electric tankless water heaters - Ron Blank and Associates, Inc.
Transcription
electric tankless water heaters - Ron Blank and Associates, Inc.
© Ron Blank & Associates, Inc. 2013 Please note: you will need to complete the conclusion quiz online at Ronblank.com to receive credit Developed & Sponsored By David Seitz, CEO, Seisco International 888-296-9293 [email protected] ELECTRIC TANKLESS WATER HEATERS sei15a Credit: 1.5 AIA HSW CE Hour Authored By: David Seitz – CEO, Seisco International Limited, Inc. Dr. Tom Harman, Ph.D. – Electrical Engineering, Rice University Dr. Louis J. Everett, Ph.D. – Mechanical Engineering, Texas A&M University Eddie Wilcut, MAG – Texas State University An American Institute of Architects (AIA) Continuing Education Program Approved Promotional Statement: Ron Blank & Associates, Inc. is a registered provider with The American Institute of Architects Continuing Education System. Credit earned upon completion of this program will be reported to CES Records for AIA members. Certificates of Completion are available for all course participants upon completion of the course conclusion quiz with +80%. Please view the following slide for more information on Certificates of Completion through RBA This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA or Ron Blank & Associates, Inc. of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. An American Institute of Architects (AIA) Continuing Education Program • Course Format: This is a structured, web-based, self study course with a final exam. • Course Credit: 1.5 AIA Health Safety & Welfare (HSW) CE Hour • Completion Certificate: A confirmation is sent to you by email and you can print one upon successful completion of a course or from your RonBlank.com transcript. If you have any difficulties printing or receiving your Certificate please send requests to [email protected] • Design professionals, please remember to print or save your certificate of completion after successfully completing a course conclusion quiz. Email confirmations will be sent to the email address you have provided in your RonBlank.com account. Did You Know? • Did you know that a 2500 square foot home with a total electric service of 150 amps can easily accommodate a perfectly adequate whole house tankless electric water heater with no increase in the electrical service requirement and only two additional electric circuits from the existing service panel? • Did you know about “interlocks” that block unnecessary competitive electrical loads, ensuring the adequacy of lower electric service requirements? • This course will teach you this and much more. Course Objectives By completing this course, the design professional will be able to: 1. Explain the Water/Energy Nexus as it relates to water heating. 2. Discuss consumption patterns associated with typical residential hot water usage. 3. Identify the different classifications of water heater designs currently on the market. 4. Discuss the benefits and shortcomings associated with each classification of water heating design. Course Objectives By completing this course, the design professional will be able to: 5. Explain the role and effectiveness of Electric Tankless Water Heaters. 6. Discuss the difference between flow control and temperature control as separate demand water heating activation technologies. 7. Explain the issues of light flicker “power quality” related issues in evaluating different Electric Tankless models and manufacturers. 8. Discuss the impact of hot water systems on electrical load and peak demand. Course Objectives By completing this course, the design professional will be able to: 9. Describe how properly designed electric tankless water heaters integrate into a sustainable, low-flow, energy efficient plumbing design. 10. Identify the benefits associated with the use of new low-flow “Electric Tankless” system technology. 11. Identify the fuel source for each technology and how each is related to renewable energy. Course Description This learning unit will address the benefits of a properly designed and installed electric tankless water heater and explore how installing electric tankless water heaters in new construction, in a retrofit situation, or as a companion to other water heating technologies already in place can offer a reliable, endless supply of hot water while maximizing both water savings and energy efficiency. Understanding the Nexus Between Energy & Water OBJECTIVE 1 Image source: http://alexansouthwoodblog.com/files/2012/02/energy-lights.jpg/ The Water/Energy Nexus • According to the American Water Works Association (AWWA), 3.9 trillion gallons of water are consumed in the United States each month. • Assuming that it takes, on average, two kilowatt hours to produce and treat every thousand gallons of water consumed, that equates to 93.6 billion kilowatt hours of energy needed to produce and treat that water every year. • Considering all energy sources, an average of 1.3 pounds of CO2 emissions are released for each kilowatt of energy produced, our current water consumption results in approximately 122 billion pounds of CO2 emissions every year. The Water/Energy Nexus • On average, it takes 2 consumptive gallons of water to produce 1 kilowatt hour of electricity. • Annual consumption of electricity in the United States accounts for approximately 3.9 Trillion Kilowatt Hours (kWh). Assuming that it takes two gallons of water to produce one kWh of electricity, approximately 17% of all the water consumed in the United States is used for power production. The Water/Energy Nexus • Considering that we consume 93.6 billion kilowatt hours to produce and treat our water, we can estimate that it take 187 billion gallons of water to produce that energy. • In essence, approximately 1 precent of the water we consume each day is consumed during the production and treatment process. The Water/Energy Nexus • Every time you save energy you save water and every time you save water you save energy! • Replacing an older 60 Watt light bulb with a new 15 watt CFL will save approximately 98 gallons of water per year. • Replacing an older high flow toilet with a new High Efficiency Toilet (HET) will save 32 kWh per year. The Water/Energy Nexus How Can You Save Water and Energy with an Electric Tankless Water Heater? 1. By locating the unit closer to the center of fixtures (i.e. clusters) or as a point of use heater, you reduce the amount of water that would otherwise be wasted in order to get hot water. This saves substantial amounts of water and energy. 2. Advanced technologies, which provide for Flow/No Flow Temperature Activated Electric Tankless Water Heaters allow for the installation of lower flow fixtures that are often not compatible with “MechanicalFlow Dependent” Activated Systems. The use of low flow fixtures saves water, which in turn saves energy. 3. Electric Tankless Water Heaters eliminate standby losses and increase the efficiency of the resource that is being used. An increase in electrical efficiencies saves energy, which in turn saves water. 4. Electric Tankless Water Heaters can increase the efficiency and/or utility of other systems, including solar, heat pump water heaters as well as gas when added as an “extender”. By accommodating smaller hot water draws and boosting temperature only to the level that is needed, the use of Electric Tankless water heaters as companion devices help to save both water and energy. REMEMBER, IT TAKES WATER TO GENERATE ELECTRICITY! IT TAKES ELECTRICITY TO DELIVER WATER! Understand the true consumption patterns associated with typical residential hot water usage. OBJECTIVE 2 Tankless Sizing: Whole Household • According to the experts, 2.5 gallons of hot water per minute (GPM) will satisfy nearly every U.S. household. • The Energy Star program establishes a minimum 2.5 GPM at a 77⁰F rise for tankless water heaters. • A typical residential tank water heater provides 50-90 gallons in the first hour and less during the second hour while it is in the process of heating the newly introduced cold water to the desired set point. • 2.5 GPM x 60 minutes is 180 gallons for the first and every hour after, providing more than double the output of a typical tank water heater. • Careful fixture sizing and modest lifestyle changes can avoid common oversizing of tankless water heaters. Case Study: • In March of 2003, the National Association of Home Builders (NAHB) Research Center conducted a “Performance Comparison of Residential Hot Water Systems” for the National Renewable Energy Laboratories (NREL) • A copy of this study can be found using the following internet link: (http://www.nrel.gov/docs/fy03osti/32922.pdf) • The following slide illustrates that in both a high-flow and low-flow home, a tankless water heater with the ability to provide 2.5 to 3 GPM at 120⁰F meets nearly 99% of the demand. Hot Water Consumption by Flow Rate – Annual Minutes of Use at Given Flow Rates for High & Low Volume Homes Source: National Renewable Energy Laboratory, “Performance Comparison of Residential Hot Water Systems” March 2003 Percent of Total Minutes over 3 GPM Low Volume Homes – 0% High Volume Homes – 3% Gallons per Minute (GPM) Flow Rates 0.5 Minutes per Year at Flow Rate - Low Volume Home 34,000 Minutes per Year at Flow Rate - High Volume Home 31,800 1.0 3,500 6,000 1.5 2,100 3,000 2.0 2.5 3.0 3.5 305 380 100 5 2,500 2,200 1,000 250 4.0 3 210 4.5 1 80 5.0 0 20 5.5 0 5 6.0 0 6 6+ 0 25 *ALL STUDIES SHOW THAT 96 to 98 PERCENT OF ALL RESIDENTIAL HOT WATER USAGE OCCURS AT FLOWS OF 1 GPM OR LESS* Understand the different classifications of water heater designs currently on the market OBJECTIVE 3 Water Heating Classification • Non-Condensing Gas – Storage Type Water Heater • Condensing Gas – Storage Type Water Heater • Non-Condensing Gas – Tankless Water Heater • Condensing Gas – Tankless Water Heater • Non-Condensing Gas – Hybrid • Condensing Gas – Hybrid • Heat Pump • Desuperheater • Geothermal • Solar • Electric – Storage Type Water Heater • Electric Tankless • Whole House • Point of Use • Hydronic Space Heaters Traditional Tank Water Heaters • With traditional tank water heaters, incoming cold water must be heated to a desired temperature and continuously maintained at that desired temperature in order to ensure the availability of hot water when it is needed. • High flue temperature creates unutilized heat that is ultimately wasted as it is exhausted thru the flue. • In order to maintain the desired temperature within the proper range, the water is first heated to the temperature set point and then allowed to cool to the point where the thermostat calls for another heating cycle. The process of heating and cooling throughout the day, in the absence of hot water usage, is a function of standby losses. • Standby losses related to water and ambient temperature are dependent upon the insulation associated with the tank itself. In general, better insulated tanks will incur less standby losses over a given period of time. Source: http://www.diyanswerguy.com Source: http://eternalwaterheater.com/technology.html Condensing Gas Storage Water Heaters • In a condensing storage water heater, a draft-inducing fan pushes air and fuel into a sealed combustion chamber inside the storage tank. As the fuel burns, combustion gas is exhausted through a secondary heat exchanger consisting of coiled stainless steel tubing which is actually submerged within the tank’s water supply. Both the combustion chamber and heat exchanger have large surface areas that help to maximize the heat transfer to the water. • With these types of heaters, the heat transfer is so efficient that the combustion gases actually cool to the point where the water vapor in the exhaust condenses, releasing its latent heat, which is also transferred to the stored water. Thru transference of its latent heat load, the exhaust gas leaving the heater is generally cool enough to be safely vented through materials such as PVC, which is far less expensive than stainless steel. • Some gas condensing storage heater manufacturers claim efficiencies up to 96% percent. Picture taken from US EPA Energy Star Website Gas Tankless Water Heaters • Modern Gas Tankless Water Heaters were invented with the intent of eliminating standby losses and ensuring an unlimited supply of hot water. • The efficiency of gas tankless water heaters is highly dependent upon the consumption patterns of the end user which can result in wide changes in flow rates. In most cases, higher efficiencies are gained at steady state high flow rates. Smaller intermittent hot water flows, which are more common in residential settings, actually serve to reduce overall efficiency. This is because the unit has to continuously go thru both the shutdown and startup cycle for each event. Each time the heater is restarted, the heat exchanger, which was cooled by fans at shutdown must be reignited. The heat exchanger must then be reheated before heating any water. • According to the “Performance Comparison of Residential Hot Water Systems” conducted by the National Renewable Energy Laboratory (NREL) in 2003, 97% of all hot water events in a home with high flow fixtures are less then three gallons per minute (gpm), while 100% of all hot water in a home with high flow fixtures are less than three gpm. Source: http://www.hvacdesmoines.com/tankless_water_heater.html Gas Tankless Water Heaters • All gas tankless water heaters require a minimum flow in order to trigger the combustion process. In many cases, this required flow rate may not be compatible with many of todays low flow devices that operate at rates of one gallon per minute (GPM) or less. • The start up and shutdown processes associated with many gas tankless water heaters can actually trigger a delay in heating the water when there are small durations between hot water events. This delay in heating can be as long as 10 to 15 seconds. During this time, cold water is allowed to enter the hot water line, where it is sandwiched between the hot water that was already in the line and the water that is being heated. This “Cold Water Sandwich” can cause discomfort to the end user, especially during a shower. • At every shut down, the unit is cooled. The unit must then be reignited to heat the water. This results in a delay and wastes energy. Source: http://www.energystar.gov/index.cfm?fuseaction=find_a_product.showProductGroup&pgw_code=WH Condensing Gas Tankless Water Heaters • Condensing Tankless Water Heaters work in a similar fashion to their storage tank counterparts in that they employ two heat exchangers. The second heat exchanger cools the exhaust gases to a point where the water vapor in the exhaust actually condenses, releasing its latent heat. As a result, the exhaust gases are generally much cooler and can therefore be vented using less expensive materials. • In most cases, cooling the exhaust gases produces condensation inside the unit. This condensate can be very corrosive and the heat exchanger needs to be of higher quality, non-corrosive materials in order to be able to withstand the corrosiveness. • In general, gas condensing tankless water heaters are more efficient than their non-condensing counterparts. Source: http://www.navienamerica.com/rearning/ condensing.aspx?skin=condensing Gas Condensing & Non-Condensing Hybrids • Gas hybrids seek to address the concerns associated with lower flow rates and the cold water sandwich effect by incorporating a small storage tank which acts as a hot water buffer. • Hot water is consistently maintained within the storage tank to compensate for the delay in heating caused by the combustion process and by the nontriggering of combustion associated with certain low flow events. Source: http://www.hotwater.com/waterheaters/residential/hybrid/next-hybrid-gas/ Heat Pump Water Heaters • Heat pump water heaters work in the same manner as an air conditioner, only in the reverse order. Whereas an air conditioner takes the heat from the compressor and expels that heat outside the house, a heat pump water heater puts the heat generated from a compressor into the water in the tank. • Refrigerant is vaporized in the heat pump's evaporator and passed into the compressor. As the pressure of the refrigerant increases, so does its temperature. The heated refrigerant runs through a condenser coil within the storage tank, transferring heat to the water stored there. As the refrigerant delivers its heat to the water, it cools and condenses, and then passes through an expansion valve where the pressure is reduced and the cycle starts over. • In addition to hot water, the byproduct of a heat pump is cool air, which can in turn be used to condition surrounding space. • Heat pump water heaters experience very slow recovery rates, requiring auxiliary resistance heat, which most often overrides the heating potential from the heat pump itself. Source: http://www.heatpump-waterheater.com/ Solar Water Heaters • Solar Water Heaters seek to harness the sun’s energy to heat the water and then store it until needed. • In general, solar water heaters function in one of two ways, “direct” or “indirect”. • In a direct system, water is pumped directly thru the solar collector and into a storage tank. • In an indirect system, a freeze resistant heat-transfer fluid is pumped thru the solar collector and passed thru a heat exchanger where the heat is transferred to the potable water. These types of systems are more common in areas where lower temperatures could cause water in the tubes to freeze, thus causing damage to the system. Source: http://www.dudadiesel.com Electric Storage Type Water Heaters • Electric Storage Type Water Heaters generally consist of an upper and lower heating element, each of which is controlled by its own thermostat, but interlocked so that only one element at a time can be turned on. This helps to ensure an even temperature throughout the tank. • Like their gas counterparts, electric storage heaters do incur standby losses, which are directly related to the insulation associated with a given system. • Unlike their gas counterparts, electric storage tank units do not have a non-insulated flue going up thru the middle of the tank. The gas flues represent a significant source for heat loss. • Electric Storage Tank heaters today are very efficient and can have a thermal efficiency above 95%. Source: http://omurtlak9.bloguez.com Electric Tankless Water Heaters • Advanced tankless water heaters with technologies that are rated to work well with preheated water help reduce scald potential and work well in many applications for any other water heating technology on the market such as solar, heat pump and geothermal heat recovery systems. • Electric tankless water heaters can generally be broken down into one of four categories, Whole House, Point of Use, Booster & Extender. Electric Tankless Water Heaters “Whole House Units” just like their gas counterparts, are capable of meeting all household needs while ensuring an endless supply of hot water. “Point of Use Heaters” are capable of serving one or more fixtures within a general area and significantly reduce the amount of time it takes for hot water to arrive at the fixture, thus providing huge savings of water and energy. It is highly important to ensure that the unit you choose is certified for use with preheated water. “Extenders & Boosters” are intended to raise the water temperature higher than the capabilities of the primary source of hot water supply. It is highly important to ensure that the unit you choose is certified for use with preheated water. “Extenders and Boosters” allow for the significant increase of the availability of hot water from another water heating system by maintaining the temperature of PREHEATED WATER to the desired set point. Understand the benefits and shortcomings associated with each classification of water heating design OBJECTIVE 4 X X X X X X X X Geothermal Easy to Install Compatible with Low Flow Fixtures Available Hot Water During Loss of Power Claim to be Up to 96% Efficient Availability of Rebates & Incentives Desuperheater X Solar X Gas Tankless Hybrid X Heat Pump Electric Tankless Point of Use/Extenders & Boosters Condensing Gas Tankless Electric Storage Inexpensive Technology Gas Tankless Gas Storage Condensing Gas Storage Benefits X X X X Benefits X X X X X X X X X X X X X X X X X X Electric Tankless Heat Pump Solar X X X X X X Increased Efficiency as Compared to Non-Condensing Gas Storage X X X X X X X X X X Some Models of Gas Condensing Storage units have high Btu ratings and will provide endless hot water X X X X X X Geothermal Point of Use/Extenders & Boosters X Desuperheater Condensing Gas Tankless X Gas Tankless Hybrid Gas Tankless X Electric Storage X Technology Gas Storage Condensing Gas Storage Benefits Benefits Reduced Consumption of Non Renewable Resources Unlimited Supply of Hot Water x Technology Electric Tankless X X X X Some Models Provide Excellent Back Up for Other Technologies X X Can Be Centrally Located X X X Geothermal Desuperheater Solar Heat Pump Point of Use/Extenders & Boosters Gas Tankless Condensing Gas Storage Electric Storage Gas Tankless Hybrid Benefits Condensing Gas Tankless Claim to be Up to 99% Efficient Gas Storage Benefits Heat Pump Solar Desuperheater Geothermal X X X X X X X X X X X X X X X Space Requirement X X X X X X X Sediment Accumulation within Tank X X X X X Reduced Efficiency Limited Hot Water Availability X X X Difficult to Centrally Locate Point of Use/Extenders & Boosters X Gas Tankless Hybrid X X Condensing Gas Tankless X Standby Losses Technology Gas Tankless Condensing Gas Storage X Gas Storage Electric Storage Electric Tankless Shortcomings Shortcomings X X X Most Installations Require Backups Slower Recovery Rates Performance Deviations dependent upon Climate X X Electric Tankless Heat Pump X X X X X X X X X X X X X X X X X X X X X X X Geothermal X Desuperheater X Solar X Point of Use/Extenders & Boosters Gas Tankless Hybrid Potential for Scaling Condensing Gas Tankless Higher Upfront Costs Gas Tankless X Condensing Gas Storage Uses a 100% NonRenewable Fuel Source Electric Storage Technology Shortcomings Gas Storage Shortcomings X X Shortcomings Incompatibility with Low Flow Fixtures X X Reduced Efficiency Associated with Smaller Draws X X Cold Water Sandwich Effect X X Some Models Experience Power Flicker Issues X High Upfront Costs with Whole House Units X X X Most Models Not Suitable for Use with Pre Heated Water X X X X X X X Geothermal Desuperheater Solar Heat Pump Electric Tankless Point of Use/Extenders & Boosters Gas Tankless Hybrid Condensing Gas Tankless Gas Tankless Condensing Gas Storage Technology Gas Storage Electric Storage Shortcomings Understand the applications and effectiveness of electric tankless water heating. OBJECTIVE 5 US Coal Reserves and Clean Coal Electric Generation The U.S. currently has the largest proven recoverable coal reserves in the world at 30% of all proven reserves. • Clean coal electric generation increases jobs, supports local economies and is environmentally responsible. • With coal likely to remain one of the nation's lowest-cost electric power sources for the foreseeable future, the United States Power Industry has pledged a new commitment to even more use of advanced clean coal technologies. • The use of technologies that promote the efficient use of electricity produced through clean coal production also serve to increase jobs, support local economies and promote environmental responsibility. Applications and Effectiveness • The move to renewable energy is a move to electricity as the energy source of choice, because electricity itself is renewable when generated from wind, hydro, wave power, solar power, biofuels and other renewable sources. • Electric Tankless enjoy efficiencies greater than 95%: SAVE ENERGY cleaner, renewable electric power. • Electric Tankless can be installed closer to the point of use reducing the wait for hot water: SAVE WATER & ENERGY. • Radiant heat loss through the plumbing distribution can be reduced: SAVE ENERGY. • Opportunities for Off Peak Applications, including Space Heating. THE DEVIL IS NOT IN THE kW DEMAND, BUT IN THE CURRENT AND VERY INEFFICIENT DISTRIBUTION (GRID) SYSTEMS. Energy Sources & Hot Water: Electric • Electric tankless can make other technologies more efficient while improving their performance. • Ideal companion technology to solar, geothermal, heat pump and desuperheater heat recovery systems. Provides full utility for systems that normally require a long recovery period without having to heat more than the water that is actually used. The only energy required for the additional heat is that which is required to heat the water to the required temperature, “OFF PEAK”. • Add to gas tankless to serve low flow draws, including recirculating systems, and avoid wasted water. Use smaller more efficient gas burner sizing. Save energy and water with electric tankless/ gas “dual-fuel” hybrid configurations. • Add to Gas Tankless Units to eliminate the Cold Water Sandwich Effect. • Significant opportunity for off peak electrical use in hybrid situations, especially in dual space heating applications. Energy Sources & Hot Water: Electric • With all these benefits and nearly 40% of homes heating water electrically, why are electric tankless not more prevalent, and what improvements have been made? • The predominant application for these units in the past were mainly “point of use”. These units were typically considered “Throw Aways”. Most units had very little control, if any, except for ambient water temperature, flow rate and kW capacity of the heater. These units were very inexpensive, highly susceptible to scald potential and highly subject to failure. • Since 1999, many manufacturers have attempted to stack these types of units and use them as whole house units which resulted in consumer and service provider dissatisfaction. • Power quality issues resulting from light flicker negatively impacted the electric service provider who in many cases had to replace transformers to try and satisfy customers. • Gross misstatements from competing “off shore” manufacturers of gas tankless, particularly about electrical service requirements and performance which were parroted by national celebrities added to poor perception. • Lack of education for both the consumer and installer. • Disparity in features and quality between different manufacturers of electric tankless products. • Misinformation on sizing, particularly with respect to the electric service requirements that would provide for the use of the appropriate model. • Electric tankless, when properly sized and designed, provide savings in energy, water and operating cost. Electricity from renewable is the principle energy source of the future. Install Cost Comparisons Whole House Solutions (New Construction) Heater Type Cost Install Electric Tankless $900 $450 Electric (60 Gallon) $350 $450 $1,100 Natural Gas HE (50 Gallon) T&P Electric Gas Line Vent Total $500 $1,850 $125 $250 $1,175 $450 $125 $250 $500 * $450 $2,875 $675 $450 $125 $250 $250 $250 $2,000 Natural Gas (80 Gallon) $525 $400 $125 $250 $275 $1,575 Natural Gas HE (80 Gallon) $725 $450 $125 $250 $275 $2,075 Desuperheater $500 $450 Heat Pump $1300 $450 Gas Tankless (199 KBTU) * Eliminate vent for all outside gas tankless installs $250 $250 $2000 Operating Cost Comparisons Forecast Whole House Solutions Energy Cost 2012 2017 2022 Electricity (kWh) Gas (CCF) Propane Gallons per Day Water & Sewer (kGal) $0.12 $1.53 $2.87 65 $6.60 $0.14 $2.25 $4.22 60 $8.03 $0.15 $3.30 $6.20 55 $9.77 Annual Operating Costs Natural Gas Tank Natural Gas Tankless* Propane Tank Propane Tankless Electric Tank Electric Tankless $423.38 $439.19 $713.87 $639.57 $739.16 $651.77 $538.03 $526.79 $932.25 $831.40 $803.24 $709.13 $683.05 $636.86 $1,214.82 $1,078.99 $812.31 $719.89 Assumed Price Increase per Year 2012-2022 2.5% per year 8.0% per year 8.0% per year N/A 4.0% per year Assumed Efficiency Rating 50% 90% 50% 70% 80% 98% *Includes $100 for annual maintenance expense recommended by DOE and Manufacturer Cost Comparison: • Electric Tankless are cheaper to install in new construction than gas tankless units and offer a lower cost alternative for price sensitive retrofit buyers even compared to High Efficiency tank water heaters. • Electric tankless is always the preferred solution where butane and propane are used. (The fuel tank never runs dry, there is no pilot to light, and it results in significant operating savings) • With no need for venting and relatively minimal space requirement, electric tankless water heaters, as previously demonstrated, can be centrally located, thus reducing the length of the piping runs from the water heater to the fixture. This results in significant water and energy savings. Discuss the difference between flow control and temperature control as separate demand water heating activation technologies. OBJECTIVE 6 Demand Water Heating Activation Technologies • Flow Activated – Gas Tankless and Most Electrics • This is the most typical design. These models use a turbine or magnet to mechanically detect flow/no flow. • Frequently requires a minimum flow rate of 0.75 GPM or more to activate. • Delays delivery of hot water – especially with repetitive small draws with gas tankless due to a safety feature intended to prevent dangerous over-temperature conditions. This also results in the cold water sandwich effect. • Temperature Controlled • Advanced microprocessor design uses multiple temperature sensors and computer algorithms to detect flow. • Works with low flow fixtures and high efficiency appliances with virtually no minimum flow – allows hybrid configurations with preheated water. Solutions for High Flow Applications Temperature controlled electric tankless are the ideal technology for High Flow Applications. • Multiple units may be used for higher flow applications, such as multi-head body spa showers, roman style tubs, and unusual usage patterns. • A unit can also be added to substantially increase the deliverable hot water from the existing storage tank water heater. The temperature activated unit will only turn on when the tank temperature drops below the pre-set set point, allowing the tank to deliver its full capacity with no temperature drop in order to meet the peak demand, then continuing to deliver hot water at the unit’s rated flow as the tank recovers for normal household demands. • Use a high efficiency heat-pump, geothermal or solar tank to maximize energy savings. • A supercharger can be paired with a storage tank water heater to produce an endless supply of hot water. A supercharger extends the amount of available water at higher temperatures because of its ability to work with water that is already preheated. Understand the light flicker/”power quality” related issues in evaluating different Electric Tankless models and manufacturers OBJECTIVE 7 Light Flicker and Power Fluctuation • There are two proven methods to manage power to maintain flicker and power quality related issues within the generally accepted standards. • Multiple and varied kW elements with “Sequential Element Pattern Activation Control” at predetermined switching frequencies. • Power-sharing – Controlling the percentage of kW input associated with Multiple Elements by maintaining a balanced load at switching frequencies in order to avoid power quality/flicker issues. • All other methods currently used for modulating power in demand electric water heaters can create disruption in power quality. This issue and deficiency in these types of electric tankless water heaters should be taken consideration before such products are installed. Power Sharing PowerShare control technology utilizes computer algorithms and electronic TRIACs to pulse power on and off, at electric half cycles, to all of the heating elements equally. The advanced control algorithms used in power sharing provide for high kW load switching at frequencies that avoid light flicker, while providing uniform temperature modulation between one to 100% of the heating element’s range. Staged Activation The following table represents four independent heating elements operating continuously at 25% of the heater’s rated output. When the first element is on, the remaining elements are off, and so forth. This staged activation at electrical half cycles (8.33 milliseconds) ensures each element is contributing equally to the heat required. It also maintains the same power level at each cycle avoiding flicker. PRESS “ENTER” OR “RETURN” TO ACTIVATE THE SEQUENCE OFF ON OFF ON ON OFF OFF ON Element # 1 OFF ON OFF ON OFF ON OFF ON Element # 2 OFF ON OFF ON OFF ON OFF ON Element # 3 ON OFF OFF ON OFF ON OFF ON Element # 4 Benefits of Power Sharing • Sequentially activated systems represent the typical control scheme associated with most electric tankless water heaters. This control scheme sequences elements to full power, one element at a time. At the end of the hot water event, there is at least one fully powered element on which, at shutdown, raises the surrounding water temperature to above boiling. These higher temperatures greatly increase the potential for deposition of mineral deposits. The shutdown temperature on a smaller sheath surface area operating at 100% will be much higher than the larger sheath surface area operating at 50%. This unbalanced switching of high kW elements also creates electric power quality issues. • By equally and incrementally distributing the power requirements to each element, during most applications, no single element is on at 100% of its power. Even when there are multiple use events and all elements are on 100% at some point during use, at shutdown of the hot water events typically only one application is on at the time the water heater is turned off. Thus because at shutdown it is rare for the multi-controlled elements to be on at high wattage the latent heat in any element is much lower, and scaling, which takes place along the heating elements sheath when shutdown temperatures exceed boiling, is virtually eliminated. • The “Electric Tankless Water Heating: Competitive Assessment” conducted by Global Energy Partners, LLC in 2005 referenced the 1997 monitoring of an electric tankless water heater by the Tennessee Valley Authority (TVA). Initially, the TVA noted the noticeable blinking of lights that they attributed to harmonic distortion that resulted from voltage drops from poorly controlled high wattage heating element control. As a result the manufacturer spent over 3 years developing and testing a new control strategy and changed out the old control with the new harmonic balancing or “Power Sharing” feature. As a result the TVA was able to record and verify that the blinking of household lights had been reduced to “unnoticeable levels.” No additional power quality issues were noted after this modification. Benefits of Power Sharing • The larger the heating surface area and the lower the heating surface temperature at shutdown, the less potential for boiling along the element’s sheath and mineral deposition. • Minimizes element operating temperature along the heating element sheath, thus virtually eliminating mineral deposit precipitation as well as scald potential. • The shutdown temperature on a smaller sheath surface area operating at 100% will be much higher than the larger sheath surface area operating at 50%. The higher the temperature at shutdown, the greater the opportunity for boiling, which can result in the precipitation of minerals. Programmed Combination of Multiple Sized kW Elements • This technique uses multiple heating elements of differing wattages within the heating chambers. • The temperature is modulated by varying the combination of elements that best match the current demand. • Drawbacks: • Non-Standard Elements • All elements operate at 100% or 0% resulting in boiling and scale buildup • Reduced element life and higher cost of repair Sizing Made Simple System Match – Fixtures, Appliances and Water Heater • For the whole house you should use the largest kW system that can be accommodated by the existing residential electrical service. • Initially, many manufacturers took point of use water heaters and stacked them in series in attempts to provide a whole house water heating. The smaller diameter tubing associated with these units result in pressure losses to the hot water supply that were not only unacceptable to the end user but also were in violation of plumbing codes. • Electric tankless units with temperature controlled flow/no flow activation, rather than mechanical activation, are the only electric tankless units optimized for use with low flow fixtures and high efficiency appliances. • Temperature controlled ETWH are the ideal choice when upgrading fixtures and appliances for energy and water savings. Flow Restriction: • When evaluating different Electric Tankless heaters it is highly important to check the manufacturer’s published pressure drop curves. If you cannot find them, ASK. • Match rated flow rate with the application to avoid restrictions and user dissatisfaction. Evaluate pressure drop at desired flow to verify design. • Many models reduce internal pipe sizing below acceptable levels for whole house applications, technically violating plumbing code. Understanding the truth of the real impact, if any, of high wattage electric tankless water heaters on power quality and fully diversified peak electric demand OBJECTIVE 8 Tankless Water Heaters: Determining The Proper Electric Load Requirements A simplified view of Electric Tankless load • According to the NREL and ASHRAE the average home uses between 50-80 gallons of hot water per day. • At 1.5 GPM that’s 40 to 60 minutes a day of tankless water heater operation at its rated load. • The National Electric Code recognizes "non continuous " loads that do not continue for more than 3 hours. An electric tankless water heater would be considered as noncontinuous unless used in space heating. • At a rated load of 117 AMPs for a 28kW (28K/240V) times a 40% load factor for an occasional use appliance (per NEC) yields a 47 AMP service load requirement for panel sizing purposes. Tankless Water Heaters: Electrical Load Requirements Typical Residential Load Calculations Square Feet 5,000 3,500 3,000 2,500 2,000 1,500 Lights 15,000 10,500 9,000 7,500 6,000 4,500 Appliances 22,700 22,700 22,700 22,700 22,700 22,700 ETWH * 32,000 32,000 28,000 28,000 28,000 28,000 Subtotal Load 69,700 65,200 59,700 58,200 56,700 55,200 10 kW@100% 10,000 10,000 10,000 10,000 10,000 10,000 Remainder@40% 23,880 22,080 19,880 19,280 18,680 18,080 A/C 13,568 10,176 10,176 8,480 5,088 5,088 Total Load (kW) 47,448 42,256 40,056 37,760 33,768 33,168 Total Load (A) 198 176 167 157 141 138 Panel Size (A) 200 200 200 200 150 150 * 32,000 Denotes a 32 kW Heater and 28,000 Denotes a 28kW Heater Maximum Flow Rates KW Design Rating kW TEMPERATURE RISE IN °F & RELATED FLOW RATES IN GPM kW 2.5 3.5 5.0 7.0 9.0 11.0 14.0 16.0 18.0 22.0 28.0 32.0 44.0 25° 0.7 1.0 1.4 1.9 2.4 3.0 3.8 4.3 4.9 6.0 7.6 9.5 11.9 30° 0.6 0.8 1.1 1.6 2.0 2.5 3.2 3.6 4.1 5.0 6.3 8.0 10.0 35° 0.5 0.7 1.0 1.4 1.7 2.1 2.7 3.1 3.5 4.3 5.4 6.8 8.5 40° 0.4 0.6 0.8 1.2 1.5 1.9 2.4 2.7 3.1 3.7 4.8 6.0 7.5 45° 0.4 0.5 0.8 1.1 1.4 1.7 2.1 2.4 2.7 3.3 4.2 5.3 6.6 50° 0.3 0.5 0.7 1.0 1.2 1.5 1.9 2.2 2.4 3.0 3.8 4.8 6.0 60° 0.3 0.4 0.6 0.8 1.0 1.2 1.6 1.8 2.0 2.5 3.2 4.0 5.0 65° 0.3 0.4 0.5 0.7 0.9 1.1 1.5 1.7 1.9 2.3 2.9 3.7 4.6 70° 0.2 0.3 0.5 0.7 0.9 1.1 1.4 1.6 1.7 2.1 2.7 3.4 4.3 77° 0.2 0.3 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.9 2.5 3.1 3.9 Tankless Water Heaters: Electrical Load & Importance of Interlock Relays • The use of an interlock is part of the most sophisticated control systems including those using power sharing. The control automatically activates to disengage resistance loads such as electric resistance back up to heat pumps, or electric resistance heating systems, at the commencement of hot water use and enables these resistance loads after the end of the hot water period. This manner of control during the hot water usage does not impact the comfort of the user as the time is too short to significantly impact the room temperature. Interlocks are used most often in products approved to be used in space heating as well as domestic water heating. The use of the interlock eliminates competing resistive loads and thus demand and electric service load requirements. • Interlock devices associated with water heating should never be used to control airconditioning condensers or heat pumps directly for periods of shutdown of less than 15 minutes. • Check with your manufacturer to be sure the products have been listed by a recognized listing agency for both water and space heating. Electrical Load: Interlock Relay The following chart represents the service load calculations for a residence having a 200 AMP service panel. Under the current conditions, the home is equipped with a standard electric resistance storage tank water heater. Under the proposed “New” system, the home would be equipped with a 32kW Electric Tankless water heater. The service load requirement is increased by the addition of the electric tankless water heater, however, the total load requirement remains exactly the same. This is because the addition of an interlock relay ensures that the resistance space heating load and the Electric Tankless water heater load will NEVER occur at the same time. Lighting & Outlets Water Heater Total all Non HVAC First 10,000 Watts at 100% Remainder at 40% Resistance Space Heating Total Load Requirement Recommended Safe Capacity at 80% (Based on 200 AMP Panel) Interlock Relay Load Interruption Total Load Requirement Current Wattage Current AMP New Wattage New AMP Requirements Requirements Requirements Requirements 9600 40 9600 40 7200 30 31920 133 52800 220 77520 323 10000 42 10000 42 17040 71 24240 101 7200 30 7200 30 34240 143 41440 173 38400 0 34320 160 143 38400 -7200 34320 160 -30 143 127 Unit Apartment Complex – Melbourne, Florida Conclusion: Based on independent measured demand and energy consumption. “Electric Tankless Water Heaters reduces fully diversified peak system electric demand as well as kW consumption.” CASE STUDY Case Study Florida Power billing history for the Senior Apartment project shows: • Total of 138,000 sq. ft., with 127 apartments each equipped with an Electric Tankless Water Heater, single metered to include the 127 apartments, as well as all common areas and outside lighting. • Experienced an average maximum peak demand of less than 1kW per apartment including the load for the common area and restaurants in the total (calculated as total load divided by the 127 apartments). Case Study Billing / Charges History FPL Account Number: 0228609152 CRANE CREEK APARTMENTS, MELBOURNE, FLA. Date Service Days KWH Use Max Demand Amount Description 1/23/2007 35 41,280 85 $4,403.88 Electric Bill 12/19/2006 34 38,760 84 $4,412.42 Electric Bill 11/16/2006 28 36,240 102 $4,333.44 Electric Bill 10/18/2006 29 41,280 102 $4,806.34 Electric Bill 9/19/2006 32 51,480 114 $5,868.40 Electric Bill 8/18/2006 29 50,400 122 $5,837.03 Electric Bill 7/20/2006 30 48,720 113 $5,600.68 Electric Bill The above chart shows the maximum recorded demand for any given month after the installation of 127 electric tankless water heaters. In no case was the maximum ever greater than 0.9 kW per unit. Had these been equipped with conventional storage tank heaters, the kW demand associated with the majority of units in recovery mode at the same time would have yielded significantly higher kW demand. In most commercial applications, the kW demand charge is the highest charge generally incurred. Case Study Conclusion • Electric Tankless Water Heaters actually reduce the peak load. • Remember our charts and assumptions: • 60-80 gallons of hot water per day, 20-30 minutes a day for the tankless, but nearly 2-4 hours for the tank. • What does this mean? • In the late morning, most electric tank water heaters are running at the same time. These loads stack to create peak demand and continue as these storage tanks’ water heaters continue to recover, even after everyone gets ready and leaves for work or school. • Multiple electric tankless, even on the same transformer will be turning on and off as each draw occurs with less opportunity for overlap (stacking). Describe how a properly sized electric tankless water heater integrates into a sustainable, low-flow, energy efficient plumbing design. OBJECTIVE 9 Dedicated Use/Larger Dwellings Place Electric Tankless heaters to group nearby fixtures and appliances, shorten distance and size heater by task. Because there is no venting or gas piping, location can be more creative. “On Demand" Recirculation New Installation: Insulated hot water loop with short branch lines to fixtures. Low water and energy use design. Demand Recirculation Retrofit Installation: Use cold water line to complete recirculation loop to farthest fixture. The use of an electric tankless water heater in this application helps to ensure heating of the water at the lower flow rates that are common with the recirculating pump. Single Unit Configurations • Shut off valve recommended on inlet for easy servicing. • T&P valve shown where required by code. Compatibility: Dual Unit Configuration • While a whole house Electric Tankless water heater is generally capable of meeting all household hot water demands, there are times, as can occur with any system, where simultaneous events may demand more than the unit can effectively deliver. With temperature activated units, the end user can place two or more units in line as back up for higher demand hot water events. As with other compatibility situations, water leaving one unit at the optimal temperature will not trigger activation in the next unit. • Units should be plumbed in parallel • Temperature settings should be the same • Both units should be the same model DO NOT USE THIS DESIGN WITH ANY TANKLESS ELECTRIC WATER HEATER NOT “CERTIFIED OR LISTED FOR SAFE USE WITH PREHEATED WATER” High Volume Endless Hot Water Install in series with conventional or heat pump tank water heater. Size smaller tank for peak demand. Save energy while never having to take a cold shower again. DO NOT USE THIS DESIGN WITH ANY TANKLESS ELECTRIC WATER HEATER NOT “CERTIFIED OR LISTED FOR SAFE USE WITH PREHEATED WATER” Compatibility: With Gas, Electric, Geothermal, Solar, Desuperheater & Heat Pump Storage Water Heaters • As storage type heaters are depleted of hot water, the rate at which they are able to recover is defined as the first hour recovery rate. When the amount of water use exceeds the capacity of a given storage tank, regardless of its heat source, the temperature of the water at the fixture is less than desired. Also, as effective as today’s alternative heating systems are at transferring heat energy from natural gas, electricity or other alternative source to the water, there are simply times where little or no hot water is capable of being produced. During such periods, a temperature activated electric tankless water heater is capable of boosting the water leaving the tank to the desired temperature. • By installing an electric tankless water heater at hot water outlet of the existing tank, you will extend the capacity of the existing water heater. When water coming from the tank is at the correct temperature, the temperature “flow/no flow” activation associated with certain advanced electric tankless heaters ensures that the unit will not turn on or heat water that is already hot. DO NOT USE THIS DESIGN WITH ANY TANKLESS ELECTRIC WATER HEATER NOT “CERTIFIED OR LISTED FOR SAFE USE WITH PREHEATED WATER” Gas Tankless Companion Install in series with gas tankless water heater. Use smaller more efficient electric tankless, allowing the electric tankless unit to handle the smaller GPM draws, including hot water recirculation. This hybrid configuration reduces the initial equipment costs and potentially any additional gas service requirements. Furthermore, this installation can eliminate issues such as the “cold water sandwich effect”. DO NOT USE THIS DESIGN WITH ANY TANKLESS ELECTRIC WATER HEATER NOT “CERTIFIED OR LISTED FOR SAFE USE WITH PREHEATED WATER” Understand the benefits associated with the use of this new low flow “Electric Tankless” system OBJECTIVE 10 The Benefits 1. By locating the unit closer to the fixture, you reduce the amount of water that must be displaced in order to get hot water. 2. Temperature Activated Electric Tankless Water Heaters allow for the installation of lower flow fixtures that are often not compatible with Flow Activated Systems. The use of low flow fixtures saves water, which in turn saves energy. 3. Electric Tankless Water Heaters eliminate standby losses and increase the efficiency of the resource that is being used. Increase in electrical efficiencies saves energy, which in turn saves water. 4. Electric Tankless Water Heaters can increase the efficiency of other systems, both solar and gas when added as a booster. By accommodating smaller hot water draws and boosting temperature only to the level that is needed, the use of Electric Tankless water heaters as companion devices help to save both water and energy. Understand the fuel source for each technology and how each is related to renewable energy. OBJECTIVE 11 Gas Storage & Tankless Water Heaters • Fuel Source – Natural Gas • Renewable? NO • Sustainable? NO • Alternatives – Bio Gas • Renewable? Yes • Sustainable? Yes http://greenarchitecturenotes.com/2012/02/water-heater-basics-gas-or-electric/ http://www.grainger.com/Grainger/RINNAI-Water-Heater-10D428 Electric Storage, Heat Pump Storage, Geothermal, Desuperheater & Electric Tankless Water Heaters • Fuel Source – Coal Generated Electricity • Renewable? NO • Sustainable? NO • Fuel Source – Heat Recovery • Renewable? YES • Sustainable? YES • Fuel Source – Natural Gas Generated Electricity • Renewable? NO • Sustainable? NO • Alternatives – Solar, Wind, Hydro, Bio Gas, Geothermal & Wave Energy • Renewable? YES • Sustainable? YES • Fuel Source – Nuclear Generated Electricity • Renewable? NO • Sustainable? YES Source: http://www.reliable-mechanical.com/green/geothermal.html Solar Water Heaters • Fuel Source – Solar Energy • Renewable? Yes • Sustainable? Yes http://www.made-in-china.com/showroom/prcsolar/product-detailyMOmiGuVAPhK/China-Separated-Solar-Water-Heater-FTSL-03-.html APPENDIX BASIC WATER HEATING CALCULATIONS NATIONAL WATER HEATING STATISTICS US AVERAGE GROUND WATER TEMPERATURES US NATURAL GAS PRICES AVAILABILITY OF STATE REBATES AND INCENTIVES Basic Water Heating Calculations – Natural Gas • One British Thermal Unit (Btu) is the amount of energy needed to raise one pound of water by one degree Fahrenheit. • One gallon of water weighs 8.33 pounds. • There are approximately 1,020 Btu in one cubic foot of natural gas. • One cubic foot of natural gas has the potential to raise the temperature of 10 gallons of water by approximately 12.24 degrees Fahrenheit. • The amount of natural gas needed to raise a 50 gallon tank starting at 70 degrees Fahrenheit to 130 degrees Fahrenheit can be calculated as follows: (50 x 8.33 x 60) /1020 = 24.5 Cubic Feet • It is important to remember that the efficiency of the system also plays a very important role. If the current heating system is only 80% efficient, the amount of natural gas consumed would actually be increased by 20% to 29.4 cubic feet. Basic Water Heating Calculations – Electric • One British Thermal Unit (Btu) is the amount of energy needed to raise one pound of water by one degree Fahrenheit. • One gallon of water weighs 8.33 pounds. • There are approximately 3412 Btu in one kilowatt hour (kWh) of electricity • One kWh of electricity has the potential to raise the temperature of 10 gallons of water by approximately 40.96 degrees Fahrenheit. • The amount of electricity needed to raise a 50 gallon tank starting at 70 degrees Fahrenheit to 130 degrees Fahrenheit can be calculated as follows: (50 x 8.33 x 60) / 3412 = 7.3 kWh • It is important to remember that the efficiency of the system also plays a very important role. If the current heating system is only 90% efficient, the amount of electricity consumed would actually be increased by 10% to 8.03 kWh. National Averages According to the Department of Energy, water heating represents 20% of total annual household energy consumption in the U.S. About 53% of U.S. households use natural gas water heaters, while 38% use electric and less than 4% use oil. US Average Groundwater Temperatures The required temperature rise for a given water heating system is directly related to the incoming water temperature. Such data is typically available from the local water utility and is generally included as part of the annual water quality report. Knowledge of the local water temperature is an important factor in choosing and designing the most efficient water heating system. COOL NORTHERN CLIMATE Cold temperature increases required heater size by 35% to 50%. Source: http://www.best-money-saving-tips.com/instant-flow-water-heater.html Availability & Pricing The availability of the fuel source can be just as important as any other factor in choosing and designing a water heating system. In areas such as the Southeastern portion of the United States where natural gas prices are significantly higher, electric water heating systems are much more common. Rebates & Incentives The availability of rebates and incentives at the federal, state and local levels can significantly reduce the payback as compared to other seemingly less expensive options. It is very important that you check with your local utility, as rebates for a variety of systems may be available. It is also very important to remember that there is NEVER a payback when installing products that meet ONLY the “Minimum Efficiency Standards”. In many cases, the addition of rebates to the potential energy and water savings can result in paybacks of less than one year when compared to the cost of installing less efficient products. These states budgeted over 2% of electric revenues for electric energy efficiency programs in 2010 These states budgeted between 1% and 2% of electric revenues for electric energy efficiency programs in 2010 These states budgeted between 0.5% and 1% of electric revenues for electric energy efficiency programs in 2010 These states budgeted less than 0.5% of electric revenues for electric energy efficiency programs in 2010 or did not provide data These states have distributed generation (including renewables) programs available These states have gas programs Source: US Department of Energy – Federal Energy Management Program Course Summary Now, the design professional will be able to: 1. Explain the Water/Energy Nexus as it relates to water heating. 2. Discuss consumption patterns associated with typical residential hot water usage. 3. Identify the different classifications of water heater designs currently on the market. 4. Discuss the benefits and shortcomings associated with each classification of water heating design. Course Summary Now, the design professional will be able to: 5. Explain the role and effectiveness of Electric Tankless Water Heaters. 6. Discuss the difference between flow control and temperature control as separate demand water heating activation technologies. 7. Explain the issues of light flicker “power quality” related issues in evaluating different Electric Tankless models and manufacturers. 8. Discuss the impact of hot water systems on electrical load and peak demand. Course Summary Now, the design professional will be able to: 9. Describe how properly designed electric tankless water heaters integrate into a sustainable, low-flow, energy efficient plumbing design. 10. Identify the benefits associated with the use of new low-flow “Electric Tankless” system technology. 11. Identify the fuel source for each technology and how each is related to renewable energy. © Ron Blank & Associates, Inc. 2013 Please note: you will need to complete the conclusion quiz online at Ronblank.com to receive credit Developed & Sponsored By David Seitz, CEO, Seisco International 888-296-9293 [email protected] ELECTRIC TANKLESS WATER HEATERS sei15a Credit: 1.5 AIA HSW CE Hour Authored By: David Seitz – CEO, Seisco International Limited, Inc. Dr. Tom Harman, Ph.D. – Electrical Engineering, Rice University Dr. Louis J. Everett, Ph.D. – Mechanical Engineering, Texas A&M University Eddie Wilcut, MAG – Texas State University