Minima Sliding Door - Boundary Bathrooms

CFI209K
Minima Sliding
Door
(391)
Fitting Instructions
The Daryl Care Programme
Keeping your enclosure beautiful throughout its lifetime is easy with
products from the Daryl care programme
Using state of the art bespoke machinery combined with the
latest technology, all Daryl doors and panels are coated with
a glass protector in highly controlled factory conditions.
The protector acts as an invisible barrier on the glass to
prevent build up of limescale, soap scum, stains and dirt.
The factory applied protector will last from months to years
depending on use and the hardness of water in your area.
It will never crack, peel, discolour or build up. Coated
surfaces are kept clean simply by rinsing or wiping with a
damp cloth and regular use of Daryl Glass Cleaner.
There are two separate elements to caring for your Daryl
shower door, enclosure or bath screen.
1 Daryl Glass Cleaner for the regular cleaning of your
shower door, enclosure or screen
2 Daryl Care Kit comprising of Glass Treatment and
Glass Protector suitable for use where glass protector
has not already been applied or for topping up factory
coated protector
Daryl Glass Cleaner
For occasional cleaning of glass treated with Daryl Glass
Protector or for more regular maintenance of untreated
surfaces, we recommend using Daryl Glass Cleaner. The
Cleaner cleans and polishes without smearing or streaking
and rejuvenates the Glass Protector.
Daryl Glass Treatment and Daryl Glass Protector
Available in one care kit, the Treatment and Protector are
used on new or existing shower installations where
Protector has not already been applied and for topping up
factory coated glass after a reasonable length of time. The
Treatment must always be used on existing shower
installations to prepare for the Protector. The Treatment is a
cleaning material that is applied to the glass to ensure it is in
the cleanest condition possible prior to application of the
Protector. If this process is not undertaken, there is the
likelihood of locking in dust, dirt and stains under the
Protector.
Daryl Protector acts as an invisible barrier on the glass to
prevent the build up of lime scale, soap scum, stains and
dirt. Applied like a polish, one application will last from
months to years depending on use and the hardness of
water in your area. It will never crack, peel, discolour or build
up. Coated surfaces are kept clean simply by rinsing or
wiping with a damp cloth and regular use of Daryl Glass
Cleaner.
2
CFI209K
Regular cleaning
• Mildew thrives in damp, unventilated areas. It is, therefore,
important to always wipe down, with a soft cloth or towel,
the glass and metal sections inside the shower every time
it is used
• Do not allow water to remain on glass and metal sections
for long periods of time
• Every week or two, use Daryl Glass Cleaner to polish the
enclosure (including metal sections) ensuring all surfaces
are wiped down
• In hard water areas, do not allow lime scale to build up.
Stubborn deposits of lime scale can usually be removed
by using a 50:50 solution of vinegar and water, which
should be rinsed off thoroughly and dried after use
• Regular cleaning is required to remove the small
amounts of residue that are not repelled by the Protector
Everyday Care
Wipe down the glass and metal sections with a soft cloth or
towel and warm water after each time the shower is used.
Do not allow water to remain on glass and metal sections
for long periods, do not allow the build up of lime scale and
do not use caustic cleaners or abrasives.
Daryl showers trays
If you have a Daryl shower tray scuffs and marks on acrylic
trays can often be removed by the light use of a mildly
abrasive cleaner applied with a damp cloth and polished off.
Other cleaning materials
Ensure that if you use a non-Daryl cleaning product, it has a
pH level between 4 & 8 and is non-abrasive. Prolonged use
of cleaners with a pH level outside the specified range can
cause damage to metal sections and possibly affect the
safe operation of your Daryl Shower. All cleaning material
(including Daryl’s) must be wiped down after application.
Do not use ‘spray and leave’ cleaning products on the metal
surface as these may cause damage to your door or
enclosure.
Kohler Daryl Limited
Alfred Road, Wallasey, Wirral, CH44 7HY England
Tel 44 (0)151 606 5000 Fax 44 (0)151 638 0303
www.daryl-showers.co.uk
E-mail [email protected]
Introduction
LAY A THIN BEAD
OF SEALANT:
The following pages aim to provide comprehensive installation instructions, plus
advice on how to care and maintain your product.
We recommend that the unit is installed by a qualified Plumber or Engineer.
Please retain this document for future reference.
Note: Due to our desire to always improve our products, Daryl reserve the right to
change specification without prior notice.
between the 'H' section
and the bottom guide
Safety Precautions
Caution: Care should be taken when drilling into walls and floors to avoid any
hidden pipes or wires.
We strongly recommend that all glass panels are moved by a minimum of two
people and that any protective packaging along the glass edges is kept in place
for as long as possible to prevent damage before installation.
along the 'H' section and
around the bottom guide
Wear protective
footwear when
lifting panels
STEP
33
24hrs
STEP
34
CFI209K
People not familiar with the fitting of Daryl Products may require
the assistance from another person at certain stages of the
procedure. We have indicated these points in the process with
the Caution Symbol.
Caution
Care & Maintenance
Allow at least
24 hours before
using shower
to allow sealant
to cure
14
Wear safety
glasses when
drilling
The unit should be wiped down immediately after each use.
Use a non abrasive cleaner with a pH value between
4 & 8, applied with a soft cloth. A 50:50 solution of
vinegar & water can be used on lime scale deposits,
rinsing off thoroughly after use. Do not use alkalis
such as caustic soda.
Under no circumstances should scourers or
powerful detegents be used as these can damage
the metallic surface of the frame and the surface of
the tray or bath, and also tarnish the glass coating.
If fitted correctly the unit should not require any
maintenance other than cleaning. If problems do
occur contact the Daryl Technical Helpline
Tel: 0151 606 5000
Made in the UK by: Kohler Daryl Limited
Alfred Road, Wallasey, Wirral, CH44 7HY England
Tel 44 (0)151 606 5000 Fax 44 (0)151 638 0303
CFI209K
3
Components
Before installation check that all components are correctly supplied.
If any parts are missing please ring the helpline. Tel: 0151 606 5000
FIT SEALS ON:
Closing edge
Notched seal
Door panel
Top lintel
Back edge
Inline panel
Wall channel
DOOR
PANEL
INLINE
PANEL
C
DOOR
PANEL
STEP
30
NOTE
Wall channels and
glass clamps are
delivered attached
to the glass.
FIX HANDLE
To release them
undo the allen
screws with the
3mm key provided.
If the door rolls back slightly when closed fit one
of the stops to the top of the lintel
Round
handle fixing
Note: 4 spare stops
are supplied in the
parts pack
(397)
Glass clamp
Threshold
Close the door. The roller assembly on the closing
side should just pass the stop on top of the lintel
Splashguard
(390)
Unit Width
1200mm
1400mm
4
?
CFI209K
Re-fit the stop in
a different hole
if required
Unit Adjustment
1165mm to 1196mm
1365mm to 1396mm
44 (0)151 606 5000
Wall channel
Glass clamp
‘D’ handle fixing
(fit screws from inside of enclosure) STEP
31
STEP
32
CFI209K
13
Top roller
clamps
Fit rollers clamps to
top lintel and door panel
Mid-support clamp
4mm
Allen key
x2
3mm
Allen key
Channel
Guide Spacer
x2
Lift door panel slightly
and remove support strip
Front
End sockets
Bag of 4
Roller Stops
x7
Bottom guide
Plastic
guides
Door closing
guide
x8
(in wall channel)
x2
Ensure screws are securely
tightened. Retighten after 10 mins.
STEP
27
Slide door open and
remove support spacer
STEP
28
Screw
covers
x2
FIT PLASTIC GUIDES INTO BOTTOM GUIDE
Support strip
x4
A
Carefully apply
silicone sealant
along the back face
to fix the plastic
guide in place
Spacer can be found in
main parts pack
C
B
3mm Drill
Support spacer
Round
handle fixing
x4
Wallplugs
x7
x4
(in Roller clamps)
D
STEP
29
12
CFI209K
E
F
‘D’ handle fixing
(fit screws from inside of enclosure)
CFI209K
5
Fitting Instructions
Fit tray and then tile walls
before fitting the unit.
NOTE:
FIT WALL CHANNEL ‘A’
Glass seal will
extend out of
wall channel
6m m
20mm
1
x3
A
x3
2
6mm
Carefully turn door
panel on its edge
and support.
Fit
splashguard to
bottom of door
20mm from the
closing edge
3
x3
±0mm
4
Wall channels
MUST be
plumb
STEP
25
A
x3
5
FIT DOOR PANEL
6mm
1
2
± 0mm
Tray MUST be level in
all planes or the unit will
not install properly
STEP
2
STEP
1
RH version shown, LH fitting is a
mirror image of these instructions
Screw
channel
guide
to tray.
FIT CHANNEL GUIDE
Caution
Place support spacer
Place support strip
19mm
3
A
Lower the door panel into
bottom guide and rest on
spacer support and strip
400mm
Mark and drill a 3mm hole into the tray
B
A
STEP
3
6
CFI209K
STEP
4
STEP
26
CFI209K
11
1
POSITION SUPPORT CLAMPS AND SOCKETS ON TOP LINTEL
Ensure the white foam strips
are still on the bottom edge of
the glass, inside the H section,
and that the H section is 53mm
from the corner of the glass
Fully tighten mid support clamp ‘2’ & loosely fit end sockets ‘1’ & ‘3’
2
3
STEP
5
53mm
1
2
Glass needs to be at least
8mm into wall channel
3
E
Caution
Turn with allen key
to l ightly grip
the top lintel
1
Screw
mid support clamp
to lintel
8mm minimum
A
Rest panel
against seal of
wall channel 'A'
SUPPORT GLASS
PANEL UNTIL
GLASS CLAMP
IS FITTED
Turn with allen key
to l ightly grip
S TE P
the top lintel
20
SLIDE LINTEL AND SOCKETS TO POSITION
Align panel with
the channel guide
(Placed at STEP 4)
Place the end socket 1&3 on top of glass and wall channels
2
3
STEP
21
x2
D
Bottom channel
fits under seal
Screw into
wall channel
Place mid
support clamp
10mm from
edge of glass
x2
Allen
screw
D
Fit glass clamp
and turn screw
until it lightly
grips glass
Screw mid support
clamp firmly to glass
8
C
STEP
22
CFI209K
STEP
6
Screw 2nd socket to wall
channel then tighten the
allen screws on both sides
10mm
10
Check that bottom
channel is parallel
to edge of tray.
STEP
23
STEP
24
x4
STEP
7
The distance from
the edge of the
inline panel glass
to the wall must
be a maximum
of 620mm
Glass should
protrude out of
bottom channel
by 53mm
± 0mm
Glass panel
must be plumb
When glass is in
correct position
fully tighten glass
clamp screws.
Ma
x. 6
20m
m
Retighten the
screws after
10 minutes
STEP
8
CFI209K
7
Keep threshold position
parallel to tray edge
Cut seals exposed at top
with a sharp knife
Lay thin bead of sealant
on both sides
FIT THE SECOND WALL CHANNEL
1
2
x3
6m m
53
m
m
x3
3
x3
±0mm
4
=
STEP
10
STEP
9
=
Pull a small amount
of backing off end
of the threshold
Mark hole position,
remove temporarily
the bottom guide
and drill hole
into the tray
When threshold is
in the correct position
remove rest of backing
and secure in place
STEP
11
Top view
Lay a bead of
sealant in bottom
guide as shown
STEP
12
Lay thin bead of sealant
on both sides
A
5
6 mm
Channel fits
over threshold
STEP
15
3mm
then slide it
under glass
Wall channel
MUST be
plumb
Push cover vinyl
Into place
STEP
16
Screw
bottom guide
to tray
B
Locate one end of
threshold under
the bottom guide
Pull a
small amount
2
of backing off this
end of the threshold
1
STEP
13
Top view
Remove
cover
vinyl
B
B
8
CFI209K
Lay sealant
on bottom of
door closing
guide
B
Place door
closing guide
under wall
channel ‘B’
STEP
14
STEP
17
STEP
18
STEP
19
CFI209K
9