5005686 — 2004 Evinrude 200, 225, 250 D.I.

Transcription

200 - 250 D.I. 90° V6
200, 225, 250HP
DIRECT INJECTION
MODELS
E200FPLSRB
E200FPXSRB
E200FCXSRB
E200FSLSRB
E200FHLSRC
E225FPLSRB
E225FPXSRB
E225FPZSRB
E225FCXSRB
E225FCZSRB
E225FHLSRM
Printed in the United States
© 2003 Bombardier Motor Corporation of America. All rights reserved.
TM, ® Trademarks are registered trademarks of Bombardier Motor Corporation of America or its affiliates.
E250FPLSRA
E250FPXSRM
E250FPZSRM
E250FCXSRM
E250FCZSRM
ABOUT THIS CATALOG
Bombardier reserves the right to make changes at any time, without notice, to features, specifications,
and model availability. The right is also reserved to change any specification or part, at any time, without
incurring any obligation to update older models. The information in this catalog is based on the latest
specifications available at the time of publication.
Illustrations are for reference only and might not depict the actual equipment described. Specifications
and recommendations are based on the latest information available at the time of publication. The continuing accuracy of this booklet cannot be guaranteed.
Certain features or equipment shown in this catalog might not be found on all models in all marketing
areas.
IMPORTANT: This catalog is a part reference. Refer to the appropriate Service Manual for exact service
and maintenance information.
FEATURES
Indented part names indicate that the parts
are included in the preceding assembly.
1
2
3
4
5
6
582365
581027
510231
580339
510231
328701
LEAD As s y., Spark Plug
*COVER & TERMINAL As s y
**TERMINAL, Spring
*COVER & TERMINAL As s y
**TERMINAL, Spring
LOCK WASHER, COIL & s top s w. grd
Use exact engine model number, including any suffix letter, when indentifying parts in this catalog.
WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
LITERATURE
5005649
5005650
5005058
215564
215473
215474
215475
SERVICE MANUAL – ENGLISH
SERVICE MANUAL – FRENCH
ENGINE DIAGNOSTIC SOFTWARE
OPERATOR’S GUIDE – ENGLISH
OPERATOR’S GUIDE – FRENCH
OPERATOR’S GUIDE – SPANISH
OPERATOR’S GUIDE – PORTUGUESE
PAINT
COLOR
NAME
PRIMER
3
BLACK
BLUE
WHITE
CLEARCOAT
SPRAY CAN
PPG # 1
PPG # 2
771227
771234
771230
771226
772414
DP40401
9696
18319
90538
–
–
–
18320
–
–
1. ONE COAT FINISH FOR MIDSECTION & GEARCASE
2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
3. USED ON ENGINE CRANKCASE ASSEMBLY.
1
200 - 250 D.I. 90° V6
TABLE OF CONTENTS
DECALS - “BLUE” MODELS .......................................................................................................2
DECALS - “WHITE” MODELS .....................................................................................................3
DECALS - (FHL, FHX MODELS) .................................................................................................4
ACCESSORY DECAL SET - “BLUE” MODELS .......................................................................... 5
ACCESSORY DECAL SET - “WHITE” MODELS ....................................................................... 6
ENGINE COVER ......................................................................................................................... 7
LOWER ENGINE COVER ....................................................................................................... 8-9
ENGINE ELECTRICAL HARNESS ASSEMBLY ................................................................. 10-11
ELECTRICAL SYSTEM ....................................................................................................... 12-13
FUEL COMPONENTS ......................................................................................................... 14-15
OIL COMPONENTS ............................................................................................................ 16-17
INTAKE MANIFOLD ............................................................................................................ 18-19
CRANKSHAFT & PISTONS ................................................................................................ 20-21
CYLINDER & CRANKCASE ................................................................................................ 22-23
ELECTRIC STARTER ............................................................................................................... 24
POWER TRIM/TILT HYDRAULIC ASSEMBLY......................................................................... 25
EXHAUST HOUSING .......................................................................................................... 26-27
MIDSECTION ...................................................................................................................... 28-29
GEARCASE - FHL, FHX MODELS ..................................................................................... 30-31
GEARCASE - FPL, FSL, FPX & FPZ MODELS .................................................................. 32-33
GEARCASE - FCX & FCZ MODELS.................................................................................... 34-35
STEERING LINK KIT ................................................................................................................. 36
DUAL STEERING CONNECTOR KIT ....................................................................................... 36
DECALS - “BLUE” MODELS
2
1
3
4
7
6
5
14
12
9
8
13
11
10
EPC3411
Ref
1
2
3
4
5
6
7
A
P/N
215238
215237
215241
215242
215555
215244
215243
Name of Part
"BOMBARDIER" - Front/Rear
"EVINRUDE" - Port/Stbd
STRIPE - Stbd
STRIPE - Port
"DIRECT INJECTION" Port/Stbd
"EVINRUDE" - Rear
"EVINRUDE" - Front
A
A
A
A
A,N
A
A
Qty
2
2
1
1
2
1
1
Ref
8
9
10
11
12
13
14
Included with "ENGINE COVER Assy"
N
2
P/N
215232
215230
215233
215234
215341
215342
215558
Name of Part
"200" - Front
"225" - Front
"200" - Rear
"225" - Rear
"250" - Front
"250" - Rear
"EVINRUDE EU2006"
New P/N for 2004
N
Qty
1
1
1
1
1
1
1
200 - 250 D.I. 90° V6
DECALS - “WHITE” MODELS
2
1
3
4
5
7
16
6
8
9
11
10
13
12
14
EPC3412
Ref
P/N
1
215587
2
215275
3
215278
4
215277
5
215554
6
215280
7
215279
8
215281
A
Name of Part
"EVINRUDE" - Port/Stbd
STRIPE - Stbd
STRIPE - Port
"EVINRUDE" - Rear
"EVINRUDE" - Front
"200" - Front
15
A
A
A
A
A,N
A
A
Qty
2
2
1
1
2
1
1
1
Ref
9
10
11
12
13
14
15
16
N
3
P/N
215283
215285
215282
215284
215286
351237
351222
215558
Name of Part
"225" - Front
"250" - Front
"200" - Rear
"225" - Rear
"250" - Rear
"SALTWATER EDITION" - Stbd
"SALTWATER EDITION" - Port
"EVINRUDE EU2006"
New P/N for 2004
N
N
N
Qty
1
1
1
1
1
1
1
1
DECALS - (FHL, FHX MODELS)
1
2
3
4
7
6
5
EPC3624
Ref
1
2
3
4
A
N
P/N
215317
215320
215319
215556
Name of Part
"EVINRUDE" - Port
"EVINRUDE" - Stbd
A
A
A
A,N
Ref
5
6
7
Qty
2
1
1
2
New P/N for 2004
4
P/N
215322
215318
215558
Name of Part
"200 H.O." Front/Rear
"225 H.O." Front/Rear
"EVINRUDE EU2006"
Qty
2
2
N 1
200 - 250 D.I. 90° V6
ACCESSORY DECAL SET - “BLUE” MODELS
2
3
1
5
4
EPC3646
Ref
1
2
3
4
5
A
N
P/N
776290
215320
215319
215317
215556
776304
Name of Part
DECAL SET, Flag
*DECAL, Flag and logo - Port
*DECAL, Flag and logo - Stbd
*"BOMBARDIER", Front/Rear
*SQUEEGE, Application
Not Shown
New P/N for 2004
5
Qty
1
1
1
2
N 2
A 1
ACCESSORY DECAL SET - “WHITE” MODELS
1
EPC3647
Ref
1
A
B
P/N
776293
776304
Name of Part
DECAL SET, Flag
*SQUEEGE, Application
Available as set only.
Not Shown
6
A
B
Qty
1
1
1
7
5
2
9
6
28
10
ADHESIVE KIT
LOCATING
BRACKETS
3
4
2
6
EPC3413
Ref
1
1
1
2
3
4
A
B
N
P/N
285613
285625
285624
328744
344813
346780
Name of Part
ENGINE COVER Assy, "WHITE" A,N
ENGINE COVER Assy, "BLUE" A,N
ENGINE COVER Assy, "BLUE" A,B,N
*SCREW
*SEAL
*LATCH BRACKET, Front
Qty
1
1
1
4
1
1
Ref
5
6
7
8
9
10
P/N
437393
435716
349280
348872
349279
431929
Name of Part
*LATCH BRACKET, Rear
*HOOK Assy
*SOUND BLANKET, Port
*SOUND BLANKET, Stbd
*SOUND BLANKET, Front
ADHESIVE KIT, Locating brackets
IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.
FHL, FHX Models only
New P/N for 2004
7
Qty
1
2
1
1
1
AR
200 - 250 D.I. 90° V6
ENGINE COVER
LOWER ENGINE COVER
13
11
12
8
38 40
39
4
44
1
24
42
42
43
41
2
15
31
3
9
17 18 21
22
19
25
14
46
37
30
19
20
26
45
10
6
7
5 3
47
23
16
32
34
33
36
29
35
27
28
8
49
48
EPC3058
Ref
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24
A
B
P/N
5004979
5004997
307256
308532
309485
330234
330651
337784
339575
341240
342191
349434
349438
349649
435026
5004576
5004980
5004998
202893
307256
308532
309485
330234
337784
339575
341015
Name of Part
COVER, Lower Assy-Port
COVER, Lower Assy-Port
*FITTING, Lubrication
*BUSHING, Latch handle
*NUT, Screw, ball joint
*WASHER, Spring - latch handle
*BUMPER
*HOOK, Latch
*SCREW, Ball joint
*GROMMET, Trim and Tilt leads
*SCREW, Latch to handle
*FOAM BARRIER, Front - Port
*FOAM BARRIER, Center - Port
*FOAM BARRIER, Rear - Port
*LATCH HANDLE
*VALVE, Drain
COVER, Lower Assy-Stbd
COVER, Lower Assy-Stbd
*O-RING, Check valve
*BUSHING, Latch handle
*NUT, Screw, ball joint
*WASHER, Spring - latch handle
*HOOK, Latch
*SCREW, Ball joint
*SEAL,LOWER - Rear upper
A
B
A
B
Qty
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
Ref
P/N
Name of Part
25 341016 *SEAL,LOWER - Rear lower
26 342191 *SCREW, Latch to handle
27 349435 *FOAM BARRIER. Front - Stbd
28 349439 *FOAM BARRIER, Center - Stbd
29 349650 *FOAM BARRIER, Rear - Stbd
30 435026 *LATCH HANDLE
31 436048 *CHECK VALVE Assy
32 586074 *SWITCH, Trim and Tilt
33 514679 **TERMINAL, Pin
34 514686 **CONNECTOR, 3-pin
35 514682 **LOCK WEDGE
36 334656 *NUT, Switch
37 5004576 *VALVE, Drain
38 436726 PLUG, Overboard indicator
39 301967 O-RING, Overboard indicator
40 345586 GROMMET Assy
41 349759 CLAMP, 31.6mm
42 349729 CLAMP, 41.0mm
43 337574 SCREW, Lower cover, lower
44 325115 SCREW, Lower cover, upper
45 349556 WASHER, Mount
46 349557 MOUNT, Lower cover
47 308743 SCREW, Bracket, grommet
48 342290 GROMMET, Control cable entry
49 341099 BRACKET, Grommet to cover
Painted BLUE
Painted WHITE
9
Qty
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
2
2
2
4
4
2
1
1
200 - 250 D.I. 90° V6
LOWER ENGINE COVER
ENGINE ELECTRICAL HARNESS ASSEMBLY
23,36,37
CAPACITOR ASSY
OIL PRESSURE SWITCH
TRIM AND TILT MOTOR
TO PDP
5,6,11,44
14,16,38,48
CAPACITOR COVER
42
PDP
38,39,48
SHIFT INTERRUPT SWITCH
TRIM AND TILT SWITCH
1,2,3,24
24,25,29,30
PDP
17
1,2,3,24
OIL INJECTOR
1,2,3,24
FUEL INJECTORS # 1,3,5
1,2,3,24
FUEL INJECTORS # 2,4,6
DIAGNOSTIC PLUG
COVER
FUSE
56
23,26,31,35
CRANKSHAFT
POSITION SENSOR
40,46,47
20
65
TEMP SWITCH
IGNITION COILS GROUND
12,43
IGNITION COILS
24,25,29,30
EMM GROUND
9
66
IGNITION COILS
FUEL INJECTOR GROUND
20
EMM
DIAGNOSTIC
40,63
24,25,29,30
41 in position 20
70 AMP
RELAY
START DELAY
RELAY CONNECTOR
45
65
START DELAY
RELAY
60
15,59,61
70 AMP RELAY
CONNECTOR
64
24,25,29,30
20
WATER TEMP SENSOR
52,53,54
50,51
55
EMM
49,57,58
DIODE
62
TRIM AND TILT
STARTER SOLENOID
SAC CIRCUIT
OIL TANK
FILTER MODULE
23,36,37
1,2,3,24
10
4
STARTER SOLENOID
START DELAY
CIRCUIT
10
23,26,31
TPS
STARTER SOLENOID
BAT +
18,19,21,22
13
STARTER SOLENOID
GROUND
TRIM SENDER
24,25,29,30
SYSTEM CHECK
23,28,34
TILT MOTOR
7,8,48
KEY SWITCH
24,27,32,33
1,2,3,24
WATER IN FUEL
SENSOR
1,2,3,24
TILT LIMIT
FUEL PUMP
1,2,3,24
50,51
AIR TEMP SENSOR
10
IGNITION COILS GROUND
EPC3059
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
A
B
P/N
586727
127287
176295
514788
204053
327283
332067
3010484
3010485
510818
511829
512550
513356
204363
3010049
511866
3010050
513439
513773
514485
600138
514591
3010398
514679
514680
514681
514682
514683
514684
514685
514789
514686
514687
514790
Name of Part
ENGINE HARNESS Assy
*LOCK WEDGE, 2-socket
*CONNECTOR, 2-Socket
**SEAL, 2-Socket
*RING TERMINAL, Solenoid Bat +
*LOCK WASHER, Capacitor screw
*SCREW, Capacitor
*CONNECTOR, Trim motor
*TERMINAL
*RING TERMINAL, EMM Ground
*RING TERMINAL
*RING TERMINAL, Capacitor
*CONNECTOR, Temperature switch
*RING TERMINAL, Str solenoid grd
*CONNECTOR, TNT motor to PDP
*CONNECTOR, Start delay
*SECONDARY LOCK
*TERMINAL, Socket
*TERMINAL, Pin-TPS
*SEAL, Wire
*RING TERMINAL-Ground
*CONNECTOR, TPS
**SEAL, TPS connector
*TERMINAL, Pin
*TERMINAL, Socket
*LOCK WEDGE, 3-pin
*LOCK WEDGE, 6-pin
*CONNECTOR, 3 Socket
**SEAL
*CONNECTOR, 3 Pin
*CONNECTOR, 6-socket
**SEAL, 6-Socket
Qty
1
12
12
12
1
4
2
1
2
1
2
2
1
1
1
1
1
14
3
3
3
1
1
14
45
5
2
1
1
5
5
2
1
1
Ref
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
Cut to length from, P/N 3010592
11
P/N
514688
514690
514696
514697
514823
514824
514856
514858
514889
581656
3010206
586397
3010593
3010594
3010023
513667
3010124
3010125
3010126
3010128
3010129
317893
514768
513664
513665
513166
586224
513167
583898
514740
335200
Name of Part
*CONNECTOR, 6-pin
*PLUG, Vacant hole
*CONNECTOR, 2-pin
*LOCK WEDGE, 2-pin
*TERMINAL
*CONNECTOR, 4-socket
*TERMINAL
*PLUG, Vacant hole
*COVER, Capacitor
*TERMINAL, Socket
*CAPACITOR
*RELAY, 70 AMP
*CONNECTOR, CPS
*LOCK WEDGE, CPS
*SEAL, Terminal
*TERMINAL, Receptacle
*CONNECTOR, 2-Pin
*TERMINAL, Socket
*CONNECTOR, Relay
TIE STRAP
*FUSE, 20 AMP
*CONNECTOR, 2 Connector, EMM
*SEAL
*RELAY, Start delay
*DIODE KIT
*CONNECTOR - 24 pin
*TUBING, Convoluted
A
*TUBING, Convoluted
B
SCREW, Ground leads to c/c
Qty
1
2
2
2
6
1
49
1
1
1
1
1
1
1
8
2
2
4
1
2
2
4
1
1
1
2
1
2
3
2
1
200 - 250 D.I. 90° V6
ENGINE ELECTRICAL HARNESS ASSEMBLY
ELECTRICAL SYSTEM
20
26
29
100
109
1
108
28
6
2
27
12
16
40 41
11
43
4
24
39
5
17
22
34
10
21
31 32
42
30
36
25
7
23
38
105
100
91
92
97
90
19
68,69,70
84
83 77 79
78
75
66
101
85
93
87
86
89
92
100
65
81
94
76
48
47
46
95
88
82
49
96
98
80
67
44
106
107
33
91
92
91
18 15
35
37
14 13
8 9
3
50
96
45
72
59
71
61 62
33
64
73
74
67
60
55
53
68,69,70
54
102
104
51
99
63
71
61
62
103
57
56
12
102
58
52
EPC3060
Ref
1
2
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
A
B
P/N
586653
326042
316245
328714
330272
204363
317893
320107
513663
513665
513666
514158
5004456
338558
333710
328703
333040
347034
350136
5001347
339746
350338
346930
346931
586452
346466
328725
329217
586571
317893
320107
514680
514690
3010861
3010885
3011034
3010959
3011030
3011033
3011031
306311
343525
347236
332226
333710
328703
333040
338558
514891
586754
345004
3853299
586300
Name of Part
FLYWHEEL Assy
NUT, Flywheel
EMM, 200HP
A
EMM, 225HP
A
EMM, 250HP
A
*CLAMP, leads to case
*SCREW, Clamp to EMM
*FITTING, EMM water
*TERMINAL, Ring - ground
*TIE STRAP
*TIE STRAP
*CONNECTOR, 2 Socket
*PLUG, Seal
*TERMINAL, Blade
*TERMINAL, Ring
*FUSIBLE LINK KIT, AUX BATTERY
SPACER, Flanged, EMM mount
SCREW, EMM
WASHER, EMM
ISOLATOR, EMM
HOSE, Vapor separator to EMM
HOSE, EMM to cover plate
DIAPHRAGM & HOSE Assy, Exhaust
*HOSE, Diaphragm to EMM
*HOSE, Exh pressure to diaphragm
*CLAMP, 9.5mm
*CLAMP, 14mm
SENSOR Assy, Crank position
BRACKET, CPS
SCREW, CPS mount
SCREW, CPS to bracket
STATOR Assy
*TIE STRAP
TIE STRAP
*TERMINAL, Socket
*PLUG, Seal
*SLEEVE
*CONNECTOR, 12 Pin
**SEAL
*LOCKWEDGE, 12 Pin
*CONNECTOR, 8 Pin
**SEAL
*LOCKWEDGE, 8 Pin
LOCK WASHER, Stator screw
SCREW, Stator mounting
BRACKET, Capacitor
SCREW, Clamp to bracket
SCREW, Capacitor mount bracket
WASHER
ISOLATOR
SPACER, Flanged
CLAMP, Capacitor
POWER DISTRIBUTION PANEL
*SEAL, Cover
*GASKET, Connector
*COVER Assy
Call Dealer Support Services
Cut to length from P/N 3011044
Qty
1
1
1
1
1
1
1
2
1
3
1
1
1
2
1
1
4
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
3
7
18
2
1
1
1
1
1
1
1
6
6
1
1
1
1
1
1
1
1
1
1
1
Ref
P/N
Name of Part
55 514766 **FUSE, 10 AMP, spare
56 345005 **FUSE, Puller
57 344233 **SCREW
58 586224 *RELAY Assy
59 514766 *FUSE, 10 AMP
60 328649 SCREW, Fuse & relay to bracket
61 328701 LOCK WASHER, Coil
62 328703 FLAT WASHER, Coil mounting
63 586749 COIL Assy, Single
64 514679 *TERMINAL, Pin
65 586745 COIL Assy, Dual
67
**TUBING, Sleeve - Primary leads B
68 514682 LOCKWEDGE
69 514686 CONNECTOR, 3 Pin
70 514789 *SEAL
71 331025 SCREW, Coil mounting
72 5004960 LEAD Assy, Spark plug
73 350056 RETAINER, High tension leads / injector
74 350055 RETAINER, High tension leads
75 318322 TIE STRAP
76 586546 MODULE, Filter
77 317893 *TIE STRAP
79 514696 *CONNECTOR, 2 Pin
80 514697 *LOCKWEDGE, 2 Pin
81 510818 *TERMINAL, Ring
82 349993 BRACKET, Filter assy to c/c
83 324334 SCREW, Filter assy to bracket
84 586842 SOLENOID
N
85 306556 NUT, Small
86 328701 LOCK WASHER
87 335200 SCREW, Solenoid
88 338558 SPACER, Solenoid bracket
89 328703 WASHER, Solenoid bracket
90 328701 WASHER, Solenoid
91 321472 NUT, Large
92 331259 LOCK WASHER, Large
93 304454 LOCK WASHER, Small
94 333040 ISOLATOR, Solenoid bracket
95 376349 LEAD, Solenoid ground
96 514158 *TERMINAL, Ring
97 324334 SCREW, Solenoid bracket
98 346784 BRACKET, Solenoid
99 335200 SCREW, Auxiliary battery lead
100 320107 TIE STRAP
101 386721 LEAD, Solenoid to starter
103 332226 SCREW, Neg bat lead to PDP brkt
104 584348 BATTERY CABLE
105 330151 CLAMP, EMM hose & wires
106 303701 LOCKWASHER
107 332226 SCREW, Bracket to c/c
108 350936 BRACE, CPS
109 328725 SCREW, Brace to bracket
N
N
13
New P/N for 2004
Qty
2
1
2
4
7
5
8
8
2
2
2
4
2
2
2
8
6
12
6
AR
1
1
2
1
1
1
1
2
1
2
1
2
2
2
2
3
3
2
1
1
2
2
1
1
AR
1
2
1
1
1
1
1
1
1
200 - 250 D.I. 90° V6
ELECTRICAL SYSTEM
FUEL COMPONENTS
5
15
8
11
10
12
13
4
1
76
16
50
14
9
51
53
52
63
15
66
55
69
58 59
61
60
2
56
49
54
12 13 4
71
57
70
18
72
36
64
19
22
30
70
39
54
31 28 29
59
40
65
70
32
42
19
46
19A
20
43
44
47
38
44
36
70
37
46
24
19
20
61 62
25
17
45
21
67
41
27
33
68
67
35
26
67
14
45
47
EPC3061
Ref
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
P/N
5005196
5005197
5004352
5001911
348496
5001901
5004270
348107
349870
348224
349272
318941
349090
349080
349424
5001513
5004687
18 349511
19 348839
19A 5005459
20 346786
21 345714
22 345612
24 331683
25 439947
26
27
28 333040
29 338558
30 313022
31 328703
32 345707
33 345701
35 348939
36 345702
A
B
Name of Part
INJECTOR Assy, Port
INJECTOR Assy, Stbd
*ADAPTOR Assy, Injector
*SPRING, BUTTON O-RING Assy
**O-RING
**SPRING & BUTTON Assy
*CAP & Sleeve Assy
*O-RING
*SCREW, Injector to adaptor
*WASHER, Injector to adaptor
*SCREW, Injector to cyl head
*WASHER, Injector to cyl head
SCREW
RETAINER, Fuel line to injector
SLEEVE, #1 Injector
LIFT PUMP Assy, Fuel
*HOSE Assy, Pump to filter
D
**HOSE, Pump to filter
**CLAMP, 17.0mm
**CONNECTOR Assy
*CLAMP, 15.7mm
*HOSE, Tee to pump
*HOSE, Upper c/c pulse
*HOSE, Lower c/c pulse
CONNECTOR & TUBE Assy, Filter
HOSE, Fuel in to tee 26 in. (66cm) A
HOSE, Oil outlet to tee
C
ISOLATOR, Bracket mounting
SPACER, Fuel bracket
LOCKNUT
WASHER, Lift pump bracket
STUD
TEE, Fuel inlet
CONNECTOR, Fuel
FITTING, Pulse hoses to c/c
Qty
3
3
6
6
1
1
6
6
12
24
12
12
12
6
1
1
1
2
2
1
1
1
1
1
3
3
3
3
3
1
1
2
Ref
37
38
39
40
41
42
43
44
45
46
47
49
50
51
52
53
54
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
C
D
15
P/N
5001252
345169
336481
344609
502906
5001502
3850819
332026
313022
345756
333710
320107
5004986
344828
5005413
343585
Name of Part
FILTER HOUSING Assy, Fuel
BRACKET, Filter housing to c/c
*SCREW, Sensor retainer
*RETAINER, Sensor
*FILTER, Fuel
*WATER SENSOR Assy
**O-RING, Water sensor
SCREW, Filter housing to bracket
LOCKNUT
SPACER, Bracket lift pump to c/c
SCREW, Bracket lift pump to c/c
TIE STRAP
*MANIFOLD Assy., Fuel feed
**O-RING, Black
*MANIFOLD Assy., Fuel return
**O-RING, Brown
TUBING, Convoluted
B
5004429 RESERVOIR & PUMP
510487 RETAINING RING
302325 SCREW, Vapor separator to block
328700 WASHER, Vapor separator mounting
335328 SPACER, Vapor separator
329518 GROMMET, Vapor separator mtng
344848 STUD, Vapor separator to block
324005 RESTRICTOR, 0.020" in. vent hose
347034 HOSE, Water in-separator
333395 HOSE, Water out-separator
345529 HOSE, Vapor sep- to intake, #4 vent
346150 CLAMP, 18.5mm
348838 CLAMP, 10.5mm
318322 TIE STRAP
320107 TIE STRAP
350055 RETAINER, High tension leads
350056 RETAINER, High tension leads / injector
Not Shown
Qty
1
1
2
1
1
1
1
2
2
2
2
1
1
12
1
12
1
1
2
4
2
3
1
1
1
1
1
3
1
AR
AR
6
12
200 - 250 D.I. 90° V6
FUEL COMPONENTS
OIL COMPONENTS
5
6
6
5
4
1
2
4
6
5
3
7
51
15
16
10
11
52
21
50
7
9
50
8
51
51
50
54
22
19
23
52
13
13
6
18
20
17
12
12
6
46
39
37
25
38
14
45
38
37
48
53
48
26
29
27 28
31
47
40
51
35
50
51
30
43
42
17
41
34
33
36
32
51
44
16
EPC3062
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
A
B
C
P/N
344636
328649
348737
348736
328735
307999
331249
329518
335328
328700
333710
324334
313022
346433
5001222
333675
350266
Name of Part
Qty
BRACKET, Oil pump assy to c/c
1
4
SCREW, Power distribution panel
CLAMP, Oil hoses
1
CLAMP, Oil hoses
2
WASHER, Clamp screw
4
NUT, Oil pump screw to bracket
6
WASHER, Bracket grommet mount
6
GROMMET, Bracket to c/c
3
SPACER, Bracket grommet c/c
3
3
WASHER, Bracket grommet mount
SCREW, Bracket grommet mount
3
SCREW, Injector to bracket
2
NUT, Bracket to injector
2
BRACKET, Oil pump to oil injector
1
OIL LIFT PUMP Assy
1
SCREW, Pump to bracket
4
HOSE, Pump to injector
1
HOSE, Oil to pump (6 in.) 152.4mm A
HOSE, Oil to filter (16 in.) 406.4mm A
HOSE, Oil pulse, lwr (9.4 in.) 239mm B
332911 HOSE, Oil pulse, upper
1
5004958 FILTER, Oil
1
349008 CONNECTOR, Oil supply
1
1
5004920 OIL INJECTOR & MANIFOLD Assy
5000911 FITTING, Oil injector inlet
1
344828 *O-RING, Inlet fitting
2
Ref
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
50
51
52
53
54
Cut to length from P/N 344249 ( IMPORTANT - See service
manual for proper installation )
17
P/N
5000912
343585
345468
5001234
127287
176295
514788
514680
346889
349898
Name of Part
FITTING, Oil injector outlet
*O-RING, Outlet fitting
RETAINER, Injector fittings
SWITCH, Pressure
*LOCKWEDGE
*CONNECTOR-2 Socket
*SEAL
*TERMINAL, Socket
RETAINER, Switch
SUPPORT, Hose
HOSE, Oil - blue translucent
5001110 CHECK VALVE
HOSE, Check valve to tee fitting
5001054 PRESSURE REGULATOR
333407 HOSE, Injector to regulator
HOSE, Regulator to connector
348841 CONNECTOR, Oil return
336269 BRAIDED SLEEVE, Port & Stbd
345701 FITTING, Tee
513817 BRAIDED SLEEVE
348838 CLAMP, 10.5mm
346785 CLAMP, 14.5mm
346786 CLAMP, 15.7mm
317893 TIE STRAP
317893 TIE STRAP
345356 SCREW, Oil pump to bracket
D
E
Cut to length from P/N 327228 (13 in.) 330mm
F
Included with P/N 5004920
F
F
Qty
1
2
2
1
1
1
1
2
1
8
C
1
D
F
F
E
1
1
1
2
1
1
2
5
7
2
6
2
200 - 250 D.I. 90° V6
OIL COMPONENTS
INTAKE MANIFOLD
47
9
10
8
7
42
27
48
56
1
4 49
34
13
17
22
38
2
35
46
45
39 53
43
14
6
28
26
5
3
36
23
52
50
29
31
33
20
18
19
24
25
40
38
15
37
41
12
48
47
23
57
5
32
30
55
11
46
44
51
23
17
21
18
54
EPC3063
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
26
27
28
29
A
P/N
5000886
5000887
325659
314616
345705
349181
347254
5001770
346040
127386
5000323
328725
331532
5004642
5004643
303261
346785
346786
348995
335075
332254
344565
349724
348994
332265
335200
332266
316355
Name of Part
INTAKE MANIFOLD Assy, Upper
INTAKE MANIFOLD Assy, Lower
*FITTING
*STUD
*FITTING, Recirc to intake manifold
FITTING, Upper mfld to vap sep
THROTTLE CAM
SENSOR, Throttle position
*CAP, Throttle position
WASHER, Throttle cam
REED BOX Assy
SCREW, Trunnion cover
GASKET, Lower intake manifold A
THROTTLE BODY, Upper
THROTTLE BODY, Lower
*ROLL PIN
*CLAMP, 14.5mm
*CLAMP, 15.7mm
*HOSE, Shaft connection
*SPRING, Lower
*SPRING, Upper
*ADAPTER, Air silencer
*SCREW, Coupler upper to lower
*COUPLER, Upper to lower
SCREW, Reed box
SCREW, Throttle cam bracket
GASKET, Leaf plate
A
NUT, Throttle body to manifold
Qty
1
1
2
6
6
1
1
1
1
1
6
2
1
2
2
4
2
2
2
2
2
6
2
2
12
1
6
6
Ref
P/N
Name of Part
30 324678 O-RING, Roller
31 332319 GASKET, Throttle body
A
32 341622 LINK, Shell
33 3010673 SENSOR, Air temperature
34 432639 ROLLER, Cam follower
35 341898 TRUNNION BLOCK
36 344783 HOSE, Air silencer drain
37 324430 SCREW, Block to manifold
38 319126 SCREW, Manifold, short
39 335200 SCREW, Bracket
40 340840 SEAL, Knob to air silencer
41 329271 COVER, Trunnion
42 347338 SCREW, Throttle cam
43 5000727 BRACKET, Air silencer
44 437687 LEVER Assy, Port
45 5004319 LEVER Assy, Starboard
46 349064 *SCREW
47 332609 *WASHER
48 339083 *BALL JOINT
49 343985 POINTER, Timing
50 317624 SCREW, Throttle body to manifold
51 306644 SCREW, Throttle sensor
52 439767 AIR SILENCER & SEAL
53 339581 *SEAL, Air silencer to throttle body
54 439922 KNOB Assy, Cover to throttle body
55 310379 SCREW, Timing pointer
56 347106 BRACKET, Throttle cam
57 328622 GASKET, Manifold upper to c/c
A
Included in POWERHEAD GASKET SET
19
Qty
1
3
1
1
1
1
1
2
18
2
2
2
1
2
1
1
2
2
1
1
6
2
1
6
2
1
1
1
200 - 250 D.I. 90° V6
INTAKE MANIFOLD
CRANKSHAFT & PISTONS
27
4
2
3
6
21
6
10
11
7
9
12
16
13
24
1
5
17
26
20
25
8
2
17
22
23
19
14
18
24
20
15
EPC3064
Ref
P/N
Name of Part
1
387041 RETAINER & NEEDLE SET
2
344020 SCREW, Crankcase head
3
5001115 HEAD Assy, Upper
4
339620 *SEAL, Upper
5
326764 WRIST PIN
6
326741 O-RING, Bearing housing
7
307480 KEY, Flywheel
8
434771 CRANKSHAFT Assy
9
326047 *RING, Retaining, bearing
10 326748 *PLATE, Lower bearing
11 390641 *BEARING, Ball
12 337087 *O-RING, Sleeve
13 336988 *SLEEVE, Crankshaft
14 332590 SCREW, Lower bearing retainer
15 332585 *SEAL
16 326749 SEAL RING
A
A
A
A
A
Qty
2
16
1
1
6
4
1
1
1
1
1
1
1
4
4
9
Ref
17
18
19
20
21
22
22
23
22
22
23
24
25
26
27
21
P/N
348495
5000643
346044
396041
320499
5005243
5005244
5005046
5005247
5005248
5004935
326765
434792
332942
316487
Name of Part
BEARING, Wrist pin
ROD Assy, Connecting
*SCREW, Rod cap
RETAINER SET
SPLIT SLEEVE, Center bearing
PISTON & RING Assy, Port - Standard
PISTON & RING Assy, Stbd - Standard
*RING SET, Standard
Qty
6
6
2
6
2
3
3
6
PISTON & RING Assy, Port - OS 0.020in.
3
PISTON & RING Assy, Stbd - OS 0.020in.
3
*RING SET, Oversize - 0.020in.
6
*RETAINING RING
12
1
CRANKCASE HEAD Assy, Lower
*SEAL
A 1
RETAINER, Throttle sensor lead
1
200 - 250 D.I. 90° V6
CRANKSHAFT & PISTONS
CYLINDER & CRANKCASE
115
109 105
111 112 108
102
101 99
100
103
114
58
97
115
57
59
104 24
106
113
99
101
107
110
93
47
45
94
60
61
91
117
96
64
100
116
32
25
89
78
120
46 98
62
90
23
63
48
6
9
7
18
12
13 14
95
15
27
25
11
22
26
5
1
3
50
17
16
35
11
29
30 28
21
31
15
20
74
73
76
75
119
22
4
33
33 42
70
68
66
72
2
71
121
65
69
43
38
POWERHEAD
GASKET
SET
55
36
36
67
86
85
39
80
41
22
81
56
54
36
40
43
34
83
87
79
118
41
19 82
88
44
92
8
34
77
116
84
37
53
51
49
56
10
52
117
52
EPC3065
Ref
P/N
Name of Part
Qty
5004930 200 HP CYL & CRANKCASE Assy
1
5001488 225/250 HP CYL & CRANKCASE Assy 1
1
304178 *PIN, Dowel bearing
2
2
314616 *STUD, Crankcase to adapter
2
3
331095 *PIN, Taper
2
4
338653 *STUD, Shift & throttle levers
3
5
914042 *SCREW, Cylinder to crankcase
6
6
348843 *STUD, Cylinder to crankcase
2
7
330265 *WASHER, Stud c/c
2
8
320744 *WASHER, Stud, shift & throttle levers
3
9
321598 *FITTING, Drain, Upper Main
1
10 348471 *FITTING Drain, Lower Main
1
11 436194 *CHECK VALVE, Recirculation
6
12 436385 *CHECK VALVE Assy
6
1
13 324660 **O-RING, Large
14 340052 **O-RING, Small
1
15 346237 *WATER DAM
6
16 345702 *FITTING, Oil pump pulse
2
17 345702 *FITTING, Fuel pump pulse
2
18 332291 *NUT, Stud c/c
2
19 319253 *GREASE FITTING, Shift lever
1
20 5000477 *CHECK VALVE, Recirculation
6
21 345207 *TEE, Lower Bearing vent
1
22 344821 *NIPPLE, Oil inlet
6
23 332135 *PLUG, Water Pressure
1
2
24 344402 STUD, Water pressure relief valve
25 346007 GASKET, Cylinder head
2
40
26 345943 SCREW, Cylinder head
27 5001866 SPARK PLUG Champion QC12PEP
6
28 585038 TEMPERATURE SWITCH, Starboard
1
1
30 513357 *CONNECTOR
1
31 329562 *COVER, Temperature switch
1
32 3010674 TEMPERATURE SENSOR, Port
1
33 308532 BUSHING, Shift arm
2
34 305650 COTTER PIN
2
35 512741 RETAINER, Temp switch connector
1
36 308532 BUSHING, Throttle levers
4
37 327590 PIN, Shift rod lever screw
1
38 315077 LOCKNUT, Throttle levers
2
39 513134 BRACKET, Shift assist
1
40 318660 BUMPER, Screw, throttle stop
1
41 328737 WASHER, Shift & throttle lever
2
42 433481 SHIFT ARM
1
43 328064 NUT, Throttle arm & shift lever
2
44 331224 LINK, Throttle levers
1
1
45 347318 COVER, Water plenum
46 344472 GASKET, Water plenum cover
1
47 5004931 CYLINDER HEAD, Port, 200
1
47 5001486 CYLINDER HEAD, Port, 225, 250
1
48 5004932 CYLINDER HEAD, Stbd, 200
1
48 5001487 CYLINDER HEAD, Stbd, 225, 250
1
49 335191 LEVER, Shift rod
1
12
50 324334 SCREW, Cylinder to crankcase
51 328695 SCREW, Lever shift rod
1
52 312708 BUSHING, Shift lever
2
53 302290 WASHER, Screw, shift lever
1
54 330145 COTTER PIN, Shift lever
1
55 315077 LOCKNUT, Shift arm
1
56 202026 WASHER, Shift lever
2
57 333040 ISOLATOR, Wtr pressure relief mount
2
58 313022 LOCK NUT, Wtr pressure relief mount
2
59 338558 SPACER, Flanged
2
60 344771 COVER, Thermostat
2
A Cut to length from, P/N 332219
B Cut to length from, P/N 327228
Ref
P/N
Name of Part
61 301917 O-RING, Thermostat cover
62 5001036 THERMOSTAT Assy
63 339299 SEAL, Thermostat to cyl head
64 345171 SPRING, Thermostat
65 331737 LINK, Shift lever
66 5001497 THROTTLE LEVER, Upper
67 328737 WASHER, Link
68 318660 CAP, Throttle stop, upper
69 328702 WASHER, Shift lever to link
70 330266 WASHER, Shift arm
71 328702 WASHER, Link to shift arm
72 330266 WASHER, Throttle levers
73 346912 LINK, Throttle
74 325569 TEE, Recirculation
75 345364 HOSE, Check valve to tee
76
HOSE, Tee to check valve
77
HOSE, Mfld to tee, 1.5 in. (38mm)
78
HOSE, #2 Check valve to #1 intake, 17 in. (432mm)
79 5005094 THROTTLE LEVER, Lower
80 586437 SWITCH & CABLE
81 514679 *TERMINAL
82 514696 *CONNECTOR, 2-pin
83 514697 *LOCK WEDGE, 2-pin
84 334169 RETAINER
85 513811 BRACKET, Slider
86 331404 PIN
87 431908 SHIFT LEVER & SHAFT
88 333749 SPRING
89 348478 CHECK VALVE, Main bearing
90
HOSE, Lwr brg, 1.5 in. (38mm)
91
HOSE, Check valve to upper brg
hsg, 21.5 in. (546mm)
92 328064 NUT, Link to throttle lever
93 335687 SCREW, Plate to c/c
94 513816 BRAIDED SLEEVE
95 511411 LOOP CLAMP, Harness wires
96 345702 FITTING, Elbow
97 328703 WASHER
98 335200 SCREW, Clamp
5001495 VALVE, Pressure relief
99 347248 *HOSE, Valve to head
100 347247 *HOSE, Head to valve
101 346152 *CLAMP, 25.6mm
102 124341 *SCREW, Cover
103 314728 *O-RING, Housing cover
104 318139 *SCREW, Bracket cover
105 328649 *SCREW, Plunger
106 347238 *PLUNGER
107 347239 *HOUSING
108 347240 *PLATE, Housing
109 347241 *COVER, Housing
110 347242 *BRACKET, Mount
111 347243 *SUPPORT, Diaphragm
112 347244 *DIAPHRAGM
113 347245 *SEAL,BLOW-OFF
114 348820 *SPRING
115 900402 *NUT,LOCK
118 787131 POWERHEAD GASKET SET
119 350368 CLAMP, Oil hose
120 335200 SCREW, Ground leads to c/c
121 329743 STUD, Lower cover mount
C Cut to length from, P/N 344249
D Not Shown
23
Qty
2
2
2
2
1
1
2
1
1
1
1
2
1
4
4
A
A
A
B
C
D
1
1
2
1
1
1
1
1
1
1
1
1
2
2
3
1
1
1
2
1
1
2
2
4
2
2
2
2
1
1
1
1
1
1
1
1
1
4
AR
AR
1
1
1
2
200 - 250 D.I. 90° V6
CYLINDER & CRANKCASE
ELECTRIC STARTER
3
5
2
4
7
6
1
7
9
8
EPC3066
Ref
1
2
3
4
5
P/N
586731
433850
5000369
328740
302290
Name of Part
STARTER MOTOR ASSEMBLY
*BRUSH & SPRING SET
*KIT, Drive & shaft
NUT, Ground
LOCK WASHER, Ground wires
Qty
1
1
1
1
1
Ref
6
7
8
9
24
P/N
331644
309543
552940
330143
Name of Part
SCREW, Starter, mounting
LOCK WASHER, Support bracket
SCREW, Support bracket
BOLT, Double end
Qty
2
4
2
1
200 - 250 D.I. 90° V6
POWER TRIM/TILT HYDRAULIC ASSEMBLY
EPC3072
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
P/N
5005115
435340
337494
435341
435342
336746
435343
337495
337517
337530
337496
435345
337497
439937
321163
914053
3010063
514823
Name of Part
HYDRAULIC Assy
*VALVE, Manual release & seal
*SCREW, Motor to manifold
*RESERVOIR & CAP Assy
**CAP & O-RING Assy
*SCREW, Reservoir to manifold
*VALVE BODY Assy
*SCREW, Valve body, long
*SCREW, Valve body, short
*PLUG & SCREEN
*THRUST PAD
*TRIM ROD END CAP & SEAL Assy
*FILTER Assy
*MOTOR & O-RING Assy
**O-RING
**DRIVE, Pump
**SEAL, Wire
*TERMINAL
Qty
1
1
4
1
1
3
1
1
2
1
2
2
1
1
1
1
2
2
Ref
P/N
Name of Part
18 324385 *WASHER
19 435261 *CLAMP & SCREW Assy
20 914069 *RETAINING RING
21 390006 *CAP Assy
22 436389 *TRIM ROD
23 436390 *ROD & EYE
24 435264 *PISTON Assy
25 324390 *NUT
26 513816 SLEEVE, Trim mtr/sending unit leads
27 335479 BUSHING, Upper & lower mount
28 336534 RETAINING RING
29 513817 SLEEVE, Motor leads
30 3010049 CONNECTOR, Motor
31 3010050 LOCK, Connector
32 335480 PIN, Tilt cylinder
33 335463 ROD, Lower mount
34 585229 BRUSH & SEAL KIT, Trim motor
35 434519 O-RING & SEAL KIT
25
Qty
1
1
1
1
2
1
1
1
1
4
4
1
1
1
1
1
1
1
EXHAUST HOUSING
39
69
31
65
73
72
43
40
19
62 63 61
65
38
50
38
15
66
34
68
52
67
58
64
38
16
35
32
48
53
58
17
45
74
30
37
54
58
41
38
25 14
22 20
49
33
46
44
19
51
29
8
56
11
10
12
59
13
59
7
9
23
18
55
57
47
21
24
67
42
28
3
26
4
27
6
55
26
2
1
EPC3414
Ref
P/N
Name of Part
Qty
1
910736 SCREW, Plate & deflector
B,C 2
2
301250 WASHER, Spray deflector
B,C 2
3
345776 SPRAY DEFLECTOR
B,C 1
4
911201 WASHER, Spray plate
B,C 2
6
910741 SCREW, Spray plate
B,C 2
7
124341 SCREW, Cover, short
2
8
301250 WASHER, Screw, mount cover
8
4
9
312978 SCREW, Plate to adapter
10 338741 COVER, Mount bracket lower
2
11 341013 SCREW, Cover
8
1
12 333565 COVER, Water plate
4
13 302290 LOCK WASHER, Plate to adapter
6
14 308688 LOCK WASHER, Cylinder to adapter
1
15 5004215 EXHAUST HOUSING
A
1
B
1
C
1
16 316040 *STUD, Exhaust housing
6
17 308688 WASHER, Exhaust housing
2
18 434629 RUBBER MOUNT, Lower
A
18 434632 RUBBER MOUNT, Lower
B,C 2
3
19 301250 WASHER, Crankcase mounting
4
20 309484 SCREW, Cylinder to adapter, short
1
21 320961 SEAL, Gearcase to inner housing
2
22 349557 MOUNT, Engine cover
2
23 333165 SCREW, Cover, long
1
24 334118 SEAL, Exhaust housing, front
2
25 349556 WASHER, Mount
1
26 338597 EXHAUST HOUSING, Inner, upper
1
27 346897 WATER TUBE
A
1
B
1
C
28 305145 GROMMET, Water tube
1
1
29 343809 GASKET, Plate to adapter
1
30 5001496 ADAPTER, Exhaust housing
1
31 314616 *STUD, Adapter
32 339717 *GROMMET, Shift rod
1
33 321164 *PLUG, Starboard, front
1
34 321164 *PLUG, Port, rear
1
A
B
C
Ref
P/N
Name of Part
Qty
35 345702 *NIPPLE, Vap sep to adapter
1
37 5001298 *NIPPLE, Exhaust back pressure
1
38 346151 CLAMP, 21mm, Adpt hoses
4
39 330930 SCREW, Upper mount
2
40 306422 NUT, Crankcase to adapter
1
41 329743 STUD, Cover mount
2
42 341010 SCREW, Inner housing to adapter
3
43 330929 PLATE, Upper mount
1
44 306503 SCREW, Adapter to crankcase
2
6
45 332128 SCREW, Exhaust housing to c/c
2
47 334113 GASKET, Inner exh hsg to water plate 1
48 333434 SEAL, Cover to adapter
1
49 911042 SCREW, Adapter to cylinder, long
2
50 330931 SCREW, Upper mount
2
51 306422 NUT, Powerhead to adapter
2
52 328742 NUT, Adapter to outer housing
1
53 341009 SCREW, Adapter to outer housing
2
54 341011 SCREW, Adapter to housing, outer
2
55 320936 SEAL, Exhaust housing
2
56 347251 WATER PLATE
1
57 341197 HOUSING, Exhaust lower inner
1
A
57 338664 HOUSING, Exhaust lower inner B,C 1
58 329241 WASHER
5
59 302290 LOCK WASHER, Cover
2
61 345586 GROMMET Assy
1
62 436726 PLUG, Overboard indicator
1
63 301967 O-RING, Overboard indicator
1
64 349759 CLAMP, Grommet to adapter 31.6mm 1
65 349729 CLAMP, Grommet to adapter 41.0mm 2
66 341010 SCREW, Adapter to inner housing
3
6
68 351535 GASKET, Adapter to powerhead D
1
69 432017 RUBBER MOUNT Assy
1
72 347233 HOSE, Adapter to c/c Port
1
1
73 347234 HOSE, Adapter to c/c Stbd
74
TUBING, Convoluted
E
20 in. Models
25 in. Models
30 in. Models
D
E
27
200 - 250 D.I. 90° V6
EXHAUST HOUSING
MIDSECTION
27
63
36
21
10
47
64
83
78
16
24
25
77
84
40
80
81
82
71
79
58
42
52
23
38
41
20
12
73
48
43
1
4
5
6
3
29
65
72 46
61
10
18
71
37
28
45
67
51
2
74 39
22
44
11
26
66
5
69 62
32
50
9
11 76
70 34
35
75
7
30
53 55
4
54
56
8
59
13
33
68
19
15
49
57 53 55
60 59
14
31
28
17
EPC3415
Ref
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
24
24
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
A
B
C
D
P/N
434691
434724
438084
313607
320962
335686
337579
910992
336819
327696
336210
335200
335200
335200
340006
338744
320746
912233
313169
911312
336230
334936
320866
514686
335474
335475
439471
437698
437699
434164
123692
335481
337586
335486
512937
335701
319886
337592
433580
328702
336467
513817
335470
336529
335485
912345
514696
336525
584262
335554
Name of Part
Qty
SWIVEL BRACKET
1
A
1
SWIVEL BRACKET
B
1
SWIVEL BRACKET
C
3
*BUSHING
1
*SEAL
2
*BUSHING, Swivel bracket
2
*THRUST WASHER, Tilt tube
2
*BUSHING, Lower pivot shaft
1
KEEPER, Pivot shaft
1
SPRING, Trail lock to bracket
1
SCREW, Ground lead
2
SCREW, Retainer
2
SCREW, Bracket, tilt limit
1
1
MOUNT BRACKET
A
MOUNT BRACKET
B,C 1
NUT, Mount bracket
1
RETAINER, Pivot shaft seal
B,C 1
LOCK WASHER, Mount bolt
2
SEAL, Steering tube
B,C 1
1
SPRING, Detent, tilt lock
SCREW, Mount
4
THRUST WASHER, Pivot shaft
1
1
CONNECTOR, Sending unit, 3-pin
COVER, Stern bracket, Stbd
1
D
1
COVER, Stern bracket, Port
D
1
STEERING ARM Assy
E
STEERING ARM Assy
1
B
1
STEERING ARM Assy
C
STEERING ARM Assy
F,N 1
CONNECTOR, Speedo hose
1
A
SCREW, Tilt lever to bracket
1
WIPER, Tilt tube
1
BUSHING, Tilt lever
1
SLEEVE, Tilt limit lead
1
BUSHING, Trail arm
2
SCREW, Transom screw retainer
4
1
COLLAR, Tilt limit, top
ANODE, Stern bracket
1
1
WASHER, Clip
1
SUPPORT, Trail lock
SLEEVE, Sending unit leads
1
1
ARM, Trail lock
RETAINING RING, Rod
2
LEVER, Tilt lock
1
2
SCREW, Upper mount
CONNECTOR, 2-pin
1
ROD, Trim limiter
1
1
LEAD Assy, Ground
NUT, Tilt tube
1
20 in. Models
25 in. Models
30 in. Models
Optional
Ref
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
P/N
336506
336209
435007
336171
324816
337593
337591
514697
313623
307238
320248
335487
318572
328744
327053
59
318573
59
336676
59
331578
59
321577
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
318272
335200
336853
514682
336505
513787
335487
317894
318273
335949
336172
337580
586405
514679
334241
342191
335814
586408
513871
511527
511528
320689
342386
514679
913927
E
F
N
29
Name of Part
Qty
STERN BRACKET, Starboard
1
BALL, Detent, tilt lock
1
TILT TUBE Assy
1
BRACKET, Tilt limit switch
1
SCREW, Anode
2
COLLAR, Tilt limit, tilt tube
1
CAM, Tilt limit switch
1
1
WEDGE, 2-pin
NUT, Stern bracket screw
4
2
WASHER, Mounting screws
4
WASHER, Mounting screws
SCREW, Trail arm to bracket
2
CAP, Mounting screws
4
2
SCREW, Sending unit
SCREW, Bracket to transom, 3 in.
4
(76mm)
SCREW, Bracket to transom 3½ in.
4
(82mm)
SCREW, Bracket to transom, 4 3/4 in. 4
(121mm), standard
4
(127mm)
4
(152mm)
PLATE, Mounting screws
2
SCREW, Swivel bracket
2
CLIP, Support
2
WEDGE, 3-pin
1
STERN BRACKET, Port
1
RETAINER, Limit switch leads
1
SCREW, Thrust roller, swivel bracket
2
CAP, Tilt tube
1
RETAINER, Mounting screws
2
THRUST ROLLER
2
RETAINER, Trail arm
1
4
SCREW, Cover to stern bracket
D
SWITCH Assy., Tilt limit
1
*TERMINAL, Pin
2
GUIDE, Ball detent, tilt lock
1
SCREW, Retainer to bracket
1
RETAINER, Trail lock spring
2
SENDING UNIT Assy
1
*TERMINAL, Ring
1
*RETAINER
1
*SPRING
1
*NUT
1
*ARM
1
*TERMINAL, Pin
3
*TERMINAL, Ring
1
200FSL Model
200FPL, 200FHL, 225FPL, and 225FHL Models
New P/N for 2004
200 - 250 D.I. 90° V6
MIDSECTION
GEARCASE - FHL, FHX MODELS
12
13
84
89
87
77
63
14
11
74
85
54
58
56
27
88
51
1
60
7
43
83
76
86
79
59
64
8
65
81
69
66 10 67
78
6
5
70
71
9
80
82
69
61
3
2
75
4
49
47
62
50
26
52
35
18
21
48
20 15
29
44
23
33
40,42
30
17
32
31
98
93
36
16
53
28
91
92
97
24
19
22
34
96
49
55
37
25
50
72
73
40,41
68
46
38
39
57
45
94
95
30
90
99
EPC3069
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
51
51
52
A
B
C
P/N
5005553
5004912
387817
324852
332584
336535
305749
350039
307161
341219
436745
439476
329922
329923
317624
389455
331880
389039
915954
911962
334163
322938
322941
328825
160084
350271
5004765
314728
382408
333957
5004257
908158
431708
382407
436752
334950
305123
349001
916070
345998
5004218
5004216
336561
327656
328743
387656
337774
313448
324369
318544
311598
323362
323361
314745
327669
Name of Part
Qty
GEARCASE Assy, Complete - Blue N 1
1
*GEARCASE & BEARING Assy
**BEARING, Pinion
1
1
**RETAINING SCREW
***SEAL, Pinion brg screw
A 1
**FITTING, Pitot tube
1
1
**CAP, Pitot tube fitting
**SCREEN, Water inlet
1
**LOCK WASHER, Anode
1
**SCREW, Anode
1
**ANODE, Gearcase
1
1
*BEARING HSG Assy, Drive shaft
**SEAL, Upper
A 1
**SEAL, Lower
A 1
4
*SCREW, Housing to gearcase
1
*BEARING HSG Assy, Fwd gear
1
**PIN, Housing
1
**BEARING, Fwd gear
*DETENT, Shifter
1
1
*SPRING, Detent
*CRADLE, Shifter
1
1
*LEVER, Shift
*SHAFT, Shift
1
*PIN, Shift lever
1
1
*BALL, Detent
*SCREW, Retainer tab
2
*PROPELLER SHAFT
1
*O-RING, Driveshaft bearing hsg A 1
*THRUST BEARING, Reverse gear
1
*TAB, Retainer
2
1
*BEARING HSG Assy, Propshaft
**SCREW, Anode
2
**ANODE, Bearing housing
1
1
**NEEDLE BEARING Assy, Front
1
**NEEDLE BEARING Assy, Rear
**SEAL, Prop shaft
A 2
**O-RING, Propeller shaft housing A 1
**WEDGE, Propshaft hsg to GC
1
1
**SCREW, Wedge
1
**WASHER, Wedge screw
*GEAR SET, Fwd, Rev, Pinion
1
**GEARSET, Pinion, & forward gear
1
**GEAR, Reverse
1
1
*THRUST WASHER, Driveshaft
*WASHER, Tab screw
2
*THRUST BEARING, Driveshaft
1
1
*SHIFTER, Clutch dog
1
*PIN, Clutch dog
1
*SPRING, Clutch dog pin
*SCREW, Fill & drain
A 2
**SEAL, Fill & drain screw
1
AR
*SHIM, 0.003 in. (0,07mm)
AR
*SHIM, 0.004 in. (0,10mm)
AR
*SHIM, 0.005 in. (0,12mm)
1
*THRUST WASHER, Forward gear
Ref
53
54
55
56
57
58
59
60
61
62
63
63
64
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
Name of Part
Qty
*THRUST WASHER, Reverse gear
1
*GROMMET, Exh hsg to shift rod
1
*THRUST BRG, Fwd gear
1
*COVER & SEAL Assy, Shift rod
1
**O-RING, Shift rod
1
A
*SCREW, Shift rod cover
6
*GASKET, Shift rod cover
1
A
*WASHER, Shift rod cover screw
6
*DRIVESHAFT, Lower
1
1
*NUT, Pinion to driveshaft
SHIFT ROD FHL Model
1
SHIFT ROD FHX Model
1
DRIVESHAFT, Upper FHL Model
1
DRIVESHAFT, Upper FHX Model
1
*RETAINER, Driveshaft
1
*ROLL PIN, Driveshaft
1
SCREW, Mounting, 3/8 in. X 3.50 in.
1
SCREW, Trim tab cover
1
5
WASHER, Mounting screw, 3/8 in.
WASHER, Mounting screw, 7/16 in.
1
SCREW, Mounting, 7/16 in. X 3.50 in. 1
SCREW, Mounting, 3/8 in. X 1.75 in.
4
1
COVER, Trim tab opening
WATER PUMP REPAIR KIT
1
*GASKET, Impeller plate
1
A
1
*CUP, Impeller-(Stainless )
2
*SCREW, Cover to impeller hsg
*SEAL, Impeller housing plate
1
*IMPELLER Assy
1
1
*KEY, Impeller
*O-RING, Impeller to plate
1
1
*PLATE, Impeller hsg-(Stainless)
*IMPELLER HOUSING
1
*SEAL, Pump to exh hsg
1
*SCREW, Impeller housing
4
*O-RING, Cup to housing
1
*COVER, Impeller housing
1
*GROMMET, Water tube to cover
1
*GROMMET, Pump to exh hsg
1
CHROME CUP & PLATE KIT
1
1
*CUP, Impeller-(Chrome)
B
*PLATE, Impeller hsg-(Chrome)
1
B
91
PROPELLER
C AR
92 387157 *BUSHING Assy, Prop, (std)
1
1
92 175401 *BUSHING Assy, Prop, SST
1
93 332394 *CONVERGING RING, Prop (std)
94 313926 *SLEEVE, Propeller bushing
1
95 126870 *THRUST BUSHING, 3-blade (std)
1
95 126869 *THRUST BUSHING, 4-blade
1
96 398042 NUT & KEEPER, Propeller
1
1
97 306394 COTTER PIN, Propeller nut
98 320570 SPACER, Propeller nut
1
99 5000411 GEARCASE SEAL KIT
1
100 338636 SLEEVE, Water pump cover ext. B
1
FHX Model
Contents of GEARCASE SEAL KIT
N
Not shown
Refer to EVINRUDE / JOHNSON Genuine Part s Propeller Chart
31
P/N
314731
321008
389042
5004598
318372
302325
324670
328702
345905
314730
329864
329865
5000614
5000623
338504
311538
330263
313715
330266
330265
331998
331999
336284
5001595
338484
338486
306643
331353
5001593
331107
302035
338485
435959
349354
302325
331188
338893
314008
320943
435526
338551
338552
New P/N for 2004
200 - 250 D.I. 90° V6
GEARCASE - FHL, FHX MODELS
GEARCASE - FPL, FSL, FPX & FPZ MODELS
WATER
SCREEN KIT
HIGH FLOW
97
WATER
SCREEN KIT
HIGH PERFORMANCE
66
58
70
73
99
113
83
59
93
85
95
19
72
57
46
18
53
91
112
61
17
55
1
10
94
45
44
92
34
7
8
56
84
81
77
71
74
63
87
89
9
75
60
3
68
67 69
51
80
2
62
76
47
42
13
81
52
86
88
12,109 90
96
15
5
6
78
11 4
79
52
51
43
49
48
25
31
65
54
14 28 29
64
38
32
50
24
20
35
27
16
23
36
39
37
26
21
22
107
108
103
40
41
111
33
30
106
43
100
CHROME
CUP & PLATE
KIT
101
104
102
105,110
32
GEARCASE
SEAL
KIT
82
WATER PUMP
REPAIR
KIT
EPC3416
Ref
P/N
Name of Part
Qty
5005548 GEARCASE Assy, Complete, Blue N,G 1
1
5005549 GEARCASE Assy, Complete, White N
1
5001589 *GEARCASE & BEARING Assy
1
2
387817 **BEARING, Pinion
1
1
3
324852 **SCREW, Pinion bearing
4
332584 ***SEAL, Pinion brg screw
1
5
305749 **CAP, Pitot tube fitting
1
6
336535 **NIPPLE, Pitot tube
1
7
341220 **SCREW, Pitot seal
1
8
437330 **WASHER & SEAL Assy, Pitot
1
A
9
341219 **SCREW, Anode
1
10 436745 **ANODE, Gearcase
1
11 307161 **LOCK WASHER, Anode
1
12 346462 *RING, Propeller seal (3-blade)
1
13 345998 *WASHER, Wedge screw
1
14 349001 *WEDGE, Propshaft hsg to GC
1
15 916070 *SCREW, Wedge
1
16 160084 *BALL, Detent
1
17 328702 *WASHER, Shift rod cover screw
6
18 314728 *O-RING, Driveshaft bearing hsg
1
A
19 317624 *SCREW, Housing to gearcase
4
20 5001601 *BEARING HSG Assy, Fwd Gear
1
1
21 389039 ** BEARING, Fwd Gear
22 331880 **PIN, Housing
1
23 911962 *SPRING, Detent
1
24 334163 *CRADLE, Shifter
1
25 322938 *LEVER, Shift
1
26 348483 *SHAFT, Shift
1
27 317274 *PIN, Shift lever
1
28 350271 *SCREW, Retainer tab
2
29 5004765 *PROPELLER SHAFT
1
30 389042 *THRUST BEARING, Reverse gear
1
1
31 389042 *THRUST BEARING, Fwd gear
32 333957 *TAB, Retainer
2
33 349193 *THRUST WASHER, Reverse gear
1
34 324670 *GASKET, Shift rod cover
1
A
1
35 5001587 *BEARING HSG Assy, Propshaft
36 382407 **NEEDLE BEARING Assy, Front
1
37 436752 **NEEDLE BEARING Assy, Rear
1
2
38 334950 **SEAL, Propshaft
A
39 326849 ** O-RING, Propshaft housing
1
A
40 431708 **ANODE, Bearing housing
1
41 908158 **SCREW, Anode
2
1
42 314730 *NUT, Pinion to driveshaft
43 5001582 *GEAR SET, Fwd, Rev, Pinion
1
44 387656 *THRUST BEARING, Driveshaft
1
1
45 327656 *THRUST WASHER, Driveshaft
46 321008 *GROMMET, Exh hsg to shift rod
1
47 350038 *WASHER, Pinion nut
1
48 337774 *SHIFTER, Clutch dog
1
1
49 313448 *PIN, Clutch dog
50 324369 *SPRING, Clutch dog pin
1
51 318544 *SCREW, Fill & drain
2
A
52 311598 **SEAL, Fill & drain screw
2
53 323362 *SHIM, 0.003 in. (0.07mm)
AR
53 323361 *SHIM, 0.004 in. (0.10mm)
AR
53 314745 *SHIM, 0.005 in. (0.12mm)
AR
1
54 327669 *THRUST WASHER, Forward gear
55 5004598 *COVER & SEAL Assy, Shift rod
1
56 318372 **O-RING, Shift rod
1
A
1
57 439476 *BEARING HSG Assy, Driveshaft
58 329922 **SEAL, Upper
1
A
59 329923 **SEAL, Lower
1
A
60 347371 *DRIVESHAFT, Lower
1
61 302325 *SCREW, Shift rod cover
6
A Contents of GEARCASE SEAL KIT
B Not shown
C Refer to EVINRUDE / JOHNSON Genuine Part s Propeller Chart
D 25 in. Models
Ref
P/N
Name of Part
Qty
62 338504 *RETAINER, Driveshaft
1
63 311538 *ROLL PIN, Driveshaft
1
64 328743 *WASHER, Tab screw
2
65 347377 *DETENT, Shifter
1
66 5005063 *WATER SCREEN KIT, High flow
1
67 337061 **SCREW, Water intake screens
2
68 350264 **SCREEN, Wtr intake-high flow, Port
1
69 350265 **SCREEN, Wtr intake-high flow, Stbd
1
1
70 5005124 WATER SCREEN KIT, High Perf
337061 *SCREW, Water intake screens
2
B
348479 *SCREEN, Wtr intake-high perf, Port B
1
1
348480 *SCREEN, Wtr intake-high perf, Stbd B
71 5000623 DRIVESHAFT Assy, Upper
1
D
1
E
1
F
72 347300 SHIFT ROD
1
D
72 347301 SHIFT ROD
1
E
72 347391 SHIFT ROD
1
F
73 321122 SPACER, Shift rod cover
D,F 1
74 331409 SEAL, Trim tab
1
75 338742 TRIM TAB
1
76 313715 SCREW, Trim tab
1
77 330263 SCREW, Mounting, 3/8 in. X 3.50 in.
1
78 330265 WASHER, Mounting screw, 7/16 in.
1
1
4
5
82 5001595 WATER PUMP REPAIR KIT,
1
83 320943 *GROMMET, Pump to exh housing
1
1
84 338486 *CUP, Impeller-(Stainless )
85 306643 *SCREW, Cover to impeller hsg
2
86 331353 *SEAL, Impeller housing plate
1
87 5001593 *IMPELLER Assy
1
88 331107 *KEY, Impeller
1
89 302035 *O-RING, Impeller to plate
1
90 338485 *PLATE, Impeller hsg-(Stainless)
1
91 314008 *GROMMET, Water tube to cover
1
92 435959 *IMPELLER HOUSING
1
93 302325 *SCREW, Impeller housing
4
94 331188 *O-RING, Cup to housing
1
95 338893 *COVER, Impeller housing
1
96 338484 *GASKET, Impeller plate
1
A
97 338601 *GROMMET, Sleeve to exh hsg
D,F 1
99 338636 *SLEEVE, Pump cover extension
1
D
99 338667 *SLEEVE, Pump cover extension
1
F
100 435526 CHROME CUP & PLATE KIT
1
338551 *CUP, Impeller-(Chrome)
1
B
338552 *PLATE, Impeller hsg-(Chrome)
1
B
101
PROPELLER
C AR
102 387157 *BUSHING, Alum. Propeller
1
102 175401 *BUSHING, S.S.propeller
1
103 332394 *CONVERGING RING, Prop (std)
1
1
1
434153 PROPELLER HARDWARE KIT
B
105 126870 *THRUST BUSHING, 3-blade (std)
1
175266 *PROPELLER NUT KIT
1
B
106 320570 **SPACER, Propeller nut
1
107 398042 **NUT & KEEPER, Propeller
1
108 306394 **COTTER PIN, Propeller nut
1
109 350626 RING, Propeller seal 4-blade
1
110 126869 THRUST BUSHING, 4-blade
1
1
112 339346 EXTENSION, Shift rod spacer
1
F
113 349354 SEAL, Impeller hsg to exh hsg
1
E
E
F
G
N
33
20 in. Models
30 in. Models
FPL Model only
New P/N for 2004
200 - 250 D.I. 90° V6
GEARCASE - FPL, FSL, FPX & FPZ MODELS
GEARCASE - FCX & FCZ MODELS
17
14
15
105
101
73
13
77
27
102
57 59
69
107
48
96
66
33
67
87
104
106
117
34
10
11
79
80
93
6
98
81
100
85
5
86
4
3
61
99
92
89
58
9
8
82
7
83
86
97
WATER
SCREEN KIT
HIGH PERFORMANCE
78
103
95
94
WATER
SCREEN KIT
HIGH FLOW
74
76
75
65
64
84
53
55
50
91
51
52
51
49
12
88
87
56
47
46
65
64
62
63
68
38
54
31
24
56
37 72 71
45
70
116
21
30
23
32
35
42
114
118
26
36
60
39
16
44 43
19
22
18
20
108
109
111 113
115
25
28
40
41
112
29
110
34
90
EPC3071
Ref
P/N
5005550
1
5001589
2
387817
3
324852
4
332584
5
341219
6
436745
7
307161
8
336535
9
305749
10 341220
11 437330
12 346462
13 439476
14 329922
15 329923
16 313447
17 317624
18 5001602
19 389039
20 331880
21 347378
22 911962
23 334163
24 322938
25 348484
26 328825
27 314728
28 5001578
29 382408
30 389042
31 5000249
32 5005096
33 327656
34 324670
35 5001588
36 431926
37 436752
38 334950
39 326849
40 431708
41 908158
42 916070
43 349001
44 345998
45 327669
46 314730
47 350038
48 323362
48 323361
48 314745
49 5001586
50 338717
50 338718
50 338719
51 385043
52 389039
53 338716
54 333885
55 337796
56 5001585
57 5004598
58 318372
59 302325
60 160084
61 347371
A
B
C
Name of Part
GEARCASE Assy, Complete, White
*GEARCASE & BEARING Assy
**BEARING, Pinion
**SCREW, Pinion bearing
***SEAL, Pinion brg screw
**SCREW, Anode
**ANODE
**LOCKWASHER, Anode
*NIPPLE, Pitot tube
*CAP, Pitot tube fitting
*SCREW, Pitot seal
*WASHER & SEAL Assy, Pitot tube
*RING, Propeller seal
*BEARING HSG Assy, Driveshaft
**SEAL, Upper
**SEAL, Lower
*THRUST WASHER, Propshaft
*SCREW, Housing to gearcase
*BEARING HSG Assy, Rev Gear
**BEARING, Rev gear
**PIN, Housing
*DETENT, Shift
*SPRING, Detent
*CRADLE, Shift
*LEVER, Shift
*SHAFT, Shift
*PIN, Shift lever
*O-RING, Driveshaft bearing hsg
*PROPELLER SHAFT
*THRUST BEARING, Propshaft
*THRUST BEARING, Reverse gear
*CLUTCH SHAFT Assy
**KIT, Clutch Shaft Retainer
*THRUST WASHER, Driveshaft
*GASKET, Shift rod cover
*BEARING HSG Assy, Propshaft
**NEEDLE BEARING Assy, Front
**NEEDLE BEARING Assy, Rear
**SEAL, Propshaft
**O-RING, Propshaft shaft hsg
**ANODE, Bearing housing
**SCREW, Anode
*SCREW, Wedge
*WEDGE, Propshaft hsg to GC
*WASHER, Wedge screw
*THRUST WASHER, Reverse gear
*NUT, Pinion to driveshaft
*WASHER, Pinion nut
*SHIM, 0.003 in. (0,07mm)
*SHIM, 0.004 in. (0,10mm)
*SHIM, 0.005 in. (0,12mm)
*GEAR SET Assy
**SHIM, 0.003 in. (0,07mm)
**SHIM, 0.004 in. (0,10mm)
**SHIM, 0.005 in. (0,12mm)
**THRUST BEARING, Fwd gear
**BEARING, Fwd gear
**SET SCREW, Thrust flange
**HOUSING, Fwd gear
**THRUST FLANGE, Fwd gear
**GEAR SET, Fwd, Rev, Pinion
*COVER & SEAL ASSY, Shift rod
**O-RING, Shift rod
*SCREW, Shift rod cover
*BALL, Detent
*DRIVESHAFT, Lower
N
A
A
A
A
A
A
A
A
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
AR
AR
AR
1
AR
AR
AR
2
1
4
1
1
1
1
1
6
1
1
Ref
P/N
Name of Part
Qty
62 313448 *PIN, Clutch dog
1
63 324369 *SPRING, Clutch dog pin
1
2
64 318544 *SCREW, Fill & drain
A
65 311598 **SEAL, Fill & drain screw
1
66 321122 *SPACER, Shift rod cover
D,E 1
67 387656 *THRUST BEARING, Driveshaft
1
1
68 337774 *SHIFTER, Clutch dog
69 328702 *WASHER, Shift rod cover screw
6
70 333957 *TAB, Retainer
2
71 328743 *WASHER, Tab screw
2
72 350271 *SCREW, Retainer tab
2
73 5005063 *WATER SCREEN KIT, High flow
1
74 337061 **SCREW, Water intake screens
2
75 350264 **SCREEN, Wtr intake-high flow, Port
1
76 350265 **SCREEN, Wtr intake-high flow, Stbd
1
77 5005124 WATER SCREEN KIT, High Perf
1
337061 *SCREW, Water intake screens
2
B
348479 *SCREEN, Wtr intake-high perf, Port B
1
348480 *SCREEN, Wtr intake-high perf, Stbd B
1
78 347301 SHIFT ROD
1
D
78 347391 SHIFT ROD
1
E
1
D
1
E
80 311538 *ROLL PIN, Driveshaft
1
81 338504 *RETAINER, Driveshaft
1
1
83 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 1
4
1
5
87 313715 SCREW, Trim tab
1
88 338743 TRIM TAB
1
89 331409 SEAL, Trim tab
1
90 5001595 WATER PUMP REPAIR KIT
1
91 338484 *GASKET, Impeller plate
1
A
92 338485 *PLATE, Impeller hsg-(Stainless)
1
93 338486 *CUP, Impeller-(Stainless)
1
94 306643 *SCREW, Cover to impeller hsg
2
95 320943 *GROMMET, Pump to exh hsg
1
96 314008 *GROMMET, Water tube to cover
1
97 331353 *SEAL, Impeller housing plate
1
1
98 5001593 *IMPELLER Assy
99 331107 *KEY, Impeller
1
100 302035 *O-RING, Impeller to plate
1
101 338893 *COVER, Impeller housing
1
102 302325 *SCREW, Impeller housing
4
103 338601 *GROMMET, Sleeve to exh hsg D,E 1
104 435959 *IMPELLER HOUSING
1
105 338636 *SLEEVE, Pump cover extension D
1
105 338667 *SLEEVE, Pump cover extension E
1
106 331188 *O-RING, Cup to housing
1
107 321008 GROMMET, Exh hsg to shift rod
1
108 435526 CHROME, CUP & PLATE KIT
1
338551 *CUP, Impeller-(Chrome)
1
B
338552 *PLATE, Impeller hsg-(Chrome)
1
B
109
PROPELLER
C AR
1
111 175401 *BUSHING, S.S. propeller
1
111 387157 *BUSHING, Alum. propeller
1
112 320570 SPACER, Propeller nut
1
1
113 126870 THRUST BUSHING, Propeller
114 398042 NUT & KEEPER, Propeller
1
115 306394 COTTER PIN, Propeller nut
1
1
117 339346 *EXTENSION, Shift rod spacer
1
E
1
118 350228 RETAINER, Ring
Contents of GEARCASE SEAL KIT
Not shown
Refer to EVINRUDE / JOHNSON Genuine Part s Propeller Chart
35
D
E
N
25 in. Models
30 in. Models
New P/N for 2004
200 - 250 D.I. 90° V6
GEARCASE - FCX & FCZ MODELS
STEERING LINK KIT
EPC3016
1
Ref
2
3
1
2
3
P/N
175125
315077
175110
319453
A
Accessory
Name of Part
STEERING LINK KIT
*LOCKNUT
*ROD Assy
*WASHER
A
Qty
1
2
1
2
1
DUAL STEERING CONNECTOR KIT
6
EPC3017
1
4
Ref
3
2
5
9
7
8
9
3
10
11
36
1
2
3
4
5
6
7
8
9
10
11
P/N
175322
123077
126296
123204
126299
315077
319453
328694
126617
319316
319253
337586
A
Accessory
Name of Part
DUAL CABLE STEERING KIT
*SCREW, Cable to connector
*BRACKET, Steering tube
*NUT, Steering tube
*CONNECTOR, Cables to rod
*LOCKNUT
*WASHER
*SCREW, Bracket
*STEERING TUBE
*WASHER, Steering tube
*LUBE FITTING, 45°
*WIPER NUT
A
Qty
1
2
1
2
1
4
2
4
1
2
2
1
37
200 - 250 D.I. 90° V6

5005686 — 2004 Evinrude 200, 225, 250 D.I.

Transcription

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5006035 — 2005 Evinrude 200, 225, 250 D.I.