75 – 90 E-TEC

Transcription

75 – 90 E-TEC

ABOUT THIS CATALOG
Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to
features, specifications, and model availability. The right is also reserved to change any specification or
part, at any time, without incurring any obligation to update older models. The information in this catalog
is based on the latest specifications available at the time of publication.
For the latest service part number information visit
EPC (Electronic Parts Catalogs) on the DealerPort™ website.
www.dealerport.com
Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features, equipment or accessories shown in this catalog
might not be found on or included with all models in all marketing areas.
IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. Use exact engine model number, including any suffix
letter, when indentifying parts in this catalog.
The continuing accuracy of this catalog cannot be guaranteed.
PARTS LIST REFERENCE
d
Following Example for Reference Only
a
b
c
a
b
c
d
e
f
g
1
2
3
584348
351839
586774
4
5
6
N/A
586103
341512
A
BATTERY CABLE, 10ft. (3.M) (DR Models Only)
SCREW, Starter to C/C
STARTER SOLENOID Assy
(Solenoid Assy. included on DR, DE & DP models)
*DRIVE KIT
**GROMMET, Starter solenoid mount
BOLT, Double ended-Harness ground
New
NS
Opt.
A
1
2
1
1
2
1
e
f
g
c
Only used on WR, WPR Models
“N/A” Indicates part is NOT AVAILABLE or NOT AVAILABLE individually.
“*” Indicates parts are included in the preceding assembly.
EXAMPLE SHOWN: (Ref #3) – P/N 586774 includes (Ref #4) – P/N 586101 and (Ref #5) – “GROMMET.” Also, (Ref #4)
P/N 586101 includes (Ref #5) – “GROMMET.”
“A” Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
Additional part information.
“New” Indicates part and/or part number has been added or changed from previous model year.
“NS” Indicates part is Not Shown in illustration.
“Opt.” Indicates part is an OPTIONAL or ACCESSORY part.
WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
2006 LITERATURE - ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MODEL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PARTS SHIPPED WITH ENGINE “IN BOX” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PAINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PROFILE DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DECALS – BLUE MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DECALS – WHITE MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LOWER ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AIR SILENCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ENGINE ELECTRICAL HARNESS ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ELECTRIC STARTER & SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TRIM & TILT RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
EMM, FLYWHEEL & STATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
FUEL INJECTOR & IGNITION COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FUEL LIFT PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FUEL PUMP & VAPOR SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
OIL TANK & PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
COOLING HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
THROTTLE & SHIFT LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
INTAKE MANIFOLD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CYLINDER/CRANKCASE FITTINGS & OIL RECIRCULATION HOSES . . . . . . . . . . . . . . . 16
CRANKSHAFT & PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CYLINDER & CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CYLINDER HEAD & THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CYLINDER/CRANKCASE GASKET & SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
EXHAUST HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
EXHAUST ADAPTER & INNER HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
STERN & SWIVEL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
GEARCASE – PL, SL MODELS (“S” TYPE GEARCASE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GEARCASE – PX MODELS (“O” TYPE GEARCASE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PROPELLER HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
TRIM & TILT HYDRAULIC ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
STEERING CONNECTOR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1
75 – 90 E-TEC
TABLE OF CONTENTS
2006 LITERATURE - ALL MODELS
Description
English
Operator’s
Guide
3.5 HP
9.9/15 HP
90 - 115 HP Carbureted
150 - 175 HP Carbureted
115 HP D.I.
135 - 175 HP D.I.
40 HP E-TEC Rope
40-60 HP ETEC Remote
75/90 HP E-TEC
200 - 250 HP 90° E-TEC
215686
215688
215694
215694
215716
215716
215690
215756
215692
215698
French
Parts
Operator’s
Catalog
Guide
2 Stroke Models
215687
215689
215695
215695
215717
215717
215691
215757
215693
215699
English
Service
Manual
French
Service
Manual
5006495
5006496
5006500
5006501
5006502
5006503
5006498
5006498
5006499
5006505
5006562
5006564
5006576
5006576
5006580
5006580
5006570
5006570
5006572
5006586
5006563
5006565
5006577
5006577
5006581
5006581
5006571
5006571
5006573
5006587
5006602
5006603
5006603
5006604
5006604
5006605
5006606
5006607
5006608
5006609
5006588
5006590
5006590
5006592
5006592
5006594
5006596
5006598
5006598
5006600
5006589
5006591
5006591
5006593
5006593
5006595
5006597
5006599
5006599
5006601
4 Stroke Models
4/5/6 HP
9.9/15 HP Rope & Tiller Electric
9.9/15 Remote
30 HP Tiller Electric
30 HP Remote
40/50 HP
60/70 HP
90/115 HP
140 HP
200/225 HP
5036558
5036560
5036562
5036568
5036570
5036572
5036574
5036576
5036576
5036578
5036559
5036561
5036563
5036569
5036571
5036573
5036575
5036577
5036577
5036579
Literature Sets
2006 Parts Catalog Set – Paper
2006 Parts Catalog Microfiche Set
2006 English Service Manual Set – Evinrude
E-TEC & D.I.
2006 French Service Manual Set – Evinrude
E-TEC & D.I.
2006 English Service Manual Set – Johnson
2-Stroke (all) & 4-Stroke 4–30 HP
2006 French Service Manual Set – Johnson
2-Stroke (all) & 4-Stroke 4–30 HP
Shop Catalogs
5006620
5007088
5006612
Special Tools Catalog
1913 – 2005 Model Number Reference
Warranty Flat Rate Guide – English
Warranty Flat Rate Guide – French
Predelivery & Installation – All Models – English
Predelivery & Installation – All Models – French
2006 Illustrated Parts & Accessory Catalog
2006 Genuine Parts Accessory Dealer Catalog
5006613
5006610
5006611
2
5007082
5006145
5007083
5007084
5007085
5007086
5006559
763651
MODEL FEATURES
All Models
Engine
System
Charging
Steering
Starting
3 Cyl, In-line
79.0 cu. In.
E-TEC
25 Amp
Remote
Electric
Model
E75DPLSDA
E90DPLSDA
E90DPXSDA
E90DSLSDR
Shaft
20"
20"
25"
20"
Color
Gearcase
Blue
Blue
White
White
"S" Type
"S" Type
"O" Type
"S" Type
Model Specific
Description
Power Tilt, Standard Steering Arm
Power Tilt, Standard Steering Arm
Power Tilt, Stainless Steel Steering Arm
Power Tilt, Stainless Steel Steering Arm
P/N
215692
318572
337586
378347
351520
328702
328702
333774
333774
346150
350500
Name of Part
OPERATOR'S GUIDE - ENGLISH
CAP, TRANSOM SCREW
WIPER NUT, Tilt tube
ROPE AY,STARTER - EMERGENCY
EMM Oil program tag, XD 100 oil
WASHER, THROTTLE CABLE
WASHER, SHIFT CABLE
CLIP, THROTTLE CABLE
CLIP, SHIFT CABLE
CLAMP, FUEL HOSE INLET (18.5mm)
GROMMET, Lower Motor Cover
Qty
1
4
1
1
1
1
1
1
1
1
1
175125 STEERING CONNECTOR KIT
1
434153 PROPELLER HARDWARE KIT
(25 in. Models)
126870 *BUSHING,THRUST
306394 *PIN,COTTER
320570 *SPACER,PROPELLER NUT
398042 *NUT, PROPELLER
1
5005034 PROPELLER HARDWARE KIT
(20 in. Models)
127084 *BUSHING,THRUST
314502 *PIN,COTTER
315810 *SPACER,PROPELLER NUT
314503 *NUT, PROPELLER
1
1
1
1
1
1
1
1
1
PAINT
COLOR
SPRAY CAN P/N
PPG #
APPLICATION
PRIMER
BLACK
777193
777179
DP40401
9696
BLUE
351907
SAC61243
WHITE
777171
90538
Primer used on midsection and gearcase.
Paint used on engine cylinder/crankcase.
Upper & Lower Engine Cover color is molded into the part.
These parts require no paint. Paint used on midsection and
gearcase.
Upper & Lower Engine Cover color is molded into the part.
These parts require no paint. Paint used on midsection and
gearcase.
3
75 – 90 E-TEC
PARTS SHIPPED WITH ENGINE “IN BOX”
28 in (711.2mm)
PROFILE DRAWING
21 1/
4 in.
(538.
48mm
)
71° Maximum Tilt
75° Total Tilt Range
57 3/8 in. (1455.42mm)
21 in. (533.4mm)
26 1/4in. (665.48mm)
77°
4° TILT UNDER
All Evinrude® / Johnson® outboards are designed
to function within the minimum clearances outlined
in ABYC transom and motor well Standard S-12-83.
15 1/4 in. (386.08mm)
27 1/2 in. (698.5mm)
ALL MEASURMENTS BASED ON:
TRANSOM ANGLE 14°
TRANSOM THICKNESS 2 3/4 in. (68.58mm) MAXIMUM
GRAPHICAL REPRESENTATION ONLY:
ALL DIMENSIONS ± 1/4 in. (6.35mm)
4
POWER TRIM & TILT:
TRIM RANGE 21°
TOTAL RANGE 75°
DECALS – BLUE MODELS
EPC3668
P/N
215536
215664
352506
215542
215541
215559
215560
215540
215539
215661
215662
215558
334435
215299
Name of Part
EVINRUDE - Rear
EVINRUDE - Front
BRP LOGO
EVINRUDE E-TEC - Port
EVINRUDE E-TEC - Starboard
STRIPE, Port
STRIPE, Starboard
"90" HP Rear
"75" HP Rear
"75" HP Front
"90" HP Front
EVINRUDE "EU" 2006
DECAL, Owner Attn, Air Silencer
DECAL, Calif - 3 Star
Call dealer support services
A
A
A
A
A
A
A
2
1
Qty
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
4
A Included with "ENGINE COVER Assy"
5
6
7
8
12
11
9
10
DECALS – WHITE MODELS
EPC3693
Ref
1
1
2
3
4
5
6
7
8
9
10
11
12
NS
P/N
215545
215665
352506
215547
215546
215559
215560
215544
215663
351222
351237
215558
334435
215299
Name of Part
EVINRUDE - Rear
EVINRUDE - Front
BRP LOGO
EVINRUDE E-TEC - Port
EVINRUDE E-TEC - Starboard
STRIPE, Port
STRIPE, Starboard
90 HP Rear
90 HP Front
"SALTWATER EDITION" - Port
"SALTWATER EDITION" - Starboard
EVINRUDE "EU" 2006
DECAL, Calif - 3 Star
Call dealer support services
A
A
A
A
A
A
A
2
1
Qty
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
4
A Included with "ENGINE COVER Assy"
5
6
7
11
8
9
10
12
5
75 – 90 E-TEC
Ref
1
1
2
3
4
5
6
7
8
9
10
11
12
NS
ENGINE COVER
EPC3669
1
5
Ref
P/N
Name of Part
1
285650 ENGINE COVER Assy - BLUE
Includes all decals, except "HP" Decal
1
285651 ENGINE COVER Assy - WHITE
Includes all decals, except "HP" Decal
2
350664 *HOOK, Latch-Starboard
3
350665 *HOOK, Latch-Port
4
350667 *SEAL
5
350955 *INSULATION, Sound
6
350966 *BRACKET, Latch
7
351033 *SCREW, Bracket
Qty
1
1
1
1
1
1
2
4
4
2
3
7
6
LOWER ENGINE COVER
EPC3670
15
7
11
11
12
9
Ref
1
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
13
8
17
20,21,22
23
19
11
14
1
11
16
18
14
25
5
6
24
2 3
18
18
10
4
6
P/N
5005365
5005285
330234
342191
350979
5005290
5005291
5005366
5005286
330234
342191
350980
351195
5005290
5005291
332413
350500
350771
351674
351152
586789
3011148
3011149
3011156
334656
351232
320107
Name of Part
LOWER COVER Assy, Port - BLUE
LOWER COVER Assy, Port - WHITE
*WASHER, Spring
*SCREW, Latch
*INSULATION, Sound-Port
*LATCH
*LATCH HANDLE
LOWER COVER Assy, Stbd - BLUE
LOWER COVER Assy, Stbd - WHITE
*WASHER, Spring
*SCREW, Latch
*INSULATION, Sound-Starboard
*INSERT, Nut
*LATCH
*LATCH HANDLE
MOUNT, Lower cover
GROMMET, Control cable
GROMMET, Trim and tilt lead
GROMMET, Steering arm
SCREW, Port to Starboard cover
SWITCH, Trim and tilt lower cover
*CONTACT, Tab
*SEAL, Wire
CONNECTOR, 3 Terminal
NUT, Switch
GROMMET
TIE STRAP, Grommet
Qty
1
1
1
1
1
1
1
1
1
1
1
1
8
1
1
4
1
1
1
8
1
3
3
1
1
1
2
AIR SILENCER
EPC4131
P/N
5005183
340840
511421
337574
350548
314021
334435
Name of Part
AIR SILENCER Assy
SEAL, Air silencer fastener
WASHER, Air silencer fastener
FASTENER, Air silencer
SEAL, Air silencer to throttle body
BUMPER, Air silencer
6
Qty
1
1
NEW 1
NEW 1
2
3
1
5
1
2
3
4
75 – 90 E-TEC
Ref
1
2
3
4
5
6
NS
7
ENGINE ELECTRICAL HARNESS ASSEMBLY
1A
3,22,37
5,24,37
9,10,31
SYSTEM CHECK
OIL TANK
TILT/TRIM
SWITCH
4,23,38
KEY SWITCH
58,59,60
DIAGNOSTIC
CONNECTOR
COVER
38,48,49
DIAGNOSTIC
CONNECTOR
8,39,55
CYLINDER HEAD
TEMP SENSOR
55,56,57
20,28,41
EMM J1-A
46
TO CYLINDER CRANKCASE
GROUND
7,39
19,28,41
STARTER
SOLENIOD
EMM J1-B
8,39
AIR TEMP SENSOR
10,14,31
CRANKSHAFT
POSITION SENSOR
10,15,31
STATOR
18,30,35
THROTTLE POSITION
SENSOR
57
17,32,33,40,42
1
EMM J2
CAPACITOR
29,34,43
TERMINAL SERVICE
KIT
2,21,36
6
FUSE
HOLDER
63
45
10,13,31
FEMALE TERMINAL
REPAIR LEAD Assy
BATTERY POSITVE TO
STARTER SOLENOID
TILT LIMIT
SWITCH
10,61
10,14,31
MALE TERMINAL
REPAIR LEAD Assy
TRIM/TILT
SWITCH
11,62
11,31,47
TRIM SENDER
44
10,13,31
IGNITION GROUND TO
CYLINDER CRANKCASE
TILT/TRIM RELAY
10,14, 31
FUEL INJECTOR
AND IGNITION
# 3 CYLINDER
10,13,31
FUEL PUMP
10,14, 31
FUEL INJECTOR
AND IGNITION
# 2 CYLINDER
10,14, 31
FUEL INJECTOR
AND IGNITION
# 1 CYLINDER
11,12,31
NEUTRAL SWITCH
8
ENGINE ELECTRICAL HARNESS ASSEMBLY
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
28
29
30
31
P/N
586764
3010449
3011258
3011329
3011328
3011327
514889
3010123
3010124
3011266
3011147
3011148
3011154
3011153
3011155
3011157
3011161
3011446
3011169
3011170
967545
514682
514683
514684
3011173
332067
3011447
3011149
Name of Part
Qty Ref
P/N
Name of Part
Qty
ENGINE HARNESS Assy
1
32 3011350 *SEAL, Wire - (12 Gauge)
4
*CAPACITOR
1
33 3011175 *SEAL, Wire - (18 Gauge)
12
2
*CONNECTOR, Fuse
1
34 512550 *TERMINAL, Ring - #10
*CONNECTOR, 3 Pin receptacle
2
35 3011448 *TERMINAL, Socket
NEW 3
1
36 514035 *TERMINAL, Receptacle
2
*CONNECTOR & SEAL, 6 Socket plug
1
37 514679 *TERMINAL, Pin
9
*COVER
1
9
*CONNECTOR & SEAL, 2-Socket plug
1
6
*CONNECTOR & SEAL, 2-Pin plug
2
40 3011166 *TERMINAL - 14 Gauge
4
1
41 3011171 *TERMINAL
39
*CONNECTOR & SEAL, 5 Position plug
*CONTACT, Female receptacle
12
A 32 42 3011174 *TERMINAL - 18 Gauge
*CONTACT, Male tab
5
43 327283 *LOCKWASHER
4
A
1
44 600138 *TERMINAL, Ring - .250 in. dia. (63mm)
1
*CONNECTOR, 2 Position cap
3
45 204053 *TERMINAL, Ring - .312 in. (79mm)
1
5
46 204363 *TERMINAL, Ring - .250 in. dia. (63mm)
1
1
47 3011156 *CONNECTOR, 3 Position cap
1
*CONNECTOR & SEAL, 16 Position plug 1
48 3011326 *CONNECTOR & SEAL, 3 Socket plug
1
1
49 514681 *LOCKWEDGE, 3 Socket plug
1
55 317893 TIE STRAP
5
56 320107 TIE STRAP
2
*FUSE, 10 AMP
1
57 907833 TIE STRAP
4
*LOCKWEDGE-3 Pin receptacle
1
58 586072 CONNECTOR Assy, Diagnostic cover
1
*LOCKWEDGE-6 Socket plug
1
59 514686 *CONNECTOR, 3 Pin receptacle
1
*LOCK,WEDGE-6 Pin receptacle
1
60 514690 *PLUG,Sealing
3
23 61 777076 TERMINAL & LEAD Assy., Female
1
*PLUG, Cavity
A
*SCREW
2
62 777075 TERMINAL & LEAD Assy., Male
1
A
63 777283 TERMINAL SERVICE KIT (AMP Style)
1
*SEAL, Wire
NEW 1
*SEAL, Wire
37
A Included in accessory Terminal Service Kit P/N 777283.
9
75 – 90 E-TEC
EPC3680
ELECTRIC STARTER & SOLENOID
EPC3705
1
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
10
5 6
8 15
11
3 4
5 6
12 13
7 4
3 4
14 15
2
6
9
P/N
586768
584348
351839
321465
328740
328701
351827
341512
328740
394925
586774
321472
331259
331979
328703
Name of Part
STARTER MOTOR Assy
BATTERY CABLE, 10ft. (3.M)
SCREW, Starter to C/C
LOCK WASHER, Starter screw to C/C
NUT, Double ended bolt
LOCK WASHER, Double ended bolt
BOLT, Double ended-Battery ground
BOLT, Double ended-Harness ground
NUT, Starter cable
CABLE, Starter to solenoid
STARTER SOLENOID Assy
NUT, Starter solenoid cable
WASHER LOCK, Starter solenoid cable
SCREW, Starter solenoid to C/C
WASHER, Starter solenoid mount
Qty
1
1
2
3
2
3
1
1
1
1
1
3
3
1
2
Name of Part
RELAY Assy, Trim and tilt
*TERMINAL, Ring .312 in. dia (79mm)
*TIE STRAP
*TIE STRAP
*TERMINAL, Ring .250 in. dia (63mm)
*SEAL, Terminal
*TERMINAL
*CONTACT, Tab-trim switch
*SEAL, Wire-Trim Switch
*CONNECTOR, 2 terminal-trim switch
*CLIP, Relay to bracket
BRACKET & GROMMET Assy
*GROMMET
*BUMPER
SCREW, Relay bracket to C/C
Qty
1
1
2
1
1
2
1
2
2
2
1
2
1
2
2
2
TRIM & TILT RELAY
EPC3716a
16
12
6,7,8
15
14
13
5
3
4
9,10,11
2
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
10
P/N
586767
204053
317893
320107
600138
3010023
3010484
3010485
3011148
3011149
3011154
3011292
586804
3011290
3011291
312241
EMM, FLYWHEEL & STATOR
EPC3679
P/N
333040
338558
333710
328703
350556
350854
315656
514022
967545
350973
351002
586765
330441
329267
586766
3011148
3011149
3011158
350992
8
Name of Part
EMM (Call Dealer Support Services)
ISOLATOR, EMM to water cover
SPACER, Isolator-EMM mounting
SCREW, Lower-EMM to cover
WASHER, EMM mounting
FLYWHEEL COVER
COVER , Electrical components
SCREW, Electrical components cover
PLUG, Spare fuse to flywheel cover
FUSE, Spare 10 AMP
GROMMET, Flywheel cover mounting
SCREW, Flywheel cover mount
FLYWHEEL
WASHER, Flywheel nut
NUT, Flywheel
STATOR Assy
*CONTACT, Tab
*SEAL , Lead
*CONNECTOR, 6 position
SCREW, Stator to C/C
Qty
1
3
3
1
1
1
1
4
1
1
3
3
1
1
1
1
6
6
1
3
7
6
8
10
9
11
12
15
14
13
1
75 – 90 E-TEC
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
2 3
16
3
5 2
4
17,18,19
SENSORS
EPC4128
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
P/N
3010673
350805
332226
5006484
352129
336197
352122
586785
3011148
3011149
3011156
332226
3010674
586780
3011147
3011225
3011153
Name of Part
SENSOR, Air temperature
GASKET, Air temperature sensor
SCREW, Air temperature sensor
SENSOR, Throttle position (TPS)
*NUT, TPS push
*WASHER, TPS
*WASHER, TPS Isolation
SENSOR, Crankshaft position (CPS)
*CONTACT TAB
*SEAL, Wire
SCREW, CPS
ENGINE TEMPERATURE SENSOR
SWITCH, Neutral
*CONTACT, Receptacle
*SEAL, Wire
A
A
A
B
C
Qty
1
1
2
1
2
2
4
1
1
2
1
1
1
1
2
2
1
A See "INTAKE MANIFOLD ASSEMBLY"
B See "CYLINDER HEAD"
C See "THROTTLE & SHIFT LINKAGE"
11
5
3
1
2
6
4
7
13
8
12
9,10,11
15,16,17
14
FUEL INJECTOR & IGNITION COIL
EPC3698
22
17
18
19 21
19
20
16
12
1
2,3,4
5
6 78
15
10
9
14
13
11
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
P/N
5006220
3011156
3011148
3011149
5007017
352809
N/A
N/A
350779
328708
350995
351125
350775
315287
3011292
586817
3011149
3011148
328703
328701
331025
5006759
Name of Part
Qty
FUEL INJECTOR Assy
3
*HOUSING, 3 pin terminal
1
*TERMINAL, Pin
2
*SEAL, Lead
2
*INJECTOR SEAL KIT
NEW 1
**RING, Crush
NEW 1
**O-RING, Outer injector
1
**O-RING, Inner injector
1
**O-RING, Fuel rail
2
*WASHER, Injector screw
2
*SCREW, Injector to cylinder head
2
INSULATOR, Fuel injector to cyl head
3
BRACKET, Fuel rail to housing
3
SCREW, Bracket to housing
3
ANCHOR, Elec connector to bracket
3
IGNITION COIL
3
*SEAL, Lead
1
*TERMINAL, Pin
1
WASHER, Ignition coil screw
12
LOCK WASHER, Ignition coil screw
3
SCREW, Ignition coil
6
HIGH TENSION LEAD Assy
NEW 3
FUEL LIFT PUMP
EPC3700
9
5
3
22
2
8
6
4
7
21
13
1
20
10
17 18
19
16
16
11
15
14
23
Fuel Pump
Repair Kit
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
12
P/N
5005462
330061
335335
324660
319528
312675
329892
305739
350971
332678
335334
312676
315255
304094
314417
438616
Name of Part
FUEL LIFT PUMP Assy
*SCREW, Inlet cap
*CAP, Inlet
*O-RING, Inlet screw
*O-RING, Cap
*SCREEN, Filter
*SCREW, Housing
*COVER, Fuel pump
*GASKET, Cover
*HOUSING, Valve
*O-RING, Outlet fitting
*FITTING, Outlet
*DIAPHRAGM
*GASKET, Diaphragm to outer hsg
*HOUSING & FITTING Assy
*VALVE, Check
*NUT, Tee
*SPRING, Diaphragm
*SUPPORT, Diaphragm spring
*SUPPORT, Air dome spring
*SPRING, Air dome
SCREW, Pump to C/C
REPAIR KIT, Fuel lift pump
A
A
A
A
A
A
A
A Included in "FUEL PUMP REPAIR KIT" P/N 438616
12
Qty
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
FUEL FILTER
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
P/N
5005266
351009
312455
346150
348839
907833
350792
346785
352271
772572
320107
351226
348939
350998
345701
Name of Part
Qty
FILTER, Fuel
1
CLAMP, Fuel filter to C/C
1
SCREW, Fuel filter clamp to C/C
1
HOSE CLAMP, 18.5mm
7
HOSE CLAMP, 17mm
1
TIE STRAP, Fuel filter to clamp
1
HOSE, Fuel pump to fuel filter
1
HOSE CLAMP, Pump pulse (14.5mm)
1
HOSE, Fuel filter to vapor separator NEW 1
HOSE, Fuel pulse (Bulk Roll)
AR
TIE STRAP, Fuel pump pulse hose
1
HOSE, Fuel inlet to tee
1
CONNECTOR, Fuel inlet
1
HOSE, Oil tee to fuel pump
1
FITTING. Oil check valve to fuel inlet tee
1
6
2
1
4
4
3
9
7
4
8
10
11
14
5
12
4 15 4
4 13
FUEL PUMP & VAPOR SEPARATOR
EPC4133
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
P/N
5006085
126341
329518
344848
510487
348562
320107
5006262
5006261
350779
348839
302325
328700
329518
335328
320107
Name of Part
Qty
FUEL VAPOR SEPARATOR/PUMP NEW 1
2
*CAP, Pressure test fitting
*GROMMET , Vapor separator mount
1
STUD MOUNT, Vapor separator to C/C
1
RING RETAINING, Stud
1
HOSE, Vapor separator to reed plate vent 1
TIE STRAP, Vapor separator vent hose
2
FUEL RAIL Assy, Supply
NEW 1
FUEL RAIL Assy, Return
NEW 1
*O-RING, Fuel rail
3
HOSE CLAMP, 17mm
3
SCREW, Vapor separator to C/C
2
WASHER, Vapor separator to C/C
4
2
GROMMET, Vapor separator to C/C
SPACER, Grommet
2
TIE STRAP
4
13
10 8
6
10 9 1
7
11
2
13
1314 15
12
10
10
3
4 10
5
11
16
11
75 – 90 E-TEC
EPC4132
OIL TANK & PUMP
EPC3674
9
30 29
*IMPORTANT*
*IMPORTANT*
This outboard has
been programmed
®
for use of
Evinrude®/Johnson
TCW3RL OIL
is outboard has
Th
been programmed
for use of
rude®/Johnson®
Evi XD100™ oil.
n your Dealer if
See
See your Dealer if
you decideto
discontinue u
sing
Evinrude/Johnson
TCW3RL OIL
Refer to the
Operator’s Guide for
Oil Requirements.
8
27
you decideto
discontinue u
sing
Evinrude/Johnson
XD100 oil.
Refer to the
Operator’s Guide for
OilRequirements.
P/N 351520
28
P/N 351520
3
12
10
31
*IMPORTANT*
19
This outboard has been programmed
for the use of Evinrude®/Johnson®
XD100™ outboard oil ONLY.
Failure to use Evinrude/Johnson
XD100 outboard oil may harm engine
performance and shorten engine life.
WWW.EVINRUDE.COM
14
11
P/N 352927
4
5
15
16
6
18
7
13
17
2
20
21
22
23
1
20
26
21
22
25
24
Ref
1
2
3
4
5
6
7
8
9
10
P/N
5005804
5005485
5005179
351037
351412
343245
5005349
351416
351159
778708
11
778708
12 512937
13 350323
14 351578
15 5001110
16 349516
17 772571
18 348838
19 317893
20 338558
21 333040
22 328703
23 313022
24 325115
25 341011
26 350990
27 317893
28 3011347
29 351520
30 351519
31 352927
Name of Part
Qty
OIL TANK & PUMP Assy
1
*TANK
1
**OIL CAP Assy
1
***O-Ring
1
**RETAINER, Oil hose
1
*SCREW, Oil hose retainer
3
*PUMP & MANIFOLD Assy.
1
**SEAL, Pump to tank
1
*CLAMP, Pump to tank - 60.5mm
1
*HOSE, Oil (.093in. - Bulk Roll 25 ft.)
AR
(Qty 3) - length 20.0in. (508mm)
*HOSE, Oil (.093in. - Bulk Roll 25 ft.)
AR
(Qty 1) - length 23.0in. (584mm)
*SLEEVE, Braided oil to manifold
3
*SLEEVE, Braided oil to check valve
1
*HOSE, Support
5
*VALVE, Oil check
1
*CLAMP, Hose to check valve - (11.3mm) 1
*HOSE, Oil (5/32in. - Bulk Roll 25 ft.)
AR
CLAMP, Hose to fuel tee - (10.5mm)
1
TIE STRAP, Oil hose to crankcase
3
SPACER, Flanged
4
GROMMET
4
WASHER, Oil tank mount
4
NUT, Upper oil tank mount
1
SCREW, Oil tank/EMM mount
2
SCREW, Oil tank to injector bracket NEW 1
BRACKET, Oil tank mount to injector
1
TIE STRAP, Oil hose to starter cable
1
CLIP, Oil tank conn to flywheel cover
1
EMM Oil program tag, XD100 oil
1
EMM Oil program tag, TCW3RL oils
1
EMM Oil program tag, XD100 oil, large
1
COOLING HOSES
EPC3676
9
3
Ref
1
2
3
4
5
6
7
8
9
9
9
9
4
9
9
8
9
9
6
9
5
2
1
7
1
9
9
9
14
P/N
338896
333390
350531
351265
351266
351267
351268
350819
320107
Name of Part
FITTING, Water hose tee
HOSE, Tee to tee water exit
HOSE, C/C water to EMM
HOSE, EMM water outlet to tee
HOSE, Tee to separator water inlet
HOSE, Separator water outlet to tee
HOSE, Tee to water exit fitting
FITTING, Water exit
TIE STRAP
Qty
2
1
1
1
1
1
1
1
12
THROTTLE & SHIFT LINKAGE
EPC3681
P/N
347338
553766
5005186
908398
5005626
347338
127386
324678
432639
5005187
908398
350908
333774
328072
350895
553766
5006419
331224
202026
315081
332226
350611
328724
5005238
340955
315164
334241
334338
312708
350592
328695
302290
327590
586780
334192
303851
Name of Part
Qty
SCREW, Throttle cam to C/C
1
WASHER, Screw to throttle cam
NEW 1
THROTTLE CAM
1
WASHER, Screw throttle cam to C/C
1
THROTTLE LINK, Lever to T-shaft lever
1
SCREW, Throttle lever to C/C
1
WASHER, Screw to T-lever
1
O-RING , Roller & Sleeve
1
1
ROLLER & SLEEVE Assy, Cam follower
THROTTLE LEVER
1
1
WASHER, Screw-lever & pin to C/C
SPRING , Throttle lever return
1
CLIP
4
WASHER
2
SCREW, Shift arm to C/C
1
SPRING WASHER, Shift lever screw
1
LEVER, Shift
1
LINK, Shift lever to shift arm
1
WASHER, Shift rod lever to C/C
3
BUSHING, Shift lever
1
2
SCREW, Safety switch bracket to C/C
BRACKET, Neutral switch
1
SCREW, Detent to shift lever
2
SHIFT LEVER & SHAFT, Crankcase
1
DETENT SHIFT LEVER
1
BALL, Shift detent
1
GUIDE, Shift detent ball
1
SPRING, Shift detent
1
BUSHING, Shift shaft lever
2
LEVER, Shift rod
1
SCREW, Shift rod lever
1
LOCKWASHER, Pin-shift lever to shift rod 1
PIN, Shift lever to shift rod
1
1
SWITCH, Neutral
A
SCREW, Switch to bracket
2
WASHER, Screw-safety switch to bracket 2
A See "SENSORS"
15
5
9
3
8
1 2
10
6 7
4
13
15 16
35
17 20
13
22
18
13
25
26 27
28
33
30 32
21
23
36
12
14
13 14
34
11
24
19
29
31
75 – 90 E-TEC
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
INTAKE MANIFOLD ASSEMBLY
EPC4134
19
20
16
15
21
23
18
17
12
13
14
3
22
11
9
10
2
7
1
26
6 4 5
8
25
24
26
27
28
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
A
P/N
5006457
350649
332226
3010673
350805
332226
586785
332226
5005188
350970
5006484
352129
336197
352122
5005282
348471
349181
351216
397336
350553
333677
324334
350946
329110
328701
310441
350657
328724
Name of Part
THROTTLE BODY Assy
*POINTER, Timing
*SCREW, Timing pointer
*SENSOR, Air temperature
A
*GASKET, Air temperature sensor
*SCREW, Air temperature sensor
*SENSOR, Crankshaft position (CPS A
*SCREW, CPS
*THROTTLE LEVER
*BUSHING, Throttle lever
*SENSOR, Throttle position (TPS)
A
**NUT, TPS push
**WASHER, TPS
**WASHER, TPS Isolation
REED PLATE Assy
*FITTING, Upper C/C vent to reed plate
*FITTING, Reed plate vent to Vap. Sep.
*FITTING, Reed plate-idle air inlet
REED VALVE Assy
GASKET, Reed valve to C/C
SCREW, Reed valve to reed plate
SCREW, Reed plate to C/C
GASKET, Throttle body to reed plate
SCREW, Throttle body/reed plate to C/C
LOCK WASHER, Clamp
CLAMP, Sensor leads
RETAINER, Trunnion
SCREW
Qty
1
1
1
1
1
2
1
1
1
1
1
2
2
4
1
1
1
2
3
3
6
4
1
14
2
2
1
1
See "SENSORS"
CYLINDER/CRANKCASE FITTINGS & OIL RECIRCULATION HOSES
EPC3675
8
3
1
5
5
7
2
11
3
9
10
2
6
1
3
7
12
3
4
13
3
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
1
7
2
2
6
3
6 3
16
P/N
778708
772571
317893
348471
346137
348471
348478
332135
343929
343928
345854
344821
328932
Name of Part
HOSE, Oil (.093in. - Bulk Roll 25 ft.)
HOSE, Oil (5/32in. - Bulk Roll 25 ft.)
TIE STRAP
FITTING, Oil recirculation-vent
FITTING, Oil recirculation-upper blk
FITTING, Oil recirculation elbow
CHECK VALVE, In line oil recirculation
PLUG, Water pressure
SCREW, Emission probe plug
*WASHER, Emission plug screw
FITTING, Fuel pump pulse
FITTING, Oil inlet
FITTING, Oil recirculation-upper c/c
Qty
AR
AR
8
1
2
3
3
1
1
1
1
3
1
CRANKSHAFT & PISTONS
EPC3684
P/N
5005192
433503
326047
337087
337030
307480
5005268
320499
387041
337085
340559
338518
351082
387787
5006383
308186
395627
5006735
5006736
5000819
5000820
327861
317831
Name of Part
Qty
CRANKSHAFT & BEARING Assy
1
*BEARING Assy, Crankshaft-lower
1
1
*RETAINING RING, Brg to crank-lower
*O-RING, Sleeve to crankshaft
1
*SLEEVE, Crankshaft
1
KEY, Flywheel to crankshaft
1
1
BEARING Assy, Upper
BEARING RACE, Center main
2
BEARING Assy, Center main
2
SEAL, Lower crankshaft oil
1
HOUSING, Lower seal
1
O-RING, Seal housing lower C/C
1
1
SEAL, Upper crankshaft oil
BEARING Assy, Connecting rod
3
CONNECTING ROD
3
*SCREW, Connecting rod
2
3
BEARING Assy, Wrist pin
PISTON & RING Assy-(Standard)
NEW 3
PISTON & RING Assy-(OS .030)
NEW 3
1
*PISTON RING-(Standard)
*PISTON RING-(OS .030)
1
*WRIST PIN
3
*RING RETAINING, Wrist pin
6
13
19
20 21 17
18
1
6
14
15
7
16
21
8
9
9
2
10
3
12
11
4
5
CYLINDER & CRANKCASE
EPC3683
Ref
1
2
3
4
5
6
7
8
NS
NS
NS
NS
NS
NS
NS
NS
NS
9
10
11
12
13
14
15
16
17
18
19
20
21
22
P/N
5006742
305070
304178
332406
346237
306405
350836
320372
348471
328932
344821
345854
348471
346137
332135
343929
343928
324334
351329
320107
328701
330151
328724
350594
5005776
323372
319126
341512
352514
330151
310439
Name of Part
Qty
CYLINDER/CRANKCASE Assy
NEW 1
1
*TAPER PIN, Crankcase to cyl assy
*DOWEL PIN, Brg race alignment
NEW 3
*PIN, Lower cover mount
4
*WATER DAM, Cylinder assy
1
*WASHER, C/C Stud nut
NEW 8
8
*STUD, Cyl to C/C
*NUT, C/C Stud
NEW 8
*FITTING, Oil recirculation-vent
1
A
*FITTING, Oil recirculation-upper c/c A
1
*FITTING, Oil inlet
3
A
*FITTING, Fuel pump pulse
1
A
*FITTING, Oil recirculation elbow
3
A
*FITTING, Oil recirculation-upper blk A
2
*PLUG, Water pressure
1
A
*SCREW, Emission probe plug
1
A
**WASHER, Emission plug screw
1
A
SCREW, Crankcase to cylinder assy
12
CAP, Protective
1
1
TIE STRAP, Cap to lifting eye
LOCK WASHER, Harness clamp
1
CLAMP, Harness
1
1
SCREW, Clamp
GASKET, Water cover
1
WATER COVER & FITTING
1
*FITTING, Water cover
1
SCREW, C/C to adapter
4
1
DOUBLE STUD, Oil tank mounting
SCREW, Water cover
18
CLAMP, Harness
1
CLAMP, Harness-EMM boss
1
A See CYLINDER/CRANKCASE FITTINGS
17
10 11
1
5
7
12
3
2
13 14
3
9
6
3
8
18
22
18
15
4
16
17
19
21
20
75 – 90 E-TEC
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
19
20
21
CYLINDER HEAD & THERMOSTAT
EPC3682
9
2
8
3
7 10
4
5
11
6
1
15
12
22 13
20
1921 18
16 14
17
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
P/N
5005604
328649
347243
352328
347240
351122
347238
909533
347241
314728
347245
352906
5005198
351081
3010674
5006525
338632
331188
339044
351145
5005440
335981
Name of Part
Qty
VALVE Assy, Cooling pressure relief
1
*SCREW, Pressure relief valve cover
1
1
*SUPPORT, Diaphragm
*DIAPHRAGM
1
1
*PLATE, Housing
*SPRING, Valve
1
*PLUNGER, Valve
1
SCREW, Pressure relief valve cover
2
COVER, Pressure relief valve
1
O-RING, Valve to C/C
1
1
SEAL, Plunger to C/C
O-RING, Cylinder head
NEW 3
CYLINDER HEAD
1
20
SCREW, Cylinder head
ENGINE TEMPERATURE SENSOR
1
SPARK PLUG (QC12PEPB)
NEW 3
THERMOSTAT COVER
1
O-RING, Thermostat cover
1
GASKET, T-Stat to cylinder head
1
SPRING, T-Stat cover to T-Stat
1
1
THERMOSTAT Assy
SEAL, T-Stat cyl head To C/C
1
CYLINDER/CRANKCASE GASKET & SEAL KIT
EPC3772
CYLINDER/CRANKCASE
GASKET
AND SEAL KIT
1
Ref
1
-
18
P/N
5005931
5005803
350361
349291
349292
350779
350553
350496
350805
350594
314728
347245
335523
331188
335981
339044
337087
337085
338518
351082
350537
337030
Name of Part
GASKET & SEAL KIT, Crankcase
*INJECTOR SEAL KIT
**RING, Crush
**O-RING, Outer injector
**O-RING, Inner injector
**O-RING, Fuel rail
*GASKET, Reed valve to C/C
*GASKET, Throttle body to reed plate
*GASKET, Air temperature sensor
*GASKET, Cylinder water cover
*O-RING, Pressure relief valve to C/C
*SEAL, Pressure relief valve plunger
*O-RING, Cylinder head
*O-RING, Thermostat cover
*SEAL, T-Stat cylinder head to C/C
*GASKET, T-Stat to cylinder head
*O-RING, Sleeve to crankshaft
*SEAL, Lower crankshaft seal housing
*O-RING, Seal housing-lower-cyl block
*SEAL OIL, Crankshaft-upper
*GASKET, Adapter to powerhead
*SLEEVE, Lower crankshaft
Qty
1
3
1
1
1
2
3
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
EXHAUST HOUSING
EPC3687
Qty
1
4
7
5
3
6
2
1
6
6
1
1
1
6
2
2
8
8
1
1
9
15
1
8
13
1
1
1
10 11
16
18
12
2
17
19
14
2
2
2
EXHAUST ADAPTER & INNER HOUSING
EPC3686
Ref
1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
P/N
350537
328725
328725
350834
336301
350893
350538
333706
329110
334113
351228
346897
346898
305145
328725
320936
5005735
330263
340418
352662
Name of Part
Qty
GASKET, Exhaust adapter to C/C
1
SCREW, Adapter to outer exh hsg
4
4
SCREW, Megaphone to adapter
ADAPTOR, Exhaust housing to C/C
1
PIN ROLL, Exhaust housing to C/C
1
1
GASKET, Adapter to megaphone
MEGAPHONE, Inner exhaust
1
3
SCREW, Inner exh hsg to adpt rear
SCREW, Inner exh hsg to adpt front
3
1
GASKET, Inner exhaust hsg to adpt
INNER EXHAUST HOUSING
1
TUBE WATER, Inlet - 20 in. Models
1
TUBE WATER, Inlet - 25 in. Models
1
GROMMET, Water tube to inner exhaust
1
1
SCREW, Adapter to C/C
SEAL, Inner upper exh housing to outer
1
1
UPPER MOUNT Assy
SCREW, Retainer
1
1
RETAINER, Upper mount
SCREW, Steering arm to mount
NEW 2
19
16
9
18
19
10
1
17
12
8
3
2
13
2
11
4
5
15
14
6
7
75 – 90 E-TEC
Ref
P/N
Name of Part
1 351234 HOUSING, Outer exhaust
20 in. (SL, PL) Models
1 351238 HOUSING, Outer exhaust
25 in. (PX) Model
2 911042 SCREW, Exhaust housing to C/C
3 301161 WASHER, Exhaust housing screw
4 351231 MUFFLER, Exhaust relief
5 351244 FILTER, Muffler
6 351236 GASKET, Exhaust relief muffler
7 329110 SCREW, Muffler
8 5005694 MOUNT, Lower
9 341910 COVER, Lower mount
10 317624 SCREW, Lower mount cover
11 301250 WASHER, Mount cover screw
12 341197 HOUSING, Lower inner exhaust
20 in. (SL, PL) Models
12 338664 HOUSING, Lower inner exhaust
25 in. (PX) Model
13 320936 SEAL, Inner lower exhaust housing
14 320961 SEAL, Gearcase to inner exh hsg
15 345776 DEFLECTOR, Spray
25 in. (PX) Model
16 911201 WASHER, Rear spray plate screw
25 in. (PX) Model
17 301250 WASHER, Front spray plate screw
25 in. (PX) Model
18 910741 SCREW, Spray plate rear mount
25 in. (PX) Model
19 910736 SCREW, Spray plate front mount
25 in. (PX) Model
STERN & SWIVEL BRACKET
48
51
54
53
52
47
46
39
55
45
40
56
41
42
43
57
44
50
38
49
58
36
35
34
37
62
60
1
32
4
31
3
5
33
61
29
28
26
10
2
7
57
10
30
27
63
8
9
59
11 12
5
19
25
65
23 22 21
18
20
15
4
78 77
80
17
6
74
75
13
14
24
64
79
7
16
66
81
67
70
72
71
78 77
76
68
74
69
20
73
STERN & SWIVEL BRACKET
P/N
434691
434724
313607
320962
335686
337579
336819
910992
513787
337591
328724
337592
337593
335470
336210
335701
335487
342191
336172
336853
336467
335814
328724
335487
335949
335481
335486
335485
336209
334241
336230
336171
328724
586786
3011148
3011225
3011154
320866
5001766
5001825
5001908
352662
586784
320689
511528
342386
P/N
Name of Part
Qty
Name of Part
Qty Ref
SWIVEL BRACKET - 20" Models
1
44 511527 *RETAINER
1
SWIVEL BRACKET - 25" Models
1
45 513871 *TERMINAL, Ring
1
*LUBRICATION FITTING
3
46 3011147 *CONTACT, Receptacle
3
*BUSHING, Upper
1
47 3011149 *SEAL, Wire
3
*SEAL
2
48 3011155 CONNECTOR, 3 terminal
1
*BUSHING, Tilt tube
2
49 328744 SCREW, Sending unit
2
NEW 1
*BUSHING, Lower pivot shaft
1
50 328702 WASHER, Upper sender screw
*WASHER, Tilt tube
2
51 513816 SLEEVE, Braided - 5/8 x 5"
1
1
RETAINER, Limit switch
1
51 513817 SLEEVE, Braided - 5/8 x 16"
1
CAM, Tilt limit switch
1
51 512258 SLEEVE, Braided, - 3/16 x 32"
SCREW
4
52 351921 STERN BRACKET, Port
NEW 1
COLLAR, Upper tilt limit
1
53 435007 TILT TUBE Assy
1
COLLAR, Tilt limit switch
1
54 337586 WIPER, Tilt tube
1
ARM, Trail lock
1
55 336529 RETAINING RING, Trim rod
2
SPRING, Trail lock to bracket
1
56 336525 ROD, Trim limiter
1
BUSHING, Trail arm
2
57 337580 SCREW, Cover to stern bracket
4
SCREW, Trail arm to bracket
2
58 335475 COVER, Stern bracket, Port
1
SCREW, Retainer to bracket
1
59 335474 COVER, Stern bracket, Starboard
1
RETAINER, Trail arm
1
60 584136 LEAD ASSY, Ground
1
CLIP, Retainer screw
2
61 328724 SCREW, Ground lead to bracket
1
SUPPORT
1
62 342191 SCREW, Ground lead to steering arm
1
RETAINER, Trail lock spring
2
63 351922 STERN BRACKET, Starboard
NEW 1
SCREW, Support
2
64 335554 NUT, Tilt tube
1
SCREW, Thrust roller, swivel bracket
2
65 317894 CAP, Tilt tube
1
THRUST ROLLER
2
66 327696 KEEPER, Pivot shaft
1
SCREW, Tilt lever to bracket
1
67 340006 MOUNT BRACKET - 20" Models
1
BUSHING, Tilt lever
1
67 338744 MOUNT BRACKET - 25" Models
1
LEVER, Tilt lock
1
68 334936 SCREW, Mount
4
BALL, Tilt lock detent
1
69 320746 NUT, Mount bracket
1
GUIDE, Tilt lock ball detent
1
70 912233 RETAINER, Pivot shaft seal - (PX Model) 1
SPRING, Detent, tilt lock
1
71 911312 SEAL, Pivot shaft - (PX Model)
1
BRACKET, Tilt limit switch
1
72 433580 ANODE, Stern bracket
1
SCREW, Tilt limit switch
1
73 324816 SCREW, Anode
2
SWITCH Assy, Tilt limit
1
74 327053 SCREW, Bracket mount, 1/2 x 3 in.
4
*TAB, Contact
2
74 318573 SCREW, Bracket mount, 1/2 x x 3 1/2 in.
4
*SEAL, Wire
2
74 336676 SCREW, Bracket mount, 1/2 x 4 1/2 in.
4
CONNECTOR, 2 terminal
1
4
THRUST WASHER, Pivot shaft
1
4
STEERING ARM Assy, (SL Models)
1
75 307238 WASHER
2
1
76 318272 PLATE
2
STEERING ARM Assy, (PX Model)
STEERING ARM Assy, (PL Models)
1
77 320248 WASHER, Nut
4
SCREW, Upper mount
78 313623 NUT, Stern bracket screw
4
NEW 2
SENDING UNIT Assy
1
79 318572 CAP
4
*NUT
1
80 318273 RETAINER
2
*SPRING
1
81 319886 SCREW
4
*ARM
1
21
75 – 90 E-TEC
EPC4111
Ref
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
38
38
39
40
41
42
43
GEARCASE – PL, SL MODELS (“S” TYPE GEARCASE)
85
46
86
84
WATER PUMP
REPAIR
KIT
47
48
49
83
54
51
55
44
53
87
43
42
80
59
CHROME
CUP & PLATE
KIT
45
82
81
71
1,1A
50
52
56
6
7
79
78
58
75
76
57
77
63
66
67
65
64
62
68
9
3
73
60
2
40
61
GEARCASE
SEAL
KIT
69
70
8
10
62
4
41
74
72
5
63
22
25
10
21
36
27
39
38
20
18
26
37
88
9
11
17
24
13
32
19
31
12
14
15
35
16
30
33
34
29
28
23
22
GEARCASE – PL, SL MODELS (“S” TYPE GEARCASE)
Ref
P/N
Name of Part
1 5006555 GEARCASE Assy, Complete - BLUE
Less Driveshaft & Shift Shaft
1 5006426 GEARCASE Assy, Complete - WHITE
1A 5004767 *GEARCASE & BEARING Assy - Early
1A 5006312 *GEARCASE & BEARING Assy - Later
2 384195 **BEARING, Pinion
3 324852 **SCREW, Pinion bearing - late models
4 332584 ***SEAL, Pinion brg screw
A
5 336535 **NIPPLE, Pitot tube
6 341220 **SCREW, Pitot seal
7 437330 **WASHER & SEAL, Pitot tube
A
8 305749 **CAP, Pitot tube fitting
9 318544 *SCREW, Fill & drain
A
10 311598 **SEAL, Fill & drain screw
11 915954 *DETENT, Shifter
12 320145 *PIN, Shift lever
13 391365 *BEARING HOUSING, Forward gear
14 327345 **BALL, Detent
15 911961 **SPRING, Detent
16 331880 **PIN, Housing
17 334163 *CRADLE, Shifter
18 324037 *LEVER, Shift
19 322941 *SHAFT, Shift
20 324766 *THRUST WASHER, Forward gear
21 385043 *THRUST BEARING, Forward gear
22 436746 *GEAR SET, Pinion & forward gear
Gearset (0.50 RATIO (13/26))
23 345992 *GEAR, Reverse
24 323664 *SHIFTER, Clutch dog
25 313448 *PIN, Clutch dog
26 324369 *SPRING, Clutch dog pin
27 5006310 *PROPELLER SHAFT
28 382408 *THRUST BEARING, Reverse gear
29 314731 *THRUST WASHER, Reverse gear
30 5000440 *BEARING HOUSING Assy, Propshaft
31 313446 **O-RING, Propeller shaft housing
A
32 382407 **BEARING, Reverse gear
33 431708 **ANODE, Bearing housing
34 908158 **SCREW, Anode
35 379504 **BEARING, Rear propshaft
36 330137 **SEAL, Propshaft
A
37 333957 *TAB, Retainer
38 328743 *WASHER, Tab screw
39 350271 *SCREW, Retainer tab
40 314730 *NUT, Pinion to driveshaft
41 346004 *DRIVESHAFT, Lower
42 387656 *THRUST BEARING, Driveshaft
43 327656 *THRUST WASHER, Driveshaft
Qty Ref
P/N
1
44 323362
44 323361
1
44 314745
45 314728
1
46 439476
47 329922
1
48 329923
1
49 317624
1
50 352165
1
51 5006241
1
52 318372
1
53 328702
1
54 302325
2
55 321008
1
56 5000615
1
57 311538
1
58 338504
1
59 351179
1
60 340665
1
61 340495
1
62 331999
1
63 330266
1
64 331998
1
65 330265
1
66 436745
1
67 307161
1
68 341219
69 338742
1
70 313715
1
71 5001595
1
72 338484
1
73 338485
1
74 331353
1
75 5001593
1
76 302035
1
77 331107
1
78 338486
1
79 331188
1
80 435959
2
81 314008
1
82 338893
2
83 302325
2
84 306643
2
85 320943
2
86 349354
1
87 435526
1
338551
1
338552
1
88 5006373
A Contents of GEARCASE SEAL KIT
23
Name of Part
*SHIM, 0.003 in. (0.07mm)
*SHIM, 0.004 in. (0.10mm)
*SHIM, 0.005 in. (0.12mm)
*O-RING, Driveshaft bearing housing A
*BEARING HOUSING Assy, Driveshaft
**SEAL, Upper
A
**SEAL, Lower
A
*SCREW, Housing to gearcase
*GASKET, Shift rod cover
A
*COVER & SEAL Assy, Shift rod
**O-RING, Shift rod
A
* WASHER, Shift rod cover screw
*SCREW, Shift rod cover
GROMMET, Exh. hsg. to shift rod
DRIVESHAFT Assy, Upper
**ROLL PIN, Driveshaft
**RETAINER, Driveshaft
SHIFT ROD
SCREW, Water intake screens
SCREEN, Water intake
SCREW, Mounting, 3/8 in. X 1 3/4 in.
WASHER, Mounting, 3/8 in.
SCREW, Mounting, 7/16 in. X 3 1/2 in.
WASHER, Mounting, 7/16 in.
ANODE, Gearcase
LOCK WASHER, Anode
SCREW, Anode
TRIM TAB
SCREW, Trim tab
WATER PUMP REPAIR KIT
*GASKET, Impeller plate
A
*PLATE, Impeller-(Stainless)
*SEAL, Impeller housing plate
*IMPELLER Assy
**O-RING, Impeller to plate
**KEY, Impeller
*CUP, Impeller-(Stainless)
*O-RING, Cup to housing
*IMPELLER HOUSING
*GROMMET, Water tube to cover
*COVER, Impeller housing
*SCREW, Impeller housing
*SCREW, Cover to impeller housing
*GROMMET, Pump to exhaust housing
*SEAL, Pump to exhaust housing
CHROME CUP & PLATE KIT
Opt.
*CUP, Impeller-(Chrome)
*PLATE, Impeller-(Chrome)
GEARCASE SEAL KIT
Qty
AR
AR
AR
1
1
1
1
4
1
1
1
6
6
1
1
1
1
1
2
2
5
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
75 – 90 E-TEC
EPC4107
GEARCASE – PX MODELS (“O” TYPE GEARCASE)
72
88
87
86
85
57
Gearcase Seal
Kit
47
83 84
45
44
56
55
53
1
81
54
66
60
76
68
70
77
75
59
43
71
66
67
69
2
42
40
6
64
24
8
7
26
17
38 37 36
25
9
16
10
23
29
35
8
7
63
21
41
65
5
73
39
4
3
78
74
52
58
80
79
62
90
46
82
61
Water Pump
Repair Kit
49
50
51
48
20
19
11
18
34
12
14
13
31
32
33
30 28 27
15
22
Chrome Water Pump
Cup and Plate Kit
89
24
GEARCASE – PX MODELS (“O” TYPE GEARCASE)
A Contents of GEARCASE SEAL KIT
25
75 – 90 E-TEC
EPC4135
P/N
Name of Part
Qty
Ref
P/N
Name of Part
Qty Ref
1 5005744 GEARCASE Assy, Complete - WHITE
1
46 323362 *SHIM, 0.003 in. (0.07mm)
AR
323361 *SHIM, 0.004 in. (0.10mm)
AR
439972 *GEARCASE & BEARING Assy.
1
314745 *SHIM, 0.005 in. (0.12mm)
AR
2 387817 **BEARING, Pinion
1
47 314728 *O-RING, Driveshaft bearing
1
A
1
48 439476 *BEARING HOUSING Assy., Driveshaft
1
3 324852 **SCREW, Pinion bearing retaining
4 332584 ***SEAL, Retaining screw
1
49 329922 **SEAL, Upper
1
A
A
5 337061 **SCREW, Water screen
2
50 329923 **SEAL, Lower
1
A
6 337778 **SCREEN, Water intake
2
51 317624 *SCREW, Housing to gearcase
4
7 318544 *SCREW, Fill & drain
2
52 352165 *GASKET, Shift rod cover
1
A
A
1
8 311598 **SEAL, Fill & drain screw
1
53 5006241 *COVER & SEAL Assy., Shift rod
9 915954 *DETENT, Shifter
1
54 318372 **O-RING, Shift rod
1
A
10 328825 *PIN, Shift lever
1
55 328702 *WASHER, Shift rod cover screw
6
11 160084 *BALL, Detent
1
56 302325 *SCREW, Cover
6
12 911962 *SPRING, Detent
1
57 321008 *GROMMET, Exhaust hsg to shift rod
1
13 389455 *HOUSING & BEARING Assy.
1
58 5000624 DRIVESHAFT Assy, Upper
1
14 389039 **BEARING, Forward gear
1
59 311538 *ROLL PIN, Driveshaft
1
15 331880 **PIN, Housing
1
60 338504 *RETAINER, Driveshaft
1
16 334163 *CRADLE, Shifter
1
31 352886 SHIFT ROD
NEW 1
17 322938 *LEVER, Shift
1
62 321122 SPACER, Shift rod cover
1
18 322941 *SHAFT, Shift
1
63 338742 TRIM TAB, Gearcase
1
19 327669 *THRUST WASHER, Forward gear
1
64 313715 SCREW, Trim tab
1
1
65 331999 SCREW, Mounting, 3/8 in. X 1 3/4 in.
4
20 389042 *THRUST BEARING Assy., Foward gear
21 435123 *GEARSET, Forward & pinion gears
1
66 330266 WASHER, Mounting, 3/8 in.
5
67 331998 SCREW, Mounting, 7/16 in. X 3 1/2 in.
1
Gearset (0.44 RATIO (12/27)
22 336574 **GEAR, Reverse
1
68 330265 WASHER, Mounting, 7/16 in.
1
1
69 330263 SCREW, Rear gearcase 3/8 X 3 3/4 in.
1
23 337774 *SHIFTER, Clutch dog
24 313448 *PIN, Clutch dog
1
70 436745 ANODE
1
25 324369 *SPRING, Clutch dog pin
1
71 328096 SCREW, Anode
1
26 5004765 *PROPELLER SHAFT Assy.
1
72 5001595 WATER PUMP REPAIR KIT
1
1
73 338484 *GASKET, Impeller housing plate
1
27 382408 *THRUST BEARING, Reverse gear
A
28 314731 *THRUST WASHER, Reverse gear
1
74 338485 *PLATE, Impeller housing (Stainless)
1
29 5004257 *BEARING HOUSING Assy., Propshaft
1
75 331353 *SEAL, Impeller housing plate
1
30 305123 **O-RING, Bearing housing
1
76 5001593 *IMPELLER, Water
1
A
1
77 302035 **O-RING, Impeller
1
31 382407 **BEARING, Reverse gear
32 431708 **ANODE, Bearing housing
1
78 331107 **KEY, Impeller
1
33 908158 **SCREW, Anode
2
79 338486 *CUP, Impeller housing (Stainless)
1
34 436752 **BEARING, Propshaft
1
80 331188 *O-RING, Cup to housing
1
35 334950 **SEAL, Propshaft
2
81 435959 *IMPELLER HOUSING, Gearcase
1
A
36 333957 *TAB, Retainer
1
82 314008 *GROMMET, Water tube to cover
1
1
37 328743 *WASHER, Retainer screw
2
83 338893 *COVER, Impeller housing
38 350271 *SCREW, Retainer tab
2
84 302325 *SCREW, Impeller housing
4
39 349001 *WEDGE, Retainer
1
85 306643 *SCREW, Cover to impeller
2
1
40 345998 *SPRING WASHER
1
86 320943 *GROMMET, Impeller housing
41 916070 *SCREW, Retainer wedge
1
87 338636 *SLEEVE, Pump cover extension
1
42 314730 *NUT, Pinion to driveshaft
1
88 338601 *GROMMET, Sleeve to exh hsg
1
43 345905 *DRIVESHAFT, Lower
1
89 435526 CHROME CUP & PLATE KIT
Opt. 1
1
44 387656 *THRUST BEARING, Pinion
1
338551 *CUP, Impeller housing (Not Shown)
45 327656 *THRUST WASHER, Pinion
1
338552 *PLATE, Impeller housing (Not Shown)
1
90 5006373 GEARCASE SEAL KIT
1
PROPELLER HARDWARE
EPC4168a
20" Models (S-Type Gearcase)
Standard Hub Propellers
Ref
2
1
3
1
2
3
4
4
P/N
5005034
127084
315810
314503
314502
Name of Part
PROPELLER HARDWARE KIT
*BUSHING, Thrust
*SPACER, Propeller nut
*NUT, Propeller
*COTTER PIN
Qty
1
1
1
1
1
Renegade® Bass Propellers
6
5
Ref
5
6
7
8
8
7
P/N
127212
176563
314503
314502
Name of Part
BUSHING, Thrust
SPACER, Propeller nut
NUT, Propeller
COTTER PIN
Qty
1
1
1
1
25" Models (O-Type Gearcase)
Standard Propellers
Ref
9
13
10
12
11
9
10
11
12
P/N
434153
126870
320570
398042
306394
Name of Part
PROPELLER HARDWARE KIT
*BUSHING, Thrust
*SPACER, Propeller nut
*NUT & KEEPER, Propeller
*COTTER PIN
Qty
1
1
1
1
1
Renegade® Bass Propellers
14
15
16
17
Ref
13
14
15
16
17
P/N
126669
128740
320570
398042
306394
Name of Part
VENTILATION (WEED) RING
BUSHING, Thrust
SPACER, Propeller nut
NUT & KEEPER, Propeller
COTTER PIN
Qty
1
1
1
1
1
Interchangeable Hub Propellers
19
18
20
21
22 23
Ref
18
19
20
21
22
23
26
P/N
177283
128740
128572
177282
398042
306394
Name of Part
PROPELLER HUB KIT
*BUSHING, Thrust
*BUSHING, Torsion
*SLEEVE Assy
NUT & KEEPER, Propeller
COTTER PIN
Qty
1
1
1
1
1
1
TRIM & TILT HYDRAULIC ASSEMBLY
EPC4136
P/N
5005756
5006321
5006319
3010023
514823
5006479
513816
513817
512258
3010049
3010050
335479
335479
336534
335480
335463
317893
320107
Name of Part
Qty
HYDRAULIC LIFT Assy
1
*FILL PLUG
1
A
1
*O-RING
A
*VALVE Assy, Manual release
1
1
**RETAINING RING
A
**O-RING
1
A
**O-RING
1
A
*MOTOR & O-RING KIT
1
**SEAL, Terminal
2
**TERMINAL
2
**O-RING & SCREW KIT
1
***SCREW, Motor
4
A
4
***WASHER, Motor screw
A
***O-RING, Motor
1
A
***COUPLER, Motor - 1.05"
A/B 1
SLEEVE, Braided - 5/8 x 5"
1
1
SLEEVE, Braided - 5/8 x 16"
1
SLEEVE, Braided, - 3/16 x 32"
CONNECTOR, 2 Position, Motor lead
1
LOCK, 2 Position connector
1
2
BUSHING, Cylinder to pin
BUSHING, Cylinder to bracket
2
4
RING, Retaining
PIN, Tilt Cylinder
1
PIN, Lower mount
1
TIE STRAP
1
TIE STRAP
2
1
17,18
12
10
8
9
O-Ring &
Screw Kit
13
11
14
19
22
15
5
4 6
7
21
75 – 90 E-TEC
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
16
17
18
19
20
21
22
23
NS
NS
16
2
3
21
23
20
A Included in O-Ring & Screw Kit, P/N 5006479
B Kit includes couplers for more than one system. Be sure
to use the correct size.
STEERING CONNECTOR KIT
EPC3016
Ref
1
2
3
P/N
175125
315077
175110
319453
Name of Part
STEERING LINK KIT
*LOCKNUT
*ROD Assy
*WASHER
Qty
1
2
1
2
1
2
3
1
27
28
29
75 – 90 E-TEC

75 – 90 E-TEC

Transcription

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