 1
9
350771 *GROMMET, Trim/Tilt lead to cover
A 1
10 350875 *FOAM BARRIER, Lower
1
HX, PX,CX,PZ,CZ- Models
1
SL, PL, HL - Models
12 351029 *PLATE, Valve to sound barrier
A 1
13 5004576 *VALVE Assy, Drain
A 1
14 5005707 *HANDLE, Latch
A 1
15 5005206 LOWER COVER Assy,, Starboard "WHITE" 1
PX,CX,PZ,CZ- Models
15 5005717 LOWER COVER Assy,, Starboard "WHITE" 1
SL- Models
Qty
1
1
4
1
1
2
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
2
6
1
All Models
200 - 250 E-TEC 90°
A
Ref
P/N
Name of Part
15 5005719 LOWER COVER Assy,, Starboard "BLUE"
PL, HL- Models
15 5005933 LOWER COVER Assy,, Starboard "BLUE"
HX- Models
16 308532 *BUSHING, Latch handle
A
17 309485 *NUT, Ball joint
A
18 310439 *CLAMP, Harness to cover
A
19 330234 *SPRING WASHER, Latch lever screw A
20 330651 *BUMPER, Lower cover
A
21 334656 *NUT, Trim/Tilt switch to cover
A
22 339575 *SCREW, Ball joint detent
A
23 342191 *SCREW, Latch handle
A
24 342191 *SCREW, Clamp to cover
A
25 343578 *HOOK, Latch
A
HX, PX,CX,PZ,CZ- Models
SL, PL, HL - Models
28 351029 *PLATE, Valve to sound barrier
A
29 586789
*SWITCH AY,T&T
A
30 5004576 *VALVE Assy, Drain
A
31 5005708
*HANDLE, Latch
A
32 5005709 *HANDLE, Rear latch
A
33 351277
GROMMET, Fuel & electric
A
34 351463 BRACKET, Grommet to lower cover
A
35 308743 SCREW, Grommet retainer to cover
A
36 325115 SCREW, Port to Starboard cover
A
37 5006201 EXTENSION LEAD, Tilt/Trim Switch
Accy
11
AIR SILENCER
EPC4030
8
Ref
P/N
Name of Part
1 5005908 AIR SILENCER Assy
2 5005275 *AIR SILENCER
3
350548 *SEAL, Silencer to throttle body
4
314021 BUMPER, Air silencer
5
324643 SCREW, Silencer to throttle body
6
340840 SEAL, Knob to silencer
7
511421 WASHER, Silencer mount screw
8
333040 ISOLATOR, Flywheel cover
1
2
Qty
1
1
3
2
2
2
2
2
4
6 7
5
3
COOLING HOSES
EPC4033
4
7
Ref
1
2
3
4
5
6
7
8
9
9
3
7
7
WATER
T
EEXHAUS
7
5
7
7
8
6
8
2
1
12
P/N
347233
347234
351365
351740
347034
333395
320107
346151
345702
Name of Part
Qty
HOSE, Water supply - PORT
1
1
HOSE, Water supply - STBD
1
HOSE, Exhaust back pressure
1
HOSE, Water supply to EMM
HOSE, Water supply to vapor separator
1
HOSE, Water return from vapor separator 1
TIE STRAP
8
CLAMP, 21mm
4
NIPPLE, Water cover
1
WATER PRESSURE RELIEF VALVE
EPC4034
Ref
P/N
Name of Part
1 5005775 VALVE, Pressure relief Assy.
2
124341 *SCREW, Cover
3
314728 *O-RING, Housing cover
4
352322 *SCREW, Bracket cover
5
328649 *SCREW, Plunger
6
346152 *CLAMP, 25.6mm
7
347238 *PLUNGER
8
347239 *HOUSING
9
347240 *PLATE, Housing
10 347241 *COVER, Housing
11 347242 *BRACKET, Mount
12 347243 *SUPPORT, Diaphragm
13 352328 *DIAPHRAGM
14 347245 *SEAL,BLOW-OFF
15 347248 *HOSE, Head to valve
16 348820 *SPRING
17 351878 *HOSE, Valve to head
18 900402 *NUT,LOCK
Qty
1
2
2
2
2
8
1
1
1
1
1
1
1
1
2
1
2
4
1
4
11
3
8
18 6
17
17
3
6
15
6 18
15
7
6
9
14
12
16
13
10
5
2
OIL RECIRCULATION HOSES
EPC4035
Name of Part
CHECK VALVE, Lower to upper bearing oil
2
321598 FITTING, Upper bearing oil
3
348471 FITTING, Lower bearing oil
4
772570 HOSE, Check valve to upper fitting 20.5 in. (520.7mm)
5
772571 HOSE, Check valve to lower fitting 2.5 in. (63.5mm)
6 5000477 CHECK VALVE, Cylinder transfer port drain
7
317893 TIE STRAP
8
772568 HOSE, Check valve to tee fitting 0.75 in. (19.05mm)
9
772568 HOSE, Check valve to lower tee fitting 6 in. (152mm)
10 772568 HOSE, Lower tee to center tee fitting 4.5in. (114.3mm)
11 772568 HOSE, Center tee to upper tee fitting 14 in. (355.6mm)
12 772569 HOSE, Upper tee fitting to throttle body6 in. (152mm)
13 352336 FITTING, Tee
2
4
13
Qty
1
11
1
1
1
11
6
6
12
8
1
8
6
13
25
4
13
6
6
8
2
10
2
1
7
All Shown
13
2
10
8
1
13
6
9
5
13
3
5
9
6
200 - 250 E-TEC 90°
Ref
P/N
1
348478
CYLINDER & CRANKCASE
1
28
27
25
26
9
29
30
32
33
31
35
34
23
36
24
22
8
12
6
21
43
2
37
44
40
10
15
18
17
16
42
41
11
4
20
14
7
14 19
3
38
39
CYLINDER & CRANKCASE
EPC4031
Ref
P/N
Name of Part
Qty
1 5005909 CYLINDER / CRANKCASE Assy
1
- 225 & 250HP
1
1 5005916 CYLINDER / CRANKCASE Assy
- 200HP
2
304178 *PIN,DOWEL
2
3
314616 *STUD
2
1
4
319253 *FITTING, C/C lubrication
5
321598 *NIPPLE, Upper C/C
NS 1
(See "Recirculation Hoses")
2
6
331095 *PIN, C/C Taper
2
7
331880 *PIN, Reed plate to C/C
1
8
332135 *PLUG, Accy water pressure port
9
344402 *STUD, Blowoff bracket
2
10 344821 *NIPPLE, C/C oil inlet
6
2
11 345702 *NIPPLE, Fuel pump pulse hose
6
12 346237 *DAM, C/C Water
13 348471 *NIPPLE, Lower main bearing C/C oil NS 1
(See "Recirculation Hoses")
2
14 435681 *CHECK VALVE, Lower to upper
main bearing drain
6
15 5000477 *CHECK VALVE, Transfer port drain
2
16 330265 *WASHER, C/C to block stud
2
17 332291 *NUT, C/C to block stud
2
18 348843 *STUD, C/C to block
6
19 914024 *SCREW, C/C to block
1
20 351535 GASKET, C/C to adapter
Included in Cyl/Crankcase Gasket & Seal Kit
40
21 345943 BOLT, Cylinder head
22 350570 HEAD, Cylinder head - 225-250HP - STBD 1
1
22 351298 HEAD, Cylinder head - 200HP - STBD
Ref
P/N
23 350569
23 351297
24 346007
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Name of Part
Qty
HEAD, Cylinder head - 225-250HP - PORT
1
1
HEAD, Cylinder head - 200HP - PORT
GASKET, Cylinder head
2
328703 WASHER
2
338558 SPACER FLANGED
2
333040 ISOLATOR
2
313022 NUT, Stud
2
335687 SCREW, Cover
5
347318 COVER, Water
1
344472 GASKET, Water cover
1
344771 COVER, Thermostat
2
301917 O-RING, Thermostat cover
2
5005440 THERMOSTAT Assy
2
345171 SPRING, Thermostat
2
339299 SEAL, Thermostat to cyl head
2
324334 SCREW, C/C to block
12
301250 WASHER, C/C mount stud
2
306422 NUT, C/C mount
2
316487 CLAMP, Starter cable to upper C/C
1
351745 CLAMP, Leads to block
1
335700 SCREW, Lead clamp
1
316487 RETAINER
1
5006308 SPARK PLUG - QC10PEPB
6
CYLINDER/CRANKCASE GASKET & SEAL KIT
EPC4055
Name of Part
Cylinder/Crankcase Gasket & Seal Kit
*FUEL INJECTOR Seal Kit
*GASKET, C/C to adapter
*GASKET, Cylinder head
*GASKET, Throttle body to reed plate
*GASKET, Reed plate to C/C
*GASKET, Water cover
*O-RING, Thermostat cover
*SEAL, Thermostat to cyl head
*SEAL, Upper Crankshaft
*O-RING, Crankshaft Bearing housing
*O-RING, Crankshaft Sleeve
*SEAL, Lower bearing hsg screw
*SEAL, Lower crankshaft
Qty
1
6
1
2
1
1
1
2
2
1
4
1
4
1
CYLINDER/CRANKCASE
GASKET
AND SEAL KIT
200 - 250 E-TEC 90°
P/N
5006342
5005803
351535
346007
350933
350934
344472
301917
339299
339620
326741
337087
332585
332942
15
PISTONS & CRANKSHAFT
4
3
2
6
6
8
7
19
10
18
11
17
5
9
24
22
20
12
23
13
21
26
24
1
25
16
2
15
14
EPC4032
Ref
P/N
Name of Part
Qty
1
387041 RETAINER & NEEDLE SET
2
2
344020 SCREW, Crankcase head
16
1
3 5001115 HEAD Assy, Upper
1
4
339620 *SEAL, Upper
5
326764 WRIST PIN
6
4
6
326741 O-RING, Bearing housing
1
7
307480 KEY, Flywheel
1
8
434771 CRANKSHAFT Assy
1
9
326047 *RING, Retaining, bearing
1
10 326748 *PLATE, Lower bearing
11 390641 *BEARING, Ball
1
12 337087 *O-RING, Sleeve
1
13 336988 *SLEEVE, Crankshaft
1
14 332590 SCREW, Lower bearing retainer
4
15 332585 *SEAL
4
Ref
16
17
18
19
20
21
22
22
23
22
22
23
24
25
26
16
P/N
326749
5005942
5000643
346044
396041
320499
5005910
5005911
5005046
5005912
5005913
5004935
326765
434792
332942
Name of Part
Qty
SEAL RING
9
6
BEARING, Wrist pin
ROD Assy, Connecting
6
*SCREW, Rod cap
2
RETAINER SET
6
2
SPLIT SLEEVE, Center bearing
PISTON & RING Assy, Port - Standard
3
PISTON & RING Assy, Stbd - Standard
3
*RING SET, Standard
6
PISTON & RING Assy, Port - OS 0.020in.
3
PISTON & RING Assy, Stbd - OS 0.020in.
3
*RING SET, Oversize - 0.020in.
6
*RETAINING RING
12
1
CRANKCASE HEAD Assy, Lower
*SEAL
1
ELECTRICAL BRACKET & COMPONENTS
22
5
3
4
14
9 11 10
2
3
13
12
24, 25, 26
8 20
18 17
13
22 23
27, 28, 29
1
30
18
19
21
32
3
31
4
5
16
7
15
3
6
Ref
P/N
Name of Part
1 5006179 COVER, Electrical bracket
2
350829 BRACKET, Electrical
3
333040 ISOLATOR
4
338558 SPACER, Flanged
5
328703 WASHER
6
584398 CABLE, Battery to solenoid - 10ft.
7
333710 SCREW, Bracket to block
8
328701 WASHER, Ground screw star
9
586774 SOLENOID, Starter
10 333710 SCREW, Solenoid mount
11 328703 WASHER, Solenoid mount
12 321472 NUT, Solenoid lead
13 331259 WASHER, Star solenoid lead
14 586832 LEAD, Starter to solenoid
15 342265 COVER, Electrical lead
16 330838 SCREW, Cover
Qty
1
1
7
3
2
Accy 1
2
1
1
2
2
3
3
1
1
1
Ref
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
17
P/N
3011358
328701
328740
335687
586767
204053
600138
3010023
3010484
3010485
3011148
3011149
3011154
3011290
3011291
3011292
Name of Part
STUD, Ground double end
WASHER, Ground stud
NUT, Ground stud
SCREW, Ground leads to block
RELAY Assy, Trim and tilt
*TERMINAL, Ring .312 in. dia (79mm)
*TERMINAL, Ring .250 in. dia (63mm)
*SEAL, Terminal
*CONNECTOR, 2 Pin receptacle
*TERMINAL
*CONTACT, Tab-trim switch
*SEAL, Wire-Trim Switch
*CONNECTOR, 2 terminal-trim switch
GROMMET, Trim/Tilt relay
BUMPER, Trim/Tilt relay
CLIP, Relay Trim/Tilt
Qty
1
2
1
1
1
1
1
2
1
2
2
2
1
2
2
2
200 - 250 E-TEC 90°
EPC4036
ELECTRICAL HARNESS
34
25, 36
Battery
Isolator
Ground
Fuse Holder
Accessory
Auxillary Battery Charging Kit
29, 32, 61
Key Switch
26, 36, 57
27
28, 31, 62
37, 39
Tilt & Trim
81
Starter Solenoid
80
System Check
[3 Black leads]
PDS GEN GRD. ,
INJECTOR GRD. ,
MAIN GRD.
17
16
Capacitor AY
28, 33, 60
13
18
41, 42, 70
Oil Tank Cover
(Use # 35 in positions 1, 2, 3,)
Sending Unit
66
45
Oil Tank
29, 30, 59
15
28, 71, 72
21, 23, 24
Oil Tank
12
[3 Red leads]
22, 23, 73
ISO B+
40, 42, 43
Tilt & Trim
Relay Module
40, 42, 45
13
PDS 5 & IGN 5
12
38, 39
40, 42, 45
Starboard Cylinder
head temp sensor
Trim Switch
20, 46, 75
Throttle Position Sensor
29, 30, 59
Diagnostic
Connector
40, 42, 45
PDS 3 & IGN 3
40, 42, 43
40, 42, 58
Water in Fuel Sensor
Oil Pump Assy.
38, 39
Air Temp
Sensor
9, 11, 29
Tilt Limiter Switch
13
40, 42, 45
Ignition
Ground
PDS 6 & IGN 6
40, 42, 45
Crankshaft
Position
Sensor
38, 39
Port Cylinder
head temp sensor
41, 42, 44
Shift Switch
40, 42, 45
PDS 1 & IGN 1
47, 48, 65
40, 42, 45
Stator
PDS 4 & IGN 4
1
13
Ignition Ground
40, 42, 43
Fuel Pump
13
Battery Ground
49, 51
EMM J1-B
50, 51
C.A.N. Bus Connector
68
69
EMM J1-A
40, 42, 67
40, 42, 45
PDS 2 & IGN 2
47, 48, 52,
53, 54
EMM J2
C.A.N. Bus Connector Cover
(Use # 35 in positions 1, 2, 3, 4)
41, 42, 70
64
(Water Pressure Sensor Cover Water Pressure
Use #35 in positions 1, 2, 3) Sensor
18
ELECTRICAL HARNESS
EPC4039
Ref
1
9
11
12
13
15
16
17
18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
P/N
586769
127287
176295
204053
204363
327283
332067
514889
512550
3011448
513663
513664
514665
513666
514022
514035
514491
514679
514680
514681
514682
514683
514684
600138
3011150
967545
3010123
3010124
3010125
3011147
3011148
3011149
3011153
3011154
3011155
3011446
Name of Part
ENGINE HARNESS Assy
*LOCK WEDGE. Male 2 Terminal
*PLUG CONNECTOR, 2 Terminal
*TERMINAL, Ring - .312 in. (79mm)
*TERMINAL, Ring - .250 in. dia. (63mm)
*LOCKWASHER
*SCREW
*COVER, Capacitor
*TERMINAL, Ring - #10
*TERMINAL
*CONNECTOR, 2 Term Receptacle
*CONNECTOR, 2 Term Plug
*PLUG , Connector seal
*TERMINAL, Blade - .312 in.
*PLUG FUSE
*TERMINAL, Receptacle
*COVER, Inline fuse
*TERMINAL, Pin
*TERMINAL, Socket
*LOCKWEDGE - 3 Socket plug
*LOCKWEDGE - 3 Pin receptacle
*LOCKWEDGE - 6 Socket plug
*LOCK,WEDGE - 6 Pin receptacle
*TERMINAL RING - .250 in.
*PLUG CAVITY
*FUSE, 10 AMP
*CONNECTOR & SEAL, 2-Socket plug
*CONNECTOR & SEAL, 2-Pin plug
*TERMINAL, Socket
*CONTACT, Female receptacle
A
*CONTACT, Male tab
B
*SEAL, Wire
*CONNECTOR & SEAL, 2 Position plug
*CONNECTOR, 2 Position cap
*CONNECTOR, 3 way
Qty
1
1
1
2
5
4
2
1
2
3
1
1
2
2
1
2
1
11
14
2
1
1
1
2
10
2
1
3
8
39
12
47
3
1
10
1
Ref
47
48
49
50
51
52
53
54
57
58
59
60
61
62
64
65
66
67
68
69
70
71
72
73
75
77
78
79
80
81
P/N
3011166
3011167
3011169
3011170
3011171
3011173
3011174
3011175
3011258
3011266
3011326
3011327
3011328
3011329
3011372
3011402
3011409
3011420
3011421
3011168
3011156
514696
514697
513667
3011447
777076
3011147
3011225
N/A
777075
3011148
3011225
N/A
777283
5006253
982019
Name of Part
*TERMINAL - 14 Gauge
*SEAL, WIRE 14 Ga
*TERMINAL
*PLUG, Cavity
*TERMINAL - (18 Gauge)
*SEAL, Wire - (18 Gauge)
*CONNECTOR, Fuse
*CONNECTOR & SEAL, 3 Socket plug
*CONNECTOR & SEAL, 6 Socket plug
*CONNECTOR, 29 Position Plug
*CONNECTOR, 6 Pin Receptacle
*FILTER, Capacitor
*CONNECTOR, 4 Position Plug
*CONNECTOR, 4 Position Cap
*PLUG, Cavity
*CONNECTOR, 3 Position cap
*CONNECTOR, 2 Pin Receptacle
*LOCK,WEDGE - 2 Pin receptacle
*TERMINAL, Receptacle - .312 in.
*SEAL, Wire
TERMINAL & LEAD Assy., Female
C
*CONTACT, Female
*SEAL, Wire
*LEAD, Wire
TERMINAL & LEAD Assy., Male
C
*CONTACT, Male
*SEAL, Wire
*LEAD, Wire
TERMINAL SERVICE KIT (AMP Style)
C
AUXILLARY BATTERY CHARGING KIT Accy
*FUSE, 50Amp
Qty
16
12
1
1
57
3
16
16
1
1
2
1
1
1
1
1
1
1
1
8
2
1
1
2
3
1
1
1
1
1
1
1
1
1
1
1
200 - 250 E-TEC 90°
A See reference number 77.
B See reference number 78.
C Not Shown - Alternative service connector assembly, includes pre-crimped terminal and seal to length of wire. Lead assembly may
19
EMM, SENSORS, IGNITION COILS, & SPARK PLUGS
11
13
15
12 14
18
13
15 12
14
19
16
Spark Plug
"Champion ®" QC10PEPB
3
2
10
7
21
1
4
8 9
20
17
5
6
EPC4037
Ref
1
2
3
4
5
6
7
8
9
10
11
P/N
586857
3011149
3011148
586854
3011149
3011148
5006210
331025
328703
328701
Name of Part
IGNITION COIL, Single
*SEAL, Lead
*TERMINAL, Pin
IGNITION COIL, Dual
*SEAL, Lead
*TERMINAL, Pin
SPARK PLUG LEAD
SCREW, Ignition coil
WASHER, Coil screw
WASHER, Coil ground
EMM
Call dealer support services
Qty
2
1
1
2
1
1
6
8
8
6
1
Ref
12
13
14
15
16
17
18
19
20
21
20
P/N
333040
333710
338558
328703
5006308
3011345
586785
586671
3010673
3010674
Name of Part
ISOLATOR, EMM Mount
SCREW, EMM Mount
SPACER, EMM Flanged mount
WASHER, EMM Mount
SPARK PLUG
RETAINER, High tension lead to fuel rail
SENSOR, Crankshaft position (CPS)
SENSOR, TPS
SENSOR, Air Temperature
SENSOR, Engine Temperature
Qty
4
4
4
4
6
4
1
1
1
2
FLYWHEEL & STATOR
EPC4038
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
P/N
348737
335200
343525
586831
306311
586814
326042
350568
333040
329110
338558
328703
333710
8
Name of Part
CLAMP, Stator lead
SCREW, Stator lead clamp
SCREW, Stator
STATOR
WASHER, Stator screw
FLYWHEEL
NUT, Flywheel
COVER, Flywheel
ISOLATOR, Flywheel cover
SCREW, Flywheel cover
SPACER, Flywheel cover flanged
WASHER, Flywheel cover to C/C
SCREW, Flywheel cover
Qty
1
1
6
1
6
1
1
1
2
1
2
2
1
13
12
10
7
9
6
9
12
11
11
3
5
2
4
1
STARTER MOTOR
EPC4040
Qty
1
1
1
2
4
2
3
2
5
4
1
5
6
21
200 - 250 E-TEC 90°
Ref
P/N
Name of Part
1
586897 STARTER MOTOR ASSEMBLY
2
433850 *BRUSH & SPRING SET
3 5000369 *KIT, Drive & shaft
4
331644 SCREW, Starter, mounting
5
309543 LOCK WASHER, Support bracket
6
552940 SCREW, Support bracket
THROTTLE BODY & REED PLATE
1
22
20
24
23
6
8
7
25 26
5
9
19
17
21
13
10
4
8
3
16
2
18
15
14
27
12
21
29
16
28
11
31
30
EPC4041
Ref
P/N
Name of Part
Qty
1 5004424 THROTTLE BODY Assy
1
1
2
325659 *NIPPLE, C/C to throttle body drain
3
349181 *NIPPLE,
1
4
350970 *BUSHING, Throttle lever to throttle body
1
5
*SENSOR, TPS
1
(See "EMM, SENSORS, IGNITION..")
6
352129 *NUT, TPS Push
2
7
336197 *WASHER, TPS
2
8
352122 *WASHER, TPS Isolation
4
1
9 5006233 *LEVER, Throttle shaft - cam to shaft
10 330151 CLAMP, TPS leads
1
11 351281 CLAMP, Fuel hoses
1
12 320107 TIE STRAP
1
1
13 350933 GASKET, Throttle body to reed plate
1
14 351579 HOSE, Idle air by-pass
1
15 351911 ORIFICE. Idle air by-pass hose
Ref
P/N
Name of Part
Qty
16 329110 SCREW, Throttle body to reed plate
18
17 5006208 REED VALVE Assy.
6
18 352089 *SCREW, Reed valve
18
19 350934 GASKET, Reed plate to C/C
1
20 349332 REED PLATE
1
2
21 331880 PIN, Reed plate alignment
22 350927 TIMING POINTER
1
1
23 328703 WASHER, Timing pointer
24 335200 SCREW, Timing pointer
1
1
25 586785 SENSOR, Crankshaft position (CPS)
26 335687 SCREW, CPS
1
5
27 352102 SCREW, Reed plate to C/C
28 324334 SCREW, Trunnion bracket
2
29 341898 TRUNNION BRACKET
1
30 329271 CLAMP, Trunnion cable
2
31 328725 SCREW, Trunnion clamp
2
22
THROTTLE LINKAGE
EPC4042
Ref
P/N
Name of Part
1 5005372 CAM, Throttle
2 5005187 THROTTLE LEVER
3 5005887 LINK, Throttle lever to actuator
4
432639 ROLLER, Cam follower
5
324678 O-RING. Throttle cam roller
6
347338 SCREW, Throttle lever to C/C
7
347338 SCREW, Cam to C/C
8
350908 SPRING, Throttle lever return
9
127386 WASHER. Throttle lever screw
10 908398 WASHER, Throttle lever to C/C screw
11 553766 WASHER, Throttle cam to C/C screw
12 908398 WASHER, Cam to C/C
13 333774 CLIP, Throttle cable retension
14 328702 WASHER, Clip
3
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
5 4
9
6
11
2
8 10
12
13
14
SHIFT LINKAGE
EPC4043
1
4
15
Qty
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
22
18
4
8
11 20
24
25
21
10
2
12
16
17
3
6
23
19
13
14
19
5
5
7
23
9
200 - 250 E-TEC 90°
Ref
P/N
Name of Part
1 5005919 SHIFT ARM
2
513811 BRACKET, Shift assist slider
3
513134 BRACKET, Shift assist
4
308532 BUSHING, Shift arm
5
312708 BUSHING, Shift lever to C/C
6
431908 LEVER, Shift assist
7
335191 LEVER, Shift rod
8
331737 LINK, Shift lever to shift arm
9
327590 PIN, Shift lever to shift rod
10 331404 PIN, Shift assist
11 305650 PIN, Shift arm to link
12 305650 PIN, Shift lever to link
13 330145 PIN, Shift lever to C/C
14 328695 SCREW, Shift rod lever
15 347338 SCREW, Shift arm
16 333749 SPRING, Shift assist
17 586861 SWITCH, Shift interrupt
18 127386 WASHER, Shift arm screw
19 202026 WASHER, Shift lever to C/C
20 328702 WASHER, Link to shift lever pin
21 328702 WASHER, Shift lever link to shift arm
22 908398 WASHER, Shift arm to C/C screw
23 302290 WASHER, Shift lever to shift rod pin
24 333774 CLIP, Throttle cable retention
25 328702 WASHER, Clip
OIL PUMP
EPC4048
*IMPORTANT*
This outboard has been programmed
for the use of Evinrude®/Johnson®
XD100™ outboard oil ONLY.
Failure to use Evinrude/Johnson
XD100 outboard oil may harm engine
performance and shorten engine life.
EVINRUDE.COM
1
20
Ref
P/N
Name of Part
1 5005698 OIL PUMP
2
349898 *SUPPORT, Oil supply hose
3
776892 *HOSE, Oil (.093in. - Bulk Roll 25 ft.)
(Qty 7) - length 12 in. (305mm)
4
514891 CLAMP, Pump to bracket
5
332226 SCREW, Pump bracket clamp
6 5001110 VALVE, Oil check
7
772571 HOSE, Oil (5/32in. - Bulk Roll 25 ft.)
(Qty 1) - length 1.6in. (40mm)
8
349898 SUPPORT, Oil check valve hose
9
HOSE, Oil filter to pump
Cut to length from P/N 772564
10
HOSE, Oil inlet to filter
11 349008 CONNECTOR, Oil supply
12 352355 OIL FILTER
13 346785 CLAMP, 14.5mm
14 346786 CLAMP, 15.7mm
15 348838 CLAMP, 15.7mm
16 317893 TIE STRAP
17 351519 EMM Oil program tag, TCW3RL oils
18 351520 EMM Oil program tag, XD100 oil
19 3011450 CLIP, Oil lead to lift pump hose
20 352369 DECAL, XD100 Oil Usage
P/N 352369
*IMPORTANT*
*IMPORTANT*
This outboard has
been programmed
®
for use of
Evinrude®/Johnson
TCW3RL OIL
is outboard has
Th
been programmed
for use of
rude®/Johnson®
Evi XD100™ oil.
n
See your Dealer if
See your Dealer if
you decide to
discontinue using
Evinrude/Johnson
16
19
you decide to
discontinue using
Evinrude/Johnson
XD100 oil.
Refer to the
Operator’s Guide for
Oil Requirements.
TCW3RL OIL
Refer to the
Operator’s Guide for
Oil Requirements.
P/N 351520
3
2
P/N 351520
5
17
18
4
14
9
11 13 10 13 14
8
6
15
7
15
12
Qty
1
6
AR
1
1
1
AR
1
1
1
1
1
2
2
2
6
1
1
1
1
FUEL PUMP & VAPOR SEPARATOR
EPC4044
11
10
8
3
9
4 6
5 4
1
2
6
Ref
P/N
Name of Part
1 5006063 RESERVOIR & PUMP
2
510487 RETAINING RING
3
302325 SCREW, Vapor separator to block
4
328700 WASHER, Vapor separator mounting
5
335328 SPACER, Vapor separator
6
329518 GROMMET, Vapor separator mtng
7
344848 STUD, Vapor separator to block
8
324005 RESTRICTOR, 0.020" in. vent hose
9
318322 TIE STRAP
10 348839 CLAMP, 17mm, Fuel rail hose
11 351782 HOSE, Vapor sep, to throttle body
7
10
24
Qty
1
1
2
4
2
3
1
1
AR
2
1
FUEL FILTER
EPC4046
Ref
1
2
3
4
5
6
7
8
P/N
5006064
351133
313022
328703
331025
333040
338558
5005953
9
10
11
12
502906
351846
348839
335687
11
Name of Part
Qty
FILTER-BRACKET-SENSOR Assy, Fuel 1
1
*BRACKET, Filter housing to c/c
*NUT, Lock
2
*WASHER
2
2
*SCREW, Bracket to filter housing
*ISOLATOR
2
2
*SPACER, Flange
*FUEL FILTER & WATER SENSOR,
1
Housing Assy.
**FILTER, Fuel
1
1
HOSE, Filter to vapor separator
CLAMP, 17mm
2
SCREW, Bracket to C/C
2
12 10
5
6
7
8
3
4
2
9
1
FUEL LIFT PUMP
EPC4047
9
Qty
1
3
1
2
3
1
1
1
1
1
1
3
2
AR
2
3
3
3
3
15
13
5
8 5 17
18 19
4
16
1
2
4
15
6
13
7
5
11 12
14
12 10 12
3
200 - 250 E-TEC 90°
Ref
P/N
Name of Part
1 5005940 LIFT PUMP Assy, Fuel
2
124549 *SCREW, Pump to bracket
3
345714 *HOSE, Tee to pump
4
346786 *CLAMP, 15.7mm
5
348839 *CLAMP, 17mm
6
350977 *BRACKET, Fuel and Oil pump
7
350981 *HOSE, Lower c/c pulse
8
350982 *HOSE, Upper c/c pulse
9
350983 *HOSE, Fuel outlet
10 345701 FITTING, Fuel to Oil tee
11 348939 CONNECTOR, Fuel inlet
12 346150 CLAMP, 18.5mm
13 320107 TIE STRAP
14
HOSE, Fuel inlet to tee
15 345702 FITTING, Fuel pump pulse to C/C
16 328703 *WASHER
17 331025 *SCREW, Bracket to throttle body
18 333040 *ISOLATOR
19 338558 *SPACER, Flange
25
FUEL INJECTOR & RAILS
12
1
4,5,6
11
R
R
R
17
7
8 9
18
10
15
3
S
R
14
16
R
2
13
R
S
S
R
S
S
R
R
S
S
S
S
S
EPC4045
Ref
1
1
2
3
4
5
6
7
P/N
5006221
5006222
350995
328708
3011156
3011148
3011149
5005803
8
350361
Name of Part
Qty
FUEL INJECTOR Assy, Port
3
FUEL INJECTOR Assy, Starboard
3
*SCREW, Injector to cylinder head
12
*WASHER, Injector screw
12
6
*HOUSING, 3 pin terminal
*TERMINAL, Pin
12
*SEAL, Lead
12
*INJECTOR SEAL KIT
1
**RING, Crush
1
Ref
P/N
Name of Part
9
349291 **O-RING, Outer injector
10 349292 **O-RING, Inner injector
11 350779 **O-RING, Fuel rail
12 351125 INSULATOR, Fuel injector to cyl head
13 350775 BRACKET, Fuel rail to housing
14 315287 SCREW, Bracket to housing
15 3011292 ANCHOR, Elec connector to bracket
16 5005356 FUEL RAIL Assy, Return
17 5005355 FUEL RAIL Assy, Supply
18 317893 TIE STRAP, Injector lead
26
Qty
1
1
2
6
6
6
6
1
1
6
EXHAUST HOUSING - OUTER
4
3
2
1
17
18
5
12
15
14
7
16
10
6
11
9
8
13
EPC4052
1
351361
1
351362
2
3
4
5
316040
329241
328742
434629
5
434632
6
341197
6
338664
Name of Part
EXHAUST HOUSING
20 in. Models
EXHAUST HOUSING
25 in. Models
EXHAUST HOUSING
30 in. Models
*STUD, Exhaust housing
WASHER, Stud
NUT, Adapter to outer housing
RUBBER MOUNT, Lower
20 in. Models
RUBBER MOUNT, Lower
25 in. & 30 in. Models
HOUSING, Exhaust lower inner
20 in. Models
HOUSING, Exhaust lower inner
Qty
1
Ref
7
P/N
345776
1
8
910736
1
9
301250
1
1
1
2
10
911201
11
910741
12
13
14
15
16
17
18
338741
320961
320936
301250
341013
308688
332128
2
1
1
27
Name of Part
SPRAY DEFLECTOR
SCREW, Plate & deflector
WASHER, Spray deflector
WASHER, Spray plate
SCREW, Spray plate
COVER, Mount bracket lower
SEAL, Gearcase to inner housing
SEAL, Exhaust housing
WASHER, Screw, mount cover
SCREW, Mount cover
WASHER, Exhaust housing
SCREW, Exhaust housing to c/c
Qty
1
2
2
2
2
2
1
1
8
8
6
6
200 - 250 E-TEC 90°
Ref
P/N
1
351360
EXHAUST HOUSING - INNER
22
23
24
18
8
17
2
1
30
28
5
26
4
32
31
29
27
28 38
20
35
36
40
25
3
37
11
9
16
15
34
21
7
34
33
12
14
26
19
13
10
6
39
EPC4051
Ref
P/N
Name of Part
1 5001496 EXHAUST HOUSING, Inner, upper
2
314616 *STUD, Adapter to C/C
3
321164 *PLUG, Adapter
4
339717 *GROMMET, Shift rod to adapter
5 5001298 *FITTTING, Exhaust back pressure
6
346897 WATER TUBE
20 in. Models
6
346898 WATER TUBE
25 in. Models
6
346899 WATER TUBE
30 in. Models
7
333565 COVER, Water plate
8
432017 RUBBER MOUNT Assy (25,30 in. Models)
8
984468 RUBBER MOUNT Assy (20 in. Models)
9
347251 WATER PLATE
10 305145 GROMMET, Water tube
11 343809 GASKET, Plate to adapter
12 334113 GASKET, Inner exh hsg to water plate
13 334118 SEAL, Exhaust housing, front
14 351228 EXHAUST HOUSING, Inner, upper
15 312978 SCREW, Plate to adapter
16 302290 LOCK WASHER, Plate to adapter
17 301250 WASHER, Crankcase mounting
18 306422 NUT, Crankcase to adapter
Ref
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Qty
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
28
P/N
341010
911042
333165
330930
330931
330929
341010
302290
341011
329241
306470
341009
309484
308688
124341
302290
329743
349557
349556
306503
320936
345702
Name of Part
SCREW, Inner housing to adapter
SCREW, Adapter to cylinder, long
SCREW, Cover, long
SCREW, Upper mount
SCREW, Upper mount
PLATE, Upper mount
SCREW, Adapter to inner housing
LOCK WASHER
SCREW, Adapter to housing, outer
WASHER
LOCK WASHER
SCREW, Adapter to outer housing
SCREW, Cylinder to adapter, short
LOCK WASHER, Cylinder to adapter
SCREW, Cover, short
LOCK WASHER, Cover
STUD, Cover mount
MOUNT, Engine cover
WASHER, Mount
SCREW, Adapter to crankcase
SEAL, Exhaust housing
FITTING, Vapor Separator coolant drain
Qty
3
2
2
2
2
3
3
3
2
4
2
2
6
8
2
4
2
2
2
2
2
1
EXHAUST MUFFLER
EPC4049
Ref
P/N
Name of Part
Qty
1 5005699 MUFFLER Assy.
1
2 5005954 GROMMET Assy., Exhaust relief
1
3
351443 HOSE, Overboard indicator
1
4
350820 ADAPTER, Exhaust grommet
1
5
351363 GROMMET, Adapter to muffler
2
6
352335 CLAMP, 33.1mm
2
7
351862 CLAMP, 42.5mm
1
8
346152 CLAMP, 25.6mm
1
9
349729 CLAMP, 41.mm
4
10 301967 O-RING, Overboard indicator
1
11 436726 INDICATOR/PLUG, Overboard water 1
5
1
7
9
2
6
4
8
11
6
10
200 - 250 E-TEC 90°
3
29
STERN & SWIVEL BRACKET
73
46
60
72
66
71
65
39A 39
69
68
51
70
43
67
56
78
77
76
42
61
47
50
75
45
37
38
36
28
43
44
33
34
35
26
49
62
63
40
80 41
21
57
59
55
54
52
53
64
81
32
48
52
54
58
82
57
30
STERN & SWIVEL BRACKET
EPC4050
P/N
434691
434724
438084
313607
320962
335686
337579
336819
910992
327696
336210
342191
328724
328724
340006
338744
320746
335814
342191
319886
336230
334936
439471
437698
437699
434164
328702
335474
335475
320866
336172
335481
337586
335486
513817
335701
336529
433580
335554
337592
336853
335470
334241
335485
912345
313169
Name of Part
SWIVEL BRACKET - (20 in. Model)
*LUBRICATION FITTING
*BUSHING, Upper
*SEAL
*BUSHING, Tilt tube
*BUSHING, Lower pivot shaft
*WASHER, Tilt tube
KEEPER, Pivot shaft
SPRING, Trail lock to bracket
SCREW, Ground lead
SCREW
SCREW, Tilt limit switch
MOUNT BRACKET - (20 in. Models)
MOUNT BRACKET - (25, 30in. Models)
NUT, Mount bracket
RETAINER, Trail lock spring
SCREW, Retainer to bracket
SCREW
SPRING, Detent, tilt lock
SCREW, Mount
STEERING ARM Assy, (FSL Model)
STEERING ARM Assy, (25 in. Model)
STEERING ARM Assy, (30 in. Model)
STEERING ARM Assy, (FPL, FHL Models)
WASHER, Clip
COVER, Stern bracket, Starboard
Opt.
COVER, Stern bracket, Port
Opt.
THRUST WASHER, Pivot shaft
RETAINER, Trail arm
SCREW, Tilt lever to bracket
WIPER, Tilt tube
BUSHING, Tilt lever
SLEEVE, Lead
BUSHING, Trail arm
RETAINING RING, Trim rod
ANODE, Stern bracket
NUT, Tilt tube
COLLAR, Upper tilt limit
CLIP, Retainer screw
ARM, Trail lock
GUIDE, Tilt lock ball detent
LEVER, Tilt lock
SCREW, Upper mount
WASHER, Mount screw
Qty
1
1
1
3
1
2
2
1
2
1
1
2
4
1
1
1
1
2
1
4
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
2
2
Ref
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
57
57
57
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
75
76
77
78
80
81
82
P/N
336467
328724
584136
337580
336506
336209
435007
336171
324816
337593
337591
336525
313623
307238
320248
335487
328744
327053
318573
336676
331578
321577
318272
318572
336505
513787
335949
317894
318273
586784
513871
511527
511528
320689
342386
3011147
3011149
3011155
586786
3011148
3011225
3011154
335487
912233
911312
Name of Part
SUPPORT
SCREW, Support
LEAD ASSY, Ground
SCREW, Cover to stern bracket
STERN BRACKET, Starboard
BALL, Tilt lock detent
TILT TUBE Assy
BRACKET, Tilt limit switch
SCREW, Anode
COLLAR, Tilt limit switch
CAM, Tilt limit switch
ROD, Trim limiter
NUT, Stern bracket screw
WASHER
WASHER, Nut
SCREW, Trail arm to bracket
SCREW, Sending unit
SCREW, Bracket mount, 1/2 x 3 in.
SCREW, Bracket mount, 1/2 x x 3 1/2 in.
SCREW, Bracket mount, 1/2 x 4 1/2 in.
PLATE
CAP
STERN BRACKET, Port
RETAINER, Limit switch
THRUST ROLLER
CAP, Tilt tube
RETAINER
SENDING UNIT Assy
*TERMINAL, Ring
*RETAINER
*SPRING
*NUT
*ARM
*CONTACT, Receptacle
*SEAL, Wire
CONNECTOR, 3 terminal
SWITCH Assy, Tilt limit
*TAB, Contact
*SEAL, Wire
CONNECTOR, 2 terminal
SCREW, Swivel bracket thrust roller
RETAINER, Pivot shaft seal - (25, 30in. Models)
SEAL, Pivot shaft - (25, 30in. Models)
Qty
1
2
1
4
1
1
1
1
2
1
1
1
4
2
4
2
2
4
4
4
4
4
2
4
1
1
2
1
2
1
1
1
1
1
1
3
3
1
1
2
2
1
2
1
1
200 - 250 E-TEC 90°
Ref
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20
20
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
39A
31
GEARCASE - PL, SL, PX, PZ & 225DHLSOF MODELS (“M” TYPE GEARCASE)
97
72
58
59
19
57
99
103
Gearcase Seal
Kit
101
83
85
18
91
102
53
95 93
10
81
11
9
63
89
86
79
13
105 109
76
106
25
64 32
50
108
52
51
43
65
24
48
27
35
38
111
111
29
28
107
75
49
14
68,69,69A
74
42
15
3
67
2
43
47
110
52
51
4
77
88
96
56
104
6
81
80
78
60
90
34
7
8
62
87
17
55
1
71
94
84
61
46
45
44
92
12
73
31
54
16
26
37
23
21
20
36
40
41
39 33
22
30
43
1A
Water Pump
Repair Kit
82
Optional
Chrome Water
Pump Cup
and Plate Kit
Optional
Water Screen Kit
High Performance
70
100
32
Water Screen
Kit
Ultra High Flow
Water Screen
Kit High Flow
66
69A
GEARCASE - PL, SL, PX, PZ & 225DHLSOF MODELS (“M” TYPE GEARCASE)
A
Qty
1
1
1
1
1
1
1
1
1
A
1
1
1
1
Opt. 1
1
1
1
1
6
1
A
4
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
A
1
1
1
2
A
1
A
1
2
1
1
1
1
1
1
1
1
1
2
A
2
AR
AR
AR
1
1
1
A
1
1
A
1
A
1
6
1
1
2
1
1
2
1
1
Ref
P/N
Name of Part
69A 5006337 *WATER SCREEN KIT, Ultra High Flow
Included on 25 & 30 in. models.
Optional for other models.
337061 **SCREW, Water intake screens
350946 **SCREEN, Wtr intake-Port
350945 **SCREEN, Wtr intake-Stbd.
70 5005124 WATER SCREEN KIT, High Performance
337061 *SCREW, Water intake screens
348479 *SCREEN, Wtr intake-high perf, Port
348480 *SCREEN, Wtr intake-high perf, Stbd
71 5000614 DRIVESHAFT Assy, Upper
Qty
1
NS
NS
NS
Opt.
NS
NS
NS
2
1
1
1
2
1
1
1
20 in. Models
71
5000623 DRIVESHAFT Assy, Upper
1
25 in. Models
71
1
30 in. Models
72
347300 SHIFT ROD
1
20 in. Models
72
347301 SHIFT ROD
1
25 in. Models
72
347391 SHIFT ROD
1
30 in. Models
73
321122 SPACER, Shift rod cover
1
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
331409
338742
313715
330263
330265
331998
331999
330266
5001595
320943
338486
306643
331353
5001593
331107
302035
338485
314008
435959
302325
331188
338893
338484
338601
SEAL, Trim tab
TRIM TAB
SCREW, Trim tab
SCREW, Mounting, 3/8 in. X 3.50 in.
WASHER, Mounting screw, 7/16 in.
WATER PUMP REPAIR KIT,
*GROMMET, Pump to exh housing
*CUP, Impeller-(Stainless )
*SCREW, Cover to impeller hsg
*SEAL, Impeller housing plate
*IMPELLER Assy
*KEY, Impeller
*O-RING, Impeller to plate
*PLATE, Impeller hsg-(Stainless)
*GROMMET, Water tube to cover
*IMPELLER HOUSING
*SCREW, Impeller housing
*O-RING, Cup to housing
*COVER, Impeller housing
*GASKET, Impeller plate
*GROMMET, Sleeve to exh hsg
99
338636 *SLEEVE, Pump cover extension
A
1
1
1
1
1
1
4
5
1
1
1
2
1
1
1
1
1
1
1
4
1
1
1
1
1
25 in. Models
99
338667 *SLEEVE, Pump cover extension
1
30 in. Models
100
101
102
103
104
105
106
107
108
109
110
111
Contents of GEARCASE SEAL KIT
33
435526 CHROME CUP & PLATE KIT
338551 *CUP, Impeller-(Chrome)
Not shown
338552 *PLATE, Impeller hsg-(Chrome)
Not shown
5000411 GEARCASE SEAL KIT
339346 EXTENSION, Shift rod spacer
30 in. Models
349354 SEAL, Impeller hsg to exh hsg
20 in. Models
305749 CAP, Pitot tube fitting
5006317 SPEEDOMETER HOSE KIT
317893 *TIE STRAP
351956 *PLUG/CONNECTOR
121829 *HOSE, Pitot tube to fitting
776892 *HOSE, Fitting to fitting
121829 *HOSE, Fitting to boat
352332 *FITTING, Hose
Opt.
1
1
1
1
1
1
Opt.
1
1
5
1
AR
AR
AR
2
200 - 250 E-TEC 90°
EPC4058
Ref
P/N
Name of Part
1A 5005548 GEARCASE Assy, Complete, BLUE
Less Driveshaft & Shift Shaft
1A 5005549 GEARCASE Assy, Complete, WHITE
1
5001589 *GEARCASE & BEARING Assy
2
387817 **BEARING, Pinion
3
324852 **SCREW, Pinion bearing
4
332584 ***SEAL, Pinion brg screw
6
336535 **NIPPLE, Pitot tube
7
341220 **SCREW, Pitot seal
8
437330 **WASHER & SEAL Assy, Pitot
9
341219 **SCREW, Anode
10 436745 **ANODE, Gearcase
11 307161 **LOCK WASHER, Anode
12 346462 *RING, Propeller seal (3-blade)
12 350626 RING, Propeller seal (4-blade Renegade)
13 345998 *WASHER, Wedge screw
14 349001 *WEDGE, Propshaft hsg to GC
15 916070 *SCREW, Wedge
16 160084 *BALL, Detent
17 328702 *WASHER, Shift rod cover screw
18 314728 *O-RING, Driveshaft bearing hsg
19 317624 *SCREW, Housing to gearcase
20 5001601 *BEARING HSG Assy, Fwd Gear
21 389039 ** BEARING, Fwd Gear
22 331880 **PIN, Housing
23 911962 *SPRING, Detent
24 334163 *CRADLE, Shifter
25 322938 *LEVER, Shift
26 348483 *SHAFT, Shift
27 317274 *PIN, Shift lever
28 350271 *SCREW, Retainer tab
29 5004765 *PROPELLER SHAFT
30 389042 *THRUST BEARING, Reverse gear
31 389042 *THRUST BEARING, Fwd gear
32 333957 *TAB, Retainer
33 349193 *THRUST WASHER, Reverse gear
34 352165 *GASKET, Shift rod cover
35 5001587 *BEARING HSG Assy, Propshaft
36 382407 **NEEDLE BEARING Assy, Front
37 436752 **NEEDLE BEARING Assy, Rear
38 334950 **SEAL, Propshaft
39 326849 ** O-RING, Propshaft housing
40 431708 **ANODE, Bearing housing
41 908158 **SCREW, Anode
42 314730 *NUT, Pinion to driveshaft
43 5001582 *GEAR SET, Fwd, Rev, Pinion
44 387656 *THRUST BEARING, Driveshaft
45 327656 *THRUST WASHER, Driveshaft
46 321008 *GROMMET, Exh hsg to shift rod
47 350038 *WASHER, Pinion nut
48 337774 *SHIFTER, Clutch dog
49 313448 *PIN, Clutch dog
50 324369 *SPRING, Clutch dog pin
51 318544 *SCREW, Fill & drain
52 311598 **SEAL, Fill & drain screw
53 323362 *SHIM, 0.003 in. (0.07mm)
53 323361 *SHIM, 0.004 in. (0.10mm)
53 314745 *SHIM, 0.005 in. (0.12mm)
54 327669 *THRUST WASHER, Forward gear
55 5006241 *COVER & SEAL Assy, Shift rod
56 318372 **O-RING, Shift rod
57 439476 *BEARING HSG Assy, Driveshaft
58 329922 **SEAL, Upper
59 329923 **SEAL, Lower
60 347371 *DRIVESHAFT, Lower
61 302325 *SCREW, Shift rod cover
62 338504 *RETAINER, Driveshaft
63 311538 *ROLL PIN, Driveshaft
64 328743 *WASHER, Tab screw
65 347377 *DETENT, Shifter
66 5005063 *WATER SCREEN KIT, High flow
Included on 20 in. models.
67 337061 **SCREW, Water intake screens
68 350264 **SCREEN, Wtr intake-high flow, Port
69 350265 **SCREEN, Wtr intake-high flow, Stbd
GEARCASE - 200,225(DHLSOG & DHXSOG) MODELS (“XP” TYPE GEARCASE)
97
58
59
19
57
99
103
Gearcase Seal
Kit
101
83
85
18
91
73
53
95 93
56
10
63
89
81
79
3
105
109
8 5
111
75
52
51
76
49
29
50
108
106
43
65
25
64 32
24
48
27
35
38
111
74
2
43
47
13
7
52
51
67 66,68,69
42
15
110
8
4
77
88
14
6
81
80
78
60
96
107
5A
11
9
28
34
104
87
90
55
1
62
86
17
71
94
84
61
46
45
44
92
12
72
31
54
16
26
37
23
21
20
36
40
41
39 33
22
30
43
1A
Water Pump
Repair Kit
82
Optional
Chrome Water
Pump Cup
and Plate Kit
Water Screen Kit
High Performance
66
Optional
Water Screen
Kit
Ultra High Flow
Optional
Water Screen
Kit High Flow
70
69A
100
34
GEARCASE - 200,225(DHLSOG & DHXSOG) MODELS (“XP” TYPE GEARCASE)
EPC4054
A
Qty
1
1
1
1
1
1
1
1
1
2
1
1
1
1
Opt. 1
1
1
1
1
6
1
A
4
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
A
1
1
1
2
A
1
A
1
2
1
1
1
1
1
1
1
1
1
2
A
2
AR
AR
AR
1
1
1
A
1
1
A
1
A
1
6
1
1
Ref
P/N
Name of Part
65 347377 *DETENT, Shifter
66 5005124 *WATER SCREEN KIT, High Performance
68 348479 **SCREEN, Wtr intake-high perf, Port
69 348480 **SCREEN, Wtr intake-high perf, Stbd
69A 5006337 WATER SCREEN KIT, Ultra High Flow
350946 *SCREEN, Wtr intake-Port
350945 *SCREEN, Wtr intake-Stbd.
70 5005063 WATER SCREEN KIT, High flow
350264 *SCREEN, Wtr intake-high flow, Port
350265 *SCREEN, Wtr intake-high flow, Stbd
71 5000614 DRIVESHAFT Assy, Upper
Opt.
NS
NS
NS
Opt.
NS
NS
NS
Qty
2
1
1
2
1
1
1
2
1
1
1
2
1
1
1
20 in. Models
71
1
25 in. Models
72
347300
SHIFT ROD
1
20 in. Models
72
347301
SHIFT ROD
1
25 in. Models
73
321122
SPACER, Shift rod cover
1
25 in. Models
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
352358
336284
313715
330263
330265
331998
331999
330266
5001595
320943
338486
306643
331353
5001593
331107
302035
338485
314008
435959
302325
331188
338893
338484
338601
99
338636
SEAL, Trim tab
TRIM TAB
SCREW, Trim tab
WATER PUMP REPAIR KIT,
*GROMMET, Pump to exh housing
*IMPELLER Assy
*KEY, Impeller
*IMPELLER HOUSING
*GROMMET, Sleeve to exh hsg
A
1
1
1
1
1
1
4
5
1
1
1
2
1
1
1
1
1
1
1
4
1
1
1
1
25 in. Models
*SLEEVE, Pump cover extension
1
25 in. Models
100
435526
338551
CHROME CUP & PLATE KIT
*CUP, Impeller-(Chrome)
Opt.
1
1
Not shown
338552
*PLATE, Impeller hsg-(Chrome)
1
Not shown
101 5000411 GEARCASE SEAL KIT
103 349354 SEAL, Impeller hsg to exh hsg
1
1
20 in. Models
104 305749 CAP, Pitot tube fitting
105 5006317 SPEEDOMETER HOSE KIT
106 317893 *TIE STRAP
107 351956 *PLUG/CONNECTOR
108 121829 *HOSE, Pitot tube to fitting
109 776892 *HOSE, Fitting to fitting
110 121829 *HOSE, Fitting to boat
111 352332 *FITTING, Hose
35
Opt.
1
1
5
1
AR
AR
AR
2
200 - 250 E-TEC 90°
Ref
P/N
Name of Part
1A 5006243 GEARCASE Assy, Complete, BLUE
1
5006242 *GEARCASE & BEARING Assy
2
387817 **BEARING, Pinion
3
324852 **SCREW, Pinion bearing
4
332584 ***SEAL, Pinion brg screw
5
352097 **NOSE FITTING, Pitot tube inlet
5A 352098 **FITTING, Pitot tube outlet upper inner
6
336535 **FITTING, Pitot tube outlet
7
352163 **HOSE, Pitot tube
8
317893 **TIE STRAP, Pitot hose
9
341219 **SCREW, Anode
10 436745 **ANODE, Gearcase
11 307161 **LOCK WASHER, Anode
12 346462 *RING, Propeller seal (3-blade)
12 350626 RING, Propeller seal (4-blade Renegade)
13 345998 *WASHER, Wedge screw
14 349001 *WEDGE, Propshaft hsg to GC
15 916070 *SCREW, Wedge
16 160084 *BALL, Detent
17 328702 *WASHER, Shift rod cover screw
18 314728 *O-RING, Driveshaft bearing hsg
19 317624 *SCREW, Housing to gearcase
20 5001601 *BEARING HSG Assy, Fwd Gear
21 389039 ** BEARING, Fwd Gear
22 331880 **PIN, Housing
23 911962 *SPRING, Detent
24 334163 *CRADLE, Shifter
25 322938 *LEVER, Shift
26 348483 *SHAFT, Shift
27 317274 *PIN, Shift lever
29 5004765 *PROPELLER SHAFT
30 389042 *THRUST BEARING, Reverse gear
31 389042 *THRUST BEARING, Fwd gear
33 349193 *THRUST WASHER, Reverse gear
34 352165 *GASKET, Shift rod cover
35 5001587 *BEARING HSG Assy, Propshaft
36 382407 **NEEDLE BEARING Assy, Front
37 436752 **NEEDLE BEARING Assy, Rear
38 334950 **SEAL, Propshaft
39 326849 ** O-RING, Propshaft housing
40 431708 **ANODE, Bearing housing
41 908158 **SCREW, Anode
42 314730 *NUT, Pinion to driveshaft
43 5001582 *GEAR SET, Fwd, Rev, Pinion
44 387656 *THRUST BEARING, Driveshaft
45 327656 *THRUST WASHER, Driveshaft
46 321008 *GROMMET, Exh hsg to shift rod
47 350038 *WASHER, Pinion nut
48 337774 *SHIFTER, Clutch dog
49 313448 *PIN, Clutch dog
50 324369 *SPRING, Clutch dog pin
51 318544 *SCREW, Fill & drain
52 311598 **SEAL, Fill & drain screw
53 323362 *SHIM, 0.003 in. (0.07mm)
53 323361 *SHIM, 0.004 in. (0.10mm)
53 314745 *SHIM, 0.005 in. (0.12mm)
54 327669 *THRUST WASHER, Forward gear
55 5006241 *COVER & SEAL Assy, Shift rod
56 318372 **O-RING, Shift rod
57 439476 *BEARING HSG Assy, Driveshaft
58 329922 **SEAL, Upper
59 329923 **SEAL, Lower
60 347371 *DRIVESHAFT, Lower
61 302325 *SCREW, Shift rod cover
GEARCASE - CX, CZ MODELS (“M” TYPE GEARCASE)
78
14
15
17
13
103
105
27
Gearcase Seal
Kit
48
109
95
94
107
102
96
66
101
6
82
83
74 73,75,76
2
89
56
47
88
46
55
50
42
12
44
64
31
63
56
21
24
68
35
38
113
115
65
62
51
72 71
70
112 116
87
52
54
118
118
56
51
43
3
99
117
65
64
4
61
114
8
86
84
85
100
91
53
86
7
5
80
92
34
58
10
11 111
81
98
97
57
1
79
106
93
69
110
33
67
104
59
23
32
26
60
30
55A
37
25
45
22
19
18
36
40
41
39
16 29
20
28
1A
Water Pump
Repair Kit
90
Optional
Chrome Water
Pump Cup
and Plate Kit
Optional
Water Screen Kit
High Performance
77
108
36
Water Screen
Kit
Ultra High Flow
73
Optional
Water Screen
Kit High Flow
77A
GEARCASE - CX, CZ MODELS (“M” TYPE GEARCASE)
A
Name of Part
GEARCASE Assy, Complete, White
*GEARCASE & BEARING Assy
**BEARING, Pinion
**SCREW, Pinion bearing
***SEAL, Pinion brg screw
**SCREW, Anode
**ANODE
**LOCKWASHER, Anode
*FITTING, Pitot tube
*SCREW, Pitot seal
*WASHER & SEAL Assy, Pitot tube
*RING, Propeller seal (3 blade)
*BEARING HSG Assy, Driveshaft
**SEAL, Upper
**SEAL, Lower
*THRUST WASHER, Propshaft
*SCREW, Housing to gearcase
*BEARING HSG Assy, Rev Gear
**BEARING, Rev gear
**PIN, Housing
*DETENT, Shift
*SPRING, Detent
*CRADLE, Shift
*LEVER, Shift
*SHAFT, Shift
*PIN, Shift lever
*O-RING, Driveshaft bearing hsg
*PROPELLER SHAFT
*THRUST BEARING, Propshaft
*THRUST BEARING, Reverse gear
*CLUTCH SHAFT Assy
**KIT, Clutch Shaft Retainer
*THRUST WASHER, Driveshaft
*GASKET, Shift rod cover
*BEARING HSG Assy, Propshaft
**NEEDLE BEARING Assy, Front
**NEEDLE BEARING Assy, Rear
**SEAL, Propshaft
**O-RING, Propshaft shaft hsg
**ANODE, Bearing housing
**SCREW, Anode
*SCREW, Wedge
*WEDGE, Propshaft hsg to GC
*WASHER, Wedge screw
*THRUST WASHER, Reverse gear
*NUT, Pinion to driveshaft
*WASHER, Pinion nut
*SHIM, 0.003 in. (0,07mm)
*SHIM, 0.004 in. (0,10mm)
*SHIM, 0.005 in. (0,12mm)
**SHIM, 0.003 in. (0,07mm)
**SHIM, 0.004 in. (0,10mm)
**SHIM, 0.005 in. (0,12mm)
**THRUST BEARING, Fwd gear
**BEARING, Fwd gear
**SET SCREW, Thrust flange
**HOUSING, Fwd gear
**THRUST FLANGE, Fwd gear
RETAINER, Ring
**GEAR SET, Fwd, Rev, Pinion
*COVER & SEAL ASSY, Shift rod
**O-RING, Shift rod
*SCREW, Shift rod cover
*BALL, Detent
*DRIVESHAFT, Lower
*PIN, Clutch dog
*SPRING, Clutch dog pin
*SCREW, Fill & drain
**SEAL, Fill & drain screw
*SPACER, Shift rod cover
*THRUST BEARING, Driveshaft
*SHIFTER, Clutch dog
*WASHER, Shift rod cover screw
A
A
A
A
A
A
A
A
A
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
2
1
4
1
1
1
1
1
1
6
1
1
1
1
2
1
1
1
1
6
Ref
P/N
Name of Part
73 5006337 *WATER SCREEN KIT, Ultra High Flow
75 350946 **SCREEN, Wtr intake-Port
76 350945 **SCREEN, Wtr intake-Stbd.
77 5005124 WATER SCREEN KIT, High Performance
348479 *SCREEN, Wtr intake-high perf, Port
348480 *SCREEN, Wtr intake-high perf, Stbd
77A 5005063 WATER SCREEN KIT, High flow
350264 *SCREEN, Wtr intake-high flow, Port
350265 *SCREEN, Wtr intake-high flow, Stbd
78 347301 SHIFT ROD
Qty
2
2
2
1
2
NS
1
NS
1
NS
Opt. 1
2
NS
1
NS
1
NS
Opt. 1
2
NS
1
NS
1
NS
1
25 in. Models
78
347391
SHIFT ROD
1
30 in. Models
79
1
25 in. Models
79
1
30 in. Models
82 330265 WASHER, Mounting screw, 7/16 in.
83 331998 SCREW, Mounting, 7/16 in. X 3.50 in.
86 330266 WASHER, Mounting screw, 3/8 in.
87 313715 SCREW, Trim tab
88 338743 TRIM TAB
89 331409 SEAL, Trim tab
90 5001595 WATER PUMP REPAIR KIT
91 338484 *GASKET, Impeller plate
92 338485 *PLATE, Impeller hsg-(Stainless)
93 338486 *CUP, Impeller-(Stainless)
94 306643 *SCREW, Cover to impeller hsg
95 320943 *GROMMET, Pump to exh hsg
96 314008 *GROMMET, Water tube to cover
97 331353 *SEAL, Impeller housing plate
98 5001593 *IMPELLER Assy
99 331107 *KEY, Impeller
100 302035 *O-RING, Impeller to plate
101 338893 *COVER, Impeller housing
102 302325 *SCREW, Impeller housing
103 338601 *GROMMET, Sleeve to exh hsg
104 435959 *IMPELLER HOUSING
105 338636 *SLEEVE, Pump cover extension
A
1
1
1
1
4
1
5
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
4
1
1
1
25 in. Models
105
338667
*SLEEVE, Pump cover extension
1
30 in. Models
106
107
108
331188
321008
435526
338551
338552
109 5000411
110 339346
GROMMET, Exh hsg to shift rod
CHROME, CUP & PLATE KIT
GEARCASE SEAL KIT
*EXTENSION, Shift rod spacer
Opt.
NS
NS
1
1
1
1
1
1
1
30 in. Models
111 305749 CAP, Pitot tube fitting
112 5006317 SPEEDOMETER HOSE KIT
113 317893 *TIE STRAP
114 351956 *PLUG/CONNECTOR
115 121829 *HOSE, Pitot tube to fitting
116 776892 *HOSE, Fitting to fitting
117 121829 *HOSE, Fitting to boat
118 352332 *FITTING, Hose
37
Opt.
1
1
5
1
AR
AR
AR
2
200 - 250 E-TEC 90°
EPC4057
Ref
P/N
1A 5005550
1
5001589
2
387817
3
324852
4
332584
5
341219
6
436745
7
307161
8
336535
10 341220
11 437330
12 346462
13 439476
14 329922
15 329923
16 313447
17 317624
18 5001602
19 389039
20 331880
21 347378
22 911962
23 334163
24 322938
25 348484
26 328825
27 314728
28 5001578
29 382408
30 389042
31 5000249
32 5005096
33 327656
34 352165
35 5001588
36 431926
37 436752
38 334950
39 326849
40 431708
41 908158
42 916070
43 349001
44 345998
45 327669
46 314730
47 350038
48 323362
48 323361
48 314745
50 338717
50 338718
50 338719
51 385043
52 389039
53 338716
54 333885
55 337796
55A 350228
56 5001585
57 5006241
58 318372
59 302325
60 160084
61 347371
62 313448
63 324369
64 318544
65 311598
66 321122
67 387656
68 337774
69 328702
GEARCASE - 200,225(DHLSOC & DHXSOC) MODELS (“L” TYPE GEARCASE)
93
92
12
13
84
89
11
87
77
63
14
94
74
85
54
27
88
51
1
60
7
43
83
59
64
79
8
65
81
69
66 10 67
78
6
5
70
71
9
80
82
3
2
38
39
69
61
75
62A
4
49
47
62
50
46
26
49
55
52
25
50
72
73
40,41
68
37
35
57
45
76
86
95
58
56
18
21
48
20 15
29
44
23
33
34
30
40,42
17
32
31
36
24
19
22
16
53
28
38
90
91
GEARCASE - 200,225(DHLSOC & DHXSOC) MODELS (“L” TYPE GEARCASE)
EPC3069
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
51
51
A
P/N
5005553
5004912
387817
324852
332584
336535
305749
350039
307161
341219
436745
439476
329922
329923
317624
389455
331880
389039
915954
911962
334163
322938
322941
328825
160084
350271
5004765
314728
382408
333957
5004257
908158
431708
382407
436752
334950
305123
349001
916070
345998
5004218
5004938
336561
327656
328743
387656
337774
313448
324369
318544
311598
323362
323361
314745
Name of Part
Qty
GEARCASE Assy, Complete - Blue
1
*GEARCASE & BEARING Assy
1
**BEARING, Pinion
1
**RETAINING SCREW
1
***SEAL, Pinion brg screw
A 1
**FITTING, Pitot tube
1
**CAP, Pitot tube fitting
1
**SCREEN, Water inlet
1
**LOCK WASHER, Anode
1
**SCREW, Anode
1
**ANODE, Gearcase
1
1
*BEARING HSG Assy, Drive shaft
**SEAL, Upper
A 1
**SEAL, Lower
A 1
*SCREW, Housing to gearcase
4
*BEARING HSG Assy, Fwd gear
1
1
**PIN, Housing
**BEARING, Fwd gear
1
*DETENT, Shifter
1
*SPRING, Detent
1
*CRADLE, Shifter
1
*LEVER, Shift
1
*SHAFT, Shift
1
*PIN, Shift lever
1
*BALL, Detent
1
*SCREW, Retainer tab
2
*PROPELLER SHAFT
1
*O-RING, Driveshaft bearing hsg A 1
*THRUST BEARING, Reverse gear
1
*TAB, Retainer
2
*BEARING HSG Assy, Propshaft
1
**SCREW, Anode
2
**ANODE, Bearing housing
1
**NEEDLE BEARING Assy, Front
1
**NEEDLE BEARING Assy, Rear
1
**SEAL, Prop shaft
A 2
**O-RING, Propeller shaft housing A 1
**WEDGE, Propshaft hsg to GC
1
1
**SCREW, Wedge
**WASHER, Wedge screw
1
*GEAR SET, Fwd, Rev, Pinion
1
**GEARSET, Pinion, & forward gear
1
**GEAR, Reverse
1
*THRUST WASHER, Driveshaft
1
*WASHER, Tab screw
2
*THRUST BEARING, Driveshaft
1
1
*SHIFTER, Clutch dog
*PIN, Clutch dog
1
*SPRING, Clutch dog pin
1
*SCREW, Fill & drain
A 2
**SEAL, Fill & drain screw
1
*SHIM, 0.003 in. (0,07mm)
AR
*SHIM, 0.004 in. (0,10mm)
AR
AR
*SHIM, 0.005 in. (0,12mm)
Ref
52
53
54
55
56
57
58
59
60
61
62A
62
63
63
64
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
P/N
327669
314731
321008
389042
5006241
318372
302325
352165
328702
345905
350038
314730
329864
329865
5000614
5000623
338504
311538
330263
313715
330266
330265
331998
331999
336284
5001595
338484
338486
306643
331353
5001593
331107
302035
338485
435959
349354
302325
331188
338893
314008
320943
435526
338551
Name of Part
Qty
*THRUST WASHER, Forward gear
1
*THRUST WASHER, Reverse gear
1
1
*GROMMET, Exh hsg to shift rod
*THRUST BRG, Fwd gear
1
*COVER & SEAL Assy, Shift rod
New 1
**O-RING, Shift rod
1
A
*SCREW, Shift rod cover
6
*GASKET, Shift rod cover
1
New A
*WASHER, Shift rod cover screw
6
*DRIVESHAFT, Lower
1
*WASHER, Pinion nut
New 1
*NUT, Pinion to driveshaft
1
SHIFT ROD - 20in. Model
1
SHIFT ROD - 25in. Model
1
DRIVESHAFT, Upper - 20in. Model
1
DRIVESHAFT, Upper - 25in. Model
1
*RETAINER, Driveshaft
1
*ROLL PIN, Driveshaft
1
1
SCREW, Trim tab cover
1
5
1
1
4
1
COVER, Trim tab opening
WATER PUMP REPAIR KIT
1
1
A
1
2
1
*IMPELLER Assy
1
1
*KEY, Impeller
1
1
*IMPELLER HOUSING
1
*SEAL, Pump to exh hsg - 20in. Model
1
4
1
1
1
*GROMMET, Pump to exh hsg
1
CHROME CUP & PLATE KIT
Opt. 1
1
Not shown
338552
91
92
93
94
95
39
Not shown
5000411 GEARCASE SEAL KIT
338636 SLEEVE, Water pump - 25in. Model
338601 GROMMET, Sleeve - 25in. Model
321122 SPACER, Shift rod cvr. - 25in. Model
126669 RING, Propeller seal
Opt.
(4-blade Renegade)
1
1
1
1
1
1
200 - 250 E-TEC 90°
Ref
TRIM & TILT ASSEMBLY
1A
O-RING AND
SEAL KIT
2
28
27
31
35
30
16,17
33
13
19
23
TRIM MOTOR
BRUSH AND
SEAL KIT
29
34
26
14
21
12
10
24
11
7
15
18
20
25
22
9
1
3
6
8
32
4
5
27
28
EPC4053
Ref
P/N
Name of Part
1A 5005115 TRIM & TILT HYDRAULIC Assy
1
435260 *MANUAL RELEASE VALVE Assy
2
337494 *SCREW, Motor to manifold
3
435341 *RESERVOIR & CAP Assy
4
435342 **CAP & O-RING Assy
5
336746 *SCREW, Reservoir to manifold
6
435343 *VALVE BODY Assy
7
337495 *SCREW, Valve body, long
8
337517 *SCREW, Valve body, short
9
337530 *PLUG & SCREEN
10 337496 *THRUST PAD
11 435345 *TRIM ROD END CAP & SEAL Assy
12 337497 *FILTER Assy
13 479937 *MOTOR & O-RING Assy
14 321163 **O-RING
15 914053 **DRIVE, Pump
16 3010063 **SEAL, Wire
17 514823 **TERMINAL
Ref
P/N
Name of Part
18 324385 *WASHER
19 435261 *CLAMP & SCREW Assy
20 914069 *RETAINING RING
21 390006 *CAP Assy
22 436389 *TRIM ROD
23 436390 *ROD AND EYE
24 435262 *PISTON Assy
25 324390 *NUT
26 513816 SLEEVE, Trim motor & sending unit
27 335479 BUSHING, Upper & lower mount
28 336534 RETAINING RING
29 512258 SLEEVE, Motor leads
30 3010049 CONNECTOR, Motor
31 335480 PIN, Tilt cylinder
32 335463 ROD, Lower mount
33 585229 BRUSH & SEAL KIT, Trim motor
34 434519 O-RING & SEAL KIT
35 3010050 LOCK, Secondary terminal
Qty
1
1
4
1
1
3
1
1
2
1
2
2
1
1
1
1
2
2
40
Qty
1
1
1
1
2
1
1
1
1
4
4
1
1
1
1
1
1
1
STEERING LINK KIT (ACCESSORY)
EPC3016
Ref
1
2
3
P/N
175125
315077
175110
319453
Name of Part
STEERING LINK KIT
*LOCKNUT
*ROD Assy
*WASHER
Qty
1
2
1
2
1
2
3
1
DUAL STEERING CONNECTOR KIT (ACCESSORY)
EPC3017
1
2
3
4
5
6
7
8
9
10
11
P/N
175322
123077
126296
123204
126299
315077
319453
328694
126617
319316
319253
337586
Name of Part
DUAL CABLE STEERING KIT
*SCREW, Cable to connector
*BRACKET, Steering tube
*NUT, Steering tube
*CONNECTOR, Cables to rod
*LOCKNUT
*WASHER
*SCREW, Bracket
*STEERING TUBE
*WASHER, Steering tube
*LUBE FITTING, 45°
*WIPER NUT
Qty
1
2
1
2
1
4
2
4
1
2
2
1
1
4
3
2
5
9
7
8
9
3
10
11
200 - 250 E-TEC 90°
Ref
6
41
PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY)
EPC4001
Propellers listed for common reference.
Propellers may not be applicable with all models in every application.
Blades
3
Material or
Design
Prop Size
Std.
15 1/2 x 13
15 1/2 x 15
15 x 17
14 1/2 x 19
14 1/4 x 21
14 1/4 x 23
EPC4001
Right Hand
Converging Propeller
Propeller Hub
Propeller
Ring
Hub Sleeve
177132
177133
177134
177135
177136
177137
387157
332394
313926
Ventilation Ring - ("M" Type G/C Only) uses P/N 346462
Converging
Ring
(See Parts and Accessories Bulletin 2000-01 (P) for additional
information on the use of Ventilation (weed) Rings.)
Nut
Spacer
Aluminum
Propeller
Cotter Pin
Propeller
Hub
Prop Hardware
Propeller Hardware Kit with Thrust Washer
434153
126870
*Thrust washer
175266
**Propeller Nut Kit
398042
**Nut
306394
**Cotter Pin
**Spacer
320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diameter at spline - 0.890 in.
42
Propeller
Hub
Sleeve
Thrust
Washer
PROPELLERS & HARDWARE (STAINLESS STEEL 3 BLADE) (ACCESSORY)
EPC4002
Blades
Design
Prop Size
SST
15 1/2 x 14
15 x 15
15 x 16
14 3/4 x 17
14 3/4 x 19
14 3/4 x 21
14 1/4 x 23
RAKER
14 1/2 x 18
14 1/2 x 20
14 1/2 x 22
14 1/2 x 24
14 1/2 x 26
14 1/2 x 28
14 1/2 x 30
VIPER
14 3/4 x 17
14 3/4 x 19
14 3/4 x 21
14 1/4 x 23
3
Cupping
Right Hand
Propeller
Single
390831
174926
389925
176615
176617
176619
N/A
Double
394752
394753
394754
394755
394756
177009
177010
398503
398504
N/A
N/A
N/A
Single
176626
176627
176628
174816
176629
176630
176902
N/A
Ventilation Ring - ("M" Type G/C Only) uses P/N 346462
Nut
EPC4002
Left Hand Propeller Propeller
Propeller
Hub
Hub Sleeve
N/A
174927
N/A
176616
176618
176620
N/A
N/A
175401
313926
Spacer
Cotter Pin
Prop Hardware
Propeller Hardware Kit with Thrust Washer
434153
126870
*Thrust washer
175266
**Propeller Nut Kit
398042
**Nut
306394
**Cotter Pin
**Spacer
320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
43
Propeller
Hub
Sleeve
Thrust
Washer
200 - 250 E-TEC 90°
Propeller
Hub
PROPELLERS & HARDWARE (STAINLESS STEEL 4 BLADE) (ACCESSORY)
EPC4003
Design
Blades
Cyclone
Prop Size
14 1/2 x 17
14 1/4 x 19
14 1/8 x 21
14 1/8 x 23
Right Hand Left Hand
Propeller Propeller
177189
177191
177193
176999
177190
177192
177194
177000
EPC4003
Propeller
Propeller
Weed ring
Hub
Hub Sleeve
175401
N/A
313926
4
Renegade
Bass
13 1/2 x 23
13 1/2 x 25
13 1/2 x 27
176058
175738
177126
Cotter
Pin
431730
126669
&
350626
"O" & "L" Type G/C uses P/N 126669
"M" Type G/C uses P/N 350626
Spacer
Nut
Propeller
Hub
Prop Hardware
Propeller
Hub
Sleeve
Thrust
Washer
Thrust washer - CYCLONE PROPS
126870
Thrust washer - RENEGADE BASS PROPS
126869
Nut
398042
Cotter Pin
306394
Spacer
320570
Spacer reference information
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
44
PROPELLERS & HARDWARE (HIGH PERFORMANCE) (ACCESSORY)
EPC4004
Blades
3
Design
Prop Size
SRX
14 1/2 x 27
Right Hand
Propeller
Left Hand Propeller
Propeller
Hub
N/A
391863
175401
Propeller Hub Sleeve
313926
Thrust
Washer
Propeller
Hub
Sleeve
Propeller
Hub
Cotter
Pin
Prop Hardware
Spacer
Nut
200 - 250 E-TEC 90°
Propeller Hardware Kit with Thrust Bushing
434153
126870
*Thrust bushing
175266
**Propeller Nut Kit
398042
**Nut
306394
**Cotter Pin
**Spacer
320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diamter at spline - 0.890 in.
45
2005
Parts Catalog
*5006061*

5006061 — 2005 Evinrude E

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